diff --git a/shredder-ext/Obelix-XM-500/License.txt b/shredder-ext/Obelix-XM-500/License.txt new file mode 100644 index 0000000..4cb8437 --- /dev/null +++ b/shredder-ext/Obelix-XM-500/License.txt @@ -0,0 +1,199 @@ +CERN Open Hardware Licence Version 2 - Permissive + + +Preamble + +CERN has developed this licence to promote collaboration among +hardware designers and to provide a legal tool which supports the +freedom to use, study, modify, share and distribute hardware designs +and products based on those designs. Version 2 of the CERN Open +Hardware Licence comes in three variants: this licence, CERN-OHL-P +(permissive); and two reciprocal licences: CERN-OHL-W (weakly +reciprocal) and CERN-OHL-S (strongly reciprocal). + +The CERN-OHL-P is copyright CERN 2020. Anyone is welcome to use it, in +unmodified form only. + +Use of this Licence does not imply any endorsement by CERN of any +Licensor or their designs nor does it imply any involvement by CERN in +their development. + + +1 Definitions + + 1.1 'Licence' means this CERN-OHL-P. + + 1.2 'Source' means information such as design materials or digital + code which can be applied to Make or test a Product or to + prepare a Product for use, Conveyance or sale, regardless of its + medium or how it is expressed. It may include Notices. + + 1.3 'Covered Source' means Source that is explicitly made available + under this Licence. + + 1.4 'Product' means any device, component, work or physical object, + whether in finished or intermediate form, arising from the use, + application or processing of Covered Source. + + 1.5 'Make' means to create or configure something, whether by + manufacture, assembly, compiling, loading or applying Covered + Source or another Product or otherwise. + + 1.6 'Notice' means copyright, acknowledgement and trademark notices, + references to the location of any Notices, modification notices + (subsection 3.3(b)) and all notices that refer to this Licence + and to the disclaimer of warranties that are included in the + Covered Source. + + 1.7 'Licensee' or 'You' means any person exercising rights under + this Licence. + + 1.8 'Licensor' means a person who creates Source or modifies Covered + Source and subsequently Conveys the resulting Covered Source + under the terms and conditions of this Licence. A person may be + a Licensee and a Licensor at the same time. + + 1.9 'Convey' means to communicate to the public or distribute. + + +2 Applicability + + 2.1 This Licence governs the use, copying, modification, Conveying + of Covered Source and Products, and the Making of Products. By + exercising any right granted under this Licence, You irrevocably + accept these terms and conditions. + + 2.2 This Licence is granted by the Licensor directly to You, and + shall apply worldwide and without limitation in time. + + 2.3 You shall not attempt to restrict by contract or otherwise the + rights granted under this Licence to other Licensees. + + 2.4 This Licence is not intended to restrict fair use, fair dealing, + or any other similar right. + + +3 Copying, Modifying and Conveying Covered Source + + 3.1 You may copy and Convey verbatim copies of Covered Source, in + any medium, provided You retain all Notices. + + 3.2 You may modify Covered Source, other than Notices. + + You may only delete Notices if they are no longer applicable to + the corresponding Covered Source as modified by You and You may + add additional Notices applicable to Your modifications. + + 3.3 You may Convey modified Covered Source (with the effect that You + shall also become a Licensor) provided that You: + + a) retain Notices as required in subsection 3.2; and + + b) add a Notice to the modified Covered Source stating that You + have modified it, with the date and brief description of how + You have modified it. + + 3.4 You may Convey Covered Source or modified Covered Source under + licence terms which differ from the terms of this Licence + provided that: + + a) You comply at all times with subsection 3.3; and + + b) You provide a copy of this Licence to anyone to whom You + Convey Covered Source or modified Covered Source. + + +4 Making and Conveying Products + +You may Make Products, and/or Convey them, provided that You ensure +that the recipient of the Product has access to any Notices applicable +to the Product. + + +5 DISCLAIMER AND LIABILITY + + 5.1 DISCLAIMER OF WARRANTY -- The Covered Source and any Products + are provided 'as is' and any express or implied warranties, + including, but not limited to, implied warranties of + merchantability, of satisfactory quality, non-infringement of + third party rights, and fitness for a particular purpose or use + are disclaimed in respect of any Source or Product to the + maximum extent permitted by law. The Licensor makes no + representation that any Source or Product does not or will not + infringe any patent, copyright, trade secret or other + proprietary right. The entire risk as to the use, quality, and + performance of any Source or Product shall be with You and not + the Licensor. This disclaimer of warranty is an essential part + of this Licence and a condition for the grant of any rights + granted under this Licence. + + 5.2 EXCLUSION AND LIMITATION OF LIABILITY -- The Licensor shall, to + the maximum extent permitted by law, have no liability for + direct, indirect, special, incidental, consequential, exemplary, + punitive or other damages of any character including, without + limitation, procurement of substitute goods or services, loss of + use, data or profits, or business interruption, however caused + and on any theory of contract, warranty, tort (including + negligence), product liability or otherwise, arising in any way + in relation to the Covered Source, modified Covered Source + and/or the Making or Conveyance of a Product, even if advised of + the possibility of such damages, and You shall hold the + Licensor(s) free and harmless from any liability, costs, + damages, fees and expenses, including claims by third parties, + in relation to such use. + + +6 Patents + + 6.1 Subject to the terms and conditions of this Licence, each + Licensor hereby grants to You a perpetual, worldwide, + non-exclusive, no-charge, royalty-free, irrevocable (except as + stated in this section 6, or where terminated by the Licensor + for cause) patent license to Make, have Made, use, offer to + sell, sell, import, and otherwise transfer the Covered Source + and Products, where such licence applies only to those patent + claims licensable by such Licensor that are necessarily + infringed by exercising rights under the Covered Source as + Conveyed by that Licensor. + + 6.2 If You institute patent litigation against any entity (including + a cross-claim or counterclaim in a lawsuit) alleging that the + Covered Source or a Product constitutes direct or contributory + patent infringement, or You seek any declaration that a patent + licensed to You under this Licence is invalid or unenforceable + then any rights granted to You under this Licence shall + terminate as of the date such process is initiated. + + +7 General + + 7.1 If any provisions of this Licence are or subsequently become + invalid or unenforceable for any reason, the remaining + provisions shall remain effective. + + 7.2 You shall not use any of the name (including acronyms and + abbreviations), image, or logo by which the Licensor or CERN is + known, except where needed to comply with section 3, or where + the use is otherwise allowed by law. Any such permitted use + shall be factual and shall not be made so as to suggest any kind + of endorsement or implication of involvement by the Licensor or + its personnel. + + 7.3 CERN may publish updated versions and variants of this Licence + which it considers to be in the spirit of this version, but may + differ in detail to address new problems or concerns. New + versions will be published with a unique version number and a + variant identifier specifying the variant. If the Licensor has + specified that a given variant applies to the Covered Source + without specifying a version, You may treat that Covered Source + as being released under any version of the CERN-OHL with that + variant. If no variant is specified, the Covered Source shall be + treated as being released under CERN-OHL-S. The Licensor may + also specify that the Covered Source is subject to a specific + version of the CERN-OHL or any later version in which case You + may apply this or any later version of CERN-OHL with the same + variant identifier published by CERN. + + 7.4 This Licence shall not be enforceable except by a Licensor + acting as such, and third party beneficiary rights are + specifically excluded. diff --git a/shredder-ext/Obelix-XM-500/cad/2kW/100_Shredderbox/100_ShredderBox.pdf b/shredder-ext/Obelix-XM-500/cad/2kW/100_Shredderbox/100_ShredderBox.pdf new file mode 100644 index 0000000..6705823 --- /dev/null +++ b/shredder-ext/Obelix-XM-500/cad/2kW/100_Shredderbox/100_ShredderBox.pdf @@ -0,0 +1,3 @@ +version https://git-lfs.github.com/spec/v1 +oid sha256:deb3d054143086ca38dafc235441980c9d9a20ee87dac62f2d3db2990008ec5e +size 473168 diff --git a/shredder-ext/Obelix-XM-500/cad/2kW/100_Shredderbox/110.pdf b/shredder-ext/Obelix-XM-500/cad/2kW/100_Shredderbox/110.pdf new file mode 100644 index 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+55 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +4:1 +140 +4.0 +141 +1.0 +290 + 0 + 0 +SCALE + 5 +56 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +8:1 +140 +8.0 +141 +1.0 +290 + 0 + 0 +SCALE + 5 +57 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +10:1 +140 +10.0 +141 +1.0 +290 + 0 + 0 +SCALE + 5 +58 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +100:1 +140 +100.0 +141 +1.0 +290 + 0 + 0 +SCALE + 5 +59 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/128" = 1'-0" +140 +0.0078125 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5A +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/64" = 1'-0" +140 +0.015625 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5B +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/32" = 1'-0" +140 +0.03125 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5C +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/16" = 1'-0" +140 +0.0625 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5D +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3/32" = 1'-0" +140 +0.09375 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5E +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/8" = 1'-0" +140 +0.125 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5F +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3/16" = 1'-0" +140 +0.1875 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +60 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/4" = 1'-0" +140 +0.25 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +61 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3/8" = 1'-0" +140 +0.375 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +62 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/2" = 1'-0" +140 +0.5 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +63 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3/4" = 1'-0" +140 +0.75 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +64 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1" = 1'-0" +140 +1.0 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +65 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1-1/2" = 1'-0" +140 +1.5 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +66 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3" = 1'-0" +140 +3.0 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +67 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +6" = 1'-0" +140 +6.0 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +68 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1'-0" = 1'-0" +140 +12.0 +141 +12.0 +290 + 0 + 0 +ENDSEC + 0 +EOF diff --git a/shredder-ext/Obelix-XM-500/cad/2kW/50_Motor/50_Motor.pdf b/shredder-ext/Obelix-XM-500/cad/2kW/50_Motor/50_Motor.pdf new file mode 100644 index 0000000..a4e1c0e --- /dev/null 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+{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/64" = 1'-0" +140 +0.015625 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5B +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/32" = 1'-0" +140 +0.03125 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5C +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/16" = 1'-0" +140 +0.0625 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5D +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3/32" = 1'-0" +140 +0.09375 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5E +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/8" = 1'-0" +140 +0.125 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5F +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3/16" = 1'-0" +140 +0.1875 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +60 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/4" = 1'-0" +140 +0.25 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +61 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3/8" = 1'-0" +140 +0.375 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +62 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/2" = 1'-0" +140 +0.5 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +63 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3/4" = 1'-0" +140 +0.75 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +64 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1" = 1'-0" +140 +1.0 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +65 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1-1/2" = 1'-0" +140 +1.5 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +66 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3" = 1'-0" +140 +3.0 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +67 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +6" = 1'-0" +140 +6.0 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +68 +102 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0000000..4014b55 --- /dev/null +++ b/shredder-ext/Obelix-XM-500/cad/2kW/laser/readme.md @@ -0,0 +1,3 @@ +### Attention + +This are the internal laser files, please use /laser/en or /laser/es instead ! \ No newline at end of file diff --git a/shredder-ext/Obelix-XM-500/cad/2kW/laser/table/01_TOP-BEAM_x2_6mm_FERRO.DXF b/shredder-ext/Obelix-XM-500/cad/2kW/laser/table/01_TOP-BEAM_x2_6mm_FERRO.DXF new file mode 100644 index 0000000..8535a3c --- /dev/null +++ b/shredder-ext/Obelix-XM-500/cad/2kW/laser/table/01_TOP-BEAM_x2_6mm_FERRO.DXF @@ -0,0 +1,3458 @@ + 0 +SECTION + 2 +HEADER + 9 +$ACADVER + 1 +AC1015 + 9 +$ACADMAINTVER + 70 + 6 + 9 +$DWGCODEPAGE + 3 +ANSI_1252 + 9 +$INSBASE + 10 +0.0 + 20 +0.0 + 30 +0.0 + 9 +$EXTMIN + 10 +-298.5 + 20 +-40.0 + 30 +0.0 + 9 +$EXTMAX + 10 +298.5 + 20 +40.0 + 30 +0.0 + 9 +$LIMMIN + 10 +0.0 + 20 +0.0 + 9 +$LIMMAX + 10 +420.0 + 20 +297.0 + 9 +$ORTHOMODE + 70 + 0 + 9 +$REGENMODE + 70 + 1 + 9 +$FILLMODE + 70 + 1 + 9 +$QTEXTMODE + 70 + 0 + 9 +$MIRRTEXT + 70 + 1 + 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a/shredder-ext/Obelix-XM-500/cad/4kW/450_EPlunger/components/limit_switch_zcp21/switch_zcp21.txt b/shredder-ext/Obelix-XM-500/cad/4kW/450_EPlunger/components/limit_switch_zcp21/switch_zcp21.txt new file mode 100644 index 0000000..56d8744 --- /dev/null +++ b/shredder-ext/Obelix-XM-500/cad/4kW/450_EPlunger/components/limit_switch_zcp21/switch_zcp21.txt @@ -0,0 +1,13 @@ +"Symbol";"Value";"Unit"; +"TraceParts.PartNumber";"10-21052013-064754";""; +"REFERENCE";"ZCP21";""; +"TraceParts.PartTitle";"Limit switches OsiSense XC, compact 31*65*30 1 cable entry type XCK, sub assembly plastic body";""; +"TraceParts.InstanceId";"10-21052013-06475465DQ7YUS1V8SZ3D4VFW09K67W";""; +"DESIGN";"Limit switches OsiSense XC, compact 31*65*30 1 cable entry type XCK, sub assembly plastic body, 1NC + 1NO snap action";""; +"TraceParts.PartStatus";"Published";""; +"TraceParts.PartStatusId";"";""; +"SUPPLIER";"Telemecanique Sensors";""; +"TraceParts.PartVersion";"1.0.7";""; +"TRACEPARTS";"TRACEPARTS";""; 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b/shredder-ext/Obelix-XM-500/cad/4kW/laser/readme.md @@ -0,0 +1,3 @@ +### Attention + +This are the internal laser files, please use /laser/en or /laser/es instead ! \ No newline at end of file diff --git a/shredder-ext/Obelix-XM-500/cad/Global.step b/shredder-ext/Obelix-XM-500/cad/Global.step new file mode 100644 index 0000000..622668d --- /dev/null +++ b/shredder-ext/Obelix-XM-500/cad/Global.step @@ -0,0 +1,3 @@ +version https://git-lfs.github.com/spec/v1 +oid sha256:9b8c12e1f0c537c0861f40712b981970e0fd9a51b64f580eb9e8cde2a9b2b6fa +size 5808471 diff --git a/shredder-ext/Obelix-XM-500/cad/shared/800_ControlCabinett/3ld21221tl13.pdf b/shredder-ext/Obelix-XM-500/cad/shared/800_ControlCabinett/3ld21221tl13.pdf new file mode 100644 index 0000000..4ef23b4 --- /dev/null +++ b/shredder-ext/Obelix-XM-500/cad/shared/800_ControlCabinett/3ld21221tl13.pdf @@ -0,0 +1,3 @@ +version https://git-lfs.github.com/spec/v1 +oid sha256:a186de441399687ae90265fddfbc4b3969b1848cdb3e27b8e2b6ba56b38ed856 +size 253410 diff --git a/shredder-ext/Obelix-XM-500/cad/shared/800_ControlCabinett/800_ControlCabinetCE.pdf b/shredder-ext/Obelix-XM-500/cad/shared/800_ControlCabinett/800_ControlCabinetCE.pdf new file mode 100644 index 0000000..de00b89 --- /dev/null +++ b/shredder-ext/Obelix-XM-500/cad/shared/800_ControlCabinett/800_ControlCabinetCE.pdf @@ -0,0 +1,3 @@ +version https://git-lfs.github.com/spec/v1 +oid sha256:105266c5b4cce8069fc359ecf86a47eb5b910afb358d0427181a0858cebfb939 +size 201154 diff --git a/shredder-ext/Obelix-XM-500/cad/shared/800_ControlCabinett/Hal_Casing v2.step b/shredder-ext/Obelix-XM-500/cad/shared/800_ControlCabinett/Hal_Casing v2.step new file mode 100644 index 0000000..c71dc32 --- /dev/null +++ b/shredder-ext/Obelix-XM-500/cad/shared/800_ControlCabinett/Hal_Casing v2.step @@ -0,0 +1,3 @@ +version https://git-lfs.github.com/spec/v1 +oid sha256:eaf0f26a8ec91ef386d21738f1562b2a181ee3e0c1c6cc23921ce64fe190c96e +size 68443 diff --git a/shredder-ext/Obelix-XM-500/config.yaml b/shredder-ext/Obelix-XM-500/config.yaml new file mode 100644 index 0000000..5f87589 --- /dev/null +++ b/shredder-ext/Obelix-XM-500/config.yaml @@ -0,0 +1,8 @@ +product_id: ${slug} +tags: + - shredder +alternatives: + - zoe +wiring: true +teaser: "Dual axis shredder" +product_perspective: "${abs_url}/products/obelix/media/perspective.jpg" diff --git a/shredder-ext/Obelix-XM-500/drawings/report.md b/shredder-ext/Obelix-XM-500/drawings/report.md new file mode 100644 index 0000000..7a0970d --- /dev/null +++ b/shredder-ext/Obelix-XM-500/drawings/report.md @@ -0,0 +1,21 @@ + + + | Thumbnail | File | +|---------------------------------------|----------------------------------------------------------------------| +| ![](./100_ShredderBoxAssembly.jpg) | [100_ShredderBoxAssembly.SLDDRW](./100_ShredderBoxAssembly.SLDDRW) | +| ![](./160_MobileKnifes.jpg) | [160_MobileKnifes.SLDDRW](./160_MobileKnifes.SLDDRW) | +| ![](./160_Stationary.jpg) | [160_Stationary.SLDDRW](./160_Stationary.SLDDRW) | +| ![](./DriveShaft.jpg) | [DriveShaft.SLDDRW](./DriveShaft.SLDDRW) | +| ![](./Main%20endpanel%20Assembly.jpg) | [Main endpanel Assembly.SLDDRW](./Main%20endpanel%20Assembly.SLDDRW) | +| ![](./Motor%20bay%20Assembly.jpg) | [Motor bay Assembly.SLDDRW](./Motor%20bay%20Assembly.SLDDRW) | +| ![](./Motor%20mount%20Assembly.jpg) | [Motor mount Assembly.SLDDRW](./Motor%20mount%20Assembly.SLDDRW) | +| ![](./Side%20Assembly.jpg) | [Side Assembly.SLDDRW](./Side%20Assembly.SLDDRW) | +| ![](./190_Sieve.jpg) | [190_Sieve.SLDDRW](./190_Sieve.SLDDRW) | +| ![](./350_UpperHopperAssembly.jpg) | [350_UpperHopperAssembly.SLDDRW](./350_UpperHopperAssembly.SLDDRW) | +| ![](./600_TableAssembly.jpg) | [600_TableAssembly.SLDDRW](./600_TableAssembly.SLDDRW) | +| ![](./Table%20base%20assembly.jpg) | [Table base assembly.SLDDRW](./Table%20base%20assembly.SLDDRW) | +| ![](./Table%20top%20assembly.jpg) | [Table top assembly.SLDDRW](./Table%20top%20assembly.SLDDRW) | +| ![](./700-BinAssembly.jpg) | [700-BinAssembly.SLDDRW](./700-BinAssembly.SLDDRW) | +| | | + + diff --git a/shredder-ext/Obelix-XM-500/laser/en/2kW/Stainless/12mm/OX500-15_BEARING-HOUSING_x4.DXF b/shredder-ext/Obelix-XM-500/laser/en/2kW/Stainless/12mm/OX500-15_BEARING-HOUSING_x4.DXF new file mode 100644 index 0000000..a34e7cb --- /dev/null +++ b/shredder-ext/Obelix-XM-500/laser/en/2kW/Stainless/12mm/OX500-15_BEARING-HOUSING_x4.DXF @@ -0,0 +1,3874 @@ + 0 +SECTION + 2 +HEADER + 9 +$ACADVER + 1 +AC1015 + 9 +$ACADMAINTVER + 70 + 6 + 9 +$DWGCODEPAGE + 3 +ANSI_1252 + 9 +$INSBASE + 10 +0.0 + 20 +0.0 + 30 +0.0 + 9 +$EXTMIN + 10 +-96.5 + 20 +-90.0 + 30 +0.0 + 9 +$EXTMAX + 10 +96.5 + 20 +90.0 + 30 +0.0 + 9 +$LIMMIN + 10 +0.0 + 20 +0.0 + 9 +$LIMMAX + 10 +420.0 + 20 +297.0 + 9 +$ORTHOMODE + 70 + 0 + 9 +$REGENMODE + 70 + 1 + 9 +$FILLMODE + 70 + 1 + 9 +$QTEXTMODE + 70 + 0 + 9 +$MIRRTEXT + 70 + 1 + 9 +$LTSCALE + 40 +1.0 + 9 +$ATTMODE + 70 + 1 + 9 +$TEXTSIZE + 40 +3.5 + 9 +$TRACEWID + 40 +1.0 + 9 +$TEXTSTYLE + 7 +Standard + 9 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= 1'-0" +140 +0.015625 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5B +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/32" = 1'-0" +140 +0.03125 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5C +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/16" = 1'-0" +140 +0.0625 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5D +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3/32" = 1'-0" +140 +0.09375 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5E +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/8" = 1'-0" +140 +0.125 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +5F +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3/16" = 1'-0" +140 +0.1875 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +60 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/4" = 1'-0" +140 +0.25 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +61 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3/8" = 1'-0" +140 +0.375 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +62 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1/2" = 1'-0" +140 +0.5 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +63 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3/4" = 1'-0" +140 +0.75 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +64 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1" = 1'-0" +140 +1.0 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +65 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1-1/2" = 1'-0" +140 +1.5 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +66 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +3" = 1'-0" +140 +3.0 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +67 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +6" = 1'-0" +140 +6.0 +141 +12.0 +290 + 0 + 0 +SCALE + 5 +68 +102 +{ACAD_REACTORS +330 +47 +102 +} +330 +47 +100 +AcDbScale + 70 + 0 +300 +1'-0" = 1'-0" +140 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b/shredder-ext/Obelix-XM-500/laser/en/2kW/cabinet/Stainless/2mm/OX500-01_CAB-FRONT_x1.dxf new file mode 100644 index 0000000..fffb8fc --- /dev/null +++ b/shredder-ext/Obelix-XM-500/laser/en/2kW/cabinet/Stainless/2mm/OX500-01_CAB-FRONT_x1.dxf @@ -0,0 +1,356 @@ +0 +SECTION +2 +HEADER +9 +$INSUNITS +70 +4 +9 +$ACADVER +1 +AC1014 +9 +$HANDSEED +5 +FFFF +0 +ENDSEC +0 +SECTION +2 +TABLES +0 +TABLE +2 +VPORT +5 +8 +100 +AcDbSymbolTable +0 +ENDTAB +0 +TABLE +2 +LTYPE +5 +5 +100 +AcDbSymbolTable +0 +LTYPE +5 +14 +100 +AcDbSymbolTableRecord +100 +AcDbLinetypeTableRecord +2 +BYBLOCK +70 +0 +0 +LTYPE +5 +15 +100 +AcDbSymbolTableRecord +100 +AcDbLinetypeTableRecord +2 +BYLAYER +70 +0 +0 +ENDTAB +0 +TABLE +2 +LAYER +5 +2 +100 +AcDbSymbolTable +70 +2 +0 +LAYER +5 +50 +100 +AcDbSymbolTableRecord +100 +AcDbLayerTableRecord +2 +0 +70 +0 +6 +CONTINUOUS +0 +ENDTAB +0 +TABLE +2 +STYLE +5 +3 +100 +AcDbSymbolTable +70 +1 +0 +STYLE +5 +11 +100 +AcDbSymbolTableRecord +100 +AcDbTextStyleTableRecord +2 +STANDARD 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please use /laser/en or /laser/es instead ! \ No newline at end of file diff --git a/shredder-ext/Obelix-XM-500/laser/es/2kW/table/FERRO/10mm/OX500-07_MOTOR-MOUNT_x6.DXF b/shredder-ext/Obelix-XM-500/laser/es/2kW/table/FERRO/10mm/OX500-07_MOTOR-MOUNT_x6.DXF new file mode 100644 index 0000000..9867b4e --- /dev/null +++ b/shredder-ext/Obelix-XM-500/laser/es/2kW/table/FERRO/10mm/OX500-07_MOTOR-MOUNT_x6.DXF @@ -0,0 +1,3454 @@ + 0 +SECTION + 2 +HEADER + 9 +$ACADVER + 1 +AC1015 + 9 +$ACADMAINTVER + 70 + 6 + 9 +$DWGCODEPAGE + 3 +ANSI_1252 + 9 +$INSBASE + 10 +0.0 + 20 +0.0 + 30 +0.0 + 9 +$EXTMIN + 10 +0.0 + 20 +-50.0 + 30 +0.0 + 9 +$EXTMAX + 10 +50.0 + 20 +0.0 + 30 +0.0 + 9 +$LIMMIN + 10 +0.0 + 20 +0.0 + 9 +$LIMMAX + 10 +420.0 + 20 +297.0 + 9 +$ORTHOMODE + 70 + 0 + 9 +$REGENMODE + 70 + 1 + 9 +$FILLMODE + 70 + 1 + 9 +$QTEXTMODE + 70 + 0 + 9 +$MIRRTEXT + 70 + 1 + 9 +$LTSCALE + 40 +1.0 + 9 +$ATTMODE + 70 + 1 + 9 +$TEXTSIZE + 40 +3.5 + 9 +$TRACEWID + 40 +1.0 + 9 +$TEXTSTYLE + 7 +Standard + 9 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Radial Fr2 (N) 9.490,00 + +Gear trains 3 + +Weight 61,00 Kg. + + + +The motor is an MT4 1500 which is actually rated at 3kw, guess they make an allowance for the gearbox efficiency. + + + +So the next question is about the gears, what size/module is needed. + +Max torque is 890Nm shared between the two shafts, so the transmitted torque will be 445Nm + + + +https://shop.hpceurope.com/docFichesTechniques/SpurGear_TorqueCalculation.pda + +https://www.engineersedge.com/gear_formula.htm + +https://www.engineersedge.com/calculators/gear-tooth-strength-calculator.htm + +https://www.mechanicdrive.com/spur-gear-calculation + +https://khkgears.net/new/gear_knowledge/gear_technical_reference/gear_materials.html + + + +for equal gears 1:1, the axle centre distance = pitch diameter; we need as low as possible but minimum 82 + + +MODULE 4 + +A module 4 gear with 21 teeth has a pitch circle diameter of 84mm and an outside diameter of 92mm. + +Off the shelf gear part number 7702-910 has a face width of 40mm + +DP size is 6 (how many teeth will fit on 1" of the gear cirumference) + +According to the calculator, with a Lewis factor of 0.34, a carbon steel this size gear will transmit 369Nm + +This is insufficient. + + +MODULE 5 + +A module 5 gear with 17 teeth has a pitch circle diameter of 85mm + +This has an estimated Diametric pitch of 4, so a carbon steel gear of face width 50mm could transmit 554Nm + +https://www.mechanicdrive.com/spur-gear-module-5-17-teeth.html + +The total length including hub is 75mm. The centre hole needs to be bored out to 40mm and keyway broached to suit the axle. + + + + + +--- + +Rough spec: + +- single phase motor max 2.2kw frame size 100/110 + +- slowest motor speed possible 1400rpm - 4 pole + +- full load current for 2.2kw motor at 1400rpm = 12.12A + +- size 110 or 90 gearbox ? + +- slow speed ideally around 20rpm + +- 40mm shaft, 50mm hex section + +- mod 4 or 5 gears? + +- 1/3 size of Chinese version and similar + +- bearing set into endplate + +- axles as close together as possible + +- 15mm thickness steel + +- laser cut and finshed with mill or cnc + +- cutting edges parallel to axle (straight cut) + +- alternating blades and spacer rings + + + + + + +Previous research: + + + +My research suggests that the NMRV size 90 gearbox can only go down to 44rpm with a 1400 rpm 2.2kw motor. This is a 30:1 ratio. + +The high ratio NMRV 90 gearboxes can only be used with lower power motors as the output shaft is too small. The max output of an NMRV gearbox is around 270Nm with whichever combination of motor and ratio. + +The size 90 gearbox at 80:1 can be used with a 0.75kw (1hp) motor to give 262 Nm at 18rpm. +NMRV 'Power' 90 at 100:1 apparently gives 270Nm. These have a max output shaft size of 38mm on request, standard is 35 + +The size 90 gearbox at 60:1 can be used with a 1.1kw motor to give 288Nm at 23.3rpm. + + + + +110 size gearbox: + +With a 2.2kw motor, + +The NMRV 110 gearbox at 80:1 gives 648 Nm at 23.3rpm + + +We could also consider a helical gearbox which can give 877Nm at 23rpm through a 40mm output shaft. This is around 900 euros including 2.2kw motor. It's inline so would be awkward for design, but much higher torque than a worm drive. Even an NMRV 130 can only give 816 Nm at 17.5rpm. + + + +--- + + + + + + + + + + + + + + +Bearing options + +Ball bearings: + + +6308-2RS Dunlop Sealed Ball Bearing 40mm x 90mm x 23mm = £9.32 each + +https://www.bearingboys.co.uk/Dunlop-Ball-Bearings/63082RS-Dunlop-Sealed-Ball-Bearing-40mm-x-90mm-x-23mm-1945-p + + +62208-2RS1 SKF Sealed Ball Bearing 40mm x 80mm x 23mm = £21.59 each + +https://www.bearingboys.co.uk/SKF-Ball-Bearings/63082RS1-SKF-Sealed-Ball-Bearing-40mm-x-90mm-x-23mm-1943-p + + + + + +Roller bearings: + + +NU2208 ECP SKF Cylindrical Roller Bearing 40mm x 80mm x 23mm = £45.11 each + +Static Load: 75kN Dynamic load: 81.5kN + +https://www.bearingboys.co.uk/N-Type-Cylindrical-Roller/NU2208-ECP-SKF-Cylindrical-Roller-Bearing-40mm-x-80mm-x-23mm-2912-p + + +NUP308 ECP SKF Cylindrical Roller Bearing 40mm x 90mm x 23mm = £59.88 each + +Static Load 78kN Dynamic Load: 93kN + + + +Motor: + +Cidepa KM 2.2kW 1400rpm + + +60:1 gearbox Cidepa + +Reference KM-110/ 60 3 +Installed HP 3,00 +Installed Kw 2,20 +Ratio 60,0 +Motor Option Cidepa electric motor B-5 +Size 110 +Service Factor 0,90 +Rated Torque Kpm 68,19 +Output Rpm 23,00 +Efficiency 0,73 +Accurate gear ratio 60,00 +HP available 2,19 +Weight 40,50 Kg. + +Size: 295 x 255 x 144mm + +Torque calcs + +TNm = PW 9.549 / n + +where + +TNm = torque (Nm) + +PW = power (watts) + +n = revolution per minute (rpm) + +Motor axle +2.2kw x9.549 / 1400 +=15Nm + +After gearbox +=2.2kw x 9.549 / 23.3 + +T = 901.6Nm + +(To check, 15Nm x 60 = 900Nm) + +At 73% efficiency +T = 658.2Nm + +So roughly 650Nm + + +If the motor is 2800rpm, torque will be half. + + + +Gears: + +need to establish torque, size, module, supplier + +Assuming trying to achieve minimum distance between axles, using 80mm roller bearings, minimium axle spacing = 82mm centers + +So ideal 'pitch circle' of gear = 82mm (maybe 84) + + +Torque +Assuming 650Nm output from gearbox, divided over 2 axles, gear must transmit 325Nm + +This table suggests that even some module 3 gears with a 20mm bore can withstand this force https://khkgears.net/pdf/ksg.pdf + +(that seems optimistic to me) + + +RV Gearboxes - can we use a smaller size? + +NMRV Power gearboxes from Motovario + +https://www.transdrive.co.uk/media/1272/nmrv-nmrvp-catalogue.pdf + +Sizes: + +NMRV 90 238 x 206 x 130mm 24mm input, 38mm ouput +NMRV 110 295 x 250 x 144mm 28mm input, 42mm output - NB- Cidepa equivalent KM 110 is 288 x 255 x 144 so assume 300 x 260 x 150mm and pack +NMRV 130 335 x 292.5 x 155mm 38mm input, 45mm outpit + + + + +NMRVpower size 90 (Motovario) + +https://www.transdrive.co.uk/shop/products/gearboxes/motovario/right-angle/nmrv-p090/motovario-worm-gearbox-nmrv-p090-ratio-60-1-iec80-b5-3043638 + + + + +Flange- B5 or B14? + +NMRV90 is only available up to 60:1 with a B5 flange, 80 or 100:1 are B14 flange (smaller face mount) + +NMRV-P090 + +Ratio - 60:1 + +Frame Size / Mounting Position : IEC80 B5 + +Hollow output – 35mm standard (39mm is available) + +Max torque 1.550 Nm and admissible radial loads max 16.500 N + +Motor size 100/110 + +Part number – 3043638 + + + +To get lower speeds we need a bigger gearbox, NMRV 110 or NMRV 130 + +According to the PDF, with a 3HP (2.2kw) motor 100LA4: + +NMRV 90 at 40:1 will give an output torque of 3321 in-lb = 375 Nm at 44rpm = 67% efficient + +NMRV 110 at 60:1 will give 4852 in-lb = 548 Nm at 29rpm = 62.5% efficient + +NMRV 130 at 80:1 will give 5965 in-lb = 674 Nm at 22rpm + + +NMRV 90 at 60:1 or 80:1 are not shown on the chart but assuming the same efficiency: + +**NMRV 90 at 80:1 = 14.6Nm x 80 = 1168Nm, x 67% = 782.56Nm at 22 rpm** + +**NMRV 90 at 60:1 = 14.6NM x 60 = 876Nm x62.5% = 543Nm at 33rpm** + +These are very high torque values which require a bigger shaft, which is why the bigger gearbox size is needed + +The 110 size at 60:1 is the best compromise. + + + + + + + +Info on the 100LA4 motor: https://new.abb.com/products/3GAA102001-ASE/m2aa-100-la4-b3-2-2kw-ac + + +50Hz 230V 2.20kW 1430rpm 8.52A + +Service factor 0.780 + +Efficiency 82.30% Torque 14.60 N·m + + + + + + +What about parallel shaft motors? more torque? slower? YES but more expensive + +JS-DV473-100-4-2,2 kW +20 rpm 1003Nm €1,225.75 + +https://www.js-technik.de/en/products/gear-reducer-geared-motors/parallel-shaft-gearmotors/12375/js-dv473-100-4-2-2-kw-20-rpm-parallel-shaft-gearmotor?c=380 + + 14 rpm 1439Nm €1,225.75 + + https://www.js-technik.de/en/products/gear-reducer-geared-motors/parallel-shaft-gearmotors/12376/js-dv473-100-4-2-2-kw-14-rpm-parallel-shaft-gearmotor?c=380 + +JS-DV473-100-4-2,2 kW-26 rpm 774Nm €1,225.75 + +https://www.js-technik.de/en/products/gear-reducer-geared-motors/parallel-shaft-gearmotors/12374/js-dv473-100-4-2-2-kw-26-rpm-parallel-shaft-gearmotor?c=380 + +all with 50mm shaft + + +Compared to worm drive, all size 130 with 45mm output + +JS- CMRV 110-100L1-4 - 2,2 kW - 23,3 rpm- 648 Nm €845.54 + +https://www.js-technik.de/en/products/gear-reducer-geared-motors/worm-gear-reducer-motors/11023/js-cmrv-110-100l1-4-2-2-kw-23-3-rpm-worm-gearbox-motor?c=178 + +JS- CMRV 110-100L1-4 - 2,2 kW - 17.5 rpm- 816 Nm €967.51 + +https://www.js-technik.de/en/products/gear-reducer-geared-motors/worm-gear-reducer-motors/11119/js-cmrv-130-100l1-4-2-2-kw-17-5-rpm-worm-gearbox-motor?c=178 + + +Slowest you can go without additional prestage reducer is + +JS- CMRV 090-100L1-4 - 2,2 kW - 46,7 rpm 351 Nm €668.74 + + + +Compared to Bevel drive + +JS-KV373-100-4-2.2 kW-23 rpm 853Nm €1,086.47 + +https://www.js-technik.de/en/products/gear-reducer-geared-motors/bevel-gear-reducer-motors/11682/js-kv373-100-4-2.2-kw-23-rpm-bevel-geared-motor?c=251 + + +JS-KV473-100-4-2.2 kW-14 rpm 1372Nm €1,491.64 + +https://www.js-technik.de/en/products/gear-reducer-geared-motors/bevel-gear-reducer-motors/11688/js-kv473-100-4-2.2-kw-14-rpm-bevel-geared-motor?c=251 + + + + +Compared to Helical + +https://www.js-technik.de/en/products/gear-reducer-geared-motors/helical-gear-reducer-motors/6151/helical-gear-motor-js-mv-373-100l1-2.2kw-23rpm?c=177 + +Helical-Gear-Motor-JS-MV-373-100L1 - 2.2kW-23rpm 877Nm €887.84 + + + +With a 2.2kw motor the NMRV size 90 gearbox can only go down to 44rpm because the lower ratios give too much torque for the shaft + +2.2kw motor with the Motovario 110 size NMRV 110 (same as Cidepa KM 110) at 60:1 will give 548 Nm at 29rpm. That would be within spec. + +It could be fitted with an 80:1 gearbox to give 782.56Nm at 22 rpm but that is after compensating for efficiency, the actual torque would be 1168Nm so it would be above what the shaft can take. + +For the best torque from a 2.2kw motor we actually need a 130 size gearbox. + +with 2.2kw motor, NMRV 130 at 80:1 will give 5965 in-lb 674 Nm at 22rpm + +NMRV 130 is 335 x 292.5 x 155mm 38mm input, 45mm output + + + + +CHEAP GEARBOX! : £221.20 each + +Size 90 Right Angle Worm Gearbox 80:1 Ratio + +18 rpm Output speed using a 4 Pole (1400 rpm) Electric Motor and 262 Nm Output Torque. + +The maximum motor input size for this gearbox is 80 frame and flange size B5/B14. + +https://www.ebay.co.uk/itm/Size-90-Right-Angle-Worm-Gearbox-80-1-Ratio-18-RPM-Motor-Ready-Type-NMRV/321061910748 + +frame size 80 is a 0.75kw motor at 1400rpm - can this be believed? + +TNm = PW 9.549 / n + +where + +TNm = torque (Nm) + +PW = power (watts) + +n = revolution per minute (rpm) + += 5.12 NM + at 64% effifciency = 3.28nm + + x 80 = 262Nm Correct + + + + .. + In theory, from motovario catalogue compatibility of motors: + +NMRV 90 gearbox with size 80 motor (0.75kw, 1hp) max 100:1 gives 511Nm x 64% = 327Nm + +NMRV 90 gearbox with size 90 motor (1.1kw, 1.5hp) max 60:1 gives 450Nm x 64% = 288Nm + +NMRV 90 gearbox with size 100 motor (2.2kw, 3hp) max 30:1 also 450Nm = 288Nm + + +Suggests the NMRV output is limited to around 300Nm + + + +the NMRV 110 is available in up to 60:1 for a size 100 motor (2.2kw), which gives 900 x 64% = 576Nm + +or up to 100:1 with a size 90 motor (1.1kw) which gives 750 x64% = 479Nm + + + + + diff --git a/shredder-ext/Obelix-XM-500/resources/specs.pdf b/shredder-ext/Obelix-XM-500/resources/specs.pdf new file mode 100644 index 0000000..687975e --- /dev/null +++ b/shredder-ext/Obelix-XM-500/resources/specs.pdf @@ -0,0 +1,3 @@ +version https://git-lfs.github.com/spec/v1 +oid sha256:df92280329c9e42f13d7692cd7687b7226fed56e6449324d545a745b5b111fb1 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