From 43de4985e8d9de3d7b5420bc7847dc9a33ca6101 Mon Sep 17 00:00:00 2001 From: lovebird Date: Sun, 25 Aug 2024 19:25:54 +0200 Subject: [PATCH] latest :) --- products/poly-mech/.gitattributes | 1 + .../material/hdpe/assets/DSC02732_thumb.jpg | 3 ++ .../hdpe/assets/DSC02732_thumb_thumb.jpg | 3 ++ .../material/hdpe/assets/DSC02734_thumb.jpg | 3 ++ .../hdpe/assets/DSC02734_thumb_thumb.jpg | 3 ++ .../material/hdpe/assets/DSC02735_thumb.jpg | 3 ++ .../hdpe/assets/DSC02735_thumb_thumb.jpg | 3 ++ .../material/hdpe/assets/DSC02737_thumb.jpg | 3 ++ .../hdpe/assets/DSC02737_thumb_thumb.jpg | 3 ++ .../material/hdpe/assets/DSC02738_thumb.jpg | 3 ++ .../hdpe/assets/DSC02738_thumb_thumb.jpg | 3 ++ .../material/hdpe/assets/DSC02739_thumb.jpg | 3 ++ .../hdpe/assets/DSC02739_thumb_thumb.jpg | 3 ++ .../material/hdpe/assets/DSC02740_thumb.jpg | 3 ++ .../hdpe/assets/DSC02740_thumb_thumb.jpg | 3 ++ .../resources/material/hdpe/milling-hdpe.md | 43 +++++++++++++++++++ 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https://git-lfs.github.com/spec/v1 +oid sha256:8bca0321943bf0a05e39dfda5f98142e30b46f5542706d1902f51f9a6f24dc16 +size 145731 diff --git a/products/poly-mech/resources/material/hdpe/assets/DSC02740_thumb_thumb.jpg b/products/poly-mech/resources/material/hdpe/assets/DSC02740_thumb_thumb.jpg new file mode 100644 index 000000000..6709b5f3f --- /dev/null +++ b/products/poly-mech/resources/material/hdpe/assets/DSC02740_thumb_thumb.jpg @@ -0,0 +1,3 @@ +version https://git-lfs.github.com/spec/v1 +oid sha256:68e25165e2afd5cbcada231f63583989a05c48e8732f3cd052a1eea3d6c202dd +size 145741 diff --git a/products/poly-mech/resources/material/hdpe/milling-hdpe.md b/products/poly-mech/resources/material/hdpe/milling-hdpe.md new file mode 100644 index 000000000..fc1f38bfb --- /dev/null +++ b/products/poly-mech/resources/material/hdpe/milling-hdpe.md @@ -0,0 +1,43 @@ +### Milling - Speeds & Feeds + +# Machining Guide + +## Basic Machining Tips for Engineering Plastics + +- **Keep heat to a minimum** and ensure heat build-up in the part is avoided. +- **Keep tools sharp** at all times. +- Ensure that only the **cutting edge contacts** the material. +- Apply coolants (per guidelines) where heat is generated. +- The lower rigidity of plastics may require **support or plugging** to avoid deflection in thin-walled sections. +- Cutting tools should be **high-speed steel** or **carbide-tipped** for production runs, especially on graphite or glass-filled materials. + +## Matching Tolerance + +- It is much larger than for metal. +- Watch for **stress relieving** where a large body of material is removed. +- **Thermal conditioning** may be required after pre-machining on some parts. +- Allow a tolerance of **0.1-0.2% of nominal size**. +- Be aware of **thermal expansion** in larger parts or panels where fixings are required. +- **Minimum tolerance** for small dimensions: **0.05mm**. + +| Endmill Diameter (Millimeters) | Surface Speed (SMM) | Feed Per Tooth (MMPT) | +|--------------------------------|---------------------|-----------------------| +| 3.175mm | 91-114 SMM | 0.02286 | +| 6.350mm | 91-114 SMM | 0.04572 | +| 12.700mm | 91-114 SMM | 0.0889 | +| 15.875mm | 91-114 SMM | 0.1143 | +| 19.05mm | 91-114 SMM | 0.1397 | +| 25.4mm | 91-114 SMM | 0.1778 | + +| Endmill Diameter (inches) | Surface Speed (SFM) | Feed Per Tooth (IPT) | +|---------------------------|---------------------|----------------------| +| 1/8" | 300-375 SFM | 0.0009 | +| 1/4" | 300-375 SFM | 0.0018 | +| 1/2" | 300-375 SFM | 0.0035 | +| 5/8" | 300-375 SFM | 0.0045 | +| 3/4" | 300-375 SFM | 0.0055 | +| 1" | 300-375 SFM | 0.007 | + +### References + +- [Source: Feed Calculator](https://www.easyspeedsandfeeds.com/plastic) diff --git a/products/poly-mech/resources/material/hdpe/tests-milling.csv b/products/poly-mech/resources/material/hdpe/tests-milling.csv new file mode 100644 index 000000000..e36ad0a18 --- /dev/null +++ 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diff --git a/products/poly-mech/resources/material/pet/assets/DSC02803_thumb_thumb.jpg b/products/poly-mech/resources/material/pet/assets/DSC02803_thumb_thumb.jpg new file mode 100644 index 000000000..cd6c56c55 --- /dev/null +++ b/products/poly-mech/resources/material/pet/assets/DSC02803_thumb_thumb.jpg @@ -0,0 +1,3 @@ +version https://git-lfs.github.com/spec/v1 +oid sha256:753dae7491a38eccb55c2777124cbcaba5a922a5d675f075e0ca0e0a5314a7ab +size 148717 diff --git a/products/poly-mech/resources/material/pet/readme.md b/products/poly-mech/resources/material/pet/readme.md new file mode 100644 index 000000000..0763a4834 --- /dev/null +++ b/products/poly-mech/resources/material/pet/readme.md @@ -0,0 +1,5 @@ +## Sheetpress tests + +### References + +- [Client:The Collective](thecollective.agency) diff --git a/products/poly-mech/resources/material/pet/tests-milling.csv b/products/poly-mech/resources/material/pet/tests-milling.csv new file mode 100644 index 000000000..e36ad0a18 --- /dev/null +++ b/products/poly-mech/resources/material/pet/tests-milling.csv @@ -0,0 +1,4 @@ +Mill Diameter (mm),Material,Depth of Cut (mm),Width of Cut,Speed (RPM),Feed Rate (mm/min),Tool Material,Type,Type of Cutting,Tool,Error,Cooling Method,Surface Finish Quality,Observations +17,HDPE,10,4mm,1500,300,Carbide,Climbing,Contour,2 Flute,0.3,Cooling Fluid,5,Toolmarks +14,HDPE,10,5mm,2000,300,Carbide,Climbing,Contour,2 Flute,0.3,Cooling Fluid,5,Toolmarks | Bur +14,HDPE,15,100%,2000,300,Carbide,Helix,Pocket-Round,2 Flute,0.1,Cooling Fluid,10, diff --git a/products/poly-mech/resources/material/pet/tests-pressing.csv b/products/poly-mech/resources/material/pet/tests-pressing.csv new file mode 100644 index 000000000..e8456fe70 --- /dev/null +++ b/products/poly-mech/resources/material/pet/tests-pressing.csv @@ -0,0 +1,2 @@ +Thickness,Material,Mould Material,Mould Cover,Temperature,Tool,Flatness Error,Cooling Method,Surface Finish Quality,Observations +20,MDPE,Cold Rolled Steel,Stainless,,,0.3,Natural,5,Toolmarks diff --git a/products/poly-mech/resources/material/thumbs.sh b/products/poly-mech/resources/material/thumbs.sh new file mode 100644 index 000000000..12d0118b0 --- /dev/null +++ b/products/poly-mech/resources/material/thumbs.sh @@ -0,0 +1 @@ +osr-media resize --width=720 -logLevel=debug --src="**/*.+(JPG)" --dst="./${SRC_DIR}/${SRC_NAME}_thumb.+(jpg)" \ No newline at end of file diff --git a/products/poly-mech/resources/motion/sbr/assets/DSC02791.ARW b/products/poly-mech/resources/motion/sbr/assets/DSC02791.ARW new file mode 100644 index 000000000..0759b7ce4 --- /dev/null +++ b/products/poly-mech/resources/motion/sbr/assets/DSC02791.ARW @@ -0,0 +1,3 @@ +version https://git-lfs.github.com/spec/v1 +oid sha256:9748e3704d482d3905ad06f54cfe1235851ad090ee29836fa36d35ae076db121 +size 24845056 diff --git a/products/poly-mech/resources/motion/sbr/assets/DSC02791.JPG b/products/poly-mech/resources/motion/sbr/assets/DSC02791.JPG new file mode 100644 index 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