1. Assemble Hot End Assembly
1.1. Tools
| Name | Description | Notes |
|---|---|---|
1mm Allen Wrench |
1mm Allen Wrench |
|
2mm Allen Wrench |
2mm Allen Wrench |
|
24v Power Supply |
24V Industrial Power Supply Module |
|
7mm Socket Wrench |
7mm Socket Wrench |
|
Slip Joint Pliers |
Slip Joint Pliers |
Optional alternative tool for socket wrench |
Metal Jaw Vise |
Metal Jaw Vise |
The jaws of the vise must be metal for heat resistance. |
1.2. Materials
| Quantity | ID | Name | Description | Notes |
|---|---|---|---|---|
2 parts |
m3-10mm-screw |
M3 x 10mm Cap Screw |
M3 x 10mm Cap Screw v1.0.0 |
|
1 part |
m3-4mm-grub-screw |
M3 x 4mm Grub Screw |
M3 x 4mm Grub Screw v1.0.0 |
|
1 part |
volcano-heater-block |
Volcano Style Heater Block |
Volcano Style Heater Block v1.0.0 |
|
1 part |
heater-cartridge |
Heater Cartridge |
24V 70W 6mm Diameter Ceramic Heater Cartridge v1.0.0 |
|
1 part |
thermistor |
Thermistor Cartridge |
NTC 100K ohm B3950 Thermistor Cartridge v1.0.0 |
|
1 part |
nozzle |
Volcano Nozzle |
1.75mm Volcano Style Filament Extrusion Nozzle (0.4mm) v1.0.0 |
|
1 part |
heat-break |
Heat Break |
1.75mm Heat Break v1.0.0 |
1.3. Precautions
-
Hot End Assembly: The Heater Cartridge gets very hot when powered! Use caution when handling.
1.4. Procedure
1.4.1. Assemble the Volcano Style Heater Block
Required Tools
-
1mm Allen Wrench
-
2mm Allen Wrench
-
24v Power Supply
-
7mm Socket Wrench
Required Parts
-
M3 x 4mm Grub Screw
-
M3 x 10mm Cap Screw
-
Volcano Style Heater Block
-
Heater Cartridge
-
Thermistor Cartridge
Instructions
-
Unpack required parts from bag.
-
Using the 2mm Allen Wrench, lightly screw the M3 x 10mm Cap Screw parts into the two threaded holes on the side of the Volcano Style Heater Block.
-
Using the 1mm Allen Wrench, lightly screw the M3 x 4mm Grub Screw into the single threaded hole on the side of the Volcano Style Heater Block. Be sure to leave enough room for the Thermistor Cartridge to be inserted later.
-
Insert the Heater Cartridge into the Volcano Style Heater Block with the wires coming out of the end with an indent.
-
Insert the Thermistor Cartridge with the wires coming out of the same side as the previous step.
-
Screw down the M3 x 4mm Grub Screw part lightly using a 1mm Allen Wrench to fasten the Thermistor Cartridge, but very lightly as the part can go right through the Thermistor Cartridge.
-
Screw down the M3 x 10mm Cap Screw parts using a 2mm Allen Wrench, so that the Volcano Style Heater Block is secured. Do this evenly by screwing down one M3 x 10mm Cap Screw then the other and alternating four times.
-
Screw the Volcano Nozzle into the end of the Volcano Style Heater Block that does not have wires, until there is 1/2 of a thread exposed.
-
Screw the short end of the Heat Break into the other side of the Volcano Style Heater Block until it bottoms out against the Volcano Nozzle.
-
Gently secure the Volcano Style Heater Block in the Metal Jaw Vise, leaving enough clearance to tighten down the Volcano Nozzle.
-
Attach the Heater Cartridge wires onto the output of the 24v Power Supply
2. Assemble OSE Universal Gearless Extruder
2.1. Materials
| Quantity | ID | Name | Description | Notes |
|---|---|---|---|---|
1 part |
spring-tensioner |
Spring Tensioner Arm |
Universal Gearless Extruder Spring Tensioner Arm v1.0.0 |
3D printed part |
1 part |
heatsink |
OSE Custom Heatsink |
Universal Gearless Extruder Heatsink Block v1.0.0 |
|
1 part |
608-bearing |
608 ZZ Bearing |
608 ZZ Bearing v1.0.0 |
|
1 part |
extruder-gear |
Filament Drive Gear |
Mk7 Extruder Drive Gear v1.0.0 |
|
1 part |
hot-end-assembly |
Volcano Heater Block Assembly |
Hot End Assembly v1.0.0 |
|
1 part |
extruder-spring |
Extruder Spring |
10mm Outer Diameter 35mm Long 1.2mm Thick Compression Spring v1.0.0 |
|
1 part |
stepper-motor |
Nema 17 Stepper Motor |
Nema 17 0.5Nm Stepper Motor v1.0.0 |
|
1 part |
blower-fan |
Blower Fan |
24V 5015 Blower Fan v1.0.0 |
|
1 part |
40mm-heatsink |
40mm Heatsink |
Mk7/Mk8 40mm Heatsink v1.0.0 |
|
1 part |
40mm-fan |
40mm Fan |
24v 40mm x 40mm x 10mm Fan v1.0.0 |
|
2 part |
m3-30mm-screw |
M3 x 30mm Screw |
M3 x 30mm Socket Head Cap Screw v1.0.0 |
|
7 part |
m3-20mm-screw |
M3 x 20mm Screw |
M3 x 20mm Socket Head Cap Screw v1.0.0 |
|
1 part |
m3-8mm-screw |
M3 x 8mm Screw |
M3 x 8mm Socket Head Cap Screw v1.0.0 |
|
1 part |
active-cooling-height-sensor-plotter |
Active Cooling Height Sensor Plotter Part |
Universal Gearless Extruder Active Cooling Height Sensor Plotter Part v1.0.0 |
|
1 part |
motor-mount |
Motor Mount Part |
Universal Gearless Extruder Motor Mount Part v1.0.0 |
2.2. Precautions
-
Volcano Heater Block Assembly: The Heater Cartridge gets very hot when powered! Use caution when handling.
2.3. Procedure
2.3.1. Assemble the Extruder!
Required Parts
-
608 ZZ Bearing
-
OSE Custom Heatsink
-
Spring Tensioner Arm
Instructions
-
Hello World! 608 ZZ Bearing
3. Assemble D3D Pro 3D Printer
3.1. Materials
| Quantity | ID | Name | Description | Notes |
|---|---|---|---|---|
1 module |
universal-gearless-extruder |
OSE Universal Gearless Extruder |
OSE Universal Gearless Extruder v1.0.0 |
3.2. Procedure
3.2.1. Throw OSE Universal Gearless Extruder out the window
Required Parts
-
OSE Universal Gearless Extruder
Instructions
-
Hello World!