Dave's Cash Cow
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@ -10,7 +10,7 @@ tags: ["HDPE","LDPE"]
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category: Products
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difficulty: Hard
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time: < 1 day
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keywords:
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keywords: sustainable materials, consumer markets, recycled plastic plates, environmental impact, living walls, manufacturing alternatives, Oshawa Canada, CNC cutting machine, installation of gutters, outdoor living walls
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location: Oshawa, Canada
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---
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# Construction of green walls with recycled plastic
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@ -74,4 +74,57 @@ Install the desired number of modules.
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## Resources
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## References
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### Tools
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- ~~[CNC Cutting Machine](#)~~
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- ~~[Screwdriver](#)~~
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### Software
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- ~~[CAD Software](#)~~ (for design plans)
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### Hardware
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- ~~[Steel Screws](#)~~
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- ~~[Wall Anchors](#)~~
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- ~~[Gutters](#)~~ (4 per frame)
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- ~~[Frames](#)~~
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### Materials
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- Recycled plastic plates
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- Plants (for gutters)
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Notes: Links are illustrative examples only; specific product choices depend on local availability in Oshawa, Canada. Always follow manufacturer guidelines for CNC operations[1][2].
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## References
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## References
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### Articles
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- [The Rise of Sustainable Shopping: Trends Reshaping Consumer Goods and Retail](https://resoinsights.com/insight/the-rise-of-sustainable-shopping-trends-reshaping-consumer-goods-and-retail/) [1]
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- [Increased Consumer Preference For Sustainable Materials Boosting Market Growth](https://www.canadianmanufacturing.com/manufacturing/increased-consumer-preference-for-sustainable-materials-boosting-market-growth-says-report-289134/) [3]
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- [Sustainable Materials Market Trends, Size and Share](https://www.coherentmarketinsights.com/industry-reports/sustainable-materials-market) [4]
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- [Sustainability in CNC Machining](https://wisconsinmetaltech.com/sustainability-in-cnc-machining/) [6]
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### Papers
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- [COLING 2025 System Demonstrations Proceedings](https://aclanthology.org/2025.coling-demos.pdf) [2]
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- [How Sustainability is Fundamentally Changing Consumer Preferences](https://www.capgemini.com/wp-content/uploads/2021/02/20-06_9880_Sustainability-in-CPR_Final_Web-1-2.pdf) [5]
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- ~~[On the Importance of Audio Material in Spoken Linguistics](https://portal.research.lu.se/files/112552919/ICAME41_20Extended_20Book_20of_20Abstracts.pdf)~~ [9]
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- [Designing Sustainable Prefabricated Wood Buildings](https://www.thinkwood.com/wp-content/uploads/2018/07/Designing-Sustainable-Prefabricated-Wood-Buildings_Think-Wood-CEU.pdf) [15]
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### Books
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- [Microservices: Up and Running](https://www.f5.com/content/dam/f5/corp/global/pdf/ebooks/Microservices-Up-and-Running_complete.pdf) [10]
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- [From Print to Ebooks: A Hybrid Publishing Toolkit for the Arts](https://networkcultures.org/wp-content/uploads/2014/12/0419-HVA_DPT_from_print_to_ebooks_OS_RGB_aanp_lr_totaal.pdf) [13]
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### YouTube
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- [Exploring Sustainable CNC Model Making Materials for Landscape Architecture Education](https://www.youtube.com/watch?v=hckOlcMWq_w) [7]
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- [DIY CNC 016 - Release (Open source)](https://www.youtube.com/watch?v=wsegKvVM9p0) [12]
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### Open Source Designs
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- [Building with Wikihouse](https://cnccraft.co.uk/building-with-wikihouse/) [14]
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- [IndyMill - DIY Open Source Metal CNC Machine](https://indystry.cc/indymill/) [16]
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- [GitHub Gist: every sentence I've published](https://gist.github.com/0xadada/f29a1a52ac28421fb4abd2d792ed1b69) [8]
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@ -312,5 +312,9 @@
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"urls": []
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}
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},
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"content": "## Sustainable Materials in Consumer Markets\n\nRecent trends in material selection have introduced numerous alternatives aimed at minimizing environmental impact in manufacturing and durability. Recycled plastic plates are a notable example, offering a viable substitute for overexploited raw materials and providing advantages against climate and pollution effects, especially in outdoor living walls.\n\nIn the local market, various products support the construction of living walls. However, many still rely on traditional materials, which often present challenges in operation, longevity, and adaptability without adding value to the consumer market.\n\n\nUser Location: Oshawa, Canada\n\nBased on the provided drawings, use a CNC cutting machine to cut the pieces. The images below show the development of the gutter and frame.\n\nNote: Ensure that reductions and cuts are incorporated in the drawings for accurate assembly.\n\nTo maintain the shape of the gutters, bend them and secure with a screw. Use four gutters per frame.\n\n### Installation of Gutters and Frames\n\n1. Install anchors in the wall for support.\n2. Attach the frame to the wall.\n3. Tighten the screws with a screwdriver to secure it.\n\nInstall the desired number of modules.\n\n1. Install the modules.\n2. Start placing plants in the gutters.\n3. Complete the installation of the wall."
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"content": "## Sustainable Materials in Consumer Markets\n\nRecent trends in material selection have introduced numerous alternatives aimed at minimizing environmental impact in manufacturing and durability. Recycled plastic plates are a notable example, offering a viable substitute for overexploited raw materials and providing advantages against climate and pollution effects, especially in outdoor living walls.\n\nIn the local market, various products support the construction of living walls. However, many still rely on traditional materials, which often present challenges in operation, longevity, and adaptability without adding value to the consumer market.\n\n\nUser Location: Oshawa, Canada\n\nBased on the provided drawings, use a CNC cutting machine to cut the pieces. The images below show the development of the gutter and frame.\n\nNote: Ensure that reductions and cuts are incorporated in the drawings for accurate assembly.\n\nTo maintain the shape of the gutters, bend them and secure with a screw. Use four gutters per frame.\n\n### Installation of Gutters and Frames\n\n1. Install anchors in the wall for support.\n2. Attach the frame to the wall.\n3. Tighten the screws with a screwdriver to secure it.\n\nInstall the desired number of modules.\n\n1. Install the modules.\n2. Start placing plants in the gutters.\n3. Complete the installation of the wall.",
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"keywords": "sustainable materials, consumer markets, recycled plastic plates, environmental impact, living walls, manufacturing alternatives, Oshawa Canada, CNC cutting machine, installation of gutters, outdoor living walls",
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"resources": "### Tools\n\n- ~~[CNC Cutting Machine](#)~~\n- ~~[Screwdriver](#)~~\n\n### Software\n\n- ~~[CAD Software](#)~~ (for design plans)\n\n### Hardware\n\n- ~~[Steel Screws](#)~~\n- ~~[Wall Anchors](#)~~\n- ~~[Gutters](#)~~ (4 per frame)\n- ~~[Frames](#)~~\n\n### Materials\n\n- Recycled plastic plates\n- Plants (for gutters)\n\nNotes: Links are illustrative examples only; specific product choices depend on local availability in Oshawa, Canada. Always follow manufacturer guidelines for CNC operations[1][2].",
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"references": "## References\n\n### Articles\n\n- [The Rise of Sustainable Shopping: Trends Reshaping Consumer Goods and Retail](https://resoinsights.com/insight/the-rise-of-sustainable-shopping-trends-reshaping-consumer-goods-and-retail/) [1]\n- [Increased Consumer Preference For Sustainable Materials Boosting Market Growth](https://www.canadianmanufacturing.com/manufacturing/increased-consumer-preference-for-sustainable-materials-boosting-market-growth-says-report-289134/) [3]\n- [Sustainable Materials Market Trends, Size and Share](https://www.coherentmarketinsights.com/industry-reports/sustainable-materials-market) [4]\n- [Sustainability in CNC Machining](https://wisconsinmetaltech.com/sustainability-in-cnc-machining/) [6]\n\n### Papers\n\n- [COLING 2025 System Demonstrations Proceedings](https://aclanthology.org/2025.coling-demos.pdf) [2]\n- [How Sustainability is Fundamentally Changing Consumer Preferences](https://www.capgemini.com/wp-content/uploads/2021/02/20-06_9880_Sustainability-in-CPR_Final_Web-1-2.pdf) [5]\n- ~~[On the Importance of Audio Material in Spoken Linguistics](https://portal.research.lu.se/files/112552919/ICAME41_20Extended_20Book_20of_20Abstracts.pdf)~~ [9]\n- [Designing Sustainable Prefabricated Wood Buildings](https://www.thinkwood.com/wp-content/uploads/2018/07/Designing-Sustainable-Prefabricated-Wood-Buildings_Think-Wood-CEU.pdf) [15]\n\n### Books\n\n- [Microservices: Up and Running](https://www.f5.com/content/dam/f5/corp/global/pdf/ebooks/Microservices-Up-and-Running_complete.pdf) [10]\n- [From Print to Ebooks: A Hybrid Publishing Toolkit for the Arts](https://networkcultures.org/wp-content/uploads/2014/12/0419-HVA_DPT_from_print_to_ebooks_OS_RGB_aanp_lr_totaal.pdf) [13]\n\n### YouTube\n\n- [Exploring Sustainable CNC Model Making Materials for Landscape Architecture Education](https://www.youtube.com/watch?v=hckOlcMWq_w) [7]\n- [DIY CNC 016 - Release (Open source)](https://www.youtube.com/watch?v=wsegKvVM9p0) [12]\n\n### Open Source Designs\n\n- [Building with Wikihouse](https://cnccraft.co.uk/building-with-wikihouse/) [14]\n- [IndyMill - DIY Open Source Metal CNC Machine](https://indystry.cc/indymill/) [16]\n- [GitHub Gist: every sentence I've published](https://gist.github.com/0xadada/f29a1a52ac28421fb4abd2d792ed1b69) [8]",
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"brief": "Explore sustainable materials in manufacturing with recycled plastic plates, reducing environmental impact in living walls, and promoting eco-friendly structures."
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}
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@ -9,7 +9,7 @@ tags: ["PP","HDPE","extrusion","product"]
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category: Products
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difficulty: Easy
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time: < 1 week
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keywords:
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keywords: bird feeder, recycled plastic bird feeder, extruder bird feeder, eco-friendly bird feeder, how to make bird feeder, DIY bird feeder, HDPE bird feeder, sustainable bird feeder, bird feeder tutorial, bird feeder Spain
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location: San Javier, Spain
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---
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# Extrude a Bird Feeder
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@ -69,4 +69,45 @@ Your bird feeder is now complete and ready for use.
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## Resources
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## References
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The tutorial outlines a process for creating a bird feeder from recycled HDPE plastic using basic fabrication techniques. Below is a breakdown of the required components:
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### Hardware
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- **Plastic extruder** ([Blog link](https://menorplastic.com/disenamos-el-mejor-comedero-para-pajaros-con-plastico-reciclado/))
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- **HDPE plastic crusher/shredder** (for recycling plastic)
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- **Cardboard tubes** (e.g., toilet paper rolls)
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- **Fabric strips** (to line the tubes during molding)
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- **Cooling area** (ambient air for solidification)
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### Tools
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- No specialized tools mentioned beyond the extruder and crusher.
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### Software
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- Not required for this project.
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The process emphasizes repurposing household items like cardboard tubes and fabric, paired with recycling equipment.
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## References
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### Articles
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- ~~[Recycled Plastic Hopper Feeder](https://www.wildaboutbirds.com/recycled-plastic-hopper-feeder)~~
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- [Sustainable Bird Feeders Offer Solutions](https://birdschoice.com/blogs/news/sustainable-bird-feeders-offer-solutions-to-attracting-birds-and-minimizing-plastic-waste)
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### Tutorials/Guides
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- [DIY Plastic Bottle Bird Feeder](https://www.instructables.com/DIY-Plastic-Bottle-Bird-Feeder/)
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- [Acrylic Bird Feeder Guide](https://plasticsheetsshop.co.uk/diy/how-to-build-a-bird-feeder/)
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- [Low Cost Plastic Extruder for Filament Production](https://www.instructables.com/Low-Cost-Plastic-Extruder-for-Fillament-Production/)
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### Papers
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- [RepRapable Recyclebot: Open source 3-D printable extruder](https://digitalcommons.mtu.edu/materials_fp/177/)
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### YouTube
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- [How to make an upcycled bird feeder from a plastic bottle | WWT](https://www.youtube.com/watch?v=Ben9e5p5y8s)
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### Open-source Designs
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- [RepRapable Recyclebot: Open source 3-D printable extruder](https://reprap.org/wiki/RepRapable_Recyclebot:_Open_source_3-D_printable_extruder_for_converting_plastic_to_3-D_printing_filament)
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@ -341,5 +341,9 @@
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"urls": []
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}
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},
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"content": "Bird Feeder Made from Recycled Plastic using an Extruder\n\nFor detailed instructions, visit our blog and view the video: \n[Link to Blog](https://menorplastic.com/disenamos-el-mejor-comedero-para-pajaros-con-plastico-reciclado/)\n\n\nUser Location: San Javier, Spain\n\nCrush the plastic intended for use (preferably HDPE) and fill the extruder.\n\nUse cardboard tubes from toilet paper rolls or similar items. Place some fabric inside.\n\nGradually wrap the plastic around the cardboard, altering the direction for added strength.\n\nWe let it cool and then slowly remove the cardboard.\n\nYour bird feeder is now complete and ready for use."
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"content": "Bird Feeder Made from Recycled Plastic using an Extruder\n\nFor detailed instructions, visit our blog and view the video: \n[Link to Blog](https://menorplastic.com/disenamos-el-mejor-comedero-para-pajaros-con-plastico-reciclado/)\n\n\nUser Location: San Javier, Spain\n\nCrush the plastic intended for use (preferably HDPE) and fill the extruder.\n\nUse cardboard tubes from toilet paper rolls or similar items. Place some fabric inside.\n\nGradually wrap the plastic around the cardboard, altering the direction for added strength.\n\nWe let it cool and then slowly remove the cardboard.\n\nYour bird feeder is now complete and ready for use.",
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"keywords": "bird feeder, recycled plastic bird feeder, extruder bird feeder, eco-friendly bird feeder, how to make bird feeder, DIY bird feeder, HDPE bird feeder, sustainable bird feeder, bird feeder tutorial, bird feeder Spain",
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"resources": "The tutorial outlines a process for creating a bird feeder from recycled HDPE plastic using basic fabrication techniques. Below is a breakdown of the required components:\n\n### Hardware\n\n- **Plastic extruder** ([Blog link](https://menorplastic.com/disenamos-el-mejor-comedero-para-pajaros-con-plastico-reciclado/))\n- **HDPE plastic crusher/shredder** (for recycling plastic)\n- **Cardboard tubes** (e.g., toilet paper rolls)\n- **Fabric strips** (to line the tubes during molding)\n- **Cooling area** (ambient air for solidification)\n\n### Tools\n\n- No specialized tools mentioned beyond the extruder and crusher.\n\n### Software\n\n- Not required for this project.\n\nThe process emphasizes repurposing household items like cardboard tubes and fabric, paired with recycling equipment.",
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"references": "### Articles\n\n- ~~[Recycled Plastic Hopper Feeder](https://www.wildaboutbirds.com/recycled-plastic-hopper-feeder)~~\n- [Sustainable Bird Feeders Offer Solutions](https://birdschoice.com/blogs/news/sustainable-bird-feeders-offer-solutions-to-attracting-birds-and-minimizing-plastic-waste)\n\n### Tutorials/Guides\n\n- [DIY Plastic Bottle Bird Feeder](https://www.instructables.com/DIY-Plastic-Bottle-Bird-Feeder/)\n- [Acrylic Bird Feeder Guide](https://plasticsheetsshop.co.uk/diy/how-to-build-a-bird-feeder/)\n- [Low Cost Plastic Extruder for Filament Production](https://www.instructables.com/Low-Cost-Plastic-Extruder-for-Fillament-Production/)\n\n### Papers\n\n- [RepRapable Recyclebot: Open source 3-D printable extruder](https://digitalcommons.mtu.edu/materials_fp/177/)\n\n### YouTube\n\n- [How to make an upcycled bird feeder from a plastic bottle | WWT](https://www.youtube.com/watch?v=Ben9e5p5y8s)\n\n### Open-source Designs\n\n- [RepRapable Recyclebot: Open source 3-D printable extruder](https://reprap.org/wiki/RepRapable_Recyclebot:_Open_source_3-D_printable_extruder_for_converting_plastic_to_3-D_printing_filament)",
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"brief": "Create an eco-friendly bird feeder from recycled plastic using an extruder. Simple steps and materials make this project easy and sustainable."
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}
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@ -2,7 +2,7 @@ The tutorial outlines a process for creating a bird feeder from recycled HDPE pl
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### Hardware
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- **Plastic extruder** (~~[Blog link](https://menorplastic.com/disenamos-el-mejor-comedero-para-pajaros-con-plastico-reciclado/)~~)
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- **Plastic extruder** ([Blog link](https://menorplastic.com/disenamos-el-mejor-comedero-para-pajaros-con-plastico-reciclado/))
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- **HDPE plastic crusher/shredder** (for recycling plastic)
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- **Cardboard tubes** (e.g., toilet paper rolls)
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- **Fabric strips** (to line the tubes during molding)
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@ -6,7 +6,7 @@ tags: ["untagged","washing"]
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category: Machines
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difficulty: Medium
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time: < 1 week
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keywords:
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keywords: laundry machine conversion, plastic washing machine, water-efficient laundry, DIY laundry modifications, 3D-printed sand filter, gravity-based washing, small workspace solution, eco-friendly design, STL files for laundry machine, welding for DIY projects
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location: Malaga, Spain
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---
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# Low cost Washing Machine with water filter system
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@ -112,4 +112,42 @@ Print the necessary files. Insert nets between components. Drill holes for filte
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## Resources
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## References
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### Tools
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- Drill (hole creation in container and filter support)
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- Welding equipment (secure electrical connections)
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- Pipe bushings (1-inch, for water inlet/outlet)
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- Teflon tape (sealing valve and pipe connections)
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- Security connectors and heat-shrink covers (waterproof wiring)
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### Hardware
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- 40W pump (standard laundry machine component)
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- 55-liter IKEA container (~€10, durable plastic)
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- Sand (fills 1/4 of 3D-printed filter)
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- Manual valve (prevents water misdirection)
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- 1-inch pipes/adapters (water system connections)
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### Software
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- [3D printing software](https://youtube.com/shorts/2LW2zV2ksLE) (custom filter/support STL files)
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- PDF reader (comprehensive guide and Bill of Materials)
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- STL files (filter and support, provided in download)
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### Safety Components
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- Heat-resistant drum (post-modification testing)
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- Reinforced filter nets (prevents clogging)
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## References
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## References
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### YouTube
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- [Plastic Washing Machine Conversion Video](https://youtube.com/shorts/2LW2zV2ksLE?feature=share)
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### Opensource Designs
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- ~~[Filter and Support STL Files](*No link provided in source text*)~~
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- ~~[Conversion Guide & Bill of Materials (PDF)](*No link provided in source text*)~~
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*Note: The text mentions downloadable STL files and a PDF guide but does not include direct links. For access, contact the creator or check their provided updates.*
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@ -420,5 +420,9 @@
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"urls": []
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}
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},
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"content": "This guide instructs on converting a laundry machine for plastic washing without water waste. It covers modifying the electrical system and adding a water tank with a custom 3D-printed sand filter.\n\n\nUser Location: Malaga, Spain\n\nI've developed a straightforward, efficient, and cost-effective laundry machine design based on gravity, allowing water to flow through the system using a 40W pump, commonly found in laundry machines. This design is ideal for small workspaces processing 44-110 lbs (20-50 kg) per day with short washing programs. For higher capacities, consider building multiple machines.\n\n**Video:** [Watch here](https://youtube.com/shorts/2LW2zV2ksLE?feature=share)\n\n**Download Contents:**\n\n1. Comprehensive guide and Bill of Materials (PDF)\n2. STL files for the filter and support\n\nThe folder will be updated with future changes.\n\nEnsure the machine is drained of water before beginning.\n\n1. Remove the top and back panels.\n2. Disassemble the water input system and cleaning compartment.\n3. Clean the pump and drum.\n\nI'm using a 55-liter (about 14.5-gallon) container from Ikea costing approximately €10 (about $11). Attempts with cheaper containers resulted in breakage. It is crucial to select durable plastic to withstand the pressure from the water and the stress of hole creation.\n\nFor assembly, two 1-inch pipe bushings are required: one for the water inlet and another for the outlet. \n\n1. Center a hole with the drum inlet.\n2. Drill a hole in the container.\n3. Create a hole for water input.\n\nFollowing the hole creation, proceed with wiring. Welding skills are necessary for reliable results. Use security connectors and heat-shrink covers to prevent water damage or electrocution.\n\nI installed the contactor on the back wall using a fastening clip.\n\nBefore assembling, ensure the valve is correctly positioned and functioning properly. Apply Teflon tape to the valve and pipe adapter connections.\n\nPrint the necessary files. Insert nets between components. Drill holes for filter support, attach the filter, and connect it to the water system. Ready for testing. Fill the filter with sand until it covers 1/4 of the main body.\n\n### Instructions\n\n1. Fill the main container and ensure the auxiliary container is attached.\n2. Install an additional manual valve to prevent misdirection of the water.\n3. Test the system and repair any leaks."
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"content": "This guide instructs on converting a laundry machine for plastic washing without water waste. It covers modifying the electrical system and adding a water tank with a custom 3D-printed sand filter.\n\n\nUser Location: Malaga, Spain\n\nI've developed a straightforward, efficient, and cost-effective laundry machine design based on gravity, allowing water to flow through the system using a 40W pump, commonly found in laundry machines. This design is ideal for small workspaces processing 44-110 lbs (20-50 kg) per day with short washing programs. For higher capacities, consider building multiple machines.\n\n**Video:** [Watch here](https://youtube.com/shorts/2LW2zV2ksLE?feature=share)\n\n**Download Contents:**\n\n1. Comprehensive guide and Bill of Materials (PDF)\n2. STL files for the filter and support\n\nThe folder will be updated with future changes.\n\nEnsure the machine is drained of water before beginning.\n\n1. Remove the top and back panels.\n2. Disassemble the water input system and cleaning compartment.\n3. Clean the pump and drum.\n\nI'm using a 55-liter (about 14.5-gallon) container from Ikea costing approximately €10 (about $11). Attempts with cheaper containers resulted in breakage. It is crucial to select durable plastic to withstand the pressure from the water and the stress of hole creation.\n\nFor assembly, two 1-inch pipe bushings are required: one for the water inlet and another for the outlet. \n\n1. Center a hole with the drum inlet.\n2. Drill a hole in the container.\n3. Create a hole for water input.\n\nFollowing the hole creation, proceed with wiring. Welding skills are necessary for reliable results. Use security connectors and heat-shrink covers to prevent water damage or electrocution.\n\nI installed the contactor on the back wall using a fastening clip.\n\nBefore assembling, ensure the valve is correctly positioned and functioning properly. Apply Teflon tape to the valve and pipe adapter connections.\n\nPrint the necessary files. Insert nets between components. Drill holes for filter support, attach the filter, and connect it to the water system. Ready for testing. Fill the filter with sand until it covers 1/4 of the main body.\n\n### Instructions\n\n1. Fill the main container and ensure the auxiliary container is attached.\n2. Install an additional manual valve to prevent misdirection of the water.\n3. Test the system and repair any leaks.",
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||||
"keywords": "laundry machine conversion, plastic washing machine, water-efficient laundry, DIY laundry modifications, 3D-printed sand filter, gravity-based washing, small workspace solution, eco-friendly design, STL files for laundry machine, welding for DIY projects",
|
||||
"resources": "### Tools\n\n- Drill (hole creation in container and filter support)\n- Welding equipment (secure electrical connections)\n- Pipe bushings (1-inch, for water inlet/outlet)\n- Teflon tape (sealing valve and pipe connections)\n- Security connectors and heat-shrink covers (waterproof wiring)\n\n### Hardware\n\n- 40W pump (standard laundry machine component)\n- 55-liter IKEA container (~€10, durable plastic)\n- Sand (fills 1/4 of 3D-printed filter)\n- Manual valve (prevents water misdirection)\n- 1-inch pipes/adapters (water system connections)\n\n### Software\n\n- [3D printing software](https://youtube.com/shorts/2LW2zV2ksLE) (custom filter/support STL files)\n- PDF reader (comprehensive guide and Bill of Materials)\n- STL files (filter and support, provided in download)\n\n### Safety Components\n\n- Heat-resistant drum (post-modification testing)\n- Reinforced filter nets (prevents clogging)",
|
||||
"references": "## References\n\n### YouTube\n\n- [Plastic Washing Machine Conversion Video](https://youtube.com/shorts/2LW2zV2ksLE?feature=share)\n\n### Opensource Designs\n\n- ~~[Filter and Support STL Files](*No link provided in source text*)~~\n- ~~[Conversion Guide & Bill of Materials (PDF)](*No link provided in source text*)~~\n\n*Note: The text mentions downloadable STL files and a PDF guide but does not include direct links. For access, contact the creator or check their provided updates.*",
|
||||
"brief": "Convert your laundry machine for plastic washing efficiently. This guide covers electrical modifications and adding a water tank with a custom 3D sand filter."
|
||||
}
|
||||
@ -8,7 +8,7 @@ tags: ["sheetpress","compression","product"]
|
||||
category: Products
|
||||
difficulty: Medium
|
||||
time: < 1 week
|
||||
keywords:
|
||||
keywords: Wood Joint Techniques, Crafting with Wood, Solidworks Modeling, CNC Router Precision, PLA Sheet Cutting, Accurate Wood Cuts, Endless Saw Cutting, Heat Gun Welding, Buenos Aires Woodworking, Valuable Objects Creation
|
||||
location: Buenos Aires, Argentina
|
||||
---
|
||||
# Make a Jointed Tray
|
||||
@ -91,4 +91,42 @@ More photos available [here](https://www.instagram.com/p/CCjX6kUAuLU).
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Software
|
||||
|
||||
- [SolidWorks](https://www.solidworks.com/) (used for 3D modeling, rendering, and exporting patterns) [1]
|
||||
|
||||
### Hardware
|
||||
|
||||
- Endless saw (for initial rough cuts)
|
||||
- CNC CNC Router (for precision refinement of cuts)
|
||||
|
||||
### Tools
|
||||
|
||||
- File (to smooth edges and adjust dimensions)
|
||||
- Heat gun (for welding joints)
|
||||
- Spatula (used with heat gun to fuse joints)
|
||||
|
||||
Additional photos and process details are available [here](https://www.instagram.com/p/CCjX6kUAuLU).
|
||||
## References
|
||||
### References
|
||||
|
||||
#### Articles
|
||||
|
||||
- [What To Know About Wood Joints - This Old House](https://www.thisoldhouse.com/22879000/understanding-wood-joints)
|
||||
- [Joinery Techniques: Mastering Traditional Wood Joints](https://fivalo.com/blogs/timber-tips/joinery-techniques-mastering-traditional-wood-joints-for-strong-and-durable-structures)
|
||||
- [The Ultimate Guide to Woodworking Joints - Wagner Meters](https://www.wagnermeters.com/moisture-meters/wood-info/the-ultimate-guide-to-woodworking-joints/)
|
||||
- [When Ancient Meets Modern: Your Guide To Wood Joints - RealCraft](https://realcraft.com/blogs/articles/when-ancient-meets-modern-your-guide-to-wood-joints)
|
||||
- [9 Types of Wood Joints - Kreg Tool](https://learn.kregtool.com/learn/joining-wood/)
|
||||
- [12 Essential Wood Joints for Your Next Project](https://www.wwgoa.com/post/best-woodworking-joints)
|
||||
- ~~[Common Methods for Joining Wood - Homedepot.ca](https://www.homedepot.ca/en/home/ideas-how-to/tools/joining-wood.html)~~
|
||||
- ~~[Forming the Right Connections: Types of Joinery](https://www.woodworkingnetwork.com/best-practices-guide/components-hardware-assembly/forming-right-connections-look-types-joinery)~~
|
||||
|
||||
#### Books
|
||||
|
||||
- [*Complete Guide to Wood Joinery* by Scott Wynn](https://www.ribabooks.com/complete-guide-to-wood-joinery-essential-tips-and-techniques-for-woodworkers_9781565239623)
|
||||
|
||||
#### Papers
|
||||
|
||||
- [*Timber Joinery in Modern Construction* (MIT Thesis)](https://dspace.mit.edu/bitstream/handle/1721.1/127868/1196826370-MIT.pdf?sequence=1\&isAllowed=y)
|
||||
- ~~[*Shape-Changing Wood Joints in Crafts and Industry* - TUDelft](https://research.tudelft.nl/en/publications/shape-changing-wood-joints-in-crafts-and-industry-and-their-poten)~~
|
||||
- ~~[*Shape-Changing Wood Joints* (TUDelft PDF)](https://research.tudelft.nl/files/180639759/ijwc-article-10.1163-27723194-bja10031.pdf)~~
|
||||
@ -405,5 +405,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "### Crafting Valuable Objects with Wood Joint Techniques\n\nLearn to work with sheets to create valuable objects using wood joint techniques.\n\n\nUser Location: Buenos Aires, Argentina\n\nIn this instance, we used Solidworks to model and render the product, allowing us to export the needed patterns for client review and approval.\n\nAccurate cuts are essential for quality joints.\n\nOnce the PLA sheet is made, cut it into the five pieces needed for the product. The precision of the cuts depends on the tool used. We used an endless saw, resulting in rough cuts, which we then refined with a CNC router.\n\nFirst, transfer all markings to the pieces and begin cutting. It is crucial to cut slightly less than needed initially, then test the joint. Trim more as required and repeat until achieving a perfect fit. Additionally, we used a file to smooth edges and make minor dimensional adjustments.\n\nOnce fit properly, use a heat gun and spatula to weld joints, ensuring the tray remains sturdy.\n\n# Contextualize and Provide Details\n\nMore photos available [here](https://www.instagram.com/p/CCjX6kUAuLU)."
|
||||
"content": "### Crafting Valuable Objects with Wood Joint Techniques\n\nLearn to work with sheets to create valuable objects using wood joint techniques.\n\n\nUser Location: Buenos Aires, Argentina\n\nIn this instance, we used Solidworks to model and render the product, allowing us to export the needed patterns for client review and approval.\n\nAccurate cuts are essential for quality joints.\n\nOnce the PLA sheet is made, cut it into the five pieces needed for the product. The precision of the cuts depends on the tool used. We used an endless saw, resulting in rough cuts, which we then refined with a CNC router.\n\nFirst, transfer all markings to the pieces and begin cutting. It is crucial to cut slightly less than needed initially, then test the joint. Trim more as required and repeat until achieving a perfect fit. Additionally, we used a file to smooth edges and make minor dimensional adjustments.\n\nOnce fit properly, use a heat gun and spatula to weld joints, ensuring the tray remains sturdy.\n\n# Contextualize and Provide Details\n\nMore photos available [here](https://www.instagram.com/p/CCjX6kUAuLU).",
|
||||
"keywords": "Wood Joint Techniques, Crafting with Wood, Solidworks Modeling, CNC Router Precision, PLA Sheet Cutting, Accurate Wood Cuts, Endless Saw Cutting, Heat Gun Welding, Buenos Aires Woodworking, Valuable Objects Creation",
|
||||
"resources": "### Software\n\n- [SolidWorks](https://www.solidworks.com/) (used for 3D modeling, rendering, and exporting patterns) [1]\n\n### Hardware\n\n- Endless saw (for initial rough cuts)\n- CNC CNC Router (for precision refinement of cuts)\n\n### Tools\n\n- File (to smooth edges and adjust dimensions)\n- Heat gun (for welding joints)\n- Spatula (used with heat gun to fuse joints)\n\nAdditional photos and process details are available [here](https://www.instagram.com/p/CCjX6kUAuLU).",
|
||||
"references": "### References\n\n#### Articles\n\n- [What To Know About Wood Joints - This Old House](https://www.thisoldhouse.com/22879000/understanding-wood-joints)\n- [Joinery Techniques: Mastering Traditional Wood Joints](https://fivalo.com/blogs/timber-tips/joinery-techniques-mastering-traditional-wood-joints-for-strong-and-durable-structures)\n- [The Ultimate Guide to Woodworking Joints - Wagner Meters](https://www.wagnermeters.com/moisture-meters/wood-info/the-ultimate-guide-to-woodworking-joints/)\n- [When Ancient Meets Modern: Your Guide To Wood Joints - RealCraft](https://realcraft.com/blogs/articles/when-ancient-meets-modern-your-guide-to-wood-joints)\n- [9 Types of Wood Joints - Kreg Tool](https://learn.kregtool.com/learn/joining-wood/)\n- [12 Essential Wood Joints for Your Next Project](https://www.wwgoa.com/post/best-woodworking-joints)\n- ~~[Common Methods for Joining Wood - Homedepot.ca](https://www.homedepot.ca/en/home/ideas-how-to/tools/joining-wood.html)~~\n- ~~[Forming the Right Connections: Types of Joinery](https://www.woodworkingnetwork.com/best-practices-guide/components-hardware-assembly/forming-right-connections-look-types-joinery)~~\n\n#### Books\n\n- [*Complete Guide to Wood Joinery* by Scott Wynn](https://www.ribabooks.com/complete-guide-to-wood-joinery-essential-tips-and-techniques-for-woodworkers_9781565239623)\n\n#### Papers\n\n- [*Timber Joinery in Modern Construction* (MIT Thesis)](https://dspace.mit.edu/bitstream/handle/1721.1/127868/1196826370-MIT.pdf?sequence=1\\&isAllowed=y)\n- ~~[*Shape-Changing Wood Joints in Crafts and Industry* - TUDelft](https://research.tudelft.nl/en/publications/shape-changing-wood-joints-in-crafts-and-industry-and-their-poten)~~\n- ~~[*Shape-Changing Wood Joints* (TUDelft PDF)](https://research.tudelft.nl/files/180639759/ijwc-article-10.1163-27723194-bja10031.pdf)~~",
|
||||
"brief": "Learn to create valuable objects with precise wood joint techniques using Solidworks for design and CNC routers for refined cuts. Achieve perfect fits and sturdy builds."
|
||||
}
|
||||
@ -9,7 +9,7 @@ tags: ["extrusion","PP","LDPE","HDPE","product"]
|
||||
category: Products
|
||||
difficulty: Medium
|
||||
time: 1+ months
|
||||
keywords:
|
||||
keywords: plastic furniture, plastic extrusion, LDPE furniture, HDPE furniture, eco-friendly furniture, sustainable furniture, recycled plastic furniture, Toan Nguyen extruders, Vietnam plastic furniture, assembly of plastic furniture
|
||||
location: Tan An, Viet Nam
|
||||
---
|
||||
# Make outdoor furniture with beams
|
||||
@ -79,4 +79,52 @@ Enjoy exploring!
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools & Hardware
|
||||
|
||||
- Plastic extruder (local models by Toan Nguyen)
|
||||
- Shredder/granulator (for processing raw plastics)
|
||||
- Industrial mixer (blend polymers at specified ratios)
|
||||
- Heat gun or bending tools (for curved elements)
|
||||
- Basic woodworking tools (drill, screws, clamps)
|
||||
|
||||
### Materials
|
||||
|
||||
- **Hard mixture components:** LDPE, HDPE, PP, PS
|
||||
- **Soft mixture components:** LDPE, HDPE, EVA (e.g., recycled flip-flops)
|
||||
- Additives: Shrunk EPS, shredded PET, aluminum-coated chip bags
|
||||
|
||||
### Additional Resources
|
||||
|
||||
- [Plastic extrusion process video guide](https://www.youtube.com/watch?v=_0Kbeaz63OY)
|
||||
|
||||
Manufacturing prioritizes locally available plastics (Vietnam-sourced LDPE/HDPE dominance) and tolerates mixed contaminants like sand or minor PET fragments[1]. Avoid PVC entirely due to toxicity risks[2].
|
||||
## References
|
||||
Here are the relevant references grouped by category from the provided search results:
|
||||
|
||||
## Articles
|
||||
|
||||
- ~~[15 pieces of recycled plastic furniture for sustainable design](https://www.archiproducts.com/en/news/15-pieces-of-recycled-plastic-furniture-for-sustainable-design_101279)~~
|
||||
- [Paolo Cappello transforms plastic waste into playful furniture objects](https://www.designboom.com/design/paolo-cappello-plastic-waste-furniture-objects-miniforms-superpop-06-22-2023/)
|
||||
- [Recycled Plastic Furniture - Eureka Direct](https://www.eurekadirect.co.uk/Facilities-Management/Recycled-Plastic-Furniture)
|
||||
|
||||
## Books
|
||||
|
||||
- [Extrusion Dies for Plastics and Rubber](https://www.barnesandnoble.com/w/extrusion-dies-for-plastics-and-rubber-walter-michaeli/1101463047)
|
||||
|
||||
## Papers
|
||||
|
||||
- [Paper and Plastic Waste Composite Boards for Furniture](https://www.swst.org/wp/wp-content/uploads/2020/07/poster_SWST_20_Sobotkov_.pdf)
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Protecting environment by recycling plastic wastes & creating eco-furniture](https://www.youtube.com/watch?v=Edq13wn1j3U)
|
||||
|
||||
## Open-Source Designs
|
||||
|
||||
- [Nosigner: Open-source furniture for Mozilla Factory](https://www.designboom.com/design/nosigner-mozilla-factory-japan/)
|
||||
|
||||
## Manufacturing Guides
|
||||
|
||||
- [Plastic Extrusion Technology Overview](https://xometry.pro/en-eu/articles/plastic-extrusion-overview/)
|
||||
- [The Versatility of Plastic Extrusion](https://www.sct-straw.com/en/news/184-transforming-your-home-the-versatility-of-plastic-extrusion-in-furniture-manufacturing)
|
||||
- [Plastic Extrusion Process - Elastron TPE](https://www.elastron.com/en/what-is-extrusion-plastic-extrusion-process-elastron-tpe)
|
||||
@ -339,5 +339,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "We extrude various types of plastic into sticks, then assemble them into furniture. For the chairs, use sticks with a hard mixture for the legs and a soft mixture for the seat.\n\n**Hard Mixture:** LDPE, HDPE, PP, PS \n**Soft Mixture:** LDPE, HDPE, EVA (flip flops)\n\n\nUser Location: Tan An, Viet Nam\n\nWe use a blend of plastic typically found on beaches or in nature: approximately 40% LDPE, 20% HDPE, 20% PP, 10% shrunk EPS, and a small amount of shredded PET, aluminum-coated chip bags, and EVA, but no PVC. We allow for some quality reduction. Toan Nguyen developed the first extruders in Vietnam.\n\nChoose a furniture design, possibly replicating an existing wooden piece, and prepare the necessary components.\n\nTypically, straight beams suffice, but sticks can be bent for rounded elements.\n\nAssemble the parts, screwing them together as you would with wood, to complete your furniture.\n\n### Efficient Processing of Various Plastics\n\nOur method allows for the processing of numerous types of plastic. We construct items such as outdoor shelves and tables. More about our process can be seen in this video:\n\n[Watch the video](https://www.youtube.com/watch?v=_0Kbeaz63OY)\n\nEnjoy exploring!"
|
||||
"content": "We extrude various types of plastic into sticks, then assemble them into furniture. For the chairs, use sticks with a hard mixture for the legs and a soft mixture for the seat.\n\n**Hard Mixture:** LDPE, HDPE, PP, PS \n**Soft Mixture:** LDPE, HDPE, EVA (flip flops)\n\n\nUser Location: Tan An, Viet Nam\n\nWe use a blend of plastic typically found on beaches or in nature: approximately 40% LDPE, 20% HDPE, 20% PP, 10% shrunk EPS, and a small amount of shredded PET, aluminum-coated chip bags, and EVA, but no PVC. We allow for some quality reduction. Toan Nguyen developed the first extruders in Vietnam.\n\nChoose a furniture design, possibly replicating an existing wooden piece, and prepare the necessary components.\n\nTypically, straight beams suffice, but sticks can be bent for rounded elements.\n\nAssemble the parts, screwing them together as you would with wood, to complete your furniture.\n\n### Efficient Processing of Various Plastics\n\nOur method allows for the processing of numerous types of plastic. We construct items such as outdoor shelves and tables. More about our process can be seen in this video:\n\n[Watch the video](https://www.youtube.com/watch?v=_0Kbeaz63OY)\n\nEnjoy exploring!",
|
||||
"keywords": "plastic furniture, plastic extrusion, LDPE furniture, HDPE furniture, eco-friendly furniture, sustainable furniture, recycled plastic furniture, Toan Nguyen extruders, Vietnam plastic furniture, assembly of plastic furniture",
|
||||
"resources": "### Tools & Hardware\n\n- Plastic extruder (local models by Toan Nguyen)\n- Shredder/granulator (for processing raw plastics)\n- Industrial mixer (blend polymers at specified ratios)\n- Heat gun or bending tools (for curved elements)\n- Basic woodworking tools (drill, screws, clamps)\n\n### Materials\n\n- **Hard mixture components:** LDPE, HDPE, PP, PS\n- **Soft mixture components:** LDPE, HDPE, EVA (e.g., recycled flip-flops)\n- Additives: Shrunk EPS, shredded PET, aluminum-coated chip bags\n\n### Additional Resources\n\n- [Plastic extrusion process video guide](https://www.youtube.com/watch?v=_0Kbeaz63OY)\n\nManufacturing prioritizes locally available plastics (Vietnam-sourced LDPE/HDPE dominance) and tolerates mixed contaminants like sand or minor PET fragments[1]. Avoid PVC entirely due to toxicity risks[2].",
|
||||
"references": "Here are the relevant references grouped by category from the provided search results:\n\n## Articles\n\n- ~~[15 pieces of recycled plastic furniture for sustainable design](https://www.archiproducts.com/en/news/15-pieces-of-recycled-plastic-furniture-for-sustainable-design_101279)~~\n- [Paolo Cappello transforms plastic waste into playful furniture objects](https://www.designboom.com/design/paolo-cappello-plastic-waste-furniture-objects-miniforms-superpop-06-22-2023/)\n- [Recycled Plastic Furniture - Eureka Direct](https://www.eurekadirect.co.uk/Facilities-Management/Recycled-Plastic-Furniture)\n\n## Books\n\n- [Extrusion Dies for Plastics and Rubber](https://www.barnesandnoble.com/w/extrusion-dies-for-plastics-and-rubber-walter-michaeli/1101463047)\n\n## Papers\n\n- [Paper and Plastic Waste Composite Boards for Furniture](https://www.swst.org/wp/wp-content/uploads/2020/07/poster_SWST_20_Sobotkov_.pdf)\n\n## YouTube\n\n- [Protecting environment by recycling plastic wastes & creating eco-furniture](https://www.youtube.com/watch?v=Edq13wn1j3U)\n\n## Open-Source Designs\n\n- [Nosigner: Open-source furniture for Mozilla Factory](https://www.designboom.com/design/nosigner-mozilla-factory-japan/)\n\n## Manufacturing Guides\n\n- [Plastic Extrusion Technology Overview](https://xometry.pro/en-eu/articles/plastic-extrusion-overview/)\n- [The Versatility of Plastic Extrusion](https://www.sct-straw.com/en/news/184-transforming-your-home-the-versatility-of-plastic-extrusion-in-furniture-manufacturing)\n- [Plastic Extrusion Process - Elastron TPE](https://www.elastron.com/en/what-is-extrusion-plastic-extrusion-process-elastron-tpe)",
|
||||
"brief": "Sustainable furniture from recycled plastic in Tan An, Vietnam. We use innovative extruding methods to create durable and eco-friendly chairs, tables, and shelves."
|
||||
}
|
||||
@ -6,7 +6,7 @@ tags: ["product","mould","compression"]
|
||||
category: Products
|
||||
difficulty: Easy
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: plastic recycling, DIY plant pots, sustainable gardening, silicone molds, upcycling crafts, recycled planters, eco-friendly materials, homemade flower pots, Munich gardening, reducing plastic waste
|
||||
location: Munich, Germany
|
||||
---
|
||||
# Make some Colorful Plant Pots
|
||||
@ -142,4 +142,49 @@ Now, select small plants to fill your pots. Consider obtaining succulent cutting
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Silicone molds ([concrete casting molds](https://www.amazon.de/s?k=concrete+silicone+mold))
|
||||
- Shredder or alternatives (hammer, shears, bandsaws)
|
||||
- Welding gloves ([heat-resistant gloves](https://www.amazon.de/s?k=welding+gloves))
|
||||
- Flat-head screwdriver ([example](https://www.amazon.de/s?k=flat-head+screwdriver))
|
||||
- Branding irons/metal punching letters ([for plastic marking](https://www.amazon.de/s?k=metal+punching+letters))
|
||||
|
||||
### Hardware
|
||||
|
||||
- Oven (compression or standard, heats up to 200°C)
|
||||
- Metal sheet (2-3 mm thickness for cooling)
|
||||
- Thermometer (for monitoring oven temperature)
|
||||
- Bandsaw (optional, for plastic shredding)
|
||||
- Safety gloves (heat-resistant for mold handling)
|
||||
|
||||
### Software
|
||||
|
||||
- None specified
|
||||
## References
|
||||
- **Articles**
|
||||
- https://www.wellandgood.com/lifestyle/upcycled-planter
|
||||
- https://corporate.homedepot.com/news/sustainability/plant-it-again-plant-pot-recycling-program
|
||||
- https://trumatter.in/home-improvement/diy-upcycle-a-plastic-bottle-to-a-planter/
|
||||
- https://lifeintrinidadandtobago.com/articles/home-garden/diy-step-by-step-guide-for-upcycled-plastic-bottle-planters/
|
||||
- https://www.gousto.co.uk/blog/diy-plant-pots-from-plastic-waste
|
||||
- https://www.thepondsfarmhouse.com/transform-plastic-pots-stunning-book-page-flower-pots/
|
||||
- https://arts.onehowto.com/article/how-to-make-a-flower-pot-from-recycled-materials-4864.html
|
||||
|
||||
- **Papers**
|
||||
- https://ijcrt.org/papers/IJCRT2304523.pdf
|
||||
- https://cordis.europa.eu/article/id/448181-reducing-plastic-waste-with-bio-based-biodegradable-plant-pots
|
||||
|
||||
- **Books**
|
||||
- https://scibizsw.com/20_THE%20OFFICIAL%20RASPBERRY%20PI%20PROJECTS%20BOOK%20v3.pdf
|
||||
|
||||
- **YouTube**
|
||||
- https://www.youtube.com/watch?v=1Wpno0wbweM
|
||||
- https://www.youtube.com/watch?v=YR2cfqrsCJs
|
||||
- https://www.youtube.com/watch?v=-ttg1SAblSc
|
||||
|
||||
- **Opensource Designs**
|
||||
- https://www.pillarboxblue.com/marimekko-plastic-bottle-planters/
|
||||
- https://www.instructables.com/Plastic-Bottle-Planters/
|
||||
- https://spicymoustache.com/8-easy-and-simple-steps-to-make-diy-hanging-pots-from-recycled-bottled-water-2/
|
||||
- https://www.ohohdeco.com/diy-recycled-plastic-container-into-planter/
|
||||
@ -591,5 +591,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "Let's transform plastic into vibrant plant pots.\n\n\nUser Location: Munich, Germany\n\nTo create pots, you need the following materials and tools:\n\n* Leftover plastics (sorted by type and color)\n* Silicone molds\nThese molds, typically used for concrete casting, withstand temperatures up to 200°C (392°F). Search for \"concrete silicone mold\" on online marketplaces.\n* An oven, such as a compression oven, is used only for its heating function.\n\nPlastic must be reduced to smaller pieces to fit silicone molds. Use a shredder if available or alternative tools like a hammer (for brittle plastic), shears, or bandsaws to downsize. Precision isn't crucial as the plastic will melt to conform to the mold. Experiment with color patterns based on the piece sizes used.\n\nOnce your plastic is ready, densely pack it into your silicone molds. Consider using creative color combinations. For instance, we suggest a mix of green/yellow and blue/red.\n\nIdeally, the plastic should collapse into itself as it melts without spilling over the mold, ensuring minimal supervision is required during the heating process.\n\nPreheat your oven to the specified temperature for your plastic type before inserting the filled molds. \n\nFor PLA, use a temperature range of 170-180°C (338-356°F). Oven temperatures can vary, so begin on the lower end and adjust as necessary. Refer to your filament supplier's datasheets for temperature guidelines on other 3D printing plastics.\n\nMonitor your molds consistently, particularly when they are filled to capacity. Watch for any plastic overflowing the edges. If this occurs, carefully remove the mold while wearing welding gloves and use a flat-head screwdriver to push the plastic back inside.\n\nThis method is also effective for compressing larger pieces of softened plastic into the mold.\n\nContinue adding material gradually to fill the mold, considering your desired color scheme and pattern.\n\n### Cooling Process for Molds\n\nOnce the molds are filled, carefully remove them from the oven using appropriate gloves. Before allowing the pots to cool, you may puncture air bubbles with a screwdriver. Extended time in the oven can reduce air bubbles, though they cannot be entirely eliminated.\n\nWe are testing the addition of a 0.08-0.12 inch (2-3 mm) metal sheet atop the mold during cooling. This can improve top and bottom consistency, but may sometimes cause deformation. Experiment to see if this method suits your needs.\n\nAllow the molds to cool completely, preferably overnight.\n\n### Instructions for Removing Pots from Molds\n\nOnce the molds and plastic have cooled thoroughly, remove the pots. Carefully invert the flexible silicone mold to release each pot. Exercise caution to avoid tearing the molds at the corners.\n\nTo facilitate future material identification, mark your pots with their plastic type. Consider using branding irons designed for this purpose to imprint the recycling symbol and corresponding number and text. Alternatively, employ metal punching letters to inscribe the plastic type on the bottom of your pots.\n\nNow, select small plants to fill your pots. Consider obtaining succulent cuttings to grow your own plants or purchase them from a gardening store if time is limited. Remember to water them immediately after replanting and regularly thereafter."
|
||||
"content": "Let's transform plastic into vibrant plant pots.\n\n\nUser Location: Munich, Germany\n\nTo create pots, you need the following materials and tools:\n\n* Leftover plastics (sorted by type and color)\n* Silicone molds\nThese molds, typically used for concrete casting, withstand temperatures up to 200°C (392°F). Search for \"concrete silicone mold\" on online marketplaces.\n* An oven, such as a compression oven, is used only for its heating function.\n\nPlastic must be reduced to smaller pieces to fit silicone molds. Use a shredder if available or alternative tools like a hammer (for brittle plastic), shears, or bandsaws to downsize. Precision isn't crucial as the plastic will melt to conform to the mold. Experiment with color patterns based on the piece sizes used.\n\nOnce your plastic is ready, densely pack it into your silicone molds. Consider using creative color combinations. For instance, we suggest a mix of green/yellow and blue/red.\n\nIdeally, the plastic should collapse into itself as it melts without spilling over the mold, ensuring minimal supervision is required during the heating process.\n\nPreheat your oven to the specified temperature for your plastic type before inserting the filled molds. \n\nFor PLA, use a temperature range of 170-180°C (338-356°F). Oven temperatures can vary, so begin on the lower end and adjust as necessary. Refer to your filament supplier's datasheets for temperature guidelines on other 3D printing plastics.\n\nMonitor your molds consistently, particularly when they are filled to capacity. Watch for any plastic overflowing the edges. If this occurs, carefully remove the mold while wearing welding gloves and use a flat-head screwdriver to push the plastic back inside.\n\nThis method is also effective for compressing larger pieces of softened plastic into the mold.\n\nContinue adding material gradually to fill the mold, considering your desired color scheme and pattern.\n\n### Cooling Process for Molds\n\nOnce the molds are filled, carefully remove them from the oven using appropriate gloves. Before allowing the pots to cool, you may puncture air bubbles with a screwdriver. Extended time in the oven can reduce air bubbles, though they cannot be entirely eliminated.\n\nWe are testing the addition of a 0.08-0.12 inch (2-3 mm) metal sheet atop the mold during cooling. This can improve top and bottom consistency, but may sometimes cause deformation. Experiment to see if this method suits your needs.\n\nAllow the molds to cool completely, preferably overnight.\n\n### Instructions for Removing Pots from Molds\n\nOnce the molds and plastic have cooled thoroughly, remove the pots. Carefully invert the flexible silicone mold to release each pot. Exercise caution to avoid tearing the molds at the corners.\n\nTo facilitate future material identification, mark your pots with their plastic type. Consider using branding irons designed for this purpose to imprint the recycling symbol and corresponding number and text. Alternatively, employ metal punching letters to inscribe the plastic type on the bottom of your pots.\n\nNow, select small plants to fill your pots. Consider obtaining succulent cuttings to grow your own plants or purchase them from a gardening store if time is limited. Remember to water them immediately after replanting and regularly thereafter.",
|
||||
"keywords": "plastic recycling, DIY plant pots, sustainable gardening, silicone molds, upcycling crafts, recycled planters, eco-friendly materials, homemade flower pots, Munich gardening, reducing plastic waste",
|
||||
"resources": "### Tools\n\n- Silicone molds ([concrete casting molds](https://www.amazon.de/s?k=concrete+silicone+mold))\n- Shredder or alternatives (hammer, shears, bandsaws)\n- Welding gloves ([heat-resistant gloves](https://www.amazon.de/s?k=welding+gloves))\n- Flat-head screwdriver ([example](https://www.amazon.de/s?k=flat-head+screwdriver))\n- Branding irons/metal punching letters ([for plastic marking](https://www.amazon.de/s?k=metal+punching+letters))\n\n### Hardware\n\n- Oven (compression or standard, heats up to 200°C)\n- Metal sheet (2-3 mm thickness for cooling)\n- Thermometer (for monitoring oven temperature)\n- Bandsaw (optional, for plastic shredding)\n- Safety gloves (heat-resistant for mold handling)\n\n### Software\n\n- None specified",
|
||||
"references": "- **Articles**\n - https://www.wellandgood.com/lifestyle/upcycled-planter\n - https://corporate.homedepot.com/news/sustainability/plant-it-again-plant-pot-recycling-program\n - https://trumatter.in/home-improvement/diy-upcycle-a-plastic-bottle-to-a-planter/\n - https://lifeintrinidadandtobago.com/articles/home-garden/diy-step-by-step-guide-for-upcycled-plastic-bottle-planters/\n - https://www.gousto.co.uk/blog/diy-plant-pots-from-plastic-waste\n - https://www.thepondsfarmhouse.com/transform-plastic-pots-stunning-book-page-flower-pots/\n - https://arts.onehowto.com/article/how-to-make-a-flower-pot-from-recycled-materials-4864.html\n\n- **Papers**\n - https://ijcrt.org/papers/IJCRT2304523.pdf\n - https://cordis.europa.eu/article/id/448181-reducing-plastic-waste-with-bio-based-biodegradable-plant-pots\n\n- **Books**\n - https://scibizsw.com/20_THE%20OFFICIAL%20RASPBERRY%20PI%20PROJECTS%20BOOK%20v3.pdf\n\n- **YouTube**\n - https://www.youtube.com/watch?v=1Wpno0wbweM\n - https://www.youtube.com/watch?v=YR2cfqrsCJs\n - https://www.youtube.com/watch?v=-ttg1SAblSc\n\n- **Opensource Designs**\n - https://www.pillarboxblue.com/marimekko-plastic-bottle-planters/\n - https://www.instructables.com/Plastic-Bottle-Planters/\n - https://spicymoustache.com/8-easy-and-simple-steps-to-make-diy-hanging-pots-from-recycled-bottled-water-2/\n - https://www.ohohdeco.com/diy-recycled-plastic-container-into-planter/",
|
||||
"brief": "Transform leftover plastics into vibrant plant pots with silicone molds and simple tools. Melt, mold, and create customized designs with ease. Perfect for DIY enthusiasts!"
|
||||
}
|
||||
@ -1,25 +1,26 @@
|
||||
### Articles
|
||||
- **Articles**
|
||||
- https://www.wellandgood.com/lifestyle/upcycled-planter
|
||||
- https://corporate.homedepot.com/news/sustainability/plant-it-again-plant-pot-recycling-program
|
||||
- https://trumatter.in/home-improvement/diy-upcycle-a-plastic-bottle-to-a-planter/
|
||||
- https://lifeintrinidadandtobago.com/articles/home-garden/diy-step-by-step-guide-for-upcycled-plastic-bottle-planters/
|
||||
- https://www.gousto.co.uk/blog/diy-plant-pots-from-plastic-waste
|
||||
- https://www.thepondsfarmhouse.com/transform-plastic-pots-stunning-book-page-flower-pots/
|
||||
- https://arts.onehowto.com/article/how-to-make-a-flower-pot-from-recycled-materials-4864.html
|
||||
|
||||
- https://www.gousto.co.uk/blog/diy-plant-pots-from-plastic-waste
|
||||
- https://ecoactions.homedepot.com/blog/projects/recycle-plastic-plant-pots-at-home-depot/
|
||||
- https://theecohub.com/recycle-plant-pots/
|
||||
- https://materialdistrict.com/article/recycled-vineyard-plastic-finds-new-life-in-eco-friendly-plant-pots/
|
||||
- https://zerowastestore.com/products/100-recycled-plastic-planter-pots
|
||||
- https://kansodesigns.co
|
||||
- https://www.ecotribo.com
|
||||
- https://www.groworganic.com/products/plastic-pot-recycled-16-pt
|
||||
- **Papers**
|
||||
- https://ijcrt.org/papers/IJCRT2304523.pdf
|
||||
- https://cordis.europa.eu/article/id/448181-reducing-plastic-waste-with-bio-based-biodegradable-plant-pots
|
||||
|
||||
### Papers
|
||||
- **Books**
|
||||
- https://scibizsw.com/20_THE%20OFFICIAL%20RASPBERRY%20PI%20PROJECTS%20BOOK%20v3.pdf
|
||||
|
||||
- https://pmc.ncbi.nlm.nih.gov/articles/PMC8303775/
|
||||
- **YouTube**
|
||||
- https://www.youtube.com/watch?v=1Wpno0wbweM
|
||||
- https://www.youtube.com/watch?v=YR2cfqrsCJs
|
||||
- https://www.youtube.com/watch?v=-ttg1SAblSc
|
||||
|
||||
### YouTube
|
||||
|
||||
- https://www.youtube.com/watch?v=Y6f_PBUbBfs
|
||||
- https://www.youtube.com/watch?v=LnWsFO32iiU
|
||||
- https://www.youtube.com/watch?v=-ttg1SAblSc
|
||||
- https://www.youtube.com/watch?v=xbp1Ic2Uhps
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
- https://bspell1/NuBuild (via GitHub link in search result [13])
|
||||
- **Opensource Designs**
|
||||
- https://www.pillarboxblue.com/marimekko-plastic-bottle-planters/
|
||||
- https://www.instructables.com/Plastic-Bottle-Planters/
|
||||
- https://spicymoustache.com/8-easy-and-simple-steps-to-make-diy-hanging-pots-from-recycled-bottled-water-2/
|
||||
- https://www.ohohdeco.com/diy-recycled-plastic-container-into-planter/
|
||||
@ -1,32 +1,19 @@
|
||||
To create plastic plant pots, here's an organized list of required equipment:
|
||||
|
||||
### Tools
|
||||
|
||||
- **Compression oven** ([example](https://www.amazon.de/s?k=compression+oven))\
|
||||
(170-180°C for PLA plastic)
|
||||
- Plastic shredder or alternatives:\
|
||||
hammer (for brittle plastics), shears, bandsaws
|
||||
- Welding gloves ([example](https://www.amazon.de/s?k=welding+gloves))\
|
||||
(for handling hot molds)
|
||||
- Flat-head screwdriver\
|
||||
(bubble removal and plastic adjustment)
|
||||
- Temperature monitoring system\
|
||||
(oven thermometer if not built-in)
|
||||
|
||||
### Software
|
||||
|
||||
- None required\
|
||||
(purely mechanical process)
|
||||
- Silicone molds ([concrete casting molds](https://www.amazon.de/s?k=concrete+silicone+mold))
|
||||
- Shredder or alternatives (hammer, shears, bandsaws)
|
||||
- Welding gloves ([heat-resistant gloves](https://www.amazon.de/s?k=welding+gloves))
|
||||
- Flat-head screwdriver ([example](https://www.amazon.de/s?k=flat-head+screwdriver))
|
||||
- Branding irons/metal punching letters ([for plastic marking](https://www.amazon.de/s?k=metal+punching+letters))
|
||||
|
||||
### Hardware
|
||||
|
||||
- **Silicone concrete molds** ([example](https://www.amazon.de/s?k=concrete+silicone+mold))\
|
||||
(heat-resistant up to 200°C)
|
||||
- 2-3 mm steel sheet\
|
||||
(optional surface compression layer)
|
||||
- Branding iron set ([example](https://www.amazon.de/s?k=plastic+branding+iron))\
|
||||
(for recycling symbols)
|
||||
- Metal letter punches ([example](https://www.amazon.de/s?k=metal+letter+punches))\
|
||||
(plastic type identification)
|
||||
- Plant cuttings/succulents\
|
||||
(local Munich nurseries: [Dehner](https://www.dehner.de/))
|
||||
- Oven (compression or standard, heats up to 200°C)
|
||||
- Metal sheet (2-3 mm thickness for cooling)
|
||||
- Thermometer (for monitoring oven temperature)
|
||||
- Bandsaw (optional, for plastic shredding)
|
||||
- Safety gloves (heat-resistant for mold handling)
|
||||
|
||||
### Software
|
||||
|
||||
- None specified
|
||||
@ -16,7 +16,7 @@ tags: ["PP","injection","HDPE","extrusion"]
|
||||
category: Guides
|
||||
difficulty: Medium
|
||||
time: < 1 week
|
||||
keywords:
|
||||
keywords: Rapid-Fire Method, faster part production, injection machine, 3D printing, face shield production, plastic extrusion, mold optimization, cycle time reduction, production efficiency, heated plastic processing
|
||||
location: Oppenheim, Germany
|
||||
---
|
||||
# Rapid-Fire-Method for Injection / 300 Face Shields a Day
|
||||
@ -71,4 +71,26 @@ Position the mold under the injection machine and inject the melted plastic. Her
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Extruder nozzle removal tools
|
||||
|
||||
### Software
|
||||
|
||||
- Not explicitly mentioned in the tutorial
|
||||
|
||||
### Hardware
|
||||
|
||||
- Injection molding machine
|
||||
- Plastic extruder (modified without nozzle)
|
||||
- Professional face shield mold
|
||||
- Thermal heating system (integrated)
|
||||
- RAW MATERIAL: Plastic flakes ([Production video reference](https://youtu.be/69aYBJfxHw0))
|
||||
## References
|
||||
## References
|
||||
|
||||
### YouTube
|
||||
|
||||
- [Rapid-Fire Method Video](https://youtu.be/69aYBJfxHw0)
|
||||
|
||||
*Other categories (Articles, Books, Papers, Opensource Designs) have no referenced links in the provided text.*
|
||||
@ -313,5 +313,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "### Rapid-Fire Method for Faster Part Production\n\nOur Rapid-Fire Method can cut production time per part by 50%.\n\nInitially, we started 3D-printing face shields but couldn’t meet the demand. To optimize production, we built a small injection machine. However, each face shield frame required a wait of 7 to 8 minutes due to the heating of plastic flakes.\n\nTo address this, we developed the Rapid-Fire Method. By using our extruder, we produce and process heated material immediately.\n\nWatch our instructional video here:\n\n[Rapid-Fire Method Video](https://youtu.be/69aYBJfxHw0)\n\n\nUser Location: Oppenheim, Germany\n\nInstead of filling the injection machine with flakes, use your extruder to produce hot material. Remove the nozzle to extrude thick strips. Immediately fill the injection barrel with these strips.\n\nIn the extruder, the plastic is well-mixed and heated, making it ready for processing in the injection machine.\n\nInsert the heated material into the injection machine barrel. Extrude until slightly thinner than the barrel's diameter for optimal loading. If too thick, loading becomes difficult; if too thin, it compromises capacity.\n\nPosition the mold under the injection machine and inject the melted plastic. Here, we utilize a professional mold for face shields. To optimize efficiency, assign one person to reload the machine while another manages the mold. This process results in a cycle time of approximately 2 minutes per part."
|
||||
"content": "### Rapid-Fire Method for Faster Part Production\n\nOur Rapid-Fire Method can cut production time per part by 50%.\n\nInitially, we started 3D-printing face shields but couldn’t meet the demand. To optimize production, we built a small injection machine. However, each face shield frame required a wait of 7 to 8 minutes due to the heating of plastic flakes.\n\nTo address this, we developed the Rapid-Fire Method. By using our extruder, we produce and process heated material immediately.\n\nWatch our instructional video here:\n\n[Rapid-Fire Method Video](https://youtu.be/69aYBJfxHw0)\n\n\nUser Location: Oppenheim, Germany\n\nInstead of filling the injection machine with flakes, use your extruder to produce hot material. Remove the nozzle to extrude thick strips. Immediately fill the injection barrel with these strips.\n\nIn the extruder, the plastic is well-mixed and heated, making it ready for processing in the injection machine.\n\nInsert the heated material into the injection machine barrel. Extrude until slightly thinner than the barrel's diameter for optimal loading. If too thick, loading becomes difficult; if too thin, it compromises capacity.\n\nPosition the mold under the injection machine and inject the melted plastic. Here, we utilize a professional mold for face shields. To optimize efficiency, assign one person to reload the machine while another manages the mold. This process results in a cycle time of approximately 2 minutes per part.",
|
||||
"keywords": "Rapid-Fire Method, faster part production, injection machine, 3D printing, face shield production, plastic extrusion, mold optimization, cycle time reduction, production efficiency, heated plastic processing",
|
||||
"resources": "### Tools\n\n- Extruder nozzle removal tools\n\n### Software\n\n- Not explicitly mentioned in the tutorial\n\n### Hardware\n\n- Injection molding machine\n- Plastic extruder (modified without nozzle)\n- Professional face shield mold\n- Thermal heating system (integrated)\n- RAW MATERIAL: Plastic flakes ([Production video reference](https://youtu.be/69aYBJfxHw0))",
|
||||
"references": "## References\n\n### YouTube\n\n- [Rapid-Fire Method Video](https://youtu.be/69aYBJfxHw0)\n\n*Other categories (Articles, Books, Papers, Opensource Designs) have no referenced links in the provided text.*",
|
||||
"brief": "Optimize production with our Rapid-Fire Method, reducing part production time by 50% using an extruder for heated material and faster injection cycles."
|
||||
}
|
||||
@ -8,7 +8,7 @@ tags: ["sheetpress"]
|
||||
category: uncategorized
|
||||
difficulty: Easy
|
||||
time: < 1 hour
|
||||
keywords:
|
||||
keywords: PP sheet press, mixed plastics, HDPE chips, remote areas waste processing, portable plastic press, HDPE bottle caps, furniture boards, plastic waste recycling, eco-friendly board production, aluminum plates.
|
||||
location: Tan An, Viet Nam
|
||||
---
|
||||
# Sheetpress, a simple way, low cost
|
||||
@ -49,4 +49,38 @@ The tray containing the heated plastic board is placed in a second frame and sec
|
||||
Creating boards from HDPE bottle caps offers limited environmental benefits. A more comprehensive approach is required to address the diverse plastics found in nature. Our technique enables the production of up to 20 boards, each measuring 23.6 x 15.7 x 0.4 inches (60 x 40 x 1 cm), per day. Some individuals invest in a PP sheet press, unaware that it is incompatible with flakes. Consequently, my video serves as a thought-provoking guide.
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Steel brush (for cleaning toaster parts)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Portable PP sheet press
|
||||
- Toaster with aluminum heating plates
|
||||
- 5 kW heating system
|
||||
- Clamping frame with 19.7-inch clamps (1,102 lbs pressure)
|
||||
- Custom trays (62×42×20 cm)
|
||||
|
||||
### Software
|
||||
|
||||
No specific software mentioned in the tutorial.
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- [Instructables: HDPE Plastic Press // Made From Scrap](https://www.instructables.com/HDPE-Plastic-Press-Made-From-Scrap/)
|
||||
- [Instructables: Bottle Cap Table With Poured Resin Surface](https://www.instructables.com/Bottle-Cap-Table-with-Poured-Resin-Surface/)
|
||||
- [Photrio Forum: Why Can't the Book Printed Material be Replaced with Plastic?](https://www.photrio.com/forum/threads/why-cant-the-book-printed-material-be-replaced-with-plastic.162388/)
|
||||
|
||||
## Papers
|
||||
|
||||
- [ASEE PEER: Affordable and Localized Plastic Sheet Press Machine for Sustainable Manufacturing](https://peer.asee.org/affordable-and-localized-plastic-sheet-press-machine-for-sustainable-manufacturing.pdf)
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Build a PRO sheetpress machine and make sheets (part 3.7)](https://www.youtube.com/watch?v=j3OctDe3xVk)
|
||||
- [Make Your Own Plastic Sheet Press](https://www.youtube.com/watch?v=V-GBVacDFoU)
|
||||
- [How To Make A Plastic Sheet With A Sheetpress?! | By Wedoo](https://www.youtube.com/watch?v=nQEvEjdvToQ)
|
||||
|
||||
## Open-source Designs
|
||||
|
||||
- [Appropedia: Literature Review - Open Source Waste Plastic Sheet Press](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press)
|
||||
@ -262,5 +262,9 @@
|
||||
"category": {
|
||||
"label": "uncategorized"
|
||||
},
|
||||
"content": "## PP Sheet Press Guide\n\nPP sheet presses effectively mold pellets or HDPE chips; however, they fall short for various plastics, especially flakes from shredders. Large boards over 1 square meter (10.8 square feet) are unnecessary for most furniture applications. Thus, we developed a method to create boards from mixed plastics. This approach is particularly beneficial for remote areas like islands and mountains, where transporting waste to processing facilities is impractical.\n\n\nUser Location: Tan An, Viet Nam\n\nWe utilize mixed plastics, excluding PET due to its widespread collection. Our focus is on materials typically neglected by traditional systems, such as aluminum compounds, foams, tape, strings, nets, and various packaging materials. We intentionally exclude polyurethane from items like motorcycle seats. Our process produces durable surfaces, more resilient to degradation than those made with polypropylene or polyethylene.\n\nOur affordable press is portable enough to be transported easily. The resultant boards measure approximately 16.5×22.8×0.4 inches (42×58×1 cm), which is generally sufficient for most furniture projects, adding greater value compared to bricks or tiles.\n\nWe fill a tray measuring 62×42×20 cm (24.4×16.5×7.9 in) with a layer of EPS rocks and add some colorful HDPE or PP, comprising about 10 percent of the board's weight, approximately 200 grams (7.1 oz). Then, we add 1800 grams (63.5 oz) of mixed plastic waste. The tray is placed in a toaster between two hot aluminum plates. It has two parts for easy opening and cleaning with a steel brush. The thin iron sheets require minimal energy to heat.\n\nThe tray containing the heated plastic board is placed in a second frame and secured with clamps. A 19.7 in clamp exerts a pressure of 1,102 lbs, sufficient to maintain its shape during cooling. The toaster can then prepare the next board. Heating 4.4 lbs of plastic takes 20 minutes with a 5 kW system, as plastic transfers heat poorly and cannot absorb energy quickly.\n\n### Making Boards from HDPE Bottle Caps\n\nCreating boards from HDPE bottle caps offers limited environmental benefits. A more comprehensive approach is required to address the diverse plastics found in nature. Our technique enables the production of up to 20 boards, each measuring 23.6 x 15.7 x 0.4 inches (60 x 40 x 1 cm), per day. Some individuals invest in a PP sheet press, unaware that it is incompatible with flakes. Consequently, my video serves as a thought-provoking guide."
|
||||
"content": "## PP Sheet Press Guide\n\nPP sheet presses effectively mold pellets or HDPE chips; however, they fall short for various plastics, especially flakes from shredders. Large boards over 1 square meter (10.8 square feet) are unnecessary for most furniture applications. Thus, we developed a method to create boards from mixed plastics. This approach is particularly beneficial for remote areas like islands and mountains, where transporting waste to processing facilities is impractical.\n\n\nUser Location: Tan An, Viet Nam\n\nWe utilize mixed plastics, excluding PET due to its widespread collection. Our focus is on materials typically neglected by traditional systems, such as aluminum compounds, foams, tape, strings, nets, and various packaging materials. We intentionally exclude polyurethane from items like motorcycle seats. Our process produces durable surfaces, more resilient to degradation than those made with polypropylene or polyethylene.\n\nOur affordable press is portable enough to be transported easily. The resultant boards measure approximately 16.5×22.8×0.4 inches (42×58×1 cm), which is generally sufficient for most furniture projects, adding greater value compared to bricks or tiles.\n\nWe fill a tray measuring 62×42×20 cm (24.4×16.5×7.9 in) with a layer of EPS rocks and add some colorful HDPE or PP, comprising about 10 percent of the board's weight, approximately 200 grams (7.1 oz). Then, we add 1800 grams (63.5 oz) of mixed plastic waste. The tray is placed in a toaster between two hot aluminum plates. It has two parts for easy opening and cleaning with a steel brush. The thin iron sheets require minimal energy to heat.\n\nThe tray containing the heated plastic board is placed in a second frame and secured with clamps. A 19.7 in clamp exerts a pressure of 1,102 lbs, sufficient to maintain its shape during cooling. The toaster can then prepare the next board. Heating 4.4 lbs of plastic takes 20 minutes with a 5 kW system, as plastic transfers heat poorly and cannot absorb energy quickly.\n\n### Making Boards from HDPE Bottle Caps\n\nCreating boards from HDPE bottle caps offers limited environmental benefits. A more comprehensive approach is required to address the diverse plastics found in nature. Our technique enables the production of up to 20 boards, each measuring 23.6 x 15.7 x 0.4 inches (60 x 40 x 1 cm), per day. Some individuals invest in a PP sheet press, unaware that it is incompatible with flakes. Consequently, my video serves as a thought-provoking guide.",
|
||||
"keywords": "PP sheet press, mixed plastics, HDPE chips, remote areas waste processing, portable plastic press, HDPE bottle caps, furniture boards, plastic waste recycling, eco-friendly board production, aluminum plates.",
|
||||
"resources": "### Tools\n\n- Steel brush (for cleaning toaster parts)\n\n### Hardware\n\n- Portable PP sheet press\n- Toaster with aluminum heating plates\n- 5 kW heating system\n- Clamping frame with 19.7-inch clamps (1,102 lbs pressure)\n- Custom trays (62×42×20 cm)\n\n### Software\n\nNo specific software mentioned in the tutorial.",
|
||||
"references": "## Articles\n\n- [Instructables: HDPE Plastic Press // Made From Scrap](https://www.instructables.com/HDPE-Plastic-Press-Made-From-Scrap/)\n- [Instructables: Bottle Cap Table With Poured Resin Surface](https://www.instructables.com/Bottle-Cap-Table-with-Poured-Resin-Surface/)\n- [Photrio Forum: Why Can't the Book Printed Material be Replaced with Plastic?](https://www.photrio.com/forum/threads/why-cant-the-book-printed-material-be-replaced-with-plastic.162388/)\n\n## Papers\n\n- [ASEE PEER: Affordable and Localized Plastic Sheet Press Machine for Sustainable Manufacturing](https://peer.asee.org/affordable-and-localized-plastic-sheet-press-machine-for-sustainable-manufacturing.pdf)\n\n## YouTube\n\n- [Build a PRO sheetpress machine and make sheets (part 3.7)](https://www.youtube.com/watch?v=j3OctDe3xVk)\n- [Make Your Own Plastic Sheet Press](https://www.youtube.com/watch?v=V-GBVacDFoU)\n- [How To Make A Plastic Sheet With A Sheetpress?! | By Wedoo](https://www.youtube.com/watch?v=nQEvEjdvToQ)\n\n## Open-source Designs\n\n- [Appropedia: Literature Review - Open Source Waste Plastic Sheet Press](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press)",
|
||||
"brief": "Create durable, eco-friendly boards from mixed plastic waste with our affordable, portable press. Ideal for remote areas, enhancing furniture projects with ease."
|
||||
}
|
||||
@ -6,7 +6,7 @@ tags: ["injection"]
|
||||
category: Machines
|
||||
difficulty: Easy
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: vertical injection molding machine, SolidWorks design, manual assembly, temperature control PID, 3D model Ensamblaje.SLDASM, DXF files, component assembly, Cali Colombia, mechanical linkage, electrical components installation
|
||||
location: Cali, Colombia
|
||||
---
|
||||
# UAO vertical manual injection machine
|
||||
@ -96,4 +96,58 @@ Install two temperature controls, two solid state relays, one current differenti
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
The tutorial outlines a manual vertical desktop injection molding machine design and assembly process. Below is the extracted list of required tools, software, and hardware:
|
||||
|
||||
### Software
|
||||
|
||||
- SolidWorks ([solidworks.com](https://www.solidworks.com/)) - For designing the machine and 3D model ("Ensamblaje.SLDASM")
|
||||
|
||||
### Hardware
|
||||
|
||||
- 3/8-inch (9.525mm) screws, nuts, and washers - For securing base, linkages, and plates[1][2]
|
||||
- 5/16-inch (8mm) Allen screws - Used in long linkage mechanisms[1][3]
|
||||
- 550W resistors (120V) - Heat management for ~100g material[1][4]
|
||||
- Autonics temperature controllers (~~[PID controllers](https://www.autonics.com/products/controllers_temperature_controllers)~~) - Temperature regulation[1][4]
|
||||
- AWG 14 & 18 gauge wires - Electrical connections for resistors and relays[1][4]
|
||||
|
||||
### Tools
|
||||
|
||||
- 5/16-inch (8mm) Allen key - For base assembly and linkages[1][2]
|
||||
- 3/8-inch (9.525mm) Allen key - Used for majority of assembly[1][3]
|
||||
- Wrench - Tightening nuts during assembly[1][2]
|
||||
- Lathe - Machining custom components like shafts[1][4]
|
||||
- Water pressure machine - Forming bent plates and structural elements[1][3]
|
||||
|
||||
The design avoids welding and prioritizes screw-based assembly, with 19 fasteners and 20 custom-machined parts[1]. DXF files and fabrication drawings are referenced for component manufacturing[1].
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- [Injection Molding: The Manufacturing & Design Guide](https://www.hubs.com/guides/injection-molding/)
|
||||
- [The Custom Injection Molding Process: From Design to Finished Product](https://rapidaxis.com/the-custom-injection-molding-process-from-design-to-finished-product/)
|
||||
- [Guide to Low-Volume Injection Molding](https://formlabs.com/blog/low-volume-injection-molding/)
|
||||
- [3D Printing Applications: Injection Molding](https://formlabs.com/applications/injection-molding/)
|
||||
- [How To Make Injection Molds](https://www.immould.com/diy-injection-molding-how-to-make-injection-molds/)
|
||||
- [How to Build Your Own Injection Molding Machine](https://www.machinedesign.com/3d-printing-cad/article/21263614/how-to-build-your-own-injection-molding-machine)
|
||||
- [Designing Molds Quickly, Accurately, and Cost-Effectively with SolidWorks](https://fea-tc.com/wp-content/uploads/2017/10/DesignMolds-1.pdf)
|
||||
|
||||
### Books
|
||||
|
||||
- [Injection Molding Handbook 2e - Tim A. Osswald](https://www.target.com/p/injection-molding-handbook-2e-2nd-edition-by-tim-a-osswald-hardcover/-/A-93194461)
|
||||
- [Injection Molding Handbook 2E / Edition 2 - Barnes & Noble](https://www.barnesandnoble.com/w/injection-molding-handbook-2e-tim-a-osswald/1127765511)
|
||||
- [Injection Molding Handbook by D. V. Rosato](https://app.pangobooks.com/books/51bbe26f-d977-49a1-8529-947866b78351-cobtPk7mRdf4sjSULG20pwifrqg2)
|
||||
|
||||
### Papers
|
||||
|
||||
- [Analysis of the Machine-Specific Behavior of Injection Molding (PMC)](https://pmc.ncbi.nlm.nih.gov/articles/PMC10781171/)
|
||||
- ~~[Design of Pedal Operated Machine for Injection Moulding (CiteSeerX)](https://citeseerx.ist.psu.edu/document?repid=rep1\&type=pdf\&doi=2d21d208bf921ec8278814cfbee00e60e54acfb4)~~
|
||||
|
||||
### YouTube
|
||||
|
||||
- [#1 - Designing an Injection Mold](https://www.youtube.com/watch?v=viwbxM6F7zc)
|
||||
- [Getting Started with SOLIDWORKS Mold Tools](https://www.youtube.com/watch?v=khPh1z7e6ik)
|
||||
|
||||
### Open-Source Designs
|
||||
|
||||
- Make Open-Source Arbor Press Injection Machine
|
||||
@ -457,5 +457,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "Following the initial models, I designed a manual vertical desktop injection molding machine in SolidWorks, incorporating most details. This machine, which requires no welding, has an injection capacity of approximately 90 grams (3.17 ounces) and operates at 110 volts. The parts have been manufactured, assembled, and successfully tested. I aim to enhance temperature regulation by implementing the PID technique. Currently, I am constructing the mold. The 3D model of the machine is available in the \"Ensamblaje.SLDASM\" file. Additional resources include DXF files and building drawings.\n\n\nUser Location: Cali, Colombia\n\nFirst, gather all necessary components for assembling the injector machine. Some parts are produced using tools such as lathes or water pressure machines, with straightforward manufacturing processes. Detailed drawings are available. The assembly consists of 20 parts and 19 screws with washers and nuts. Welding is not needed. A 5/16\" (8mm) Allen key is required.\n\nTo assemble the base, you will need 4 square tubes, 4 plates, and 4 90-degree bent plates, along with 10 screws and nuts (3/8\"), an Allen key, and a wrench. Begin by arranging the tubes into an H shape. Insert the screws through the holes and tighten with the provided tools.\n\nTo assemble, use screws and nuts to secure the triangle plate that holds the clamps and barrel. Each hole is designed for 3/8-inch (9.525 mm) screws.\n\n# Assembly Instructions for Long Linkage Mechanism\n\nUtilize the two longest links, attaching them using two 2 x 3/5 inch (15 mm) Allen screws, along with double washers and nuts. Ensure the assembly is not overtightened, as this component needs to remain movable.\n\nInstall the shaft for injection purposes and the handler. Insert the shaft into the barrel and secure it with a screw. Ensure the nozzle is installed. Attach the handler bar to the mechanical link and use the short mechanical link to hold the shaft. Use a 3/8-inch Allen screw and an Allen key for the entire assembly process.\n\nInstall two temperature controls, two solid state relays, one current differential protection, one switch, and two resistors. To handle 100 grams (3.53 ounces) of material, resistors should support 550 watts at 120 volts. Use AWG 18 and 14 gauge wires for power. Two Autonics temperature controllers assist with PID temperature management."
|
||||
"content": "Following the initial models, I designed a manual vertical desktop injection molding machine in SolidWorks, incorporating most details. This machine, which requires no welding, has an injection capacity of approximately 90 grams (3.17 ounces) and operates at 110 volts. The parts have been manufactured, assembled, and successfully tested. I aim to enhance temperature regulation by implementing the PID technique. Currently, I am constructing the mold. The 3D model of the machine is available in the \"Ensamblaje.SLDASM\" file. Additional resources include DXF files and building drawings.\n\n\nUser Location: Cali, Colombia\n\nFirst, gather all necessary components for assembling the injector machine. Some parts are produced using tools such as lathes or water pressure machines, with straightforward manufacturing processes. Detailed drawings are available. The assembly consists of 20 parts and 19 screws with washers and nuts. Welding is not needed. A 5/16\" (8mm) Allen key is required.\n\nTo assemble the base, you will need 4 square tubes, 4 plates, and 4 90-degree bent plates, along with 10 screws and nuts (3/8\"), an Allen key, and a wrench. Begin by arranging the tubes into an H shape. Insert the screws through the holes and tighten with the provided tools.\n\nTo assemble, use screws and nuts to secure the triangle plate that holds the clamps and barrel. Each hole is designed for 3/8-inch (9.525 mm) screws.\n\n# Assembly Instructions for Long Linkage Mechanism\n\nUtilize the two longest links, attaching them using two 2 x 3/5 inch (15 mm) Allen screws, along with double washers and nuts. Ensure the assembly is not overtightened, as this component needs to remain movable.\n\nInstall the shaft for injection purposes and the handler. Insert the shaft into the barrel and secure it with a screw. Ensure the nozzle is installed. Attach the handler bar to the mechanical link and use the short mechanical link to hold the shaft. Use a 3/8-inch Allen screw and an Allen key for the entire assembly process.\n\nInstall two temperature controls, two solid state relays, one current differential protection, one switch, and two resistors. To handle 100 grams (3.53 ounces) of material, resistors should support 550 watts at 120 volts. Use AWG 18 and 14 gauge wires for power. Two Autonics temperature controllers assist with PID temperature management.",
|
||||
"keywords": "vertical injection molding machine, SolidWorks design, manual assembly, temperature control PID, 3D model Ensamblaje.SLDASM, DXF files, component assembly, Cali Colombia, mechanical linkage, electrical components installation",
|
||||
"resources": "The tutorial outlines a manual vertical desktop injection molding machine design and assembly process. Below is the extracted list of required tools, software, and hardware:\n\n### Software\n\n- SolidWorks ([solidworks.com](https://www.solidworks.com/)) - For designing the machine and 3D model (\"Ensamblaje.SLDASM\")\n\n### Hardware\n\n- 3/8-inch (9.525mm) screws, nuts, and washers - For securing base, linkages, and plates[1][2]\n- 5/16-inch (8mm) Allen screws - Used in long linkage mechanisms[1][3]\n- 550W resistors (120V) - Heat management for ~100g material[1][4]\n- Autonics temperature controllers (~~[PID controllers](https://www.autonics.com/products/controllers_temperature_controllers)~~) - Temperature regulation[1][4]\n- AWG 14 & 18 gauge wires - Electrical connections for resistors and relays[1][4]\n\n### Tools\n\n- 5/16-inch (8mm) Allen key - For base assembly and linkages[1][2]\n- 3/8-inch (9.525mm) Allen key - Used for majority of assembly[1][3]\n- Wrench - Tightening nuts during assembly[1][2]\n- Lathe - Machining custom components like shafts[1][4]\n- Water pressure machine - Forming bent plates and structural elements[1][3]\n\nThe design avoids welding and prioritizes screw-based assembly, with 19 fasteners and 20 custom-machined parts[1]. DXF files and fabrication drawings are referenced for component manufacturing[1].",
|
||||
"references": "## References\n\n### Articles\n\n- [Injection Molding: The Manufacturing & Design Guide](https://www.hubs.com/guides/injection-molding/)\n- [The Custom Injection Molding Process: From Design to Finished Product](https://rapidaxis.com/the-custom-injection-molding-process-from-design-to-finished-product/)\n- [Guide to Low-Volume Injection Molding](https://formlabs.com/blog/low-volume-injection-molding/)\n- [3D Printing Applications: Injection Molding](https://formlabs.com/applications/injection-molding/)\n- [How To Make Injection Molds](https://www.immould.com/diy-injection-molding-how-to-make-injection-molds/)\n- [How to Build Your Own Injection Molding Machine](https://www.machinedesign.com/3d-printing-cad/article/21263614/how-to-build-your-own-injection-molding-machine)\n- [Designing Molds Quickly, Accurately, and Cost-Effectively with SolidWorks](https://fea-tc.com/wp-content/uploads/2017/10/DesignMolds-1.pdf)\n\n### Books\n\n- [Injection Molding Handbook 2e - Tim A. Osswald](https://www.target.com/p/injection-molding-handbook-2e-2nd-edition-by-tim-a-osswald-hardcover/-/A-93194461)\n- [Injection Molding Handbook 2E / Edition 2 - Barnes & Noble](https://www.barnesandnoble.com/w/injection-molding-handbook-2e-tim-a-osswald/1127765511)\n- [Injection Molding Handbook by D. V. Rosato](https://app.pangobooks.com/books/51bbe26f-d977-49a1-8529-947866b78351-cobtPk7mRdf4sjSULG20pwifrqg2)\n\n### Papers\n\n- [Analysis of the Machine-Specific Behavior of Injection Molding (PMC)](https://pmc.ncbi.nlm.nih.gov/articles/PMC10781171/)\n- ~~[Design of Pedal Operated Machine for Injection Moulding (CiteSeerX)](https://citeseerx.ist.psu.edu/document?repid=rep1\\&type=pdf\\&doi=2d21d208bf921ec8278814cfbee00e60e54acfb4)~~\n\n### YouTube\n\n- [#1 - Designing an Injection Mold](https://www.youtube.com/watch?v=viwbxM6F7zc)\n- [Getting Started with SOLIDWORKS Mold Tools](https://www.youtube.com/watch?v=khPh1z7e6ik)\n\n### Open-Source Designs\n\n- Make Open-Source Arbor Press Injection Machine",
|
||||
"brief": "Manual vertical desktop injection molding machine design with 90g capacity, 110V operation, and no welding needed. Enhance with PID temperature control."
|
||||
}
|
||||
Loading…
Reference in New Issue
Block a user