oven controls heat/cool/air

This commit is contained in:
Sebastian Steuer 2013-11-29 23:27:30 +01:00
parent 1975664b0d
commit 7356fa3b36
2 changed files with 72 additions and 25 deletions

96
oven.py
View File

@ -4,21 +4,24 @@ log = logging.getLogger(__name__)
try:
from max31855 import MAX31855, MAX31855Error
sensor_dummy = False
sensor_available = True
except ImportError:
log.warning("Could not initialize temperature sensor, using dummy values!")
sensor_dummy = True
sensor_available = False
GPIO_HEAT = 11
GPIO_COOL = 10
GPIO_AIR = 9
try:
import RPi.GPIO as GPIO
GPIO.setmode(GPIO.BCM)
GPIO.setup(GPIO_HEAT, GPIO.OUT)
no_gpio = False
GPIO.setup(GPIO_HEAT, GPIO.OUT)
gpio_available = True
except ImportError:
log.warning("Could not initialize GPIOs, oven operation will only be simulated!")
no_gpio = True
gpio_available = False
class Oven (threading.Thread):
STATE_IDLE = "IDLE"
@ -38,10 +41,10 @@ class Oven (threading.Thread):
self.runtime = 0
self.totaltime = 0
self.target = 0
self.power = 0.0
self.state = Oven.STATE_IDLE
if not no_gpio:
GPIO.output(GPIO_HEAT, GPIO.HIGH)
self.set_heat(False)
self.set_cool(False)
self.set_air(False)
def run_profile(self, profile):
log.info("Running profile %s"%profile.name)
@ -58,28 +61,61 @@ class Oven (threading.Thread):
while True:
if self.state == Oven.STATE_RUNNING:
self.runtime = (datetime.datetime.now() - self.start_time).total_seconds()
log.info("running at %.1f deg C (Target: %.1f) , power %.2f (%.1fs/%.0f)"%(self.temp_sensor.temperature,self.target,self.power,self.runtime,self.totaltime))
log.info("running at %.1f deg C (Target: %.1f) , heat %.2f, cool %.2f, air %.2f (%.1fs/%.0f)"%(self.temp_sensor.temperature,self.target,self.heat,self.cool,self.air,self.runtime,self.totaltime))
self.target = self.profile.get_target_temperature(self.runtime)
if self.temp_sensor.temperature < self.target:
self.power = 1.0
if not no_gpio:
GPIO.output(GPIO_HEAT, GPIO.LOW)
if self.profile.is_rising(self.runtime):
self.set_cool(False)
self.set_heat(self.temp_sensor.temperature < self.target)
else:
self.power = 0.0
if not no_gpio:
GPIO.output(GPIO_HEAT, GPIO.HIGH)
self.set_heat(False)
self.set_cool(self.temp_sensor.temperature > self.target)
self.set_air(self.temp_sensor.temperature<180)
if self.runtime >= self.totaltime:
self.reset()
time.sleep(0.5)
def set_heat(self,value):
if value:
self.heat = 1.0
if gpio_available:
GPIO.output(GPIO_HEAT, GPIO.LOW)
else:
self.heat = 0.0
if gpio_available:
GPIO.output(GPIO_HEAT, GPIO.HIGH)
def set_cool(self,value):
if value:
self.cool = 1.0
if gpio_available:
GPIO.output(GPIO_COOL, GPIO.LOW)
else:
self.cool = 0.0
if gpio_available:
GPIO.output(GPIO_COOL, GPIO.HIGH)
def set_air(self,value):
if value:
self.air = 1.0
if gpio_available:
GPIO.output(GPIO_COOL, GPIO.LOW)
else:
self.air = 0.0
if gpio_available:
GPIO.output(GPIO_COOL, GPIO.HIGH)
def get_state(self):
state = {
'runtime': self.runtime,
'temperature': self.temp_sensor.temperature,
'target': self.target,
'state': self.state,
'power': self.power,
'heat': self.heat,
'cool': self.cool,
'air' : self.air,
'totaltime': self.totaltime
}
return state
@ -92,7 +128,7 @@ class TempSensor(threading.Thread):
self.temperature = 0
self.oven = oven
if not sensor_dummy:
if sensor_available:
cs_pin = 27
clock_pin = 22
data_pin = 17
@ -101,11 +137,11 @@ class TempSensor(threading.Thread):
def run(self):
while True:
if not sensor_dummy:
if sensor_available:
self.temperature = self.thermocouple.get()
else:
time_delta = (20.0 - self.temperature)/40
power_delta = 8.0*self.oven.power
power_delta = 8.0*self.oven.heat
self.temperature += (time_delta+power_delta)
time.sleep(0.5)
@ -118,11 +154,11 @@ class Profile():
def get_duration(self):
return max([t for (t,x) in self.data])
def get_target_temperature(self,time):
def get_surrounding_points(self,time):
if time > self.get_duration():
return 0
return (None,None)
prev_point = None
next_point = None
@ -131,7 +167,19 @@ class Profile():
prev_point = self.data[i-1]
next_point = self.data[i]
break
return (prev_point,next_point)
def is_rising(self,time):
(prev_point,next_point) = self.get_surrounding_points(time)
return prev_point[1] < next_point[1]
def get_target_temperature(self,time):
if time > self.get_duration():
return 0
(prev_point,next_point) = self.get_surrounding_points(time)
incl = float(next_point[1] - prev_point[1]) / float(next_point[0] - prev_point[0])
temp = prev_point[1] + (time - prev_point[0]) * incl
return temp

View File

@ -1 +0,0 @@
{"type": "profile", "data": [[0, 20], [88.73784772617847, 221.87500000000003], [217.18696241866536, 69.06250000000001], [300, 0]], "name": "leadfree"}