filter:emptiness :)
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---
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title: Collect more of one Plastic Type!
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slug: collect-more-of-one-plastic-type
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description: Seeking to gather a specific type of plastic for a particular project?
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description: Interested in gathering a specific type of plastic for a project?
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Discover the method we use here.
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Learn our methods here.
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tags: ["collection"]
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category: uncategorized
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difficulty: Easy
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time: < 1 hour
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keywords: HDPE2 plastic, local HDPE2 products, Worksop recycling projects, plastic collection tips, HDPE2 project ideas, recycling social media requests, creative plastic projects, HDPE2 art projects, plastic waste reuse, UK plastic recycling
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keywords: plastic recycling, HDPE2 collection, PP05 items, Worksop plastic projects, local recycling methods, plastic art projects, HDPE2 products, PP05 recycling, UK plastic sorting, community plastic gathering
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location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)
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---
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# Collect more of one Plastic Type!
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Seeking to gather a specific type of plastic for a particular project?
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Interested in gathering a specific type of plastic for a project?
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||||
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Discover the method we use here.
|
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Learn our methods here.
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User Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)
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## Steps
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### Step 1: Decide which Plastic you need
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If you intend to embark on a project involving HDPE2, it is advisable to ascertain which locally available products are composed of HDPE2.
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For instance, examples include milk cartons, lids, and breakfast cereal inner bags.
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Then, request these items through social media, a local Post Office notice board, or a shop window.
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To begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.
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@ -38,9 +34,9 @@ Then, request these items through social media, a local Post Office notice board
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### Step 2: Another type of plastic?
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Once you have completed that project, it's time to embark on a new venture.
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After completing that project, consider another endeavor:
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Consider working with items like contact lens covers and cases, small pots, or even chocolate and sweet wrappers.
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PP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.
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@ -53,50 +49,50 @@ Consider working with items like contact lens covers and cases, small pots, or e
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### Step 3: How about another Project?
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While you wait for sufficient materials to arrive for your projects, consider exploring a different perspective.
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Certainly! Here's the revised text:
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Utilize plastic for an artwork project to enhance your workspace.
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---
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Happy sorting.
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While awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting.
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## Resources
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### Tools & Collection Methods
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- Social media platforms ([Facebook Marketplace](https://www.facebook.com/marketplace))
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- Local [Post Office notice boards](https://www.postoffice.co.uk)
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- Shop window postings
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### Tools
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||||
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### Materials & Hardware
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- HDPE2 plastics (milk cartons, lids, cereal inner bags) [1]
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- Art supplies for workspace projects (e.g., adhesives, cutting tools)
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||||
- HDPE2 materials: Milk cartons, lids, breakfast cereal inner bags
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- Local sourcing methods: Social media groups, community notice boards (Worksop), shop window requests
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- PP05 materials: Contact lens cases, Chinese-style food pots, sweet/chocolate wrappers
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- Art project materials: Assorted recycled plastics
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### Software
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||||
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*Not required for these projects*
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### Hardware
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||||
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*No specialized equipment needed*
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## References
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### Articles
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||||
- [HDPE Blocks From Plastic Bottles](https://www.instructables.com/HDPE-Blocks-From-Plastic-Bottles/)
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||||
- [Recycling of High-Density Polyethylene](https://www.azocleantech.com/article.aspx?ArticleID=255)
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||||
- [Scientists Enhance Recyclability of HDPE](https://www.anl.gov/article/scientists-enhance-recyclability-of-waste-plastic)
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- [Precious Plastic Recycling Machines](https://www.onearmy.earth/project/precious-plastic)
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## Articles
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### Books
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- [Understanding Plastics Recycling 2E](https://www.barnesandnoble.com/w/understanding-plastics-recycling-2e-natalie-rudolph/1137695178)
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- [Recycling of Polyethylene Terephthalate Bottles](https://shop.elsevier.com/books/recycling-of-polyethylene-terephthalate-bottles/thomas/978-0-12-811361-5)
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- [5 Books on Plastic Recycling](https://www.recyclingstartups.org/books/plastic-waste/)
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- [Washed Ashore: Art from Ocean Plastic](https://lernerbooks.com/headlines/709)
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- High Density Polyethylene (HDPE) Recycling - Business Waste
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- How to Recycle HDPE (Plastic #2) - Ecolife
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- Scientists enhance recyclability of waste plastic - Cornell University
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- PE and PP Mixed Structures Now Recyclable in the UK – OPRL
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- What Plastics Can Be Recycled In The UK? | Plastic Expert
|
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- [Plastic #5: Polypropelene | Recyclopedia.sg](https://recyclopedia.sg/items/plastic-type-5)
|
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- CONTACT LENS CARE & COMPLIANCE
|
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- Polypropylene Recycling - Business Waste
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|
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### Papers
|
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- [Life-Cycle Assessment of HDPE Recycling](https://onlinelibrary.wiley.com/doi/10.1155/2020/8905431)
|
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- [HDPE Catalytic Recycling Study](https://www.anl.gov/article/scientists-enhance-recyclability-of-waste-plastic)
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- [APR HDPE Rigid Containers Protocol](https://plasticsrecycling.org/documents/hdpe-cg-01/)
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## Books
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### YouTube
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- [DIY HDPE Sheet Press](https://www.youtube.com/watch?v=WJnVAQqkdcQ)
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- Plastic Waste Markets: Overcoming Barriers - RecyclingStartups
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### Open-Source Designs
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- [Precious Plastic Machine Blueprints](https://www.onearmy.earth/project/precious-plastic)
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- [Spectro-IR Plastic Sorting Tool](https://github.com/plasticbob/Spectro-IR-plastic-sorting)
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- [HDPE Block Mold Design](https://www.instructables.com/HDPE-Blocks-From-Plastic-Bottles/)
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## YouTube
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### Organizations
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- [JP Recycling (UK PET Flakes Supplier)](https://www.jprecycling.net)
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- [Association of Plastic Recyclers](https://plasticsrecycling.org/documents/hdpe-cg-01/)
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- [Recycle HDPE At Home - How To Recycle DIY - Full Tutorial (2020)](https://www.youtube.com/watch?v=lawDhih-AsY)
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## Opensource Designs
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- Precious Plastic - One Army
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@ -69,11 +69,11 @@
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],
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"title": "Decide which Plastic you need",
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"_animationKey": "unique1",
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"text": "If you intend to embark on a project involving HDPE2, it is advisable to ascertain which locally available products are composed of HDPE2.\n\nFor instance, examples include milk cartons, lids, and breakfast cereal inner bags.\n\nThen, request these items through social media, a local Post Office notice board, or a shop window."
|
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"text": "To begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows."
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},
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{
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"_animationKey": "unique2",
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"text": "Once you have completed that project, it's time to embark on a new venture. \n\nConsider working with items like contact lens covers and cases, small pots, or even chocolate and sweet wrappers.",
|
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"text": "After completing that project, consider another endeavor:\n\nPP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.",
|
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"title": "Another type of plastic?",
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"images": [
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{
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@ -131,11 +131,11 @@
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"alt": "IMG_20210930_121604.jpg"
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}
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],
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"text": "While you wait for sufficient materials to arrive for your projects, consider exploring a different perspective. \n\nUtilize plastic for an artwork project to enhance your workspace.\n\nHappy sorting."
|
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"text": "Certainly! Here's the revised text:\n\n---\n\nWhile awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting."
|
||||
}
|
||||
],
|
||||
"title": "Collect more of one Plastic Type!",
|
||||
"description": "Seeking to gather a specific type of plastic for a particular project?\n\nDiscover the method we use here.",
|
||||
"description": "Interested in gathering a specific type of plastic for a project?\n\nLearn our methods here.",
|
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"_created": "2021-09-30T11:21:57.049Z",
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"_deleted": false,
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"_modified": "2024-01-27T11:04:55.949Z",
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@ -324,8 +324,8 @@
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"category": {
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"label": "uncategorized"
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},
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"content": "Seeking to gather a specific type of plastic for a particular project?\n\nDiscover the method we use here.\n\n\nUser Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)\n\nIf you intend to embark on a project involving HDPE2, it is advisable to ascertain which locally available products are composed of HDPE2.\n\nFor instance, examples include milk cartons, lids, and breakfast cereal inner bags.\n\nThen, request these items through social media, a local Post Office notice board, or a shop window.\n\nOnce you have completed that project, it's time to embark on a new venture. \n\nConsider working with items like contact lens covers and cases, small pots, or even chocolate and sweet wrappers.\n\nWhile you wait for sufficient materials to arrive for your projects, consider exploring a different perspective. \n\nUtilize plastic for an artwork project to enhance your workspace.\n\nHappy sorting.",
|
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"keywords": "HDPE2 plastic, local HDPE2 products, Worksop recycling projects, plastic collection tips, HDPE2 project ideas, recycling social media requests, creative plastic projects, HDPE2 art projects, plastic waste reuse, UK plastic recycling",
|
||||
"resources": "### Tools & Collection Methods \n- Social media platforms ([Facebook Marketplace](https://www.facebook.com/marketplace)) \n- Local [Post Office notice boards](https://www.postoffice.co.uk) \n- Shop window postings \n\n### Materials & Hardware \n- HDPE2 plastics (milk cartons, lids, cereal inner bags) [1] \n- Art supplies for workspace projects (e.g., adhesives, cutting tools)",
|
||||
"references": "### Articles\n- [HDPE Blocks From Plastic Bottles](https://www.instructables.com/HDPE-Blocks-From-Plastic-Bottles/) \n- [Recycling of High-Density Polyethylene](https://www.azocleantech.com/article.aspx?ArticleID=255) \n- [Scientists Enhance Recyclability of HDPE](https://www.anl.gov/article/scientists-enhance-recyclability-of-waste-plastic) \n- [Precious Plastic Recycling Machines](https://www.onearmy.earth/project/precious-plastic) \n\n### Books\n- [Understanding Plastics Recycling 2E](https://www.barnesandnoble.com/w/understanding-plastics-recycling-2e-natalie-rudolph/1137695178) \n- [Recycling of Polyethylene Terephthalate Bottles](https://shop.elsevier.com/books/recycling-of-polyethylene-terephthalate-bottles/thomas/978-0-12-811361-5) \n- [5 Books on Plastic Recycling](https://www.recyclingstartups.org/books/plastic-waste/) \n- [Washed Ashore: Art from Ocean Plastic](https://lernerbooks.com/headlines/709) \n\n### Papers\n- [Life-Cycle Assessment of HDPE Recycling](https://onlinelibrary.wiley.com/doi/10.1155/2020/8905431) \n- [HDPE Catalytic Recycling Study](https://www.anl.gov/article/scientists-enhance-recyclability-of-waste-plastic) \n- [APR HDPE Rigid Containers Protocol](https://plasticsrecycling.org/documents/hdpe-cg-01/) \n\n### YouTube\n- [DIY HDPE Sheet Press](https://www.youtube.com/watch?v=WJnVAQqkdcQ) \n\n### Open-Source Designs\n- [Precious Plastic Machine Blueprints](https://www.onearmy.earth/project/precious-plastic) \n- [Spectro-IR Plastic Sorting Tool](https://github.com/plasticbob/Spectro-IR-plastic-sorting) \n- [HDPE Block Mold Design](https://www.instructables.com/HDPE-Blocks-From-Plastic-Bottles/) \n\n### Organizations\n- [JP Recycling (UK PET Flakes Supplier)](https://www.jprecycling.net) \n- [Association of Plastic Recyclers](https://plasticsrecycling.org/documents/hdpe-cg-01/)"
|
||||
"content": "Interested in gathering a specific type of plastic for a project?\n\nLearn our methods here.\n\n\nUser Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)\n\nTo begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.\n\nAfter completing that project, consider another endeavor:\n\nPP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.\n\nCertainly! Here's the revised text:\n\n---\n\nWhile awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting.",
|
||||
"keywords": "plastic recycling, HDPE2 collection, PP05 items, Worksop plastic projects, local recycling methods, plastic art projects, HDPE2 products, PP05 recycling, UK plastic sorting, community plastic gathering",
|
||||
"resources": "### Tools\n\n- HDPE2 materials: Milk cartons, lids, breakfast cereal inner bags\n- Local sourcing methods: Social media groups, community notice boards (Worksop), shop window requests\n- PP05 materials: Contact lens cases, Chinese-style food pots, sweet/chocolate wrappers\n- Art project materials: Assorted recycled plastics\n\n### Software\n\n*Not required for these projects*\n\n### Hardware\n\n*No specialized equipment needed*",
|
||||
"references": "## Articles\n\n- High Density Polyethylene (HDPE) Recycling - Business Waste\n- How to Recycle HDPE (Plastic #2) - Ecolife\n- Scientists enhance recyclability of waste plastic - Cornell University\n- PE and PP Mixed Structures Now Recyclable in the UK – OPRL\n- What Plastics Can Be Recycled In The UK? | Plastic Expert\n- [Plastic #5: Polypropelene | Recyclopedia.sg](https://recyclopedia.sg/items/plastic-type-5)\n- CONTACT LENS CARE & COMPLIANCE\n- Polypropylene Recycling - Business Waste\n\n## Books\n\n- Plastic Waste Markets: Overcoming Barriers - RecyclingStartups\n\n## YouTube\n\n- [Recycle HDPE At Home - How To Recycle DIY - Full Tutorial (2020)](https://www.youtube.com/watch?v=lawDhih-AsY)\n\n## Opensource Designs\n\n- Precious Plastic - One Army"
|
||||
}
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@ -1,9 +1,9 @@
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||||
---
|
||||
title: Collect more of one Plastic Type!
|
||||
slug: collect-more-of-one-plastic-type
|
||||
description: Seeking to gather a specific type of plastic for a particular project?
|
||||
description: Interested in gathering a specific type of plastic for a project?
|
||||
|
||||
Discover the method we use here.
|
||||
Learn our methods here.
|
||||
tags: ["collection"]
|
||||
category: uncategorized
|
||||
difficulty: Easy
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||||
@ -13,19 +13,15 @@ location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)
|
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import { Image } from 'astro:assets'
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# Collect more of one Plastic Type!
|
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<Image src={import('./Screenshot_2021-07-09-20-37-08-937.jpg')} alt="Collect more of one Plastic Type!" />
|
||||
Seeking to gather a specific type of plastic for a particular project?
|
||||
Interested in gathering a specific type of plastic for a project?
|
||||
|
||||
Discover the method we use here.
|
||||
Learn our methods here.
|
||||
|
||||
User Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)
|
||||
## Steps
|
||||
### Step 1: Decide which Plastic you need
|
||||
|
||||
If you intend to embark on a project involving HDPE2, it is advisable to ascertain which locally available products are composed of HDPE2.
|
||||
|
||||
For instance, examples include milk cartons, lids, and breakfast cereal inner bags.
|
||||
|
||||
Then, request these items through social media, a local Post Office notice board, or a shop window.
|
||||
To begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.
|
||||
|
||||
|
||||
<Image src={import('./IMG_20210930_105228.jpg')} alt="IMG_20210930_105228.jpg" />
|
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@ -38,9 +34,9 @@ Then, request these items through social media, a local Post Office notice board
|
||||
|
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### Step 2: Another type of plastic?
|
||||
|
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Once you have completed that project, it's time to embark on a new venture.
|
||||
After completing that project, consider another endeavor:
|
||||
|
||||
Consider working with items like contact lens covers and cases, small pots, or even chocolate and sweet wrappers.
|
||||
PP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.
|
||||
|
||||
|
||||
<Image src={import('./IMG_20210813_184238.jpg')} alt="IMG_20210813_184238.jpg" />
|
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@ -53,11 +49,11 @@ Consider working with items like contact lens covers and cases, small pots, or e
|
||||
|
||||
### Step 3: How about another Project?
|
||||
|
||||
While you wait for sufficient materials to arrive for your projects, consider exploring a different perspective.
|
||||
Certainly! Here's the revised text:
|
||||
|
||||
Utilize plastic for an artwork project to enhance your workspace.
|
||||
---
|
||||
|
||||
Happy sorting.
|
||||
While awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting.
|
||||
|
||||
|
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<Image src={import('./IMG_20210930_121604.jpg')} alt="IMG_20210930_121604.jpg" />
|
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|
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@ -1,28 +1,22 @@
|
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### Articles
|
||||
- [HDPE Blocks From Plastic Bottles](https://www.instructables.com/HDPE-Blocks-From-Plastic-Bottles/)
|
||||
- [Recycling of High-Density Polyethylene](https://www.azocleantech.com/article.aspx?ArticleID=255)
|
||||
- [Scientists Enhance Recyclability of HDPE](https://www.anl.gov/article/scientists-enhance-recyclability-of-waste-plastic)
|
||||
- [Precious Plastic Recycling Machines](https://www.onearmy.earth/project/precious-plastic)
|
||||
## Articles
|
||||
|
||||
### Books
|
||||
- [Understanding Plastics Recycling 2E](https://www.barnesandnoble.com/w/understanding-plastics-recycling-2e-natalie-rudolph/1137695178)
|
||||
- [Recycling of Polyethylene Terephthalate Bottles](https://shop.elsevier.com/books/recycling-of-polyethylene-terephthalate-bottles/thomas/978-0-12-811361-5)
|
||||
- [5 Books on Plastic Recycling](https://www.recyclingstartups.org/books/plastic-waste/)
|
||||
- [Washed Ashore: Art from Ocean Plastic](https://lernerbooks.com/headlines/709)
|
||||
- High Density Polyethylene (HDPE) Recycling - Business Waste
|
||||
- How to Recycle HDPE (Plastic #2) - Ecolife
|
||||
- Scientists enhance recyclability of waste plastic - Cornell University
|
||||
- PE and PP Mixed Structures Now Recyclable in the UK – OPRL
|
||||
- What Plastics Can Be Recycled In The UK? | Plastic Expert
|
||||
- [Plastic #5: Polypropelene | Recyclopedia.sg](https://recyclopedia.sg/items/plastic-type-5)
|
||||
- CONTACT LENS CARE & COMPLIANCE
|
||||
- Polypropylene Recycling - Business Waste
|
||||
|
||||
### Papers
|
||||
- [Life-Cycle Assessment of HDPE Recycling](https://onlinelibrary.wiley.com/doi/10.1155/2020/8905431)
|
||||
- [HDPE Catalytic Recycling Study](https://www.anl.gov/article/scientists-enhance-recyclability-of-waste-plastic)
|
||||
- [APR HDPE Rigid Containers Protocol](https://plasticsrecycling.org/documents/hdpe-cg-01/)
|
||||
## Books
|
||||
|
||||
### YouTube
|
||||
- [DIY HDPE Sheet Press](https://www.youtube.com/watch?v=WJnVAQqkdcQ)
|
||||
- Plastic Waste Markets: Overcoming Barriers - RecyclingStartups
|
||||
|
||||
### Open-Source Designs
|
||||
- [Precious Plastic Machine Blueprints](https://www.onearmy.earth/project/precious-plastic)
|
||||
- [Spectro-IR Plastic Sorting Tool](https://github.com/plasticbob/Spectro-IR-plastic-sorting)
|
||||
- [HDPE Block Mold Design](https://www.instructables.com/HDPE-Blocks-From-Plastic-Bottles/)
|
||||
## YouTube
|
||||
|
||||
### Organizations
|
||||
- [JP Recycling (UK PET Flakes Supplier)](https://www.jprecycling.net)
|
||||
- [Association of Plastic Recyclers](https://plasticsrecycling.org/documents/hdpe-cg-01/)
|
||||
- [Recycle HDPE At Home - How To Recycle DIY - Full Tutorial (2020)](https://www.youtube.com/watch?v=lawDhih-AsY)
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- Precious Plastic - One Army
|
||||
@ -1,8 +1,14 @@
|
||||
### Tools & Collection Methods
|
||||
- Social media platforms ([Facebook Marketplace](https://www.facebook.com/marketplace))
|
||||
- Local [Post Office notice boards](https://www.postoffice.co.uk)
|
||||
- Shop window postings
|
||||
### Tools
|
||||
|
||||
### Materials & Hardware
|
||||
- HDPE2 plastics (milk cartons, lids, cereal inner bags) [1]
|
||||
- Art supplies for workspace projects (e.g., adhesives, cutting tools)
|
||||
- HDPE2 materials: Milk cartons, lids, breakfast cereal inner bags
|
||||
- Local sourcing methods: Social media groups, community notice boards (Worksop), shop window requests
|
||||
- PP05 materials: Contact lens cases, Chinese-style food pots, sweet/chocolate wrappers
|
||||
- Art project materials: Assorted recycled plastics
|
||||
|
||||
### Software
|
||||
|
||||
*Not required for these projects*
|
||||
|
||||
### Hardware
|
||||
|
||||
*No specialized equipment needed*
|
||||
@ -1,29 +1,31 @@
|
||||
---
|
||||
title: Cut out shapes out of plastic sheets with a CNC
|
||||
slug: cut-out-shapes-out-of-plastic-sheets-with-a-cnc-
|
||||
description: In this tutorial, I will guide you through the process of cutting HDPE sheets using an X-Carve CNC.
|
||||
description: ### Tutorial: Cutting HDPE Sheets with X-Carve CNC
|
||||
|
||||
This video is available in Spanish with subtitles: [Watch here](https://www.youtube.com/watch?v=4LrrFz802To).
|
||||
This guide explains the procedure for cutting HDPE sheets using an X-Carve CNC machine.
|
||||
|
||||
For a detailed video in Spanish with subtitles, visit: [https://www.youtube.com/watch?v=4LrrFz802To](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
tags: ["HDPE"]
|
||||
category: uncategorized
|
||||
difficulty: Medium
|
||||
time: < 5 hours
|
||||
keywords: HDPE sheets, X-Carve CNC, CAM Software EASEL, CNC milling, vector graphics editor, Inkscape, SVG file, CNC Router, cutting process, Mexico City
|
||||
keywords: Cutting HDPE Sheets, X-Carve CNC, CNC Milling, Easel CAD Software, HDPE Cutting Techniques, Vector Graphics for CNC, CNC Clamps, 1/8 inch Flat Flute Bit, CNC Router Setup, Post-Processing for CNC
|
||||
location: Mexico City, Mexico
|
||||
---
|
||||
# Cut out shapes out of plastic sheets with a CNC
|
||||
|
||||
In this tutorial, I will guide you through the process of cutting HDPE sheets using an X-Carve CNC.
|
||||
### Tutorial: Cutting HDPE Sheets with X-Carve CNC
|
||||
|
||||
This video is available in Spanish with subtitles: [Watch here](https://www.youtube.com/watch?v=4LrrFz802To).
|
||||
This guide explains the procedure for cutting HDPE sheets using an X-Carve CNC machine.
|
||||
|
||||
For a detailed video in Spanish with subtitles, visit: [https://www.youtube.com/watch?v=4LrrFz802To](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
|
||||
User Location: Mexico City, Mexico
|
||||
## Steps
|
||||
### Step 1: Measure the plastic sheet
|
||||
|
||||
For this step, we need to measure our plastic sheet: Height, Width, and Thickness. Our X-Carve machine operates with the CAM Software EASEL, which is user-friendly software for CNC milling.
|
||||
|
||||
Easel offers the ability to "simulate" your actual material, and even includes HDPE 2-Colors in their cutting material lists.
|
||||
For this step, measure the plastic sheet's height, width, and thickness. Our X-Carve machine operates with the CAM software Easel, known for its user-friendly interface for CNC milling. Easel allows simulation of your actual material and offers HDPE 2-Colors in its cutting material options.
|
||||
|
||||
|
||||
|
||||
@ -33,16 +35,16 @@ Easel offers the ability to "simulate" your actual material, and even includes H
|
||||
|
||||
### Step 2: Secure sheet
|
||||
|
||||
Utilize the CNC clamps from the X-Carve to securely fasten the sheet to the table.
|
||||
Using CNC clamps from the X-Carve, secure the sheet to the table.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 3: Choosing a file to cut
|
||||
|
||||
Proceed to use a vector graphics editor like Inkscape to design or obtain a vector file.
|
||||
Next, use a vector graphics editor like Inkscape to create or download a vector file.
|
||||
|
||||
Download the SVG file and import it into Easel.
|
||||
Import the downloaded SVG file into Easel.
|
||||
|
||||
|
||||
|
||||
@ -52,14 +54,13 @@ Download the SVG file and import it into Easel.
|
||||
|
||||
### Step 4: Follow the cutting Wizzard
|
||||
|
||||
Upon preparing the file, select the desired width for carving or cutting. Proceed to initiate the cutting process with the following steps:
|
||||
|
||||
With the file ready, select the desired width for cutting, then proceed with the cutting wizard:
|
||||
- Ensure the sheet is securely fixed.
|
||||
- Specify the cutting bit; in this case, use a 1/8 inch (3.18 mm) flat flute bit.
|
||||
- Set the machine's coordinate origin at the lower-left corner.
|
||||
- Raise the bit and activate the CNC Router.
|
||||
- Specify the cutting bit, using a 1/8 inch (3.175 mm) flat flute bit.
|
||||
- Set the machine's 0-0 coordinate in the bottom left corner.
|
||||
- Raise the bit and start the CNC router.
|
||||
|
||||
Let the process commence, and witness the craftsmanship unfold!
|
||||
The process begins!
|
||||
|
||||
|
||||
|
||||
@ -72,62 +73,61 @@ Let the process commence, and witness the craftsmanship unfold!
|
||||
|
||||
### Step 5: Post-production and show case
|
||||
|
||||
Take your glasses or object and proceed with post-processing, then present it to friends and family.
|
||||
### Post-Processing and Presentation
|
||||
|
||||
After completing your glasses or object, refine it as needed, and then share the results with others.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 6: Hack it and try it yourself
|
||||
|
||||
You can attempt this project using various types of CNC machines, including manual routers or saws, as demonstrated in this video: [youtu.be/gxkcffQD3eQ](https://youtu.be/gxkcffQD3eQ). It is important to share your experiences and contribute to the community's development.
|
||||
This project can be attempted with various CNC machines, including manual routers or saws, as demonstrated in this video: [Video Link](https://youtu.be/gxkcffQD3eQ). Sharing your work and contributing to the community is encouraged.
|
||||
|
||||
Share your ideas and comments!
|
||||
Feel free to share your ideas and comments.
|
||||
|
||||
|
||||
|
||||
|
||||
## Resources
|
||||
To complete this HDPE cutting project using an X-Carve CNC, here's a concise list of required components:
|
||||
|
||||
### Hardware
|
||||
- X-Carve CNC machine [Official site](https://www.inventables.com/x-carve)
|
||||
- CNC clamps (included with X-Carve)
|
||||
- 1/8" (3.18 mm) flat flute cutting bit [X-Carve product](https://www.inventables.com/accessories/precision-cutter-set)
|
||||
- Optional alternatives: Manual routers or saws
|
||||
|
||||
- X-Carve CNC machine ([manual CNC Router/saw alternative](https://youtu.be/gxkcffQD3eQ))
|
||||
- CNC clamps (X-Carve)
|
||||
- 1/8" flat flute bit (3.175 mm)
|
||||
- HDPE sheet (2-Colors profile in Easel)
|
||||
|
||||
### Software
|
||||
- EASEL CAM software [Free download](https://easel.inventables.com)
|
||||
- Vector editor: Inkscape [Open-source tool](https://inkscape.org)
|
||||
|
||||
### Materials
|
||||
- HDPE plastic sheet (specify thickness during measurement)
|
||||
- Safety glasses for post-processing
|
||||
- Easel (CAM software for CNC milling)
|
||||
- Inkscape (vector graphics editor)
|
||||
|
||||
### Additional Resources
|
||||
- Spanish tutorial video [Watch here](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
- Alternative manual method demo [Video guide](https://youtu.be/gxkcffQD3eQ)
|
||||
### Tools & Accessories
|
||||
|
||||
All components are accessible in Mexico City through specialty CNC suppliers or online retailers.
|
||||
- Measuring tools (height/width/thickness)
|
||||
- Vector file (SVG format)
|
||||
|
||||
### Tutorial Resources
|
||||
|
||||
- [Spanish video guide](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
|
||||
All items extracted directly from the tutorial text³, maintaining brevity and including relevant links where specified.
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- [Link Removed]
|
||||
- X-Carve CNC CNC Router Dust Collector/Shoe - Instructables
|
||||
- [X-Carve Quick Start Guide - PDF](https://jesspublib.org/wp-content/uploads/X-Carve-Quick-Start-1.pdf)
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
- HDPE Inlay Cutting Board - Inventables
|
||||
- X-Carve Pro Work Zero Clamp - Inventables
|
||||
- Mosaic Tile Project - Inventables
|
||||
|
||||
### YouTube
|
||||
- [HDPE Cutting Tutorial (Spanish Subtitles)](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
- [Alternative CNC Machine Demonstration](https://youtu.be/gxkcffQD3eQ)
|
||||
|
||||
### Software
|
||||
- [EASEL CAM Software](https://easel.inventables.com/)
|
||||
- [Inkscape Vector Editor](https://inkscape.org/)
|
||||
|
||||
### Open Source Designs
|
||||
- [Thingiverse CNC Projects](https://www.thingiverse.com/)
|
||||
- [Instructables CNC Guides](https://www.instructables.com/CNC-Projects/)
|
||||
|
||||
### CNC Machines
|
||||
- [X-Carve Specifications](https://www.inventables.com/technologies/x-carve)
|
||||
- [Shapeoko CNC Routers](https://shapeoko.com/)
|
||||
- [Carbide 3D Machines](https://carbide3d.com/)
|
||||
|
||||
### Safety & Best Practices
|
||||
- [OSHA Machine Guarding Standards](https://www.osha.gov/machine-guarding)
|
||||
- [HDPE Material Properties Guide](https://www.curbellplastics.com/Research-Solutions/Material-Properties-Center/HDPE)
|
||||
- [Cutting HDPE Sheets with X-Carve (Spanish with subtitles)](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
- [Alternative CNC Project Demo](https://youtu.be/gxkcffQD3eQ)
|
||||
@ -9,7 +9,7 @@
|
||||
"cut-out-shapes-out-of-plastic-sheets-with-a-cnc-"
|
||||
],
|
||||
"_created": "2023-08-23T18:20:09.098Z",
|
||||
"description": "In this tutorial, I will guide you through the process of cutting HDPE sheets using an X-Carve CNC.\n\nThis video is available in Spanish with subtitles: [Watch here](https://www.youtube.com/watch?v=4LrrFz802To).",
|
||||
"description": "### Tutorial: Cutting HDPE Sheets with X-Carve CNC\n\nThis guide explains the procedure for cutting HDPE sheets using an X-Carve CNC machine.\n\nFor a detailed video in Spanish with subtitles, visit: [https://www.youtube.com/watch?v=4LrrFz802To](https://www.youtube.com/watch?v=4LrrFz802To)",
|
||||
"votedUsefulBy": [
|
||||
"sigolene",
|
||||
"mattia",
|
||||
@ -43,7 +43,7 @@
|
||||
"steps": [
|
||||
{
|
||||
"title": "Measure the plastic sheet",
|
||||
"text": "For this step, we need to measure our plastic sheet: Height, Width, and Thickness. Our X-Carve machine operates with the CAM Software EASEL, which is user-friendly software for CNC milling.\n\nEasel offers the ability to \"simulate\" your actual material, and even includes HDPE 2-Colors in their cutting material lists.",
|
||||
"text": "For this step, measure the plastic sheet's height, width, and thickness. Our X-Carve machine operates with the CAM software Easel, known for its user-friendly interface for CNC milling. Easel allows simulation of your actual material and offers HDPE 2-Colors in its cutting material options.",
|
||||
"images": [
|
||||
{
|
||||
"fullPath": "uploads/howtos/pbo0Pe44aTngvlD04kGf/1.jpg",
|
||||
@ -73,7 +73,7 @@
|
||||
"_animationKey": "unique1"
|
||||
},
|
||||
{
|
||||
"text": "Utilize the CNC clamps from the X-Carve to securely fasten the sheet to the table.",
|
||||
"text": "Using CNC clamps from the X-Carve, secure the sheet to the table.",
|
||||
"_animationKey": "unique2",
|
||||
"images": [
|
||||
{
|
||||
@ -93,7 +93,7 @@
|
||||
},
|
||||
{
|
||||
"title": "Choosing a file to cut ",
|
||||
"text": "Proceed to use a vector graphics editor like Inkscape to design or obtain a vector file. \n\nDownload the SVG file and import it into Easel.",
|
||||
"text": "Next, use a vector graphics editor like Inkscape to create or download a vector file.\n\nImport the downloaded SVG file into Easel.",
|
||||
"images": [
|
||||
{
|
||||
"downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fpbo0Pe44aTngvlD04kGf%2F4.jpg?alt=media&token=1cd2d49d-9335-4bb1-ac2a-e625322ca604",
|
||||
@ -123,7 +123,7 @@
|
||||
"_animationKey": "unique3"
|
||||
},
|
||||
{
|
||||
"text": "Upon preparing the file, select the desired width for carving or cutting. Proceed to initiate the cutting process with the following steps:\n\n- Ensure the sheet is securely fixed.\n- Specify the cutting bit; in this case, use a 1/8 inch (3.18 mm) flat flute bit.\n- Set the machine's coordinate origin at the lower-left corner.\n- Raise the bit and activate the CNC Router.\n\nLet the process commence, and witness the craftsmanship unfold!",
|
||||
"text": "With the file ready, select the desired width for cutting, then proceed with the cutting wizard: \n- Ensure the sheet is securely fixed. \n- Specify the cutting bit, using a 1/8 inch (3.175 mm) flat flute bit. \n- Set the machine's 0-0 coordinate in the bottom left corner. \n- Raise the bit and start the CNC router. \n\nThe process begins!",
|
||||
"title": "Follow the cutting Wizzard",
|
||||
"images": [
|
||||
{
|
||||
@ -166,7 +166,7 @@
|
||||
"_animationKey": "uniquenisc2v"
|
||||
},
|
||||
{
|
||||
"text": "Take your glasses or object and proceed with post-processing, then present it to friends and family.",
|
||||
"text": "### Post-Processing and Presentation\n\nAfter completing your glasses or object, refine it as needed, and then share the results with others.",
|
||||
"images": [
|
||||
{
|
||||
"fullPath": "uploads/howtos/pbo0Pe44aTngvlD04kGf/9.jpg",
|
||||
@ -187,7 +187,7 @@
|
||||
{
|
||||
"_animationKey": "uniquem4y0yi",
|
||||
"title": "Hack it and try it yourself",
|
||||
"text": "You can attempt this project using various types of CNC machines, including manual routers or saws, as demonstrated in this video: [youtu.be/gxkcffQD3eQ](https://youtu.be/gxkcffQD3eQ). It is important to share your experiences and contribute to the community's development.\n\nShare your ideas and comments!",
|
||||
"text": "This project can be attempted with various CNC machines, including manual routers or saws, as demonstrated in this video: [Video Link](https://youtu.be/gxkcffQD3eQ). Sharing your work and contributing to the community is encouraged.\n\nFeel free to share your ideas and comments.",
|
||||
"images": [
|
||||
{
|
||||
"contentType": "image/jpeg",
|
||||
@ -337,8 +337,8 @@
|
||||
"category": {
|
||||
"label": "uncategorized"
|
||||
},
|
||||
"content": "In this tutorial, I will guide you through the process of cutting HDPE sheets using an X-Carve CNC.\n\nThis video is available in Spanish with subtitles: [Watch here](https://www.youtube.com/watch?v=4LrrFz802To).\n\n\nUser Location: Mexico City, Mexico\n\nFor this step, we need to measure our plastic sheet: Height, Width, and Thickness. Our X-Carve machine operates with the CAM Software EASEL, which is user-friendly software for CNC milling.\n\nEasel offers the ability to \"simulate\" your actual material, and even includes HDPE 2-Colors in their cutting material lists.\n\nUtilize the CNC clamps from the X-Carve to securely fasten the sheet to the table.\n\nProceed to use a vector graphics editor like Inkscape to design or obtain a vector file. \n\nDownload the SVG file and import it into Easel.\n\nUpon preparing the file, select the desired width for carving or cutting. Proceed to initiate the cutting process with the following steps:\n\n- Ensure the sheet is securely fixed.\n- Specify the cutting bit; in this case, use a 1/8 inch (3.18 mm) flat flute bit.\n- Set the machine's coordinate origin at the lower-left corner.\n- Raise the bit and activate the CNC Router.\n\nLet the process commence, and witness the craftsmanship unfold!\n\nTake your glasses or object and proceed with post-processing, then present it to friends and family.\n\nYou can attempt this project using various types of CNC machines, including manual routers or saws, as demonstrated in this video: [youtu.be/gxkcffQD3eQ](https://youtu.be/gxkcffQD3eQ). It is important to share your experiences and contribute to the community's development.\n\nShare your ideas and comments!",
|
||||
"keywords": "HDPE sheets, X-Carve CNC, CAM Software EASEL, CNC milling, vector graphics editor, Inkscape, SVG file, CNC Router, cutting process, Mexico City",
|
||||
"resources": "To complete this HDPE cutting project using an X-Carve CNC, here's a concise list of required components:\n\n### Hardware\n- X-Carve CNC machine [Official site](https://www.inventables.com/x-carve) \n- CNC clamps (included with X-Carve) \n- 1/8\" (3.18 mm) flat flute cutting bit [X-Carve product](https://www.inventables.com/accessories/precision-cutter-set) \n- Optional alternatives: Manual routers or saws \n\n### Software\n- EASEL CAM software [Free download](https://easel.inventables.com) \n- Vector editor: Inkscape [Open-source tool](https://inkscape.org) \n\n### Materials\n- HDPE plastic sheet (specify thickness during measurement) \n- Safety glasses for post-processing \n\n### Additional Resources\n- Spanish tutorial video [Watch here](https://www.youtube.com/watch?v=4LrrFz802To) \n- Alternative manual method demo [Video guide](https://youtu.be/gxkcffQD3eQ) \n\nAll components are accessible in Mexico City through specialty CNC suppliers or online retailers.",
|
||||
"references": "## References\n\n### YouTube\n- [HDPE Cutting Tutorial (Spanish Subtitles)](https://www.youtube.com/watch?v=4LrrFz802To)\n- [Alternative CNC Machine Demonstration](https://youtu.be/gxkcffQD3eQ)\n\n### Software\n- [EASEL CAM Software](https://easel.inventables.com/)\n- [Inkscape Vector Editor](https://inkscape.org/)\n\n### Open Source Designs\n- [Thingiverse CNC Projects](https://www.thingiverse.com/)\n- [Instructables CNC Guides](https://www.instructables.com/CNC-Projects/)\n\n### CNC Machines\n- [X-Carve Specifications](https://www.inventables.com/technologies/x-carve)\n- [Shapeoko CNC Routers](https://shapeoko.com/)\n- [Carbide 3D Machines](https://carbide3d.com/)\n\n### Safety & Best Practices\n- [OSHA Machine Guarding Standards](https://www.osha.gov/machine-guarding)\n- [HDPE Material Properties Guide](https://www.curbellplastics.com/Research-Solutions/Material-Properties-Center/HDPE)"
|
||||
"content": "### Tutorial: Cutting HDPE Sheets with X-Carve CNC\n\nThis guide explains the procedure for cutting HDPE sheets using an X-Carve CNC machine.\n\nFor a detailed video in Spanish with subtitles, visit: [https://www.youtube.com/watch?v=4LrrFz802To](https://www.youtube.com/watch?v=4LrrFz802To)\n\n\nUser Location: Mexico City, Mexico\n\nFor this step, measure the plastic sheet's height, width, and thickness. Our X-Carve machine operates with the CAM software Easel, known for its user-friendly interface for CNC milling. Easel allows simulation of your actual material and offers HDPE 2-Colors in its cutting material options.\n\nUsing CNC clamps from the X-Carve, secure the sheet to the table.\n\nNext, use a vector graphics editor like Inkscape to create or download a vector file.\n\nImport the downloaded SVG file into Easel.\n\nWith the file ready, select the desired width for cutting, then proceed with the cutting wizard: \n- Ensure the sheet is securely fixed. \n- Specify the cutting bit, using a 1/8 inch (3.175 mm) flat flute bit. \n- Set the machine's 0-0 coordinate in the bottom left corner. \n- Raise the bit and start the CNC router. \n\nThe process begins!\n\n### Post-Processing and Presentation\n\nAfter completing your glasses or object, refine it as needed, and then share the results with others.\n\nThis project can be attempted with various CNC machines, including manual routers or saws, as demonstrated in this video: [Video Link](https://youtu.be/gxkcffQD3eQ). Sharing your work and contributing to the community is encouraged.\n\nFeel free to share your ideas and comments.",
|
||||
"keywords": "Cutting HDPE Sheets, X-Carve CNC, CNC Milling, Easel CAD Software, HDPE Cutting Techniques, Vector Graphics for CNC, CNC Clamps, 1/8 inch Flat Flute Bit, CNC Router Setup, Post-Processing for CNC",
|
||||
"resources": "### Hardware\n\n- X-Carve CNC machine ([manual CNC Router/saw alternative](https://youtu.be/gxkcffQD3eQ))\n- CNC clamps (X-Carve)\n- 1/8\" flat flute bit (3.175 mm)\n- HDPE sheet (2-Colors profile in Easel)\n\n### Software\n\n- Easel (CAM software for CNC milling)\n- Inkscape (vector graphics editor)\n\n### Tools & Accessories\n\n- Measuring tools (height/width/thickness)\n- Vector file (SVG format)\n\n### Tutorial Resources\n\n- [Spanish video guide](https://www.youtube.com/watch?v=4LrrFz802To)\n\nAll items extracted directly from the tutorial text³, maintaining brevity and including relevant links where specified.",
|
||||
"references": "## References\n\n### Articles\n\n- [Link Removed]\n- X-Carve CNC CNC Router Dust Collector/Shoe - Instructables\n- [X-Carve Quick Start Guide - PDF](https://jesspublib.org/wp-content/uploads/X-Carve-Quick-Start-1.pdf)\n\n### Opensource Designs\n\n- HDPE Inlay Cutting Board - Inventables\n- X-Carve Pro Work Zero Clamp - Inventables\n- Mosaic Tile Project - Inventables\n\n### YouTube\n\n- [Cutting HDPE Sheets with X-Carve (Spanish with subtitles)](https://www.youtube.com/watch?v=4LrrFz802To)\n- [Alternative CNC Project Demo](https://youtu.be/gxkcffQD3eQ)"
|
||||
}
|
||||
@ -1,9 +1,11 @@
|
||||
---
|
||||
title: Cut out shapes out of plastic sheets with a CNC
|
||||
slug: cut-out-shapes-out-of-plastic-sheets-with-a-cnc-
|
||||
description: In this tutorial, I will guide you through the process of cutting HDPE sheets using an X-Carve CNC.
|
||||
description: ### Tutorial: Cutting HDPE Sheets with X-Carve CNC
|
||||
|
||||
This video is available in Spanish with subtitles: [Watch here](https://www.youtube.com/watch?v=4LrrFz802To).
|
||||
This guide explains the procedure for cutting HDPE sheets using an X-Carve CNC machine.
|
||||
|
||||
For a detailed video in Spanish with subtitles, visit: [https://www.youtube.com/watch?v=4LrrFz802To](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
tags: ["HDPE"]
|
||||
category: uncategorized
|
||||
difficulty: Medium
|
||||
@ -13,17 +15,17 @@ location: Mexico City, Mexico
|
||||
import { Image } from 'astro:assets'
|
||||
# Cut out shapes out of plastic sheets with a CNC
|
||||
<Image src={import('./IMG_20200605_142311.jpg')} alt="Cut out shapes out of plastic sheets with a CNC " />
|
||||
In this tutorial, I will guide you through the process of cutting HDPE sheets using an X-Carve CNC.
|
||||
### Tutorial: Cutting HDPE Sheets with X-Carve CNC
|
||||
|
||||
This video is available in Spanish with subtitles: [Watch here](https://www.youtube.com/watch?v=4LrrFz802To).
|
||||
This guide explains the procedure for cutting HDPE sheets using an X-Carve CNC machine.
|
||||
|
||||
For a detailed video in Spanish with subtitles, visit: [https://www.youtube.com/watch?v=4LrrFz802To](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
|
||||
User Location: Mexico City, Mexico
|
||||
## Steps
|
||||
### Step 1: Measure the plastic sheet
|
||||
|
||||
For this step, we need to measure our plastic sheet: Height, Width, and Thickness. Our X-Carve machine operates with the CAM Software EASEL, which is user-friendly software for CNC milling.
|
||||
|
||||
Easel offers the ability to "simulate" your actual material, and even includes HDPE 2-Colors in their cutting material lists.
|
||||
For this step, measure the plastic sheet's height, width, and thickness. Our X-Carve machine operates with the CAM software Easel, known for its user-friendly interface for CNC milling. Easel allows simulation of your actual material and offers HDPE 2-Colors in its cutting material options.
|
||||
|
||||
|
||||
<Image src={import('./1.jpg')} alt="1.jpg" />
|
||||
@ -33,16 +35,16 @@ Easel offers the ability to "simulate" your actual material, and even includes H
|
||||
|
||||
### Step 2: Secure sheet
|
||||
|
||||
Utilize the CNC clamps from the X-Carve to securely fasten the sheet to the table.
|
||||
Using CNC clamps from the X-Carve, secure the sheet to the table.
|
||||
|
||||
|
||||
<Image src={import('./3.jpg')} alt="3.jpg" />
|
||||
|
||||
### Step 3: Choosing a file to cut
|
||||
|
||||
Proceed to use a vector graphics editor like Inkscape to design or obtain a vector file.
|
||||
Next, use a vector graphics editor like Inkscape to create or download a vector file.
|
||||
|
||||
Download the SVG file and import it into Easel.
|
||||
Import the downloaded SVG file into Easel.
|
||||
|
||||
|
||||
<Image src={import('./4.jpg')} alt="4.jpg" />
|
||||
@ -52,14 +54,13 @@ Download the SVG file and import it into Easel.
|
||||
|
||||
### Step 4: Follow the cutting Wizzard
|
||||
|
||||
Upon preparing the file, select the desired width for carving or cutting. Proceed to initiate the cutting process with the following steps:
|
||||
|
||||
With the file ready, select the desired width for cutting, then proceed with the cutting wizard:
|
||||
- Ensure the sheet is securely fixed.
|
||||
- Specify the cutting bit; in this case, use a 1/8 inch (3.18 mm) flat flute bit.
|
||||
- Set the machine's coordinate origin at the lower-left corner.
|
||||
- Raise the bit and activate the CNC Router.
|
||||
- Specify the cutting bit, using a 1/8 inch (3.175 mm) flat flute bit.
|
||||
- Set the machine's 0-0 coordinate in the bottom left corner.
|
||||
- Raise the bit and start the CNC router.
|
||||
|
||||
Let the process commence, and witness the craftsmanship unfold!
|
||||
The process begins!
|
||||
|
||||
|
||||
<Image src={import('./6.jpg')} alt="6.jpg" />
|
||||
@ -72,16 +73,18 @@ Let the process commence, and witness the craftsmanship unfold!
|
||||
|
||||
### Step 5: Post-production and show case
|
||||
|
||||
Take your glasses or object and proceed with post-processing, then present it to friends and family.
|
||||
### Post-Processing and Presentation
|
||||
|
||||
After completing your glasses or object, refine it as needed, and then share the results with others.
|
||||
|
||||
|
||||
<Image src={import('./9.jpg')} alt="9.jpg" />
|
||||
|
||||
### Step 6: Hack it and try it yourself
|
||||
|
||||
You can attempt this project using various types of CNC machines, including manual routers or saws, as demonstrated in this video: [youtu.be/gxkcffQD3eQ](https://youtu.be/gxkcffQD3eQ). It is important to share your experiences and contribute to the community's development.
|
||||
This project can be attempted with various CNC machines, including manual routers or saws, as demonstrated in this video: [Video Link](https://youtu.be/gxkcffQD3eQ). Sharing your work and contributing to the community is encouraged.
|
||||
|
||||
Share your ideas and comments!
|
||||
Feel free to share your ideas and comments.
|
||||
|
||||
|
||||
<Image src={import('./IMG_20200605_142311.jpg')} alt="IMG_20200605_142311.jpg" />
|
||||
|
||||
@ -1,22 +1,18 @@
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- [Link Removed]
|
||||
- X-Carve CNC CNC Router Dust Collector/Shoe - Instructables
|
||||
- [X-Carve Quick Start Guide - PDF](https://jesspublib.org/wp-content/uploads/X-Carve-Quick-Start-1.pdf)
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
- HDPE Inlay Cutting Board - Inventables
|
||||
- X-Carve Pro Work Zero Clamp - Inventables
|
||||
- Mosaic Tile Project - Inventables
|
||||
|
||||
### YouTube
|
||||
- [HDPE Cutting Tutorial (Spanish Subtitles)](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
- [Alternative CNC Machine Demonstration](https://youtu.be/gxkcffQD3eQ)
|
||||
|
||||
### Software
|
||||
- [EASEL CAM Software](https://easel.inventables.com/)
|
||||
- [Inkscape Vector Editor](https://inkscape.org/)
|
||||
|
||||
### Open Source Designs
|
||||
- [Thingiverse CNC Projects](https://www.thingiverse.com/)
|
||||
- [Instructables CNC Guides](https://www.instructables.com/CNC-Projects/)
|
||||
|
||||
### CNC Machines
|
||||
- [X-Carve Specifications](https://www.inventables.com/technologies/x-carve)
|
||||
- [Shapeoko CNC Routers](https://shapeoko.com/)
|
||||
- [Carbide 3D Machines](https://carbide3d.com/)
|
||||
|
||||
### Safety & Best Practices
|
||||
- [OSHA Machine Guarding Standards](https://www.osha.gov/machine-guarding)
|
||||
- [HDPE Material Properties Guide](https://www.curbellplastics.com/Research-Solutions/Material-Properties-Center/HDPE)
|
||||
- [Cutting HDPE Sheets with X-Carve (Spanish with subtitles)](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
- [Alternative CNC Project Demo](https://youtu.be/gxkcffQD3eQ)
|
||||
@ -1,21 +1,22 @@
|
||||
To complete this HDPE cutting project using an X-Carve CNC, here's a concise list of required components:
|
||||
|
||||
### Hardware
|
||||
- X-Carve CNC machine [Official site](https://www.inventables.com/x-carve)
|
||||
- CNC clamps (included with X-Carve)
|
||||
- 1/8" (3.18 mm) flat flute cutting bit [X-Carve product](https://www.inventables.com/accessories/precision-cutter-set)
|
||||
- Optional alternatives: Manual routers or saws
|
||||
|
||||
- X-Carve CNC machine ([manual CNC Router/saw alternative](https://youtu.be/gxkcffQD3eQ))
|
||||
- CNC clamps (X-Carve)
|
||||
- 1/8" flat flute bit (3.175 mm)
|
||||
- HDPE sheet (2-Colors profile in Easel)
|
||||
|
||||
### Software
|
||||
- EASEL CAM software [Free download](https://easel.inventables.com)
|
||||
- Vector editor: Inkscape [Open-source tool](https://inkscape.org)
|
||||
|
||||
### Materials
|
||||
- HDPE plastic sheet (specify thickness during measurement)
|
||||
- Safety glasses for post-processing
|
||||
- Easel (CAM software for CNC milling)
|
||||
- Inkscape (vector graphics editor)
|
||||
|
||||
### Additional Resources
|
||||
- Spanish tutorial video [Watch here](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
- Alternative manual method demo [Video guide](https://youtu.be/gxkcffQD3eQ)
|
||||
### Tools & Accessories
|
||||
|
||||
All components are accessible in Mexico City through specialty CNC suppliers or online retailers.
|
||||
- Measuring tools (height/width/thickness)
|
||||
- Vector file (SVG format)
|
||||
|
||||
### Tutorial Resources
|
||||
|
||||
- [Spanish video guide](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
|
||||
All items extracted directly from the tutorial text³, maintaining brevity and including relevant links where specified.
|
||||
@ -1,57 +1,57 @@
|
||||
---
|
||||
title: Easily (hands-free) connect moulds to the injector
|
||||
slug: easily-hands-free-connect-moulds-to-the-injector
|
||||
description: Screw-on molds, clamping beds, and other methods, such as car jacks, require time and manual effort to connect molds to the injector. This method, using a motorcycle stand, provides sufficient travel to clamp the mold against the injector and allows the use of leg power, keeping the hands free.
|
||||
description: ### Methods for Attaching Molds to Injectors
|
||||
|
||||
This approach also facilitates the lifting of heavier molds or accessories like clamps, potentially reducing the need for bolting the mold for clamping.
|
||||
Traditional methods like screw-on molds, clamping beds, and car jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.
|
||||
|
||||
This technique is suitable for conical-style injection nozzles and chamfered-style molds. The machines used in this guide are from PlasticPreneur.
|
||||
This approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.
|
||||
tags: ["hack","product","untagged","injection"]
|
||||
category: Guides
|
||||
difficulty: Easy
|
||||
time: < 1 hour
|
||||
keywords: motorcycle stand, injection molding, mold clamping, ergonomic design, DIY platform, woodworking, PlasticPreneur machines, conical injection nozzles, chamfered molds, tufftuff jack
|
||||
keywords: mold attachment methods, motorcycle stand for mold clamping, injector mold setup, conical injection nozzles, chamfered molds, PlasticPreneur equipment, DIY injection mold stand, wooden block elevation, tufftuff jack usage, ergonomic mold setup
|
||||
location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)
|
||||
---
|
||||
# Easily (hands-free) connect moulds to the injector
|
||||
|
||||
Screw-on molds, clamping beds, and other methods, such as car jacks, require time and manual effort to connect molds to the injector. This method, using a motorcycle stand, provides sufficient travel to clamp the mold against the injector and allows the use of leg power, keeping the hands free.
|
||||
### Methods for Attaching Molds to Injectors
|
||||
|
||||
This approach also facilitates the lifting of heavier molds or accessories like clamps, potentially reducing the need for bolting the mold for clamping.
|
||||
Traditional methods like screw-on molds, clamping beds, and car jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.
|
||||
|
||||
This technique is suitable for conical-style injection nozzles and chamfered-style molds. The machines used in this guide are from PlasticPreneur.
|
||||
This approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.
|
||||
|
||||
User Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)
|
||||
## Steps
|
||||
### Step 1: One video to explain it all...
|
||||
|
||||
Attached is a video explaining the process and the necessary parts.
|
||||
Refer to the attached video for a detailed explanation of the process and required components.
|
||||
|
||||
### Step 2: Find yourself a bike stand
|
||||
|
||||
We located our first item locally on Facebook Marketplace. Alternatively, you might contact workshops that service bikes, as they may possess older models. The internet also provides a convenient resource, and you can easily find these by searching for terms such as "motorcycle stand" or "dirtbike stand."
|
||||
We acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for "motorcycle stand" or "dirtbike stand" to find one easily.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 3: (if wall-mounted) Make it taller
|
||||
|
||||
We employed four pieces of wood, each measuring 3x2 (7.6 cm x 5.1 cm), at each corner of the flat plate on the stand, finishing with a flat piece of wood on top to create an elevated platform for the molds. This structure could alternatively be constructed from metal and vary in shape if necessary. The space in the center of the pillars is convenient for storing height-adjustment blocks.
|
||||
Four pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks.
|
||||
|
||||
You may find that the existing height suffices, or you can add wooden blocks to achieve the desired elevation when utilizing a floor-based injection molder.
|
||||
If sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder.
|
||||
|
||||
An alternative design could involve shortening the pillars and adding a tufftuff jack on top. This would eliminate the need for varied thicknesses of wooden blocks based on the mold being used, as the tufftuff jack (with a plate on top) allows adjustment of the overall working height. The bike stand can then provide the additional travel required to interface with the nozzle.
|
||||
Alternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 4: Modify the lever system
|
||||
|
||||
We found that, initially, this lever is positioned rather high for using it multiple times throughout the day. If seeking a rigorous exercise routine, it may be left as initially configured. However, we preferred a more convenient setup for continual use, and discovered that reversing the arm that integrates with the lever works exceptionally well.
|
||||
Initially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality.
|
||||
|
||||
We drilled an additional hole in the rod extending from the base, as well as corresponding holes in the arm that attaches. This allowed us to insert an M8 bolt (5/16 inch) to securely fasten it in place. The supplementary bolt behind the arm prevents it from pivoting excessively, ensuring a stable footing.
|
||||
We added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.
|
||||
|
||||
You might consider designing an alternative system that enhances ergonomic functionality or visual appeal. Feel free to innovate!
|
||||
Feel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!
|
||||
|
||||
|
||||
|
||||
@ -64,50 +64,53 @@ You might consider designing an alternative system that enhances ergonomic funct
|
||||
|
||||
### Step 5: Watch the video
|
||||
|
||||
Please view the video for a clearer explanation.
|
||||
For a comprehensive explanation, please watch the video.
|
||||
|
||||
## Resources
|
||||
## Tools & Equipment
|
||||
- [Motorcycle stand](https://www.google.com/search?q=motorcycle+stand) (e.g., dirtbike stand)
|
||||
- Floor-based injection molder ([PlasticPreneur machines](https://plasticpreneur.com/))
|
||||
### Construction Components
|
||||
|
||||
## Materials
|
||||
- 4x wooden beams (3x2" / 7.6cm x5.1cm)
|
||||
- Flat wooden/metal plate for platform
|
||||
- Wooden blocks for height adjustment
|
||||
- Motorcycle stand (example source)
|
||||
- Four 3x2 wooden pieces (7.6 cm × 5.1 cm)
|
||||
- Flat wood piece (for elevating mold bed)
|
||||
- M8 bolts (secures arm adjustments) [Video]
|
||||
- Wooden blocks (for height adjustments)
|
||||
|
||||
## Hardware
|
||||
- M8 bolts (5/16") for structural reinforcement
|
||||
- Tufftuff hydraulic jack ([example search](https://www.google.com/search?q=tufftuff+jack))
|
||||
### Alternative Options
|
||||
|
||||
## Alternative Components
|
||||
- Metal pillars (customizable shapes/sizes)
|
||||
- Ergonomically modified lever arm (requires drilling)
|
||||
|
||||
## Video Guide
|
||||
- [Process demonstration](https://example.com) (attached tutorial video)
|
||||
|
||||
Key sources: Local marketplace listings[1], bike workshops[1], and modular design adaptations[3][4].
|
||||
## References
|
||||
- Tufftuff jack with plate (adjusts working height) [Video]
|
||||
- Metal plates/shapes (wood alternative)
|
||||
- Bike/dirtbike stand ([online search](https://www.google.com/search?q=dirtbike+stand))
|
||||
- Clamps (minimizes bolting needs) [Video]
|
||||
- Conical nozzles/chamfered molds (compatibility noted) [Video]
|
||||
## References
|
||||
### Useful References
|
||||
|
||||
### Articles
|
||||
- [Computational Study on the Clamping Mechanism in Injection Molding](https://assets-eu.researchsquare.com/files/rs-1431947/v1_covered.pdf)
|
||||
- [Motorcycle Aesthetics: ABS Injection Molding for Motorcycle Fairings](https://www.runke-mold.com/article/abs-injection-molding-for-motorcycle-fairings.html)
|
||||
- [Best Method for Clamping Force Calculation](https://kruger.industries/clamping-force-calculation/)
|
||||
#### Articles
|
||||
|
||||
### Books
|
||||
- [Runner and Gating Design Handbook](https://www.beaumontinc.com/about/books-by-beaumont/)
|
||||
- [Injection Molding Handbook](https://www.beaumontinc.com/about/books-by-beaumont/)
|
||||
- [Successful Injection Molding](https://www.beaumontinc.com/about/books-by-beaumont/)
|
||||
- [Overview of Injection Molding Technology for Processing Polymers](https://www.espublisher.com/uploads/article_pdf/esmm5f713.pdf)
|
||||
- High Pressure Plastic Injection Molding
|
||||
- The outline of injection molding
|
||||
- Injection Molding Tooling: Types of Molds and Components
|
||||
- Injection Molding Guide
|
||||
- Clamping Unit in Injection Molding Machine
|
||||
- Industrial Clamping Units
|
||||
|
||||
#### Books
|
||||
|
||||
- Injection Molding Handbook
|
||||
- [Plastics Injection Molding](https://www.target.com/p/plastics-injection-molding-by-jos-r-lerma-valero-paperback/-/A-1002214058)
|
||||
- Injection Molding Reference Guide
|
||||
|
||||
#### Papers
|
||||
|
||||
### Papers
|
||||
- [Geometric Optimization of the Five-Point Double-Toggle System for the Clamping Unit](https://etasr.com/index.php/ETASR/article/view/8984)
|
||||
- [Computational Study on the Clamping Mechanism in Injection Molding](https://assets-eu.researchsquare.com/files/rs-1431947/v1_covered.pdf)
|
||||
|
||||
### YouTube
|
||||
- [Basic Injection Mold Making](https://www.youtube.com/watch?v=UD99mzeZl9I)
|
||||
- [HOW IT'S MADE: Motorcycles](https://www.youtube.com/watch?v=NtOEaL_3KpI)
|
||||
#### YouTube
|
||||
|
||||
### Open-Source Designs
|
||||
- [OpenFOAM Solver for Injection Molding Simulation](https://github.com/krebeljk/openInjMoldSim)
|
||||
- [Plastic Injection Mold Setup](https://www.youtube.com/watch?v=V9msuhMjfKY)
|
||||
- [Injection Molding Setup and Run](https://www.youtube.com/watch?v=cuF3gjvoSKU)
|
||||
- [Toggle Clamping System](https://www.youtube.com/watch?v=8Ph-8FJxnMM)
|
||||
|
||||
#### OpenSource Designs
|
||||
|
||||
- OpenInjMoldSim
|
||||
@ -22,7 +22,7 @@
|
||||
},
|
||||
"title": "Easily (hands-free) connect moulds to the injector",
|
||||
"_created": "2022-03-11T17:04:37.450Z",
|
||||
"description": "Screw-on molds, clamping beds, and other methods, such as car jacks, require time and manual effort to connect molds to the injector. This method, using a motorcycle stand, provides sufficient travel to clamp the mold against the injector and allows the use of leg power, keeping the hands free. \n\nThis approach also facilitates the lifting of heavier molds or accessories like clamps, potentially reducing the need for bolting the mold for clamping.\n\nThis technique is suitable for conical-style injection nozzles and chamfered-style molds. The machines used in this guide are from PlasticPreneur.",
|
||||
"description": "### Methods for Attaching Molds to Injectors\n\nTraditional methods like screw-on molds, clamping beds, and car jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.\n\nThis approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.",
|
||||
"moderation": "accepted",
|
||||
"creatorCountry": "gb",
|
||||
"total_views": 311,
|
||||
@ -40,13 +40,13 @@
|
||||
{
|
||||
"_animationKey": "unique1",
|
||||
"videoUrl": "https://www.youtube.com/watch?v=AYwYEBvijnc",
|
||||
"text": "Attached is a video explaining the process and the necessary parts.",
|
||||
"text": "Refer to the attached video for a detailed explanation of the process and required components.",
|
||||
"title": "One video to explain it all...",
|
||||
"images": []
|
||||
},
|
||||
{
|
||||
"title": "Find yourself a bike stand",
|
||||
"text": "We located our first item locally on Facebook Marketplace. Alternatively, you might contact workshops that service bikes, as they may possess older models. The internet also provides a convenient resource, and you can easily find these by searching for terms such as \"motorcycle stand\" or \"dirtbike stand.\"",
|
||||
"text": "We acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for \"motorcycle stand\" or \"dirtbike stand\" to find one easily.",
|
||||
"images": [
|
||||
{
|
||||
"size": 89836,
|
||||
@ -80,11 +80,11 @@
|
||||
],
|
||||
"title": "(if wall-mounted) Make it taller",
|
||||
"_animationKey": "unique3",
|
||||
"text": "We employed four pieces of wood, each measuring 3x2 (7.6 cm x 5.1 cm), at each corner of the flat plate on the stand, finishing with a flat piece of wood on top to create an elevated platform for the molds. This structure could alternatively be constructed from metal and vary in shape if necessary. The space in the center of the pillars is convenient for storing height-adjustment blocks.\n\nYou may find that the existing height suffices, or you can add wooden blocks to achieve the desired elevation when utilizing a floor-based injection molder.\n\nAn alternative design could involve shortening the pillars and adding a tufftuff jack on top. This would eliminate the need for varied thicknesses of wooden blocks based on the mold being used, as the tufftuff jack (with a plate on top) allows adjustment of the overall working height. The bike stand can then provide the additional travel required to interface with the nozzle."
|
||||
"text": "Four pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks. \n\nIf sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder. \n\nAlternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle."
|
||||
},
|
||||
{
|
||||
"title": "Modify the lever system",
|
||||
"text": "We found that, initially, this lever is positioned rather high for using it multiple times throughout the day. If seeking a rigorous exercise routine, it may be left as initially configured. However, we preferred a more convenient setup for continual use, and discovered that reversing the arm that integrates with the lever works exceptionally well.\n\nWe drilled an additional hole in the rod extending from the base, as well as corresponding holes in the arm that attaches. This allowed us to insert an M8 bolt (5/16 inch) to securely fasten it in place. The supplementary bolt behind the arm prevents it from pivoting excessively, ensuring a stable footing.\n\nYou might consider designing an alternative system that enhances ergonomic functionality or visual appeal. Feel free to innovate!",
|
||||
"text": "Initially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality. \n\nWe added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.\n\nFeel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!",
|
||||
"_animationKey": "uniqueit6san",
|
||||
"images": [
|
||||
{
|
||||
@ -128,7 +128,7 @@
|
||||
{
|
||||
"title": "Watch the video",
|
||||
"images": [],
|
||||
"text": "Please view the video for a clearer explanation.",
|
||||
"text": "For a comprehensive explanation, please watch the video.",
|
||||
"_animationKey": "unique0jav2i",
|
||||
"videoUrl": "https://www.youtube.com/watch?v=AYwYEBvijnc"
|
||||
}
|
||||
@ -348,8 +348,8 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "Screw-on molds, clamping beds, and other methods, such as car jacks, require time and manual effort to connect molds to the injector. This method, using a motorcycle stand, provides sufficient travel to clamp the mold against the injector and allows the use of leg power, keeping the hands free. \n\nThis approach also facilitates the lifting of heavier molds or accessories like clamps, potentially reducing the need for bolting the mold for clamping.\n\nThis technique is suitable for conical-style injection nozzles and chamfered-style molds. The machines used in this guide are from PlasticPreneur.\n\n\nUser Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)\n\nAttached is a video explaining the process and the necessary parts.\n\nWe located our first item locally on Facebook Marketplace. Alternatively, you might contact workshops that service bikes, as they may possess older models. The internet also provides a convenient resource, and you can easily find these by searching for terms such as \"motorcycle stand\" or \"dirtbike stand.\"\n\nWe employed four pieces of wood, each measuring 3x2 (7.6 cm x 5.1 cm), at each corner of the flat plate on the stand, finishing with a flat piece of wood on top to create an elevated platform for the molds. This structure could alternatively be constructed from metal and vary in shape if necessary. The space in the center of the pillars is convenient for storing height-adjustment blocks.\n\nYou may find that the existing height suffices, or you can add wooden blocks to achieve the desired elevation when utilizing a floor-based injection molder.\n\nAn alternative design could involve shortening the pillars and adding a tufftuff jack on top. This would eliminate the need for varied thicknesses of wooden blocks based on the mold being used, as the tufftuff jack (with a plate on top) allows adjustment of the overall working height. The bike stand can then provide the additional travel required to interface with the nozzle.\n\nWe found that, initially, this lever is positioned rather high for using it multiple times throughout the day. If seeking a rigorous exercise routine, it may be left as initially configured. However, we preferred a more convenient setup for continual use, and discovered that reversing the arm that integrates with the lever works exceptionally well.\n\nWe drilled an additional hole in the rod extending from the base, as well as corresponding holes in the arm that attaches. This allowed us to insert an M8 bolt (5/16 inch) to securely fasten it in place. The supplementary bolt behind the arm prevents it from pivoting excessively, ensuring a stable footing.\n\nYou might consider designing an alternative system that enhances ergonomic functionality or visual appeal. Feel free to innovate!\n\nPlease view the video for a clearer explanation.",
|
||||
"keywords": "motorcycle stand, injection molding, mold clamping, ergonomic design, DIY platform, woodworking, PlasticPreneur machines, conical injection nozzles, chamfered molds, tufftuff jack",
|
||||
"resources": "## Tools & Equipment\n- [Motorcycle stand](https://www.google.com/search?q=motorcycle+stand) (e.g., dirtbike stand) \n- Floor-based injection molder ([PlasticPreneur machines](https://plasticpreneur.com/)) \n\n## Materials\n- 4x wooden beams (3x2\" / 7.6cm x5.1cm) \n- Flat wooden/metal plate for platform \n- Wooden blocks for height adjustment \n\n## Hardware\n- M8 bolts (5/16\") for structural reinforcement \n- Tufftuff hydraulic jack ([example search](https://www.google.com/search?q=tufftuff+jack)) \n\n## Alternative Components\n- Metal pillars (customizable shapes/sizes) \n- Ergonomically modified lever arm (requires drilling) \n\n## Video Guide \n- [Process demonstration](https://example.com) (attached tutorial video) \n\nKey sources: Local marketplace listings[1], bike workshops[1], and modular design adaptations[3][4].",
|
||||
"references": "## References\n\n### Articles \n- [Computational Study on the Clamping Mechanism in Injection Molding](https://assets-eu.researchsquare.com/files/rs-1431947/v1_covered.pdf) \n- [Motorcycle Aesthetics: ABS Injection Molding for Motorcycle Fairings](https://www.runke-mold.com/article/abs-injection-molding-for-motorcycle-fairings.html) \n- [Best Method for Clamping Force Calculation](https://kruger.industries/clamping-force-calculation/) \n\n### Books \n- [Runner and Gating Design Handbook](https://www.beaumontinc.com/about/books-by-beaumont/) \n- [Injection Molding Handbook](https://www.beaumontinc.com/about/books-by-beaumont/) \n- [Successful Injection Molding](https://www.beaumontinc.com/about/books-by-beaumont/) \n\n### Papers \n- [Geometric Optimization of the Five-Point Double-Toggle System for the Clamping Unit](https://etasr.com/index.php/ETASR/article/view/8984) \n- [Computational Study on the Clamping Mechanism in Injection Molding](https://assets-eu.researchsquare.com/files/rs-1431947/v1_covered.pdf) \n\n### YouTube \n- [Basic Injection Mold Making](https://www.youtube.com/watch?v=UD99mzeZl9I) \n- [HOW IT'S MADE: Motorcycles](https://www.youtube.com/watch?v=NtOEaL_3KpI) \n\n### Open-Source Designs \n- [OpenFOAM Solver for Injection Molding Simulation](https://github.com/krebeljk/openInjMoldSim)"
|
||||
"content": "### Methods for Attaching Molds to Injectors\n\nTraditional methods like screw-on molds, clamping beds, and car jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.\n\nThis approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.\n\n\nUser Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)\n\nRefer to the attached video for a detailed explanation of the process and required components.\n\nWe acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for \"motorcycle stand\" or \"dirtbike stand\" to find one easily.\n\nFour pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks. \n\nIf sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder. \n\nAlternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.\n\nInitially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality. \n\nWe added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.\n\nFeel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!\n\nFor a comprehensive explanation, please watch the video.",
|
||||
"keywords": "mold attachment methods, motorcycle stand for mold clamping, injector mold setup, conical injection nozzles, chamfered molds, PlasticPreneur equipment, DIY injection mold stand, wooden block elevation, tufftuff jack usage, ergonomic mold setup",
|
||||
"resources": "### Construction Components\n\n- Motorcycle stand (example source)\n- Four 3x2 wooden pieces (7.6 cm × 5.1 cm)\n- Flat wood piece (for elevating mold bed)\n- M8 bolts (secures arm adjustments) [Video]\n- Wooden blocks (for height adjustments)\n\n### Alternative Options\n\n- Tufftuff jack with plate (adjusts working height) [Video]\n- Metal plates/shapes (wood alternative)\n- Bike/dirtbike stand ([online search](https://www.google.com/search?q=dirtbike+stand))\n- Clamps (minimizes bolting needs) [Video]\n- Conical nozzles/chamfered molds (compatibility noted) [Video]",
|
||||
"references": "### Useful References\n\n#### Articles\n\n- [Overview of Injection Molding Technology for Processing Polymers](https://www.espublisher.com/uploads/article_pdf/esmm5f713.pdf)\n- High Pressure Plastic Injection Molding\n- The outline of injection molding\n- Injection Molding Tooling: Types of Molds and Components\n- Injection Molding Guide\n- Clamping Unit in Injection Molding Machine\n- Industrial Clamping Units\n\n#### Books\n\n- Injection Molding Handbook\n- [Plastics Injection Molding](https://www.target.com/p/plastics-injection-molding-by-jos-r-lerma-valero-paperback/-/A-1002214058)\n- Injection Molding Reference Guide\n\n#### Papers\n\n- [Computational Study on the Clamping Mechanism in Injection Molding](https://assets-eu.researchsquare.com/files/rs-1431947/v1_covered.pdf)\n\n#### YouTube\n\n- [Plastic Injection Mold Setup](https://www.youtube.com/watch?v=V9msuhMjfKY)\n- [Injection Molding Setup and Run](https://www.youtube.com/watch?v=cuF3gjvoSKU)\n- [Toggle Clamping System](https://www.youtube.com/watch?v=8Ph-8FJxnMM)\n\n#### OpenSource Designs\n\n- OpenInjMoldSim"
|
||||
}
|
||||
@ -1,11 +1,11 @@
|
||||
---
|
||||
title: Easily (hands-free) connect moulds to the injector
|
||||
slug: easily-hands-free-connect-moulds-to-the-injector
|
||||
description: Screw-on molds, clamping beds, and other methods, such as car jacks, require time and manual effort to connect molds to the injector. This method, using a motorcycle stand, provides sufficient travel to clamp the mold against the injector and allows the use of leg power, keeping the hands free.
|
||||
description: ### Methods for Attaching Molds to Injectors
|
||||
|
||||
This approach also facilitates the lifting of heavier molds or accessories like clamps, potentially reducing the need for bolting the mold for clamping.
|
||||
Traditional methods like screw-on molds, clamping beds, and car jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.
|
||||
|
||||
This technique is suitable for conical-style injection nozzles and chamfered-style molds. The machines used in this guide are from PlasticPreneur.
|
||||
This approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.
|
||||
tags: ["hack","product","untagged","injection"]
|
||||
category: Guides
|
||||
difficulty: Easy
|
||||
@ -15,43 +15,43 @@ location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)
|
||||
import { Image } from 'astro:assets'
|
||||
# Easily (hands-free) connect moulds to the injector
|
||||
<Image src={import('./cover_picture-17f79ec916d.png')} alt="Easily (hands-free) connect moulds to the injector" />
|
||||
Screw-on molds, clamping beds, and other methods, such as car jacks, require time and manual effort to connect molds to the injector. This method, using a motorcycle stand, provides sufficient travel to clamp the mold against the injector and allows the use of leg power, keeping the hands free.
|
||||
### Methods for Attaching Molds to Injectors
|
||||
|
||||
This approach also facilitates the lifting of heavier molds or accessories like clamps, potentially reducing the need for bolting the mold for clamping.
|
||||
Traditional methods like screw-on molds, clamping beds, and car jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.
|
||||
|
||||
This technique is suitable for conical-style injection nozzles and chamfered-style molds. The machines used in this guide are from PlasticPreneur.
|
||||
This approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.
|
||||
|
||||
User Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)
|
||||
## Steps
|
||||
### Step 1: One video to explain it all...
|
||||
|
||||
Attached is a video explaining the process and the necessary parts.
|
||||
Refer to the attached video for a detailed explanation of the process and required components.
|
||||
|
||||
### Step 2: Find yourself a bike stand
|
||||
|
||||
We located our first item locally on Facebook Marketplace. Alternatively, you might contact workshops that service bikes, as they may possess older models. The internet also provides a convenient resource, and you can easily find these by searching for terms such as "motorcycle stand" or "dirtbike stand."
|
||||
We acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for "motorcycle stand" or "dirtbike stand" to find one easily.
|
||||
|
||||
|
||||
<Image src={import('./WhatsApp_Image_2022-03-11_at_16.44.20-17f79e7056b.jpeg')} alt="WhatsApp Image 2022-03-11 at 16.44.20-17f79e7056b.jpeg" />
|
||||
|
||||
### Step 3: (if wall-mounted) Make it taller
|
||||
|
||||
We employed four pieces of wood, each measuring 3x2 (7.6 cm x 5.1 cm), at each corner of the flat plate on the stand, finishing with a flat piece of wood on top to create an elevated platform for the molds. This structure could alternatively be constructed from metal and vary in shape if necessary. The space in the center of the pillars is convenient for storing height-adjustment blocks.
|
||||
Four pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks.
|
||||
|
||||
You may find that the existing height suffices, or you can add wooden blocks to achieve the desired elevation when utilizing a floor-based injection molder.
|
||||
If sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder.
|
||||
|
||||
An alternative design could involve shortening the pillars and adding a tufftuff jack on top. This would eliminate the need for varied thicknesses of wooden blocks based on the mold being used, as the tufftuff jack (with a plate on top) allows adjustment of the overall working height. The bike stand can then provide the additional travel required to interface with the nozzle.
|
||||
Alternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.
|
||||
|
||||
|
||||
<Image src={import('./WhatsApp_Image_2022-03-11_at_16.44.20_3-17f79e6f15c.jpeg')} alt="WhatsApp Image 2022-03-11 at 16.44.20 (3)-17f79e6f15c.jpeg" />
|
||||
|
||||
### Step 4: Modify the lever system
|
||||
|
||||
We found that, initially, this lever is positioned rather high for using it multiple times throughout the day. If seeking a rigorous exercise routine, it may be left as initially configured. However, we preferred a more convenient setup for continual use, and discovered that reversing the arm that integrates with the lever works exceptionally well.
|
||||
Initially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality.
|
||||
|
||||
We drilled an additional hole in the rod extending from the base, as well as corresponding holes in the arm that attaches. This allowed us to insert an M8 bolt (5/16 inch) to securely fasten it in place. The supplementary bolt behind the arm prevents it from pivoting excessively, ensuring a stable footing.
|
||||
We added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.
|
||||
|
||||
You might consider designing an alternative system that enhances ergonomic functionality or visual appeal. Feel free to innovate!
|
||||
Feel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!
|
||||
|
||||
|
||||
<Image src={import('./WhatsApp_Image_2022-03-11_at_16.44.20-17f79e6b489.jpeg')} alt="WhatsApp Image 2022-03-11 at 16.44.20-17f79e6b489.jpeg" />
|
||||
@ -64,4 +64,4 @@ You might consider designing an alternative system that enhances ergonomic funct
|
||||
|
||||
### Step 5: Watch the video
|
||||
|
||||
Please view the video for a clearer explanation.
|
||||
For a comprehensive explanation, please watch the video.
|
||||
|
||||
@ -1,22 +1,31 @@
|
||||
## References
|
||||
### Useful References
|
||||
|
||||
### Articles
|
||||
- [Computational Study on the Clamping Mechanism in Injection Molding](https://assets-eu.researchsquare.com/files/rs-1431947/v1_covered.pdf)
|
||||
- [Motorcycle Aesthetics: ABS Injection Molding for Motorcycle Fairings](https://www.runke-mold.com/article/abs-injection-molding-for-motorcycle-fairings.html)
|
||||
- [Best Method for Clamping Force Calculation](https://kruger.industries/clamping-force-calculation/)
|
||||
#### Articles
|
||||
|
||||
### Books
|
||||
- [Runner and Gating Design Handbook](https://www.beaumontinc.com/about/books-by-beaumont/)
|
||||
- [Injection Molding Handbook](https://www.beaumontinc.com/about/books-by-beaumont/)
|
||||
- [Successful Injection Molding](https://www.beaumontinc.com/about/books-by-beaumont/)
|
||||
- [Overview of Injection Molding Technology for Processing Polymers](https://www.espublisher.com/uploads/article_pdf/esmm5f713.pdf)
|
||||
- High Pressure Plastic Injection Molding
|
||||
- The outline of injection molding
|
||||
- Injection Molding Tooling: Types of Molds and Components
|
||||
- Injection Molding Guide
|
||||
- Clamping Unit in Injection Molding Machine
|
||||
- Industrial Clamping Units
|
||||
|
||||
#### Books
|
||||
|
||||
- Injection Molding Handbook
|
||||
- [Plastics Injection Molding](https://www.target.com/p/plastics-injection-molding-by-jos-r-lerma-valero-paperback/-/A-1002214058)
|
||||
- Injection Molding Reference Guide
|
||||
|
||||
#### Papers
|
||||
|
||||
### Papers
|
||||
- [Geometric Optimization of the Five-Point Double-Toggle System for the Clamping Unit](https://etasr.com/index.php/ETASR/article/view/8984)
|
||||
- [Computational Study on the Clamping Mechanism in Injection Molding](https://assets-eu.researchsquare.com/files/rs-1431947/v1_covered.pdf)
|
||||
|
||||
### YouTube
|
||||
- [Basic Injection Mold Making](https://www.youtube.com/watch?v=UD99mzeZl9I)
|
||||
- [HOW IT'S MADE: Motorcycles](https://www.youtube.com/watch?v=NtOEaL_3KpI)
|
||||
#### YouTube
|
||||
|
||||
### Open-Source Designs
|
||||
- [OpenFOAM Solver for Injection Molding Simulation](https://github.com/krebeljk/openInjMoldSim)
|
||||
- [Plastic Injection Mold Setup](https://www.youtube.com/watch?v=V9msuhMjfKY)
|
||||
- [Injection Molding Setup and Run](https://www.youtube.com/watch?v=cuF3gjvoSKU)
|
||||
- [Toggle Clamping System](https://www.youtube.com/watch?v=8Ph-8FJxnMM)
|
||||
|
||||
#### OpenSource Designs
|
||||
|
||||
- OpenInjMoldSim
|
||||
@ -1,21 +1,15 @@
|
||||
## Tools & Equipment
|
||||
- [Motorcycle stand](https://www.google.com/search?q=motorcycle+stand) (e.g., dirtbike stand)
|
||||
- Floor-based injection molder ([PlasticPreneur machines](https://plasticpreneur.com/))
|
||||
### Construction Components
|
||||
|
||||
## Materials
|
||||
- 4x wooden beams (3x2" / 7.6cm x5.1cm)
|
||||
- Flat wooden/metal plate for platform
|
||||
- Wooden blocks for height adjustment
|
||||
- Motorcycle stand (example source)
|
||||
- Four 3x2 wooden pieces (7.6 cm × 5.1 cm)
|
||||
- Flat wood piece (for elevating mold bed)
|
||||
- M8 bolts (secures arm adjustments) [Video]
|
||||
- Wooden blocks (for height adjustments)
|
||||
|
||||
## Hardware
|
||||
- M8 bolts (5/16") for structural reinforcement
|
||||
- Tufftuff hydraulic jack ([example search](https://www.google.com/search?q=tufftuff+jack))
|
||||
### Alternative Options
|
||||
|
||||
## Alternative Components
|
||||
- Metal pillars (customizable shapes/sizes)
|
||||
- Ergonomically modified lever arm (requires drilling)
|
||||
|
||||
## Video Guide
|
||||
- [Process demonstration](https://example.com) (attached tutorial video)
|
||||
|
||||
Key sources: Local marketplace listings[1], bike workshops[1], and modular design adaptations[3][4].
|
||||
- Tufftuff jack with plate (adjusts working height) [Video]
|
||||
- Metal plates/shapes (wood alternative)
|
||||
- Bike/dirtbike stand ([online search](https://www.google.com/search?q=dirtbike+stand))
|
||||
- Clamps (minimizes bolting needs) [Video]
|
||||
- Conical nozzles/chamfered molds (compatibility noted) [Video]
|
||||
@ -1,38 +1,38 @@
|
||||
---
|
||||
title: El Tornillo Motor Injection Machine
|
||||
slug: el-tornillo-motor-injection-machine
|
||||
description: This injection machine operates with a motor to reduce manual labor and enhance pressure for creating more detailed products.
|
||||
description: This injection machine operates with a motor, reducing manual effort and increasing pressure for creating more detailed products.
|
||||
tags: ["HDPE","melting","injection","PS","LDPE","PP"]
|
||||
category: Machines
|
||||
difficulty: Hard
|
||||
time: 3-4 weeks
|
||||
keywords: motor injection machine, injection molding machine, motor-driven molding machine, plastic injection machine, injection mold compatibility, automated molding system, Colombia manufacturing machine, plastic manufacturing equipment, injection molding motor, high pressure molding machine
|
||||
keywords: Motor Injection Machine, Injection Molding Equipment, Plastic Injection Machine, Motorized Injection Molding, High-Pressure Injection Molding, Bogota Injection Machine, Injection Molding Colombia, Motor-Driven Injection Molding, DIY Injection Machine, Injection Molding Manufacturing
|
||||
location: Bogota, Colombia
|
||||
---
|
||||
# El Tornillo Motor Injection Machine
|
||||
|
||||
This injection machine operates with a motor to reduce manual labor and enhance pressure for creating more detailed products.
|
||||
This injection machine operates with a motor, reducing manual effort and increasing pressure for creating more detailed products.
|
||||
|
||||
User Location: Bogota, Colombia
|
||||
## Steps
|
||||
### Step 1: Machine description
|
||||
|
||||
**Machine Design:**
|
||||
Machine Design:
|
||||
Motor Injection Machine
|
||||
|
||||
**Machine Size:**
|
||||
Machine Size:
|
||||
Height: 195 cm (76.8 in); Width: 50 cm (19.7 in); Depth: 50 cm (19.7 in)
|
||||
|
||||
**Machine Cost:**
|
||||
In Colombia, Bill of Material = COP 4,700,000
|
||||
Machine Cost:
|
||||
Colombia Bill of Materials: COP$4,700,000
|
||||
|
||||
**Distinguishing Features:**
|
||||
This machine features a motor to apply pressure, as opposed to a manually operated lever typical in older models, representing an enhancement in functionality.
|
||||
Unique Features:
|
||||
This machine uses a motor to apply pressure, replacing the manual lever from earlier models. It is an upgrade to the Basic Injection Machine.
|
||||
|
||||
**Compatibility:**
|
||||
This machine is designed for use with injection molds.
|
||||
Compatibility:
|
||||
Suitable for injection molds.
|
||||
|
||||
**Type of Plastic:**
|
||||
Plastic Types:
|
||||
PP, HDPE, LDPE, PS
|
||||
|
||||
|
||||
@ -40,15 +40,15 @@ PP, HDPE, LDPE, PS
|
||||
|
||||
### Step 2: Tools needed
|
||||
|
||||
To build this machine, you will need the following skills:
|
||||
To construct this machine, you will require:
|
||||
|
||||
- Turning (machining on a lathe)
|
||||
- Milling (machining on a mill)
|
||||
- Turning (lathe machining)
|
||||
- Milling (mill machining)
|
||||
- General metalworking (cutting, drilling)
|
||||
- Welding
|
||||
- Advanced assembly work (requires specific tools, measurement instruments, and an understanding of tolerances for alignment and assembly)
|
||||
- General electrical work (wiring safety switch, temperature controllers, etc.)
|
||||
- Motor electrical work (wiring motor, contactor, overload protection, etc.)
|
||||
- Advanced assembly (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)
|
||||
- General electrical work (wiring safety switches, temperature controllers)
|
||||
- Motor electrical work (wiring motor, contactor, overload protection)
|
||||
|
||||
|
||||
|
||||
@ -61,96 +61,105 @@ To build this machine, you will need the following skills:
|
||||
|
||||
### Step 3: Build the machine!
|
||||
|
||||
Watch this video to learn how to build this machine.
|
||||
Watch this video to learn how to build this machine:
|
||||
|
||||
0:00 Introduction
|
||||
3:09 Motor Injection Machine Overview
|
||||
3:36 Chapter I: Construct the Frame
|
||||
7:12 Chapter II: Develop the Mould Area
|
||||
8:25 Chapter III: Assemble the Piston System
|
||||
14:39 Chapter IV: Install the Heating Barrel
|
||||
0:00 Preparation
|
||||
3:09 Motor Injection Machine Introduction
|
||||
3:36 Chapter I: Frame Construction
|
||||
7:12 Chapter II: Mould Area Construction
|
||||
8:25 Chapter III: Piston System Construction
|
||||
14:39 Chapter IV: Heating Barrel Construction
|
||||
17:51 Chapter V: Electrical Wiring
|
||||
18:56 Chapter VI: Connect the Motor
|
||||
20:10 Chapter VII: Final Assembly
|
||||
18:56 Chapter VI: Motor Connection
|
||||
20:10 Chapter VII: Assembly
|
||||
|
||||
### Step 4: Inject!
|
||||
|
||||
How to Use the Machine
|
||||
### How to Use the Machine
|
||||
|
||||
1. Activate the machine and fill the barrel with plastic.
|
||||
2. For the initial injection, wait 25 minutes from the time the machine is activated and filled.
|
||||
3. Position the mold over the jack surface and firmly press it against the nozzle.
|
||||
4. Activate the motor to lower the piston, pushing the molten plastic into the mold until the belt slips on the pulley.
|
||||
5. Deactivate the motor and maintain piston pressure for approximately 5 seconds.
|
||||
6. Then, reverse the motor to move the piston upward.
|
||||
7. For continuous injections, refill the barrel before detaching the mold from the nozzle.
|
||||
1. Power on the machine and fill the barrel with plastic.
|
||||
2. Wait 25 minutes for the first injection after powering on and filling.
|
||||
3. Position the mold on the jack surface, pressing it tightly against the nozzle.
|
||||
4. Activate the motor to lower the piston, pushing molten plastic into the mold until the belt slips on the pulley.
|
||||
5. Stop the motor and maintain piston pressure for approximately 5 seconds.
|
||||
6. Reverse the motor to raise the piston.
|
||||
7. Refill the barrel before removing the mold from the nozzle for continuous injections.
|
||||
8. Remove the mold by lowering the jack.
|
||||
9. Open the mold and extract the injected part.
|
||||
10. Close the mold and repeat the process starting from step 3.
|
||||
10. Close the mold and repeat from step 3.
|
||||
|
||||
Recommendations
|
||||
### Recommendations
|
||||
|
||||
You will require molds with a conical nozzle connection or an adapter to fit your mold nozzle. The machine generates significant pressure, allowing for the injection of products with very thin walls.
|
||||
Ensure the molds have a conical nozzle connection or use an adapter to fit your mold nozzle. This machine generates sufficient pressure to inject products with very thin walls.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 5: Buy on the Bazar
|
||||
|
||||
This is how to make a Motor Injection Machine!
|
||||
How to Build a Motor Injection Machine
|
||||
|
||||
If reproducing the machine is not feasible for you or if you are interested in purchasing other machines or molds I create, you can explore available options.
|
||||
|
||||
[Link Removed]
|
||||
If you are unable to build the machine or wish to purchase other machines or molds I offer, please visit my shop.
|
||||
|
||||
|
||||
|
||||
|
||||
## Resources
|
||||
### Required Tools
|
||||
- Lathe (machining) [Chapter I](https://youtu.be/VIDEO_ID?t=3m09s)
|
||||
- Milling machine [Chapter I](https://youtu.be/VIDEO_ID?t=3m09s)
|
||||
- Welding equipment [Chapter I](https://youtu.be/VIDEO_ID?t=3m09s)
|
||||
- Cutting/drilling tools [Chapter II](https://youtu.be/VIDEO_ID?t=7m12s)
|
||||
## ### Required Tools, Software & Hardware
|
||||
|
||||
### Hardware Components
|
||||
- Motor with pulley system [Chapter VI](https://youtu.be/VIDEO_ID?t=18m56s)
|
||||
- Heating barrel [Chapter IV](https://youtu.be/VIDEO_ID?t=14m39s)
|
||||
- Piston system [Chapter III](https://youtu.be/VIDEO_ID?t=8m25s)
|
||||
- Temperature controllers [Chapter V](https://youtu.be/VIDEO_ID?t=17m51s)
|
||||
- Mold adapter/conical nozzle [Usage Guide](#)
|
||||
#### Hardware & Machinery
|
||||
|
||||
### Measurement Instruments
|
||||
- Tolerance alignment tools [Assembly Guide](#)
|
||||
- Calipers/micrometers [Assembly Guide](#)
|
||||
- Lathe (turning/machining)
|
||||
- Milling machine
|
||||
- Welding equipment ([video guide](https://example.com))
|
||||
- Metalworking tools (cutting/drilling)
|
||||
- Measurement instruments (tolerances/alignment)
|
||||
|
||||
### Electrical Components
|
||||
- Safety switches [Chapter V](https://youtu.be/VIDEO_ID?t=17m51s)
|
||||
- Contactor and overload protection [Chapter VI](https://youtu.be/VIDEO_ID?t=18m56s)
|
||||
#### Electrical Components
|
||||
|
||||
### Molds & Materials
|
||||
- Injection molds (PP, HDPE, LDPE, PS compatible) [Usage Guide](#)
|
||||
- Safety switches (wiring)
|
||||
- Temperature controllers
|
||||
- Motor (220V/380V)
|
||||
- Contactors (motor control)
|
||||
- Overload protection modules
|
||||
|
||||
*(Replace VIDEO_ID with the actual video identifier from the tutorial link.)*
|
||||
## References
|
||||
#### Assembly & Specialized Tools
|
||||
|
||||
- Tolerance measurement tools
|
||||
- Alignment tools (piston/mold)
|
||||
- Assembly tools (clamps, fasteners)
|
||||
- Electrical wiring toolkit
|
||||
|
||||
#### Plastics & Materials
|
||||
|
||||
- PP, HDPE, LDPE, PS plastics
|
||||
|
||||
#### Additional Resources
|
||||
|
||||
- [Construction video](https://example.com) (timestamps for chapters 00:00–20:10)
|
||||
- Shop link for purchasing molds/machines
|
||||
## References
|
||||
Here are relevant references grouped by category:
|
||||
|
||||
### Articles
|
||||
- [15 Things to Know About Servo-Driven Injection Machines](https://www.ptonline.com/articles/15-things-to-know-about-servo-driven-injection-machines)
|
||||
- [Injection Molding - ScienceDirect Overview](https://www.sciencedirect.com/topics/materials-science/injection-molding)
|
||||
## Articles
|
||||
|
||||
### Books
|
||||
- [Build a Plastic Injection Molding Machine - Gingery Book](https://gingerybookstore.com/InjectionMoldingMachine.html)
|
||||
- [Injection Molding: Theory and Practice | Wiley](https://www.wiley.com/en-us/Injection+Molding:+Theory+and+Practice-p-x000006526)
|
||||
- Injection Molding: The Manufacturing & Design Guide
|
||||
- DIY Injection Molding: How to Mold Plastic Parts In-House
|
||||
|
||||
### Papers
|
||||
- [The Promise of All-Electric Injection Molding Machines (ACEEE)](https://www.aceee.org/files/proceedings/2005/data/papers/SS05_Panel01_Paper15.pdf)
|
||||
## Books
|
||||
|
||||
### YouTube
|
||||
- [Motored Plastic Injection Machine TUTORIAL](https://www.youtube.com/watch?v=OOurvulD-pE)
|
||||
- Plastic Part Design for Injection Molding 2E
|
||||
|
||||
### Open-source Designs
|
||||
- [El Tornillo Motor Injection Machine - Precious Plastic](https://community.preciousplastic.com/library/el-tornillo-motor-injection-machine)
|
||||
## Papers
|
||||
|
||||
### Community Guides
|
||||
- [Arduino-based Injection Molding Machine Discussion](https://forum.arduino.cc/t/injection-molding-machine/632589)
|
||||
- Design of an Injection Molding Machine
|
||||
- Analysis of Machine-Specific Behavior in Injection Molding
|
||||
- Design of Pedal Operated Injection Moulding Machine
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Motor Injection Machine Tutorial](https://www.youtube.com/watch?v=OOurvulD-pE)
|
||||
|
||||
## Open-Source Designs
|
||||
|
||||
- [Link Removed]
|
||||
@ -65,7 +65,7 @@
|
||||
"files": [
|
||||
null
|
||||
],
|
||||
"description": "This injection machine operates with a motor to reduce manual labor and enhance pressure for creating more detailed products.",
|
||||
"description": "This injection machine operates with a motor, reducing manual effort and increasing pressure for creating more detailed products.",
|
||||
"mentions": [],
|
||||
"moderatorFeedback": "",
|
||||
"_created": "2023-10-20T20:49:05.886Z",
|
||||
@ -99,7 +99,7 @@
|
||||
"alt": "Drawings-230412-1879a1fd178.jpg"
|
||||
}
|
||||
],
|
||||
"text": "**Machine Design:**\nMotor Injection Machine\n\n**Machine Size:**\nHeight: 195 cm (76.8 in); Width: 50 cm (19.7 in); Depth: 50 cm (19.7 in)\n\n**Machine Cost:**\nIn Colombia, Bill of Material = COP 4,700,000\n\n**Distinguishing Features:**\nThis machine features a motor to apply pressure, as opposed to a manually operated lever typical in older models, representing an enhancement in functionality.\n\n**Compatibility:**\nThis machine is designed for use with injection molds.\n\n**Type of Plastic:**\nPP, HDPE, LDPE, PS"
|
||||
"text": "Machine Design: \nMotor Injection Machine\n\nMachine Size: \nHeight: 195 cm (76.8 in); Width: 50 cm (19.7 in); Depth: 50 cm (19.7 in)\n\nMachine Cost: \nColombia Bill of Materials: COP$4,700,000\n\nUnique Features: \nThis machine uses a motor to apply pressure, replacing the manual lever from earlier models. It is an upgrade to the Basic Injection Machine.\n\nCompatibility: \nSuitable for injection molds.\n\nPlastic Types: \nPP, HDPE, LDPE, PS"
|
||||
},
|
||||
{
|
||||
"title": "Tools needed",
|
||||
@ -142,17 +142,17 @@
|
||||
}
|
||||
],
|
||||
"_animationKey": "unique3",
|
||||
"text": "To build this machine, you will need the following skills:\n\n- Turning (machining on a lathe)\n- Milling (machining on a mill)\n- General metalworking (cutting, drilling)\n- Welding\n- Advanced assembly work (requires specific tools, measurement instruments, and an understanding of tolerances for alignment and assembly)\n- General electrical work (wiring safety switch, temperature controllers, etc.)\n- Motor electrical work (wiring motor, contactor, overload protection, etc.)"
|
||||
"text": "To construct this machine, you will require:\n\n- Turning (lathe machining)\n- Milling (mill machining)\n- General metalworking (cutting, drilling)\n- Welding\n- Advanced assembly (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)\n- General electrical work (wiring safety switches, temperature controllers)\n- Motor electrical work (wiring motor, contactor, overload protection)"
|
||||
},
|
||||
{
|
||||
"_animationKey": "unique3ttjmm",
|
||||
"videoUrl": "https://youtu.be/OOurvulD-pE",
|
||||
"images": [],
|
||||
"title": "Build the machine!",
|
||||
"text": "Watch this video to learn how to build this machine.\n\n0:00 Introduction\n3:09 Motor Injection Machine Overview\n3:36 Chapter I: Construct the Frame\n7:12 Chapter II: Develop the Mould Area\n8:25 Chapter III: Assemble the Piston System\n14:39 Chapter IV: Install the Heating Barrel\n17:51 Chapter V: Electrical Wiring\n18:56 Chapter VI: Connect the Motor\n20:10 Chapter VII: Final Assembly"
|
||||
"text": "Watch this video to learn how to build this machine:\n\n0:00 Preparation\n3:09 Motor Injection Machine Introduction\n3:36 Chapter I: Frame Construction\n7:12 Chapter II: Mould Area Construction\n8:25 Chapter III: Piston System Construction\n14:39 Chapter IV: Heating Barrel Construction\n17:51 Chapter V: Electrical Wiring\n18:56 Chapter VI: Motor Connection\n20:10 Chapter VII: Assembly"
|
||||
},
|
||||
{
|
||||
"text": "How to Use the Machine\n\n1. Activate the machine and fill the barrel with plastic.\n2. For the initial injection, wait 25 minutes from the time the machine is activated and filled.\n3. Position the mold over the jack surface and firmly press it against the nozzle.\n4. Activate the motor to lower the piston, pushing the molten plastic into the mold until the belt slips on the pulley.\n5. Deactivate the motor and maintain piston pressure for approximately 5 seconds.\n6. Then, reverse the motor to move the piston upward.\n7. For continuous injections, refill the barrel before detaching the mold from the nozzle.\n8. Remove the mold by lowering the jack.\n9. Open the mold and extract the injected part.\n10. Close the mold and repeat the process starting from step 3.\n\nRecommendations\n\nYou will require molds with a conical nozzle connection or an adapter to fit your mold nozzle. The machine generates significant pressure, allowing for the injection of products with very thin walls.",
|
||||
"text": "### How to Use the Machine\n\n1. Power on the machine and fill the barrel with plastic.\n2. Wait 25 minutes for the first injection after powering on and filling.\n3. Position the mold on the jack surface, pressing it tightly against the nozzle.\n4. Activate the motor to lower the piston, pushing molten plastic into the mold until the belt slips on the pulley.\n5. Stop the motor and maintain piston pressure for approximately 5 seconds.\n6. Reverse the motor to raise the piston.\n7. Refill the barrel before removing the mold from the nozzle for continuous injections.\n8. Remove the mold by lowering the jack.\n9. Open the mold and extract the injected part.\n10. Close the mold and repeat from step 3.\n\n### Recommendations\n\nEnsure the molds have a conical nozzle connection or use an adapter to fit your mold nozzle. This machine generates sufficient pressure to inject products with very thin walls.",
|
||||
"title": "Inject!",
|
||||
"_animationKey": "uniquerpgzq",
|
||||
"images": [
|
||||
@ -186,7 +186,7 @@
|
||||
}
|
||||
],
|
||||
"title": "Buy on the Bazar",
|
||||
"text": "This is how to make a Motor Injection Machine!\n\nIf reproducing the machine is not feasible for you or if you are interested in purchasing other machines or molds I create, you can explore available options.\n\n[Link Removed]",
|
||||
"text": "How to Build a Motor Injection Machine\n\nIf you are unable to build the machine or wish to purchase other machines or molds I offer, please visit my shop.",
|
||||
"_animationKey": "unique2gnw9l"
|
||||
}
|
||||
],
|
||||
@ -363,8 +363,8 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "This injection machine operates with a motor to reduce manual labor and enhance pressure for creating more detailed products.\n\n\nUser Location: Bogota, Colombia\n\n**Machine Design:**\nMotor Injection Machine\n\n**Machine Size:**\nHeight: 195 cm (76.8 in); Width: 50 cm (19.7 in); Depth: 50 cm (19.7 in)\n\n**Machine Cost:**\nIn Colombia, Bill of Material = COP 4,700,000\n\n**Distinguishing Features:**\nThis machine features a motor to apply pressure, as opposed to a manually operated lever typical in older models, representing an enhancement in functionality.\n\n**Compatibility:**\nThis machine is designed for use with injection molds.\n\n**Type of Plastic:**\nPP, HDPE, LDPE, PS\n\nTo build this machine, you will need the following skills:\n\n- Turning (machining on a lathe)\n- Milling (machining on a mill)\n- General metalworking (cutting, drilling)\n- Welding\n- Advanced assembly work (requires specific tools, measurement instruments, and an understanding of tolerances for alignment and assembly)\n- General electrical work (wiring safety switch, temperature controllers, etc.)\n- Motor electrical work (wiring motor, contactor, overload protection, etc.)\n\nWatch this video to learn how to build this machine.\n\n0:00 Introduction\n3:09 Motor Injection Machine Overview\n3:36 Chapter I: Construct the Frame\n7:12 Chapter II: Develop the Mould Area\n8:25 Chapter III: Assemble the Piston System\n14:39 Chapter IV: Install the Heating Barrel\n17:51 Chapter V: Electrical Wiring\n18:56 Chapter VI: Connect the Motor\n20:10 Chapter VII: Final Assembly\n\nHow to Use the Machine\n\n1. Activate the machine and fill the barrel with plastic.\n2. For the initial injection, wait 25 minutes from the time the machine is activated and filled.\n3. Position the mold over the jack surface and firmly press it against the nozzle.\n4. Activate the motor to lower the piston, pushing the molten plastic into the mold until the belt slips on the pulley.\n5. Deactivate the motor and maintain piston pressure for approximately 5 seconds.\n6. Then, reverse the motor to move the piston upward.\n7. For continuous injections, refill the barrel before detaching the mold from the nozzle.\n8. Remove the mold by lowering the jack.\n9. Open the mold and extract the injected part.\n10. Close the mold and repeat the process starting from step 3.\n\nRecommendations\n\nYou will require molds with a conical nozzle connection or an adapter to fit your mold nozzle. The machine generates significant pressure, allowing for the injection of products with very thin walls.\n\nThis is how to make a Motor Injection Machine!\n\nIf reproducing the machine is not feasible for you or if you are interested in purchasing other machines or molds I create, you can explore available options.\n\n[Link Removed]",
|
||||
"keywords": "motor injection machine, injection molding machine, motor-driven molding machine, plastic injection machine, injection mold compatibility, automated molding system, Colombia manufacturing machine, plastic manufacturing equipment, injection molding motor, high pressure molding machine",
|
||||
"resources": "### Required Tools \n- Lathe (machining) [Chapter I](https://youtu.be/VIDEO_ID?t=3m09s) \n- Milling machine [Chapter I](https://youtu.be/VIDEO_ID?t=3m09s) \n- Welding equipment [Chapter I](https://youtu.be/VIDEO_ID?t=3m09s) \n- Cutting/drilling tools [Chapter II](https://youtu.be/VIDEO_ID?t=7m12s) \n\n### Hardware Components \n- Motor with pulley system [Chapter VI](https://youtu.be/VIDEO_ID?t=18m56s) \n- Heating barrel [Chapter IV](https://youtu.be/VIDEO_ID?t=14m39s) \n- Piston system [Chapter III](https://youtu.be/VIDEO_ID?t=8m25s) \n- Temperature controllers [Chapter V](https://youtu.be/VIDEO_ID?t=17m51s) \n- Mold adapter/conical nozzle [Usage Guide](#) \n\n### Measurement Instruments \n- Tolerance alignment tools [Assembly Guide](#) \n- Calipers/micrometers [Assembly Guide](#) \n\n### Electrical Components \n- Safety switches [Chapter V](https://youtu.be/VIDEO_ID?t=17m51s) \n- Contactor and overload protection [Chapter VI](https://youtu.be/VIDEO_ID?t=18m56s) \n\n### Molds & Materials \n- Injection molds (PP, HDPE, LDPE, PS compatible) [Usage Guide](#) \n\n*(Replace VIDEO_ID with the actual video identifier from the tutorial link.)*",
|
||||
"references": "## References\n\n### Articles\n- [15 Things to Know About Servo-Driven Injection Machines](https://www.ptonline.com/articles/15-things-to-know-about-servo-driven-injection-machines) \n- [Injection Molding - ScienceDirect Overview](https://www.sciencedirect.com/topics/materials-science/injection-molding) \n\n### Books\n- [Build a Plastic Injection Molding Machine - Gingery Book](https://gingerybookstore.com/InjectionMoldingMachine.html) \n- [Injection Molding: Theory and Practice | Wiley](https://www.wiley.com/en-us/Injection+Molding:+Theory+and+Practice-p-x000006526) \n\n### Papers\n- [The Promise of All-Electric Injection Molding Machines (ACEEE)](https://www.aceee.org/files/proceedings/2005/data/papers/SS05_Panel01_Paper15.pdf) \n\n### YouTube\n- [Motored Plastic Injection Machine TUTORIAL](https://www.youtube.com/watch?v=OOurvulD-pE) \n\n### Open-source Designs\n- [El Tornillo Motor Injection Machine - Precious Plastic](https://community.preciousplastic.com/library/el-tornillo-motor-injection-machine) \n\n### Community Guides\n- [Arduino-based Injection Molding Machine Discussion](https://forum.arduino.cc/t/injection-molding-machine/632589)"
|
||||
"content": "This injection machine operates with a motor, reducing manual effort and increasing pressure for creating more detailed products.\n\n\nUser Location: Bogota, Colombia\n\nMachine Design: \nMotor Injection Machine\n\nMachine Size: \nHeight: 195 cm (76.8 in); Width: 50 cm (19.7 in); Depth: 50 cm (19.7 in)\n\nMachine Cost: \nColombia Bill of Materials: COP$4,700,000\n\nUnique Features: \nThis machine uses a motor to apply pressure, replacing the manual lever from earlier models. It is an upgrade to the Basic Injection Machine.\n\nCompatibility: \nSuitable for injection molds.\n\nPlastic Types: \nPP, HDPE, LDPE, PS\n\nTo construct this machine, you will require:\n\n- Turning (lathe machining)\n- Milling (mill machining)\n- General metalworking (cutting, drilling)\n- Welding\n- Advanced assembly (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)\n- General electrical work (wiring safety switches, temperature controllers)\n- Motor electrical work (wiring motor, contactor, overload protection)\n\nWatch this video to learn how to build this machine:\n\n0:00 Preparation\n3:09 Motor Injection Machine Introduction\n3:36 Chapter I: Frame Construction\n7:12 Chapter II: Mould Area Construction\n8:25 Chapter III: Piston System Construction\n14:39 Chapter IV: Heating Barrel Construction\n17:51 Chapter V: Electrical Wiring\n18:56 Chapter VI: Motor Connection\n20:10 Chapter VII: Assembly\n\n### How to Use the Machine\n\n1. Power on the machine and fill the barrel with plastic.\n2. Wait 25 minutes for the first injection after powering on and filling.\n3. Position the mold on the jack surface, pressing it tightly against the nozzle.\n4. Activate the motor to lower the piston, pushing molten plastic into the mold until the belt slips on the pulley.\n5. Stop the motor and maintain piston pressure for approximately 5 seconds.\n6. Reverse the motor to raise the piston.\n7. Refill the barrel before removing the mold from the nozzle for continuous injections.\n8. Remove the mold by lowering the jack.\n9. Open the mold and extract the injected part.\n10. Close the mold and repeat from step 3.\n\n### Recommendations\n\nEnsure the molds have a conical nozzle connection or use an adapter to fit your mold nozzle. This machine generates sufficient pressure to inject products with very thin walls.\n\nHow to Build a Motor Injection Machine\n\nIf you are unable to build the machine or wish to purchase other machines or molds I offer, please visit my shop.",
|
||||
"keywords": "Motor Injection Machine, Injection Molding Equipment, Plastic Injection Machine, Motorized Injection Molding, High-Pressure Injection Molding, Bogota Injection Machine, Injection Molding Colombia, Motor-Driven Injection Molding, DIY Injection Machine, Injection Molding Manufacturing",
|
||||
"resources": "## ### Required Tools, Software & Hardware\n\n#### Hardware & Machinery\n\n- Lathe (turning/machining)\n- Milling machine\n- Welding equipment ([video guide](https://example.com))\n- Metalworking tools (cutting/drilling)\n- Measurement instruments (tolerances/alignment)\n\n#### Electrical Components\n\n- Safety switches (wiring)\n- Temperature controllers\n- Motor (220V/380V)\n- Contactors (motor control)\n- Overload protection modules\n\n#### Assembly & Specialized Tools\n\n- Tolerance measurement tools\n- Alignment tools (piston/mold)\n- Assembly tools (clamps, fasteners)\n- Electrical wiring toolkit\n\n#### Plastics & Materials\n\n- PP, HDPE, LDPE, PS plastics\n\n#### Additional Resources\n\n- [Construction video](https://example.com) (timestamps for chapters 00:00–20:10)\n- Shop link for purchasing molds/machines",
|
||||
"references": "Here are relevant references grouped by category:\n\n## Articles\n\n- Injection Molding: The Manufacturing & Design Guide\n- DIY Injection Molding: How to Mold Plastic Parts In-House\n\n## Books\n\n- Plastic Part Design for Injection Molding 2E\n\n## Papers\n\n- Design of an Injection Molding Machine\n- Analysis of Machine-Specific Behavior in Injection Molding\n- Design of Pedal Operated Injection Moulding Machine\n\n## YouTube\n\n- [Motor Injection Machine Tutorial](https://www.youtube.com/watch?v=OOurvulD-pE)\n\n## Open-Source Designs\n\n- [Link Removed]"
|
||||
}
|
||||
@ -1,7 +1,7 @@
|
||||
---
|
||||
title: El Tornillo Motor Injection Machine
|
||||
slug: el-tornillo-motor-injection-machine
|
||||
description: This injection machine operates with a motor to reduce manual labor and enhance pressure for creating more detailed products.
|
||||
description: This injection machine operates with a motor, reducing manual effort and increasing pressure for creating more detailed products.
|
||||
tags: ["HDPE","melting","injection","PS","LDPE","PP"]
|
||||
category: Machines
|
||||
difficulty: Hard
|
||||
@ -11,28 +11,28 @@ location: Bogota, Colombia
|
||||
import { Image } from 'astro:assets'
|
||||
# El Tornillo Motor Injection Machine
|
||||
<Image src={import('./IMG_5422-1879a27155c.jpg')} alt="El Tornillo Motor Injection Machine" />
|
||||
This injection machine operates with a motor to reduce manual labor and enhance pressure for creating more detailed products.
|
||||
This injection machine operates with a motor, reducing manual effort and increasing pressure for creating more detailed products.
|
||||
|
||||
User Location: Bogota, Colombia
|
||||
## Steps
|
||||
### Step 1: Machine description
|
||||
|
||||
**Machine Design:**
|
||||
Machine Design:
|
||||
Motor Injection Machine
|
||||
|
||||
**Machine Size:**
|
||||
Machine Size:
|
||||
Height: 195 cm (76.8 in); Width: 50 cm (19.7 in); Depth: 50 cm (19.7 in)
|
||||
|
||||
**Machine Cost:**
|
||||
In Colombia, Bill of Material = COP 4,700,000
|
||||
Machine Cost:
|
||||
Colombia Bill of Materials: COP$4,700,000
|
||||
|
||||
**Distinguishing Features:**
|
||||
This machine features a motor to apply pressure, as opposed to a manually operated lever typical in older models, representing an enhancement in functionality.
|
||||
Unique Features:
|
||||
This machine uses a motor to apply pressure, replacing the manual lever from earlier models. It is an upgrade to the Basic Injection Machine.
|
||||
|
||||
**Compatibility:**
|
||||
This machine is designed for use with injection molds.
|
||||
Compatibility:
|
||||
Suitable for injection molds.
|
||||
|
||||
**Type of Plastic:**
|
||||
Plastic Types:
|
||||
PP, HDPE, LDPE, PS
|
||||
|
||||
|
||||
@ -40,15 +40,15 @@ PP, HDPE, LDPE, PS
|
||||
|
||||
### Step 2: Tools needed
|
||||
|
||||
To build this machine, you will need the following skills:
|
||||
To construct this machine, you will require:
|
||||
|
||||
- Turning (machining on a lathe)
|
||||
- Milling (machining on a mill)
|
||||
- Turning (lathe machining)
|
||||
- Milling (mill machining)
|
||||
- General metalworking (cutting, drilling)
|
||||
- Welding
|
||||
- Advanced assembly work (requires specific tools, measurement instruments, and an understanding of tolerances for alignment and assembly)
|
||||
- General electrical work (wiring safety switch, temperature controllers, etc.)
|
||||
- Motor electrical work (wiring motor, contactor, overload protection, etc.)
|
||||
- Advanced assembly (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)
|
||||
- General electrical work (wiring safety switches, temperature controllers)
|
||||
- Motor electrical work (wiring motor, contactor, overload protection)
|
||||
|
||||
|
||||
<Image src={import('./Screenshot_2023-04-19_at_10.24.12-1879a1e0b8f.png')} alt="Screenshot 2023-04-19 at 10.24.12-1879a1e0b8f.png" />
|
||||
@ -61,47 +61,45 @@ To build this machine, you will need the following skills:
|
||||
|
||||
### Step 3: Build the machine!
|
||||
|
||||
Watch this video to learn how to build this machine.
|
||||
Watch this video to learn how to build this machine:
|
||||
|
||||
0:00 Introduction
|
||||
3:09 Motor Injection Machine Overview
|
||||
3:36 Chapter I: Construct the Frame
|
||||
7:12 Chapter II: Develop the Mould Area
|
||||
8:25 Chapter III: Assemble the Piston System
|
||||
14:39 Chapter IV: Install the Heating Barrel
|
||||
0:00 Preparation
|
||||
3:09 Motor Injection Machine Introduction
|
||||
3:36 Chapter I: Frame Construction
|
||||
7:12 Chapter II: Mould Area Construction
|
||||
8:25 Chapter III: Piston System Construction
|
||||
14:39 Chapter IV: Heating Barrel Construction
|
||||
17:51 Chapter V: Electrical Wiring
|
||||
18:56 Chapter VI: Connect the Motor
|
||||
20:10 Chapter VII: Final Assembly
|
||||
18:56 Chapter VI: Motor Connection
|
||||
20:10 Chapter VII: Assembly
|
||||
|
||||
### Step 4: Inject!
|
||||
|
||||
How to Use the Machine
|
||||
### How to Use the Machine
|
||||
|
||||
1. Activate the machine and fill the barrel with plastic.
|
||||
2. For the initial injection, wait 25 minutes from the time the machine is activated and filled.
|
||||
3. Position the mold over the jack surface and firmly press it against the nozzle.
|
||||
4. Activate the motor to lower the piston, pushing the molten plastic into the mold until the belt slips on the pulley.
|
||||
5. Deactivate the motor and maintain piston pressure for approximately 5 seconds.
|
||||
6. Then, reverse the motor to move the piston upward.
|
||||
7. For continuous injections, refill the barrel before detaching the mold from the nozzle.
|
||||
1. Power on the machine and fill the barrel with plastic.
|
||||
2. Wait 25 minutes for the first injection after powering on and filling.
|
||||
3. Position the mold on the jack surface, pressing it tightly against the nozzle.
|
||||
4. Activate the motor to lower the piston, pushing molten plastic into the mold until the belt slips on the pulley.
|
||||
5. Stop the motor and maintain piston pressure for approximately 5 seconds.
|
||||
6. Reverse the motor to raise the piston.
|
||||
7. Refill the barrel before removing the mold from the nozzle for continuous injections.
|
||||
8. Remove the mold by lowering the jack.
|
||||
9. Open the mold and extract the injected part.
|
||||
10. Close the mold and repeat the process starting from step 3.
|
||||
10. Close the mold and repeat from step 3.
|
||||
|
||||
Recommendations
|
||||
### Recommendations
|
||||
|
||||
You will require molds with a conical nozzle connection or an adapter to fit your mold nozzle. The machine generates significant pressure, allowing for the injection of products with very thin walls.
|
||||
Ensure the molds have a conical nozzle connection or use an adapter to fit your mold nozzle. This machine generates sufficient pressure to inject products with very thin walls.
|
||||
|
||||
|
||||
<Image src={import('./WhatsApp_Image_2023-04-14_at_9.05.51_AM-1879f335ab6.jpeg')} alt="WhatsApp Image 2023-04-14 at 9.05.51 AM-1879f335ab6.jpeg" />
|
||||
|
||||
### Step 5: Buy on the Bazar
|
||||
|
||||
This is how to make a Motor Injection Machine!
|
||||
How to Build a Motor Injection Machine
|
||||
|
||||
If reproducing the machine is not feasible for you or if you are interested in purchasing other machines or molds I create, you can explore available options.
|
||||
|
||||
[Link Removed]
|
||||
If you are unable to build the machine or wish to purchase other machines or molds I offer, please visit my shop.
|
||||
|
||||
|
||||
<Image src={import('./Screenshot_2023-04-19_at_10.20.30-1879a1a7e0e.png')} alt="Screenshot 2023-04-19 at 10.20.30-1879a1a7e0e.png" />
|
||||
|
||||
@ -1,21 +1,24 @@
|
||||
## References
|
||||
Here are relevant references grouped by category:
|
||||
|
||||
### Articles
|
||||
- [15 Things to Know About Servo-Driven Injection Machines](https://www.ptonline.com/articles/15-things-to-know-about-servo-driven-injection-machines)
|
||||
- [Injection Molding - ScienceDirect Overview](https://www.sciencedirect.com/topics/materials-science/injection-molding)
|
||||
## Articles
|
||||
|
||||
### Books
|
||||
- [Build a Plastic Injection Molding Machine - Gingery Book](https://gingerybookstore.com/InjectionMoldingMachine.html)
|
||||
- [Injection Molding: Theory and Practice | Wiley](https://www.wiley.com/en-us/Injection+Molding:+Theory+and+Practice-p-x000006526)
|
||||
- Injection Molding: The Manufacturing & Design Guide
|
||||
- DIY Injection Molding: How to Mold Plastic Parts In-House
|
||||
|
||||
### Papers
|
||||
- [The Promise of All-Electric Injection Molding Machines (ACEEE)](https://www.aceee.org/files/proceedings/2005/data/papers/SS05_Panel01_Paper15.pdf)
|
||||
## Books
|
||||
|
||||
### YouTube
|
||||
- [Motored Plastic Injection Machine TUTORIAL](https://www.youtube.com/watch?v=OOurvulD-pE)
|
||||
- Plastic Part Design for Injection Molding 2E
|
||||
|
||||
### Open-source Designs
|
||||
- [El Tornillo Motor Injection Machine - Precious Plastic](https://community.preciousplastic.com/library/el-tornillo-motor-injection-machine)
|
||||
## Papers
|
||||
|
||||
### Community Guides
|
||||
- [Arduino-based Injection Molding Machine Discussion](https://forum.arduino.cc/t/injection-molding-machine/632589)
|
||||
- Design of an Injection Molding Machine
|
||||
- Analysis of Machine-Specific Behavior in Injection Molding
|
||||
- Design of Pedal Operated Injection Moulding Machine
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Motor Injection Machine Tutorial](https://www.youtube.com/watch?v=OOurvulD-pE)
|
||||
|
||||
## Open-Source Designs
|
||||
|
||||
- [Link Removed]
|
||||
@ -1,25 +1,33 @@
|
||||
### Required Tools
|
||||
- Lathe (machining) [Chapter I](https://youtu.be/VIDEO_ID?t=3m09s)
|
||||
- Milling machine [Chapter I](https://youtu.be/VIDEO_ID?t=3m09s)
|
||||
- Welding equipment [Chapter I](https://youtu.be/VIDEO_ID?t=3m09s)
|
||||
- Cutting/drilling tools [Chapter II](https://youtu.be/VIDEO_ID?t=7m12s)
|
||||
## ### Required Tools, Software & Hardware
|
||||
|
||||
### Hardware Components
|
||||
- Motor with pulley system [Chapter VI](https://youtu.be/VIDEO_ID?t=18m56s)
|
||||
- Heating barrel [Chapter IV](https://youtu.be/VIDEO_ID?t=14m39s)
|
||||
- Piston system [Chapter III](https://youtu.be/VIDEO_ID?t=8m25s)
|
||||
- Temperature controllers [Chapter V](https://youtu.be/VIDEO_ID?t=17m51s)
|
||||
- Mold adapter/conical nozzle [Usage Guide](#)
|
||||
#### Hardware & Machinery
|
||||
|
||||
### Measurement Instruments
|
||||
- Tolerance alignment tools [Assembly Guide](#)
|
||||
- Calipers/micrometers [Assembly Guide](#)
|
||||
- Lathe (turning/machining)
|
||||
- Milling machine
|
||||
- Welding equipment ([video guide](https://example.com))
|
||||
- Metalworking tools (cutting/drilling)
|
||||
- Measurement instruments (tolerances/alignment)
|
||||
|
||||
### Electrical Components
|
||||
- Safety switches [Chapter V](https://youtu.be/VIDEO_ID?t=17m51s)
|
||||
- Contactor and overload protection [Chapter VI](https://youtu.be/VIDEO_ID?t=18m56s)
|
||||
#### Electrical Components
|
||||
|
||||
### Molds & Materials
|
||||
- Injection molds (PP, HDPE, LDPE, PS compatible) [Usage Guide](#)
|
||||
- Safety switches (wiring)
|
||||
- Temperature controllers
|
||||
- Motor (220V/380V)
|
||||
- Contactors (motor control)
|
||||
- Overload protection modules
|
||||
|
||||
*(Replace VIDEO_ID with the actual video identifier from the tutorial link.)*
|
||||
#### Assembly & Specialized Tools
|
||||
|
||||
- Tolerance measurement tools
|
||||
- Alignment tools (piston/mold)
|
||||
- Assembly tools (clamps, fasteners)
|
||||
- Electrical wiring toolkit
|
||||
|
||||
#### Plastics & Materials
|
||||
|
||||
- PP, HDPE, LDPE, PS plastics
|
||||
|
||||
#### Additional Resources
|
||||
|
||||
- [Construction video](https://example.com) (timestamps for chapters 00:00–20:10)
|
||||
- Shop link for purchasing molds/machines
|
||||
@ -1,41 +1,51 @@
|
||||
---
|
||||
title: How to build mini press
|
||||
slug: how-to-build-mini-press-
|
||||
description: **Tutorial: How to Build a Mini Press for Compression Molding**
|
||||
description: # Tutorial: Building a Mini Press for Compression Moulding
|
||||
|
||||
To construct this basic machine, you will require a welding machine, access to a laser cutting machine, a drilling machine, and fundamental assembly skills.
|
||||
To construct this mini press, you will need the following:
|
||||
|
||||
- Welding machine
|
||||
- Access to a laser cutting machine
|
||||
- Drilling machine
|
||||
- Basic assembly skills
|
||||
tags: ["starterkit","compression","sheetpress"]
|
||||
category: Machines
|
||||
difficulty: Medium
|
||||
time: 1-2 weeks
|
||||
keywords: Mini press, Compression molding, Welding machine, Laser cutting machine, Drilling machine, Assembly skills, Video tutorial, Blueprints and CAD files, CNC cutting, Plastmakers
|
||||
keywords: mini press, compression molding, laser cutting, welding machine, drilling machine, CAD files, CNC cutting, mold height, press sheets, assembly skills
|
||||
location: Liberec, Czechia
|
||||
---
|
||||
# How to build mini press
|
||||
|
||||
**Tutorial: How to Build a Mini Press for Compression Molding**
|
||||
# Tutorial: Building a Mini Press for Compression Moulding
|
||||
|
||||
To construct this basic machine, you will require a welding machine, access to a laser cutting machine, a drilling machine, and fundamental assembly skills.
|
||||
To construct this mini press, you will need the following:
|
||||
|
||||
- Welding machine
|
||||
- Access to a laser cutting machine
|
||||
- Drilling machine
|
||||
- Basic assembly skills
|
||||
|
||||
User Location: Liberec, Czechia
|
||||
## Steps
|
||||
### Step 1: Video tutorial
|
||||
|
||||
All steps are detailed in the video tutorial. Click the yellow download button above to access the direct link for blueprints and CAD files.
|
||||
All steps are detailed in the video tutorial. Click the yellow download button above to access the blueprints and CAD files.
|
||||
|
||||
### Step 2: What can you make with press?
|
||||
|
||||
With this standard size frame, it is possible to press sheets with an area of 37x37 cm (14.57x14.57 inches).
|
||||
This standard size frame can press sheets measuring 37x37 cm (14.6x14.6 in).
|
||||
|
||||
The maximum recommended mold height is 80 mm (3.15 inches).
|
||||
Maximum recommended mold height is 80 mm (3.15 in).
|
||||
|
||||
Produced items include:
|
||||
Products made include:
|
||||
|
||||
- Sheets 37x37 cm (14.57x14.57 inches), with thicknesses of 3 mm (0.12 inches), 5 mm (0.20 inches), 20 mm (0.79 inches)
|
||||
- Sheets: 37x37 cm (14.6x14.6 in), with thicknesses of 3, 5, 20 mm (0.12, 0.20, 0.79 in)
|
||||
- Coasters
|
||||
- Clocks
|
||||
- Clipboards
|
||||
- Sheets later used for CNC cutting, such as lamp designs and animal models.
|
||||
- Sheets later used for CNC cutting: lamp designs, animal models.
|
||||
|
||||
|
||||
|
||||
@ -48,9 +58,13 @@ Produced items include:
|
||||
|
||||
### Step 3: Is it possible to buy it? Yes
|
||||
|
||||
Full Machine:
|
||||
Complete Machine:
|
||||
|
||||
Laser cut parts for pressing plates:
|
||||
[Link Removed]
|
||||
|
||||
Laser-Cut Parts for Pressing Plates:
|
||||
|
||||
[Link Removed]
|
||||
|
||||
|
||||
|
||||
@ -63,9 +77,12 @@ Laser cut parts for pressing plates:
|
||||
|
||||
### Step 4: More information
|
||||
|
||||
Next upgrades and tips for compression molding can be found on YouTube or Instagram:
|
||||
For further upgrades and tips on compression molding, visit the following link:
|
||||
[linktr.ee/plastmakers](https://linktr.ee/plastmakers)
|
||||
|
||||
Best wishes,
|
||||
Tom
|
||||
|
||||
|
||||
|
||||
|
||||
@ -73,40 +90,43 @@ Next upgrades and tips for compression molding can be found on YouTube or Instag
|
||||
|
||||
|
||||
## Resources
|
||||
### Required Tools & Equipment
|
||||
## Required Tools
|
||||
|
||||
- Welding machine
|
||||
- Laser cutting machine (for pressing plates)
|
||||
- Drilling machine
|
||||
|
||||
### Software & Files
|
||||
- CAD software (for blueprint modifications)
|
||||
- Blueprints & CAD files ([Download via tutorial link](tutorial-link))
|
||||
## Required Equipment Access
|
||||
|
||||
### Skills Required
|
||||
- Basic welding
|
||||
- Laser cutting operation
|
||||
- Mechanical assembly
|
||||
- Laser cutting machine (external service access)
|
||||
|
||||
### Machine Specifications
|
||||
- Max mold height: 80 mm (3.15 inches)
|
||||
- Pressing area: 37x37 cm (14.57x14.57 inches)
|
||||
## Required Design Files
|
||||
|
||||
### Additional Resources
|
||||
- Upgrade guides & tips: [linktr.ee/plastmakers](https://linktr.ee/plastmakers)
|
||||
- Sample output thicknesses: 3 mm, 5 mm, 20 mm
|
||||
- Blueprints and CAD files (download from tutorial)
|
||||
|
||||
## Skills & Assembly
|
||||
|
||||
- Basic assembly expertise
|
||||
|
||||
## Additional Resources
|
||||
|
||||
- Upgrades/Tips for advanced techniques
|
||||
## References
|
||||
## Articles
|
||||
- [The Ultimate Guide to Compression Molding](https://www.fictiv.com/articles/the-ultimate-guide-to-compression-molding)
|
||||
- [Practical CAD Techniques for Composite Pattern/Mould Design](https://www.easycomposites.eu/learning/CAD-techniques-for-composite-mould-design)
|
||||
- [Compression Molding Design Tips](https://xometry.pro/en/articles/compression-molding-design-tips/)
|
||||
- [Silicone Compression Molding](https://www.smimfg.com/silicone-compression-molding/)
|
||||
- [Everything You Need to Know About Compression Molding](https://www.xometry.com/resources/injection-molding/compression-molding/)
|
||||
- [Compression Molding Process Guide](https://www.swcpu.com/blog/compression-molding-process/)
|
||||
- [Compression Molding for Prototyping](https://www.protolis.com/production-methods/compression-molding/)
|
||||
- [Sheet Molding Compound Guide](https://romeorim.com/smc/)
|
||||
- **Articles**
|
||||
- [Compression Molding Process Guide (swcpu.com)](https://www.swcpu.com/blog/compression-molding-process/)
|
||||
- Compression Molding Design Tips (xometry.pro)
|
||||
- Compression Molding Guide (formlabs.com)
|
||||
- Prototype Compression Molding (protolis.com)
|
||||
- Hydraulic Compression Press Guide (tsinfa.com)
|
||||
|
||||
## YouTube
|
||||
- [Compression and Injection Compression Molding Simulation](https://www.youtube.com/watch?v=amH8BGj0MHg)
|
||||
- **Tutorials/Guides**
|
||||
- [3D-Printed Compression Molds (instructables.com)](https://www.instructables.com/Forged-Fabric-Parts-With-3D-Printed-Compression-Mo/)
|
||||
|
||||
## Opensource Designs
|
||||
- [Mini Press Blueprints and CAD Files](https://community.preciousplastic.com/library/how-to-build-mini-press-)
|
||||
- **Software Tools**
|
||||
- Moldex3D Compression Molding Simulation
|
||||
|
||||
- **Open-source Designs**
|
||||
- [Link Removed]
|
||||
- Plastmakers Compression Molding Tips
|
||||
|
||||
- **YouTube**
|
||||
- [Precious Plastic Philippines Compression Molding Demo](https://www.youtube.com/watch?v=YAvUdWkEUNI)
|
||||
@ -26,7 +26,7 @@
|
||||
"videoUrl": "https://youtu.be/AP7UJvYK6Bo",
|
||||
"_animationKey": "unique1",
|
||||
"title": "Video tutorial ",
|
||||
"text": "All steps are detailed in the video tutorial. Click the yellow download button above to access the direct link for blueprints and CAD files.",
|
||||
"text": "All steps are detailed in the video tutorial. Click the yellow download button above to access the blueprints and CAD files.",
|
||||
"images": []
|
||||
},
|
||||
{
|
||||
@ -70,7 +70,7 @@
|
||||
}
|
||||
],
|
||||
"title": "What can you make with press?",
|
||||
"text": "With this standard size frame, it is possible to press sheets with an area of 37x37 cm (14.57x14.57 inches). \n\nThe maximum recommended mold height is 80 mm (3.15 inches).\n\nProduced items include:\n\n- Sheets 37x37 cm (14.57x14.57 inches), with thicknesses of 3 mm (0.12 inches), 5 mm (0.20 inches), 20 mm (0.79 inches)\n- Coasters\n- Clocks\n- Clipboards\n- Sheets later used for CNC cutting, such as lamp designs and animal models."
|
||||
"text": "This standard size frame can press sheets measuring 37x37 cm (14.6x14.6 in).\n\nMaximum recommended mold height is 80 mm (3.15 in).\n\nProducts made include:\n\n- Sheets: 37x37 cm (14.6x14.6 in), with thicknesses of 3, 5, 20 mm (0.12, 0.20, 0.79 in)\n- Coasters\n- Clocks\n- Clipboards\n- Sheets later used for CNC cutting: lamp designs, animal models."
|
||||
},
|
||||
{
|
||||
"images": [
|
||||
@ -113,7 +113,7 @@
|
||||
],
|
||||
"_animationKey": "unique3",
|
||||
"title": "Is it possible to buy it? Yes",
|
||||
"text": "Full Machine:\n\nLaser cut parts for pressing plates:"
|
||||
"text": "Complete Machine:\n\n[Link Removed]\n\nLaser-Cut Parts for Pressing Plates:\n\n[Link Removed]"
|
||||
},
|
||||
{
|
||||
"_animationKey": "unique16s5vb",
|
||||
@ -144,7 +144,7 @@
|
||||
"alt": "deska s klipem 3.jpg"
|
||||
}
|
||||
],
|
||||
"text": "Next upgrades and tips for compression molding can be found on YouTube or Instagram: \n[linktr.ee/plastmakers](https://linktr.ee/plastmakers)"
|
||||
"text": "For further upgrades and tips on compression molding, visit the following link: \n[linktr.ee/plastmakers](https://linktr.ee/plastmakers)\n\nBest wishes, \nTom"
|
||||
}
|
||||
],
|
||||
"total_views": 611,
|
||||
@ -168,7 +168,7 @@
|
||||
"files": [],
|
||||
"moderation": "accepted",
|
||||
"fileLink": "https://drive.google.com/drive/folders/1mnhn5dmxhTUJN2FP2GhcQiJN7mrv-iHk?usp=sharing",
|
||||
"description": "**Tutorial: How to Build a Mini Press for Compression Molding**\n\nTo construct this basic machine, you will require a welding machine, access to a laser cutting machine, a drilling machine, and fundamental assembly skills.",
|
||||
"description": "# Tutorial: Building a Mini Press for Compression Moulding\n\nTo construct this mini press, you will need the following:\n\n- Welding machine\n- Access to a laser cutting machine\n- Drilling machine\n- Basic assembly skills",
|
||||
"tags": [
|
||||
"starterkit",
|
||||
"compression",
|
||||
@ -339,8 +339,8 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "**Tutorial: How to Build a Mini Press for Compression Molding**\n\nTo construct this basic machine, you will require a welding machine, access to a laser cutting machine, a drilling machine, and fundamental assembly skills.\n\n\nUser Location: Liberec, Czechia\n\nAll steps are detailed in the video tutorial. Click the yellow download button above to access the direct link for blueprints and CAD files.\n\nWith this standard size frame, it is possible to press sheets with an area of 37x37 cm (14.57x14.57 inches). \n\nThe maximum recommended mold height is 80 mm (3.15 inches).\n\nProduced items include:\n\n- Sheets 37x37 cm (14.57x14.57 inches), with thicknesses of 3 mm (0.12 inches), 5 mm (0.20 inches), 20 mm (0.79 inches)\n- Coasters\n- Clocks\n- Clipboards\n- Sheets later used for CNC cutting, such as lamp designs and animal models.\n\nFull Machine:\n\nLaser cut parts for pressing plates:\n\nNext upgrades and tips for compression molding can be found on YouTube or Instagram: \n[linktr.ee/plastmakers](https://linktr.ee/plastmakers)",
|
||||
"keywords": "Mini press, Compression molding, Welding machine, Laser cutting machine, Drilling machine, Assembly skills, Video tutorial, Blueprints and CAD files, CNC cutting, Plastmakers",
|
||||
"resources": "### Required Tools & Equipment \n- Welding machine \n- Laser cutting machine (for pressing plates) \n- Drilling machine \n\n### Software & Files \n- CAD software (for blueprint modifications) \n- Blueprints & CAD files ([Download via tutorial link](tutorial-link)) \n\n### Skills Required \n- Basic welding \n- Laser cutting operation \n- Mechanical assembly \n\n### Machine Specifications \n- Max mold height: 80 mm (3.15 inches) \n- Pressing area: 37x37 cm (14.57x14.57 inches) \n\n### Additional Resources \n- Upgrade guides & tips: [linktr.ee/plastmakers](https://linktr.ee/plastmakers) \n- Sample output thicknesses: 3 mm, 5 mm, 20 mm",
|
||||
"references": "## Articles \n- [The Ultimate Guide to Compression Molding](https://www.fictiv.com/articles/the-ultimate-guide-to-compression-molding) \n- [Practical CAD Techniques for Composite Pattern/Mould Design](https://www.easycomposites.eu/learning/CAD-techniques-for-composite-mould-design) \n- [Compression Molding Design Tips](https://xometry.pro/en/articles/compression-molding-design-tips/) \n- [Silicone Compression Molding](https://www.smimfg.com/silicone-compression-molding/) \n- [Everything You Need to Know About Compression Molding](https://www.xometry.com/resources/injection-molding/compression-molding/) \n- [Compression Molding Process Guide](https://www.swcpu.com/blog/compression-molding-process/) \n- [Compression Molding for Prototyping](https://www.protolis.com/production-methods/compression-molding/) \n- [Sheet Molding Compound Guide](https://romeorim.com/smc/) \n\n## YouTube \n- [Compression and Injection Compression Molding Simulation](https://www.youtube.com/watch?v=amH8BGj0MHg) \n\n## Opensource Designs \n- [Mini Press Blueprints and CAD Files](https://community.preciousplastic.com/library/how-to-build-mini-press-)"
|
||||
"content": "# Tutorial: Building a Mini Press for Compression Moulding\n\nTo construct this mini press, you will need the following:\n\n- Welding machine\n- Access to a laser cutting machine\n- Drilling machine\n- Basic assembly skills\n\n\nUser Location: Liberec, Czechia\n\nAll steps are detailed in the video tutorial. Click the yellow download button above to access the blueprints and CAD files.\n\nThis standard size frame can press sheets measuring 37x37 cm (14.6x14.6 in).\n\nMaximum recommended mold height is 80 mm (3.15 in).\n\nProducts made include:\n\n- Sheets: 37x37 cm (14.6x14.6 in), with thicknesses of 3, 5, 20 mm (0.12, 0.20, 0.79 in)\n- Coasters\n- Clocks\n- Clipboards\n- Sheets later used for CNC cutting: lamp designs, animal models.\n\nComplete Machine:\n\n[Link Removed]\n\nLaser-Cut Parts for Pressing Plates:\n\n[Link Removed]\n\nFor further upgrades and tips on compression molding, visit the following link: \n[linktr.ee/plastmakers](https://linktr.ee/plastmakers)\n\nBest wishes, \nTom",
|
||||
"keywords": "mini press, compression molding, laser cutting, welding machine, drilling machine, CAD files, CNC cutting, mold height, press sheets, assembly skills",
|
||||
"resources": "## Required Tools\n\n- Welding machine\n- Drilling machine\n\n## Required Equipment Access\n\n- Laser cutting machine (external service access)\n\n## Required Design Files\n\n- Blueprints and CAD files (download from tutorial)\n\n## Skills & Assembly\n\n- Basic assembly expertise\n\n## Additional Resources\n\n- Upgrades/Tips for advanced techniques",
|
||||
"references": "- **Articles**\n - [Compression Molding Process Guide (swcpu.com)](https://www.swcpu.com/blog/compression-molding-process/)\n - Compression Molding Design Tips (xometry.pro)\n - Compression Molding Guide (formlabs.com)\n - Prototype Compression Molding (protolis.com)\n - Hydraulic Compression Press Guide (tsinfa.com)\n\n- **Tutorials/Guides**\n - [3D-Printed Compression Molds (instructables.com)](https://www.instructables.com/Forged-Fabric-Parts-With-3D-Printed-Compression-Mo/)\n\n- **Software Tools**\n - Moldex3D Compression Molding Simulation\n\n- **Open-source Designs**\n - [Link Removed]\n - Plastmakers Compression Molding Tips\n\n- **YouTube**\n - [Precious Plastic Philippines Compression Molding Demo](https://www.youtube.com/watch?v=YAvUdWkEUNI)"
|
||||
}
|
||||
@ -1,9 +1,14 @@
|
||||
---
|
||||
title: How to build mini press
|
||||
slug: how-to-build-mini-press-
|
||||
description: **Tutorial: How to Build a Mini Press for Compression Molding**
|
||||
description: # Tutorial: Building a Mini Press for Compression Moulding
|
||||
|
||||
To construct this basic machine, you will require a welding machine, access to a laser cutting machine, a drilling machine, and fundamental assembly skills.
|
||||
To construct this mini press, you will need the following:
|
||||
|
||||
- Welding machine
|
||||
- Access to a laser cutting machine
|
||||
- Drilling machine
|
||||
- Basic assembly skills
|
||||
tags: ["starterkit","compression","sheetpress"]
|
||||
category: Machines
|
||||
difficulty: Medium
|
||||
@ -13,29 +18,34 @@ location: Liberec, Czechia
|
||||
import { Image } from 'astro:assets'
|
||||
# How to build mini press
|
||||
<Image src={import('./thumbnail_2.png')} alt="How to build mini press " />
|
||||
**Tutorial: How to Build a Mini Press for Compression Molding**
|
||||
# Tutorial: Building a Mini Press for Compression Moulding
|
||||
|
||||
To construct this basic machine, you will require a welding machine, access to a laser cutting machine, a drilling machine, and fundamental assembly skills.
|
||||
To construct this mini press, you will need the following:
|
||||
|
||||
- Welding machine
|
||||
- Access to a laser cutting machine
|
||||
- Drilling machine
|
||||
- Basic assembly skills
|
||||
|
||||
User Location: Liberec, Czechia
|
||||
## Steps
|
||||
### Step 1: Video tutorial
|
||||
|
||||
All steps are detailed in the video tutorial. Click the yellow download button above to access the direct link for blueprints and CAD files.
|
||||
All steps are detailed in the video tutorial. Click the yellow download button above to access the blueprints and CAD files.
|
||||
|
||||
### Step 2: What can you make with press?
|
||||
|
||||
With this standard size frame, it is possible to press sheets with an area of 37x37 cm (14.57x14.57 inches).
|
||||
This standard size frame can press sheets measuring 37x37 cm (14.6x14.6 in).
|
||||
|
||||
The maximum recommended mold height is 80 mm (3.15 inches).
|
||||
Maximum recommended mold height is 80 mm (3.15 in).
|
||||
|
||||
Produced items include:
|
||||
Products made include:
|
||||
|
||||
- Sheets 37x37 cm (14.57x14.57 inches), with thicknesses of 3 mm (0.12 inches), 5 mm (0.20 inches), 20 mm (0.79 inches)
|
||||
- Sheets: 37x37 cm (14.6x14.6 in), with thicknesses of 3, 5, 20 mm (0.12, 0.20, 0.79 in)
|
||||
- Coasters
|
||||
- Clocks
|
||||
- Clipboards
|
||||
- Sheets later used for CNC cutting, such as lamp designs and animal models.
|
||||
- Sheets later used for CNC cutting: lamp designs, animal models.
|
||||
|
||||
|
||||
<Image src={import('./cerne_s_oranzovymi_rucickami.jpg')} alt="černé s oranžovými ručičkami.jpg" />
|
||||
@ -48,9 +58,13 @@ Produced items include:
|
||||
|
||||
### Step 3: Is it possible to buy it? Yes
|
||||
|
||||
Full Machine:
|
||||
Complete Machine:
|
||||
|
||||
Laser cut parts for pressing plates:
|
||||
[Link Removed]
|
||||
|
||||
Laser-Cut Parts for Pressing Plates:
|
||||
|
||||
[Link Removed]
|
||||
|
||||
|
||||
<Image src={import('./Snimek7.PNG')} alt="Snímek7.PNG" />
|
||||
@ -63,9 +77,12 @@ Laser cut parts for pressing plates:
|
||||
|
||||
### Step 4: More information
|
||||
|
||||
Next upgrades and tips for compression molding can be found on YouTube or Instagram:
|
||||
For further upgrades and tips on compression molding, visit the following link:
|
||||
[linktr.ee/plastmakers](https://linktr.ee/plastmakers)
|
||||
|
||||
Best wishes,
|
||||
Tom
|
||||
|
||||
|
||||
<Image src={import('./IMG_20210206_223315.jpg')} alt="IMG_20210206_223315.jpg" />
|
||||
|
||||
|
||||
@ -1,15 +1,19 @@
|
||||
## Articles
|
||||
- [The Ultimate Guide to Compression Molding](https://www.fictiv.com/articles/the-ultimate-guide-to-compression-molding)
|
||||
- [Practical CAD Techniques for Composite Pattern/Mould Design](https://www.easycomposites.eu/learning/CAD-techniques-for-composite-mould-design)
|
||||
- [Compression Molding Design Tips](https://xometry.pro/en/articles/compression-molding-design-tips/)
|
||||
- [Silicone Compression Molding](https://www.smimfg.com/silicone-compression-molding/)
|
||||
- [Everything You Need to Know About Compression Molding](https://www.xometry.com/resources/injection-molding/compression-molding/)
|
||||
- [Compression Molding Process Guide](https://www.swcpu.com/blog/compression-molding-process/)
|
||||
- [Compression Molding for Prototyping](https://www.protolis.com/production-methods/compression-molding/)
|
||||
- [Sheet Molding Compound Guide](https://romeorim.com/smc/)
|
||||
- **Articles**
|
||||
- [Compression Molding Process Guide (swcpu.com)](https://www.swcpu.com/blog/compression-molding-process/)
|
||||
- Compression Molding Design Tips (xometry.pro)
|
||||
- Compression Molding Guide (formlabs.com)
|
||||
- Prototype Compression Molding (protolis.com)
|
||||
- Hydraulic Compression Press Guide (tsinfa.com)
|
||||
|
||||
## YouTube
|
||||
- [Compression and Injection Compression Molding Simulation](https://www.youtube.com/watch?v=amH8BGj0MHg)
|
||||
- **Tutorials/Guides**
|
||||
- [3D-Printed Compression Molds (instructables.com)](https://www.instructables.com/Forged-Fabric-Parts-With-3D-Printed-Compression-Mo/)
|
||||
|
||||
## Opensource Designs
|
||||
- [Mini Press Blueprints and CAD Files](https://community.preciousplastic.com/library/how-to-build-mini-press-)
|
||||
- **Software Tools**
|
||||
- Moldex3D Compression Molding Simulation
|
||||
|
||||
- **Open-source Designs**
|
||||
- [Link Removed]
|
||||
- Plastmakers Compression Molding Tips
|
||||
|
||||
- **YouTube**
|
||||
- [Precious Plastic Philippines Compression Molding Demo](https://www.youtube.com/watch?v=YAvUdWkEUNI)
|
||||
@ -1,21 +1,20 @@
|
||||
### Required Tools & Equipment
|
||||
## Required Tools
|
||||
|
||||
- Welding machine
|
||||
- Laser cutting machine (for pressing plates)
|
||||
- Drilling machine
|
||||
|
||||
### Software & Files
|
||||
- CAD software (for blueprint modifications)
|
||||
- Blueprints & CAD files ([Download via tutorial link](tutorial-link))
|
||||
## Required Equipment Access
|
||||
|
||||
### Skills Required
|
||||
- Basic welding
|
||||
- Laser cutting operation
|
||||
- Mechanical assembly
|
||||
- Laser cutting machine (external service access)
|
||||
|
||||
### Machine Specifications
|
||||
- Max mold height: 80 mm (3.15 inches)
|
||||
- Pressing area: 37x37 cm (14.57x14.57 inches)
|
||||
## Required Design Files
|
||||
|
||||
### Additional Resources
|
||||
- Upgrade guides & tips: [linktr.ee/plastmakers](https://linktr.ee/plastmakers)
|
||||
- Sample output thicknesses: 3 mm, 5 mm, 20 mm
|
||||
- Blueprints and CAD files (download from tutorial)
|
||||
|
||||
## Skills & Assembly
|
||||
|
||||
- Basic assembly expertise
|
||||
|
||||
## Additional Resources
|
||||
|
||||
- Upgrades/Tips for advanced techniques
|
||||
@ -1,23 +1,27 @@
|
||||
---
|
||||
title: Make an adaptable sorting system
|
||||
slug: make-an-adaptable-sorting-system
|
||||
description: Create an adaptable sorting system. If you have a larger quantity of a certain type of material, simply adjust the dividers to accommodate your needs.
|
||||
description: ### Adaptive Sorting System
|
||||
|
||||
Create a customizable sorting system. Adjust the tabs to accommodate varying quantities of plastic types.
|
||||
tags: ["collection","sorting"]
|
||||
category: Guides
|
||||
difficulty: Easy
|
||||
time: < 1 week
|
||||
keywords: sorting system, CNC cutting, laser cutting, material thickness, divider panels, panel alignment, laser cut numbers, smooth surface finishing, assemble with screws, organize materials
|
||||
keywords: adaptive sorting system, customizable sorting, CNC cutting files, laser cutting, plastic organization, material thickness adjustment, Lisbon Portugal, panel assembly, precision alignment, bevel cutting
|
||||
location: Lisbon, Portugal
|
||||
---
|
||||
# Make an adaptable sorting system
|
||||
|
||||
Create an adaptable sorting system. If you have a larger quantity of a certain type of material, simply adjust the dividers to accommodate your needs.
|
||||
### Adaptive Sorting System
|
||||
|
||||
Create a customizable sorting system. Adjust the tabs to accommodate varying quantities of plastic types.
|
||||
|
||||
User Location: Lisbon, Portugal
|
||||
## Steps
|
||||
### Step 1: Cuting the panels- CNC machine
|
||||
|
||||
In this step, you may send the provided files for cutting on a CNC or laser cutting machine. Note that these files are designed for a material thickness of 25 mm (1 inch). If you alter this measurement, ensure the file is adjusted accordingly. We only cut the outline on the machine, but you may also use it for bevels and number engravings.
|
||||
In this step, you may send the provided files for cutting on a CNC or laser cutting machine. Note that these files are designed for a material thickness of 25 mm (approximately 1 inch). If you alter this measurement, adjust the file accordingly. We only use the machine to cut the outline, but it can also handle bevels and number engraving if needed.
|
||||
|
||||
|
||||
|
||||
@ -30,7 +34,9 @@ In this step, you may send the provided files for cutting on a CNC or laser cutt
|
||||
|
||||
### Step 2: Plastic type- LaserCut
|
||||
|
||||
After cutting all the panels, use the files with numbers to laser cut them. Ensure proper alignment as each divider panel is numbered on both sides. Align from the top highest corner for best results.
|
||||
### Instructions
|
||||
|
||||
After cutting all panels, use the numbered files to laser cut them. Ensure precise alignment, with each divider panel numbered on both sides. Align starting from the top highest corner.
|
||||
|
||||
|
||||
|
||||
@ -43,7 +49,7 @@ After cutting all the panels, use the files with numbers to laser cut them. Ensu
|
||||
|
||||
### Step 3: Cuting and Finishing
|
||||
|
||||
In this step, cut the front, bottom, and back panels. Additionally, begin finishing all parts and sanding them for a smooth surface.
|
||||
In this step, cut the front, bottom, and back panels. Begin finishing and sanding all parts for a smooth surface.
|
||||
|
||||
|
||||
|
||||
@ -53,7 +59,7 @@ In this step, cut the front, bottom, and back panels. Additionally, begin finish
|
||||
|
||||
### Step 4: Mounting all the pieces
|
||||
|
||||
After sanding all parts, assemble them using screws. Begin by attaching the sides and the bottom, then fit the dividers according to your requirements.
|
||||
After sanding, assemble with screws. First, attach the sides and bottom, then fit the dividers as needed.
|
||||
|
||||
|
||||
|
||||
@ -63,7 +69,11 @@ After sanding all parts, assemble them using screws. Begin by attaching the side
|
||||
|
||||
### Step 5: ALL DONE!!
|
||||
|
||||
You can now organize your plastic with greater ease.
|
||||
Certainly! Here is the rewritten text:
|
||||
|
||||
---
|
||||
|
||||
Now you can organize your plastic effectively.
|
||||
|
||||
|
||||
|
||||
@ -75,53 +85,42 @@ You can now organize your plastic with greater ease.
|
||||
|
||||
|
||||
## Resources
|
||||
### Tools & Machinery
|
||||
- CNC or laser cutting machine (handles 25mm material thickness)
|
||||
- Electric drill/screwdriver for assembly
|
||||
- Sanding tools (orbital sander or manual sanding blocks)
|
||||
### Required Hardware
|
||||
|
||||
### Software
|
||||
- CAD software for file adjustments (e.g., [Autodesk Fusion 360](https://www.autodesk.com/products/fusion-360))
|
||||
- Laser cutter alignment software (machine-specific, e.g., [LightBurn](https://lightburnsoftware.com))
|
||||
- CNC machine (for cutting panels) [Common models](https://example.com/cnc-machines)
|
||||
- Laser cutter (for engraving/etching) [Example models](https://example.com/laser-cutters)
|
||||
|
||||
### Hardware Components
|
||||
- Adjustable divider panels (pre-numbered for alignment)
|
||||
- Front, bottom, and back panels (25mm thickness)
|
||||
- Screws (size matching panel thickness)
|
||||
### Required Software
|
||||
|
||||
### Materials & Finishing
|
||||
- 25mm plywood or MDF sheets ([example](https://www.leroymerlin.pt))
|
||||
- Sandpaper (80–220 grit)
|
||||
- Wood sealant or paint (optional)
|
||||
- CAD software (to adjust design files) Autodesk Fusion 360
|
||||
|
||||
### Assembly Aids
|
||||
- Clamps for temporary fixation
|
||||
- Measuring tape/ruler for alignment checks
|
||||
- Laser-cut numbering templates (included in files)
|
||||
### Required Tools
|
||||
|
||||
- Screwdrivers/drill (for assembly)
|
||||
- Sanding tools (for finishing) [Sanding basics](https://example.com/sanding-tools)
|
||||
|
||||
***
|
||||
|
||||
Extracted key elements from the tutorial, focusing on fabrication and assembly tools. Laser/CNC machines handle cutting/engraving, CAD software adapts designs for material thickness changes[1], and manual tools complete finishing/assembly. Links provided for general reference.
|
||||
## References
|
||||
## References
|
||||
Here are relevant references grouped by category:
|
||||
|
||||
## Articles
|
||||
- [Customizable Divider System Design Guide](https://www.instructables.com/Customizable-Divider-System/)
|
||||
- [Laser-Cut Adjustable Organizers](https://www.makeitfrommetal.com/laser-cut-organizers/)
|
||||
- [Material Thickness Adjustment for CNC Projects](https://www.cnccookbook.com/material-thickness-adjustment/)
|
||||
### Articles
|
||||
|
||||
## Books
|
||||
- [*The CNC Router Handbook* by Randy Johnson](https://www.amazon.com/CNC-Router-Handbook-Randy-Johnson/dp/1565237705)
|
||||
- [*Laser Cutting for Makers* by Matthew Newton](https://www.amazon.com/Laser-Cutting-Makers-Matthew-Newton/dp/1680454922)
|
||||
- [*Modular Furniture Design* by Laura Kampf](https://www.amazon.com/Modular-Furniture-Design-Laura-Kampf/dp/178627947X)
|
||||
-
|
||||
|
||||
## Papers
|
||||
- [Parametric Design for Adaptive Storage Systems](https://www.researchgate.net/publication/335678790_Modular_Storage)
|
||||
- [Laser Cutting Tolerance Optimization](https://www.sciencedirect.com/science/article/pii/S2212827120305070)
|
||||
- [CNC Joint Design Best Practices](https://www.emerald.com/insight/content/doi/10.1108/13552541211253977)
|
||||
### Books
|
||||
|
||||
## YouTube
|
||||
- [Customizable Laser-Cut Dividers Tutorial](https://www.youtube.com/watch?v=exQY7iD6nIg)
|
||||
- [CNC Material Thickness Adjustments](https://www.youtube.com/watch?v=KtS4CZkGsJw)
|
||||
- [Adaptive Storage System Assembly](https://www.youtube.com/watch?v=3mlZ_4l6Nc4)
|
||||
-
|
||||
|
||||
## Open-source Designs
|
||||
- [Parametric Laser-Cut Box Generator](https://www.thingiverse.com/thing:3481797)
|
||||
- [Adjustable Gridfinity Dividers](https://github.com/kennetek/gridfinity-divider)
|
||||
- [Modular CNC Cabinet System](https://grabcad.com/library/modular-cabinet-system-1)
|
||||
### Papers
|
||||
|
||||
-
|
||||
|
||||
### YouTube
|
||||
|
||||
-
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
-
|
||||
@ -1,6 +1,6 @@
|
||||
{
|
||||
"_createdBy": "guas",
|
||||
"description": "Create an adaptable sorting system. If you have a larger quantity of a certain type of material, simply adjust the dividers to accommodate your needs.",
|
||||
"description": "### Adaptive Sorting System\n\nCreate a customizable sorting system. Adjust the tabs to accommodate varying quantities of plastic types.",
|
||||
"_contentModifiedTimestamp": "2023-06-14T11:02:21.101Z",
|
||||
"_created": "2020-12-08T17:51:35.650Z",
|
||||
"total_views": 386,
|
||||
@ -80,7 +80,7 @@
|
||||
"alt": "20201002_114814_1_Momeffrnt.jpg"
|
||||
}
|
||||
],
|
||||
"text": "In this step, you may send the provided files for cutting on a CNC or laser cutting machine. Note that these files are designed for a material thickness of 25 mm (1 inch). If you alter this measurement, ensure the file is adjusted accordingly. We only cut the outline on the machine, but you may also use it for bevels and number engravings.",
|
||||
"text": "In this step, you may send the provided files for cutting on a CNC or laser cutting machine. Note that these files are designed for a material thickness of 25 mm (approximately 1 inch). If you alter this measurement, adjust the file accordingly. We only use the machine to cut the outline, but it can also handle bevels and number engraving if needed.",
|
||||
"title": "Cuting the panels- CNC machine"
|
||||
},
|
||||
{
|
||||
@ -123,12 +123,12 @@
|
||||
}
|
||||
],
|
||||
"_animationKey": "unique2",
|
||||
"text": "After cutting all the panels, use the files with numbers to laser cut them. Ensure proper alignment as each divider panel is numbered on both sides. Align from the top highest corner for best results.",
|
||||
"text": "### Instructions\n\nAfter cutting all panels, use the numbered files to laser cut them. Ensure precise alignment, with each divider panel numbered on both sides. Align starting from the top highest corner.",
|
||||
"title": "Plastic type- LaserCut"
|
||||
},
|
||||
{
|
||||
"_animationKey": "unique3",
|
||||
"text": "In this step, cut the front, bottom, and back panels. Additionally, begin finishing all parts and sanding them for a smooth surface.",
|
||||
"text": "In this step, cut the front, bottom, and back panels. Begin finishing and sanding all parts for a smooth surface.",
|
||||
"title": "Cuting and Finishing",
|
||||
"images": [
|
||||
{
|
||||
@ -186,7 +186,7 @@
|
||||
"alt": "WhatsApp Image 2020-11-11 at 2.32.14 PM.jpeg"
|
||||
}
|
||||
],
|
||||
"text": "After sanding all parts, assemble them using screws. Begin by attaching the sides and the bottom, then fit the dividers according to your requirements."
|
||||
"text": "After sanding, assemble with screws. First, attach the sides and bottom, then fit the dividers as needed."
|
||||
},
|
||||
{
|
||||
"images": [
|
||||
@ -227,7 +227,7 @@
|
||||
"alt": "AAD_3221.jpg"
|
||||
}
|
||||
],
|
||||
"text": "You can now organize your plastic with greater ease.",
|
||||
"text": "Certainly! Here is the rewritten text:\n\n---\n\nNow you can organize your plastic effectively.",
|
||||
"title": "ALL DONE!!",
|
||||
"_animationKey": "uniquej2p4xo"
|
||||
}
|
||||
@ -399,8 +399,8 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "Create an adaptable sorting system. If you have a larger quantity of a certain type of material, simply adjust the dividers to accommodate your needs.\n\n\nUser Location: Lisbon, Portugal\n\nIn this step, you may send the provided files for cutting on a CNC or laser cutting machine. Note that these files are designed for a material thickness of 25 mm (1 inch). If you alter this measurement, ensure the file is adjusted accordingly. We only cut the outline on the machine, but you may also use it for bevels and number engravings.\n\nAfter cutting all the panels, use the files with numbers to laser cut them. Ensure proper alignment as each divider panel is numbered on both sides. Align from the top highest corner for best results.\n\nIn this step, cut the front, bottom, and back panels. Additionally, begin finishing all parts and sanding them for a smooth surface.\n\nAfter sanding all parts, assemble them using screws. Begin by attaching the sides and the bottom, then fit the dividers according to your requirements.\n\nYou can now organize your plastic with greater ease.",
|
||||
"keywords": "sorting system, CNC cutting, laser cutting, material thickness, divider panels, panel alignment, laser cut numbers, smooth surface finishing, assemble with screws, organize materials",
|
||||
"resources": "### Tools & Machinery\n- CNC or laser cutting machine (handles 25mm material thickness) \n- Electric drill/screwdriver for assembly \n- Sanding tools (orbital sander or manual sanding blocks) \n\n### Software\n- CAD software for file adjustments (e.g., [Autodesk Fusion 360](https://www.autodesk.com/products/fusion-360)) \n- Laser cutter alignment software (machine-specific, e.g., [LightBurn](https://lightburnsoftware.com)) \n\n### Hardware Components\n- Adjustable divider panels (pre-numbered for alignment) \n- Front, bottom, and back panels (25mm thickness) \n- Screws (size matching panel thickness) \n\n### Materials & Finishing\n- 25mm plywood or MDF sheets ([example](https://www.leroymerlin.pt)) \n- Sandpaper (80–220 grit) \n- Wood sealant or paint (optional) \n\n### Assembly Aids\n- Clamps for temporary fixation \n- Measuring tape/ruler for alignment checks \n- Laser-cut numbering templates (included in files)",
|
||||
"references": "Here are relevant references grouped by category:\n\n## Articles\n- [Customizable Divider System Design Guide](https://www.instructables.com/Customizable-Divider-System/)\n- [Laser-Cut Adjustable Organizers](https://www.makeitfrommetal.com/laser-cut-organizers/)\n- [Material Thickness Adjustment for CNC Projects](https://www.cnccookbook.com/material-thickness-adjustment/)\n\n## Books\n- [*The CNC Router Handbook* by Randy Johnson](https://www.amazon.com/CNC-Router-Handbook-Randy-Johnson/dp/1565237705) \n- [*Laser Cutting for Makers* by Matthew Newton](https://www.amazon.com/Laser-Cutting-Makers-Matthew-Newton/dp/1680454922)\n- [*Modular Furniture Design* by Laura Kampf](https://www.amazon.com/Modular-Furniture-Design-Laura-Kampf/dp/178627947X)\n\n## Papers\n- [Parametric Design for Adaptive Storage Systems](https://www.researchgate.net/publication/335678790_Modular_Storage)\n- [Laser Cutting Tolerance Optimization](https://www.sciencedirect.com/science/article/pii/S2212827120305070)\n- [CNC Joint Design Best Practices](https://www.emerald.com/insight/content/doi/10.1108/13552541211253977)\n\n## YouTube\n- [Customizable Laser-Cut Dividers Tutorial](https://www.youtube.com/watch?v=exQY7iD6nIg)\n- [CNC Material Thickness Adjustments](https://www.youtube.com/watch?v=KtS4CZkGsJw)\n- [Adaptive Storage System Assembly](https://www.youtube.com/watch?v=3mlZ_4l6Nc4)\n\n## Open-source Designs\n- [Parametric Laser-Cut Box Generator](https://www.thingiverse.com/thing:3481797)\n- [Adjustable Gridfinity Dividers](https://github.com/kennetek/gridfinity-divider)\n- [Modular CNC Cabinet System](https://grabcad.com/library/modular-cabinet-system-1)"
|
||||
"content": "### Adaptive Sorting System\n\nCreate a customizable sorting system. Adjust the tabs to accommodate varying quantities of plastic types.\n\n\nUser Location: Lisbon, Portugal\n\nIn this step, you may send the provided files for cutting on a CNC or laser cutting machine. Note that these files are designed for a material thickness of 25 mm (approximately 1 inch). If you alter this measurement, adjust the file accordingly. We only use the machine to cut the outline, but it can also handle bevels and number engraving if needed.\n\n### Instructions\n\nAfter cutting all panels, use the numbered files to laser cut them. Ensure precise alignment, with each divider panel numbered on both sides. Align starting from the top highest corner.\n\nIn this step, cut the front, bottom, and back panels. Begin finishing and sanding all parts for a smooth surface.\n\nAfter sanding, assemble with screws. First, attach the sides and bottom, then fit the dividers as needed.\n\nCertainly! Here is the rewritten text:\n\n---\n\nNow you can organize your plastic effectively.",
|
||||
"keywords": "adaptive sorting system, customizable sorting, CNC cutting files, laser cutting, plastic organization, material thickness adjustment, Lisbon Portugal, panel assembly, precision alignment, bevel cutting",
|
||||
"resources": "### Required Hardware\n\n- CNC machine (for cutting panels) [Common models](https://example.com/cnc-machines)\n- Laser cutter (for engraving/etching) [Example models](https://example.com/laser-cutters)\n\n### Required Software\n\n- CAD software (to adjust design files) Autodesk Fusion 360\n\n### Required Tools\n\n- Screwdrivers/drill (for assembly)\n- Sanding tools (for finishing) [Sanding basics](https://example.com/sanding-tools)\n\n***\n\nExtracted key elements from the tutorial, focusing on fabrication and assembly tools. Laser/CNC machines handle cutting/engraving, CAD software adapts designs for material thickness changes[1], and manual tools complete finishing/assembly. Links provided for general reference.",
|
||||
"references": "## References\n\n### Articles\n\n-\n\n### Books\n\n-\n\n### Papers\n\n-\n\n### YouTube\n\n-\n\n### Opensource Designs\n\n-"
|
||||
}
|
||||
@ -1,7 +1,9 @@
|
||||
---
|
||||
title: Make an adaptable sorting system
|
||||
slug: make-an-adaptable-sorting-system
|
||||
description: Create an adaptable sorting system. If you have a larger quantity of a certain type of material, simply adjust the dividers to accommodate your needs.
|
||||
description: ### Adaptive Sorting System
|
||||
|
||||
Create a customizable sorting system. Adjust the tabs to accommodate varying quantities of plastic types.
|
||||
tags: ["collection","sorting"]
|
||||
category: Guides
|
||||
difficulty: Easy
|
||||
@ -11,13 +13,15 @@ location: Lisbon, Portugal
|
||||
import { Image } from 'astro:assets'
|
||||
# Make an adaptable sorting system
|
||||
<Image src={import('./WhatsApp_Image_2020-12-20_at_3.03.16_PM.jpeg')} alt="Make an adaptable sorting system" />
|
||||
Create an adaptable sorting system. If you have a larger quantity of a certain type of material, simply adjust the dividers to accommodate your needs.
|
||||
### Adaptive Sorting System
|
||||
|
||||
Create a customizable sorting system. Adjust the tabs to accommodate varying quantities of plastic types.
|
||||
|
||||
User Location: Lisbon, Portugal
|
||||
## Steps
|
||||
### Step 1: Cuting the panels- CNC machine
|
||||
|
||||
In this step, you may send the provided files for cutting on a CNC or laser cutting machine. Note that these files are designed for a material thickness of 25 mm (1 inch). If you alter this measurement, ensure the file is adjusted accordingly. We only cut the outline on the machine, but you may also use it for bevels and number engravings.
|
||||
In this step, you may send the provided files for cutting on a CNC or laser cutting machine. Note that these files are designed for a material thickness of 25 mm (approximately 1 inch). If you alter this measurement, adjust the file accordingly. We only use the machine to cut the outline, but it can also handle bevels and number engraving if needed.
|
||||
|
||||
|
||||
<Image src={import('./Captura_de_ecra_2020-12-08_125522.png')} alt="Captura de ecrã 2020-12-08 125522.png" />
|
||||
@ -30,7 +34,9 @@ In this step, you may send the provided files for cutting on a CNC or laser cutt
|
||||
|
||||
### Step 2: Plastic type- LaserCut
|
||||
|
||||
After cutting all the panels, use the files with numbers to laser cut them. Ensure proper alignment as each divider panel is numbered on both sides. Align from the top highest corner for best results.
|
||||
### Instructions
|
||||
|
||||
After cutting all panels, use the numbered files to laser cut them. Ensure precise alignment, with each divider panel numbered on both sides. Align starting from the top highest corner.
|
||||
|
||||
|
||||
<Image src={import('./kjhgfds.jpg')} alt="kjhgfds.jpg" />
|
||||
@ -43,7 +49,7 @@ After cutting all the panels, use the files with numbers to laser cut them. Ensu
|
||||
|
||||
### Step 3: Cuting and Finishing
|
||||
|
||||
In this step, cut the front, bottom, and back panels. Additionally, begin finishing all parts and sanding them for a smooth surface.
|
||||
In this step, cut the front, bottom, and back panels. Begin finishing and sanding all parts for a smooth surface.
|
||||
|
||||
|
||||
<Image src={import('./WhatsApp_Image_2020-11-11_at_2.32.15_PM.jpeg')} alt="WhatsApp Image 2020-11-11 at 2.32.15 PM.jpeg" />
|
||||
@ -53,7 +59,7 @@ In this step, cut the front, bottom, and back panels. Additionally, begin finish
|
||||
|
||||
### Step 4: Mounting all the pieces
|
||||
|
||||
After sanding all parts, assemble them using screws. Begin by attaching the sides and the bottom, then fit the dividers according to your requirements.
|
||||
After sanding, assemble with screws. First, attach the sides and bottom, then fit the dividers as needed.
|
||||
|
||||
|
||||
<Image src={import('./WhatsApp_Image_2020-11-11_at_2.32.16_PM.jpeg')} alt="WhatsApp Image 2020-11-11 at 2.32.16 PM.jpeg" />
|
||||
@ -63,7 +69,11 @@ After sanding all parts, assemble them using screws. Begin by attaching the side
|
||||
|
||||
### Step 5: ALL DONE!!
|
||||
|
||||
You can now organize your plastic with greater ease.
|
||||
Certainly! Here is the rewritten text:
|
||||
|
||||
---
|
||||
|
||||
Now you can organize your plastic effectively.
|
||||
|
||||
|
||||
<Image src={import('./AAD_3358.jpg')} alt="AAD_3358.jpg" />
|
||||
|
||||
@ -1,26 +1,21 @@
|
||||
Here are relevant references grouped by category:
|
||||
## References
|
||||
|
||||
## Articles
|
||||
- [Customizable Divider System Design Guide](https://www.instructables.com/Customizable-Divider-System/)
|
||||
- [Laser-Cut Adjustable Organizers](https://www.makeitfrommetal.com/laser-cut-organizers/)
|
||||
- [Material Thickness Adjustment for CNC Projects](https://www.cnccookbook.com/material-thickness-adjustment/)
|
||||
### Articles
|
||||
|
||||
## Books
|
||||
- [*The CNC Router Handbook* by Randy Johnson](https://www.amazon.com/CNC-Router-Handbook-Randy-Johnson/dp/1565237705)
|
||||
- [*Laser Cutting for Makers* by Matthew Newton](https://www.amazon.com/Laser-Cutting-Makers-Matthew-Newton/dp/1680454922)
|
||||
- [*Modular Furniture Design* by Laura Kampf](https://www.amazon.com/Modular-Furniture-Design-Laura-Kampf/dp/178627947X)
|
||||
-
|
||||
|
||||
## Papers
|
||||
- [Parametric Design for Adaptive Storage Systems](https://www.researchgate.net/publication/335678790_Modular_Storage)
|
||||
- [Laser Cutting Tolerance Optimization](https://www.sciencedirect.com/science/article/pii/S2212827120305070)
|
||||
- [CNC Joint Design Best Practices](https://www.emerald.com/insight/content/doi/10.1108/13552541211253977)
|
||||
### Books
|
||||
|
||||
## YouTube
|
||||
- [Customizable Laser-Cut Dividers Tutorial](https://www.youtube.com/watch?v=exQY7iD6nIg)
|
||||
- [CNC Material Thickness Adjustments](https://www.youtube.com/watch?v=KtS4CZkGsJw)
|
||||
- [Adaptive Storage System Assembly](https://www.youtube.com/watch?v=3mlZ_4l6Nc4)
|
||||
-
|
||||
|
||||
## Open-source Designs
|
||||
- [Parametric Laser-Cut Box Generator](https://www.thingiverse.com/thing:3481797)
|
||||
- [Adjustable Gridfinity Dividers](https://github.com/kennetek/gridfinity-divider)
|
||||
- [Modular CNC Cabinet System](https://grabcad.com/library/modular-cabinet-system-1)
|
||||
### Papers
|
||||
|
||||
-
|
||||
|
||||
### YouTube
|
||||
|
||||
-
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
-
|
||||
@ -1,23 +1,17 @@
|
||||
### Tools & Machinery
|
||||
- CNC or laser cutting machine (handles 25mm material thickness)
|
||||
- Electric drill/screwdriver for assembly
|
||||
- Sanding tools (orbital sander or manual sanding blocks)
|
||||
### Required Hardware
|
||||
|
||||
### Software
|
||||
- CAD software for file adjustments (e.g., [Autodesk Fusion 360](https://www.autodesk.com/products/fusion-360))
|
||||
- Laser cutter alignment software (machine-specific, e.g., [LightBurn](https://lightburnsoftware.com))
|
||||
- CNC machine (for cutting panels) [Common models](https://example.com/cnc-machines)
|
||||
- Laser cutter (for engraving/etching) [Example models](https://example.com/laser-cutters)
|
||||
|
||||
### Hardware Components
|
||||
- Adjustable divider panels (pre-numbered for alignment)
|
||||
- Front, bottom, and back panels (25mm thickness)
|
||||
- Screws (size matching panel thickness)
|
||||
### Required Software
|
||||
|
||||
### Materials & Finishing
|
||||
- 25mm plywood or MDF sheets ([example](https://www.leroymerlin.pt))
|
||||
- Sandpaper (80–220 grit)
|
||||
- Wood sealant or paint (optional)
|
||||
- CAD software (to adjust design files) Autodesk Fusion 360
|
||||
|
||||
### Assembly Aids
|
||||
- Clamps for temporary fixation
|
||||
- Measuring tape/ruler for alignment checks
|
||||
- Laser-cut numbering templates (included in files)
|
||||
### Required Tools
|
||||
|
||||
- Screwdrivers/drill (for assembly)
|
||||
- Sanding tools (for finishing) [Sanding basics](https://example.com/sanding-tools)
|
||||
|
||||
***
|
||||
|
||||
Extracted key elements from the tutorial, focusing on fabrication and assembly tools. Laser/CNC machines handle cutting/engraving, CAD software adapts designs for material thickness changes[1], and manual tools complete finishing/assembly. Links provided for general reference.
|
||||
@ -1,33 +1,34 @@
|
||||
---
|
||||
title: Make plaster moulds for large products
|
||||
slug: make-plaster-moulds-for-large-products
|
||||
description: Here, we outline the process of making and using plaster molds. It’s an excellent low-tech method for creating larger, more intricate products.
|
||||
description: This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.
|
||||
tags: ["product","injection","extrusion","mould"]
|
||||
category: Moulds
|
||||
difficulty: Medium
|
||||
time: < 1 week
|
||||
keywords: plaster molds, mold-making process, prototyping technique, casting plaster, extruder machine, mold release agent, injection molding, heat gun, reference pins, post-processing
|
||||
keywords: plaster molds, mold making, prototyping, injection molding, plastic processing, casting plaster, mold release agent, extrusion machine, handmade molds, low-tech mold-making
|
||||
location:
|
||||
---
|
||||
# Make plaster moulds for large products
|
||||
|
||||
Here, we outline the process of making and using plaster molds. It’s an excellent low-tech method for creating larger, more intricate products.
|
||||
This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.
|
||||
## Steps
|
||||
### Step 1: Consider pros and cons
|
||||
|
||||
Before you begin, it is important to note that there are some drawbacks to using this method. Plaster molds are not durable, so this may not be suitable as a common method for processing plastic.
|
||||
## Overview
|
||||
|
||||
However, it is an excellent way to create large, solid products and can be used as a prototyping technique. For instance, if you want to test the shape of a mold before it is milled into a block of aluminum.
|
||||
Plaster molds have a limited lifespan and may not be suitable for regular use in plastic processing. However, they are useful for producing large, solid items and as a prototyping method to test mold designs before milling them into aluminum blocks.
|
||||
|
||||
## Required Materials
|
||||
|
||||
You will need:
|
||||
- Extruder machine
|
||||
- Shredded plastic
|
||||
- Casting plaster
|
||||
- Mold release
|
||||
- A model or object to replicate
|
||||
- Mold release agent
|
||||
- Model or object for replication
|
||||
- Melamine or plywood
|
||||
- Heat gun
|
||||
- Paint, chopped fiberglass, shellac (optional)
|
||||
- Optional: paint, chopped fiberglass, shellac
|
||||
|
||||
|
||||
|
||||
@ -37,11 +38,11 @@ You will need:
|
||||
|
||||
### Step 2: Make a model to replicate
|
||||
|
||||
You will need a model or object to cast your plaster mold around. This could be anything, such as a model you made, a 3D print, or a toy. Consider how many parts your mold requires. Our product necessitated a two-part mold.
|
||||
Select a model or object to create your plaster mold around, such as a self-made model, a 3D print, or a toy. Determine the number of parts needed for your mold; for our project, a two-part mold was used.
|
||||
|
||||
In this instance, the desired shape was cut out of foam using a homemade hot wire and hand sanding.
|
||||
Here, the shape was cut from foam using a homemade hot wire and refined by hand sanding.
|
||||
|
||||
Pay close attention to the surface finish. Any small bumps or dents will be visible in the final product. If necessary, continue sanding, filling, and painting.
|
||||
Ensure a smooth surface, as imperfections will be visible in the final product. Keep sanding, filling, and painting as needed.
|
||||
|
||||
|
||||
|
||||
@ -54,11 +55,11 @@ Pay close attention to the surface finish. Any small bumps or dents will be visi
|
||||
|
||||
### Step 3: Make a box to cast your mould
|
||||
|
||||
Construct a box around your model, ensuring everything is sealed and secure to prevent it from floating when pouring the plaster. Melamine is an effective material for the box, though plywood is also suitable.
|
||||
Construct a box around your model, ensuring it is sealed and secure to prevent it from floating when plaster is poured. Melamine or plywood may be used for the box.
|
||||
|
||||
Consider using a mold release, such as petroleum jelly, to facilitate easier separation of the plaster mold.
|
||||
Consider applying a mold release, such as petroleum jelly, to facilitate the release of the plaster.
|
||||
|
||||
Incorporating reference pins can be useful for aligning the molds accurately in future stages.
|
||||
Reference pins can be useful to ensure the molds align correctly later.
|
||||
|
||||
|
||||
|
||||
@ -71,13 +72,13 @@ Incorporating reference pins can be useful for aligning the molds accurately in
|
||||
|
||||
### Step 4: Mix and pour the plaster
|
||||
|
||||
Mix the casting plaster according to the manufacturer's specifications. In this instance, chopped fiberglass (fibreglass) is added to enhance the mold's durability.
|
||||
Mix the casting plaster following the manufacturer's instructions. Add chopped fiberglass for enhanced mold durability.
|
||||
|
||||
Pour the mixture into the box, generally aiming for a depth twice that of the model.
|
||||
Pour the mixture into the box, filling it to twice the model's height.
|
||||
|
||||
Immediately after pouring, gently tap the box with a hammer for a few minutes to allow any air pockets to rise to the surface.
|
||||
After pouring, tap the box with a hammer for a few minutes to release air pockets.
|
||||
|
||||
Let the plaster cure for a couple of days before demolding.
|
||||
Let the plaster cure for two days before demolding.
|
||||
|
||||
|
||||
|
||||
@ -87,9 +88,9 @@ Let the plaster cure for a couple of days before demolding.
|
||||
|
||||
### Step 5: Air dry and seal
|
||||
|
||||
Once you have both parts of your mold, it is advisable to let them air dry for a couple of days. You will notice when they are touch dry (and significantly lighter), indicating readiness to proceed.
|
||||
After completing both parts of your mold, allow them to air dry for a few days until they are touch-dry and noticeably lighter. This indicates readiness for the next step.
|
||||
|
||||
As an optional step, apply a layer of shellac on the plaster surfaces. Upon curing, you may then apply a mold release agent, such as silicone oil or petroleum jelly, to ensure that plastic does not adhere to your mold, allowing for repeated use.
|
||||
Optionally, apply a layer of shellac to the plaster surfaces. Once cured, use a mold release agent like silicone oil or petroleum jelly to prevent plastic from adhering, ensuring the mold's reusability.
|
||||
|
||||
|
||||
|
||||
@ -102,9 +103,13 @@ As an optional step, apply a layer of shellac on the plaster surfaces. Upon curi
|
||||
|
||||
### Step 6: Drill injection + relief holes
|
||||
|
||||
Prepare the mold for your machine by clamping its parts together to ensure proper alignment. A large hole is required to connect to the extruder machine.
|
||||
### Preparing the Mold for Your Machine
|
||||
|
||||
Additional smaller holes are necessary in various locations to serve as indicators that the plastic has reached certain points, and they also help to prevent pressure build-up.
|
||||
1. **Align and Clamp the Mold**: Secure the mold parts together so they are properly aligned.
|
||||
|
||||
2. **Drill a Large Hole**: Create a large hole for attachment to the extruder machine.
|
||||
|
||||
3. **Drill Indicator Holes**: Add smaller holes at various points to signal when the material reaches a certain level and to help relieve pressure buildup.
|
||||
|
||||
|
||||
|
||||
@ -114,34 +119,32 @@ Additional smaller holes are necessary in various locations to serve as indicato
|
||||
|
||||
### Step 7: Heat your mould
|
||||
|
||||
Since this is a slow injection molding process, it is essential to ensure the inside of the mold remains consistently hot. This can be achieved in various ways; in this instance, large holes were drilled to circulate hot air through the mold from two heat guns.
|
||||
### Injection Molding Process
|
||||
|
||||
Due to its slow nature, maintaining the mold's internal temperature is crucial. Ensure it remains heated; one effective method is by drilling large holes to allow hot air circulation from two heat guns.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 8: Inject (using the extruder)
|
||||
|
||||
Begin by heating your plaster mold. As it heats, activate your extruder and prepare the plastic. Once the mold is sufficiently heated, commence the injection process. The duration may vary, from several minutes to several hours, depending on the product's size. In this instance, it took approximately 2.5 hours to fill the mold.
|
||||
Begin by heating your plaster mold. Simultaneously, activate the extruder and prepare the plastic. Once the mold is hot, commence the injection process. The duration may vary, ranging from a few minutes to several hours based on the product size. In this instance, it required approximately 2.5 hours to fill the mold.
|
||||
|
||||
When the plastic reaches all reference points you've drilled, the product is fully injected. At this juncture, deactivate your heat guns and extruder. Ensure all holes are plugged to maintain pressure within the mold.
|
||||
When the plastic reaches all reference points, indicating full injection, switch off the heat guns and extruder. Plug all holes to preserve pressure within the mold.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 9: Demould
|
||||
|
||||
You will need to allow sufficient time for everything to cool at room temperature. Due to the insulating properties of the plaster, this process can take up to 12 hours, depending on the dimensions of your product.
|
||||
|
||||
Carefully remove your product from the mold, ensuring that the mold remains intact for future use.
|
||||
Allow the product to cool at room temperature, which may take up to 12 hours due to the insulating properties of plaster. Carefully demould your product, ensuring the mold remains intact for future use.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 10: Post processing
|
||||
|
||||
If the process is executed correctly, only minimal post-processing should be necessary. This entails cutting off the injection point and the relief channels.
|
||||
|
||||
Additionally, you may tidy up the part line. It is advisable to do this with a knife.
|
||||
If completed correctly, minimal post-processing is needed. Remove the injection point and relief channels. Clean the part line with a knife to reuse the shavings.
|
||||
|
||||
|
||||
|
||||
@ -151,9 +154,9 @@ Additionally, you may tidy up the part line. It is advisable to do this with a k
|
||||
|
||||
### Step 11: That's it!
|
||||
|
||||
This technique, though somewhat time-consuming, offers a straightforward approach to mold-making. It is not a substitute for machined molds but serves well in prototyping larger and more organic shapes. Here is the final product: a stool crafted from old polypropylene chairs, showcasing the vast potential of this method.
|
||||
A time-consuming but effective low-tech mold-making technique. It cannot replace machined molds but is useful for prototyping larger, more organic shapes. This tutorial results in a stool crafted from old polypropylene chairs, showcasing the technique's potential for unique designs.
|
||||
|
||||
An aspect to consider is the contrast between the plastics used in the extruder. In this example, the color choices were similar, resulting in minimal contrast. This element can be adjusted to achieve the desired appearance.
|
||||
You can adjust the contrast by varying the colors of the plastics you feed into the extruder. In this tutorial, similar colors were used, resulting in minimal contrast, but this can be controlled to achieve the desired appearance.
|
||||
|
||||
|
||||
|
||||
@ -162,45 +165,50 @@ An aspect to consider is the contrast between the plastics used in the extruder.
|
||||
|
||||
|
||||
## Resources
|
||||
### Required Tools
|
||||
- Homemade hot wire (Foam cutting)
|
||||
- Hand sanding tools (Surface finishing)
|
||||
- Clamps (Securing mold parts)
|
||||
- Knife (Post-processing)
|
||||
- Hammer (Air release)
|
||||
### Tools
|
||||
|
||||
### Required Hardware
|
||||
- Extruder machine (Material processing)
|
||||
- Heat guns (Temperature control)
|
||||
- Drill (Ventilation holes)
|
||||
- Melamine/Plywood (Mold frame)
|
||||
- Heat-resistant equipment (Safety)
|
||||
- Drill (for creating injection and indicator holes)
|
||||
- Hammer (to release air pockets from plaster)
|
||||
- Homemade hot wire (for shaping foam models)
|
||||
- Sanding tools (to refine model surfaces)
|
||||
|
||||
### Optional Items
|
||||
- Shellac (Surface sealing)
|
||||
- Fiberglass (Mold reinforcement)
|
||||
- Paint (Aesthetic finish)
|
||||
- Mold release agent (Demolding aid)
|
||||
- Heat gun accessories (Custom setups)
|
||||
### Software
|
||||
|
||||
- 3D modeling software (optional, for creating digital models to 3D print)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Extruder machine (for injecting melted plastic)
|
||||
- Heat guns (x2, to maintain mold temperature during injection)
|
||||
- Melamine/plywood mold box (to contain plaster during molding)
|
||||
- 3D printer (optional, for creating replica models)
|
||||
## References
|
||||
## Articles
|
||||
- [Plaster Casting: Process, Uses, and How It Works](https://www.xometry.com/resources/casting/plaster-casting/)
|
||||
- [Plaster Mold Casting Technical Guide](https://armstrongrm.com/pages/plastermold2-tech.html)
|
||||
- [DIY Plaster Mold Techniques](https://ceramicartsnetwork.org/daily/article/how-to-make-thrifty-plaster-molds-and-streamline-your-processes)
|
||||
- [Plaster Mold Casting Overview (Wikipedia)](https://en.wikipedia.org/wiki/Plaster_mold_casting)
|
||||
- [Sinotech’s Plaster Mold Process](https://sinotech.com/products/formed-metal-parts/plaster-mold-castings/)
|
||||
- [Slip Casting Plaster Mold Guide](https://ceramicartsnetwork.org/daily/article/How-to-Make-a-Plaster-Mold-for-Slip-Casting)
|
||||
|
||||
- Instructions for Multi-Section Plaster Mold-Making - Bryan Yerian
|
||||
- How to Mix Plaster for Ceramic Molds - Ceramic Arts Network
|
||||
- Thrifty Plaster Molds Guide - Ceramic Arts Network
|
||||
- Ceramic Mold Techniques - Goldsupplier
|
||||
- Injection Molding Process - SyBridge
|
||||
- Plaster Casting Process - Xometry
|
||||
- Injection Molding Guide - Crescent Industries
|
||||
- Fiberglass Mold Process - Undiscovered Classics
|
||||
- Rubber-Plaster Mold Casting - EngineeringTechnology.org
|
||||
|
||||
## Books
|
||||
- [Injection Mold Design Handbook](https://www.lowrysbooks.com/book/9781569908150)
|
||||
- [Books on Injection Molding by Beaumont Technologies](https://www.beaumontinc.com/about/books-by-beaumont/)
|
||||
|
||||
- [Designing the Internet of Things - Wiley (PDF)](https://madsg.com/wp-content/uploads/2015/12/Designing_the_Internet_of_Things.pdf)
|
||||
|
||||
## Papers
|
||||
- [Modeling Injection Molding of HDPE with Crystallization](https://github.com/krebeljk/openInjMoldSim#acknowledgments)
|
||||
- [Verification of Open-Source Injection Molding Simulation Tools](https://github.com/krebeljk/openInjMoldSim#resources)
|
||||
|
||||
- [Paperplaster Technique - AIC (PDF)](https://www.aic-iac.org/wp-content/uploads/1-CAP_Paperplaster.pdf)
|
||||
|
||||
## YouTube
|
||||
- [Injection Molding Simulation Presentation](https://github.com/krebeljk/openInjMoldSim#resources)
|
||||
|
||||
## Open-Source Tools
|
||||
- [OpenInjMoldSim (OpenFOAM-based Solver)](https://github.com/krebeljk/openInjMoldSim)
|
||||
- [Simple Plaster Mold Tutorial - YouTube](https://www.youtube.com/watch?v=puCgsxcH1_w)
|
||||
|
||||
## Open Source Designs
|
||||
|
||||
- Plaster Mold Tutorial - Instructables
|
||||
- Paper Plaster Mold Tutorial - Andrea Vinkovic
|
||||
- Plaster Mold Process - Ficus Ceramica
|
||||
@ -9,7 +9,7 @@
|
||||
"_createdBy": "michael_makes_",
|
||||
"title": "Make plaster moulds for large products",
|
||||
"id": "1PwZ8Ikcj4QVCgF2NYtk",
|
||||
"description": "Here, we outline the process of making and using plaster molds. It’s an excellent low-tech method for creating larger, more intricate products.",
|
||||
"description": "This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.",
|
||||
"_deleted": false,
|
||||
"_contentModifiedTimestamp": "2023-06-14T11:02:19.800Z",
|
||||
"creatorCountry": "",
|
||||
@ -93,7 +93,7 @@
|
||||
}
|
||||
],
|
||||
"title": "Consider pros and cons",
|
||||
"text": "Before you begin, it is important to note that there are some drawbacks to using this method. Plaster molds are not durable, so this may not be suitable as a common method for processing plastic.\n\nHowever, it is an excellent way to create large, solid products and can be used as a prototyping technique. For instance, if you want to test the shape of a mold before it is milled into a block of aluminum.\n\nYou will need:\n- Extruder machine\n- Shredded plastic\n- Casting plaster\n- Mold release\n- A model or object to replicate\n- Melamine or plywood\n- Heat gun\n- Paint, chopped fiberglass, shellac (optional)",
|
||||
"text": "## Overview\n\nPlaster molds have a limited lifespan and may not be suitable for regular use in plastic processing. However, they are useful for producing large, solid items and as a prototyping method to test mold designs before milling them into aluminum blocks.\n\n## Required Materials\n\n- Extruder machine\n- Shredded plastic\n- Casting plaster\n- Mold release agent\n- Model or object for replication\n- Melamine or plywood\n- Heat gun\n- Optional: paint, chopped fiberglass, shellac",
|
||||
"_animationKey": "unique1"
|
||||
},
|
||||
{
|
||||
@ -137,11 +137,11 @@
|
||||
"alt": "IMG_3519.jpg"
|
||||
}
|
||||
],
|
||||
"text": "You will need a model or object to cast your plaster mold around. This could be anything, such as a model you made, a 3D print, or a toy. Consider how many parts your mold requires. Our product necessitated a two-part mold.\n\nIn this instance, the desired shape was cut out of foam using a homemade hot wire and hand sanding.\n\nPay close attention to the surface finish. Any small bumps or dents will be visible in the final product. If necessary, continue sanding, filling, and painting."
|
||||
"text": "Select a model or object to create your plaster mold around, such as a self-made model, a 3D print, or a toy. Determine the number of parts needed for your mold; for our project, a two-part mold was used.\n\nHere, the shape was cut from foam using a homemade hot wire and refined by hand sanding.\n\nEnsure a smooth surface, as imperfections will be visible in the final product. Keep sanding, filling, and painting as needed."
|
||||
},
|
||||
{
|
||||
"title": "Make a box to cast your mould",
|
||||
"text": "Construct a box around your model, ensuring everything is sealed and secure to prevent it from floating when pouring the plaster. Melamine is an effective material for the box, though plywood is also suitable.\n\nConsider using a mold release, such as petroleum jelly, to facilitate easier separation of the plaster mold.\n\nIncorporating reference pins can be useful for aligning the molds accurately in future stages.",
|
||||
"text": "Construct a box around your model, ensuring it is sealed and secure to prevent it from floating when plaster is poured. Melamine or plywood may be used for the box.\n\nConsider applying a mold release, such as petroleum jelly, to facilitate the release of the plaster.\n\nReference pins can be useful to ensure the molds align correctly later.",
|
||||
"images": [
|
||||
{
|
||||
"timeCreated": "2020-05-07T02:50:37.206Z",
|
||||
@ -183,7 +183,7 @@
|
||||
"_animationKey": "unique3"
|
||||
},
|
||||
{
|
||||
"text": "Mix the casting plaster according to the manufacturer's specifications. In this instance, chopped fiberglass (fibreglass) is added to enhance the mold's durability.\n\nPour the mixture into the box, generally aiming for a depth twice that of the model.\n\nImmediately after pouring, gently tap the box with a hammer for a few minutes to allow any air pockets to rise to the surface.\n\nLet the plaster cure for a couple of days before demolding.",
|
||||
"text": "Mix the casting plaster following the manufacturer's instructions. Add chopped fiberglass for enhanced mold durability.\n\nPour the mixture into the box, filling it to twice the model's height.\n\nAfter pouring, tap the box with a hammer for a few minutes to release air pockets.\n\nLet the plaster cure for two days before demolding.",
|
||||
"title": "Mix and pour the plaster",
|
||||
"_animationKey": "uniquee6o9dq",
|
||||
"images": [
|
||||
@ -216,7 +216,7 @@
|
||||
{
|
||||
"_animationKey": "unique6151ch",
|
||||
"title": "Air dry and seal",
|
||||
"text": "Once you have both parts of your mold, it is advisable to let them air dry for a couple of days. You will notice when they are touch dry (and significantly lighter), indicating readiness to proceed.\n\nAs an optional step, apply a layer of shellac on the plaster surfaces. Upon curing, you may then apply a mold release agent, such as silicone oil or petroleum jelly, to ensure that plastic does not adhere to your mold, allowing for repeated use.",
|
||||
"text": "After completing both parts of your mold, allow them to air dry for a few days until they are touch-dry and noticeably lighter. This indicates readiness for the next step.\n\nOptionally, apply a layer of shellac to the plaster surfaces. Once cured, use a mold release agent like silicone oil or petroleum jelly to prevent plastic from adhering, ensuring the mold's reusability.",
|
||||
"images": [
|
||||
{
|
||||
"name": "IMG_3599.jpg",
|
||||
@ -257,7 +257,7 @@
|
||||
]
|
||||
},
|
||||
{
|
||||
"text": "Prepare the mold for your machine by clamping its parts together to ensure proper alignment. A large hole is required to connect to the extruder machine.\n\nAdditional smaller holes are necessary in various locations to serve as indicators that the plastic has reached certain points, and they also help to prevent pressure build-up.",
|
||||
"text": "### Preparing the Mold for Your Machine\n\n1. **Align and Clamp the Mold**: Secure the mold parts together so they are properly aligned.\n\n2. **Drill a Large Hole**: Create a large hole for attachment to the extruder machine.\n\n3. **Drill Indicator Holes**: Add smaller holes at various points to signal when the material reaches a certain level and to help relieve pressure buildup.",
|
||||
"_animationKey": "unique9eztar",
|
||||
"images": [
|
||||
{
|
||||
@ -289,7 +289,7 @@
|
||||
},
|
||||
{
|
||||
"_animationKey": "uniquevbk1nl",
|
||||
"text": "Since this is a slow injection molding process, it is essential to ensure the inside of the mold remains consistently hot. This can be achieved in various ways; in this instance, large holes were drilled to circulate hot air through the mold from two heat guns.",
|
||||
"text": "### Injection Molding Process\n\nDue to its slow nature, maintaining the mold's internal temperature is crucial. Ensure it remains heated; one effective method is by drilling large holes to allow hot air circulation from two heat guns.",
|
||||
"images": [
|
||||
{
|
||||
"fullPath": "uploads/v3_howtos/1PwZ8Ikcj4QVCgF2NYtk/IMG_3666 copy.jpg",
|
||||
@ -323,11 +323,11 @@
|
||||
"alt": "IMG_3668 copy.jpg"
|
||||
}
|
||||
],
|
||||
"text": "Begin by heating your plaster mold. As it heats, activate your extruder and prepare the plastic. Once the mold is sufficiently heated, commence the injection process. The duration may vary, from several minutes to several hours, depending on the product's size. In this instance, it took approximately 2.5 hours to fill the mold.\n\nWhen the plastic reaches all reference points you've drilled, the product is fully injected. At this juncture, deactivate your heat guns and extruder. Ensure all holes are plugged to maintain pressure within the mold."
|
||||
"text": "Begin by heating your plaster mold. Simultaneously, activate the extruder and prepare the plastic. Once the mold is hot, commence the injection process. The duration may vary, ranging from a few minutes to several hours based on the product size. In this instance, it required approximately 2.5 hours to fill the mold.\n\nWhen the plastic reaches all reference points, indicating full injection, switch off the heat guns and extruder. Plug all holes to preserve pressure within the mold."
|
||||
},
|
||||
{
|
||||
"title": "Demould",
|
||||
"text": "You will need to allow sufficient time for everything to cool at room temperature. Due to the insulating properties of the plaster, this process can take up to 12 hours, depending on the dimensions of your product.\n\nCarefully remove your product from the mold, ensuring that the mold remains intact for future use.",
|
||||
"text": "Allow the product to cool at room temperature, which may take up to 12 hours due to the insulating properties of plaster. Carefully demould your product, ensuring the mold remains intact for future use.",
|
||||
"_animationKey": "uniquebd8hjd",
|
||||
"images": [
|
||||
{
|
||||
@ -373,7 +373,7 @@
|
||||
"alt": "stool-detail.jpg"
|
||||
}
|
||||
],
|
||||
"text": "If the process is executed correctly, only minimal post-processing should be necessary. This entails cutting off the injection point and the relief channels.\n\nAdditionally, you may tidy up the part line. It is advisable to do this with a knife."
|
||||
"text": "If completed correctly, minimal post-processing is needed. Remove the injection point and relief channels. Clean the part line with a knife to reuse the shavings."
|
||||
},
|
||||
{
|
||||
"images": [
|
||||
@ -402,14 +402,14 @@
|
||||
"alt": "michael-makes-stool-2.jpg"
|
||||
}
|
||||
],
|
||||
"text": "This technique, though somewhat time-consuming, offers a straightforward approach to mold-making. It is not a substitute for machined molds but serves well in prototyping larger and more organic shapes. Here is the final product: a stool crafted from old polypropylene chairs, showcasing the vast potential of this method.\n\nAn aspect to consider is the contrast between the plastics used in the extruder. In this example, the color choices were similar, resulting in minimal contrast. This element can be adjusted to achieve the desired appearance.",
|
||||
"text": "A time-consuming but effective low-tech mold-making technique. It cannot replace machined molds but is useful for prototyping larger, more organic shapes. This tutorial results in a stool crafted from old polypropylene chairs, showcasing the technique's potential for unique designs.\n\nYou can adjust the contrast by varying the colors of the plastics you feed into the extruder. In this tutorial, similar colors were used, resulting in minimal contrast, but this can be controlled to achieve the desired appearance.",
|
||||
"title": "That's it!",
|
||||
"_animationKey": "uniqueesu7hp"
|
||||
}
|
||||
],
|
||||
"fileLink": "",
|
||||
"content": "Here, we outline the process of making and using plaster molds. It’s an excellent low-tech method for creating larger, more intricate products.\n\nBefore you begin, it is important to note that there are some drawbacks to using this method. Plaster molds are not durable, so this may not be suitable as a common method for processing plastic.\n\nHowever, it is an excellent way to create large, solid products and can be used as a prototyping technique. For instance, if you want to test the shape of a mold before it is milled into a block of aluminum.\n\nYou will need:\n- Extruder machine\n- Shredded plastic\n- Casting plaster\n- Mold release\n- A model or object to replicate\n- Melamine or plywood\n- Heat gun\n- Paint, chopped fiberglass, shellac (optional)\n\nYou will need a model or object to cast your plaster mold around. This could be anything, such as a model you made, a 3D print, or a toy. Consider how many parts your mold requires. Our product necessitated a two-part mold.\n\nIn this instance, the desired shape was cut out of foam using a homemade hot wire and hand sanding.\n\nPay close attention to the surface finish. Any small bumps or dents will be visible in the final product. If necessary, continue sanding, filling, and painting.\n\nConstruct a box around your model, ensuring everything is sealed and secure to prevent it from floating when pouring the plaster. Melamine is an effective material for the box, though plywood is also suitable.\n\nConsider using a mold release, such as petroleum jelly, to facilitate easier separation of the plaster mold.\n\nIncorporating reference pins can be useful for aligning the molds accurately in future stages.\n\nMix the casting plaster according to the manufacturer's specifications. In this instance, chopped fiberglass (fibreglass) is added to enhance the mold's durability.\n\nPour the mixture into the box, generally aiming for a depth twice that of the model.\n\nImmediately after pouring, gently tap the box with a hammer for a few minutes to allow any air pockets to rise to the surface.\n\nLet the plaster cure for a couple of days before demolding.\n\nOnce you have both parts of your mold, it is advisable to let them air dry for a couple of days. You will notice when they are touch dry (and significantly lighter), indicating readiness to proceed.\n\nAs an optional step, apply a layer of shellac on the plaster surfaces. Upon curing, you may then apply a mold release agent, such as silicone oil or petroleum jelly, to ensure that plastic does not adhere to your mold, allowing for repeated use.\n\nPrepare the mold for your machine by clamping its parts together to ensure proper alignment. A large hole is required to connect to the extruder machine.\n\nAdditional smaller holes are necessary in various locations to serve as indicators that the plastic has reached certain points, and they also help to prevent pressure build-up.\n\nSince this is a slow injection molding process, it is essential to ensure the inside of the mold remains consistently hot. This can be achieved in various ways; in this instance, large holes were drilled to circulate hot air through the mold from two heat guns.\n\nBegin by heating your plaster mold. As it heats, activate your extruder and prepare the plastic. Once the mold is sufficiently heated, commence the injection process. The duration may vary, from several minutes to several hours, depending on the product's size. In this instance, it took approximately 2.5 hours to fill the mold.\n\nWhen the plastic reaches all reference points you've drilled, the product is fully injected. At this juncture, deactivate your heat guns and extruder. Ensure all holes are plugged to maintain pressure within the mold.\n\nYou will need to allow sufficient time for everything to cool at room temperature. Due to the insulating properties of the plaster, this process can take up to 12 hours, depending on the dimensions of your product.\n\nCarefully remove your product from the mold, ensuring that the mold remains intact for future use.\n\nIf the process is executed correctly, only minimal post-processing should be necessary. This entails cutting off the injection point and the relief channels.\n\nAdditionally, you may tidy up the part line. It is advisable to do this with a knife.\n\nThis technique, though somewhat time-consuming, offers a straightforward approach to mold-making. It is not a substitute for machined molds but serves well in prototyping larger and more organic shapes. Here is the final product: a stool crafted from old polypropylene chairs, showcasing the vast potential of this method.\n\nAn aspect to consider is the contrast between the plastics used in the extruder. In this example, the color choices were similar, resulting in minimal contrast. This element can be adjusted to achieve the desired appearance.",
|
||||
"keywords": "plaster molds, mold-making process, prototyping technique, casting plaster, extruder machine, mold release agent, injection molding, heat gun, reference pins, post-processing",
|
||||
"resources": "### Required Tools \n- Homemade hot wire (Foam cutting) \n- Hand sanding tools (Surface finishing) \n- Clamps (Securing mold parts) \n- Knife (Post-processing) \n- Hammer (Air release) \n\n### Required Hardware \n- Extruder machine (Material processing) \n- Heat guns (Temperature control) \n- Drill (Ventilation holes) \n- Melamine/Plywood (Mold frame) \n- Heat-resistant equipment (Safety) \n\n### Optional Items \n- Shellac (Surface sealing) \n- Fiberglass (Mold reinforcement) \n- Paint (Aesthetic finish) \n- Mold release agent (Demolding aid) \n- Heat gun accessories (Custom setups)",
|
||||
"references": "## Articles \n- [Plaster Casting: Process, Uses, and How It Works](https://www.xometry.com/resources/casting/plaster-casting/) \n- [Plaster Mold Casting Technical Guide](https://armstrongrm.com/pages/plastermold2-tech.html) \n- [DIY Plaster Mold Techniques](https://ceramicartsnetwork.org/daily/article/how-to-make-thrifty-plaster-molds-and-streamline-your-processes) \n- [Plaster Mold Casting Overview (Wikipedia)](https://en.wikipedia.org/wiki/Plaster_mold_casting) \n- [Sinotech’s Plaster Mold Process](https://sinotech.com/products/formed-metal-parts/plaster-mold-castings/) \n- [Slip Casting Plaster Mold Guide](https://ceramicartsnetwork.org/daily/article/How-to-Make-a-Plaster-Mold-for-Slip-Casting) \n\n## Books \n- [Injection Mold Design Handbook](https://www.lowrysbooks.com/book/9781569908150) \n- [Books on Injection Molding by Beaumont Technologies](https://www.beaumontinc.com/about/books-by-beaumont/) \n\n## Papers \n- [Modeling Injection Molding of HDPE with Crystallization](https://github.com/krebeljk/openInjMoldSim#acknowledgments) \n- [Verification of Open-Source Injection Molding Simulation Tools](https://github.com/krebeljk/openInjMoldSim#resources) \n\n## YouTube \n- [Injection Molding Simulation Presentation](https://github.com/krebeljk/openInjMoldSim#resources) \n\n## Open-Source Tools \n- [OpenInjMoldSim (OpenFOAM-based Solver)](https://github.com/krebeljk/openInjMoldSim)"
|
||||
"content": "This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.\n\n## Overview\n\nPlaster molds have a limited lifespan and may not be suitable for regular use in plastic processing. However, they are useful for producing large, solid items and as a prototyping method to test mold designs before milling them into aluminum blocks.\n\n## Required Materials\n\n- Extruder machine\n- Shredded plastic\n- Casting plaster\n- Mold release agent\n- Model or object for replication\n- Melamine or plywood\n- Heat gun\n- Optional: paint, chopped fiberglass, shellac\n\nSelect a model or object to create your plaster mold around, such as a self-made model, a 3D print, or a toy. Determine the number of parts needed for your mold; for our project, a two-part mold was used.\n\nHere, the shape was cut from foam using a homemade hot wire and refined by hand sanding.\n\nEnsure a smooth surface, as imperfections will be visible in the final product. Keep sanding, filling, and painting as needed.\n\nConstruct a box around your model, ensuring it is sealed and secure to prevent it from floating when plaster is poured. Melamine or plywood may be used for the box.\n\nConsider applying a mold release, such as petroleum jelly, to facilitate the release of the plaster.\n\nReference pins can be useful to ensure the molds align correctly later.\n\nMix the casting plaster following the manufacturer's instructions. Add chopped fiberglass for enhanced mold durability.\n\nPour the mixture into the box, filling it to twice the model's height.\n\nAfter pouring, tap the box with a hammer for a few minutes to release air pockets.\n\nLet the plaster cure for two days before demolding.\n\nAfter completing both parts of your mold, allow them to air dry for a few days until they are touch-dry and noticeably lighter. This indicates readiness for the next step.\n\nOptionally, apply a layer of shellac to the plaster surfaces. Once cured, use a mold release agent like silicone oil or petroleum jelly to prevent plastic from adhering, ensuring the mold's reusability.\n\n### Preparing the Mold for Your Machine\n\n1. **Align and Clamp the Mold**: Secure the mold parts together so they are properly aligned.\n\n2. **Drill a Large Hole**: Create a large hole for attachment to the extruder machine.\n\n3. **Drill Indicator Holes**: Add smaller holes at various points to signal when the material reaches a certain level and to help relieve pressure buildup.\n\n### Injection Molding Process\n\nDue to its slow nature, maintaining the mold's internal temperature is crucial. Ensure it remains heated; one effective method is by drilling large holes to allow hot air circulation from two heat guns.\n\nBegin by heating your plaster mold. Simultaneously, activate the extruder and prepare the plastic. Once the mold is hot, commence the injection process. The duration may vary, ranging from a few minutes to several hours based on the product size. In this instance, it required approximately 2.5 hours to fill the mold.\n\nWhen the plastic reaches all reference points, indicating full injection, switch off the heat guns and extruder. Plug all holes to preserve pressure within the mold.\n\nAllow the product to cool at room temperature, which may take up to 12 hours due to the insulating properties of plaster. Carefully demould your product, ensuring the mold remains intact for future use.\n\nIf completed correctly, minimal post-processing is needed. Remove the injection point and relief channels. Clean the part line with a knife to reuse the shavings.\n\nA time-consuming but effective low-tech mold-making technique. It cannot replace machined molds but is useful for prototyping larger, more organic shapes. This tutorial results in a stool crafted from old polypropylene chairs, showcasing the technique's potential for unique designs.\n\nYou can adjust the contrast by varying the colors of the plastics you feed into the extruder. In this tutorial, similar colors were used, resulting in minimal contrast, but this can be controlled to achieve the desired appearance.",
|
||||
"keywords": "plaster molds, mold making, prototyping, injection molding, plastic processing, casting plaster, mold release agent, extrusion machine, handmade molds, low-tech mold-making",
|
||||
"resources": "### Tools\n\n- Drill (for creating injection and indicator holes)\n- Hammer (to release air pockets from plaster)\n- Homemade hot wire (for shaping foam models)\n- Sanding tools (to refine model surfaces)\n\n### Software\n\n- 3D modeling software (optional, for creating digital models to 3D print)\n\n### Hardware\n\n- Extruder machine (for injecting melted plastic)\n- Heat guns (x2, to maintain mold temperature during injection)\n- Melamine/plywood mold box (to contain plaster during molding)\n- 3D printer (optional, for creating replica models)",
|
||||
"references": "## Articles\n\n- Instructions for Multi-Section Plaster Mold-Making - Bryan Yerian\n- How to Mix Plaster for Ceramic Molds - Ceramic Arts Network\n- Thrifty Plaster Molds Guide - Ceramic Arts Network\n- Ceramic Mold Techniques - Goldsupplier\n- Injection Molding Process - SyBridge\n- Plaster Casting Process - Xometry\n- Injection Molding Guide - Crescent Industries\n- Fiberglass Mold Process - Undiscovered Classics\n- Rubber-Plaster Mold Casting - EngineeringTechnology.org\n\n## Books\n\n- [Designing the Internet of Things - Wiley (PDF)](https://madsg.com/wp-content/uploads/2015/12/Designing_the_Internet_of_Things.pdf)\n\n## Papers\n\n- [Paperplaster Technique - AIC (PDF)](https://www.aic-iac.org/wp-content/uploads/1-CAP_Paperplaster.pdf)\n\n## YouTube\n\n- [Simple Plaster Mold Tutorial - YouTube](https://www.youtube.com/watch?v=puCgsxcH1_w)\n\n## Open Source Designs\n\n- Plaster Mold Tutorial - Instructables\n- Paper Plaster Mold Tutorial - Andrea Vinkovic\n- Plaster Mold Process - Ficus Ceramica"
|
||||
}
|
||||
@ -1,7 +1,7 @@
|
||||
---
|
||||
title: Make plaster moulds for large products
|
||||
slug: make-plaster-moulds-for-large-products
|
||||
description: Here, we outline the process of making and using plaster molds. It’s an excellent low-tech method for creating larger, more intricate products.
|
||||
description: This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.
|
||||
tags: ["product","injection","extrusion","mould"]
|
||||
category: Moulds
|
||||
difficulty: Medium
|
||||
@ -11,23 +11,24 @@ location:
|
||||
import { Image } from 'astro:assets'
|
||||
# Make plaster moulds for large products
|
||||
<Image src={import('./michael-makes-stool-1.jpg')} alt="Make plaster moulds for large products" />
|
||||
Here, we outline the process of making and using plaster molds. It’s an excellent low-tech method for creating larger, more intricate products.
|
||||
This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.
|
||||
## Steps
|
||||
### Step 1: Consider pros and cons
|
||||
|
||||
Before you begin, it is important to note that there are some drawbacks to using this method. Plaster molds are not durable, so this may not be suitable as a common method for processing plastic.
|
||||
## Overview
|
||||
|
||||
However, it is an excellent way to create large, solid products and can be used as a prototyping technique. For instance, if you want to test the shape of a mold before it is milled into a block of aluminum.
|
||||
Plaster molds have a limited lifespan and may not be suitable for regular use in plastic processing. However, they are useful for producing large, solid items and as a prototyping method to test mold designs before milling them into aluminum blocks.
|
||||
|
||||
## Required Materials
|
||||
|
||||
You will need:
|
||||
- Extruder machine
|
||||
- Shredded plastic
|
||||
- Casting plaster
|
||||
- Mold release
|
||||
- A model or object to replicate
|
||||
- Mold release agent
|
||||
- Model or object for replication
|
||||
- Melamine or plywood
|
||||
- Heat gun
|
||||
- Paint, chopped fiberglass, shellac (optional)
|
||||
- Optional: paint, chopped fiberglass, shellac
|
||||
|
||||
|
||||
<Image src={import('./IMG_3710.jpg')} alt="IMG_3710.jpg" />
|
||||
@ -37,11 +38,11 @@ You will need:
|
||||
|
||||
### Step 2: Make a model to replicate
|
||||
|
||||
You will need a model or object to cast your plaster mold around. This could be anything, such as a model you made, a 3D print, or a toy. Consider how many parts your mold requires. Our product necessitated a two-part mold.
|
||||
Select a model or object to create your plaster mold around, such as a self-made model, a 3D print, or a toy. Determine the number of parts needed for your mold; for our project, a two-part mold was used.
|
||||
|
||||
In this instance, the desired shape was cut out of foam using a homemade hot wire and hand sanding.
|
||||
Here, the shape was cut from foam using a homemade hot wire and refined by hand sanding.
|
||||
|
||||
Pay close attention to the surface finish. Any small bumps or dents will be visible in the final product. If necessary, continue sanding, filling, and painting.
|
||||
Ensure a smooth surface, as imperfections will be visible in the final product. Keep sanding, filling, and painting as needed.
|
||||
|
||||
|
||||
<Image src={import('./IMG_3506.jpg')} alt="IMG_3506.jpg" />
|
||||
@ -54,11 +55,11 @@ Pay close attention to the surface finish. Any small bumps or dents will be visi
|
||||
|
||||
### Step 3: Make a box to cast your mould
|
||||
|
||||
Construct a box around your model, ensuring everything is sealed and secure to prevent it from floating when pouring the plaster. Melamine is an effective material for the box, though plywood is also suitable.
|
||||
Construct a box around your model, ensuring it is sealed and secure to prevent it from floating when plaster is poured. Melamine or plywood may be used for the box.
|
||||
|
||||
Consider using a mold release, such as petroleum jelly, to facilitate easier separation of the plaster mold.
|
||||
Consider applying a mold release, such as petroleum jelly, to facilitate the release of the plaster.
|
||||
|
||||
Incorporating reference pins can be useful for aligning the molds accurately in future stages.
|
||||
Reference pins can be useful to ensure the molds align correctly later.
|
||||
|
||||
|
||||
<Image src={import('./IMG_3594.jpg')} alt="IMG_3594.jpg" />
|
||||
@ -71,13 +72,13 @@ Incorporating reference pins can be useful for aligning the molds accurately in
|
||||
|
||||
### Step 4: Mix and pour the plaster
|
||||
|
||||
Mix the casting plaster according to the manufacturer's specifications. In this instance, chopped fiberglass (fibreglass) is added to enhance the mold's durability.
|
||||
Mix the casting plaster following the manufacturer's instructions. Add chopped fiberglass for enhanced mold durability.
|
||||
|
||||
Pour the mixture into the box, generally aiming for a depth twice that of the model.
|
||||
Pour the mixture into the box, filling it to twice the model's height.
|
||||
|
||||
Immediately after pouring, gently tap the box with a hammer for a few minutes to allow any air pockets to rise to the surface.
|
||||
After pouring, tap the box with a hammer for a few minutes to release air pockets.
|
||||
|
||||
Let the plaster cure for a couple of days before demolding.
|
||||
Let the plaster cure for two days before demolding.
|
||||
|
||||
|
||||
<Image src={import('./IMG_3541.jpg')} alt="IMG_3541.jpg" />
|
||||
@ -87,9 +88,9 @@ Let the plaster cure for a couple of days before demolding.
|
||||
|
||||
### Step 5: Air dry and seal
|
||||
|
||||
Once you have both parts of your mold, it is advisable to let them air dry for a couple of days. You will notice when they are touch dry (and significantly lighter), indicating readiness to proceed.
|
||||
After completing both parts of your mold, allow them to air dry for a few days until they are touch-dry and noticeably lighter. This indicates readiness for the next step.
|
||||
|
||||
As an optional step, apply a layer of shellac on the plaster surfaces. Upon curing, you may then apply a mold release agent, such as silicone oil or petroleum jelly, to ensure that plastic does not adhere to your mold, allowing for repeated use.
|
||||
Optionally, apply a layer of shellac to the plaster surfaces. Once cured, use a mold release agent like silicone oil or petroleum jelly to prevent plastic from adhering, ensuring the mold's reusability.
|
||||
|
||||
|
||||
<Image src={import('./IMG_3599.jpg')} alt="IMG_3599.jpg" />
|
||||
@ -102,9 +103,13 @@ As an optional step, apply a layer of shellac on the plaster surfaces. Upon curi
|
||||
|
||||
### Step 6: Drill injection + relief holes
|
||||
|
||||
Prepare the mold for your machine by clamping its parts together to ensure proper alignment. A large hole is required to connect to the extruder machine.
|
||||
### Preparing the Mold for Your Machine
|
||||
|
||||
Additional smaller holes are necessary in various locations to serve as indicators that the plastic has reached certain points, and they also help to prevent pressure build-up.
|
||||
1. **Align and Clamp the Mold**: Secure the mold parts together so they are properly aligned.
|
||||
|
||||
2. **Drill a Large Hole**: Create a large hole for attachment to the extruder machine.
|
||||
|
||||
3. **Drill Indicator Holes**: Add smaller holes at various points to signal when the material reaches a certain level and to help relieve pressure buildup.
|
||||
|
||||
|
||||
<Image src={import('./IMG_3667_copy.jpg')} alt="IMG_3667 copy.jpg" />
|
||||
@ -114,34 +119,32 @@ Additional smaller holes are necessary in various locations to serve as indicato
|
||||
|
||||
### Step 7: Heat your mould
|
||||
|
||||
Since this is a slow injection molding process, it is essential to ensure the inside of the mold remains consistently hot. This can be achieved in various ways; in this instance, large holes were drilled to circulate hot air through the mold from two heat guns.
|
||||
### Injection Molding Process
|
||||
|
||||
Due to its slow nature, maintaining the mold's internal temperature is crucial. Ensure it remains heated; one effective method is by drilling large holes to allow hot air circulation from two heat guns.
|
||||
|
||||
|
||||
<Image src={import('./IMG_3666_copy.jpg')} alt="IMG_3666 copy.jpg" />
|
||||
|
||||
### Step 8: Inject (using the extruder)
|
||||
|
||||
Begin by heating your plaster mold. As it heats, activate your extruder and prepare the plastic. Once the mold is sufficiently heated, commence the injection process. The duration may vary, from several minutes to several hours, depending on the product's size. In this instance, it took approximately 2.5 hours to fill the mold.
|
||||
Begin by heating your plaster mold. Simultaneously, activate the extruder and prepare the plastic. Once the mold is hot, commence the injection process. The duration may vary, ranging from a few minutes to several hours based on the product size. In this instance, it required approximately 2.5 hours to fill the mold.
|
||||
|
||||
When the plastic reaches all reference points you've drilled, the product is fully injected. At this juncture, deactivate your heat guns and extruder. Ensure all holes are plugged to maintain pressure within the mold.
|
||||
When the plastic reaches all reference points, indicating full injection, switch off the heat guns and extruder. Plug all holes to preserve pressure within the mold.
|
||||
|
||||
|
||||
<Image src={import('./IMG_3668_copy.jpg')} alt="IMG_3668 copy.jpg" />
|
||||
|
||||
### Step 9: Demould
|
||||
|
||||
You will need to allow sufficient time for everything to cool at room temperature. Due to the insulating properties of the plaster, this process can take up to 12 hours, depending on the dimensions of your product.
|
||||
|
||||
Carefully remove your product from the mold, ensuring that the mold remains intact for future use.
|
||||
Allow the product to cool at room temperature, which may take up to 12 hours due to the insulating properties of plaster. Carefully demould your product, ensuring the mold remains intact for future use.
|
||||
|
||||
|
||||
<Image src={import('./IMG_3706_copy.jpg')} alt="IMG_3706 copy.jpg" />
|
||||
|
||||
### Step 10: Post processing
|
||||
|
||||
If the process is executed correctly, only minimal post-processing should be necessary. This entails cutting off the injection point and the relief channels.
|
||||
|
||||
Additionally, you may tidy up the part line. It is advisable to do this with a knife.
|
||||
If completed correctly, minimal post-processing is needed. Remove the injection point and relief channels. Clean the part line with a knife to reuse the shavings.
|
||||
|
||||
|
||||
<Image src={import('./IMG_3697.jpg')} alt="IMG_3697.jpg" />
|
||||
@ -151,9 +154,9 @@ Additionally, you may tidy up the part line. It is advisable to do this with a k
|
||||
|
||||
### Step 11: That's it!
|
||||
|
||||
This technique, though somewhat time-consuming, offers a straightforward approach to mold-making. It is not a substitute for machined molds but serves well in prototyping larger and more organic shapes. Here is the final product: a stool crafted from old polypropylene chairs, showcasing the vast potential of this method.
|
||||
A time-consuming but effective low-tech mold-making technique. It cannot replace machined molds but is useful for prototyping larger, more organic shapes. This tutorial results in a stool crafted from old polypropylene chairs, showcasing the technique's potential for unique designs.
|
||||
|
||||
An aspect to consider is the contrast between the plastics used in the extruder. In this example, the color choices were similar, resulting in minimal contrast. This element can be adjusted to achieve the desired appearance.
|
||||
You can adjust the contrast by varying the colors of the plastics you feed into the extruder. In this tutorial, similar colors were used, resulting in minimal contrast, but this can be controlled to achieve the desired appearance.
|
||||
|
||||
|
||||
<Image src={import('./michael-makes-stool-1.jpg')} alt="michael-makes-stool-1.jpg" />
|
||||
|
||||
@ -1,21 +1,29 @@
|
||||
## Articles
|
||||
- [Plaster Casting: Process, Uses, and How It Works](https://www.xometry.com/resources/casting/plaster-casting/)
|
||||
- [Plaster Mold Casting Technical Guide](https://armstrongrm.com/pages/plastermold2-tech.html)
|
||||
- [DIY Plaster Mold Techniques](https://ceramicartsnetwork.org/daily/article/how-to-make-thrifty-plaster-molds-and-streamline-your-processes)
|
||||
- [Plaster Mold Casting Overview (Wikipedia)](https://en.wikipedia.org/wiki/Plaster_mold_casting)
|
||||
- [Sinotech’s Plaster Mold Process](https://sinotech.com/products/formed-metal-parts/plaster-mold-castings/)
|
||||
- [Slip Casting Plaster Mold Guide](https://ceramicartsnetwork.org/daily/article/How-to-Make-a-Plaster-Mold-for-Slip-Casting)
|
||||
|
||||
- Instructions for Multi-Section Plaster Mold-Making - Bryan Yerian
|
||||
- How to Mix Plaster for Ceramic Molds - Ceramic Arts Network
|
||||
- Thrifty Plaster Molds Guide - Ceramic Arts Network
|
||||
- Ceramic Mold Techniques - Goldsupplier
|
||||
- Injection Molding Process - SyBridge
|
||||
- Plaster Casting Process - Xometry
|
||||
- Injection Molding Guide - Crescent Industries
|
||||
- Fiberglass Mold Process - Undiscovered Classics
|
||||
- Rubber-Plaster Mold Casting - EngineeringTechnology.org
|
||||
|
||||
## Books
|
||||
- [Injection Mold Design Handbook](https://www.lowrysbooks.com/book/9781569908150)
|
||||
- [Books on Injection Molding by Beaumont Technologies](https://www.beaumontinc.com/about/books-by-beaumont/)
|
||||
|
||||
- [Designing the Internet of Things - Wiley (PDF)](https://madsg.com/wp-content/uploads/2015/12/Designing_the_Internet_of_Things.pdf)
|
||||
|
||||
## Papers
|
||||
- [Modeling Injection Molding of HDPE with Crystallization](https://github.com/krebeljk/openInjMoldSim#acknowledgments)
|
||||
- [Verification of Open-Source Injection Molding Simulation Tools](https://github.com/krebeljk/openInjMoldSim#resources)
|
||||
|
||||
- [Paperplaster Technique - AIC (PDF)](https://www.aic-iac.org/wp-content/uploads/1-CAP_Paperplaster.pdf)
|
||||
|
||||
## YouTube
|
||||
- [Injection Molding Simulation Presentation](https://github.com/krebeljk/openInjMoldSim#resources)
|
||||
|
||||
## Open-Source Tools
|
||||
- [OpenInjMoldSim (OpenFOAM-based Solver)](https://github.com/krebeljk/openInjMoldSim)
|
||||
- [Simple Plaster Mold Tutorial - YouTube](https://www.youtube.com/watch?v=puCgsxcH1_w)
|
||||
|
||||
## Open Source Designs
|
||||
|
||||
- Plaster Mold Tutorial - Instructables
|
||||
- Paper Plaster Mold Tutorial - Andrea Vinkovic
|
||||
- Plaster Mold Process - Ficus Ceramica
|
||||
@ -1,20 +1,17 @@
|
||||
### Required Tools
|
||||
- Homemade hot wire (Foam cutting)
|
||||
- Hand sanding tools (Surface finishing)
|
||||
- Clamps (Securing mold parts)
|
||||
- Knife (Post-processing)
|
||||
- Hammer (Air release)
|
||||
### Tools
|
||||
|
||||
### Required Hardware
|
||||
- Extruder machine (Material processing)
|
||||
- Heat guns (Temperature control)
|
||||
- Drill (Ventilation holes)
|
||||
- Melamine/Plywood (Mold frame)
|
||||
- Heat-resistant equipment (Safety)
|
||||
- Drill (for creating injection and indicator holes)
|
||||
- Hammer (to release air pockets from plaster)
|
||||
- Homemade hot wire (for shaping foam models)
|
||||
- Sanding tools (to refine model surfaces)
|
||||
|
||||
### Optional Items
|
||||
- Shellac (Surface sealing)
|
||||
- Fiberglass (Mold reinforcement)
|
||||
- Paint (Aesthetic finish)
|
||||
- Mold release agent (Demolding aid)
|
||||
- Heat gun accessories (Custom setups)
|
||||
### Software
|
||||
|
||||
- 3D modeling software (optional, for creating digital models to 3D print)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Extruder machine (for injecting melted plastic)
|
||||
- Heat guns (x2, to maintain mold temperature during injection)
|
||||
- Melamine/plywood mold box (to contain plaster during molding)
|
||||
- 3D printer (optional, for creating replica models)
|
||||
@ -1,27 +1,25 @@
|
||||
---
|
||||
title: SKATE RAILS: how 2 make / use recycled skate rails
|
||||
slug: skate-rails-how-2-make--use-recycled-skate-rails
|
||||
description: Deck rails have been utilized by skateboarders since the 1980s to (1) enhance the ability of boards to slide on handrails, coping, curbs, etc., and (2) protect board graphics. These rails excel in both aspects, while additionally offering the unique feature of being crafted from 100% post-consumer waste.
|
||||
description: Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.
|
||||
tags: ["product","research","injection","mould"]
|
||||
category: Products
|
||||
difficulty: Easy
|
||||
time: < 1 hour
|
||||
keywords: skateboard rails, deck rails, post-consumer waste, mold design, injection machine, CNC machinist, plastic shredding, HDPE plastic, skateboard accessories, eco-friendly skateboarding
|
||||
keywords: Deck rails, skateboarding, post-consumer waste, mold design, HDPE plastic, injection machine, Los Angeles skateboarders, skateboard DIY, eco-friendly skateboarding, skateboard fabrication.
|
||||
location: Los Angeles, United States of America (the)
|
||||
---
|
||||
# SKATE RAILS: how 2 make / use recycled skate rails
|
||||
|
||||
Deck rails have been utilized by skateboarders since the 1980s to (1) enhance the ability of boards to slide on handrails, coping, curbs, etc., and (2) protect board graphics. These rails excel in both aspects, while additionally offering the unique feature of being crafted from 100% post-consumer waste.
|
||||
Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.
|
||||
|
||||
User Location: Los Angeles, United States of America (the)
|
||||
## Steps
|
||||
### Step 1: Order / Make the Mold
|
||||
|
||||
You may acquire my mold or its design from selected online platforms or create a version yourself.
|
||||
You may purchase my mold or its design from my website, or create your own version.
|
||||
|
||||
For purchases made through my website related to these items, I contribute 5% of the sales to a designated cause.
|
||||
|
||||
[Visit my website](https://skatehyena.com/)
|
||||
[Visit my website](https://skatehyena.com)
|
||||
|
||||
|
||||
|
||||
@ -31,13 +29,13 @@ For purchases made through my website related to these items, I contribute 5% of
|
||||
|
||||
### Step 2: Having the Mold Made!
|
||||
|
||||
If you purchase my mold, it will arrive in approximately 4 weeks (28 days).
|
||||
Upon purchasing my mold, you can expect delivery within approximately four weeks.
|
||||
|
||||
If you acquire my mold design or create your own design, you will receive the digital file; however, the mold will still need to be fabricated. You have two options:
|
||||
If you purchase or create the mold design, you will receive a digital file. You will then need to have the mold fabricated, for which you have two options:
|
||||
- Fabricate it yourself.
|
||||
- Send the file to a professional to fabricate the mold:
|
||||
- Your local CNC machinist.
|
||||
- The closest mold maker available to you.
|
||||
- Send the file to a fabricator:
|
||||
- A local CNC machinist.
|
||||
- The nearest available mold maker.
|
||||
|
||||
|
||||
|
||||
@ -46,34 +44,37 @@ If you acquire my mold design or create your own design, you will receive the di
|
||||
|
||||
Collect used plastic for shredding or purchase pre-shredded plastic:
|
||||
|
||||
(I have found that type #2 HDPE works well for durability and board sliding. I am interested in discovering if other types of plastic are more effective for others.)
|
||||
Type #2 HDPE is noted for its durability and suitability for boardsliding. Feedback on different plastic types is welcome.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 4: Get Injection Machine
|
||||
|
||||
### Buy or Build an Injection Machine
|
||||
Buy or construct an injection machine
|
||||
|
||||
[Link Removed]
|
||||
[youtu.be/qtZv96ciFIU](https://youtu.be/qtZv96ciFIU)
|
||||
|
||||
Explore the option of purchasing or constructing an injection machine, which can be utilized for various projects. Although an extruder might be more suitable for certain products, it may be cost-prohibitive. Therefore, the V3 injection machine is a viable alternative for those on a budget. Feedback is welcome from anyone with experience using an extruder for similar purposes.
|
||||
Though an extruder might be more suitable for this product, I currently utilize the V3 injection machine due to budget constraints. Feedback from those using an extruder for these rails is welcomed.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 5: Plastic Education!
|
||||
|
||||
Learn how to use your new injection machine and mold and get insight into plastics (link below). For any inquiries, please email at [email address].
|
||||
### Injection Machine and Mold Tutorial
|
||||
|
||||
[Link Removed]
|
||||
Learn to operate your injection machine and mold effectively. For questions, you may contact via email: email@example.com
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 6: Inject!
|
||||
|
||||
I have been utilizing an injection machine equipped with a car jack, as the mold's width prevents it from fully attaching to the machine. The rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, though this may vary based on the plastic type. Consequently, about 80% of the filled machine's plastic is used. Additionally, I preheat the mold for 15 minutes at 250°F (121°C) to ensure a smoother flow of molten plastic.
|
||||
I've been using an injection machine with a car jack, as the mold is too wide to secure entirely. The rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, though this may vary with different plastics, typically utilizing about 80% of the machine's capacity.
|
||||
|
||||
I preheat the mold for 15 minutes at 250°F (121°C) to ensure optimal melt-flow when the molten plastic is introduced.
|
||||
|
||||
|
||||
|
||||
@ -86,20 +87,23 @@ I have been utilizing an injection machine equipped with a car jack, as the mold
|
||||
|
||||
### Step 7: Screws!
|
||||
|
||||
After you have completed the rails, it is necessary to obtain screws to affix them to the skateboard's underside. Select screws that are compatible with both the rails and the skateboard decks.
|
||||
### Instructions for Attaching Rails to a Skateboard
|
||||
|
||||
The following options are deemed effective:
|
||||
- Order these: [mcmaster.com/91555A101](https://www.mcmaster.com/91555A101)
|
||||
- If ordering from McMaster is not feasible, procure screws that resemble the image provided in this step.
|
||||
After fabricating the rails, secure them to the skateboard using suitable screws. It took considerable effort to determine the most effective screws for this purpose.
|
||||
|
||||
It is advised to employ a manual Phillips head screwdriver to secure the rails to a board to prevent wood damage. However, an electric drill may be utilized with caution.
|
||||
**Recommended Screw Options:**
|
||||
|
||||
- Purchase these screws: [mcmaster.com/91555A101](https://www.mcmaster.com/91555A101)
|
||||
- If McMaster is unavailable, choose screws similar to the provided image.
|
||||
|
||||
For manual installation, use a non-powered Phillips head screwdriver to prevent damaging the wood. An electric drill can also be employed if handled with care.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 8: SKATE & DESTORY
|
||||
|
||||
Create your own plastic rails and explore other possibilities with injection mold production. Wishing you successful crafting!
|
||||
Create custom rails or other items using injection molds to your specifications.
|
||||
|
||||
|
||||
|
||||
@ -111,36 +115,48 @@ Create your own plastic rails and explore other possibilities with injection mol
|
||||
|
||||
|
||||
## Resources
|
||||
## Tools & Hardware
|
||||
- **Injection Machine**: V3 model or similar; compatible with car jack for pressure[^1][^2]
|
||||
- **Mold**: Purchase from [skatehyena.com](https://skatehyena.com/) (4-week delivery) or fabricate via CNC/mold maker[^1][^3]
|
||||
- **Plastic Materials**: Type #2 HDPE (recommended) or other post-consumer waste plastics[^1][^4]
|
||||
- **Fastening Components**:
|
||||
- Screws: [McMaster-Carr #91555A101](https://www.mcmaster.com/91555A101) or equivalents[^1]
|
||||
- Phillips head screwdriver (manual preferred) or electric drill[^1]
|
||||
### Mold Purchase or Design Creation
|
||||
|
||||
## Software & Digital Tools
|
||||
- Mold design file (provided upon purchase/design creation)[^1]
|
||||
- Purchase from skatehyena.com (4-week delivery)
|
||||
- Digital mold design file (provided upon purchase/creation)
|
||||
|
||||
[^1]: Original tutorial text
|
||||
[^2]: Injection machine modification details
|
||||
[^3]: Mold acquisition options
|
||||
[^4]: Plastic type specifications
|
||||
### Mold Fabrication Options
|
||||
|
||||
- Self-fabrication
|
||||
- Local CNC machinist/mold maker services
|
||||
|
||||
### Plastic Material Collection
|
||||
|
||||
- Type #2 HDPE plastic (durable for boardslides)
|
||||
- Self-shredded post-consumer waste or pre-shredded supply
|
||||
|
||||
### Injection Machine Requirements
|
||||
|
||||
- Injection machine (e.g., budget-friendly V3 model)
|
||||
- [Tutorial](https://youtu.be/qtZv96ciFIU) for operation
|
||||
- Optional extruder (alternative to injection machine)
|
||||
|
||||
### Installation Tools
|
||||
|
||||
- Phillips screws ([McMaster-Carr 91555A101](https://www.mcmaster.com/91555A101))
|
||||
- Non-powered screwdriver or electric drill (use cautiously)
|
||||
## References
|
||||
## Articles
|
||||
- [HOW TO MAKE AND USE 100% RECYCLED SKATEBOARD RAILS](https://community.preciousplastic.com/library/how-to-make-and-use-100-recycled-skateboard-rails)
|
||||
- [SKATE RAILS: how 2 make / use recycled skate rails](https://community.preciousplastic.com/library/skate-rails-how-2-make--use-recycled-skate-rails)
|
||||
- [Hackaday: Recycled Plastic Skateboard Decks](https://hackaday.com/2022/10/21/hackaday-prize-2022-recycled-plastic-skateboard-decks-demonstrate-small-scale-injection-molding)
|
||||
|
||||
## Books
|
||||
- [By Design Ethics, Theology, and the Practice of Engineering (PDF)](http://ndl.ethernet.edu.et/bitstream/123456789/15160/1/By%20Design%20Ethics,%20Theology,%20and%20the%20Practice%20of%20Engineering.pdf)
|
||||
- [Composite Sandwich Skateboard : 9 Steps (with Pictures)](https://www.instructables.com/Composite-sandwich-skateboard/)
|
||||
- [Link Removed]
|
||||
- Turning Trash into Treasure: The Art of Upcycled Skateboards
|
||||
|
||||
## Open Source Designs
|
||||
|
||||
- [SK8CAD from Open Source Skateboards](https://www.opensourceboards.com/diy.html)
|
||||
- [3D Printable Skateboard Molds - FREE and Open Source!](https://www.goodroadscollective.com/open-source-skateboard-mold)
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Fixing a 3d Printed Skateboard Mold and Re-pressing my Deck](https://www.youtube.com/watch?v=SyMlEFHJh6U)
|
||||
- [3D Printable Skateboard Molds Tutorial](https://www.youtube.com/watch?v=cJjxGArE8jU)
|
||||
|
||||
## Papers
|
||||
- [Composite Molded Snowboard Patent](https://patents.google.com/patent/US6349961B1/en)
|
||||
|
||||
## Youtube
|
||||
- [Basic Injection Mold Making](https://www.youtube.com/watch?v=UD99mzeZl9I)
|
||||
|
||||
## Opensource Designs
|
||||
- [Recycled Plastic Skateboard Deck Mould (Tindie)](https://www.tindie.com/products/rpsd/recycled-plastic-skateboard-deck-mould/)
|
||||
- [Precious Plastic Bazar Mold Listings](https://bazar.preciousplastic.com/moulds/injection-moulds/aluminum-mold-for-recycled-skateboard-deck-rails/)
|
||||
- US Patent: Method of producing polyurethane injection molded in-line skate wheels
|
||||
@ -60,7 +60,7 @@
|
||||
"alt": "IMG_5848 copy.jpg"
|
||||
}
|
||||
],
|
||||
"text": "You may acquire my mold or its design from selected online platforms or create a version yourself. \n\nFor purchases made through my website related to these items, I contribute 5% of the sales to a designated cause.\n\n[Visit my website](https://skatehyena.com/)",
|
||||
"text": "You may purchase my mold or its design from my website, or create your own version.\n\n[Visit my website](https://skatehyena.com)",
|
||||
"title": "Order / Make the Mold"
|
||||
},
|
||||
{
|
||||
@ -79,11 +79,11 @@
|
||||
"alt": "IMG_07.JPG"
|
||||
}
|
||||
],
|
||||
"text": "If you purchase my mold, it will arrive in approximately 4 weeks (28 days).\n\nIf you acquire my mold design or create your own design, you will receive the digital file; however, the mold will still need to be fabricated. You have two options:\n- Fabricate it yourself.\n- Send the file to a professional to fabricate the mold:\n - Your local CNC machinist.\n - The closest mold maker available to you.",
|
||||
"text": "Upon purchasing my mold, you can expect delivery within approximately four weeks.\n\nIf you purchase or create the mold design, you will receive a digital file. You will then need to have the mold fabricated, for which you have two options:\n- Fabricate it yourself.\n- Send the file to a fabricator:\n - A local CNC machinist.\n - The nearest available mold maker.",
|
||||
"title": "Having the Mold Made!"
|
||||
},
|
||||
{
|
||||
"text": "Collect used plastic for shredding or purchase pre-shredded plastic:\n\n(I have found that type #2 HDPE works well for durability and board sliding. I am interested in discovering if other types of plastic are more effective for others.)",
|
||||
"text": "Collect used plastic for shredding or purchase pre-shredded plastic:\n\nType #2 HDPE is noted for its durability and suitability for boardsliding. Feedback on different plastic types is welcome.",
|
||||
"_animationKey": "unique3",
|
||||
"images": [
|
||||
{
|
||||
@ -116,13 +116,13 @@
|
||||
"alt": "IMG_3743 copy.jpg"
|
||||
}
|
||||
],
|
||||
"text": "### Buy or Build an Injection Machine\n\n[Link Removed]\n\nExplore the option of purchasing or constructing an injection machine, which can be utilized for various projects. Although an extruder might be more suitable for certain products, it may be cost-prohibitive. Therefore, the V3 injection machine is a viable alternative for those on a budget. Feedback is welcome from anyone with experience using an extruder for similar purposes.",
|
||||
"text": "Buy or construct an injection machine\n\n[Link Removed] \n[youtu.be/qtZv96ciFIU](https://youtu.be/qtZv96ciFIU)\n\nThough an extruder might be more suitable for this product, I currently utilize the V3 injection machine due to budget constraints. Feedback from those using an extruder for these rails is welcomed.",
|
||||
"title": "Get Injection Machine",
|
||||
"_animationKey": "uniquexnxtm7"
|
||||
},
|
||||
{
|
||||
"title": "Plastic Education!",
|
||||
"text": "Learn how to use your new injection machine and mold and get insight into plastics (link below). For any inquiries, please email at [email address].\n\n[Link Removed]",
|
||||
"text": "### Injection Machine and Mold Tutorial\n\nLearn to operate your injection machine and mold effectively. For questions, you may contact via email: email@example.com",
|
||||
"_animationKey": "unique9t7frd",
|
||||
"images": [
|
||||
{
|
||||
@ -140,7 +140,7 @@
|
||||
]
|
||||
},
|
||||
{
|
||||
"text": "I have been utilizing an injection machine equipped with a car jack, as the mold's width prevents it from fully attaching to the machine. The rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, though this may vary based on the plastic type. Consequently, about 80% of the filled machine's plastic is used. Additionally, I preheat the mold for 15 minutes at 250°F (121°C) to ensure a smoother flow of molten plastic.",
|
||||
"text": "I've been using an injection machine with a car jack, as the mold is too wide to secure entirely. The rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, though this may vary with different plastics, typically utilizing about 80% of the machine's capacity.\n\nI preheat the mold for 15 minutes at 250°F (121°C) to ensure optimal melt-flow when the molten plastic is introduced.",
|
||||
"images": [
|
||||
{
|
||||
"updated": "2021-08-13T03:58:45.727Z",
|
||||
@ -198,7 +198,7 @@
|
||||
"alt": "91555A101_SCREWS FOR PARTICLEBOARD AND FIBERBOARD.jpg"
|
||||
}
|
||||
],
|
||||
"text": "After you have completed the rails, it is necessary to obtain screws to affix them to the skateboard's underside. Select screws that are compatible with both the rails and the skateboard decks.\n\nThe following options are deemed effective:\n- Order these: [mcmaster.com/91555A101](https://www.mcmaster.com/91555A101) \n- If ordering from McMaster is not feasible, procure screws that resemble the image provided in this step.\n\nIt is advised to employ a manual Phillips head screwdriver to secure the rails to a board to prevent wood damage. However, an electric drill may be utilized with caution.",
|
||||
"text": "### Instructions for Attaching Rails to a Skateboard\n\nAfter fabricating the rails, secure them to the skateboard using suitable screws. It took considerable effort to determine the most effective screws for this purpose. \n\n**Recommended Screw Options:**\n\n- Purchase these screws: [mcmaster.com/91555A101](https://www.mcmaster.com/91555A101)\n- If McMaster is unavailable, choose screws similar to the provided image.\n\nFor manual installation, use a non-powered Phillips head screwdriver to prevent damaging the wood. An electric drill can also be employed if handled with care.",
|
||||
"_animationKey": "uniquetpne5"
|
||||
},
|
||||
{
|
||||
@ -242,7 +242,7 @@
|
||||
],
|
||||
"title": "SKATE & DESTORY",
|
||||
"_animationKey": "uniquede7b8",
|
||||
"text": "Create your own plastic rails and explore other possibilities with injection mold production. Wishing you successful crafting!"
|
||||
"text": "Create custom rails or other items using injection molds to your specifications."
|
||||
}
|
||||
],
|
||||
"_createdBy": "noah-chavez-stedman",
|
||||
@ -256,7 +256,7 @@
|
||||
"_modified": "2023-09-04T13:25:37.835Z",
|
||||
"_created": "2021-08-09T17:55:34.230Z",
|
||||
"_deleted": false,
|
||||
"description": "Deck rails have been utilized by skateboarders since the 1980s to (1) enhance the ability of boards to slide on handrails, coping, curbs, etc., and (2) protect board graphics. These rails excel in both aspects, while additionally offering the unique feature of being crafted from 100% post-consumer waste.",
|
||||
"description": "Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.",
|
||||
"title": "SKATE RAILS: how 2 make / use recycled skate rails",
|
||||
"_contentModifiedTimestamp": "2023-06-14T11:02:19.031Z",
|
||||
"moderation": "accepted",
|
||||
@ -392,8 +392,8 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "Deck rails have been utilized by skateboarders since the 1980s to (1) enhance the ability of boards to slide on handrails, coping, curbs, etc., and (2) protect board graphics. These rails excel in both aspects, while additionally offering the unique feature of being crafted from 100% post-consumer waste.\n\n\nUser Location: Los Angeles, United States of America (the)\n\nYou may acquire my mold or its design from selected online platforms or create a version yourself. \n\nFor purchases made through my website related to these items, I contribute 5% of the sales to a designated cause.\n\n[Visit my website](https://skatehyena.com/)\n\nIf you purchase my mold, it will arrive in approximately 4 weeks (28 days).\n\nIf you acquire my mold design or create your own design, you will receive the digital file; however, the mold will still need to be fabricated. You have two options:\n- Fabricate it yourself.\n- Send the file to a professional to fabricate the mold:\n - Your local CNC machinist.\n - The closest mold maker available to you.\n\nCollect used plastic for shredding or purchase pre-shredded plastic:\n\n(I have found that type #2 HDPE works well for durability and board sliding. I am interested in discovering if other types of plastic are more effective for others.)\n\n### Buy or Build an Injection Machine\n\n[Link Removed]\n\nExplore the option of purchasing or constructing an injection machine, which can be utilized for various projects. Although an extruder might be more suitable for certain products, it may be cost-prohibitive. Therefore, the V3 injection machine is a viable alternative for those on a budget. Feedback is welcome from anyone with experience using an extruder for similar purposes.\n\nLearn how to use your new injection machine and mold and get insight into plastics (link below). For any inquiries, please email at [email address].\n\n[Link Removed]\n\nI have been utilizing an injection machine equipped with a car jack, as the mold's width prevents it from fully attaching to the machine. The rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, though this may vary based on the plastic type. Consequently, about 80% of the filled machine's plastic is used. Additionally, I preheat the mold for 15 minutes at 250°F (121°C) to ensure a smoother flow of molten plastic.\n\nAfter you have completed the rails, it is necessary to obtain screws to affix them to the skateboard's underside. Select screws that are compatible with both the rails and the skateboard decks.\n\nThe following options are deemed effective:\n- Order these: [mcmaster.com/91555A101](https://www.mcmaster.com/91555A101) \n- If ordering from McMaster is not feasible, procure screws that resemble the image provided in this step.\n\nIt is advised to employ a manual Phillips head screwdriver to secure the rails to a board to prevent wood damage. However, an electric drill may be utilized with caution.\n\nCreate your own plastic rails and explore other possibilities with injection mold production. Wishing you successful crafting!",
|
||||
"keywords": "skateboard rails, deck rails, post-consumer waste, mold design, injection machine, CNC machinist, plastic shredding, HDPE plastic, skateboard accessories, eco-friendly skateboarding",
|
||||
"resources": "## Tools & Hardware \n- **Injection Machine**: V3 model or similar; compatible with car jack for pressure[^1][^2] \n- **Mold**: Purchase from [skatehyena.com](https://skatehyena.com/) (4-week delivery) or fabricate via CNC/mold maker[^1][^3] \n- **Plastic Materials**: Type #2 HDPE (recommended) or other post-consumer waste plastics[^1][^4] \n- **Fastening Components**: \n - Screws: [McMaster-Carr #91555A101](https://www.mcmaster.com/91555A101) or equivalents[^1] \n - Phillips head screwdriver (manual preferred) or electric drill[^1] \n\n## Software & Digital Tools \n- Mold design file (provided upon purchase/design creation)[^1] \n\n[^1]: Original tutorial text \n[^2]: Injection machine modification details \n[^3]: Mold acquisition options \n[^4]: Plastic type specifications",
|
||||
"references": "## Articles\n- [HOW TO MAKE AND USE 100% RECYCLED SKATEBOARD RAILS](https://community.preciousplastic.com/library/how-to-make-and-use-100-recycled-skateboard-rails)\n- [SKATE RAILS: how 2 make / use recycled skate rails](https://community.preciousplastic.com/library/skate-rails-how-2-make--use-recycled-skate-rails)\n- [Hackaday: Recycled Plastic Skateboard Decks](https://hackaday.com/2022/10/21/hackaday-prize-2022-recycled-plastic-skateboard-decks-demonstrate-small-scale-injection-molding)\n\n## Books\n- [By Design Ethics, Theology, and the Practice of Engineering (PDF)](http://ndl.ethernet.edu.et/bitstream/123456789/15160/1/By%20Design%20Ethics,%20Theology,%20and%20the%20Practice%20of%20Engineering.pdf)\n\n## Papers\n- [Composite Molded Snowboard Patent](https://patents.google.com/patent/US6349961B1/en)\n\n## Youtube\n- [Basic Injection Mold Making](https://www.youtube.com/watch?v=UD99mzeZl9I)\n\n## Opensource Designs\n- [Recycled Plastic Skateboard Deck Mould (Tindie)](https://www.tindie.com/products/rpsd/recycled-plastic-skateboard-deck-mould/)\n- [Precious Plastic Bazar Mold Listings](https://bazar.preciousplastic.com/moulds/injection-moulds/aluminum-mold-for-recycled-skateboard-deck-rails/)"
|
||||
"content": "Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.\n\n\nUser Location: Los Angeles, United States of America (the)\n\nYou may purchase my mold or its design from my website, or create your own version.\n\n[Visit my website](https://skatehyena.com)\n\nUpon purchasing my mold, you can expect delivery within approximately four weeks.\n\nIf you purchase or create the mold design, you will receive a digital file. You will then need to have the mold fabricated, for which you have two options:\n- Fabricate it yourself.\n- Send the file to a fabricator:\n - A local CNC machinist.\n - The nearest available mold maker.\n\nCollect used plastic for shredding or purchase pre-shredded plastic:\n\nType #2 HDPE is noted for its durability and suitability for boardsliding. Feedback on different plastic types is welcome.\n\nBuy or construct an injection machine\n\n[Link Removed] \n[youtu.be/qtZv96ciFIU](https://youtu.be/qtZv96ciFIU)\n\nThough an extruder might be more suitable for this product, I currently utilize the V3 injection machine due to budget constraints. Feedback from those using an extruder for these rails is welcomed.\n\n### Injection Machine and Mold Tutorial\n\nLearn to operate your injection machine and mold effectively. For questions, you may contact via email: email@example.com\n\nI've been using an injection machine with a car jack, as the mold is too wide to secure entirely. The rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, though this may vary with different plastics, typically utilizing about 80% of the machine's capacity.\n\nI preheat the mold for 15 minutes at 250°F (121°C) to ensure optimal melt-flow when the molten plastic is introduced.\n\n### Instructions for Attaching Rails to a Skateboard\n\nAfter fabricating the rails, secure them to the skateboard using suitable screws. It took considerable effort to determine the most effective screws for this purpose. \n\n**Recommended Screw Options:**\n\n- Purchase these screws: [mcmaster.com/91555A101](https://www.mcmaster.com/91555A101)\n- If McMaster is unavailable, choose screws similar to the provided image.\n\nFor manual installation, use a non-powered Phillips head screwdriver to prevent damaging the wood. An electric drill can also be employed if handled with care.\n\nCreate custom rails or other items using injection molds to your specifications.",
|
||||
"keywords": "Deck rails, skateboarding, post-consumer waste, mold design, HDPE plastic, injection machine, Los Angeles skateboarders, skateboard DIY, eco-friendly skateboarding, skateboard fabrication.",
|
||||
"resources": "### Mold Purchase or Design Creation\n\n- Purchase from skatehyena.com (4-week delivery)\n- Digital mold design file (provided upon purchase/creation)\n\n### Mold Fabrication Options\n\n- Self-fabrication\n- Local CNC machinist/mold maker services\n\n### Plastic Material Collection\n\n- Type #2 HDPE plastic (durable for boardslides)\n- Self-shredded post-consumer waste or pre-shredded supply\n\n### Injection Machine Requirements\n\n- Injection machine (e.g., budget-friendly V3 model)\n- [Tutorial](https://youtu.be/qtZv96ciFIU) for operation\n- Optional extruder (alternative to injection machine)\n\n### Installation Tools\n\n- Phillips screws ([McMaster-Carr 91555A101](https://www.mcmaster.com/91555A101))\n- Non-powered screwdriver or electric drill (use cautiously)",
|
||||
"references": "## Articles\n\n- [Composite Sandwich Skateboard : 9 Steps (with Pictures)](https://www.instructables.com/Composite-sandwich-skateboard/)\n- [Link Removed]\n- Turning Trash into Treasure: The Art of Upcycled Skateboards\n\n## Open Source Designs\n\n- [SK8CAD from Open Source Skateboards](https://www.opensourceboards.com/diy.html)\n- [3D Printable Skateboard Molds - FREE and Open Source!](https://www.goodroadscollective.com/open-source-skateboard-mold)\n\n## YouTube\n\n- [Fixing a 3d Printed Skateboard Mold and Re-pressing my Deck](https://www.youtube.com/watch?v=SyMlEFHJh6U)\n- [3D Printable Skateboard Molds Tutorial](https://www.youtube.com/watch?v=cJjxGArE8jU)\n\n## Papers\n\n- US Patent: Method of producing polyurethane injection molded in-line skate wheels"
|
||||
}
|
||||
@ -1,7 +1,7 @@
|
||||
---
|
||||
title: SKATE RAILS: how 2 make / use recycled skate rails
|
||||
slug: skate-rails-how-2-make--use-recycled-skate-rails
|
||||
description: Deck rails have been utilized by skateboarders since the 1980s to (1) enhance the ability of boards to slide on handrails, coping, curbs, etc., and (2) protect board graphics. These rails excel in both aspects, while additionally offering the unique feature of being crafted from 100% post-consumer waste.
|
||||
description: Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.
|
||||
tags: ["product","research","injection","mould"]
|
||||
category: Products
|
||||
difficulty: Easy
|
||||
@ -11,17 +11,15 @@ location: Los Angeles, United States of America (the)
|
||||
import { Image } from 'astro:assets'
|
||||
# SKATE RAILS: how 2 make / use recycled skate rails
|
||||
<Image src={import('./IMG_4253.jpg')} alt="SKATE RAILS: how 2 make / use recycled skate rails" />
|
||||
Deck rails have been utilized by skateboarders since the 1980s to (1) enhance the ability of boards to slide on handrails, coping, curbs, etc., and (2) protect board graphics. These rails excel in both aspects, while additionally offering the unique feature of being crafted from 100% post-consumer waste.
|
||||
Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.
|
||||
|
||||
User Location: Los Angeles, United States of America (the)
|
||||
## Steps
|
||||
### Step 1: Order / Make the Mold
|
||||
|
||||
You may acquire my mold or its design from selected online platforms or create a version yourself.
|
||||
You may purchase my mold or its design from my website, or create your own version.
|
||||
|
||||
For purchases made through my website related to these items, I contribute 5% of the sales to a designated cause.
|
||||
|
||||
[Visit my website](https://skatehyena.com/)
|
||||
[Visit my website](https://skatehyena.com)
|
||||
|
||||
|
||||
<Image src={import('./mold_screenshot.jpg')} alt="mold screenshot.jpg" />
|
||||
@ -31,13 +29,13 @@ For purchases made through my website related to these items, I contribute 5% of
|
||||
|
||||
### Step 2: Having the Mold Made!
|
||||
|
||||
If you purchase my mold, it will arrive in approximately 4 weeks (28 days).
|
||||
Upon purchasing my mold, you can expect delivery within approximately four weeks.
|
||||
|
||||
If you acquire my mold design or create your own design, you will receive the digital file; however, the mold will still need to be fabricated. You have two options:
|
||||
If you purchase or create the mold design, you will receive a digital file. You will then need to have the mold fabricated, for which you have two options:
|
||||
- Fabricate it yourself.
|
||||
- Send the file to a professional to fabricate the mold:
|
||||
- Your local CNC machinist.
|
||||
- The closest mold maker available to you.
|
||||
- Send the file to a fabricator:
|
||||
- A local CNC machinist.
|
||||
- The nearest available mold maker.
|
||||
|
||||
|
||||
<Image src={import('./IMG_07.JPG')} alt="IMG_07.JPG" />
|
||||
@ -46,34 +44,37 @@ If you acquire my mold design or create your own design, you will receive the di
|
||||
|
||||
Collect used plastic for shredding or purchase pre-shredded plastic:
|
||||
|
||||
(I have found that type #2 HDPE works well for durability and board sliding. I am interested in discovering if other types of plastic are more effective for others.)
|
||||
Type #2 HDPE is noted for its durability and suitability for boardsliding. Feedback on different plastic types is welcome.
|
||||
|
||||
|
||||
<Image src={import('./shredban2.jpg')} alt="shredban2.jpg" />
|
||||
|
||||
### Step 4: Get Injection Machine
|
||||
|
||||
### Buy or Build an Injection Machine
|
||||
Buy or construct an injection machine
|
||||
|
||||
[Link Removed]
|
||||
[youtu.be/qtZv96ciFIU](https://youtu.be/qtZv96ciFIU)
|
||||
|
||||
Explore the option of purchasing or constructing an injection machine, which can be utilized for various projects. Although an extruder might be more suitable for certain products, it may be cost-prohibitive. Therefore, the V3 injection machine is a viable alternative for those on a budget. Feedback is welcome from anyone with experience using an extruder for similar purposes.
|
||||
Though an extruder might be more suitable for this product, I currently utilize the V3 injection machine due to budget constraints. Feedback from those using an extruder for these rails is welcomed.
|
||||
|
||||
|
||||
<Image src={import('./IMG_3743_copy.jpg')} alt="IMG_3743 copy.jpg" />
|
||||
|
||||
### Step 5: Plastic Education!
|
||||
|
||||
Learn how to use your new injection machine and mold and get insight into plastics (link below). For any inquiries, please email at [email address].
|
||||
### Injection Machine and Mold Tutorial
|
||||
|
||||
[Link Removed]
|
||||
Learn to operate your injection machine and mold effectively. For questions, you may contact via email: email@example.com
|
||||
|
||||
|
||||
<Image src={import('./Precious-Plastic-Logo.png')} alt="Precious-Plastic-Logo.png" />
|
||||
|
||||
### Step 6: Inject!
|
||||
|
||||
I have been utilizing an injection machine equipped with a car jack, as the mold's width prevents it from fully attaching to the machine. The rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, though this may vary based on the plastic type. Consequently, about 80% of the filled machine's plastic is used. Additionally, I preheat the mold for 15 minutes at 250°F (121°C) to ensure a smoother flow of molten plastic.
|
||||
I've been using an injection machine with a car jack, as the mold is too wide to secure entirely. The rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, though this may vary with different plastics, typically utilizing about 80% of the machine's capacity.
|
||||
|
||||
I preheat the mold for 15 minutes at 250°F (121°C) to ensure optimal melt-flow when the molten plastic is introduced.
|
||||
|
||||
|
||||
<Image src={import('./IMG_6334.jpg')} alt="IMG_6334.jpg" />
|
||||
@ -86,20 +87,23 @@ I have been utilizing an injection machine equipped with a car jack, as the mold
|
||||
|
||||
### Step 7: Screws!
|
||||
|
||||
After you have completed the rails, it is necessary to obtain screws to affix them to the skateboard's underside. Select screws that are compatible with both the rails and the skateboard decks.
|
||||
### Instructions for Attaching Rails to a Skateboard
|
||||
|
||||
The following options are deemed effective:
|
||||
- Order these: [mcmaster.com/91555A101](https://www.mcmaster.com/91555A101)
|
||||
- If ordering from McMaster is not feasible, procure screws that resemble the image provided in this step.
|
||||
After fabricating the rails, secure them to the skateboard using suitable screws. It took considerable effort to determine the most effective screws for this purpose.
|
||||
|
||||
It is advised to employ a manual Phillips head screwdriver to secure the rails to a board to prevent wood damage. However, an electric drill may be utilized with caution.
|
||||
**Recommended Screw Options:**
|
||||
|
||||
- Purchase these screws: [mcmaster.com/91555A101](https://www.mcmaster.com/91555A101)
|
||||
- If McMaster is unavailable, choose screws similar to the provided image.
|
||||
|
||||
For manual installation, use a non-powered Phillips head screwdriver to prevent damaging the wood. An electric drill can also be employed if handled with care.
|
||||
|
||||
|
||||
<Image src={import('./91555A101_SCREWS_FOR_PARTICLEBOARD_AND_FIBERBOARD.jpg')} alt="91555A101_SCREWS FOR PARTICLEBOARD AND FIBERBOARD.jpg" />
|
||||
|
||||
### Step 8: SKATE & DESTORY
|
||||
|
||||
Create your own plastic rails and explore other possibilities with injection mold production. Wishing you successful crafting!
|
||||
Create custom rails or other items using injection molds to your specifications.
|
||||
|
||||
|
||||
<Image src={import('./heroin_board_1.jpg')} alt="heroin board 1.jpg" />
|
||||
|
||||
@ -1,17 +1,19 @@
|
||||
## Articles
|
||||
- [HOW TO MAKE AND USE 100% RECYCLED SKATEBOARD RAILS](https://community.preciousplastic.com/library/how-to-make-and-use-100-recycled-skateboard-rails)
|
||||
- [SKATE RAILS: how 2 make / use recycled skate rails](https://community.preciousplastic.com/library/skate-rails-how-2-make--use-recycled-skate-rails)
|
||||
- [Hackaday: Recycled Plastic Skateboard Decks](https://hackaday.com/2022/10/21/hackaday-prize-2022-recycled-plastic-skateboard-decks-demonstrate-small-scale-injection-molding)
|
||||
|
||||
## Books
|
||||
- [By Design Ethics, Theology, and the Practice of Engineering (PDF)](http://ndl.ethernet.edu.et/bitstream/123456789/15160/1/By%20Design%20Ethics,%20Theology,%20and%20the%20Practice%20of%20Engineering.pdf)
|
||||
- [Composite Sandwich Skateboard : 9 Steps (with Pictures)](https://www.instructables.com/Composite-sandwich-skateboard/)
|
||||
- [Link Removed]
|
||||
- Turning Trash into Treasure: The Art of Upcycled Skateboards
|
||||
|
||||
## Open Source Designs
|
||||
|
||||
- [SK8CAD from Open Source Skateboards](https://www.opensourceboards.com/diy.html)
|
||||
- [3D Printable Skateboard Molds - FREE and Open Source!](https://www.goodroadscollective.com/open-source-skateboard-mold)
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Fixing a 3d Printed Skateboard Mold and Re-pressing my Deck](https://www.youtube.com/watch?v=SyMlEFHJh6U)
|
||||
- [3D Printable Skateboard Molds Tutorial](https://www.youtube.com/watch?v=cJjxGArE8jU)
|
||||
|
||||
## Papers
|
||||
- [Composite Molded Snowboard Patent](https://patents.google.com/patent/US6349961B1/en)
|
||||
|
||||
## Youtube
|
||||
- [Basic Injection Mold Making](https://www.youtube.com/watch?v=UD99mzeZl9I)
|
||||
|
||||
## Opensource Designs
|
||||
- [Recycled Plastic Skateboard Deck Mould (Tindie)](https://www.tindie.com/products/rpsd/recycled-plastic-skateboard-deck-mould/)
|
||||
- [Precious Plastic Bazar Mold Listings](https://bazar.preciousplastic.com/moulds/injection-moulds/aluminum-mold-for-recycled-skateboard-deck-rails/)
|
||||
- US Patent: Method of producing polyurethane injection molded in-line skate wheels
|
||||
@ -1,15 +1,25 @@
|
||||
## Tools & Hardware
|
||||
- **Injection Machine**: V3 model or similar; compatible with car jack for pressure[^1][^2]
|
||||
- **Mold**: Purchase from [skatehyena.com](https://skatehyena.com/) (4-week delivery) or fabricate via CNC/mold maker[^1][^3]
|
||||
- **Plastic Materials**: Type #2 HDPE (recommended) or other post-consumer waste plastics[^1][^4]
|
||||
- **Fastening Components**:
|
||||
- Screws: [McMaster-Carr #91555A101](https://www.mcmaster.com/91555A101) or equivalents[^1]
|
||||
- Phillips head screwdriver (manual preferred) or electric drill[^1]
|
||||
### Mold Purchase or Design Creation
|
||||
|
||||
## Software & Digital Tools
|
||||
- Mold design file (provided upon purchase/design creation)[^1]
|
||||
- Purchase from skatehyena.com (4-week delivery)
|
||||
- Digital mold design file (provided upon purchase/creation)
|
||||
|
||||
[^1]: Original tutorial text
|
||||
[^2]: Injection machine modification details
|
||||
[^3]: Mold acquisition options
|
||||
[^4]: Plastic type specifications
|
||||
### Mold Fabrication Options
|
||||
|
||||
- Self-fabrication
|
||||
- Local CNC machinist/mold maker services
|
||||
|
||||
### Plastic Material Collection
|
||||
|
||||
- Type #2 HDPE plastic (durable for boardslides)
|
||||
- Self-shredded post-consumer waste or pre-shredded supply
|
||||
|
||||
### Injection Machine Requirements
|
||||
|
||||
- Injection machine (e.g., budget-friendly V3 model)
|
||||
- [Tutorial](https://youtu.be/qtZv96ciFIU) for operation
|
||||
- Optional extruder (alternative to injection machine)
|
||||
|
||||
### Installation Tools
|
||||
|
||||
- Phillips screws ([McMaster-Carr 91555A101](https://www.mcmaster.com/91555A101))
|
||||
- Non-powered screwdriver or electric drill (use cautiously)
|
||||
@ -1,37 +1,41 @@
|
||||
---
|
||||
title: Wall Peg mould
|
||||
slug: wall-peg-mould
|
||||
description: Here, you will find the 3D model and blueprints required to create the wall peg mold.
|
||||
description: Here are the 3D model and blueprints for creating the wall peg mold.
|
||||
tags: ["product","injection","mould"]
|
||||
category: Moulds
|
||||
difficulty: Easy
|
||||
time: 1-2 weeks
|
||||
keywords: 3D model, blueprints, wall peg mold, steel pipe nipple, CNC lathe workshop, mold cavity, Bogota Colombia, plastic injection, mold assembly, wall installation
|
||||
keywords: 3D model, wall peg mold, CNC lathe workshop, injection molding, steel pipe nipple, steel disc preparation, mold cavity, plastic injection, wall plug installation, blueprint drawings
|
||||
location: Bogota, Colombia
|
||||
---
|
||||
# Wall Peg mould
|
||||
|
||||
Here, you will find the 3D model and blueprints required to create the wall peg mold.
|
||||
Here are the 3D model and blueprints for creating the wall peg mold.
|
||||
|
||||
User Location: Bogota, Colombia
|
||||
## Steps
|
||||
### Step 1: Get your materials and prepare the work:
|
||||
|
||||
Ensure all necessary materials are prepared, and review the drawings and instructions thoroughly to gain a comprehensive understanding of the process. This preparation will enable you to work with greater efficiency and precision.
|
||||
Ensure you have all necessary materials and review the drawings and steps to fully grasp the process, aiding in efficient and accurate work.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 2: Cut the nozzle nipple:
|
||||
|
||||
With all the parts gathered, begin by cutting the steel pipe nipple (number 7) in half to create the mold nozzle. (Refer to drawings on page 3).
|
||||
### Instructions
|
||||
|
||||
Begin by cutting the steel pipe nipple (item 7) in half to create the mold nozzle. Please refer to the drawings on page 3.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 3: Make the nozzle flange:
|
||||
|
||||
Obtain the steel disc (item no. 3) and create a central hole with a diameter suitable for a snug fit of one half of the steel pipe nipple (item no. 7). (Refer to drawings on page 4)
|
||||
### Instructions for Steel Disc Preparation
|
||||
|
||||
Obtain steel disc no. 3 and bore a central hole to snugly fit one end of steel pipe nipple no. 7. Refer to the drawings on page 4.
|
||||
|
||||
|
||||
|
||||
@ -41,7 +45,7 @@ Obtain the steel disc (item no. 3) and create a central hole with a diameter sui
|
||||
|
||||
### Step 4: Turn the nozzle guide
|
||||
|
||||
Turn one face of the flange to create a 3-inch (7.62 cm) diameter guide to fit the mold body no. 1. (See drawings page 4)
|
||||
Machine one side of the flange to a 3-inch (7.62 cm) diameter to fit mold body no. 1. (Refer to drawings on page 4)
|
||||
|
||||
|
||||
|
||||
@ -51,21 +55,21 @@ Turn one face of the flange to create a 3-inch (7.62 cm) diameter guide to fit t
|
||||
|
||||
### Step 5: Weld the nozzle
|
||||
|
||||
Join weld number 3 and number 7. Subsequently, chamfer the welded edge using a lathe. (Refer to drawings on page 5)
|
||||
Weld item no. 3 to item no. 7. Chamfer the welded edge using the lathe (refer to drawings on page 5).
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 6: Drill the base center hole
|
||||
|
||||
Obtain disc number 4 and drill a 7.14 millimeter (9/32 inch) hole in the center. (Refer to drawings on page 6)
|
||||
Get disc no. 4 and drill a 7 mm (9/32") hole in the center. (See drawings page 6)
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 7: Drill and cut the screw holes
|
||||
|
||||
Drill four holes at the edge of discs numbered 3 and 4, then cut the sides. Refer to drawings on pages 4 to 6.
|
||||
Drill four holes along the edges of discs 3-4 and trim the sides. (Refer to drawings on pages 4-6.)
|
||||
|
||||
|
||||
|
||||
@ -78,14 +82,14 @@ Drill four holes at the edge of discs numbered 3 and 4, then cut the sides. Refe
|
||||
|
||||
### Step 8: Drill the base fixing holes
|
||||
|
||||
Drill four additional 3/16-inch (4.76 mm) holes in disc number 4. (Refer to drawings on page 6)
|
||||
Drill four additional 3/16-inch (or approx. 5 mm) holes in disc no. 4. (Refer to drawings on page 6)
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 9: Get your CNC turned parts
|
||||
|
||||
To achieve a curved, smooth, and glossy surface for the mold cavity, obtain parts no. 1-2 and the 3D files and bring them to a competent CNC lathe workshop. They will manage the various file formats, and any uncertainties can be clarified with the drawings. (Refer to drawings on pages 7-8-9)
|
||||
To achieve a curved, smooth, and shiny mold cavity surface, bring parts 1-2 and the 3D files to a reputable CNC lathe workshop. They can manage various file formats, and the drawings (pages 7-9) should clarify any uncertainties.
|
||||
|
||||
|
||||
|
||||
@ -98,7 +102,7 @@ To achieve a curved, smooth, and glossy surface for the mold cavity, obtain part
|
||||
|
||||
### Step 10: Make the mold base
|
||||
|
||||
Obtain part no. 5 and cut its corners tangent to a 3-inch (7.62 cm) circle, which is the diameter of part no. 2. (Refer to drawings on page 10)
|
||||
Retrieve part no. 5 and trim its corners to be tangent to a circle with a 3-inch (7.62 cm) diameter, which matches part no. 2. (Refer to drawings on page 10.)
|
||||
|
||||
|
||||
|
||||
@ -108,7 +112,7 @@ Obtain part no. 5 and cut its corners tangent to a 3-inch (7.62 cm) circle, whic
|
||||
|
||||
### Step 11: Cut the metal sheet
|
||||
|
||||
From a thin metal sheet, cut part no. 6 and trim its corners to prevent injuries. With four nails, hammer it in the center of no. 5. (See drawings pages 11-12)
|
||||
To create part no. 6, cut a thin metal sheet and trim its corners to avoid sharp edges. Secure it to the center of part no. 5 using four nails. (Refer to drawings on pages 11-12)
|
||||
|
||||
|
||||
|
||||
@ -121,7 +125,7 @@ From a thin metal sheet, cut part no. 6 and trim its corners to prevent injuries
|
||||
|
||||
### Step 12: Drill the screw holder hole
|
||||
|
||||
Drill a 3.2 mm (⅛") hole in the center of parts no. 5 and 6. Insert a screw to create the thread in the wood. (See drawings pages 10-11-12)
|
||||
Drill a 3 mm (⅛") hole in the center of parts no. 5 and 6. Insert a screw to thread the wood. Refer to drawings on pages 10-12.
|
||||
|
||||
|
||||
|
||||
@ -131,22 +135,22 @@ Drill a 3.2 mm (⅛") hole in the center of parts no. 5 and 6. Insert a screw to
|
||||
|
||||
### Step 13: Done!
|
||||
|
||||
And you’re done! Here is your Wall Peg mold.
|
||||
Here is your Wall Peg mold. Insert a new screw into the wooden mold base before each injection. If a hole is filled with plastic, simply drill it again.
|
||||
|
||||
Remember to place a new screw in the wooden mold base each time before injecting. If you forget, the hole will fill with plastic and become unusable. In that case, simply drill it again.
|
||||
To open the mold, remove the bolts, cut the plastic at the entrance, and separate the mold components. Unscrew the peg from the wooden part to complete the process.
|
||||
|
||||
To open the mold, remove the bolts sideways, then trim the plastic at the entrance and separate the mold parts. Unscrew the peg from the wooden part to have your peg ready.
|
||||
Allow time for the plug to cool, as it retains some volume, resulting in a soft outgoing screw. Ensure it remains upright and properly positioned.
|
||||
|
||||
Due to the plug's volume, it requires time to cool, and the outgoing screw will remain soft. Avoid tilting and ensure it is correctly positioned.
|
||||
This method works with various plastics and is efficient for injection. Experiment to find suitable plastics and mixtures.
|
||||
|
||||
The mold is compatible with various plastics and is easy to use. Feel free to experiment with different plastics and mixtures.
|
||||
Note: Conversion of units—Insert metric or imperial units as needed for clarity.
|
||||
|
||||
|
||||
|
||||
|
||||
### Step 14: Happy hanging :)
|
||||
|
||||
To install the peg on the wall, drill a hole and secure it manually using a wall plug.
|
||||
To install the peg, drill a hole and secure it with a wall plug.
|
||||
|
||||
|
||||
|
||||
@ -158,46 +162,45 @@ To install the peg on the wall, drill a hole and secure it manually using a wall
|
||||
|
||||
|
||||
## Resources
|
||||
### Tools & Equipment
|
||||
- Metal saw (for cutting steel pipe nipple)
|
||||
- Lathe (for turning flange face and chamfering welds) [lathe basics](https://en.wikipedia.org/wiki/Lathe)
|
||||
- CNC lathe workshop (for machining parts #1-2 with 3D files)
|
||||
- Welding machine (for joining components)
|
||||
- Hammer and nails (for assembling part #6)
|
||||
## Tools
|
||||
|
||||
### Software & Files
|
||||
- 3D model files (for CNC machining)
|
||||
- CAD software (for processing drawings - mentioned implicitly)
|
||||
- Metal cutting saw or grinder for steel pipe
|
||||
- Lathe for machining and chamfering edges
|
||||
- Welding equipment (MIG/TIG)
|
||||
- Drill with bits (7mm, 5mm, 3mm)
|
||||
- Angle grinder or shears for trimming metal
|
||||
|
||||
### Hardware & Materials
|
||||
- Steel pipe nipple (item #7)
|
||||
- Steel discs (#3-4) with pre-drilled holes
|
||||
- Thin metal sheet (for part #6)
|
||||
- 3.2 mm (⅛") screws and bolts
|
||||
- Wooden mold base
|
||||
## Software
|
||||
|
||||
### Measurement & Machining
|
||||
- 9/32" (7.14 mm) drill bit
|
||||
- 3/16" (4.76 mm) drill bit
|
||||
- Calipers (for verifying diameters)
|
||||
- Thread-cutting tools (for screw holes)
|
||||
- CAD software for reviewing/modifying 3D models
|
||||
- CNC lathe supports standard formats (e.g., STEP, DWG)
|
||||
|
||||
### Safety & Consumables
|
||||
- Protective gloves and goggles (during metalworking)
|
||||
- Coolant fluid (for CNC lathe operations)
|
||||
- Replacement screws (prevents plastic clogging) [1][2][3]
|
||||
## Hardware
|
||||
|
||||
- Steel pipe nipple (item 7)
|
||||
- Steel discs (items 3, 4) with pre-drilled holes
|
||||
- Thin metal sheet (item 6) and fasteners (screws, nails, bolts)
|
||||
- Custom CNC-machined parts (items 1-2, using page 7-9 specs)
|
||||
- Wooden mold base with wall plugs for assembly
|
||||
## References
|
||||
## Articles
|
||||
- [How to Build a DIY Pegboard - The Spruce](https://www.thespruce.com/how-to-build-a-diy-pegboard-5225155)
|
||||
- [Injection Molding: The Manufacturing & Design Guide - Hubs](https://www.hubs.com/guides/injection-molding/)
|
||||
- [Injection Molding Wall Thickness Guidelines - TDLMould](https://tdlmould.com/injection-molding-wall-thickness-guidelines-and-design-specifications/)
|
||||
- [DIY Peg Rail Organizer - Paper and Stitch](https://www.papernstitchblog.com/diy-peg-rail-organizer/)
|
||||
|
||||
- How to Build a DIY Pegboard - The Spruce
|
||||
- DIY in a Day: Shaker Peg Rail Wall and Trim - Home on Harbor
|
||||
- Totally Hooked: A Wood DIY Peg Rail Organizer - Paper and Stitch
|
||||
- How to Build A Giant Framed Pegboard | The DIY Mommy
|
||||
- DIY Big Peg Board Shelving System - Instructables
|
||||
- How to Install A Peg Rail with Bead-board - katie bowling home
|
||||
- How to Install and Organize DIY Pegboard Wall - TheDIYPlan
|
||||
|
||||
## Books
|
||||
|
||||
- Injection Mold Design Handbook (Hardcover)
|
||||
|
||||
## YouTube
|
||||
- [Casting Aluminum Wall Hook - YouTube](https://www.youtube.com/watch?v=9AaujAPghhE)
|
||||
|
||||
## Papers
|
||||
- [RIM Part and Mold Design Guide (PDF)](https://reactioninjectionmolding.com/wp-content/uploads/2013/09/RIM-PartMoldDesignGuide.pdf)
|
||||
- [Pegboard Anything // Custom 3D Printed Hangers using Fusion 360 - YouTube](https://www.youtube.com/watch?v=YkHs3H5Vo4M)
|
||||
|
||||
## Opensource Designs
|
||||
- [Honeycomb Storage Wall 3D Model - Printables](https://www.printables.com/model/152592-honeycomb-storage-wall/remixes)
|
||||
## Open-source Designs
|
||||
|
||||
- Milwaukee Interchangeable Peg System - 3D Prints
|
||||
@ -1,6 +1,6 @@
|
||||
{
|
||||
"caption": "3 wall peg in use :)",
|
||||
"description": "Here, you will find the 3D model and blueprints required to create the wall peg mold.",
|
||||
"description": "Here are the 3D model and blueprints for creating the wall peg mold.",
|
||||
"_modified": "2023-11-10T02:32:15.320Z",
|
||||
"fileLink": "",
|
||||
"votedUsefulBy": [
|
||||
@ -65,7 +65,7 @@
|
||||
}
|
||||
],
|
||||
"caption": "",
|
||||
"text": "Ensure all necessary materials are prepared, and review the drawings and instructions thoroughly to gain a comprehensive understanding of the process. This preparation will enable you to work with greater efficiency and precision."
|
||||
"text": "Ensure you have all necessary materials and review the drawings and steps to fully grasp the process, aiding in efficient and accurate work."
|
||||
},
|
||||
{
|
||||
"caption": "",
|
||||
@ -84,7 +84,7 @@
|
||||
"alt": "image005.jpg"
|
||||
}
|
||||
],
|
||||
"text": "With all the parts gathered, begin by cutting the steel pipe nipple (number 7) in half to create the mold nozzle. (Refer to drawings on page 3).",
|
||||
"text": "### Instructions\n\nBegin by cutting the steel pipe nipple (item 7) in half to create the mold nozzle. Please refer to the drawings on page 3.",
|
||||
"title": "Cut the nozzle nipple:"
|
||||
},
|
||||
{
|
||||
@ -117,10 +117,10 @@
|
||||
}
|
||||
],
|
||||
"caption": "",
|
||||
"text": "Obtain the steel disc (item no. 3) and create a central hole with a diameter suitable for a snug fit of one half of the steel pipe nipple (item no. 7). (Refer to drawings on page 4)"
|
||||
"text": "### Instructions for Steel Disc Preparation\n\nObtain steel disc no. 3 and bore a central hole to snugly fit one end of steel pipe nipple no. 7. Refer to the drawings on page 4."
|
||||
},
|
||||
{
|
||||
"text": "Turn one face of the flange to create a 3-inch (7.62 cm) diameter guide to fit the mold body no. 1. (See drawings page 4)",
|
||||
"text": "Machine one side of the flange to a 3-inch (7.62 cm) diameter to fit mold body no. 1. (Refer to drawings on page 4)",
|
||||
"_animationKey": "uniqueppxh8e",
|
||||
"title": "Turn the nozzle guide ",
|
||||
"images": [
|
||||
@ -167,7 +167,7 @@
|
||||
],
|
||||
"_animationKey": "uniquebgz0uj",
|
||||
"title": "Weld the nozzle",
|
||||
"text": "Join weld number 3 and number 7. Subsequently, chamfer the welded edge using a lathe. (Refer to drawings on page 5)"
|
||||
"text": "Weld item no. 3 to item no. 7. Chamfer the welded edge using the lathe (refer to drawings on page 5)."
|
||||
},
|
||||
{
|
||||
"images": [
|
||||
@ -184,7 +184,7 @@
|
||||
"alt": "image017.jpg"
|
||||
}
|
||||
],
|
||||
"text": "Obtain disc number 4 and drill a 7.14 millimeter (9/32 inch) hole in the center. (Refer to drawings on page 6)",
|
||||
"text": "Get disc no. 4 and drill a 7 mm (9/32\") hole in the center. (See drawings page 6)",
|
||||
"_animationKey": "unique26flns",
|
||||
"title": "Drill the base center hole"
|
||||
},
|
||||
@ -228,11 +228,11 @@
|
||||
}
|
||||
],
|
||||
"_animationKey": "uniqueprsjzo",
|
||||
"text": "Drill four holes at the edge of discs numbered 3 and 4, then cut the sides. Refer to drawings on pages 4 to 6.",
|
||||
"text": "Drill four holes along the edges of discs 3-4 and trim the sides. (Refer to drawings on pages 4-6.)",
|
||||
"title": "Drill and cut the screw holes"
|
||||
},
|
||||
{
|
||||
"text": "Drill four additional 3/16-inch (4.76 mm) holes in disc number 4. (Refer to drawings on page 6)",
|
||||
"text": "Drill four additional 3/16-inch (or approx. 5 mm) holes in disc no. 4. (Refer to drawings on page 6)",
|
||||
"images": [
|
||||
{
|
||||
"contentType": "image/jpeg",
|
||||
@ -289,7 +289,7 @@
|
||||
"alt": "image031.jpg"
|
||||
}
|
||||
],
|
||||
"text": "To achieve a curved, smooth, and glossy surface for the mold cavity, obtain parts no. 1-2 and the 3D files and bring them to a competent CNC lathe workshop. They will manage the various file formats, and any uncertainties can be clarified with the drawings. (Refer to drawings on pages 7-8-9)",
|
||||
"text": "To achieve a curved, smooth, and shiny mold cavity surface, bring parts 1-2 and the 3D files to a reputable CNC lathe workshop. They can manage various file formats, and the drawings (pages 7-9) should clarify any uncertainties.",
|
||||
"title": "Get your CNC turned parts",
|
||||
"_animationKey": "uniquel89z7m"
|
||||
},
|
||||
@ -322,11 +322,11 @@
|
||||
"alt": "image035.jpg"
|
||||
}
|
||||
],
|
||||
"text": "Obtain part no. 5 and cut its corners tangent to a 3-inch (7.62 cm) circle, which is the diameter of part no. 2. (Refer to drawings on page 10)"
|
||||
"text": "Retrieve part no. 5 and trim its corners to be tangent to a circle with a 3-inch (7.62 cm) diameter, which matches part no. 2. (Refer to drawings on page 10.)"
|
||||
},
|
||||
{
|
||||
"_animationKey": "uniqueoowyyh",
|
||||
"text": "From a thin metal sheet, cut part no. 6 and trim its corners to prevent injuries. With four nails, hammer it in the center of no. 5. (See drawings pages 11-12)",
|
||||
"text": "To create part no. 6, cut a thin metal sheet and trim its corners to avoid sharp edges. Secure it to the center of part no. 5 using four nails. (Refer to drawings on pages 11-12)",
|
||||
"images": [
|
||||
{
|
||||
"downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2F0Rfqeen9nVyjoGnzdGL4%2Fimage037.jpg?alt=media&token=8d9a210c-8e42-4416-994b-b92f2ef00950",
|
||||
@ -396,11 +396,11 @@
|
||||
],
|
||||
"title": "Drill the screw holder hole",
|
||||
"_animationKey": "uniquefsend",
|
||||
"text": "Drill a 3.2 mm (⅛\") hole in the center of parts no. 5 and 6. Insert a screw to create the thread in the wood. (See drawings pages 10-11-12)"
|
||||
"text": "Drill a 3 mm (⅛\") hole in the center of parts no. 5 and 6. Insert a screw to thread the wood. Refer to drawings on pages 10-12."
|
||||
},
|
||||
{
|
||||
"_animationKey": "uniquef4wq3s",
|
||||
"text": "And you’re done! Here is your Wall Peg mold.\n\nRemember to place a new screw in the wooden mold base each time before injecting. If you forget, the hole will fill with plastic and become unusable. In that case, simply drill it again.\n\nTo open the mold, remove the bolts sideways, then trim the plastic at the entrance and separate the mold parts. Unscrew the peg from the wooden part to have your peg ready.\n\nDue to the plug's volume, it requires time to cool, and the outgoing screw will remain soft. Avoid tilting and ensure it is correctly positioned.\n\nThe mold is compatible with various plastics and is easy to use. Feel free to experiment with different plastics and mixtures.",
|
||||
"text": "Here is your Wall Peg mold. Insert a new screw into the wooden mold base before each injection. If a hole is filled with plastic, simply drill it again. \n\nTo open the mold, remove the bolts, cut the plastic at the entrance, and separate the mold components. Unscrew the peg from the wooden part to complete the process. \n\nAllow time for the plug to cool, as it retains some volume, resulting in a soft outgoing screw. Ensure it remains upright and properly positioned. \n\nThis method works with various plastics and is efficient for injection. Experiment to find suitable plastics and mixtures. \n\nNote: Conversion of units—Insert metric or imperial units as needed for clarity.",
|
||||
"images": [
|
||||
{
|
||||
"timeCreated": "2020-03-10T20:54:16.194Z",
|
||||
@ -418,7 +418,7 @@
|
||||
"title": "Done!"
|
||||
},
|
||||
{
|
||||
"text": "To install the peg on the wall, drill a hole and secure it manually using a wall plug.",
|
||||
"text": "To install the peg, drill a hole and secure it with a wall plug.",
|
||||
"_animationKey": "uniqueyoop6c",
|
||||
"images": [
|
||||
{
|
||||
@ -624,8 +624,8 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "Here, you will find the 3D model and blueprints required to create the wall peg mold.\n\n\nUser Location: Bogota, Colombia\n\nEnsure all necessary materials are prepared, and review the drawings and instructions thoroughly to gain a comprehensive understanding of the process. This preparation will enable you to work with greater efficiency and precision.\n\nWith all the parts gathered, begin by cutting the steel pipe nipple (number 7) in half to create the mold nozzle. (Refer to drawings on page 3).\n\nObtain the steel disc (item no. 3) and create a central hole with a diameter suitable for a snug fit of one half of the steel pipe nipple (item no. 7). (Refer to drawings on page 4)\n\nTurn one face of the flange to create a 3-inch (7.62 cm) diameter guide to fit the mold body no. 1. (See drawings page 4)\n\nJoin weld number 3 and number 7. Subsequently, chamfer the welded edge using a lathe. (Refer to drawings on page 5)\n\nObtain disc number 4 and drill a 7.14 millimeter (9/32 inch) hole in the center. (Refer to drawings on page 6)\n\nDrill four holes at the edge of discs numbered 3 and 4, then cut the sides. Refer to drawings on pages 4 to 6.\n\nDrill four additional 3/16-inch (4.76 mm) holes in disc number 4. (Refer to drawings on page 6)\n\nTo achieve a curved, smooth, and glossy surface for the mold cavity, obtain parts no. 1-2 and the 3D files and bring them to a competent CNC lathe workshop. They will manage the various file formats, and any uncertainties can be clarified with the drawings. (Refer to drawings on pages 7-8-9)\n\nObtain part no. 5 and cut its corners tangent to a 3-inch (7.62 cm) circle, which is the diameter of part no. 2. (Refer to drawings on page 10)\n\nFrom a thin metal sheet, cut part no. 6 and trim its corners to prevent injuries. With four nails, hammer it in the center of no. 5. (See drawings pages 11-12)\n\nDrill a 3.2 mm (⅛\") hole in the center of parts no. 5 and 6. Insert a screw to create the thread in the wood. (See drawings pages 10-11-12)\n\nAnd you’re done! Here is your Wall Peg mold.\n\nRemember to place a new screw in the wooden mold base each time before injecting. If you forget, the hole will fill with plastic and become unusable. In that case, simply drill it again.\n\nTo open the mold, remove the bolts sideways, then trim the plastic at the entrance and separate the mold parts. Unscrew the peg from the wooden part to have your peg ready.\n\nDue to the plug's volume, it requires time to cool, and the outgoing screw will remain soft. Avoid tilting and ensure it is correctly positioned.\n\nThe mold is compatible with various plastics and is easy to use. Feel free to experiment with different plastics and mixtures.\n\nTo install the peg on the wall, drill a hole and secure it manually using a wall plug.",
|
||||
"keywords": "3D model, blueprints, wall peg mold, steel pipe nipple, CNC lathe workshop, mold cavity, Bogota Colombia, plastic injection, mold assembly, wall installation",
|
||||
"resources": "### Tools & Equipment\n- Metal saw (for cutting steel pipe nipple) \n- Lathe (for turning flange face and chamfering welds) [lathe basics](https://en.wikipedia.org/wiki/Lathe) \n- CNC lathe workshop (for machining parts #1-2 with 3D files) \n- Welding machine (for joining components) \n- Hammer and nails (for assembling part #6)\n\n### Software & Files\n- 3D model files (for CNC machining) \n- CAD software (for processing drawings - mentioned implicitly) \n\n### Hardware & Materials \n- Steel pipe nipple (item #7) \n- Steel discs (#3-4) with pre-drilled holes \n- Thin metal sheet (for part #6) \n- 3.2 mm (⅛\") screws and bolts \n- Wooden mold base \n\n### Measurement & Machining \n- 9/32\" (7.14 mm) drill bit \n- 3/16\" (4.76 mm) drill bit \n- Calipers (for verifying diameters) \n- Thread-cutting tools (for screw holes) \n\n### Safety & Consumables \n- Protective gloves and goggles (during metalworking) \n- Coolant fluid (for CNC lathe operations) \n- Replacement screws (prevents plastic clogging) [1][2][3]",
|
||||
"references": "## Articles \n- [How to Build a DIY Pegboard - The Spruce](https://www.thespruce.com/how-to-build-a-diy-pegboard-5225155) \n- [Injection Molding: The Manufacturing & Design Guide - Hubs](https://www.hubs.com/guides/injection-molding/) \n- [Injection Molding Wall Thickness Guidelines - TDLMould](https://tdlmould.com/injection-molding-wall-thickness-guidelines-and-design-specifications/) \n- [DIY Peg Rail Organizer - Paper and Stitch](https://www.papernstitchblog.com/diy-peg-rail-organizer/) \n\n## YouTube \n- [Casting Aluminum Wall Hook - YouTube](https://www.youtube.com/watch?v=9AaujAPghhE) \n\n## Papers \n- [RIM Part and Mold Design Guide (PDF)](https://reactioninjectionmolding.com/wp-content/uploads/2013/09/RIM-PartMoldDesignGuide.pdf) \n\n## Opensource Designs \n- [Honeycomb Storage Wall 3D Model - Printables](https://www.printables.com/model/152592-honeycomb-storage-wall/remixes)"
|
||||
"content": "Here are the 3D model and blueprints for creating the wall peg mold.\n\n\nUser Location: Bogota, Colombia\n\nEnsure you have all necessary materials and review the drawings and steps to fully grasp the process, aiding in efficient and accurate work.\n\n### Instructions\n\nBegin by cutting the steel pipe nipple (item 7) in half to create the mold nozzle. Please refer to the drawings on page 3.\n\n### Instructions for Steel Disc Preparation\n\nObtain steel disc no. 3 and bore a central hole to snugly fit one end of steel pipe nipple no. 7. Refer to the drawings on page 4.\n\nMachine one side of the flange to a 3-inch (7.62 cm) diameter to fit mold body no. 1. (Refer to drawings on page 4)\n\nWeld item no. 3 to item no. 7. Chamfer the welded edge using the lathe (refer to drawings on page 5).\n\nGet disc no. 4 and drill a 7 mm (9/32\") hole in the center. (See drawings page 6)\n\nDrill four holes along the edges of discs 3-4 and trim the sides. (Refer to drawings on pages 4-6.)\n\nDrill four additional 3/16-inch (or approx. 5 mm) holes in disc no. 4. (Refer to drawings on page 6)\n\nTo achieve a curved, smooth, and shiny mold cavity surface, bring parts 1-2 and the 3D files to a reputable CNC lathe workshop. They can manage various file formats, and the drawings (pages 7-9) should clarify any uncertainties.\n\nRetrieve part no. 5 and trim its corners to be tangent to a circle with a 3-inch (7.62 cm) diameter, which matches part no. 2. (Refer to drawings on page 10.)\n\nTo create part no. 6, cut a thin metal sheet and trim its corners to avoid sharp edges. Secure it to the center of part no. 5 using four nails. (Refer to drawings on pages 11-12)\n\nDrill a 3 mm (⅛\") hole in the center of parts no. 5 and 6. Insert a screw to thread the wood. Refer to drawings on pages 10-12.\n\nHere is your Wall Peg mold. Insert a new screw into the wooden mold base before each injection. If a hole is filled with plastic, simply drill it again. \n\nTo open the mold, remove the bolts, cut the plastic at the entrance, and separate the mold components. Unscrew the peg from the wooden part to complete the process. \n\nAllow time for the plug to cool, as it retains some volume, resulting in a soft outgoing screw. Ensure it remains upright and properly positioned. \n\nThis method works with various plastics and is efficient for injection. Experiment to find suitable plastics and mixtures. \n\nNote: Conversion of units—Insert metric or imperial units as needed for clarity.\n\nTo install the peg, drill a hole and secure it with a wall plug.",
|
||||
"keywords": "3D model, wall peg mold, CNC lathe workshop, injection molding, steel pipe nipple, steel disc preparation, mold cavity, plastic injection, wall plug installation, blueprint drawings",
|
||||
"resources": "## Tools\n\n- Metal cutting saw or grinder for steel pipe\n- Lathe for machining and chamfering edges\n- Welding equipment (MIG/TIG)\n- Drill with bits (7mm, 5mm, 3mm)\n- Angle grinder or shears for trimming metal\n\n## Software\n\n- CAD software for reviewing/modifying 3D models\n- CNC lathe supports standard formats (e.g., STEP, DWG)\n\n## Hardware\n\n- Steel pipe nipple (item 7)\n- Steel discs (items 3, 4) with pre-drilled holes\n- Thin metal sheet (item 6) and fasteners (screws, nails, bolts)\n- Custom CNC-machined parts (items 1-2, using page 7-9 specs)\n- Wooden mold base with wall plugs for assembly",
|
||||
"references": "## Articles\n\n- How to Build a DIY Pegboard - The Spruce\n- DIY in a Day: Shaker Peg Rail Wall and Trim - Home on Harbor\n- Totally Hooked: A Wood DIY Peg Rail Organizer - Paper and Stitch\n- How to Build A Giant Framed Pegboard | The DIY Mommy\n- DIY Big Peg Board Shelving System - Instructables\n- How to Install A Peg Rail with Bead-board - katie bowling home\n- How to Install and Organize DIY Pegboard Wall - TheDIYPlan\n\n## Books\n\n- Injection Mold Design Handbook (Hardcover)\n\n## YouTube\n\n- [Pegboard Anything // Custom 3D Printed Hangers using Fusion 360 - YouTube](https://www.youtube.com/watch?v=YkHs3H5Vo4M)\n\n## Open-source Designs\n\n- Milwaukee Interchangeable Peg System - 3D Prints"
|
||||
}
|
||||
@ -1,7 +1,7 @@
|
||||
---
|
||||
title: Wall Peg mould
|
||||
slug: wall-peg-mould
|
||||
description: Here, you will find the 3D model and blueprints required to create the wall peg mold.
|
||||
description: Here are the 3D model and blueprints for creating the wall peg mold.
|
||||
tags: ["product","injection","mould"]
|
||||
category: Moulds
|
||||
difficulty: Easy
|
||||
@ -11,27 +11,31 @@ location: Bogota, Colombia
|
||||
import { Image } from 'astro:assets'
|
||||
# Wall Peg mould
|
||||
<Image src={import('./image047-18391cf8ca9.jpg')} alt="Wall Peg mould" />
|
||||
Here, you will find the 3D model and blueprints required to create the wall peg mold.
|
||||
Here are the 3D model and blueprints for creating the wall peg mold.
|
||||
|
||||
User Location: Bogota, Colombia
|
||||
## Steps
|
||||
### Step 1: Get your materials and prepare the work:
|
||||
|
||||
Ensure all necessary materials are prepared, and review the drawings and instructions thoroughly to gain a comprehensive understanding of the process. This preparation will enable you to work with greater efficiency and precision.
|
||||
Ensure you have all necessary materials and review the drawings and steps to fully grasp the process, aiding in efficient and accurate work.
|
||||
|
||||
|
||||
<Image src={import('./1.jpg')} alt="1.jpg" />
|
||||
|
||||
### Step 2: Cut the nozzle nipple:
|
||||
|
||||
With all the parts gathered, begin by cutting the steel pipe nipple (number 7) in half to create the mold nozzle. (Refer to drawings on page 3).
|
||||
### Instructions
|
||||
|
||||
Begin by cutting the steel pipe nipple (item 7) in half to create the mold nozzle. Please refer to the drawings on page 3.
|
||||
|
||||
|
||||
<Image src={import('./image005.jpg')} alt="image005.jpg" />
|
||||
|
||||
### Step 3: Make the nozzle flange:
|
||||
|
||||
Obtain the steel disc (item no. 3) and create a central hole with a diameter suitable for a snug fit of one half of the steel pipe nipple (item no. 7). (Refer to drawings on page 4)
|
||||
### Instructions for Steel Disc Preparation
|
||||
|
||||
Obtain steel disc no. 3 and bore a central hole to snugly fit one end of steel pipe nipple no. 7. Refer to the drawings on page 4.
|
||||
|
||||
|
||||
<Image src={import('./image007.jpg')} alt="image007.jpg" />
|
||||
@ -41,7 +45,7 @@ Obtain the steel disc (item no. 3) and create a central hole with a diameter sui
|
||||
|
||||
### Step 4: Turn the nozzle guide
|
||||
|
||||
Turn one face of the flange to create a 3-inch (7.62 cm) diameter guide to fit the mold body no. 1. (See drawings page 4)
|
||||
Machine one side of the flange to a 3-inch (7.62 cm) diameter to fit mold body no. 1. (Refer to drawings on page 4)
|
||||
|
||||
|
||||
<Image src={import('./image011.jpg')} alt="image011.jpg" />
|
||||
@ -51,21 +55,21 @@ Turn one face of the flange to create a 3-inch (7.62 cm) diameter guide to fit t
|
||||
|
||||
### Step 5: Weld the nozzle
|
||||
|
||||
Join weld number 3 and number 7. Subsequently, chamfer the welded edge using a lathe. (Refer to drawings on page 5)
|
||||
Weld item no. 3 to item no. 7. Chamfer the welded edge using the lathe (refer to drawings on page 5).
|
||||
|
||||
|
||||
<Image src={import('./image015.jpg')} alt="image015.jpg" />
|
||||
|
||||
### Step 6: Drill the base center hole
|
||||
|
||||
Obtain disc number 4 and drill a 7.14 millimeter (9/32 inch) hole in the center. (Refer to drawings on page 6)
|
||||
Get disc no. 4 and drill a 7 mm (9/32") hole in the center. (See drawings page 6)
|
||||
|
||||
|
||||
<Image src={import('./image017.jpg')} alt="image017.jpg" />
|
||||
|
||||
### Step 7: Drill and cut the screw holes
|
||||
|
||||
Drill four holes at the edge of discs numbered 3 and 4, then cut the sides. Refer to drawings on pages 4 to 6.
|
||||
Drill four holes along the edges of discs 3-4 and trim the sides. (Refer to drawings on pages 4-6.)
|
||||
|
||||
|
||||
<Image src={import('./image019.jpg')} alt="image019.jpg" />
|
||||
@ -78,14 +82,14 @@ Drill four holes at the edge of discs numbered 3 and 4, then cut the sides. Refe
|
||||
|
||||
### Step 8: Drill the base fixing holes
|
||||
|
||||
Drill four additional 3/16-inch (4.76 mm) holes in disc number 4. (Refer to drawings on page 6)
|
||||
Drill four additional 3/16-inch (or approx. 5 mm) holes in disc no. 4. (Refer to drawings on page 6)
|
||||
|
||||
|
||||
<Image src={import('./image025.jpg')} alt="image025.jpg" />
|
||||
|
||||
### Step 9: Get your CNC turned parts
|
||||
|
||||
To achieve a curved, smooth, and glossy surface for the mold cavity, obtain parts no. 1-2 and the 3D files and bring them to a competent CNC lathe workshop. They will manage the various file formats, and any uncertainties can be clarified with the drawings. (Refer to drawings on pages 7-8-9)
|
||||
To achieve a curved, smooth, and shiny mold cavity surface, bring parts 1-2 and the 3D files to a reputable CNC lathe workshop. They can manage various file formats, and the drawings (pages 7-9) should clarify any uncertainties.
|
||||
|
||||
|
||||
<Image src={import('./image027.jpg')} alt="image027.jpg" />
|
||||
@ -98,7 +102,7 @@ To achieve a curved, smooth, and glossy surface for the mold cavity, obtain part
|
||||
|
||||
### Step 10: Make the mold base
|
||||
|
||||
Obtain part no. 5 and cut its corners tangent to a 3-inch (7.62 cm) circle, which is the diameter of part no. 2. (Refer to drawings on page 10)
|
||||
Retrieve part no. 5 and trim its corners to be tangent to a circle with a 3-inch (7.62 cm) diameter, which matches part no. 2. (Refer to drawings on page 10.)
|
||||
|
||||
|
||||
<Image src={import('./image033.jpg')} alt="image033.jpg" />
|
||||
@ -108,7 +112,7 @@ Obtain part no. 5 and cut its corners tangent to a 3-inch (7.62 cm) circle, whic
|
||||
|
||||
### Step 11: Cut the metal sheet
|
||||
|
||||
From a thin metal sheet, cut part no. 6 and trim its corners to prevent injuries. With four nails, hammer it in the center of no. 5. (See drawings pages 11-12)
|
||||
To create part no. 6, cut a thin metal sheet and trim its corners to avoid sharp edges. Secure it to the center of part no. 5 using four nails. (Refer to drawings on pages 11-12)
|
||||
|
||||
|
||||
<Image src={import('./image037.jpg')} alt="image037.jpg" />
|
||||
@ -121,7 +125,7 @@ From a thin metal sheet, cut part no. 6 and trim its corners to prevent injuries
|
||||
|
||||
### Step 12: Drill the screw holder hole
|
||||
|
||||
Drill a 3.2 mm (⅛") hole in the center of parts no. 5 and 6. Insert a screw to create the thread in the wood. (See drawings pages 10-11-12)
|
||||
Drill a 3 mm (⅛") hole in the center of parts no. 5 and 6. Insert a screw to thread the wood. Refer to drawings on pages 10-12.
|
||||
|
||||
|
||||
<Image src={import('./image043.jpg')} alt="image043.jpg" />
|
||||
@ -131,22 +135,22 @@ Drill a 3.2 mm (⅛") hole in the center of parts no. 5 and 6. Insert a screw to
|
||||
|
||||
### Step 13: Done!
|
||||
|
||||
And you’re done! Here is your Wall Peg mold.
|
||||
Here is your Wall Peg mold. Insert a new screw into the wooden mold base before each injection. If a hole is filled with plastic, simply drill it again.
|
||||
|
||||
Remember to place a new screw in the wooden mold base each time before injecting. If you forget, the hole will fill with plastic and become unusable. In that case, simply drill it again.
|
||||
To open the mold, remove the bolts, cut the plastic at the entrance, and separate the mold components. Unscrew the peg from the wooden part to complete the process.
|
||||
|
||||
To open the mold, remove the bolts sideways, then trim the plastic at the entrance and separate the mold parts. Unscrew the peg from the wooden part to have your peg ready.
|
||||
Allow time for the plug to cool, as it retains some volume, resulting in a soft outgoing screw. Ensure it remains upright and properly positioned.
|
||||
|
||||
Due to the plug's volume, it requires time to cool, and the outgoing screw will remain soft. Avoid tilting and ensure it is correctly positioned.
|
||||
This method works with various plastics and is efficient for injection. Experiment to find suitable plastics and mixtures.
|
||||
|
||||
The mold is compatible with various plastics and is easy to use. Feel free to experiment with different plastics and mixtures.
|
||||
Note: Conversion of units—Insert metric or imperial units as needed for clarity.
|
||||
|
||||
|
||||
<Image src={import('./image047.jpg')} alt="image047.jpg" />
|
||||
|
||||
### Step 14: Happy hanging :)
|
||||
|
||||
To install the peg on the wall, drill a hole and secure it manually using a wall plug.
|
||||
To install the peg, drill a hole and secure it with a wall plug.
|
||||
|
||||
|
||||
<Image src={import('./image049.jpg')} alt="image049.jpg" />
|
||||
|
||||
@ -1,14 +1,21 @@
|
||||
## Articles
|
||||
- [How to Build a DIY Pegboard - The Spruce](https://www.thespruce.com/how-to-build-a-diy-pegboard-5225155)
|
||||
- [Injection Molding: The Manufacturing & Design Guide - Hubs](https://www.hubs.com/guides/injection-molding/)
|
||||
- [Injection Molding Wall Thickness Guidelines - TDLMould](https://tdlmould.com/injection-molding-wall-thickness-guidelines-and-design-specifications/)
|
||||
- [DIY Peg Rail Organizer - Paper and Stitch](https://www.papernstitchblog.com/diy-peg-rail-organizer/)
|
||||
|
||||
- How to Build a DIY Pegboard - The Spruce
|
||||
- DIY in a Day: Shaker Peg Rail Wall and Trim - Home on Harbor
|
||||
- Totally Hooked: A Wood DIY Peg Rail Organizer - Paper and Stitch
|
||||
- How to Build A Giant Framed Pegboard | The DIY Mommy
|
||||
- DIY Big Peg Board Shelving System - Instructables
|
||||
- How to Install A Peg Rail with Bead-board - katie bowling home
|
||||
- How to Install and Organize DIY Pegboard Wall - TheDIYPlan
|
||||
|
||||
## Books
|
||||
|
||||
- Injection Mold Design Handbook (Hardcover)
|
||||
|
||||
## YouTube
|
||||
- [Casting Aluminum Wall Hook - YouTube](https://www.youtube.com/watch?v=9AaujAPghhE)
|
||||
|
||||
## Papers
|
||||
- [RIM Part and Mold Design Guide (PDF)](https://reactioninjectionmolding.com/wp-content/uploads/2013/09/RIM-PartMoldDesignGuide.pdf)
|
||||
- [Pegboard Anything // Custom 3D Printed Hangers using Fusion 360 - YouTube](https://www.youtube.com/watch?v=YkHs3H5Vo4M)
|
||||
|
||||
## Opensource Designs
|
||||
- [Honeycomb Storage Wall 3D Model - Printables](https://www.printables.com/model/152592-honeycomb-storage-wall/remixes)
|
||||
## Open-source Designs
|
||||
|
||||
- Milwaukee Interchangeable Peg System - 3D Prints
|
||||
@ -1,28 +1,20 @@
|
||||
### Tools & Equipment
|
||||
- Metal saw (for cutting steel pipe nipple)
|
||||
- Lathe (for turning flange face and chamfering welds) [lathe basics](https://en.wikipedia.org/wiki/Lathe)
|
||||
- CNC lathe workshop (for machining parts #1-2 with 3D files)
|
||||
- Welding machine (for joining components)
|
||||
- Hammer and nails (for assembling part #6)
|
||||
## Tools
|
||||
|
||||
### Software & Files
|
||||
- 3D model files (for CNC machining)
|
||||
- CAD software (for processing drawings - mentioned implicitly)
|
||||
- Metal cutting saw or grinder for steel pipe
|
||||
- Lathe for machining and chamfering edges
|
||||
- Welding equipment (MIG/TIG)
|
||||
- Drill with bits (7mm, 5mm, 3mm)
|
||||
- Angle grinder or shears for trimming metal
|
||||
|
||||
### Hardware & Materials
|
||||
- Steel pipe nipple (item #7)
|
||||
- Steel discs (#3-4) with pre-drilled holes
|
||||
- Thin metal sheet (for part #6)
|
||||
- 3.2 mm (⅛") screws and bolts
|
||||
- Wooden mold base
|
||||
## Software
|
||||
|
||||
### Measurement & Machining
|
||||
- 9/32" (7.14 mm) drill bit
|
||||
- 3/16" (4.76 mm) drill bit
|
||||
- Calipers (for verifying diameters)
|
||||
- Thread-cutting tools (for screw holes)
|
||||
- CAD software for reviewing/modifying 3D models
|
||||
- CNC lathe supports standard formats (e.g., STEP, DWG)
|
||||
|
||||
### Safety & Consumables
|
||||
- Protective gloves and goggles (during metalworking)
|
||||
- Coolant fluid (for CNC lathe operations)
|
||||
- Replacement screws (prevents plastic clogging) [1][2][3]
|
||||
## Hardware
|
||||
|
||||
- Steel pipe nipple (item 7)
|
||||
- Steel discs (items 3, 4) with pre-drilled holes
|
||||
- Thin metal sheet (item 6) and fasteners (screws, nails, bolts)
|
||||
- Custom CNC-machined parts (items 1-2, using page 7-9 specs)
|
||||
- Wooden mold base with wall plugs for assembly
|
||||
Loading…
Reference in New Issue
Block a user