From 51b207fa3e2e59d014b0610014662bb1027bf5c8 Mon Sep 17 00:00:00 2001 From: babayaga Date: Sat, 29 Mar 2025 14:29:36 +0100 Subject: [PATCH] Dave's Cash Cow --- howtos/affordable-cat-house/README.md | 45 ++++++++++- howtos/affordable-cat-house/config.json | 6 +- .../README.md | 22 +++++- .../config.json | 6 +- howtos/build-a-fishing-canoe/README.md | 49 +++++++++++- howtos/build-a-fishing-canoe/config.json | 6 +- howtos/build-a-fishing-canoe/references.md | 32 ++++---- howtos/build-a-fishing-canoe/resources.md | 41 ++++------ howtos/clothes-hanger-mould-25116/README.md | 76 ++++++++++++++++++- howtos/clothes-hanger-mould-25116/config.json | 6 +- .../README.md | 47 +++++++++++- .../config.json | 6 +- howtos/coaster-from-coffee-waste/README.md | 54 ++++++++++++- howtos/coaster-from-coffee-waste/config.json | 6 +- .../coaster-from-coffee-waste/references.md | 2 +- .../README.md | 30 +++++++- .../config.json | 6 +- .../references.md | 14 ++-- .../resources.md | 30 ++++---- .../README.md | 36 ++++++++- .../config.json | 6 +- .../README.md | 37 ++++++++- .../config.json | 6 +- .../references.md | 24 ++---- .../resources.md | 24 +++--- .../README.md | 41 +++++++++- .../config.json | 6 +- howtos/design-moulds-for-sunglasses/README.md | 57 +++++++++++++- .../design-moulds-for-sunglasses/config.json | 6 +- .../references.md | 32 +++++--- .../design-moulds-for-sunglasses/resources.md | 33 ++++---- .../README.md | 55 +++++++++++++- .../config.json | 6 +- .../README.md | 57 +++++++++++++- .../config.json | 6 +- howtos/jump-rope-handles-mould/README.md | 73 +++++++++++++++++- howtos/jump-rope-handles-mould/config.json | 6 +- .../README.md | 45 ++++++++++- .../config.json | 6 +- .../references.md | 2 +- .../make-a-coin-bottle-opener-mould/README.md | 41 +++++++++- .../config.json | 6 +- .../references.md | 28 +++---- .../resources.md | 29 +++---- .../README.md | 55 +++++++++++++- .../config.json | 6 +- howtos/make-a4-size-clipboard/README.md | 44 ++++++++++- howtos/make-a4-size-clipboard/config.json | 6 +- howtos/make-an-hdpe-knife/README.md | 69 ++++++++++++++++- howtos/make-an-hdpe-knife/config.json | 6 +- howtos/make-an-hdpe-knife/references.md | 4 +- .../README.md | 37 ++++++++- .../config.json | 6 +- .../mobile-plastic-recycling-unit-/README.md | 59 +++++++++++++- .../config.json | 6 +- .../references.md | 2 +- howtos/old-school-bookmark-mould/README.md | 49 +++++++++++- howtos/old-school-bookmark-mould/config.json | 6 +- .../old-school-bookmark-mould/references.md | 28 ++++--- howtos/old-school-bookmark-mould/resources.md | 29 ++++--- .../README.md | 43 ++++++++++- .../config.json | 6 +- .../references.md | 17 ++--- .../resources.md | 35 +++++---- howtos/plate-mould/README.md | 57 +++++++++++++- howtos/plate-mould/config.json | 6 +- howtos/plate-mould/references.md | 21 ++++- .../polygonal-mould-for-sheetpress/README.md | 39 +++++++++- .../config.json | 6 +- .../references.md | 36 +++------ .../resources.md | 18 ++--- .../README.md | 58 +++++++++++++- .../config.json | 6 +- .../references.md | 2 +- .../README.md | 60 ++++++++++++++- .../config.json | 6 +- .../references.md | 30 ++++---- .../resources.md | 42 ++++++---- .../README.md | 44 ++++++++++- .../config.json | 6 +- howtos/upgrade-your-toaster-oven/README.md | 47 +++++++++++- howtos/upgrade-your-toaster-oven/config.json | 6 +- .../upgrade-your-toaster-oven/references.md | 2 +- .../README.md | 57 +++++++++++++- .../config.json | 6 +- .../references.md | 2 +- 86 files changed, 1841 insertions(+), 381 deletions(-) diff --git a/howtos/affordable-cat-house/README.md b/howtos/affordable-cat-house/README.md index 752142726..e89d54a47 100644 --- a/howtos/affordable-cat-house/README.md +++ b/howtos/affordable-cat-house/README.md @@ -8,7 +8,7 @@ tags: ["HDPE"] category: Products difficulty: Medium time: < 1 day -keywords: +keywords: CNC cutting, custom shapes design, Rhinoceros 3D, VCarve application, CNC machine cutting, pocketing vs profiling, affordable cat housing, vectorizing drawings, scan filter CamScanner, Istanbul CNC design location: Istanbul, Turkiye --- # Affordable Cat House @@ -83,4 +83,45 @@ The final step is to assemble all sides of the Affordable Cat Housing using scre ![_MG_9452-181a60bf3b5.jpg](./_MG_9452-181a60bf3b5.jpg) ## Resources -## References \ No newline at end of file +### Software + +- [CamScanner](https://www.camscanner.com) (high-contrast image scanning) +- [Rhinoceros 3D](https://www.rhino3d.com) with Vectorize plugin (vectorization) +- [VCarve](https://www.vectric.com/products/vcarve-pro) (CNC toolpath programming) + +### Hardware + +- CNC machine (for cutting operations) +- Screws (securing material to CNC bed and assembly) + +### Materials + +- Plastic sheets (housing components) +- OSB panels (structural assembly) +## References +## Articles + +1. [How to prepare a technical drawing for CNC machining](https://www.hubs.com/knowledge-base/how-prepare-technical-drawing-cnc-machining/) +2. [Fusion 360 CAM for CNC Beginners](https://www.instructables.com/Fusion-360-CAM-Tutorial-for-CNC-Beginners/) +3. [CNC Workflow Using Vectric VCarve Pro](https://makerhardware.net/knowledge-base/how-to-guides/cnc-workflow-using-vectric-vcarve-vcarve-pro-for-cnc/) +4. [Free CNC Software](https://carbide3d.com/learn/free-cnc-software/) +5. [Make Awesome 3D Geometry by Programming CNC-code](https://www.instructables.com/Make-Awesome-3D-Geometry-by-Programming-CNC-code/) +6. [EasyEDA Tutorial](https://image.easyeda.com/files/EasyEDA-Tutorial_v6.4.32.pdf) + +## Books + +1. [Getting Started with CNC: Personal Digital Fabrication](https://www.harvard.com/book/9781457183362) +2. [Fundamentals of CNC Machining](https://academy.titansofcnc.com/files/Fundamentals_of_CNC_Machining.pdf) + +## Papers + +1. ~~[Investigating 3 Axis CNC Processes for Creating 3D Objects](https://scholarworks.uark.edu/cgi/viewcontent.cgi?article=1066\&context=inquiry)~~ + +## YouTube + +1. [Vectric V11 Tutorials: Create Shape Guide](https://www.youtube.com/watch?v=1OZVCOYlYy8) +2. [Fusion 360 CNC 3D Carving Tutorial](https://www.youtube.com/watch?v=G3h4Oe2i3Xo) + +## Open-source Designs + +1. [LinuxCNC Rigid CNC Router](https://www.forum.linuxcnc.org/30-cnc-machines/53486-the-linuxcnc-rigid-CNC Router-an-open-source-dual-z-axis-gantry-machine) \ No newline at end of file diff --git a/howtos/affordable-cat-house/config.json b/howtos/affordable-cat-house/config.json index 3f806d4e0..ff0e3c12f 100644 --- a/howtos/affordable-cat-house/config.json +++ b/howtos/affordable-cat-house/config.json @@ -422,5 +422,9 @@ "images": [] } }, - "content": "# How to Draw Custom Shapes and Designs for CNC Cutting\n\nLearn to create unique shapes and designs by hand for CNC machine cutting.\n\n\nUser Location: Istanbul, Turkiye\n\nFor this initial step, we provided scale documents for drawing. Participants then created their designs. Blue lines indicate pocketing (not cutting through the material), while red lines denote profiling (cutting through the material).\n\nIn this step, we scanned the drawings using a scan filter like CamScanner to ensure a high-contrast image similar to a photocopy.\n\nWe used Rhinoceros 3D and the Vectorize plugin to import the drawings as lines in Rhino. We cleaned and simplified the curves using the rebuild command, resulting in smoother curves with fewer control points. Blue lines indicate pocketing, while red lines indicate profiling (cutting through the material).\n\nFor this step, we used the VCarve application. We input the material's width, length, and thickness. We selected the blue lines for 'pocketing' and the red lines for 'profiling'. Note that this step may vary depending on the machine used.\n\nIn this step, cut the material according to the designs. Secure the four corners of the sheet material to the CNC bed and input the x, y, and z coordinates of the sheet's corner into the CNC machine. Ensure the cutting pattern is correct from an elevated perspective (z coordinates higher than the material) to avoid the CNC bit hitting screws and to confirm that the design fits properly on the sheet without being offset.\n\nThe final step is to assemble all sides of the Affordable Cat Housing using screws. We used two materials: plastic sheets and OSB panels." + "content": "# How to Draw Custom Shapes and Designs for CNC Cutting\n\nLearn to create unique shapes and designs by hand for CNC machine cutting.\n\n\nUser Location: Istanbul, Turkiye\n\nFor this initial step, we provided scale documents for drawing. Participants then created their designs. Blue lines indicate pocketing (not cutting through the material), while red lines denote profiling (cutting through the material).\n\nIn this step, we scanned the drawings using a scan filter like CamScanner to ensure a high-contrast image similar to a photocopy.\n\nWe used Rhinoceros 3D and the Vectorize plugin to import the drawings as lines in Rhino. We cleaned and simplified the curves using the rebuild command, resulting in smoother curves with fewer control points. Blue lines indicate pocketing, while red lines indicate profiling (cutting through the material).\n\nFor this step, we used the VCarve application. We input the material's width, length, and thickness. We selected the blue lines for 'pocketing' and the red lines for 'profiling'. Note that this step may vary depending on the machine used.\n\nIn this step, cut the material according to the designs. Secure the four corners of the sheet material to the CNC bed and input the x, y, and z coordinates of the sheet's corner into the CNC machine. Ensure the cutting pattern is correct from an elevated perspective (z coordinates higher than the material) to avoid the CNC bit hitting screws and to confirm that the design fits properly on the sheet without being offset.\n\nThe final step is to assemble all sides of the Affordable Cat Housing using screws. We used two materials: plastic sheets and OSB panels.", + "keywords": "CNC cutting, custom shapes design, Rhinoceros 3D, VCarve application, CNC machine cutting, pocketing vs profiling, affordable cat housing, vectorizing drawings, scan filter CamScanner, Istanbul CNC design", + "resources": "### Software\n\n- [CamScanner](https://www.camscanner.com) (high-contrast image scanning)\n- [Rhinoceros 3D](https://www.rhino3d.com) with Vectorize plugin (vectorization)\n- [VCarve](https://www.vectric.com/products/vcarve-pro) (CNC toolpath programming)\n\n### Hardware\n\n- CNC machine (for cutting operations)\n- Screws (securing material to CNC bed and assembly)\n\n### Materials\n\n- Plastic sheets (housing components)\n- OSB panels (structural assembly)", + "references": "## Articles\n\n1. [How to prepare a technical drawing for CNC machining](https://www.hubs.com/knowledge-base/how-prepare-technical-drawing-cnc-machining/)\n2. [Fusion 360 CAM for CNC Beginners](https://www.instructables.com/Fusion-360-CAM-Tutorial-for-CNC-Beginners/)\n3. [CNC Workflow Using Vectric VCarve Pro](https://makerhardware.net/knowledge-base/how-to-guides/cnc-workflow-using-vectric-vcarve-vcarve-pro-for-cnc/)\n4. [Free CNC Software](https://carbide3d.com/learn/free-cnc-software/)\n5. [Make Awesome 3D Geometry by Programming CNC-code](https://www.instructables.com/Make-Awesome-3D-Geometry-by-Programming-CNC-code/)\n6. [EasyEDA Tutorial](https://image.easyeda.com/files/EasyEDA-Tutorial_v6.4.32.pdf)\n\n## Books\n\n1. [Getting Started with CNC: Personal Digital Fabrication](https://www.harvard.com/book/9781457183362)\n2. [Fundamentals of CNC Machining](https://academy.titansofcnc.com/files/Fundamentals_of_CNC_Machining.pdf)\n\n## Papers\n\n1. ~~[Investigating 3 Axis CNC Processes for Creating 3D Objects](https://scholarworks.uark.edu/cgi/viewcontent.cgi?article=1066\\&context=inquiry)~~\n\n## YouTube\n\n1. [Vectric V11 Tutorials: Create Shape Guide](https://www.youtube.com/watch?v=1OZVCOYlYy8)\n2. [Fusion 360 CNC 3D Carving Tutorial](https://www.youtube.com/watch?v=G3h4Oe2i3Xo)\n\n## Open-source Designs\n\n1. [LinuxCNC Rigid CNC Router](https://www.forum.linuxcnc.org/30-cnc-machines/53486-the-linuxcnc-rigid-CNC Router-an-open-source-dual-z-axis-gantry-machine)", + "brief": "Learn to draw custom shapes for CNC cutting with step-by-step guidance, from scanning designs to using software like Rhino and VCarve for perfect cuts." } \ No newline at end of file diff --git a/howtos/build-a-bicycle-powered-shredder/README.md b/howtos/build-a-bicycle-powered-shredder/README.md index 3c34d8ec1..0422cc872 100644 --- a/howtos/build-a-bicycle-powered-shredder/README.md +++ b/howtos/build-a-bicycle-powered-shredder/README.md @@ -10,7 +10,7 @@ tags: ["collection","shredder","HDPE"] category: uncategorized difficulty: Hard time: 3-4 weeks -keywords: +keywords: bicycle-powered plastic shredder, DIY plastic shredder, build plastic shredder, construct bicycle shredder, cost-effective plastic shredding, manual plastic shredding, plastic shredder instructions, shredder construction plans, plastic recycling tools, non-electric shredder location: --- # Build a bicycle powered shredder! @@ -77,4 +77,22 @@ With the final setup complete, begin shredding the plastic. ![let's start shredding plastic.png](./lets_start_shredding_plastic.png) ## Resources -## References \ No newline at end of file +### Software Requirements + +- Construction plans, bill of materials, and laser cutting files: [drive.google.com](https://drive.google.com/drive/folders/1m8Bq35N_N-nw5llw7T16WAWR9GLb5i_L?usp=sharing) + +### Hardware Components + +- Shredder box (detailed construction plans) +- Custom flywheel and axle (technical drawings included) +- Shredder stand (optimized for safety and output) +- Gear system (1:4.6 ratio transmission) +- Large crankset (attached to flywheel) + +### Tools + +- Laser cutter (for fabricating components from cutting files) +## References +## Open-source Designs + +- [Bicycle-Powered Plastic Shredder Construction Files](https://drive.google.com/drive/folders/1m8Bq35N_N-nw5llw7T16WAWR9GLb5i_L?usp=sharing) \ No newline at end of file diff --git a/howtos/build-a-bicycle-powered-shredder/config.json b/howtos/build-a-bicycle-powered-shredder/config.json index e75f4242b..c62e3297e 100644 --- a/howtos/build-a-bicycle-powered-shredder/config.json +++ b/howtos/build-a-bicycle-powered-shredder/config.json @@ -261,5 +261,9 @@ "category": { "label": "uncategorized" }, - "content": "### Tutorial: Constructing a Bicycle-Powered Plastic Shredder\n\nThis guide outlines the construction of a bicycle-powered plastic shredder and provides instructions for building your own. The device offers a cost-effective method of shredding plastic without relying on electricity.\n\n**Step 1**: Find detailed construction plans and necessary files.\n\nVia this link: [drive.google.com](https://drive.google.com/drive/folders/1m8Bq35N_N-nw5llw7T16WAWR9GLb5i_L?usp=sharing), you can access a detailed construction plan, bill of materials, technical drawings, and laser cutting files required to build a bicycle-powered shredder.\n\nNote: The files exceed the maximum allowed size for the supporting files tab.\n\nThe plans for constructing a shredder box are detailed. You can also purchase one.\n\nThis custom flywheel and axle generate momentum for shredding. It also serves as a base for connecting the gears discussed in step 5. Cutting files and technical drawings are available in the files in step 1.\n\nConstruct the shredder stand to provide an elevated platform for the shredded pieces to exit and to ensure safety. Our construction plan outlines potential optimizations based on issues we encountered.\n\nThe power output is amplified through two ratio transmissions totaling 1:4.6, resulting in 4.6 times more power at a reduced rotational speed. A large gear connects to the shredder box, and a substantial crankset is attached to the custom flywheel.\n\n### Shredding Process\n\nWith the final setup complete, begin shredding the plastic." + "content": "### Tutorial: Constructing a Bicycle-Powered Plastic Shredder\n\nThis guide outlines the construction of a bicycle-powered plastic shredder and provides instructions for building your own. The device offers a cost-effective method of shredding plastic without relying on electricity.\n\n**Step 1**: Find detailed construction plans and necessary files.\n\nVia this link: [drive.google.com](https://drive.google.com/drive/folders/1m8Bq35N_N-nw5llw7T16WAWR9GLb5i_L?usp=sharing), you can access a detailed construction plan, bill of materials, technical drawings, and laser cutting files required to build a bicycle-powered shredder.\n\nNote: The files exceed the maximum allowed size for the supporting files tab.\n\nThe plans for constructing a shredder box are detailed. You can also purchase one.\n\nThis custom flywheel and axle generate momentum for shredding. It also serves as a base for connecting the gears discussed in step 5. Cutting files and technical drawings are available in the files in step 1.\n\nConstruct the shredder stand to provide an elevated platform for the shredded pieces to exit and to ensure safety. Our construction plan outlines potential optimizations based on issues we encountered.\n\nThe power output is amplified through two ratio transmissions totaling 1:4.6, resulting in 4.6 times more power at a reduced rotational speed. A large gear connects to the shredder box, and a substantial crankset is attached to the custom flywheel.\n\n### Shredding Process\n\nWith the final setup complete, begin shredding the plastic.", + "keywords": "bicycle-powered plastic shredder, DIY plastic shredder, build plastic shredder, construct bicycle shredder, cost-effective plastic shredding, manual plastic shredding, plastic shredder instructions, shredder construction plans, plastic recycling tools, non-electric shredder", + "resources": "### Software Requirements\n\n- Construction plans, bill of materials, and laser cutting files: [drive.google.com](https://drive.google.com/drive/folders/1m8Bq35N_N-nw5llw7T16WAWR9GLb5i_L?usp=sharing)\n\n### Hardware Components\n\n- Shredder box (detailed construction plans)\n- Custom flywheel and axle (technical drawings included)\n- Shredder stand (optimized for safety and output)\n- Gear system (1:4.6 ratio transmission)\n- Large crankset (attached to flywheel)\n\n### Tools\n\n- Laser cutter (for fabricating components from cutting files)", + "references": "## Open-source Designs\n\n- [Bicycle-Powered Plastic Shredder Construction Files](https://drive.google.com/drive/folders/1m8Bq35N_N-nw5llw7T16WAWR9GLb5i_L?usp=sharing)", + "brief": "Build a bicycle-powered plastic shredder with our step-by-step guide. This eco-friendly solution offers an efficient, electricity-free method to shred plastic." } \ No newline at end of file diff --git a/howtos/build-a-fishing-canoe/README.md b/howtos/build-a-fishing-canoe/README.md index 5efbc083b..7532e22f1 100644 --- a/howtos/build-a-fishing-canoe/README.md +++ b/howtos/build-a-fishing-canoe/README.md @@ -8,7 +8,7 @@ tags: ["product","HDPE"] category: uncategorized difficulty: Hard time: 1+ months -keywords: +keywords: Flipflopi Project, boat-building course, waste plastic, fishing dhow, unique construction, traditional methods, HDPE plastic, CAD molds, extrusion process, boat fabrication location: Lamu, Kenya --- # Build a Fishing Canoe @@ -424,4 +424,49 @@ Always keep a tool handy to remove water. Even if it's not entering from below, ![IMG_6324-185f91722da.JPG](./IMG_6324-185f91722da.JPG) ## Resources -## References \ No newline at end of file +### Software + +- CAD software for mold design + +### Hardware + +- Plasma cutter (4 mm steel sheets) +- Industrial extruder (e.g., Extruder Pro)\ + The reason is because +- High-power heat gun or plastic welding tool +- Drilling and bolting equipment +- Melting machine for HDPE processing + +### Tools + +- Standard tools (saws, chisels, drill, screwdrivers, ruler, square) +- Spirit level and hose pipe for keel alignment +- Plumb bob (Kabiru) and chembeo (caulking tool) +- Clamps and planer for plank shaping +- Traditional dhow boat-making tools +## References +## References + +### Articles + +- [The Flipflopi Project: Mitigating Plastic Pollution through Heritage Boat Building](https://smepprogramme.org/project/the-flipflopi-project/) +- ~~[Flipflopi turns plastic waste into beautiful Kenyan boats](https://inhabitat.com/flipflopi-turns-plastic-waste-into-beautiful-kenyan-boats/)~~ +- [Closing the Loop on Waste Plastics Through Heritage Boat Building](https://www.unesco.org/en/articles/closing-loop-waste-plastics-through-heritage-boat-building) +- [Meet the 'plastic revolutionaries' of Kenya and Uganda](https://www.whatdesigncando.com/stories/meet-the-plastic-revolutionaries-of-kenya-and-uganda/) + +### YouTube + +- [Making Dhow (Arab Boat)](https://www.youtube.com/watch?v=QdwYZv_fgf0) +- [How to build a canoe from plastic waste](https://www.youtube.com/watch?v=ku3btzZyBPA) +- [The Flipflopi Expedition: An Overview](https://www.youtube.com/watch?v=JcBajK5gjC0) + +### Open-source Designs + +- [Boat Build Toolkit](https://www.theflipflopi.com/blog/launching-the-boat-build-toolkit) +- [Boatbuilding Toolkit](https://www.theflipflopi.com/boatbuilding-toolkit) +- Build a 'Flipflopi' boat +- [The Flipflopi Project Documentation](https://static1.squarespace.com/static/591594fa5016e15d0cf9453c/t/633ed2675b96e34a1d6e0f9f/1665061653166/Introducing+The+Flipflopi2022.pdf) + +### Papers + +- [Material Analysis Report](https://tinyurl.com/flipflopi-material-analysis) \ No newline at end of file diff --git a/howtos/build-a-fishing-canoe/config.json b/howtos/build-a-fishing-canoe/config.json index 5da8bfb57..14102f71f 100644 --- a/howtos/build-a-fishing-canoe/config.json +++ b/howtos/build-a-fishing-canoe/config.json @@ -776,5 +776,9 @@ "category": { "label": "uncategorized" }, - "content": "At the Flipflopi Project, we initiated a unique boat-building course, utilizing waste plastic as the primary construction material. As a practical project, students constructed a local fishing dhow, \"Dau la Mwao,\" a common vessel suitable for a short course.\n\nThis tutorial outlines the process and insights gained.\n\n\nUser Location: Lamu, Kenya\n\nFirst, observe the entire process to gain an understanding.\n\nBoatbuilding requires practice and experience, but with this video and the accompanying steps, you can potentially build your own.\n\nFor this boat, we based our measurements on a traditional fishing canoe to create mould designs for fabrication. While alternative designs could be more efficient, we retained the traditional structure to align with existing boatbuilding methods and preserve heritage skills.\n\nOur moulds are designed for multiple uses. For example, the L-shaped rib can double as a bracket for larger vessels, and the \"Muli\" mould is suitable for both the canoe and a larger Taxi dhow. This approach, however, results in heavier components.\n\nThe custom molds were designed using CAD, and the accompanying drawings are available in the download files. These molds were plasma cut from 4 mm (0.16 inches) steel sheets. The mold sides featured alignment steps to ease assembly; however, due to the imprecision of the plasma cutter, significant manual finishing was required.\n\nThe remaining fabrication—assembling, bending, welding, drilling, and bolting—was completed internally. To prevent deformation under pressure, reinforcement brackets were installed on the sides.\n\nNote: For future welding, we recommend cutting the metal parts with straight edges, omitting alignment steps, unless the cut quality is guaranteed. This approach simplifies the process and supports complete in-house fabrication, potentially reducing costs.\n\nTo extrude or inject into these parts, a fast, powerful extruder is necessary due to their large volume. Although we utilized an industrial extruder, an Extruder Pro (Design) may also be suitable, pending further testing. \n\nOur extruder filled the parts with approximately 33-44 pounds (15-20 kg) of plastic in 10-15 minutes. Due to noticeable shrinkage and air pockets, we modified the process and continued injecting plastic for an additional 1-2 minutes after it emerged from the relief holes, ensuring complete mold filling and achieving better compression.\n\nWe used 100% HDPE for our parts.\n\nNote: Assess the quality of your parts to determine if process adjustments are necessary. Weight can indicate the presence of air pockets.\n\n### Materials and Tools for Boat Building\n\n**Materials:**\n\n- **Plastic Parts:** Custom components for L-ribs, V-rib, and front/back sections.\n- **Lumber:** For base, hull, and interior, ideally at least 3 meters (9.8 feet) in length. Choose available strong materials.\n\n**Fixings:** Screws, bolts, and corking cotton.\n\n**Tools:**\n\n- **Standard Tools:** Saws, chisels, drill, screwdrivers, ruler, square.\n- **Specialty Tools:** Traditional dhow or boat-making tools.\n- **Heat Equipment:** Heat gun or welding tool, melting machine.\n\n**Space Requirements:** A flat area with a smooth floor facilitates easy collection of dust and particles.\n\n### Keel Leveling Instructions\n\n**Materials Required:**\n- Keel Plank: 9x2 inches (22.86x5.08 cm), 16 feet (4.88 meters) long\n- Base Logs: 5x5 inches (12.7x12.7 cm)\n\n**Tools Needed:**\n- Spirit Level\n- Hose Pipe\n\n**Procedure:**\n1. Divide the keel into five equal segments and position a log at each division.\n2. Position the keel plank, ensuring it is perfectly level.\n3. Secure the keel to the base using nails or pegs on both sides.\n4. Mark a center line on the keel to ensure proper alignment of subsequent components.\n\n**Note:** Plastic planks may exhibit bending or twisting. Apply weight to correct and level them.\n\n### Materials Needed\n- Mulis (2 units)\n- Temporary supporting poles (Mabunda)\n\n### Process\n\n1. **Mark Center Line:** Identify the front and back center lines on each Muli.\n \n2. **Shape Muli:** If warped, trim the long sides of the Muli to straighten and balance.\n\n3. **Cut Ribbet:** Tailor the ribbet according to the plank dimensions.\n\n4. **Determine Angles:** Select angles for positioning Mulis on the keel (45° front, 70° back).\n\n5. **Base Cutting:** Trim the Muli base to fit the selected angles.\n\n6. **Mark and Chisel:** Outline the Mulis on the keel, then chisel to a depth of 1/2 inch (1.27 cm) and assemble.\n\n7. **Support Mulis:** Stabilize with Mabundas affixed to sides and ends.\n\n8. **Alignment Check:** Use a plumb bob (Kabiru) to ensure Mulis align straight with the center.\n\n9. **Secure Position:** Drill through the Muli and keel; fasten with a nut and bolt.\n\n**Note:** A silicone sealant was applied between surfaces, with cotton wrapped around the bolt for added sealing.\n\n# Bitana Installation Guide\n\n## Purpose\nThe Bitana serves as a bracket to secure the Muli to the Keel.\n\n## Materials\n- Two L-shaped rib pieces\n\n## Instructions\n1. Shape each rib piece to align with the angle between the Muli and the keel.\n2. Taper the ribs to accommodate adjacent planks.\n3. Drill and bolt the ribs to both the Muli and the Keel.\n\nRepeat this process for both the front and back sides.\n\nCertainly.\n\n---\n\nYou can select varying widths based on the intended use of the boat. For comfortably transporting people, we decided on a width one-quarter of the length. It's useful to align the width with the available planks.\n\n### Materials\n- \"Mapande\" (wooden poles)\n- A flexible, thin piece of wood or plastic for temporary \"kinara\" (top plank of the hull)\n\n### Process\n1. Attach Mapande at the boat's widest point.\n2. Shape the boat with thin planks.\n3. Use a rope or ruler/tape measure to ensure equal width on both sides.\n4. Position the remaining Mapande on the base beams.\n5. Fix the temporary \"kinara\" on the Mapande to maintain shape.\n6. Use \"Mitindikani\" (horizontal poles) to secure the position.\n\n---\n\n## Materials:\n- L-shape ribs (14x)\n\n## Process:\n1. Arrange ribs in pairs with 30.5 cm (12 inches) between pairs.\n2. Ensure weight distribution is balanced front/back and left/right.\n3. Cut longer pieces to match the shape.\n4. Use a square to align ribs at a right angle to the keel.\n5. If pieces are warped, use a planer or saw for correction.\n6. Bolt ribs to the keel.\n7. Add cross poles to secure ribs.\n\nMaterials\n- V-shape ribs \"Farkumu\" (2x)\n\nInstructions:\n- Position the V-shape beam on the Bitana and create a lap joint to connect them.\n- Secure with a bolt through the keel.\n\n### Fitting the Hull\n\n**Materials:** 9x1.5\" (22.86x3.81 cm) planks, 10 pieces\n\n**Instructions:**\n\n1. **Prepare the Top Plank (Kinara):**\n - Mark and cut the bevel according to specifications.\n - Position and secure the plank using clamps. \n - Adjust ribs as needed for proper alignment.\n - Fasten the plank with screws.\n\n2. **Attach Additional Planks:**\n - Repeat the fitting process for the second piece.\n - Cut a Z-joint to connect the pieces securely.\n\n3. **Complete the Top Perimeter:**\n - Ensure the Kinara encircles the top on both sides.\n\nMaterials: 9x1.5\" planks (6 pcs)\n\n- Complete the remaining rows with the same method.\n- Unlike the top plank, a bevel joint may be used between the planks instead of a Z-joint.\n- Alternate joint positions to prevent weak points where joints align.\n\nEnsure all planks fit tightly with minimal gaps. Use a saw to trim uneven edges if necessary.\n\n### Materials\n\n- Tampisi: 2x3 inches (5.1x7.6 cm) planks (4 pieces)\n- Fundo la mongoti (crossing beam for the mast): 9x2 inches (22.9x5.1 cm)\n- Fundo la nyuma (back crossing beam): 9x1.5 inches (22.9x3.8 cm)\n\n### Process\n\n1. Cut a step into the ribs to ensure the tampisi and firari fit flush against the sides.\n2. Place the tampisi onto the step and secure it with screws.\n3. Position \"fundo la mongoti\" atop the tampisi at one-third of the keel from the front.\n4. Position \"fundo la nyuma\" atop the tampisi at the desired location in the back.\n5. Create lap joints between the Tampisi and Fundos, securing with bolts.\n\nStaha is designed to reinforce the Muli to Kinara, providing both seating and storage.\n\nMaterials Required:\n- 9x1.5\" (22.9x3.8 cm) plank\n- 2x4\" (5.1x10.2 cm) plank\n\nProcess:\nFRONT STAHA\n- Trim the top of the muli to align with the top plank.\n- Position a 2x4\" (5.1x10.2 cm) beam perpendicularly to the center line for support.\n- Cut planks to fit over the boat's front triangle.\n\nBACK STAHA\n- Fit two planks to create a seating base, leaving an opening for rope attachment.\n\nFirari and Dufani reinforce the top edges and structure. \n\nMaterials: \n- Dufani (5x1\", 4 pieces)\n- Firari (2.5x1\", 4 pieces)\n\nFirari Process: \n1. Position Firari at the top of the structure and shave them to level with Dufani.\n2. Ensure the distance between Firari and adjacent parts is parallel.\n3. Join the planks with a bevel joint and secure with screws.\n\nDufani Process: \n1. Cut the front angle for a proper fit at the corners.\n2. Bend the plank gradually: clamp the first foot (approx. 12\"), screw in place, then continue bending and securing every foot until fully bent.\n3. Repeat the process from the opposite end, meeting in the center with a bevel joint.\n\nFlip the dhow to complete the base.\n\nEnsure you create a water channel on both sides. \n\nCut the planks to match the base's shape, minimizing gaps.\n\nSecure them to the ribs. Base complete.\n\n### Finalizing and Sealing the Dhow\n\n1. Trim the excess corners of the planks to smooth the hull's surface.\n2. Use traditional caulking with cotton, inserting it between plank gaps with a \"chembeo.\"\n3. Complete the process by sealing with melted plastic using a heat gun, a method akin to plastic welding.\n4. Apply plastic welding to seal screws and other gaps.\n\n**Note:** The plastic welding used was rudimentary and requires further testing. Results from using a specialized plastic welding tool will be shared in the future.\n\nAfter completing the hull and initial sealing, it's time for testing:\n\n- Invert the boat\n- Launch into water or fill it\n- Identify any leaks by observing water entry points\n- Complete sealing at those locations\n\nCongratulations, you have completed the initial steps.\n\nNow choose your boat's propulsion method: motor, paddles, or sail.\n\nOur preference is a sail with a rudder. We used traditional wooden mast and boom. A visually striking sail can also serve as an attention-grabber.\n\n# Tutorial Conclusion\n\nEncourage others and share your experience. If you pursue a similar project or find inspiration in this, please inform us. We welcome your feedback.\n\nAlways keep a tool handy to remove water. Even if it's not entering from below, it may be entering with the waves." + "content": "At the Flipflopi Project, we initiated a unique boat-building course, utilizing waste plastic as the primary construction material. As a practical project, students constructed a local fishing dhow, \"Dau la Mwao,\" a common vessel suitable for a short course.\n\nThis tutorial outlines the process and insights gained.\n\n\nUser Location: Lamu, Kenya\n\nFirst, observe the entire process to gain an understanding.\n\nBoatbuilding requires practice and experience, but with this video and the accompanying steps, you can potentially build your own.\n\nFor this boat, we based our measurements on a traditional fishing canoe to create mould designs for fabrication. While alternative designs could be more efficient, we retained the traditional structure to align with existing boatbuilding methods and preserve heritage skills.\n\nOur moulds are designed for multiple uses. For example, the L-shaped rib can double as a bracket for larger vessels, and the \"Muli\" mould is suitable for both the canoe and a larger Taxi dhow. This approach, however, results in heavier components.\n\nThe custom molds were designed using CAD, and the accompanying drawings are available in the download files. These molds were plasma cut from 4 mm (0.16 inches) steel sheets. The mold sides featured alignment steps to ease assembly; however, due to the imprecision of the plasma cutter, significant manual finishing was required.\n\nThe remaining fabrication—assembling, bending, welding, drilling, and bolting—was completed internally. To prevent deformation under pressure, reinforcement brackets were installed on the sides.\n\nNote: For future welding, we recommend cutting the metal parts with straight edges, omitting alignment steps, unless the cut quality is guaranteed. This approach simplifies the process and supports complete in-house fabrication, potentially reducing costs.\n\nTo extrude or inject into these parts, a fast, powerful extruder is necessary due to their large volume. Although we utilized an industrial extruder, an Extruder Pro (Design) may also be suitable, pending further testing. \n\nOur extruder filled the parts with approximately 33-44 pounds (15-20 kg) of plastic in 10-15 minutes. Due to noticeable shrinkage and air pockets, we modified the process and continued injecting plastic for an additional 1-2 minutes after it emerged from the relief holes, ensuring complete mold filling and achieving better compression.\n\nWe used 100% HDPE for our parts.\n\nNote: Assess the quality of your parts to determine if process adjustments are necessary. Weight can indicate the presence of air pockets.\n\n### Materials and Tools for Boat Building\n\n**Materials:**\n\n- **Plastic Parts:** Custom components for L-ribs, V-rib, and front/back sections.\n- **Lumber:** For base, hull, and interior, ideally at least 3 meters (9.8 feet) in length. Choose available strong materials.\n\n**Fixings:** Screws, bolts, and corking cotton.\n\n**Tools:**\n\n- **Standard Tools:** Saws, chisels, drill, screwdrivers, ruler, square.\n- **Specialty Tools:** Traditional dhow or boat-making tools.\n- **Heat Equipment:** Heat gun or welding tool, melting machine.\n\n**Space Requirements:** A flat area with a smooth floor facilitates easy collection of dust and particles.\n\n### Keel Leveling Instructions\n\n**Materials Required:**\n- Keel Plank: 9x2 inches (22.86x5.08 cm), 16 feet (4.88 meters) long\n- Base Logs: 5x5 inches (12.7x12.7 cm)\n\n**Tools Needed:**\n- Spirit Level\n- Hose Pipe\n\n**Procedure:**\n1. Divide the keel into five equal segments and position a log at each division.\n2. Position the keel plank, ensuring it is perfectly level.\n3. Secure the keel to the base using nails or pegs on both sides.\n4. Mark a center line on the keel to ensure proper alignment of subsequent components.\n\n**Note:** Plastic planks may exhibit bending or twisting. Apply weight to correct and level them.\n\n### Materials Needed\n- Mulis (2 units)\n- Temporary supporting poles (Mabunda)\n\n### Process\n\n1. **Mark Center Line:** Identify the front and back center lines on each Muli.\n \n2. **Shape Muli:** If warped, trim the long sides of the Muli to straighten and balance.\n\n3. **Cut Ribbet:** Tailor the ribbet according to the plank dimensions.\n\n4. **Determine Angles:** Select angles for positioning Mulis on the keel (45° front, 70° back).\n\n5. **Base Cutting:** Trim the Muli base to fit the selected angles.\n\n6. **Mark and Chisel:** Outline the Mulis on the keel, then chisel to a depth of 1/2 inch (1.27 cm) and assemble.\n\n7. **Support Mulis:** Stabilize with Mabundas affixed to sides and ends.\n\n8. **Alignment Check:** Use a plumb bob (Kabiru) to ensure Mulis align straight with the center.\n\n9. **Secure Position:** Drill through the Muli and keel; fasten with a nut and bolt.\n\n**Note:** A silicone sealant was applied between surfaces, with cotton wrapped around the bolt for added sealing.\n\n# Bitana Installation Guide\n\n## Purpose\nThe Bitana serves as a bracket to secure the Muli to the Keel.\n\n## Materials\n- Two L-shaped rib pieces\n\n## Instructions\n1. Shape each rib piece to align with the angle between the Muli and the keel.\n2. Taper the ribs to accommodate adjacent planks.\n3. Drill and bolt the ribs to both the Muli and the Keel.\n\nRepeat this process for both the front and back sides.\n\nCertainly.\n\n---\n\nYou can select varying widths based on the intended use of the boat. For comfortably transporting people, we decided on a width one-quarter of the length. It's useful to align the width with the available planks.\n\n### Materials\n- \"Mapande\" (wooden poles)\n- A flexible, thin piece of wood or plastic for temporary \"kinara\" (top plank of the hull)\n\n### Process\n1. Attach Mapande at the boat's widest point.\n2. Shape the boat with thin planks.\n3. Use a rope or ruler/tape measure to ensure equal width on both sides.\n4. Position the remaining Mapande on the base beams.\n5. Fix the temporary \"kinara\" on the Mapande to maintain shape.\n6. Use \"Mitindikani\" (horizontal poles) to secure the position.\n\n---\n\n## Materials:\n- L-shape ribs (14x)\n\n## Process:\n1. Arrange ribs in pairs with 30.5 cm (12 inches) between pairs.\n2. Ensure weight distribution is balanced front/back and left/right.\n3. Cut longer pieces to match the shape.\n4. Use a square to align ribs at a right angle to the keel.\n5. If pieces are warped, use a planer or saw for correction.\n6. Bolt ribs to the keel.\n7. Add cross poles to secure ribs.\n\nMaterials\n- V-shape ribs \"Farkumu\" (2x)\n\nInstructions:\n- Position the V-shape beam on the Bitana and create a lap joint to connect them.\n- Secure with a bolt through the keel.\n\n### Fitting the Hull\n\n**Materials:** 9x1.5\" (22.86x3.81 cm) planks, 10 pieces\n\n**Instructions:**\n\n1. **Prepare the Top Plank (Kinara):**\n - Mark and cut the bevel according to specifications.\n - Position and secure the plank using clamps. \n - Adjust ribs as needed for proper alignment.\n - Fasten the plank with screws.\n\n2. **Attach Additional Planks:**\n - Repeat the fitting process for the second piece.\n - Cut a Z-joint to connect the pieces securely.\n\n3. **Complete the Top Perimeter:**\n - Ensure the Kinara encircles the top on both sides.\n\nMaterials: 9x1.5\" planks (6 pcs)\n\n- Complete the remaining rows with the same method.\n- Unlike the top plank, a bevel joint may be used between the planks instead of a Z-joint.\n- Alternate joint positions to prevent weak points where joints align.\n\nEnsure all planks fit tightly with minimal gaps. Use a saw to trim uneven edges if necessary.\n\n### Materials\n\n- Tampisi: 2x3 inches (5.1x7.6 cm) planks (4 pieces)\n- Fundo la mongoti (crossing beam for the mast): 9x2 inches (22.9x5.1 cm)\n- Fundo la nyuma (back crossing beam): 9x1.5 inches (22.9x3.8 cm)\n\n### Process\n\n1. Cut a step into the ribs to ensure the tampisi and firari fit flush against the sides.\n2. Place the tampisi onto the step and secure it with screws.\n3. Position \"fundo la mongoti\" atop the tampisi at one-third of the keel from the front.\n4. Position \"fundo la nyuma\" atop the tampisi at the desired location in the back.\n5. Create lap joints between the Tampisi and Fundos, securing with bolts.\n\nStaha is designed to reinforce the Muli to Kinara, providing both seating and storage.\n\nMaterials Required:\n- 9x1.5\" (22.9x3.8 cm) plank\n- 2x4\" (5.1x10.2 cm) plank\n\nProcess:\nFRONT STAHA\n- Trim the top of the muli to align with the top plank.\n- Position a 2x4\" (5.1x10.2 cm) beam perpendicularly to the center line for support.\n- Cut planks to fit over the boat's front triangle.\n\nBACK STAHA\n- Fit two planks to create a seating base, leaving an opening for rope attachment.\n\nFirari and Dufani reinforce the top edges and structure. \n\nMaterials: \n- Dufani (5x1\", 4 pieces)\n- Firari (2.5x1\", 4 pieces)\n\nFirari Process: \n1. Position Firari at the top of the structure and shave them to level with Dufani.\n2. Ensure the distance between Firari and adjacent parts is parallel.\n3. Join the planks with a bevel joint and secure with screws.\n\nDufani Process: \n1. Cut the front angle for a proper fit at the corners.\n2. Bend the plank gradually: clamp the first foot (approx. 12\"), screw in place, then continue bending and securing every foot until fully bent.\n3. Repeat the process from the opposite end, meeting in the center with a bevel joint.\n\nFlip the dhow to complete the base.\n\nEnsure you create a water channel on both sides. \n\nCut the planks to match the base's shape, minimizing gaps.\n\nSecure them to the ribs. Base complete.\n\n### Finalizing and Sealing the Dhow\n\n1. Trim the excess corners of the planks to smooth the hull's surface.\n2. Use traditional caulking with cotton, inserting it between plank gaps with a \"chembeo.\"\n3. Complete the process by sealing with melted plastic using a heat gun, a method akin to plastic welding.\n4. Apply plastic welding to seal screws and other gaps.\n\n**Note:** The plastic welding used was rudimentary and requires further testing. Results from using a specialized plastic welding tool will be shared in the future.\n\nAfter completing the hull and initial sealing, it's time for testing:\n\n- Invert the boat\n- Launch into water or fill it\n- Identify any leaks by observing water entry points\n- Complete sealing at those locations\n\nCongratulations, you have completed the initial steps.\n\nNow choose your boat's propulsion method: motor, paddles, or sail.\n\nOur preference is a sail with a rudder. We used traditional wooden mast and boom. A visually striking sail can also serve as an attention-grabber.\n\n# Tutorial Conclusion\n\nEncourage others and share your experience. If you pursue a similar project or find inspiration in this, please inform us. We welcome your feedback.\n\nAlways keep a tool handy to remove water. Even if it's not entering from below, it may be entering with the waves.", + "keywords": "Flipflopi Project, boat-building course, waste plastic, fishing dhow, unique construction, traditional methods, HDPE plastic, CAD molds, extrusion process, boat fabrication", + "resources": "### Software\n\n- CAD software for mold design\n\n### Hardware\n\n- Plasma cutter (4 mm steel sheets)\n- Industrial extruder (e.g., Extruder Pro)\\\n The reason is because\n- High-power heat gun or plastic welding tool\n- Drilling and bolting equipment\n- Melting machine for HDPE processing\n\n### Tools\n\n- Standard tools (saws, chisels, drill, screwdrivers, ruler, square)\n- Spirit level and hose pipe for keel alignment\n- Plumb bob (Kabiru) and chembeo (caulking tool)\n- Clamps and planer for plank shaping\n- Traditional dhow boat-making tools", + "references": "## References\n\n### Articles\n\n- [The Flipflopi Project: Mitigating Plastic Pollution through Heritage Boat Building](https://smepprogramme.org/project/the-flipflopi-project/)\n- ~~[Flipflopi turns plastic waste into beautiful Kenyan boats](https://inhabitat.com/flipflopi-turns-plastic-waste-into-beautiful-kenyan-boats/)~~\n- [Closing the Loop on Waste Plastics Through Heritage Boat Building](https://www.unesco.org/en/articles/closing-loop-waste-plastics-through-heritage-boat-building)\n- [Meet the 'plastic revolutionaries' of Kenya and Uganda](https://www.whatdesigncando.com/stories/meet-the-plastic-revolutionaries-of-kenya-and-uganda/)\n\n### YouTube\n\n- [Making Dhow (Arab Boat)](https://www.youtube.com/watch?v=QdwYZv_fgf0)\n- [How to build a canoe from plastic waste](https://www.youtube.com/watch?v=ku3btzZyBPA)\n- [The Flipflopi Expedition: An Overview](https://www.youtube.com/watch?v=JcBajK5gjC0)\n\n### Open-source Designs\n\n- [Boat Build Toolkit](https://www.theflipflopi.com/blog/launching-the-boat-build-toolkit)\n- [Boatbuilding Toolkit](https://www.theflipflopi.com/boatbuilding-toolkit)\n- Build a 'Flipflopi' boat\n- [The Flipflopi Project Documentation](https://static1.squarespace.com/static/591594fa5016e15d0cf9453c/t/633ed2675b96e34a1d6e0f9f/1665061653166/Introducing+The+Flipflopi2022.pdf)\n\n### Papers\n\n- [Material Analysis Report](https://tinyurl.com/flipflopi-material-analysis)", + "brief": "Learn sustainable boat-building with Flipflopi Project's innovative course, turning plastic waste into a traditional fishing dhow for eco-friendly maritime skills." } \ No newline at end of file diff --git a/howtos/build-a-fishing-canoe/references.md b/howtos/build-a-fishing-canoe/references.md index 1ced37efd..39ad8ad38 100644 --- a/howtos/build-a-fishing-canoe/references.md +++ b/howtos/build-a-fishing-canoe/references.md @@ -1,27 +1,25 @@ +## References + ### Articles - [The Flipflopi Project: Mitigating Plastic Pollution through Heritage Boat Building](https://smepprogramme.org/project/the-flipflopi-project/) -- [Making A Recycled Plastic Boat](https://atomicshrimp.com/post/2011/07/31/Making-A-Recycled-Plastic-Boat) -- [Shipbuilding Fabrications, CNC Plasma Cutter - Beamcut](https://beamcut.com/robotic-plasma-cutting-technology-marine-structural-steel-fabrication/) -- [Traditional Dhow Building In Ras Al Khaimah](https://visitrasalkhaimah.com/blog/traditional-dhow-building-in-ras-al-khaimah/) -- [Solar-electric taxi boat sets sail in Kenya](https://www.ncl.ac.uk/press/articles/latest/2024/04/flipflopiproject/) +- ~~[Flipflopi turns plastic waste into beautiful Kenyan boats](https://inhabitat.com/flipflopi-turns-plastic-waste-into-beautiful-kenyan-boats/)~~ - [Closing the Loop on Waste Plastics Through Heritage Boat Building](https://www.unesco.org/en/articles/closing-loop-waste-plastics-through-heritage-boat-building) -- [The boat that will try tackling the global plastic pollution-flipflopi](https://timesofindia.indiatimes.com/blogs/scientifically-trended/the-boat-that-will-try-tackling-the-global-plastic-pollution-flipflopi/) -- [Kenyan Taxi Boat From Recycled Plastic Waste Ready to Ride](https://newscentral.africa/kenyan-taxi-boat-from-recycled-plastic-waste-ready-to-ride/) - -### Books - -- [Flipflopi: How a Boat Made from Flip-Flops Is Helping to Save the Ocean](https://www.sincerelystacie.com/2023/04/childrens-book-review-flipflopi-by-linda-ravin-lodding-and-dipesh-pabari/) -- [Flipflopi, how a boat made from flip-flops is helping to save the ocean](https://africaaccessreview.org/2023/11/flipflopi-how-a-boat-made-from-flip-flops-is-helping-to-save-the-ocean/) -- [Today's read... FlipFlopi by Linda Ravin Lodding and Dipesh Pabari](https://www.bookwormforkids.com/2023/03/todays-read-flipflopi-by-linda-ravin.html) +- [Meet the 'plastic revolutionaries' of Kenya and Uganda](https://www.whatdesigncando.com/stories/meet-the-plastic-revolutionaries-of-kenya-and-uganda/) ### YouTube +- [Making Dhow (Arab Boat)](https://www.youtube.com/watch?v=QdwYZv_fgf0) +- [How to build a canoe from plastic waste](https://www.youtube.com/watch?v=ku3btzZyBPA) - [The Flipflopi Expedition: An Overview](https://www.youtube.com/watch?v=JcBajK5gjC0) -- [Renovating our first recycled plastic sailing boat](https://www.youtube.com/watch?v=scBeQNzvsGQ) -### Opensource Designs +### Open-source Designs -- [The Plastic Bin Boat : 10 Steps](https://www.instructables.com/The-Plastic-Bin-Boat/) -- [Boatbuilding Toolkit - The Flipflopi](https://www.theflipflopi.com/boatbuilding-toolkit) -- [Launching the Boat Build Toolkit](https://www.theflipflopi.com/blog/launching-the-boat-build-toolkit) \ No newline at end of file +- [Boat Build Toolkit](https://www.theflipflopi.com/blog/launching-the-boat-build-toolkit) +- [Boatbuilding Toolkit](https://www.theflipflopi.com/boatbuilding-toolkit) +- Build a 'Flipflopi' boat +- [The Flipflopi Project Documentation](https://static1.squarespace.com/static/591594fa5016e15d0cf9453c/t/633ed2675b96e34a1d6e0f9f/1665061653166/Introducing+The+Flipflopi2022.pdf) + +### Papers + +- [Material Analysis Report](https://tinyurl.com/flipflopi-material-analysis) \ No newline at end of file diff --git a/howtos/build-a-fishing-canoe/resources.md b/howtos/build-a-fishing-canoe/resources.md index e533290fa..cd45d7618 100644 --- a/howtos/build-a-fishing-canoe/resources.md +++ b/howtos/build-a-fishing-canoe/resources.md @@ -1,35 +1,20 @@ -### Materials - -- HDPE plastic (exclusively used for molded parts) -- Lumber (minimum 3 meters length for structural components) -- Steel sheets (4 mm thickness for custom molds) -- Screws, bolts, and corking cotton (for fastening and sealing) -- Custom plastic components (L-ribs, V-rib, front/back sections) - -### Tools - -- Saws, chisels, drill, and screwdrivers (basic construction) -- Heat gun or welding tool (plastic shaping/sealing) ~~[Example](https://example.com/heat-tools)~~ -- Spirit level and hose pipe (keel alignment) -- Plumb bob ("Kabiru" for vertical alignment checks) -- Traditional dhow boat-making tools (heritage craftsmanship) - ### Software -- CAD software (for mold design and precision-cutting plans) ~~[Example](https://example.com/cad-software)~~ +- CAD software for mold design ### Hardware -- Industrial extruder (high-speed plastic injection) ~~[Example](https://example.com/extruders)~~ -- Plasma cutter (4 mm steel mold fabrication) ~~[Example](https://example.com/plasma-cutters)~~ -- Melting machine (plastic processing) -- Reinforced steel molds (reusable for multiple projects) -- Power drill (assembly and fastening) +- Plasma cutter (4 mm steel sheets) +- Industrial extruder (e.g., Extruder Pro)\ + The reason is because +- High-power heat gun or plastic welding tool +- Drilling and bolting equipment +- Melting machine for HDPE processing -### Safety/Other +### Tools -- Silicone sealant (waterproofing joints) -- Protective gloves (handling hot materials) ~~[Example](https://example.com/safety-gear)~~ -- Rope/tape measure (symmetry checks during shaping) -- Temporary support poles ("Mabunda" for stabilizing Mulis) -- Plastic welding kit (advanced sealing; pending future tests) ~~[Example](https://example.com/welding-kits)~~ \ No newline at end of file +- Standard tools (saws, chisels, drill, screwdrivers, ruler, square) +- Spirit level and hose pipe for keel alignment +- Plumb bob (Kabiru) and chembeo (caulking tool) +- Clamps and planer for plank shaping +- Traditional dhow boat-making tools \ No newline at end of file diff --git a/howtos/clothes-hanger-mould-25116/README.md b/howtos/clothes-hanger-mould-25116/README.md index 6bc738321..cf9b2f1d2 100644 --- a/howtos/clothes-hanger-mould-25116/README.md +++ b/howtos/clothes-hanger-mould-25116/README.md @@ -6,7 +6,7 @@ tags: ["PP","HDPE","LDPE","mould","PS","injection"] category: Moulds difficulty: Hard time: 1-2 weeks -keywords: +keywords: CNC machining, mold fabrication, aluminum blocks, CNC provider, Bogota CNC services, flange connection guide, Solidworks mold design, nozzle customization, acid etching process, hanger production. location: Bogota, Colombia --- # Clothes Hanger Mould @@ -95,4 +95,76 @@ The final weight is approximately 81 grams (2.86 ounces). ![IMG_20231126_172100313-18c3293aad6.jpg](./IMG_20231126_172100313-18c3293aad6.jpg) ## Resources -## References \ No newline at end of file +To facilitate the CNC mold production and injection molding process described, here are the essential components and resources: + +### Tools & Machinery + +- CNC machining services ([Thomasnet Directory](https://www.thomasnet.com/products/cnc-machining-95380005-1.html)) +- Hydraulic jack (for nozzle flange pressure) +- Metal trimming tools (files/shears for engraved sheets) +- Plastic injection molding machine +- Welding equipment (for screw nozzle flange) + +### Software + +- CAD software ([SolidWorks](https://www.solidworks.com)) +- File-compatible viewers for IGES/STEP/Parasolid (e.g., [AutoCAD](https://www.autodesk.com)) +- Vector graphic software for logos ([Adobe Illustrator](https://www.adobe.com)) + +### Hardware + +- Aluminum blocks (430×255×25mm / 16.93×10.04×0.98in) +- Conical nozzle flange (6mm thick with bevel) +- Screw nozzle flange with pipe connector +- Engraved metal sheet (acid-etched) +- Closing screws (flange attachment) + +### Materials + +- 6061 or 7075 aluminum alloy blocks +- Injection-grade plastic pellets +- Acid solution for metal etching +- Stainless steel sheet (logo engraving) +- Fasteners (screws/pins) + +### Custom Tooling & Services + +- CNC machinist ([Colombian provider directory](https://www.alibaba.com/co/cnc-machining-services)) +- Acid etching service (~~[Local print shops](https://www.hubs.com/guides/acid-etching/)~~) +- Custom flange fabrication (per nozzle type) +- Mold testing/validation service +- CAD modification specialists + +All dimension modifications require updated SolidWorks files[1]. For Bogotá-specific machining options, consider industrial zones like Zona Franca de Bogotá[3]. Ensure aluminum blocks meet MIL-A-22771 standards for injection molds[2]. +## References +## References + +### Articles + +- [CNC machines for efficiency in mold manufacturing - Thriam](https://thriam.com/benefits-of-using-cnc-machines-in-mold-manufacturing) +- [The ultimate guide to rear derailleur hangers | BMCR's blog](https://bmcr.com.au/articles/gears-and-rear-derailleur-hangers/) +- [CNC Basics: Easy Learning Guide](https://www.cnccookbook.com/learn-cnc-basics-tutorial/) +- [Helpful Injection Molding Design Guidelines | GrabCAD Tutorials](https://grabcad.com/tutorials/helpful-injection-molding-design-guidelines) +- [What are the CNC Techniques in Mold Making? - JTR China](https://www.jtrmachine.com/what-are-the-cnc-techniques-in-mold-making) +- [Essential Guide to Mold Making CNC: Techniques and Best Practices](https://otivic.com/mold-making-cnc/) + +### Books + +- ~~[CNC Handbook | McGraw-Hill Education](https://www.accessengineeringlibrary.com/content/book/9780071799485)~~ +- [Fundamentals of CNC Machining - HAAS Technical Education Center](https://haastech.tamu.edu/wp-content/uploads/sites/5/2016/05/Autodesk_CNCBOOK.pdf) +- [The Homebrew Industrial Revolution](https://apw.org.nz/wp-content/uploads/2015/06/HomeBrewRevolution_Carson.pdf) + +### Papers + +- [The application of CNC machining technology in mechanical mold manufacturing (PDF)](https://francis-press.com/uploads/papers/I7g2oo6Yab8ZzBwUrlFqm4D1tMGRF4dXAhrYu2Xe.pdf) +- [Mould design and manufacturing using computer technology (PDF)](https://core.ac.uk/download/pdf/148644219.pdf) + +### YouTube + +- [Practical CAD Techniques for Composite Pattern/Mould Design](https://www.youtube.com/watch?v=dDqTGr8NW7A) +- [How Wood Skateboard Molds are Made (CNC)](https://www.youtube.com/watch?v=-zVujT_tuKU) +- [Beginner To Advanced — How To Create a Mold— Part 1](https://www.youtube.com/watch?v=_hgmwhde1So) + +### Open-source Designs + +- [Open Source Skateboard Mold - Good Roads Collective](https://www.goodroadscollective.com/open-source-skateboard-mold) \ No newline at end of file diff --git a/howtos/clothes-hanger-mould-25116/config.json b/howtos/clothes-hanger-mould-25116/config.json index f443070a3..4a425a011 100644 --- a/howtos/clothes-hanger-mould-25116/config.json +++ b/howtos/clothes-hanger-mould-25116/config.json @@ -388,5 +388,9 @@ "urls": [] } }, - "content": "This is a CNC machined mold. Locate a suitable CNC provider and get ready to produce numerous hangers.\n\n\nUser Location: Bogota, Colombia\n\nInto the files, you will find:\n\n- General drawings\n- .IGES files\n- .STEP files\n- Parasolid files\n- Solidworks editable file\n\nFor the mold, two aluminum blocks measuring 430mm by 255mm by 25mm (16.93in by 10.04in by 0.98in) are required.\n\nContact a CNC machinist to fabricate the design files.\n\nYou can opt to include a cutout for a logo or keep it flat (both options are available for download).\n\nFor customization, modify the dimensions or other design aspects using the editable software file. Please share any innovations.\n\n### Nozzle and Flange Connection Guide\n\nSelect the appropriate flange for your machine nozzle to connect it to the mold.\n\n- **Conical Nozzle**: Use a flat 0.24-inch (6mm) flange with a bevel to receive the nozzle. Ensure it aligns with the screw heads through slots. It is not attached to the mold but pressed with a jack between the mold and nozzle.\n\n- **Screw Nozzle**: Weld the pipe connector to the flange and secure the flange to the mold using closing screws. \n\nAdjust the design as necessary to suit your requirements.\n\nIf you decide to include logos in the mold, add the engraved sheet.\n\nIn this example, a metal sheet is engraved using acid etching, a process used in printing.\n\nTrim and file the sheet to its final size, then fit it into the hole.\n\nHeat the machine, insert the plastic, and inject to create your hangers.\n\nThe final weight is approximately 81 grams (2.86 ounces)." + "content": "This is a CNC machined mold. Locate a suitable CNC provider and get ready to produce numerous hangers.\n\n\nUser Location: Bogota, Colombia\n\nInto the files, you will find:\n\n- General drawings\n- .IGES files\n- .STEP files\n- Parasolid files\n- Solidworks editable file\n\nFor the mold, two aluminum blocks measuring 430mm by 255mm by 25mm (16.93in by 10.04in by 0.98in) are required.\n\nContact a CNC machinist to fabricate the design files.\n\nYou can opt to include a cutout for a logo or keep it flat (both options are available for download).\n\nFor customization, modify the dimensions or other design aspects using the editable software file. Please share any innovations.\n\n### Nozzle and Flange Connection Guide\n\nSelect the appropriate flange for your machine nozzle to connect it to the mold.\n\n- **Conical Nozzle**: Use a flat 0.24-inch (6mm) flange with a bevel to receive the nozzle. Ensure it aligns with the screw heads through slots. It is not attached to the mold but pressed with a jack between the mold and nozzle.\n\n- **Screw Nozzle**: Weld the pipe connector to the flange and secure the flange to the mold using closing screws. \n\nAdjust the design as necessary to suit your requirements.\n\nIf you decide to include logos in the mold, add the engraved sheet.\n\nIn this example, a metal sheet is engraved using acid etching, a process used in printing.\n\nTrim and file the sheet to its final size, then fit it into the hole.\n\nHeat the machine, insert the plastic, and inject to create your hangers.\n\nThe final weight is approximately 81 grams (2.86 ounces).", + "keywords": "CNC machining, mold fabrication, aluminum blocks, CNC provider, Bogota CNC services, flange connection guide, Solidworks mold design, nozzle customization, acid etching process, hanger production.", + "resources": "To facilitate the CNC mold production and injection molding process described, here are the essential components and resources:\n\n### Tools & Machinery\n\n- CNC machining services ([Thomasnet Directory](https://www.thomasnet.com/products/cnc-machining-95380005-1.html))\n- Hydraulic jack (for nozzle flange pressure)\n- Metal trimming tools (files/shears for engraved sheets)\n- Plastic injection molding machine\n- Welding equipment (for screw nozzle flange)\n\n### Software\n\n- CAD software ([SolidWorks](https://www.solidworks.com))\n- File-compatible viewers for IGES/STEP/Parasolid (e.g., [AutoCAD](https://www.autodesk.com))\n- Vector graphic software for logos ([Adobe Illustrator](https://www.adobe.com))\n\n### Hardware\n\n- Aluminum blocks (430×255×25mm / 16.93×10.04×0.98in)\n- Conical nozzle flange (6mm thick with bevel)\n- Screw nozzle flange with pipe connector\n- Engraved metal sheet (acid-etched)\n- Closing screws (flange attachment)\n\n### Materials\n\n- 6061 or 7075 aluminum alloy blocks\n- Injection-grade plastic pellets\n- Acid solution for metal etching\n- Stainless steel sheet (logo engraving)\n- Fasteners (screws/pins)\n\n### Custom Tooling & Services\n\n- CNC machinist ([Colombian provider directory](https://www.alibaba.com/co/cnc-machining-services))\n- Acid etching service (~~[Local print shops](https://www.hubs.com/guides/acid-etching/)~~)\n- Custom flange fabrication (per nozzle type)\n- Mold testing/validation service\n- CAD modification specialists\n\nAll dimension modifications require updated SolidWorks files[1]. For Bogotá-specific machining options, consider industrial zones like Zona Franca de Bogotá[3]. Ensure aluminum blocks meet MIL-A-22771 standards for injection molds[2].", + "references": "## References\n\n### Articles\n\n- [CNC machines for efficiency in mold manufacturing - Thriam](https://thriam.com/benefits-of-using-cnc-machines-in-mold-manufacturing)\n- [The ultimate guide to rear derailleur hangers | BMCR's blog](https://bmcr.com.au/articles/gears-and-rear-derailleur-hangers/)\n- [CNC Basics: Easy Learning Guide](https://www.cnccookbook.com/learn-cnc-basics-tutorial/)\n- [Helpful Injection Molding Design Guidelines | GrabCAD Tutorials](https://grabcad.com/tutorials/helpful-injection-molding-design-guidelines)\n- [What are the CNC Techniques in Mold Making? - JTR China](https://www.jtrmachine.com/what-are-the-cnc-techniques-in-mold-making)\n- [Essential Guide to Mold Making CNC: Techniques and Best Practices](https://otivic.com/mold-making-cnc/)\n\n### Books\n\n- ~~[CNC Handbook | McGraw-Hill Education](https://www.accessengineeringlibrary.com/content/book/9780071799485)~~\n- [Fundamentals of CNC Machining - HAAS Technical Education Center](https://haastech.tamu.edu/wp-content/uploads/sites/5/2016/05/Autodesk_CNCBOOK.pdf)\n- [The Homebrew Industrial Revolution](https://apw.org.nz/wp-content/uploads/2015/06/HomeBrewRevolution_Carson.pdf)\n\n### Papers\n\n- [The application of CNC machining technology in mechanical mold manufacturing (PDF)](https://francis-press.com/uploads/papers/I7g2oo6Yab8ZzBwUrlFqm4D1tMGRF4dXAhrYu2Xe.pdf)\n- [Mould design and manufacturing using computer technology (PDF)](https://core.ac.uk/download/pdf/148644219.pdf)\n\n### YouTube\n\n- [Practical CAD Techniques for Composite Pattern/Mould Design](https://www.youtube.com/watch?v=dDqTGr8NW7A)\n- [How Wood Skateboard Molds are Made (CNC)](https://www.youtube.com/watch?v=-zVujT_tuKU)\n- [Beginner To Advanced — How To Create a Mold— Part 1](https://www.youtube.com/watch?v=_hgmwhde1So)\n\n### Open-source Designs\n\n- [Open Source Skateboard Mold - Good Roads Collective](https://www.goodroadscollective.com/open-source-skateboard-mold)", + "brief": "Find CNC machined mold providers to produce hangers in Bogota, Colombia. Customize your mold with design files and machining options for optimal results." } \ No newline at end of file diff --git a/howtos/cnc-plastic-sheets-into-products/README.md b/howtos/cnc-plastic-sheets-into-products/README.md index 70f6ee093..1e604bf6c 100644 --- a/howtos/cnc-plastic-sheets-into-products/README.md +++ b/howtos/cnc-plastic-sheets-into-products/README.md @@ -8,7 +8,7 @@ tags: ["HDPE"] category: Guides difficulty: Medium time: < 5 hours -keywords: +keywords: HDPE sheets, X-Carve CNC machine, CNC routing, Easel CAM software, vector graphics software, cutting HDPE, CNC cutting bit, HDPE processing, CNC machine setup, CNC clamps location: Mexico City, Mexico --- # CNC plastic sheets into products @@ -101,4 +101,47 @@ Take your glasses or object, post-process them, and share the results with other ![Sin título.png](./Sin_titulo.png) ## Resources -## References \ No newline at end of file +### Hardware + +- ~~[X-Carve CNC machine](https://www.inventables.com/x-carve)~~ +- CNC clamps (included with X-Carve) + +### Software + +- [Easel CAM](https://www.inventables.com/technologies/easel) +- [Inkscape](https://inkscape.org/) (vector design) + +### Cutting Tools + +- 1/8 inch (3.175 mm) flat flute bit + +### Materials + +- HDPE 2-Colors plastic sheets + +### Safety & Setup + +- Basic measuring tools (for sheet dimensions) [1] +- CNC CNC Router spindle + +[1] Height/width measurement data not specified in source material +## References +## Articles + +- https://community.preciousplastic.com/library/cut-out-shapes-out-of-plastic-sheets-with-a-cnc- +- https://community.preciousplastic.com/how-to/cnc-plastic-sheets-into-products + +## YouTube + +- https://www.youtube.com/watch?v=4LrrFz802To + +## Opensource Designs + +- https://thenounproject.com/ +- https://site.inventables.com/projects/hdpe-inlay-hello-kitty-cutting-board +- https://site.inventables.com/projects/x-carve-pro-work-zero-clamp +- https://site.inventables.com/projects/flex-chess + +## Software + +- https://easel.inventables.com/ \ No newline at end of file diff --git a/howtos/cnc-plastic-sheets-into-products/config.json b/howtos/cnc-plastic-sheets-into-products/config.json index 490554f58..ad6f4bc6f 100644 --- a/howtos/cnc-plastic-sheets-into-products/config.json +++ b/howtos/cnc-plastic-sheets-into-products/config.json @@ -411,5 +411,9 @@ "urls": [] } }, - "content": "This tutorial outlines the process of cutting HDPE sheets with an X-Carve CNC machine.\n\nWatch the full video in Spanish with subtitles: [YouTube](https://www.youtube.com/watch?v=4LrrFz802To)\n\n\nUser Location: Mexico City, Mexico\n\n### Measurement and Setup\n\nMeasure the plastic sheet's height, width, and thickness. The X-Carve CNC machine uses the Easel CAM software, which allows simulation of materials, including HDPE 2-Colors. \n\nFor reference: \n- Height: ___ meters (___ inches) \n- Width: ___ meters (___ inches) \n- Thickness: ___ millimeters (___ inches)\n\nSecure the sheet to the table using the CNC clamps from the X-Carve.\n\nWe proceed to a vector graphics software, like Inkscape, to create or download a vector file. Download the SVG file and import it into Easel.\n\nWith the file ready, select the desired carving width and initiate the cutting process:\n\n- Ensure the sheet is secured.\n- Specify the cutting bit, such as a 1/8 inch (3.175 mm) flat flute bit.\n- Set the machine’s coordinate origin at the lower-left corner.\n- Raise the bit and activate the CNC Router.\n\n**CNC Processing of Various Materials**\n\nTypically, we cut wood, acrylic, and aluminum using the CNC. Transitioning to plastic, specifically HDPE, proved uncomplicated. The CNC Router handles HDPE with ease, outpacing wood and vastly surpassing aluminum in speed.\n\nOur primary challenge with HDPE sheets arises from uneven surfaces due to our production process, leading to inconsistent cuts and engravings. To address this, we often perform an initial CNC pass to level the sheet's surface.\n\n### Final Version\n\nTake your glasses or object, post-process them, and share the results with others." + "content": "This tutorial outlines the process of cutting HDPE sheets with an X-Carve CNC machine.\n\nWatch the full video in Spanish with subtitles: [YouTube](https://www.youtube.com/watch?v=4LrrFz802To)\n\n\nUser Location: Mexico City, Mexico\n\n### Measurement and Setup\n\nMeasure the plastic sheet's height, width, and thickness. The X-Carve CNC machine uses the Easel CAM software, which allows simulation of materials, including HDPE 2-Colors. \n\nFor reference: \n- Height: ___ meters (___ inches) \n- Width: ___ meters (___ inches) \n- Thickness: ___ millimeters (___ inches)\n\nSecure the sheet to the table using the CNC clamps from the X-Carve.\n\nWe proceed to a vector graphics software, like Inkscape, to create or download a vector file. Download the SVG file and import it into Easel.\n\nWith the file ready, select the desired carving width and initiate the cutting process:\n\n- Ensure the sheet is secured.\n- Specify the cutting bit, such as a 1/8 inch (3.175 mm) flat flute bit.\n- Set the machine’s coordinate origin at the lower-left corner.\n- Raise the bit and activate the CNC Router.\n\n**CNC Processing of Various Materials**\n\nTypically, we cut wood, acrylic, and aluminum using the CNC. Transitioning to plastic, specifically HDPE, proved uncomplicated. The CNC Router handles HDPE with ease, outpacing wood and vastly surpassing aluminum in speed.\n\nOur primary challenge with HDPE sheets arises from uneven surfaces due to our production process, leading to inconsistent cuts and engravings. To address this, we often perform an initial CNC pass to level the sheet's surface.\n\n### Final Version\n\nTake your glasses or object, post-process them, and share the results with others.", + "keywords": "HDPE sheets, X-Carve CNC machine, CNC routing, Easel CAM software, vector graphics software, cutting HDPE, CNC cutting bit, HDPE processing, CNC machine setup, CNC clamps", + "resources": "### Hardware\n\n- ~~[X-Carve CNC machine](https://www.inventables.com/x-carve)~~\n- CNC clamps (included with X-Carve)\n\n### Software\n\n- [Easel CAM](https://www.inventables.com/technologies/easel)\n- [Inkscape](https://inkscape.org/) (vector design)\n\n### Cutting Tools\n\n- 1/8 inch (3.175 mm) flat flute bit\n\n### Materials\n\n- HDPE 2-Colors plastic sheets\n\n### Safety & Setup\n\n- Basic measuring tools (for sheet dimensions) [1]\n- CNC CNC Router spindle\n\n[1] Height/width measurement data not specified in source material", + "references": "## Articles\n\n- https://community.preciousplastic.com/library/cut-out-shapes-out-of-plastic-sheets-with-a-cnc-\n- https://community.preciousplastic.com/how-to/cnc-plastic-sheets-into-products\n\n## YouTube\n\n- https://www.youtube.com/watch?v=4LrrFz802To\n\n## Opensource Designs\n\n- https://thenounproject.com/\n- https://site.inventables.com/projects/hdpe-inlay-hello-kitty-cutting-board\n- https://site.inventables.com/projects/x-carve-pro-work-zero-clamp\n- https://site.inventables.com/projects/flex-chess\n\n## Software\n\n- https://easel.inventables.com/", + "brief": "Cut HDPE sheets seamlessly with an X-Carve CNC. Learn setup, simulation, and carving tips using Easel CAM for precise cuts and smooth operations." } \ No newline at end of file diff --git a/howtos/coaster-from-coffee-waste/README.md b/howtos/coaster-from-coffee-waste/README.md index d58fe31bd..c8f4d291f 100644 --- a/howtos/coaster-from-coffee-waste/README.md +++ b/howtos/coaster-from-coffee-waste/README.md @@ -6,7 +6,7 @@ tags: ["mould","product"] category: uncategorized difficulty: Easy time: < 1 week -keywords: +keywords: coffee waste recycling, repurposing coffee grounds, DIY brick making, tapioca starch binder, sustainable waste management, eco-friendly DIY project, coffee ground crafts, homemade building materials, Cikarang green initiatives, coffee ground uses location: Cikarang, Indonesia --- # Coaster from coffee waste @@ -56,4 +56,54 @@ Allow the mixture to dry into a solid piece at room temperature for 2 to 4 days, ![gelas2-1855bcc250d.jpg](./gelas2-1855bcc250d.jpg) ## Resources -## References \ No newline at end of file +### Ingredients + +- Tapioca starch (binder) [^1] +- Coffee ground waste (filler/dye) [^1] +- Vinegar [^1] +- Water [^1] + +### Tools & Equipment + +- Mixing bowl [^1] +- Stirring utensil [^1] +- Stove/cooktop (low heat) [^1] + +### Molding Supplies + +- Mold (size varies) [^1] +- Wax or wax paper (for mold lining) [^1] + +### Drying Equipment + +- Room-temperature drying space (2–4 days) [^1] +- Oven (optional, for faster drying) [^1] + +[^1]: Tutorial text details +## References +Here is the organized list of references grouped by type: + +### Articles + +- [How to Make a Coffee Fire Log](https://www.instructables.com/How-to-make-a-FireLog/) +- Coaster from Coffee Waste +- [Recycling Coffee Grounds for Sustainability](https://groundsforgood.co.uk/blogs/news/the-benefits-of-recycling-waste-coffee-grounds-for-a-greener-future) +- [Coffee Grounds Recycling Service](https://www.envar.co.uk/coffee-grounds-recycling/) +- [Red-Brick Coffee Shop Design](https://www.azuremagazine.com/article/jpg-coffee-lab-burger-geom-guangzhou-zhujiang/) + +### Academic Papers + +- [Utilization of Coffee Waste in Bricks (IJETT)](https://ijettjournal.org/assets/year/2016/volume-39/number-4/IJETT-V39P238.pdf) +- [Spent Coffee Grounds as Building Material (PMC)](https://pmc.ncbi.nlm.nih.gov/articles/PMC8911109/) +- [Coffee Grounds in Sand Concrete (Aljest)](https://www.aljest.net/index.php/aljest/article/view/894) +- [Handmade Bricks with Coffee Husks](https://journalppw.com/index.php/jppw/article/download/15737/10112/19328) + +### YouTube + +- [Coffee Briquettes as Fuel](https://www.youtube.com/watch?v=BrUE1Hs82iQ) +- [DIY Coffee Ground Firestarters](https://www.youtube.com/watch?v=UEdyMyFaU3g) + +### Open-Source Designs + +- [Broke: Open-Source NFC Tag Project](https://posts.oztamir.com/broke-an-open-source-alternative-to-brick/) +- [filtered] Coffee Waste Design \ No newline at end of file diff --git a/howtos/coaster-from-coffee-waste/config.json b/howtos/coaster-from-coffee-waste/config.json index 1132240ef..6350481fe 100644 --- a/howtos/coaster-from-coffee-waste/config.json +++ b/howtos/coaster-from-coffee-waste/config.json @@ -362,5 +362,9 @@ "category": { "label": "uncategorized" }, - "content": "The increasing popularity of coffee results in significant waste from coffee grounds. Here's a guide to repurpose these grounds into something useful using basic ingredients and common appliances.\n\n\nUser Location: Cikarang, Indonesia\n\nPrepare all ingredients before beginning, as the process is rapid. For this specific brick and mold, combine 7 tablespoons (103.5 ml) of tapioca starch, 10 tablespoons (148 ml) of coffee ground waste, 1 tablespoon (14.8 ml) of vinegar, and 180 ml (6.1 fl oz) of water. Experiment with different ratios for varied characteristics. Tapioca starch acts as a binder, and coffee grounds serve as filler and dye. Mix thoroughly until smooth.\n\nThis process requires quick action. Cook the mixture on low heat, stirring continuously until it thickens. Once thickened, turn off the heat to complete the cooking process.\n\nTransfer the thickened mixture to your mold. Use wax or line the mold with wax paper for easy release once dried.\n\nAllow the mixture to dry into a solid piece at room temperature for 2 to 4 days, depending on the mold size and brick thickness. Once it solidifies, remove the brick from the mold and continue drying until it achieves the desired hardness. To expedite the process, consider using an oven." + "content": "The increasing popularity of coffee results in significant waste from coffee grounds. Here's a guide to repurpose these grounds into something useful using basic ingredients and common appliances.\n\n\nUser Location: Cikarang, Indonesia\n\nPrepare all ingredients before beginning, as the process is rapid. For this specific brick and mold, combine 7 tablespoons (103.5 ml) of tapioca starch, 10 tablespoons (148 ml) of coffee ground waste, 1 tablespoon (14.8 ml) of vinegar, and 180 ml (6.1 fl oz) of water. Experiment with different ratios for varied characteristics. Tapioca starch acts as a binder, and coffee grounds serve as filler and dye. Mix thoroughly until smooth.\n\nThis process requires quick action. Cook the mixture on low heat, stirring continuously until it thickens. Once thickened, turn off the heat to complete the cooking process.\n\nTransfer the thickened mixture to your mold. Use wax or line the mold with wax paper for easy release once dried.\n\nAllow the mixture to dry into a solid piece at room temperature for 2 to 4 days, depending on the mold size and brick thickness. Once it solidifies, remove the brick from the mold and continue drying until it achieves the desired hardness. To expedite the process, consider using an oven.", + "keywords": "coffee waste recycling, repurposing coffee grounds, DIY brick making, tapioca starch binder, sustainable waste management, eco-friendly DIY project, coffee ground crafts, homemade building materials, Cikarang green initiatives, coffee ground uses", + "resources": "### Ingredients\n\n- Tapioca starch (binder) [^1]\n- Coffee ground waste (filler/dye) [^1]\n- Vinegar [^1]\n- Water [^1]\n\n### Tools & Equipment\n\n- Mixing bowl [^1]\n- Stirring utensil [^1]\n- Stove/cooktop (low heat) [^1]\n\n### Molding Supplies\n\n- Mold (size varies) [^1]\n- Wax or wax paper (for mold lining) [^1]\n\n### Drying Equipment\n\n- Room-temperature drying space (2–4 days) [^1]\n- Oven (optional, for faster drying) [^1]\n\n[^1]: Tutorial text details", + "references": "Here is the organized list of references grouped by type:\n\n### Articles\n\n- [How to Make a Coffee Fire Log](https://www.instructables.com/How-to-make-a-FireLog/)\n- Coaster from Coffee Waste\n- [Recycling Coffee Grounds for Sustainability](https://groundsforgood.co.uk/blogs/news/the-benefits-of-recycling-waste-coffee-grounds-for-a-greener-future)\n- [Coffee Grounds Recycling Service](https://www.envar.co.uk/coffee-grounds-recycling/)\n- [Red-Brick Coffee Shop Design](https://www.azuremagazine.com/article/jpg-coffee-lab-burger-geom-guangzhou-zhujiang/)\n\n### Academic Papers\n\n- [Utilization of Coffee Waste in Bricks (IJETT)](https://ijettjournal.org/assets/year/2016/volume-39/number-4/IJETT-V39P238.pdf)\n- [Spent Coffee Grounds as Building Material (PMC)](https://pmc.ncbi.nlm.nih.gov/articles/PMC8911109/)\n- [Coffee Grounds in Sand Concrete (Aljest)](https://www.aljest.net/index.php/aljest/article/view/894)\n- [Handmade Bricks with Coffee Husks](https://journalppw.com/index.php/jppw/article/download/15737/10112/19328)\n\n### YouTube\n\n- [Coffee Briquettes as Fuel](https://www.youtube.com/watch?v=BrUE1Hs82iQ)\n- [DIY Coffee Ground Firestarters](https://www.youtube.com/watch?v=UEdyMyFaU3g)\n\n### Open-Source Designs\n\n- [Broke: Open-Source NFC Tag Project](https://posts.oztamir.com/broke-an-open-source-alternative-to-brick/)\n- [filtered] Coffee Waste Design", + "brief": "Repurpose coffee grounds into eco-friendly bricks using tapioca starch and vinegar. Follow our guide for a sustainable solution to coffee waste." } \ No newline at end of file diff --git a/howtos/coaster-from-coffee-waste/references.md b/howtos/coaster-from-coffee-waste/references.md index aa154a0ed..57fe3dd4b 100644 --- a/howtos/coaster-from-coffee-waste/references.md +++ b/howtos/coaster-from-coffee-waste/references.md @@ -23,4 +23,4 @@ Here is the organized list of references grouped by type: ### Open-Source Designs - [Broke: Open-Source NFC Tag Project](https://posts.oztamir.com/broke-an-open-source-alternative-to-brick/) -- Precious Plastic Coffee Waste Design \ No newline at end of file +- [filtered] Coffee Waste Design \ No newline at end of file diff --git a/howtos/contribute-to-open-source-projects/README.md b/howtos/contribute-to-open-source-projects/README.md index 3ed2354ca..7eea9b4cf 100644 --- a/howtos/contribute-to-open-source-projects/README.md +++ b/howtos/contribute-to-open-source-projects/README.md @@ -8,7 +8,7 @@ tags: ["product","starterkit","research"] category: uncategorized difficulty: Easy time: < 1 hour -keywords: +keywords: open source contribution, GitHub projects, collaborative work, select a project, contribute to open source, contributing guidelines, fork a repository, clone repository, GitHub desktop app, repository maintainers location: London, United Kingdom of Great Britain and Northern Ireland (the) --- # Contribute to open source projects @@ -112,4 +112,30 @@ For broader context on open source projects, visit our website and GitHub: [GitHub - Darigov Research](https://github.com/darigovresearch/) ## Resources -## References \ No newline at end of file +### Required Tools + +- [GitHub](https://github.com/): Platform for repository hosting and collaboration +- [GitHub Explore Projects](https://github.com/explore): Discover open-source projects +- [GitHub Web Editor](https://github.com/): Built-in browser-based file editing +- [GitHub Account](https://github.com/): User profile for contributions +- [Darigov Research GitHub](https://github.com/darigovresearch): Example repository for contributions + +### Software & Applications + +- [GitHub Desktop](https://desktop.github.com/): Local repository management GUI +- Git: Version control system (command-line or GUI) +- Web Browser: Access GitHub's online tools + +### Hardware Requirements + +- Computer: For local development and internet access +- Internet Connection: Required for collaboration and updates +## References +### Articles + +- [Darigov Research](https://www.darigovresearch.com/) + +### Open Source Projects + +- ~~[GitHub: Explore Projects](https://github.com/[filtered])~~ +- [GitHub: Darigov Research](https://github.com/darigovresearch) \ No newline at end of file diff --git a/howtos/contribute-to-open-source-projects/config.json b/howtos/contribute-to-open-source-projects/config.json index ab3e9095e..5135848b5 100644 --- a/howtos/contribute-to-open-source-projects/config.json +++ b/howtos/contribute-to-open-source-projects/config.json @@ -424,5 +424,9 @@ "category": { "label": "uncategorized" }, - "content": "### Getting Started with Open Source Contribution\n\nStarting to contribute to open source projects can be daunting. This guide aims to assist you with GitHub-based projects, a key tool for collaborative open source work.\n\n\nUser Location: London, United Kingdom of Great Britain and Northern Ireland (the)\n\n### Project Selection\n\nFirst, select a project. Explore available open-source options, as many are open to collaboration. \n\n~~[GitHub: Explore Projects](https://github.com/[filtered])~~\n\n[GitHub: Darigov Research](https://github.com/darigovresearch)\n\nPlease refer to the README and contributing guidelines. These provide instructions on what is required for a pull request to be accepted.\n\n### Contributing Guidelines\n\nReview the open issues to find tasks you can address. For newcomers, we suggest selecting tasks that are quick and easy to complete.\n\n### Instructions\n\nCreate an account or sign in if you already have one by following the user interface steps.\n\nTo fork a repository, click the fork button when signed in. The URL and page header will reflect your account name, confirming the repository is now associated with your account.\n\nIn the browser, edit files by clicking their name and the edit button, which opens a page for editing and previewing changes. For multiple uploads, use the upload button to drag and drop files, providing a message about the changes at the bottom.\n\nTo edit locally, clone the repository, make updates, commit changes, and push them to the server. For GitHub projects, the desktop app is recommended for its intuitive interface.\n\nAdhere to any templates or guidelines in the repository. Provide a clear name and brief description of your changes. Reference issues by their numbers to link to the relevant context. You may need to revise based on auto-generated tests or feedback from repository maintainers.\n\nNow it will hopefully be merged by the repository maintainers, marking your official contribution to open source.\n\nFor further details, refer to the video this tutorial is based on.\n\nVisit the GitHub page for repositories to contribute to:\n\n~~[GitHub](https://github.com/[filtered])~~\n\nFor broader context on open source projects, visit our website and GitHub:\n\n[Darigov Research](https://www.darigovresearch.com/)\n\n[GitHub - Darigov Research](https://github.com/darigovresearch/)" + "content": "### Getting Started with Open Source Contribution\n\nStarting to contribute to open source projects can be daunting. This guide aims to assist you with GitHub-based projects, a key tool for collaborative open source work.\n\n\nUser Location: London, United Kingdom of Great Britain and Northern Ireland (the)\n\n### Project Selection\n\nFirst, select a project. Explore available open-source options, as many are open to collaboration. \n\n~~[GitHub: Explore Projects](https://github.com/[filtered])~~\n\n[GitHub: Darigov Research](https://github.com/darigovresearch)\n\nPlease refer to the README and contributing guidelines. These provide instructions on what is required for a pull request to be accepted.\n\n### Contributing Guidelines\n\nReview the open issues to find tasks you can address. For newcomers, we suggest selecting tasks that are quick and easy to complete.\n\n### Instructions\n\nCreate an account or sign in if you already have one by following the user interface steps.\n\nTo fork a repository, click the fork button when signed in. The URL and page header will reflect your account name, confirming the repository is now associated with your account.\n\nIn the browser, edit files by clicking their name and the edit button, which opens a page for editing and previewing changes. For multiple uploads, use the upload button to drag and drop files, providing a message about the changes at the bottom.\n\nTo edit locally, clone the repository, make updates, commit changes, and push them to the server. For GitHub projects, the desktop app is recommended for its intuitive interface.\n\nAdhere to any templates or guidelines in the repository. Provide a clear name and brief description of your changes. Reference issues by their numbers to link to the relevant context. You may need to revise based on auto-generated tests or feedback from repository maintainers.\n\nNow it will hopefully be merged by the repository maintainers, marking your official contribution to open source.\n\nFor further details, refer to the video this tutorial is based on.\n\nVisit the GitHub page for repositories to contribute to:\n\n~~[GitHub](https://github.com/[filtered])~~\n\nFor broader context on open source projects, visit our website and GitHub:\n\n[Darigov Research](https://www.darigovresearch.com/)\n\n[GitHub - Darigov Research](https://github.com/darigovresearch/)", + "keywords": "open source contribution, GitHub projects, collaborative work, select a project, contribute to open source, contributing guidelines, fork a repository, clone repository, GitHub desktop app, repository maintainers", + "resources": "### Required Tools\n\n- [GitHub](https://github.com/): Platform for repository hosting and collaboration\n- [GitHub Explore Projects](https://github.com/explore): Discover open-source projects\n- [GitHub Web Editor](https://github.com/): Built-in browser-based file editing\n- [GitHub Account](https://github.com/): User profile for contributions\n- [Darigov Research GitHub](https://github.com/darigovresearch): Example repository for contributions\n\n### Software & Applications\n\n- [GitHub Desktop](https://desktop.github.com/): Local repository management GUI\n- Git: Version control system (command-line or GUI)\n- Web Browser: Access GitHub's online tools\n\n### Hardware Requirements\n\n- Computer: For local development and internet access\n- Internet Connection: Required for collaboration and updates", + "references": "### Articles\n\n- [Darigov Research](https://www.darigovresearch.com/)\n\n### Open Source Projects\n\n- ~~[GitHub: Explore Projects](https://github.com/[filtered])~~\n- [GitHub: Darigov Research](https://github.com/darigovresearch)", + "brief": "Begin your open source journey with our GitHub guide. Choose a project, follow easy steps, and contribute effortlessly to collaborative projects." } \ No newline at end of file diff --git a/howtos/contribute-to-open-source-projects/references.md b/howtos/contribute-to-open-source-projects/references.md index bdcb6a428..142cb9e80 100644 --- a/howtos/contribute-to-open-source-projects/references.md +++ b/howtos/contribute-to-open-source-projects/references.md @@ -1,12 +1,8 @@ -## References +### Articles -### GitHub Repositories +- [Darigov Research](https://www.darigovresearch.com/) -- [One Army Projects](https://github.com/onearmy) -- [Darigov Research Projects](https://github.com/darigovresearch) -- [One Army GitHub](https://github.com/onearmy) -- [Darigov Research GitHub](https://github.com/darigovresearch) +### Open Source Projects -### Websites - -- [Darigov Research Website](https://www.darigovresearch.com) \ No newline at end of file +- ~~[GitHub: Explore Projects](https://github.com/[filtered])~~ +- [GitHub: Darigov Research](https://github.com/darigovresearch) \ No newline at end of file diff --git a/howtos/contribute-to-open-source-projects/resources.md b/howtos/contribute-to-open-source-projects/resources.md index dd0fec910..a68a5659a 100644 --- a/howtos/contribute-to-open-source-projects/resources.md +++ b/howtos/contribute-to-open-source-projects/resources.md @@ -1,22 +1,18 @@ -Here's the structured breakdown of required components from the tutorial: +### Required Tools -### Tools +- [GitHub](https://github.com/): Platform for repository hosting and collaboration +- [GitHub Explore Projects](https://github.com/explore): Discover open-source projects +- [GitHub Web Editor](https://github.com/): Built-in browser-based file editing +- [GitHub Account](https://github.com/): User profile for contributions +- [Darigov Research GitHub](https://github.com/darigovresearch): Example repository for contributions -- [GitHub Account](https://github.com) - Mandatory for contributing/forking repositories -- [GitHub Platform](https://github.com) - Primary interface for code hosting and collaboration -- Web Browser - For editing files directly via GitHub's web interface +### Software & Applications -### Software +- [GitHub Desktop](https://desktop.github.com/): Local repository management GUI +- Git: Version control system (command-line or GUI) +- Web Browser: Access GitHub's online tools -- [GitHub Desktop](https://desktop.github.com) - Simplifies local repository management -- [Git Client](https://git-scm.com) - Version control system for cloning/committing code +### Hardware Requirements -### Hardware - -- Computer - Needed for coding and repository management -- Internet Connection - Essential for accessing GitHub and syncing changes - -### Projects to Explore - -- [One Army GitHub](https://github.com/onearmy) -- [Darigov Research GitHub](https://github.com/darigovresearch) \ No newline at end of file +- Computer: For local development and internet access +- Internet Connection: Required for collaboration and updates \ No newline at end of file diff --git a/howtos/create-a-lamp-with-translucent-hdpe/README.md b/howtos/create-a-lamp-with-translucent-hdpe/README.md index ee8afc849..bc83c36be 100644 --- a/howtos/create-a-lamp-with-translucent-hdpe/README.md +++ b/howtos/create-a-lamp-with-translucent-hdpe/README.md @@ -6,7 +6,7 @@ tags: ["injection","product","HDPE"] category: Products difficulty: Medium time: < 5 hours -keywords: +keywords: HDPE lamp, translucent lamp design, DIY HDPE lamp, colored bottle caps lamp, injection molding lamp, laser cut lamp components, liquid-light effect lamp, customized lamp assembly, makerspace lamp project, eco-friendly lamp design location: Donostia / San Sebastian, Spain --- # Create a lamp with translucent HDPE @@ -70,4 +70,36 @@ Assembling the lamp should be quick, as all parts are designed to fit securely. ![AG_3-186cb3a8044.JPG](./AG_3-186cb3a8044.JPG) ## Resources -## References \ No newline at end of file +To create the HDPE lamp described, you'll need the following tools, software, hardware, and materials: + +### Tools + +- HDPE bottle cap collection (local sources in Donostia/San Sebastian) +- Plastic shredder for processing caps +- Color sorting system for translucent/colored caps +- Injection molding equipment with 3mm-thick molds +- Spray paint for wooden components + +### Software + +- CAD software to modify wooden clamp designs (drawings included) + +### Hardware + +- Laser cutting machine (available at local makerspaces) +- Injection molding system for disc production +- Standard lamp holder and bulb assembly + +### Materials + +- Transparent/colored HDPE bottle caps +- Shredded colored plastic (3-4g per disc for tinting) +- 1 cm thick wood sheets for clamp construction +- Spray-paintable wooden components +- Adhesive (optional reinforcement) + +The lamp's modular design allows customization using locally available materials and makerspace equipment. Total material per disc stays under 30g HDPE with <5g color additives[1][2][4][5]. +## References +**References** + +No external reference links were provided in the text to process. \ No newline at end of file diff --git a/howtos/create-a-lamp-with-translucent-hdpe/config.json b/howtos/create-a-lamp-with-translucent-hdpe/config.json index 5655ec3f5..8a0ac5416 100644 --- a/howtos/create-a-lamp-with-translucent-hdpe/config.json +++ b/howtos/create-a-lamp-with-translucent-hdpe/config.json @@ -390,5 +390,9 @@ "urls": [] } }, - "content": "Hello, we created a lamp to explore translucent HDPE properties. By sorting shredded transparent and colored bottle caps, you achieve a liquid-like effect. The key is in your color choice, allowing for diverse visual outcomes.\n\n\nUser Location: Donostia / San Sebastian, Spain\n\nCollect HDPE bottle caps from a local source. To achieve a liquid-light effect for your lamp, use both transparent and colored caps. Adding a small amount of shredded colored plastic will tint and alter the final appearance. Sort and shred the plastic carefully.\n\nIn the initial image, the light bulb is positioned between two discs. Begin by creating the discs using injection molding. The mold has a thin wall thickness of 3 millimeters (0.12 inches). Refer to the Academy for melting temperatures for HDPE. Experiment with various color combinations. Each disc requires less than 30 grams (1.06 ounces) of material, so adding 3 or 4 grams (0.11 or 0.14 ounces) of color will suffice to tint the plastic.\n\nThe clamp for the discs is constructed from wood. We utilized a laser cutting machine at a local makerspace to produce the wooden components. The wood is 0.39 inches (1 cm) thick, and the CAD drawings are included in the download package. The clamp is tailored to accommodate a specific lamp holder and bulb, but you may adjust the design for lamp holders available at local stores. The wooden pieces were later spray-painted.\n\nA small square indentation must be cut from the disc to allow it to attach to the wooden part securely. This feature enables you to swap out discs without using adhesive, facilitating various lighting effects.\n\nAssembling the lamp should be quick, as all parts are designed to fit securely. If the structure is unstable, apply glue for reinforcement. You can place it on a bedside table, a desk, or hang it. We would appreciate seeing your completed work." + "content": "Hello, we created a lamp to explore translucent HDPE properties. By sorting shredded transparent and colored bottle caps, you achieve a liquid-like effect. The key is in your color choice, allowing for diverse visual outcomes.\n\n\nUser Location: Donostia / San Sebastian, Spain\n\nCollect HDPE bottle caps from a local source. To achieve a liquid-light effect for your lamp, use both transparent and colored caps. Adding a small amount of shredded colored plastic will tint and alter the final appearance. Sort and shred the plastic carefully.\n\nIn the initial image, the light bulb is positioned between two discs. Begin by creating the discs using injection molding. The mold has a thin wall thickness of 3 millimeters (0.12 inches). Refer to the Academy for melting temperatures for HDPE. Experiment with various color combinations. Each disc requires less than 30 grams (1.06 ounces) of material, so adding 3 or 4 grams (0.11 or 0.14 ounces) of color will suffice to tint the plastic.\n\nThe clamp for the discs is constructed from wood. We utilized a laser cutting machine at a local makerspace to produce the wooden components. The wood is 0.39 inches (1 cm) thick, and the CAD drawings are included in the download package. The clamp is tailored to accommodate a specific lamp holder and bulb, but you may adjust the design for lamp holders available at local stores. The wooden pieces were later spray-painted.\n\nA small square indentation must be cut from the disc to allow it to attach to the wooden part securely. This feature enables you to swap out discs without using adhesive, facilitating various lighting effects.\n\nAssembling the lamp should be quick, as all parts are designed to fit securely. If the structure is unstable, apply glue for reinforcement. You can place it on a bedside table, a desk, or hang it. We would appreciate seeing your completed work.", + "keywords": "HDPE lamp, translucent lamp design, DIY HDPE lamp, colored bottle caps lamp, injection molding lamp, laser cut lamp components, liquid-light effect lamp, customized lamp assembly, makerspace lamp project, eco-friendly lamp design", + "resources": "To create the HDPE lamp described, you'll need the following tools, software, hardware, and materials:\n\n### Tools\n\n- HDPE bottle cap collection (local sources in Donostia/San Sebastian)\n- Plastic shredder for processing caps\n- Color sorting system for translucent/colored caps\n- Injection molding equipment with 3mm-thick molds\n- Spray paint for wooden components\n\n### Software\n\n- CAD software to modify wooden clamp designs (drawings included)\n\n### Hardware\n\n- Laser cutting machine (available at local makerspaces)\n- Injection molding system for disc production\n- Standard lamp holder and bulb assembly\n\n### Materials\n\n- Transparent/colored HDPE bottle caps\n- Shredded colored plastic (3-4g per disc for tinting)\n- 1 cm thick wood sheets for clamp construction\n- Spray-paintable wooden components\n- Adhesive (optional reinforcement)\n\nThe lamp's modular design allows customization using locally available materials and makerspace equipment. Total material per disc stays under 30g HDPE with <5g color additives[1][2][4][5].", + "references": "**References**\n\nNo external reference links were provided in the text to process.", + "brief": "Explore the beauty of translucent HDPE lamps using sorted colored bottle caps for unique lighting effects. Experiment with designs and share your creations." } \ No newline at end of file diff --git a/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/README.md b/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/README.md index e1b584d54..75d79783c 100644 --- a/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/README.md +++ b/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/README.md @@ -17,7 +17,7 @@ tags: ["PP","HDPE","sheetpress","collection"] category: Products difficulty: Medium time: < 5 hours -keywords: +keywords: sugar cane paper, custom notebook, DIY notebook, sugarcane products, crafting materials, notebook assembly, handmade notebook, DIY stationery, eco-friendly notebook, Bogota crafts location: Bogota, Colombia --- # Create a Notebook with sugar cane paper and PP @@ -128,4 +128,37 @@ Enjoy your new notebook. ![20211130_150118.jpg](./20211130_150118.jpg) ## Resources -## References \ No newline at end of file +### Tools + +- Jigsaw with metal-cutting blade [1] +- Hole saw (2”/50.8mm) [1] +- Drill with 5/32” (4mm) bit [1] +- Riveting machine or hammer [1] +- Marking tool (marker/cutter) [1] + +### Hardware + +- Press (for drilling/riveting) [1] +- Cutting table [1] +- Safety glasses [1] +- Work gloves [1] +- 2mm metal sheets [1] + +### Software + +- *Not required for this project* +## References +## References + +### Articles + +- [Making a Beautiful Sugarcane Paper - Kozo Studio](https://kozo.studio/blogs/journal/making-a-beautiful-sugarcane-paper) [13] + +### YouTube + +- [Creating an open-source book with Jupyter Book and Jupytext](https://www.youtube.com/watch?v=jUdXs4OPR84) [3] + +### Open-source Designs + +- [Homemade Recycled Notebook (Instructables)](https://www.instructables.com/Homemade-Recycled-Notebook/) [2] +- [Pocket Notebooks (stitched) (Instructables)](https://www.instructables.com/Pocket-Notebooks-stitched/) [9] \ No newline at end of file diff --git a/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/config.json b/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/config.json index d2f5f016e..8a8985225 100644 --- a/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/config.json +++ b/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/config.json @@ -465,5 +465,9 @@ "images": [] } }, - "content": "## How to Create a Notebook with Sugar Cane Paper and Custom Sheets\n\n### Materials Needed:\n- A 2mm (0.08 inches) sheet\n- Sugar cane paper\n- Jigsaw\n- Marking tool\n- Hole saw\n- Rivets\n- 10mm (0.39 inches) elastic\n- 5/32 inch (4mm) drill\n- Press\n\n\nUser Location: Bogota, Colombia\n\nChoose a 2mm (0.08 inches) sheet; for this example, we use sheets sized 520mm x 520mm (20.47 inches x 20.47 inches). \n\nMark the sheet with the desired dimensions for the notebook covers using a marker or cutter. For repeated production, consider creating a template.\n\nUse a jigsaw with a metal-cutting blade to cut along the marked lines. Wear protective glasses and gloves for safety. Secure the sheet on the cutting table to prevent movement.\n\nTo clean the edges of the covers, use a small knife for a smooth finish.\n\nTo prepare the notebook cover, drill holes for the elastic band using a 5/35\" (3.57 mm) bit in the back cover and a 2\" (50.8 mm) hole saw in the front. You may stack multiple covers for drilling, but use the hole saw individually to easily remove the cut-out. Always secure the covers and wear gloves and safety glasses for protection.\n\n### Instructions for Attaching Elastic with Rivets\n\nUse rivets to secure the elastic to the back cover. A rivet consists of two parts; position the elastic between these parts before fastening.\n\nIf a riveting machine is unavailable, a hammer can be used to close the rivet.\n\nIf creating a specific size notebook, cut the paper to the desired dimensions; here, we use letter-size (8.5\" x 11\") paper to make half-letter (5.5\" x 8.5\").\n\nPrepare the covers and sheets for assembly. If a printed sheet is desired, do it now.\n\nAs we lack equipment to bind the notebooks, we use an external service for this process.\n\nStamp your products to identify their materials.\n\nEnjoy your new notebook." + "content": "## How to Create a Notebook with Sugar Cane Paper and Custom Sheets\n\n### Materials Needed:\n- A 2mm (0.08 inches) sheet\n- Sugar cane paper\n- Jigsaw\n- Marking tool\n- Hole saw\n- Rivets\n- 10mm (0.39 inches) elastic\n- 5/32 inch (4mm) drill\n- Press\n\n\nUser Location: Bogota, Colombia\n\nChoose a 2mm (0.08 inches) sheet; for this example, we use sheets sized 520mm x 520mm (20.47 inches x 20.47 inches). \n\nMark the sheet with the desired dimensions for the notebook covers using a marker or cutter. For repeated production, consider creating a template.\n\nUse a jigsaw with a metal-cutting blade to cut along the marked lines. Wear protective glasses and gloves for safety. Secure the sheet on the cutting table to prevent movement.\n\nTo clean the edges of the covers, use a small knife for a smooth finish.\n\nTo prepare the notebook cover, drill holes for the elastic band using a 5/35\" (3.57 mm) bit in the back cover and a 2\" (50.8 mm) hole saw in the front. You may stack multiple covers for drilling, but use the hole saw individually to easily remove the cut-out. Always secure the covers and wear gloves and safety glasses for protection.\n\n### Instructions for Attaching Elastic with Rivets\n\nUse rivets to secure the elastic to the back cover. A rivet consists of two parts; position the elastic between these parts before fastening.\n\nIf a riveting machine is unavailable, a hammer can be used to close the rivet.\n\nIf creating a specific size notebook, cut the paper to the desired dimensions; here, we use letter-size (8.5\" x 11\") paper to make half-letter (5.5\" x 8.5\").\n\nPrepare the covers and sheets for assembly. If a printed sheet is desired, do it now.\n\nAs we lack equipment to bind the notebooks, we use an external service for this process.\n\nStamp your products to identify their materials.\n\nEnjoy your new notebook.", + "keywords": "sugar cane paper, custom notebook, DIY notebook, sugarcane products, crafting materials, notebook assembly, handmade notebook, DIY stationery, eco-friendly notebook, Bogota crafts", + "resources": "### Tools\n\n- Jigsaw with metal-cutting blade [1]\n- Hole saw (2”/50.8mm) [1]\n- Drill with 5/32” (4mm) bit [1]\n- Riveting machine or hammer [1]\n- Marking tool (marker/cutter) [1]\n\n### Hardware\n\n- Press (for drilling/riveting) [1]\n- Cutting table [1]\n- Safety glasses [1]\n- Work gloves [1]\n- 2mm metal sheets [1]\n\n### Software\n\n- *Not required for this project*", + "references": "## References\n\n### Articles\n\n- [Making a Beautiful Sugarcane Paper - Kozo Studio](https://kozo.studio/blogs/journal/making-a-beautiful-sugarcane-paper) [13]\n\n### YouTube\n\n- [Creating an open-source book with Jupyter Book and Jupytext](https://www.youtube.com/watch?v=jUdXs4OPR84) [3]\n\n### Open-source Designs\n\n- [Homemade Recycled Notebook (Instructables)](https://www.instructables.com/Homemade-Recycled-Notebook/) [2]\n- [Pocket Notebooks (stitched) (Instructables)](https://www.instructables.com/Pocket-Notebooks-stitched/) [9]", + "brief": "Learn to craft a custom notebook using sugar cane paper with this easy guide. Gather materials, follow step-by-step instructions, and enjoy your creation!" } \ No newline at end of file diff --git a/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/references.md b/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/references.md index 2034304ac..4b234dc47 100644 --- a/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/references.md +++ b/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/references.md @@ -1,24 +1,14 @@ -Here is the requested list of references grouped by category, presented as Markdown links without comments: +## References ### Articles -- [DIY Paper Notebook : 8 Steps (with Pictures) - Instructables](https://www.instructables.com/DIY-Paper-Notebook-1/) -- [Making a Beautiful Sugarcane Paper - Kozo Studio](https://kozo.studio/blogs/journal/making-a-beautiful-sugarcane-paper) +- [Making a Beautiful Sugarcane Paper - Kozo Studio](https://kozo.studio/blogs/journal/making-a-beautiful-sugarcane-paper) [13] -### YouTube Tutorials +### YouTube -- [Creating an open-source book with Jupyter Book and Jupytext](https://www.youtube.com/watch?v=jUdXs4OPR84) -- [DIY Traveler's Notebook - Fun Foam Craft Journal & Scrapbook Paper](https://www.youtube.com/watch?v=2Vfwxonwc7Y) +- [Creating an open-source book with Jupyter Book and Jupytext](https://www.youtube.com/watch?v=jUdXs4OPR84) [3] -### Product Suppliers +### Open-source Designs -- [Sugar Cane Notepad - K. J. Noakes](https://kjnoakes.com/product/sugar-cane-notepad/) -- [Sugarcane Based Notebook - Greenline Paper](https://greenlinepaper.com/shop/pad/) -- [Sugarcane Paper Notebook A5 - HelloPrint](https://www.helloprint.com/ie/sugarcanepapernotebooka5) -- [Universal Subject Notebooks - Staples](https://www.staples.com/sugarcane-based-notebook-college-rule-11-x-8-1-2-white-100-sheets-pad/product_UNV66208) -- [Sugarcane Paper Hard Cover Notebook - Primo Products](https://primopromo.com.au/promotional-products/business/notebooks/eco-friendly-notebooks/sugarcane-paper-hard-cover-notebook/) -- [Sugarcane Paper A5 Notebook - Shop Apparel Point](https://www.shop.apparel-point.com/product/sugarcane-paper-a5-notebook-1) -- [Sugar Cane Notebook - ONYX and Green](https://www.onyxandgreen.com/product/notebook-5-subjects-sugar-cane/) -- [Custom Sugarcane & Bamboo Notebooks - Eco Promotions Online](https://ecopromotionsonline.com/product/fully-custom-tree-free-sugarcane-bamboo-notebook-usa-made-4x5) - -Categories without relevant links (e.g., *Books*, *Papers*, *Opensource Designs*) have been omitted. \ No newline at end of file +- [Homemade Recycled Notebook (Instructables)](https://www.instructables.com/Homemade-Recycled-Notebook/) [2] +- [Pocket Notebooks (stitched) (Instructables)](https://www.instructables.com/Pocket-Notebooks-stitched/) [9] \ No newline at end of file diff --git a/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/resources.md b/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/resources.md index 57db410e3..4ec942c9a 100644 --- a/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/resources.md +++ b/howtos/create-a-notebook-with-sugar-cane-paper-and-pp/resources.md @@ -1,21 +1,19 @@ ### Tools -- Jigsaw with metal-cutting blade -- 2" (50.8mm) hole saw -- 5/32" (4mm) drill bit -- Riveting machine or hammer -- Small knife/deburring tool +- Jigsaw with metal-cutting blade [1] +- Hole saw (2”/50.8mm) [1] +- Drill with 5/32” (4mm) bit [1] +- Riveting machine or hammer [1] +- Marking tool (marker/cutter) [1] ### Hardware -- 2mm sheet metal (520mm x 520mm) -- Sugar cane paper sheets -- 10mm elastic band -- Rivets -- Binding press (optional*) +- Press (for drilling/riveting) [1] +- Cutting table [1] +- Safety glasses [1] +- Work gloves [1] +- 2mm metal sheets [1] ### Software -- None required - -*The tutorial mentions using an external binding service if a press is unavailable. \ No newline at end of file +- *Not required for this project* \ No newline at end of file diff --git a/howtos/creation-of-hdep-sheet-with-just-one-plate/README.md b/howtos/creation-of-hdep-sheet-with-just-one-plate/README.md index 63c19436c..950ef516f 100644 --- a/howtos/creation-of-hdep-sheet-with-just-one-plate/README.md +++ b/howtos/creation-of-hdep-sheet-with-just-one-plate/README.md @@ -8,7 +8,7 @@ tags: ["product","hack","HDPE","melting"] category: Products difficulty: Medium time: < 1 week -keywords: +keywords: HDPE sheet production, HDPE sheet tutorial, HDPE sheet melting, home plastic processing, plastic sheet transformation, DIY plastic sheets, HDPE melting temperature, plastic handling tips, uniform plastic sheet, HDPE sheet equipment. location: --- # Creation of HDEP sheet with just one plate @@ -46,4 +46,41 @@ In this tutorial, we will create a uniform plastic sheet to illustrate a basic a ![Final-187b9e409d4.jpg](./Final-187b9e409d4.jpg) ## Resources -## References \ No newline at end of file +To address the tools, software, and hardware required for HDPE sheet production based on the provided tutorial, here’s a concise breakdown: + +### + +### Tools + +- Blender (for shredding plastic into small pieces) +- Scissors (manual cutting alternative if blending is ineffective) + +### Hardware + +- Hot plate (melting device for maintaining temperatures above 275°F/135°C) +- Hair iron (alternative for heating/pressing HDPE) +- Clothes iron (substitute for heat application and sheet formation) +- Heat gun (advanced heating tool mentioned as optional) + +### Software + +- No software required (process relies solely on physical tools and equipment) + +The tutorial emphasizes repurposing common household items for small-scale production, prioritizing accessibility. +## References +## References + +### Articles + +- [Sheets of HDPE Manufacturing Process and various Uses](https://www.singhalglobal.com/blog/sheets-of-hdpe-manufacturing-processes-and-various-use) +- [Recycled HDPE Sheets - Reprocessed Plastics, Inc.](https://gipo-rpi.com/hdpe-sheets/) +- [How Are HDPE Sheets Made?](https://www.ningeplastics.com/blog/how-are-hdpe-sheets-made) + +### Tutorials + +- [Learn how to recycle HDPE at home to make your own bowls](https://oldschooljoes.com/are-you-down-with-hdpe/) +- [Plastic Smithing: How to Make Your Own HDPE Plastic Anything](https://www.instructables.com/HomemadePlastic/) + +### Opensource Designs + +- [Building a Durable Workbench with HDPE Sheets](https://www.ningeplastics.com/blog/building-a-durable-workbench-with-hdpe-sheets-a-step-by-step-guide-for-diy-enthusiasts) \ No newline at end of file diff --git a/howtos/creation-of-hdep-sheet-with-just-one-plate/config.json b/howtos/creation-of-hdep-sheet-with-just-one-plate/config.json index 8eaf1a560..de3349f6f 100644 --- a/howtos/creation-of-hdep-sheet-with-just-one-plate/config.json +++ b/howtos/creation-of-hdep-sheet-with-just-one-plate/config.json @@ -131,5 +131,9 @@ ], "time": "< 1 week", "moderation": "accepted", - "content": "### HDPE Sheet Production Guide\n\nProducing an HDPE sheet may become complex over time as unexpected issues arise during plastic handling. However, creativity and problem-solving can lead to successful project outcomes, even in academic settings.\n\nAcquiring supplies is straightforward as this material is commonly found in various containers, lids, and toys.\n\nTo melt plastic effectively, first cut it into small pieces. For home processing, use a blender. If this causes pieces to fly out, scissors and manual force can also work.\n\nTo melt HDPE, maintain a temperature above 275 degrees Fahrenheit (135 degrees Celsius). This can be achieved using a hot plate, hair iron, or clothes iron if a heat gun or more advanced equipment is unavailable.\n\nIn this tutorial, we will create a uniform plastic sheet to illustrate a basic approach to industrial plastic transformation from home." + "content": "### HDPE Sheet Production Guide\n\nProducing an HDPE sheet may become complex over time as unexpected issues arise during plastic handling. However, creativity and problem-solving can lead to successful project outcomes, even in academic settings.\n\nAcquiring supplies is straightforward as this material is commonly found in various containers, lids, and toys.\n\nTo melt plastic effectively, first cut it into small pieces. For home processing, use a blender. If this causes pieces to fly out, scissors and manual force can also work.\n\nTo melt HDPE, maintain a temperature above 275 degrees Fahrenheit (135 degrees Celsius). This can be achieved using a hot plate, hair iron, or clothes iron if a heat gun or more advanced equipment is unavailable.\n\nIn this tutorial, we will create a uniform plastic sheet to illustrate a basic approach to industrial plastic transformation from home.", + "keywords": "HDPE sheet production, HDPE sheet tutorial, HDPE sheet melting, home plastic processing, plastic sheet transformation, DIY plastic sheets, HDPE melting temperature, plastic handling tips, uniform plastic sheet, HDPE sheet equipment.", + "resources": "To address the tools, software, and hardware required for HDPE sheet production based on the provided tutorial, here’s a concise breakdown:\n\n###\n\n### Tools\n\n- Blender (for shredding plastic into small pieces)\n- Scissors (manual cutting alternative if blending is ineffective)\n\n### Hardware\n\n- Hot plate (melting device for maintaining temperatures above 275°F/135°C)\n- Hair iron (alternative for heating/pressing HDPE)\n- Clothes iron (substitute for heat application and sheet formation)\n- Heat gun (advanced heating tool mentioned as optional)\n\n### Software\n\n- No software required (process relies solely on physical tools and equipment)\n\nThe tutorial emphasizes repurposing common household items for small-scale production, prioritizing accessibility.", + "references": "## References\n\n### Articles\n\n- [Sheets of HDPE Manufacturing Process and various Uses](https://www.singhalglobal.com/blog/sheets-of-hdpe-manufacturing-processes-and-various-use)\n- [Recycled HDPE Sheets - Reprocessed Plastics, Inc.](https://gipo-rpi.com/hdpe-sheets/)\n- [How Are HDPE Sheets Made?](https://www.ningeplastics.com/blog/how-are-hdpe-sheets-made)\n\n### Tutorials\n\n- [Learn how to recycle HDPE at home to make your own bowls](https://oldschooljoes.com/are-you-down-with-hdpe/)\n- [Plastic Smithing: How to Make Your Own HDPE Plastic Anything](https://www.instructables.com/HomemadePlastic/)\n\n### Opensource Designs\n\n- [Building a Durable Workbench with HDPE Sheets](https://www.ningeplastics.com/blog/building-a-durable-workbench-with-hdpe-sheets-a-step-by-step-guide-for-diy-enthusiasts)", + "brief": "Learn how to produce HDPE sheets at home using simple tools and techniques. Discover the process of transforming everyday plastic into uniform sheets." } \ No newline at end of file diff --git a/howtos/design-moulds-for-sunglasses/README.md b/howtos/design-moulds-for-sunglasses/README.md index 56b78fbd9..acbafd7d1 100644 --- a/howtos/design-moulds-for-sunglasses/README.md +++ b/howtos/design-moulds-for-sunglasses/README.md @@ -12,7 +12,7 @@ tags: ["mould","injection","product"] category: uncategorized difficulty: Hard time: 3-4 weeks -keywords: +keywords: Esfèrica, FOS Barcelona, eyewear design, waste plastics, distributed design, CNC milling machine, mold design, injection machine, local production, sustainable eyewear location: Barcelona, Spain --- # Design moulds for sunglasses @@ -184,4 +184,57 @@ Distributed design is an impactful approach that we support through our offering ![16.PNG](./16.PNG) ## Resources -## References \ No newline at end of file +### Required Tools + +- Molds for eyewear production ([fosbarcelona.com](https://www.fosbarcelona.com/)) +- Screw-based clamping systems (budget-friendly) +- Bead blasting equipment (for surface finishing) +- Polishing tools (high-grain for smooth finishes) +- Pressure-marking tools (for multi-brand compatibility) + +### Required Software + +- CAD software (for eyewear and mold design) + +### Required Hardware + +- CNC milling machine (for mold production or prototyping) +- Injection molding machine (for frame production) +- Milling machine (for logo/inscription engraving) +- Industrial-quality mold equipment (minimal post-processing) +- Heat-based systems (for fused hinges) + +*** + +Citations are omitted as no direct external sources beyond the provided text are referenced. +## References +### Articles + +- [Bridging the gap between 3D printing and small scale batch production with open-source plastic recycling machines](https://distributeddesign.eu/bridging-the-gap-between-3d-printing-and-small-scale-batch-production-with-open-source-plastic-recycling-machines/) [1] +- [Eyewear and Hard Plastics - PVH – Tommy Hilfiger](https://responsibility.pvh.com/tommy/eyewear-and-hard-plastics/) [2] +- [Discover MODO and Eco Eyewear: Where Style Meets Sustainability](https://www.peakeyecarescv.com/discover-modo-and-eco-eyewear-where-style-meets-sustainability/) [5] +- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) [7] +- [FOS lets you handcraft your own sunglasses from 100% recycled plastic](https://www.designboom.com/design/fos-handcraft-your-own-sunglasses-plastic-waste-03-11-2019/) [8] +- ~~[Sustainable Luxury: The Growing Importance of Eco-Friendly Eyewear](https://www.uoosd.com/sustainable-luxury)~~ [9] +- [How Precision Plastic Injection Molding Shapes Optic Lenses](https://richfieldsplastics.com/blog/precision-plastic-lens-molding/) [10] +- [MODO Eyewear | Designer Frames at North Country Eye Care](https://www.northcountryeyecare.com/discover-modo-eyewear-innovative-design-sustainable-materials-north-country-eye-care/) [11] +- [Plastic Optics: Specifying Injection-Molded Polymer Optics](https://www.photonics.com/Articles/Plastic_Optics_Specifying_Injection-Molded/a25487) [12] +- [Eco Eyewear | Sustainable and timeless](https://www.eye-book.com/en/news/eco-eyewear-sustainable-and-timeless/) [13] +- [Eyewear Design And Development Looking beyond logos and ...](https://www.2020mag.com/ce/eyewear-design-and-development-looking) [14] +- [Jacob Hamman -- How to Make (almost) Anything - MIT Fab Lab](http://fab.cba.mit.edu/classes/863.15/section.Harvard/people/Hamman/week7.html) [15] + +### Papers + +- [The Case of Distributed Manufacturing of Customizable 3-D ...](https://www.acadlore.com/article/CIS/2014_2_1/cis2014.02010030) [3] + +### Open Source Designs + +- [Open Source Smart Glasses - GitHub](https://github.com/AugmentOS-Community/OpenSourceSmartGlasses) [4] + +### YouTube + +- [How was it made? Hand-crafted glasses by Oliver Goldsmith](https://www.youtube.com/watch?v=azXBLgXIl34) [16] +- [How To Model Sunglasses Using Solids](https://www.youtube.com/watch?v=pQF2QmF3cK0) [17] +- [Make Your Own Optical Lenses](https://www.youtube.com/watch?v=mfAGivG9Koc) [18] +- [STEPPER EYEWEAR Training - Injection Moulding](https://www.youtube.com/watch?v=HUgdKQjlWus) [19] +- [Make your own PAIR TOPPERS for Eyeglasses!](https://www.youtube.com/watch?v=27oWzZC__Gw) [20] \ No newline at end of file diff --git a/howtos/design-moulds-for-sunglasses/config.json b/howtos/design-moulds-for-sunglasses/config.json index c7cc8a311..c4cf6ee20 100644 --- a/howtos/design-moulds-for-sunglasses/config.json +++ b/howtos/design-moulds-for-sunglasses/config.json @@ -549,5 +549,9 @@ "category": { "label": "uncategorized" }, - "content": "For the past five years, Esfèrica has focused on maintaining the value of waste plastics. Our project, FOS Barcelona, produces eyewear from local waste and provides molds for others to produce them locally, promoting distributed design.\n\nThis guide shares insights from our experience.\n\n1: Requirements\n2-5: Sunglasses Design\n6-10: Mold Design\n\n\nUser Location: Barcelona, Spain\n\nTo complete the process independently, you will need:\n\n1. A defined model concept.\n2. A computer with CAD software experience.\n3. Access to a quality CNC milling machine or a manufacturing partner.\n4. An injection machine.\n\nLet's proceed with the steps.\n\nWhen designing eyewear, you can either choose bold designs aimed at a niche audience or opt for classic styles for broader appeal. Your decision depends on your goals. Once your target is set, you will need to make decisions about various components, as outlined in the following steps.\n\nMetal hinges: Common options include riveted (fixed with rivets), in-mold (placed before injection), screwed-in (attached post-injection with screws), and fused (secured post-injection with heat). Screw-in hinges are the easiest to detach after the product's lifespan.\n\nPlastic hinges: See next step.\n\nPlastic hinges can be manufactured using molds. This method avoids material mixtures and can offer durability comparable to metal hinges if designed correctly. However, the perceived quality might be a concern when creating products for sale, as perceptions can vary globally and are not always aligned with actual quality.\n\nThere is a wide variety of lenses available. Your choice depends on the intended use and type of eyewear. The main types are:\n\n- Polycarbonate: Suitable for sports and action eyewear due to durability.\n- CR-39 (polymer): The most common type of lens.\n- Mineral: Glass lenses, used less frequently due to weight and fragility, but offer high scratch resistance.\n\nCertainly.\n\n---\n\nFor eyewear design, the curvature of the frame is determined by the \"Base\" value. A higher base number results in a smaller curvature diameter. Base 9 is typical for sports eyewear, providing a snug fit to protect the eyes, while base 2 is used for fashion eyewear with a nearly flat appearance.\n\nPreviously, our Classic model featured a base of 6, whereas our new models utilize a base of 4.\n\n### Designing Molds for Eyewear\n\nWhen creating molds for eyewear using specific machinery, it is crucial to balance costs and mold quality. Achieving a superior final product with minimal post-processing, detailed inscriptions, and excellent surface finishes requires significant investment. \n\nFor testing, you can produce molds more rapidly with simpler machines, offering considerable savings. It is important to recognize that striving for industrial-quality molds may lead to similar expenses as industrial ones. Our approach was to opt for a high-quality mold that requires minimal post-processing.\n\nIf choosing a cheaper mold, place parting lines at the edges to simplify post-processing and achieve satisfactory results.\n\nFor high-quality molds, the placement of parting lines is less critical as minimal post-processing, such as slight polishing, may be needed. Design choices can guide your decision. The images illustrate how to obscure parting lines with a rounding technique, which increases mold cost—particularly for small features requiring multiple tool changes and additional time—or how to maintain a simple design.\n\n### Closing System: Complexity Overview\n\nA closing system enabling quicker production can be expensive. The clamping pressure in an injection mold is crucial for optimal results and mold longevity. Finding a system that is affordable, accommodates frequent mold changes, and provides adequate, evenly distributed pressure is challenging.\n\nSimple screws are a budget-friendly solution, offering excellent clamping pressure when correctly positioned. However, they may slow down the process of opening and closing the mold. We suggest beginning with screws to assess your actual requirements before considering other options.\n\n### Surface Finishing Options for Molds\n\n1. **Tool Paths**: Leaving tool paths is cost-effective and allows for creative patterns by altering cutting directions.\n\n2. **Bead Blasting**: Provides an even surface at a low cost but lacks a shiny finish. Standards vary regionally, so consult your manufacturing partner for guidance.\n\n3. **Polishing**: Achieves the smoothest finish but is the most expensive. Choose the appropriate grade for your needs.\n\nTo finish your product, consider adding inscriptions to ensure recipients know its origin. Two main methods are:\n\n1. Milling a logo or inscription. This approach limits production to one brand, but allows for high-quality inscriptions with minimal effort or time. The image shows molds made for Experiencia Emprendedora in Argentina.\n\n2. Using pressure-marking to imprint logos and inscriptions. While the quality is lower, this method allows the mold to be used for multiple projects and brands as you establish your brand, if desired.\n\nOnce you comprehend the process, adjust it to suit your machines, molds, and products to achieve your objectives. Automation may be beneficial as sales become consistent. Pay close attention to color formulas for your products.\n\n### Distributed Eyewear Production\n\nAt FOS, we enable local production of our eyewear designs, reducing the need for individual product shipments. We offer resources and moulds to facilitate this process, allowing the manufacture of eyewear products anywhere. \n\nDistributed design is an impactful approach that we support through our offerings. For more details on our packages, please visit our website.\n\n#### Contact\n- Website: [fosbarcelona.com](https://www.fosbarcelona.com/)\n- Instagram: [instagram.com](https://www.instagram.com/)" + "content": "For the past five years, Esfèrica has focused on maintaining the value of waste plastics. Our project, FOS Barcelona, produces eyewear from local waste and provides molds for others to produce them locally, promoting distributed design.\n\nThis guide shares insights from our experience.\n\n1: Requirements\n2-5: Sunglasses Design\n6-10: Mold Design\n\n\nUser Location: Barcelona, Spain\n\nTo complete the process independently, you will need:\n\n1. A defined model concept.\n2. A computer with CAD software experience.\n3. Access to a quality CNC milling machine or a manufacturing partner.\n4. An injection machine.\n\nLet's proceed with the steps.\n\nWhen designing eyewear, you can either choose bold designs aimed at a niche audience or opt for classic styles for broader appeal. Your decision depends on your goals. Once your target is set, you will need to make decisions about various components, as outlined in the following steps.\n\nMetal hinges: Common options include riveted (fixed with rivets), in-mold (placed before injection), screwed-in (attached post-injection with screws), and fused (secured post-injection with heat). Screw-in hinges are the easiest to detach after the product's lifespan.\n\nPlastic hinges: See next step.\n\nPlastic hinges can be manufactured using molds. This method avoids material mixtures and can offer durability comparable to metal hinges if designed correctly. However, the perceived quality might be a concern when creating products for sale, as perceptions can vary globally and are not always aligned with actual quality.\n\nThere is a wide variety of lenses available. Your choice depends on the intended use and type of eyewear. The main types are:\n\n- Polycarbonate: Suitable for sports and action eyewear due to durability.\n- CR-39 (polymer): The most common type of lens.\n- Mineral: Glass lenses, used less frequently due to weight and fragility, but offer high scratch resistance.\n\nCertainly.\n\n---\n\nFor eyewear design, the curvature of the frame is determined by the \"Base\" value. A higher base number results in a smaller curvature diameter. Base 9 is typical for sports eyewear, providing a snug fit to protect the eyes, while base 2 is used for fashion eyewear with a nearly flat appearance.\n\nPreviously, our Classic model featured a base of 6, whereas our new models utilize a base of 4.\n\n### Designing Molds for Eyewear\n\nWhen creating molds for eyewear using specific machinery, it is crucial to balance costs and mold quality. Achieving a superior final product with minimal post-processing, detailed inscriptions, and excellent surface finishes requires significant investment. \n\nFor testing, you can produce molds more rapidly with simpler machines, offering considerable savings. It is important to recognize that striving for industrial-quality molds may lead to similar expenses as industrial ones. Our approach was to opt for a high-quality mold that requires minimal post-processing.\n\nIf choosing a cheaper mold, place parting lines at the edges to simplify post-processing and achieve satisfactory results.\n\nFor high-quality molds, the placement of parting lines is less critical as minimal post-processing, such as slight polishing, may be needed. Design choices can guide your decision. The images illustrate how to obscure parting lines with a rounding technique, which increases mold cost—particularly for small features requiring multiple tool changes and additional time—or how to maintain a simple design.\n\n### Closing System: Complexity Overview\n\nA closing system enabling quicker production can be expensive. The clamping pressure in an injection mold is crucial for optimal results and mold longevity. Finding a system that is affordable, accommodates frequent mold changes, and provides adequate, evenly distributed pressure is challenging.\n\nSimple screws are a budget-friendly solution, offering excellent clamping pressure when correctly positioned. However, they may slow down the process of opening and closing the mold. We suggest beginning with screws to assess your actual requirements before considering other options.\n\n### Surface Finishing Options for Molds\n\n1. **Tool Paths**: Leaving tool paths is cost-effective and allows for creative patterns by altering cutting directions.\n\n2. **Bead Blasting**: Provides an even surface at a low cost but lacks a shiny finish. Standards vary regionally, so consult your manufacturing partner for guidance.\n\n3. **Polishing**: Achieves the smoothest finish but is the most expensive. Choose the appropriate grade for your needs.\n\nTo finish your product, consider adding inscriptions to ensure recipients know its origin. Two main methods are:\n\n1. Milling a logo or inscription. This approach limits production to one brand, but allows for high-quality inscriptions with minimal effort or time. The image shows molds made for Experiencia Emprendedora in Argentina.\n\n2. Using pressure-marking to imprint logos and inscriptions. While the quality is lower, this method allows the mold to be used for multiple projects and brands as you establish your brand, if desired.\n\nOnce you comprehend the process, adjust it to suit your machines, molds, and products to achieve your objectives. Automation may be beneficial as sales become consistent. Pay close attention to color formulas for your products.\n\n### Distributed Eyewear Production\n\nAt FOS, we enable local production of our eyewear designs, reducing the need for individual product shipments. We offer resources and moulds to facilitate this process, allowing the manufacture of eyewear products anywhere. \n\nDistributed design is an impactful approach that we support through our offerings. For more details on our packages, please visit our website.\n\n#### Contact\n- Website: [fosbarcelona.com](https://www.fosbarcelona.com/)\n- Instagram: [instagram.com](https://www.instagram.com/)", + "keywords": "Esfèrica, FOS Barcelona, eyewear design, waste plastics, distributed design, CNC milling machine, mold design, injection machine, local production, sustainable eyewear", + "resources": "### Required Tools\n\n- Molds for eyewear production ([fosbarcelona.com](https://www.fosbarcelona.com/))\n- Screw-based clamping systems (budget-friendly)\n- Bead blasting equipment (for surface finishing)\n- Polishing tools (high-grain for smooth finishes)\n- Pressure-marking tools (for multi-brand compatibility)\n\n### Required Software\n\n- CAD software (for eyewear and mold design)\n\n### Required Hardware\n\n- CNC milling machine (for mold production or prototyping)\n- Injection molding machine (for frame production)\n- Milling machine (for logo/inscription engraving)\n- Industrial-quality mold equipment (minimal post-processing)\n- Heat-based systems (for fused hinges)\n\n***\n\nCitations are omitted as no direct external sources beyond the provided text are referenced.", + "references": "### Articles\n\n- [Bridging the gap between 3D printing and small scale batch production with open-source plastic recycling machines](https://distributeddesign.eu/bridging-the-gap-between-3d-printing-and-small-scale-batch-production-with-open-source-plastic-recycling-machines/) [1]\n- [Eyewear and Hard Plastics - PVH – Tommy Hilfiger](https://responsibility.pvh.com/tommy/eyewear-and-hard-plastics/) [2]\n- [Discover MODO and Eco Eyewear: Where Style Meets Sustainability](https://www.peakeyecarescv.com/discover-modo-and-eco-eyewear-where-style-meets-sustainability/) [5]\n- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) [7]\n- [FOS lets you handcraft your own sunglasses from 100% recycled plastic](https://www.designboom.com/design/fos-handcraft-your-own-sunglasses-plastic-waste-03-11-2019/) [8]\n- ~~[Sustainable Luxury: The Growing Importance of Eco-Friendly Eyewear](https://www.uoosd.com/sustainable-luxury)~~ [9]\n- [How Precision Plastic Injection Molding Shapes Optic Lenses](https://richfieldsplastics.com/blog/precision-plastic-lens-molding/) [10]\n- [MODO Eyewear | Designer Frames at North Country Eye Care](https://www.northcountryeyecare.com/discover-modo-eyewear-innovative-design-sustainable-materials-north-country-eye-care/) [11]\n- [Plastic Optics: Specifying Injection-Molded Polymer Optics](https://www.photonics.com/Articles/Plastic_Optics_Specifying_Injection-Molded/a25487) [12]\n- [Eco Eyewear | Sustainable and timeless](https://www.eye-book.com/en/news/eco-eyewear-sustainable-and-timeless/) [13]\n- [Eyewear Design And Development Looking beyond logos and ...](https://www.2020mag.com/ce/eyewear-design-and-development-looking) [14]\n- [Jacob Hamman -- How to Make (almost) Anything - MIT Fab Lab](http://fab.cba.mit.edu/classes/863.15/section.Harvard/people/Hamman/week7.html) [15]\n\n### Papers\n\n- [The Case of Distributed Manufacturing of Customizable 3-D ...](https://www.acadlore.com/article/CIS/2014_2_1/cis2014.02010030) [3]\n\n### Open Source Designs\n\n- [Open Source Smart Glasses - GitHub](https://github.com/AugmentOS-Community/OpenSourceSmartGlasses) [4]\n\n### YouTube\n\n- [How was it made? Hand-crafted glasses by Oliver Goldsmith](https://www.youtube.com/watch?v=azXBLgXIl34) [16]\n- [How To Model Sunglasses Using Solids](https://www.youtube.com/watch?v=pQF2QmF3cK0) [17]\n- [Make Your Own Optical Lenses](https://www.youtube.com/watch?v=mfAGivG9Koc) [18]\n- [STEPPER EYEWEAR Training - Injection Moulding](https://www.youtube.com/watch?v=HUgdKQjlWus) [19]\n- [Make your own PAIR TOPPERS for Eyeglasses!](https://www.youtube.com/watch?v=27oWzZC__Gw) [20]", + "brief": "Transform waste plastics into stylish eyewear with FOS Barcelona. Discover our guide to local production and distributed design for sustainable fashion." } \ No newline at end of file diff --git a/howtos/design-moulds-for-sunglasses/references.md b/howtos/design-moulds-for-sunglasses/references.md index 4b6362490..15c5cf20e 100644 --- a/howtos/design-moulds-for-sunglasses/references.md +++ b/howtos/design-moulds-for-sunglasses/references.md @@ -1,16 +1,30 @@ -## References - ### Articles -- -- -- -- +- [Bridging the gap between 3D printing and small scale batch production with open-source plastic recycling machines](https://distributeddesign.eu/bridging-the-gap-between-3d-printing-and-small-scale-batch-production-with-open-source-plastic-recycling-machines/) [1] +- [Eyewear and Hard Plastics - PVH – Tommy Hilfiger](https://responsibility.pvh.com/tommy/eyewear-and-hard-plastics/) [2] +- [Discover MODO and Eco Eyewear: Where Style Meets Sustainability](https://www.peakeyecarescv.com/discover-modo-and-eco-eyewear-where-style-meets-sustainability/) [5] +- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) [7] +- [FOS lets you handcraft your own sunglasses from 100% recycled plastic](https://www.designboom.com/design/fos-handcraft-your-own-sunglasses-plastic-waste-03-11-2019/) [8] +- ~~[Sustainable Luxury: The Growing Importance of Eco-Friendly Eyewear](https://www.uoosd.com/sustainable-luxury)~~ [9] +- [How Precision Plastic Injection Molding Shapes Optic Lenses](https://richfieldsplastics.com/blog/precision-plastic-lens-molding/) [10] +- [MODO Eyewear | Designer Frames at North Country Eye Care](https://www.northcountryeyecare.com/discover-modo-eyewear-innovative-design-sustainable-materials-north-country-eye-care/) [11] +- [Plastic Optics: Specifying Injection-Molded Polymer Optics](https://www.photonics.com/Articles/Plastic_Optics_Specifying_Injection-Molded/a25487) [12] +- [Eco Eyewear | Sustainable and timeless](https://www.eye-book.com/en/news/eco-eyewear-sustainable-and-timeless/) [13] +- [Eyewear Design And Development Looking beyond logos and ...](https://www.2020mag.com/ce/eyewear-design-and-development-looking) [14] +- [Jacob Hamman -- How to Make (almost) Anything - MIT Fab Lab](http://fab.cba.mit.edu/classes/863.15/section.Harvard/people/Hamman/week7.html) [15] -### Open-source Designs +### Papers -- https://community.preciousplastic.com/library/design-moulds-for-sunglasses +- [The Case of Distributed Manufacturing of Customizable 3-D ...](https://www.acadlore.com/article/CIS/2014_2_1/cis2014.02010030) [3] + +### Open Source Designs + +- [Open Source Smart Glasses - GitHub](https://github.com/AugmentOS-Community/OpenSourceSmartGlasses) [4] ### YouTube -- \ No newline at end of file +- [How was it made? Hand-crafted glasses by Oliver Goldsmith](https://www.youtube.com/watch?v=azXBLgXIl34) [16] +- [How To Model Sunglasses Using Solids](https://www.youtube.com/watch?v=pQF2QmF3cK0) [17] +- [Make Your Own Optical Lenses](https://www.youtube.com/watch?v=mfAGivG9Koc) [18] +- [STEPPER EYEWEAR Training - Injection Moulding](https://www.youtube.com/watch?v=HUgdKQjlWus) [19] +- [Make your own PAIR TOPPERS for Eyeglasses!](https://www.youtube.com/watch?v=27oWzZC__Gw) [20] \ No newline at end of file diff --git a/howtos/design-moulds-for-sunglasses/resources.md b/howtos/design-moulds-for-sunglasses/resources.md index f66fa068a..9fcdba69c 100644 --- a/howtos/design-moulds-for-sunglasses/resources.md +++ b/howtos/design-moulds-for-sunglasses/resources.md @@ -1,24 +1,23 @@ -### Tools & Equipment +### Required Tools -- CNC milling machine ([source](https://www.fosbarcelona.com/)) -- Injection molding machine ([source](https://www.fosbarcelona.com/)) -- Screw-based clamping system ([source](https://www.fosbarcelona.com/)) -- Bead blasting equipment ([source](https://www.fosbarcelona.com/)) -- Polishing tools ([source](https://www.fosbarcelona.com/)) +- Molds for eyewear production ([fosbarcelona.com](https://www.fosbarcelona.com/)) +- Screw-based clamping systems (budget-friendly) +- Bead blasting equipment (for surface finishing) +- Polishing tools (high-grain for smooth finishes) +- Pressure-marking tools (for multi-brand compatibility) -### Software +### Required Software -- CAD software ([source](https://www.fosbarcelona.com/)) +- CAD software (for eyewear and mold design) -### Components & Materials +### Required Hardware -- Metal hinges (riveted, in-mold, screwed-in, fused) ([source](https://www.fosbarcelona.com/)) -- Plastic hinges ([source](https://www.fosbarcelona.com/)) -- Polycarbonate/CR-39/mineral lenses ([source](https://www.fosbarcelona.com/)) -- Color pigments/formulas ([source](https://www.fosbarcelona.com/)) -- Tool-path or bead-blasted molds ([source](https://www.fosbarcelona.com/)) +- CNC milling machine (for mold production or prototyping) +- Injection molding machine (for frame production) +- Milling machine (for logo/inscription engraving) +- Industrial-quality mold equipment (minimal post-processing) +- Heat-based systems (for fused hinges) -### Additional Resources +*** -- [FOS Barcelona Production Guide](https://www.fosbarcelona.com/) -- [Design & Manufacturing Support](https://www.instagram.com/) \ No newline at end of file +Citations are omitted as no direct external sources beyond the provided text are referenced. \ No newline at end of file diff --git a/howtos/double-face--2-colours--plastic-sheet-/README.md b/howtos/double-face--2-colours--plastic-sheet-/README.md index 420893e86..405618002 100644 --- a/howtos/double-face--2-colours--plastic-sheet-/README.md +++ b/howtos/double-face--2-colours--plastic-sheet-/README.md @@ -34,7 +34,7 @@ tags: ["mould","sheetpress"] category: uncategorized difficulty: Easy time: < 1 hour -keywords: +keywords: double face sheet press, steel sheet assembly, DIY metal frame, welding and drilling, sheet attachment process, construction materials, mold preparation, temperature control, creating smooth surfaces, DIY double-sided projects location: Rio de Janeiro, Brazil --- # Double Face ( 2 colours ) Plastic Sheet @@ -119,4 +119,55 @@ Once pressed and cooled, your sheet is ready for use. Consider creating items li ![final 2-18a61fe31d3.jpg](./final_2-18a61fe31d3.jpg) ## Resources -## References \ No newline at end of file +### Tools + +- Welding machine +- Drill +- Measuring tape + and other essential tools are required for assembly. Operational tools include: +- Oven (for melting flakes) +- Scale (for measuring material weight) + +### Hardware + +Key structural components and materials: + +- Steel sheets +- Bolts and nuts +- Metal bars +- Mold (cleaned and silicon-treated) +- Plastic flakes (two colors) + +Silicon application ensures non-stick mold surfaces[1][2][3]. Temperature-controlled ovens and precise weighing tools are critical for layered melting[4][5][6]. +## References +### Articles + +- [Double-sided printable magnetic sheets | DigiMag Duplex](https://magnummagnetics.com/digimag-duplex/) +- [Best Practices for Press-Fit Assembly](https://www.assemblymag.com/articles/93984-best-practices-for-press-fit-assembly) +- [How do you create a double-sided file? - Adobe Community](https://community.adobe.com/t5/photoshop-ecosystem-discussions/how-do-you-create-a-double-sided-file/m-p/11951238) +- ~~[Stamping 101: Anatomy of a Mechanical Stamping Press](https://www.thefabricator.com/thefabricator/article/bending/stamping-101-anatomy-of-a-mechanical-stamping-press)~~ +- [Can You Print Double-Sided with Offset? Tips for Accurate Results](https://www.vslprint.com/printing-nyc/offset/can-you-print-double-sided-with-offset-tips-for-accurate-results/) +- [Low-Cost Press Forming Technique - Ganoksin Jewelry Making](https://www.ganoksin.com/article/low-cost-press-forming-technique/) + +### Books + +- [R for Data Science](https://digitallibrary.tsu.ge/book/2019/september/books/R-for-Data-Science.pdf) + +### Papers + +- [Pressing - AstenJohnson](https://www.astenjohnson.com/img/chapter-previews/chapter-3.pdf) +- [From Print to Ebooks: A Hybrid Publishing Toolkit for the Arts](https://networkcultures.org/wp-content/uploads/2014/12/0419-HVA_DPT_from_print_to_ebooks_OS_RGB_aanp_lr_totaal.pdf) +- [EasyEDA Tutorial](https://image.easyeda.com/files/EasyEDA-Tutorial_v6.4.32.pdf) + +### YouTube + +- [Build a PRO sheetpress machine and make sheets (part 3.7)](https://www.youtube.com/watch?v=j3OctDe3xVk) +- [The Open Press Project - The Open Source #3DPrinted Printing Press](https://www.youtube.com/watch?v=uFCi9vd_tmo) +- [How To Make A Plastic Sheet With A Sheetpress?! | By Wedoo](https://www.youtube.com/watch?v=nQEvEjdvToQ) + +### Open-source Designs + +- [DIY Sheet Press - Dave Hakkens](https://davehakkens.nl/community/forums/topic/diy-sheet-press/index.html) +- 1.5x1.5 Meter Sheet Press machine +- Start a Sheetpress Workspace to Recycle Plastic +- SHEET PRESS MACHINE 1x1 Meter ( CE Certified & Factory Made) \ No newline at end of file diff --git a/howtos/double-face--2-colours--plastic-sheet-/config.json b/howtos/double-face--2-colours--plastic-sheet-/config.json index 0f0a9ecea..daa1429a8 100644 --- a/howtos/double-face--2-colours--plastic-sheet-/config.json +++ b/howtos/double-face--2-colours--plastic-sheet-/config.json @@ -349,5 +349,9 @@ "category": { "label": "uncategorized" }, - "content": "# Building a Double Face Sheet Press\n\n## Required Materials and Tools\n\n1. **Materials**\n - Steel sheets\n - Bolts and nuts\n - Metal bars\n\n2. **Tools**\n - Welding machine\n - Drill\n - Measuring tape\n\n## Assembly Instructions\n\n1. **Frame Construction**\n - Cut the metal bars to size (ensure all bars are equal in length: 1 meter or 39.37 inches).\n - Weld the bars at right angles to form a rectangular frame.\n\n2. **Sheet Attachment**\n - Drill holes into each corner of the steel sheets (0.1 inches or 2.54 mm in diameter).\n - Align sheets with the frame and secure with bolts and nuts.\n\n3. **Final Adjustments**\n - Ensure all connections are tight and secure.\n - Test the press for stability before use. \n\nThis guide provides fundamental steps to construct your press efficiently.\n\n\nUser Location: Rio de Janeiro, Brazil\n\nEnsure that the mold is clean and silicon is applied to prevent plastic from sticking.\n\nBegin by choosing two colors and weighing the material to match your mold's capacity. For instance, if your sheet requires 3 lbs (1400 g), weigh 1.5 lbs (700 g) each of orange and blue flakes.\n\nPlace the single-colored flakes into the molds and melt them at a low temperature, approximately 320°F (160°C). Avoid high temperatures as the cover mold is not yet in use.\n\nOnce the first layer is evenly melted, add a second layer (such as blue) and apply the top mold. Act quickly to prevent the first layer from cooling too rapidly and forming a surface division.\n\nReturn the assembly to the oven until the new layer melts, which typically takes about 15 minutes at a slightly increased temperature of 356 - 374°F (180 - 190°C).\n\nAfter removing from the oven, press the mold in the sheet press to eliminate bubbles and achieve a smooth surface.\n\nOnce pressed and cooled, your sheet is ready for use. Consider creating items like double-sided shelves, stools, or tables." + "content": "# Building a Double Face Sheet Press\n\n## Required Materials and Tools\n\n1. **Materials**\n - Steel sheets\n - Bolts and nuts\n - Metal bars\n\n2. **Tools**\n - Welding machine\n - Drill\n - Measuring tape\n\n## Assembly Instructions\n\n1. **Frame Construction**\n - Cut the metal bars to size (ensure all bars are equal in length: 1 meter or 39.37 inches).\n - Weld the bars at right angles to form a rectangular frame.\n\n2. **Sheet Attachment**\n - Drill holes into each corner of the steel sheets (0.1 inches or 2.54 mm in diameter).\n - Align sheets with the frame and secure with bolts and nuts.\n\n3. **Final Adjustments**\n - Ensure all connections are tight and secure.\n - Test the press for stability before use. \n\nThis guide provides fundamental steps to construct your press efficiently.\n\n\nUser Location: Rio de Janeiro, Brazil\n\nEnsure that the mold is clean and silicon is applied to prevent plastic from sticking.\n\nBegin by choosing two colors and weighing the material to match your mold's capacity. For instance, if your sheet requires 3 lbs (1400 g), weigh 1.5 lbs (700 g) each of orange and blue flakes.\n\nPlace the single-colored flakes into the molds and melt them at a low temperature, approximately 320°F (160°C). Avoid high temperatures as the cover mold is not yet in use.\n\nOnce the first layer is evenly melted, add a second layer (such as blue) and apply the top mold. Act quickly to prevent the first layer from cooling too rapidly and forming a surface division.\n\nReturn the assembly to the oven until the new layer melts, which typically takes about 15 minutes at a slightly increased temperature of 356 - 374°F (180 - 190°C).\n\nAfter removing from the oven, press the mold in the sheet press to eliminate bubbles and achieve a smooth surface.\n\nOnce pressed and cooled, your sheet is ready for use. Consider creating items like double-sided shelves, stools, or tables.", + "keywords": "double face sheet press, steel sheet assembly, DIY metal frame, welding and drilling, sheet attachment process, construction materials, mold preparation, temperature control, creating smooth surfaces, DIY double-sided projects", + "resources": "### Tools\n\n- Welding machine\n- Drill\n- Measuring tape\n and other essential tools are required for assembly. Operational tools include:\n- Oven (for melting flakes)\n- Scale (for measuring material weight)\n\n### Hardware\n\nKey structural components and materials:\n\n- Steel sheets\n- Bolts and nuts\n- Metal bars\n- Mold (cleaned and silicon-treated)\n- Plastic flakes (two colors)\n\nSilicon application ensures non-stick mold surfaces[1][2][3]. Temperature-controlled ovens and precise weighing tools are critical for layered melting[4][5][6].", + "references": "### Articles\n\n- [Double-sided printable magnetic sheets | DigiMag Duplex](https://magnummagnetics.com/digimag-duplex/)\n- [Best Practices for Press-Fit Assembly](https://www.assemblymag.com/articles/93984-best-practices-for-press-fit-assembly)\n- [How do you create a double-sided file? - Adobe Community](https://community.adobe.com/t5/photoshop-ecosystem-discussions/how-do-you-create-a-double-sided-file/m-p/11951238)\n- ~~[Stamping 101: Anatomy of a Mechanical Stamping Press](https://www.thefabricator.com/thefabricator/article/bending/stamping-101-anatomy-of-a-mechanical-stamping-press)~~\n- [Can You Print Double-Sided with Offset? Tips for Accurate Results](https://www.vslprint.com/printing-nyc/offset/can-you-print-double-sided-with-offset-tips-for-accurate-results/)\n- [Low-Cost Press Forming Technique - Ganoksin Jewelry Making](https://www.ganoksin.com/article/low-cost-press-forming-technique/)\n\n### Books\n\n- [R for Data Science](https://digitallibrary.tsu.ge/book/2019/september/books/R-for-Data-Science.pdf)\n\n### Papers\n\n- [Pressing - AstenJohnson](https://www.astenjohnson.com/img/chapter-previews/chapter-3.pdf)\n- [From Print to Ebooks: A Hybrid Publishing Toolkit for the Arts](https://networkcultures.org/wp-content/uploads/2014/12/0419-HVA_DPT_from_print_to_ebooks_OS_RGB_aanp_lr_totaal.pdf)\n- [EasyEDA Tutorial](https://image.easyeda.com/files/EasyEDA-Tutorial_v6.4.32.pdf)\n\n### YouTube\n\n- [Build a PRO sheetpress machine and make sheets (part 3.7)](https://www.youtube.com/watch?v=j3OctDe3xVk)\n- [The Open Press Project - The Open Source #3DPrinted Printing Press](https://www.youtube.com/watch?v=uFCi9vd_tmo)\n- [How To Make A Plastic Sheet With A Sheetpress?! | By Wedoo](https://www.youtube.com/watch?v=nQEvEjdvToQ)\n\n### Open-source Designs\n\n- [DIY Sheet Press - Dave Hakkens](https://davehakkens.nl/community/forums/topic/diy-sheet-press/index.html)\n- 1.5x1.5 Meter Sheet Press machine\n- Start a Sheetpress Workspace to Recycle Plastic\n- SHEET PRESS MACHINE 1x1 Meter ( CE Certified & Factory Made)", + "brief": "Construct a double face sheet press using steel sheets, metal bars, and bolts. Follow assembly instructions for a sturdy, efficient press perfect for crafting.\n" } \ No newline at end of file diff --git a/howtos/hdpe-dowel-nuts-for-break-down-furniture/README.md b/howtos/hdpe-dowel-nuts-for-break-down-furniture/README.md index 1da87f11e..506b09bd2 100644 --- a/howtos/hdpe-dowel-nuts-for-break-down-furniture/README.md +++ b/howtos/hdpe-dowel-nuts-for-break-down-furniture/README.md @@ -6,7 +6,7 @@ tags: ["melting","HDPE","product","hack"] category: uncategorized difficulty: Easy time: < 1 day -keywords: +keywords: induction stovetop, HDPE plastic casting, threaded inserts, pallet wood furniture, dowel nuts, knock-down joints, melting plastic process, safety equipment for plastic melting, HDPE components tutorial, affordable plastic processing tools location: --- # HDPE Dowel Nuts for Break Down Furniture @@ -103,4 +103,57 @@ The bench structure served as the basic framework, onto which I added plywood fo I welcome any suggestions and comments as I begin working with HDPE. My focus is on using affordable and readily available tools, such as an induction cooktop, to process this material. ## Resources -## References \ No newline at end of file +Here's the extracted tool/material list structured by category: + +### Tools + +- ~~[Amazon Basics 1800W Induction Plate](https://www.amazon.com/AmazonBasics-1800W-Portabl)~~ +- ~~[Lodge Griddle Cast Iron Pan](https://www.amazon.com/Lodge-Griddle-Pre-seasoned)~~ +- ~~[9.45-inch Steel Plate Adapter](https://www.amazon.com/9-45inch-Diffuser-Stainles)~~ +- ~~[Bernzomatic Propane Torch](https://www.homedepot.com/p/Bernzomatic-WK2301-Pr)~~ +- 1" inner diameter scrap steel pipe/conduit + +### Plastic Materials + +- Recycled HDPE sources:\ + Milk jugs\ + Construction hard hats\ + Plastic bottle caps +- (Considered: Inexpensive shredder/blender) + +### Safety Equipment + +- ~~[Gorilla Grip Silicone Gloves](https://www.amazon.com/Gorilla-Grip-Silicone-Prof)~~ +- 3M Respirator +- Safety glasses + +### Wood Materials + +- Pallet wood (laminated for legs) +- Half-lapped pallet slats (backrest) +- 3/4" pallet plywood (seat/base) + +### Hardware Components + +- 3/8" x 16 N.C. tap & drill bit +- 7/16" drill bit (for stretcher) +- 1" Forstner bit (mortises) +- Hex head bolts with nuts/washers +- Spare bolt (plastic compression tool) + +All temperatures (200°C/400°F) refer to induction cooktop settings[1][2][3]. +## References +## Articles + +- [Understanding the HDPE Pipe Extrusion Process](https://sinopipefactory.com/blog/understanding-the-hdpe-pipe-extrusion-process-a-comprehensive-guide/) +- [Threaded Inserts Enable Assembly of Plastic Furniture](https://www.assemblymag.com/articles/98171-threaded-inserts-enable-assembly-of-plastic-furniture) +- [Everything You Need to Know About HDPE Plastic Injection Molding](https://pom-material.com/blog/hdpe-plastic-injection-molding/) + +## YouTube + +- [DIY Induction heater module + Theory](https://www.youtube.com/watch?v=EujaZ_mNt7g) +- [How To Make A Reusable HDPE Epoxy Resin Table Mold](https://www.youtube.com/watch?v=J_0ekhH4UwU) + +## Opensource Designs + +- [Plastic Smithing: How to Make Your Own HDPE Plastic Anything](https://www.instructables.com/HomemadePlastic/) \ No newline at end of file diff --git a/howtos/hdpe-dowel-nuts-for-break-down-furniture/config.json b/howtos/hdpe-dowel-nuts-for-break-down-furniture/config.json index 9a4d55073..5624a4448 100644 --- a/howtos/hdpe-dowel-nuts-for-break-down-furniture/config.json +++ b/howtos/hdpe-dowel-nuts-for-break-down-furniture/config.json @@ -155,5 +155,9 @@ "category": { "label": "uncategorized" }, - "content": "I use an induction stovetop to heat a steel pipe to cast HDPE plastic for threaded inserts. I often make furniture from pallet wood, and dowel nuts are useful for creating knock-down joints. They are not available in sizes larger than 1/2 inch (13 mm) in diameter.\n\n### Tools for Melting Plastic\n\n- **Induction Plate**: ~~[Amazon Basics 1800W Portable](https://www.amazon.com/AmazonBasics-1800W-Portabl)~~\n- **Cast Iron Pan**: ~~[Lodge Griddle Pre-seasoned](https://www.amazon.com/Lodge-Griddle-Pre-seasoned)~~\n- **Stainless Steel Plate Adapter**: ~~[9.45-inch Diffuser](https://www.amazon.com/9-45inch-Diffuser-Stainles)~~\n- **Propane Torch**: ~~[Bernzomatic](https://www.homedepot.com/p/Bernzomatic-WK2301-Pr)~~\n- **Scrap Conduit**: 1-inch (2.54 cm) Inner Diameter\n\n### Plastic Materials\n\n- Milk jugs\n- Construction hard hats\n- Bottle caps\n\n### Safety Equipment\n\n- 3M Respirator\n- Safety Glasses\n- Silicone Gloves: ~~[Gorilla Grip](https://www.amazon.com/Gorilla-Grip-Silicone-Prof)~~\n\n### Wood for Bench\n\n- Laminated pallet wood for legs\n- Half-lapped pallet wood for the backrest\n- 3/4 inch (1.9 cm) pallet plywood\n\nI am beginning to work with HDPE and currently use scissors and power tools for cutting. I am considering purchasing an inexpensive blender to create smaller plastic pieces.\n\nMelt the plastic using a magnetic pan on an induction cooktop. Set the temperature to 200°C (400°F) for efficient melting.\n\nI also used a steel cylinder heated on the induction plate to aid in rolling the plastic into a sheet.\n\nRefer to the video at the 3:00 mark for the plastic melting process.\n\nI heated a conduit/steel pipe (1\" interior diameter [2.54 cm]) by placing it on a hot metal surface. Then, I gradually added melted HDPE into the pipe. A spare bolt helped push more plastic in, reheating the pipe as needed to maintain warmth.\n\nOnce filled, I used a clamp and 1\" (2.54 cm) diameter plywood to achieve high compression in the pipe, aiming for maximum HDPE density.\n\nAs the HDPE shrinks while cooling, I tightened the clamps accordingly.\n\nFrequent addition of smaller HDPE pieces with regular compression yielded the best results, though my technique is still a work in progress.\n\n### Tutorial: Preparing and Assembling HDPE Components\n\n1. **Removal and Cutting**: Once the HDPE solidifies inside the conduit or pipe, it can be easily removed. Cut it into 1-inch (2.54 cm) long cylinders using a handsaw, then halve each cylinder.\n\n2. **Drilling and Tapping**: Drill a hole at the center of each half-cylinder. Use a 3/8-inch x 16 N.C. tap for threading, followed by inserting the appropriate bolt.\n\n3. **Countersinking**: Apply a countersink to the bolt entrance for smoother insertion.\n\n4. **Thread Durability**: The threads proved to be durable, even able to withstand use with an impact driver without stripping. Bolts with nuts were also added for further stability. The impact of temperature changes on this setup will be monitored.\n\nDuring the prototype phase, I estimated the position for the threaded component and created a 1-inch (2.54 cm) diameter mortise in the stretcher using a forstener bit. I then used a 7/16-inch (1.11 cm) drill bit to penetrate the end grain at the center of the stretcher.\n\nFor connecting the 2x lumber to the stretcher, I countersunk a hole for the hex head bolt and washer to fit neatly. Although optional, this detail enhances the bench's appearance.\n\nThe bench structure served as the basic framework, onto which I added plywood for the seat and backrest.\n\nI welcome any suggestions and comments as I begin working with HDPE. My focus is on using affordable and readily available tools, such as an induction cooktop, to process this material." + "content": "I use an induction stovetop to heat a steel pipe to cast HDPE plastic for threaded inserts. I often make furniture from pallet wood, and dowel nuts are useful for creating knock-down joints. They are not available in sizes larger than 1/2 inch (13 mm) in diameter.\n\n### Tools for Melting Plastic\n\n- **Induction Plate**: ~~[Amazon Basics 1800W Portable](https://www.amazon.com/AmazonBasics-1800W-Portabl)~~\n- **Cast Iron Pan**: ~~[Lodge Griddle Pre-seasoned](https://www.amazon.com/Lodge-Griddle-Pre-seasoned)~~\n- **Stainless Steel Plate Adapter**: ~~[9.45-inch Diffuser](https://www.amazon.com/9-45inch-Diffuser-Stainles)~~\n- **Propane Torch**: ~~[Bernzomatic](https://www.homedepot.com/p/Bernzomatic-WK2301-Pr)~~\n- **Scrap Conduit**: 1-inch (2.54 cm) Inner Diameter\n\n### Plastic Materials\n\n- Milk jugs\n- Construction hard hats\n- Bottle caps\n\n### Safety Equipment\n\n- 3M Respirator\n- Safety Glasses\n- Silicone Gloves: ~~[Gorilla Grip](https://www.amazon.com/Gorilla-Grip-Silicone-Prof)~~\n\n### Wood for Bench\n\n- Laminated pallet wood for legs\n- Half-lapped pallet wood for the backrest\n- 3/4 inch (1.9 cm) pallet plywood\n\nI am beginning to work with HDPE and currently use scissors and power tools for cutting. I am considering purchasing an inexpensive blender to create smaller plastic pieces.\n\nMelt the plastic using a magnetic pan on an induction cooktop. Set the temperature to 200°C (400°F) for efficient melting.\n\nI also used a steel cylinder heated on the induction plate to aid in rolling the plastic into a sheet.\n\nRefer to the video at the 3:00 mark for the plastic melting process.\n\nI heated a conduit/steel pipe (1\" interior diameter [2.54 cm]) by placing it on a hot metal surface. Then, I gradually added melted HDPE into the pipe. A spare bolt helped push more plastic in, reheating the pipe as needed to maintain warmth.\n\nOnce filled, I used a clamp and 1\" (2.54 cm) diameter plywood to achieve high compression in the pipe, aiming for maximum HDPE density.\n\nAs the HDPE shrinks while cooling, I tightened the clamps accordingly.\n\nFrequent addition of smaller HDPE pieces with regular compression yielded the best results, though my technique is still a work in progress.\n\n### Tutorial: Preparing and Assembling HDPE Components\n\n1. **Removal and Cutting**: Once the HDPE solidifies inside the conduit or pipe, it can be easily removed. Cut it into 1-inch (2.54 cm) long cylinders using a handsaw, then halve each cylinder.\n\n2. **Drilling and Tapping**: Drill a hole at the center of each half-cylinder. Use a 3/8-inch x 16 N.C. tap for threading, followed by inserting the appropriate bolt.\n\n3. **Countersinking**: Apply a countersink to the bolt entrance for smoother insertion.\n\n4. **Thread Durability**: The threads proved to be durable, even able to withstand use with an impact driver without stripping. Bolts with nuts were also added for further stability. The impact of temperature changes on this setup will be monitored.\n\nDuring the prototype phase, I estimated the position for the threaded component and created a 1-inch (2.54 cm) diameter mortise in the stretcher using a forstener bit. I then used a 7/16-inch (1.11 cm) drill bit to penetrate the end grain at the center of the stretcher.\n\nFor connecting the 2x lumber to the stretcher, I countersunk a hole for the hex head bolt and washer to fit neatly. Although optional, this detail enhances the bench's appearance.\n\nThe bench structure served as the basic framework, onto which I added plywood for the seat and backrest.\n\nI welcome any suggestions and comments as I begin working with HDPE. My focus is on using affordable and readily available tools, such as an induction cooktop, to process this material.", + "keywords": "induction stovetop, HDPE plastic casting, threaded inserts, pallet wood furniture, dowel nuts, knock-down joints, melting plastic process, safety equipment for plastic melting, HDPE components tutorial, affordable plastic processing tools", + "resources": "Here's the extracted tool/material list structured by category:\n\n### Tools\n\n- ~~[Amazon Basics 1800W Induction Plate](https://www.amazon.com/AmazonBasics-1800W-Portabl)~~\n- ~~[Lodge Griddle Cast Iron Pan](https://www.amazon.com/Lodge-Griddle-Pre-seasoned)~~\n- ~~[9.45-inch Steel Plate Adapter](https://www.amazon.com/9-45inch-Diffuser-Stainles)~~\n- ~~[Bernzomatic Propane Torch](https://www.homedepot.com/p/Bernzomatic-WK2301-Pr)~~\n- 1\" inner diameter scrap steel pipe/conduit\n\n### Plastic Materials\n\n- Recycled HDPE sources:\\\n Milk jugs\\\n Construction hard hats\\\n Plastic bottle caps\n- (Considered: Inexpensive shredder/blender)\n\n### Safety Equipment\n\n- ~~[Gorilla Grip Silicone Gloves](https://www.amazon.com/Gorilla-Grip-Silicone-Prof)~~\n- 3M Respirator\n- Safety glasses\n\n### Wood Materials\n\n- Pallet wood (laminated for legs)\n- Half-lapped pallet slats (backrest)\n- 3/4\" pallet plywood (seat/base)\n\n### Hardware Components\n\n- 3/8\" x 16 N.C. tap & drill bit\n- 7/16\" drill bit (for stretcher)\n- 1\" Forstner bit (mortises)\n- Hex head bolts with nuts/washers\n- Spare bolt (plastic compression tool)\n\nAll temperatures (200°C/400°F) refer to induction cooktop settings[1][2][3].", + "references": "## Articles\n\n- [Understanding the HDPE Pipe Extrusion Process](https://sinopipefactory.com/blog/understanding-the-hdpe-pipe-extrusion-process-a-comprehensive-guide/)\n- [Threaded Inserts Enable Assembly of Plastic Furniture](https://www.assemblymag.com/articles/98171-threaded-inserts-enable-assembly-of-plastic-furniture)\n- [Everything You Need to Know About HDPE Plastic Injection Molding](https://pom-material.com/blog/hdpe-plastic-injection-molding/)\n\n## YouTube\n\n- [DIY Induction heater module + Theory](https://www.youtube.com/watch?v=EujaZ_mNt7g)\n- [How To Make A Reusable HDPE Epoxy Resin Table Mold](https://www.youtube.com/watch?v=J_0ekhH4UwU)\n\n## Opensource Designs\n\n- [Plastic Smithing: How to Make Your Own HDPE Plastic Anything](https://www.instructables.com/HomemadePlastic/)", + "brief": "Create knock-down furniture joints using HDPE plastic and pallet wood efficiently with an induction stovetop. Explore tools to craft durable threaded inserts." } \ No newline at end of file diff --git a/howtos/jump-rope-handles-mould/README.md b/howtos/jump-rope-handles-mould/README.md index 59580a707..52e3127a5 100644 --- a/howtos/jump-rope-handles-mould/README.md +++ b/howtos/jump-rope-handles-mould/README.md @@ -10,7 +10,7 @@ tags: ["injection","mould"] category: Moulds difficulty: Medium time: < 1 week -keywords: +keywords: jump rope mold, jump rope handle, injection molding, fitness tool, laser-cut plates, metal lathe work, local fabrication, HDPE injection, PP material, paracord rope location: Tallinn, Estonia --- # Jump rope handles mould @@ -79,4 +79,73 @@ For the jump rope, use a 6mm (approximately 0.24 inches) paracord-type rope. ![2023-09-28 16.13.21-18b472e6515.jpg](./2023-09-28_16.13.21-18b472e6515.jpg) ## Resources -## References \ No newline at end of file +### Tools + +- Injection molding machine +- Laser cutter (for fabrication of plates) +- Metal lathe (outsourced for pipe/insert machining) +- Drill with 6-8mm drill bit (post-processing) +- Pliers or knife (clipping injection point) + +### Software/Design Files + +- CAD files (provided in required formats for fabrication) + +### Materials + +- Polypropylene (PP) or High-density polyethylene (HDPE) +- 6mm paracord-type rope +- Lubrication (for mold release) +- Laser-cut metal plates (thick and thin variants) +- Metal pipe and insert (requiring lathe work) + +### Safety Gear + +- Rubberized gloves (for handling during release) + +### Hardware/Components + +- Adapter or connection for mold-to-injection nozzle +- Bolt (secures insert to thick plate) +- Metal plates (4 laser-cut, varying thicknesses) +- Metal pipe and insert (lathe-machined) +- Longer drill bit (for internal hole drilling) +## References +## References + +### Articles + +- [Compression Molding vs. Injection Molding - Fictiv](https://www.fictiv.com/articles/compression-molding-versus-injection-molding) +- [The Complete Guide to Polypropylene Injection Molding - TDL](https://tdlmould.com/polypropylene-injection-molding-guide/) +- [Injection Molding of Polyethylene](https://www.cavitymold.com/injection-molding-of-polyethylene/) +- [Trouble Shooting in Plastic Injection Molding Machines (PDF)](https://core.ac.uk/download/pdf/232276356.pdf) + +### Books + +- [COOL JUMP ROPE TRICKS You Can Do!](http://childhoodlist.blogspot.com/2012/03/105-diy-plastic-bag-jump-rope.html) +- [101 Best Jump Rope Workouts](https://buddyleejumpropes.com/collections/jump-rope-guide-books) +- [Jump Rope Training by Buddy Lee](https://buddyleejumpropes.com/collections/jump-rope-guide-books) + +### Papers + +- ~~[Exploring Computational Media as a Possible Future of Software (PDF)](https://pure.au.dk/portal/files/283327740/Exploring_Computational_Media_as_a_Possible_Future_of_Software.pdf)~~ + +### YouTube + +- [Nova Rope: Full Breakdown!](https://www.youtube.com/watch?v=E8OvcWqBXX4) + +### Open Source Designs + +- [Injection Molder - Open Source Ecology](https://wiki.opensourceecology.org/wiki/Injection_Molder) + +### Patents + +- [Compression/Injection Molding of Fiber Reinforced Composites](https://patents.google.com/patent/US5738818A/en) +- [Jump Rope Handle Design (WO1999038574A1)](https://patents.google.com/patent/WO1999038574A1/de) + +### DIY Guides + +- [How is PVC Jump Rope Produced? - Pleval Leisure](https://www.pleval.com/how-is-pvc-jump-rope-produced/) +- [Build an Ultra-Durable Jump Rope - Instructables](https://www.instructables.com/Build-a-Durable-Jump-Rope/) +- [Smart Skipping Rope - Instructables](https://www.instructables.com/Smart-Skipping-Rope/) +- [DIY Plastic Bag Jump Rope](http://childhoodlist.blogspot.com/2012/03/105-diy-plastic-bag-jump-rope.html) \ No newline at end of file diff --git a/howtos/jump-rope-handles-mould/config.json b/howtos/jump-rope-handles-mould/config.json index 086b4f4fe..6aab4fb51 100644 --- a/howtos/jump-rope-handles-mould/config.json +++ b/howtos/jump-rope-handles-mould/config.json @@ -322,5 +322,9 @@ "urls": [] } }, - "content": "Jump rope is an effective fitness tool. This mold allows for making a jump rope handle and is designed for use with an injection machine. It is straightforward to operate.\n\nModifications to the mold may be required based on the specific configuration of the injection machine.\n\nLocal price is approximately 120 EUR (about $135 USD).\n\n\nUser Location: Tallinn, Estonia\n\nThe design includes four laser-cut plates, a pipe, and an insert. The files are provided in all necessary formats for local fabrication orders.\n\nThe pipe and insert require metal lathe work, which was outsourced to a local fabricator with drawings provided. The plates are laser-cut. The thicker plates support the pipe and insert, and one thick plate secures the insert with a bolt.\n\n### Injection Moulding Process\n\n**Preparation:** \nBegin by preparing the machine, material, and mould.\n\n**Material Suitability:** \n- PP: Fills the mould effectively. \n- HDPE: More viscous; requires higher injection pressure and is more challenging for this mould.\n\n**Mould Connection:** \nEnsure proper adapter or connection. A sturdy jack pushes the mould inlet onto the injection nozzle.\n\n**Lubrication and Release:** \nApply lubrication to the insert bit. If cooled too long, the product may shrink and stick. Use rubberized gloves and a twisting motion for release.\n\n**Post-Processing:** \nClip the injection point with pliers or a knife. Drill a 6-8mm (approximately 0.24-0.31 inches) hole at the end, preferably with a longer drill bit from the inside of the jump rope handle.\n\n**Finishing Touch:** \nFor the jump rope, use a 6mm (approximately 0.24 inches) paracord-type rope." + "content": "Jump rope is an effective fitness tool. This mold allows for making a jump rope handle and is designed for use with an injection machine. It is straightforward to operate.\n\nModifications to the mold may be required based on the specific configuration of the injection machine.\n\nLocal price is approximately 120 EUR (about $135 USD).\n\n\nUser Location: Tallinn, Estonia\n\nThe design includes four laser-cut plates, a pipe, and an insert. The files are provided in all necessary formats for local fabrication orders.\n\nThe pipe and insert require metal lathe work, which was outsourced to a local fabricator with drawings provided. The plates are laser-cut. The thicker plates support the pipe and insert, and one thick plate secures the insert with a bolt.\n\n### Injection Moulding Process\n\n**Preparation:** \nBegin by preparing the machine, material, and mould.\n\n**Material Suitability:** \n- PP: Fills the mould effectively. \n- HDPE: More viscous; requires higher injection pressure and is more challenging for this mould.\n\n**Mould Connection:** \nEnsure proper adapter or connection. A sturdy jack pushes the mould inlet onto the injection nozzle.\n\n**Lubrication and Release:** \nApply lubrication to the insert bit. If cooled too long, the product may shrink and stick. Use rubberized gloves and a twisting motion for release.\n\n**Post-Processing:** \nClip the injection point with pliers or a knife. Drill a 6-8mm (approximately 0.24-0.31 inches) hole at the end, preferably with a longer drill bit from the inside of the jump rope handle.\n\n**Finishing Touch:** \nFor the jump rope, use a 6mm (approximately 0.24 inches) paracord-type rope.", + "keywords": "jump rope mold, jump rope handle, injection molding, fitness tool, laser-cut plates, metal lathe work, local fabrication, HDPE injection, PP material, paracord rope", + "resources": "### Tools\n\n- Injection molding machine\n- Laser cutter (for fabrication of plates)\n- Metal lathe (outsourced for pipe/insert machining)\n- Drill with 6-8mm drill bit (post-processing)\n- Pliers or knife (clipping injection point)\n\n### Software/Design Files\n\n- CAD files (provided in required formats for fabrication)\n\n### Materials\n\n- Polypropylene (PP) or High-density polyethylene (HDPE)\n- 6mm paracord-type rope\n- Lubrication (for mold release)\n- Laser-cut metal plates (thick and thin variants)\n- Metal pipe and insert (requiring lathe work)\n\n### Safety Gear\n\n- Rubberized gloves (for handling during release)\n\n### Hardware/Components\n\n- Adapter or connection for mold-to-injection nozzle\n- Bolt (secures insert to thick plate)\n- Metal plates (4 laser-cut, varying thicknesses)\n- Metal pipe and insert (lathe-machined)\n- Longer drill bit (for internal hole drilling)", + "references": "## References\n\n### Articles\n\n- [Compression Molding vs. Injection Molding - Fictiv](https://www.fictiv.com/articles/compression-molding-versus-injection-molding)\n- [The Complete Guide to Polypropylene Injection Molding - TDL](https://tdlmould.com/polypropylene-injection-molding-guide/)\n- [Injection Molding of Polyethylene](https://www.cavitymold.com/injection-molding-of-polyethylene/)\n- [Trouble Shooting in Plastic Injection Molding Machines (PDF)](https://core.ac.uk/download/pdf/232276356.pdf)\n\n### Books\n\n- [COOL JUMP ROPE TRICKS You Can Do!](http://childhoodlist.blogspot.com/2012/03/105-diy-plastic-bag-jump-rope.html)\n- [101 Best Jump Rope Workouts](https://buddyleejumpropes.com/collections/jump-rope-guide-books)\n- [Jump Rope Training by Buddy Lee](https://buddyleejumpropes.com/collections/jump-rope-guide-books)\n\n### Papers\n\n- ~~[Exploring Computational Media as a Possible Future of Software (PDF)](https://pure.au.dk/portal/files/283327740/Exploring_Computational_Media_as_a_Possible_Future_of_Software.pdf)~~\n\n### YouTube\n\n- [Nova Rope: Full Breakdown!](https://www.youtube.com/watch?v=E8OvcWqBXX4)\n\n### Open Source Designs\n\n- [Injection Molder - Open Source Ecology](https://wiki.opensourceecology.org/wiki/Injection_Molder)\n\n### Patents\n\n- [Compression/Injection Molding of Fiber Reinforced Composites](https://patents.google.com/patent/US5738818A/en)\n- [Jump Rope Handle Design (WO1999038574A1)](https://patents.google.com/patent/WO1999038574A1/de)\n\n### DIY Guides\n\n- [How is PVC Jump Rope Produced? - Pleval Leisure](https://www.pleval.com/how-is-pvc-jump-rope-produced/)\n- [Build an Ultra-Durable Jump Rope - Instructables](https://www.instructables.com/Build-a-Durable-Jump-Rope/)\n- [Smart Skipping Rope - Instructables](https://www.instructables.com/Smart-Skipping-Rope/)\n- [DIY Plastic Bag Jump Rope](http://childhoodlist.blogspot.com/2012/03/105-diy-plastic-bag-jump-rope.html)", + "brief": "Create custom jump rope handles with an injection mold designed for easy use. Compatible with PP & HDPE materials, locally manufactured in Tallinn, Estonia." } \ No newline at end of file diff --git a/howtos/laser-cut-stainless-steel-hopper/README.md b/howtos/laser-cut-stainless-steel-hopper/README.md index c6863a113..d84d7d164 100644 --- a/howtos/laser-cut-stainless-steel-hopper/README.md +++ b/howtos/laser-cut-stainless-steel-hopper/README.md @@ -20,7 +20,7 @@ tags: ["shredder"] category: Guides difficulty: Medium time: < 1 day -keywords: +keywords: shredder hopper, laser-cut stainless steel, plexiglass lid, sheet metal bending, angle grinder, fabrication plans, stainless steel sheets, local fabrication lab, mounting brackets, heat gun location: Ajaccio, France --- # Laser cut stainless steel hopper @@ -108,4 +108,45 @@ You now have a functional hopper for your shredder. I used 230-grit sandpaper to ![150087428_799842214074822_7288086614494287353_n.jpg](./150087428_799842214074822_7288086614494287353_n.jpg) ## Resources -## References \ No newline at end of file +### Tools + +- Angle grinder with 1.5 mm cutting disc +- Vise +- Rivets +- Pliers +- Heat gun + +### Materials & Hardware + +- 1.5 mm stainless steel sheet +- 3 mm plexiglass sheet +- Small hinge +- 230-grit sandpaper + +### Services + +- Laser cutting service (for stainless steel and plexiglass) +- Local fabrication lab (optional plexiglass processing) + +Links to specific services are not provided in the source text, but generic laser-cutting providers like [Ponoko](https://www.ponoko.com) or local Ajaccio workshops can fulfill these requirements. +## References +## Articles + +- [Effective Laser for Cutting Different Kinds of Stainless Steels](https://www.xometry.com/resources/sheet/laser-for-cutting-stainless-steel/) + +## Papers + +- [Design and Construction of an Automated Paper Shredder with a Hopper](https://journals.nipes.org/index.php/aedt/article/download/661/660) +- ~~[Open Source Waste Plastic Granulator](https://research.aalto.fi/files/40853638/ELEC_Pearce_Open_source_waste_plastic_granulator.pdf)~~ +- [Shredding Machine Development for Recycling Process of Waste Plastic Bottles](https://www.rroij.com/open-access/shredding-machine-development-for-recycling-process-of-waste-plastic-bottles.php?aid=91688) +- [Design and Development of Multi Purpose Shredding Machine](https://www.irjmets.com/uploadedfiles/paper/issue_3_march_2024/50483/final/fin_irjmets1710528192.pdf) + +## YouTube + +- [MN#54 - We made a new shredder!](https://www.youtube.com/watch?v=FYwUfRg6q1g) +- [[filtered] - Build the shredder (part 3.1)](https://www.youtube.com/watch?v=VFIPXgrk7u0) + +## Opensource Designs + +- [SHREDDER FULLY BUILT WITH HOPPER - 21 x 5MM 3 BLADE ROTATING SHEAR](https://preciousplasticnewyork.com/products/22-blades-shredder-with-hopper) +- [Open Source Shredder v21.10](https://wiki.opensourceecology.org/wiki/Open_Source_Shredder_v21.10) \ No newline at end of file diff --git a/howtos/laser-cut-stainless-steel-hopper/config.json b/howtos/laser-cut-stainless-steel-hopper/config.json index da3cd8b92..3ab2441b3 100644 --- a/howtos/laser-cut-stainless-steel-hopper/config.json +++ b/howtos/laser-cut-stainless-steel-hopper/config.json @@ -377,5 +377,9 @@ "urls": [] } }, - "content": "## How to Build a Shredder Hopper\n\nThis guide outlines the simple process of creating a hopper for the 2.1 shredder using laser-cut stainless steel sheets. As shredders generally require laser-cut components, you can include the shredder cutout in your fabrication plans.\n\n### Requirements\n- No welding necessary\n- Completion time: less than a day\n\n### Tools Needed\n- Angle grinder\n- Vise\n- Rivets\n\n### Features\n- Includes a laser-cut plexiglass lid for visibility of the shredding process\n\n\nUser Location: Ajaccio, France\n\nSubmit the files to a laser cutting service. The design uses 1.5 mm (0.06 inches) thick stainless steel and 3 mm (0.12 inches) thick plexiglass. Plexiglass may also be processed at a local fabrication lab.\n\nAfter completing the laser cutting, use an angle grinder with a 1/16 inch (1.5 mm) cutting disc to score the dotted lines. Grind halfway through the stainless sheet to facilitate bending. When grinding the small bend line for the mounting brackets, ensure the grind is above the line. This alignment is crucial to keep the mounting brackets flush with the hopper top and prevent plastic leakage.\n\n### Instructions for Bending Sheet Metal\n\n1. **Position the Sheet**: Place the sheet in a sturdy vise along the marked line.\n\n2. **Bend the Sheet**: Use pliers to bend the sheet along the lines, starting with larger bends. \n\n3. **Attention to Resistance**: If significant resistance is encountered, stop and deepen the markings to achieve a smoother bend.\n\nNote: Begin with larger bends before handling the hopper attachment bends.\n\nTo simplify assembly, I marked lines on the fold points when laser cutting the plexiglass. To bend the edges, I clamped the part in a vise at the intended bend line and applied medium heat from a heat gun at approximately 8 inches (20 cm) away from the plexiglass until achieving a 90° angle. Avoid bringing the heat gun too close to prevent surface bubbling. Practice on a scrap piece of plexiglass or prepare multiple lids for best results.\n\nYou now have a functional hopper for your shredder. I used 230-grit sandpaper to smooth the surface and attached a small hinge at the back for the lid." + "content": "## How to Build a Shredder Hopper\n\nThis guide outlines the simple process of creating a hopper for the 2.1 shredder using laser-cut stainless steel sheets. As shredders generally require laser-cut components, you can include the shredder cutout in your fabrication plans.\n\n### Requirements\n- No welding necessary\n- Completion time: less than a day\n\n### Tools Needed\n- Angle grinder\n- Vise\n- Rivets\n\n### Features\n- Includes a laser-cut plexiglass lid for visibility of the shredding process\n\n\nUser Location: Ajaccio, France\n\nSubmit the files to a laser cutting service. The design uses 1.5 mm (0.06 inches) thick stainless steel and 3 mm (0.12 inches) thick plexiglass. Plexiglass may also be processed at a local fabrication lab.\n\nAfter completing the laser cutting, use an angle grinder with a 1/16 inch (1.5 mm) cutting disc to score the dotted lines. Grind halfway through the stainless sheet to facilitate bending. When grinding the small bend line for the mounting brackets, ensure the grind is above the line. This alignment is crucial to keep the mounting brackets flush with the hopper top and prevent plastic leakage.\n\n### Instructions for Bending Sheet Metal\n\n1. **Position the Sheet**: Place the sheet in a sturdy vise along the marked line.\n\n2. **Bend the Sheet**: Use pliers to bend the sheet along the lines, starting with larger bends. \n\n3. **Attention to Resistance**: If significant resistance is encountered, stop and deepen the markings to achieve a smoother bend.\n\nNote: Begin with larger bends before handling the hopper attachment bends.\n\nTo simplify assembly, I marked lines on the fold points when laser cutting the plexiglass. To bend the edges, I clamped the part in a vise at the intended bend line and applied medium heat from a heat gun at approximately 8 inches (20 cm) away from the plexiglass until achieving a 90° angle. Avoid bringing the heat gun too close to prevent surface bubbling. Practice on a scrap piece of plexiglass or prepare multiple lids for best results.\n\nYou now have a functional hopper for your shredder. I used 230-grit sandpaper to smooth the surface and attached a small hinge at the back for the lid.", + "keywords": "shredder hopper, laser-cut stainless steel, plexiglass lid, sheet metal bending, angle grinder, fabrication plans, stainless steel sheets, local fabrication lab, mounting brackets, heat gun", + "resources": "### Tools\n\n- Angle grinder with 1.5 mm cutting disc\n- Vise\n- Rivets\n- Pliers\n- Heat gun\n\n### Materials & Hardware\n\n- 1.5 mm stainless steel sheet\n- 3 mm plexiglass sheet\n- Small hinge\n- 230-grit sandpaper\n\n### Services\n\n- Laser cutting service (for stainless steel and plexiglass)\n- Local fabrication lab (optional plexiglass processing)\n\nLinks to specific services are not provided in the source text, but generic laser-cutting providers like [Ponoko](https://www.ponoko.com) or local Ajaccio workshops can fulfill these requirements.", + "references": "## Articles\n\n- [Effective Laser for Cutting Different Kinds of Stainless Steels](https://www.xometry.com/resources/sheet/laser-for-cutting-stainless-steel/)\n\n## Papers\n\n- [Design and Construction of an Automated Paper Shredder with a Hopper](https://journals.nipes.org/index.php/aedt/article/download/661/660)\n- ~~[Open Source Waste Plastic Granulator](https://research.aalto.fi/files/40853638/ELEC_Pearce_Open_source_waste_plastic_granulator.pdf)~~\n- [Shredding Machine Development for Recycling Process of Waste Plastic Bottles](https://www.rroij.com/open-access/shredding-machine-development-for-recycling-process-of-waste-plastic-bottles.php?aid=91688)\n- [Design and Development of Multi Purpose Shredding Machine](https://www.irjmets.com/uploadedfiles/paper/issue_3_march_2024/50483/final/fin_irjmets1710528192.pdf)\n\n## YouTube\n\n- [MN#54 - We made a new shredder!](https://www.youtube.com/watch?v=FYwUfRg6q1g)\n- [[filtered] - Build the shredder (part 3.1)](https://www.youtube.com/watch?v=VFIPXgrk7u0)\n\n## Opensource Designs\n\n- [SHREDDER FULLY BUILT WITH HOPPER - 21 x 5MM 3 BLADE ROTATING SHEAR](https://preciousplasticnewyork.com/products/22-blades-shredder-with-hopper)\n- [Open Source Shredder v21.10](https://wiki.opensourceecology.org/wiki/Open_Source_Shredder_v21.10)", + "brief": "Build a shredder hopper using laser-cut stainless steel and plexiglass, no welding required. Complete in under a day with just an angle grinder, vise, and rivets." } \ No newline at end of file diff --git a/howtos/laser-cut-stainless-steel-hopper/references.md b/howtos/laser-cut-stainless-steel-hopper/references.md index 2c7c1d8c1..b53ddd785 100644 --- a/howtos/laser-cut-stainless-steel-hopper/references.md +++ b/howtos/laser-cut-stainless-steel-hopper/references.md @@ -12,7 +12,7 @@ ## YouTube - [MN#54 - We made a new shredder!](https://www.youtube.com/watch?v=FYwUfRg6q1g) -- [Precious Plastic - Build the shredder (part 3.1)](https://www.youtube.com/watch?v=VFIPXgrk7u0) +- [[filtered] - Build the shredder (part 3.1)](https://www.youtube.com/watch?v=VFIPXgrk7u0) ## Opensource Designs diff --git a/howtos/make-a-coin-bottle-opener-mould/README.md b/howtos/make-a-coin-bottle-opener-mould/README.md index 0016ca24e..77b4f6910 100644 --- a/howtos/make-a-coin-bottle-opener-mould/README.md +++ b/howtos/make-a-coin-bottle-opener-mould/README.md @@ -10,7 +10,7 @@ tags: ["mould","product"] category: Moulds difficulty: Hard time: < 1 week -keywords: +keywords: Coin Bottle Opener, Swiss Coin Opener, Fusion Design Opener, CNC Milling Parameters, Aluminum Bottle Opener, Steel Mold Longevity, Polypropylene Plastic Opener, Transparent Color Mixing, Injection Process Tips, Zurich Workshop Product location: Zurich, Switzerland --- # Make a Coin Bottle Opener Mould @@ -88,4 +88,41 @@ Material: Aluminum/Steel ![IMG_5125-18b0f0e1188.gif](./IMG_5125-18b0f0e1188.gif) ## Resources -## References \ No newline at end of file +To create a Coin Bottle Opener, ensure you have the following tools, software, and hardware: + +### Software + +- [Fusion 360](https://www.autodesk.com/products/fusion-360) for design customization and CNC parameter adjustment[1][5]. + +### Hardware + +- CNC Milling Machine for mold fabrication[4][5]. +- Aluminum mold material (durable, scratch-resistant)[3][6]. +- Steel mold material (longer-lasting alternative to aluminum)[3][6]. + +### Tools + +- Injection Molding Machine for plastic part production[6][8]. +- Calibration Tools to ensure precise coin dimensions (prevents mold leaks)[2][4]. +- Pressure Application Tools to secure plastic adhesion during injection[8]. +- Material Handling Equipment for polypropylene plastic[7]. +- Color Mixing Tools for transparent or black/white combinations[7][8]. +## References +## Articles + +- [Custom Challenge Coin Bottle Opener - Pitch and Rudder](https://pitchandrudder.com/custom-challenge-coin-bottle-opener/) +- [Unique and Oddly Shaped Bottle Opener Coins](https://signaturecoins.com/oddly-shaped-bottle-opener-coins) +- [Custom Bottle Opener Challenge Coin | Embleholics](https://embleholics.com/project/custom-bottle-opener-challenge-coin/) +- [Bottle Opener Challenge Coins](https://www.challengecoins4less.com/blog/forms-with-function-custom-bottle-opener-coins) +- [Custom Bottle Openers – Coin Depot](https://coindepot.com/custom-bottle-openers/) +- [Five Creative Custom Challenge Coin Bottle Openers](https://www.challengecoins4less.com/blog/cracking-open-creativity-with-bottle-opener-challenge-coins) + +## Video Tutorials + +- [Designing a Bottle Opener with Fusion 360 - YouTube](https://www.youtube.com/watch?v=kqqDIA_2w_A) + +## Open-Source Designs + +- [CNC Coin Bottle Opener - STLFinder](https://www.stlfinder.com/3dmodels/bottle-opener-coin/) +- [PP Coin Bottle Opener - Thingiverse](https://www.thingiverse.com/thing:4619403) +- ~~[PP Coin Bottle Opener - PrusaPrinters](https://www.prusaprinters.org/prints/15301-pp-coin-bottle-opener)~~ \ No newline at end of file diff --git a/howtos/make-a-coin-bottle-opener-mould/config.json b/howtos/make-a-coin-bottle-opener-mould/config.json index 1a2e4628a..8ee24cd74 100644 --- a/howtos/make-a-coin-bottle-opener-mould/config.json +++ b/howtos/make-a-coin-bottle-opener-mould/config.json @@ -308,5 +308,9 @@ "urls": [] } }, - "content": "This guide provides information to create a Coin Bottle Opener.\n\nThe design accommodates a 10 Swiss cent coin, but you can adjust the parameters in the Fusion file for a different coin.\n\nThis model can be used for giveaways or workshop products. For selling the openers or molds, please contact the designer.\n\n\nUser Location: Zurich, Switzerland\n\nThe opener is designed to accommodate a 10 Swiss cent piece. \n\nAdjust the parameters to match your coin's dimensions carefully. Incorrect measurements may cause the mold to leak, as it will not close properly, leaving a gap (if the coin is too wide) or allowing material to cover the coin (if the coin is too thin).\n\nModify the necessary parameters for CNC milling.\n\nAdjust CNC milling parameters appropriately. Consult with an experienced individual in your community or consider ordering the mold from a workshop.\n\nMaterial: Aluminum/Steel\n\n### Mould Material and Usage\n\n- **Material**: Aluminum \n - *Longevity*: Used for 5 years, shows scratches but remains effective.\n - *Alternative*: Steel for extended durability.\n\n### Plastic and Color Recommendations\n\n- **Plastic**: Polypropylene\n - *Performance*: Optimal results.\n \n- **Color Mixing**: \n - *Preference*: Mixed colors, especially transparent.\n - *Popularity*: Black/white combinations are favored.\n\n### Injection Process\n\n- **Ease of Use**: Mould design allows straightforward injection.\n- **Heating**: Rarely needed due to the mould's compact shape.\n- **Key Consideration**: Ensure adequate pressure; insufficient pressure may cause plastic not to adhere properly at the base, resulting in an incomplete finish." + "content": "This guide provides information to create a Coin Bottle Opener.\n\nThe design accommodates a 10 Swiss cent coin, but you can adjust the parameters in the Fusion file for a different coin.\n\nThis model can be used for giveaways or workshop products. For selling the openers or molds, please contact the designer.\n\n\nUser Location: Zurich, Switzerland\n\nThe opener is designed to accommodate a 10 Swiss cent piece. \n\nAdjust the parameters to match your coin's dimensions carefully. Incorrect measurements may cause the mold to leak, as it will not close properly, leaving a gap (if the coin is too wide) or allowing material to cover the coin (if the coin is too thin).\n\nModify the necessary parameters for CNC milling.\n\nAdjust CNC milling parameters appropriately. Consult with an experienced individual in your community or consider ordering the mold from a workshop.\n\nMaterial: Aluminum/Steel\n\n### Mould Material and Usage\n\n- **Material**: Aluminum \n - *Longevity*: Used for 5 years, shows scratches but remains effective.\n - *Alternative*: Steel for extended durability.\n\n### Plastic and Color Recommendations\n\n- **Plastic**: Polypropylene\n - *Performance*: Optimal results.\n \n- **Color Mixing**: \n - *Preference*: Mixed colors, especially transparent.\n - *Popularity*: Black/white combinations are favored.\n\n### Injection Process\n\n- **Ease of Use**: Mould design allows straightforward injection.\n- **Heating**: Rarely needed due to the mould's compact shape.\n- **Key Consideration**: Ensure adequate pressure; insufficient pressure may cause plastic not to adhere properly at the base, resulting in an incomplete finish.", + "keywords": "Coin Bottle Opener, Swiss Coin Opener, Fusion Design Opener, CNC Milling Parameters, Aluminum Bottle Opener, Steel Mold Longevity, Polypropylene Plastic Opener, Transparent Color Mixing, Injection Process Tips, Zurich Workshop Product", + "resources": "To create a Coin Bottle Opener, ensure you have the following tools, software, and hardware:\n\n### Software\n\n- [Fusion 360](https://www.autodesk.com/products/fusion-360) for design customization and CNC parameter adjustment[1][5].\n\n### Hardware\n\n- CNC Milling Machine for mold fabrication[4][5].\n- Aluminum mold material (durable, scratch-resistant)[3][6].\n- Steel mold material (longer-lasting alternative to aluminum)[3][6].\n\n### Tools\n\n- Injection Molding Machine for plastic part production[6][8].\n- Calibration Tools to ensure precise coin dimensions (prevents mold leaks)[2][4].\n- Pressure Application Tools to secure plastic adhesion during injection[8].\n- Material Handling Equipment for polypropylene plastic[7].\n- Color Mixing Tools for transparent or black/white combinations[7][8].", + "references": "## Articles\n\n- [Custom Challenge Coin Bottle Opener - Pitch and Rudder](https://pitchandrudder.com/custom-challenge-coin-bottle-opener/)\n- [Unique and Oddly Shaped Bottle Opener Coins](https://signaturecoins.com/oddly-shaped-bottle-opener-coins)\n- [Custom Bottle Opener Challenge Coin | Embleholics](https://embleholics.com/project/custom-bottle-opener-challenge-coin/)\n- [Bottle Opener Challenge Coins](https://www.challengecoins4less.com/blog/forms-with-function-custom-bottle-opener-coins)\n- [Custom Bottle Openers – Coin Depot](https://coindepot.com/custom-bottle-openers/)\n- [Five Creative Custom Challenge Coin Bottle Openers](https://www.challengecoins4less.com/blog/cracking-open-creativity-with-bottle-opener-challenge-coins)\n\n## Video Tutorials\n\n- [Designing a Bottle Opener with Fusion 360 - YouTube](https://www.youtube.com/watch?v=kqqDIA_2w_A)\n\n## Open-Source Designs\n\n- [CNC Coin Bottle Opener - STLFinder](https://www.stlfinder.com/3dmodels/bottle-opener-coin/)\n- [PP Coin Bottle Opener - Thingiverse](https://www.thingiverse.com/thing:4619403)\n- ~~[PP Coin Bottle Opener - PrusaPrinters](https://www.prusaprinters.org/prints/15301-pp-coin-bottle-opener)~~", + "brief": "Create customizable Coin Bottle Openers with a Swiss 10-cent coin design. Adjust parameters for different coins. Durable in aluminum or steel. Ideal for giveaways." } \ No newline at end of file diff --git a/howtos/make-a-coin-bottle-opener-mould/references.md b/howtos/make-a-coin-bottle-opener-mould/references.md index c918534b1..789e97167 100644 --- a/howtos/make-a-coin-bottle-opener-mould/references.md +++ b/howtos/make-a-coin-bottle-opener-mould/references.md @@ -1,22 +1,18 @@ -## References +## Articles -### Articles - -- [Custom Bottle Opener Coins](https://www.challengecoins4less.com/bottle-opener-coins) -- [Adding a Bottle Opener to Challenge Coins](https://www.challengecoins4less.com/blog/forms-with-function-custom-bottle-opener-coins) -- [Challenge Coin Bottle Opener](https://www.thestudio.com/blog/challenge-coin-bottle-opener/) +- [Custom Challenge Coin Bottle Opener - Pitch and Rudder](https://pitchandrudder.com/custom-challenge-coin-bottle-opener/) +- [Unique and Oddly Shaped Bottle Opener Coins](https://signaturecoins.com/oddly-shaped-bottle-opener-coins) +- [Custom Bottle Opener Challenge Coin | Embleholics](https://embleholics.com/project/custom-bottle-opener-challenge-coin/) +- [Bottle Opener Challenge Coins](https://www.challengecoins4less.com/blog/forms-with-function-custom-bottle-opener-coins) +- [Custom Bottle Openers – Coin Depot](https://coindepot.com/custom-bottle-openers/) - [Five Creative Custom Challenge Coin Bottle Openers](https://www.challengecoins4less.com/blog/cracking-open-creativity-with-bottle-opener-challenge-coins) -- [Custom Bottle Opener Coins](https://signaturecoins.com/custom-bottle-opener) -- [Bottle Openers Make Incredible Challenge Coins](https://www.gs-jj.com/challenge-coins/Custom-Challenge-Coins/bottle-opener) -### YouTube +## Video Tutorials -- [Learn Fusion 360 Modeling 3D Bottle Opener Tutorial For Beginner](https://www.youtube.com/watch?v=B366kuboUnI) -- [Custom Bottle Opener | SendCutSend](https://www.youtube.com/watch?v=8wluWGJK_30) -- [Manufacturing a Bottle Opener with Fusion 360](https://www.youtube.com/watch?v=0ocwIBG4tI8) -- [3D Printed Bottle Openers! Will They Work??](https://www.youtube.com/watch?v=t3LHWxDJU24) +- [Designing a Bottle Opener with Fusion 360 - YouTube](https://www.youtube.com/watch?v=kqqDIA_2w_A) -### Opensource Designs +## Open-Source Designs -- [Camera Wooden Grip With Bottle Opener](https://www.instructables.com/Camera-Wooden-Grip-With-Bottle-Opener/) -- [Smart One Handed Bottle Opener](https://youmagine.com/designs/smart-one-handed-bottle-opener) \ No newline at end of file +- [CNC Coin Bottle Opener - STLFinder](https://www.stlfinder.com/3dmodels/bottle-opener-coin/) +- [PP Coin Bottle Opener - Thingiverse](https://www.thingiverse.com/thing:4619403) +- ~~[PP Coin Bottle Opener - PrusaPrinters](https://www.prusaprinters.org/prints/15301-pp-coin-bottle-opener)~~ \ No newline at end of file diff --git a/howtos/make-a-coin-bottle-opener-mould/resources.md b/howtos/make-a-coin-bottle-opener-mould/resources.md index 54acb0dc2..c4dd35ca7 100644 --- a/howtos/make-a-coin-bottle-opener-mould/resources.md +++ b/howtos/make-a-coin-bottle-opener-mould/resources.md @@ -1,28 +1,19 @@ -To create a Coin Bottle Opener, the following tools, software, and materials are required based on the tutorial. Each category is organized with concise details. +To create a Coin Bottle Opener, ensure you have the following tools, software, and hardware: ### Software -- Fusion 360 (adjust parameters for coin dimensions[1]) +- [Fusion 360](https://www.autodesk.com/products/fusion-360) for design customization and CNC parameter adjustment[1][5]. ### Hardware -- CNC milling machine (for mold fabrication[1][4]) -- Aluminum or steel block (primary mold material[1][4]) -- Injection molding equipment (for plastic parts[4][5]) - -### Materials - -- Aluminum (durable, scratch-resistant option[4]) -- Steel (longer-lasting alternative to aluminum[4]) -- Polypropylene plastic (optimal performance for openers[5]) -- Transparent/colored plastics (recommended for visual appeal[5]) -- Black/white plastic combinations (popular choice[5]) +- CNC Milling Machine for mold fabrication[4][5]. +- Aluminum mold material (durable, scratch-resistant)[3][6]. +- Steel mold material (longer-lasting alternative to aluminum)[3][6]. ### Tools -- 10 Swiss cent coin (template for mold design[1][2]) -- Pressure application tools (ensures proper plastic adhesion[5]) -- Measuring tools (verifies coin dimensions[2][4]) -- Heating equipment (rarely needed for mold[5]) - -Adjustments to CNC milling parameters and mold dimensions are critical to prevent leaks or material overflow[2][4]. For complex steps, consult a CNC expert or outsource mold fabrication[4]. \ No newline at end of file +- Injection Molding Machine for plastic part production[6][8]. +- Calibration Tools to ensure precise coin dimensions (prevents mold leaks)[2][4]. +- Pressure Application Tools to secure plastic adhesion during injection[8]. +- Material Handling Equipment for polypropylene plastic[7]. +- Color Mixing Tools for transparent or black/white combinations[7][8]. \ No newline at end of file diff --git a/howtos/make-a-silicone-mould-for-soft-plastics/README.md b/howtos/make-a-silicone-mould-for-soft-plastics/README.md index 0e1b43eb1..a9b45696d 100644 --- a/howtos/make-a-silicone-mould-for-soft-plastics/README.md +++ b/howtos/make-a-silicone-mould-for-soft-plastics/README.md @@ -10,7 +10,7 @@ tags: ["compression","mould","LDPE","HDPE"] category: Moulds difficulty: Easy time: < 1 week -keywords: +keywords: silicone casting, soft plastics, mold making, silicone molds, intricate replicas, casting tutorial, reusable molds, crafting Sydney, silicone preparation, DIY casting location: Sydney, Australia --- # Make a Silicone Mould for Soft Plastics @@ -167,4 +167,55 @@ I have used only soft plastics (LDPE & HDPE) with this technique, but experiment ![82905818_164061221524516_5612330106094616576_n.jpg](./82905818_164061221524516_5612330106094616576_n.jpg) ## Resources -## References \ No newline at end of file +*** + +### Tools + +- Measuring jug +- Plastic stirrer +- Knife +- Take-away container (reused) [Common at retailers](https://www.woolworths.com.au/) +- Clay (for sealing mold edges) + +### Hardware + +- Casting silicone (1:1 ratio, e.g., [Barnes Products Australia](https://www.barnes.com.au/)) +- Heat/chemical-resistant gloves (for handling plastics) +- Reusable soft plastics (LDPE/HDPE) +- Sanding/trimming tools (for finishing) +- Object to be cast + +### Software + +No specific software required for this process. + +*** +## References +## References + +### Articles + +- [The beginner's guide to mold making and casting](https://blog.prusa3d.com/the-beginners-guide-to-mold-making-and-casting_31561/) +- [Trying My Hand At: Mold Making and Casting With Silicone RTV](https://www.instructables.com/Trying-my-hand-at-Mold-Making-and-Casting-with-Si/) +- [How to Make Two-Part Silicone Molds for Resin Casting](https://www.siliconeab.com/tutorial/silicone-mold-casting-pu-resin.html) +- [Casting Silicone Parts in 3D Printed Molds](https://formlabs.com/blog/casting-silicone-guide/) +- [Silicone Mold Overview](https://cirexfoundry.com/prototyping/techniques/silicone-mold/) +- [How to Make Silicone Molds: A Practical Guide](https://formlabs.com/blog/how-to-make-silicone-molds/) + +### Books + +- [Mold Making and Casting Guide Book](https://composimoldstore.com/mold-making-and-casting-guide/) +- [Cast Like Magic: A Beginner's Guide to Mold Making and Resin Casting](https://www.punishedprops.com/shop/cast-like-magic-folkenstal-ebook/) + +### Papers + +- [Volume-Aware Design of Composite Molds](https://opus.lib.uts.edu.au/bitstream/10453/137699/4/composite_compressed.pdf) +- [Silicone v1.0.0: Inferring Anthropogenic Emissions](https://gmd.copernicus.org/articles/13/5259/2020/) + +### YouTube + +- [Metamolds: Computational Design of Silicone Molds](https://www.youtube.com/watch?v=7M2TbQnRLNg) + +### Opensource Designs + +- [Handcrafting Silicone Dildos Guide](https://github.com/starkatt/Cocksmithing/blob/main/cocksmithing.md) \ No newline at end of file diff --git a/howtos/make-a-silicone-mould-for-soft-plastics/config.json b/howtos/make-a-silicone-mould-for-soft-plastics/config.json index 8578daf14..1b1300077 100644 --- a/howtos/make-a-silicone-mould-for-soft-plastics/config.json +++ b/howtos/make-a-silicone-mould-for-soft-plastics/config.json @@ -513,5 +513,9 @@ "images": [] } }, - "content": "# Tutorial: Casting Objects in Silicone for Use with Plastics\n\nThis guide demonstrates how to cast objects in silicone to create replicas in soft plastics. Silicone molds are ideal for replicating intricate or delicate items.\n\nYou can choose to cast simple items, like a vase, or more complex ones, such as a tree. These molds are reusable.\n\n\nUser Location: Sydney, Australia\n\nBefore starting, ensure you have the correct tools:\n\n- Casting silicone (1:1 ratio)\n- Measuring jug\n- Plastic stirrer\n- Take-away container\n- Clay\n- Knife\n- Chosen object\n\nIn this tutorial, I used approximately 16.9 fl oz of silicone for an object measuring 4 in (h) x 1 in (w) x 1.2 in (l). Maintain a clean workspace and have all tools prepared, as silicone sets quickly and is costly to waste.\n\nFirst, clean your object of any dirt or dust.\n\nApply a small strip of clay to the back of your object, ensuring it sits flat when placed down. This will serve as the entry point for material once the mold is complete.\n\nCover any holes and trim excess clay with a knife. Position the object face-up on the container lid.\n\nProceed to construct the walls of your mold box.\n\nAs the bases of take-away containers are often uneven, remove the bottom of the container using a knife to create separate parts: the container edges, the bottom, and the lid. The container edges will form the walls of the box; the bottom serves as an extra wall; and the lid becomes the box's base. \n\nPosition the container walls over the lid and object, maintaining a gap of 0.8-1.2 inches (2-3 cm) between the object and walls. Use the cut-out bottom as an insert if the walls are too distant from the object. This ensures minimal silicone usage.\n\nSeal the base of the walls with clay to prevent silicone leakage.\n\nShape the clay into a ball, then into thin strands. Press these strands along the inner and outer edges of your walls. The mold box should now be sealed effectively.\n\nCertainly, here is the revised text in Markdown format:\n\n---\n\nThe initial stage is complete; begin preparing the silicone for pouring.\n\n**Preparation:**\n\nArrange the measuring jug, the silicone bottles (A and B), the stirrer, and the mold box. Ensure all materials are ready, as you must act swiftly before the silicone sets.\n\n**Mixing:**\n\nPour 250 ml (approximately 8.45 fl oz) of part A into the measuring jug, followed by 250 ml (approximately 8.45 fl oz) of part B, totaling 500 ml (approximately 16.9 fl oz) of silicone. Mix the silicone thoroughly and quickly with your stirrer to ensure proper setting.\n\nPouring:\nFocus on the highest point and center of the object. Pour directly onto the most detailed section first, then move around the object to ensure the silicone covers every surface evenly. Allow the silicone to set for approximately 30 minutes.\n\nCleanup:\nLeave the excess silicone on the jug and stirrer to dry for 30 minutes. Once dry, peel off the silicone, leaving the jug and stirrer clean.\n\nAfter 30 minutes (or when the silicone is no longer sticky), release the mold by removing the clay from the edges of the container and silicone mold. Stretch the sides of the mold to extract the object.\n\nRetain the clay and plastic container for potential future use.\n\nOnce the object is removed, the mold is ready for use.\n\nOnce the mold is released, it is ready for use.\n\nThis mold is suitable for soft plastics and works best when plastic is hand-pressed. Wear heat and chemical-resistant gloves when handling plastic.\n\nI reused plastic from another project to melt and press into the mold. You may need to sand or trim rough edges for a clean finish.\n\nSilicone will capture any surface details, so ensure accuracy during molding.\n\nI have used only soft plastics (LDPE & HDPE) with this technique, but experimentation is encouraged." + "content": "# Tutorial: Casting Objects in Silicone for Use with Plastics\n\nThis guide demonstrates how to cast objects in silicone to create replicas in soft plastics. Silicone molds are ideal for replicating intricate or delicate items.\n\nYou can choose to cast simple items, like a vase, or more complex ones, such as a tree. These molds are reusable.\n\n\nUser Location: Sydney, Australia\n\nBefore starting, ensure you have the correct tools:\n\n- Casting silicone (1:1 ratio)\n- Measuring jug\n- Plastic stirrer\n- Take-away container\n- Clay\n- Knife\n- Chosen object\n\nIn this tutorial, I used approximately 16.9 fl oz of silicone for an object measuring 4 in (h) x 1 in (w) x 1.2 in (l). Maintain a clean workspace and have all tools prepared, as silicone sets quickly and is costly to waste.\n\nFirst, clean your object of any dirt or dust.\n\nApply a small strip of clay to the back of your object, ensuring it sits flat when placed down. This will serve as the entry point for material once the mold is complete.\n\nCover any holes and trim excess clay with a knife. Position the object face-up on the container lid.\n\nProceed to construct the walls of your mold box.\n\nAs the bases of take-away containers are often uneven, remove the bottom of the container using a knife to create separate parts: the container edges, the bottom, and the lid. The container edges will form the walls of the box; the bottom serves as an extra wall; and the lid becomes the box's base. \n\nPosition the container walls over the lid and object, maintaining a gap of 0.8-1.2 inches (2-3 cm) between the object and walls. Use the cut-out bottom as an insert if the walls are too distant from the object. This ensures minimal silicone usage.\n\nSeal the base of the walls with clay to prevent silicone leakage.\n\nShape the clay into a ball, then into thin strands. Press these strands along the inner and outer edges of your walls. The mold box should now be sealed effectively.\n\nCertainly, here is the revised text in Markdown format:\n\n---\n\nThe initial stage is complete; begin preparing the silicone for pouring.\n\n**Preparation:**\n\nArrange the measuring jug, the silicone bottles (A and B), the stirrer, and the mold box. Ensure all materials are ready, as you must act swiftly before the silicone sets.\n\n**Mixing:**\n\nPour 250 ml (approximately 8.45 fl oz) of part A into the measuring jug, followed by 250 ml (approximately 8.45 fl oz) of part B, totaling 500 ml (approximately 16.9 fl oz) of silicone. Mix the silicone thoroughly and quickly with your stirrer to ensure proper setting.\n\nPouring:\nFocus on the highest point and center of the object. Pour directly onto the most detailed section first, then move around the object to ensure the silicone covers every surface evenly. Allow the silicone to set for approximately 30 minutes.\n\nCleanup:\nLeave the excess silicone on the jug and stirrer to dry for 30 minutes. Once dry, peel off the silicone, leaving the jug and stirrer clean.\n\nAfter 30 minutes (or when the silicone is no longer sticky), release the mold by removing the clay from the edges of the container and silicone mold. Stretch the sides of the mold to extract the object.\n\nRetain the clay and plastic container for potential future use.\n\nOnce the object is removed, the mold is ready for use.\n\nOnce the mold is released, it is ready for use.\n\nThis mold is suitable for soft plastics and works best when plastic is hand-pressed. Wear heat and chemical-resistant gloves when handling plastic.\n\nI reused plastic from another project to melt and press into the mold. You may need to sand or trim rough edges for a clean finish.\n\nSilicone will capture any surface details, so ensure accuracy during molding.\n\nI have used only soft plastics (LDPE & HDPE) with this technique, but experimentation is encouraged.", + "keywords": "silicone casting, soft plastics, mold making, silicone molds, intricate replicas, casting tutorial, reusable molds, crafting Sydney, silicone preparation, DIY casting", + "resources": "***\n\n### Tools\n\n- Measuring jug\n- Plastic stirrer\n- Knife\n- Take-away container (reused) [Common at retailers](https://www.woolworths.com.au/)\n- Clay (for sealing mold edges)\n\n### Hardware\n\n- Casting silicone (1:1 ratio, e.g., [Barnes Products Australia](https://www.barnes.com.au/))\n- Heat/chemical-resistant gloves (for handling plastics)\n- Reusable soft plastics (LDPE/HDPE)\n- Sanding/trimming tools (for finishing)\n- Object to be cast\n\n### Software\n\nNo specific software required for this process.\n\n***", + "references": "## References\n\n### Articles\n\n- [The beginner's guide to mold making and casting](https://blog.prusa3d.com/the-beginners-guide-to-mold-making-and-casting_31561/)\n- [Trying My Hand At: Mold Making and Casting With Silicone RTV](https://www.instructables.com/Trying-my-hand-at-Mold-Making-and-Casting-with-Si/)\n- [How to Make Two-Part Silicone Molds for Resin Casting](https://www.siliconeab.com/tutorial/silicone-mold-casting-pu-resin.html)\n- [Casting Silicone Parts in 3D Printed Molds](https://formlabs.com/blog/casting-silicone-guide/)\n- [Silicone Mold Overview](https://cirexfoundry.com/prototyping/techniques/silicone-mold/)\n- [How to Make Silicone Molds: A Practical Guide](https://formlabs.com/blog/how-to-make-silicone-molds/)\n\n### Books\n\n- [Mold Making and Casting Guide Book](https://composimoldstore.com/mold-making-and-casting-guide/)\n- [Cast Like Magic: A Beginner's Guide to Mold Making and Resin Casting](https://www.punishedprops.com/shop/cast-like-magic-folkenstal-ebook/)\n\n### Papers\n\n- [Volume-Aware Design of Composite Molds](https://opus.lib.uts.edu.au/bitstream/10453/137699/4/composite_compressed.pdf)\n- [Silicone v1.0.0: Inferring Anthropogenic Emissions](https://gmd.copernicus.org/articles/13/5259/2020/)\n\n### YouTube\n\n- [Metamolds: Computational Design of Silicone Molds](https://www.youtube.com/watch?v=7M2TbQnRLNg)\n\n### Opensource Designs\n\n- [Handcrafting Silicone Dildos Guide](https://github.com/starkatt/Cocksmithing/blob/main/cocksmithing.md)", + "brief": "Learn how to cast objects in silicone to create reusable molds for replicating intricate items in soft plastics, perfect for delicate and detailed projects." } \ No newline at end of file diff --git a/howtos/make-a4-size-clipboard/README.md b/howtos/make-a4-size-clipboard/README.md index d753af6de..890c7963a 100644 --- a/howtos/make-a4-size-clipboard/README.md +++ b/howtos/make-a4-size-clipboard/README.md @@ -6,7 +6,7 @@ tags: ["mould","compression","HDPE"] category: Products difficulty: Easy time: < 5 hours -keywords: +keywords: bespoke clipboard, repurposed plastic, 3D data blueprints, mold fasteners, HDPE PP PLA, plastic recycling, bespoke board dimensions, mold release agent, IKEA Görlig oven, heat-resistant gloves location: Liberec, Czechia --- # Make A4 size clipboard @@ -92,4 +92,44 @@ Tom ![clipboard.jpg](./clipboard.jpg) ## Resources -## References \ No newline at end of file +### Materials + +- HDPE plastic ([Guide reference](https://linktr.ee/plastmakers)) +- PP (Polypropylene) +- PLA (bioplastic option) +- Colored plastics/bottle caps (experimental) +- Mold release agent/oil (smoke point >230°C/446°F) [¹](https://en.wikipedia.org/wiki/Smoke_point) + +### Tools & Hardware + +- M6x45mm bolts (4+ units) +- M6 washers/nuts +- Smooth sandpaper (for mold prep) +- Drill with 4mm bit (M4 holes) +- Screw-type rivets (4mm/6mm/10mm sizes) + +### Equipment + +- IKEA Görlig electric oven ([Example](https://www.ikea.com)) +- Heat-resistant timer +- Clamping system (for mold pressing) +- Knife (edge trimming) + +### Safety Gear + +- Heat-resistant gloves (oven handling) + +### Design Resources + +- 3D blueprints (user-provided steel templates) +- Open-source guides: [Plastmakers Hub](https://linktr.ee/plastmakers) + +*Quantities derived from 315x230mm board specifications.* +## References +## Articles + +- [Smoke point - Wikipedia](https://en.wikipedia.org/wiki/Smoke_point) + +## Open-source Designs + +- [Plastmakers Design Resources - linktr.ee](https://linktr.ee/plastmakers) \ No newline at end of file diff --git a/howtos/make-a4-size-clipboard/config.json b/howtos/make-a4-size-clipboard/config.json index 7153e4424..75308db9f 100644 --- a/howtos/make-a4-size-clipboard/config.json +++ b/howtos/make-a4-size-clipboard/config.json @@ -352,5 +352,9 @@ "images": [] } }, - "content": "Create a bespoke clipboard from repurposed plastic. Board dimensions: 12.4x9.1 inches (315x230 mm) with a thickness of 0.2 inches (5 mm) and four corner radii of 0.3 inches (R8).\n\n\nUser Location: Liberec, Czechia\n\nI provide 3D data and blueprints for personal use. Material: steel, thickness: 5 mm (0.2 inches).\n\nRecommended mold fasteners:\n- M6x45 (1.77 inches) bolts (minimum 4)\n- M6 washers\n- M6 nuts\n\n### Clipboard Production Guide\n\nI have tested HDPE, PP, and PLA with satisfactory outcomes. Experiment with various colors and bottle cap designs. You will need approximately 320-350 grams (11.3-12.3 ounces) per clipboard. \n\nBefore experimenting with new materials, document the quantity used for reference in future production.\n\nEnsure the mold is free of impurities, dust, or residual plastic from prior use; smooth sandpaper is effective for this task. Apply a mold release agent or oil to prevent sticking, ensuring the oil's smoke point exceeds 230°C (446°F). \n\nFor further details on oil smoke points, consult Wikipedia.\n\nI use an IKEA Görlig electric oven. Adjust the temperature according to the material type. For HDPE and PP, I set the temperature to 225°C (437°F). Place the mold in the oven for 35 minutes and set a timer.\n\nAttention: Use heat-resistant gloves when handling the mold from the oven.\n\nAfter baking, press the mold. The cooling process takes 20-30 minutes. Opening the mold earlier may risk deformation.\n\nTrim the edges with a knife. Sand the surface if needed. Drill two M4 (0.157 inch) holes according to your clip design. Screw-type rivets are recommended for easy and tool-free modifications to the board with clips.\n\nRivet sizes:\n- A: 4mm (0.157 inch)\n- B: 6mm (0.236 inch)\n- C: 10mm (0.394 inch)\n- S: 4mm (0.157 inch)\n\nFor more open-source content, please consider engaging through sharing, subscribing, liking, following, or commenting.\n\nMore information is available here: [linktr.ee/plastmakers](https://linktr.ee/plastmakers)\n\nThank you.\n\nTom" + "content": "Create a bespoke clipboard from repurposed plastic. Board dimensions: 12.4x9.1 inches (315x230 mm) with a thickness of 0.2 inches (5 mm) and four corner radii of 0.3 inches (R8).\n\n\nUser Location: Liberec, Czechia\n\nI provide 3D data and blueprints for personal use. Material: steel, thickness: 5 mm (0.2 inches).\n\nRecommended mold fasteners:\n- M6x45 (1.77 inches) bolts (minimum 4)\n- M6 washers\n- M6 nuts\n\n### Clipboard Production Guide\n\nI have tested HDPE, PP, and PLA with satisfactory outcomes. Experiment with various colors and bottle cap designs. You will need approximately 320-350 grams (11.3-12.3 ounces) per clipboard. \n\nBefore experimenting with new materials, document the quantity used for reference in future production.\n\nEnsure the mold is free of impurities, dust, or residual plastic from prior use; smooth sandpaper is effective for this task. Apply a mold release agent or oil to prevent sticking, ensuring the oil's smoke point exceeds 230°C (446°F). \n\nFor further details on oil smoke points, consult Wikipedia.\n\nI use an IKEA Görlig electric oven. Adjust the temperature according to the material type. For HDPE and PP, I set the temperature to 225°C (437°F). Place the mold in the oven for 35 minutes and set a timer.\n\nAttention: Use heat-resistant gloves when handling the mold from the oven.\n\nAfter baking, press the mold. The cooling process takes 20-30 minutes. Opening the mold earlier may risk deformation.\n\nTrim the edges with a knife. Sand the surface if needed. Drill two M4 (0.157 inch) holes according to your clip design. Screw-type rivets are recommended for easy and tool-free modifications to the board with clips.\n\nRivet sizes:\n- A: 4mm (0.157 inch)\n- B: 6mm (0.236 inch)\n- C: 10mm (0.394 inch)\n- S: 4mm (0.157 inch)\n\nFor more open-source content, please consider engaging through sharing, subscribing, liking, following, or commenting.\n\nMore information is available here: [linktr.ee/plastmakers](https://linktr.ee/plastmakers)\n\nThank you.\n\nTom", + "keywords": "bespoke clipboard, repurposed plastic, 3D data blueprints, mold fasteners, HDPE PP PLA, plastic recycling, bespoke board dimensions, mold release agent, IKEA Görlig oven, heat-resistant gloves", + "resources": "### Materials\n\n- HDPE plastic ([Guide reference](https://linktr.ee/plastmakers))\n- PP (Polypropylene)\n- PLA (bioplastic option)\n- Colored plastics/bottle caps (experimental)\n- Mold release agent/oil (smoke point >230°C/446°F) [¹](https://en.wikipedia.org/wiki/Smoke_point)\n\n### Tools & Hardware\n\n- M6x45mm bolts (4+ units)\n- M6 washers/nuts\n- Smooth sandpaper (for mold prep)\n- Drill with 4mm bit (M4 holes)\n- Screw-type rivets (4mm/6mm/10mm sizes)\n\n### Equipment\n\n- IKEA Görlig electric oven ([Example](https://www.ikea.com))\n- Heat-resistant timer\n- Clamping system (for mold pressing)\n- Knife (edge trimming)\n\n### Safety Gear\n\n- Heat-resistant gloves (oven handling)\n\n### Design Resources\n\n- 3D blueprints (user-provided steel templates)\n- Open-source guides: [Plastmakers Hub](https://linktr.ee/plastmakers)\n\n*Quantities derived from 315x230mm board specifications.*", + "references": "## Articles\n\n- [Smoke point - Wikipedia](https://en.wikipedia.org/wiki/Smoke_point)\n\n## Open-source Designs\n\n- [Plastmakers Design Resources - linktr.ee](https://linktr.ee/plastmakers)", + "brief": "Create custom clipboards from repurposed plastic at home. Learn materials, mold prep, and baking steps for DIY clipboard production with easy modification tips." } \ No newline at end of file diff --git a/howtos/make-an-hdpe-knife/README.md b/howtos/make-an-hdpe-knife/README.md index b1d5a7229..090d35328 100644 --- a/howtos/make-an-hdpe-knife/README.md +++ b/howtos/make-an-hdpe-knife/README.md @@ -6,7 +6,7 @@ tags: ["product","HDPE","sheetpress","melting"] category: Products difficulty: Medium time: < 1 week -keywords: +keywords: reverse knife, plastic blade, HDPE marbling, DIY knife making, santoku style, metal scales, home techniques, HDPE melting, crafting pins, polished HDPE finish location: Bournemouth, United Kingdom of Great Britain and Northern Ireland (the) --- # Make an HDPE Knife @@ -237,4 +237,69 @@ Matt & Jonny Brothers Make ## Resources -## References \ No newline at end of file +### Tools + +- Scroll saw (minimizes material waste) +- Angle grinder (cutting aluminum scales) +- Drill (creating pinholes in scales) +- Belt grinder/spindle sander (shaping plastic blade) +- Heat gun (softening HDPE pins) + +### Hardware + +- Sandwich toaster (melting HDPE sheets) +- DIY 2-ton bottle jack press (mold compression) +- Plywood mold with varnished surfaces (prevents sticking) +- Small toaster oven (large-scale HDPE melting) +- Sheet press (flattening heated plastic) + +### Materials & Safety + +- HDPE plastic (from Fortisip bottles) +- 8 mm aluminum plate (handle scales) +- Brass rods (temporary handle alignment) +- Super glue (scale adhesion) +- Silicone oven mitts (heat protection) + +### Additional Tools & Links + +- Pliers (sheet removal from mold) +- Micro Mesh pads (up to 20,000 grit for polishing) +- Razor blade (HDPE surface scraping) +- ~~[HDPE Stool video](insert_link)~~ (mold construction guide) +- ~~[Full tutorial video](insert_link)~~ (visual references) +## References +## References + +### Articles + +- [Reverse Injection Mold | Precision Molded Plastics Inc](https://www.precisionmoldedplastics.com/blog/reverse-injection-mold/) +- Make an HDPE Knife - [filtered] Academy +- [Knife Making 101 (Reductive Process) - Instructables](https://www.instructables.com/Knife-Making-101-reductive-Process/) + +### Books + +- [$50 Knife Shop Revised - Wayne Goddard (Tharwa Valley Forge)](https://www.tharwavalleyforge.com/articles/recommended-books) +- [Step by Step Knifemaking: You Can Do It - David Boye](https://www.boyeknives.com/pages/new-step-by-step-knifemaking) +- [A Modern Guide to Knifemaking - Laura Zerra](https://www.furfishgame.com/store/product435.html) + +### YouTube + +- [Making a Stool from Recycled Plastic - Brothers Make](https://www.youtube.com/watch?v=ajjEmuvi4qs) +- [Making Adirondack Chairs From HDPE](https://www.youtube.com/watch?v=oUdMJ_T4eKg) +- [Knife Making 101: How To Make Your First Knife](https://www.youtube.com/watch?v=nk7vu2RYxvI) + +### Open Source Designs + +- [Knifeprint - Knife Design Platform](https://knifeprint.com) +- [Modular Knife Holder in OpenSCAD - GitHub](https://github.com/nickshabazz/knifeholder) + +### Community Tutorials + +- [How to Instructions for Making a Knife - BladeForums](https://www.bladeforums.com/threads/how-to-instructions-for-making-a-knife.694673/) +- HDPE Recycling Techniques - [filtered] Community + +### Technical Papers + +- [Designing the Internet of Things (PDF)](https://madsg.com/wp-content/uploads/2015/12/Designing_the_Internet_of_Things.pdf) +- ~~[Raspberry Pi Projects Book (PDF)](https://scibizsw.com/20_THE%20OFFICIAL%20RASPBERRY%20PI%20PROJECTS%20BOOK%20v3.pdf)~~ \ No newline at end of file diff --git a/howtos/make-an-hdpe-knife/config.json b/howtos/make-an-hdpe-knife/config.json index 551d2e0ab..fe91337f9 100644 --- a/howtos/make-an-hdpe-knife/config.json +++ b/howtos/make-an-hdpe-knife/config.json @@ -868,5 +868,9 @@ "urls": [] } }, - "content": "This guide demonstrates the creation of a 'reverse knife' with metal scales and a plastic blade using simple home techniques. Although the knife cannot maintain an edge like a metal blade, it is suitable for cutting cake, fruit, and vegetables. A viewer noted it is also ideal for cutting lettuce, as metal knives can cause browning at the cut edges.\n\n\nUser Location: Bournemouth, United Kingdom of Great Britain and Northern Ireland (the)\n\nWe designed a 'santoku' style knife and created several variations. We then invited feedback on our designs through social media engagement.\n\nFor this design, a black and white marble effect was achieved using 'Fortisip' bottles, which are white with a black core. The bottles were cut into thin strips for melting; all plastic used was pre-washed and dried.\n\nThe mold is a stacked plywood construction with varnished inner faces to prevent sticking. For detailed instructions on mold construction, refer to our HDPE Stool video.\n\nFor melting HDPE, a flat plate sandwich toaster is employed. A small toaster oven may also be used for larger quantities requiring prolonged heat. For this project, a thickness of approximately 8mm (0.31 inches) for the blade is targeted, which the sandwich toaster can handle independently.\n\nAs the plastic melts, it shrinks significantly. Continuously add more plastic every few minutes, taking care to avoid air bubbles.\n\nTo enhance the marbling effect and minimize air bubbles, carefully handle the molten plastic to fold and twist it. Exercise extreme caution at all times. We recommend wearing two pairs of gloves; the outer pair should be silicone oven mitts, which are particularly effective for this task.\n\nDuring folding and twisting, ensure no additional bubbles are introduced. Once satisfied with the result, promptly return the plastic to the sandwich toaster. HDPE cools quickly and must be as hot as possible before transferring to the mold.\n\nOnce the plastic is sufficiently heated, transfer it into the mold, place the top plate, and insert it into the sheet press. We use a DIY 2-ton (1.81 metric tonnes) bottle jack press.\n\nAllow it to cool overnight. As HDPE cools, it shrinks, so add more pressure every 5-10 minutes for the first hour to ensure a flat, warp-free sheet.\n\nThe sheet typically releases easily from the mold; however, pliers may be needed for assistance. After removal, trim any excess material and apply the selected template design.\n\nThe scroll saw is preferred for its efficiency in minimizing waste. Waste material is saved for future use. Cutting reveals a glimpse of the marble effect on the blank.\n\nWe used an 8 mm (5/16 in) aluminum plate for the scales. We traced the template onto the metal and cut out two pieces with an angle grinder. Then, we marked the three hole positions for the pins and made center punches.\n\nWe drilled the three pinholes and used brass rods with a little superglue to hold the two scales together. This ensures uniform shaping on the grinder.\n\nAfter shaping the scales, we removed the pins and aligned the handles with the plastic blade. These were then clamped in place, and we drilled to mark the exact locations on the plastic. We also added a deep countersink to the outer surfaces of the aluminum (aluminium) scales.\n\nTo match the blade, we crafted pins from leftover HDPE. We cut a long, thin piece, chiseled the corners, and used a drill with sandpaper to form a dowel. This dowel was then cut into pieces for pins.\n\nThis was our first attempt, and it was successful.\n\nWe inserted the pins into the handle and used a heat gun to soften the plastic until it could be pressed against a hard surface. This initial step ensured the pins were roughly positioned. After repeating this for all three pins, we carefully heated both sides of each pin, avoiding the plastic blade, and secured them tightly in a vice. As the plastic cools and shrinks, remember to tighten it every 5–10 minutes.\n\nWe carefully sanded the pins flush with the surface of the aluminum (aluminium) scales. Due to the low melting point of HDPE, it can warp easily, so we kept it cool by frequently dunking it in water. The pins turned out well.\n\nWe refined the shape of the plastic blade with a belt grinder and spindle sander, drawing and sanding to the bevel line. It was challenging because the plastic becomes fragile near a sharp point, risking potential splitting at the edge, so we avoided making it too thin.\n\n### Tutorial for a Polished HDPE Finish\n\nHDPE polishes well with sharp tools. To enhance the marble effect, use a razor blade to scrape the plastic surface, achieving a smooth finish without the need for further sanding.\n\nFor finishing, wet sand the handle with paper up to 2000 grit, then use Micro Mesh from 2000 to 20,000 grit for optimal results.\n\nWe inquired what our supporters wanted us to cut with the knife, and the top requests were a cake and a tomato. We successfully cut both, although the blade had some difficulty with the banana cake's crust.\n\n## Tutorial Overview\n\nMost images are screen captures from our video, linked below. Your feedback is welcome.\n\nWe hope this guide is helpful.\n\nMatt & Jonny \nBrothers Make" + "content": "This guide demonstrates the creation of a 'reverse knife' with metal scales and a plastic blade using simple home techniques. Although the knife cannot maintain an edge like a metal blade, it is suitable for cutting cake, fruit, and vegetables. A viewer noted it is also ideal for cutting lettuce, as metal knives can cause browning at the cut edges.\n\n\nUser Location: Bournemouth, United Kingdom of Great Britain and Northern Ireland (the)\n\nWe designed a 'santoku' style knife and created several variations. We then invited feedback on our designs through social media engagement.\n\nFor this design, a black and white marble effect was achieved using 'Fortisip' bottles, which are white with a black core. The bottles were cut into thin strips for melting; all plastic used was pre-washed and dried.\n\nThe mold is a stacked plywood construction with varnished inner faces to prevent sticking. For detailed instructions on mold construction, refer to our HDPE Stool video.\n\nFor melting HDPE, a flat plate sandwich toaster is employed. A small toaster oven may also be used for larger quantities requiring prolonged heat. For this project, a thickness of approximately 8mm (0.31 inches) for the blade is targeted, which the sandwich toaster can handle independently.\n\nAs the plastic melts, it shrinks significantly. Continuously add more plastic every few minutes, taking care to avoid air bubbles.\n\nTo enhance the marbling effect and minimize air bubbles, carefully handle the molten plastic to fold and twist it. Exercise extreme caution at all times. We recommend wearing two pairs of gloves; the outer pair should be silicone oven mitts, which are particularly effective for this task.\n\nDuring folding and twisting, ensure no additional bubbles are introduced. Once satisfied with the result, promptly return the plastic to the sandwich toaster. HDPE cools quickly and must be as hot as possible before transferring to the mold.\n\nOnce the plastic is sufficiently heated, transfer it into the mold, place the top plate, and insert it into the sheet press. We use a DIY 2-ton (1.81 metric tonnes) bottle jack press.\n\nAllow it to cool overnight. As HDPE cools, it shrinks, so add more pressure every 5-10 minutes for the first hour to ensure a flat, warp-free sheet.\n\nThe sheet typically releases easily from the mold; however, pliers may be needed for assistance. After removal, trim any excess material and apply the selected template design.\n\nThe scroll saw is preferred for its efficiency in minimizing waste. Waste material is saved for future use. Cutting reveals a glimpse of the marble effect on the blank.\n\nWe used an 8 mm (5/16 in) aluminum plate for the scales. We traced the template onto the metal and cut out two pieces with an angle grinder. Then, we marked the three hole positions for the pins and made center punches.\n\nWe drilled the three pinholes and used brass rods with a little superglue to hold the two scales together. This ensures uniform shaping on the grinder.\n\nAfter shaping the scales, we removed the pins and aligned the handles with the plastic blade. These were then clamped in place, and we drilled to mark the exact locations on the plastic. We also added a deep countersink to the outer surfaces of the aluminum (aluminium) scales.\n\nTo match the blade, we crafted pins from leftover HDPE. We cut a long, thin piece, chiseled the corners, and used a drill with sandpaper to form a dowel. This dowel was then cut into pieces for pins.\n\nThis was our first attempt, and it was successful.\n\nWe inserted the pins into the handle and used a heat gun to soften the plastic until it could be pressed against a hard surface. This initial step ensured the pins were roughly positioned. After repeating this for all three pins, we carefully heated both sides of each pin, avoiding the plastic blade, and secured them tightly in a vice. As the plastic cools and shrinks, remember to tighten it every 5–10 minutes.\n\nWe carefully sanded the pins flush with the surface of the aluminum (aluminium) scales. Due to the low melting point of HDPE, it can warp easily, so we kept it cool by frequently dunking it in water. The pins turned out well.\n\nWe refined the shape of the plastic blade with a belt grinder and spindle sander, drawing and sanding to the bevel line. It was challenging because the plastic becomes fragile near a sharp point, risking potential splitting at the edge, so we avoided making it too thin.\n\n### Tutorial for a Polished HDPE Finish\n\nHDPE polishes well with sharp tools. To enhance the marble effect, use a razor blade to scrape the plastic surface, achieving a smooth finish without the need for further sanding.\n\nFor finishing, wet sand the handle with paper up to 2000 grit, then use Micro Mesh from 2000 to 20,000 grit for optimal results.\n\nWe inquired what our supporters wanted us to cut with the knife, and the top requests were a cake and a tomato. We successfully cut both, although the blade had some difficulty with the banana cake's crust.\n\n## Tutorial Overview\n\nMost images are screen captures from our video, linked below. Your feedback is welcome.\n\nWe hope this guide is helpful.\n\nMatt & Jonny \nBrothers Make", + "keywords": "reverse knife, plastic blade, HDPE marbling, DIY knife making, santoku style, metal scales, home techniques, HDPE melting, crafting pins, polished HDPE finish", + "resources": "### Tools\n\n- Scroll saw (minimizes material waste)\n- Angle grinder (cutting aluminum scales)\n- Drill (creating pinholes in scales)\n- Belt grinder/spindle sander (shaping plastic blade)\n- Heat gun (softening HDPE pins)\n\n### Hardware\n\n- Sandwich toaster (melting HDPE sheets)\n- DIY 2-ton bottle jack press (mold compression)\n- Plywood mold with varnished surfaces (prevents sticking)\n- Small toaster oven (large-scale HDPE melting)\n- Sheet press (flattening heated plastic)\n\n### Materials & Safety\n\n- HDPE plastic (from Fortisip bottles)\n- 8 mm aluminum plate (handle scales)\n- Brass rods (temporary handle alignment)\n- Super glue (scale adhesion)\n- Silicone oven mitts (heat protection)\n\n### Additional Tools & Links\n\n- Pliers (sheet removal from mold)\n- Micro Mesh pads (up to 20,000 grit for polishing)\n- Razor blade (HDPE surface scraping)\n- ~~[HDPE Stool video](insert_link)~~ (mold construction guide)\n- ~~[Full tutorial video](insert_link)~~ (visual references)", + "references": "## References\n\n### Articles\n\n- [Reverse Injection Mold | Precision Molded Plastics Inc](https://www.precisionmoldedplastics.com/blog/reverse-injection-mold/)\n- Make an HDPE Knife - [filtered] Academy\n- [Knife Making 101 (Reductive Process) - Instructables](https://www.instructables.com/Knife-Making-101-reductive-Process/)\n\n### Books\n\n- [$50 Knife Shop Revised - Wayne Goddard (Tharwa Valley Forge)](https://www.tharwavalleyforge.com/articles/recommended-books)\n- [Step by Step Knifemaking: You Can Do It - David Boye](https://www.boyeknives.com/pages/new-step-by-step-knifemaking)\n- [A Modern Guide to Knifemaking - Laura Zerra](https://www.furfishgame.com/store/product435.html)\n\n### YouTube\n\n- [Making a Stool from Recycled Plastic - Brothers Make](https://www.youtube.com/watch?v=ajjEmuvi4qs)\n- [Making Adirondack Chairs From HDPE](https://www.youtube.com/watch?v=oUdMJ_T4eKg)\n- [Knife Making 101: How To Make Your First Knife](https://www.youtube.com/watch?v=nk7vu2RYxvI)\n\n### Open Source Designs\n\n- [Knifeprint - Knife Design Platform](https://knifeprint.com)\n- [Modular Knife Holder in OpenSCAD - GitHub](https://github.com/nickshabazz/knifeholder)\n\n### Community Tutorials\n\n- [How to Instructions for Making a Knife - BladeForums](https://www.bladeforums.com/threads/how-to-instructions-for-making-a-knife.694673/)\n- HDPE Recycling Techniques - [filtered] Community\n\n### Technical Papers\n\n- [Designing the Internet of Things (PDF)](https://madsg.com/wp-content/uploads/2015/12/Designing_the_Internet_of_Things.pdf)\n- ~~[Raspberry Pi Projects Book (PDF)](https://scibizsw.com/20_THE%20OFFICIAL%20RASPBERRY%20PI%20PROJECTS%20BOOK%20v3.pdf)~~", + "brief": "Craft a unique 'reverse knife' with a plastic blade and metal scales using home techniques. Perfect for cutting fruits and veggies without browning edges." } \ No newline at end of file diff --git a/howtos/make-an-hdpe-knife/references.md b/howtos/make-an-hdpe-knife/references.md index 9048216d7..9d9b4820c 100644 --- a/howtos/make-an-hdpe-knife/references.md +++ b/howtos/make-an-hdpe-knife/references.md @@ -3,7 +3,7 @@ ### Articles - [Reverse Injection Mold | Precision Molded Plastics Inc](https://www.precisionmoldedplastics.com/blog/reverse-injection-mold/) -- Make an HDPE Knife - Precious Plastic Academy +- Make an HDPE Knife - [filtered] Academy - [Knife Making 101 (Reductive Process) - Instructables](https://www.instructables.com/Knife-Making-101-reductive-Process/) ### Books @@ -26,7 +26,7 @@ ### Community Tutorials - [How to Instructions for Making a Knife - BladeForums](https://www.bladeforums.com/threads/how-to-instructions-for-making-a-knife.694673/) -- HDPE Recycling Techniques - Precious Plastic Community +- HDPE Recycling Techniques - [filtered] Community ### Technical Papers diff --git a/howtos/make-plastic-yarn-plarn-from-a-plastic-carry-bag/README.md b/howtos/make-plastic-yarn-plarn-from-a-plastic-carry-bag/README.md index 3437e0b44..2ca5198d0 100644 --- a/howtos/make-plastic-yarn-plarn-from-a-plastic-carry-bag/README.md +++ b/howtos/make-plastic-yarn-plarn-from-a-plastic-carry-bag/README.md @@ -10,7 +10,7 @@ tags: ["LDPE","HDPE"] category: Guides difficulty: Easy time: < 1 hour -keywords: +keywords: plastic bag yarn, yarn making from plastic bags, DIY yarn creation, plastic yarn cutting technique, continuous plastic yarn, eco-friendly knitting materials, recycled yarn crafting, upcycled yarn, yarn from plastic bags tutorial, homemade yarn from bags location: --- # Make plastic yarn (plarn) from a plastic carry bag @@ -105,4 +105,37 @@ The yarn is ready. Wind it into a ball or around a bobbin. ![09.jpg](./09.jpg) ## Resources -## References \ No newline at end of file +### Tools + +- Scissors +- Bobbin or ball (for winding yarn) + +### Hardware + +- Plastic bag +- Small weight (mobile phone, etc.) + +(No software required for this technique) + +Key items explicitly listed in the tutorial include basic crafting tools and repurposed household objects. The weight stabilizes the bag during cutting[1], while scissors enable precise strips[2]. Winding tools help manage the finished yarn[3]. +## References +## References + +### Articles + +- [Making Plastic Bag Yarn (Plarn!) - Warped Fibers](https://warpedfibers.com/plastic-bag-yarn/) +- [How to Make Plarn (Plastic Bag Yarn) for Knitting and Crocheting - Instructables](https://www.instructables.com/How-to-Make-Plarn-Plastic-Bag-Yarn-For-Knitting-/) +- ~~[Crochet with Plastic Bags - Skillshare](https://www.skillshare.com/en/classes/crochet-with-plastic-bags-reuse-bags-to-make-a-colorful-bag-and-jar-covers/1394706330)~~ +- [How to Make Plarn (Plastic Yarn) - String Theory Yarn Company](https://stringtheoryyarncompany.com/blogs/news/how-to-make-plarn-plastic-yarn) +- [How to make Plarn from Grocery Bags - Jeddah Mom](https://www.jeddahmom.com/how-to-make-plarn-from-grocery-bags/) +- [Plarn Sun Catchers - Wineberry Wood Press](https://www.wineberrywoodpress.com/2023/06/16/plarn-sun-catchers/) + +### YouTube + +- [Turn Plastic Shopping Bags into Yarn or Plarn! - YouTube](https://www.youtube.com/watch?v=r7k4U_J_FpY) +- [How to Make Plastic Yarn (Plarn) for Crochet and Weaving - YouTube](https://www.youtube.com/watch?v=yUBqWtcwRH8) +- [Quick & Easy Yarn from Plastic Bags | Plarn Tutorial - YouTube](https://www.youtube.com/watch?v=bFjCRmB275M) + +### Papers + +- [Could we recycle plastic bags into fabrics of the future? - MIT](https://sustainability.mit.edu/article/could-we-recycle-plastic-bags-fabrics-future) \ No newline at end of file diff --git a/howtos/make-plastic-yarn-plarn-from-a-plastic-carry-bag/config.json b/howtos/make-plastic-yarn-plarn-from-a-plastic-carry-bag/config.json index 2bc3c143f..ffc8952f0 100644 --- a/howtos/make-plastic-yarn-plarn-from-a-plastic-carry-bag/config.json +++ b/howtos/make-plastic-yarn-plarn-from-a-plastic-carry-bag/config.json @@ -196,5 +196,9 @@ } ], "description": "This technique produces a continuous strand of yarn without knots.\n\nYou will need a plastic bag, scissors, and any small weight, such as a mobile phone.\n\nOnce you have the yarn, you can use it for knitting, crochet, weaving, macramé, or braiding.", - "content": "This technique produces a continuous strand of yarn without knots.\n\nYou will need a plastic bag, scissors, and any small weight, such as a mobile phone.\n\nOnce you have the yarn, you can use it for knitting, crochet, weaving, macramé, or braiding.\n\nThis video outlines the complete process.\n\nAfter viewing, follow the detailed steps below to create your yarn.\n\n**Image 1:**\n\nA plastic bag consists of the seam, body, and handles. Familiarity with these terms aids in yarn-making.\n\n**Image 2:**\n\nFlatten the plastic bag and eliminate all creases. Remove the seam.\n\n### Image 3:\n\nMost plastic bags have two flaps or folds. If your bag does not, skip steps associated with Images 3 and 4.\n\n### Image 4:\n\nFold the flap furthest from you inward.\n\n### Image 5:\n\nFold the bag in half, leaving a margin of about 1 to 2 inches (3 to 5 cm). Repeat the fold a few more times. If the bag is thick, reduce the number of folds to make cutting easier.\n\nImage 6:\n\nPlace a weight on the bag handles. Cut parallel to the bag length, stopping before the end. Cut to the handles and remove them.\n\nNote:\n- Make evenly spaced cuts for uniform yarn thickness.\n- Adjust yarn thickness as needed for your project. In the example, the yarn was cut 0.6 inches (1.5 cm) apart for use with a 0.12-inch (3 mm) hook. For thicker yarn, cut 2-3 inches (5-8 cm) apart. Yarn thickness also varies with bag thickness, so experiment as needed.\n\n**Image 7:**\n\nUnfold the bag's strips.\n\n**Image 8:**\n\nUnfold the margin area.\n\n**Image 9:**\n\nInstead of cutting parallel, cut diagonally to create a continuous spiral. Begin by removing the first end toward you. Next, cut from the second cut in front of you to the first cut on the far side. Repeat until reaching the end, and remove the last end.\n\nThe yarn is ready. Wind it into a ball or around a bobbin." + "content": "This technique produces a continuous strand of yarn without knots.\n\nYou will need a plastic bag, scissors, and any small weight, such as a mobile phone.\n\nOnce you have the yarn, you can use it for knitting, crochet, weaving, macramé, or braiding.\n\nThis video outlines the complete process.\n\nAfter viewing, follow the detailed steps below to create your yarn.\n\n**Image 1:**\n\nA plastic bag consists of the seam, body, and handles. Familiarity with these terms aids in yarn-making.\n\n**Image 2:**\n\nFlatten the plastic bag and eliminate all creases. Remove the seam.\n\n### Image 3:\n\nMost plastic bags have two flaps or folds. If your bag does not, skip steps associated with Images 3 and 4.\n\n### Image 4:\n\nFold the flap furthest from you inward.\n\n### Image 5:\n\nFold the bag in half, leaving a margin of about 1 to 2 inches (3 to 5 cm). Repeat the fold a few more times. If the bag is thick, reduce the number of folds to make cutting easier.\n\nImage 6:\n\nPlace a weight on the bag handles. Cut parallel to the bag length, stopping before the end. Cut to the handles and remove them.\n\nNote:\n- Make evenly spaced cuts for uniform yarn thickness.\n- Adjust yarn thickness as needed for your project. In the example, the yarn was cut 0.6 inches (1.5 cm) apart for use with a 0.12-inch (3 mm) hook. For thicker yarn, cut 2-3 inches (5-8 cm) apart. Yarn thickness also varies with bag thickness, so experiment as needed.\n\n**Image 7:**\n\nUnfold the bag's strips.\n\n**Image 8:**\n\nUnfold the margin area.\n\n**Image 9:**\n\nInstead of cutting parallel, cut diagonally to create a continuous spiral. Begin by removing the first end toward you. Next, cut from the second cut in front of you to the first cut on the far side. Repeat until reaching the end, and remove the last end.\n\nThe yarn is ready. Wind it into a ball or around a bobbin.", + "keywords": "plastic bag yarn, yarn making from plastic bags, DIY yarn creation, plastic yarn cutting technique, continuous plastic yarn, eco-friendly knitting materials, recycled yarn crafting, upcycled yarn, yarn from plastic bags tutorial, homemade yarn from bags", + "resources": "### Tools\n\n- Scissors\n- Bobbin or ball (for winding yarn)\n\n### Hardware\n\n- Plastic bag\n- Small weight (mobile phone, etc.)\n\n(No software required for this technique)\n\nKey items explicitly listed in the tutorial include basic crafting tools and repurposed household objects. The weight stabilizes the bag during cutting[1], while scissors enable precise strips[2]. Winding tools help manage the finished yarn[3].", + "references": "## References\n\n### Articles\n\n- [Making Plastic Bag Yarn (Plarn!) - Warped Fibers](https://warpedfibers.com/plastic-bag-yarn/)\n- [How to Make Plarn (Plastic Bag Yarn) for Knitting and Crocheting - Instructables](https://www.instructables.com/How-to-Make-Plarn-Plastic-Bag-Yarn-For-Knitting-/)\n- ~~[Crochet with Plastic Bags - Skillshare](https://www.skillshare.com/en/classes/crochet-with-plastic-bags-reuse-bags-to-make-a-colorful-bag-and-jar-covers/1394706330)~~\n- [How to Make Plarn (Plastic Yarn) - String Theory Yarn Company](https://stringtheoryyarncompany.com/blogs/news/how-to-make-plarn-plastic-yarn)\n- [How to make Plarn from Grocery Bags - Jeddah Mom](https://www.jeddahmom.com/how-to-make-plarn-from-grocery-bags/)\n- [Plarn Sun Catchers - Wineberry Wood Press](https://www.wineberrywoodpress.com/2023/06/16/plarn-sun-catchers/)\n\n### YouTube\n\n- [Turn Plastic Shopping Bags into Yarn or Plarn! - YouTube](https://www.youtube.com/watch?v=r7k4U_J_FpY)\n- [How to Make Plastic Yarn (Plarn) for Crochet and Weaving - YouTube](https://www.youtube.com/watch?v=yUBqWtcwRH8)\n- [Quick & Easy Yarn from Plastic Bags | Plarn Tutorial - YouTube](https://www.youtube.com/watch?v=bFjCRmB275M)\n\n### Papers\n\n- [Could we recycle plastic bags into fabrics of the future? - MIT](https://sustainability.mit.edu/article/could-we-recycle-plastic-bags-fabrics-future)", + "brief": "Learn to make continuous yarn from plastic bags for knitting, crochet, or macramé. Follow detailed steps to cut and fold for perfect thickness." } \ No newline at end of file diff --git a/howtos/mobile-plastic-recycling-unit-/README.md b/howtos/mobile-plastic-recycling-unit-/README.md index 9948dc38b..afae897b4 100644 --- a/howtos/mobile-plastic-recycling-unit-/README.md +++ b/howtos/mobile-plastic-recycling-unit-/README.md @@ -6,7 +6,7 @@ tags: ["untagged"] category: Machines difficulty: Medium time: 1-2 weeks -keywords: +keywords: mobile recycling unit, plastic recycling, electric vehicle recycling, solar-powered recycling, machine installation, weight distribution, shredder machine, extrusion unit, injection machine, eco-friendly vehicle location: Dadri, India --- # Mobile Plastic Recycling Unit @@ -88,4 +88,59 @@ We made several mistakes during our process but are willing to offer assistance ![IMG_20230330_134704-188a1c893d9.jpg](./IMG_20230330_134704-188a1c893d9.jpg) ## Resources -## References \ No newline at end of file +### Hardware + +- Electric vehicle with foldable roof and reinforced chassis[1][2] +- Metal tube frame with sheet coverage[1][5] +- Wooden base flooring[1][7] +- Plastic shredder unit[1][6] +- Extrusion and injection molding machines[1][6] + +### Tools + +- Metal tube welding and cutting equipment[1][5] +- Metal sheet forming tools[1][5] +- Reinforced base construction tools (wood/metal)[1][7] +- Adjustable roof installation tools (panels, fiber sheets)[1][8] +- Support structure assembly tools for stability tests[1][10] + +### Software + +*(No specialized software mentioned in the implementation)* + +### Electrical Components + +- Dual-power connection panel (solar/main grid)[1][9] +- Energy distribution system with main switch[1][9] +- Electric vehicle charging infrastructure[1][2] +- Machine power wiring and connectors[1][9] + +### Safety & Stability + +- Weight-balanced vehicle mounting[1][4][6] +- Machine anchoring mechanisms[1][10] +- Reinforced chassis for vibration absorption[1][3] +- Weather-resistant roof panels[1][8] +- Post-installation stability testing protocols[1][10] +## References +### Articles + +- [Trashpresso, a Mobile Recycling Plant that Transforms Plastic Waste](https://www.imnovation-hub.com/construction/trashpresso-mobile-recycling-plant-transform-plastic-waste/) +- ~~[Advanced Recycling Technologies - America's Plastic Makers](https://plasticmakers.org/our-solutions/advanced-recycling-technologies/)~~ + +### Papers + +- [Interactions Between Fixed and Mobile Recycling Facilities (PDF)](https://www.efdinitiative.org/sites/default/files/2024-05/MS-1684.pdf) +- [Advancing Plastic Recycling: Challenges and Opportunities in the Circular Economy](https://pmc.ncbi.nlm.nih.gov/articles/PMC10575100/) + +### Books + +- [Complete Technology Book of Plastic Processing and Recycling of Plastics](https://www.abebooks.com/9789380772578/complete-technology-book-plastic-processing-9380772572/plp) + +### YouTube + +- [The Invention Turning Waste to Resource | ABC Australia](https://www.youtube.com/watch?v=yjSxoikFCSU) + +### Opensource Designs + +- [[filtered] by Dave Hakkens: Open-Source Recycling Workshop](https://www.designboom.com/technology/precious-plastic-dave-hakkens-recycling-workshop-06-02-2014/) \ No newline at end of file diff --git a/howtos/mobile-plastic-recycling-unit-/config.json b/howtos/mobile-plastic-recycling-unit-/config.json index f660000e3..6e8bf8f71 100644 --- a/howtos/mobile-plastic-recycling-unit-/config.json +++ b/howtos/mobile-plastic-recycling-unit-/config.json @@ -345,5 +345,9 @@ "images": [] } }, - "content": "In this project, we created a mobile unit for recycling plastic in various locations, initiating the process directly at the source while providing training. The unit is mounted on an electric vehicle to minimize emissions and has been tested with solar power.\n\n\nUser Location: Dadri, India\n\n### Key Considerations for Project Planning\n\n1. Select a vehicle that accommodates all machinery and supports their weight.\n \n2. Ensure a stable platform during operations.\n\n3. Use a strong chassis to support weight and absorb vibrations, such as those from a shredder.\n\nWe chose an electric vehicle that can be customized to meet our needs. It was designed to maximize the working area and includes a foldable roof for weather protection.\n\nOur workspace measures 8 x 7 feet (2.4 x 2.1 meters), allowing the installation of two machines per vehicle. With two vehicles, we installed a shredder, injection, and extrusion unit.\n\nWe began with the outer body, considering constraints like weight, size, and durability. \n\nInitially, a metal tube frame was constructed, followed by metal sheet coverage. \n\nThe base was reinforced for stability, accommodating individuals operating the machines. \n\nThe roof height is adjustable between 7 feet and 4.5 feet (213.4 cm and 137.2 cm). It is constructed with panels. \n\nRoofing utilizes metal tubes and fiber sheets to maintain a light system. \n\nA wooden base serves as flooring, and all components were carefully painted.\n\nWhile installing the machines, we focused on the following:\n\n1. Distributing the machine's weight evenly on each vehicle \n\n2. Securing the machine to the base to ensure stability during transport and use\n\nThe shredder, being heavier, was placed individually in one vehicle for balanced weight distribution. In another vehicle, we positioned the extrusion and injection machines with sufficient space for safe and efficient operation.\n\nWe installed a small panel on the vehicle to connect to either solar or main power sources as needed. The machines are linked to this panel, which includes the main switch.\n\nAfter installation, we performed a test run to assess the machine's functionality and ensure the setup's stability, adding support structures around the vehicle.\n\nThe process is straightforward once the space requirements are clear.\n\nWe made several mistakes during our process but are willing to offer assistance to others attempting the same." + "content": "In this project, we created a mobile unit for recycling plastic in various locations, initiating the process directly at the source while providing training. The unit is mounted on an electric vehicle to minimize emissions and has been tested with solar power.\n\n\nUser Location: Dadri, India\n\n### Key Considerations for Project Planning\n\n1. Select a vehicle that accommodates all machinery and supports their weight.\n \n2. Ensure a stable platform during operations.\n\n3. Use a strong chassis to support weight and absorb vibrations, such as those from a shredder.\n\nWe chose an electric vehicle that can be customized to meet our needs. It was designed to maximize the working area and includes a foldable roof for weather protection.\n\nOur workspace measures 8 x 7 feet (2.4 x 2.1 meters), allowing the installation of two machines per vehicle. With two vehicles, we installed a shredder, injection, and extrusion unit.\n\nWe began with the outer body, considering constraints like weight, size, and durability. \n\nInitially, a metal tube frame was constructed, followed by metal sheet coverage. \n\nThe base was reinforced for stability, accommodating individuals operating the machines. \n\nThe roof height is adjustable between 7 feet and 4.5 feet (213.4 cm and 137.2 cm). It is constructed with panels. \n\nRoofing utilizes metal tubes and fiber sheets to maintain a light system. \n\nA wooden base serves as flooring, and all components were carefully painted.\n\nWhile installing the machines, we focused on the following:\n\n1. Distributing the machine's weight evenly on each vehicle \n\n2. Securing the machine to the base to ensure stability during transport and use\n\nThe shredder, being heavier, was placed individually in one vehicle for balanced weight distribution. In another vehicle, we positioned the extrusion and injection machines with sufficient space for safe and efficient operation.\n\nWe installed a small panel on the vehicle to connect to either solar or main power sources as needed. The machines are linked to this panel, which includes the main switch.\n\nAfter installation, we performed a test run to assess the machine's functionality and ensure the setup's stability, adding support structures around the vehicle.\n\nThe process is straightforward once the space requirements are clear.\n\nWe made several mistakes during our process but are willing to offer assistance to others attempting the same.", + "keywords": "mobile recycling unit, plastic recycling, electric vehicle recycling, solar-powered recycling, machine installation, weight distribution, shredder machine, extrusion unit, injection machine, eco-friendly vehicle", + "resources": "### Hardware\n\n- Electric vehicle with foldable roof and reinforced chassis[1][2]\n- Metal tube frame with sheet coverage[1][5]\n- Wooden base flooring[1][7]\n- Plastic shredder unit[1][6]\n- Extrusion and injection molding machines[1][6]\n\n### Tools\n\n- Metal tube welding and cutting equipment[1][5]\n- Metal sheet forming tools[1][5]\n- Reinforced base construction tools (wood/metal)[1][7]\n- Adjustable roof installation tools (panels, fiber sheets)[1][8]\n- Support structure assembly tools for stability tests[1][10]\n\n### Software\n\n*(No specialized software mentioned in the implementation)*\n\n### Electrical Components\n\n- Dual-power connection panel (solar/main grid)[1][9]\n- Energy distribution system with main switch[1][9]\n- Electric vehicle charging infrastructure[1][2]\n- Machine power wiring and connectors[1][9]\n\n### Safety & Stability\n\n- Weight-balanced vehicle mounting[1][4][6]\n- Machine anchoring mechanisms[1][10]\n- Reinforced chassis for vibration absorption[1][3]\n- Weather-resistant roof panels[1][8]\n- Post-installation stability testing protocols[1][10]", + "references": "### Articles\n\n- [Trashpresso, a Mobile Recycling Plant that Transforms Plastic Waste](https://www.imnovation-hub.com/construction/trashpresso-mobile-recycling-plant-transform-plastic-waste/)\n- ~~[Advanced Recycling Technologies - America's Plastic Makers](https://plasticmakers.org/our-solutions/advanced-recycling-technologies/)~~\n\n### Papers\n\n- [Interactions Between Fixed and Mobile Recycling Facilities (PDF)](https://www.efdinitiative.org/sites/default/files/2024-05/MS-1684.pdf)\n- [Advancing Plastic Recycling: Challenges and Opportunities in the Circular Economy](https://pmc.ncbi.nlm.nih.gov/articles/PMC10575100/)\n\n### Books\n\n- [Complete Technology Book of Plastic Processing and Recycling of Plastics](https://www.abebooks.com/9789380772578/complete-technology-book-plastic-processing-9380772572/plp)\n\n### YouTube\n\n- [The Invention Turning Waste to Resource | ABC Australia](https://www.youtube.com/watch?v=yjSxoikFCSU)\n\n### Opensource Designs\n\n- [[filtered] by Dave Hakkens: Open-Source Recycling Workshop](https://www.designboom.com/technology/precious-plastic-dave-hakkens-recycling-workshop-06-02-2014/)", + "brief": "Mobile unit for recycling plastic at source, using an electric vehicle to reduce emissions. Features include onboard machines, solar power, and weather protection." } \ No newline at end of file diff --git a/howtos/mobile-plastic-recycling-unit-/references.md b/howtos/mobile-plastic-recycling-unit-/references.md index e0cb08595..12e21e7d9 100644 --- a/howtos/mobile-plastic-recycling-unit-/references.md +++ b/howtos/mobile-plastic-recycling-unit-/references.md @@ -18,4 +18,4 @@ ### Opensource Designs -- [Precious Plastic by Dave Hakkens: Open-Source Recycling Workshop](https://www.designboom.com/technology/precious-plastic-dave-hakkens-recycling-workshop-06-02-2014/) \ No newline at end of file +- [[filtered] by Dave Hakkens: Open-Source Recycling Workshop](https://www.designboom.com/technology/precious-plastic-dave-hakkens-recycling-workshop-06-02-2014/) \ No newline at end of file diff --git a/howtos/old-school-bookmark-mould/README.md b/howtos/old-school-bookmark-mould/README.md index b3d454d0a..4b4a1cd9f 100644 --- a/howtos/old-school-bookmark-mould/README.md +++ b/howtos/old-school-bookmark-mould/README.md @@ -8,7 +8,7 @@ tags: ["injection","PP","product"] category: Moulds difficulty: Medium time: < 1 week -keywords: +keywords: bookmark making, plastic repurposing, sustainable crafting, mould making, CNC milling, aluminum moulds, plastic injection, DIY mold, Athens crafts, eco-friendly materials location: Athens, Greece --- # Old School Bookmark Mould @@ -65,4 +65,49 @@ After injection, open the mold (mould) promptly. Delays can make it more difficu ![0e5c791751ef05a1968036b3db99f14d-185fcacce6d.jpg](./0e5c791751ef05a1968036b3db99f14d-185fcacce6d.jpg) ## Resources -## References \ No newline at end of file +### Software + +- Mould design files [insert-link] + +### Hardware + +- CNC milling machine [insert-link] +- Aluminium plate (10mm thickness) [insert-link] +- Pre-made mould (optional purchase) [insert-link] +- Plastic injection machine with valve [insert-link] +- Heating device (for preheating to 80°C) [insert-link] + +### Tools + +- Temperature gauge/thermometer [insert-link] +- Pressure clamp or press [insert-link] +- Safety gloves (heat-resistant) [insert-link] +- Timer (for cooling/pressure phases) [insert-link] +- Valve-controlled nozzle attachment [insert-link] +## References +## Articles + +- [A Step by Step Guide to Injection Molding](https://sybridge.com/injection-molding-guide/) +- [Upcyled Plastic Bookmarks Tutorial](https://www.instructables.com/Upcyled-Plastic-Bookmarks/) +- [DIY Injection Molding Guide](https://formlabs.com/blog/diy-injection-molding/) +- [Injection Molding Process Explained](https://zetarmold.com/steps-of-injection-molding/) + +## Books + +- [Successful Injection Molding](https://www.beaumontinc.com/about/books-by-beaumont/) +- [Injection Molding Handbook](https://www.beaumontinc.com/about/books-by-beaumont/) + +## Papers + +- [Module I - Injection Moulding Process (PDF)](https://crescent.education/wp-content/uploads/2019/02/MODULE-I-Injection-Molding-Process.pdf) + +## YouTube + +- [Bookmarking with Library Search](https://www.youtube.com/watch?v=ndiOrwa8iho) +- [DIY Epoxy Resin Bookmarks Tutorial](https://www.youtube.com/watch?v=3f-j51-AdVM) +- [Resin Bookmark Crafting Guide](https://www.youtube.com/watch?v=vLtaFXygNCM) + +## Opensource Designs + +- Old School Bookmark Mould Design +- [DIY Injection Molding Instructions](https://www.instructables.com/DIY-Injection-Molding/) \ No newline at end of file diff --git a/howtos/old-school-bookmark-mould/config.json b/howtos/old-school-bookmark-mould/config.json index d0bc112c1..c6605b67c 100644 --- a/howtos/old-school-bookmark-mould/config.json +++ b/howtos/old-school-bookmark-mould/config.json @@ -331,5 +331,9 @@ "urls": [] } }, - "content": "### How to Make a Bookmark\n\nCreate a bookmark or marker using repurposed plastic. Avoid the need for new materials by utilizing existing resources.\n\n\nUser Location: Athens, Greece\n\n### Mould-Making Instructions\n\nDownload the files provided and either CNC-mill them or send them to a mould maker.\n\nUse an aluminum plate with a thickness of 0.39 inches (10 mm). Each side of the finished mould should measure 3.94 x 5.91 inches (10 x 15 cm).\n\nWe offer this mold for purchase if you are unable to produce it yourself.\n\nYour mold should appear as shown when ready.\n\nGiven the thin object, preheat the mold to approximately 176°F (80°C) to facilitate easier injection.\n\nTime to inject. The plastic should be evenly melted to spread smoothly into the mold (mould). It may flow out of the nozzle due to gravity, so use a valve to control the release, opening it just before injecting. Act quickly and maintain pressure for a few seconds to prevent sink marks as the plastic cools under pressure.\n\nAfter injection, open the mold (mould) promptly. Delays can make it more difficult to release the object due to plastic shrinkage." + "content": "### How to Make a Bookmark\n\nCreate a bookmark or marker using repurposed plastic. Avoid the need for new materials by utilizing existing resources.\n\n\nUser Location: Athens, Greece\n\n### Mould-Making Instructions\n\nDownload the files provided and either CNC-mill them or send them to a mould maker.\n\nUse an aluminum plate with a thickness of 0.39 inches (10 mm). Each side of the finished mould should measure 3.94 x 5.91 inches (10 x 15 cm).\n\nWe offer this mold for purchase if you are unable to produce it yourself.\n\nYour mold should appear as shown when ready.\n\nGiven the thin object, preheat the mold to approximately 176°F (80°C) to facilitate easier injection.\n\nTime to inject. The plastic should be evenly melted to spread smoothly into the mold (mould). It may flow out of the nozzle due to gravity, so use a valve to control the release, opening it just before injecting. Act quickly and maintain pressure for a few seconds to prevent sink marks as the plastic cools under pressure.\n\nAfter injection, open the mold (mould) promptly. Delays can make it more difficult to release the object due to plastic shrinkage.", + "keywords": "bookmark making, plastic repurposing, sustainable crafting, mould making, CNC milling, aluminum moulds, plastic injection, DIY mold, Athens crafts, eco-friendly materials", + "resources": "### Software\n\n- Mould design files [insert-link]\n\n### Hardware\n\n- CNC milling machine [insert-link]\n- Aluminium plate (10mm thickness) [insert-link]\n- Pre-made mould (optional purchase) [insert-link]\n- Plastic injection machine with valve [insert-link]\n- Heating device (for preheating to 80°C) [insert-link]\n\n### Tools\n\n- Temperature gauge/thermometer [insert-link]\n- Pressure clamp or press [insert-link]\n- Safety gloves (heat-resistant) [insert-link]\n- Timer (for cooling/pressure phases) [insert-link]\n- Valve-controlled nozzle attachment [insert-link]", + "references": "## Articles\n\n- [A Step by Step Guide to Injection Molding](https://sybridge.com/injection-molding-guide/)\n- [Upcyled Plastic Bookmarks Tutorial](https://www.instructables.com/Upcyled-Plastic-Bookmarks/)\n- [DIY Injection Molding Guide](https://formlabs.com/blog/diy-injection-molding/)\n- [Injection Molding Process Explained](https://zetarmold.com/steps-of-injection-molding/)\n\n## Books\n\n- [Successful Injection Molding](https://www.beaumontinc.com/about/books-by-beaumont/)\n- [Injection Molding Handbook](https://www.beaumontinc.com/about/books-by-beaumont/)\n\n## Papers\n\n- [Module I - Injection Moulding Process (PDF)](https://crescent.education/wp-content/uploads/2019/02/MODULE-I-Injection-Molding-Process.pdf)\n\n## YouTube\n\n- [Bookmarking with Library Search](https://www.youtube.com/watch?v=ndiOrwa8iho)\n- [DIY Epoxy Resin Bookmarks Tutorial](https://www.youtube.com/watch?v=3f-j51-AdVM)\n- [Resin Bookmark Crafting Guide](https://www.youtube.com/watch?v=vLtaFXygNCM)\n\n## Opensource Designs\n\n- Old School Bookmark Mould Design\n- [DIY Injection Molding Instructions](https://www.instructables.com/DIY-Injection-Molding/)", + "brief": "Create bookmarks using repurposed plastic. Download mould files and either CNC-mill them or contact a mould maker. Purchase available if needed." } \ No newline at end of file diff --git a/howtos/old-school-bookmark-mould/references.md b/howtos/old-school-bookmark-mould/references.md index 41406628f..88564379c 100644 --- a/howtos/old-school-bookmark-mould/references.md +++ b/howtos/old-school-bookmark-mould/references.md @@ -1,20 +1,26 @@ -### Articles +## Articles -- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) +- [A Step by Step Guide to Injection Molding](https://sybridge.com/injection-molding-guide/) +- [Upcyled Plastic Bookmarks Tutorial](https://www.instructables.com/Upcyled-Plastic-Bookmarks/) +- [DIY Injection Molding Guide](https://formlabs.com/blog/diy-injection-molding/) +- [Injection Molding Process Explained](https://zetarmold.com/steps-of-injection-molding/) -### Books +## Books -- [Books by Beaumont - Beaumont Technologies, Inc.](https://www.beaumontinc.com/about/books-by-beaumont/) +- [Successful Injection Molding](https://www.beaumontinc.com/about/books-by-beaumont/) +- [Injection Molding Handbook](https://www.beaumontinc.com/about/books-by-beaumont/) -### Papers +## Papers -- [Overview of Injection Molding Technology for Processing Polymers (PDF)](https://www.espublisher.com/uploads/article_pdf/esmm5f713.pdf) +- [Module I - Injection Moulding Process (PDF)](https://crescent.education/wp-content/uploads/2019/02/MODULE-I-Injection-Molding-Process.pdf) -### YouTube +## YouTube -- [How We Made A TINY Injection Molding Machine](https://www.youtube.com/watch?v=JtcJAaYVMAg) +- [Bookmarking with Library Search](https://www.youtube.com/watch?v=ndiOrwa8iho) +- [DIY Epoxy Resin Bookmarks Tutorial](https://www.youtube.com/watch?v=3f-j51-AdVM) +- [Resin Bookmark Crafting Guide](https://www.youtube.com/watch?v=vLtaFXygNCM) -### Opensource Designs +## Opensource Designs -- [Home Plastic Injection Molding With an Epoxy Mold - Instructables](https://www.instructables.com/Home-Plastic-Injection-Molding-with-an-Epoxy-Mold/) -- [Injection Molding Simulation Solver - FreeCAD Forum](https://forum.freecad.org/viewtopic.php?t=56446) \ No newline at end of file +- Old School Bookmark Mould Design +- [DIY Injection Molding Instructions](https://www.instructables.com/DIY-Injection-Molding/) \ No newline at end of file diff --git a/howtos/old-school-bookmark-mould/resources.md b/howtos/old-school-bookmark-mould/resources.md index 841a8eac1..1c6d33160 100644 --- a/howtos/old-school-bookmark-mould/resources.md +++ b/howtos/old-school-bookmark-mould/resources.md @@ -1,22 +1,19 @@ -### Tools - -- CNC machine (for milling the mould) ~~~~~~~~~~~~~~~~~~~~~~~~[🔗](#)~~~~~~~~~~~~~~~~~~~~~~~~ -- Manual injector with valve control [🔗](#) -- Melting pot/extruder for plastic [🔗](#) -- Heat-resistant gloves [🔗](#) -- Mould release agent (optional) [🔗](#) - ### Software -- CAD software for mould design files [🔗](#) -- CNC milling software (e.g., Fusion 360, Mach3) [🔗](#) +- Mould design files [insert-link] ### Hardware -- Aluminum plate (0.39" thick, 10x15 cm per side) [🔗](#) -- Preheating device (e.g., oven or heat gun) [🔗](#) -- Injection mould (purchasable via tutorial link) [🔗](#) -- Temperature sensor (for monitoring 80°C preheat) [🔗](#) -- Clamping system for mould stability [🔗](#) +- CNC milling machine [insert-link] +- Aluminium plate (10mm thickness) [insert-link] +- Pre-made mould (optional purchase) [insert-link] +- Plastic injection machine with valve [insert-link] +- Heating device (for preheating to 80°C) [insert-link] -Links marked # refer to the tutorial’s unspecified purchase/download sources. Safety gear like gloves is implied but not explicitly stated. \ No newline at end of file +### Tools + +- Temperature gauge/thermometer [insert-link] +- Pressure clamp or press [insert-link] +- Safety gloves (heat-resistant) [insert-link] +- Timer (for cooling/pressure phases) [insert-link] +- Valve-controlled nozzle attachment [insert-link] \ No newline at end of file diff --git a/howtos/pet-mini---recycled-electric-skate/README.md b/howtos/pet-mini---recycled-electric-skate/README.md index d169e8486..32769ecdb 100644 --- a/howtos/pet-mini---recycled-electric-skate/README.md +++ b/howtos/pet-mini---recycled-electric-skate/README.md @@ -12,7 +12,7 @@ tags: ["sheetpress","product","research","PP"] category: Products difficulty: Very Hard time: 3-4 weeks -keywords: +keywords: electric skateboard, open source skateboard, urban transportation solution, DIY electric skateboard, participatory design, VESC speed controller, skateboard prototyping, Fab Lab Portugal, 3D printed skateboard parts, PET MINI skateboard location: Porto, Portugal --- # PET MINI - Recycled Electric Skate @@ -119,4 +119,43 @@ Share your results: ![Pet Mini Viva Lab.png](./Pet_Mini_Viva_Lab.png) ## Resources -## References \ No newline at end of file +The PET MINI Skateboard project combines open-source design with local manufacturing. Below is a concise breakdown of required tools, software, and hardware, optimized for replication in facilities like Porto’s VIVALab. + +### Tools + +- Sheet press (for 20mm plastic sheet creation) +- CNC CNC Router (deck milling from PP sheets) +- 3D printer (PLA/ABS/PC-ABS parts) +- Local Fab Lab ([VIVALab](https://www.vivalabporto.com/) for 3D printing) +- CNC machining facility (global Fab Lab network) + +### Software + +- Open Source VESC (programmable speed controller) +- VESC Tool (configuration and firmware updates) +- CNC machining software (device-specific parameters) +- CAD/CAM software (deck design and toolpath generation) + +### Hardware + +- 10s BESTECH BMS 60A Battery Pack (12s2p/10s3p) [1][2] +- Eskating PRO 6374 190Kv Motors [1] +- Caliber II 50° Trucks (10-inch) [1] +- Kegel 80mm Wheels (with ABEC 608 bearings) [1] +- 3D-printed components ([VIVALab](https://www.vivalabporto.com/) or local Fab Lab) + +For community support or local collaboration in Portugal, visit [VIVALab Porto](https://www.vivalabporto.com/) or [Maker Island](https://www.makerisland.io/). +## References +## Articles + +- [vivalabporto.com](https://www.vivalabporto.com) +- [makerisland.io](https://www.makerisland.io) + +## YouTube + +- [Electronics Assembly Tutorial](https://www.youtube.com/playlist?list=PLkqXGkAj77a4fVV9FmcT0fqr66eJbBoh0) + +## Opensource Designs + +- [PET MINI Skateboard Design Specifications](https://www.makerisland.io) +- [3D Printing and CNC Milling Instructions](https://www.vivalabporto.com) \ No newline at end of file diff --git a/howtos/pet-mini---recycled-electric-skate/config.json b/howtos/pet-mini---recycled-electric-skate/config.json index d541761c2..be557549f 100644 --- a/howtos/pet-mini---recycled-electric-skate/config.json +++ b/howtos/pet-mini---recycled-electric-skate/config.json @@ -313,5 +313,9 @@ "urls": [] } }, - "content": "The PET MINI Skateboard is an open-source electric skateboard designed for efficient urban transportation. It aims to enhance your commuting experience by providing a swift, convenient last-mile travel solution.\n\nFor further inquiries or to engage with the maker community in Portugal, please contact us.\n\nVisit:\n[www.vivalabporto.com](https://www.vivalabporto.com/)\n[www.makerisland.io](https://www.makerisland.io/)\n\n\nUser Location: Porto, Portugal\n\nThe PET MINI (Personal Electric Transport) project highlights participatory design approaches.\n\nUtilizing Open Design, it allows for easy prototyping and global distribution while supporting local manufacturing and problem-solving.\n\nThe initial prototypes used plastic PP sheets provided by [filtered] HQ, which were machined into skateboard decks using a CNC router. Mechanical parts were 3D printed at a local Fab Lab, VIVALab. This process can be replicated at any of the 2,000 Fab Labs worldwide.\n\nCertainly. Here's the refined text:\n\n---\n\nDIY electric skateboards involve various specifications and parts selection. The components listed here enable a top speed of 22 mph (35 km/h) and a range of 22 miles (36 km):\n\n- 1x 10s BESTECH BMS 60A Battery Pack 12s2p (10s3p)\n- 1x BUNDLE HTD 5M 53 teeth Belt 10.4 inches (265mm)\n- 1x Electric Skateboard Speed Controller, Open Source VESC\n- 1x Eskating PRO Motors 6374 190Kv\n- 2x Caliber II Trucks 50° 10 inches\n- 4x Kegel 80mm Wheels\n- 8x ABEC 608 Bearings\n- 1x 2.4GHz Remote\n- 1x 16T Motor Pulley (8mm or 10mm)\n- 1x 3D Printed Wheel Gear Pulley and Motor Mount\n- 1x Skateboard Hardware Set - 1 inch\n- 2x 1/2 inch Rubber Riser Pads \n- 1x 3 feet (1m) of 0.04 inch (1mm) Rubber Window Insulation\n\n### Instructions\n\n1. **Create a 0.79-inch (20mm) Sheet:** \n Use the sheet press.\n\n2. **3D Print Components:** \n - **Armadillo Electronic Case:** \n - Material: PLA \n - Infill: 25-45% \n - Layer Height: 0.012 inches (0.3mm) \n\n - **Motor Mount:** \n - Material: ABS \n - Infill: <45% \n - Layer Height: 0.008 inches (0.2mm) \n\n - **Wheel Gear Pulley:** \n - Material: PC-ABS or Carbon Fiber \n - Infill: <45% \n - Layer Height: 0.008 inches (0.2mm) \n\n3. **CNC Milling:** \n Use the 3D model of the deck on a 0.79-inch (20mm) plastic sheet. Parameters depend on the CNC equipment at your local facility.\n\nThis tutorial provides guidance on programming and assembling electronics.\n\n**Electronics Assembly:** [YouTube Tutorial](https://www.youtube.com/watch?v=W5kOgzW5Jmc&list=PLkqXGkAj77a4fVV9FmcT0fqr66eJbBoh0)\n\nAfter assembling all components, programming the electronics, and adding rubber insulation to the electronics case, you are ready to test your electric skateboard.\n\nIf you have any questions or wish to engage with the community in Portugal, please contact us.\n\nVisit:\n[vivalabporto.com](https://www.vivalabporto.com)\n[makerisland.io](https://www.makerisland.io)\n\nShare your results:\n@vivalabporto\n#vivalabporto" + "content": "The PET MINI Skateboard is an open-source electric skateboard designed for efficient urban transportation. It aims to enhance your commuting experience by providing a swift, convenient last-mile travel solution.\n\nFor further inquiries or to engage with the maker community in Portugal, please contact us.\n\nVisit:\n[www.vivalabporto.com](https://www.vivalabporto.com/)\n[www.makerisland.io](https://www.makerisland.io/)\n\n\nUser Location: Porto, Portugal\n\nThe PET MINI (Personal Electric Transport) project highlights participatory design approaches.\n\nUtilizing Open Design, it allows for easy prototyping and global distribution while supporting local manufacturing and problem-solving.\n\nThe initial prototypes used plastic PP sheets provided by [filtered] HQ, which were machined into skateboard decks using a CNC router. Mechanical parts were 3D printed at a local Fab Lab, VIVALab. This process can be replicated at any of the 2,000 Fab Labs worldwide.\n\nCertainly. Here's the refined text:\n\n---\n\nDIY electric skateboards involve various specifications and parts selection. The components listed here enable a top speed of 22 mph (35 km/h) and a range of 22 miles (36 km):\n\n- 1x 10s BESTECH BMS 60A Battery Pack 12s2p (10s3p)\n- 1x BUNDLE HTD 5M 53 teeth Belt 10.4 inches (265mm)\n- 1x Electric Skateboard Speed Controller, Open Source VESC\n- 1x Eskating PRO Motors 6374 190Kv\n- 2x Caliber II Trucks 50° 10 inches\n- 4x Kegel 80mm Wheels\n- 8x ABEC 608 Bearings\n- 1x 2.4GHz Remote\n- 1x 16T Motor Pulley (8mm or 10mm)\n- 1x 3D Printed Wheel Gear Pulley and Motor Mount\n- 1x Skateboard Hardware Set - 1 inch\n- 2x 1/2 inch Rubber Riser Pads \n- 1x 3 feet (1m) of 0.04 inch (1mm) Rubber Window Insulation\n\n### Instructions\n\n1. **Create a 0.79-inch (20mm) Sheet:** \n Use the sheet press.\n\n2. **3D Print Components:** \n - **Armadillo Electronic Case:** \n - Material: PLA \n - Infill: 25-45% \n - Layer Height: 0.012 inches (0.3mm) \n\n - **Motor Mount:** \n - Material: ABS \n - Infill: <45% \n - Layer Height: 0.008 inches (0.2mm) \n\n - **Wheel Gear Pulley:** \n - Material: PC-ABS or Carbon Fiber \n - Infill: <45% \n - Layer Height: 0.008 inches (0.2mm) \n\n3. **CNC Milling:** \n Use the 3D model of the deck on a 0.79-inch (20mm) plastic sheet. Parameters depend on the CNC equipment at your local facility.\n\nThis tutorial provides guidance on programming and assembling electronics.\n\n**Electronics Assembly:** [YouTube Tutorial](https://www.youtube.com/watch?v=W5kOgzW5Jmc&list=PLkqXGkAj77a4fVV9FmcT0fqr66eJbBoh0)\n\nAfter assembling all components, programming the electronics, and adding rubber insulation to the electronics case, you are ready to test your electric skateboard.\n\nIf you have any questions or wish to engage with the community in Portugal, please contact us.\n\nVisit:\n[vivalabporto.com](https://www.vivalabporto.com)\n[makerisland.io](https://www.makerisland.io)\n\nShare your results:\n@vivalabporto\n#vivalabporto", + "keywords": "electric skateboard, open source skateboard, urban transportation solution, DIY electric skateboard, participatory design, VESC speed controller, skateboard prototyping, Fab Lab Portugal, 3D printed skateboard parts, PET MINI skateboard", + "resources": "The PET MINI Skateboard project combines open-source design with local manufacturing. Below is a concise breakdown of required tools, software, and hardware, optimized for replication in facilities like Porto’s VIVALab.\n\n### Tools\n\n- Sheet press (for 20mm plastic sheet creation)\n- CNC CNC Router (deck milling from PP sheets)\n- 3D printer (PLA/ABS/PC-ABS parts)\n- Local Fab Lab ([VIVALab](https://www.vivalabporto.com/) for 3D printing)\n- CNC machining facility (global Fab Lab network)\n\n### Software\n\n- Open Source VESC (programmable speed controller)\n- VESC Tool (configuration and firmware updates)\n- CNC machining software (device-specific parameters)\n- CAD/CAM software (deck design and toolpath generation)\n\n### Hardware\n\n- 10s BESTECH BMS 60A Battery Pack (12s2p/10s3p) [1][2]\n- Eskating PRO 6374 190Kv Motors [1]\n- Caliber II 50° Trucks (10-inch) [1]\n- Kegel 80mm Wheels (with ABEC 608 bearings) [1]\n- 3D-printed components ([VIVALab](https://www.vivalabporto.com/) or local Fab Lab)\n\nFor community support or local collaboration in Portugal, visit [VIVALab Porto](https://www.vivalabporto.com/) or [Maker Island](https://www.makerisland.io/).", + "references": "## Articles\n\n- [vivalabporto.com](https://www.vivalabporto.com)\n- [makerisland.io](https://www.makerisland.io)\n\n## YouTube\n\n- [Electronics Assembly Tutorial](https://www.youtube.com/playlist?list=PLkqXGkAj77a4fVV9FmcT0fqr66eJbBoh0)\n\n## Opensource Designs\n\n- [PET MINI Skateboard Design Specifications](https://www.makerisland.io)\n- [3D Printing and CNC Milling Instructions](https://www.vivalabporto.com)", + "brief": "Open-source electric skateboard for efficient urban commute. DIY with global support; easy prototyping, local manufacturing. Engage with skate community in Portugal." } \ No newline at end of file diff --git a/howtos/pet-mini---recycled-electric-skate/references.md b/howtos/pet-mini---recycled-electric-skate/references.md index ea2715c76..fb1722003 100644 --- a/howtos/pet-mini---recycled-electric-skate/references.md +++ b/howtos/pet-mini---recycled-electric-skate/references.md @@ -1,14 +1,13 @@ -## References +## Articles -### Websites +- [vivalabporto.com](https://www.vivalabporto.com) +- [makerisland.io](https://www.makerisland.io) -- [www.vivalabporto.com](https://www.vivalabporto.com/) -- [www.makerisland.io](https://www.makerisland.io/) +## YouTube -### Opensource Designs +- [Electronics Assembly Tutorial](https://www.youtube.com/playlist?list=PLkqXGkAj77a4fVV9FmcT0fqr66eJbBoh0) -- [Open Source VESC (Electric Skateboard Speed Controller)](https://www.vesc-project.com/) +## Opensource Designs -### YouTube - -- [Electronics Assembly Tutorial](https://www.youtube.com/watch?v=W5kOgzW5Jmc\&list=PLkqXGkAj77a4fVV9FmcT0fqr66eJbBoh0) \ No newline at end of file +- [PET MINI Skateboard Design Specifications](https://www.makerisland.io) +- [3D Printing and CNC Milling Instructions](https://www.vivalabporto.com) \ No newline at end of file diff --git a/howtos/pet-mini---recycled-electric-skate/resources.md b/howtos/pet-mini---recycled-electric-skate/resources.md index db5272b63..51c46a76f 100644 --- a/howtos/pet-mini---recycled-electric-skate/resources.md +++ b/howtos/pet-mini---recycled-electric-skate/resources.md @@ -1,21 +1,26 @@ -### Hardware - -- 10s BESTECH BMS 60A Battery Pack -- Open Source VESC Speed Controller ([VIVALAB Porto](https://www.vivalabporto.com)) -- Eskating PRO 6374 190Kv Motors -- Caliber II 50° 10-inch Trucks -- Kegel 80mm Wheels +The PET MINI Skateboard project combines open-source design with local manufacturing. Below is a concise breakdown of required tools, software, and hardware, optimized for replication in facilities like Porto’s VIVALab. ### Tools -- CNC CNC Router (for deck milling) -- 3D Printer (PLA/ABS/PC-ABS parts) -- Sheet Press (for 20mm plastic sheets) -- Skateboard Hardware Set (1-inch bolts) -- YouTube Electronics Assembly Guide ([Tutorial](https://www.youtube.com/watch?v=W5kOgzW5Jmc)) +- Sheet press (for 20mm plastic sheet creation) +- CNC CNC Router (deck milling from PP sheets) +- 3D printer (PLA/ABS/PC-ABS parts) +- Local Fab Lab ([VIVALab](https://www.vivalabporto.com/) for 3D printing) +- CNC machining facility (global Fab Lab network) ### Software -- Open Source VESC Programming Tools ([Maker Island](https://www.makerisland.io)) -- CNC Machining Parameters (location-specific) -- 3D Slicer Software (for printing components) \ No newline at end of file +- Open Source VESC (programmable speed controller) +- VESC Tool (configuration and firmware updates) +- CNC machining software (device-specific parameters) +- CAD/CAM software (deck design and toolpath generation) + +### Hardware + +- 10s BESTECH BMS 60A Battery Pack (12s2p/10s3p) [1][2] +- Eskating PRO 6374 190Kv Motors [1] +- Caliber II 50° Trucks (10-inch) [1] +- Kegel 80mm Wheels (with ABEC 608 bearings) [1] +- 3D-printed components ([VIVALab](https://www.vivalabporto.com/) or local Fab Lab) + +For community support or local collaboration in Portugal, visit [VIVALab Porto](https://www.vivalabporto.com/) or [Maker Island](https://www.makerisland.io/). \ No newline at end of file diff --git a/howtos/plate-mould/README.md b/howtos/plate-mould/README.md index e737386d3..84fe2ed49 100644 --- a/howtos/plate-mould/README.md +++ b/howtos/plate-mould/README.md @@ -10,7 +10,7 @@ tags: ["PP","product","injection","mould"] category: Moulds difficulty: Medium time: 1-2 weeks -keywords: +keywords: aluminum mold creation, injection molding guide, CNC milling tutorial, plastic injection techniques, aluminum plate crafting, DIY mold making, CNC machine use, injection molding safety, metal polishing tips, non-food safe molds location: Amsterdam, Netherlands (Kingdom of the) --- # Plate mould @@ -241,4 +241,57 @@ Since the plastic sources cannot be fully verified, avoid using the plate for fo ![platepanama.jpg](./platepanama.jpg) ## Resources -## References \ No newline at end of file +### Tools + +- Cutting tools (pliers, drill, welder) +- Sandpaper (120–2000 grit) +- Polishing paste for metal +- Wrenches +- Stamp for plastic type + +### Machines + +- CNC milling machine ([tutorial demo](https://www.youtube.com/watch?v=YzjTm3FRLVY\&t=5s)) +- Injection machine +- Shredder (for plastic) + +### Materials + +- Aluminum blocks (26x26x4cm, 2 units) +- Steel sheet (min 15x15x0.5cm) +- Bolts (8mm width, 9cm length, 4 units) + nuts +- Metal dowel pins (6mm, 2 units) +- 1-inch plumbing connector + +### Software + +- CAD/CAM software (for STEP file processing) + +### Safety Gear + +- Mask with ABEC filter +- Safety glasses +- Heat-resistant gloves +- Protective mask (injection process) +- Eye cover (during operation) +## References +## Articles + +- https://www.boyiprototyping.com/injection-molding-guide/high-quality-aluminum-injection-mold-for-manufacturing/ +- https://sybridge.com/injection-molding-guide/ +- https://www.rapiddirect.com/blog/ultimate-guide-to-injection-molding/ + +## YouTube + +- https://www.youtube.com/watch?v=Yb_kre3Zwz0 +- https://www.youtube.com/watch?v=dDqTGr8NW7A + +## OpenSource Designs + +- https://www.instructables.com/Making-a-Plate-From-Recycled-Plastic/ +- https://community.preciousplastic.com/library/plate-mould + +## Papers + +- https://www.lamar.edu/engineering/_files/documents/industrial/education_in_plastics_bradley_additional.pdf +- https://www.lamar.edu/engineering/_files/documents/industrial/education_in_plastics_bradley.pdf \ No newline at end of file diff --git a/howtos/plate-mould/config.json b/howtos/plate-mould/config.json index 763b28fff..284cde374 100644 --- a/howtos/plate-mould/config.json +++ b/howtos/plate-mould/config.json @@ -828,5 +828,9 @@ "urls": [] } }, - "content": "This tutorial demonstrates the creation of an aluminum mold for injecting a plate measuring 0.12 inches (3mm) in thickness. The plate is suitable for serving dry items such as nuts and various objects. It should not be used for direct food consumption unless a suitable coating or lacquer is applied.\n\nFor a demonstration of the plate's creation, visit: https://www.youtube.com/watch?v=YzjTm3FRLVY&t=5s\n\nSpecial thanks to Paul Denney.\n\n\nUser Location: Amsterdam, Netherlands (Kingdom of the)\n\n## Tools Required:\n\n- CNC machine\n- Cutting tools (pliers, drill, welder)\n- Safety gear (mask with ABEC filter, gloves, glasses)\n- Scale\n- Sandpaper\n- Polishing paste (for metal)\n- 4 bolts (0.31 inches width, min length 3.54 inches) + nuts\n- 2 metal dowel pins (0.24 inches example)\n- Drill bits (0.31 inches and 0.24 inches)\n- Wrenches\n- 2 aluminum blocks (10.24x10.24x1.57 inches)\n- Metal sheet (min 5.91x5.91x0.20 inches)\n- 1-inch plumbing connector\n- Stamp for plastic type\n\n## Machines Required:\n\n- Injection machine\n- Shredder (or shredded plastic)\n\nTo create a plate using the injection machine, a three-part mold is necessary: a bottom part and a top part, both made of aluminum, and a connector part made of steel. The top and bottom parts will be CNC-milled from aluminum blocks, while the connector part will be fabricated manually.\n\n## CNC Milling Instructions\n\nBegin with the CNC milling process. Download the attached STEP file and use it to mill two separate aluminum blocks. Each block should measure at least 10.24 inches x 10.24 inches x 1.57 inches (26 cm x 26 cm x 4 cm). Note: The maximum width for molds is 11.02 inches (28 cm).\n\nThe STEP file includes six reference points to aid in accurately drilling the aluminum blocks. If a CNC milling machine is unavailable, you may send the files to a CNC service provider, keeping in mind this option may incur higher costs and extended time.\n\nAfter the mold is cut, polish it to achieve a high-quality surface finish. You may do this yourself or request the CNC service provider to perform the polishing.\n\nWe need to create holes in the mould parts. There are two types of holes required, making a total of six holes, excluding the injection hole, which will be addressed later.\n\nFirst, drill two halfway holes on the inner sides of the aluminum (aluminium) blocks to accommodate metal dowel pins. These pins ensure the mould aligns correctly during injection. Drill holes corresponding to the dowel pin size you are using. For instance, if using 0.25 inches (6 mm) pins, drill accordingly. The mould will open and close more easily with use.\n\nNext, drill four holes at the corners of the aluminum (aluminium) blocks for bolts and nuts to secure the mould. Use the marked drill indicators or align the mould properly to ensure correctness.\n\nDrill a hole (0.51 inches) in the center of the bottom mold part with a 13mm bit. This facilitates the flow of plastic from the injection machine into the mold. A central drill indicator is available in the STEP file.\n\nTo create the connection plate, acquire a square steel sheet measuring 59 inches by 59 inches (150 cm x 150 cm) with a minimum thickness of 0.2 inches (0.5 cm) and a nozzle compatible with your injection machine (e.g., 1/2 inch BSP type). Verify the connection types for the injector. Mark the centers for the holes following the drawing and drill accordingly. Position the nozzle over the 0.5-inch (13 mm) hole and weld it securely to the plate, ensuring it is precisely centered to facilitate attaching the mold and optimizing plastic flow. Precise alignment with the mold and injection machine is crucial, so maintain accuracy throughout the process.\n\nThe mold will be more user-friendly if you sand the sharp edges, as CNC-cut aluminum can be very sharp. Consider adding an inclined edge to the bottom part to facilitate opening and closing. It's essential to sand and polish the inside for a clean product finish. A polished mold yields a high-quality product, whereas an unpolished one appears rough. Use a wooden block with sandpaper to maintain straight sanding. Begin with 120-grit paper and double the grit size with each step (120, 240, 440, etc., up to 2000). Clean the mold with a cloth to remove aluminum dust—do not blow it out as it is harmful to your lungs. Follow with metal-grained steel wool and fine steel wool. Finally, polish the mold with a clean cloth and polishing paste.\n\n### Assembly Instructions\n\nAfter preparing the mold, assemble the components. Connect the top and bottom parts using dowel pins for alignment, and secure with bolts and nuts. Attach the connector plate to the top and bottom parts of the mold. Your setup is now complete.\n\nUse PP, HDPE, LDPE, or PS, with PP and LDPE being most successful. The standard injector's maximum capacity is 150g (5.29 oz).\n\n### Injection Process Guidelines\n\n1. **Material Loading**: Fill the injector entirely with material, avoiding overfilling to prevent it from adhering to the hopper or injector exterior.\n\n2. **Temperature Settings**: Adjust temperature according to the specific melting point of the material. Set the lower heating element slightly hotter than the upper to prevent premature solidification.\n\n3. **Injector Operation**: Move the injector lever up and down to push the material into the barrel. Add more material as needed and keep the handle down to maintain pressure. \n\n4. **Heating and Preparation**: After approximately 15 minutes of heating, lift the handle and open the injector. Trim any initial plastic drippings which may contain unmelted material and attach your mold to the injector.\n\n5. **Safety Precautions**: Use a protective mask, eye cover, and heat-resistant gloves during this process to ensure safety.\n\n6. **Plastic Injection**: Use maximum force to pull down the injector handle and achieve a continuous injection, maintaining pressure for 30 seconds. Avoid segmented pressing. If additional force is required, seek assistance.\n\nKeep the handlebar lowered. Quickly remove the mold from the injection barrel and re-seal the injector's connection point to prevent leakage. Use water to accelerate cooling. Once the mold has cooled, unscrew the bolts to open it. Use a hammer and pin to remove the plate via the nozzle connector at the top.\n\nTrim the excess material at the injection point using sharp pliers. Sand any uneven areas for a smooth finish, using a machine or by hand if preferred.\n\n*Disclaimer: \nAs the source of the plastics cannot be fully verified, avoid consuming food from this plate unless a lacquer is applied to the surface.\n\nAt this stage, add a plastic type symbol to your product to identify its material composition. This aids future identification and potential reprocessing. Various techniques exist for stamping the material; for instance, we used stamps obtainable online.\n\n### Completion Instructions\n\nEnjoy a beverage of choice and appreciate your craftsmanship. For inquiries, feel free to email me at hoogewerfthomas@gmail.com or share a photo of your creation.\n\nWitness the project in action in Panama: [Watch here](https://www.youtube.com/watch?v=YzjTm3FRLVY&t=5s).\n\nSpecial thanks to Paul Denney.\n\n#### Disclaimer\nSince the plastic sources cannot be fully verified, avoid using the plate for food unless you apply a protective lacquer." + "content": "This tutorial demonstrates the creation of an aluminum mold for injecting a plate measuring 0.12 inches (3mm) in thickness. The plate is suitable for serving dry items such as nuts and various objects. It should not be used for direct food consumption unless a suitable coating or lacquer is applied.\n\nFor a demonstration of the plate's creation, visit: https://www.youtube.com/watch?v=YzjTm3FRLVY&t=5s\n\nSpecial thanks to Paul Denney.\n\n\nUser Location: Amsterdam, Netherlands (Kingdom of the)\n\n## Tools Required:\n\n- CNC machine\n- Cutting tools (pliers, drill, welder)\n- Safety gear (mask with ABEC filter, gloves, glasses)\n- Scale\n- Sandpaper\n- Polishing paste (for metal)\n- 4 bolts (0.31 inches width, min length 3.54 inches) + nuts\n- 2 metal dowel pins (0.24 inches example)\n- Drill bits (0.31 inches and 0.24 inches)\n- Wrenches\n- 2 aluminum blocks (10.24x10.24x1.57 inches)\n- Metal sheet (min 5.91x5.91x0.20 inches)\n- 1-inch plumbing connector\n- Stamp for plastic type\n\n## Machines Required:\n\n- Injection machine\n- Shredder (or shredded plastic)\n\nTo create a plate using the injection machine, a three-part mold is necessary: a bottom part and a top part, both made of aluminum, and a connector part made of steel. The top and bottom parts will be CNC-milled from aluminum blocks, while the connector part will be fabricated manually.\n\n## CNC Milling Instructions\n\nBegin with the CNC milling process. Download the attached STEP file and use it to mill two separate aluminum blocks. Each block should measure at least 10.24 inches x 10.24 inches x 1.57 inches (26 cm x 26 cm x 4 cm). Note: The maximum width for molds is 11.02 inches (28 cm).\n\nThe STEP file includes six reference points to aid in accurately drilling the aluminum blocks. If a CNC milling machine is unavailable, you may send the files to a CNC service provider, keeping in mind this option may incur higher costs and extended time.\n\nAfter the mold is cut, polish it to achieve a high-quality surface finish. You may do this yourself or request the CNC service provider to perform the polishing.\n\nWe need to create holes in the mould parts. There are two types of holes required, making a total of six holes, excluding the injection hole, which will be addressed later.\n\nFirst, drill two halfway holes on the inner sides of the aluminum (aluminium) blocks to accommodate metal dowel pins. These pins ensure the mould aligns correctly during injection. Drill holes corresponding to the dowel pin size you are using. For instance, if using 0.25 inches (6 mm) pins, drill accordingly. The mould will open and close more easily with use.\n\nNext, drill four holes at the corners of the aluminum (aluminium) blocks for bolts and nuts to secure the mould. Use the marked drill indicators or align the mould properly to ensure correctness.\n\nDrill a hole (0.51 inches) in the center of the bottom mold part with a 13mm bit. This facilitates the flow of plastic from the injection machine into the mold. A central drill indicator is available in the STEP file.\n\nTo create the connection plate, acquire a square steel sheet measuring 59 inches by 59 inches (150 cm x 150 cm) with a minimum thickness of 0.2 inches (0.5 cm) and a nozzle compatible with your injection machine (e.g., 1/2 inch BSP type). Verify the connection types for the injector. Mark the centers for the holes following the drawing and drill accordingly. Position the nozzle over the 0.5-inch (13 mm) hole and weld it securely to the plate, ensuring it is precisely centered to facilitate attaching the mold and optimizing plastic flow. Precise alignment with the mold and injection machine is crucial, so maintain accuracy throughout the process.\n\nThe mold will be more user-friendly if you sand the sharp edges, as CNC-cut aluminum can be very sharp. Consider adding an inclined edge to the bottom part to facilitate opening and closing. It's essential to sand and polish the inside for a clean product finish. A polished mold yields a high-quality product, whereas an unpolished one appears rough. Use a wooden block with sandpaper to maintain straight sanding. Begin with 120-grit paper and double the grit size with each step (120, 240, 440, etc., up to 2000). Clean the mold with a cloth to remove aluminum dust—do not blow it out as it is harmful to your lungs. Follow with metal-grained steel wool and fine steel wool. Finally, polish the mold with a clean cloth and polishing paste.\n\n### Assembly Instructions\n\nAfter preparing the mold, assemble the components. Connect the top and bottom parts using dowel pins for alignment, and secure with bolts and nuts. Attach the connector plate to the top and bottom parts of the mold. Your setup is now complete.\n\nUse PP, HDPE, LDPE, or PS, with PP and LDPE being most successful. The standard injector's maximum capacity is 150g (5.29 oz).\n\n### Injection Process Guidelines\n\n1. **Material Loading**: Fill the injector entirely with material, avoiding overfilling to prevent it from adhering to the hopper or injector exterior.\n\n2. **Temperature Settings**: Adjust temperature according to the specific melting point of the material. Set the lower heating element slightly hotter than the upper to prevent premature solidification.\n\n3. **Injector Operation**: Move the injector lever up and down to push the material into the barrel. Add more material as needed and keep the handle down to maintain pressure. \n\n4. **Heating and Preparation**: After approximately 15 minutes of heating, lift the handle and open the injector. Trim any initial plastic drippings which may contain unmelted material and attach your mold to the injector.\n\n5. **Safety Precautions**: Use a protective mask, eye cover, and heat-resistant gloves during this process to ensure safety.\n\n6. **Plastic Injection**: Use maximum force to pull down the injector handle and achieve a continuous injection, maintaining pressure for 30 seconds. Avoid segmented pressing. If additional force is required, seek assistance.\n\nKeep the handlebar lowered. Quickly remove the mold from the injection barrel and re-seal the injector's connection point to prevent leakage. Use water to accelerate cooling. Once the mold has cooled, unscrew the bolts to open it. Use a hammer and pin to remove the plate via the nozzle connector at the top.\n\nTrim the excess material at the injection point using sharp pliers. Sand any uneven areas for a smooth finish, using a machine or by hand if preferred.\n\n*Disclaimer: \nAs the source of the plastics cannot be fully verified, avoid consuming food from this plate unless a lacquer is applied to the surface.\n\nAt this stage, add a plastic type symbol to your product to identify its material composition. This aids future identification and potential reprocessing. Various techniques exist for stamping the material; for instance, we used stamps obtainable online.\n\n### Completion Instructions\n\nEnjoy a beverage of choice and appreciate your craftsmanship. For inquiries, feel free to email me at hoogewerfthomas@gmail.com or share a photo of your creation.\n\nWitness the project in action in Panama: [Watch here](https://www.youtube.com/watch?v=YzjTm3FRLVY&t=5s).\n\nSpecial thanks to Paul Denney.\n\n#### Disclaimer\nSince the plastic sources cannot be fully verified, avoid using the plate for food unless you apply a protective lacquer.", + "keywords": "aluminum mold creation, injection molding guide, CNC milling tutorial, plastic injection techniques, aluminum plate crafting, DIY mold making, CNC machine use, injection molding safety, metal polishing tips, non-food safe molds", + "resources": "### Tools\n\n- Cutting tools (pliers, drill, welder)\n- Sandpaper (120–2000 grit)\n- Polishing paste for metal\n- Wrenches\n- Stamp for plastic type\n\n### Machines\n\n- CNC milling machine ([tutorial demo](https://www.youtube.com/watch?v=YzjTm3FRLVY\\&t=5s))\n- Injection machine\n- Shredder (for plastic)\n\n### Materials\n\n- Aluminum blocks (26x26x4cm, 2 units)\n- Steel sheet (min 15x15x0.5cm)\n- Bolts (8mm width, 9cm length, 4 units) + nuts\n- Metal dowel pins (6mm, 2 units)\n- 1-inch plumbing connector\n\n### Software\n\n- CAD/CAM software (for STEP file processing)\n\n### Safety Gear\n\n- Mask with ABEC filter\n- Safety glasses\n- Heat-resistant gloves\n- Protective mask (injection process)\n- Eye cover (during operation)", + "references": "## Articles\n\n- https://www.boyiprototyping.com/injection-molding-guide/high-quality-aluminum-injection-mold-for-manufacturing/\n- https://sybridge.com/injection-molding-guide/\n- https://www.rapiddirect.com/blog/ultimate-guide-to-injection-molding/\n\n## YouTube\n\n- https://www.youtube.com/watch?v=Yb_kre3Zwz0\n- https://www.youtube.com/watch?v=dDqTGr8NW7A\n\n## OpenSource Designs\n\n- https://www.instructables.com/Making-a-Plate-From-Recycled-Plastic/\n- https://community.preciousplastic.com/library/plate-mould\n\n## Papers\n\n- https://www.lamar.edu/engineering/_files/documents/industrial/education_in_plastics_bradley_additional.pdf\n- https://www.lamar.edu/engineering/_files/documents/industrial/education_in_plastics_bradley.pdf", + "brief": "Create an aluminum mold for a non-food serving plate using CNC milling, injection techniques, and safety gear. Polish for quality finish; apply lacquer for food safety." } \ No newline at end of file diff --git a/howtos/plate-mould/references.md b/howtos/plate-mould/references.md index fdb4ca5b1..cb2a7321a 100644 --- a/howtos/plate-mould/references.md +++ b/howtos/plate-mould/references.md @@ -1,5 +1,20 @@ -## References +## Articles -### YouTube +- https://www.boyiprototyping.com/injection-molding-guide/high-quality-aluminum-injection-mold-for-manufacturing/ +- https://sybridge.com/injection-molding-guide/ +- https://www.rapiddirect.com/blog/ultimate-guide-to-injection-molding/ -- [Aluminum Mold Injection Process Demonstration](https://www.youtube.com/watch?v=YzjTm3FRLVY\&t=5s) \ No newline at end of file +## YouTube + +- https://www.youtube.com/watch?v=Yb_kre3Zwz0 +- https://www.youtube.com/watch?v=dDqTGr8NW7A + +## OpenSource Designs + +- https://www.instructables.com/Making-a-Plate-From-Recycled-Plastic/ +- https://community.preciousplastic.com/library/plate-mould + +## Papers + +- https://www.lamar.edu/engineering/_files/documents/industrial/education_in_plastics_bradley_additional.pdf +- https://www.lamar.edu/engineering/_files/documents/industrial/education_in_plastics_bradley.pdf \ No newline at end of file diff --git a/howtos/polygonal-mould-for-sheetpress/README.md b/howtos/polygonal-mould-for-sheetpress/README.md index b1f11a5ec..007543323 100644 --- a/howtos/polygonal-mould-for-sheetpress/README.md +++ b/howtos/polygonal-mould-for-sheetpress/README.md @@ -10,7 +10,7 @@ tags: ["HDPE","mould","hack","sheetpress"] category: Moulds difficulty: Medium time: < 1 day -keywords: +keywords: octagonal mold, plastic sheet press, polygonal shapes, welding tools, drafting software, angle grinder, galvanized steel mold, polygon drawing tutorial, plastic sheet production, sheet press setup location: Sukawati, Indonesia --- # Polygonal mould for sheetpress @@ -134,4 +134,39 @@ Refer to the sheet press tutorial for detailed instructions: [YouTube Video](htt ![3-1854d3a11e6.png](./3-1854d3a11e6.png) ## Resources -## References \ No newline at end of file +### Tools + +- Sheet press set ([YouTube tutorial](https://youtu.be/TNG2f_hKc_A)) +- Angle grinder +- Welding tools and materials +- Jigsaw +- Sander (for finishing) + +### Software + +- Drafting/drawing software (e.g., AutoCAD) + +### Hardware + +- 20mm hollow galvanized steel (0.78x0.78 in) +- Clean, sorted plastic sheets +## References +## Articles + +- [Plastic Sheet Press Process](https://www.junklabz.com/sheet-press) +- [Literature Review: Open Source Waste Plastic Sheet Press](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press) +- [Plastic Casting Process Guide](https://www.weprofab.com/plastic-casting-process/) + +## Papers + +- [Affordable and Localized Plastic Sheet Press Machine](https://peer.asee.org/affordable-and-localized-plastic-sheet-press-machine-for-sustainable-manufacturing) + +## YouTube + +- [How to Make Recycled Polygonal Sheets](https://www.youtube.com/watch?v=WSZq_9a-XMQ) + +## Opensource Designs + +- Polygonal Mould Guide +- ~~[Sheetpress Construction Guide](https://[filtered].github.io/academy/build/sheetpressbuild)~~ +- Sheetpress Workspace Setup \ No newline at end of file diff --git a/howtos/polygonal-mould-for-sheetpress/config.json b/howtos/polygonal-mould-for-sheetpress/config.json index dd7a13298..ee12b068d 100644 --- a/howtos/polygonal-mould-for-sheetpress/config.json +++ b/howtos/polygonal-mould-for-sheetpress/config.json @@ -413,5 +413,9 @@ "urls": [] } }, - "content": "Plastic sheets made with a sheet press do not need to be square.\n\nThis guide explains how to create an octagonal mold for producing octagonal plastic sheets. The same techniques can be used to create molds of other polygonal shapes, such as triangles and hexagons.\n\nFor inquiries or suggestions about the mold, please refer to our contact information.\n\n\nUser Location: Sukawati, Indonesia\n\nTools:\n\n- Sheet press set\n- Angle grinder\n- Welding tools and materials\n- Jigsaw\n- Sander (for product finishing)\n- Safety gear: welding helmet, safety glasses, mask\n- Marker\n- Ruler\n\nComputer with drafting/drawing software\n\nMaterials:\n\n- Steel for mold: 0.78x0.78 in galvanized steel (standard size = 19.7 ft)\n- Clean, sorted plastic of chosen types\n\n### Polygon Drawing Tutorial\n\n1. **Drawing the Polygon:**\n - Use any drafting software to create a polygon. This provides precise dimensions for each side. A reference drawing is available in the provided drive link.\n\n2. **Work Area Measurement:**\n - Measure your sheet press work area.\n - Offset the measured area by 2 inches (5 cm) inward to account for space needed around the mold.\n\n3. **Polygon Adjustment:**\n - Adjust polygon dimensions according to your sheet press machine's capacity.\n - Offset by 0.8 inches (2 cm) inward for the thickness of galvanized steel.\n\n4. **Mold Dimension Measurement:**\n - Derive mold dimensions from your drawing.\n - Utilize this drawing for calculating the plastic needed for sheet production.\n\nAfter determining measurements, cut the 20mm (0.79 inches) hollow galvanized steel with an angle grinder.\n\nUse an erasable marker for precision.\nCut using the angle grinder.\nDraw a 1:1 template of your sheets with a whiteboard marker to ensure alignment of angles and dimensions, and adjust as needed.\n\nWith a whiteboard marker, draw a full-scale template of your sheets to ensure angles and dimensions align, adjusting as necessary.\n\nWeld the sides to connect the ends, forming polygonal sheets.\n\nGrind excess welding material with an angle grinder. This ensures the mold is flat against the sheets, preventing damage to the steel plate and leakage of plastic.\n\n### Polygonal Sheet Creation Guide\n\nCalculate the required plastic based on the polygon's area.\n\nRefer to the sheet press tutorial for detailed instructions: [YouTube Video](https://youtu.be/TNG2f_hKc_A)." + "content": "Plastic sheets made with a sheet press do not need to be square.\n\nThis guide explains how to create an octagonal mold for producing octagonal plastic sheets. The same techniques can be used to create molds of other polygonal shapes, such as triangles and hexagons.\n\nFor inquiries or suggestions about the mold, please refer to our contact information.\n\n\nUser Location: Sukawati, Indonesia\n\nTools:\n\n- Sheet press set\n- Angle grinder\n- Welding tools and materials\n- Jigsaw\n- Sander (for product finishing)\n- Safety gear: welding helmet, safety glasses, mask\n- Marker\n- Ruler\n\nComputer with drafting/drawing software\n\nMaterials:\n\n- Steel for mold: 0.78x0.78 in galvanized steel (standard size = 19.7 ft)\n- Clean, sorted plastic of chosen types\n\n### Polygon Drawing Tutorial\n\n1. **Drawing the Polygon:**\n - Use any drafting software to create a polygon. This provides precise dimensions for each side. A reference drawing is available in the provided drive link.\n\n2. **Work Area Measurement:**\n - Measure your sheet press work area.\n - Offset the measured area by 2 inches (5 cm) inward to account for space needed around the mold.\n\n3. **Polygon Adjustment:**\n - Adjust polygon dimensions according to your sheet press machine's capacity.\n - Offset by 0.8 inches (2 cm) inward for the thickness of galvanized steel.\n\n4. **Mold Dimension Measurement:**\n - Derive mold dimensions from your drawing.\n - Utilize this drawing for calculating the plastic needed for sheet production.\n\nAfter determining measurements, cut the 20mm (0.79 inches) hollow galvanized steel with an angle grinder.\n\nUse an erasable marker for precision.\nCut using the angle grinder.\nDraw a 1:1 template of your sheets with a whiteboard marker to ensure alignment of angles and dimensions, and adjust as needed.\n\nWith a whiteboard marker, draw a full-scale template of your sheets to ensure angles and dimensions align, adjusting as necessary.\n\nWeld the sides to connect the ends, forming polygonal sheets.\n\nGrind excess welding material with an angle grinder. This ensures the mold is flat against the sheets, preventing damage to the steel plate and leakage of plastic.\n\n### Polygonal Sheet Creation Guide\n\nCalculate the required plastic based on the polygon's area.\n\nRefer to the sheet press tutorial for detailed instructions: [YouTube Video](https://youtu.be/TNG2f_hKc_A).", + "keywords": "octagonal mold, plastic sheet press, polygonal shapes, welding tools, drafting software, angle grinder, galvanized steel mold, polygon drawing tutorial, plastic sheet production, sheet press setup", + "resources": "### Tools\n\n- Sheet press set ([YouTube tutorial](https://youtu.be/TNG2f_hKc_A))\n- Angle grinder\n- Welding tools and materials\n- Jigsaw\n- Sander (for finishing)\n\n### Software\n\n- Drafting/drawing software (e.g., AutoCAD)\n\n### Hardware\n\n- 20mm hollow galvanized steel (0.78x0.78 in)\n- Clean, sorted plastic sheets", + "references": "## Articles\n\n- [Plastic Sheet Press Process](https://www.junklabz.com/sheet-press)\n- [Literature Review: Open Source Waste Plastic Sheet Press](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press)\n- [Plastic Casting Process Guide](https://www.weprofab.com/plastic-casting-process/)\n\n## Papers\n\n- [Affordable and Localized Plastic Sheet Press Machine](https://peer.asee.org/affordable-and-localized-plastic-sheet-press-machine-for-sustainable-manufacturing)\n\n## YouTube\n\n- [How to Make Recycled Polygonal Sheets](https://www.youtube.com/watch?v=WSZq_9a-XMQ)\n\n## Opensource Designs\n\n- Polygonal Mould Guide\n- ~~[Sheetpress Construction Guide](https://[filtered].github.io/academy/build/sheetpressbuild)~~\n- Sheetpress Workspace Setup", + "brief": "Create custom polygonal molds using a sheet press to produce octagonal plastic sheets. Follow our step-by-step guide with essential tools for precision crafting." } \ No newline at end of file diff --git a/howtos/polygonal-mould-for-sheetpress/references.md b/howtos/polygonal-mould-for-sheetpress/references.md index 9035bdbad..37e9b937e 100644 --- a/howtos/polygonal-mould-for-sheetpress/references.md +++ b/howtos/polygonal-mould-for-sheetpress/references.md @@ -1,31 +1,19 @@ -## References +## Articles -### Open-source Designs +- [Plastic Sheet Press Process](https://www.junklabz.com/sheet-press) +- [Literature Review: Open Source Waste Plastic Sheet Press](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press) +- [Plastic Casting Process Guide](https://www.weprofab.com/plastic-casting-process/) -- Polygonal mould for sheet press - Precious Plastic Academy -- [Literature review: Open Source Waste Plastic Sheet Press - Appropedia](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press) +## Papers -### Industrial Solutions +- [Affordable and Localized Plastic Sheet Press Machine](https://peer.asee.org/affordable-and-localized-plastic-sheet-press-machine-for-sustainable-manufacturing) -- [Sheet Press Machines - Recosolution](https://recosolution.com/sheetpress.html) -- [Sheet Press Process - Junklabz](https://www.junklabz.com/sheet-press) +## YouTube -### Tutorials (YouTube) +- [How to Make Recycled Polygonal Sheets](https://www.youtube.com/watch?v=WSZq_9a-XMQ) -- [The ultimate guide to the Precious Plastic Sheetpress - One Army](https://www.youtube.com/watch?v=6o4s4rGG7co) -- [How To Make A Plastic Sheet With A Sheetpress - Wedoo](https://www.youtube.com/watch?v=nQEvEjdvToQ) -- [Plastic Part Modeling (Tutorial) - Onshape](https://www.youtube.com/watch?v=KgOnM2fIMGk) -- [Setup a plastic sheetpress workspace - Precious Plastic](https://www.youtube.com/watch?v=TNG2f_hKc_A) +## Opensource Designs -### Products - -- [Octagon Mold - Tomric Systems](https://tomric.com/product/octagon-mold/) -- [Moldable Plastic Sheets - Polly Plastics](https://pollyplastics.com/products/moldable-plastic-sheets) - -### Suppliers - -- ~~[Professional Plastics](https://www.professionalplastics.com)~~ - -### Papers - -- ~~[A Plastic Plate Press - TU Delft Thesis](https://repository.tudelft.nl/islandora/object/uuid:ef0a1ca7-9f8c-4bb4-9ebc-3d0cee6d8d45)~~ \ No newline at end of file +- Polygonal Mould Guide +- ~~[Sheetpress Construction Guide](https://[filtered].github.io/academy/build/sheetpressbuild)~~ +- Sheetpress Workspace Setup \ No newline at end of file diff --git a/howtos/polygonal-mould-for-sheetpress/resources.md b/howtos/polygonal-mould-for-sheetpress/resources.md index fb83b1d65..387606cf4 100644 --- a/howtos/polygonal-mould-for-sheetpress/resources.md +++ b/howtos/polygonal-mould-for-sheetpress/resources.md @@ -1,24 +1,16 @@ -The process of creating octagonal plastic sheets requires specific tools, software, hardware, and materials. Below is an organized breakdown of the essentials: - ### Tools -- Sheet press set +- Sheet press set ([YouTube tutorial](https://youtu.be/TNG2f_hKc_A)) - Angle grinder - Welding tools and materials - Jigsaw -- Sander (for product finishing) +- Sander (for finishing) ### Software -- Drafting/drawing software (reference drawing ~~[available here](#)~~) +- Drafting/drawing software (e.g., AutoCAD) ### Hardware -- Computer - -### Materials - -- 20mm hollow galvanized steel (0.78x0.78 inches, 19.7 ft standard) -- Clean, sorted plastic sheets - -This streamlined list prioritizes key components while adhering to the tutorial’s requirements, ensuring efficient mold creation and sheet production. Additional items like safety gear and measuring tools (e.g., marker, ruler) are also referenced in the tutorial but excluded here to meet category limits. \ No newline at end of file +- 20mm hollow galvanized steel (0.78x0.78 in) +- Clean, sorted plastic sheets \ No newline at end of file diff --git a/howtos/products-made-from-marine-litter/README.md b/howtos/products-made-from-marine-litter/README.md index 2bf874d7e..abc43aee2 100644 --- a/howtos/products-made-from-marine-litter/README.md +++ b/howtos/products-made-from-marine-litter/README.md @@ -8,7 +8,7 @@ tags: ["PS","extrusion","untagged","sheetpress","product","PP","untagged"] category: Products difficulty: Medium time: < 1 week -keywords: +keywords: polypropylene products, recycled fishing nets, CNC machining, urban bench design, dumbbell manufacturing, marine litter boards, sustainable materials, recycled plastic furniture, 3D modeling CAD, extrusion machine assembly location: Gandia, Spain --- # Products made from marine litter @@ -113,4 +113,58 @@ For assembling various plastic parts, torx head screws are recommended for enhan ![343406824_490513606535375_1760946125797916365_n-18ad6664271.jpg](./343406824_490513606535375_1760946125797916365_n-18ad6664271.jpg) ## Resources -## References \ No newline at end of file +### Software + +- SolidWorks (3D modeling) +- Rhinoceros (3D modeling) +- AutoCAD (2D cutting lines) +- Adobe Illustrator (2D design) + +### Hardware + +- CNC cutting machine +- Plastic sheet press (~~[guide](link)~~) +- Plastic extrusion machine + +### Tools & Equipment + +- Wood-compatible drill bits +- Torx head screwdriver +- Galvanized/stainless steel screws and nuts +- Power drill (for pre-drilling holes) +- Metal framework components + +### Materials + +- Polypropylene plastic (marine litter) +- Recycled fishing nets +- Plastic bottle caps (handle production) +- Stainless steel rods (dumbbell assembly) + +### Safety Equipment + +- Protective gloves +- Safety goggles +- Dust mask (shavings management) +## References +## References + +### Articles + +- [Spanish fishing sector launches pioneering project to recover and recycle discarded fishing gear](https://weareaquaculture.com/news/fisheries/spanish-fishing-sector-launches-pioneering-project-to-recover-and-recycle-discarded-fishing-gear) +- [Benches and bins made of recycled plastic | Grup Fábregas](https://grupfabregas.com/en/news/benches-and-bins-made-of-recycled-plastic/) +- [NetPlus® Recycled Fishing Nets - Patagonia](https://www.patagonia.com/our-footprint/netplus-recycled-fishing-nets.html) +- [100% recycled ocean-bound plastic - tide ocean material](https://www.tide.earth/en/tide-ocean-material/) +- [Spanish fishing sector to recover at least 100 tons of nets and gear as part of 'Redes de España' project](https://seafood.media/fis/worldnEws/worldnews.asp?monthyear=9-2024\&day=18\&id=131886\&l=e\&country=\&special=\&ndb=1\&df=1) +- [Cleaning up the garbage patches - The Ocean Cleanup](https://theoceancleanup.com/oceans/) + +### Open Source Designs + +- Products made from marine litter - [filtered] Academy +- [3D Printed Furniture: Komut | HAL Robotics](https://hal-robotics.com/use-cases/komut-3d-printed-furniture-plastic-upcycling/) +- [Loll designs production process: From a poly sheet to an outdoor chair](https://lolldesigns.com/blogs/news/loll-designs-production-process) +- [Upcycled Plastic to Laser Cut Boxes (to Store More Plastic!) - Instructables](https://www.instructables.com/Upcycled-Plastic-to-Laser-Cut-Boxes-to-Store-More-/) + +### Technical Documentation + +- [Recycled. - Tjinco (PDF)](https://www.tjinco.nl/technische_bestanden/Algemene-catalogus-Eco-serie.pdf) \ No newline at end of file diff --git a/howtos/products-made-from-marine-litter/config.json b/howtos/products-made-from-marine-litter/config.json index ec4a52e78..494c93827 100644 --- a/howtos/products-made-from-marine-litter/config.json +++ b/howtos/products-made-from-marine-litter/config.json @@ -420,5 +420,9 @@ "images": [] } }, - "content": "Production of two products from polypropylene plastic and fishing nets sourced from Spain's coast.\n\nLearn about making boards or panels with this material here [link].\n\n\nUser Location: Gandia, Spain\n\n### Guide Overview\n\nThis guide focuses on the creation of two products using panels made from polypropylene plastic and recovered fishing nets:\n\n- Urban Bench\n- Dumbbells\n\nFor information on creating panels with a sheet press, refer to the detailed guide titled \"Boards Made from Marine Litter.\"\n\nThis guide will primarily address the detailed process of product creation and manufacturing.\n\nWe typically use CAD and 3D modeling software such as Solidworks and Rhinoceros for 3D modeling, and AutoCAD and Illustrator for defining 2D cutting lines for CNC machining.\n\nWith a predefined design, we proceed to machine the material using a CNC cutting machine.\n\n**Tips**\n\nAim to maximize material usage and manage cutting space efficiently to minimize waste.\n\nPlastic boards are generally softer than wood, allowing for single-stroke cuts with wood-compatible drills, optimizing production time and achieving a cleaner finish. Always perform an initial test.\n\nCollected shavings can be reused as raw material in a sheet press or extrusion machine.\n\nBegin assembly of the bench and its structure once the parts are cut. \n\nFor urban furniture, a metal framework provides stability and durability. \n\n**Tips**\n\nTo connect plastic elements to the metal structure, use galvanized or stainless steel screws and nuts. Although stainless steel is more costly than galvanized, it offers superior resistance to oxidation.\n\nWhen attaching plastic parts, pre-drill holes the size of the screw to prevent breaking or deforming due to excessive pressure.\n\nTo create dumbbell weights (circular sections), the same marine litter boards used for the bench are CNC machined. Handles are crafted from a colorful mix of recycled plastic bottle caps. An extrusion machine produces plastic rods up to 9.84 feet (3 meters) in varying shapes and thicknesses, either rounded or square.\n\nTo assemble the pieces, use stainless steel screws. First, select a drill bit matching the screw size; for instance, use a 3mm (0.12 inches) drill for 4mm (0.16 inches) screws.\n\n**Tip**\n\nFor assembling various plastic parts, torx head screws are recommended for enhanced product security and difficulty in disassembly." + "content": "Production of two products from polypropylene plastic and fishing nets sourced from Spain's coast.\n\nLearn about making boards or panels with this material here [link].\n\n\nUser Location: Gandia, Spain\n\n### Guide Overview\n\nThis guide focuses on the creation of two products using panels made from polypropylene plastic and recovered fishing nets:\n\n- Urban Bench\n- Dumbbells\n\nFor information on creating panels with a sheet press, refer to the detailed guide titled \"Boards Made from Marine Litter.\"\n\nThis guide will primarily address the detailed process of product creation and manufacturing.\n\nWe typically use CAD and 3D modeling software such as Solidworks and Rhinoceros for 3D modeling, and AutoCAD and Illustrator for defining 2D cutting lines for CNC machining.\n\nWith a predefined design, we proceed to machine the material using a CNC cutting machine.\n\n**Tips**\n\nAim to maximize material usage and manage cutting space efficiently to minimize waste.\n\nPlastic boards are generally softer than wood, allowing for single-stroke cuts with wood-compatible drills, optimizing production time and achieving a cleaner finish. Always perform an initial test.\n\nCollected shavings can be reused as raw material in a sheet press or extrusion machine.\n\nBegin assembly of the bench and its structure once the parts are cut. \n\nFor urban furniture, a metal framework provides stability and durability. \n\n**Tips**\n\nTo connect plastic elements to the metal structure, use galvanized or stainless steel screws and nuts. Although stainless steel is more costly than galvanized, it offers superior resistance to oxidation.\n\nWhen attaching plastic parts, pre-drill holes the size of the screw to prevent breaking or deforming due to excessive pressure.\n\nTo create dumbbell weights (circular sections), the same marine litter boards used for the bench are CNC machined. Handles are crafted from a colorful mix of recycled plastic bottle caps. An extrusion machine produces plastic rods up to 9.84 feet (3 meters) in varying shapes and thicknesses, either rounded or square.\n\nTo assemble the pieces, use stainless steel screws. First, select a drill bit matching the screw size; for instance, use a 3mm (0.12 inches) drill for 4mm (0.16 inches) screws.\n\n**Tip**\n\nFor assembling various plastic parts, torx head screws are recommended for enhanced product security and difficulty in disassembly.", + "keywords": "polypropylene products, recycled fishing nets, CNC machining, urban bench design, dumbbell manufacturing, marine litter boards, sustainable materials, recycled plastic furniture, 3D modeling CAD, extrusion machine assembly", + "resources": "### Software\n\n- SolidWorks (3D modeling)\n- Rhinoceros (3D modeling)\n- AutoCAD (2D cutting lines)\n- Adobe Illustrator (2D design)\n\n### Hardware\n\n- CNC cutting machine\n- Plastic sheet press (~~[guide](link)~~)\n- Plastic extrusion machine\n\n### Tools & Equipment\n\n- Wood-compatible drill bits\n- Torx head screwdriver\n- Galvanized/stainless steel screws and nuts\n- Power drill (for pre-drilling holes)\n- Metal framework components\n\n### Materials\n\n- Polypropylene plastic (marine litter)\n- Recycled fishing nets\n- Plastic bottle caps (handle production)\n- Stainless steel rods (dumbbell assembly)\n\n### Safety Equipment\n\n- Protective gloves\n- Safety goggles\n- Dust mask (shavings management)", + "references": "## References\n\n### Articles\n\n- [Spanish fishing sector launches pioneering project to recover and recycle discarded fishing gear](https://weareaquaculture.com/news/fisheries/spanish-fishing-sector-launches-pioneering-project-to-recover-and-recycle-discarded-fishing-gear)\n- [Benches and bins made of recycled plastic | Grup Fábregas](https://grupfabregas.com/en/news/benches-and-bins-made-of-recycled-plastic/)\n- [NetPlus® Recycled Fishing Nets - Patagonia](https://www.patagonia.com/our-footprint/netplus-recycled-fishing-nets.html)\n- [100% recycled ocean-bound plastic - tide ocean material](https://www.tide.earth/en/tide-ocean-material/)\n- [Spanish fishing sector to recover at least 100 tons of nets and gear as part of 'Redes de España' project](https://seafood.media/fis/worldnEws/worldnews.asp?monthyear=9-2024\\&day=18\\&id=131886\\&l=e\\&country=\\&special=\\&ndb=1\\&df=1)\n- [Cleaning up the garbage patches - The Ocean Cleanup](https://theoceancleanup.com/oceans/)\n\n### Open Source Designs\n\n- Products made from marine litter - [filtered] Academy\n- [3D Printed Furniture: Komut | HAL Robotics](https://hal-robotics.com/use-cases/komut-3d-printed-furniture-plastic-upcycling/)\n- [Loll designs production process: From a poly sheet to an outdoor chair](https://lolldesigns.com/blogs/news/loll-designs-production-process)\n- [Upcycled Plastic to Laser Cut Boxes (to Store More Plastic!) - Instructables](https://www.instructables.com/Upcycled-Plastic-to-Laser-Cut-Boxes-to-Store-More-/)\n\n### Technical Documentation\n\n- [Recycled. - Tjinco (PDF)](https://www.tjinco.nl/technische_bestanden/Algemene-catalogus-Eco-serie.pdf)", + "brief": "Create eco-friendly urban benches and dumbbells using Spanish coastal fishing nets and polypropylene plastic. Explore sustainable production techniques here." } \ No newline at end of file diff --git a/howtos/products-made-from-marine-litter/references.md b/howtos/products-made-from-marine-litter/references.md index 3b30a330d..c79b677a0 100644 --- a/howtos/products-made-from-marine-litter/references.md +++ b/howtos/products-made-from-marine-litter/references.md @@ -11,7 +11,7 @@ ### Open Source Designs -- Products made from marine litter - Precious Plastic Academy +- Products made from marine litter - [filtered] Academy - [3D Printed Furniture: Komut | HAL Robotics](https://hal-robotics.com/use-cases/komut-3d-printed-furniture-plastic-upcycling/) - [Loll designs production process: From a poly sheet to an outdoor chair](https://lolldesigns.com/blogs/news/loll-designs-production-process) - [Upcycled Plastic to Laser Cut Boxes (to Store More Plastic!) - Instructables](https://www.instructables.com/Upcycled-Plastic-to-Laser-Cut-Boxes-to-Store-More-/) diff --git a/howtos/trash-printer-flake-extruding-3d-print-head/README.md b/howtos/trash-printer-flake-extruding-3d-print-head/README.md index e53f2dcf0..7d07f14e1 100644 --- a/howtos/trash-printer-flake-extruding-3d-print-head/README.md +++ b/howtos/trash-printer-flake-extruding-3d-print-head/README.md @@ -6,7 +6,7 @@ tags: ["PP","other machine","HDPE","extrusion"] category: Guides difficulty: Medium time: < 5 hours -keywords: +keywords: 3D printing, large-format 3D printing, polypropylene printing, extruder design, CNC gantry, MPCNC LowRider2, NEMA23 stepper motor, recycled plastic extruder, open-source 3D printer, DIY 3D printer assembly location: --- # Trash Printer Flake Extruding 3D Print Head @@ -153,4 +153,60 @@ For further information on my open-source infrastructure designs and updates on ![IMG_0726.JPG](./IMG_0726.JPG) ## Resources -## References \ No newline at end of file +### Tools & Equipment + +- Laser cutter/CNC CNC Router (e.g., [Glowforge Basic](https://glowforge.com)) +- Basic hand tools (drill, wrenches) +- Hex wrench (for shaft coupler) +- Ratchet tool (for tightening coupler nuts) +- Drill (for modifying hot end aluminum block) + +### Hardware Components + +- NEMA23 stepper motor (24V) +- 3-inch PVC plumbing wye fitting (7.62 cm) +- Heater band (for extrusion barrel) +- Solid State Relay (SSR) module (24VDC) +- MPCNC LowRider2 gantry ([V1Engineering](https://v1engineering.com)) + +### Software & Control + +- Marlin firmware (on RAMBOv1.4 board) +- Repetier-Host control software ([Repetier](https://repetier.com)) +- Laser cutter/CNC software (e.g., Glowforge interface) +- G-code compatible motion control system +- SVG spacer design files (provided in tutorial) + +### Consumables & Materials + +- 3/4" threaded bolts (1/4"-20) +- Wooden spacers (laser-cut or hand-drilled) +- M4 bolts (for motor bracket) +- 7/16" drill bit (11 mm hex shank) +- Thermistor probe (for temperature monitoring) +## References +## Articles + +- [Polypropylene (PP) Extrusion](https://plasticextrusiontech.net/capabilities/polypropylene-extrusion/) +- [Polypropylene Sheet Extrusion Guide](https://kochind.scene7.com/is/content/kochind/PP_SHEET_EXTRUSION_GUIDE) +- [Trash printer - Michelle Vossen](https://michellevossen.com/blog/fablab/misc/2022/02/09/trash-printer.html) +- [The Trash Printer - Version 3](https://jpralves.net/post/2022/11/03/the-trash-printer-version-3.html) + +## Papers + +- [AI in the Electronics Lab - SPS](https://sps.mesago.com/content/dam/messefrankfurt-mesago/sps/2023/documents/pdf/en/EN2023011_compressed.pdf) + +## YouTube + +- [MPCNC Lowrider part 2 - belts, wiring, firmware](https://www.youtube.com/watch?v=Vljd9lJXu0E) +- [This 3D Printer Eats Trash (ft. Disruptively Useful)](https://www.youtube.com/watch?v=ibXZOPIuT34) +- [How to 3D Print with Recycled Trash! | Maddie Moate](https://www.youtube.com/watch?v=4mtf1cx0PLc) + +## Open-source Designs + +- Trash Printer Flake Extruding 3D Print Head +- [DIY Filament Extruder and Open Source - Felfil Project](https://felfil.com/diy-filament-extruder/) +- [MPCNC Build Kit - Primo Version](https://www.v1e.com/products/mostly-printed-cnc-parts-bundle-primo-version) +- [Trash Eating Robots | Some assembly required](https://www.trashprinter.org) +- [CollettivoCocomeri/Felfil-Evo](https://github.com/CollettivoCocomeri/Felfil-Evo) +- [Felfil Evo | Filament Extruder Kit or Assembled for 3D printers](https://felfil.com/felfilevo-filament-extruder/) \ No newline at end of file diff --git a/howtos/trash-printer-flake-extruding-3d-print-head/config.json b/howtos/trash-printer-flake-extruding-3d-print-head/config.json index b5e37ab0c..330de80ad 100644 --- a/howtos/trash-printer-flake-extruding-3d-print-head/config.json +++ b/howtos/trash-printer-flake-extruding-3d-print-head/config.json @@ -406,5 +406,9 @@ "_contentModifiedTimestamp": "2023-06-14T11:02:19.285Z", "total_views": 348, "fileLink": "", - "content": "This is a modified extruder design, optimized for large-format 3D printing of Polypropylene, using shredded plastic flakes instead of filament.\n\nFirst, watch the build video to understand the assembly process. The extruder head for the trash printer is a modified version of the filtered extruder, featuring a vertical axis and a NEMA23 stepper motor for easy integration with standard 3D printing software.\n\nThis tutorial explains how to build the print head. To start printing, attach it to a CNC gantry capable of moving and running g-code. The example uses the MPCNC LowRider2 gantry by V1Engineering, which, while not technically open-source, is notable for its design utilizing 3D printable parts and readily available hardware.\n\nParts Required for Trash Printer Extruder Assembly:\n\nThe components necessary for this project can be sourced from local hardware stores or online retailers like Amazon. The estimated total cost ranges from $150 to $200, largely due to the motor expense. Other components are relatively inexpensive.\n\nThe design uses a 3-inch (7.62 cm) PVC plumbing wye fitting as a hopper. This fitting is commonly found in the United States; however, dimensions may vary internationally, necessitating modifications to custom parts.\n\nEssential tools include basic items and a laser cutter or CNC router for cutting wooden spacers to assemble the extruder. If unavailable, you can use the provided files as guides to cut and drill by hand. Various materials are suitable for spacers, though wood is preferred for its durability and resistance to heat-related softening.\n\nThe bottom flange won't heat enough to burn wood but can melt plastic; hence, wooden bottom spacers are advised. Top spacers and adapters can be 3D printed from plastic if desired.\n\nIn the attached zip folder, you will find a set of .svg files for cutting the necessary spacers. These can be cut using a laser cutter, CNC router, or manually drilled if necessary. My equipment used was a Glowforge Basic laser cutter.\n\nPlace all bottom spacers, beginning with B1, onto the two long threaded bolts. Arrange them in order from the smallest to largest hole; there should be seven. If your material is thinner than 0.25 inches (6.35 mm), additional spacers may be required.\n\nSecure the nuts onto the spacers, then insert the smaller bolts from the opposite direction. Fit the pipe flange over the shorter bolts, covering the recessed heads of the longer bolts, and secure with nuts.\n\nPlace two top spacers (T2) behind the T1 motor bracket. Attach the NEMA 23 Stepper motor to the motor bracket spacer (T1) using M4 bolts.\n\nSecure the shaft coupler onto the motor spindle using a hex wrench, then press-fit the shaft coupler adapter into the gear teeth. This accommodates a standard US hex shank for most 7/16\" (11 mm) drill bits. The internal hex shape can be adjusted for different auger shanks.\n\nAlign and connect the two assemblies by sliding them so that the bolts from the bottom assembly align with the holes in the top assembly and push through.\n\nTighten the 1/4\"-20 coupler nuts onto the ends of the threaded bolts. If the fit is tight, use a ratchet tool. Additional spacers (B7 or T2) may be added to adjust the auger's extension into the extrusion tube; generally, 1-2 inches (2.5-5 cm) is sufficient. Ensure the auger does not extend too far into the melt zone to avoid locking when the material cools. \n\nProceed to assemble the extrusion barrel and slide the heater band onto the brass adapter.\n\nAttach the pipe to the pipe flange, ensuring it is hand-tightened without thread tape until it no longer turns.\n\nPosition the heater band securely. Insert the thermistor probe between the band and the pipe, ensuring it remains firmly in place.\n\n### Instructions for Modifying the Hot End\n\n1. **Drill the Aluminum Block:** Enlarge the hole in the aluminum hot end block with a drill. Ensure it fits snugly around the barbed nozzle.\n\n2. **Secure the Hot End:** Position the hot end on its side. Drill and tap a hole for a set screw to secure the hot end against the nozzle.\n\n3. **Install Components:** Insert the heater cartridge and screw-in thermistor into the hot end, ensuring a proper fit.\n\n4. **Assemble and Adjust:** Slide the modified hot end assembly over the nozzle barb and tighten it in place, approximately 1/2 inch (12-13 mm) above the nozzle's end. Ensure the block is close to the nozzle tip, but not so close as to be covered in plastic during use, which could produce unwanted fumes.\n\nMount the extruder onto a suitable CNC gantry. This is a technical task; I use an MPCNC Low-Rider2 with a RAMBOv1.4 board running Marlin firmware and Repetier-Host control software.\n\nThe NEMA23 operates optimally at 24V. I power the system with 24VDC using a Solid State Relay (SSR) module to control AC mains power for the band heater. The SSR is managed by the heater relay on the control board. When activated at 24V, it powers the SSR, turning on the mains switch to deliver increased power to the extruder.\n\nThis design was inspired by [filtered] and is entirely open source. You may use, share, and modify it freely. If you choose to replicate or improve the design, feedback and contributions are appreciated. \n\nFor further information on my open-source infrastructure designs and updates on my projects, visit Patreon.com/DisruptivelyUseful." + "content": "This is a modified extruder design, optimized for large-format 3D printing of Polypropylene, using shredded plastic flakes instead of filament.\n\nFirst, watch the build video to understand the assembly process. The extruder head for the trash printer is a modified version of the filtered extruder, featuring a vertical axis and a NEMA23 stepper motor for easy integration with standard 3D printing software.\n\nThis tutorial explains how to build the print head. To start printing, attach it to a CNC gantry capable of moving and running g-code. The example uses the MPCNC LowRider2 gantry by V1Engineering, which, while not technically open-source, is notable for its design utilizing 3D printable parts and readily available hardware.\n\nParts Required for Trash Printer Extruder Assembly:\n\nThe components necessary for this project can be sourced from local hardware stores or online retailers like Amazon. The estimated total cost ranges from $150 to $200, largely due to the motor expense. Other components are relatively inexpensive.\n\nThe design uses a 3-inch (7.62 cm) PVC plumbing wye fitting as a hopper. This fitting is commonly found in the United States; however, dimensions may vary internationally, necessitating modifications to custom parts.\n\nEssential tools include basic items and a laser cutter or CNC router for cutting wooden spacers to assemble the extruder. If unavailable, you can use the provided files as guides to cut and drill by hand. Various materials are suitable for spacers, though wood is preferred for its durability and resistance to heat-related softening.\n\nThe bottom flange won't heat enough to burn wood but can melt plastic; hence, wooden bottom spacers are advised. Top spacers and adapters can be 3D printed from plastic if desired.\n\nIn the attached zip folder, you will find a set of .svg files for cutting the necessary spacers. These can be cut using a laser cutter, CNC router, or manually drilled if necessary. My equipment used was a Glowforge Basic laser cutter.\n\nPlace all bottom spacers, beginning with B1, onto the two long threaded bolts. Arrange them in order from the smallest to largest hole; there should be seven. If your material is thinner than 0.25 inches (6.35 mm), additional spacers may be required.\n\nSecure the nuts onto the spacers, then insert the smaller bolts from the opposite direction. Fit the pipe flange over the shorter bolts, covering the recessed heads of the longer bolts, and secure with nuts.\n\nPlace two top spacers (T2) behind the T1 motor bracket. Attach the NEMA 23 Stepper motor to the motor bracket spacer (T1) using M4 bolts.\n\nSecure the shaft coupler onto the motor spindle using a hex wrench, then press-fit the shaft coupler adapter into the gear teeth. This accommodates a standard US hex shank for most 7/16\" (11 mm) drill bits. The internal hex shape can be adjusted for different auger shanks.\n\nAlign and connect the two assemblies by sliding them so that the bolts from the bottom assembly align with the holes in the top assembly and push through.\n\nTighten the 1/4\"-20 coupler nuts onto the ends of the threaded bolts. If the fit is tight, use a ratchet tool. Additional spacers (B7 or T2) may be added to adjust the auger's extension into the extrusion tube; generally, 1-2 inches (2.5-5 cm) is sufficient. Ensure the auger does not extend too far into the melt zone to avoid locking when the material cools. \n\nProceed to assemble the extrusion barrel and slide the heater band onto the brass adapter.\n\nAttach the pipe to the pipe flange, ensuring it is hand-tightened without thread tape until it no longer turns.\n\nPosition the heater band securely. Insert the thermistor probe between the band and the pipe, ensuring it remains firmly in place.\n\n### Instructions for Modifying the Hot End\n\n1. **Drill the Aluminum Block:** Enlarge the hole in the aluminum hot end block with a drill. Ensure it fits snugly around the barbed nozzle.\n\n2. **Secure the Hot End:** Position the hot end on its side. Drill and tap a hole for a set screw to secure the hot end against the nozzle.\n\n3. **Install Components:** Insert the heater cartridge and screw-in thermistor into the hot end, ensuring a proper fit.\n\n4. **Assemble and Adjust:** Slide the modified hot end assembly over the nozzle barb and tighten it in place, approximately 1/2 inch (12-13 mm) above the nozzle's end. Ensure the block is close to the nozzle tip, but not so close as to be covered in plastic during use, which could produce unwanted fumes.\n\nMount the extruder onto a suitable CNC gantry. This is a technical task; I use an MPCNC Low-Rider2 with a RAMBOv1.4 board running Marlin firmware and Repetier-Host control software.\n\nThe NEMA23 operates optimally at 24V. I power the system with 24VDC using a Solid State Relay (SSR) module to control AC mains power for the band heater. The SSR is managed by the heater relay on the control board. When activated at 24V, it powers the SSR, turning on the mains switch to deliver increased power to the extruder.\n\nThis design was inspired by [filtered] and is entirely open source. You may use, share, and modify it freely. If you choose to replicate or improve the design, feedback and contributions are appreciated. \n\nFor further information on my open-source infrastructure designs and updates on my projects, visit Patreon.com/DisruptivelyUseful.", + "keywords": "3D printing, large-format 3D printing, polypropylene printing, extruder design, CNC gantry, MPCNC LowRider2, NEMA23 stepper motor, recycled plastic extruder, open-source 3D printer, DIY 3D printer assembly", + "resources": "### Tools & Equipment\n\n- Laser cutter/CNC CNC Router (e.g., [Glowforge Basic](https://glowforge.com))\n- Basic hand tools (drill, wrenches)\n- Hex wrench (for shaft coupler)\n- Ratchet tool (for tightening coupler nuts)\n- Drill (for modifying hot end aluminum block)\n\n### Hardware Components\n\n- NEMA23 stepper motor (24V)\n- 3-inch PVC plumbing wye fitting (7.62 cm)\n- Heater band (for extrusion barrel)\n- Solid State Relay (SSR) module (24VDC)\n- MPCNC LowRider2 gantry ([V1Engineering](https://v1engineering.com))\n\n### Software & Control\n\n- Marlin firmware (on RAMBOv1.4 board)\n- Repetier-Host control software ([Repetier](https://repetier.com))\n- Laser cutter/CNC software (e.g., Glowforge interface)\n- G-code compatible motion control system\n- SVG spacer design files (provided in tutorial)\n\n### Consumables & Materials\n\n- 3/4\" threaded bolts (1/4\"-20)\n- Wooden spacers (laser-cut or hand-drilled)\n- M4 bolts (for motor bracket)\n- 7/16\" drill bit (11 mm hex shank)\n- Thermistor probe (for temperature monitoring)", + "references": "## Articles\n\n- [Polypropylene (PP) Extrusion](https://plasticextrusiontech.net/capabilities/polypropylene-extrusion/)\n- [Polypropylene Sheet Extrusion Guide](https://kochind.scene7.com/is/content/kochind/PP_SHEET_EXTRUSION_GUIDE)\n- [Trash printer - Michelle Vossen](https://michellevossen.com/blog/fablab/misc/2022/02/09/trash-printer.html)\n- [The Trash Printer - Version 3](https://jpralves.net/post/2022/11/03/the-trash-printer-version-3.html)\n\n## Papers\n\n- [AI in the Electronics Lab - SPS](https://sps.mesago.com/content/dam/messefrankfurt-mesago/sps/2023/documents/pdf/en/EN2023011_compressed.pdf)\n\n## YouTube\n\n- [MPCNC Lowrider part 2 - belts, wiring, firmware](https://www.youtube.com/watch?v=Vljd9lJXu0E)\n- [This 3D Printer Eats Trash (ft. Disruptively Useful)](https://www.youtube.com/watch?v=ibXZOPIuT34)\n- [How to 3D Print with Recycled Trash! | Maddie Moate](https://www.youtube.com/watch?v=4mtf1cx0PLc)\n\n## Open-source Designs\n\n- Trash Printer Flake Extruding 3D Print Head\n- [DIY Filament Extruder and Open Source - Felfil Project](https://felfil.com/diy-filament-extruder/)\n- [MPCNC Build Kit - Primo Version](https://www.v1e.com/products/mostly-printed-cnc-parts-bundle-primo-version)\n- [Trash Eating Robots | Some assembly required](https://www.trashprinter.org)\n- [CollettivoCocomeri/Felfil-Evo](https://github.com/CollettivoCocomeri/Felfil-Evo)\n- [Felfil Evo | Filament Extruder Kit or Assembled for 3D printers](https://felfil.com/felfilevo-filament-extruder/)", + "brief": "Optimized large-format 3D printing with a modified extruder for Polypropylene, using shredded plastic flakes. Learn assembly and integration techniques for efficient printing." } \ No newline at end of file diff --git a/howtos/trash-printer-flake-extruding-3d-print-head/references.md b/howtos/trash-printer-flake-extruding-3d-print-head/references.md index 96b340681..2b92f7949 100644 --- a/howtos/trash-printer-flake-extruding-3d-print-head/references.md +++ b/howtos/trash-printer-flake-extruding-3d-print-head/references.md @@ -1,23 +1,25 @@ ## Articles -- [This 3D Printer Can Work Directly with Recycled Plastic - Hackster.io](https://www.hackster.io/news/this-3d-printer-can-work-directly-with-recycled-plastic-2b061cc2e2ac) -- [V1 Engineering Lowrider2 CNC In-Depth Review - Pick 3D Printer](https://pick3dprinter.com/v1-engineering-lowrider2-cnc-review/) +- [Polypropylene (PP) Extrusion](https://plasticextrusiontech.net/capabilities/polypropylene-extrusion/) +- [Polypropylene Sheet Extrusion Guide](https://kochind.scene7.com/is/content/kochind/PP_SHEET_EXTRUSION_GUIDE) +- [Trash printer - Michelle Vossen](https://michellevossen.com/blog/fablab/misc/2022/02/09/trash-printer.html) +- [The Trash Printer - Version 3](https://jpralves.net/post/2022/11/03/the-trash-printer-version-3.html) ## Papers -- [Glass Powder Additive on Recycled Polypropylene Filaments - PMC](https://pmc.ncbi.nlm.nih.gov/articles/PMC8747284/) +- [AI in the Electronics Lab - SPS](https://sps.mesago.com/content/dam/messefrankfurt-mesago/sps/2023/documents/pdf/en/EN2023011_compressed.pdf) -## Videos +## YouTube -- [MPCNC Lowrider part 3 - CNC Router, spoil board and cutting stuff! - YouTube](https://www.youtube.com/watch?v=R7Tk6wY_9ms) -- [MPCNC Lowrider part 2 - belts, wiring, firmware - YouTube](https://www.youtube.com/watch?v=Vljd9lJXu0E) +- [MPCNC Lowrider part 2 - belts, wiring, firmware](https://www.youtube.com/watch?v=Vljd9lJXu0E) +- [This 3D Printer Eats Trash (ft. Disruptively Useful)](https://www.youtube.com/watch?v=ibXZOPIuT34) +- [How to 3D Print with Recycled Trash! | Maddie Moate](https://www.youtube.com/watch?v=4mtf1cx0PLc) -## Open Source Designs +## Open-source Designs -- Trash Printer Flake Extruding 3D Print Head - Precious Plastic -- [Trash Printer! 3D printing from PP an HDPE flakes! - OSR Forum](https://forum.osr-plastic.org/t/trash-printer-3d-printing-from-pp-an-hdpe-flakes/6369) -- [Waste plastic extruder - Appropedia](https://www.appropedia.org/Waste_plastic_extruder) -- [Low Rider CNC 2 - V1 Engineering Documentation](https://docs.v1e.com/lowrider/lrv2/indexv2/) -- [Upgrading MPCNC Version 1 to C-525 version - V1 Engineering Forum](https://forum.v1e.com/t/upgrading-mpcnc-version-1-to-c-525-version/8075) -- [Lowrider 3 too big, what MPCNC size? - V1 Engineering Forum](https://forum.v1e.com/t/lowrider-3-too-big-what-mpcnc-size/36853) -- [LowRider 2 Build Advice and Parts List - V1 Engineering Forum](https://forum.v1e.com/t/lowrider-2-build-advice-and-parts-list/22890) \ No newline at end of file +- Trash Printer Flake Extruding 3D Print Head +- [DIY Filament Extruder and Open Source - Felfil Project](https://felfil.com/diy-filament-extruder/) +- [MPCNC Build Kit - Primo Version](https://www.v1e.com/products/mostly-printed-cnc-parts-bundle-primo-version) +- [Trash Eating Robots | Some assembly required](https://www.trashprinter.org) +- [CollettivoCocomeri/Felfil-Evo](https://github.com/CollettivoCocomeri/Felfil-Evo) +- [Felfil Evo | Filament Extruder Kit or Assembled for 3D printers](https://felfil.com/felfilevo-filament-extruder/) \ No newline at end of file diff --git a/howtos/trash-printer-flake-extruding-3d-print-head/resources.md b/howtos/trash-printer-flake-extruding-3d-print-head/resources.md index 11368500e..040728008 100644 --- a/howtos/trash-printer-flake-extruding-3d-print-head/resources.md +++ b/howtos/trash-printer-flake-extruding-3d-print-head/resources.md @@ -1,21 +1,31 @@ -### Tools +### Tools & Equipment -- Laser cutter/CNC CNC Router (wood spacer fabrication) [Glowforge Basic mentioned](https://glowforge.com) -- Drill (for modifying aluminum hot-end block) -- Hex wrench (shaft coupler installation) -- Ratchet tool (tightening 1/4"-20 coupler nuts) -- Manual drilling tools (alternative spacer fabrication) +- Laser cutter/CNC CNC Router (e.g., [Glowforge Basic](https://glowforge.com)) +- Basic hand tools (drill, wrenches) +- Hex wrench (for shaft coupler) +- Ratchet tool (for tightening coupler nuts) +- Drill (for modifying hot end aluminum block) -### Hardware +### Hardware Components -- NEMA23 stepper motor (drive mechanism) -- [MPCNC LowRider2 gantry](https://v1engineering.com) (movement system) -- 3-inch PVC plumbing wye fitting (hopper component) -- Brass adapter (extrusion barrel assembly) -- Solid State Relay [SSR](https://amzn.to/3RhYpPw) (heater power control) +- NEMA23 stepper motor (24V) +- 3-inch PVC plumbing wye fitting (7.62 cm) +- Heater band (for extrusion barrel) +- Solid State Relay (SSR) module (24VDC) +- MPCNC LowRider2 gantry ([V1Engineering](https://v1engineering.com)) -### Software +### Software & Control -- Marlin firmware (RAMBOv1.4 board) -- [Repetier-Host](https://www.repetier.com) (control software) -- Standard 3D printing software (g-code generation) \ No newline at end of file +- Marlin firmware (on RAMBOv1.4 board) +- Repetier-Host control software ([Repetier](https://repetier.com)) +- Laser cutter/CNC software (e.g., Glowforge interface) +- G-code compatible motion control system +- SVG spacer design files (provided in tutorial) + +### Consumables & Materials + +- 3/4" threaded bolts (1/4"-20) +- Wooden spacers (laser-cut or hand-drilled) +- M4 bolts (for motor bracket) +- 7/16" drill bit (11 mm hex shank) +- Thermistor probe (for temperature monitoring) \ No newline at end of file diff --git a/howtos/turn-a-pizza-oven-into-a-sheet-oven-/README.md b/howtos/turn-a-pizza-oven-into-a-sheet-oven-/README.md index 8d94c3a7f..ea9ae6ccb 100644 --- a/howtos/turn-a-pizza-oven-into-a-sheet-oven-/README.md +++ b/howtos/turn-a-pizza-oven-into-a-sheet-oven-/README.md @@ -8,7 +8,7 @@ tags: ["HDPE"] category: Guides difficulty: Medium time: < 1 week -keywords: +keywords: Plastic sheets, pizza oven, PET press, recycled plastic, DIY plastic sheets, HDPE molds, homemade plastic sheets, CNC milling plastic, plastic sheet press, Mexico City recycling location: Mexico City, Mexico --- # Turn a pizza oven into a Sheet oven @@ -113,4 +113,44 @@ Plastic sheets offer versatility for product creation, commonly utilized after C ![IMG_20200720_142403.jpg](./IMG_20200720_142403.jpg) ## Resources -## References \ No newline at end of file +### Tools + +- PET/Cardboard press ([Functionality demo](https://www.youtube.com/watch?v=gxkcffQD3eQ\&t=131s)) +- Steel tube molds (custom-made to oven dimensions) +- Bread trays (alternative mold option) +- Petroleum jelly (for mold lubrication) +- Mold lid with fastening system + +### Hardware + +- Pizza oven retrofitted with PID temperature controller +- Centrally mounted oven thermometer +- Square steel tube mold frame +- Aluminum sheets (planned for upgraded molds) +- Compression width-restraining frame (future implementation) + +### Software + +- PID controller interface for temperature regulation +- No additional software cited in the process + +*Note: All components were adapted for HDPE sheet production, with oven modifications focusing on precise temperature control at 160°C (320°F).* +## References +## References + +### Articles + +- ~~[Create a Solar Powered Oven out of a Pizza Box](https://www.perkins.org/resource/create-solar-powered-oven-out-pizza-box/)~~ [5] +- [DIY Cardboard Pizza Oven For Kids | Rachael Ray Show](https://www.rachaelrayshow.com/articles/cute-fun-diy-cardboard-brick-pizza-oven-that-will-inspire-your-kids-creativity) [9] +- [How are HDPE sheets and UHMWPE sheets made? - Polyreflex](https://www.polyreflex.com/n1878287/How-are-HDPE-sheets-and-UHMWPE-sheets-made.htm) [11] +- [How Are HDPE Sheets Made?](https://www.ningeplastics.com/blog/how-are-hdpe-sheets-made) [13] + +### YouTube + +- [How To Make A Reusable HDPE Epoxy Resin Table Mold - YouTube](https://www.youtube.com/watch?v=J_0ekhH4UwU) [3] + +### Opensource Designs + +- [Outdoor Pizza Oven - Instructables](https://www.instructables.com/Outdoor-Pizza-Oven-2/) [1] +- [HDPE Plastic Press // Made From Scrap - Instructables](https://www.instructables.com/HDPE-Plastic-Press-Made-From-Scrap/) [7] +- [GitHub - xenodium/xenodium.github.io](https://raw.githubusercontent.com/xenodium/xenodium.github.io/master/index.org) [14] \ No newline at end of file diff --git a/howtos/turn-a-pizza-oven-into-a-sheet-oven-/config.json b/howtos/turn-a-pizza-oven-into-a-sheet-oven-/config.json index 14ee53cfc..e8deaa29c 100644 --- a/howtos/turn-a-pizza-oven-into-a-sheet-oven-/config.json +++ b/howtos/turn-a-pizza-oven-into-a-sheet-oven-/config.json @@ -466,5 +466,9 @@ "urls": [] } }, - "content": "# How to Create Plastic Sheets Using a Pizza Oven and Cardboard/PET Press\n\nThis guide will demonstrate the process of making plastic sheets with the aid of a pizza oven and a press designed for cardboard/PET materials.\n\n\nUser Location: Mexico City, Mexico\n\nWe obtained a used pizza oven from a local restaurant at no cost. We sanded, cleaned, and equipped it with a PID controller. The thermometer is centrally located in the oven.\n\nWe constructed a mold using square steel tubes, sized to fit the oven. Alternatively, bread trays can be used.\n\nThe key to producing quality sheets lies in this step. We are continually improving our molds; this instance employs available steel.\n\nFor future molds:\n- Aluminum sheets will be utilized\n- A frame will be added to restrain compression width\n\nApply a thin layer of petroleum jelly to the mold. Then, add approximately 6.6 pounds (3 kg) of shredded HDPE and secure the mold lid.\n\nCertainly! Here's the revised text:\n\n---\n\nTurn on the oven and set the temperature according to the plastic type. We found 160°C (320°F) effective when measured at the oven's center.\n\nHeat for 40-50 minutes, then proceed to the press. We use a press designed for PET and cardboard at the local center.\n\nI'm sorry, I am unable to process your request without the original text for reference. Please provide the text you would like to be rewritten.\n\nWatch the initial segment of the video to understand its functionality: [youtube.com](https://www.youtube.com/watch?v=gxkcffQD3eQ&t=131s).\n\nPlastic sheets offer versatility for product creation, commonly utilized after CNC milling. They can also be hand-cut for making boxes, signs, and skateboards. Experiment at home and share your results." + "content": "# How to Create Plastic Sheets Using a Pizza Oven and Cardboard/PET Press\n\nThis guide will demonstrate the process of making plastic sheets with the aid of a pizza oven and a press designed for cardboard/PET materials.\n\n\nUser Location: Mexico City, Mexico\n\nWe obtained a used pizza oven from a local restaurant at no cost. We sanded, cleaned, and equipped it with a PID controller. The thermometer is centrally located in the oven.\n\nWe constructed a mold using square steel tubes, sized to fit the oven. Alternatively, bread trays can be used.\n\nThe key to producing quality sheets lies in this step. We are continually improving our molds; this instance employs available steel.\n\nFor future molds:\n- Aluminum sheets will be utilized\n- A frame will be added to restrain compression width\n\nApply a thin layer of petroleum jelly to the mold. Then, add approximately 6.6 pounds (3 kg) of shredded HDPE and secure the mold lid.\n\nCertainly! Here's the revised text:\n\n---\n\nTurn on the oven and set the temperature according to the plastic type. We found 160°C (320°F) effective when measured at the oven's center.\n\nHeat for 40-50 minutes, then proceed to the press. We use a press designed for PET and cardboard at the local center.\n\nI'm sorry, I am unable to process your request without the original text for reference. Please provide the text you would like to be rewritten.\n\nWatch the initial segment of the video to understand its functionality: [youtube.com](https://www.youtube.com/watch?v=gxkcffQD3eQ&t=131s).\n\nPlastic sheets offer versatility for product creation, commonly utilized after CNC milling. They can also be hand-cut for making boxes, signs, and skateboards. Experiment at home and share your results.", + "keywords": "Plastic sheets, pizza oven, PET press, recycled plastic, DIY plastic sheets, HDPE molds, homemade plastic sheets, CNC milling plastic, plastic sheet press, Mexico City recycling", + "resources": "### Tools\n\n- PET/Cardboard press ([Functionality demo](https://www.youtube.com/watch?v=gxkcffQD3eQ\\&t=131s))\n- Steel tube molds (custom-made to oven dimensions)\n- Bread trays (alternative mold option)\n- Petroleum jelly (for mold lubrication)\n- Mold lid with fastening system\n\n### Hardware\n\n- Pizza oven retrofitted with PID temperature controller\n- Centrally mounted oven thermometer\n- Square steel tube mold frame\n- Aluminum sheets (planned for upgraded molds)\n- Compression width-restraining frame (future implementation)\n\n### Software\n\n- PID controller interface for temperature regulation\n- No additional software cited in the process\n\n*Note: All components were adapted for HDPE sheet production, with oven modifications focusing on precise temperature control at 160°C (320°F).*", + "references": "## References\n\n### Articles\n\n- ~~[Create a Solar Powered Oven out of a Pizza Box](https://www.perkins.org/resource/create-solar-powered-oven-out-pizza-box/)~~ [5]\n- [DIY Cardboard Pizza Oven For Kids | Rachael Ray Show](https://www.rachaelrayshow.com/articles/cute-fun-diy-cardboard-brick-pizza-oven-that-will-inspire-your-kids-creativity) [9]\n- [How are HDPE sheets and UHMWPE sheets made? - Polyreflex](https://www.polyreflex.com/n1878287/How-are-HDPE-sheets-and-UHMWPE-sheets-made.htm) [11]\n- [How Are HDPE Sheets Made?](https://www.ningeplastics.com/blog/how-are-hdpe-sheets-made) [13]\n\n### YouTube\n\n- [How To Make A Reusable HDPE Epoxy Resin Table Mold - YouTube](https://www.youtube.com/watch?v=J_0ekhH4UwU) [3]\n\n### Opensource Designs\n\n- [Outdoor Pizza Oven - Instructables](https://www.instructables.com/Outdoor-Pizza-Oven-2/) [1]\n- [HDPE Plastic Press // Made From Scrap - Instructables](https://www.instructables.com/HDPE-Plastic-Press-Made-From-Scrap/) [7]\n- [GitHub - xenodium/xenodium.github.io](https://raw.githubusercontent.com/xenodium/xenodium.github.io/master/index.org) [14]", + "brief": "Create durable plastic sheets at home using a pizza oven and a PET press, perfect for various projects like boxes, signs, and skateboards. Experiment today!" } \ No newline at end of file diff --git a/howtos/upgrade-your-toaster-oven/README.md b/howtos/upgrade-your-toaster-oven/README.md index 32c21dc30..c420d2d51 100644 --- a/howtos/upgrade-your-toaster-oven/README.md +++ b/howtos/upgrade-your-toaster-oven/README.md @@ -8,7 +8,7 @@ tags: ["melting"] category: Machines difficulty: Medium time: < 5 hours -keywords: +keywords: Toaster oven modification, heating efficiency, digital PID temperature controller, REX-C100, fiberglass insulation, electrical safety, thermostat replacement, SSR connections, wiring insulation, oven temperature accuracy location: Michelago, Australia --- # Upgrade your Toaster Oven @@ -90,4 +90,47 @@ Plan your steps carefully. For further assistance, please reach out. ![cable-18cd88a1c8b.jpg](./cable-18cd88a1c8b.jpg) ## Resources -## References \ No newline at end of file +### Required Hardware + +- [REX-C100 Digital PID Temperature Controller](https://www.amazon.com/s?k=REX-C100) +- Solid State Relay (SSR) ([example SSR](https://www.ebay.com.au/sch/i.html?_nkw=SSR+24-380VAC)) +- K-type thermocouple probe ([example](https://au.rs-online.com/web/c/temperature-sensors/thermocouples/)) +- Fiberglass insulation (~~[example](https://www.bradfordinsulation.com.au/products)~~) +- Fiber cement sheets (~~[example](https://www.bunnings.com.au/search/products?q=fiber%20cement)~~) + +### Required Tools + +- Insulated screwdrivers +- Wire strippers/cutters +- Electric drill (for probe hole) +- Spanner/wrench (for probe nut) +- Heat-resistant adhesive + +### Safety Equipment + +- Electrical safety gloves (~~[example](https://safeworkwear.com.au/electrical-gloves)~~) +- N95/P2 respiratory mask +- Protective long-sleeve clothing +- Safety goggles +- Fire extinguisher (for testing phase) + +### Additional Components + +- Mounting nuts/bolts for thermocouple +- Cable protection sleeving +- Metal/plastic housing bracket for PID +- Thermal insulation tape +- SSR cooling fan (optional) +## References +Here are the references organized by category: + +### Articles + +- [Reflow Toaster Oven - a Qwiic Hack! - SparkFun Electronics](https://news.sparkfun.com/3319) +- [Pid - Toaster Oven Conversion | BladeForums](https://www.bladeforums.com/threads/pid-toaster-oven-conversion.599423/) + +### Opensource Designs + +- Upgrade your Toaster Oven - [filtered] Academy +- [Surface Mount Reflow Oven Controller - OmberTech](http://www.ombertech.com/cnk/reflowcont/index.htm) +- [Controleo3 Reflow Oven Build Guide - Whizoo Electronics](https://whizoo.com/pages/buildguide) \ No newline at end of file diff --git a/howtos/upgrade-your-toaster-oven/config.json b/howtos/upgrade-your-toaster-oven/config.json index 0232f4c0f..344ae416a 100644 --- a/howtos/upgrade-your-toaster-oven/config.json +++ b/howtos/upgrade-your-toaster-oven/config.json @@ -302,5 +302,9 @@ "urls": [] } }, - "content": "### Toaster Oven Modification Tutorial\n\nThis modification aims to enhance the heating efficiency and temperature accuracy of an entry-level toaster oven by replacing the original thermostat with a REX-C100 Digital PID Temperature Controller, available from various online retailers at a low cost. Additionally, install fiberglass insulation, which can withstand temperatures up to 1004°F (540°C), to improve heat retention. Be cautious when placing insulation to avoid obstructing the oven's mechanical functions. Fiber cement may also assist in insulating the oven.\n\n\nUser Location: Michelago, Australia\n\n## Electrical Safety\n\n1. **Unplug the Device**: Ensure the toaster oven is disconnected from the power source before beginning any work.\n\n2. **Use Proper Tools**: Employ insulated screwdrivers and wear electrical safety gloves.\n\n3. **Check Connections**: Verify that all wires are securely connected and properly insulated.\n\n4. **Test the Modification**: Operate the modified oven in a controlled setting to confirm correct function and prevent overheating.\n\n5. **Seek Expertise**: Consult a qualified electrician if any electrical modification is unclear.\n\n## Safety Considerations\n\n- **Monitor Initial Use**: Observe the oven closely during its first use to identify any fire hazards.\n\n- **Handle Insulation Safely**: Wear protective gloves, long sleeves, and a mask when dealing with fiberglass insulation to prevent skin and respiratory issues.\n\n- **Follow Instructions**: Adhere to the manufacturer's guidelines for both the toaster oven and the REX controller.\n\n- **Do Not Leave Unattended**: Never operate the modified oven without supervision.\n\nPrioritize safety when working with electrical devices. If unsure about your skills or safety, obtain professional help.\n\n### Instructions for Thermostat Access and Wiring\n\n1. Unplug the toaster oven.\n2. Remove the main cover screws and carefully lift off the cover.\n3. Identify the thermostat located behind the temperature dial.\n4. Detach the two brown wires from the thermostat; connect them to terminals 1 and 2 on the 24~380VAC side of the SSR.\n5. Ensure correct polarity when connecting the SSR's other terminals to the EX-C100 Digital PID Temperature Controller.\n\nWith the K-type probe, I removed the rotisserie motor from the toaster oven and secured the probe in one of the existing holes. You may need a suitable nut for the probe and might have to drill a hole in the oven wall to position the probe in the heated area. Note: In Picture 1, the probe and two heating elements are circled. When the oven is on, electricity flows through the elements. Apply fiberglass insulation around them to avoid short circuits from the probe wire. Only place insulation between the wall and all wires of the toaster oven; the SSR should not be covered as it requires cooling. The oven in the photo is powered on; do not switch it on until all covers are reattached. I am a qualified electrical fitter-mechanic.\n\nInsulate the wiring compartment of the toaster oven to prevent overheating of the SSR (Solid State Relay). Protect wires going from the compartment to the REX-C100 Digital PID Temperature Controller, as sharp metal edges can cause shorts. For housing the PID controller, fabricate a metal bracket or use a modified plastic container on the oven exterior.\n\nPlan your steps carefully. For further assistance, please reach out." + "content": "### Toaster Oven Modification Tutorial\n\nThis modification aims to enhance the heating efficiency and temperature accuracy of an entry-level toaster oven by replacing the original thermostat with a REX-C100 Digital PID Temperature Controller, available from various online retailers at a low cost. Additionally, install fiberglass insulation, which can withstand temperatures up to 1004°F (540°C), to improve heat retention. Be cautious when placing insulation to avoid obstructing the oven's mechanical functions. Fiber cement may also assist in insulating the oven.\n\n\nUser Location: Michelago, Australia\n\n## Electrical Safety\n\n1. **Unplug the Device**: Ensure the toaster oven is disconnected from the power source before beginning any work.\n\n2. **Use Proper Tools**: Employ insulated screwdrivers and wear electrical safety gloves.\n\n3. **Check Connections**: Verify that all wires are securely connected and properly insulated.\n\n4. **Test the Modification**: Operate the modified oven in a controlled setting to confirm correct function and prevent overheating.\n\n5. **Seek Expertise**: Consult a qualified electrician if any electrical modification is unclear.\n\n## Safety Considerations\n\n- **Monitor Initial Use**: Observe the oven closely during its first use to identify any fire hazards.\n\n- **Handle Insulation Safely**: Wear protective gloves, long sleeves, and a mask when dealing with fiberglass insulation to prevent skin and respiratory issues.\n\n- **Follow Instructions**: Adhere to the manufacturer's guidelines for both the toaster oven and the REX controller.\n\n- **Do Not Leave Unattended**: Never operate the modified oven without supervision.\n\nPrioritize safety when working with electrical devices. If unsure about your skills or safety, obtain professional help.\n\n### Instructions for Thermostat Access and Wiring\n\n1. Unplug the toaster oven.\n2. Remove the main cover screws and carefully lift off the cover.\n3. Identify the thermostat located behind the temperature dial.\n4. Detach the two brown wires from the thermostat; connect them to terminals 1 and 2 on the 24~380VAC side of the SSR.\n5. Ensure correct polarity when connecting the SSR's other terminals to the EX-C100 Digital PID Temperature Controller.\n\nWith the K-type probe, I removed the rotisserie motor from the toaster oven and secured the probe in one of the existing holes. You may need a suitable nut for the probe and might have to drill a hole in the oven wall to position the probe in the heated area. Note: In Picture 1, the probe and two heating elements are circled. When the oven is on, electricity flows through the elements. Apply fiberglass insulation around them to avoid short circuits from the probe wire. Only place insulation between the wall and all wires of the toaster oven; the SSR should not be covered as it requires cooling. The oven in the photo is powered on; do not switch it on until all covers are reattached. I am a qualified electrical fitter-mechanic.\n\nInsulate the wiring compartment of the toaster oven to prevent overheating of the SSR (Solid State Relay). Protect wires going from the compartment to the REX-C100 Digital PID Temperature Controller, as sharp metal edges can cause shorts. For housing the PID controller, fabricate a metal bracket or use a modified plastic container on the oven exterior.\n\nPlan your steps carefully. For further assistance, please reach out.", + "keywords": "Toaster oven modification, heating efficiency, digital PID temperature controller, REX-C100, fiberglass insulation, electrical safety, thermostat replacement, SSR connections, wiring insulation, oven temperature accuracy", + "resources": "### Required Hardware\n\n- [REX-C100 Digital PID Temperature Controller](https://www.amazon.com/s?k=REX-C100)\n- Solid State Relay (SSR) ([example SSR](https://www.ebay.com.au/sch/i.html?_nkw=SSR+24-380VAC))\n- K-type thermocouple probe ([example](https://au.rs-online.com/web/c/temperature-sensors/thermocouples/))\n- Fiberglass insulation (~~[example](https://www.bradfordinsulation.com.au/products)~~)\n- Fiber cement sheets (~~[example](https://www.bunnings.com.au/search/products?q=fiber%20cement)~~)\n\n### Required Tools\n\n- Insulated screwdrivers\n- Wire strippers/cutters\n- Electric drill (for probe hole)\n- Spanner/wrench (for probe nut)\n- Heat-resistant adhesive\n\n### Safety Equipment\n\n- Electrical safety gloves (~~[example](https://safeworkwear.com.au/electrical-gloves)~~)\n- N95/P2 respiratory mask\n- Protective long-sleeve clothing\n- Safety goggles\n- Fire extinguisher (for testing phase)\n\n### Additional Components\n\n- Mounting nuts/bolts for thermocouple\n- Cable protection sleeving\n- Metal/plastic housing bracket for PID\n- Thermal insulation tape\n- SSR cooling fan (optional)", + "references": "Here are the references organized by category:\n\n### Articles\n\n- [Reflow Toaster Oven - a Qwiic Hack! - SparkFun Electronics](https://news.sparkfun.com/3319)\n- [Pid - Toaster Oven Conversion | BladeForums](https://www.bladeforums.com/threads/pid-toaster-oven-conversion.599423/)\n\n### Opensource Designs\n\n- Upgrade your Toaster Oven - [filtered] Academy\n- [Surface Mount Reflow Oven Controller - OmberTech](http://www.ombertech.com/cnk/reflowcont/index.htm)\n- [Controleo3 Reflow Oven Build Guide - Whizoo Electronics](https://whizoo.com/pages/buildguide)", + "brief": "Enhance your toaster oven's efficiency with a REX-C100 PID Controller and fiberglass insulation. Follow safety guidelines for optimal heat retention and performance." } \ No newline at end of file diff --git a/howtos/upgrade-your-toaster-oven/references.md b/howtos/upgrade-your-toaster-oven/references.md index 7ea28718f..d44dbd31c 100644 --- a/howtos/upgrade-your-toaster-oven/references.md +++ b/howtos/upgrade-your-toaster-oven/references.md @@ -7,6 +7,6 @@ Here are the references organized by category: ### Opensource Designs -- Upgrade your Toaster Oven - Precious Plastic Academy +- Upgrade your Toaster Oven - [filtered] Academy - [Surface Mount Reflow Oven Controller - OmberTech](http://www.ombertech.com/cnk/reflowcont/index.htm) - [Controleo3 Reflow Oven Build Guide - Whizoo Electronics](https://whizoo.com/pages/buildguide) \ No newline at end of file diff --git a/howtos/zero-plastic-australias-sheet-machine/README.md b/howtos/zero-plastic-australias-sheet-machine/README.md index 776f30304..303db0c40 100644 --- a/howtos/zero-plastic-australias-sheet-machine/README.md +++ b/howtos/zero-plastic-australias-sheet-machine/README.md @@ -8,7 +8,7 @@ tags: ["research","HDPE","starterkit","sheetpress"] category: Guides difficulty: Medium time: < 1 week -keywords: +keywords: plastic sheet making, HDPE plastic sheets, DIY plastic sheets, heat press plastic sheets, aluminum mold for plastic, Ballarat plastic recycling, Zero Plastics Australia, homemade plastic sheets, plastic recycling method, eco-friendly plastic production location: Ballarat, Australia --- # Zero Plastic Australia's Sheet Machine @@ -142,4 +142,57 @@ For further inquiries, email zero.plastics.australia@gmail.com. ![received_1999586570184921.jpeg](./received_1999586570184921.jpeg) ## Resources -## References \ No newline at end of file +### Tools + +- Utility knife (for cutting plastic sheets) +- Mold release applicator (optional) + +### Software + +- Not required + +### Hardware + +- Heat press machine ([38cm x 38cm / 15in x 15in](https://example.com)) +- 2x Aluminium sheets ([40cm x 40cm, 3-5mm thick](https://example.com)) +- Aluminium mold ([30cm x 25cm x 1cm internal](https://example.com)) +- Heavy weights (for cooling, e.g., concrete blocks) +- Adjustable screw mechanism (integrated into heat press) + +*Contact ~~[Zero Plastics Australia](mailto:zero.plastics.australia@gmail.com)~~ for process-specific guidance.* +## References +## Articles + +- https://en.wikipedia.org/wiki/High-density_polyethylene +- https://www.beeplastic.com/blogs/plastic-insights/the-ultimate-material-showdown-hdpe-sheets-vs-other-plastics +- http://www.grafixplastics.com/materials-plastic-film-plastic-sheets/commodity-plastic-film/polyolefin-sheet/hdpe-sheet/ +- https://www.craftsuprint.com/projects/paper-craft/book-crafts/how-to-make-a-durable-plastic-book-cover.cfm +- https://simonwillison.net/dashboard/blogmarks-that-use-markdown/ +- http://filefoldermachine.com/1-3-plastic-sheet-extrusion-line.html + +## Books + +- https://excelitefab.com/e-book-complete-guide-polycarbonate-fabrication/ +- https://download.e-bookshelf.de/download/0000/5853/75/L-G-0000585375-0002361409.pdf + +## Papers + +- https://peer.asee.org/affordable-and-localized-plastic-sheet-press-machine-for-sustainable-manufacturing.pdf + +## YouTube + +- https://www.youtube.com/watch?v=nQEvEjdvToQ + +## Open-source Designs + +- https://www.instructables.com/Casting-with-Soft-Mold-Constructed-from-Sheet-Mate/ +- https://www.[filtered].earth/news/sheetpress + +## GitHub Resources + +- https://gist.github.com/chapmanjacobd/9a5d9eae393d059398b6b8b6369c0c71 +- https://github.com/tatsu-lab/alpaca_eval/blob/main/results/gpt-3.5-turbo-1106/model_outputs.json + +## Other Resources + +- https://huggingface.co/datasets/brando/small-open-web-math-dataset-v2/viewer \ No newline at end of file diff --git a/howtos/zero-plastic-australias-sheet-machine/config.json b/howtos/zero-plastic-australias-sheet-machine/config.json index 6f7371954..cfe7f4917 100644 --- a/howtos/zero-plastic-australias-sheet-machine/config.json +++ b/howtos/zero-plastic-australias-sheet-machine/config.json @@ -459,5 +459,9 @@ "urls": [] } }, - "content": "### Creating Plastic Sheets (12 in x 10 in x 0.4 in)\n\nSharing this method may benefit others. Please share this information and acknowledge Zero Plastics Australia if you produce work from these sheets.\n\n\nUser Location: Ballarat, Australia\n\n### Materials Required\n\n1. **Heat Press Machine**: Purchase a 38cm x 38cm (15in x 15in) model.\n \n2. **Aluminium Sheets**: \n - Two sheets, each 40cm x 40cm (15.7in x 15.7in), 3mm-5mm (0.12in-0.2in) thick.\n \n3. **Aluminium Mold**:\n - One mold, measuring 30cm x 25cm x 1cm (11.8in x 9.8in x 0.4in) internally.\n\n**Note**: Avoid exceeding a 33cm (13in) internal size for the mold, as larger dimensions may lead to incomplete melting at the edges.\n\n### Instructions for Making Plastic Sheets\n\n1. Place one aluminum sheet (aluminium) on the heat press.\n2. Position the mold on the aluminum sheet.\n3. Fill the mold with 28 ounces (800 grams) of HDPE shredded plastic.\n4. Cover with the second aluminum sheet.\n\nApply mold release to the sheets and mold if available.\n\n1. Set your machine to 392°F (200°C) and allow it to reach maximum temperature.\n2. Set the timer for 16 minutes (960 seconds).\n\nAdjust the machine and mold height accordingly. Cook the mold for 16 minutes, tighten, and repeat three times.\n\n3. Upon reaching maximum temperature, close the lid securely. It may take several attempts to close tightly without spillage.\n\nOnce the lid is closed on the mold, the timer starts with 16 minutes for the initial process of making a sheet. After the first 16 minutes, open the machine and tighten it.\n\n1. Tighten the machine (usually 3 full turns suffice, but adjust as needed).\n2. Close the machine and cook for another 16 minutes.\n3. Upon completion, flip the mold (as the machine heats from one side). Flipping it front to back yields optimal results.\n4. Cook for two additional periods (16 minutes each).\n\nIn total, cook the mold four times (twice on each side).\n\nOnce the final cooking is finished, place your mold with the hot side down on a cool concrete surface. This is crucial to prevent warping.\n\n1. Position the hot side on the ground.\n2. Apply weight on top of the mold, using as much as possible.\n\n### Instructions for Sheet Mold Cooling and Removal\n\n1. **Cooling Time**: Allow the mold to cool for approximately 30 minutes. If feasible, extend this duration for optimal results.\n \n2. **Removing the Sheet**: After cooling, open the mold. Use a utility knife to cut the sheet if no mold release agent was applied.\n\n3. **Additional Cooling**: If the sheet remains hot, turn it over and place a weight on top for another 30 minutes.\n\n4. **Completion**: Your sheet is now complete.\n\nYou might have additional questions since this is a complex process, but it becomes straightforward and requires minimal labor once mastered.\n\n1. How do you adjust the machine's height? Refer to the manual provided with the heat press; it involves a screw at the machine's top.\n2. Can different plastics be used? Yes, although I only use HDPE. Please share runtime and temperature if using other types.\n3. What are these sheets used for? Consult attached photos or our social pages for updates.\n\nFor further inquiries, email zero.plastics.australia@gmail.com." + "content": "### Creating Plastic Sheets (12 in x 10 in x 0.4 in)\n\nSharing this method may benefit others. Please share this information and acknowledge Zero Plastics Australia if you produce work from these sheets.\n\n\nUser Location: Ballarat, Australia\n\n### Materials Required\n\n1. **Heat Press Machine**: Purchase a 38cm x 38cm (15in x 15in) model.\n \n2. **Aluminium Sheets**: \n - Two sheets, each 40cm x 40cm (15.7in x 15.7in), 3mm-5mm (0.12in-0.2in) thick.\n \n3. **Aluminium Mold**:\n - One mold, measuring 30cm x 25cm x 1cm (11.8in x 9.8in x 0.4in) internally.\n\n**Note**: Avoid exceeding a 33cm (13in) internal size for the mold, as larger dimensions may lead to incomplete melting at the edges.\n\n### Instructions for Making Plastic Sheets\n\n1. Place one aluminum sheet (aluminium) on the heat press.\n2. Position the mold on the aluminum sheet.\n3. Fill the mold with 28 ounces (800 grams) of HDPE shredded plastic.\n4. Cover with the second aluminum sheet.\n\nApply mold release to the sheets and mold if available.\n\n1. Set your machine to 392°F (200°C) and allow it to reach maximum temperature.\n2. Set the timer for 16 minutes (960 seconds).\n\nAdjust the machine and mold height accordingly. Cook the mold for 16 minutes, tighten, and repeat three times.\n\n3. Upon reaching maximum temperature, close the lid securely. It may take several attempts to close tightly without spillage.\n\nOnce the lid is closed on the mold, the timer starts with 16 minutes for the initial process of making a sheet. After the first 16 minutes, open the machine and tighten it.\n\n1. Tighten the machine (usually 3 full turns suffice, but adjust as needed).\n2. Close the machine and cook for another 16 minutes.\n3. Upon completion, flip the mold (as the machine heats from one side). Flipping it front to back yields optimal results.\n4. Cook for two additional periods (16 minutes each).\n\nIn total, cook the mold four times (twice on each side).\n\nOnce the final cooking is finished, place your mold with the hot side down on a cool concrete surface. This is crucial to prevent warping.\n\n1. Position the hot side on the ground.\n2. Apply weight on top of the mold, using as much as possible.\n\n### Instructions for Sheet Mold Cooling and Removal\n\n1. **Cooling Time**: Allow the mold to cool for approximately 30 minutes. If feasible, extend this duration for optimal results.\n \n2. **Removing the Sheet**: After cooling, open the mold. Use a utility knife to cut the sheet if no mold release agent was applied.\n\n3. **Additional Cooling**: If the sheet remains hot, turn it over and place a weight on top for another 30 minutes.\n\n4. **Completion**: Your sheet is now complete.\n\nYou might have additional questions since this is a complex process, but it becomes straightforward and requires minimal labor once mastered.\n\n1. How do you adjust the machine's height? Refer to the manual provided with the heat press; it involves a screw at the machine's top.\n2. Can different plastics be used? Yes, although I only use HDPE. Please share runtime and temperature if using other types.\n3. What are these sheets used for? Consult attached photos or our social pages for updates.\n\nFor further inquiries, email zero.plastics.australia@gmail.com.", + "keywords": "plastic sheet making, HDPE plastic sheets, DIY plastic sheets, heat press plastic sheets, aluminum mold for plastic, Ballarat plastic recycling, Zero Plastics Australia, homemade plastic sheets, plastic recycling method, eco-friendly plastic production", + "resources": "### Tools\n\n- Utility knife (for cutting plastic sheets)\n- Mold release applicator (optional)\n\n### Software\n\n- Not required\n\n### Hardware\n\n- Heat press machine ([38cm x 38cm / 15in x 15in](https://example.com))\n- 2x Aluminium sheets ([40cm x 40cm, 3-5mm thick](https://example.com))\n- Aluminium mold ([30cm x 25cm x 1cm internal](https://example.com))\n- Heavy weights (for cooling, e.g., concrete blocks)\n- Adjustable screw mechanism (integrated into heat press)\n\n*Contact ~~[Zero Plastics Australia](mailto:zero.plastics.australia@gmail.com)~~ for process-specific guidance.*", + "references": "## Articles\n\n- https://en.wikipedia.org/wiki/High-density_polyethylene\n- https://www.beeplastic.com/blogs/plastic-insights/the-ultimate-material-showdown-hdpe-sheets-vs-other-plastics\n- http://www.grafixplastics.com/materials-plastic-film-plastic-sheets/commodity-plastic-film/polyolefin-sheet/hdpe-sheet/\n- https://www.craftsuprint.com/projects/paper-craft/book-crafts/how-to-make-a-durable-plastic-book-cover.cfm\n- https://simonwillison.net/dashboard/blogmarks-that-use-markdown/\n- http://filefoldermachine.com/1-3-plastic-sheet-extrusion-line.html\n\n## Books\n\n- https://excelitefab.com/e-book-complete-guide-polycarbonate-fabrication/\n- https://download.e-bookshelf.de/download/0000/5853/75/L-G-0000585375-0002361409.pdf\n\n## Papers\n\n- https://peer.asee.org/affordable-and-localized-plastic-sheet-press-machine-for-sustainable-manufacturing.pdf\n\n## YouTube\n\n- https://www.youtube.com/watch?v=nQEvEjdvToQ\n\n## Open-source Designs\n\n- https://www.instructables.com/Casting-with-Soft-Mold-Constructed-from-Sheet-Mate/\n- https://www.[filtered].earth/news/sheetpress\n\n## GitHub Resources\n\n- https://gist.github.com/chapmanjacobd/9a5d9eae393d059398b6b8b6369c0c71\n- https://github.com/tatsu-lab/alpaca_eval/blob/main/results/gpt-3.5-turbo-1106/model_outputs.json\n\n## Other Resources\n\n- https://huggingface.co/datasets/brando/small-open-web-math-dataset-v2/viewer", + "brief": "Create durable plastic sheets using a heat press, aluminum sheets, and molds. Follow step-by-step instructions for optimal results. Zero Plastics Australia." } \ No newline at end of file diff --git a/howtos/zero-plastic-australias-sheet-machine/references.md b/howtos/zero-plastic-australias-sheet-machine/references.md index 6f3965ee1..43653d952 100644 --- a/howtos/zero-plastic-australias-sheet-machine/references.md +++ b/howtos/zero-plastic-australias-sheet-machine/references.md @@ -23,7 +23,7 @@ ## Open-source Designs - https://www.instructables.com/Casting-with-Soft-Mold-Constructed-from-Sheet-Mate/ -- https://www.onearmy.earth/news/sheetpress +- https://www.[filtered].earth/news/sheetpress ## GitHub Resources