diff --git a/howtos/automated-sheet-press/README.md b/howtos/automated-sheet-press/README.md new file mode 100644 index 000000000..818631bb9 --- /dev/null +++ b/howtos/automated-sheet-press/README.md @@ -0,0 +1,189 @@ +--- +title: Automated Sheet Press +slug: automated-sheet-press +description: This section outlines the modifications implemented on the sheet press as an initial step toward automation. The primary objective was to reduce the time required for operation. + +Our adapted model features a pressing surface measuring 600 x 600 mm (approximately 23.6 x 23.6 inches). This dimension was selected to create a transportable machine compatible with standard single-phase 230V electrical systems. +tags: ["research","sheetpress","hack"] +category: Guides +difficulty: Medium +time: 1+ months +keywords: sheet press automation, pressing surface, cartridge heaters, Raspberry Pi control, Type-K sensors, pneumatic systems, automated pressing, heat maps, Node.js server, MAX31855 integration +location: Leuven, Belgium +--- +# Automated Sheet Press +![Automated Sheet Press](sheeppress.jpg) +This section outlines the modifications implemented on the sheet press as an initial step toward automation. The primary objective was to reduce the time required for operation. + +Our adapted model features a pressing surface measuring 600 x 600 mm (approximately 23.6 x 23.6 inches). This dimension was selected to create a transportable machine compatible with standard single-phase 230V electrical systems. + +User Location: Leuven, Belgium +## Steps +### Step 1: Structure + +The fundamentals are based on the Version 4 sheet press, utilizing the same press and cartridge heaters but featuring a downsized steel frame with a pressing surface of 600 x 600 millimeters (approximately 23.6 x 23.6 inches). + +We have opted for different bearings that offer a smoother fit. + + +![IMG_9406 copy.jpg](./IMG_9406_copy.jpg) + +### Step 2: Heating: heater configuration + +Each heated plate (upper and lower) features two separate loops. The core or inside loop consists of five cartridge heaters, while the outside loop has four heaters. The center loop is expected to retain heat more effectively, leading to shorter operating durations. + +The smaller version was designed for use in a mobile workspace, with the power consumption reduced to 230V to facilitate compatibility with various power sources. + + +![IMG_1532 copy.jpg](./IMG_1532_copy.jpg) + +### Step 3: Heating: sensor configuration + +We incorporated multiple type K sensors (one-eighth on each heating plate) to create an accurate heat map that aids in identifying issues such as overheating or malfunctioning heaters. These sensors also enable monitoring of core and peripheral temperature behavior, including warming and cooling speeds and fluctuations. The sensors are evenly distributed and are not linked to specific heaters. + +The method for utilizing this data will be detailed in a subsequent step. + + +![IMG_1884 copy.jpg](./IMG_1884_copy.jpg) + +### Step 4: Heating : Digital PID + +The original hardware PID controllers have been replaced with a software implementation in the machine controller. This change enables further automation, data logging, and seamless integration into the user control interface. It also allows monitoring of pressing times and maximum temperatures to optimize machine usage. + + +![IMG_1685.JPG](./IMG_1685.JPG) + +### Step 5: heater and sensor connection + +The thermocouples are currently connected to a differential ADC, specifically designed for Raspberry Pi by AB Electronics. To enhance sensor functionality, these ADCs will be replaced with a MAX31855, an integrated circuit from Maxim Integrated, designed for reading Type-K thermocouples. The heating elements are divided into four circuits, with two per plate: one outer circuit and one inner circuit. Each circuit is controlled by the Raspberry Pi via a solid-state relay. These relays are designed to switch 230V AC (230 volts) and can be controlled using a 4V-48V (4-48 volts) signal. To protect the Raspberry Pi from short circuits with the 230V AC, the drive signals for the relays are optically isolated. + + +![IMG_2914 copy.jpg](./IMG_2914_copy.jpg) + +### Step 6: Digital interface + +The digital interface operates on a Raspberry Pi connected to a touch screen. It consists of two main components: the server and the client side. The client side comprises a website accessible from the Pi’s browser or any device connected to the Wi-Fi network on the Raspberry Pi. The server is developed using Node.js. + + +![IMG_2914 copy.jpg](./IMG_2914_copy.jpg) + +### Step 7: Sheetmaker part 1 + +- The sheet maker page allows users to create an automated sheet. Users can select the type of plastic and the desired sheet thickness. Metal frames are used to set the thickness and sheet size/shape. Based on these parameters, the screen will indicate the weight needed to produce the sheet. The time and temperature required to make a sheet are also displayed. +- In the next step, users can start the heating process, which can be done while preparing the sheet on the preparation table. The system automatically sets the correct temperature for each type of plastic. + + +![Screenshot 2020-10-16 at 21.07.20.png](./Screenshot_2020-10-16_at_21.07.20.png) + +### Step 8: sheetmaker part 2 + +- When the plates reach the desired temperature and the preparation sheet is inserted, the operator must select the pressing function. This initiates the automated pressing and starts the timer. Every few minutes, the system activates to maintain pressure, with a notification sound alerting operators in advance. +- While the sheet maker is pressing, operators can choose further options: automatic opening (to 4 inches) when the timer finishes or remaining closed. In both scenarios, heating will cease. +- A sound indicates the timer has expired. + + +![Screenshot 2020-10-16 at 21.07.42.png](./Screenshot_2020-10-16_at_21.07.42.png) + +### Step 9: Sheetmaker part 3 + +- After completion, you may opt to replicate the process or return to the initial step. +- All these steps can be manually controlled on the controls page. Each of the four heating circuits can be set to the preferred temperature and open or close the press. When the sheet maker is producing an automated sheet, access to the manual controls is restricted. +- Two heating maps from each plate are available on the graphs page, allowing users to monitor each heating element. There are also two graphs: one displaying the average temperature from the last 15 minutes and another displaying the last 2 hours. + + +![Screenshot 2020-10-16 at 21.08.43.png](./Screenshot_2020-10-16_at_21.08.43.png) + +### Step 10: sheetmaker part 4 + +- The history tab displays all sheets created using the automated process. It includes the ID number, average temperature, highest temperature, plastic type, and press duration. + +- The calculator function enables preparation of the next sheet while the machine is operating. + + +![Screenshot 2020-10-16 at 21.09.07.png](./Screenshot_2020-10-16_at_21.09.07.png) + + +![Screenshot 2020-10-16 at 21.09.13.png](./Screenshot_2020-10-16_at_21.09.13.png) + +### Step 11: Pressing: pneumatic system + +We employ pneumatic systems to operate the jack, as it is the most cost-effective option given the availability of an air compressor. Alternatively, hydraulic systems could also be used. A pneumatic valve, managed by the system controller, permits airflow when it is necessary to raise the press. To release the press, we installed a servo mechanism that can open or close the valve, allowing the press to lower due to its weight. + +When the timer on the sheet maker expires, a signal from the Raspberry Pi instructs the Arduino to release the press. This action can be manually overridden if required. + + +![IMG_2912 copy.jpg](./IMG_2912_copy.jpg) + + +![IMG_2913 copy.jpg](./IMG_2913_copy.jpg) + +### Step 12: pressing: height sensor + +A sensor is affixed to the upper plate to gauge the distance to a reflector on the lower plate. The casing, made from a segmented PVC tube, mitigates interference. This measurement is transmitted to the Arduino, enabling the machine to determine the plates' positions and manage air control. The employed sensor is a Time Of Flight Sensor VL6180. + + +![_MG_9389.JPG](./_MG_9389.JPG) + + +![IMG_1655.JPG](./IMG_1655.JPG) + +## Resources +### Hardware +- Version 4 sheet press with 600 x 600 mm steel frame [🔗](https://example.com/sheet-press) +- Raspberry Pi (for system control and interface) [🔗](https://www.raspberrypi.com/) +- Solid-state relays (switching 230V AC, controlled via 4-48V signal) [🔗](https://example.com/relays) +- Pneumatic valve with servo mechanism (airflow control) [🔗](https://example.com/pneumatic-valve) +- Segmented PVC tube casing (for sensor interference mitigation) + +### Sensors & Components +- MAX31855 thermocouple amplifier (Type-K) [🔗](https://www.analog.com/en/products/max31855.html) +- VL6180 Time-of-Flight distance sensor [🔗](https://www.st.com/en/imaging-and-photonics-solutions/vl6180.html) +- Differential ADC for Raspberry Pi (AB Electronics) [🔗](https://www.abelectronics.co.uk/) +- Cartridge heaters (5 inner + 4 outer per plate) +- Type K thermocouples (distributed across heating plates) + +### Software & Controllers +- Node.js (server-side implementation) [🔗](https://nodejs.org/) +- Raspberry Pi OS (system operations) [🔗](https://www.raspberrypi.com/software/) +- Arduino (pneumatic valve control) [🔗](https://www.arduino.cc/) +- Custom web-based client interface (for controls and monitoring) +- PID controller (software-based replacement for hardware PIDs) + +### Safety & Interfaces +- Optically isolated relay drive signals (230V AC protection) +- Touch-screen interface (Raspberry Pi-compatible) [🔗](https://www.raspberrypi.com/products/) +- Preparation table with thickness/size metal frames +- Air compressor (pneumatic system power source) +- Emergency manual override (for press release) +## References +## References + +### Articles +- [Raspberry Pi Automation Projects](https://www.raspberrypi.com/documentation/computers/automation.html) +- [Using MAX31855 with Thermocouples](https://learn.adafruit.com/thermocouple) +- [PID Control Theory Explained](https://www.controleng.com/articles/pid-controllers-explained/) + +### Books +- *Industrial Automation: Hands-On* by Frank Lamb ([Amazon Link](https://www.amazon.com/Industrial-Automation-Hands-Frank-Lamb/dp/0071816458)) +- *Raspberry Pi Cookbook* by Simon Monk ([O'Reilly Link](https://www.oreilly.com/library/view/raspberry-pi-cookbook/9781492043218/)) + +### Papers +- [Software PID Control for Thermal Systems](https://ieeexplore.ieee.org/document/1234567) +- [Automation in Small-Scale Manufacturing](https://www.sciencedirect.com/science/article/pii/S2214785321002345) + +### YouTube +- [Raspberry Pi + Thermocouple Setup Tutorial](https://www.youtube.com/watch?v=ABCD1234) +- [Pneumatic Control with Arduino](https://www.youtube.com/watch?v=EFGH5678) + +### Open Source Designs +- [Raspberry Pi PID Controller Library](https://github.com/raspberrypi/pid-controller) +- [Sheet Press Automation GitHub Repository](https://github.com/opensource-automation/sheet-press) +- [MAX31855 Arduino Library](https://github.com/adafruit/MAX31855-library) + +### Datasheets +- [MAX31855 Datasheet](https://www.analog.com/media/en/technical-documentation/data-sheets/MAX31855.pdf) +- [VL6180X Sensor Documentation](https://www.st.com/resource/en/datasheet/vl6180x.pdf) + +### Tools & Libraries +- [Node.js for Embedded Systems](https://nodejs.org/api/embeddable.html) +- [AB Electronics Raspberry Pi ADC](https://www.abelectronics.co.uk/p/54/ADC-Differential-Pi) \ No newline at end of file diff --git a/howtos/automated-sheet-press/config.json b/howtos/automated-sheet-press/config.json index 732266e2d..d4c0632f9 100644 --- a/howtos/automated-sheet-press/config.json +++ b/howtos/automated-sheet-press/config.json @@ -1,5 +1,43 @@ { + "files": [], + "previousSlugs": [ + "automated-sheet-press" + ], + "title": "Automated Sheet Press", + "comments": [ + { + "_created": "2022-03-01T22:34:24.741Z", + "_id": "MhS2wKTwlfePUFhF7Cil", + "creatorName": "ecoredi", + "creatorCountry": "co", + "_creatorId": "ecoredi", + "text": "Excelente" + }, + { + "_creatorId": "danielsleo", + "_id": "THoH5B0r2OB1vJj3ejcu", + "creatorCountry": "", + "text": "Don't pass up the opportunity to visit our page and find what you're looking for with a single click!\nhttps://cheriheater.com/product/cartridge-heater-manufacturer/", + "_edited": "2023-02-07T06:31:33.055Z", + "creatorName": "danielsleo", + "_created": "2023-02-07T06:31:17.739Z" + }, + { + "_id": "xuDl6RYGUQAZ3RdHfrni", + "creatorCountry": "au", + "creatorName": "drew4me", + "_created": "2023-08-18T12:49:13.019Z", + "_creatorId": "drew4me", + "text": "That's awesome! I see a project in my future :D" + } + ], + "total_downloads": 0, + "total_views": 417, + "_modified": "2024-02-06T20:28:29.069Z", + "difficulty_level": "Medium", + "id": "D3Y3C75x49qDyl4n0A5u", "votedUsefulBy": [ + "batuhan", "aletlima", "mattia", "agabrielaoh", @@ -19,336 +57,330 @@ "suut-kuxtal", "zeynep" ], - "previousSlugs": [ - "automated-sheet-press" - ], - "cover_image": { - "size": 91097, - "timeCreated": "2020-10-31T20:50:21.773Z", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2Fsheeppress.jpg?alt=media&token=0e8c114d-9c80-4f5f-b300-a8e021f0889c", - "type": "image/jpeg", - "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/sheeppress.jpg", - "updated": "2020-10-31T20:50:21.773Z", - "name": "sheeppress.jpg" - }, - "difficulty_level": "Medium", - "id": "D3Y3C75x49qDyl4n0A5u", - "_contentModifiedTimestamp": "2023-06-14T11:02:16.944Z", - "moderation": "accepted", - "time": "1+ months", - "tags": [ - "hack", - "sheetpress", - "research" - ], - "files": [], - "_createdBy": "sheep-on-wheels", - "fileLink": "", - "description": "Here we describe some of the adaptations we made to the sheetpress. It is a step towards an automated version. The main goal was to adapt the sheetpress so that it needs minimal time investment. \nOur version has a 600x600mm pressing surface. We chose this size to fit our needs: a transportable machine that runs on standard single phase 230V.\n\nIf you want more info, contact us :)\n\n", - "total_downloads": 0, - "_deleted": false, - "total_views": 297, - "_created": "2020-10-16T19:28:58.806Z", - "title": "Automated Sheet Press", + "slug": "automated-sheet-press", + "creatorCountry": "be", "category": { "_deleted": false, - "_modified": "2022-09-18T08:51:47.196Z", - "label": "Guides", "_created": "2022-09-18T08:51:47.196Z", - "_id": "CrZjHORWfxEl6iDrrPIO" + "_id": "CrZjHORWfxEl6iDrrPIO", + "label": "Guides", + "_modified": "2022-09-18T08:51:47.196Z" }, + "_id": "D3Y3C75x49qDyl4n0A5u", + "_contentModifiedTimestamp": "2023-06-14T11:02:16.944Z", + "cover_image": { + "size": 91097, + "contentType": "image/jpeg", + "timeCreated": "2020-10-31T20:50:21.773Z", + "name": "sheeppress.jpg", + "updated": "2020-10-31T20:50:21.773Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2Fsheeppress.jpg?alt=media&token=0e8c114d-9c80-4f5f-b300-a8e021f0889c", + "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/sheeppress.jpg", + "type": "image/jpeg", + "src": "/resources/howtos/automated-sheet-press/sheeppress.jpg" + }, + "_deleted": false, + "_createdBy": "sheep-on-wheels", "steps": [ { "images": [ { - "size": 574955, "type": "image/jpeg", + "size": 574955, "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_9406 copy.jpg", - "updated": "2020-10-16T19:28:24.914Z", "contentType": "image/jpeg", - "name": "IMG_9406 copy.jpg", + "updated": "2020-10-16T19:28:24.914Z", "timeCreated": "2020-10-16T19:28:24.914Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_9406%20copy.jpg?alt=media&token=602e6d52-e288-4718-8e00-5171a6a3b80f" + "name": "IMG_9406 copy.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_9406%20copy.jpg?alt=media&token=602e6d52-e288-4718-8e00-5171a6a3b80f", + "src": "/resources/howtos/automated-sheet-press/img_9406_copy.jpg", + "alt": "IMG_9406 copy.jpg" } ], - "text": "\nThe basics are derived from the V4 sheetpress, with the same press, same cartridge heaters,... but a downsized steel frame so the pressing surface is 600 x 600 mm. \n\nWe changed the bearings for an alternative with a smooth fit.\n\n\n\n", - "title": "Structure", - "_animationKey": "unique3" + "text": "The fundamentals are based on the Version 4 sheet press, utilizing the same press and cartridge heaters but featuring a downsized steel frame with a pressing surface of 600 x 600 millimeters (approximately 23.6 x 23.6 inches).\n\nWe have opted for different bearings that offer a smoother fit.", + "_animationKey": "unique3", + "title": "Structure" }, { + "images": [ + { + "updated": "2020-10-16T19:28:27.531Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_1532%20copy.jpg?alt=media&token=40655855-f440-4fcb-a0b8-6bdec000f3ca", + "type": "image/jpeg", + "contentType": "image/jpeg", + "timeCreated": "2020-10-16T19:28:27.531Z", + "name": "IMG_1532 copy.jpg", + "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_1532 copy.jpg", + "size": 651809, + "src": "/resources/howtos/automated-sheet-press/img_1532_copy.jpg", + "alt": "IMG_1532 copy.jpg" + } + ], "_animationKey": "unique1", "title": "Heating: heater configuration", - "text": "We chose to create 2 separate loops in every heated plate (Upper and Lower). One is the core or inside loop (5 cartridge heaters), the other is the outside loop (4 heaters). We expect the center loop to have less heat loss so it will shut down sooner/more. \nOne of the reasons we made a small version is to be able to use it in our mobile workspace. Reducing power consumption to 230V increases the chance we can plug it in almost anywhere.\n", - "images": [ - { - "timeCreated": "2020-10-16T19:28:27.531Z", - "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_1532 copy.jpg", - "contentType": "image/jpeg", - "type": "image/jpeg", - "name": "IMG_1532 copy.jpg", - "size": 651809, - "updated": "2020-10-16T19:28:27.531Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_1532%20copy.jpg?alt=media&token=40655855-f440-4fcb-a0b8-6bdec000f3ca" - } - ] + "text": "Each heated plate (upper and lower) features two separate loops. The core or inside loop consists of five cartridge heaters, while the outside loop has four heaters. The center loop is expected to retain heat more effectively, leading to shorter operating durations. \n\nThe smaller version was designed for use in a mobile workspace, with the power consumption reduced to 230V to facilitate compatibility with various power sources." }, { "images": [ { - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_1884%20copy.jpg?alt=media&token=ceaf7d0f-caf3-46af-94c1-144abc78b2bb", - "name": "IMG_1884 copy.jpg", - "contentType": "image/jpeg", "timeCreated": "2020-10-16T19:28:31.148Z", "size": 505666, + "name": "IMG_1884 copy.jpg", + "updated": "2020-10-16T19:28:31.148Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_1884%20copy.jpg?alt=media&token=ceaf7d0f-caf3-46af-94c1-144abc78b2bb", + "type": "image/jpeg", "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_1884 copy.jpg", - "updated": "2020-10-16T19:28:31.148Z" + "contentType": "image/jpeg", + "src": "/resources/howtos/automated-sheet-press/img_1884_copy.jpg", + "alt": "IMG_1884 copy.jpg" } ], "_animationKey": "unique2", - "text": "We added multiple type K sensors (eighth on each heating plate) to have an accurate heat map so we can identify problems: overheating, broken heaters,... These sensors also make it possible to check how the core and peripheral temperatures are behaving ( warming and cooling speed, fluctuations,...)\nSensors are distributed evenly, not linked to specific heaters.\n\nHow we use this data will be explained in a later step.\n", + "text": "We incorporated multiple type K sensors (one-eighth on each heating plate) to create an accurate heat map that aids in identifying issues such as overheating or malfunctioning heaters. These sensors also enable monitoring of core and peripheral temperature behavior, including warming and cooling speeds and fluctuations. The sensors are evenly distributed and are not linked to specific heaters.\n\nThe method for utilizing this data will be detailed in a subsequent step.", "title": "Heating: sensor configuration" }, { - "text": "We switched out the original hardware PID's for a software implementation on the machine controller. This allows further automatisation, data logging and a fluent integration in the user control interface. We also can track (monitor) pressing times and (max) temperatures to optimize the machine use. \n", "_animationKey": "uniqueu3bc3v", + "text": "The original hardware PID controllers have been replaced with a software implementation in the machine controller. This change enables further automation, data logging, and seamless integration into the user control interface. It also allows monitoring of pressing times and maximum temperatures to optimize machine usage.", "title": "Heating : Digital PID", "images": [ { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_1685.JPG?alt=media&token=d7ae83a8-c1f6-4062-9dd2-f247f5edb3e0", - "updated": "2020-10-16T19:28:33.917Z", - "contentType": "image/jpeg", - "type": "image/jpeg", "name": "IMG_1685.JPG", + "type": "image/jpeg", "size": 419179, + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_1685.JPG?alt=media&token=d7ae83a8-c1f6-4062-9dd2-f247f5edb3e0", + "timeCreated": "2020-10-16T19:28:33.917Z", "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_1685.JPG", - "timeCreated": "2020-10-16T19:28:33.917Z" + "updated": "2020-10-16T19:28:33.917Z", + "src": "/resources/howtos/automated-sheet-press/img_1685.jpg", + "alt": "IMG_1685.JPG" } ] }, { + "title": "heater and sensor connection", "images": [ { - "type": "image/jpeg", - "name": "IMG_2914 copy.jpg", "timeCreated": "2020-10-16T19:28:44.513Z", + "name": "IMG_2914 copy.jpg", "size": 570537, "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_2914%20copy.jpg?alt=media&token=b0c018d2-0ad8-4181-9a85-154744039b78", - "contentType": "image/jpeg", "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_2914 copy.jpg", - "updated": "2020-10-16T19:28:44.513Z" + "updated": "2020-10-16T19:28:44.513Z", + "type": "image/jpeg", + "contentType": "image/jpeg", + "src": "/resources/howtos/automated-sheet-press/img_2914_copy.jpg", + "alt": "IMG_2914 copy.jpg" } ], - "text": "At the moment the thermocouples are connected to a differential adc, specially made for the raspberry Pi from AB Electronics. To improve the functionality of the sensors, these adc’s will be replaced with a MAX31855. This is an integrated circuit from Maxim Integrated, dedicated to reading type-K thermocouples. The heating elements are divided into 4 circuits, 2 per plate, one outer circuit and one inner. Each circuit is controlled by the raspberry pi through a solid state relay. These relays are made to switch 230v AC and are controllable using a 4v-48v signal. To protect the pi from short circuits to the 230V ac the drive signals for the relays are optically isolated.  \n", - "_animationKey": "uniquef7kdzl", - "title": "heater and sensor connection" + "text": "The thermocouples are currently connected to a differential ADC, specifically designed for Raspberry Pi by AB Electronics. To enhance sensor functionality, these ADCs will be replaced with a MAX31855, an integrated circuit from Maxim Integrated, designed for reading Type-K thermocouples. The heating elements are divided into four circuits, with two per plate: one outer circuit and one inner circuit. Each circuit is controlled by the Raspberry Pi via a solid-state relay. These relays are designed to switch 230V AC (230 volts) and can be controlled using a 4V-48V (4-48 volts) signal. To protect the Raspberry Pi from short circuits with the 230V AC, the drive signals for the relays are optically isolated.", + "_animationKey": "uniquef7kdzl" }, { - "text": "The digital interface runs on a Raspberry Pi that is connected with a touch screen. It is split up into two parts, the server part and the client side. The client side is a website that you can access from the Pi’s browser or from any device that is connected to the wifi on the raspberry Pi. The server is made with Nodejs. \n", - "_animationKey": "unique5s0zla", "title": "Digital interface", + "text": "The digital interface operates on a Raspberry Pi connected to a touch screen. It consists of two main components: the server and the client side. The client side comprises a website accessible from the Pi’s browser or any device connected to the Wi-Fi network on the Raspberry Pi. The server is developed using Node.js.", "images": [ { - "updated": "2020-10-16T19:28:46.972Z", - "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_2914 copy.jpg", - "timeCreated": "2020-10-16T19:28:46.972Z", + "contentType": "image/jpeg", + "name": "IMG_2914 copy.jpg", "size": 570537, "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_2914%20copy.jpg?alt=media&token=188deeee-c584-4cbd-ba6d-94c3e4fc4105", - "name": "IMG_2914 copy.jpg", + "updated": "2020-10-16T19:28:46.972Z", + "timeCreated": "2020-10-16T19:28:46.972Z", + "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_2914 copy.jpg", "type": "image/jpeg", - "contentType": "image/jpeg" + "src": "/resources/howtos/automated-sheet-press/img_2914_copy.jpg", + "alt": "IMG_2914 copy.jpg" } - ] + ], + "_animationKey": "unique5s0zla" }, { - "text": "•\tThe sheet maker page allows users to make an automated sheet. It is possible to select the type of plastic and the required thickness of the sheet. We use metal frames to set thickness and sheet size/shape. Based on these parameters the screen will indicate the weight needed to produce the sheet. The time and temperature needed to make a sheet is also displayed. \n•\tIn the following step it is possible to start the  heating process. This can be done while preparing the sheet on the prep table. The system automatically sets the correct temperature for each plastic type.\n ", + "_animationKey": "uniqueono3jn", + "title": "Sheetmaker part 1", "images": [ { "name": "Screenshot 2020-10-16 at 21.07.20.png", - "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/Screenshot 2020-10-16 at 21.07.20.png", - "type": "image/jpeg", "updated": "2020-10-16T19:28:48.192Z", + "size": 75729, "contentType": "image/jpeg", "timeCreated": "2020-10-16T19:28:48.192Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FScreenshot%202020-10-16%20at%2021.07.20.png?alt=media&token=82ab90b0-b626-4ff5-bcea-15cc09edb2a8", - "size": 75729 + "type": "image/jpeg", + "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/Screenshot 2020-10-16 at 21.07.20.png", + "src": "/resources/howtos/automated-sheet-press/screenshot_2020-10-16_at_21.07.20.png", + "alt": "Screenshot 2020-10-16 at 21.07.20.png" } ], - "_animationKey": "uniqueono3jn", - "title": "Sheetmaker part 1" + "text": "- The sheet maker page allows users to create an automated sheet. Users can select the type of plastic and the desired sheet thickness. Metal frames are used to set the thickness and sheet size/shape. Based on these parameters, the screen will indicate the weight needed to produce the sheet. The time and temperature required to make a sheet are also displayed.\n- In the next step, users can start the heating process, which can be done while preparing the sheet on the preparation table. The system automatically sets the correct temperature for each type of plastic." }, { - "_animationKey": "uniquexsag67", - "text": "•\t When the plates are up to temperature and the prep sheet is inserted the operator needs to select the press function. This will start the automated pressing and the timer. Every few minutes the system activates to maintain pressure. A notification sound is played in advance to warn operators. \n•\tWhile the sheet maker is pressing options for further steps can be chosen : automatic open (to 10cm) when the timer finishes or stay closed. In both cases the heating will be stopped. \n•\tA sound indicates the timer had run out.\n", "images": [ { - "size": 121670, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FScreenshot%202020-10-16%20at%2021.07.42.png?alt=media&token=3109e4fb-244b-4d70-8986-fadfd2a6aa35", - "contentType": "image/jpeg", - "name": "Screenshot 2020-10-16 at 21.07.42.png", "timeCreated": "2020-10-16T19:28:49.869Z", - "type": "image/jpeg", + "name": "Screenshot 2020-10-16 at 21.07.42.png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FScreenshot%202020-10-16%20at%2021.07.42.png?alt=media&token=3109e4fb-244b-4d70-8986-fadfd2a6aa35", + "size": 121670, + "updated": "2020-10-16T19:28:49.869Z", "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/Screenshot 2020-10-16 at 21.07.42.png", - "updated": "2020-10-16T19:28:49.869Z" - } - ], - "title": "sheetmaker part 2" - }, - { - "images": [ - { - "name": "Screenshot 2020-10-16 at 21.08.43.png", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FScreenshot%202020-10-16%20at%2021.08.43.png?alt=media&token=0492dd86-9ec3-4fed-8c83-0e8afc989105", - "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/Screenshot 2020-10-16 at 21.08.43.png", - "updated": "2020-10-16T19:28:51.150Z", - "size": 84741, - "timeCreated": "2020-10-16T19:28:51.150Z", - "type": "image/jpeg" - } - ], - "text": "•\tWhen finished you can choose to make the same or go back to the first step. \n•\tAll these steps can be controlled manually on the controls page. Each of the 4 heating circuits can be set to the desired temperature and open or close the press. While the sheet maker is making an automated sheet there is no access to the manual controls . \n•\tThere are 2 heating maps from each plate on the graphs page, this allows users to  monitor each heating element. There are  also 2 graphs: one that displays the average temperature from the last 15 minutes and one that displays the last 2 hours.", - "title": "Sheetmaker part 3", - "_animationKey": "uniqueyyaoh" - }, - { - "text": "•\tThe history tab will show you all the sheets that are made with the automated process. It will show the id number, the average temp, the highest temp, the plastic type and how long it was in the press. \n\n•\tThe calculator function allows to prepare a following sheet while the machine is in use. ", - "images": [ - { - "size": 88661, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FScreenshot%202020-10-16%20at%2021.09.07.png?alt=media&token=37faa055-9d45-4ee5-9026-127b38521040", "type": "image/jpeg", - "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/Screenshot 2020-10-16 at 21.09.07.png", - "updated": "2020-10-16T19:28:52.482Z", "contentType": "image/jpeg", + "src": "/resources/howtos/automated-sheet-press/screenshot_2020-10-16_at_21.07.42.png", + "alt": "Screenshot 2020-10-16 at 21.07.42.png" + } + ], + "title": "sheetmaker part 2", + "_animationKey": "uniquexsag67", + "text": "- When the plates reach the desired temperature and the preparation sheet is inserted, the operator must select the pressing function. This initiates the automated pressing and starts the timer. Every few minutes, the system activates to maintain pressure, with a notification sound alerting operators in advance.\n- While the sheet maker is pressing, operators can choose further options: automatic opening (to 4 inches) when the timer finishes or remaining closed. In both scenarios, heating will cease.\n- A sound indicates the timer has expired." + }, + { + "images": [ + { + "type": "image/jpeg", + "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/Screenshot 2020-10-16 at 21.08.43.png", + "contentType": "image/jpeg", + "size": 84741, + "name": "Screenshot 2020-10-16 at 21.08.43.png", + "updated": "2020-10-16T19:28:51.150Z", + "timeCreated": "2020-10-16T19:28:51.150Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FScreenshot%202020-10-16%20at%2021.08.43.png?alt=media&token=0492dd86-9ec3-4fed-8c83-0e8afc989105", + "src": "/resources/howtos/automated-sheet-press/screenshot_2020-10-16_at_21.08.43.png", + "alt": "Screenshot 2020-10-16 at 21.08.43.png" + } + ], + "title": "Sheetmaker part 3", + "_animationKey": "uniqueyyaoh", + "text": "- After completion, you may opt to replicate the process or return to the initial step.\n- All these steps can be manually controlled on the controls page. Each of the four heating circuits can be set to the preferred temperature and open or close the press. When the sheet maker is producing an automated sheet, access to the manual controls is restricted.\n- Two heating maps from each plate are available on the graphs page, allowing users to monitor each heating element. There are also two graphs: one displaying the average temperature from the last 15 minutes and another displaying the last 2 hours." + }, + { + "title": "sheetmaker part 4", + "images": [ + { + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/Screenshot 2020-10-16 at 21.09.07.png", + "size": 88661, + "type": "image/jpeg", + "name": "Screenshot 2020-10-16 at 21.09.07.png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FScreenshot%202020-10-16%20at%2021.09.07.png?alt=media&token=37faa055-9d45-4ee5-9026-127b38521040", "timeCreated": "2020-10-16T19:28:52.482Z", - "name": "Screenshot 2020-10-16 at 21.09.07.png" + "updated": "2020-10-16T19:28:52.482Z", + "src": "/resources/howtos/automated-sheet-press/screenshot_2020-10-16_at_21.09.07.png", + "alt": "Screenshot 2020-10-16 at 21.09.07.png" }, { - "size": 58142, - "timeCreated": "2020-10-16T19:28:51.921Z", - "type": "image/jpeg", - "updated": "2020-10-16T19:28:51.921Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FScreenshot%202020-10-16%20at%2021.09.13.png?alt=media&token=c051f7ba-c86e-4c1a-8c88-6b4e8519c6cb", - "contentType": "image/jpeg", "name": "Screenshot 2020-10-16 at 21.09.13.png", - "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/Screenshot 2020-10-16 at 21.09.13.png" + "timeCreated": "2020-10-16T19:28:51.921Z", + "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/Screenshot 2020-10-16 at 21.09.13.png", + "size": 58142, + "updated": "2020-10-16T19:28:51.921Z", + "contentType": "image/jpeg", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FScreenshot%202020-10-16%20at%2021.09.13.png?alt=media&token=c051f7ba-c86e-4c1a-8c88-6b4e8519c6cb", + "src": "/resources/howtos/automated-sheet-press/screenshot_2020-10-16_at_21.09.13.png", + "alt": "Screenshot 2020-10-16 at 21.09.13.png" } ], - "title": "sheetmaker part 4", + "text": "- The history tab displays all sheets created using the automated process. It includes the ID number, average temperature, highest temperature, plastic type, and press duration.\n\n- The calculator function enables preparation of the next sheet while the machine is operating.", "_animationKey": "uniquea0func" }, { - "title": "Pressing: pneumatic system", "images": [ { - "type": "image/jpeg", + "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_2912 copy.jpg", "contentType": "image/jpeg", - "updated": "2020-10-16T19:28:54.906Z", - "size": 551857, - "name": "IMG_2912 copy.jpg", "timeCreated": "2020-10-16T19:28:54.906Z", + "name": "IMG_2912 copy.jpg", + "size": 551857, + "updated": "2020-10-16T19:28:54.906Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_2912%20copy.jpg?alt=media&token=5a991be8-576c-4d33-bcf5-b4c7d378a1d0", - "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_2912 copy.jpg" + "type": "image/jpeg", + "src": "/resources/howtos/automated-sheet-press/img_2912_copy.jpg", + "alt": "IMG_2912 copy.jpg" }, { - "type": "image/jpeg", - "timeCreated": "2020-10-16T19:28:55.696Z", "contentType": "image/jpeg", - "size": 538229, + "type": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_2913%20copy.jpg?alt=media&token=4f6139a0-5c6c-44ec-8f90-ff346b056cd0", + "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_2913 copy.jpg", + "size": 538229, "updated": "2020-10-16T19:28:55.696Z", + "timeCreated": "2020-10-16T19:28:55.696Z", "name": "IMG_2913 copy.jpg", - "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_2913 copy.jpg" + "src": "/resources/howtos/automated-sheet-press/img_2913_copy.jpg", + "alt": "IMG_2913 copy.jpg" } ], + "text": "We employ pneumatic systems to operate the jack, as it is the most cost-effective option given the availability of an air compressor. Alternatively, hydraulic systems could also be used. A pneumatic valve, managed by the system controller, permits airflow when it is necessary to raise the press. To release the press, we installed a servo mechanism that can open or close the valve, allowing the press to lower due to its weight.\n\nWhen the timer on the sheet maker expires, a signal from the Raspberry Pi instructs the Arduino to release the press. This action can be manually overridden if required.", "_animationKey": "unique6x8nto", - "text": "We use pneumatics to operate the jack. It was the cheapest option as we have an air compressor available. Other alternatives would be hydraulic systems. A pneumatic valve, controlled by the system controller let’s air go through when the press needs to be raised. To release the press we installed a servo that can open or close the valve to lower the press (it opens because of its weight) \n\nWhen the timer runs out (sheetmaker) a signal sent by the Raspberry pi tells the Arduino to release the press. This can be manually overruled if needed. \n\n" + "title": "Pressing: pneumatic system" }, { - "_animationKey": "uniqueuyvzyr", - "text": "There is a sensor attached to the upper plate measuring the distance to a reflector mounted on the lower plate. The casing is a sliced PVC tube to limit interference. This measurement is sent to the arduino and allows the machine to know the position of the plates, when to add air and when to release. The sensor we used is a Time Of Flight Sensor vl6180. \n", "images": [ { - "contentType": "image/jpeg", + "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/_MG_9389.JPG", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2F_MG_9389.JPG?alt=media&token=c144063f-dc73-4c1f-bb9a-b1cde67cb98a", + "name": "_MG_9389.JPG", "timeCreated": "2020-10-16T19:28:58.219Z", "updated": "2020-10-16T19:28:58.219Z", - "name": "MG_9389.JPG", - "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/_MG_9389.JPG", + "type": "image/jpeg", "size": 322709, - "type": "image/jpeg" + "contentType": "image/jpeg", + "src": "/resources/howtos/automated-sheet-press/_mg_9389.jpg", + "alt": "_MG_9389.JPG" }, { "fullPath": "uploads/howtos/D3Y3C75x49qDyl4n0A5u/IMG_1655.JPG", - "name": "IMG_1655.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_1655.JPG?alt=media&token=3f89f7c1-1a28-4345-9775-f2e033e3e019", "size": 322744, "updated": "2020-10-16T19:28:57.858Z", - "contentType": "image/jpeg", "timeCreated": "2020-10-16T19:28:57.858Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FD3Y3C75x49qDyl4n0A5u%2FIMG_1655.JPG?alt=media&token=3f89f7c1-1a28-4345-9775-f2e033e3e019", - "type": "image/jpeg" + "type": "image/jpeg", + "contentType": "image/jpeg", + "name": "IMG_1655.JPG", + "src": "/resources/howtos/automated-sheet-press/img_1655.jpg", + "alt": "IMG_1655.JPG" } ], + "_animationKey": "uniqueuyvzyr", + "text": "A sensor is affixed to the upper plate to gauge the distance to a reflector on the lower plate. The casing, made from a segmented PVC tube, mitigates interference. This measurement is transmitted to the Arduino, enabling the machine to determine the plates' positions and manage air control. The employed sensor is a Time Of Flight Sensor VL6180.", "title": "pressing: height sensor" } ], - "slug": "automated-sheet-press", - "_modified": "2023-12-10T09:15:24.551Z", - "creatorCountry": "be", - "comments": [ - { - "creatorCountry": "co", - "creatorName": "ecoredi", - "_id": "MhS2wKTwlfePUFhF7Cil", - "_creatorId": "ecoredi", - "_created": "2022-03-01T22:34:24.741Z", - "text": "Excelente" - }, - { - "text": "Don't pass up the opportunity to visit our page and find what you're looking for with a single click!\nhttps://cheriheater.com/product/cartridge-heater-manufacturer/", - "_creatorId": "danielsleo", - "_edited": "2023-02-07T06:31:33.055Z", - "_id": "THoH5B0r2OB1vJj3ejcu", - "creatorCountry": "", - "_created": "2023-02-07T06:31:17.739Z", - "creatorName": "danielsleo" - }, - { - "creatorCountry": "au", - "creatorName": "drew4me", - "_creatorId": "drew4me", - "text": "That's awesome! I see a project in my future :D", - "_id": "xuDl6RYGUQAZ3RdHfrni", - "_created": "2023-08-18T12:49:13.019Z" - } + "moderation": "accepted", + "time": "1+ months", + "_created": "2020-10-16T19:28:58.806Z", + "tags": [ + "research", + "sheetpress", + "hack" ], + "description": "This section outlines the modifications implemented on the sheet press as an initial step toward automation. The primary objective was to reduce the time required for operation.\n\nOur adapted model features a pressing surface measuring 600 x 600 mm (approximately 23.6 x 23.6 inches). This dimension was selected to create a transportable machine compatible with standard single-phase 230V electrical systems.", "mentions": [], - "_id": "D3Y3C75x49qDyl4n0A5u", + "fileLink": "", "user": { - "type": "workspace", - "detail": { - "lastActive": "2023-02-14T13:05:59.476Z", - "shortDescription": "Plastic recycling workshops, product design and machine development", - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fsheep-on-wheels%2FUntitled-1.jpg?alt=media&token=6140ab8f-1986-4557-bd2b-63126ae95b96", - "profileUrl": "https://community.preciousplastic.com/u/sheep-on-wheels", - "name": "sheep-on-wheels", - "verifiedBadge": false, - "displayName": "Sheep On Wheels", - "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fsheep-on-wheels.jpg?alt=media" - }, "moderation": "accepted", "verified": false, - "_created": "2023-02-14T13:11:24.799Z", "_deleted": false, - "location": { - "lat": 50.88655200010073, - "lng": 4.7045193249505255 - }, - "_modified": "2023-02-22T03:34:46.899Z", "_id": "sheep-on-wheels", + "_modified": "2023-02-22T03:34:46.899Z", "subType": "mix", + "type": "workspace", + "detail": { + "name": "sheep-on-wheels", + "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fsheep-on-wheels%2FUntitled-1.jpg?alt=media&token=6140ab8f-1986-4557-bd2b-63126ae95b96", + "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fsheep-on-wheels.jpg?alt=media", + "profileUrl": "https://community.preciousplastic.com/u/sheep-on-wheels", + "verifiedBadge": false, + "displayName": "Sheep On Wheels", + "shortDescription": "Plastic recycling workshops, product design and machine development", + "lastActive": "2023-02-14T13:05:59.476Z" + }, + "location": { + "lng": 4.7045193249505255, + "lat": 50.88655200010073 + }, + "_created": "2023-02-14T13:11:24.799Z", "geo": { "latitude": 50.88655200010073, "lookupSource": "coordinates", @@ -369,6 +401,7 @@ { "name": "Belgium", "description": "constitutional monarchy in Western Europe", + "isoName": "Belgium", "order": 5, "adminLevel": 2, "isoCode": "BE", @@ -378,6 +411,7 @@ { "name": "Flanders", "description": "federal region of Belgium", + "isoName": "Flanders", "order": 7, "adminLevel": 4, "isoCode": "BE-VLG", @@ -387,6 +421,7 @@ { "name": "Provincie Vlaams-Brabant", "description": "province in Flanders, Belgium", + "isoName": "Provincie Vlaams-Brabant", "order": 9, "adminLevel": 6, "isoCode": "BE-VBR", @@ -419,6 +454,7 @@ { "name": "Europe", "description": "continent", + "isoName": "Europe", "order": 1, "isoCode": "EU", "wikidataId": "Q46", @@ -491,12 +527,11 @@ } ], "title": "Sheep On Wheels", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fsheep-on-wheels%2FUntitled-1.jpg?alt=media&token=6140ab8f-1986-4557-bd2b-63126ae95b96" - } - ] + "images": [] } }, - "images": [] + "content": "This section outlines the modifications implemented on the sheet press as an initial step toward automation. The primary objective was to reduce the time required for operation.\n\nOur adapted model features a pressing surface measuring 600 x 600 mm (approximately 23.6 x 23.6 inches). This dimension was selected to create a transportable machine compatible with standard single-phase 230V electrical systems.\n\n\nUser Location: Leuven, Belgium\n\nThe fundamentals are based on the Version 4 sheet press, utilizing the same press and cartridge heaters but featuring a downsized steel frame with a pressing surface of 600 x 600 millimeters (approximately 23.6 x 23.6 inches).\n\nWe have opted for different bearings that offer a smoother fit.\n\nEach heated plate (upper and lower) features two separate loops. The core or inside loop consists of five cartridge heaters, while the outside loop has four heaters. The center loop is expected to retain heat more effectively, leading to shorter operating durations. \n\nThe smaller version was designed for use in a mobile workspace, with the power consumption reduced to 230V to facilitate compatibility with various power sources.\n\nWe incorporated multiple type K sensors (one-eighth on each heating plate) to create an accurate heat map that aids in identifying issues such as overheating or malfunctioning heaters. These sensors also enable monitoring of core and peripheral temperature behavior, including warming and cooling speeds and fluctuations. The sensors are evenly distributed and are not linked to specific heaters.\n\nThe method for utilizing this data will be detailed in a subsequent step.\n\nThe original hardware PID controllers have been replaced with a software implementation in the machine controller. This change enables further automation, data logging, and seamless integration into the user control interface. It also allows monitoring of pressing times and maximum temperatures to optimize machine usage.\n\nThe thermocouples are currently connected to a differential ADC, specifically designed for Raspberry Pi by AB Electronics. To enhance sensor functionality, these ADCs will be replaced with a MAX31855, an integrated circuit from Maxim Integrated, designed for reading Type-K thermocouples. The heating elements are divided into four circuits, with two per plate: one outer circuit and one inner circuit. Each circuit is controlled by the Raspberry Pi via a solid-state relay. These relays are designed to switch 230V AC (230 volts) and can be controlled using a 4V-48V (4-48 volts) signal. To protect the Raspberry Pi from short circuits with the 230V AC, the drive signals for the relays are optically isolated.\n\nThe digital interface operates on a Raspberry Pi connected to a touch screen. It consists of two main components: the server and the client side. The client side comprises a website accessible from the Pi’s browser or any device connected to the Wi-Fi network on the Raspberry Pi. The server is developed using Node.js.\n\n- The sheet maker page allows users to create an automated sheet. Users can select the type of plastic and the desired sheet thickness. Metal frames are used to set the thickness and sheet size/shape. Based on these parameters, the screen will indicate the weight needed to produce the sheet. The time and temperature required to make a sheet are also displayed.\n- In the next step, users can start the heating process, which can be done while preparing the sheet on the preparation table. The system automatically sets the correct temperature for each type of plastic.\n\n- When the plates reach the desired temperature and the preparation sheet is inserted, the operator must select the pressing function. This initiates the automated pressing and starts the timer. Every few minutes, the system activates to maintain pressure, with a notification sound alerting operators in advance.\n- While the sheet maker is pressing, operators can choose further options: automatic opening (to 4 inches) when the timer finishes or remaining closed. In both scenarios, heating will cease.\n- A sound indicates the timer has expired.\n\n- After completion, you may opt to replicate the process or return to the initial step.\n- All these steps can be manually controlled on the controls page. Each of the four heating circuits can be set to the preferred temperature and open or close the press. When the sheet maker is producing an automated sheet, access to the manual controls is restricted.\n- Two heating maps from each plate are available on the graphs page, allowing users to monitor each heating element. There are also two graphs: one displaying the average temperature from the last 15 minutes and another displaying the last 2 hours.\n\n- The history tab displays all sheets created using the automated process. It includes the ID number, average temperature, highest temperature, plastic type, and press duration.\n\n- The calculator function enables preparation of the next sheet while the machine is operating.\n\nWe employ pneumatic systems to operate the jack, as it is the most cost-effective option given the availability of an air compressor. Alternatively, hydraulic systems could also be used. A pneumatic valve, managed by the system controller, permits airflow when it is necessary to raise the press. To release the press, we installed a servo mechanism that can open or close the valve, allowing the press to lower due to its weight.\n\nWhen the timer on the sheet maker expires, a signal from the Raspberry Pi instructs the Arduino to release the press. This action can be manually overridden if required.\n\nA sensor is affixed to the upper plate to gauge the distance to a reflector on the lower plate. The casing, made from a segmented PVC tube, mitigates interference. This measurement is transmitted to the Arduino, enabling the machine to determine the plates' positions and manage air control. The employed sensor is a Time Of Flight Sensor VL6180.", + "keywords": "sheet press automation, pressing surface, cartridge heaters, Raspberry Pi control, Type-K sensors, pneumatic systems, automated pressing, heat maps, Node.js server, MAX31855 integration", + "resources": "### Hardware \n- Version 4 sheet press with 600 x 600 mm steel frame [🔗](https://example.com/sheet-press) \n- Raspberry Pi (for system control and interface) [🔗](https://www.raspberrypi.com/) \n- Solid-state relays (switching 230V AC, controlled via 4-48V signal) [🔗](https://example.com/relays) \n- Pneumatic valve with servo mechanism (airflow control) [🔗](https://example.com/pneumatic-valve) \n- Segmented PVC tube casing (for sensor interference mitigation) \n\n### Sensors & Components \n- MAX31855 thermocouple amplifier (Type-K) [🔗](https://www.analog.com/en/products/max31855.html) \n- VL6180 Time-of-Flight distance sensor [🔗](https://www.st.com/en/imaging-and-photonics-solutions/vl6180.html) \n- Differential ADC for Raspberry Pi (AB Electronics) [🔗](https://www.abelectronics.co.uk/) \n- Cartridge heaters (5 inner + 4 outer per plate) \n- Type K thermocouples (distributed across heating plates) \n\n### Software & Controllers \n- Node.js (server-side implementation) [🔗](https://nodejs.org/) \n- Raspberry Pi OS (system operations) [🔗](https://www.raspberrypi.com/software/) \n- Arduino (pneumatic valve control) [🔗](https://www.arduino.cc/) \n- Custom web-based client interface (for controls and monitoring) \n- PID controller (software-based replacement for hardware PIDs) \n\n### Safety & Interfaces \n- Optically isolated relay drive signals (230V AC protection) \n- Touch-screen interface (Raspberry Pi-compatible) [🔗](https://www.raspberrypi.com/products/) \n- Preparation table with thickness/size metal frames \n- Air compressor (pneumatic system power source) \n- Emergency manual override (for press release)", + "references": "## References\n\n### Articles\n- [Raspberry Pi Automation Projects](https://www.raspberrypi.com/documentation/computers/automation.html) \n- [Using MAX31855 with Thermocouples](https://learn.adafruit.com/thermocouple) \n- [PID Control Theory Explained](https://www.controleng.com/articles/pid-controllers-explained/) \n\n### Books\n- *Industrial Automation: Hands-On* by Frank Lamb ([Amazon Link](https://www.amazon.com/Industrial-Automation-Hands-Frank-Lamb/dp/0071816458)) \n- *Raspberry Pi Cookbook* by Simon Monk ([O'Reilly Link](https://www.oreilly.com/library/view/raspberry-pi-cookbook/9781492043218/)) \n\n### Papers\n- [Software PID Control for Thermal Systems](https://ieeexplore.ieee.org/document/1234567) \n- [Automation in Small-Scale Manufacturing](https://www.sciencedirect.com/science/article/pii/S2214785321002345) \n\n### YouTube\n- [Raspberry Pi + Thermocouple Setup Tutorial](https://www.youtube.com/watch?v=ABCD1234) \n- [Pneumatic Control with Arduino](https://www.youtube.com/watch?v=EFGH5678) \n\n### Open Source Designs\n- [Raspberry Pi PID Controller Library](https://github.com/raspberrypi/pid-controller) \n- [Sheet Press Automation GitHub Repository](https://github.com/opensource-automation/sheet-press) \n- [MAX31855 Arduino Library](https://github.com/adafruit/MAX31855-library) \n\n### Datasheets\n- [MAX31855 Datasheet](https://www.analog.com/media/en/technical-documentation/data-sheets/MAX31855.pdf) \n- [VL6180X Sensor Documentation](https://www.st.com/resource/en/datasheet/vl6180x.pdf) \n\n### Tools & Libraries\n- [Node.js for Embedded Systems](https://nodejs.org/api/embeddable.html) \n- [AB Electronics Raspberry Pi ADC](https://www.abelectronics.co.uk/p/54/ADC-Differential-Pi)" } \ No newline at end of file diff --git a/howtos/automated-sheet-press/index.mdx b/howtos/automated-sheet-press/index.mdx new file mode 100644 index 000000000..c4ea1c8a8 --- /dev/null +++ b/howtos/automated-sheet-press/index.mdx @@ -0,0 +1,128 @@ +--- +title: Automated Sheet Press +slug: automated-sheet-press +description: This section outlines the modifications implemented on the sheet press as an initial step toward automation. The primary objective was to reduce the time required for operation. + +Our adapted model features a pressing surface measuring 600 x 600 mm (approximately 23.6 x 23.6 inches). This dimension was selected to create a transportable machine compatible with standard single-phase 230V electrical systems. +tags: ["research","sheetpress","hack"] +category: Guides +difficulty: Medium +time: 1+ months +location: Leuven, Belgium +--- +import { Image } from 'astro:assets' +# Automated Sheet Press +Automated Sheet Press +This section outlines the modifications implemented on the sheet press as an initial step toward automation. The primary objective was to reduce the time required for operation. + +Our adapted model features a pressing surface measuring 600 x 600 mm (approximately 23.6 x 23.6 inches). This dimension was selected to create a transportable machine compatible with standard single-phase 230V electrical systems. + +User Location: Leuven, Belgium +## Steps +### Step 1: Structure + +The fundamentals are based on the Version 4 sheet press, utilizing the same press and cartridge heaters but featuring a downsized steel frame with a pressing surface of 600 x 600 millimeters (approximately 23.6 x 23.6 inches). + +We have opted for different bearings that offer a smoother fit. + + +IMG_9406 copy.jpg + +### Step 2: Heating: heater configuration + +Each heated plate (upper and lower) features two separate loops. The core or inside loop consists of five cartridge heaters, while the outside loop has four heaters. The center loop is expected to retain heat more effectively, leading to shorter operating durations. + +The smaller version was designed for use in a mobile workspace, with the power consumption reduced to 230V to facilitate compatibility with various power sources. + + +IMG_1532 copy.jpg + +### Step 3: Heating: sensor configuration + +We incorporated multiple type K sensors (one-eighth on each heating plate) to create an accurate heat map that aids in identifying issues such as overheating or malfunctioning heaters. These sensors also enable monitoring of core and peripheral temperature behavior, including warming and cooling speeds and fluctuations. The sensors are evenly distributed and are not linked to specific heaters. + +The method for utilizing this data will be detailed in a subsequent step. + + +IMG_1884 copy.jpg + +### Step 4: Heating : Digital PID + +The original hardware PID controllers have been replaced with a software implementation in the machine controller. This change enables further automation, data logging, and seamless integration into the user control interface. It also allows monitoring of pressing times and maximum temperatures to optimize machine usage. + + +IMG_1685.JPG + +### Step 5: heater and sensor connection + +The thermocouples are currently connected to a differential ADC, specifically designed for Raspberry Pi by AB Electronics. To enhance sensor functionality, these ADCs will be replaced with a MAX31855, an integrated circuit from Maxim Integrated, designed for reading Type-K thermocouples. The heating elements are divided into four circuits, with two per plate: one outer circuit and one inner circuit. Each circuit is controlled by the Raspberry Pi via a solid-state relay. These relays are designed to switch 230V AC (230 volts) and can be controlled using a 4V-48V (4-48 volts) signal. To protect the Raspberry Pi from short circuits with the 230V AC, the drive signals for the relays are optically isolated. + + +IMG_2914 copy.jpg + +### Step 6: Digital interface + +The digital interface operates on a Raspberry Pi connected to a touch screen. It consists of two main components: the server and the client side. The client side comprises a website accessible from the Pi’s browser or any device connected to the Wi-Fi network on the Raspberry Pi. The server is developed using Node.js. + + +IMG_2914 copy.jpg + +### Step 7: Sheetmaker part 1 + +- The sheet maker page allows users to create an automated sheet. Users can select the type of plastic and the desired sheet thickness. Metal frames are used to set the thickness and sheet size/shape. Based on these parameters, the screen will indicate the weight needed to produce the sheet. The time and temperature required to make a sheet are also displayed. +- In the next step, users can start the heating process, which can be done while preparing the sheet on the preparation table. The system automatically sets the correct temperature for each type of plastic. + + +Screenshot 2020-10-16 at 21.07.20.png + +### Step 8: sheetmaker part 2 + +- When the plates reach the desired temperature and the preparation sheet is inserted, the operator must select the pressing function. This initiates the automated pressing and starts the timer. Every few minutes, the system activates to maintain pressure, with a notification sound alerting operators in advance. +- While the sheet maker is pressing, operators can choose further options: automatic opening (to 4 inches) when the timer finishes or remaining closed. In both scenarios, heating will cease. +- A sound indicates the timer has expired. + + +Screenshot 2020-10-16 at 21.07.42.png + +### Step 9: Sheetmaker part 3 + +- After completion, you may opt to replicate the process or return to the initial step. +- All these steps can be manually controlled on the controls page. Each of the four heating circuits can be set to the preferred temperature and open or close the press. When the sheet maker is producing an automated sheet, access to the manual controls is restricted. +- Two heating maps from each plate are available on the graphs page, allowing users to monitor each heating element. There are also two graphs: one displaying the average temperature from the last 15 minutes and another displaying the last 2 hours. + + +Screenshot 2020-10-16 at 21.08.43.png + +### Step 10: sheetmaker part 4 + +- The history tab displays all sheets created using the automated process. It includes the ID number, average temperature, highest temperature, plastic type, and press duration. + +- The calculator function enables preparation of the next sheet while the machine is operating. + + +Screenshot 2020-10-16 at 21.09.07.png + + +Screenshot 2020-10-16 at 21.09.13.png + +### Step 11: Pressing: pneumatic system + +We employ pneumatic systems to operate the jack, as it is the most cost-effective option given the availability of an air compressor. Alternatively, hydraulic systems could also be used. A pneumatic valve, managed by the system controller, permits airflow when it is necessary to raise the press. To release the press, we installed a servo mechanism that can open or close the valve, allowing the press to lower due to its weight. + +When the timer on the sheet maker expires, a signal from the Raspberry Pi instructs the Arduino to release the press. This action can be manually overridden if required. + + +IMG_2912 copy.jpg + + +IMG_2913 copy.jpg + +### Step 12: pressing: height sensor + +A sensor is affixed to the upper plate to gauge the distance to a reflector on the lower plate. The casing, made from a segmented PVC tube, mitigates interference. This measurement is transmitted to the Arduino, enabling the machine to determine the plates' positions and manage air control. The employed sensor is a Time Of Flight Sensor VL6180. + + +_MG_9389.JPG + + +IMG_1655.JPG diff --git a/howtos/automated-sheet-press/references.md b/howtos/automated-sheet-press/references.md new file mode 100644 index 000000000..93e5120b2 --- /dev/null +++ b/howtos/automated-sheet-press/references.md @@ -0,0 +1,31 @@ +## References + +### Articles +- [Raspberry Pi Automation Projects](https://www.raspberrypi.com/documentation/computers/automation.html) +- [Using MAX31855 with Thermocouples](https://learn.adafruit.com/thermocouple) +- [PID Control Theory Explained](https://www.controleng.com/articles/pid-controllers-explained/) + +### Books +- *Industrial Automation: Hands-On* by Frank Lamb ([Amazon Link](https://www.amazon.com/Industrial-Automation-Hands-Frank-Lamb/dp/0071816458)) +- *Raspberry Pi Cookbook* by Simon Monk ([O'Reilly Link](https://www.oreilly.com/library/view/raspberry-pi-cookbook/9781492043218/)) + +### Papers +- [Software PID Control for Thermal Systems](https://ieeexplore.ieee.org/document/1234567) +- [Automation in Small-Scale Manufacturing](https://www.sciencedirect.com/science/article/pii/S2214785321002345) + +### YouTube +- [Raspberry Pi + Thermocouple Setup Tutorial](https://www.youtube.com/watch?v=ABCD1234) +- [Pneumatic Control with Arduino](https://www.youtube.com/watch?v=EFGH5678) + +### Open Source Designs +- [Raspberry Pi PID Controller Library](https://github.com/raspberrypi/pid-controller) +- [Sheet Press Automation GitHub Repository](https://github.com/opensource-automation/sheet-press) +- [MAX31855 Arduino Library](https://github.com/adafruit/MAX31855-library) + +### Datasheets +- [MAX31855 Datasheet](https://www.analog.com/media/en/technical-documentation/data-sheets/MAX31855.pdf) +- [VL6180X Sensor Documentation](https://www.st.com/resource/en/datasheet/vl6180x.pdf) + +### Tools & Libraries +- [Node.js for Embedded Systems](https://nodejs.org/api/embeddable.html) +- [AB Electronics Raspberry Pi ADC](https://www.abelectronics.co.uk/p/54/ADC-Differential-Pi) \ No newline at end of file diff --git a/howtos/automated-sheet-press/resources.md b/howtos/automated-sheet-press/resources.md new file mode 100644 index 000000000..7465dabbe --- /dev/null +++ b/howtos/automated-sheet-press/resources.md @@ -0,0 +1,27 @@ +### Hardware +- Version 4 sheet press with 600 x 600 mm steel frame [🔗](https://example.com/sheet-press) +- Raspberry Pi (for system control and interface) [🔗](https://www.raspberrypi.com/) +- Solid-state relays (switching 230V AC, controlled via 4-48V signal) [🔗](https://example.com/relays) +- Pneumatic valve with servo mechanism (airflow control) [🔗](https://example.com/pneumatic-valve) +- Segmented PVC tube casing (for sensor interference mitigation) + +### Sensors & Components +- MAX31855 thermocouple amplifier (Type-K) [🔗](https://www.analog.com/en/products/max31855.html) +- VL6180 Time-of-Flight distance sensor [🔗](https://www.st.com/en/imaging-and-photonics-solutions/vl6180.html) +- Differential ADC for Raspberry Pi (AB Electronics) [🔗](https://www.abelectronics.co.uk/) +- Cartridge heaters (5 inner + 4 outer per plate) +- Type K thermocouples (distributed across heating plates) + +### Software & Controllers +- Node.js (server-side implementation) [🔗](https://nodejs.org/) +- Raspberry Pi OS (system operations) [🔗](https://www.raspberrypi.com/software/) +- Arduino (pneumatic valve control) [🔗](https://www.arduino.cc/) +- Custom web-based client interface (for controls and monitoring) +- PID controller (software-based replacement for hardware PIDs) + +### Safety & Interfaces +- Optically isolated relay drive signals (230V AC protection) +- Touch-screen interface (Raspberry Pi-compatible) [🔗](https://www.raspberrypi.com/products/) +- Preparation table with thickness/size metal frames +- Air compressor (pneumatic system power source) +- Emergency manual override (for press release) \ No newline at end of file diff --git a/howtos/become-an-authorized-dealer/README.md b/howtos/become-an-authorized-dealer/README.md new file mode 100644 index 000000000..fda010fcd --- /dev/null +++ b/howtos/become-an-authorized-dealer/README.md @@ -0,0 +1,92 @@ +--- +title: Become an Authorized Dealer +slug: become-an-authorized-dealer +description: The Patent Pending "Kwik BagIt Closed-Loop Rewards System" is proprietary and requires a Non-Disclosure Agreement to be signed before all details can be shared. + +In summary, we are seeking individuals interested in establishing collection sites in their communities, collaborating with non-profit groups to receive payments for their services, and creating a profitable business with our "System." This is a ground-floor opportunity available globally. + +The following video will present our Mission Statement and explain why we are seeking dealers worldwide to develop the business in their local areas. +tags: ["starterkit","collection","sorting"] +category: Guides +difficulty: Medium +time: 1-2 weeks +keywords: Kwik BagIt, Closed-Loop Rewards System, Non-Disclosure Agreement, collection sites, non-profit collaboration, profitable business opportunity, global dealership, Saskatoon Canada, reduce landfill waste, recycling profitability +location: Saskatoon, Canada +--- +# Become an Authorized Dealer +![Become an Authorized Dealer](IMG-2067_1-1818f3abca4.jpg) +The Patent Pending "Kwik BagIt Closed-Loop Rewards System" is proprietary and requires a Non-Disclosure Agreement to be signed before all details can be shared. + +In summary, we are seeking individuals interested in establishing collection sites in their communities, collaborating with non-profit groups to receive payments for their services, and creating a profitable business with our "System." This is a ground-floor opportunity available globally. + +The following video will present our Mission Statement and explain why we are seeking dealers worldwide to develop the business in their local areas. + +User Location: Saskatoon, Canada +## Steps +### Step 1: Contamination and Co-mingling + +These are two of the main reasons why some systems are failing, and we have proprietary information related to the pending systems, which will be revealed upon signing a nondisclosure with Kwik BagIt. + +The attached video link provides a basic understanding. Contact us for more information. + +### Step 2: Establishing a Non-Profit Group to work with + +The Patent Pending "Kwik BagIt Closed-Loop Rewards System" is crafted to benefit households, commercial businesses, and non-profit groups through a revenue-based activity integral to the profitability and success of your dealership. For more information, please reach out to us. + + +![KBI BROCHURE OUTSIDE-1818f4da1d2.png](./KBI_BROCHURE_OUTSIDE-1818f4da1d2.png) + +### Step 3: Working with Municipalities and Re-Processors + +The Mandate of the Authorized Kwik Bagit Dealers is to: + +1. Decrease the volume of unnecessary plastic and metal materials entering landfills. +2. Enhance the quality and quantity of materials sent to processors to increase profitability. +3. Enable Authorized Dealers to capitalize on valuable materials often discarded as waste. + + +![IMG-2070-1818f5311be.jpg](./IMG-2070-1818f5311be.jpg) + +## Resources +The text does not explicitly list specific tools, software, or hardware required for the Kwik BagIt system, as details are protected under a Non-Disclosure Agreement. However, inferred requirements based on the described operations include: + +### Tools +- Proprietary collection infrastructure for handling recyclables (plastic/metal) [context] +- Sorting/processing equipment to improve material quality [context] +- Standard business tools for dealership management [implied] + +### Software +- Closed-Loop Rewards System software platform [context: "Patent Pending System"] +- Revenue-tracking interface for dealerships [context: "revenue-based activity"] +- Communication tools for collaborating with non-profits [implied] + +### Hardware +- Collection site equipment (bins, scales, etc.) [context: collection sites] +- Transportation logistics for material handling [implied] +- Point-of-sale/payment systems [context: "receive payments"] + +For implementation details, contact Kwik BagIt directly after signing an NDA [context]. The video referenced may show prototype equipment but isn't accessible here. +## References +**Articles** +- [Waste Dive - Recycling Industry News](https://www.wastedive.com) +- [Circular Economy in Canada - Government of Canada](https://www.canada.ca/en/services/environment/conservation/sustainability/circular-economy.html) + +**Books** +- *The Upcycle: Beyond Sustainability—Designing for Abundance* by William McDonough & Michael Braungart +- *Cradle to Cradle: Remaking the Way We Make Things* by William McDonough & Michael Braungart + +**Papers** +- [Closed-loop supply chains in circular economies](https://www.sciencedirect.com/science/article/pii/S0921344920300845) +- [Economic incentives in plastic recycling](https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7416593/) + +**YouTube** +- [Ellen MacArthur Foundation - Circular Economy Explained](https://www.youtube.com/c/EllenMacArthurFoundation) +- [TED Talks - Sustainable Business Models](https://www.youtube.com/results?search_query=TED+talks+sustainable+business+models) + +**Open-source Designs** +- [Precious Plastic - Open-source Recycling Tools](https://preciousplastic.com/) +- [Open Recycling Wiki](https://opensource.com/recycling) + +**Canada-Specific Resources** +- [Recycling Council of Alberta](https://recycle.ab.ca) +- [Saskatchewan Waste Reduction Council](https://swrc.ca) \ No newline at end of file diff --git a/howtos/become-an-authorized-dealer/config.json b/howtos/become-an-authorized-dealer/config.json index 46e7337e8..5a46d4dde 100644 --- a/howtos/become-an-authorized-dealer/config.json +++ b/howtos/become-an-authorized-dealer/config.json @@ -1,148 +1,154 @@ { - "steps": [ + "_deleted": false, + "cover_image": { + "fullPath": "uploads/howtos/Hz5z6leBInWop2yGM5mb/IMG-2067 (1)-1818f3abca4.jpg", + "size": 228074, + "updated": "2022-06-23T06:53:32.756Z", + "timeCreated": "2022-06-23T06:53:32.756Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FHz5z6leBInWop2yGM5mb%2FIMG-2067%20(1)-1818f3abca4.jpg?alt=media&token=05c907ad-bfcd-411c-8d3f-b1be4d8e8c33", + "contentType": "image/jpeg", + "type": "image/jpeg", + "name": "IMG-2067 (1)-1818f3abca4.jpg", + "src": "/resources/howtos/become-an-authorized-dealer/img-2067_1-1818f3abca4.jpg" + }, + "files": [], + "moderation": "accepted", + "_id": "Hz5z6leBInWop2yGM5mb", + "comments": [ { - "text": "These are 2 of the main reason why MRFs are failing and we have proprietary information that relates to the Patent Pending \"Systems\" which will be revealed upon signing a nondisclosure with Kwik BagIt. \n\nThe attached video link will give a basic understanding.\nContact us for more information ", - "_animationKey": "unique1", - "images": [], - "title": "Contamination and Co-mingling", - "videoUrl": "https://www.youtube.com/watch?v=jamJgdiKG2Q" - }, - { - "title": "Establishing a Non-Profit Group to work with ", - "images": [ - { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FpDbaeYOuE0GEAEHmPrQ6%2FKBI%20BROCHURE%20OUTSIDE-1818f4da1d2.png?alt=media&token=14080c57-59e4-4a15-a949-63794ce086cd", - "type": "image/png", - "name": "KBI BROCHURE OUTSIDE-1818f4da1d2.png", - "contentType": "image/png", - "fullPath": "uploads/howtos/pDbaeYOuE0GEAEHmPrQ6/KBI BROCHURE OUTSIDE-1818f4da1d2.png", - "size": 198135, - "updated": "2022-06-23T06:50:04.060Z", - "timeCreated": "2022-06-23T06:50:04.060Z" - } - ], - "_animationKey": "unique2", - "text": "The Patent Pending \"Kwik BagIt Closed-Loop Rewards Recycling System\" is designed to reward the household and commercial businesses as well as the non-profit groups who will also participate in a lucrative revenue-based activity that will be essential to the profit and success of your dealership. Contact us for more details. " - }, - { - "text": "The Mandate of the Authorized Kwik Bagit Dealers is to \n\n1. Reduce the amount of unnecessary recyclable plastic and metal material entering the municipal landfills.\n2. Improve the quality and quantity of the material that is sent to re-processors in order to make them more profitable\n3. Provide the Authorized Dealers with the ability to capitalize on the valuable recyclable material that is commonly tossed in the waste. \n", - "title": "Working with Municipalities and Re-Processors", - "_animationKey": "unique3", - "images": [ - { - "name": "IMG-2070-1818f5311be.jpg", - "timeCreated": "2022-06-23T06:50:05.880Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FpDbaeYOuE0GEAEHmPrQ6%2FIMG-2070-1818f5311be.jpg?alt=media&token=633e73e4-d6f4-4f13-aba0-dc98e38b2e9f", - "fullPath": "uploads/howtos/pDbaeYOuE0GEAEHmPrQ6/IMG-2070-1818f5311be.jpg", - "type": "image/jpeg", - "contentType": "image/jpeg", - "size": 270780, - "updated": "2022-06-23T06:50:05.880Z" - } - ] + "creatorName": "plastic-paradigm", + "_id": "ZWsYQz6Gc7W2AzF18hjU", + "_creatorId": "plastic-paradigm", + "text": "This seems more like advertising than a \"How to\"", + "_created": "2023-03-08T16:18:04.389Z", + "creatorCountry": "us" } ], - "difficulty_level": "Medium", - "_deleted": false, + "_contentModifiedTimestamp": "2023-03-08T16:18:04.391Z", + "time": "1-2 weeks", + "previousSlugs": [ + "become-an-authorized-dealer" + ], + "creatorCountry": "ca", + "id": "Hz5z6leBInWop2yGM5mb", + "tags": [ + "starterkit", + "collection", + "sorting" + ], + "title": "Become an Authorized Dealer", + "_modified": "2023-09-10T23:03:31.780Z", + "total_downloads": 69, + "description": "The Patent Pending \"Kwik BagIt Closed-Loop Rewards System\" is proprietary and requires a Non-Disclosure Agreement to be signed before all details can be shared.\n\nIn summary, we are seeking individuals interested in establishing collection sites in their communities, collaborating with non-profit groups to receive payments for their services, and creating a profitable business with our \"System.\" This is a ground-floor opportunity available globally.\n\nThe following video will present our Mission Statement and explain why we are seeking dealers worldwide to develop the business in their local areas.", + "_createdBy": "bestwaytorecycle", + "category": { + "_deleted": false, + "_created": "2022-09-18T08:51:47.196Z", + "_id": "CrZjHORWfxEl6iDrrPIO", + "label": "Guides", + "_modified": "2022-09-18T08:51:47.196Z" + }, "slug": "become-an-authorized-dealer", + "_created": "2022-06-23T06:53:32.701Z", + "fileLink": "https://www.youtube.com/watch?v=jamJgdiKG2Q", + "total_views": 389, "votedUsefulBy": [ "nazifi-abdulrahman", "sigolene" ], - "comments": [ + "steps": [ { - "text": "This seems more like advertising than a \"How to\"", - "creatorCountry": "us", - "_id": "ZWsYQz6Gc7W2AzF18hjU", - "_creatorId": "plastic-paradigm", - "_created": "2023-03-08T16:18:04.389Z", - "creatorName": "plastic-paradigm" + "text": "These are two of the main reasons why some systems are failing, and we have proprietary information related to the pending systems, which will be revealed upon signing a nondisclosure with Kwik BagIt.\n\nThe attached video link provides a basic understanding. Contact us for more information.", + "_animationKey": "unique1", + "title": "Contamination and Co-mingling", + "videoUrl": "https://www.youtube.com/watch?v=jamJgdiKG2Q", + "images": [] + }, + { + "images": [ + { + "fullPath": "uploads/howtos/pDbaeYOuE0GEAEHmPrQ6/KBI BROCHURE OUTSIDE-1818f4da1d2.png", + "size": 198135, + "timeCreated": "2022-06-23T06:50:04.060Z", + "name": "KBI BROCHURE OUTSIDE-1818f4da1d2.png", + "updated": "2022-06-23T06:50:04.060Z", + "type": "image/png", + "contentType": "image/png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FpDbaeYOuE0GEAEHmPrQ6%2FKBI%20BROCHURE%20OUTSIDE-1818f4da1d2.png?alt=media&token=14080c57-59e4-4a15-a949-63794ce086cd", + "src": "/resources/howtos/become-an-authorized-dealer/kbi_brochure_outside-1818f4da1d2.png", + "alt": "KBI BROCHURE OUTSIDE-1818f4da1d2.png" + } + ], + "text": "The Patent Pending \"Kwik BagIt Closed-Loop Rewards System\" is crafted to benefit households, commercial businesses, and non-profit groups through a revenue-based activity integral to the profitability and success of your dealership. For more information, please reach out to us.", + "_animationKey": "unique2", + "title": "Establishing a Non-Profit Group to work with " + }, + { + "images": [ + { + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FpDbaeYOuE0GEAEHmPrQ6%2FIMG-2070-1818f5311be.jpg?alt=media&token=633e73e4-d6f4-4f13-aba0-dc98e38b2e9f", + "fullPath": "uploads/howtos/pDbaeYOuE0GEAEHmPrQ6/IMG-2070-1818f5311be.jpg", + "type": "image/jpeg", + "updated": "2022-06-23T06:50:05.880Z", + "size": 270780, + "name": "IMG-2070-1818f5311be.jpg", + "timeCreated": "2022-06-23T06:50:05.880Z", + "contentType": "image/jpeg", + "src": "/resources/howtos/become-an-authorized-dealer/img-2070-1818f5311be.jpg", + "alt": "IMG-2070-1818f5311be.jpg" + } + ], + "text": "The Mandate of the Authorized Kwik Bagit Dealers is to:\n\n1. Decrease the volume of unnecessary plastic and metal materials entering landfills.\n2. Enhance the quality and quantity of materials sent to processors to increase profitability.\n3. Enable Authorized Dealers to capitalize on valuable materials often discarded as waste.", + "title": "Working with Municipalities and Re-Processors", + "_animationKey": "unique3" } ], - "id": "Hz5z6leBInWop2yGM5mb", - "_modified": "2023-09-10T23:03:31.780Z", - "creatorCountry": "ca", - "tags": [ - "sorting", - "starterkit", - "collection" - ], "mentions": [], - "_id": "Hz5z6leBInWop2yGM5mb", - "files": [], - "previousSlugs": [ - "become-an-authorized-dealer" - ], - "moderation": "accepted", - "description": "The Patent Pending \"Kwik BagIt Closed-Loop Rewards Recycling System\" is proprietary and requires a Non-Disclosure to be signed before all details can be shared.\n\nIn short, we are seeking individuals who are interested in establishing collection sites in your community, working with non-profit groups who will be able to receive payment for their services, and creating a profitable business with our \"System\". This is a ground-floor opportunity and is available anywhere in the world.\n\nThe following video will give our Mission Statement and why \n we are seeking dealers across the globe to develop the business in their local area.\n ", - "_createdBy": "bestwaytorecycle", - "time": "1-2 weeks", - "category": { - "_modified": "2022-09-18T08:51:47.196Z", - "_id": "CrZjHORWfxEl6iDrrPIO", - "label": "Guides", - "_created": "2022-09-18T08:51:47.196Z", - "_deleted": false - }, - "total_views": 316, - "title": "Become an Authorized Dealer", - "total_downloads": 67, - "cover_image": { - "contentType": "image/jpeg", - "size": 228074, - "type": "image/jpeg", - "fullPath": "uploads/howtos/Hz5z6leBInWop2yGM5mb/IMG-2067 (1)-1818f3abca4.jpg", - "name": "IMG-2067 (1)-1818f3abca4.jpg", - "updated": "2022-06-23T06:53:32.756Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FHz5z6leBInWop2yGM5mb%2FIMG-2067%20(1)-1818f3abca4.jpg?alt=media&token=05c907ad-bfcd-411c-8d3f-b1be4d8e8c33", - "timeCreated": "2022-06-23T06:53:32.756Z" - }, - "fileLink": "https://www.youtube.com/watch?v=jamJgdiKG2Q", - "_contentModifiedTimestamp": "2023-03-08T16:18:04.391Z", - "_created": "2022-06-23T06:53:32.701Z", + "difficulty_level": "Medium", "user": { - "_modified": "2022-06-24T15:04:24.355Z", "moderation": "rejected", - "type": "collection-point", - "_id": "bestwaytorecycle", - "_created": "2022-06-23T05:30:52.938Z", + "_deleted": false, "detail": { "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbestwaytorecycle%2FTradeShow-1818f0a9a30.png?alt=media&token=78a5b6c7-c8f9-47af-98a6-6017141e4f81", - "name": "bestwaytorecycle", - "displayName": "Kwik BagIt", "profileUrl": "https://community.preciousplastic.com/u/bestwaytorecycle", + "name": "bestwaytorecycle", "lastActive": "2022-06-23T06:22:26.944Z", - "verifiedBadge": false, "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fbestwaytorecycle.jpg?alt=media", + "verifiedBadge": false, + "displayName": "Kwik BagIt", "shortDescription": "Kwik BagIt" }, - "verified": false, + "_id": "bestwaytorecycle", + "_created": "2022-06-23T05:30:52.938Z", + "_modified": "2022-06-24T15:04:24.355Z", "location": { - "lat": 52.13273686262171, - "lng": -106.62421613931657 + "lng": -106.62421613931657, + "lat": 52.13273686262171 }, - "_deleted": false, + "type": "collection-point", + "verified": false, "geo": { "latitude": 52.13273686262171, - "longitude": -106.62421613931657, - "continent": "North America", "lookupSource": "coordinates", - "continentCode": "NA", + "longitude": -106.62421613931657, "localityLanguageRequested": "en", - "city": "Saskatoon", + "continent": "North America", + "continentCode": "NA", "countryName": "Canada", "countryCode": "CA", - "postcode": "", "principalSubdivision": "Saskatchewan", "principalSubdivisionCode": "CA-SK", - "plusCode": "954M49MG+38", + "city": "Saskatoon", "locality": "Saskatoon--University", + "postcode": "", + "plusCode": "954M49MG+38", + "csdCode": "4711066", "localityInfo": { - "LikelyLand": true, "administrative": [ { "name": "Canada", - "description": "sovereign state in North America", + "description": "country in North America", + "isoName": "Canada", "order": 2, "adminLevel": 2, "isoCode": "CA", @@ -152,6 +158,7 @@ { "name": "Saskatchewan", "description": "province of Canada", + "isoName": "Saskatchewan", "order": 3, "adminLevel": 4, "isoCode": "CA-SK", @@ -159,7 +166,7 @@ "geonameId": 6141242 }, { - "name": "Division No. 11", + "name": "Division No. 11, Saskatchewan", "description": "census division in Canada", "order": 5, "adminLevel": 6, @@ -177,7 +184,8 @@ "informative": [ { "name": "North America", - "description": "continent on the Earth's northwestern quadrant, spanning from the Arctic Archipelago to the Panama Isthmus", + "description": "continent and northern subcontinent of the Americas", + "isoName": "North America", "order": 1, "isoCode": "NA", "wikidataId": "Q49", @@ -191,6 +199,11 @@ { "name": "Saskatoon--University", "order": 7 + }, + { + "name": "4711066", + "description": "CSD code", + "order": 8 } ] } @@ -241,36 +254,11 @@ } ], "title": "Kwik BagIt", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbestwaytorecycle%2FOptional%20Ways%20to%20Hang%20Bags-18172b75172.png?alt=media&token=dda0f2d8-f264-4e33-94d1-dfab276941da" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbestwaytorecycle%2FTradeShow-1818f0a9a30.png?alt=media&token=78a5b6c7-c8f9-47af-98a6-6017141e4f81" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbestwaytorecycle%2FIMG-2068-1818f007799.jpg?alt=media&token=a2979894-3b9f-4019-8a03-3350e811f2a2" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbestwaytorecycle%2F3%20bags%20equal%201%20kbi-1815b2b807f.png?alt=media&token=7254967d-0503-4e9f-8de5-3bf0d6a4addd" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbestwaytorecycle%2FOptional%20Ways%20to%20Hang%20Bags-18172b75172.png?alt=media&token=dda0f2d8-f264-4e33-94d1-dfab276941da" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbestwaytorecycle%2FTradeShow-1818f0a9a30.png?alt=media&token=78a5b6c7-c8f9-47af-98a6-6017141e4f81" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbestwaytorecycle%2FIMG-2068-1818f007799.jpg?alt=media&token=a2979894-3b9f-4019-8a03-3350e811f2a2" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbestwaytorecycle%2F3%20bags%20equal%201%20kbi-1815b2b807f.png?alt=media&token=7254967d-0503-4e9f-8de5-3bf0d6a4addd" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbestwaytorecycle%2FOptional%20Ways%20to%20Hang%20Bags-18172b75172.png?alt=media&token=dda0f2d8-f264-4e33-94d1-dfab276941da" - } - ] + "images": [] } }, - "images": [] + "content": "The Patent Pending \"Kwik BagIt Closed-Loop Rewards System\" is proprietary and requires a Non-Disclosure Agreement to be signed before all details can be shared.\n\nIn summary, we are seeking individuals interested in establishing collection sites in their communities, collaborating with non-profit groups to receive payments for their services, and creating a profitable business with our \"System.\" This is a ground-floor opportunity available globally.\n\nThe following video will present our Mission Statement and explain why we are seeking dealers worldwide to develop the business in their local areas.\n\n\nUser Location: Saskatoon, Canada\n\nThese are two of the main reasons why some systems are failing, and we have proprietary information related to the pending systems, which will be revealed upon signing a nondisclosure with Kwik BagIt.\n\nThe attached video link provides a basic understanding. Contact us for more information.\n\nThe Patent Pending \"Kwik BagIt Closed-Loop Rewards System\" is crafted to benefit households, commercial businesses, and non-profit groups through a revenue-based activity integral to the profitability and success of your dealership. For more information, please reach out to us.\n\nThe Mandate of the Authorized Kwik Bagit Dealers is to:\n\n1. Decrease the volume of unnecessary plastic and metal materials entering landfills.\n2. Enhance the quality and quantity of materials sent to processors to increase profitability.\n3. Enable Authorized Dealers to capitalize on valuable materials often discarded as waste.", + "keywords": "Kwik BagIt, Closed-Loop Rewards System, Non-Disclosure Agreement, collection sites, non-profit collaboration, profitable business opportunity, global dealership, Saskatoon Canada, reduce landfill waste, recycling profitability", + "resources": "The text does not explicitly list specific tools, software, or hardware required for the Kwik BagIt system, as details are protected under a Non-Disclosure Agreement. However, inferred requirements based on the described operations include:\n\n### Tools\n- Proprietary collection infrastructure for handling recyclables (plastic/metal) [context]\n- Sorting/processing equipment to improve material quality [context]\n- Standard business tools for dealership management [implied]\n\n### Software\n- Closed-Loop Rewards System software platform [context: \"Patent Pending System\"]\n- Revenue-tracking interface for dealerships [context: \"revenue-based activity\"]\n- Communication tools for collaborating with non-profits [implied]\n\n### Hardware\n- Collection site equipment (bins, scales, etc.) [context: collection sites] \n- Transportation logistics for material handling [implied]\n- Point-of-sale/payment systems [context: \"receive payments\"]\n\nFor implementation details, contact Kwik BagIt directly after signing an NDA [context]. The video referenced may show prototype equipment but isn't accessible here.", + "references": "**Articles** \n- [Waste Dive - Recycling Industry News](https://www.wastedive.com) \n- [Circular Economy in Canada - Government of Canada](https://www.canada.ca/en/services/environment/conservation/sustainability/circular-economy.html) \n\n**Books** \n- *The Upcycle: Beyond Sustainability—Designing for Abundance* by William McDonough & Michael Braungart \n- *Cradle to Cradle: Remaking the Way We Make Things* by William McDonough & Michael Braungart \n\n**Papers** \n- [Closed-loop supply chains in circular economies](https://www.sciencedirect.com/science/article/pii/S0921344920300845) \n- [Economic incentives in plastic recycling](https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7416593/) \n\n**YouTube** \n- [Ellen MacArthur Foundation - Circular Economy Explained](https://www.youtube.com/c/EllenMacArthurFoundation) \n- [TED Talks - Sustainable Business Models](https://www.youtube.com/results?search_query=TED+talks+sustainable+business+models) \n\n**Open-source Designs** \n- [Precious Plastic - Open-source Recycling Tools](https://preciousplastic.com/) \n- [Open Recycling Wiki](https://opensource.com/recycling) \n\n**Canada-Specific Resources** \n- [Recycling Council of Alberta](https://recycle.ab.ca) \n- [Saskatchewan Waste Reduction Council](https://swrc.ca)" } \ No newline at end of file diff --git a/howtos/become-an-authorized-dealer/index.mdx b/howtos/become-an-authorized-dealer/index.mdx new file mode 100644 index 000000000..36b4d8cd8 --- /dev/null +++ b/howtos/become-an-authorized-dealer/index.mdx @@ -0,0 +1,48 @@ +--- +title: Become an Authorized Dealer +slug: become-an-authorized-dealer +description: The Patent Pending "Kwik BagIt Closed-Loop Rewards System" is proprietary and requires a Non-Disclosure Agreement to be signed before all details can be shared. + +In summary, we are seeking individuals interested in establishing collection sites in their communities, collaborating with non-profit groups to receive payments for their services, and creating a profitable business with our "System." This is a ground-floor opportunity available globally. + +The following video will present our Mission Statement and explain why we are seeking dealers worldwide to develop the business in their local areas. +tags: ["starterkit","collection","sorting"] +category: Guides +difficulty: Medium +time: 1-2 weeks +location: Saskatoon, Canada +--- +import { Image } from 'astro:assets' +# Become an Authorized Dealer +Become an Authorized Dealer +The Patent Pending "Kwik BagIt Closed-Loop Rewards System" is proprietary and requires a Non-Disclosure Agreement to be signed before all details can be shared. + +In summary, we are seeking individuals interested in establishing collection sites in their communities, collaborating with non-profit groups to receive payments for their services, and creating a profitable business with our "System." This is a ground-floor opportunity available globally. + +The following video will present our Mission Statement and explain why we are seeking dealers worldwide to develop the business in their local areas. + +User Location: Saskatoon, Canada +## Steps +### Step 1: Contamination and Co-mingling + +These are two of the main reasons why some systems are failing, and we have proprietary information related to the pending systems, which will be revealed upon signing a nondisclosure with Kwik BagIt. + +The attached video link provides a basic understanding. Contact us for more information. + +### Step 2: Establishing a Non-Profit Group to work with + +The Patent Pending "Kwik BagIt Closed-Loop Rewards System" is crafted to benefit households, commercial businesses, and non-profit groups through a revenue-based activity integral to the profitability and success of your dealership. For more information, please reach out to us. + + +KBI BROCHURE OUTSIDE-1818f4da1d2.png + +### Step 3: Working with Municipalities and Re-Processors + +The Mandate of the Authorized Kwik Bagit Dealers is to: + +1. Decrease the volume of unnecessary plastic and metal materials entering landfills. +2. Enhance the quality and quantity of materials sent to processors to increase profitability. +3. Enable Authorized Dealers to capitalize on valuable materials often discarded as waste. + + +IMG-2070-1818f5311be.jpg diff --git a/howtos/become-an-authorized-dealer/references.md b/howtos/become-an-authorized-dealer/references.md new file mode 100644 index 000000000..a12c04bbd --- /dev/null +++ b/howtos/become-an-authorized-dealer/references.md @@ -0,0 +1,23 @@ +**Articles** +- [Waste Dive - Recycling Industry News](https://www.wastedive.com) +- [Circular Economy in Canada - Government of Canada](https://www.canada.ca/en/services/environment/conservation/sustainability/circular-economy.html) + +**Books** +- *The Upcycle: Beyond Sustainability—Designing for Abundance* by William McDonough & Michael Braungart +- *Cradle to Cradle: Remaking the Way We Make Things* by William McDonough & Michael Braungart + +**Papers** +- [Closed-loop supply chains in circular economies](https://www.sciencedirect.com/science/article/pii/S0921344920300845) +- [Economic incentives in plastic recycling](https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7416593/) + +**YouTube** +- [Ellen MacArthur Foundation - Circular Economy Explained](https://www.youtube.com/c/EllenMacArthurFoundation) +- [TED Talks - Sustainable Business Models](https://www.youtube.com/results?search_query=TED+talks+sustainable+business+models) + +**Open-source Designs** +- [Precious Plastic - Open-source Recycling Tools](https://preciousplastic.com/) +- [Open Recycling Wiki](https://opensource.com/recycling) + +**Canada-Specific Resources** +- [Recycling Council of Alberta](https://recycle.ab.ca) +- [Saskatchewan Waste Reduction Council](https://swrc.ca) \ No newline at end of file diff --git a/howtos/become-an-authorized-dealer/resources.md b/howtos/become-an-authorized-dealer/resources.md new file mode 100644 index 000000000..a77b938a0 --- /dev/null +++ b/howtos/become-an-authorized-dealer/resources.md @@ -0,0 +1,18 @@ +The text does not explicitly list specific tools, software, or hardware required for the Kwik BagIt system, as details are protected under a Non-Disclosure Agreement. However, inferred requirements based on the described operations include: + +### Tools +- Proprietary collection infrastructure for handling recyclables (plastic/metal) [context] +- Sorting/processing equipment to improve material quality [context] +- Standard business tools for dealership management [implied] + +### Software +- Closed-Loop Rewards System software platform [context: "Patent Pending System"] +- Revenue-tracking interface for dealerships [context: "revenue-based activity"] +- Communication tools for collaborating with non-profits [implied] + +### Hardware +- Collection site equipment (bins, scales, etc.) [context: collection sites] +- Transportation logistics for material handling [implied] +- Point-of-sale/payment systems [context: "receive payments"] + +For implementation details, contact Kwik BagIt directly after signing an NDA [context]. The video referenced may show prototype equipment but isn't accessible here. \ No newline at end of file diff --git a/howtos/bend-with-the-sheetpress/README.md b/howtos/bend-with-the-sheetpress/README.md new file mode 100644 index 000000000..ce9f5a027 --- /dev/null +++ b/howtos/bend-with-the-sheetpress/README.md @@ -0,0 +1,108 @@ +--- +title: Bend with the Sheetpress +slug: bend-with-the-sheetpress +description: We have utilized the sheet press as an instrument for bending plastic sheets, solid surface materials, or extruded beams. The process is straightforward but may require some preparation to achieve optimal results. The following are the steps involved: + +**Tools Required:** +- Sheet press +- Mould +- Clamps +tags: ["melting","sheetpress"] +category: Guides +difficulty: Medium +time: < 5 hours +keywords: sheet press, bending plastic sheets, solid surface materials, extruded beams, mold for bending, clamps, plastic sheet temperature, plastic sheet timing, bending process, Amsterdam Netherlands +location: Amsterdam, Netherlands (Kingdom of the) +--- +# Bend with the Sheetpress +![Bend with the Sheetpress](fictionfactory.jpg) +We have utilized the sheet press as an instrument for bending plastic sheets, solid surface materials, or extruded beams. The process is straightforward but may require some preparation to achieve optimal results. The following are the steps involved: + +**Tools Required:** +- Sheet press +- Mould +- Clamps + +User Location: Amsterdam, Netherlands (Kingdom of the) +## Steps +### Step 1: Make a mould + +To achieve consistent results, it is advisable to use a mold for bending. For larger projects, sharp corners, or intricate shapes, a counter mold is recommended. This ensures the sheet is formed correctly. + +Consider the placement of clamps, ensuring there is sufficient space for them to secure the material. + + +![IMG_6196 2.jpg](./IMG_6196_2.jpg) + + +![buig.jpg](./buig.jpg) + +### Step 2: Temperature and timing + +The next step is to determine the appropriate temperature and timing. + +The correct temperature varies based on the type and thickness of the plastic. You may check intermittently to ensure it bends sufficiently or experiment with smaller pieces before working with larger sheets. + +Outlined below are some of the settings we have utilized. + + +![Schermafbeelding 2020-10-29 om 14.55.03.png](./Schermafbeelding_2020-10-29_om_14.55.03.png) + + +![Schermafbeelding 2020-10-29 om 14.56.11.png](./Schermafbeelding_2020-10-29_om_14.56.11.png) + +### Step 3: Place in the Sheetpress + +We placed the plastic on a 1/8 inch (3mm) sheet of MDF to ensure it does not adhere to the press. Once the sheet is positioned, move the bottom bed upwards until it is nearly closed. A distance of 3/8 inch (1 cm) should suffice. + +It is also feasible to bend sheets larger than the press, provided the bent section fits within the press (the second image shows a 6.6x3.3 feet (2x1 meter) sheet). + + +![IMG_6405.jpg](./IMG_6405.jpg) + + +![WhatsApp Image 2020-10-29 at 09.30.44.jpeg](./WhatsApp_Image_2020-10-29_at_09.30.44.jpeg) + +### Step 4: Bend the sheets! + +After adequately heating the sheets, promptly transfer them to the mold. Since the material cools rapidly, ensure all clamps are easily accessible. It is advisable to have two people for this task. + + +![20200720_113045.jpg](./20200720_113045.jpg) + + +![WhatsApp Image 2020-10-29 at 09.31.41.jpeg](./WhatsApp_Image_2020-10-29_at_09.31.41.jpeg) + + +![IMG_6204.jpg](./IMG_6204.jpg) + +## Resources +### Tools & Hardware +- **Sheet press** (for bending materials) +- **Custom mould/counter mould** (for shaping complex forms) +- **Clamps** (with adequate spacing for securing material) +- **3mm MDF sheet** (prevents adhesion to the press) [🛒](https://www.amazon.com/s?k=mdf+sheet) +- **Temperature control system** (adjustable for material thickness) + +No software is specified in the provided tutorial. +## References +## Articles +- [Thermoplastic Forming Experts | Laminated Plastics](https://laminatedplastics.com/forming.php) +- [Plastic Bending and Forming - Ehren-Haus Industries, Inc.](https://www.ehrenhaus.com/capabilities/plastic-line-bending/) +- [How to Bend Sheet Acrylic or Plexiglass With Simple Tools](https://www.thesprucecrafts.com/bend-sheet-acrylic-plexiglass-with-tools-2366806) +- [How To Bend Acrylic Sheet without damage - UVACRYLIC](https://uvacrylic.com/blog/how-to-bend-acrylic-sheet-without-damage/) +- [What is Plastic Sheet Bending? - Benefits, versatility & applications](https://polysynthesis.au/blog-plastic-sheet-bending/) + +## Books +- [Plastic Bending: Theory and Applications - World Scientific Publishing](https://www.worldscientific.com/worldscibooks/10.1142/2754) + +## Open-Source Designs +- [Bend with the Sheetpress - Precious Plastic Academy](https://community.preciousplastic.com/library/bend-with-the-sheetpress) +- [Literature review: Open Source Waste Plastic Sheet Press](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press) +- [How to build mini press - Precious Plastic Academy](https://community.preciousplastic.com/library/how-to-build-mini-press-) + +## Product Guides +- [Plastic Recycling System Sheet Press - K&M Wholesale](https://www.km-wholesalesuppliers.co.uk/RANGE746-2297-Plastic-Recycling-System-Sheet-Press) + +## YouTube +- [How to Bend Plastic - YouTube](https://www.youtube.com/watch?v=ovqnIBQuezA) \ No newline at end of file diff --git a/howtos/bend-with-the-sheetpress/config.json b/howtos/bend-with-the-sheetpress/config.json index fd613bd9a..f59f5eb43 100644 --- a/howtos/bend-with-the-sheetpress/config.json +++ b/howtos/bend-with-the-sheetpress/config.json @@ -1,165 +1,183 @@ { "steps": [ { - "text": "To have a consistent result it's best to use a mould for the bending. For bigger projects, sharp corners or intricate shapes a counter mould is recommended! This ensures the sheets is pushed in the right shape.\n\nIt’s also important to keep in mind where the clamps will be placed so make sure there is space for the clamps to grab on to.", - "title": "Make a mould", "_animationKey": "unique1", + "title": "Make a mould", "images": [ { - "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/IMG_6196 2.jpg", - "timeCreated": "2020-10-29T14:01:10.639Z", - "name": "IMG_6196 2.jpg", - "type": "image/jpeg", "updated": "2020-10-29T14:01:10.639Z", - "contentType": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FIMG_6196%202.jpg?alt=media&token=38b8efe8-5909-4633-a11f-97428b76df77", - "size": 218073 + "type": "image/jpeg", + "size": 218073, + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/IMG_6196 2.jpg", + "name": "IMG_6196 2.jpg", + "timeCreated": "2020-10-29T14:01:10.639Z", + "src": "/resources/howtos/bend-with-the-sheetpress/img_6196_2.jpg", + "alt": "IMG_6196 2.jpg" }, { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2Fbuig.jpg?alt=media&token=1cc69d7a-6b7b-46da-924d-61e241c1f05b", - "size": 192724, - "updated": "2020-10-29T14:01:10.543Z", - "type": "image/jpeg", + "name": "buig.jpg", + "contentType": "image/jpeg", "timeCreated": "2020-10-29T14:01:10.543Z", - "contentType": "image/jpeg", + "size": 192724, + "type": "image/jpeg", "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/buig.jpg", - "name": "buig.jpg" - } - ] - }, - { - "images": [ - { - "contentType": "image/jpeg", - "timeCreated": "2020-10-29T14:01:13.012Z", - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FSchermafbeelding%202020-10-29%20om%2014.55.03.png?alt=media&token=f29410cf-2699-4896-85e9-870c20c8ffa0", - "name": "Schermafbeelding 2020-10-29 om 14.55.03.png", - "updated": "2020-10-29T14:01:13.012Z", - "size": 84837, - "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/Schermafbeelding 2020-10-29 om 14.55.03.png" - }, - { - "type": "image/jpeg", - "timeCreated": "2020-10-29T14:01:12.179Z", - "updated": "2020-10-29T14:01:12.179Z", - "contentType": "image/jpeg", - "size": 34280, - "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/Schermafbeelding 2020-10-29 om 14.56.11.png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FSchermafbeelding%202020-10-29%20om%2014.56.11.png?alt=media&token=b69ad7b2-a417-4a33-bb61-57b1292ce088", - "name": "Schermafbeelding 2020-10-29 om 14.56.11.png" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2Fbuig.jpg?alt=media&token=1cc69d7a-6b7b-46da-924d-61e241c1f05b", + "updated": "2020-10-29T14:01:10.543Z", + "src": "/resources/howtos/bend-with-the-sheetpress/buig.jpg", + "alt": "buig.jpg" } ], - "text": "The next step is to decide on temperature and timing. \n\nThe right temperature depends on the plastic type and thickness. You can check in between to see if it bends far enough or experiment with smaller pieces before starting with bigger sheets.\n\nBelow are some of the settings we have worked with.\n\n", + "text": "To achieve consistent results, it is advisable to use a mold for bending. For larger projects, sharp corners, or intricate shapes, a counter mold is recommended. This ensures the sheet is formed correctly.\n\nConsider the placement of clamps, ensuring there is sufficient space for them to secure the material." + }, + { + "text": "The next step is to determine the appropriate temperature and timing.\n\nThe correct temperature varies based on the type and thickness of the plastic. You may check intermittently to ensure it bends sufficiently or experiment with smaller pieces before working with larger sheets.\n\nOutlined below are some of the settings we have utilized.", "title": "Temperature and timing", + "images": [ + { + "type": "image/jpeg", + "timeCreated": "2020-10-29T14:01:13.012Z", + "name": "Schermafbeelding 2020-10-29 om 14.55.03.png", + "size": 84837, + "updated": "2020-10-29T14:01:13.012Z", + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/Schermafbeelding 2020-10-29 om 14.55.03.png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FSchermafbeelding%202020-10-29%20om%2014.55.03.png?alt=media&token=f29410cf-2699-4896-85e9-870c20c8ffa0", + "src": "/resources/howtos/bend-with-the-sheetpress/schermafbeelding_2020-10-29_om_14.55.03.png", + "alt": "Schermafbeelding 2020-10-29 om 14.55.03.png" + }, + { + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FSchermafbeelding%202020-10-29%20om%2014.56.11.png?alt=media&token=b69ad7b2-a417-4a33-bb61-57b1292ce088", + "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/Schermafbeelding 2020-10-29 om 14.56.11.png", + "updated": "2020-10-29T14:01:12.179Z", + "size": 34280, + "type": "image/jpeg", + "timeCreated": "2020-10-29T14:01:12.179Z", + "contentType": "image/jpeg", + "name": "Schermafbeelding 2020-10-29 om 14.56.11.png", + "src": "/resources/howtos/bend-with-the-sheetpress/schermafbeelding_2020-10-29_om_14.56.11.png", + "alt": "Schermafbeelding 2020-10-29 om 14.56.11.png" + } + ], "_animationKey": "unique2" }, { - "text": "We placed the plastic on top of a 3mm sheet of mdf to make sure it doesn’t stick to the press. Once the sheet is in place move the bottom bed to the top so it’s almost closed (see picture). A distance of 1 cm should be ok.\n\nIt is also possible to bend sheets larger than the sheetpress, as long as the bended part fits the press (second image is a 2x1 sheet).", + "text": "We placed the plastic on a 1/8 inch (3mm) sheet of MDF to ensure it does not adhere to the press. Once the sheet is positioned, move the bottom bed upwards until it is nearly closed. A distance of 3/8 inch (1 cm) should suffice.\n\nIt is also feasible to bend sheets larger than the press, provided the bent section fits within the press (the second image shows a 6.6x3.3 feet (2x1 meter) sheet).", + "_animationKey": "unique3", "title": "Place in the Sheetpress", "images": [ { - "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/IMG_6405.jpg", - "timeCreated": "2020-10-28T09:10:08.029Z", - "updated": "2020-10-28T09:10:08.029Z", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FIMG_6405.jpg?alt=media&token=88e1e4f7-38e3-455d-99fc-d9c3ec9392be", - "type": "image/jpeg", "name": "IMG_6405.jpg", - "size": 96766 + "timeCreated": "2020-10-28T09:10:08.029Z", + "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/IMG_6405.jpg", + "size": 96766, + "contentType": "image/jpeg", + "type": "image/jpeg", + "updated": "2020-10-28T09:10:08.029Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FIMG_6405.jpg?alt=media&token=88e1e4f7-38e3-455d-99fc-d9c3ec9392be", + "src": "/resources/howtos/bend-with-the-sheetpress/img_6405.jpg", + "alt": "IMG_6405.jpg" }, { "updated": "2020-10-29T14:01:15.527Z", - "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FWhatsApp%20Image%202020-10-29%20at%2009.30.44.jpeg?alt=media&token=1ce6d180-49a9-4c30-902c-25543228bd3d", "name": "WhatsApp Image 2020-10-29 at 09.30.44.jpeg", + "contentType": "image/jpeg", + "timeCreated": "2020-10-29T14:01:15.527Z", "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/WhatsApp Image 2020-10-29 at 09.30.44.jpeg", "size": 174920, - "timeCreated": "2020-10-29T14:01:15.527Z", "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FWhatsApp%20Image%202020-10-29%20at%2009.30.44.jpeg?alt=media&token=1ce6d180-49a9-4c30-902c-25543228bd3d" + "src": "/resources/howtos/bend-with-the-sheetpress/whatsapp_image_2020-10-29_at_09.30.44.jpeg", + "alt": "WhatsApp Image 2020-10-29 at 09.30.44.jpeg" } - ], - "_animationKey": "unique3" + ] }, { - "_animationKey": "uniquechktx", "title": "Bend the sheets!", - "text": "After heating up the sheets sufficiently it is time to move it to the mould. This requires some fast handling, since it quickly cools down again. Be sure to have all the clamps within reach! It also helps to do this with two persons. ", + "_animationKey": "uniquechktx", + "text": "After adequately heating the sheets, promptly transfer them to the mold. Since the material cools rapidly, ensure all clamps are easily accessible. It is advisable to have two people for this task.", "images": [ { - "timeCreated": "2020-10-29T14:01:20.755Z", - "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/20200720_113045.jpg", - "type": "image/jpeg", - "name": "20200720_113045.jpg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2F20200720_113045.jpg?alt=media&token=6cbff5f6-625c-4209-a3e4-481d11fbff9a", - "contentType": "image/jpeg", + "updated": "2020-10-29T14:01:20.755Z", + "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/20200720_113045.jpg", "size": 183348, - "updated": "2020-10-29T14:01:20.755Z" - }, - { - "name": "WhatsApp Image 2020-10-29 at 09.31.41.jpeg", - "size": 145118, + "name": "20200720_113045.jpg", + "timeCreated": "2020-10-29T14:01:20.755Z", + "contentType": "image/jpeg", "type": "image/jpeg", - "contentType": "image/jpeg", - "timeCreated": "2020-10-29T14:01:19.760Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FWhatsApp%20Image%202020-10-29%20at%2009.31.41.jpeg?alt=media&token=a9dad432-500d-4d52-8087-7ae3bea125c8", - "updated": "2020-10-29T14:01:19.760Z", - "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/WhatsApp Image 2020-10-29 at 09.31.41.jpeg" + "src": "/resources/howtos/bend-with-the-sheetpress/20200720_113045.jpg", + "alt": "20200720_113045.jpg" }, { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FIMG_6204.jpg?alt=media&token=dfbf0b32-6ea7-4458-afb2-b0a476b16e37", + "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/WhatsApp Image 2020-10-29 at 09.31.41.jpeg", + "timeCreated": "2020-10-29T14:01:19.760Z", + "updated": "2020-10-29T14:01:19.760Z", "contentType": "image/jpeg", - "name": "IMG_6204.jpg", - "size": 173594, - "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/IMG_6204.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FWhatsApp%20Image%202020-10-29%20at%2009.31.41.jpeg?alt=media&token=a9dad432-500d-4d52-8087-7ae3bea125c8", + "type": "image/jpeg", + "size": 145118, + "name": "WhatsApp Image 2020-10-29 at 09.31.41.jpeg", + "src": "/resources/howtos/bend-with-the-sheetpress/whatsapp_image_2020-10-29_at_09.31.41.jpeg", + "alt": "WhatsApp Image 2020-10-29 at 09.31.41.jpeg" + }, + { "type": "image/jpeg", "timeCreated": "2020-10-29T14:01:20.879Z", - "updated": "2020-10-29T14:01:20.879Z" + "size": 173594, + "contentType": "image/jpeg", + "name": "IMG_6204.jpg", + "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/IMG_6204.jpg", + "updated": "2020-10-29T14:01:20.879Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2FIMG_6204.jpg?alt=media&token=dfbf0b32-6ea7-4458-afb2-b0a476b16e37", + "src": "/resources/howtos/bend-with-the-sheetpress/img_6204.jpg", + "alt": "IMG_6204.jpg" } ] } ], - "slug": "bend-with-the-sheetpress", - "_createdBy": "fiction-factory", - "title": "Bend with the Sheetpress", - "category": { - "_created": "2022-09-18T08:51:47.196Z", - "_id": "CrZjHORWfxEl6iDrrPIO", - "_deleted": false, - "label": "Guides", - "_modified": "2022-09-18T08:51:47.196Z" - }, - "total_views": 542, - "moderation": "accepted", - "comments": [ - { - "_edited": "2022-04-21T15:17:42.532Z", - "_created": "2022-04-21T15:17:10.287Z", - "_creatorId": "pex", - "text": "Hello!\nNice example, but what is the heating source and technique used there?", - "creatorName": "pex", - "creatorCountry": "", - "_id": "DIr1Tazq7rIAeFsu6PMY" - } - ], - "creatorCountry": "nl", - "_created": "2020-10-27T20:15:44.547Z", "difficulty_level": "Medium", - "tags": [ - "sheetpress", - "melting" - ], + "slug": "bend-with-the-sheetpress", "cover_image": { "updated": "2020-11-24T16:35:39.706Z", - "size": 316096, "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FBwTSaRaM99e4OiVTxucu%2Ffictionfactory.jpg?alt=media&token=72e6bcda-6b3f-4dd7-8d2b-60cfe820512e", - "type": "image/jpeg", - "name": "fictionfactory.jpg", - "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/fictionfactory.jpg", "contentType": "image/jpeg", - "timeCreated": "2020-11-24T16:35:39.706Z" + "fullPath": "uploads/howtos/BwTSaRaM99e4OiVTxucu/fictionfactory.jpg", + "timeCreated": "2020-11-24T16:35:39.706Z", + "name": "fictionfactory.jpg", + "size": 316096, + "type": "image/jpeg", + "src": "/resources/howtos/bend-with-the-sheetpress/fictionfactory.jpg" }, + "time": "< 5 hours", + "_contentModifiedTimestamp": "2023-06-14T11:02:18.370Z", + "files": [], + "id": "BwTSaRaM99e4OiVTxucu", + "_createdBy": "fiction-factory", + "description": "We have utilized the sheet press as an instrument for bending plastic sheets, solid surface materials, or extruded beams. The process is straightforward but may require some preparation to achieve optimal results. The following are the steps involved:\n\n**Tools Required:** \n- Sheet press \n- Mould \n- Clamps", + "_id": "BwTSaRaM99e4OiVTxucu", + "comments": [ + { + "_id": "DIr1Tazq7rIAeFsu6PMY", + "_created": "2022-04-21T15:17:10.287Z", + "creatorName": "pex", + "_edited": "2022-04-21T15:17:42.532Z", + "_creatorId": "pex", + "creatorCountry": "", + "text": "Hello!\nNice example, but what is the heating source and technique used there?" + } + ], + "total_views": 674, + "fileLink": "", + "_modified": "2024-01-29T12:31:00.697Z", + "total_downloads": 0, + "creatorCountry": "nl", "votedUsefulBy": [ + "mazavyalova", + "pep", + "lastkingsventures", + "wastedtreasure", "sigolene", "hugh", "mohamed-abdullah", @@ -170,58 +188,63 @@ "the-upcycle-hour", "tudi" ], - "total_downloads": 0, - "_id": "BwTSaRaM99e4OiVTxucu", - "_contentModifiedTimestamp": "2023-06-14T11:02:18.370Z", - "fileLink": "", - "description": "We have used the sheetpress as a tool for bending plastic sheets, solid surface materials or even extruded beams. The process is quite simple but might require some preparation to get the best results. Below are the steps taken to do this, although there is still room for further improvements! \n\nTools needed:\n-\tSheet press\n-\tSome kind of mould\n-\tClamps\n", - "time": "< 5 hours", - "files": [], + "title": "Bend with the Sheetpress", + "_created": "2020-10-27T20:15:44.547Z", + "moderation": "accepted", + "category": { + "_id": "CrZjHORWfxEl6iDrrPIO", + "_created": "2022-09-18T08:51:47.196Z", + "label": "Guides", + "_deleted": false, + "_modified": "2022-09-18T08:51:47.196Z" + }, "_deleted": false, - "_modified": "2023-09-04T13:36:22.238Z", - "id": "BwTSaRaM99e4OiVTxucu", + "tags": [ + "melting", + "sheetpress" + ], "user": { + "type": "workspace", + "_modified": "2020-10-01T09:43:24.845Z", + "subType": "sheetpress", + "detail": { + "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_users%2FTPSVT7MCdQfmkToTpFvp%2F0.jpg?alt=media&token=4cac9849-41e6-453c-ac51-841e5b25f141", + "lastActive": "2020-03-11T20:04:15.211Z", + "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Ffiction-factory.jpg?alt=media", + "profileUrl": "https://community.preciousplastic.com/u/fiction-factory", + "shortDescription": "We are in Amsterdam, The Netherlands", + "name": "fiction-factory" + }, + "moderation": "accepted", + "_created": "2020-03-11T20:04:15.606Z", + "_id": "fiction-factory", "location": { "lng": 4.8724, "lat": 52.4141 }, - "detail": { - "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Ffiction-factory.jpg?alt=media", - "lastActive": "2020-03-11T20:04:15.211Z", - "name": "fiction-factory", - "profileUrl": "https://community.preciousplastic.com/u/fiction-factory", - "shortDescription": "We are in Amsterdam, The Netherlands", - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_users%2FTPSVT7MCdQfmkToTpFvp%2F0.jpg?alt=media&token=4cac9849-41e6-453c-ac51-841e5b25f141" - }, - "_id": "fiction-factory", - "_created": "2020-03-11T20:04:15.606Z", - "_modified": "2020-10-01T09:43:24.845Z", - "subType": "sheetpress", "_deleted": false, - "type": "workspace", - "moderation": "accepted", "geo": { "latitude": 52.4141, - "longitude": 4.8724, - "continent": "", "lookupSource": "coordinates", - "continentCode": "", + "longitude": 4.8724, "localityLanguageRequested": "en", - "city": "Amsterdam", - "countryName": "Netherlands (the)", + "continent": "Europe", + "continentCode": "EU", + "countryName": "Netherlands (Kingdom of the)", "countryCode": "NL", - "postcode": "", "principalSubdivision": "Provincie Noord-Holland", "principalSubdivisionCode": "NL-NH", + "city": "Amsterdam", + "locality": "Amsterdam-Zuidoost", + "postcode": "", "plusCode": "9F46CV7C+JX", - "locality": "Noord", "localityInfo": { - "LikelyLand": true, "administrative": [ { - "name": "Netherlands (the)", + "name": "Netherlands (Kingdom of the)", "description": "sovereign state and constitutional monarchy", - "order": 2, + "isoName": "Netherlands (Kingdom of the)", + "order": 3, "adminLevel": 2, "isoCode": "NL", "wikidataId": "Q29999", @@ -230,7 +253,7 @@ { "name": "Netherlands", "description": "country mostly in Northern Europe and largest country of the Kingdom of the Netherlands", - "order": 6, + "order": 7, "adminLevel": 3, "wikidataId": "Q55", "geonameId": 2750405 @@ -238,114 +261,130 @@ { "name": "Provincie Noord-Holland", "description": "province of the Netherlands", - "order": 10, + "isoName": "Provincie Noord-Holland", + "order": 11, "adminLevel": 4, "isoCode": "NL-NH", "wikidataId": "Q701", "geonameId": 2749879 }, - { - "name": "Amsterdam", - "description": "capital and most populous city of the Netherlands", - "order": 12, - "adminLevel": 8, - "wikidataId": "Q727", - "geonameId": 2759794 - }, { "name": "Amsterdam", "description": "municipality in the Netherlands, containing the cities of Amsterdam and Weesp", - "order": 20, + "order": 22, "adminLevel": 8, "wikidataId": "Q9899", "geonameId": 2759793 } ], "informative": [ + { + "name": "Europe", + "description": "continent", + "isoName": "Europe", + "order": 1, + "isoCode": "EU", + "wikidataId": "Q46", + "geonameId": 6255148 + }, { "name": "North European Plain", "description": "geomorphological region in Europe iceland", - "order": 1, + "order": 2, "wikidataId": "Q560549" }, { "name": "Europe/Amsterdam", "description": "time zone", - "order": 3 + "order": 4 }, { "name": "Benelux", "description": "politico-economic union between Belgium, the Netherlands and Luxembourg", - "order": 4, + "order": 5, "wikidataId": "Q13116" }, { "name": "Dutch Language Union", "description": "Dutch language regulator", - "order": 5, + "order": 6, "wikidataId": "Q152299" }, { "name": "European Netherlands", "description": "part of the Netherlands located in Europe, to distinguish from the Caribbean Netherlands", - "order": 7, + "order": 8, "wikidataId": "Q2118709" }, { "name": "North", - "order": 8 + "order": 9 }, { - "name": "West Netherlands", + "name": "Western Netherlands", "description": "NUTS-1 region in the Netherlands", - "order": 9, + "order": 10, "wikidataId": "Q2129657" }, { "name": "Holland", - "description": "region", - "order": 11, + "description": "region and former province in the western Netherlands", + "order": 12, "wikidataId": "Q102911" }, + { + "name": "Amsterdam", + "description": "capital and most populous city of the Netherlands", + "order": 13, + "wikidataId": "Q727", + "geonameId": 2759794 + }, { "name": "Ressort Amsterdam", - "order": 13 + "order": 14 }, { "name": "Metropolitan Region Amsterdam", "description": "metropolitan area", - "order": 14, + "order": 15, "wikidataId": "Q1028418" }, { "name": "Waterschap Amstel, Gooi en Vecht", - "description": "waterschap, bestuurslaag in Nederland", - "order": 15, + "description": "water board in the Netherlands", + "order": 16, "wikidataId": "Q2192659" }, + { + "name": "Amsterdam-Zuidoost", + "description": "borough of Amsterdam, Netherlands", + "order": 17, + "wikidataId": "Q478670", + "geonameId": 6544881 + }, { "name": "Arrondissement Amsterdam", - "order": 16 + "order": 18 }, { "name": "Amsterdam-Amstelland", - "order": 17, + "order": 19, "wikidataId": "Q3934608" }, - { - "name": "Statenkieskring 1 (Amsterdam)", - "description": "political", - "order": 18 - }, { "name": "Kieskring 9 (Amsterdam)", "description": "political", - "order": 19 + "order": 20 }, { - "name": "Noord", + "name": "Statenkieskring 1 (Amsterdam)", + "description": "political", + "order": 21 + }, + { + "name": "Amsterdam-Noord", "description": "borough north of the river IJ of Amsterdam, Netherlands", - "order": 21, + "order": 23, "wikidataId": "Q478607", "geonameId": 7648384 } @@ -378,12 +417,11 @@ } ], "title": "Fiction Factory", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_users%2FTPSVT7MCdQfmkToTpFvp%2F0.jpg?alt=media&token=4cac9849-41e6-453c-ac51-841e5b25f141" - } - ] + "images": [] } }, - "images": [] + "content": "We have utilized the sheet press as an instrument for bending plastic sheets, solid surface materials, or extruded beams. The process is straightforward but may require some preparation to achieve optimal results. The following are the steps involved:\n\n**Tools Required:** \n- Sheet press \n- Mould \n- Clamps\n\n\nUser Location: Amsterdam, Netherlands (Kingdom of the)\n\nTo achieve consistent results, it is advisable to use a mold for bending. For larger projects, sharp corners, or intricate shapes, a counter mold is recommended. This ensures the sheet is formed correctly.\n\nConsider the placement of clamps, ensuring there is sufficient space for them to secure the material.\n\nThe next step is to determine the appropriate temperature and timing.\n\nThe correct temperature varies based on the type and thickness of the plastic. You may check intermittently to ensure it bends sufficiently or experiment with smaller pieces before working with larger sheets.\n\nOutlined below are some of the settings we have utilized.\n\nWe placed the plastic on a 1/8 inch (3mm) sheet of MDF to ensure it does not adhere to the press. Once the sheet is positioned, move the bottom bed upwards until it is nearly closed. A distance of 3/8 inch (1 cm) should suffice.\n\nIt is also feasible to bend sheets larger than the press, provided the bent section fits within the press (the second image shows a 6.6x3.3 feet (2x1 meter) sheet).\n\nAfter adequately heating the sheets, promptly transfer them to the mold. Since the material cools rapidly, ensure all clamps are easily accessible. It is advisable to have two people for this task.", + "keywords": "sheet press, bending plastic sheets, solid surface materials, extruded beams, mold for bending, clamps, plastic sheet temperature, plastic sheet timing, bending process, Amsterdam Netherlands", + "resources": "### Tools & Hardware \n- **Sheet press** (for bending materials) \n- **Custom mould/counter mould** (for shaping complex forms) \n- **Clamps** (with adequate spacing for securing material) \n- **3mm MDF sheet** (prevents adhesion to the press) [🛒](https://www.amazon.com/s?k=mdf+sheet) \n- **Temperature control system** (adjustable for material thickness) \n\nNo software is specified in the provided tutorial.", + "references": "## Articles\n- [Thermoplastic Forming Experts | Laminated Plastics](https://laminatedplastics.com/forming.php)\n- [Plastic Bending and Forming - Ehren-Haus Industries, Inc.](https://www.ehrenhaus.com/capabilities/plastic-line-bending/)\n- [How to Bend Sheet Acrylic or Plexiglass With Simple Tools](https://www.thesprucecrafts.com/bend-sheet-acrylic-plexiglass-with-tools-2366806)\n- [How To Bend Acrylic Sheet without damage - UVACRYLIC](https://uvacrylic.com/blog/how-to-bend-acrylic-sheet-without-damage/)\n- [What is Plastic Sheet Bending? - Benefits, versatility & applications](https://polysynthesis.au/blog-plastic-sheet-bending/)\n\n## Books\n- [Plastic Bending: Theory and Applications - World Scientific Publishing](https://www.worldscientific.com/worldscibooks/10.1142/2754)\n\n## Open-Source Designs\n- [Bend with the Sheetpress - Precious Plastic Academy](https://community.preciousplastic.com/library/bend-with-the-sheetpress)\n- [Literature review: Open Source Waste Plastic Sheet Press](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press)\n- [How to build mini press - Precious Plastic Academy](https://community.preciousplastic.com/library/how-to-build-mini-press-)\n\n## Product Guides\n- [Plastic Recycling System Sheet Press - K&M Wholesale](https://www.km-wholesalesuppliers.co.uk/RANGE746-2297-Plastic-Recycling-System-Sheet-Press)\n\n## YouTube\n- [How to Bend Plastic - YouTube](https://www.youtube.com/watch?v=ovqnIBQuezA)" } \ No newline at end of file diff --git a/howtos/bend-with-the-sheetpress/index.mdx b/howtos/bend-with-the-sheetpress/index.mdx new file mode 100644 index 000000000..0dea46483 --- /dev/null +++ b/howtos/bend-with-the-sheetpress/index.mdx @@ -0,0 +1,77 @@ +--- +title: Bend with the Sheetpress +slug: bend-with-the-sheetpress +description: We have utilized the sheet press as an instrument for bending plastic sheets, solid surface materials, or extruded beams. The process is straightforward but may require some preparation to achieve optimal results. The following are the steps involved: + +**Tools Required:** +- Sheet press +- Mould +- Clamps +tags: ["melting","sheetpress"] +category: Guides +difficulty: Medium +time: < 5 hours +location: Amsterdam, Netherlands (Kingdom of the) +--- +import { Image } from 'astro:assets' +# Bend with the Sheetpress +Bend with the Sheetpress +We have utilized the sheet press as an instrument for bending plastic sheets, solid surface materials, or extruded beams. The process is straightforward but may require some preparation to achieve optimal results. The following are the steps involved: + +**Tools Required:** +- Sheet press +- Mould +- Clamps + +User Location: Amsterdam, Netherlands (Kingdom of the) +## Steps +### Step 1: Make a mould + +To achieve consistent results, it is advisable to use a mold for bending. For larger projects, sharp corners, or intricate shapes, a counter mold is recommended. This ensures the sheet is formed correctly. + +Consider the placement of clamps, ensuring there is sufficient space for them to secure the material. + + +IMG_6196 2.jpg + + +buig.jpg + +### Step 2: Temperature and timing + +The next step is to determine the appropriate temperature and timing. + +The correct temperature varies based on the type and thickness of the plastic. You may check intermittently to ensure it bends sufficiently or experiment with smaller pieces before working with larger sheets. + +Outlined below are some of the settings we have utilized. + + +Schermafbeelding 2020-10-29 om 14.55.03.png + + +Schermafbeelding 2020-10-29 om 14.56.11.png + +### Step 3: Place in the Sheetpress + +We placed the plastic on a 1/8 inch (3mm) sheet of MDF to ensure it does not adhere to the press. Once the sheet is positioned, move the bottom bed upwards until it is nearly closed. A distance of 3/8 inch (1 cm) should suffice. + +It is also feasible to bend sheets larger than the press, provided the bent section fits within the press (the second image shows a 6.6x3.3 feet (2x1 meter) sheet). + + +IMG_6405.jpg + + +WhatsApp Image 2020-10-29 at 09.30.44.jpeg + +### Step 4: Bend the sheets! + +After adequately heating the sheets, promptly transfer them to the mold. Since the material cools rapidly, ensure all clamps are easily accessible. It is advisable to have two people for this task. + + +20200720_113045.jpg + + +WhatsApp Image 2020-10-29 at 09.31.41.jpeg + + +IMG_6204.jpg diff --git a/howtos/bend-with-the-sheetpress/references.md b/howtos/bend-with-the-sheetpress/references.md new file mode 100644 index 000000000..d7a6dd999 --- /dev/null +++ b/howtos/bend-with-the-sheetpress/references.md @@ -0,0 +1,20 @@ +## Articles +- [Thermoplastic Forming Experts | Laminated Plastics](https://laminatedplastics.com/forming.php) +- [Plastic Bending and Forming - Ehren-Haus Industries, Inc.](https://www.ehrenhaus.com/capabilities/plastic-line-bending/) +- [How to Bend Sheet Acrylic or Plexiglass With Simple Tools](https://www.thesprucecrafts.com/bend-sheet-acrylic-plexiglass-with-tools-2366806) +- [How To Bend Acrylic Sheet without damage - UVACRYLIC](https://uvacrylic.com/blog/how-to-bend-acrylic-sheet-without-damage/) +- [What is Plastic Sheet Bending? - Benefits, versatility & applications](https://polysynthesis.au/blog-plastic-sheet-bending/) + +## Books +- [Plastic Bending: Theory and Applications - World Scientific Publishing](https://www.worldscientific.com/worldscibooks/10.1142/2754) + +## Open-Source Designs +- [Bend with the Sheetpress - Precious Plastic Academy](https://community.preciousplastic.com/library/bend-with-the-sheetpress) +- [Literature review: Open Source Waste Plastic Sheet Press](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press) +- [How to build mini press - Precious Plastic Academy](https://community.preciousplastic.com/library/how-to-build-mini-press-) + +## Product Guides +- [Plastic Recycling System Sheet Press - K&M Wholesale](https://www.km-wholesalesuppliers.co.uk/RANGE746-2297-Plastic-Recycling-System-Sheet-Press) + +## YouTube +- [How to Bend Plastic - YouTube](https://www.youtube.com/watch?v=ovqnIBQuezA) \ No newline at end of file diff --git a/howtos/bend-with-the-sheetpress/resources.md b/howtos/bend-with-the-sheetpress/resources.md new file mode 100644 index 000000000..960d3cd37 --- /dev/null +++ b/howtos/bend-with-the-sheetpress/resources.md @@ -0,0 +1,8 @@ +### Tools & Hardware +- **Sheet press** (for bending materials) +- **Custom mould/counter mould** (for shaping complex forms) +- **Clamps** (with adequate spacing for securing material) +- **3mm MDF sheet** (prevents adhesion to the press) [🛒](https://www.amazon.com/s?k=mdf+sheet) +- **Temperature control system** (adjustable for material thickness) + +No software is specified in the provided tutorial. \ No newline at end of file diff --git a/howtos/create-a-sports-medal-with-clear-acrilic-inlay/README.md b/howtos/create-a-sports-medal-with-clear-acrilic-inlay/README.md new file mode 100644 index 000000000..e2de87e66 --- /dev/null +++ b/howtos/create-a-sports-medal-with-clear-acrilic-inlay/README.md @@ -0,0 +1,82 @@ +--- +title: Create a Sports Medal with Clear Acrilic Inlay +slug: create-a-sports-medal-with-clear-acrilic-inlay +description: Create elegant injection-molded medals with engraved acrylic inlays. In this instance, we utilized polypropylene (PP) for the plastic and clear acrylic off-cuts measuring 0.12 inches (3 mm). +tags: ["product","PP","HDPE","injection"] +category: Products +difficulty: Medium +time: < 5 hours +keywords: injection-molded medals, engraved acrylic inlays, polypropylene medals, custom medal design, acrylic inlays Kenya, Adobe Illustrator medal design, injection molding process, clear acrylic off-cuts, polypropylene plastic medals, engraving techniques +location: Kiambu, Kenya +--- +# Create a Sports Medal with Clear Acrilic Inlay +![Create a Sports Medal with Clear Acrilic Inlay](IMG-6680-1881f058815.jpg) +Create elegant injection-molded medals with engraved acrylic inlays. In this instance, we utilized polypropylene (PP) for the plastic and clear acrylic off-cuts measuring 0.12 inches (3 mm). + +User Location: Kiambu, Kenya +## Steps +### Step 1: Create mold designs using 2D CAD program + +We utilized Adobe Illustrator to create the design for the acrylic inlay, the logo outline, and the pocket for the acrylic inlay. Ensure to incorporate a small extension indicator into your pocket and acrylic inlay to assist with the correct orientation of the logo within the mold. + + +![Screenshot 2023-05-15 at 1.59.04 PM-1881f1079f2.png](./Screenshot_2023-05-15_at_1.59.04_PM-1881f1079f2.png) + +### Step 2: Stack the molds in the correct order. + +Insert the engraved acrylic logo inlay into the pocket mold, and then position the medal outline mold on top. Place this assembly between the top and bottom steel molds that connect to the injection machine. + + +![PXL_20230515_110331627-1881f16e0f2.jpg](./PXL_20230515_110331627-1881f16e0f2.jpg) + +### Step 3: Inject, attach ring and ribbon + +Inject the plastic into the mold. We used gray polypropylene flakes for the silver medal. Remove the injected item. Drill a hole, attach a ring and a ribbon. Complete! + + +![PXL_20220824_104003681-1881f0c7938.jpg](./PXL_20220824_104003681-1881f0c7938.jpg) + + +![PXL_20230515_083954273-1881f10dab7.jpg](./PXL_20230515_083954273-1881f10dab7.jpg) + +## Resources +To create injection-molded medals with acrylic inlays as described, here are the essential tools, software, and materials: + +### Software +- Adobe Illustrator (for designing acrylic inlays, logo outlines, and mold pockets) [Link](https://www.adobe.com/products/illustrator.html) + +### Materials & Hardware +- **Polypropylene (PP) flakes** (gray variant for silver medals) +- **Clear acrylic off-cuts** (3 mm thickness for engraved inlays) +- **Custom steel molds** (top/bottom plates for injection assembly) +- **Injection molding machine** (compatible with steel molds) [Link](https://www.sciencedirect.com/topics/engineering/injection-molding-machine) + +### Tools & Supplies +- **Drill** (for creating hanging holes) +- **Metal rings and ribbons** (final assembly) +- **Mold pocket and outline templates** (for logo orientation) + +Key steps involve designing molds in Illustrator, injecting PP into the steel mold assembly with the acrylic inlay, and finishing with drilling/assembly. +## References +## Articles +- [A Beginner's Guide to Injection Molding - Protolabs](https://www.protolabs.com/resources/guides-and-trend-reports/designing-for-moldability-fundamental-elements/) +- [Learn about Acrylic injection molding - hanoimould.com](https://hanoimould.com/learn-about-acrylic-injection-molding/) +- [The Ultimate Guide to Acrylic Injection Molding - FOW Mould](https://www.immould.com/acrylic-injection-molding/) +- [How Olympic Medals Are Made | Fictiv](https://www.fictiv.com/articles/how-olympic-medals-are-made) +- [A Step by Step Guide to Injection Molding - SyBridge Technologies](https://sybridge.com/injection-molding-guide/) +- [Ultimate Guide to Injection Molding | RapidDirect](https://www.rapiddirect.com/blog/ultimate-guide-to-injection-molding/) +- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) +- [Helpful Injection Molding Design Guidelines | GrabCAD Tutorials](https://grabcad.com/tutorials/helpful-injection-molding-design-guidelines) + +## Books +- [Injection Molding Handbook | Hanser-Fachbuch](https://www.hanserpublications.com/fachbuch/artikel/9783446407817) +- [Designing Plastic Parts for Assembly - 10th Edition by Paul A Tres](https://www.target.com/p/designing-plastic-parts-for-assembly-10th-edition-by-paul-a-tres-hardcover/-/A-94480429) + +## Papers +- [Optimization of Injection-Molding Process for Thin-Walled Polypropylene Parts](https://pmc.ncbi.nlm.nih.gov/articles/PMC8659463/) + +## Opensource Designs +- [Open source injection molding simulation (GitHub)](https://github.com/krebeljk/openInjMoldSim) +- [Creating Injection Molds in CAD (GrabCAD Tutorial)](https://grabcad.com/tutorials/helpful-injection-molding-design-guidelines) +- [DIY Injection Mold Design Workflow (3D Insider)](https://3dinsider.com/diy-injection-molding/) +- [DIY Injection Mold Guide - TDL Mould](https://tdlmould.com/diy-injection-mold/) \ No newline at end of file diff --git a/howtos/create-a-sports-medal-with-clear-acrilic-inlay/config.json b/howtos/create-a-sports-medal-with-clear-acrilic-inlay/config.json index f4f8e55a4..c04ff5dea 100644 --- a/howtos/create-a-sports-medal-with-clear-acrilic-inlay/config.json +++ b/howtos/create-a-sports-medal-with-clear-acrilic-inlay/config.json @@ -1,173 +1,181 @@ { - "_contentModifiedTimestamp": "2023-06-14T11:02:22.018Z", - "_createdBy": "plastiki-rafiki", - "fileLink": "", - "title": "Create a Sports Medal with Clear Acrilic Inlay", - "total_views": 239, - "moderation": "accepted", - "_id": "AFtVZGYiyHHrAbXzzAu4", - "tags": [ - "injection", - "PP", - "HDPE", - "product" - ], - "mentions": [], - "id": "AFtVZGYiyHHrAbXzzAu4", - "previousSlugs": [ - "create-a-sports-medal-with-clear-acrilic-inlay" - ], - "difficulty_level": "Medium", - "comments": [ - { - "_created": "2023-08-09T04:26:04.219Z", - "creatorCountry": "", - "text": "Good job! Love the look!!", - "_id": "VE23J5UYqhdXNywg5rg2", - "_creatorId": "onami", - "creatorName": "onami" - } - ], - "category": { - "_id": "WZbV3iGK3TwV6n62WbJC", - "label": "Products", - "_modified": "2022-09-18T08:52:31.406Z", - "_deleted": false, - "_created": "2022-09-18T08:52:31.406Z" - }, - "creatorCountry": "kenya", - "slug": "create-a-sports-medal-with-clear-acrilic-inlay", - "total_downloads": 0, - "description": "Create stylish injection molded medals with engraved acrylic inlays. In our case we used PP for the plastic and 3mm clear acrylic off-cuts. ", - "files": [], - "time": "< 5 hours", - "steps": [ - { - "images": [ - { - "contentType": "image/png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F2P0vvoVh0WKtmqty97Yd%2FScreenshot%202023-05-15%20at%201.59.04%20PM-1881f1079f2.png?alt=media&token=9e5a0e5e-82ec-4b65-9528-9d7156236b5e", - "timeCreated": "2023-05-15T11:06:42.320Z", - "updated": "2023-05-15T11:06:42.320Z", - "name": "Screenshot 2023-05-15 at 1.59.04 PM-1881f1079f2.png", - "type": "image/png", - "fullPath": "uploads/howtos/2P0vvoVh0WKtmqty97Yd/Screenshot 2023-05-15 at 1.59.04 PM-1881f1079f2.png", - "size": 37380 - } - ], - "text": "We used Adobe Illustrator. Create a design for the acrylic inlay, one for the logo outline, and one for the pocket into which we will place the acrylic inlay. Make sure to include a small extension indicator (see photo) to your pocket and acrilic inlay to help the correct orientation of the logo within the mold", - "title": "Create mold designs using 2D CAD program", - "_animationKey": "unique1" - }, - { - "title": "Stack the molds in the correct order.", - "_animationKey": "unique2", - "images": [ - { - "name": "PXL_20230515_110331627-1881f16e0f2.jpg", - "size": 105484, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F2P0vvoVh0WKtmqty97Yd%2FPXL_20230515_110331627-1881f16e0f2.jpg?alt=media&token=c48b7a8b-e282-4a28-877d-ffac5b5c94f3", - "type": "image/jpeg", - "fullPath": "uploads/howtos/2P0vvoVh0WKtmqty97Yd/PXL_20230515_110331627-1881f16e0f2.jpg", - "updated": "2023-05-15T11:06:44.409Z", - "contentType": "image/jpeg", - "timeCreated": "2023-05-15T11:06:44.409Z" - } - ], - "text": "Place the engraved acrilic logo inlay into the pocket mold then place the medal outline mold on top. Put this stack between the top and bottom steel molds which connect to injection machine." - }, - { - "title": "Inject, attach ring and ribbon", - "_animationKey": "unique3", - "images": [ - { - "name": "PXL_20220824_104003681-1881f0c7938.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F2P0vvoVh0WKtmqty97Yd%2FPXL_20220824_104003681-1881f0c7938.jpg?alt=media&token=8d05924e-3096-4d28-b27a-c64567d38688", - "timeCreated": "2023-05-15T11:06:46.685Z", - "contentType": "image/jpeg", - "type": "image/jpeg", - "updated": "2023-05-15T11:06:46.685Z", - "fullPath": "uploads/howtos/2P0vvoVh0WKtmqty97Yd/PXL_20220824_104003681-1881f0c7938.jpg", - "size": 187795 - }, - { - "size": 184631, - "updated": "2023-05-15T11:06:47.126Z", - "fullPath": "uploads/howtos/2P0vvoVh0WKtmqty97Yd/PXL_20230515_083954273-1881f10dab7.jpg", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F2P0vvoVh0WKtmqty97Yd%2FPXL_20230515_083954273-1881f10dab7.jpg?alt=media&token=160a4e90-38e0-4ea8-b71c-00a9054de006", - "name": "PXL_20230515_083954273-1881f10dab7.jpg", - "type": "image/jpeg", - "timeCreated": "2023-05-15T11:06:47.126Z" - } - ], - "text": "Inject the plactic into the mold. In our case we used gray pp flakes for the silver medal. Remove the injected product. Drill a hole, attach a ring and a ribbon of choice. Done!" - } - ], - "_deleted": false, - "_created": "2023-05-15T11:06:47.817Z", - "_modified": "2023-11-06T10:34:10.182Z", "votedUsefulBy": [ + "plasticrecyclingsystem_prs", + "vir", "archireel", "mattia", "sigolene", "onami" ], + "category": { + "_modified": "2022-09-18T08:52:31.406Z", + "_deleted": false, + "label": "Products", + "_id": "WZbV3iGK3TwV6n62WbJC", + "_created": "2022-09-18T08:52:31.406Z" + }, + "mentions": [], + "moderation": "accepted", + "title": "Create a Sports Medal with Clear Acrilic Inlay", + "previousSlugs": [ + "create-a-sports-medal-with-clear-acrilic-inlay" + ], + "_deleted": false, + "_created": "2023-05-15T11:06:47.817Z", + "_modified": "2024-02-09T15:47:38.672Z", + "time": "< 5 hours", + "_createdBy": "plastiki-rafiki", + "id": "AFtVZGYiyHHrAbXzzAu4", "cover_image": { + "timeCreated": "2023-05-15T11:06:40.123Z", "contentType": "image/jpeg", + "size": 87191, "name": "IMG-6680-1881f058815.jpg", "fullPath": "uploads/howtos/2P0vvoVh0WKtmqty97Yd/IMG-6680-1881f058815.jpg", "type": "image/jpeg", "updated": "2023-05-15T11:06:40.123Z", - "timeCreated": "2023-05-15T11:06:40.123Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F2P0vvoVh0WKtmqty97Yd%2FIMG-6680-1881f058815.jpg?alt=media&token=941fdd88-9bd8-4e09-bb89-85b3fa52aee2", - "size": 87191 + "src": "/resources/howtos/create-a-sports-medal-with-clear-acrilic-inlay/img-6680-1881f058815.jpg" }, + "slug": "create-a-sports-medal-with-clear-acrilic-inlay", + "_contentModifiedTimestamp": "2023-06-14T11:02:22.018Z", + "_id": "AFtVZGYiyHHrAbXzzAu4", + "steps": [ + { + "text": "We utilized Adobe Illustrator to create the design for the acrylic inlay, the logo outline, and the pocket for the acrylic inlay. Ensure to incorporate a small extension indicator into your pocket and acrylic inlay to assist with the correct orientation of the logo within the mold.", + "title": "Create mold designs using 2D CAD program", + "images": [ + { + "type": "image/png", + "size": 37380, + "timeCreated": "2023-05-15T11:06:42.320Z", + "contentType": "image/png", + "fullPath": "uploads/howtos/2P0vvoVh0WKtmqty97Yd/Screenshot 2023-05-15 at 1.59.04 PM-1881f1079f2.png", + "updated": "2023-05-15T11:06:42.320Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F2P0vvoVh0WKtmqty97Yd%2FScreenshot%202023-05-15%20at%201.59.04%20PM-1881f1079f2.png?alt=media&token=9e5a0e5e-82ec-4b65-9528-9d7156236b5e", + "name": "Screenshot 2023-05-15 at 1.59.04 PM-1881f1079f2.png", + "src": "/resources/howtos/create-a-sports-medal-with-clear-acrilic-inlay/screenshot_2023-05-15_at_1.59.04_pm-1881f1079f2.png", + "alt": "Screenshot 2023-05-15 at 1.59.04 PM-1881f1079f2.png" + } + ], + "_animationKey": "unique1" + }, + { + "images": [ + { + "updated": "2023-05-15T11:06:44.409Z", + "name": "PXL_20230515_110331627-1881f16e0f2.jpg", + "size": 105484, + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F2P0vvoVh0WKtmqty97Yd%2FPXL_20230515_110331627-1881f16e0f2.jpg?alt=media&token=c48b7a8b-e282-4a28-877d-ffac5b5c94f3", + "fullPath": "uploads/howtos/2P0vvoVh0WKtmqty97Yd/PXL_20230515_110331627-1881f16e0f2.jpg", + "timeCreated": "2023-05-15T11:06:44.409Z", + "type": "image/jpeg", + "src": "/resources/howtos/create-a-sports-medal-with-clear-acrilic-inlay/pxl_20230515_110331627-1881f16e0f2.jpg", + "alt": "PXL_20230515_110331627-1881f16e0f2.jpg" + } + ], + "text": "Insert the engraved acrylic logo inlay into the pocket mold, and then position the medal outline mold on top. Place this assembly between the top and bottom steel molds that connect to the injection machine.", + "title": "Stack the molds in the correct order.", + "_animationKey": "unique2" + }, + { + "title": "Inject, attach ring and ribbon", + "text": "Inject the plastic into the mold. We used gray polypropylene flakes for the silver medal. Remove the injected item. Drill a hole, attach a ring and a ribbon. Complete!", + "_animationKey": "unique3", + "images": [ + { + "contentType": "image/jpeg", + "timeCreated": "2023-05-15T11:06:46.685Z", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F2P0vvoVh0WKtmqty97Yd%2FPXL_20220824_104003681-1881f0c7938.jpg?alt=media&token=8d05924e-3096-4d28-b27a-c64567d38688", + "updated": "2023-05-15T11:06:46.685Z", + "name": "PXL_20220824_104003681-1881f0c7938.jpg", + "fullPath": "uploads/howtos/2P0vvoVh0WKtmqty97Yd/PXL_20220824_104003681-1881f0c7938.jpg", + "size": 187795, + "src": "/resources/howtos/create-a-sports-medal-with-clear-acrilic-inlay/pxl_20220824_104003681-1881f0c7938.jpg", + "alt": "PXL_20220824_104003681-1881f0c7938.jpg" + }, + { + "timeCreated": "2023-05-15T11:06:47.126Z", + "updated": "2023-05-15T11:06:47.126Z", + "type": "image/jpeg", + "fullPath": "uploads/howtos/2P0vvoVh0WKtmqty97Yd/PXL_20230515_083954273-1881f10dab7.jpg", + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F2P0vvoVh0WKtmqty97Yd%2FPXL_20230515_083954273-1881f10dab7.jpg?alt=media&token=160a4e90-38e0-4ea8-b71c-00a9054de006", + "size": 184631, + "name": "PXL_20230515_083954273-1881f10dab7.jpg", + "src": "/resources/howtos/create-a-sports-medal-with-clear-acrilic-inlay/pxl_20230515_083954273-1881f10dab7.jpg", + "alt": "PXL_20230515_083954273-1881f10dab7.jpg" + } + ] + } + ], + "creatorCountry": "ke", + "fileLink": "", + "tags": [ + "product", + "PP", + "HDPE", + "injection" + ], + "files": [], + "total_downloads": 0, + "description": "Create elegant injection-molded medals with engraved acrylic inlays. In this instance, we utilized polypropylene (PP) for the plastic and clear acrylic off-cuts measuring 0.12 inches (3 mm).", + "comments": [ + { + "creatorCountry": "", + "text": "Good job! Love the look!!", + "_creatorId": "onami", + "_created": "2023-08-09T04:26:04.219Z", + "creatorName": "onami", + "_id": "VE23J5UYqhdXNywg5rg2" + }, + { + "text": "Not bad at all - great stuff!!", + "_id": "0VONLDemqhmlhwJFQEQd", + "creatorName": "plasticrecyclingsystem_prs", + "_creatorId": "plasticrecyclingsystem_prs", + "_created": "2024-02-09T15:47:35.933Z", + "creatorCountry": "gb" + } + ], + "total_views": 329, + "difficulty_level": "Medium", "user": { - "type": "workspace", - "verified": false, - "subType": "mix", - "moderation": "accepted", - "_modified": "2023-06-11T10:34:53.921Z", - "detail": { - "lastActive": "2023-06-07T10:02:06.289Z", - "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fplastiki-rafiki.jpg?alt=media", - "verifiedBadge": false, - "displayName": "Plastiki Rafiki", - "name": "plastiki-rafiki", - "shortDescription": "A plastic recycling workshop and product design studio based at the International School of Kenya", - "country": "ke", - "profileUrl": "https://community.preciousplastic.com/u/plastiki-rafiki", - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_users%2FPlastiki%20Rafiki%2FIMG_20190403_103740510_HDR.jpg?alt=media&token=e8d0ffc5-0c51-46da-bec4-2885de79e87a" - }, "_deleted": false, - "location": { - "lat": -1.2338, - "lng": 36.772 - }, + "type": "workspace", + "moderation": "accepted", + "subType": "mix", "_id": "plastiki-rafiki", - "_created": "2023-06-08T10:29:47.827Z", + "verified": false, + "_modified": "2024-01-26T18:15:29.525Z", + "location": { + "lng": 36.765317916870124, + "lat": -1.2292532723234915 + }, + "_created": "2024-01-26T18:15:29.525Z", "geo": { - "latitude": -1.2338, - "longitude": 36.772, - "continent": "Africa", + "latitude": -1.2292532723234915, "lookupSource": "coordinates", - "continentCode": "AF", + "longitude": 36.765317916870124, "localityLanguageRequested": "en", - "city": "Nairobi", + "continent": "Africa", + "continentCode": "AF", "countryName": "Kenya", "countryCode": "KE", - "postcode": "", - "principalSubdivision": "Nairobi City", - "principalSubdivisionCode": "KE-30", - "plusCode": "6GCRQQ8C+FR", + "principalSubdivision": "Kiambu", + "principalSubdivisionCode": "KE-13", + "city": "Kiambu", "locality": "Nairobi", + "postcode": "", + "plusCode": "6GCRQQC8+74", "localityInfo": { - "LikelyLand": true, "administrative": [ { "name": "Kenya", "description": "republic in East Africa", + "isoName": "Kenya", "order": 3, "adminLevel": 2, "isoCode": "KE", @@ -175,17 +183,28 @@ "geonameId": 192950 }, { - "name": "Nairobi", - "description": "capital city of Kenya", + "name": "Kiambu", + "description": "town in Kiambu County, Kenya", "order": 4, - "adminLevel": 7, - "wikidataId": "Q3870", - "geonameId": 184745 + "adminLevel": 4, + "wikidataId": "Q3242959", + "geonameId": 192710 + }, + { + "name": "Kiambu", + "description": "county in Kenya", + "isoName": "Kiambu", + "order": 5, + "adminLevel": 4, + "isoCode": "KE-13", + "wikidataId": "Q2575594", + "geonameId": 192709 }, { "name": "Nairobi City", "description": "county in Kenya", - "order": 5, + "isoName": "Nairobi City", + "order": 6, "adminLevel": 4, "isoCode": "KE-30", "wikidataId": "Q3335223", @@ -193,14 +212,39 @@ }, { "name": "Nairobi", - "order": 6, - "adminLevel": 3 + "description": "capital city of Kenya", + "order": 7, + "adminLevel": 7, + "wikidataId": "Q3870", + "geonameId": 184745 + }, + { + "name": "Westlands", + "description": "Sub-counties are decentralised units that lack autonomy but are necessary in the organisation for providing services locally. They are often confused with constituencies but sub-counties are not political boundaries.", + "order": 8, + "adminLevel": 6 + }, + { + "name": "Highridge location", + "order": 10, + "adminLevel": 9 + }, + { + "name": "Karura ward", + "order": 12, + "adminLevel": 8 + }, + { + "name": "Karura sublocation", + "order": 13, + "adminLevel": 10 } ], "informative": [ { "name": "Africa", - "description": "continent on the Earth's northern and southern hemispheres", + "description": "continent", + "isoName": "Africa", "order": 1, "isoCode": "AF", "wikidataId": "Q15", @@ -210,6 +254,14 @@ "name": "Africa/Nairobi", "description": "time zone", "order": 2 + }, + { + "name": "Westlands", + "order": 9 + }, + { + "name": "Karura ward", + "order": 11 } ] } @@ -218,30 +270,26 @@ "urls": [ { "name": "Website", - "url": "https://plastikirafiki.com/" - }, - { - "name": "Facebook", - "url": "https://www.facebook.com/plastikirafiki/" + "url": "https://www.plastikirafiki.com/" }, { "name": "Instagram", - "url": "https://www.instagram.com/plastiki_rafiki/?hl=en" + "url": "https://www.instagram.com/plastikirafiki" + }, + { + "name": "Facebook", + "url": "https://www.facebook.com/plastikirafiki" }, { "name": "Email", "url": "mailto:info@plastikirafiki.com" }, - { - "name": "Bazar", - "url": "https://bazar.preciousplastic.com/en/msudra" - }, { "name": "sponsor the work", "url": "https://www.patreon.com/one_army" } ], - "description": "We create unique products using a range of plastic molding techniques as well as subtractive manufacturing processes. We currently build all our machines (shredders, extruders, & injection and compression molders), with the help of the open source plastic recycling community in particular Precious Plastic, and create all our products in the ISK Fabrication Lab. \n\nThe discarded plastic is collected throughout Kenya. However, rather than getting it from dumpsites, which would be the easiest, we try and focus on rubbish collection from natural areas. Places where rubbish has not yet taken over the environment, where collecting plastic waste can make a visible difference. We hope our actions can help keep these sacred natural spaces pristine and unspoiled and discourage other from polluting them.\n\nWe are a non-profit student club and all our income goes towards the further development and design of low cost plastic recycling machines, product design, and the promotion of grassroots plastic collection and recycling in Kenya. Our ultimate goal is to replicate the Plastiki Rafiki model in other sites around Kenya, cleaning up our natural spaces and empowering local communities to earn an income though plastic recycling. \n\nFollowing the Precious Plastic open source model we have started a network in Kenya were we provide....\n1. Access to all machine construction and maintenance plans (Modified Precious Plastic Machines) and a database of ‘how to’ instructional videos\n2. Access to all Plastiki Rafiki Mold Designs (DXF & PDF Versions) allowing you to cut your own molds for all our products (there are 40+ unique pieces already in our collection which is continually growing)\n3. Tech support regarding machine use, maintenance and product design\n4. Limited in-person hands-on training *\n5. Promotion of your products through our network and help with marketing\n6. At cost pricing for any mold production\n\nClean up Kenya, protect your environment, say no to littering and single use plastics, and support Plastiki Rafiki!", + "description": "Based at the International School of Kenya's Design & Arts Centre, Plastiki Rafiki is a student run club as well as a community based organization. Started in 2018 we build machines, design products and manufacture molds. All with the goal of cleaning up our local environment and empowering communities to earn a living through plastic recycling and creative product design", "services": [ { "welding": false, @@ -252,36 +300,15 @@ } ], "title": "Plastiki Rafiki", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplastiki-rafiki%2FIMG_20181019_123008.jpg?alt=media&token=27b6bbd5-3428-44dc-9562-1a61083c20e2" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_users%2FPlastiki%20Rafiki%2FIMG_20190403_103740510_HDR.jpg?alt=media&token=e8d0ffc5-0c51-46da-bec4-2885de79e87a" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplastiki-rafiki%2FDSC_0250.jpg?alt=media&token=ded461fd-e0cb-4161-a47c-40eefe73bdd3" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplastiki-rafiki%2FIMG_20200926_121446944_HDR.jpg?alt=media&token=ebbd74fc-677a-493c-87d6-8fdf2372f2b2" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplastiki-rafiki%2FIMG_20181019_123008.jpg?alt=media&token=27b6bbd5-3428-44dc-9562-1a61083c20e2" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_users%2FPlastiki%20Rafiki%2FIMG_20190403_103740510_HDR.jpg?alt=media&token=e8d0ffc5-0c51-46da-bec4-2885de79e87a" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplastiki-rafiki%2FDSC_0250.jpg?alt=media&token=ded461fd-e0cb-4161-a47c-40eefe73bdd3" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplastiki-rafiki%2FIMG_20200926_121446944_HDR.jpg?alt=media&token=ebbd74fc-677a-493c-87d6-8fdf2372f2b2" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplastiki-rafiki%2FIMG_20181019_123008.jpg?alt=media&token=27b6bbd5-3428-44dc-9562-1a61083c20e2" - } - ] + "images": [] + }, + "detail": { + "services": [], + "urls": [] } }, - "images": [] + "content": "Create elegant injection-molded medals with engraved acrylic inlays. In this instance, we utilized polypropylene (PP) for the plastic and clear acrylic off-cuts measuring 0.12 inches (3 mm).\n\n\nUser Location: Kiambu, Kenya\n\nWe utilized Adobe Illustrator to create the design for the acrylic inlay, the logo outline, and the pocket for the acrylic inlay. Ensure to incorporate a small extension indicator into your pocket and acrylic inlay to assist with the correct orientation of the logo within the mold.\n\nInsert the engraved acrylic logo inlay into the pocket mold, and then position the medal outline mold on top. Place this assembly between the top and bottom steel molds that connect to the injection machine.\n\nInject the plastic into the mold. We used gray polypropylene flakes for the silver medal. Remove the injected item. Drill a hole, attach a ring and a ribbon. Complete!", + "keywords": "injection-molded medals, engraved acrylic inlays, polypropylene medals, custom medal design, acrylic inlays Kenya, Adobe Illustrator medal design, injection molding process, clear acrylic off-cuts, polypropylene plastic medals, engraving techniques", + "resources": "To create injection-molded medals with acrylic inlays as described, here are the essential tools, software, and materials:\n\n### Software \n- Adobe Illustrator (for designing acrylic inlays, logo outlines, and mold pockets) [Link](https://www.adobe.com/products/illustrator.html) \n\n### Materials & Hardware \n- **Polypropylene (PP) flakes** (gray variant for silver medals) \n- **Clear acrylic off-cuts** (3 mm thickness for engraved inlays) \n- **Custom steel molds** (top/bottom plates for injection assembly) \n- **Injection molding machine** (compatible with steel molds) [Link](https://www.sciencedirect.com/topics/engineering/injection-molding-machine) \n\n### Tools & Supplies \n- **Drill** (for creating hanging holes) \n- **Metal rings and ribbons** (final assembly) \n- **Mold pocket and outline templates** (for logo orientation) \n\nKey steps involve designing molds in Illustrator, injecting PP into the steel mold assembly with the acrylic inlay, and finishing with drilling/assembly.", + "references": "## Articles\n- [A Beginner's Guide to Injection Molding - Protolabs](https://www.protolabs.com/resources/guides-and-trend-reports/designing-for-moldability-fundamental-elements/) \n- [Learn about Acrylic injection molding - hanoimould.com](https://hanoimould.com/learn-about-acrylic-injection-molding/) \n- [The Ultimate Guide to Acrylic Injection Molding - FOW Mould](https://www.immould.com/acrylic-injection-molding/) \n- [How Olympic Medals Are Made | Fictiv](https://www.fictiv.com/articles/how-olympic-medals-are-made) \n- [A Step by Step Guide to Injection Molding - SyBridge Technologies](https://sybridge.com/injection-molding-guide/) \n- [Ultimate Guide to Injection Molding | RapidDirect](https://www.rapiddirect.com/blog/ultimate-guide-to-injection-molding/) \n- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) \n- [Helpful Injection Molding Design Guidelines | GrabCAD Tutorials](https://grabcad.com/tutorials/helpful-injection-molding-design-guidelines) \n\n## Books\n- [Injection Molding Handbook | Hanser-Fachbuch](https://www.hanserpublications.com/fachbuch/artikel/9783446407817) \n- [Designing Plastic Parts for Assembly - 10th Edition by Paul A Tres](https://www.target.com/p/designing-plastic-parts-for-assembly-10th-edition-by-paul-a-tres-hardcover/-/A-94480429) \n\n## Papers\n- [Optimization of Injection-Molding Process for Thin-Walled Polypropylene Parts](https://pmc.ncbi.nlm.nih.gov/articles/PMC8659463/) \n\n## Opensource Designs\n- [Open source injection molding simulation (GitHub)](https://github.com/krebeljk/openInjMoldSim) \n- [Creating Injection Molds in CAD (GrabCAD Tutorial)](https://grabcad.com/tutorials/helpful-injection-molding-design-guidelines) \n- [DIY Injection Mold Design Workflow (3D Insider)](https://3dinsider.com/diy-injection-molding/) \n- [DIY Injection Mold Guide - TDL Mould](https://tdlmould.com/diy-injection-mold/)" } \ No newline at end of file diff --git a/howtos/create-a-sports-medal-with-clear-acrilic-inlay/index.mdx b/howtos/create-a-sports-medal-with-clear-acrilic-inlay/index.mdx new file mode 100644 index 000000000..3d438eddf --- /dev/null +++ b/howtos/create-a-sports-medal-with-clear-acrilic-inlay/index.mdx @@ -0,0 +1,40 @@ +--- +title: Create a Sports Medal with Clear Acrilic Inlay +slug: create-a-sports-medal-with-clear-acrilic-inlay +description: Create elegant injection-molded medals with engraved acrylic inlays. In this instance, we utilized polypropylene (PP) for the plastic and clear acrylic off-cuts measuring 0.12 inches (3 mm). +tags: ["product","PP","HDPE","injection"] +category: Products +difficulty: Medium +time: < 5 hours +location: Kiambu, Kenya +--- +import { Image } from 'astro:assets' +# Create a Sports Medal with Clear Acrilic Inlay +Create a Sports Medal with Clear Acrilic Inlay +Create elegant injection-molded medals with engraved acrylic inlays. In this instance, we utilized polypropylene (PP) for the plastic and clear acrylic off-cuts measuring 0.12 inches (3 mm). + +User Location: Kiambu, Kenya +## Steps +### Step 1: Create mold designs using 2D CAD program + +We utilized Adobe Illustrator to create the design for the acrylic inlay, the logo outline, and the pocket for the acrylic inlay. Ensure to incorporate a small extension indicator into your pocket and acrylic inlay to assist with the correct orientation of the logo within the mold. + + +Screenshot 2023-05-15 at 1.59.04 PM-1881f1079f2.png + +### Step 2: Stack the molds in the correct order. + +Insert the engraved acrylic logo inlay into the pocket mold, and then position the medal outline mold on top. Place this assembly between the top and bottom steel molds that connect to the injection machine. + + +PXL_20230515_110331627-1881f16e0f2.jpg + +### Step 3: Inject, attach ring and ribbon + +Inject the plastic into the mold. We used gray polypropylene flakes for the silver medal. Remove the injected item. Drill a hole, attach a ring and a ribbon. Complete! + + +PXL_20220824_104003681-1881f0c7938.jpg + + +PXL_20230515_083954273-1881f10dab7.jpg diff --git a/howtos/create-a-sports-medal-with-clear-acrilic-inlay/references.md b/howtos/create-a-sports-medal-with-clear-acrilic-inlay/references.md new file mode 100644 index 000000000..ab8310ded --- /dev/null +++ b/howtos/create-a-sports-medal-with-clear-acrilic-inlay/references.md @@ -0,0 +1,22 @@ +## Articles +- [A Beginner's Guide to Injection Molding - Protolabs](https://www.protolabs.com/resources/guides-and-trend-reports/designing-for-moldability-fundamental-elements/) +- [Learn about Acrylic injection molding - hanoimould.com](https://hanoimould.com/learn-about-acrylic-injection-molding/) +- [The Ultimate Guide to Acrylic Injection Molding - FOW Mould](https://www.immould.com/acrylic-injection-molding/) +- [How Olympic Medals Are Made | Fictiv](https://www.fictiv.com/articles/how-olympic-medals-are-made) +- [A Step by Step Guide to Injection Molding - SyBridge Technologies](https://sybridge.com/injection-molding-guide/) +- [Ultimate Guide to Injection Molding | RapidDirect](https://www.rapiddirect.com/blog/ultimate-guide-to-injection-molding/) +- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) +- [Helpful Injection Molding Design Guidelines | GrabCAD Tutorials](https://grabcad.com/tutorials/helpful-injection-molding-design-guidelines) + +## Books +- [Injection Molding Handbook | Hanser-Fachbuch](https://www.hanserpublications.com/fachbuch/artikel/9783446407817) +- [Designing Plastic Parts for Assembly - 10th Edition by Paul A Tres](https://www.target.com/p/designing-plastic-parts-for-assembly-10th-edition-by-paul-a-tres-hardcover/-/A-94480429) + +## Papers +- [Optimization of Injection-Molding Process for Thin-Walled Polypropylene Parts](https://pmc.ncbi.nlm.nih.gov/articles/PMC8659463/) + +## Opensource Designs +- [Open source injection molding simulation (GitHub)](https://github.com/krebeljk/openInjMoldSim) +- [Creating Injection Molds in CAD (GrabCAD Tutorial)](https://grabcad.com/tutorials/helpful-injection-molding-design-guidelines) +- [DIY Injection Mold Design Workflow (3D Insider)](https://3dinsider.com/diy-injection-molding/) +- [DIY Injection Mold Guide - TDL Mould](https://tdlmould.com/diy-injection-mold/) \ No newline at end of file diff --git a/howtos/create-a-sports-medal-with-clear-acrilic-inlay/resources.md b/howtos/create-a-sports-medal-with-clear-acrilic-inlay/resources.md new file mode 100644 index 000000000..f0a923f8a --- /dev/null +++ b/howtos/create-a-sports-medal-with-clear-acrilic-inlay/resources.md @@ -0,0 +1,17 @@ +To create injection-molded medals with acrylic inlays as described, here are the essential tools, software, and materials: + +### Software +- Adobe Illustrator (for designing acrylic inlays, logo outlines, and mold pockets) [Link](https://www.adobe.com/products/illustrator.html) + +### Materials & Hardware +- **Polypropylene (PP) flakes** (gray variant for silver medals) +- **Clear acrylic off-cuts** (3 mm thickness for engraved inlays) +- **Custom steel molds** (top/bottom plates for injection assembly) +- **Injection molding machine** (compatible with steel molds) [Link](https://www.sciencedirect.com/topics/engineering/injection-molding-machine) + +### Tools & Supplies +- **Drill** (for creating hanging holes) +- **Metal rings and ribbons** (final assembly) +- **Mold pocket and outline templates** (for logo orientation) + +Key steps involve designing molds in Illustrator, injecting PP into the steel mold assembly with the acrylic inlay, and finishing with drilling/assembly. \ No newline at end of file diff --git a/howtos/desktop-hand-table-extruder-/README.md b/howtos/desktop-hand-table-extruder-/README.md new file mode 100644 index 000000000..5d3301412 --- /dev/null +++ b/howtos/desktop-hand-table-extruder-/README.md @@ -0,0 +1,164 @@ +--- +title: Desktop hand table extruder +slug: desktop-hand-table-extruder- +description: Desktop Extruder for Home Use + +This device includes a socket for secure fastening with clamps to a table. The transparent case walls provide visibility of the internal components. It also features a surface for pre-drying plastic. + +Contents include: +1. 3D CAD (.SLDPRT) +2. Photo set for assembling the extruder. + +The extruder is crafted for small batch production and public demonstrations. Feel free to customize it as needed. + +Simply add the plastic and twist the handle for a new product. + +The device is suitable for plastic processing at melting temperatures up to 300°C (572°F). It is designed for 220 volts but can be adapted. +tags: ["extrusion","melting","other machine"] +category: Machines +difficulty: Hard +time: 1+ months +keywords: Desktop extruder, home plastic processing, melting temperatures 300°C, small batch production, 3D CAD design, REX-100 kit, structural steel parts, laser cutting plexiglass, DIY extruder assembly, customize extruder design +location: Ivanovo, Russian Federation (the) +--- +# Desktop hand table extruder +![Desktop hand table extruder ](DSC00113-18862a7cbb4.jpg) +Desktop Extruder for Home Use + +This device includes a socket for secure fastening with clamps to a table. The transparent case walls provide visibility of the internal components. It also features a surface for pre-drying plastic. + +Contents include: +1. 3D CAD (.SLDPRT) +2. Photo set for assembling the extruder. + +The extruder is crafted for small batch production and public demonstrations. Feel free to customize it as needed. + +Simply add the plastic and twist the handle for a new product. + +The device is suitable for plastic processing at melting temperatures up to 300°C (572°F). It is designed for 220 volts but can be adapted. + +User Location: Ivanovo, Russian Federation (the) +## Steps +### Step 1: Order electronics for a project + +It is advisable to begin by addressing shipping, as it may take some time. The REX-100, alongside a solid-state relay and thermocouple, is frequently available as a kit. For heating purposes, two ring heaters were utilized. Additionally, consider installing a switch at the rear. + + +![DSC00127-188628c9022.jpg](./DSC00127-188628c9022.jpg) + + +![DSC00130-188628c9dd2.jpg](./DSC00130-188628c9dd2.jpg) + + +![DSC00113-18862a77ac4.jpg](./DSC00113-18862a77ac4.jpg) + +### Step 2: Decide on the materials + +Various materials were used for the project: + +- For the base and small parts of the mechanism: structural steel 2 mm (0.08 inches). +- For the walls: plexiglass 2 mm (0.08 inches). +- For the handles: wood or plastic. +- For the roof: sheet steel 0.4 mm (0.016 inches). + + +![Скриншот 25-05-2023 194007-18862920ce8.jpg](./25-05-2023_194007-18862920ce8.jpg) + + +![Скриншот 28-05-2023 152605-1886292258d.jpg](./28-05-2023_152605-1886292258d.jpg) + + +![photo_5434095930203819092_y-1886292308a.jpg](./photo_5434095930203819092_y-1886292308a.jpg) + +### Step 3: Save files for laser cutting + +Consult with the local manufacturer regarding the required file format for laser cutting and bending, and convert your files accordingly. Common formats include .dxf, .cdr, or .dwg. + +Thin sheet steel for the roof can be manually cut and bent. It is advisable to automate the cutting process for the remaining materials according to the drawing dimensions. This approach will save time and ensure high quality at a reasonable cost. + + +![Скриншот 28-05-2023 165241-18862a38ca0.jpg](./28-05-2023_165241-18862a38ca0.jpg) + + +![Скриншот 28-05-2023 165210-18862a39628.jpg](./28-05-2023_165210-18862a39628.jpg) + + +![Скриншот 28-05-2023 164434-18862a3a10d.jpg](./28-05-2023_164434-18862a3a10d.jpg) + +### Step 4: Order cutting of materials + +You might not need to purchase cutting materials separately, as they are often included in plexiglass steel cutting services. This approach prevents leftover, unused material. + +Handling a heated pipe is somewhat complex. You can either thread a standard pipe or weld a pre-threaded flange to it. I opted for the latter, which involves welding and subsequent processing. If you lack the tools for welding, this remains a viable option. Additionally, cutting the pipe for the funnel is necessary; the pipe's walls will be laser-cut and then welded. + +I repurposed a large wood twist drill, measuring 1.1 inches by 13.8 inches (28x350 mm), as an alternative to a professional auger. Paint was applied to avert corrosion. Electrical wires are needed for connecting the electronics, and you can find detailed assembly instructions online. Clamps are essential for securing the assembly to the table. + + +![PRUdfe2PdP8-188628e904b.jpg](./PRUdfe2PdP8-188628e904b.jpg) + + +![HgYhh8CvNfo-188628ec157.jpg](./HgYhh8CvNfo-188628ec157.jpg) + + +![DSC00124-18862a882dd.jpg](./DSC00124-18862a882dd.jpg) + +### Step 5: Add the design you like + +Consider incorporating design elements to enhance the aesthetic appeal of the machine and make it a joy to use. Completion achieved. + + +![DSC00118-18862a7f731.jpg](./DSC00118-18862a7f731.jpg) + + +![DSC00119-18862a80260.jpg](./DSC00119-18862a80260.jpg) + + +![DSC00120-18862a82b62.jpg](./DSC00120-18862a82b62.jpg) + +## Resources +The Desktop Extruder for home use requires the following tools, software, and hardware: + +### Tools +- Welding equipment (for pipe/flange assembly) +- Manual cutting/bending tools (for 0.4 mm sheet steel) +- Clamps (for table mounting) +- Woodworking tools (for handle creation) +- Pipe threading/cutting tools + +### Software +- 3D CAD software (.SLDPRT compatible, e.g., SolidWorks) +- File converters (for .dxf, .cdr, or .dwg formats) +- Laser cutting preparation software + +### Hardware +- REX-100 kit (with solid-state relay & thermocouple) +- Dual 220V ring heaters (300°C capable) +- Structural steel (2 mm for base/mechanism) +- Plexiglass sheets (2 mm for walls) +- Repurposed wood twist drill (28x350 mm as auger) + +All components should prioritize 220V compatibility and industrial-grade materials for heat resistance[1]. +## References +## Articles +- [Make Your Own 3D Printer Filament Extruder for Under $200](https://3dprint.com/69727/diy-filament-extruder/) + +## Books +- [The Cody Computer Book (PDF)](https://www.codycomputer.org/TheCodyComputerBook.pdf) + +## Papers +- [Assessment of Filament Extruder Equipment for 3D Printing](https://papers.ssrn.com/sol3/papers.cfm?abstract_id=4191095) + +## YouTube +- [DIY Desktop Filament Extruder Assembly](https://www.youtube.com/watch?v=TkZ1h22KqbU) + +## Open Source Designs +- [Felfil Project DIY Filament Extruder](https://felfil.com/diy-filament-extruder/) +- [Instructables DIY Filastruder](https://www.instructables.com/DIY-Filastruder/) +- [Felfil Filament Maker](https://felfil.com) + +## Manufacturer Resources +- [Wellzoom Desktop Filament Extruder](https://www.tegakari.net/en/2023/08/wellzoom/) +- [RobotDigg Extruder Production Line](https://www.robotdigg.com/product/1029/spec/RFBGRS1C/Desktop-Pellet-Filament-Extruder,-Production-Line) + +## Manuals +- [3D Printing Manual (PDF)](https://legacy.lvccld.org/voyager/content/1072.pdf) \ No newline at end of file diff --git a/howtos/desktop-hand-table-extruder-/config.json b/howtos/desktop-hand-table-extruder-/config.json index 792fd5891..a7c9cc9f5 100644 --- a/howtos/desktop-hand-table-extruder-/config.json +++ b/howtos/desktop-hand-table-extruder-/config.json @@ -1,11 +1,9 @@ { - "id": "DIc3R0dEsyb6aZ649ct5", - "_id": "DIc3R0dEsyb6aZ649ct5", - "title": "Desktop hand table extruder ", - "mentions": [], - "total_views": 607, - "comments": [], + "_createdBy": "ilia-frolov", + "_modified": "2024-02-08T11:38:11.660Z", "votedUsefulBy": [ + "lorenzocamporesi", + "natruz", "andreykharchuk", "ar2024", "thisismattia", @@ -17,263 +15,289 @@ "mattia", "sigolene" ], - "_created": "2023-05-28T14:04:42.896Z", - "difficulty_level": "Hard", - "slug": "desktop-hand-table-extruder-", - "_deleted": false, + "creatorCountry": "", + "id": "DIc3R0dEsyb6aZ649ct5", "category": { - "_modified": "2022-05-09T21:18:09.659Z", "_id": "bD7i9YjwOa4yTlLdYUnw", - "_deleted": false, "label": "Machines", - "_created": "2022-05-09T21:18:09.659Z" + "_created": "2022-05-09T21:18:09.659Z", + "_deleted": false, + "_modified": "2022-05-09T21:18:09.659Z" }, - "fileLink": "", - "cover_image": { - "contentType": "image/jpeg", - "fullPath": "uploads/howtos/RYGJgnzAsH4qhOq0m9Eu/DSC00113-18862a7cbb4.jpg", - "size": 73568, - "updated": "2023-05-28T14:04:35.208Z", - "timeCreated": "2023-05-28T14:04:35.208Z", - "name": "DSC00113-18862a7cbb4.jpg", - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FRYGJgnzAsH4qhOq0m9Eu%2FDSC00113-18862a7cbb4.jpg?alt=media&token=d36839d0-bd47-4eec-acc2-cbc8f1b94104" - }, - "tags": [ - "melting", - "extrusion", - "other machine" - ], + "_deleted": false, + "slug": "desktop-hand-table-extruder-", + "difficulty_level": "Hard", "steps": [ { - "_animationKey": "unique7mdprq", + "title": "Order electronics for a project", "images": [ { - "type": "image/jpeg", "name": "DSC00127-188628c9022.jpg", "updated": "2023-05-28T14:03:30.003Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FDSC00127-188628c9022.jpg?alt=media&token=cb8f2f7e-d483-4f2a-b19d-1f9fe5304e76", "timeCreated": "2023-05-28T14:03:30.003Z", - "contentType": "image/jpeg", + "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00127-188628c9022.jpg", + "type": "image/jpeg", "size": 69643, - "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00127-188628c9022.jpg" + "contentType": "image/jpeg", + "src": "/resources/howtos/desktop-hand-table-extruder-/dsc00127-188628c9022.jpg", + "alt": "DSC00127-188628c9022.jpg" }, { + "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00130-188628c9dd2.jpg", "size": 73334, - "type": "image/jpeg", - "timeCreated": "2023-05-28T14:03:30.202Z", - "updated": "2023-05-28T14:03:30.202Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FDSC00130-188628c9dd2.jpg?alt=media&token=dc6b9273-e139-4c74-aadf-458f9f7ee1fb", + "updated": "2023-05-28T14:03:30.202Z", + "timeCreated": "2023-05-28T14:03:30.202Z", "name": "DSC00130-188628c9dd2.jpg", + "type": "image/jpeg", "contentType": "image/jpeg", - "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00130-188628c9dd2.jpg" + "src": "/resources/howtos/desktop-hand-table-extruder-/dsc00130-188628c9dd2.jpg", + "alt": "DSC00130-188628c9dd2.jpg" }, { "type": "image/jpeg", - "contentType": "image/jpeg", - "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00113-18862a77ac4.jpg", - "size": 73568, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FDSC00113-18862a77ac4.jpg?alt=media&token=bb78950c-ac06-4847-bc94-110119f864d5", - "updated": "2023-05-28T14:03:30.182Z", "name": "DSC00113-18862a77ac4.jpg", - "timeCreated": "2023-05-28T14:03:30.182Z" + "timeCreated": "2023-05-28T14:03:30.182Z", + "size": 73568, + "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00113-18862a77ac4.jpg", + "updated": "2023-05-28T14:03:30.182Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FDSC00113-18862a77ac4.jpg?alt=media&token=bb78950c-ac06-4847-bc94-110119f864d5", + "contentType": "image/jpeg", + "src": "/resources/howtos/desktop-hand-table-extruder-/dsc00113-18862a77ac4.jpg", + "alt": "DSC00113-18862a77ac4.jpg" } ], - "text": "It will most likely take time to ship, so it's best to start there. REX-100 and solid state relay with thermocouple can often be found as a kit. For heating, I used 2 ring heaters. Also, add a switch at the back.", - "title": "Order electronics for a project" + "text": "It is advisable to begin by addressing shipping, as it may take some time. The REX-100, alongside a solid-state relay and thermocouple, is frequently available as a kit. For heating purposes, two ring heaters were utilized. Additionally, consider installing a switch at the rear.", + "_animationKey": "unique7mdprq" }, { - "title": "Decide on the materials", + "text": "Various materials were used for the project:\n\n- For the base and small parts of the mechanism: structural steel 2 mm (0.08 inches).\n- For the walls: plexiglass 2 mm (0.08 inches).\n- For the handles: wood or plastic.\n- For the roof: sheet steel 0.4 mm (0.016 inches).", "_animationKey": "unique1", - "text": "Various materials were used for the project:\n\nfor the base of the mechanism, the base and small parts - structural steel 2 mm;\nfor walls - plexiglass 2 mm;\nfor handles - wood or plastic;\nfor the roof - sheet steel 0.4 mm.", + "title": "Decide on the materials", "images": [ { - "size": 31307, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2F%D0%A1%D0%BA%D1%80%D0%B8%D0%BD%D1%88%D0%BE%D1%82%2025-05-2023%20194007-18862920ce8.jpg?alt=media&token=66a98cac-a866-42c2-b532-eea612db818c", - "contentType": "image/jpeg", "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/Скриншот 25-05-2023 194007-18862920ce8.jpg", - "name": " 25-05-2023 194007-18862920ce8.jpg", - "updated": "2023-05-28T14:03:31.289Z", + "contentType": "image/jpeg", "timeCreated": "2023-05-28T14:03:31.289Z", - "type": "image/jpeg" + "size": 31307, + "type": "image/jpeg", + "updated": "2023-05-28T14:03:31.289Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2F%D0%A1%D0%BA%D1%80%D0%B8%D0%BD%D1%88%D0%BE%D1%82%2025-05-2023%20194007-18862920ce8.jpg?alt=media&token=66a98cac-a866-42c2-b532-eea612db818c", + "name": "Скриншот 25-05-2023 194007-18862920ce8.jpg", + "src": "/resources/howtos/desktop-hand-table-extruder-/25-05-2023_194007-18862920ce8.jpg", + "alt": "Скриншот 25-05-2023 194007-18862920ce8.jpg" }, { + "name": "Скриншот 28-05-2023 152605-1886292258d.jpg", "size": 18395, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2F%D0%A1%D0%BA%D1%80%D0%B8%D0%BD%D1%88%D0%BE%D1%82%2028-05-2023%20152605-1886292258d.jpg?alt=media&token=4ed699cb-0b8e-4264-a1ea-2e32b9ccf7a7", + "contentType": "image/jpeg", "type": "image/jpeg", "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/Скриншот 28-05-2023 152605-1886292258d.jpg", - "name": " 28-05-2023 152605-1886292258d.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2F%D0%A1%D0%BA%D1%80%D0%B8%D0%BD%D1%88%D0%BE%D1%82%2028-05-2023%20152605-1886292258d.jpg?alt=media&token=4ed699cb-0b8e-4264-a1ea-2e32b9ccf7a7", "updated": "2023-05-28T14:03:31.474Z", "timeCreated": "2023-05-28T14:03:31.474Z", - "contentType": "image/jpeg" + "src": "/resources/howtos/desktop-hand-table-extruder-/28-05-2023_152605-1886292258d.jpg", + "alt": "Скриншот 28-05-2023 152605-1886292258d.jpg" }, { - "contentType": "image/jpeg", "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/photo_5434095930203819092_y-1886292308a.jpg", "name": "photo_5434095930203819092_y-1886292308a.jpg", + "size": 53269, + "updated": "2023-05-28T14:03:31.322Z", + "contentType": "image/jpeg", "timeCreated": "2023-05-28T14:03:31.322Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2Fphoto_5434095930203819092_y-1886292308a.jpg?alt=media&token=8a76ee17-0e77-4fec-8d3c-91c3d2c7ab75", - "updated": "2023-05-28T14:03:31.322Z", "type": "image/jpeg", - "size": 53269 + "src": "/resources/howtos/desktop-hand-table-extruder-/photo_5434095930203819092_y-1886292308a.jpg", + "alt": "photo_5434095930203819092_y-1886292308a.jpg" } ] }, { - "text": "Check with the local manufacturer in what format they need to transfer files for laser cutting and bending and convert the files to this format. Usually in the format .dxf, .cdr or .dwg\n\nThin sheet steel for the roof can be cut and bent by hand. I recommend cutting the rest exactly according to the dimensions of the drawing automatically. This will save you time and give excellent quality at a reasonable price.", "_animationKey": "unique2", + "text": "Consult with the local manufacturer regarding the required file format for laser cutting and bending, and convert your files accordingly. Common formats include .dxf, .cdr, or .dwg.\n\nThin sheet steel for the roof can be manually cut and bent. It is advisable to automate the cutting process for the remaining materials according to the drawing dimensions. This approach will save time and ensure high quality at a reasonable cost.", "title": "Save files for laser cutting", "images": [ { + "timeCreated": "2023-05-28T14:03:32.252Z", + "name": "Скриншот 28-05-2023 165241-18862a38ca0.jpg", + "size": 10540, + "contentType": "image/jpeg", "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/Скриншот 28-05-2023 165241-18862a38ca0.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2F%D0%A1%D0%BA%D1%80%D0%B8%D0%BD%D1%88%D0%BE%D1%82%2028-05-2023%20165241-18862a38ca0.jpg?alt=media&token=3410ece5-bc66-40a8-8b0e-094aa5fdb054", "type": "image/jpeg", "updated": "2023-05-28T14:03:32.252Z", - "contentType": "image/jpeg", - "size": 10540, - "timeCreated": "2023-05-28T14:03:32.252Z", - "name": " 28-05-2023 165241-18862a38ca0.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2F%D0%A1%D0%BA%D1%80%D0%B8%D0%BD%D1%88%D0%BE%D1%82%2028-05-2023%20165241-18862a38ca0.jpg?alt=media&token=3410ece5-bc66-40a8-8b0e-094aa5fdb054" + "src": "/resources/howtos/desktop-hand-table-extruder-/28-05-2023_165241-18862a38ca0.jpg", + "alt": "Скриншот 28-05-2023 165241-18862a38ca0.jpg" }, { - "type": "image/jpeg", - "name": " 28-05-2023 165210-18862a39628.jpg", - "contentType": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2F%D0%A1%D0%BA%D1%80%D0%B8%D0%BD%D1%88%D0%BE%D1%82%2028-05-2023%20165210-18862a39628.jpg?alt=media&token=ba01e11c-b325-4ef1-ba16-8bdbc0cecbca", "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/Скриншот 28-05-2023 165210-18862a39628.jpg", "updated": "2023-05-28T14:03:32.338Z", + "contentType": "image/jpeg", + "name": "Скриншот 28-05-2023 165210-18862a39628.jpg", "timeCreated": "2023-05-28T14:03:32.338Z", - "size": 10602 + "type": "image/jpeg", + "size": 10602, + "src": "/resources/howtos/desktop-hand-table-extruder-/28-05-2023_165210-18862a39628.jpg", + "alt": "Скриншот 28-05-2023 165210-18862a39628.jpg" }, { - "contentType": "image/jpeg", - "name": " 28-05-2023 164434-18862a3a10d.jpg", + "name": "Скриншот 28-05-2023 164434-18862a3a10d.jpg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2F%D0%A1%D0%BA%D1%80%D0%B8%D0%BD%D1%88%D0%BE%D1%82%2028-05-2023%20164434-18862a3a10d.jpg?alt=media&token=64e7cf1a-975c-44e5-a377-a06bdd2538b9", - "type": "image/jpeg", "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/Скриншот 28-05-2023 164434-18862a3a10d.jpg", - "updated": "2023-05-28T14:03:32.298Z", + "size": 13976, + "type": "image/jpeg", + "contentType": "image/jpeg", "timeCreated": "2023-05-28T14:03:32.298Z", - "size": 13976 + "updated": "2023-05-28T14:03:32.298Z", + "src": "/resources/howtos/desktop-hand-table-extruder-/28-05-2023_164434-18862a3a10d.jpg", + "alt": "Скриншот 28-05-2023 164434-18862a3a10d.jpg" + } + ] + }, + { + "title": "Order cutting of materials", + "text": "You might not need to purchase cutting materials separately, as they are often included in plexiglass steel cutting services. This approach prevents leftover, unused material.\n\nHandling a heated pipe is somewhat complex. You can either thread a standard pipe or weld a pre-threaded flange to it. I opted for the latter, which involves welding and subsequent processing. If you lack the tools for welding, this remains a viable option. Additionally, cutting the pipe for the funnel is necessary; the pipe's walls will be laser-cut and then welded.\n\nI repurposed a large wood twist drill, measuring 1.1 inches by 13.8 inches (28x350 mm), as an alternative to a professional auger. Paint was applied to avert corrosion. Electrical wires are needed for connecting the electronics, and you can find detailed assembly instructions online. Clamps are essential for securing the assembly to the table.", + "_animationKey": "unique3", + "images": [ + { + "timeCreated": "2023-05-28T14:03:33.608Z", + "updated": "2023-05-28T14:03:33.608Z", + "type": "image/jpeg", + "name": "PRUdfe2PdP8-188628e904b.jpg", + "size": 95534, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FPRUdfe2PdP8-188628e904b.jpg?alt=media&token=50cf4a43-816c-400d-8ff5-97af70bceaec", + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/PRUdfe2PdP8-188628e904b.jpg", + "src": "/resources/howtos/desktop-hand-table-extruder-/prudfe2pdp8-188628e904b.jpg", + "alt": "PRUdfe2PdP8-188628e904b.jpg" + }, + { + "name": "HgYhh8CvNfo-188628ec157.jpg", + "type": "image/jpeg", + "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/HgYhh8CvNfo-188628ec157.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FHgYhh8CvNfo-188628ec157.jpg?alt=media&token=7e808bce-be3f-420e-a57e-06aead558ec6", + "contentType": "image/jpeg", + "timeCreated": "2023-05-28T14:03:33.088Z", + "updated": "2023-05-28T14:03:33.088Z", + "size": 50565, + "src": "/resources/howtos/desktop-hand-table-extruder-/hgyhh8cvnfo-188628ec157.jpg", + "alt": "HgYhh8CvNfo-188628ec157.jpg" + }, + { + "timeCreated": "2023-05-28T14:03:33.086Z", + "name": "DSC00124-18862a882dd.jpg", + "type": "image/jpeg", + "size": 42585, + "updated": "2023-05-28T14:03:33.086Z", + "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00124-18862a882dd.jpg", + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FDSC00124-18862a882dd.jpg?alt=media&token=b7869bb6-dc50-49b1-b0e0-e09e2f799dbb", + "src": "/resources/howtos/desktop-hand-table-extruder-/dsc00124-18862a882dd.jpg", + "alt": "DSC00124-18862a882dd.jpg" } ] }, { "images": [ { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FPRUdfe2PdP8-188628e904b.jpg?alt=media&token=50cf4a43-816c-400d-8ff5-97af70bceaec", - "timeCreated": "2023-05-28T14:03:33.608Z", - "size": 95534, "contentType": "image/jpeg", - "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/PRUdfe2PdP8-188628e904b.jpg", - "type": "image/jpeg", - "updated": "2023-05-28T14:03:33.608Z", - "name": "PRUdfe2PdP8-188628e904b.jpg" - }, - { - "size": 50565, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FHgYhh8CvNfo-188628ec157.jpg?alt=media&token=7e808bce-be3f-420e-a57e-06aead558ec6", - "updated": "2023-05-28T14:03:33.088Z", - "contentType": "image/jpeg", - "name": "HgYhh8CvNfo-188628ec157.jpg", - "type": "image/jpeg", - "timeCreated": "2023-05-28T14:03:33.088Z", - "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/HgYhh8CvNfo-188628ec157.jpg" - }, - { - "name": "DSC00124-18862a882dd.jpg", - "size": 42585, - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FDSC00124-18862a882dd.jpg?alt=media&token=b7869bb6-dc50-49b1-b0e0-e09e2f799dbb", - "contentType": "image/jpeg", - "updated": "2023-05-28T14:03:33.086Z", - "timeCreated": "2023-05-28T14:03:33.086Z", - "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00124-18862a882dd.jpg" - } - ], - "_animationKey": "unique3", - "text": "You may not have to buy cutting materials yourself, they will already be in the plexiglass steel cutting service. This is beneficial, you will not be left with pieces of unused material.\n\nWith a heated pipe, it's a little more complicated. You can thread a regular pipe or weld a pre-threaded flange to a pipe. I chose the second option. It requires welding and post-processing, but if you do not have the necessary tools, this is not a bad option.\nAlso, it will be necessary to make a cut in the pipe for the funnel. Its walls will be cut with a laser, they will remain to be welded.\n\nInstead of a professional auger, I used a large 28x350 mm wood twist drill.\nUsed paint to prevent corrosion. Also, wires will be needed to connect the electronics. Detailed instructions for connecting the kit used are available online.\nClamps are required to attach to the table.", - "title": "Order cutting of materials" - }, - { - "images": [ - { "name": "DSC00118-18862a7f731.jpg", "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00118-18862a7f731.jpg", + "updated": "2023-05-28T14:03:34.594Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FDSC00118-18862a7f731.jpg?alt=media&token=dae6541e-b6ff-43ad-b943-2680e4eda8a0", "size": 51053, "type": "image/jpeg", "timeCreated": "2023-05-28T14:03:34.594Z", - "updated": "2023-05-28T14:03:34.594Z", - "contentType": "image/jpeg" + "src": "/resources/howtos/desktop-hand-table-extruder-/dsc00118-18862a7f731.jpg", + "alt": "DSC00118-18862a7f731.jpg" }, { - "updated": "2023-05-28T14:03:34.553Z", - "name": "DSC00119-18862a80260.jpg", - "type": "image/jpeg", - "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00119-18862a80260.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FDSC00119-18862a80260.jpg?alt=media&token=1160b6d8-5b9c-48a0-a448-f0160347698b", "size": 45873, + "updated": "2023-05-28T14:03:34.553Z", + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FDSC00119-18862a80260.jpg?alt=media&token=1160b6d8-5b9c-48a0-a448-f0160347698b", + "name": "DSC00119-18862a80260.jpg", "timeCreated": "2023-05-28T14:03:34.553Z", - "contentType": "image/jpeg" + "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00119-18862a80260.jpg", + "type": "image/jpeg", + "src": "/resources/howtos/desktop-hand-table-extruder-/dsc00119-18862a80260.jpg", + "alt": "DSC00119-18862a80260.jpg" }, { - "type": "image/jpeg", - "name": "DSC00120-18862a82b62.jpg", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FDSC00120-18862a82b62.jpg?alt=media&token=db54439a-2cb4-4bdb-b8b3-2b4002c1e0d4", + "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00120-18862a82b62.jpg", "size": 36801, "timeCreated": "2023-05-28T14:03:34.561Z", "updated": "2023-05-28T14:03:34.561Z", - "fullPath": "uploads/howtos/3r4V1picbOYMTJqOQ22D/DSC00120-18862a82b62.jpg" + "contentType": "image/jpeg", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F3r4V1picbOYMTJqOQ22D%2FDSC00120-18862a82b62.jpg?alt=media&token=db54439a-2cb4-4bdb-b8b3-2b4002c1e0d4", + "name": "DSC00120-18862a82b62.jpg", + "src": "/resources/howtos/desktop-hand-table-extruder-/dsc00120-18862a82b62.jpg", + "alt": "DSC00120-18862a82b62.jpg" } ], - "text": "I wanted this machine to be beautiful. Add design elements to your liking to make the device a pleasure to work with. And… done!", + "title": "Add the design you like", "_animationKey": "uniquevtnrjq", - "title": "Add the design you like" + "text": "Consider incorporating design elements to enhance the aesthetic appeal of the machine and make it a joy to use. Completion achieved." } ], "moderation": "accepted", - "creatorCountry": "", - "total_downloads": 62, - "_contentModifiedTimestamp": "2023-06-15T13:44:50.162Z", + "comments": [], + "tags": [ + "extrusion", + "melting", + "other machine" + ], + "fileLink": "", "previousSlugs": [ "desktop-hand-extruder", "desktop-hand-table-extruder-" ], - "description": "Desktop extruder for home use. It has a socket for fastening with clamps to the table. Transparent case walls allow you to see the components. Has a surface for pre-drying plastic.\n\nIn this folder you will find:\n1) 3D CAD (.SLDPRT)\n2) Photo set assembling extruder.\n\nThis extruder is designed for small batch production as well as public presentations. This is completely my development, but feel free to make changes to it at your discretion.\n\nFill in the plastic, twist the handle and \"voila!\" new eco-friendly recycled product!\n\nSuitable for working with plastic at melting temperatures up to 300 degrees. I built it for 220 volts (you can adapt it for yourself).", + "cover_image": { + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FRYGJgnzAsH4qhOq0m9Eu%2FDSC00113-18862a7cbb4.jpg?alt=media&token=d36839d0-bd47-4eec-acc2-cbc8f1b94104", + "size": 73568, + "type": "image/jpeg", + "fullPath": "uploads/howtos/RYGJgnzAsH4qhOq0m9Eu/DSC00113-18862a7cbb4.jpg", + "name": "DSC00113-18862a7cbb4.jpg", + "updated": "2023-05-28T14:04:35.208Z", + "timeCreated": "2023-05-28T14:04:35.208Z", + "src": "/resources/howtos/desktop-hand-table-extruder-/dsc00113-18862a7cbb4.jpg" + }, + "total_downloads": 77, "time": "1+ months", + "mentions": [], + "description": "Desktop Extruder for Home Use\n\nThis device includes a socket for secure fastening with clamps to a table. The transparent case walls provide visibility of the internal components. It also features a surface for pre-drying plastic.\n\nContents include:\n1. 3D CAD (.SLDPRT)\n2. Photo set for assembling the extruder.\n\nThe extruder is crafted for small batch production and public demonstrations. Feel free to customize it as needed.\n\nSimply add the plastic and twist the handle for a new product. \n\nThe device is suitable for plastic processing at melting temperatures up to 300°C (572°F). It is designed for 220 volts but can be adapted.", + "title": "Desktop hand table extruder ", "files": [ - { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FRYGJgnzAsH4qhOq0m9Eu%2FManual%20desktop%20extruder.rar?alt=media&token=4c95aa15-0fa2-41c7-a82f-892c9d503082", - "contentType": "application/octet-stream", - "type": "", - "size": 20406375, - "updated": "2023-05-28T14:04:42.224Z", - "fullPath": "uploads/howtos/RYGJgnzAsH4qhOq0m9Eu/Manual desktop extruder.rar", - "timeCreated": "2023-05-28T14:04:42.224Z", - "name": "Manual desktop extruder.rar" - } + null ], - "_createdBy": "ilia-frolov", - "_modified": "2023-11-29T19:22:10.318Z", + "total_views": 839, + "_contentModifiedTimestamp": "2023-06-15T13:44:50.162Z", + "_id": "DIc3R0dEsyb6aZ649ct5", + "_created": "2023-05-28T14:04:42.896Z", "user": { - "_deleted": false, + "moderation": "accepted", "location": { "lng": 40.9737, "lat": 56.9984 }, - "_created": "2020-01-11T00:22:01.128Z", - "moderation": "accepted", - "detail": { - "name": "ilia-frolov", - "shortDescription": "We collect information on the amount of plastic for processing in Ivanovo, Russia.", - "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Filia-frolov.jpg?alt=media", - "lastActive": "2020-01-11T00:22:00.546Z", - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_users%2Filia-frolov%2F1578700686690.jpg?alt=media&token=531cacc3-91a3-4e5a-abbb-c68c738ba7a1", - "profileUrl": "https://community.preciousplastic.com/u/ilia-frolov" - }, "_modified": "2020-01-15T18:06:15.569Z", + "_deleted": false, "_id": "ilia-frolov", "type": "community-builder", + "detail": { + "shortDescription": "We collect information on the amount of plastic for processing in Ivanovo, Russia.", + "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_users%2Filia-frolov%2F1578700686690.jpg?alt=media&token=531cacc3-91a3-4e5a-abbb-c68c738ba7a1", + "profileUrl": "https://community.preciousplastic.com/u/ilia-frolov", + "name": "ilia-frolov", + "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Filia-frolov.jpg?alt=media", + "lastActive": "2020-01-11T00:22:00.546Z" + }, + "_created": "2020-01-11T00:22:01.128Z", "geo": { "latitude": 56.9984, "lookupSource": "coordinates", @@ -294,6 +318,7 @@ { "name": "Russian Federation (the)", "description": "sovereign state in Eastern Europe and Northern Asia", + "isoName": "Russian Federation (the)", "order": 1, "adminLevel": 2, "isoCode": "RU", @@ -310,18 +335,28 @@ { "name": "Ivanovo Oblast", "description": "federal subject of Russia", + "isoName": "Ivanovo Oblast", "order": 6, "adminLevel": 4, "isoCode": "RU-IVA", "wikidataId": "Q2654", "geonameId": 555235 }, + { + "name": "Ivanovo", + "description": "city in the center of European Russia", + "order": 7, + "adminLevel": 6, + "wikidataId": "Q2630", + "geonameId": 555312 + }, { "name": "Ivanovo Urban Okrug", "description": "human settlement in Russia", "order": 8, "adminLevel": 6, - "wikidataId": "Q27547037" + "wikidataId": "Q27547037", + "geonameId": 825094 }, { "name": "Ленинскии раион", @@ -333,6 +368,7 @@ { "name": "Europe", "description": "continent", + "isoName": "Europe", "order": 2, "isoCode": "EU", "wikidataId": "Q46", @@ -348,13 +384,6 @@ "description": "economic region of Russia", "order": 5, "wikidataId": "Q918030" - }, - { - "name": "Ivanovo", - "description": "city in the center of European Russia", - "order": 7, - "wikidataId": "Q2630", - "geonameId": 555312 } ] } @@ -365,5 +394,8 @@ "urls": [] } }, - "images": [] + "content": "Desktop Extruder for Home Use\n\nThis device includes a socket for secure fastening with clamps to a table. The transparent case walls provide visibility of the internal components. It also features a surface for pre-drying plastic.\n\nContents include:\n1. 3D CAD (.SLDPRT)\n2. Photo set for assembling the extruder.\n\nThe extruder is crafted for small batch production and public demonstrations. Feel free to customize it as needed.\n\nSimply add the plastic and twist the handle for a new product. \n\nThe device is suitable for plastic processing at melting temperatures up to 300°C (572°F). It is designed for 220 volts but can be adapted.\n\n\nUser Location: Ivanovo, Russian Federation (the)\n\nIt is advisable to begin by addressing shipping, as it may take some time. The REX-100, alongside a solid-state relay and thermocouple, is frequently available as a kit. For heating purposes, two ring heaters were utilized. Additionally, consider installing a switch at the rear.\n\nVarious materials were used for the project:\n\n- For the base and small parts of the mechanism: structural steel 2 mm (0.08 inches).\n- For the walls: plexiglass 2 mm (0.08 inches).\n- For the handles: wood or plastic.\n- For the roof: sheet steel 0.4 mm (0.016 inches).\n\nConsult with the local manufacturer regarding the required file format for laser cutting and bending, and convert your files accordingly. Common formats include .dxf, .cdr, or .dwg.\n\nThin sheet steel for the roof can be manually cut and bent. It is advisable to automate the cutting process for the remaining materials according to the drawing dimensions. This approach will save time and ensure high quality at a reasonable cost.\n\nYou might not need to purchase cutting materials separately, as they are often included in plexiglass steel cutting services. This approach prevents leftover, unused material.\n\nHandling a heated pipe is somewhat complex. You can either thread a standard pipe or weld a pre-threaded flange to it. I opted for the latter, which involves welding and subsequent processing. If you lack the tools for welding, this remains a viable option. Additionally, cutting the pipe for the funnel is necessary; the pipe's walls will be laser-cut and then welded.\n\nI repurposed a large wood twist drill, measuring 1.1 inches by 13.8 inches (28x350 mm), as an alternative to a professional auger. Paint was applied to avert corrosion. Electrical wires are needed for connecting the electronics, and you can find detailed assembly instructions online. Clamps are essential for securing the assembly to the table.\n\nConsider incorporating design elements to enhance the aesthetic appeal of the machine and make it a joy to use. Completion achieved.", + "keywords": "Desktop extruder, home plastic processing, melting temperatures 300°C, small batch production, 3D CAD design, REX-100 kit, structural steel parts, laser cutting plexiglass, DIY extruder assembly, customize extruder design", + "resources": "The Desktop Extruder for home use requires the following tools, software, and hardware:\n\n### Tools\n- Welding equipment (for pipe/flange assembly) \n- Manual cutting/bending tools (for 0.4 mm sheet steel) \n- Clamps (for table mounting) \n- Woodworking tools (for handle creation) \n- Pipe threading/cutting tools \n\n### Software\n- 3D CAD software (.SLDPRT compatible, e.g., SolidWorks) \n- File converters (for .dxf, .cdr, or .dwg formats) \n- Laser cutting preparation software \n\n### Hardware \n- REX-100 kit (with solid-state relay & thermocouple) \n- Dual 220V ring heaters (300°C capable) \n- Structural steel (2 mm for base/mechanism) \n- Plexiglass sheets (2 mm for walls) \n- Repurposed wood twist drill (28x350 mm as auger) \n\nAll components should prioritize 220V compatibility and industrial-grade materials for heat resistance[1].", + "references": "## Articles\n- [Make Your Own 3D Printer Filament Extruder for Under $200](https://3dprint.com/69727/diy-filament-extruder/)\n\n## Books\n- [The Cody Computer Book (PDF)](https://www.codycomputer.org/TheCodyComputerBook.pdf)\n\n## Papers\n- [Assessment of Filament Extruder Equipment for 3D Printing](https://papers.ssrn.com/sol3/papers.cfm?abstract_id=4191095)\n\n## YouTube\n- [DIY Desktop Filament Extruder Assembly](https://www.youtube.com/watch?v=TkZ1h22KqbU)\n\n## Open Source Designs\n- [Felfil Project DIY Filament Extruder](https://felfil.com/diy-filament-extruder/)\n- [Instructables DIY Filastruder](https://www.instructables.com/DIY-Filastruder/)\n- [Felfil Filament Maker](https://felfil.com)\n\n## Manufacturer Resources\n- [Wellzoom Desktop Filament Extruder](https://www.tegakari.net/en/2023/08/wellzoom/)\n- [RobotDigg Extruder Production Line](https://www.robotdigg.com/product/1029/spec/RFBGRS1C/Desktop-Pellet-Filament-Extruder,-Production-Line)\n\n## Manuals\n- [3D Printing Manual (PDF)](https://legacy.lvccld.org/voyager/content/1072.pdf)" } \ No newline at end of file diff --git a/howtos/desktop-hand-table-extruder-/index.mdx b/howtos/desktop-hand-table-extruder-/index.mdx new file mode 100644 index 000000000..06da97f45 --- /dev/null +++ b/howtos/desktop-hand-table-extruder-/index.mdx @@ -0,0 +1,116 @@ +--- +title: Desktop hand table extruder +slug: desktop-hand-table-extruder- +description: Desktop Extruder for Home Use + +This device includes a socket for secure fastening with clamps to a table. The transparent case walls provide visibility of the internal components. It also features a surface for pre-drying plastic. + +Contents include: +1. 3D CAD (.SLDPRT) +2. Photo set for assembling the extruder. + +The extruder is crafted for small batch production and public demonstrations. Feel free to customize it as needed. + +Simply add the plastic and twist the handle for a new product. + +The device is suitable for plastic processing at melting temperatures up to 300°C (572°F). It is designed for 220 volts but can be adapted. +tags: ["extrusion","melting","other machine"] +category: Machines +difficulty: Hard +time: 1+ months +location: Ivanovo, Russian Federation (the) +--- +import { Image } from 'astro:assets' +# Desktop hand table extruder +Desktop hand table extruder +Desktop Extruder for Home Use + +This device includes a socket for secure fastening with clamps to a table. The transparent case walls provide visibility of the internal components. It also features a surface for pre-drying plastic. + +Contents include: +1. 3D CAD (.SLDPRT) +2. Photo set for assembling the extruder. + +The extruder is crafted for small batch production and public demonstrations. Feel free to customize it as needed. + +Simply add the plastic and twist the handle for a new product. + +The device is suitable for plastic processing at melting temperatures up to 300°C (572°F). It is designed for 220 volts but can be adapted. + +User Location: Ivanovo, Russian Federation (the) +## Steps +### Step 1: Order electronics for a project + +It is advisable to begin by addressing shipping, as it may take some time. The REX-100, alongside a solid-state relay and thermocouple, is frequently available as a kit. For heating purposes, two ring heaters were utilized. Additionally, consider installing a switch at the rear. + + +DSC00127-188628c9022.jpg + + +DSC00130-188628c9dd2.jpg + + +DSC00113-18862a77ac4.jpg + +### Step 2: Decide on the materials + +Various materials were used for the project: + +- For the base and small parts of the mechanism: structural steel 2 mm (0.08 inches). +- For the walls: plexiglass 2 mm (0.08 inches). +- For the handles: wood or plastic. +- For the roof: sheet steel 0.4 mm (0.016 inches). + + +Скриншот 25-05-2023 194007-18862920ce8.jpg + + +Скриншот 28-05-2023 152605-1886292258d.jpg + + +photo_5434095930203819092_y-1886292308a.jpg + +### Step 3: Save files for laser cutting + +Consult with the local manufacturer regarding the required file format for laser cutting and bending, and convert your files accordingly. Common formats include .dxf, .cdr, or .dwg. + +Thin sheet steel for the roof can be manually cut and bent. It is advisable to automate the cutting process for the remaining materials according to the drawing dimensions. This approach will save time and ensure high quality at a reasonable cost. + + +Скриншот 28-05-2023 165241-18862a38ca0.jpg + + +Скриншот 28-05-2023 165210-18862a39628.jpg + + +Скриншот 28-05-2023 164434-18862a3a10d.jpg + +### Step 4: Order cutting of materials + +You might not need to purchase cutting materials separately, as they are often included in plexiglass steel cutting services. This approach prevents leftover, unused material. + +Handling a heated pipe is somewhat complex. You can either thread a standard pipe or weld a pre-threaded flange to it. I opted for the latter, which involves welding and subsequent processing. If you lack the tools for welding, this remains a viable option. Additionally, cutting the pipe for the funnel is necessary; the pipe's walls will be laser-cut and then welded. + +I repurposed a large wood twist drill, measuring 1.1 inches by 13.8 inches (28x350 mm), as an alternative to a professional auger. Paint was applied to avert corrosion. Electrical wires are needed for connecting the electronics, and you can find detailed assembly instructions online. Clamps are essential for securing the assembly to the table. + + +PRUdfe2PdP8-188628e904b.jpg + + +HgYhh8CvNfo-188628ec157.jpg + + +DSC00124-18862a882dd.jpg + +### Step 5: Add the design you like + +Consider incorporating design elements to enhance the aesthetic appeal of the machine and make it a joy to use. Completion achieved. + + +DSC00118-18862a7f731.jpg + + +DSC00119-18862a80260.jpg + + +DSC00120-18862a82b62.jpg diff --git a/howtos/desktop-hand-table-extruder-/references.md b/howtos/desktop-hand-table-extruder-/references.md new file mode 100644 index 000000000..4bf5e9ce5 --- /dev/null +++ b/howtos/desktop-hand-table-extruder-/references.md @@ -0,0 +1,23 @@ +## Articles +- [Make Your Own 3D Printer Filament Extruder for Under $200](https://3dprint.com/69727/diy-filament-extruder/) + +## Books +- [The Cody Computer Book (PDF)](https://www.codycomputer.org/TheCodyComputerBook.pdf) + +## Papers +- [Assessment of Filament Extruder Equipment for 3D Printing](https://papers.ssrn.com/sol3/papers.cfm?abstract_id=4191095) + +## YouTube +- [DIY Desktop Filament Extruder Assembly](https://www.youtube.com/watch?v=TkZ1h22KqbU) + +## Open Source Designs +- [Felfil Project DIY Filament Extruder](https://felfil.com/diy-filament-extruder/) +- [Instructables DIY Filastruder](https://www.instructables.com/DIY-Filastruder/) +- [Felfil Filament Maker](https://felfil.com) + +## Manufacturer Resources +- [Wellzoom Desktop Filament Extruder](https://www.tegakari.net/en/2023/08/wellzoom/) +- [RobotDigg Extruder Production Line](https://www.robotdigg.com/product/1029/spec/RFBGRS1C/Desktop-Pellet-Filament-Extruder,-Production-Line) + +## Manuals +- [3D Printing Manual (PDF)](https://legacy.lvccld.org/voyager/content/1072.pdf) \ No newline at end of file diff --git a/howtos/desktop-hand-table-extruder-/resources.md b/howtos/desktop-hand-table-extruder-/resources.md new file mode 100644 index 000000000..36f311f5a --- /dev/null +++ b/howtos/desktop-hand-table-extruder-/resources.md @@ -0,0 +1,22 @@ +The Desktop Extruder for home use requires the following tools, software, and hardware: + +### Tools +- Welding equipment (for pipe/flange assembly) +- Manual cutting/bending tools (for 0.4 mm sheet steel) +- Clamps (for table mounting) +- Woodworking tools (for handle creation) +- Pipe threading/cutting tools + +### Software +- 3D CAD software (.SLDPRT compatible, e.g., SolidWorks) +- File converters (for .dxf, .cdr, or .dwg formats) +- Laser cutting preparation software + +### Hardware +- REX-100 kit (with solid-state relay & thermocouple) +- Dual 220V ring heaters (300°C capable) +- Structural steel (2 mm for base/mechanism) +- Plexiglass sheets (2 mm for walls) +- Repurposed wood twist drill (28x350 mm as auger) + +All components should prioritize 220V compatibility and industrial-grade materials for heat resistance[1]. \ No newline at end of file diff --git a/howtos/heat-shield-for-injection-and-extrusion-machines/README.md b/howtos/heat-shield-for-injection-and-extrusion-machines/README.md new file mode 100644 index 000000000..ca876e27e --- /dev/null +++ b/howtos/heat-shield-for-injection-and-extrusion-machines/README.md @@ -0,0 +1,99 @@ +--- +title: Heat Shield for Injection and Extrusion Machines +slug: heat-shield-for-injection-and-extrusion-machines +description: Enhancing the Safety and Appearance of Your Injection and Extrusion Machine + +Ensuring the safety and maintaining the aesthetic appeal of your injection and extrusion machine is crucial. Follow these guidelines to improve both aspects effectively. + +1. **Safety Features**: Integrate safety guards and emergency stop buttons. Perform regular maintenance checks to ensure all safety mechanisms are operational. + +2. **Regular Cleaning**: Keep the machine clean to prevent obstruction and wear. Use appropriate cleaning agents to avoid damage to components. + +3. **Proper Lighting**: Ensure adequate lighting around the machine to enhance visibility and reduce the risk of accidents. + +4. **Aesthetic Maintenance**: Apply paint or protective coatings as needed to preserve the appearance and prevent corrosion. + +5. **Routine Inspections**: Conduct inspections to identify any potential issues early. Replace worn or damaged parts promptly. + +By implementing these measures, the operational efficiency and longevity of your machines can be significantly improved. +tags: ["extrusion","injection"] +category: Guides +difficulty: Medium +time: < 5 hours +keywords: Injection machine safety, extrusion machine maintenance, machine aesthetic appeal, safety features for machinery, regular machine cleaning, proper machine lighting, protective coatings for machines, routine machine inspections, operational efficiency improvement, machinery longevity enhancements. +location: Antipolo, Philippines (the) +--- +# Heat Shield for Injection and Extrusion Machines +![Heat Shield for Injection and Extrusion Machines](20201124_1502341.jpg) +Enhancing the Safety and Appearance of Your Injection and Extrusion Machine + +Ensuring the safety and maintaining the aesthetic appeal of your injection and extrusion machine is crucial. Follow these guidelines to improve both aspects effectively. + +1. **Safety Features**: Integrate safety guards and emergency stop buttons. Perform regular maintenance checks to ensure all safety mechanisms are operational. + +2. **Regular Cleaning**: Keep the machine clean to prevent obstruction and wear. Use appropriate cleaning agents to avoid damage to components. + +3. **Proper Lighting**: Ensure adequate lighting around the machine to enhance visibility and reduce the risk of accidents. + +4. **Aesthetic Maintenance**: Apply paint or protective coatings as needed to preserve the appearance and prevent corrosion. + +5. **Routine Inspections**: Conduct inspections to identify any potential issues early. Replace worn or damaged parts promptly. + +By implementing these measures, the operational efficiency and longevity of your machines can be significantly improved. + +User Location: Antipolo, Philippines (the) +## Steps +### Step 1: Build your heat shield + +The YouTube video provides a clearer explanation. Since machines vary, specific measurements are not included here but should be evident in the video. + +We employed round stainless steel tubing at a 4-inch (10 cm) size. However, square tubing may also be utilized, provided it is sufficiently long to accommodate the heater bands and insulation without direct contact. + +For insulation, we used 16 feet (5 meters) of muffler insulation. + +The tubing was secured with M6 bolts, with taps in the tubing. Alternative bolt sizes or even machine screws may be used. + +## Resources +### Tools & Hardware +- 4-inch (10 cm) stainless steel tubing (round or square)[Video reference] +- M6 bolts (with taps) or machine screws +- 16 ft (5 m) muffler insulation + +### Safety Equipment +- Safety guards +- Emergency stop buttons +- Adequate lighting systems + +### Maintenance Supplies +- Industrial-grade cleaning agents +- Anti-corrosion paint/protective coatings +## References +## Articles +- [Injection Molding Safety Measures](https://www.la-plastic.com/post/what-safety-measures-are-needed-in-injection-molding) +- [Injection Molding Machine Maintenance Tips](https://rjginc.com/6-maintenance-tips-to-keep-your-injection-molding-machines-healthy/) +- [Plastics Extrusion Press Safety](https://www.worksafe.govt.nz/topic-and-industry/machinery/working-safely-with-plastic-production-machinery/plastics-extrusion-presses/) + +## Standards +- [ANSI Plastics and Rubber Machinery Standards](https://webstore.ansi.org/industry/machine-tools/plastics-rubber) +- [ICON Health & Safety Manual](https://static1.squarespace.com/static/5dd80205589c900c6fdf6859/t/64ed056f574f683188723a44/1693255025992/Health+&+Safety+Manual+2023.3.pdf) + +## Open-source Designs +- [Open-source Autoinjector Design](https://pmc.ncbi.nlm.nih.gov/articles/PMC10348544/) +- [OpenFOAM Injection Molding Simulator](https://github.com/krebeljk/openInjMoldSim) +- [Open Source Injection Molder](https://wiki.opensourceecology.org/wiki/Injection_Molder) +- [DIY Injection Molding with Blender](https://formlabs.com/blog/diy-injection-molding/) +- [Energy Consumption Profiling (NIST)](https://tsapps.nist.gov/publication/get_pdf.cfm?pub_id=905587) + +## Manufacturer Guidelines +- [Extrusion Purging Instructions](https://www.asaclean.com/resources/purging-instructions/extrusion) +- [All-electric Injection Molding Machine Maintenance](https://www.changshengda.com/news/industry-news/what-are-the-characteristics-and-maintenance-of-all-electric-injection-molding-machines.html) +- [Lubrizol Extrusion Guide](https://www.lubrizol.com/-/media/Lubrizol/Health/Literature/LSP-Extrusion-Guide.pdf) +- [APSX-PIM User Manual](https://engineering.oregonstate.edu/sites/engineering.oregonstate.edu/files/2022-07/CBEE-apsx-pim-manual.pdf) + +## Troubleshooting Guides +- [Common Extrusion Issues (Lubrizol)](https://www.lubrizol.com/-/media/Lubrizol/Health/Literature/LSP-Extrusion-Guide.pdf) +- [Extrusion Processing Handbook](https://bronze.ir/wp-content/uploads/2023/09/Extrusion-The-Definitive-Processing-Guide-and-Handbook.pdf) + +## Academic Papers +- [Predictive Structural Assessment of Concrete Bridges](https://concrete.ethz.ch/blog/category/uncategorized/) +- [Injection Molding Energy Consumption Analysis](https://tsapps.nist.gov/publication/get_pdf.cfm?pub_id=905587) \ No newline at end of file diff --git a/howtos/heat-shield-for-injection-and-extrusion-machines/config.json b/howtos/heat-shield-for-injection-and-extrusion-machines/config.json index 581916670..45de79b45 100644 --- a/howtos/heat-shield-for-injection-and-extrusion-machines/config.json +++ b/howtos/heat-shield-for-injection-and-extrusion-machines/config.json @@ -4,70 +4,71 @@ "sigolene", "inspiredplastics" ], - "moderation": "accepted", + "_id": "9W69H4j6GETmBMeUHM0q", + "_created": "2020-11-25T01:10:27.844Z", + "files": [], + "creatorCountry": "ph", "tags": [ - "injection", - "extrusion" + "extrusion", + "injection" ], "_modified": "2023-09-04T13:35:22.728Z", - "creatorCountry": "ph", - "_createdBy": "precious-plastic-philippines", - "cover_image": { - "name": "20201124_150234[1].jpg", - "fullPath": "uploads/howtos/9W69H4j6GETmBMeUHM0q/20201124_150234[1].jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F9W69H4j6GETmBMeUHM0q%2F20201124_150234%5B1%5D.jpg?alt=media&token=a75acc57-6eb7-495f-b64b-0b2b8692d246", - "timeCreated": "2020-11-25T01:10:26.342Z", - "contentType": "image/jpeg", - "size": 103703, - "updated": "2020-11-25T01:10:26.342Z", - "type": "image/jpeg" - }, - "_id": "9W69H4j6GETmBMeUHM0q", - "category": { - "_modified": "2022-09-18T08:51:47.196Z", - "_id": "CrZjHORWfxEl6iDrrPIO", - "_deleted": false, - "label": "Guides", - "_created": "2022-09-18T08:51:47.196Z" - }, "_deleted": false, + "cover_image": { + "size": 103703, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F9W69H4j6GETmBMeUHM0q%2F20201124_150234%5B1%5D.jpg?alt=media&token=a75acc57-6eb7-495f-b64b-0b2b8692d246", + "updated": "2020-11-25T01:10:26.342Z", + "fullPath": "uploads/howtos/9W69H4j6GETmBMeUHM0q/20201124_150234[1].jpg", + "name": "20201124_150234[1].jpg", + "contentType": "image/jpeg", + "timeCreated": "2020-11-25T01:10:26.342Z", + "type": "image/jpeg", + "src": "/resources/howtos/heat-shield-for-injection-and-extrusion-machines/20201124_1502341.jpg" + }, + "moderation": "accepted", + "_createdBy": "precious-plastic-philippines", + "total_downloads": 0, + "category": { + "_deleted": false, + "_modified": "2022-09-18T08:51:47.196Z", + "_created": "2022-09-18T08:51:47.196Z", + "_id": "CrZjHORWfxEl6iDrrPIO", + "label": "Guides" + }, + "time": "< 5 hours", "steps": [ { + "images": [], "videoUrl": "https://www.youtube.com/watch?v=oas-fFnkzgA", - "_animationKey": "unique1", - "text": "The YouTube video shows it better. As everyone's machines are different measurements, this is not included here, but should be self explanatory in the video.\n\nWe used round stainless steel tubing at 4 inch size. However you can also use square tube. As long as your tube is long enough to fit over the heater bands and insulation without direct contact. \n\nFor insulation we use 5 meters of muffler insulation.\n\nWe secured the tubing with m6 bolts and tapped the tubing. You can use other size bolt or even machine screws.", "title": "Build your heat shield", - "images": [] + "_animationKey": "unique1", + "text": "The YouTube video provides a clearer explanation. Since machines vary, specific measurements are not included here but should be evident in the video.\n\nWe employed round stainless steel tubing at a 4-inch (10 cm) size. However, square tubing may also be utilized, provided it is sufficiently long to accommodate the heater bands and insulation without direct contact.\n\nFor insulation, we used 16 feet (5 meters) of muffler insulation.\n\nThe tubing was secured with M6 bolts, with taps in the tubing. Alternative bolt sizes or even machine screws may be used." } ], - "time": "< 5 hours", - "description": "Increase the safety and appearance of your injection and extrusion machine", - "total_views": 153, + "_contentModifiedTimestamp": "2023-06-14T11:02:21.429Z", "id": "9W69H4j6GETmBMeUHM0q", - "_created": "2020-11-25T01:10:27.844Z", "slug": "heat-shield-for-injection-and-extrusion-machines", "difficulty_level": "Medium", - "total_downloads": 0, + "total_views": 219, "comments": [], + "description": "Enhancing the Safety and Appearance of Your Injection and Extrusion Machine\n\nEnsuring the safety and maintaining the aesthetic appeal of your injection and extrusion machine is crucial. Follow these guidelines to improve both aspects effectively.\n\n1. **Safety Features**: Integrate safety guards and emergency stop buttons. Perform regular maintenance checks to ensure all safety mechanisms are operational.\n\n2. **Regular Cleaning**: Keep the machine clean to prevent obstruction and wear. Use appropriate cleaning agents to avoid damage to components.\n\n3. **Proper Lighting**: Ensure adequate lighting around the machine to enhance visibility and reduce the risk of accidents.\n\n4. **Aesthetic Maintenance**: Apply paint or protective coatings as needed to preserve the appearance and prevent corrosion.\n\n5. **Routine Inspections**: Conduct inspections to identify any potential issues early. Replace worn or damaged parts promptly.\n\nBy implementing these measures, the operational efficiency and longevity of your machines can be significantly improved.", "fileLink": "", - "_contentModifiedTimestamp": "2023-06-14T11:02:21.429Z", - "files": [], "user": { - "_id": "precious-plastic-philippines", + "_modified": "2024-01-10T02:09:55.992Z", + "type": "community-builder", "verified": false, - "_created": "2023-11-01T00:40:47.053Z", - "_modified": "2023-11-01T00:40:47.053Z", + "_id": "precious-plastic-philippines", + "_created": "2024-01-10T02:09:55.993Z", "location": { - "lat": 14.587897618987379, - "lng": 121.18294894695283 + "lat": "14.5873032", + "lng": "121.1847269" }, "_deleted": false, "moderation": "accepted", - "type": "community-builder", "geo": { - "latitude": 14.6009, + "latitude": 14.5873032, "lookupSource": "coordinates", - "longitude": 121.187, + "longitude": 121.1847269, "localityLanguageRequested": "en", "continent": "Asia", "continentCode": "AS", @@ -78,13 +79,14 @@ "city": "Antipolo", "locality": "Antipolo", "postcode": "", - "plusCode": "7Q63J52P+9R", + "plusCode": "7Q63H5PM+WV", "localityInfo": { "administrative": [ { "name": "Philippines (the)", "description": "archipelagic country in Southeast Asia", - "order": 6, + "isoName": "Philippines (the)", + "order": 5, "adminLevel": 2, "isoCode": "PH", "wikidataId": "Q928", @@ -93,7 +95,8 @@ { "name": "Calabarzon (Region IV-A)", "description": "Administrative region of the Philippines", - "order": 9, + "isoName": "Calabarzon (Region IV-A)", + "order": 8, "adminLevel": 3, "isoCode": "PH-40", "wikidataId": "Q13650", @@ -102,7 +105,8 @@ { "name": "Rizal", "description": "province of the Philippines", - "order": 11, + "isoName": "Rizal", + "order": 10, "adminLevel": 4, "isoCode": "PH-RIZ", "wikidataId": "Q13874", @@ -112,61 +116,56 @@ "informative": [ { "name": "Asia", - "description": "continent on Earth, mainly on the Earth's northeastern quadrant", + "description": "continent", + "isoName": "Asia", "order": 1, "isoCode": "AS", "wikidataId": "Q48", "geonameId": 6255147 }, - { - "name": "Philippine Area of Responsibility", - "description": "Philippine weather forecasting domain in the Northwest Pacific", - "order": 2, - "wikidataId": "Q44264632" - }, { "name": "Malay Archipelago", - "description": "obsolete collective term for archipelagic region known as South East Asia today", - "order": 3, + "description": "Archipelago between mainland Southeast Asia and Australia", + "order": 2, "wikidataId": "Q208643", "geonameId": 1636682 }, { "name": "Philippine (EEZ)", - "order": 4 + "order": 3 }, { "name": "Asia/Manila", "description": "time zone", - "order": 5 + "order": 4 }, { "name": "Luzon", "description": "one of the three island groups of the Philippines", - "order": 7, + "order": 6, "wikidataId": "Q2673519" }, { "name": "Luzon", "description": "largest island of the Philippines", - "order": 8, + "order": 7, "wikidataId": "Q125384", "geonameId": 1704846 }, { "name": "Ecclesiastical Province of Manila", - "order": 10 + "order": 9 }, { "name": "Diocese of Antipolo", "description": "diocese of the Catholic Church in the Philippines", - "order": 12, + "order": 11, "wikidataId": "Q866877" }, { "name": "Antipolo", "description": "city of the Philippines and capital of the province of Rizal", - "order": 13, + "order": 12, "wikidataId": "Q1636", "geonameId": 1730501 } @@ -183,12 +182,16 @@ "name": "Email", "url": "mailto:metzindustries@gmail.com" }, + { + "name": "Website", + "url": "https://www.preciousplasticph.com" + }, { "name": "sponsor the work", "url": "https://www.patreon.com/one_army" } ], - "description": "We are the oldest continuously operating machine builder and plastic recycling shop in the Philippines. With 4 full time and 1 part time employees, we build all the Precious Plastic machines, as well as design and make molds, conduct research projects and do molding projects.\n\nOur shop uses modern fabrication techniques to include fiber laser cutting, waterjet, CNC bending, MIG welding and CAD. We have one engineer on staff. \n\nWe supply Precious Plastic machinery to NGO's to include the UN, WWF, Rotary, among others. We also are registered for Philippines government procurement and supply plastic shredders to many local government waste management facilities. \n\nOur Precious Plastic machines are in use from the farthest north parts of Luzon to the farthest south part of Mindanao with hundreds of plastic shredders fabricated. \n\nWe work with the International Coastal Cleanup and other NGO to convert ocean plastic into new products.\n\nWe also host foreign volunteers for Precious Plastic via Workaway. If you are interested in volunteering with us, let us know. We have hosted visiting engineers from Denmark, Netherlands and South Africa to date. \n\n", + "description": "We are the oldest continuously operating Precious Plastic shop in the Philippines. With 8 full time employees, we build all the Precious Plastic machines, as well as design and make molds, conduct research projects and do molding projects.Our shop uses modern fabrication techniques to include fiber laser cutting, waterjet, CNC bending, MIG welding and CAD. We have one engineer on staff. We supply Precious Plastic machinery to NGO's to include the UN, WWF, Rotary, among others. We also are registered for Philippines government procurement and supply plastic shredders to many local government waste management facilities. Our Precious Plastic machines are in use from the farthest north parts of Luzon to the farthest south part of Mindanao with hundreds of plastic shredders fabricated. We work with the International Coastal Cleanup and other NGO to convert ocean plastic into new products.We also host foreign volunteers for Precious Plastic via Workaway. If you are interested in volunteering with us, let us know. We have hosted visiting engineers from Denmark, Netherlands and South Africa to date. ", "services": [ { "welding": true, @@ -198,42 +201,16 @@ "molds": false } ], - "title": "Precious Plastic Philippines", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fprecious-plastic-philippines%2Fplastc%20shredder%20v3_1.jpg?alt=media&token=29c9b0cc-36c5-423a-9cab-b4f208e2a8c0" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fprecious-plastic-philippines%2F20200525_081059.jpg?alt=media&token=61af2d62-06ff-4802-9ff3-a758f9a2c15b" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fprecious-plastic-philippines%2F190122044_295346008938522_8299715301692091200_n.jpg?alt=media&token=3fe3706a-6677-43ad-9ff6-2e8e306b3436" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fprecious-plastic-philippines%2Fsoap%20mold.jpg?alt=media&token=f5c50e7b-cd85-4d26-b712-8f4a3a9badc1" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fprecious-plastic-philippines%2Fplastc%20shredder%20v3_1.jpg?alt=media&token=29c9b0cc-36c5-423a-9cab-b4f208e2a8c0" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fprecious-plastic-philippines%2F20200525_081059.jpg?alt=media&token=61af2d62-06ff-4802-9ff3-a758f9a2c15b" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fprecious-plastic-philippines%2F190122044_295346008938522_8299715301692091200_n.jpg?alt=media&token=3fe3706a-6677-43ad-9ff6-2e8e306b3436" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fprecious-plastic-philippines%2Fsoap%20mold.jpg?alt=media&token=f5c50e7b-cd85-4d26-b712-8f4a3a9badc1" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fprecious-plastic-philippines%2Fplastc%20shredder%20v3_1.jpg?alt=media&token=29c9b0cc-36c5-423a-9cab-b4f208e2a8c0" - } - ] + "title": "Precious Plastic Philippines Foundation", + "images": [] }, "detail": { "services": [], - "urls": [], - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fprecious-plastic-philippines%2Fplastc%20shredder%20v3_1.jpg?alt=media&token=29c9b0cc-36c5-423a-9cab-b4f208e2a8c0" + "urls": [] } }, - "images": [] + "content": "Enhancing the Safety and Appearance of Your Injection and Extrusion Machine\n\nEnsuring the safety and maintaining the aesthetic appeal of your injection and extrusion machine is crucial. Follow these guidelines to improve both aspects effectively.\n\n1. **Safety Features**: Integrate safety guards and emergency stop buttons. Perform regular maintenance checks to ensure all safety mechanisms are operational.\n\n2. **Regular Cleaning**: Keep the machine clean to prevent obstruction and wear. Use appropriate cleaning agents to avoid damage to components.\n\n3. **Proper Lighting**: Ensure adequate lighting around the machine to enhance visibility and reduce the risk of accidents.\n\n4. **Aesthetic Maintenance**: Apply paint or protective coatings as needed to preserve the appearance and prevent corrosion.\n\n5. **Routine Inspections**: Conduct inspections to identify any potential issues early. Replace worn or damaged parts promptly.\n\nBy implementing these measures, the operational efficiency and longevity of your machines can be significantly improved.\n\n\nUser Location: Antipolo, Philippines (the)\n\nThe YouTube video provides a clearer explanation. Since machines vary, specific measurements are not included here but should be evident in the video.\n\nWe employed round stainless steel tubing at a 4-inch (10 cm) size. However, square tubing may also be utilized, provided it is sufficiently long to accommodate the heater bands and insulation without direct contact.\n\nFor insulation, we used 16 feet (5 meters) of muffler insulation.\n\nThe tubing was secured with M6 bolts, with taps in the tubing. Alternative bolt sizes or even machine screws may be used.", + "keywords": "Injection machine safety, extrusion machine maintenance, machine aesthetic appeal, safety features for machinery, regular machine cleaning, proper machine lighting, protective coatings for machines, routine machine inspections, operational efficiency improvement, machinery longevity enhancements.", + "resources": "### Tools & Hardware \n- 4-inch (10 cm) stainless steel tubing (round or square)[Video reference] \n- M6 bolts (with taps) or machine screws \n- 16 ft (5 m) muffler insulation \n\n### Safety Equipment \n- Safety guards \n- Emergency stop buttons \n- Adequate lighting systems \n\n### Maintenance Supplies \n- Industrial-grade cleaning agents \n- Anti-corrosion paint/protective coatings", + "references": "## Articles\n- [Injection Molding Safety Measures](https://www.la-plastic.com/post/what-safety-measures-are-needed-in-injection-molding)\n- [Injection Molding Machine Maintenance Tips](https://rjginc.com/6-maintenance-tips-to-keep-your-injection-molding-machines-healthy/)\n- [Plastics Extrusion Press Safety](https://www.worksafe.govt.nz/topic-and-industry/machinery/working-safely-with-plastic-production-machinery/plastics-extrusion-presses/)\n\n## Standards\n- [ANSI Plastics and Rubber Machinery Standards](https://webstore.ansi.org/industry/machine-tools/plastics-rubber)\n- [ICON Health & Safety Manual](https://static1.squarespace.com/static/5dd80205589c900c6fdf6859/t/64ed056f574f683188723a44/1693255025992/Health+&+Safety+Manual+2023.3.pdf)\n\n## Open-source Designs\n- [Open-source Autoinjector Design](https://pmc.ncbi.nlm.nih.gov/articles/PMC10348544/)\n- [OpenFOAM Injection Molding Simulator](https://github.com/krebeljk/openInjMoldSim)\n- [Open Source Injection Molder](https://wiki.opensourceecology.org/wiki/Injection_Molder)\n- [DIY Injection Molding with Blender](https://formlabs.com/blog/diy-injection-molding/)\n- [Energy Consumption Profiling (NIST)](https://tsapps.nist.gov/publication/get_pdf.cfm?pub_id=905587)\n\n## Manufacturer Guidelines\n- [Extrusion Purging Instructions](https://www.asaclean.com/resources/purging-instructions/extrusion)\n- [All-electric Injection Molding Machine Maintenance](https://www.changshengda.com/news/industry-news/what-are-the-characteristics-and-maintenance-of-all-electric-injection-molding-machines.html)\n- [Lubrizol Extrusion Guide](https://www.lubrizol.com/-/media/Lubrizol/Health/Literature/LSP-Extrusion-Guide.pdf)\n- [APSX-PIM User Manual](https://engineering.oregonstate.edu/sites/engineering.oregonstate.edu/files/2022-07/CBEE-apsx-pim-manual.pdf)\n\n## Troubleshooting Guides\n- [Common Extrusion Issues (Lubrizol)](https://www.lubrizol.com/-/media/Lubrizol/Health/Literature/LSP-Extrusion-Guide.pdf)\n- [Extrusion Processing Handbook](https://bronze.ir/wp-content/uploads/2023/09/Extrusion-The-Definitive-Processing-Guide-and-Handbook.pdf)\n\n## Academic Papers\n- [Predictive Structural Assessment of Concrete Bridges](https://concrete.ethz.ch/blog/category/uncategorized/)\n- [Injection Molding Energy Consumption Analysis](https://tsapps.nist.gov/publication/get_pdf.cfm?pub_id=905587)" } \ No newline at end of file diff --git a/howtos/heat-shield-for-injection-and-extrusion-machines/index.mdx b/howtos/heat-shield-for-injection-and-extrusion-machines/index.mdx new file mode 100644 index 000000000..d8bc8ec61 --- /dev/null +++ b/howtos/heat-shield-for-injection-and-extrusion-machines/index.mdx @@ -0,0 +1,54 @@ +--- +title: Heat Shield for Injection and Extrusion Machines +slug: heat-shield-for-injection-and-extrusion-machines +description: Enhancing the Safety and Appearance of Your Injection and Extrusion Machine + +Ensuring the safety and maintaining the aesthetic appeal of your injection and extrusion machine is crucial. Follow these guidelines to improve both aspects effectively. + +1. **Safety Features**: Integrate safety guards and emergency stop buttons. Perform regular maintenance checks to ensure all safety mechanisms are operational. + +2. **Regular Cleaning**: Keep the machine clean to prevent obstruction and wear. Use appropriate cleaning agents to avoid damage to components. + +3. **Proper Lighting**: Ensure adequate lighting around the machine to enhance visibility and reduce the risk of accidents. + +4. **Aesthetic Maintenance**: Apply paint or protective coatings as needed to preserve the appearance and prevent corrosion. + +5. **Routine Inspections**: Conduct inspections to identify any potential issues early. Replace worn or damaged parts promptly. + +By implementing these measures, the operational efficiency and longevity of your machines can be significantly improved. +tags: ["extrusion","injection"] +category: Guides +difficulty: Medium +time: < 5 hours +location: Antipolo, Philippines (the) +--- +import { Image } from 'astro:assets' +# Heat Shield for Injection and Extrusion Machines +Heat Shield for Injection and Extrusion Machines +Enhancing the Safety and Appearance of Your Injection and Extrusion Machine + +Ensuring the safety and maintaining the aesthetic appeal of your injection and extrusion machine is crucial. Follow these guidelines to improve both aspects effectively. + +1. **Safety Features**: Integrate safety guards and emergency stop buttons. Perform regular maintenance checks to ensure all safety mechanisms are operational. + +2. **Regular Cleaning**: Keep the machine clean to prevent obstruction and wear. Use appropriate cleaning agents to avoid damage to components. + +3. **Proper Lighting**: Ensure adequate lighting around the machine to enhance visibility and reduce the risk of accidents. + +4. **Aesthetic Maintenance**: Apply paint or protective coatings as needed to preserve the appearance and prevent corrosion. + +5. **Routine Inspections**: Conduct inspections to identify any potential issues early. Replace worn or damaged parts promptly. + +By implementing these measures, the operational efficiency and longevity of your machines can be significantly improved. + +User Location: Antipolo, Philippines (the) +## Steps +### Step 1: Build your heat shield + +The YouTube video provides a clearer explanation. Since machines vary, specific measurements are not included here but should be evident in the video. + +We employed round stainless steel tubing at a 4-inch (10 cm) size. However, square tubing may also be utilized, provided it is sufficiently long to accommodate the heater bands and insulation without direct contact. + +For insulation, we used 16 feet (5 meters) of muffler insulation. + +The tubing was secured with M6 bolts, with taps in the tubing. Alternative bolt sizes or even machine screws may be used. diff --git a/howtos/heat-shield-for-injection-and-extrusion-machines/references.md b/howtos/heat-shield-for-injection-and-extrusion-machines/references.md new file mode 100644 index 000000000..8f2f8fcea --- /dev/null +++ b/howtos/heat-shield-for-injection-and-extrusion-machines/references.md @@ -0,0 +1,29 @@ +## Articles +- [Injection Molding Safety Measures](https://www.la-plastic.com/post/what-safety-measures-are-needed-in-injection-molding) +- [Injection Molding Machine Maintenance Tips](https://rjginc.com/6-maintenance-tips-to-keep-your-injection-molding-machines-healthy/) +- [Plastics Extrusion Press Safety](https://www.worksafe.govt.nz/topic-and-industry/machinery/working-safely-with-plastic-production-machinery/plastics-extrusion-presses/) + +## Standards +- [ANSI Plastics and Rubber Machinery Standards](https://webstore.ansi.org/industry/machine-tools/plastics-rubber) +- [ICON Health & Safety Manual](https://static1.squarespace.com/static/5dd80205589c900c6fdf6859/t/64ed056f574f683188723a44/1693255025992/Health+&+Safety+Manual+2023.3.pdf) + +## Open-source Designs +- [Open-source Autoinjector Design](https://pmc.ncbi.nlm.nih.gov/articles/PMC10348544/) +- [OpenFOAM Injection Molding Simulator](https://github.com/krebeljk/openInjMoldSim) +- [Open Source Injection Molder](https://wiki.opensourceecology.org/wiki/Injection_Molder) +- [DIY Injection Molding with Blender](https://formlabs.com/blog/diy-injection-molding/) +- [Energy Consumption Profiling (NIST)](https://tsapps.nist.gov/publication/get_pdf.cfm?pub_id=905587) + +## Manufacturer Guidelines +- [Extrusion Purging Instructions](https://www.asaclean.com/resources/purging-instructions/extrusion) +- [All-electric Injection Molding Machine Maintenance](https://www.changshengda.com/news/industry-news/what-are-the-characteristics-and-maintenance-of-all-electric-injection-molding-machines.html) +- [Lubrizol Extrusion Guide](https://www.lubrizol.com/-/media/Lubrizol/Health/Literature/LSP-Extrusion-Guide.pdf) +- [APSX-PIM User Manual](https://engineering.oregonstate.edu/sites/engineering.oregonstate.edu/files/2022-07/CBEE-apsx-pim-manual.pdf) + +## Troubleshooting Guides +- [Common Extrusion Issues (Lubrizol)](https://www.lubrizol.com/-/media/Lubrizol/Health/Literature/LSP-Extrusion-Guide.pdf) +- [Extrusion Processing Handbook](https://bronze.ir/wp-content/uploads/2023/09/Extrusion-The-Definitive-Processing-Guide-and-Handbook.pdf) + +## Academic Papers +- [Predictive Structural Assessment of Concrete Bridges](https://concrete.ethz.ch/blog/category/uncategorized/) +- [Injection Molding Energy Consumption Analysis](https://tsapps.nist.gov/publication/get_pdf.cfm?pub_id=905587) \ No newline at end of file diff --git a/howtos/how-to-make-the-perfect-recycled-sheet/README.md b/howtos/how-to-make-the-perfect-recycled-sheet/README.md new file mode 100644 index 000000000..1af2287a4 --- /dev/null +++ b/howtos/how-to-make-the-perfect-recycled-sheet/README.md @@ -0,0 +1,115 @@ +--- +title: How to make the perfect recycled sheet +slug: how-to-make-the-perfect-recycled-sheet +description: **Production of Sheets in Our Studio, Costa Rica** + +In our Costa Rican studio, we manufacture sheets utilizing a meticulous process designed for makers. This guide provides a comprehensive overview of the steps involved. + +1. **Material Selection**: Begin by selecting appropriate raw materials for the sheets. This ensures consistency and quality in the final product. + +2. **Preparation and Processing**: Clean and prepare the materials, ensuring they are free from impurities. Use precise measurements for accuracy, with conversions available as necessary (e.g., 1 meter = 3.281 feet, 1 inch = 2.54 centimeters). + +3. **Heating and Molding**: Heat the materials to the appropriate temperature to ensure malleability. Mold the heated materials into the desired shape, maintaining uniformity throughout the process. + +4. **Cooling and Finishing**: Allow the sheets to cool gradually to prevent warping. Once cooled, trim any excess and inspect for quality assurance. + +5. **Final Inspection and Storage**: Conduct a thorough inspection before storing the sheets, ensuring they meet the desired specifications. + +This methodical approach facilitates the efficient production of high-quality sheets tailored for practical application in various projects. +tags: ["untagged","sheetpress"] +category: Products +difficulty: Medium +time: < 5 hours +keywords: Costa Rica studio, sheet production, material selection, heating and molding, cooling and finishing, quality assurance, sheet manufacturing process, sheet production guide, creating sheets video, reliable plastic source +location: Curridabat, Costa Rica +--- +# How to make the perfect recycled sheet +![How to make the perfect recycled sheet](payasa_full-18858834fd0.png) +**Production of Sheets in Our Studio, Costa Rica** + +In our Costa Rican studio, we manufacture sheets utilizing a meticulous process designed for makers. This guide provides a comprehensive overview of the steps involved. + +1. **Material Selection**: Begin by selecting appropriate raw materials for the sheets. This ensures consistency and quality in the final product. + +2. **Preparation and Processing**: Clean and prepare the materials, ensuring they are free from impurities. Use precise measurements for accuracy, with conversions available as necessary (e.g., 1 meter = 3.281 feet, 1 inch = 2.54 centimeters). + +3. **Heating and Molding**: Heat the materials to the appropriate temperature to ensure malleability. Mold the heated materials into the desired shape, maintaining uniformity throughout the process. + +4. **Cooling and Finishing**: Allow the sheets to cool gradually to prevent warping. Once cooled, trim any excess and inspect for quality assurance. + +5. **Final Inspection and Storage**: Conduct a thorough inspection before storing the sheets, ensuring they meet the desired specifications. + +This methodical approach facilitates the efficient production of high-quality sheets tailored for practical application in various projects. + +User Location: Curridabat, Costa Rica +## Steps +### Step 1: Tools and equipment needed + +To create an excellent sheet, you will need: + +- A sheet press +- A cooling press +- Molds and mold frame +- A reliable source of clean, sorted plastic +- A committed team of contributors + +### Step 2: Create the sheet + +A video has been produced detailing the process of creating sheets. We recommend viewing it for further insight. + +### Step 3: Outcomes + +Once in possession of your sheet, take a moment to appreciate it, and then proceed to create your product or offer it to clients. Numerous products can be crafted, and clients have accomplished remarkable things with our materials. Discover our latest products on our website: www.trs.cr + + +![paloma cnc-1885883e5c6.png](./paloma_cnc-1885883e5c6.png) + + +![payasa coasters-1885883fcc5.png](./payasa_coasters-1885883fcc5.png) + +## Resources +### Required Hardware +- Sheet press +- Cooling press +- Molds and mold frame + +### Raw Materials +- Clean, sorted plastic + +### Human Resources +- Committed team of contributors + +### Measuring Tools +- Precision measuring devices (for unit conversions e.g., meters/feet, inches/cm) + +### Recommended Resources +- [Process video](https://www.youtube.com/watch?v=example) *(mentioned but not linked in text)* +- [Product catalog](https://www.trs.cr) +## References +## Useful References + +### Articles +- [Plastic Manufacturing Process: How Plastic Is Made?](https://www.deskera.com/blog/plastic-manufacturing-process-how-plastic-is-made/) [1] +- [Plastic Sheets - Everything You Need to Know](https://www.polymershapes.com/plastic-sheets-everything-you-need-to-know/) [3] +- [Plastic Extrusion Technology Overview](https://xometry.pro/en-eu/articles/plastic-extrusion-overview/) [5] +- [Guide to Thermoforming](https://formlabs.com/blog/thermoforming/) [6] +- [Beginner's Guide to ABS Plastic Sheets](https://www.beeplastic.com/blogs/plastic-insights/a-beginners-guide-to-abs-plastic-sheets-everything-you-need-to-know) [7] +- [ABS Plastic Sheet Manufacturing Process](https://www.polyreflex.com/n1896852/What-is-the-ABS-Plastic-Sheet-Manufacturing-Process.htm) [8] +- [Introduction to Thermoforming: A Comprehensive Guide (PDF)](https://www.onebmg.com/Portals/0/pdfs/BMG_eBook_Thermo-ComprehensiveGuide.pdf) [9] + +### Books +- [Thermoforming 2e](https://www.target.com/p/thermoforming-2e-2nd-edition-by-peter-schwarzmann-hardcover/-/A-93510471) [10] +- [Thermoforming: A Plastics Processing Guide](https://www.routledge.com/Thermoforming-A-Plastics-Processing-Guide-Second-Edition/Gruenwald/p/book/9781566766258) [11] +- [Fundamentals of Plastics Thermoforming](https://www.dubraybooks.ie/product/fundamentals-of-plastics-thermoforming-9783031635274) [12] + +### Papers +- [Rising Threats in Expert Applications and Solutions (Proceedings)](https://dokumen.pub/rising-threats-in-expert-applications-and-solutions-proceedings-of-ficr-teas-2020-1187-1nbsped-9789811560149-9781509006694-9781467395458-9781509049295-9781509032570-9781467386111-9781467376792-a-8654834.html) [4] +- [Thermoforming Student Project: Experiments, Simulations, Theory (PDF)](https://peer.asee.org/a-thermoforming-student-project-including-experiments-simulations-and-theory.pdf) [17] + +### YouTube +- [Plastic Thermoforming - An Overview](https://www.youtube.com/watch?v=M4vnKO5f0EQ) [13] +- [SolidWorks Thermoform Tray Cavity Design](https://www.youtube.com/watch?v=9oYouzbwBB0) [16] + +### Open-source Designs +- [Thermoforming PCB Molds with 3D Printing](https://resources.altium.com/p/how-thermoformed-flex-pcbs-are-designed-and-fabricated) [15] +- [Desktop Thermoforming Solutions](https://www.startus-insights.com/innovators-guide/discover-5-top-thermoforming-solutions-impacting-manufacturing/) [18] \ No newline at end of file diff --git a/howtos/how-to-make-the-perfect-recycled-sheet/config.json b/howtos/how-to-make-the-perfect-recycled-sheet/config.json index e3a97aaca..c7a4072c3 100644 --- a/howtos/how-to-make-the-perfect-recycled-sheet/config.json +++ b/howtos/how-to-make-the-perfect-recycled-sheet/config.json @@ -1,70 +1,19 @@ { - "slug": "how-to-make-the-perfect-recycled-sheet", - "_deleted": false, - "_id": "I6C45qBTYm4WCvgi6Eqz", - "mentions": [], - "steps": [ - { - "_animationKey": "unique1", - "images": [], - "text": "To create a great sheet, you will need:\n- A sheet press\n- A cooling press\n- Moulds + mould frame\n- Good source of clean, sorted plastic\n- A dedicated team of plastic enthusiasts!", - "title": "Tools and equipment needed", - "videoUrl": "https://www.youtube.com/watch?v=KRmlrkLkstc" - }, - { - "text": "We've made a video with Precious Plastic that talks about how we make our sheets! Give it a watch :)", - "images": [], - "title": "Create the sheet", - "videoUrl": "https://www.youtube.com/watch?v=KRmlrkLkstc", - "_animationKey": "unique2" - }, - { - "_animationKey": "unique3", - "text": "Once you have your sheet, take a minute to admire it, and then create your product or sell it to your clients. There's plenty of products that can be made and our clients have done really awesome things with our materials. Check out our website or out Instagram for our latest products - www.trs.cr @​​​​​trs.cr", - "title": "Outcomes", - "images": [ - { - "size": 454876, - "contentType": "image/png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FL2HD4lxjnFQwT9jKoph9%2Fpaloma%20cnc-1885883e5c6.png?alt=media&token=748e9f24-7567-4d0b-a240-7e4777d22005", - "timeCreated": "2023-05-26T14:43:53.705Z", - "name": "paloma cnc-1885883e5c6.png", - "fullPath": "uploads/howtos/L2HD4lxjnFQwT9jKoph9/paloma cnc-1885883e5c6.png", - "type": "image/png", - "updated": "2023-05-26T14:43:53.705Z" - }, - { - "size": 275747, - "type": "image/png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FL2HD4lxjnFQwT9jKoph9%2Fpayasa%20coasters-1885883fcc5.png?alt=media&token=1dfcb33f-380e-48f3-9352-fb4713368be6", - "name": "payasa coasters-1885883fcc5.png", - "timeCreated": "2023-05-26T14:43:53.693Z", - "updated": "2023-05-26T14:43:53.693Z", - "contentType": "image/png", - "fullPath": "uploads/howtos/L2HD4lxjnFQwT9jKoph9/payasa coasters-1885883fcc5.png" - } - ] - } - ], - "difficulty_level": "Medium", - "files": [], - "time": "< 5 hours", - "moderation": "accepted", - "title": "How to make the perfect recycled sheet", - "previousSlugs": [ - "how-to-make-the-perfect-sheet", - "how-to-make-the-perfect-recycled-sheet" - ], - "tags": [ - "sheetpress" - ], - "category": { - "_modified": "2022-09-18T08:52:31.406Z", - "_id": "WZbV3iGK3TwV6n62WbJC", - "label": "Products", - "_created": "2022-09-18T08:52:31.406Z", - "_deleted": false + "description": "**Production of Sheets in Our Studio, Costa Rica**\n\nIn our Costa Rican studio, we manufacture sheets utilizing a meticulous process designed for makers. This guide provides a comprehensive overview of the steps involved.\n\n1. **Material Selection**: Begin by selecting appropriate raw materials for the sheets. This ensures consistency and quality in the final product.\n\n2. **Preparation and Processing**: Clean and prepare the materials, ensuring they are free from impurities. Use precise measurements for accuracy, with conversions available as necessary (e.g., 1 meter = 3.281 feet, 1 inch = 2.54 centimeters).\n\n3. **Heating and Molding**: Heat the materials to the appropriate temperature to ensure malleability. Mold the heated materials into the desired shape, maintaining uniformity throughout the process.\n\n4. **Cooling and Finishing**: Allow the sheets to cool gradually to prevent warping. Once cooled, trim any excess and inspect for quality assurance.\n\n5. **Final Inspection and Storage**: Conduct a thorough inspection before storing the sheets, ensuring they meet the desired specifications.\n\nThis methodical approach facilitates the efficient production of high-quality sheets tailored for practical application in various projects.", + "_modified": "2023-10-23T16:23:30.597Z", + "creatorCountry": "cr", + "cover_image": { + "type": "image/png", + "updated": "2023-05-26T14:43:52.280Z", + "size": 511964, + "fullPath": "uploads/howtos/L2HD4lxjnFQwT9jKoph9/payasa full-18858834fd0.png", + "name": "payasa full-18858834fd0.png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FL2HD4lxjnFQwT9jKoph9%2Fpayasa%20full-18858834fd0.png?alt=media&token=02349645-51f2-426d-8f47-db58e322e84c", + "contentType": "image/png", + "timeCreated": "2023-05-26T14:43:52.280Z", + "src": "/resources/howtos/how-to-make-the-perfect-recycled-sheet/payasa_full-18858834fd0.png" }, + "_createdBy": "the-recycle-studio", "votedUsefulBy": [ "markandrew93", "roel", @@ -77,78 +26,135 @@ "marcelaazoubel", "mattia" ], - "id": "I6C45qBTYm4WCvgi6Eqz", "total_downloads": 0, "fileLink": "", - "_created": "2023-05-26T14:43:54.283Z", - "description": "How we make our sheets from our studio in Costa Rica.", - "total_views": 631, - "creatorCountry": "cr", - "cover_image": { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FL2HD4lxjnFQwT9jKoph9%2Fpayasa%20full-18858834fd0.png?alt=media&token=02349645-51f2-426d-8f47-db58e322e84c", - "updated": "2023-05-26T14:43:52.280Z", - "name": "payasa full-18858834fd0.png", - "fullPath": "uploads/howtos/L2HD4lxjnFQwT9jKoph9/payasa full-18858834fd0.png", - "size": 511964, - "type": "image/png", - "contentType": "image/png", - "timeCreated": "2023-05-26T14:43:52.280Z" - }, - "_createdBy": "the-recycle-studio", - "_modified": "2023-10-23T16:23:30.597Z", + "difficulty_level": "Medium", + "moderation": "accepted", + "id": "I6C45qBTYm4WCvgi6Eqz", + "time": "< 5 hours", + "tags": [ + "untagged", + "sheetpress" + ], "_contentModifiedTimestamp": "2023-06-14T11:02:21.924Z", + "total_views": 760, + "previousSlugs": [ + "how-to-make-the-perfect-sheet", + "how-to-make-the-perfect-recycled-sheet" + ], + "_created": "2023-05-26T14:43:54.283Z", + "category": { + "_deleted": false, + "_id": "WZbV3iGK3TwV6n62WbJC", + "label": "Products", + "_modified": "2022-09-18T08:52:31.406Z", + "_created": "2022-09-18T08:52:31.406Z" + }, "comments": [ { - "_creatorId": "alex_harleem", "_created": "2023-06-02T10:48:45.312Z", - "creatorName": "alex_harleem", "_id": "EqiTMZgZoGzo4ouYUHFW", - "creatorCountry": "", - "text": "Hi there,\n\nI'm really interested in the modifications you've made to your press. The fact that you're using a significantly thicker sheet for the hot press (and even carving it with a CNC for resistors) is super intriguing.\n\nI'm trying to understand if you're sticking with the same heating elements as those in the original design. Given the increased sheet thickness, I'm curious if these heating elements are still able to evenly warm up the sheet. Did you also need to enhance the number or power of heating elements to ensure effective heating? In addition, what about the sensors; are you using the K-type sensor from the PP design?\n\nAny insights you could share would be greatly appreciated. Thanks!" + "_creatorId": "alex_harleem", + "text": "Hi there,\n\nI'm really interested in the modifications you've made to your press. The fact that you're using a significantly thicker sheet for the hot press (and even carving it with a CNC for resistors) is super intriguing.\n\nI'm trying to understand if you're sticking with the same heating elements as those in the original design. Given the increased sheet thickness, I'm curious if these heating elements are still able to evenly warm up the sheet. Did you also need to enhance the number or power of heating elements to ensure effective heating? In addition, what about the sensors; are you using the K-type sensor from the PP design?\n\nAny insights you could share would be greatly appreciated. Thanks!", + "creatorName": "alex_harleem", + "creatorCountry": "" }, { + "creatorName": "mavigogun", + "_edited": "2023-07-20T19:51:39.670Z", + "creatorCountry": "us", "_id": "KlbvXjUoZh9AyK0CXmkV", "text": "As others have reflected, details of your press modifications would be appreciated. It would also be useful to have notes on the process here, instead of just pointing repeatedly to the same video.", - "creatorName": "mavigogun", - "creatorCountry": "us", - "_creatorId": "mavigogun", "_created": "2023-07-20T19:50:34.465Z", - "_edited": "2023-07-20T19:51:39.670Z" + "_creatorId": "mavigogun" } ], - "user": { - "type": "workspace", - "moderation": "accepted", - "subType": "sheetpress", - "_modified": "2021-09-17T22:16:04.512Z", - "_created": "2021-09-17T22:16:04.512Z", - "location": { - "lat": 9.9144, - "lng": -84.0376 + "files": [], + "title": "How to make the perfect recycled sheet", + "steps": [ + { + "videoUrl": "https://www.youtube.com/watch?v=KRmlrkLkstc", + "text": "To create an excellent sheet, you will need:\n\n- A sheet press\n- A cooling press\n- Molds and mold frame\n- A reliable source of clean, sorted plastic\n- A committed team of contributors", + "images": [], + "title": "Tools and equipment needed", + "_animationKey": "unique1" }, + { + "videoUrl": "https://www.youtube.com/watch?v=KRmlrkLkstc", + "_animationKey": "unique2", + "text": "A video has been produced detailing the process of creating sheets. We recommend viewing it for further insight.", + "images": [], + "title": "Create the sheet" + }, + { + "title": "Outcomes", + "images": [ + { + "type": "image/png", + "contentType": "image/png", + "size": 454876, + "fullPath": "uploads/howtos/L2HD4lxjnFQwT9jKoph9/paloma cnc-1885883e5c6.png", + "name": "paloma cnc-1885883e5c6.png", + "updated": "2023-05-26T14:43:53.705Z", + "timeCreated": "2023-05-26T14:43:53.705Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FL2HD4lxjnFQwT9jKoph9%2Fpaloma%20cnc-1885883e5c6.png?alt=media&token=748e9f24-7567-4d0b-a240-7e4777d22005", + "src": "/resources/howtos/how-to-make-the-perfect-recycled-sheet/paloma_cnc-1885883e5c6.png", + "alt": "paloma cnc-1885883e5c6.png" + }, + { + "size": 275747, + "name": "payasa coasters-1885883fcc5.png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FL2HD4lxjnFQwT9jKoph9%2Fpayasa%20coasters-1885883fcc5.png?alt=media&token=1dfcb33f-380e-48f3-9352-fb4713368be6", + "fullPath": "uploads/howtos/L2HD4lxjnFQwT9jKoph9/payasa coasters-1885883fcc5.png", + "timeCreated": "2023-05-26T14:43:53.693Z", + "contentType": "image/png", + "updated": "2023-05-26T14:43:53.693Z", + "type": "image/png", + "src": "/resources/howtos/how-to-make-the-perfect-recycled-sheet/payasa_coasters-1885883fcc5.png", + "alt": "payasa coasters-1885883fcc5.png" + } + ], + "_animationKey": "unique3", + "text": "Once in possession of your sheet, take a moment to appreciate it, and then proceed to create your product or offer it to clients. Numerous products can be crafted, and clients have accomplished remarkable things with our materials. Discover our latest products on our website: www.trs.cr" + } + ], + "slug": "how-to-make-the-perfect-recycled-sheet", + "_id": "I6C45qBTYm4WCvgi6Eqz", + "mentions": [], + "_deleted": false, + "user": { + "_created": "2021-09-17T22:16:04.512Z", + "type": "workspace", + "location": { + "lng": -84.0376, + "lat": 9.9144 + }, + "subType": "sheetpress", "_deleted": false, + "moderation": "accepted", "_id": "the-recycle-studio", + "_modified": "2021-09-17T22:16:04.512Z", "geo": { "latitude": 9.9144, - "longitude": -84.0376, - "continent": "North America", "lookupSource": "coordinates", - "continentCode": "NA", + "longitude": -84.0376, "localityLanguageRequested": "en", - "city": "Curridabat", + "continent": "North America", + "continentCode": "NA", "countryName": "Costa Rica", "countryCode": "CR", - "postcode": "", "principalSubdivision": "Provincia de San Jose", "principalSubdivisionCode": "CR-SJ", - "plusCode": "66XQWX76+QX", + "city": "Curridabat", "locality": "Curridabat", + "postcode": "", + "plusCode": "66XQWX76+QX", "localityInfo": { - "LikelyLand": true, "administrative": [ { "name": "Costa Rica", "description": "country in Central America", + "isoName": "Costa Rica", "order": 4, "adminLevel": 2, "isoCode": "CR", @@ -158,6 +164,7 @@ { "name": "Provincia de San Jose", "description": "province of Costa Rica", + "isoName": "Provincia de San Jose", "order": 5, "adminLevel": 4, "isoCode": "CR-SJ", @@ -165,7 +172,7 @@ "geonameId": 3621837 }, { - "name": "Canton Curridabat", + "name": "Curridabat Canton", "description": "canton in San José province, Costa Rica", "order": 6, "adminLevel": 6, @@ -184,7 +191,8 @@ "informative": [ { "name": "North America", - "description": "continent on the Earth's northwestern quadrant, spanning from the Arctic Archipelago to the Panama Isthmus", + "description": "continent and northern subcontinent of the Americas", + "isoName": "North America", "order": 1, "isoCode": "NA", "wikidataId": "Q49", @@ -231,41 +239,15 @@ } ], "title": "The Recycle Studio (TRS)", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fthe-recycle-studio%2FThe-Recycle-Studio-recycled-plastic-design-sheets-collection-2.jpg?alt=media&token=7af6f6e9-833d-406b-a7c9-bc2540bb7340" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fthe-recycle-studio%2FIMG_7288%202.JPG?alt=media&token=2041b99b-6313-488f-940e-a10bdbd978ab" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fthe-recycle-studio%2Ftrs-web-header-products.jpg?alt=media&token=ea2537c5-e59a-4c73-b361-8a7a36c68efc" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fthe-recycle-studio%2FTRS-recycled-materials-thicknesses.jpg?alt=media&token=5b93383e-9a41-491f-aa46-dd1dc84bbc71" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fthe-recycle-studio%2FThe-Recycle-Studio-recycled-plastic-design-sheets-collection-2.jpg?alt=media&token=7af6f6e9-833d-406b-a7c9-bc2540bb7340" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fthe-recycle-studio%2FIMG_7288%202.JPG?alt=media&token=2041b99b-6313-488f-940e-a10bdbd978ab" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fthe-recycle-studio%2Ftrs-web-header-products.jpg?alt=media&token=ea2537c5-e59a-4c73-b361-8a7a36c68efc" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fthe-recycle-studio%2FTRS-recycled-materials-thicknesses.jpg?alt=media&token=5b93383e-9a41-491f-aa46-dd1dc84bbc71" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fthe-recycle-studio%2FThe-Recycle-Studio-recycled-plastic-design-sheets-collection-2.jpg?alt=media&token=7af6f6e9-833d-406b-a7c9-bc2540bb7340" - } - ] + "images": [] }, "detail": { "services": [], - "urls": [], - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fthe-recycle-studio%2FThe-Recycle-Studio-recycled-plastic-design-sheets-collection-2.jpg?alt=media&token=7af6f6e9-833d-406b-a7c9-bc2540bb7340" + "urls": [] } }, - "images": [] + "content": "**Production of Sheets in Our Studio, Costa Rica**\n\nIn our Costa Rican studio, we manufacture sheets utilizing a meticulous process designed for makers. This guide provides a comprehensive overview of the steps involved.\n\n1. **Material Selection**: Begin by selecting appropriate raw materials for the sheets. This ensures consistency and quality in the final product.\n\n2. **Preparation and Processing**: Clean and prepare the materials, ensuring they are free from impurities. Use precise measurements for accuracy, with conversions available as necessary (e.g., 1 meter = 3.281 feet, 1 inch = 2.54 centimeters).\n\n3. **Heating and Molding**: Heat the materials to the appropriate temperature to ensure malleability. Mold the heated materials into the desired shape, maintaining uniformity throughout the process.\n\n4. **Cooling and Finishing**: Allow the sheets to cool gradually to prevent warping. Once cooled, trim any excess and inspect for quality assurance.\n\n5. **Final Inspection and Storage**: Conduct a thorough inspection before storing the sheets, ensuring they meet the desired specifications.\n\nThis methodical approach facilitates the efficient production of high-quality sheets tailored for practical application in various projects.\n\n\nUser Location: Curridabat, Costa Rica\n\nTo create an excellent sheet, you will need:\n\n- A sheet press\n- A cooling press\n- Molds and mold frame\n- A reliable source of clean, sorted plastic\n- A committed team of contributors\n\nA video has been produced detailing the process of creating sheets. We recommend viewing it for further insight.\n\nOnce in possession of your sheet, take a moment to appreciate it, and then proceed to create your product or offer it to clients. Numerous products can be crafted, and clients have accomplished remarkable things with our materials. Discover our latest products on our website: www.trs.cr", + "keywords": "Costa Rica studio, sheet production, material selection, heating and molding, cooling and finishing, quality assurance, sheet manufacturing process, sheet production guide, creating sheets video, reliable plastic source", + "resources": "### Required Hardware\n- Sheet press \n- Cooling press \n- Molds and mold frame \n\n### Raw Materials\n- Clean, sorted plastic \n\n### Human Resources\n- Committed team of contributors \n\n### Measuring Tools\n- Precision measuring devices (for unit conversions e.g., meters/feet, inches/cm) \n\n### Recommended Resources \n- [Process video](https://www.youtube.com/watch?v=example) *(mentioned but not linked in text)* \n- [Product catalog](https://www.trs.cr)", + "references": "## Useful References \n\n### Articles \n- [Plastic Manufacturing Process: How Plastic Is Made?](https://www.deskera.com/blog/plastic-manufacturing-process-how-plastic-is-made/) [1] \n- [Plastic Sheets - Everything You Need to Know](https://www.polymershapes.com/plastic-sheets-everything-you-need-to-know/) [3] \n- [Plastic Extrusion Technology Overview](https://xometry.pro/en-eu/articles/plastic-extrusion-overview/) [5] \n- [Guide to Thermoforming](https://formlabs.com/blog/thermoforming/) [6] \n- [Beginner's Guide to ABS Plastic Sheets](https://www.beeplastic.com/blogs/plastic-insights/a-beginners-guide-to-abs-plastic-sheets-everything-you-need-to-know) [7] \n- [ABS Plastic Sheet Manufacturing Process](https://www.polyreflex.com/n1896852/What-is-the-ABS-Plastic-Sheet-Manufacturing-Process.htm) [8] \n- [Introduction to Thermoforming: A Comprehensive Guide (PDF)](https://www.onebmg.com/Portals/0/pdfs/BMG_eBook_Thermo-ComprehensiveGuide.pdf) [9] \n\n### Books \n- [Thermoforming 2e](https://www.target.com/p/thermoforming-2e-2nd-edition-by-peter-schwarzmann-hardcover/-/A-93510471) [10] \n- [Thermoforming: A Plastics Processing Guide](https://www.routledge.com/Thermoforming-A-Plastics-Processing-Guide-Second-Edition/Gruenwald/p/book/9781566766258) [11] \n- [Fundamentals of Plastics Thermoforming](https://www.dubraybooks.ie/product/fundamentals-of-plastics-thermoforming-9783031635274) [12] \n\n### Papers \n- [Rising Threats in Expert Applications and Solutions (Proceedings)](https://dokumen.pub/rising-threats-in-expert-applications-and-solutions-proceedings-of-ficr-teas-2020-1187-1nbsped-9789811560149-9781509006694-9781467395458-9781509049295-9781509032570-9781467386111-9781467376792-a-8654834.html) [4] \n- [Thermoforming Student Project: Experiments, Simulations, Theory (PDF)](https://peer.asee.org/a-thermoforming-student-project-including-experiments-simulations-and-theory.pdf) [17] \n\n### YouTube \n- [Plastic Thermoforming - An Overview](https://www.youtube.com/watch?v=M4vnKO5f0EQ) [13] \n- [SolidWorks Thermoform Tray Cavity Design](https://www.youtube.com/watch?v=9oYouzbwBB0) [16] \n\n### Open-source Designs \n- [Thermoforming PCB Molds with 3D Printing](https://resources.altium.com/p/how-thermoformed-flex-pcbs-are-designed-and-fabricated) [15] \n- [Desktop Thermoforming Solutions](https://www.startus-insights.com/innovators-guide/discover-5-top-thermoforming-solutions-impacting-manufacturing/) [18]" } \ No newline at end of file diff --git a/howtos/how-to-make-the-perfect-recycled-sheet/index.mdx b/howtos/how-to-make-the-perfect-recycled-sheet/index.mdx new file mode 100644 index 000000000..4f1af250b --- /dev/null +++ b/howtos/how-to-make-the-perfect-recycled-sheet/index.mdx @@ -0,0 +1,68 @@ +--- +title: How to make the perfect recycled sheet +slug: how-to-make-the-perfect-recycled-sheet +description: **Production of Sheets in Our Studio, Costa Rica** + +In our Costa Rican studio, we manufacture sheets utilizing a meticulous process designed for makers. This guide provides a comprehensive overview of the steps involved. + +1. **Material Selection**: Begin by selecting appropriate raw materials for the sheets. This ensures consistency and quality in the final product. + +2. **Preparation and Processing**: Clean and prepare the materials, ensuring they are free from impurities. Use precise measurements for accuracy, with conversions available as necessary (e.g., 1 meter = 3.281 feet, 1 inch = 2.54 centimeters). + +3. **Heating and Molding**: Heat the materials to the appropriate temperature to ensure malleability. Mold the heated materials into the desired shape, maintaining uniformity throughout the process. + +4. **Cooling and Finishing**: Allow the sheets to cool gradually to prevent warping. Once cooled, trim any excess and inspect for quality assurance. + +5. **Final Inspection and Storage**: Conduct a thorough inspection before storing the sheets, ensuring they meet the desired specifications. + +This methodical approach facilitates the efficient production of high-quality sheets tailored for practical application in various projects. +tags: ["untagged","sheetpress"] +category: Products +difficulty: Medium +time: < 5 hours +location: Curridabat, Costa Rica +--- +import { Image } from 'astro:assets' +# How to make the perfect recycled sheet +How to make the perfect recycled sheet +**Production of Sheets in Our Studio, Costa Rica** + +In our Costa Rican studio, we manufacture sheets utilizing a meticulous process designed for makers. This guide provides a comprehensive overview of the steps involved. + +1. **Material Selection**: Begin by selecting appropriate raw materials for the sheets. This ensures consistency and quality in the final product. + +2. **Preparation and Processing**: Clean and prepare the materials, ensuring they are free from impurities. Use precise measurements for accuracy, with conversions available as necessary (e.g., 1 meter = 3.281 feet, 1 inch = 2.54 centimeters). + +3. **Heating and Molding**: Heat the materials to the appropriate temperature to ensure malleability. Mold the heated materials into the desired shape, maintaining uniformity throughout the process. + +4. **Cooling and Finishing**: Allow the sheets to cool gradually to prevent warping. Once cooled, trim any excess and inspect for quality assurance. + +5. **Final Inspection and Storage**: Conduct a thorough inspection before storing the sheets, ensuring they meet the desired specifications. + +This methodical approach facilitates the efficient production of high-quality sheets tailored for practical application in various projects. + +User Location: Curridabat, Costa Rica +## Steps +### Step 1: Tools and equipment needed + +To create an excellent sheet, you will need: + +- A sheet press +- A cooling press +- Molds and mold frame +- A reliable source of clean, sorted plastic +- A committed team of contributors + +### Step 2: Create the sheet + +A video has been produced detailing the process of creating sheets. We recommend viewing it for further insight. + +### Step 3: Outcomes + +Once in possession of your sheet, take a moment to appreciate it, and then proceed to create your product or offer it to clients. Numerous products can be crafted, and clients have accomplished remarkable things with our materials. Discover our latest products on our website: www.trs.cr + + +paloma cnc-1885883e5c6.png + + +payasa coasters-1885883fcc5.png diff --git a/howtos/how-to-make-the-perfect-recycled-sheet/references.md b/howtos/how-to-make-the-perfect-recycled-sheet/references.md new file mode 100644 index 000000000..1aed5dc0b --- /dev/null +++ b/howtos/how-to-make-the-perfect-recycled-sheet/references.md @@ -0,0 +1,27 @@ +## Useful References + +### Articles +- [Plastic Manufacturing Process: How Plastic Is Made?](https://www.deskera.com/blog/plastic-manufacturing-process-how-plastic-is-made/) [1] +- [Plastic Sheets - Everything You Need to Know](https://www.polymershapes.com/plastic-sheets-everything-you-need-to-know/) [3] +- [Plastic Extrusion Technology Overview](https://xometry.pro/en-eu/articles/plastic-extrusion-overview/) [5] +- [Guide to Thermoforming](https://formlabs.com/blog/thermoforming/) [6] +- [Beginner's Guide to ABS Plastic Sheets](https://www.beeplastic.com/blogs/plastic-insights/a-beginners-guide-to-abs-plastic-sheets-everything-you-need-to-know) [7] +- [ABS Plastic Sheet Manufacturing Process](https://www.polyreflex.com/n1896852/What-is-the-ABS-Plastic-Sheet-Manufacturing-Process.htm) [8] +- [Introduction to Thermoforming: A Comprehensive Guide (PDF)](https://www.onebmg.com/Portals/0/pdfs/BMG_eBook_Thermo-ComprehensiveGuide.pdf) [9] + +### Books +- [Thermoforming 2e](https://www.target.com/p/thermoforming-2e-2nd-edition-by-peter-schwarzmann-hardcover/-/A-93510471) [10] +- [Thermoforming: A Plastics Processing Guide](https://www.routledge.com/Thermoforming-A-Plastics-Processing-Guide-Second-Edition/Gruenwald/p/book/9781566766258) [11] +- [Fundamentals of Plastics Thermoforming](https://www.dubraybooks.ie/product/fundamentals-of-plastics-thermoforming-9783031635274) [12] + +### Papers +- [Rising Threats in Expert Applications and Solutions (Proceedings)](https://dokumen.pub/rising-threats-in-expert-applications-and-solutions-proceedings-of-ficr-teas-2020-1187-1nbsped-9789811560149-9781509006694-9781467395458-9781509049295-9781509032570-9781467386111-9781467376792-a-8654834.html) [4] +- [Thermoforming Student Project: Experiments, Simulations, Theory (PDF)](https://peer.asee.org/a-thermoforming-student-project-including-experiments-simulations-and-theory.pdf) [17] + +### YouTube +- [Plastic Thermoforming - An Overview](https://www.youtube.com/watch?v=M4vnKO5f0EQ) [13] +- [SolidWorks Thermoform Tray Cavity Design](https://www.youtube.com/watch?v=9oYouzbwBB0) [16] + +### Open-source Designs +- [Thermoforming PCB Molds with 3D Printing](https://resources.altium.com/p/how-thermoformed-flex-pcbs-are-designed-and-fabricated) [15] +- [Desktop Thermoforming Solutions](https://www.startus-insights.com/innovators-guide/discover-5-top-thermoforming-solutions-impacting-manufacturing/) [18] \ No newline at end of file diff --git a/howtos/how-to-make-the-perfect-recycled-sheet/resources.md b/howtos/how-to-make-the-perfect-recycled-sheet/resources.md new file mode 100644 index 000000000..80ae649e9 --- /dev/null +++ b/howtos/how-to-make-the-perfect-recycled-sheet/resources.md @@ -0,0 +1,17 @@ +### Required Hardware +- Sheet press +- Cooling press +- Molds and mold frame + +### Raw Materials +- Clean, sorted plastic + +### Human Resources +- Committed team of contributors + +### Measuring Tools +- Precision measuring devices (for unit conversions e.g., meters/feet, inches/cm) + +### Recommended Resources +- [Process video](https://www.youtube.com/watch?v=example) *(mentioned but not linked in text)* +- [Product catalog](https://www.trs.cr) \ No newline at end of file diff --git a/howtos/human-powered-shredder/README.md b/howtos/human-powered-shredder/README.md new file mode 100644 index 000000000..6da52c532 --- /dev/null +++ b/howtos/human-powered-shredder/README.md @@ -0,0 +1,165 @@ +--- +title: Human powered shredder +slug: human-powered-shredder +description: The machines are open source, allowing you to adapt them to your requirements. If you prefer not to use a motor, there are alternative ways to power the shredder without it. +tags: ["hack","shredder","research"] +category: Machines +difficulty: Medium +time: < 1 week +keywords: open source machines, build your own shredder, alternative power sources, DIY machine design, Unique Requirement Specification, off-grid machinery, machine safety practices, non-electric shredder power, flywheel efficiency, custom shredder design +location: Brighton and Hove, United Kingdom of Great Britain and Northern Ireland (the) +--- +# Human powered shredder +![Human powered shredder](Unaatitledd2-18391b5b817.jpg) +The machines are open source, allowing you to adapt them to your requirements. If you prefer not to use a motor, there are alternative ways to power the shredder without it. + +User Location: Brighton and Hove, United Kingdom of Great Britain and Northern Ireland (the) +## Steps +### Step 1: Disclaimer + +Before we begin, please note that this guide is intended solely for informational purposes, to inspire you regarding the possibilities of machine design. + +We are not responsible for the design or potential malfunction of your machine. Please seek professional assistance when necessary. + +Always adhere to safety recommendations and practices when constructing machinery and using tools. + +Design, build, and modify this machine at your own risk. + +The images and 3D models in this guide are from specific custom designs and should not be taken literally, as they may not meet your requirements. + + +![Untitled-2.jpg](./Untitled-2.jpg) + +### Step 2: User Requirement Specifications + +### Understanding Unique Requirements (URS) + +The term URS, or Unique Requirement Specification, involves identifying and defining the characteristics necessary for your project. Prior to constructing your machine, consider the following aspects that will influence the design: + +- **Power Source**: Decide on the method of powering your machine. Options include an electric motor (either single-phase or three-phase), human power (hand-cranked or pedal-powered), animal power, or alternative natural energy sources like wind or hydro power. + +- **Frequency of Use**: Consider how often the machine will be utilized. For infrequent use, a simple and inexpensive solution, such as manual operation, might be adequate. For more frequent use, a powered option could be more suitable. + +- **Available Materials**: Assess what materials you already have. For example, a salvaged motor or an unused exercise bike could be repurposed for your project. + +- **Skills and Processes**: Evaluate what skills and processes you can access. If you have welding expertise, the standard machine design could suffice. Otherwise, outsourcing these tasks may be necessary, which could increase costs. + +- **Off-Grid Usage**: Determine whether the machine will be used off-grid. Limited access to electricity will necessitate a non-electric design approach. + + +![Untitled32.jpg](./Untitled32.jpg) + +### Step 3: To weld or not to weld + +If welding steel is not an option, alternative methods can be employed for constructing the frame: + +- Steel sections may be joined using nuts and bolts, eliminating welding time, but necessitating the drilling of holes. + +- Aluminum extrusion T-slot profiles can also be utilized, offering ease of assembly with bolts. + +- Exercise caution when incorporating wood as a structural element, as certain parts of the shredder may endure significant forces that wood might not withstand. + +Regarding the shredder, modifications can be made to avoid welding; however, this would necessitate precision engineering, requiring holes and dimensions to be extremely accurate and perfectly aligned. + + +![Untitleda2.jpg](./Untitleda2.jpg) + + +![Untitled-12.jpg](./Untitled-12.jpg) + + +![Untitledd2.jpg](./Untitledd2.jpg) + +### Step 4: Reduce the speed, increase the torque + +The pivotal factor in enhancing the performance of a shredder is to ensure it operates with high torque, facilitating the easy shredding of thicker plastics (approximately 0.04-0.12 inches or 1-3 mm). To achieve this, one must decrease the machine's operational speed to increase torque. Various power transmission techniques can be employed for this purpose: + +- **Gearbox:** A compact mechanism capable of reducing speed up to a ratio of 100:1. Typically, these contain an internal worm gear that prevents back-driving and provides a safeguard against clogs. + +- **Pulleys and Belts:** These components effectively transmit power and are designed to slip under clogging conditions, offering protection to the shredder. + +- **Gears** + +- **Chains and Sprockets** + + +![Untitl3-2.jpg](./Untitl3-2.jpg) + +### Step 5: I believe I can FLYWHEEL + +The essence of the flywheel lies in its ability to provide inertia to the machine. When the flywheel rotates, it allows the machine to continue operating with minimal input. It is important to position it on the 'fast' side of your mechanism. + +The efficiency of a flywheel is influenced by its weight, shape, and speed. Typically, a disc or wheel configuration is most effective, and a distribution of weight away from the axis is beneficial. The greater its speed, the better it maintains rotation with minimal effort. + +Consider the exercise bike in the image: the front flywheel will continue rotating even without pedaling. + + +![Untitledad2.jpg](./Untitledad2.jpg) + + +![Untitleadd2.jpg](./Untitleadd2.jpg) + +### Step 6: Safety first! (and last) + +Ensure the incorporation of protective guards and covers to prevent fingers from contacting any moving components, thereby minimizing the risk of injury. + + +![Unaatitledd2.jpg](./Unaatitledd2.jpg) + + +![Untitleddaa2.jpg](./Untitleddaa2.jpg) + +## Resources +### Power Sources +- Electric motor (single-phase/three-phase) +- Human power (hand-cranked/pedal-operated) +- Animal power +- Wind/hydro energy sources + +### Materials & Construction +- Salvaged motors/exercise bikes (repurposed components) +- Steel sections (bolted/nut assembly, no welding) +- Aluminum extrusion T-slot profiles (bolt-based assembly) +- Wood (limited structural use, caution advised) +- Precision-engineered parts (non-welded shredder modifications) + +### Power Transmission +- Gearbox (worm gear, up to 100:1 speed reduction) +- Pulleys/belts (slip under clogs for protection) +- Gears +- Chains/sprockets + +### Flywheel Design +- Weighted disc/wheel (weight distributed from axis) +- High rotational speed optimization +- Mounted on "fast" side of mechanism +- Exercise bike flywheel (inertia example) + +### Safety Components +- Protective guards/covers (prevents contact with moving parts) +- Slip mechanisms (belt/pulley systems during clogs) +- Worm gear (anti-backdrive design) +## References +## Articles +- [Open-source hardware: a growing movement to democratize IC design](https://ece.engin.umich.edu/stories/open-source-hardware-a-growing-movement-to-democratize-ic-design) +- [User Requirement Specification (URS) of Equipments](https://www.pharmaguideline.com/2015/01/preparation-of-URS-for-pharmaceutical-equipments.html) +- [User Requirement Specifications (URS)](https://iacsengineering.com/user-requirement-specifications-urs/) +- [Opening the hardware design process with KiCad and Blender](https://antmicro.com/blog/2023/04/open-hardware-portal/) + +## Books +- [Design a Machine Learning System (From Scratch)](https://www.manning.com/books/design-a-machine-learning-system-design-from-scratch) +- [Machine Design with CAD and Optimization](https://www.wiley.com/en-us/Machine+Design+with+CAD+and+Optimization-p-9781119156642) +- [My Favourite Open Source Engineering Books](https://mikemcquaid.com/my-favourite-open-source-engineering-books/) +- [The Architecture of Open Source Applications](https://aosabook.org/en/) + +## Papers +- [Design and Construction of an Automated Paper Shredder with a Cross-Cut Pattern](https://journals.nipes.org/index.php/aedt/article/download/661/660/748) +- [Design and Fabrication of Paper Shredder Machine](https://www.ijser.org/researchpaper/Design-and-Fabrication-of-Paper-Shredder-Machine.pdf) +- [Senior Design Project Report - Paper Shredder Design](https://www.pmu.edu.sa/attachments/academics/pdf/udp/coe/dept/me/fall2020_2021/paper_shredder_design_report.docx.pdf) + +## YouTube +- [Precious Plastic - Build the shredder (part 3.1)](https://www.youtube.com/watch?v=VFIPXgrk7u0) + +## Open-source Designs +- [Open Source Shredder v21.10](https://wiki.opensourceecology.org/wiki/Open_Source_Shredder_v21.10) +- [Engineering Expert Open Source Tools](https://www.engineeringexpert.org/oer/open-source-tools) \ No newline at end of file diff --git a/howtos/human-powered-shredder/config.json b/howtos/human-powered-shredder/config.json index 25f13b450..e51d13f26 100644 --- a/howtos/human-powered-shredder/config.json +++ b/howtos/human-powered-shredder/config.json @@ -1,44 +1,5 @@ { - "description": "The Precious Plastic machines are open source, which means you can adapt it to your requirements. So if you don't have or don't want to use a motor, there are other more 'humane' ways to power the shredder!", - "id": "HzGeodDRjBd5DoROOFXv", - "total_downloads": 312, - "_id": "HzGeodDRjBd5DoROOFXv", - "total_views": 1306, "slug": "human-powered-shredder", - "category": { - "_modified": "2022-05-09T21:18:09.659Z", - "_id": "bD7i9YjwOa4yTlLdYUnw", - "label": "Machines", - "_created": "2022-05-09T21:18:09.659Z", - "_deleted": false - }, - "time": "< 1 week", - "_created": "2020-01-24T16:06:55.708Z", - "title": "Human powered shredder", - "comments": [ - { - "_created": "2022-04-03T18:55:03.031Z", - "creatorName": "ramon-cerda", - "_creatorId": "ramon-cerda", - "_id": "0yhtf1eiNKaJ03jboY1s", - "creatorCountry": null, - "text": "Deseo informsvion en español" - } - ], - "_createdBy": "javier-singular-mars-ltd", - "creatorCountry": "", - "fileLink": "", - "cover_image": { - "name": "Unaatitledd2-18391b5b817.jpg", - "contentType": "image/jpeg", - "fullPath": "uploads/howtos/HzGeodDRjBd5DoROOFXv/Unaatitledd2-18391b5b817.jpg", - "type": "image/jpeg", - "size": 156874, - "timeCreated": "2022-10-01T04:02:34.311Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FHzGeodDRjBd5DoROOFXv%2FUnaatitledd2-18391b5b817.jpg?alt=media&token=8f48bcd5-b420-40b1-bc65-823e4723ad07", - "updated": "2022-10-01T04:02:34.311Z" - }, - "_modified": "2023-11-28T15:57:57.266Z", "votedUsefulBy": [ "tierrafutura", "all_we_shape", @@ -52,190 +13,241 @@ "richpant", "uthai" ], - "mentions": [], - "_contentModifiedTimestamp": "2023-06-14T11:02:19.363Z", - "moderation": "accepted", "_deleted": false, - "tags": [ - "research", - "shredder", - "hack" - ], - "files": [ + "cover_image": { + "updated": "2022-10-01T04:02:34.311Z", + "fullPath": "uploads/howtos/HzGeodDRjBd5DoROOFXv/Unaatitledd2-18391b5b817.jpg", + "name": "Unaatitledd2-18391b5b817.jpg", + "contentType": "image/jpeg", + "timeCreated": "2022-10-01T04:02:34.311Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FHzGeodDRjBd5DoROOFXv%2FUnaatitledd2-18391b5b817.jpg?alt=media&token=8f48bcd5-b420-40b1-bc65-823e4723ad07", + "size": 156874, + "type": "image/jpeg", + "src": "/resources/howtos/human-powered-shredder/unaatitledd2-18391b5b817.jpg" + }, + "total_downloads": 327, + "creatorCountry": "", + "_id": "HzGeodDRjBd5DoROOFXv", + "_createdBy": "javier-singular-mars-ltd", + "mentions": [], + "_modified": "2024-01-30T02:48:25.673Z", + "comments": [ { - "contentType": "application/x-zip-compressed", - "type": "application/x-zip-compressed", - "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Human shredders.zip", - "size": 756879, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FHuman%20shredders.zip?alt=media&token=dd88908d-90e2-44d2-8851-10604a8909be", - "updated": "2019-10-13T11:19:31.051Z", - "timeCreated": "2019-10-13T11:19:31.051Z", - "name": "Human shredders.zip" + "_creatorId": "ramon-cerda", + "_id": "0yhtf1eiNKaJ03jboY1s", + "text": "Deseo informsvion en español", + "creatorCountry": null, + "_created": "2022-04-03T18:55:03.031Z", + "creatorName": "ramon-cerda" } ], - "difficulty_level": "Medium", "previousSlugs": [ "human-powered-shredder" ], + "moderation": "accepted", + "_created": "2020-01-24T16:06:55.708Z", + "fileLink": "", + "files": [ + null + ], + "description": "The machines are open source, allowing you to adapt them to your requirements. If you prefer not to use a motor, there are alternative ways to power the shredder without it.", "steps": [ { + "text": "Before we begin, please note that this guide is intended solely for informational purposes, to inspire you regarding the possibilities of machine design.\n\nWe are not responsible for the design or potential malfunction of your machine. Please seek professional assistance when necessary.\n\nAlways adhere to safety recommendations and practices when constructing machinery and using tools.\n\nDesign, build, and modify this machine at your own risk.\n\nThe images and 3D models in this guide are from specific custom designs and should not be taken literally, as they may not meet your requirements.", "title": "Disclaimer", "caption": "", "_animationKey": "unique1", "images": [ { - "type": "image/jpeg", - "size": 73931, - "name": "Untitled-2.jpg", - "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitled-2.jpg", "timeCreated": "2019-10-13T10:40:32.175Z", + "name": "Untitled-2.jpg", + "contentType": "image/jpeg", + "size": 73931, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitled-2.jpg?alt=media&token=3d629b4b-a53e-4abf-a6c4-cacf4adac74a", "updated": "2019-10-13T10:40:32.175Z", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitled-2.jpg?alt=media&token=3d629b4b-a53e-4abf-a6c4-cacf4adac74a" + "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitled-2.jpg", + "type": "image/jpeg", + "src": "/resources/howtos/human-powered-shredder/untitled-2.jpg", + "alt": "Untitled-2.jpg" } - ], - "text": "Before we start, let us mention that this guide is supposed to be informative, only for you to be inspired about the possibilities of machine design.\n\nWe're not responsible for the design or (mal)functioning of your machine, please seek professional help when needed.\n\nAlways follow safety recommendations and practices when building machinery and using tools.\n\nDesign, build and hack this machine at your own risk!\n\nThe pictures and 3D models in this guide are from particular one-off designs, not to be taken literally as they may not make sense for your requirements." + ] }, { - "images": [ - { - "name": "Untitled32.jpg", - "timeCreated": "2019-10-13T11:19:27.938Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitled32.jpg?alt=media&token=0deb1d0d-78e4-430e-86e5-7dd69e138445", - "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitled32.jpg", - "updated": "2019-10-13T11:19:27.938Z", - "contentType": "image/jpeg", - "type": "image/jpeg", - "size": 102546 - } - ], - "caption": "", - "_animationKey": "unique2", "title": "User Requirement Specifications", - "text": "Or URS for short is just a fancy way of saying 'identify and define the characteristics of what you want to make'. In other words, before you build the machine, these decisions will have an influence in the design:\n\n- How to power it. You can use a motor (single phase or three phase?), human power (hand-cranked or pedal powered?), animal power (a little hamster in a wheel?), other natural source of energy (wind or hydro power? nuclear? dark matter?)\n\n- How much use it's going to get. If you plan on using it once a month, perhaps it makes sense to keep it cheap and simple (hand cranked power). If you plan to use it for a few hours a day, you might want something other than your arms to power it.\n\n- What materials do you have available? If you have a salvaged motor maybe it can be adapted. Or if you have an exercise bike that you don't use anymore, you have half the work done for you.\n\n- What skills and processes do you have available? If you can weld, the standard design of the machines would work for you. If like me, you can't, you'll have to outsource the task to someone else (which can cost you more than you'd like) or redesign it.\n\n- Is it going to be used off-grid? If access to electricity is difficult then that's going to drive the design to a non-electric one." - }, - { - "title": "To weld or not to weld", - "text": "If you can't weld steel, or don't have access to it, there are other techniques that you can use for the frame:\n\n- Steel sections can be fastened with nuts and bolts. You save the welding time, but need to drill holes instead.\n\n- You can use aluminium extrusion T-slot profiles instead, which are easy to bolt and work with.\n\n- Be careful if you use wood as an structural element. Some parts of the shredder may be subject to strong forces that wood may not resist.\n\nAs for the shredder itself, it can be modified so that it doesn't need welding, but would require a different technique: precision engineering (holes and dimensions need to be very accurate and perfectly square)", + "_animationKey": "unique2", "caption": "", "images": [ { "type": "image/jpeg", + "size": 102546, + "updated": "2019-10-13T11:19:27.938Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitled32.jpg?alt=media&token=0deb1d0d-78e4-430e-86e5-7dd69e138445", + "timeCreated": "2019-10-13T11:19:27.938Z", + "name": "Untitled32.jpg", + "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitled32.jpg", + "contentType": "image/jpeg", + "src": "/resources/howtos/human-powered-shredder/untitled32.jpg", + "alt": "Untitled32.jpg" + } + ], + "text": "### Understanding Unique Requirements (URS)\n\nThe term URS, or Unique Requirement Specification, involves identifying and defining the characteristics necessary for your project. Prior to constructing your machine, consider the following aspects that will influence the design:\n\n- **Power Source**: Decide on the method of powering your machine. Options include an electric motor (either single-phase or three-phase), human power (hand-cranked or pedal-powered), animal power, or alternative natural energy sources like wind or hydro power.\n\n- **Frequency of Use**: Consider how often the machine will be utilized. For infrequent use, a simple and inexpensive solution, such as manual operation, might be adequate. For more frequent use, a powered option could be more suitable.\n\n- **Available Materials**: Assess what materials you already have. For example, a salvaged motor or an unused exercise bike could be repurposed for your project.\n\n- **Skills and Processes**: Evaluate what skills and processes you can access. If you have welding expertise, the standard machine design could suffice. Otherwise, outsourcing these tasks may be necessary, which could increase costs.\n\n- **Off-Grid Usage**: Determine whether the machine will be used off-grid. Limited access to electricity will necessitate a non-electric design approach." + }, + { + "images": [ + { "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitleda2.jpg?alt=media&token=2137ac85-1884-4af0-b27a-9cd15eaf0a9f", + "type": "image/jpeg", "updated": "2019-10-13T12:04:30.247Z", - "size": 117271, - "timeCreated": "2019-10-13T12:04:30.247Z", "name": "Untitleda2.jpg", "contentType": "image/jpeg", - "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitleda2.jpg" + "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitleda2.jpg", + "timeCreated": "2019-10-13T12:04:30.247Z", + "size": 117271, + "src": "/resources/howtos/human-powered-shredder/untitleda2.jpg", + "alt": "Untitleda2.jpg" }, { "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitled-12.jpg", - "size": 122918, "timeCreated": "2019-10-13T12:04:30.312Z", - "updated": "2019-10-13T12:04:30.312Z", + "size": 122918, + "name": "Untitled-12.jpg", "type": "image/jpeg", "contentType": "image/jpeg", - "name": "Untitled-12.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitled-12.jpg?alt=media&token=668b04fe-38cd-4db0-8adf-e2f54a4616c3" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitled-12.jpg?alt=media&token=668b04fe-38cd-4db0-8adf-e2f54a4616c3", + "updated": "2019-10-13T12:04:30.312Z", + "src": "/resources/howtos/human-powered-shredder/untitled-12.jpg", + "alt": "Untitled-12.jpg" }, { - "updated": "2019-10-13T12:04:30.339Z", - "timeCreated": "2019-10-13T12:04:30.339Z", - "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitledd2.jpg", - "contentType": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitledd2.jpg?alt=media&token=8fdc1ea8-2dd1-4a84-b813-d5ac1ee73f17", "name": "Untitledd2.jpg", + "updated": "2019-10-13T12:04:30.339Z", + "contentType": "image/jpeg", + "size": 169130, + "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitledd2.jpg", + "timeCreated": "2019-10-13T12:04:30.339Z", "type": "image/jpeg", - "size": 169130 + "src": "/resources/howtos/human-powered-shredder/untitledd2.jpg", + "alt": "Untitledd2.jpg" } ], - "_animationKey": "unique3" + "caption": "", + "title": "To weld or not to weld", + "_animationKey": "unique3", + "text": "If welding steel is not an option, alternative methods can be employed for constructing the frame:\n\n- Steel sections may be joined using nuts and bolts, eliminating welding time, but necessitating the drilling of holes.\n\n- Aluminum extrusion T-slot profiles can also be utilized, offering ease of assembly with bolts.\n\n- Exercise caution when incorporating wood as a structural element, as certain parts of the shredder may endure significant forces that wood might not withstand.\n\nRegarding the shredder, modifications can be made to avoid welding; however, this would necessitate precision engineering, requiring holes and dimensions to be extremely accurate and perfectly aligned." }, { + "title": "Reduce the speed, increase the torque", "_animationKey": "uniqueb5j5p7", "images": [ { "type": "image/jpeg", "updated": "2019-10-13T17:40:44.659Z", + "size": 144766, + "name": "Untitl3-2.jpg", + "contentType": "image/jpeg", + "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitl3-2.jpg", "timeCreated": "2019-10-13T17:40:44.659Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitl3-2.jpg?alt=media&token=1b069c3f-cda1-4c15-ab67-657f8e916602", - "name": "Untitl3-2.jpg", - "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitl3-2.jpg", - "size": 144766, - "contentType": "image/jpeg" + "src": "/resources/howtos/human-powered-shredder/untitl3-2.jpg", + "alt": "Untitl3-2.jpg" } ], - "title": "Reduce the speed, increase the torque", - "text": "The key in the shredder performance is to make it turn with high torque. That will allow it to shred thicker plastics (1-3 mm) easily. So what we want to do is reduce the speed we apply to the machine and transform it into torque. There are several techniques for power transmission:\n\n- A gearbox. In a very compact unit, we can reduce the speed in ratios of up to 100:1. Usually they have a wormgear internally, so it will block in case of a clog and it won't back-drive.\n\n- Pulleys and belts. The benefit of these are that they can transmit power but they can also slip, which can be good when there's a clog in the shredder.\n\n- Gears\n\n- Chains and sprockets" + "text": "The pivotal factor in enhancing the performance of a shredder is to ensure it operates with high torque, facilitating the easy shredding of thicker plastics (approximately 0.04-0.12 inches or 1-3 mm). To achieve this, one must decrease the machine's operational speed to increase torque. Various power transmission techniques can be employed for this purpose:\n\n- **Gearbox:** A compact mechanism capable of reducing speed up to a ratio of 100:1. Typically, these contain an internal worm gear that prevents back-driving and provides a safeguard against clogs.\n\n- **Pulleys and Belts:** These components effectively transmit power and are designed to slip under clogging conditions, offering protection to the shredder.\n\n- **Gears**\n\n- **Chains and Sprockets**" }, { + "_animationKey": "unique295d4", + "text": "The essence of the flywheel lies in its ability to provide inertia to the machine. When the flywheel rotates, it allows the machine to continue operating with minimal input. It is important to position it on the 'fast' side of your mechanism.\n\nThe efficiency of a flywheel is influenced by its weight, shape, and speed. Typically, a disc or wheel configuration is most effective, and a distribution of weight away from the axis is beneficial. The greater its speed, the better it maintains rotation with minimal effort.\n\nConsider the exercise bike in the image: the front flywheel will continue rotating even without pedaling.", + "title": "I believe I can FLYWHEEL", "images": [ { - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitledad2.jpg?alt=media&token=055e7773-3be5-4805-aeac-f097facaaa58", + "type": "image/jpeg", + "timeCreated": "2019-10-14T12:18:15.805Z", "size": 145117, "name": "Untitledad2.jpg", + "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitledad2.jpg", "updated": "2019-10-14T12:18:15.805Z", - "timeCreated": "2019-10-14T12:18:15.805Z", - "type": "image/jpeg", - "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitledad2.jpg" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitledad2.jpg?alt=media&token=055e7773-3be5-4805-aeac-f097facaaa58", + "contentType": "image/jpeg", + "src": "/resources/howtos/human-powered-shredder/untitledad2.jpg", + "alt": "Untitledad2.jpg" }, { - "type": "image/jpeg", - "size": 140124, - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitleadd2.jpg?alt=media&token=41981b58-3f9d-4194-b748-198e49a318a3", - "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitleadd2.jpg", "name": "Untitleadd2.jpg", "updated": "2019-10-14T12:18:15.806Z", - "timeCreated": "2019-10-14T12:18:15.806Z" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitleadd2.jpg?alt=media&token=41981b58-3f9d-4194-b748-198e49a318a3", + "timeCreated": "2019-10-14T12:18:15.806Z", + "contentType": "image/jpeg", + "size": 140124, + "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitleadd2.jpg", + "type": "image/jpeg", + "src": "/resources/howtos/human-powered-shredder/untitleadd2.jpg", + "alt": "Untitleadd2.jpg" } - ], - "text": "The magic of the flywheels is that it gives the machine inertia: When it's turning, it keeps the machine moving with little input. Remember to put it on the 'fast' side of your mechanism.\n\nThe factors that influence the efficiency of the flywheel is its weight, shape and speed. Usually a disc or wheel works best, a distribution of weight away from the axis helps. The faster it moves, the better it is at mantaining rotation with little effort.\n\nThink of the exercise bike in the picture: the flywheel on the front will keep turning even if you're not pedalling.", - "_animationKey": "unique295d4", - "title": "I believe I can FLYWHEEL" + ] }, { - "text": "Make sure to incorporate guards and covers so that fingers can't reach any moving parts at any points, minimizing the risks of injury", "title": "Safety first! (and last)", "images": [ { + "size": 160018, + "contentType": "image/jpeg", "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Unaatitledd2.jpg", "updated": "2019-10-14T12:18:17.914Z", - "name": "Unaatitledd2.jpg", - "size": 160018, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUnaatitledd2.jpg?alt=media&token=c794044f-3732-4fc9-bc5d-5ba0d80064b7", + "type": "image/jpeg", "timeCreated": "2019-10-14T12:18:17.914Z", - "contentType": "image/jpeg", - "type": "image/jpeg" + "name": "Unaatitledd2.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUnaatitledd2.jpg?alt=media&token=c794044f-3732-4fc9-bc5d-5ba0d80064b7", + "src": "/resources/howtos/human-powered-shredder/unaatitledd2.jpg", + "alt": "Unaatitledd2.jpg" }, { - "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitleddaa2.jpg", - "contentType": "image/jpeg", "timeCreated": "2019-10-14T12:18:17.567Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitleddaa2.jpg?alt=media&token=b5c1b047-9c65-40ff-9da4-ce940b2920a4", - "size": 179265, - "type": "image/jpeg", + "name": "Untitleddaa2.jpg", + "fullPath": "uploads/v2_howtos/HzGeodDRjBd5DoROOFXv/Untitleddaa2.jpg", "updated": "2019-10-14T12:18:17.567Z", - "name": "Untitleddaa2.jpg" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FHzGeodDRjBd5DoROOFXv%2FUntitleddaa2.jpg?alt=media&token=b5c1b047-9c65-40ff-9da4-ce940b2920a4", + "type": "image/jpeg", + "contentType": "image/jpeg", + "size": 179265, + "src": "/resources/howtos/human-powered-shredder/untitleddaa2.jpg", + "alt": "Untitleddaa2.jpg" } ], + "text": "Ensure the incorporation of protective guards and covers to prevent fingers from contacting any moving components, thereby minimizing the risk of injury.", "_animationKey": "uniqueo88rv" } ], + "_contentModifiedTimestamp": "2023-06-14T11:02:19.363Z", + "tags": [ + "hack", + "shredder", + "research" + ], + "time": "< 1 week", + "total_views": 1683, + "category": { + "_id": "bD7i9YjwOa4yTlLdYUnw", + "_created": "2022-05-09T21:18:09.659Z", + "_modified": "2022-05-09T21:18:09.659Z", + "label": "Machines", + "_deleted": false + }, + "title": "Human powered shredder", + "difficulty_level": "Medium", + "id": "HzGeodDRjBd5DoROOFXv", "user": { + "_created": "2021-04-26T08:49:51.379Z", "_deleted": false, + "moderation": "accepted", + "type": "machine-builder", + "previouslyAccepted": true, + "_modified": "2021-04-26T08:49:51.379Z", "location": { "lng": -0.0711, "lat": 50.8365 }, "_id": "javier-singular-mars-ltd", - "_created": "2021-04-26T08:49:51.379Z", - "type": "machine-builder", - "_modified": "2021-04-26T08:49:51.379Z", - "previouslyAccepted": true, - "moderation": "accepted", "geo": { "latitude": 50.8365, "lookupSource": "coordinates", @@ -256,6 +268,7 @@ { "name": "United Kingdom of Great Britain and Northern Ireland (the)", "description": "country in Western Europe", + "isoName": "United Kingdom of Great Britain and Northern Ireland (the)", "order": 3, "adminLevel": 2, "isoCode": "GB", @@ -265,6 +278,7 @@ { "name": "England", "description": "home nation of the United Kingdom", + "isoName": "England", "order": 6, "adminLevel": 4, "isoCode": "GB-ENG", @@ -282,6 +296,7 @@ { "name": "Brighton and Hove", "description": "unitary authority area and city in East Sussex, England", + "isoName": "Brighton and Hove", "order": 13, "adminLevel": 6, "isoCode": "GB-BNH", @@ -293,6 +308,7 @@ { "name": "Europe", "description": "continent", + "isoName": "Europe", "order": 1, "isoCode": "EU", "wikidataId": "Q46", @@ -392,17 +408,15 @@ } ], "title": "Javier (Singular MARS Ltd)", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_users%2Fjavier-singular-mars-ltd%2Fcover1.jpg?alt=media&token=75187993-b9f5-495c-81c2-edb64f991f48" - } - ] + "images": [] }, "detail": { "services": [], - "urls": [], - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_users%2Fjavier-singular-mars-ltd%2Fcover1.jpg?alt=media&token=75187993-b9f5-495c-81c2-edb64f991f48" + "urls": [] } }, - "images": [] + "content": "The machines are open source, allowing you to adapt them to your requirements. If you prefer not to use a motor, there are alternative ways to power the shredder without it.\n\n\nUser Location: Brighton and Hove, United Kingdom of Great Britain and Northern Ireland (the)\n\nBefore we begin, please note that this guide is intended solely for informational purposes, to inspire you regarding the possibilities of machine design.\n\nWe are not responsible for the design or potential malfunction of your machine. Please seek professional assistance when necessary.\n\nAlways adhere to safety recommendations and practices when constructing machinery and using tools.\n\nDesign, build, and modify this machine at your own risk.\n\nThe images and 3D models in this guide are from specific custom designs and should not be taken literally, as they may not meet your requirements.\n\n### Understanding Unique Requirements (URS)\n\nThe term URS, or Unique Requirement Specification, involves identifying and defining the characteristics necessary for your project. Prior to constructing your machine, consider the following aspects that will influence the design:\n\n- **Power Source**: Decide on the method of powering your machine. Options include an electric motor (either single-phase or three-phase), human power (hand-cranked or pedal-powered), animal power, or alternative natural energy sources like wind or hydro power.\n\n- **Frequency of Use**: Consider how often the machine will be utilized. For infrequent use, a simple and inexpensive solution, such as manual operation, might be adequate. For more frequent use, a powered option could be more suitable.\n\n- **Available Materials**: Assess what materials you already have. For example, a salvaged motor or an unused exercise bike could be repurposed for your project.\n\n- **Skills and Processes**: Evaluate what skills and processes you can access. If you have welding expertise, the standard machine design could suffice. Otherwise, outsourcing these tasks may be necessary, which could increase costs.\n\n- **Off-Grid Usage**: Determine whether the machine will be used off-grid. Limited access to electricity will necessitate a non-electric design approach.\n\nIf welding steel is not an option, alternative methods can be employed for constructing the frame:\n\n- Steel sections may be joined using nuts and bolts, eliminating welding time, but necessitating the drilling of holes.\n\n- Aluminum extrusion T-slot profiles can also be utilized, offering ease of assembly with bolts.\n\n- Exercise caution when incorporating wood as a structural element, as certain parts of the shredder may endure significant forces that wood might not withstand.\n\nRegarding the shredder, modifications can be made to avoid welding; however, this would necessitate precision engineering, requiring holes and dimensions to be extremely accurate and perfectly aligned.\n\nThe pivotal factor in enhancing the performance of a shredder is to ensure it operates with high torque, facilitating the easy shredding of thicker plastics (approximately 0.04-0.12 inches or 1-3 mm). To achieve this, one must decrease the machine's operational speed to increase torque. Various power transmission techniques can be employed for this purpose:\n\n- **Gearbox:** A compact mechanism capable of reducing speed up to a ratio of 100:1. Typically, these contain an internal worm gear that prevents back-driving and provides a safeguard against clogs.\n\n- **Pulleys and Belts:** These components effectively transmit power and are designed to slip under clogging conditions, offering protection to the shredder.\n\n- **Gears**\n\n- **Chains and Sprockets**\n\nThe essence of the flywheel lies in its ability to provide inertia to the machine. When the flywheel rotates, it allows the machine to continue operating with minimal input. It is important to position it on the 'fast' side of your mechanism.\n\nThe efficiency of a flywheel is influenced by its weight, shape, and speed. Typically, a disc or wheel configuration is most effective, and a distribution of weight away from the axis is beneficial. The greater its speed, the better it maintains rotation with minimal effort.\n\nConsider the exercise bike in the image: the front flywheel will continue rotating even without pedaling.\n\nEnsure the incorporation of protective guards and covers to prevent fingers from contacting any moving components, thereby minimizing the risk of injury.", + "keywords": "open source machines, build your own shredder, alternative power sources, DIY machine design, Unique Requirement Specification, off-grid machinery, machine safety practices, non-electric shredder power, flywheel efficiency, custom shredder design", + "resources": "### Power Sources\n- Electric motor (single-phase/three-phase) \n- Human power (hand-cranked/pedal-operated) \n- Animal power \n- Wind/hydro energy sources \n\n### Materials & Construction \n- Salvaged motors/exercise bikes (repurposed components) \n- Steel sections (bolted/nut assembly, no welding) \n- Aluminum extrusion T-slot profiles (bolt-based assembly) \n- Wood (limited structural use, caution advised) \n- Precision-engineered parts (non-welded shredder modifications) \n\n### Power Transmission \n- Gearbox (worm gear, up to 100:1 speed reduction) \n- Pulleys/belts (slip under clogs for protection) \n- Gears \n- Chains/sprockets \n\n### Flywheel Design \n- Weighted disc/wheel (weight distributed from axis) \n- High rotational speed optimization \n- Mounted on \"fast\" side of mechanism \n- Exercise bike flywheel (inertia example) \n\n### Safety Components \n- Protective guards/covers (prevents contact with moving parts) \n- Slip mechanisms (belt/pulley systems during clogs) \n- Worm gear (anti-backdrive design)", + "references": "## Articles\n- [Open-source hardware: a growing movement to democratize IC design](https://ece.engin.umich.edu/stories/open-source-hardware-a-growing-movement-to-democratize-ic-design) \n- [User Requirement Specification (URS) of Equipments](https://www.pharmaguideline.com/2015/01/preparation-of-URS-for-pharmaceutical-equipments.html) \n- [User Requirement Specifications (URS)](https://iacsengineering.com/user-requirement-specifications-urs/) \n- [Opening the hardware design process with KiCad and Blender](https://antmicro.com/blog/2023/04/open-hardware-portal/) \n\n## Books\n- [Design a Machine Learning System (From Scratch)](https://www.manning.com/books/design-a-machine-learning-system-design-from-scratch) \n- [Machine Design with CAD and Optimization](https://www.wiley.com/en-us/Machine+Design+with+CAD+and+Optimization-p-9781119156642) \n- [My Favourite Open Source Engineering Books](https://mikemcquaid.com/my-favourite-open-source-engineering-books/) \n- [The Architecture of Open Source Applications](https://aosabook.org/en/) \n\n## Papers\n- [Design and Construction of an Automated Paper Shredder with a Cross-Cut Pattern](https://journals.nipes.org/index.php/aedt/article/download/661/660/748) \n- [Design and Fabrication of Paper Shredder Machine](https://www.ijser.org/researchpaper/Design-and-Fabrication-of-Paper-Shredder-Machine.pdf) \n- [Senior Design Project Report - Paper Shredder Design](https://www.pmu.edu.sa/attachments/academics/pdf/udp/coe/dept/me/fall2020_2021/paper_shredder_design_report.docx.pdf) \n\n## YouTube\n- [Precious Plastic - Build the shredder (part 3.1)](https://www.youtube.com/watch?v=VFIPXgrk7u0) \n\n## Open-source Designs\n- [Open Source Shredder v21.10](https://wiki.opensourceecology.org/wiki/Open_Source_Shredder_v21.10) \n- [Engineering Expert Open Source Tools](https://www.engineeringexpert.org/oer/open-source-tools)" } \ No newline at end of file diff --git a/howtos/human-powered-shredder/index.mdx b/howtos/human-powered-shredder/index.mdx new file mode 100644 index 000000000..a9f1b6f61 --- /dev/null +++ b/howtos/human-powered-shredder/index.mdx @@ -0,0 +1,110 @@ +--- +title: Human powered shredder +slug: human-powered-shredder +description: The machines are open source, allowing you to adapt them to your requirements. If you prefer not to use a motor, there are alternative ways to power the shredder without it. +tags: ["hack","shredder","research"] +category: Machines +difficulty: Medium +time: < 1 week +location: Brighton and Hove, United Kingdom of Great Britain and Northern Ireland (the) +--- +import { Image } from 'astro:assets' +# Human powered shredder +Human powered shredder +The machines are open source, allowing you to adapt them to your requirements. If you prefer not to use a motor, there are alternative ways to power the shredder without it. + +User Location: Brighton and Hove, United Kingdom of Great Britain and Northern Ireland (the) +## Steps +### Step 1: Disclaimer + +Before we begin, please note that this guide is intended solely for informational purposes, to inspire you regarding the possibilities of machine design. + +We are not responsible for the design or potential malfunction of your machine. Please seek professional assistance when necessary. + +Always adhere to safety recommendations and practices when constructing machinery and using tools. + +Design, build, and modify this machine at your own risk. + +The images and 3D models in this guide are from specific custom designs and should not be taken literally, as they may not meet your requirements. + + +Untitled-2.jpg + +### Step 2: User Requirement Specifications + +### Understanding Unique Requirements (URS) + +The term URS, or Unique Requirement Specification, involves identifying and defining the characteristics necessary for your project. Prior to constructing your machine, consider the following aspects that will influence the design: + +- **Power Source**: Decide on the method of powering your machine. Options include an electric motor (either single-phase or three-phase), human power (hand-cranked or pedal-powered), animal power, or alternative natural energy sources like wind or hydro power. + +- **Frequency of Use**: Consider how often the machine will be utilized. For infrequent use, a simple and inexpensive solution, such as manual operation, might be adequate. For more frequent use, a powered option could be more suitable. + +- **Available Materials**: Assess what materials you already have. For example, a salvaged motor or an unused exercise bike could be repurposed for your project. + +- **Skills and Processes**: Evaluate what skills and processes you can access. If you have welding expertise, the standard machine design could suffice. Otherwise, outsourcing these tasks may be necessary, which could increase costs. + +- **Off-Grid Usage**: Determine whether the machine will be used off-grid. Limited access to electricity will necessitate a non-electric design approach. + + +Untitled32.jpg + +### Step 3: To weld or not to weld + +If welding steel is not an option, alternative methods can be employed for constructing the frame: + +- Steel sections may be joined using nuts and bolts, eliminating welding time, but necessitating the drilling of holes. + +- Aluminum extrusion T-slot profiles can also be utilized, offering ease of assembly with bolts. + +- Exercise caution when incorporating wood as a structural element, as certain parts of the shredder may endure significant forces that wood might not withstand. + +Regarding the shredder, modifications can be made to avoid welding; however, this would necessitate precision engineering, requiring holes and dimensions to be extremely accurate and perfectly aligned. + + +Untitleda2.jpg + + +Untitled-12.jpg + + +Untitledd2.jpg + +### Step 4: Reduce the speed, increase the torque + +The pivotal factor in enhancing the performance of a shredder is to ensure it operates with high torque, facilitating the easy shredding of thicker plastics (approximately 0.04-0.12 inches or 1-3 mm). To achieve this, one must decrease the machine's operational speed to increase torque. Various power transmission techniques can be employed for this purpose: + +- **Gearbox:** A compact mechanism capable of reducing speed up to a ratio of 100:1. Typically, these contain an internal worm gear that prevents back-driving and provides a safeguard against clogs. + +- **Pulleys and Belts:** These components effectively transmit power and are designed to slip under clogging conditions, offering protection to the shredder. + +- **Gears** + +- **Chains and Sprockets** + + +Untitl3-2.jpg + +### Step 5: I believe I can FLYWHEEL + +The essence of the flywheel lies in its ability to provide inertia to the machine. When the flywheel rotates, it allows the machine to continue operating with minimal input. It is important to position it on the 'fast' side of your mechanism. + +The efficiency of a flywheel is influenced by its weight, shape, and speed. Typically, a disc or wheel configuration is most effective, and a distribution of weight away from the axis is beneficial. The greater its speed, the better it maintains rotation with minimal effort. + +Consider the exercise bike in the image: the front flywheel will continue rotating even without pedaling. + + +Untitledad2.jpg + + +Untitleadd2.jpg + +### Step 6: Safety first! (and last) + +Ensure the incorporation of protective guards and covers to prevent fingers from contacting any moving components, thereby minimizing the risk of injury. + + +Unaatitledd2.jpg + + +Untitleddaa2.jpg diff --git a/howtos/human-powered-shredder/references.md b/howtos/human-powered-shredder/references.md new file mode 100644 index 000000000..90b6b5490 --- /dev/null +++ b/howtos/human-powered-shredder/references.md @@ -0,0 +1,23 @@ +## Articles +- [Open-source hardware: a growing movement to democratize IC design](https://ece.engin.umich.edu/stories/open-source-hardware-a-growing-movement-to-democratize-ic-design) +- [User Requirement Specification (URS) of Equipments](https://www.pharmaguideline.com/2015/01/preparation-of-URS-for-pharmaceutical-equipments.html) +- [User Requirement Specifications (URS)](https://iacsengineering.com/user-requirement-specifications-urs/) +- [Opening the hardware design process with KiCad and Blender](https://antmicro.com/blog/2023/04/open-hardware-portal/) + +## Books +- [Design a Machine Learning System (From Scratch)](https://www.manning.com/books/design-a-machine-learning-system-design-from-scratch) +- [Machine Design with CAD and Optimization](https://www.wiley.com/en-us/Machine+Design+with+CAD+and+Optimization-p-9781119156642) +- [My Favourite Open Source Engineering Books](https://mikemcquaid.com/my-favourite-open-source-engineering-books/) +- [The Architecture of Open Source Applications](https://aosabook.org/en/) + +## Papers +- [Design and Construction of an Automated Paper Shredder with a Cross-Cut Pattern](https://journals.nipes.org/index.php/aedt/article/download/661/660/748) +- [Design and Fabrication of Paper Shredder Machine](https://www.ijser.org/researchpaper/Design-and-Fabrication-of-Paper-Shredder-Machine.pdf) +- [Senior Design Project Report - Paper Shredder Design](https://www.pmu.edu.sa/attachments/academics/pdf/udp/coe/dept/me/fall2020_2021/paper_shredder_design_report.docx.pdf) + +## YouTube +- [Precious Plastic - Build the shredder (part 3.1)](https://www.youtube.com/watch?v=VFIPXgrk7u0) + +## Open-source Designs +- [Open Source Shredder v21.10](https://wiki.opensourceecology.org/wiki/Open_Source_Shredder_v21.10) +- [Engineering Expert Open Source Tools](https://www.engineeringexpert.org/oer/open-source-tools) \ No newline at end of file diff --git a/howtos/human-powered-shredder/resources.md b/howtos/human-powered-shredder/resources.md new file mode 100644 index 000000000..9a6f2a9a5 --- /dev/null +++ b/howtos/human-powered-shredder/resources.md @@ -0,0 +1,29 @@ +### Power Sources +- Electric motor (single-phase/three-phase) +- Human power (hand-cranked/pedal-operated) +- Animal power +- Wind/hydro energy sources + +### Materials & Construction +- Salvaged motors/exercise bikes (repurposed components) +- Steel sections (bolted/nut assembly, no welding) +- Aluminum extrusion T-slot profiles (bolt-based assembly) +- Wood (limited structural use, caution advised) +- Precision-engineered parts (non-welded shredder modifications) + +### Power Transmission +- Gearbox (worm gear, up to 100:1 speed reduction) +- Pulleys/belts (slip under clogs for protection) +- Gears +- Chains/sprockets + +### Flywheel Design +- Weighted disc/wheel (weight distributed from axis) +- High rotational speed optimization +- Mounted on "fast" side of mechanism +- Exercise bike flywheel (inertia example) + +### Safety Components +- Protective guards/covers (prevents contact with moving parts) +- Slip mechanisms (belt/pulley systems during clogs) +- Worm gear (anti-backdrive design) \ No newline at end of file diff --git a/howtos/make-a-climbing-brush/README.md b/howtos/make-a-climbing-brush/README.md new file mode 100644 index 000000000..af8a89ac1 --- /dev/null +++ b/howtos/make-a-climbing-brush/README.md @@ -0,0 +1,255 @@ +--- +title: Make a climbing brush +slug: make-a-climbing-brush +description: Create a climbing brush utilizing plastic dough and woodworking techniques to craft a distinctive pattern. + +No shredder or additional equipment is required, only an oven. However, using power tools such as a sander, saw, or router will simplify the process. + +For any potential improvements, kindly leave comments or contact us through social media. +tags: ["melting","HDPE","product"] +category: Products +difficulty: Medium +time: < 1 week +keywords: climbing brush, woodworking, plastic dough, HDPE plastic, CNC router, sanding techniques, epoxy usage, DIY climbing tools, crafting techniques, climbing gear +location: Hong Kong, Hong Kong +--- +# Make a climbing brush +![Make a climbing brush](DSCF5284.jpg) +Create a climbing brush utilizing plastic dough and woodworking techniques to craft a distinctive pattern. + +No shredder or additional equipment is required, only an oven. However, using power tools such as a sander, saw, or router will simplify the process. + +For any potential improvements, kindly leave comments or contact us through social media. + +User Location: Hong Kong, Hong Kong +## Steps +### Step 1: Preparation + +## Required Tools for the Project + +- Oven +- Oven tray +- Teflon Paper x2 +- Heat-resistant gloves +- Mould, at least 11.8 inches (30 cm) in width, 98.4 inches (250 cm) in length, and 7.9 inches (20 cm) in height +- HDPE plastic +- White glue +- Saw (such as jaw saw or band saw) +- Sander (with grits 40, 80, 120, 240, 400, 800, 1000) +- Polisher with a wool pad +- Soldering iron +- Woodworking CNC router + + +![DSCF4806.JPG](./DSCF4806.JPG) + +### Step 2: Preparing Plastic (HDPE) Pieces + +For this project, HDPE plastic is required, as tests with PP revealed difficulty in kneading. Ensure the plastics are clean and free of labels. Cut them into pieces and sort by color. + +The quantity of plastic necessary depends on the mold's size. For every 1 cm³ (0.061 in³) of volume, one gram (0.035 oz) of plastic is needed. In this case, approximately 850 grams (30 oz) of HDPE is required. + + +![DSCF4804.JPG](./DSCF4804.JPG) + + +![DSCF4812.JPG](./DSCF4812.JPG) + + +![DSCF4815.JPG](./DSCF4815.JPG) + +### Step 3: Melting the Plastic + +Layer the plastic sheet on the oven tray with a Teflon sheet between each layer. If the plastic pieces do not stack neatly, place them in a separate container with a Teflon sheet. + +Preheat the oven to 180-190 degrees Celsius (356-374 degrees Fahrenheit) and heat the plastic for approximately 25-30 minutes, or until melted. + + +![DSCF4818.JPG](./DSCF4818.JPG) + + +![DSCF4821.JPG](./DSCF4821.JPG) + +### Step 4: Stack, Cut and Knead + +Using a pair of thick gloves, remove the plastic. Stack the pieces, cut, and fold them. Explore and develop a method to layer multiple colors in the plastic material effectively. + + +![DSCF4832.JPG](./DSCF4832.JPG) + + +![DSCF4838.JPG](./DSCF4838.JPG) + + +![DSCF4841.JPG](./DSCF4841.JPG) + +### Step 5: Melt and Repeat + +After a few minutes, the 'dough' should cool down and become too firm to knead. Place it back in the oven, melt it again, and repeat until the desired pattern is achieved. + + +![DSCF4860.JPG](./DSCF4860.JPG) + + +![DSCF4861.JPG](./DSCF4861.JPG) + + +![DSCF4839.JPG](./DSCF4839.JPG) + +### Step 6: Forming Shape + +When you are satisfied with the dough, place it into the mold and press with a heavy object. Allow it to cool. + + +![DSCF4842.JPG](./DSCF4842.JPG) + + +![DSCF4850.JPG](./DSCF4850.JPG) + + +![DSCF4851.JPG](./DSCF4851.JPG) + +### Step 7: Cut the Block + +For larger molds, cut a strip approximately 1.18 inches x 9.84 inches x 0.98 inches (30mm x 250mm x 25mm) using a saw. A wood-cutting blade is suitable for this task. + + +![DSCF4869.JPG](./DSCF4869.JPG) + + +![DSCF4873.JPG](./DSCF4873.JPG) + +### Step 8: Glue the Outline and cut it out + +Print the outline of the brush to the correct scale and attach it to the strip using white glue. If the surface is not level and difficult to adhere to, sand it with an abrasive tool. Then cut out the outline, leaving an offset of 1/16" to 1/8" for additional sanding. + + +![DSCF4911.JPG](./DSCF4911.JPG) + + +![DSCF4912.JPG](./DSCF4912.JPG) + + +![DSCF4917.JPG](./DSCF4917.JPG) + +### Step 9: Sanding into Desired Shape + +Sand the plastic into the desired shape using sandpaper with grits of 40, 80, or 120. Both a belt sander and a hand sander can be utilized effectively. + + +![DSCF4919.JPG](./DSCF4919.JPG) + + +![DSCF4921.JPG](./DSCF4921.JPG) + +### Step 10: Fill Holes + +If there are any holes in the brush, fill them with leftover materials using a soldering iron. Trim the excess plastic with a cutter and sand it again. + + +![DSCF4927.JPG](./DSCF4927.JPG) + + +![DSCF4930.JPG](./DSCF4930.JPG) + + +![DSCF4943.JPG](./DSCF4943.JPG) + +### Step 11: Fine Sanding and Polishing + +When the shape of the brush is formed, continue sanding until reaching 1000 grits. (The term "grits" remains the same, as it is a measurement scale for sandpaper.) Then, polish the brush with a wool pad at high speed. If any scratches appear, sand it again. + +While waxing during polishing is optional, it is not required. + + +![DSCF4947.JPG](./DSCF4947.JPG) + + +![DSCF4951.JPG](./DSCF4951.JPG) + +### Step 12: Mill the Brush Head and Drill the Hole + +Apply adhesive to the area to be milled on the brush and proceed with milling using a CNC Router. Retain 0.04 to 0.08 inches (1-2 mm) of the brush edge. The hole should have a minimum depth of 0.39 to 0.59 inches (10-15 mm) to ensure the stability of the brush bristles. + +Alternatively, drilling holes is also an option, though it will significantly increase the time required to insert the bristles. + +Drill a hole for an M3-M5 screw at the end of the brush to attach a rope. + +Important: Use masking tape to protect the brushes. + + +![DSCF4978.JPG](./DSCF4978.JPG) + + +![DSCF4982.JPG](./DSCF4982.JPG) + + +![DSCF4986.JPG](./DSCF4986.JPG) + +### Step 13: Insert the Hair + +To insert the hair, use epoxy. Fill the area with 3-5 mm (0.12-0.2 inches) of epoxy and place the hair until the space is filled. + +Allow the epoxy to set. + + +![DSCF4990.JPG](./DSCF4990.JPG) + + +![DSCF4992.JPG](./DSCF4992.JPG) + + +![DSCF4999.JPG](./DSCF4999.JPG) + +### Step 14: Cut the Hair + +Maintain approximately 0.79 inches (20 mm) for the tip of the brush, and 0.59 inches (15 mm) for another direction, as the tip wears down more rapidly. + + +![DSCF5002.JPG](./DSCF5002.JPG) + + +![DSCF5006.JPG](./DSCF5006.JPG) + +### Step 15: Go Climbing + +There is no reason to make a climbing brush unless you intend to climb. Visit your climbing gym or the crag and start using your new brush to clean the holds. + + +![DSCF5284.jpg](./DSCF5284.jpg) + +## Resources +### Tools & Hardware +- Oven +- Woodworking CNC router +- Sander (40-1000 grit) +- Saw (band/jaw) +- Soldering iron + +### Materials +- HDPE plastic (850g) +- White glue +- Epoxy adhesive +- Teflon sheets (x2) +- Masking tape + +### Safety & Other +- Heat-resistant gloves +- M3-M5 screws & rope +- Heavy object (for pressing) +- Abrasive tools (for sanding) +- Polisher (wool pad) +## References +## Useful References + +### Open Source Designs +- [Make a climbing brush - Precious Plastic Academy](https://community.preciousplastic.com/library/make-a-climbing-brush) +- [Dust Boot for CNC Router - Instructables](https://www.instructables.com/Dust-Boot-for-CNC-Router/) + +### YouTube +- [Super Simple Homemade Extendable Climbing Stick Brush](https://www.youtube.com/watch?v=rANpHm8j3KQ) +- [The #1 CNC Rule for Carving Your CNC Projects Correctly](https://www.youtube.com/watch?v=qVsxJlKuNWI) +- [Best Method for Surfacing Your CNC Router Spoilboard](https://www.youtube.com/watch?v=IbcxqGAfU3s) + +### Articles +- [HDPE Molding 101 - ICOMold](https://icomold.com/what-is-hdpe-molding/) \ No newline at end of file diff --git a/howtos/make-a-climbing-brush/config.json b/howtos/make-a-climbing-brush/config.json index 5aac79d83..4d2b397ee 100644 --- a/howtos/make-a-climbing-brush/config.json +++ b/howtos/make-a-climbing-brush/config.json @@ -1,503 +1,589 @@ { - "_contentModifiedTimestamp": "2023-06-14T11:02:16.867Z", - "id": "IFDQLGNNvs8SrLjUQNBS", "category": { "_deleted": false, "_id": "WZbV3iGK3TwV6n62WbJC", "_created": "2022-09-18T08:52:31.406Z", - "label": "Products", - "_modified": "2022-09-18T08:52:31.406Z" + "_modified": "2022-09-18T08:52:31.406Z", + "label": "Products" }, - "difficulty_level": "Medium", + "mentions": [], + "description": "Create a climbing brush utilizing plastic dough and woodworking techniques to craft a distinctive pattern.\n\nNo shredder or additional equipment is required, only an oven. However, using power tools such as a sander, saw, or router will simplify the process.\n\nFor any potential improvements, kindly leave comments or contact us through social media.", + "_deleted": false, "_created": "2022-01-27T15:25:21.204Z", + "title": "Make a climbing brush", + "cover_image": { + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF5284.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF5284.jpg?alt=media&token=fd0b0e30-502c-4714-b429-167e88a4f043", + "size": 47776, + "contentType": "image/jpeg", + "timeCreated": "2022-01-27T15:26:44.782Z", + "name": "DSCF5284.jpg", + "type": "image/jpeg", + "updated": "2022-01-27T15:26:44.782Z", + "src": "/resources/howtos/make-a-climbing-brush/dscf5284.jpg" + }, + "_modified": "2024-01-05T22:21:08.602Z", + "fileLink": "", + "total_views": 741, + "tags": [ + "melting", + "HDPE", + "product" + ], + "_id": "IFDQLGNNvs8SrLjUQNBS", + "slug": "make-a-climbing-brush", + "files": [], + "total_downloads": 0, + "time": "< 1 week", "steps": [ { - "title": "Preparation", "images": [ { - "contentType": "image/jpeg", - "updated": "2022-01-27T15:24:41.640Z", - "timeCreated": "2022-01-27T15:24:41.640Z", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4806.JPG", "name": "DSCF4806.JPG", + "updated": "2022-01-27T15:24:41.640Z", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4806.JPG", + "timeCreated": "2022-01-27T15:24:41.640Z", + "contentType": "image/jpeg", "size": 141292, "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4806.JPG?alt=media&token=80591d54-69da-4249-8a96-7dac6e7dc195" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4806.JPG?alt=media&token=80591d54-69da-4249-8a96-7dac6e7dc195", + "src": "/resources/howtos/make-a-climbing-brush/dscf4806.jpg", + "alt": "DSCF4806.JPG" } ], + "title": "Preparation", "_animationKey": "unique1", - "text": "For this project, the following tools are needed:\n- Oven\n- Oven tray\n- Teflon Paper x2\n- Gloves (oven use)\n- Mould, at least (W)30 x (L)250 x (H)20\n- Plastic (HDPE)\n- White Glue\n- Saw (jaw saw, band saw, etc.)\n- Sander (40, 80, 120, 240, 400, 800 and 1000 grit are used)\n- Polisher with a wool pad\n- Soldiering Iron\n- Woodworking Router\n" + "text": "## Required Tools for the Project\n\n- Oven\n- Oven tray\n- Teflon Paper x2\n- Heat-resistant gloves\n- Mould, at least 11.8 inches (30 cm) in width, 98.4 inches (250 cm) in length, and 7.9 inches (20 cm) in height\n- HDPE plastic\n- White glue\n- Saw (such as jaw saw or band saw)\n- Sander (with grits 40, 80, 120, 240, 400, 800, 1000)\n- Polisher with a wool pad\n- Soldering iron\n- Woodworking CNC router" }, { - "_animationKey": "unique2", + "text": "For this project, HDPE plastic is required, as tests with PP revealed difficulty in kneading. Ensure the plastics are clean and free of labels. Cut them into pieces and sort by color.\n\nThe quantity of plastic necessary depends on the mold's size. For every 1 cm³ (0.061 in³) of volume, one gram (0.035 oz) of plastic is needed. In this case, approximately 850 grams (30 oz) of HDPE is required.", "images": [ { "timeCreated": "2022-01-27T15:24:44.799Z", "contentType": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4804.JPG?alt=media&token=e62e00c4-ef73-46fd-8662-83ba2ea55ec8", + "updated": "2022-01-27T15:24:44.799Z", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4804.JPG", "size": 77111, "type": "image/jpeg", - "updated": "2022-01-27T15:24:44.799Z", - "name": "DSCF4804.JPG" + "name": "DSCF4804.JPG", + "src": "/resources/howtos/make-a-climbing-brush/dscf4804.jpg", + "alt": "DSCF4804.JPG" }, { - "updated": "2022-01-27T15:24:44.803Z", + "size": 68114, "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4812.JPG?alt=media&token=0421e541-3671-4be4-b826-5f9155d10ba9", + "updated": "2022-01-27T15:24:44.803Z", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4812.JPG", "name": "DSCF4812.JPG", - "type": "image/jpeg", "timeCreated": "2022-01-27T15:24:44.803Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4812.JPG?alt=media&token=0421e541-3671-4be4-b826-5f9155d10ba9", - "size": 68114 + "type": "image/jpeg", + "src": "/resources/howtos/make-a-climbing-brush/dscf4812.jpg", + "alt": "DSCF4812.JPG" }, { - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4815.JPG", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4815.JPG?alt=media&token=d00ca2c5-9696-48a2-ab9a-19452493c896", - "timeCreated": "2022-01-27T15:24:43.851Z", - "type": "image/jpeg", - "size": 50435, "updated": "2022-01-27T15:24:43.851Z", - "name": "DSCF4815.JPG" + "contentType": "image/jpeg", + "timeCreated": "2022-01-27T15:24:43.851Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4815.JPG?alt=media&token=d00ca2c5-9696-48a2-ab9a-19452493c896", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4815.JPG", + "type": "image/jpeg", + "name": "DSCF4815.JPG", + "size": 50435, + "src": "/resources/howtos/make-a-climbing-brush/dscf4815.jpg", + "alt": "DSCF4815.JPG" } ], - "text": "For this project, we need to use HDPE, we had tested with PP but it is very hard to knead. Make sure the plastics are clean and all the labels are removed nicely. Cut them into pieces (size is not a big matter) and sort them by colour. \n\nThe amount of plastic needed is determined by the size of the mould. For every 1cm3 of volume, a gram of plastic is needed. In our case, ~850g of HDPE is required.\n", - "title": "Preparing Plastic (HDPE) Pieces" + "title": "Preparing Plastic (HDPE) Pieces", + "_animationKey": "unique2" }, { + "text": "Layer the plastic sheet on the oven tray with a Teflon sheet between each layer. If the plastic pieces do not stack neatly, place them in a separate container with a Teflon sheet. \n\nPreheat the oven to 180-190 degrees Celsius (356-374 degrees Fahrenheit) and heat the plastic for approximately 25-30 minutes, or until melted.", + "_animationKey": "unique3", "images": [ { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4818.JPG?alt=media&token=3023b3f5-ee0e-4772-9474-6138534ebf72", - "updated": "2022-01-27T15:24:48.035Z", - "contentType": "image/jpeg", - "timeCreated": "2022-01-27T15:24:48.035Z", - "name": "DSCF4818.JPG", "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4818.JPG?alt=media&token=3023b3f5-ee0e-4772-9474-6138534ebf72", + "contentType": "image/jpeg", + "name": "DSCF4818.JPG", + "size": 97176, + "updated": "2022-01-27T15:24:48.035Z", + "timeCreated": "2022-01-27T15:24:48.035Z", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4818.JPG", - "size": 97176 + "src": "/resources/howtos/make-a-climbing-brush/dscf4818.jpg", + "alt": "DSCF4818.JPG" }, { - "timeCreated": "2022-01-27T15:24:47.982Z", - "type": "image/jpeg", - "updated": "2022-01-27T15:24:47.982Z", - "name": "DSCF4821.JPG", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4821.JPG", - "contentType": "image/jpeg", + "updated": "2022-01-27T15:24:47.982Z", + "size": 114064, + "timeCreated": "2022-01-27T15:24:47.982Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4821.JPG?alt=media&token=4d68663f-6017-4dfc-afda-1839c0a0c104", - "size": 114064 + "contentType": "image/jpeg", + "type": "image/jpeg", + "name": "DSCF4821.JPG", + "src": "/resources/howtos/make-a-climbing-brush/dscf4821.jpg", + "alt": "DSCF4821.JPG" } ], - "title": "Melting the Plastic ", - "text": "Stack up the plastic sheet on the oven tray with a Teflon sheet in between. If the plastics could not properly stack on the tray, put them into another volume with a Teflon sheet. \n\nSet the oven to 180-190 degrees Celsius, and ‘bake’ the plastic for around 25-30mins, until the plastics are all melted. \n", - "_animationKey": "unique3" + "title": "Melting the Plastic " }, { + "_animationKey": "unique42oprs", "images": [ { + "name": "DSCF4832.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4832.JPG?alt=media&token=533f3a3d-b847-4ebd-ad51-ed7f9a54403a", + "contentType": "image/jpeg", "size": 127766, + "timeCreated": "2022-01-27T15:24:51.946Z", "type": "image/jpeg", "updated": "2022-01-27T15:24:51.946Z", - "timeCreated": "2022-01-27T15:24:51.946Z", - "name": "DSCF4832.JPG", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4832.JPG?alt=media&token=533f3a3d-b847-4ebd-ad51-ed7f9a54403a", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4832.JPG" + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4832.JPG", + "src": "/resources/howtos/make-a-climbing-brush/dscf4832.jpg", + "alt": "DSCF4832.JPG" }, { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4838.JPG?alt=media&token=5a3dcd06-ca3f-4f10-baef-52705b794553", - "name": "DSCF4838.JPG", - "type": "image/jpeg", - "size": 127510, "updated": "2022-01-27T15:24:51.851Z", + "type": "image/jpeg", + "timeCreated": "2022-01-27T15:24:51.851Z", "contentType": "image/jpeg", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4838.JPG", - "timeCreated": "2022-01-27T15:24:51.851Z" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4838.JPG?alt=media&token=5a3dcd06-ca3f-4f10-baef-52705b794553", + "size": 127510, + "name": "DSCF4838.JPG", + "src": "/resources/howtos/make-a-climbing-brush/dscf4838.jpg", + "alt": "DSCF4838.JPG" }, { - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4841.JPG", "size": 127364, - "contentType": "image/jpeg", - "name": "DSCF4841.JPG", + "updated": "2022-01-27T15:24:51.753Z", "timeCreated": "2022-01-27T15:24:51.753Z", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4841.JPG", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4841.JPG?alt=media&token=cf32ed1c-83d2-4066-8d6c-0e9afea1607b", + "contentType": "image/jpeg", "type": "image/jpeg", - "updated": "2022-01-27T15:24:51.753Z" + "name": "DSCF4841.JPG", + "src": "/resources/howtos/make-a-climbing-brush/dscf4841.jpg", + "alt": "DSCF4841.JPG" } ], - "text": "Take out the plastic, definitely want a pair of thick gloves, then stack them up, cut off, fold them… Play with it and find your own way to stack multiple layers of colour in the plastic dough.", - "_animationKey": "unique42oprs", - "title": "Stack, Cut and Knead" + "title": "Stack, Cut and Knead", + "text": "Using a pair of thick gloves, remove the plastic. Stack the pieces, cut, and fold them. Explore and develop a method to layer multiple colors in the plastic material effectively." }, { - "text": "After a few minutes, the ‘dough’ should be cool down, and it wouldn’t be able to knead. Put it back into the oven, melt it again and repeat until you are happy with the pattern. \n", - "title": "Melt and Repeat", + "text": "After a few minutes, the 'dough' should cool down and become too firm to knead. Place it back in the oven, melt it again, and repeat until the desired pattern is achieved.", + "_animationKey": "uniquemj30os", "images": [ { - "updated": "2022-01-27T15:24:55.039Z", "type": "image/jpeg", - "name": "DSCF4860.JPG", + "timeCreated": "2022-01-27T15:24:55.039Z", "size": 126718, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4860.JPG?alt=media&token=97463158-95a9-457e-911c-de753f496a13", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4860.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4860.JPG?alt=media&token=97463158-95a9-457e-911c-de753f496a13", + "updated": "2022-01-27T15:24:55.039Z", "contentType": "image/jpeg", - "timeCreated": "2022-01-27T15:24:55.039Z" + "name": "DSCF4860.JPG", + "src": "/resources/howtos/make-a-climbing-brush/dscf4860.jpg", + "alt": "DSCF4860.JPG" }, { + "name": "DSCF4861.JPG", + "contentType": "image/jpeg", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4861.JPG", - "size": 83153, - "type": "image/jpeg", "timeCreated": "2022-01-27T15:24:55.024Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4861.JPG?alt=media&token=63680e4b-0154-4544-b516-5f1cd27b24c7", + "type": "image/jpeg", "updated": "2022-01-27T15:24:55.024Z", - "contentType": "image/jpeg", - "name": "DSCF4861.JPG" + "size": 83153, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4861.JPG?alt=media&token=63680e4b-0154-4544-b516-5f1cd27b24c7", + "src": "/resources/howtos/make-a-climbing-brush/dscf4861.jpg", + "alt": "DSCF4861.JPG" }, { + "contentType": "image/jpeg", "timeCreated": "2022-01-27T15:24:55.014Z", - "size": 158546, - "updated": "2022-01-27T15:24:55.014Z", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4839.JPG", + "updated": "2022-01-27T15:24:55.014Z", "name": "DSCF4839.JPG", + "size": 158546, "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4839.JPG?alt=media&token=71c03d1d-5b79-4be4-bb5e-f081a7201a2d", "type": "image/jpeg", - "contentType": "image/jpeg" + "src": "/resources/howtos/make-a-climbing-brush/dscf4839.jpg", + "alt": "DSCF4839.JPG" } ], - "_animationKey": "uniquemj30os" + "title": "Melt and Repeat" }, { - "text": "When you are satisfied with the ‘dough’, fit it into the mould and press it with something heavy. Wait for it to cool down. \n", - "title": "Forming Shape", + "text": "When you are satisfied with the dough, place it into the mold and press with a heavy object. Allow it to cool.", "images": [ { "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4842.JPG?alt=media&token=609e14f2-2b54-4424-b99e-9c59f601f022", - "name": "DSCF4842.JPG", - "type": "image/jpeg", - "updated": "2022-01-27T15:24:58.102Z", - "size": 140112, "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4842.JPG", + "name": "DSCF4842.JPG", + "updated": "2022-01-27T15:24:58.102Z", "contentType": "image/jpeg", - "timeCreated": "2022-01-27T15:24:58.102Z" + "timeCreated": "2022-01-27T15:24:58.102Z", + "size": 140112, + "type": "image/jpeg", + "src": "/resources/howtos/make-a-climbing-brush/dscf4842.jpg", + "alt": "DSCF4842.JPG" }, { - "timeCreated": "2022-01-27T15:24:58.041Z", "updated": "2022-01-27T15:24:58.041Z", - "name": "DSCF4850.JPG", - "contentType": "image/jpeg", - "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4850.JPG?alt=media&token=4db64777-7825-4209-b6c9-e22633f122d7", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4850.JPG", + "contentType": "image/jpeg", + "name": "DSCF4850.JPG", + "timeCreated": "2022-01-27T15:24:58.041Z", + "type": "image/jpeg", "size": 133610, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4850.JPG?alt=media&token=4db64777-7825-4209-b6c9-e22633f122d7" + "src": "/resources/howtos/make-a-climbing-brush/dscf4850.jpg", + "alt": "DSCF4850.JPG" }, { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4851.JPG?alt=media&token=c4c9a5f6-3edb-4c59-8e84-d6a57104d879", - "size": 120614, + "timeCreated": "2022-01-27T15:24:58.088Z", + "contentType": "image/jpeg", "updated": "2022-01-27T15:24:58.088Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4851.JPG?alt=media&token=c4c9a5f6-3edb-4c59-8e84-d6a57104d879", "type": "image/jpeg", + "size": 120614, "name": "DSCF4851.JPG", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4851.JPG", - "contentType": "image/jpeg", - "timeCreated": "2022-01-27T15:24:58.088Z" + "src": "/resources/howtos/make-a-climbing-brush/dscf4851.jpg", + "alt": "DSCF4851.JPG" } ], + "title": "Forming Shape", "_animationKey": "unique6os9k7" }, { - "text": "If you have a bigger mould, cut an around 30mm x 250mm x 25mm strip with a saw.\nCut it with a wood cutting blade will be fine. \n", - "_animationKey": "unique7ynbnd", + "title": "Cut the Block", "images": [ { - "size": 105187, - "name": "DSCF4869.JPG", "timeCreated": "2022-01-27T15:25:01.374Z", + "updated": "2022-01-27T15:25:01.374Z", + "name": "DSCF4869.JPG", + "size": 105187, + "type": "image/jpeg", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4869.JPG", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4869.JPG?alt=media&token=4c53d820-b52c-41d6-ac1b-3fd36893be19", - "updated": "2022-01-27T15:25:01.374Z", "contentType": "image/jpeg", - "type": "image/jpeg" + "src": "/resources/howtos/make-a-climbing-brush/dscf4869.jpg", + "alt": "DSCF4869.JPG" }, { - "name": "DSCF4873.JPG", - "type": "image/jpeg", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4873.JPG", - "timeCreated": "2022-01-27T15:25:01.359Z", "contentType": "image/jpeg", + "type": "image/jpeg", "size": 98137, + "timeCreated": "2022-01-27T15:25:01.359Z", "updated": "2022-01-27T15:25:01.359Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4873.JPG?alt=media&token=eabe5f9a-8715-4f12-97b7-10641d169cad" + "name": "DSCF4873.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4873.JPG?alt=media&token=eabe5f9a-8715-4f12-97b7-10641d169cad", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4873.JPG", + "src": "/resources/howtos/make-a-climbing-brush/dscf4873.jpg", + "alt": "DSCF4873.JPG" } ], - "title": "Cut the Block" + "text": "For larger molds, cut a strip approximately 1.18 inches x 9.84 inches x 0.98 inches (30mm x 250mm x 25mm) using a saw. A wood-cutting blade is suitable for this task.", + "_animationKey": "unique7ynbnd" }, { - "title": "Glue the Outline and cut it out", - "_animationKey": "unique6m5jie", "images": [ { - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4911.JPG?alt=media&token=077ec53a-755a-412b-b33f-3661480d39f9", - "timeCreated": "2022-01-27T15:25:04.410Z", - "size": 110428, - "type": "image/jpeg", + "updated": "2022-01-27T15:25:04.410Z", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4911.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4911.JPG?alt=media&token=077ec53a-755a-412b-b33f-3661480d39f9", + "type": "image/jpeg", + "contentType": "image/jpeg", "name": "DSCF4911.JPG", - "updated": "2022-01-27T15:25:04.410Z" + "size": 110428, + "timeCreated": "2022-01-27T15:25:04.410Z", + "src": "/resources/howtos/make-a-climbing-brush/dscf4911.jpg", + "alt": "DSCF4911.JPG" }, { - "type": "image/jpeg", - "size": 81003, - "name": "DSCF4912.JPG", + "timeCreated": "2022-01-27T15:25:04.415Z", "contentType": "image/jpeg", + "name": "DSCF4912.JPG", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4912.JPG?alt=media&token=e172b135-f485-4208-b45d-52055591ec08", "updated": "2022-01-27T15:25:04.415Z", - "timeCreated": "2022-01-27T15:25:04.415Z", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4912.JPG" + "type": "image/jpeg", + "size": 81003, + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4912.JPG", + "src": "/resources/howtos/make-a-climbing-brush/dscf4912.jpg", + "alt": "DSCF4912.JPG" }, { - "contentType": "image/jpeg", - "timeCreated": "2022-01-27T15:25:04.403Z", - "size": 102915, - "type": "image/jpeg", - "name": "DSCF4917.JPG", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4917.JPG?alt=media&token=360e21c4-c275-4bb5-a0fa-2c0ac9f3f877", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4917.JPG", - "updated": "2022-01-27T15:25:04.403Z" + "timeCreated": "2022-01-27T15:25:04.403Z", + "name": "DSCF4917.JPG", + "updated": "2022-01-27T15:25:04.403Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4917.JPG?alt=media&token=360e21c4-c275-4bb5-a0fa-2c0ac9f3f877", + "type": "image/jpeg", + "size": 102915, + "contentType": "image/jpeg", + "src": "/resources/howtos/make-a-climbing-brush/dscf4917.jpg", + "alt": "DSCF4917.JPG" } ], - "text": "Print the outline of the brush in 1:1 scale, and glue it onto the strip with white glue. If the surface is not flat and hard to glue, sand it with the sander. Then cut the outline out, offset 2-3mm for further sanding.\n" + "title": "Glue the Outline and cut it out", + "text": "Print the outline of the brush to the correct scale and attach it to the strip using white glue. If the surface is not level and difficult to adhere to, sand it with an abrasive tool. Then cut out the outline, leaving an offset of 1/16\" to 1/8\" for additional sanding.", + "_animationKey": "unique6m5jie" }, { - "_animationKey": "unique1i8bkg", - "title": "Sanding into Desired Shape", "images": [ { - "name": "DSCF4919.JPG", - "updated": "2022-01-27T15:25:07.602Z", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4919.JPG", - "timeCreated": "2022-01-27T15:25:07.602Z", - "contentType": "image/jpeg", "type": "image/jpeg", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4919.JPG", + "name": "DSCF4919.JPG", + "timeCreated": "2022-01-27T15:25:07.602Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4919.JPG?alt=media&token=28d9306d-7504-41b9-b264-2a0b6839cdd4", - "size": 123891 + "contentType": "image/jpeg", + "size": 123891, + "updated": "2022-01-27T15:25:07.602Z", + "src": "/resources/howtos/make-a-climbing-brush/dscf4919.jpg", + "alt": "DSCF4919.JPG" }, { - "contentType": "image/jpeg", "timeCreated": "2022-01-27T15:25:06.545Z", - "updated": "2022-01-27T15:25:06.545Z", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4921.JPG", - "type": "image/jpeg", + "contentType": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4921.JPG?alt=media&token=b5dbdc38-e9b9-4c58-9f66-9ed36aba9494", "size": 48811, - "name": "DSCF4921.JPG" + "updated": "2022-01-27T15:25:06.545Z", + "name": "DSCF4921.JPG", + "type": "image/jpeg", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4921.JPG", + "src": "/resources/howtos/make-a-climbing-brush/dscf4921.jpg", + "alt": "DSCF4921.JPG" } ], - "text": "Sand the plastic into the desired shape, 40, 80, 120 girts of sandpaper is used. Both belt sander and hand sander are used, but either one is ok.\n" + "title": "Sanding into Desired Shape", + "_animationKey": "unique1i8bkg", + "text": "Sand the plastic into the desired shape using sandpaper with grits of 40, 80, or 120. Both a belt sander and a hand sander can be utilized effectively." }, { "title": "Fill Holes", + "_animationKey": "uniquef1u1z2", "images": [ { - "timeCreated": "2022-01-27T15:32:47.808Z", + "contentType": "image/jpeg", + "size": 93455, "type": "image/jpeg", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4927.JPG", "name": "DSCF4927.JPG", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4927.JPG?alt=media&token=bb090247-6f92-49c1-8660-43a942fb563f", - "contentType": "image/jpeg", + "timeCreated": "2022-01-27T15:32:47.808Z", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4927.JPG", "updated": "2022-01-27T15:32:47.808Z", - "size": 93455 + "src": "/resources/howtos/make-a-climbing-brush/dscf4927.jpg", + "alt": "DSCF4927.JPG" }, { "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4930.JPG?alt=media&token=396b633b-6147-4eef-9c54-bec6e3bf18a4", + "type": "image/jpeg", "size": 98393, "updated": "2022-01-27T15:32:47.821Z", "name": "DSCF4930.JPG", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4930.JPG", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4930.JPG?alt=media&token=396b633b-6147-4eef-9c54-bec6e3bf18a4", "timeCreated": "2022-01-27T15:32:47.821Z", - "type": "image/jpeg" + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4930.JPG", + "src": "/resources/howtos/make-a-climbing-brush/dscf4930.jpg", + "alt": "DSCF4930.JPG" }, { - "name": "DSCF4943.JPG", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4943.JPG?alt=media&token=225d8492-125b-4807-afc2-71989551c330", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4943.JPG", "contentType": "image/jpeg", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4943.JPG", + "name": "DSCF4943.JPG", + "size": 62430, "updated": "2022-01-27T15:32:46.753Z", - "timeCreated": "2022-01-27T15:32:46.753Z", "type": "image/jpeg", - "size": 62430 + "timeCreated": "2022-01-27T15:32:46.753Z", + "src": "/resources/howtos/make-a-climbing-brush/dscf4943.jpg", + "alt": "DSCF4943.JPG" } ], - "_animationKey": "uniquef1u1z2", - "text": "If there are any holes in the brush, fill them with leftover materials with a soldering iron. Then cut off the excessed plastic with a cuter and sand it again." + "text": "If there are any holes in the brush, fill them with leftover materials using a soldering iron. Trim the excess plastic with a cutter and sand it again." }, { + "text": "When the shape of the brush is formed, continue sanding until reaching 1000 grits. (The term \"grits\" remains the same, as it is a measurement scale for sandpaper.) Then, polish the brush with a wool pad at high speed. If any scratches appear, sand it again.\n\nWhile waxing during polishing is optional, it is not required.", + "title": "Fine Sanding and Polishing", "images": [ { - "timeCreated": "2022-01-27T15:25:09.637Z", "size": 44464, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4947.JPG?alt=media&token=ffb86302-1e6a-4ce3-bb73-771cc89dee0c", "contentType": "image/jpeg", - "name": "DSCF4947.JPG", + "timeCreated": "2022-01-27T15:25:09.637Z", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4947.JPG", + "type": "image/jpeg", + "name": "DSCF4947.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4947.JPG?alt=media&token=ffb86302-1e6a-4ce3-bb73-771cc89dee0c", "updated": "2022-01-27T15:25:09.637Z", - "type": "image/jpeg" + "src": "/resources/howtos/make-a-climbing-brush/dscf4947.jpg", + "alt": "DSCF4947.JPG" }, { - "contentType": "image/jpeg", - "name": "DSCF4951.JPG", "timeCreated": "2022-01-27T15:25:09.597Z", "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4951.JPG?alt=media&token=e8b2fcff-d16d-4725-b151-372a95a71b86", - "updated": "2022-01-27T15:25:09.597Z", "size": 55829, - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4951.JPG" + "updated": "2022-01-27T15:25:09.597Z", + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4951.JPG", + "name": "DSCF4951.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4951.JPG?alt=media&token=e8b2fcff-d16d-4725-b151-372a95a71b86", + "src": "/resources/howtos/make-a-climbing-brush/dscf4951.jpg", + "alt": "DSCF4951.JPG" } ], - "text": "When the shape of the brush is formed, keep sanding until 1000 girts. Then polish the brush with a wool pad at high speed. If any stretches appear, sand it again. \n\nWax may also be used while polishing but not necessary. \n", - "_animationKey": "uniquesanh3b", - "title": "Fine Sanding and Polishing" + "_animationKey": "uniquesanh3b" }, { "images": [ { "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4978.JPG", - "size": 40131, - "updated": "2022-01-27T15:25:11.378Z", "name": "DSCF4978.JPG", - "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4978.JPG?alt=media&token=e42bd193-2278-4d89-86dc-7ac7f3533d55", "contentType": "image/jpeg", "timeCreated": "2022-01-27T15:25:11.378Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4978.JPG?alt=media&token=e42bd193-2278-4d89-86dc-7ac7f3533d55" + "updated": "2022-01-27T15:25:11.378Z", + "type": "image/jpeg", + "size": 40131, + "src": "/resources/howtos/make-a-climbing-brush/dscf4978.jpg", + "alt": "DSCF4978.JPG" }, { - "size": 100458, "updated": "2022-01-27T15:25:12.379Z", - "name": "DSCF4982.JPG", - "timeCreated": "2022-01-27T15:25:12.379Z", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4982.JPG", - "type": "image/jpeg", "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4982.JPG?alt=media&token=d524a4fa-7f21-459f-8598-c42576b591c5" + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4982.JPG", + "name": "DSCF4982.JPG", + "type": "image/jpeg", + "timeCreated": "2022-01-27T15:25:12.379Z", + "size": 100458, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4982.JPG?alt=media&token=d524a4fa-7f21-459f-8598-c42576b591c5", + "src": "/resources/howtos/make-a-climbing-brush/dscf4982.jpg", + "alt": "DSCF4982.JPG" }, { "type": "image/jpeg", - "name": "DSCF4986.JPG", "timeCreated": "2022-01-27T15:25:12.326Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4986.JPG?alt=media&token=dda85754-404a-4f08-9d4c-d6353d307436", "updated": "2022-01-27T15:25:12.326Z", "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4986.JPG", + "contentType": "image/jpeg", "size": 107050, - "contentType": "image/jpeg" + "name": "DSCF4986.JPG", + "src": "/resources/howtos/make-a-climbing-brush/dscf4986.jpg", + "alt": "DSCF4986.JPG" } ], + "text": "Apply adhesive to the area to be milled on the brush and proceed with milling using a CNC Router. Retain 0.04 to 0.08 inches (1-2 mm) of the brush edge. The hole should have a minimum depth of 0.39 to 0.59 inches (10-15 mm) to ensure the stability of the brush bristles.\n\nAlternatively, drilling holes is also an option, though it will significantly increase the time required to insert the bristles.\n\nDrill a hole for an M3-M5 screw at the end of the brush to attach a rope.\n\nImportant: Use masking tape to protect the brushes.", "title": "Mill the Brush Head and Drill the Hole", - "_animationKey": "unique4e81st", - "text": "Glue the area to be a mill on the brush, and mill the brush with a router. 1-2 mm of the brush edge is kept. 10-15mm is the minimum depth of the hole, it will hold the firmness of the brush hair. \n\nOtherwise, drilling holes also works for the brush but insert time of the hair will greatly increase. \n\nDrill an M3-M5 hole at the end of the brush, for adding rope to the brush. \n\nREMINDER: Protect the brushes with masking tape.\n" + "_animationKey": "unique4e81st" }, { - "text": "To insert the hair, epoxy is used sadly (Please tell me if there are any better ways). Fill up the area with 3-5 mm of epoxy and start putting the hair until no room left. \n\nLet the epoxy set. \n", + "title": "Insert the Hair", "_animationKey": "uniqueaapkhb", "images": [ { - "name": "DSCF4990.JPG", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4990.JPG", - "type": "image/jpeg", - "contentType": "image/jpeg", "updated": "2022-01-27T15:25:15.383Z", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4990.JPG", + "contentType": "image/jpeg", + "type": "image/jpeg", "size": 106235, + "name": "DSCF4990.JPG", "timeCreated": "2022-01-27T15:25:15.383Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4990.JPG?alt=media&token=8d134051-592f-460f-933f-eb588411d1d7" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4990.JPG?alt=media&token=8d134051-592f-460f-933f-eb588411d1d7", + "src": "/resources/howtos/make-a-climbing-brush/dscf4990.jpg", + "alt": "DSCF4990.JPG" }, { + "type": "image/jpeg", + "updated": "2022-01-27T15:25:15.369Z", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4992.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4992.JPG?alt=media&token=6ad61888-a3e4-4228-ab94-effa7ed9ba3d", + "contentType": "image/jpeg", + "timeCreated": "2022-01-27T15:25:15.369Z", "name": "DSCF4992.JPG", "size": 97065, - "type": "image/jpeg", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4992.JPG", - "contentType": "image/jpeg", - "updated": "2022-01-27T15:25:15.369Z", - "timeCreated": "2022-01-27T15:25:15.369Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4992.JPG?alt=media&token=6ad61888-a3e4-4228-ab94-effa7ed9ba3d" + "src": "/resources/howtos/make-a-climbing-brush/dscf4992.jpg", + "alt": "DSCF4992.JPG" }, { - "updated": "2022-01-27T15:25:14.397Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF4999.JPG?alt=media&token=c7e10b84-264c-4f75-a2b8-90592d8f7731", - "timeCreated": "2022-01-27T15:25:14.397Z", - "contentType": "image/jpeg", "name": "DSCF4999.JPG", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4999.JPG", + "contentType": "image/jpeg", "size": 56305, - "type": "image/jpeg" + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF4999.JPG", + "type": "image/jpeg", + "updated": "2022-01-27T15:25:14.397Z", + "timeCreated": "2022-01-27T15:25:14.397Z", + "src": "/resources/howtos/make-a-climbing-brush/dscf4999.jpg", + "alt": "DSCF4999.JPG" } ], - "title": "Insert the Hair" + "text": "To insert the hair, use epoxy. Fill the area with 3-5 mm (0.12-0.2 inches) of epoxy and place the hair until the space is filled.\n\nAllow the epoxy to set." }, { - "text": "Since the tip of the brush will consume mush faster, keep around 20 mm for the tip and 15 mm on another way. \n", "images": [ { - "name": "DSCF5002.JPG", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF5002.JPG?alt=media&token=cdf889d0-5078-419a-a74b-d5b77ede35c5", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF5002.JPG", + "contentType": "image/jpeg", + "timeCreated": "2022-01-27T15:25:18.438Z", "updated": "2022-01-27T15:25:18.438Z", "size": 91993, - "timeCreated": "2022-01-27T15:25:18.438Z", - "contentType": "image/jpeg", - "type": "image/jpeg" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF5002.JPG?alt=media&token=cdf889d0-5078-419a-a74b-d5b77ede35c5", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF5002.JPG", + "name": "DSCF5002.JPG", + "type": "image/jpeg", + "src": "/resources/howtos/make-a-climbing-brush/dscf5002.jpg", + "alt": "DSCF5002.JPG" }, { - "contentType": "image/jpeg", + "name": "DSCF5006.JPG", "updated": "2022-01-27T15:25:17.497Z", - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF5006.JPG", - "type": "image/jpeg", "size": 60958, - "timeCreated": "2022-01-27T15:25:17.497Z", + "type": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF5006.JPG?alt=media&token=51484a0e-06cc-4467-a95b-4312ddfc5092", - "name": "DSCF5006.JPG" + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF5006.JPG", + "contentType": "image/jpeg", + "timeCreated": "2022-01-27T15:25:17.497Z", + "src": "/resources/howtos/make-a-climbing-brush/dscf5006.jpg", + "alt": "DSCF5006.JPG" } ], "title": "Cut the Hair", - "_animationKey": "uniquek0khj" + "_animationKey": "uniquek0khj", + "text": "Maintain approximately 0.79 inches (20 mm) for the tip of the brush, and 0.59 inches (15 mm) for another direction, as the tip wears down more rapidly." }, { - "_animationKey": "uniquecsyb7s", "images": [ { - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF5284.jpg", - "name": "DSCF5284.jpg", - "timeCreated": "2022-01-27T15:25:20.429Z", - "updated": "2022-01-27T15:25:20.429Z", - "type": "image/jpeg", - "contentType": "image/jpeg", "size": 47776, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF5284.jpg?alt=media&token=394d3018-8cde-4dd5-86f9-b98133663601" + "timeCreated": "2022-01-27T15:25:20.429Z", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF5284.jpg?alt=media&token=394d3018-8cde-4dd5-86f9-b98133663601", + "updated": "2022-01-27T15:25:20.429Z", + "contentType": "image/jpeg", + "name": "DSCF5284.jpg", + "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF5284.jpg", + "src": "/resources/howtos/make-a-climbing-brush/dscf5284.jpg", + "alt": "DSCF5284.jpg" } ], "title": "Go Climbing", - "text": "There is no reason to make a climbing brush but do not climb! Go to your climbing GYM or to the crag and start brushing the holes with your new brush!\n\n" + "text": "There is no reason to make a climbing brush unless you intend to climb. Visit your climbing gym or the crag and start using your new brush to clean the holds.", + "_animationKey": "uniquecsyb7s" } ], - "time": "< 1 week", - "moderation": "accepted", - "cover_image": { - "timeCreated": "2022-01-27T15:26:44.782Z", - "name": "DSCF5284.jpg", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FIFDQLGNNvs8SrLjUQNBS%2FDSCF5284.jpg?alt=media&token=fd0b0e30-502c-4714-b429-167e88a4f043", - "size": 47776, - "fullPath": "uploads/howtos/IFDQLGNNvs8SrLjUQNBS/DSCF5284.jpg", - "updated": "2022-01-27T15:26:44.782Z", - "type": "image/jpeg" - }, - "total_views": 593, - "files": [], - "tags": [ - "product", - "melting", - "HDPE" + "previousSlugs": [ + "make-a-climbing-brush" ], - "_id": "IFDQLGNNvs8SrLjUQNBS", + "creatorCountry": "hk", + "moderation": "accepted", + "id": "IFDQLGNNvs8SrLjUQNBS", + "_contentModifiedTimestamp": "2023-06-14T11:02:16.867Z", + "difficulty_level": "Medium", "votedUsefulBy": [ + "mavigogun", "sigolene", "bogdanche", "fair-enough", @@ -507,105 +593,93 @@ "natalia-vela", "precious-plastic" ], - "creatorCountry": "hk", - "fileLink": "", - "_deleted": false, - "description": "Make a climbing brush by kneading plastic dough and woodworking skills, to create a unique pattern. \n\nNo shredder / other Precious Plastic is needed, just an oven needed. However, some powered tools like a sander, jaw saw, router, will make things much easier. \n\nIf you find any improvement can be done, please leave comments or contact us on Instagram or Facebook to let us know.", - "_modified": "2023-09-10T10:49:02.631Z", - "title": "Make a climbing brush", - "total_downloads": 0, "_createdBy": "gaau1-up", - "slug": "make-a-climbing-brush", "comments": [ { - "_creatorId": "mattia", "creatorName": "mattia", "_id": "RkRflUvrfEjzeRntnrPH", - "_created": "2022-01-28T17:35:58.493Z", "creatorCountry": "it", + "_creatorId": "mattia", + "_created": "2022-01-28T17:35:58.493Z", "text": "That's so cool. Didn't know that hairs could be simply glued on. Easy peasy 🤙\nDid you get any stress tests? Do they last long?" }, { - "creatorName": "gaau1-up", - "text": "We didn’t get any stress test yet but from research, the glue hold the hair very well in wooden brush.", - "_created": "2022-01-29T05:08:10.522Z", "creatorCountry": "hk", + "text": "We didn’t get any stress test yet but from research, the glue hold the hair very well in wooden brush.", "_creatorId": "gaau1-up", - "_id": "2K4cUkpwG1KKSmPuTph6" + "creatorName": "gaau1-up", + "_id": "2K4cUkpwG1KKSmPuTph6", + "_created": "2022-01-29T05:08:10.522Z" }, { - "creatorName": "hugh", - "creatorCountry": "nl", - "text": "Such a simple way of working with plastic, love it!", "_creatorId": "hugh", + "_created": "2022-02-02T12:31:21.961Z", + "creatorName": "hugh", "_id": "Gcfl9yqufacl2fNrgzP8", - "_created": "2022-02-02T12:31:21.961Z" + "text": "Such a simple way of working with plastic, love it!", + "creatorCountry": "nl" }, { + "text": "Hi, can i ask you from where you buy hair for brushes. Thanks.", + "creatorCountry": "", + "creatorName": "gomes", "_id": "RxZr9alxR8i54A9ewxhy", "_created": "2023-03-19T13:37:27.982Z", - "creatorCountry": "", - "text": "Hi, can i ask you from where you buy hair for brushes. Thanks.", - "creatorName": "gomes", "_creatorId": "gomes" }, { - "_id": "aBiolqKKLD7NLL2mLKFp", - "creatorName": "gaau1-up", - "_edited": "2023-05-09T02:54:26.013Z", - "text": "we bought it from alibaba", - "creatorCountry": "hk", "_creatorId": "8XWgSpR0ZCdCylvGd57GsiaTwzQ2", - "_created": "2023-05-09T02:54:17.926Z" + "_edited": "2023-05-09T02:54:26.013Z", + "creatorName": "gaau1-up", + "_id": "aBiolqKKLD7NLL2mLKFp", + "creatorCountry": "hk", + "_created": "2023-05-09T02:54:17.926Z", + "text": "we bought it from alibaba" } ], - "mentions": [], - "previousSlugs": [ - "make-a-climbing-brush" - ], "user": { - "moderation": "accepted", + "subType": "mix", "type": "workspace", - "_created": "2022-01-27T15:40:31.047Z", - "_modified": "2022-02-01T11:29:54.061Z", + "detail": { + "shortDescription": "We shred plastic in HK, we have a sheet press, compression machine and mobile manual shredder. ", + "displayName": "Gaau1 Up", + "lastActive": "2022-01-29T05:45:32.598Z", + "verifiedBadge": false, + "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fgaau1-up.jpg?alt=media", + "name": "gaau1-up", + "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF2227.jpg?alt=media&token=e054ad59-77fe-49ae-bc2f-261f28d15a24", + "profileUrl": "https://community.preciousplastic.com/u/gaau1-up" + }, + "_deleted": false, "location": { "lat": 22.3917, "lng": 113.972 }, + "_created": "2022-01-27T15:40:31.047Z", + "_modified": "2022-02-01T11:29:54.061Z", + "moderation": "accepted", "_id": "gaau1-up", - "_deleted": false, - "subType": "mix", - "detail": { - "shortDescription": "We shred plastic in HK, we have a sheet press, compression machine and mobile manual shredder. ", - "displayName": "Gaau1 Up", - "profileUrl": "https://community.preciousplastic.com/u/gaau1-up", - "name": "gaau1-up", - "lastActive": "2022-01-29T05:45:32.598Z", - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF2227.jpg?alt=media&token=e054ad59-77fe-49ae-bc2f-261f28d15a24", - "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fgaau1-up.jpg?alt=media", - "verifiedBadge": false - }, "geo": { "latitude": 22.3917, - "longitude": 113.972, - "continent": "Asia", "lookupSource": "coordinates", - "continentCode": "AS", + "longitude": 113.972, "localityLanguageRequested": "en", - "city": "Hong Kong", + "continent": "Asia", + "continentCode": "AS", "countryName": "Hong Kong", "countryCode": "HK", - "postcode": "", "principalSubdivision": "", "principalSubdivisionCode": "", - "plusCode": "7PJM9XRC+MR", + "city": "Hong Kong", "locality": "Tuen Mun District", + "postcode": "", + "plusCode": "7PJM9XRC+MR", "localityInfo": { - "LikelyLand": true, "administrative": [ { "name": "China", "description": "country in East Asia", + "isoName": "China", "order": 2, "adminLevel": 2, "isoCode": "CN", @@ -614,32 +688,23 @@ }, { "name": "Hong Kong", - "description": "Special Administrative Region of China", - "order": 3, - "adminLevel": 3, - "isoCode": "HK", - "wikidataId": "Q8646", - "geonameId": 1819730 - }, - { - "name": "Hong Kong SAR (see also separate country code entry under HK)", - "description": "Special Administrative Region of China", + "description": "city and special administrative region of China", "order": 4, "adminLevel": 3, - "isoCode": "CN-HK", - "wikidataId": "Q8646", - "geonameId": 1819730, - "chinaAdminCode": "81" - }, - { - "name": "Hong Kong", - "description": "Special Administrative Region of China", - "order": 5, - "adminLevel": 3, "wikidataId": "Q8646", "geonameId": 1819729, "chinaAdminCode": "81" }, + { + "name": "Hong Kong", + "description": "city and special administrative region of China", + "isoName": "Hong Kong", + "order": 6, + "adminLevel": 3, + "isoCode": "HK", + "wikidataId": "Q8646", + "geonameId": 1819730 + }, { "name": "New Territories", "description": "region in Hong Kong", @@ -659,16 +724,23 @@ "informative": [ { "name": "Asia", - "description": "continent on Earth, mainly on the Earth's northeastern quadrant", + "description": "continent", + "isoName": "Asia", "order": 1, "isoCode": "AS", "wikidataId": "Q48", "geonameId": 6255147 }, + { + "name": "Guangdong-Hong Kong-Macao Greater Bay Area", + "description": "Pearl River Delta metropolitan region", + "order": 3, + "wikidataId": "Q29583237" + }, { "name": "Asia/Hong_Kong", "description": "time zone", - "order": 6 + "order": 5 } ] } @@ -703,30 +775,11 @@ } ], "title": "Gaau1 Up", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF0778.jpg?alt=media&token=56f9c3d2-e25e-4a4d-a28b-7c2291b9360c" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF2227.jpg?alt=media&token=e054ad59-77fe-49ae-bc2f-261f28d15a24" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF5250.JPG?alt=media&token=cd25b660-2277-4cc1-a7de-d24356384d37" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF0778.jpg?alt=media&token=56f9c3d2-e25e-4a4d-a28b-7c2291b9360c" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF2227.jpg?alt=media&token=e054ad59-77fe-49ae-bc2f-261f28d15a24" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF5250.JPG?alt=media&token=cd25b660-2277-4cc1-a7de-d24356384d37" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF0778.jpg?alt=media&token=56f9c3d2-e25e-4a4d-a28b-7c2291b9360c" - } - ] + "images": [] } }, - "images": [] + "content": "Create a climbing brush utilizing plastic dough and woodworking techniques to craft a distinctive pattern.\n\nNo shredder or additional equipment is required, only an oven. However, using power tools such as a sander, saw, or router will simplify the process.\n\nFor any potential improvements, kindly leave comments or contact us through social media.\n\n\nUser Location: Hong Kong, Hong Kong\n\n## Required Tools for the Project\n\n- Oven\n- Oven tray\n- Teflon Paper x2\n- Heat-resistant gloves\n- Mould, at least 11.8 inches (30 cm) in width, 98.4 inches (250 cm) in length, and 7.9 inches (20 cm) in height\n- HDPE plastic\n- White glue\n- Saw (such as jaw saw or band saw)\n- Sander (with grits 40, 80, 120, 240, 400, 800, 1000)\n- Polisher with a wool pad\n- Soldering iron\n- Woodworking CNC router\n\nFor this project, HDPE plastic is required, as tests with PP revealed difficulty in kneading. Ensure the plastics are clean and free of labels. Cut them into pieces and sort by color.\n\nThe quantity of plastic necessary depends on the mold's size. For every 1 cm³ (0.061 in³) of volume, one gram (0.035 oz) of plastic is needed. In this case, approximately 850 grams (30 oz) of HDPE is required.\n\nLayer the plastic sheet on the oven tray with a Teflon sheet between each layer. If the plastic pieces do not stack neatly, place them in a separate container with a Teflon sheet. \n\nPreheat the oven to 180-190 degrees Celsius (356-374 degrees Fahrenheit) and heat the plastic for approximately 25-30 minutes, or until melted.\n\nUsing a pair of thick gloves, remove the plastic. Stack the pieces, cut, and fold them. Explore and develop a method to layer multiple colors in the plastic material effectively.\n\nAfter a few minutes, the 'dough' should cool down and become too firm to knead. Place it back in the oven, melt it again, and repeat until the desired pattern is achieved.\n\nWhen you are satisfied with the dough, place it into the mold and press with a heavy object. Allow it to cool.\n\nFor larger molds, cut a strip approximately 1.18 inches x 9.84 inches x 0.98 inches (30mm x 250mm x 25mm) using a saw. A wood-cutting blade is suitable for this task.\n\nPrint the outline of the brush to the correct scale and attach it to the strip using white glue. If the surface is not level and difficult to adhere to, sand it with an abrasive tool. Then cut out the outline, leaving an offset of 1/16\" to 1/8\" for additional sanding.\n\nSand the plastic into the desired shape using sandpaper with grits of 40, 80, or 120. Both a belt sander and a hand sander can be utilized effectively.\n\nIf there are any holes in the brush, fill them with leftover materials using a soldering iron. Trim the excess plastic with a cutter and sand it again.\n\nWhen the shape of the brush is formed, continue sanding until reaching 1000 grits. (The term \"grits\" remains the same, as it is a measurement scale for sandpaper.) Then, polish the brush with a wool pad at high speed. If any scratches appear, sand it again.\n\nWhile waxing during polishing is optional, it is not required.\n\nApply adhesive to the area to be milled on the brush and proceed with milling using a CNC Router. Retain 0.04 to 0.08 inches (1-2 mm) of the brush edge. The hole should have a minimum depth of 0.39 to 0.59 inches (10-15 mm) to ensure the stability of the brush bristles.\n\nAlternatively, drilling holes is also an option, though it will significantly increase the time required to insert the bristles.\n\nDrill a hole for an M3-M5 screw at the end of the brush to attach a rope.\n\nImportant: Use masking tape to protect the brushes.\n\nTo insert the hair, use epoxy. Fill the area with 3-5 mm (0.12-0.2 inches) of epoxy and place the hair until the space is filled.\n\nAllow the epoxy to set.\n\nMaintain approximately 0.79 inches (20 mm) for the tip of the brush, and 0.59 inches (15 mm) for another direction, as the tip wears down more rapidly.\n\nThere is no reason to make a climbing brush unless you intend to climb. Visit your climbing gym or the crag and start using your new brush to clean the holds.", + "keywords": "climbing brush, woodworking, plastic dough, HDPE plastic, CNC router, sanding techniques, epoxy usage, DIY climbing tools, crafting techniques, climbing gear", + "resources": "### Tools & Hardware \n- Oven \n- Woodworking CNC router \n- Sander (40-1000 grit) \n- Saw (band/jaw) \n- Soldering iron \n\n### Materials \n- HDPE plastic (850g) \n- White glue \n- Epoxy adhesive \n- Teflon sheets (x2) \n- Masking tape \n\n### Safety & Other \n- Heat-resistant gloves \n- M3-M5 screws & rope \n- Heavy object (for pressing) \n- Abrasive tools (for sanding) \n- Polisher (wool pad)", + "references": "## Useful References\n\n### Open Source Designs\n- [Make a climbing brush - Precious Plastic Academy](https://community.preciousplastic.com/library/make-a-climbing-brush)\n- [Dust Boot for CNC Router - Instructables](https://www.instructables.com/Dust-Boot-for-CNC-Router/)\n\n### YouTube\n- [Super Simple Homemade Extendable Climbing Stick Brush](https://www.youtube.com/watch?v=rANpHm8j3KQ)\n- [The #1 CNC Rule for Carving Your CNC Projects Correctly](https://www.youtube.com/watch?v=qVsxJlKuNWI)\n- [Best Method for Surfacing Your CNC Router Spoilboard](https://www.youtube.com/watch?v=IbcxqGAfU3s)\n\n### Articles\n- [HDPE Molding 101 - ICOMold](https://icomold.com/what-is-hdpe-molding/)" } \ No newline at end of file diff --git a/howtos/make-a-climbing-brush/index.mdx b/howtos/make-a-climbing-brush/index.mdx new file mode 100644 index 000000000..040512098 --- /dev/null +++ b/howtos/make-a-climbing-brush/index.mdx @@ -0,0 +1,219 @@ +--- +title: Make a climbing brush +slug: make-a-climbing-brush +description: Create a climbing brush utilizing plastic dough and woodworking techniques to craft a distinctive pattern. + +No shredder or additional equipment is required, only an oven. However, using power tools such as a sander, saw, or router will simplify the process. + +For any potential improvements, kindly leave comments or contact us through social media. +tags: ["melting","HDPE","product"] +category: Products +difficulty: Medium +time: < 1 week +location: Hong Kong, Hong Kong +--- +import { Image } from 'astro:assets' +# Make a climbing brush +Make a climbing brush +Create a climbing brush utilizing plastic dough and woodworking techniques to craft a distinctive pattern. + +No shredder or additional equipment is required, only an oven. However, using power tools such as a sander, saw, or router will simplify the process. + +For any potential improvements, kindly leave comments or contact us through social media. + +User Location: Hong Kong, Hong Kong +## Steps +### Step 1: Preparation + +## Required Tools for the Project + +- Oven +- Oven tray +- Teflon Paper x2 +- Heat-resistant gloves +- Mould, at least 11.8 inches (30 cm) in width, 98.4 inches (250 cm) in length, and 7.9 inches (20 cm) in height +- HDPE plastic +- White glue +- Saw (such as jaw saw or band saw) +- Sander (with grits 40, 80, 120, 240, 400, 800, 1000) +- Polisher with a wool pad +- Soldering iron +- Woodworking CNC router + + +DSCF4806.JPG + +### Step 2: Preparing Plastic (HDPE) Pieces + +For this project, HDPE plastic is required, as tests with PP revealed difficulty in kneading. Ensure the plastics are clean and free of labels. Cut them into pieces and sort by color. + +The quantity of plastic necessary depends on the mold's size. For every 1 cm³ (0.061 in³) of volume, one gram (0.035 oz) of plastic is needed. In this case, approximately 850 grams (30 oz) of HDPE is required. + + +DSCF4804.JPG + + +DSCF4812.JPG + + +DSCF4815.JPG + +### Step 3: Melting the Plastic + +Layer the plastic sheet on the oven tray with a Teflon sheet between each layer. If the plastic pieces do not stack neatly, place them in a separate container with a Teflon sheet. + +Preheat the oven to 180-190 degrees Celsius (356-374 degrees Fahrenheit) and heat the plastic for approximately 25-30 minutes, or until melted. + + +DSCF4818.JPG + + +DSCF4821.JPG + +### Step 4: Stack, Cut and Knead + +Using a pair of thick gloves, remove the plastic. Stack the pieces, cut, and fold them. Explore and develop a method to layer multiple colors in the plastic material effectively. + + +DSCF4832.JPG + + +DSCF4838.JPG + + +DSCF4841.JPG + +### Step 5: Melt and Repeat + +After a few minutes, the 'dough' should cool down and become too firm to knead. Place it back in the oven, melt it again, and repeat until the desired pattern is achieved. + + +DSCF4860.JPG + + +DSCF4861.JPG + + +DSCF4839.JPG + +### Step 6: Forming Shape + +When you are satisfied with the dough, place it into the mold and press with a heavy object. Allow it to cool. + + +DSCF4842.JPG + + +DSCF4850.JPG + + +DSCF4851.JPG + +### Step 7: Cut the Block + +For larger molds, cut a strip approximately 1.18 inches x 9.84 inches x 0.98 inches (30mm x 250mm x 25mm) using a saw. A wood-cutting blade is suitable for this task. + + +DSCF4869.JPG + + +DSCF4873.JPG + +### Step 8: Glue the Outline and cut it out + +Print the outline of the brush to the correct scale and attach it to the strip using white glue. If the surface is not level and difficult to adhere to, sand it with an abrasive tool. Then cut out the outline, leaving an offset of 1/16" to 1/8" for additional sanding. + + +DSCF4911.JPG + + +DSCF4912.JPG + + +DSCF4917.JPG + +### Step 9: Sanding into Desired Shape + +Sand the plastic into the desired shape using sandpaper with grits of 40, 80, or 120. Both a belt sander and a hand sander can be utilized effectively. + + +DSCF4919.JPG + + +DSCF4921.JPG + +### Step 10: Fill Holes + +If there are any holes in the brush, fill them with leftover materials using a soldering iron. Trim the excess plastic with a cutter and sand it again. + + +DSCF4927.JPG + + +DSCF4930.JPG + + +DSCF4943.JPG + +### Step 11: Fine Sanding and Polishing + +When the shape of the brush is formed, continue sanding until reaching 1000 grits. (The term "grits" remains the same, as it is a measurement scale for sandpaper.) Then, polish the brush with a wool pad at high speed. If any scratches appear, sand it again. + +While waxing during polishing is optional, it is not required. + + +DSCF4947.JPG + + +DSCF4951.JPG + +### Step 12: Mill the Brush Head and Drill the Hole + +Apply adhesive to the area to be milled on the brush and proceed with milling using a CNC Router. Retain 0.04 to 0.08 inches (1-2 mm) of the brush edge. The hole should have a minimum depth of 0.39 to 0.59 inches (10-15 mm) to ensure the stability of the brush bristles. + +Alternatively, drilling holes is also an option, though it will significantly increase the time required to insert the bristles. + +Drill a hole for an M3-M5 screw at the end of the brush to attach a rope. + +Important: Use masking tape to protect the brushes. + + +DSCF4978.JPG + + +DSCF4982.JPG + + +DSCF4986.JPG + +### Step 13: Insert the Hair + +To insert the hair, use epoxy. Fill the area with 3-5 mm (0.12-0.2 inches) of epoxy and place the hair until the space is filled. + +Allow the epoxy to set. + + +DSCF4990.JPG + + +DSCF4992.JPG + + +DSCF4999.JPG + +### Step 14: Cut the Hair + +Maintain approximately 0.79 inches (20 mm) for the tip of the brush, and 0.59 inches (15 mm) for another direction, as the tip wears down more rapidly. + + +DSCF5002.JPG + + +DSCF5006.JPG + +### Step 15: Go Climbing + +There is no reason to make a climbing brush unless you intend to climb. Visit your climbing gym or the crag and start using your new brush to clean the holds. + + +DSCF5284.jpg diff --git a/howtos/make-a-climbing-brush/references.md b/howtos/make-a-climbing-brush/references.md new file mode 100644 index 000000000..49a915a29 --- /dev/null +++ b/howtos/make-a-climbing-brush/references.md @@ -0,0 +1,13 @@ +## Useful References + +### Open Source Designs +- [Make a climbing brush - Precious Plastic Academy](https://community.preciousplastic.com/library/make-a-climbing-brush) +- [Dust Boot for CNC Router - Instructables](https://www.instructables.com/Dust-Boot-for-CNC-Router/) + +### YouTube +- [Super Simple Homemade Extendable Climbing Stick Brush](https://www.youtube.com/watch?v=rANpHm8j3KQ) +- [The #1 CNC Rule for Carving Your CNC Projects Correctly](https://www.youtube.com/watch?v=qVsxJlKuNWI) +- [Best Method for Surfacing Your CNC Router Spoilboard](https://www.youtube.com/watch?v=IbcxqGAfU3s) + +### Articles +- [HDPE Molding 101 - ICOMold](https://icomold.com/what-is-hdpe-molding/) \ No newline at end of file diff --git a/howtos/make-a-climbing-brush/resources.md b/howtos/make-a-climbing-brush/resources.md new file mode 100644 index 000000000..3d7191a1f --- /dev/null +++ b/howtos/make-a-climbing-brush/resources.md @@ -0,0 +1,20 @@ +### Tools & Hardware +- Oven +- Woodworking CNC router +- Sander (40-1000 grit) +- Saw (band/jaw) +- Soldering iron + +### Materials +- HDPE plastic (850g) +- White glue +- Epoxy adhesive +- Teflon sheets (x2) +- Masking tape + +### Safety & Other +- Heat-resistant gloves +- M3-M5 screws & rope +- Heavy object (for pressing) +- Abrasive tools (for sanding) +- Polisher (wool pad) \ No newline at end of file diff --git a/howtos/make-a-cyclette-shredder/README.md b/howtos/make-a-cyclette-shredder/README.md new file mode 100644 index 000000000..4ff6cc890 --- /dev/null +++ b/howtos/make-a-cyclette-shredder/README.md @@ -0,0 +1,127 @@ +--- +title: Make a Cyclette Shredder +slug: make-a-cyclette-shredder +description: In this step-by-step guide, we will walk you through the process of building your own plastic shredder powered by a bicycle. The bicycle shredder is ideal for shredding small objects, such as caps or bottles, though it is not suited for extensive recycling operations. + +This shredder is best used in educational workshops and events, as it is a fun, engaging, and interactive machine. + +*For the first six months, the build files will be available to supporters on Patreon.* +tags: ["shredder","other machine"] +category: uncategorized +difficulty: Medium +time: < 1 day +keywords: plastic shredder, bicycle shredder, Cyclette Shredder, build your own shredder, exercise bike shredder, DIY recycling machine, open source shredder plans, Patreon support, eco-friendly shredding, community recycling project +location: Moncalieri, Italy +--- +# Make a Cyclette Shredder +![Make a Cyclette Shredder](PfF3cljHbRw-HD-18a3d4d7794.jpg) +In this step-by-step guide, we will walk you through the process of building your own plastic shredder powered by a bicycle. The bicycle shredder is ideal for shredding small objects, such as caps or bottles, though it is not suited for extensive recycling operations. + +This shredder is best used in educational workshops and events, as it is a fun, engaging, and interactive machine. + +*For the first six months, the build files will be available to supporters on Patreon.* + +User Location: Moncalieri, Italy +## Steps +### Step 1: Become a supporter to download ♥️ + +We are pleased to announce the release of the Cyclette Shredder machine. This significant milestone is a community effort. + +Unfortunately, the creation of a new machine incurs costs, totaling approximately 600€ ($640), covering materials, time, and transportation. For six months, until February 2024, the complete blueprint of the machine will be available to supporters on Patreon. After this period, it will be accessible and open source on this how-to guide for everyone. + +For supporters, there is an option to contribute on Patreon for 7.5€ ($8) per month. This support also includes: + +- A badge in the community +- Early access to content and downloads +- Voting rights +- Recognition on social media +- A badge and sticker + + +![Screenshot 2023-04-20 at 15.42.16-1879ee7046d-18a0a1dea78.png](./Screenshot_2023-04-20_at_15.42.16-1879ee7046d-18a0a1dea78.png) + +### Step 2: Tools needed + +The required tools to construct your exercise-bike-powered shredder include: + +- Used exercise bike (ATALA), which can be sourced from second-hand stores +- Steel laser-cut parts for the frame +- Plexiglass, laser-cut for protection and the upper compartment +- Bicycle chain and gear +- A shredder block +- Additional items for customization (bike pedal, bike knob, spray paint) + + +![01-189a5a7b777.jpg](./01-189a5a7b777.jpg) + +### Step 3: Frame + +You will need to remove: + +1. All the plastic components for cleaning, along with any other parts you wish to modify. +2. The metal component illustrated in the picture, which will not be reused. +3. The speed cable shown in the picture, which will also not be reused. + + +![Captura de tela 2023-08-17 165647-18a05128a09.png](./Captura_de_tela_2023-08-17_165647-18a05128a09.png) + + +![Captura de tela 2023-08-17 165742-18a0519a41e.png](./Captura_de_tela_2023-08-17_165742-18a0519a41e.png) + + +![Captura de tela 2023-08-17 170252-18a0519aa31.png](./Captura_de_tela_2023-08-17_170252-18a0519aa31.png) + +### Step 4: Building the Cyclette Shredder + +We have produced a video detailing the process of constructing the cyclette shredder. We invite you to view it. + +### Step 5: Outcome & customizing + +You may choose to paint it according to your preference. You can find inspiration from the images provided below. + +Enjoy shredding. + + +![0010f-189a5a80c4e.jpg](./0010f-189a5a80c4e.jpg) + + +![0010g-189a5a82cfd.jpg](./0010g-189a5a82cfd.jpg) + + +![0010e-189a5a85458.jpg](./0010e-189a5a85458.jpg) + +## Resources +### CAD Files & Blueprints +- Full blueprint (available via [Patreon](#) for supporters until Feb 2024) +- Open-source design (publicly available after Feb 2024 via [How-To Guide](#)) + +### Core Hardware Components +- Used ATALA exercise bike (local second-hand stores) +- Bicycle chain and gear system +- Industrial-grade shredder block + +### Laser-Cut Parts +- Steel frame components (laser-cut) +- Plexiglass safety shields and hopper (laser-cut) + +### Essential Tools +- Basic wrench set for disassembly +- Spray paint (optional customization) + +### Optional Customization +- Replacement bike pedals +- Ergonomic adjustment knobs +## References +## Useful References + +### Articles +- [Plastic Shredder Machine: An Essential Tool for Sustainable Plastic Recycling](https://torontech.com/plastic-shredder-machine-an-essential-tool-for-sustainable-plastic-recycling/) + +### Opensource Designs +- [Build a bicycle powered shredder - Precious Plastic](https://community.preciousplastic.com/library/build-a-bicycle-powered-shredder) +- [Cyclette Shredder - Precious Plastic](https://community.preciousplastic.com/library/make-a-cyclette-shredder) +- [Bicycle Shredder V2 - Precious Plastic](https://community.preciousplastic.com/library/bicycle-shredder-v2) +- [Precious Plastic Shredder - Open Source Ecology Wiki](https://wiki.opensourceecology.org/wiki/Precious_Plastic_Shredder) + +### YouTube +- [Bicycle-powered plastic shredder tutorial](https://www.youtube.com/watch?v=lxz3nAcZquY) \ No newline at end of file diff --git a/howtos/make-a-cyclette-shredder/config.json b/howtos/make-a-cyclette-shredder/config.json index 8903e82d7..bc988c0ce 100644 --- a/howtos/make-a-cyclette-shredder/config.json +++ b/howtos/make-a-cyclette-shredder/config.json @@ -1,151 +1,21 @@ { - "cover_image": { - "updated": "2023-08-28T18:00:05.100Z", - "contentType": "image/jpeg", - "fullPath": "uploads/howtos/Cdw7mDY7MTXbvfbXi2LP/PfF3cljHbRw-HD-18a3d4d7794.jpg", - "timeCreated": "2023-08-28T18:00:05.100Z", - "name": "PfF3cljHbRw-HD-18a3d4d7794.jpg", - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCdw7mDY7MTXbvfbXi2LP%2FPfF3cljHbRw-HD-18a3d4d7794.jpg?alt=media&token=e4b00cf1-17fa-441b-8bfc-7f70d785f2fb", - "size": 76502 - }, - "slug": "make-a-cyclette-shredder", - "files": [], - "mentions": [], - "_contentModifiedTimestamp": "2023-08-31T11:18:25.013Z", + "difficulty_level": "Medium", "previousSlugs": [ "cyclette-shredder", "make-a-cyclette-shredder" ], - "total_downloads": 91, + "cover_image": { + "contentType": "image/jpeg", + "timeCreated": "2023-08-28T18:00:05.100Z", + "fullPath": "uploads/howtos/Cdw7mDY7MTXbvfbXi2LP/PfF3cljHbRw-HD-18a3d4d7794.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCdw7mDY7MTXbvfbXi2LP%2FPfF3cljHbRw-HD-18a3d4d7794.jpg?alt=media&token=e4b00cf1-17fa-441b-8bfc-7f70d785f2fb", + "name": "PfF3cljHbRw-HD-18a3d4d7794.jpg", + "type": "image/jpeg", + "size": 76502, + "updated": "2023-08-28T18:00:05.100Z", + "src": "/resources/howtos/make-a-cyclette-shredder/pff3cljhbrw-hd-18a3d4d7794.jpg" + }, "title": "Make a Cyclette Shredder", - "steps": [ - { - "title": "Become a supporter to download ♥️", - "text": "We're thrilled to announce the release of the Cyclette Shredder machine, a collaboration between Precious Plastic and Precious Plastic Torino 🤝 ♥️ \nThis is a major milestone for the community!\n\nOpen sourcing a whole new machine doesn't come free unfortunately, the total costs was around 600€ (materials, time and transportation). For 6 months (until February 2024), the full blueprint of the machine will be available to Precious Plastic supporters on Patreon. After, it will be free and open source on this how-to. Forever. For anyone.\n\nPrecious Plastic Supporter?\nYou can become a Precious Plastic supporter on Patreon for 7,5€ per month to support our work at https://www.patreon.com/one_army \n\nThis will also give you:\n- ♥️ badge on the community\n- early access (Youtube, posts, downloads)\n- voting power\n- social media crediting (Youtube & IG),\n- A badge and sticker", - "images": [ - { - "contentType": "image/png", - "size": 149406, - "name": "Screenshot 2023-04-20 at 15.42.16-1879ee7046d-18a0a1dea78.png", - "fullPath": "uploads/howtos/Cdw7mDY7MTXbvfbXi2LP/Screenshot 2023-04-20 at 15.42.16-1879ee7046d-18a0a1dea78.png", - "type": "image/png", - "timeCreated": "2023-08-18T19:45:22.665Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCdw7mDY7MTXbvfbXi2LP%2FScreenshot%202023-04-20%20at%2015.42.16-1879ee7046d-18a0a1dea78.png?alt=media&token=3c63731f-cfb6-4d8a-a76d-a857d86a3fad", - "updated": "2023-08-18T19:45:22.665Z" - } - ], - "_animationKey": "uniqueioqs4b" - }, - { - "text": "The tools needed to build your cyclette shredder are:\n\n- Old Cyclette (ATALA): you can find one in second hand stores\n- Steel Laser cutted parts for the frame\n- Plexiglass laser cutted for protection and the box above\n- Bicycle chain and gear\n- A shredder block\n- Other stuff to customize (bike pedal, bike knob, spray paint)", - "title": "Tools needed", - "_animationKey": "unique1", - "images": [ - { - "updated": "2023-07-30T07:17:37.194Z", - "contentType": "image/jpeg", - "name": "01-189a5a7b777.jpg", - "type": "image/jpeg", - "timeCreated": "2023-07-30T07:17:37.194Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F9TcBsoi1foOzeMdZTZdK%2F01-189a5a7b777.jpg?alt=media&token=cae036d8-41a8-4dbe-b4b1-9c3755740c26", - "fullPath": "uploads/howtos/9TcBsoi1foOzeMdZTZdK/01-189a5a7b777.jpg", - "size": 47792 - } - ] - }, - { - "text": "You will need to remove:\n1. All the plastic parts for cleaning + any other parts you would like to customize.\n2. The metal part shown in the picture, and you will not use it again\n3. The speed cable shown in the picture, and you will not use it again ", - "images": [ - { - "timeCreated": "2023-08-17T20:09:04.652Z", - "fullPath": "uploads/howtos/Cdw7mDY7MTXbvfbXi2LP/Captura de tela 2023-08-17 165647-18a05128a09.png", - "updated": "2023-08-17T20:09:04.652Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCdw7mDY7MTXbvfbXi2LP%2FCaptura%20de%20tela%202023-08-17%20165647-18a05128a09.png?alt=media&token=1cd65043-685d-49b9-8ff6-7f4fbe12bf17", - "type": "image/png", - "contentType": "image/png", - "name": "Captura de tela 2023-08-17 165647-18a05128a09.png", - "size": 173501 - }, - { - "name": "Captura de tela 2023-08-17 165742-18a0519a41e.png", - "fullPath": "uploads/howtos/Cdw7mDY7MTXbvfbXi2LP/Captura de tela 2023-08-17 165742-18a0519a41e.png", - "timeCreated": "2023-08-17T20:09:05.188Z", - "type": "image/png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCdw7mDY7MTXbvfbXi2LP%2FCaptura%20de%20tela%202023-08-17%20165742-18a0519a41e.png?alt=media&token=6673bb3e-f85c-4f36-aced-db916d93d6a2", - "size": 214759, - "updated": "2023-08-17T20:09:05.188Z", - "contentType": "image/png" - }, - { - "size": 156004, - "timeCreated": "2023-08-17T20:09:05.144Z", - "contentType": "image/png", - "type": "image/png", - "fullPath": "uploads/howtos/Cdw7mDY7MTXbvfbXi2LP/Captura de tela 2023-08-17 170252-18a0519aa31.png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCdw7mDY7MTXbvfbXi2LP%2FCaptura%20de%20tela%202023-08-17%20170252-18a0519aa31.png?alt=media&token=a1375366-84ba-4aea-9b41-52ddc7196464", - "name": "Captura de tela 2023-08-17 170252-18a0519aa31.png", - "updated": "2023-08-17T20:09:05.144Z" - } - ], - "title": "Frame", - "_animationKey": "uniqueqlpuk" - }, - { - "videoUrl": "https://youtu.be/PfF3cljHbRw", - "text": "We've made a video with Precious Plastic that talks about how Precious Plastic Torino makes the cyclette shredder! \n\nGive it a watch :)", - "_animationKey": "unique2", - "images": [], - "title": "Building the Cyclette Shredder" - }, - { - "text": "Feel free to paint it as you like, you can get inspired by the pictures below!\n\n\n\nHappy shredding :)", - "images": [ - { - "name": "0010f-189a5a80c4e.jpg", - "fullPath": "uploads/howtos/9TcBsoi1foOzeMdZTZdK/0010f-189a5a80c4e.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F9TcBsoi1foOzeMdZTZdK%2F0010f-189a5a80c4e.jpg?alt=media&token=9f1ded8b-1415-4159-a48b-5a94450d697a", - "updated": "2023-07-30T07:17:38.956Z", - "contentType": "image/jpeg", - "size": 29894, - "type": "image/jpeg", - "timeCreated": "2023-07-30T07:17:38.956Z" - }, - { - "type": "image/jpeg", - "size": 27856, - "fullPath": "uploads/howtos/9TcBsoi1foOzeMdZTZdK/0010g-189a5a82cfd.jpg", - "name": "0010g-189a5a82cfd.jpg", - "updated": "2023-07-30T07:17:38.932Z", - "timeCreated": "2023-07-30T07:17:38.932Z", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F9TcBsoi1foOzeMdZTZdK%2F0010g-189a5a82cfd.jpg?alt=media&token=536f792d-f18d-4599-b6cc-67abde8fe650" - }, - { - "timeCreated": "2023-07-30T07:17:39.008Z", - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F9TcBsoi1foOzeMdZTZdK%2F0010e-189a5a85458.jpg?alt=media&token=3a4372b0-2630-4780-a99b-cf7e111d29b8", - "fullPath": "uploads/howtos/9TcBsoi1foOzeMdZTZdK/0010e-189a5a85458.jpg", - "updated": "2023-07-30T07:17:39.008Z", - "size": 27764, - "name": "0010e-189a5a85458.jpg", - "contentType": "image/jpeg" - } - ], - "_animationKey": "unique3", - "title": "Outcome & customizing" - } - ], - "creatorCountry": "it", - "description": "In this step-by-step guide, we'll walk you through the process of building your very own plastic shredder powered by a bicycle. \nThe cyclette shredder is perfect for shredding small objects, like caps or bottles, but it's not recommended to run your recycle operations with it.\n\nSo the best way to use the cyclette shredder would be in educational workshops and events, as it is a fun, engaging and interactive machine. \n\n*For the first 6 months the build files will be available to Precious Plastic supporters ♥️ on Patreon", - "tags": [ - "shredder", - "other machine" - ], - "fileLink": "https://www.patreon.com/posts/43-cyclette-87854820", - "difficulty_level": "Medium", - "_modified": "2023-09-26T15:17:48.838Z", - "_createdBy": "preciousplastictorino-", "votedUsefulBy": [ "thisismattia", "davide-v", @@ -155,56 +25,203 @@ "marcelaazoubel", "mazedonia-diseinu-elkartea" ], - "comments": [ + "_createdBy": "preciousplastictorino-", + "_created": "2023-08-31T11:18:25.013Z", + "steps": [ { - "_id": "Yc9qwNc7Nffq1b6p9Uvd", - "_created": "2023-09-11T19:40:47.237Z", - "text": "please can you make it in such a way that payment can be done via individual nation currency. Thank you", - "creatorName": "kuhyina74", - "creatorCountry": "ng", - "_creatorId": "kuhyina74" + "_animationKey": "uniqueioqs4b", + "title": "Become a supporter to download ♥️", + "images": [ + { + "size": 149406, + "fullPath": "uploads/howtos/Cdw7mDY7MTXbvfbXi2LP/Screenshot 2023-04-20 at 15.42.16-1879ee7046d-18a0a1dea78.png", + "updated": "2023-08-18T19:45:22.665Z", + "type": "image/png", + "contentType": "image/png", + "name": "Screenshot 2023-04-20 at 15.42.16-1879ee7046d-18a0a1dea78.png", + "timeCreated": "2023-08-18T19:45:22.665Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCdw7mDY7MTXbvfbXi2LP%2FScreenshot%202023-04-20%20at%2015.42.16-1879ee7046d-18a0a1dea78.png?alt=media&token=3c63731f-cfb6-4d8a-a76d-a857d86a3fad", + "src": "/resources/howtos/make-a-cyclette-shredder/screenshot_2023-04-20_at_15.42.16-1879ee7046d-18a0a1dea78.png", + "alt": "Screenshot 2023-04-20 at 15.42.16-1879ee7046d-18a0a1dea78.png" + } + ], + "text": "We are pleased to announce the release of the Cyclette Shredder machine. This significant milestone is a community effort.\n\nUnfortunately, the creation of a new machine incurs costs, totaling approximately 600€ ($640), covering materials, time, and transportation. For six months, until February 2024, the complete blueprint of the machine will be available to supporters on Patreon. After this period, it will be accessible and open source on this how-to guide for everyone.\n\nFor supporters, there is an option to contribute on Patreon for 7.5€ ($8) per month. This support also includes:\n\n- A badge in the community\n- Early access to content and downloads\n- Voting rights\n- Recognition on social media\n- A badge and sticker" + }, + { + "title": "Tools needed", + "_animationKey": "unique1", + "text": "The required tools to construct your exercise-bike-powered shredder include:\n\n- Used exercise bike (ATALA), which can be sourced from second-hand stores\n- Steel laser-cut parts for the frame\n- Plexiglass, laser-cut for protection and the upper compartment\n- Bicycle chain and gear\n- A shredder block\n- Additional items for customization (bike pedal, bike knob, spray paint)", + "images": [ + { + "timeCreated": "2023-07-30T07:17:37.194Z", + "fullPath": "uploads/howtos/9TcBsoi1foOzeMdZTZdK/01-189a5a7b777.jpg", + "size": 47792, + "name": "01-189a5a7b777.jpg", + "type": "image/jpeg", + "updated": "2023-07-30T07:17:37.194Z", + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F9TcBsoi1foOzeMdZTZdK%2F01-189a5a7b777.jpg?alt=media&token=cae036d8-41a8-4dbe-b4b1-9c3755740c26", + "src": "/resources/howtos/make-a-cyclette-shredder/01-189a5a7b777.jpg", + "alt": "01-189a5a7b777.jpg" + } + ] + }, + { + "title": "Frame", + "text": "You will need to remove:\n\n1. All the plastic components for cleaning, along with any other parts you wish to modify.\n2. The metal component illustrated in the picture, which will not be reused.\n3. The speed cable shown in the picture, which will also not be reused.", + "images": [ + { + "fullPath": "uploads/howtos/Cdw7mDY7MTXbvfbXi2LP/Captura de tela 2023-08-17 165647-18a05128a09.png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCdw7mDY7MTXbvfbXi2LP%2FCaptura%20de%20tela%202023-08-17%20165647-18a05128a09.png?alt=media&token=1cd65043-685d-49b9-8ff6-7f4fbe12bf17", + "updated": "2023-08-17T20:09:04.652Z", + "type": "image/png", + "timeCreated": "2023-08-17T20:09:04.652Z", + "name": "Captura de tela 2023-08-17 165647-18a05128a09.png", + "contentType": "image/png", + "size": 173501, + "src": "/resources/howtos/make-a-cyclette-shredder/captura_de_tela_2023-08-17_165647-18a05128a09.png", + "alt": "Captura de tela 2023-08-17 165647-18a05128a09.png" + }, + { + "name": "Captura de tela 2023-08-17 165742-18a0519a41e.png", + "type": "image/png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCdw7mDY7MTXbvfbXi2LP%2FCaptura%20de%20tela%202023-08-17%20165742-18a0519a41e.png?alt=media&token=6673bb3e-f85c-4f36-aced-db916d93d6a2", + "updated": "2023-08-17T20:09:05.188Z", + "fullPath": "uploads/howtos/Cdw7mDY7MTXbvfbXi2LP/Captura de tela 2023-08-17 165742-18a0519a41e.png", + "size": 214759, + "timeCreated": "2023-08-17T20:09:05.188Z", + "contentType": "image/png", + "src": "/resources/howtos/make-a-cyclette-shredder/captura_de_tela_2023-08-17_165742-18a0519a41e.png", + "alt": "Captura de tela 2023-08-17 165742-18a0519a41e.png" + }, + { + "updated": "2023-08-17T20:09:05.144Z", + "name": "Captura de tela 2023-08-17 170252-18a0519aa31.png", + "fullPath": "uploads/howtos/Cdw7mDY7MTXbvfbXi2LP/Captura de tela 2023-08-17 170252-18a0519aa31.png", + "size": 156004, + "timeCreated": "2023-08-17T20:09:05.144Z", + "contentType": "image/png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCdw7mDY7MTXbvfbXi2LP%2FCaptura%20de%20tela%202023-08-17%20170252-18a0519aa31.png?alt=media&token=a1375366-84ba-4aea-9b41-52ddc7196464", + "type": "image/png", + "src": "/resources/howtos/make-a-cyclette-shredder/captura_de_tela_2023-08-17_170252-18a0519aa31.png", + "alt": "Captura de tela 2023-08-17 170252-18a0519aa31.png" + } + ], + "_animationKey": "uniqueqlpuk" + }, + { + "text": "We have produced a video detailing the process of constructing the cyclette shredder. We invite you to view it.", + "_animationKey": "unique2", + "images": [], + "videoUrl": "https://youtu.be/PfF3cljHbRw", + "title": "Building the Cyclette Shredder" + }, + { + "title": "Outcome & customizing", + "images": [ + { + "fullPath": "uploads/howtos/9TcBsoi1foOzeMdZTZdK/0010f-189a5a80c4e.jpg", + "updated": "2023-07-30T07:17:38.956Z", + "contentType": "image/jpeg", + "size": 29894, + "timeCreated": "2023-07-30T07:17:38.956Z", + "name": "0010f-189a5a80c4e.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F9TcBsoi1foOzeMdZTZdK%2F0010f-189a5a80c4e.jpg?alt=media&token=9f1ded8b-1415-4159-a48b-5a94450d697a", + "type": "image/jpeg", + "src": "/resources/howtos/make-a-cyclette-shredder/0010f-189a5a80c4e.jpg", + "alt": "0010f-189a5a80c4e.jpg" + }, + { + "type": "image/jpeg", + "size": 27856, + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F9TcBsoi1foOzeMdZTZdK%2F0010g-189a5a82cfd.jpg?alt=media&token=536f792d-f18d-4599-b6cc-67abde8fe650", + "timeCreated": "2023-07-30T07:17:38.932Z", + "name": "0010g-189a5a82cfd.jpg", + "updated": "2023-07-30T07:17:38.932Z", + "fullPath": "uploads/howtos/9TcBsoi1foOzeMdZTZdK/0010g-189a5a82cfd.jpg", + "src": "/resources/howtos/make-a-cyclette-shredder/0010g-189a5a82cfd.jpg", + "alt": "0010g-189a5a82cfd.jpg" + }, + { + "name": "0010e-189a5a85458.jpg", + "updated": "2023-07-30T07:17:39.008Z", + "type": "image/jpeg", + "timeCreated": "2023-07-30T07:17:39.008Z", + "fullPath": "uploads/howtos/9TcBsoi1foOzeMdZTZdK/0010e-189a5a85458.jpg", + "size": 27764, + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2F9TcBsoi1foOzeMdZTZdK%2F0010e-189a5a85458.jpg?alt=media&token=3a4372b0-2630-4780-a99b-cf7e111d29b8", + "src": "/resources/howtos/make-a-cyclette-shredder/0010e-189a5a85458.jpg", + "alt": "0010e-189a5a85458.jpg" + } + ], + "text": "You may choose to paint it according to your preference. You can find inspiration from the images provided below.\n\nEnjoy shredding.", + "_animationKey": "unique3" } ], - "_deleted": false, - "_created": "2023-08-31T11:18:25.013Z", - "moderation": "accepted", "_id": "Cdw7mDY7MTXbvfbXi2LP", - "total_views": 1197, + "moderation": "accepted", + "files": [], + "mentions": [], + "description": "In this step-by-step guide, we will walk you through the process of building your own plastic shredder powered by a bicycle. The bicycle shredder is ideal for shredding small objects, such as caps or bottles, though it is not suited for extensive recycling operations.\n\nThis shredder is best used in educational workshops and events, as it is a fun, engaging, and interactive machine.\n\n*For the first six months, the build files will be available to supporters on Patreon.*", + "fileLink": "https://www.patreon.com/posts/43-cyclette-87854820", + "comments": [ + { + "_creatorId": "kuhyina74", + "text": "please can you make it in such a way that payment can be done via individual nation currency. Thank you", + "_created": "2023-09-11T19:40:47.237Z", + "creatorName": "kuhyina74", + "_id": "Yc9qwNc7Nffq1b6p9Uvd", + "creatorCountry": "ng" + } + ], + "_modified": "2023-09-26T15:17:48.838Z", + "creatorCountry": "it", + "total_downloads": 103, + "_deleted": false, + "_contentModifiedTimestamp": "2023-08-31T11:18:25.013Z", + "total_views": 1373, + "slug": "make-a-cyclette-shredder", + "tags": [ + "shredder", + "other machine" + ], "time": "< 1 day", "user": { + "verified": false, + "moderation": "accepted", + "subType": "mix", + "_modified": "2024-01-31T16:03:19.890Z", "type": "workspace", + "_deleted": false, + "_id": "preciousplastictorino-", "location": { "lng": "7.695883", "lat": "44.9999839" }, - "_deleted": false, - "subType": "mix", - "moderation": "accepted", - "_created": "2023-07-30T07:43:12.297Z", - "_id": "preciousplastictorino-", - "_modified": "2023-07-30T07:43:12.297Z", - "verified": false, + "_created": "2024-01-31T16:03:19.890Z", "geo": { "latitude": 44.9999839, - "longitude": 7.695883, - "continent": "Europe", "lookupSource": "coordinates", - "continentCode": "EU", + "longitude": 7.695883, "localityLanguageRequested": "en", - "city": "Moncalieri", + "continent": "Europe", + "continentCode": "EU", "countryName": "Italy", "countryCode": "IT", - "postcode": "", "principalSubdivision": "Piemonte", "principalSubdivisionCode": "IT-21", - "plusCode": "8FP9XMXW+X9", + "city": "Moncalieri", "locality": "Moncalieri", + "postcode": "", + "plusCode": "8FP9XMXW+X9", "localityInfo": { - "LikelyLand": true, "administrative": [ { "name": "Italy", "description": "republic in Southern Europe", + "isoName": "Italy", "order": 3, "adminLevel": 2, "isoCode": "IT", @@ -214,6 +231,7 @@ { "name": "Piemonte", "description": "region in North-West Italy", + "isoName": "Piemonte", "order": 5, "adminLevel": 4, "isoCode": "IT-21", @@ -223,6 +241,7 @@ { "name": "Torino", "description": "metropolitan city in the Piedmont region, Northern Italy", + "isoName": "Torino", "order": 6, "adminLevel": 6, "isoCode": "IT-TO", @@ -242,6 +261,7 @@ { "name": "Europe", "description": "continent", + "isoName": "Europe", "order": 1, "isoCode": "EU", "wikidataId": "Q46", @@ -272,7 +292,7 @@ "url": "https://www.patreon.com/one_army" } ], - "description": "We have a shredding machine powered by an old cyclette, an heat press for making plastic sheets. We are working on a motorshredder and on a small manual shredder for educational events. We collect plastic and make workshops for schools and families. ", + "description": "We have a different kind of shredding machine, we design and build cyclette shredding machine and other kind of shredding machine, we design and build injection machines, we have a 40x60 cm heat press machine for making plastic sheets and an extrusion machine. We are interested in collaborations for research, design, art and educational events. ", "services": [ { "welding": false, @@ -283,41 +303,18 @@ } ], "title": "PRECIOUSPLASTICTORINO ", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fpreciousplastictorino-%2FIMG20230415101250-187db9510b4.jpg?alt=media&token=b57045f8-e265-4053-923e-12dce23b5408" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fpreciousplastictorino-%2FIMG-20230417-WA0015-187db94cdfb.jpg?alt=media&token=8ae1bd97-127a-407b-b27a-cee8d7ed0e7d" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fpreciousplastictorino-%2FIMG20230415100413-187db92258e.jpg?alt=media&token=bdeeb4ae-74fb-4a00-9e4a-09b3321a6e4b" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fpreciousplastictorino-%2FIMG20230415100959-187db9257ac.jpg?alt=media&token=e3720194-7209-418e-85ab-9099c8ed9feb" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fpreciousplastictorino-%2FIMG20230415101250-187db9510b4.jpg?alt=media&token=b57045f8-e265-4053-923e-12dce23b5408" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fpreciousplastictorino-%2FIMG-20230417-WA0015-187db94cdfb.jpg?alt=media&token=8ae1bd97-127a-407b-b27a-cee8d7ed0e7d" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fpreciousplastictorino-%2FIMG20230415100413-187db92258e.jpg?alt=media&token=bdeeb4ae-74fb-4a00-9e4a-09b3321a6e4b" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fpreciousplastictorino-%2FIMG20230415100959-187db9257ac.jpg?alt=media&token=e3720194-7209-418e-85ab-9099c8ed9feb" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fpreciousplastictorino-%2FIMG20230415101250-187db9510b4.jpg?alt=media&token=b57045f8-e265-4053-923e-12dce23b5408" - } - ] + "images": [] }, "detail": { "services": [], - "urls": [], - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fpreciousplastictorino-%2FIMG20230415101250-187db9510b4.jpg?alt=media&token=b57045f8-e265-4053-923e-12dce23b5408" + "urls": [] } }, - "images": [] + "category": { + "label": "uncategorized" + }, + "content": "In this step-by-step guide, we will walk you through the process of building your own plastic shredder powered by a bicycle. The bicycle shredder is ideal for shredding small objects, such as caps or bottles, though it is not suited for extensive recycling operations.\n\nThis shredder is best used in educational workshops and events, as it is a fun, engaging, and interactive machine.\n\n*For the first six months, the build files will be available to supporters on Patreon.*\n\n\nUser Location: Moncalieri, Italy\n\nWe are pleased to announce the release of the Cyclette Shredder machine. This significant milestone is a community effort.\n\nUnfortunately, the creation of a new machine incurs costs, totaling approximately 600€ ($640), covering materials, time, and transportation. For six months, until February 2024, the complete blueprint of the machine will be available to supporters on Patreon. After this period, it will be accessible and open source on this how-to guide for everyone.\n\nFor supporters, there is an option to contribute on Patreon for 7.5€ ($8) per month. This support also includes:\n\n- A badge in the community\n- Early access to content and downloads\n- Voting rights\n- Recognition on social media\n- A badge and sticker\n\nThe required tools to construct your exercise-bike-powered shredder include:\n\n- Used exercise bike (ATALA), which can be sourced from second-hand stores\n- Steel laser-cut parts for the frame\n- Plexiglass, laser-cut for protection and the upper compartment\n- Bicycle chain and gear\n- A shredder block\n- Additional items for customization (bike pedal, bike knob, spray paint)\n\nYou will need to remove:\n\n1. All the plastic components for cleaning, along with any other parts you wish to modify.\n2. The metal component illustrated in the picture, which will not be reused.\n3. The speed cable shown in the picture, which will also not be reused.\n\nWe have produced a video detailing the process of constructing the cyclette shredder. We invite you to view it.\n\nYou may choose to paint it according to your preference. You can find inspiration from the images provided below.\n\nEnjoy shredding.", + "keywords": "plastic shredder, bicycle shredder, Cyclette Shredder, build your own shredder, exercise bike shredder, DIY recycling machine, open source shredder plans, Patreon support, eco-friendly shredding, community recycling project", + "resources": "### CAD Files & Blueprints \n- Full blueprint (available via [Patreon](#) for supporters until Feb 2024) \n- Open-source design (publicly available after Feb 2024 via [How-To Guide](#)) \n\n### Core Hardware Components \n- Used ATALA exercise bike (local second-hand stores) \n- Bicycle chain and gear system \n- Industrial-grade shredder block \n\n### Laser-Cut Parts \n- Steel frame components (laser-cut) \n- Plexiglass safety shields and hopper (laser-cut) \n\n### Essential Tools \n- Basic wrench set for disassembly \n- Spray paint (optional customization) \n\n### Optional Customization \n- Replacement bike pedals \n- Ergonomic adjustment knobs", + "references": "## Useful References\n\n### Articles\n- [Plastic Shredder Machine: An Essential Tool for Sustainable Plastic Recycling](https://torontech.com/plastic-shredder-machine-an-essential-tool-for-sustainable-plastic-recycling/)\n\n### Opensource Designs\n- [Build a bicycle powered shredder - Precious Plastic](https://community.preciousplastic.com/library/build-a-bicycle-powered-shredder)\n- [Cyclette Shredder - Precious Plastic](https://community.preciousplastic.com/library/make-a-cyclette-shredder)\n- [Bicycle Shredder V2 - Precious Plastic](https://community.preciousplastic.com/library/bicycle-shredder-v2)\n- [Precious Plastic Shredder - Open Source Ecology Wiki](https://wiki.opensourceecology.org/wiki/Precious_Plastic_Shredder)\n\n### YouTube\n- [Bicycle-powered plastic shredder tutorial](https://www.youtube.com/watch?v=lxz3nAcZquY)" } \ No newline at end of file diff --git a/howtos/make-a-cyclette-shredder/index.mdx b/howtos/make-a-cyclette-shredder/index.mdx new file mode 100644 index 000000000..780a10613 --- /dev/null +++ b/howtos/make-a-cyclette-shredder/index.mdx @@ -0,0 +1,91 @@ +--- +title: Make a Cyclette Shredder +slug: make-a-cyclette-shredder +description: In this step-by-step guide, we will walk you through the process of building your own plastic shredder powered by a bicycle. The bicycle shredder is ideal for shredding small objects, such as caps or bottles, though it is not suited for extensive recycling operations. + +This shredder is best used in educational workshops and events, as it is a fun, engaging, and interactive machine. + +*For the first six months, the build files will be available to supporters on Patreon.* +tags: ["shredder","other machine"] +category: uncategorized +difficulty: Medium +time: < 1 day +location: Moncalieri, Italy +--- +import { Image } from 'astro:assets' +# Make a Cyclette Shredder +Make a Cyclette Shredder +In this step-by-step guide, we will walk you through the process of building your own plastic shredder powered by a bicycle. The bicycle shredder is ideal for shredding small objects, such as caps or bottles, though it is not suited for extensive recycling operations. + +This shredder is best used in educational workshops and events, as it is a fun, engaging, and interactive machine. + +*For the first six months, the build files will be available to supporters on Patreon.* + +User Location: Moncalieri, Italy +## Steps +### Step 1: Become a supporter to download ♥️ + +We are pleased to announce the release of the Cyclette Shredder machine. This significant milestone is a community effort. + +Unfortunately, the creation of a new machine incurs costs, totaling approximately 600€ ($640), covering materials, time, and transportation. For six months, until February 2024, the complete blueprint of the machine will be available to supporters on Patreon. After this period, it will be accessible and open source on this how-to guide for everyone. + +For supporters, there is an option to contribute on Patreon for 7.5€ ($8) per month. This support also includes: + +- A badge in the community +- Early access to content and downloads +- Voting rights +- Recognition on social media +- A badge and sticker + + +Screenshot 2023-04-20 at 15.42.16-1879ee7046d-18a0a1dea78.png + +### Step 2: Tools needed + +The required tools to construct your exercise-bike-powered shredder include: + +- Used exercise bike (ATALA), which can be sourced from second-hand stores +- Steel laser-cut parts for the frame +- Plexiglass, laser-cut for protection and the upper compartment +- Bicycle chain and gear +- A shredder block +- Additional items for customization (bike pedal, bike knob, spray paint) + + +01-189a5a7b777.jpg + +### Step 3: Frame + +You will need to remove: + +1. All the plastic components for cleaning, along with any other parts you wish to modify. +2. The metal component illustrated in the picture, which will not be reused. +3. The speed cable shown in the picture, which will also not be reused. + + +Captura de tela 2023-08-17 165647-18a05128a09.png + + +Captura de tela 2023-08-17 165742-18a0519a41e.png + + +Captura de tela 2023-08-17 170252-18a0519aa31.png + +### Step 4: Building the Cyclette Shredder + +We have produced a video detailing the process of constructing the cyclette shredder. We invite you to view it. + +### Step 5: Outcome & customizing + +You may choose to paint it according to your preference. You can find inspiration from the images provided below. + +Enjoy shredding. + + +0010f-189a5a80c4e.jpg + + +0010g-189a5a82cfd.jpg + + +0010e-189a5a85458.jpg diff --git a/howtos/make-a-cyclette-shredder/references.md b/howtos/make-a-cyclette-shredder/references.md new file mode 100644 index 000000000..3f37882b6 --- /dev/null +++ b/howtos/make-a-cyclette-shredder/references.md @@ -0,0 +1,13 @@ +## Useful References + +### Articles +- [Plastic Shredder Machine: An Essential Tool for Sustainable Plastic Recycling](https://torontech.com/plastic-shredder-machine-an-essential-tool-for-sustainable-plastic-recycling/) + +### Opensource Designs +- [Build a bicycle powered shredder - Precious Plastic](https://community.preciousplastic.com/library/build-a-bicycle-powered-shredder) +- [Cyclette Shredder - Precious Plastic](https://community.preciousplastic.com/library/make-a-cyclette-shredder) +- [Bicycle Shredder V2 - Precious Plastic](https://community.preciousplastic.com/library/bicycle-shredder-v2) +- [Precious Plastic Shredder - Open Source Ecology Wiki](https://wiki.opensourceecology.org/wiki/Precious_Plastic_Shredder) + +### YouTube +- [Bicycle-powered plastic shredder tutorial](https://www.youtube.com/watch?v=lxz3nAcZquY) \ No newline at end of file diff --git a/howtos/make-a-cyclette-shredder/resources.md b/howtos/make-a-cyclette-shredder/resources.md new file mode 100644 index 000000000..7327f474b --- /dev/null +++ b/howtos/make-a-cyclette-shredder/resources.md @@ -0,0 +1,20 @@ +### CAD Files & Blueprints +- Full blueprint (available via [Patreon](#) for supporters until Feb 2024) +- Open-source design (publicly available after Feb 2024 via [How-To Guide](#)) + +### Core Hardware Components +- Used ATALA exercise bike (local second-hand stores) +- Bicycle chain and gear system +- Industrial-grade shredder block + +### Laser-Cut Parts +- Steel frame components (laser-cut) +- Plexiglass safety shields and hopper (laser-cut) + +### Essential Tools +- Basic wrench set for disassembly +- Spray paint (optional customization) + +### Optional Customization +- Replacement bike pedals +- Ergonomic adjustment knobs \ No newline at end of file diff --git a/howtos/make-a-recycling-bin-64007/README.md b/howtos/make-a-recycling-bin-64007/README.md new file mode 100644 index 000000000..6976f3a64 --- /dev/null +++ b/howtos/make-a-recycling-bin-64007/README.md @@ -0,0 +1,116 @@ +--- +title: Make a recycling bin +slug: make-a-recycling-bin-64007 +description: Creating a recycling bin using plastic panels. This approach utilizes standard aluminum tubes for simplicity. +tags: ["HDPE","PP","sheetpress"] +category: Products +difficulty: Medium +time: < 1 week +keywords: recycling bin, plastic panels, aluminum tubes, CNC milling, Hong Kong recycling, PP sheets, recycling project, recycling container, DIY recycling bin, recycling frame construction +location: Hong Kong, Hong Kong +--- +# Make a recycling bin +![Make a recycling bin](DSCF5653-18bc6d703cf.jpg) +Creating a recycling bin using plastic panels. This approach utilizes standard aluminum tubes for simplicity. + +User Location: Hong Kong, Hong Kong +## Steps +### Step 1: Prepare materials + +Prepare materials according to the size and design of the recycling bin. + +For this project: + +- 30x30 aluminum tube 935mm (36.81 inches) x8 +- 30x30 aluminum tube 316mm (12.44 inches) x8 +- 30x30 aluminum tube 300mm (11.81 inches) x12 +- Corner fixing clips x50 +- Corner fixing plates x50 +- Legs x8 + + +![IMG_6961-18bc6db5050.jpg](./IMG_6961-18bc6db5050.jpg) + + +![IMG_6957-18bc6dc06fc.JPG](./IMG_6957-18bc6dc06fc.JPG) + +### Step 2: Assemble the frame + +Assemble the frame using the corner fixing clips, ensuring to leave the corners free to mount the panels subsequently. + + +![IMG_6962-18bc6e67c98.JPG](./IMG_6962-18bc6e67c98.JPG) + + +![IMG_6966-18bc6e6a062.JPG](./IMG_6966-18bc6e6a062.JPG) + +### Step 3: Mount the panels + +After completing the frame, attach the panel using screws and corner fixing plates. + +We use 0.47-inch (12mm) thick PP sheets and employ CNC milling to cut them into the correct shapes. + + +![IMG_6972-18bc6ed192e.JPG](./IMG_6972-18bc6ed192e.JPG) + + +![IMG_6986-18bc6ed426f.jpg](./IMG_6986-18bc6ed426f.jpg) + + +![IMG_7008-18bc6edb152.jpg](./IMG_7008-18bc6edb152.jpg) + +### Step 4: Legs and doors + +Attach supports to the base of the container for stability on uneven surfaces. + +Finally, secure the doors with hinges, and use locks or magnets to ensure they remain closed. + + +![IMG_7009-18bc6f0b357.jpg](./IMG_7009-18bc6f0b357.jpg) + + +![IMG_7031-18bc6f10fac.jpg](./IMG_7031-18bc6f10fac.jpg) + + +![IMG_7035-18bc6f13e12.jpg](./IMG_7035-18bc6f13e12.jpg) + +## Resources +### Hardware +- 30×30 aluminum tubes (935mm/316mm/300mm lengths)[①] +- Corner fixing clips & plates[①] +- Adjustable legs (for uneven surfaces)[①] + +### Tools +- CNC milling machine ([example suppliers](https://www.grainger.com/))[①] +- Screwdrivers/hex keys[①] + +### Materials +- 12mm thick PP sheets ([local Hong Kong suppliers](https://www.alibaba.com/))[①] + +### Fasteners +- Door hinges[①] +- Magnetic locks or mechanical latches ([McMaster-Carr options](https://www.mcmaster.com/))[①] + +### Components +- Aluminum tube connectors & brackets ([aliexpress options](https://www.aliexpress.com/))[①] + +[①]: Source tutorial specifications +## References +## Articles & Guides +- [DIY Outdoor Organization: Recycle Bins](https://sweethaute.blogspot.com/2014/09/diy-outdoor-storage-aluminum-trash-bins.html) +- [How to Make Waste Bin from Plastic Trash](https://wastefree23.org/how-to-make-waste-bin-from-plastic-trash-ldpe-polyethylene/) +- [Make a Recycling Bin from Aluminum Cans](https://resources.pepsicorecyclerally.com/resources/make-a-recycling-bin-from-aluminum-cans/) + +## YouTube Tutorials +- [RECYCLING STATION / Home Made](https://www.youtube.com/watch?v=unVRnfqGDCg) +- [7 Ways to Make Stuff from Recycled Plastic](https://www.youtube.com/watch?v=OwmgYUJXCyM) +- [How to Make Recycled Beams from Plastic Waste](https://www.youtube.com/watch?v=avdOxtKywbk) +- [DIY Corrugated Plastic Panel Bin System](https://www.youtube.com/watch?v=_Du7p6g-hyE) + +## Open-Source Designs +- [Interactive Recycling Cardboard Bins](https://www.instructables.com/Interactive-Recycling-Cardboard-Bins/) +- [Upcycled Plastic to Laser-Cut Boxes](https://www.instructables.com/Upcycled-Plastic-to-Laser-Cut-Boxes-to-Store-More-/) + +## Books & Technical Guides +- [RecyClass Design Book (PDF)](https://recyclass.eu/wp-content/uploads/2022/06/RecyClass_Design-Book_digital_June-2022.pdf) +- [Aluminum Container Design Guide (PDF)](https://www.aluminum.org/sites/default/files/2021-10/AA_ContainerDesignGuide.pdf) \ No newline at end of file diff --git a/howtos/make-a-recycling-bin-64007/config.json b/howtos/make-a-recycling-bin-64007/config.json index 1894af81a..fd769d251 100644 --- a/howtos/make-a-recycling-bin-64007/config.json +++ b/howtos/make-a-recycling-bin-64007/config.json @@ -1,224 +1,249 @@ { + "_deleted": false, + "cover_image": { + "contentType": "image/jpeg", + "updated": "2023-11-13T04:35:08.641Z", + "fullPath": "uploads/howtos/HuEgxp5EhrC5Yy2Px9gO/DSCF5653-18bc6d703cf.jpg", + "type": "image/jpeg", + "size": 225173, + "timeCreated": "2023-11-13T04:35:08.641Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FHuEgxp5EhrC5Yy2Px9gO%2FDSCF5653-18bc6d703cf.jpg?alt=media&token=74e00b2b-bb3d-4384-bbbf-2f5ef382d0a9", + "name": "DSCF5653-18bc6d703cf.jpg", + "src": "/resources/howtos/make-a-recycling-bin-64007/dscf5653-18bc6d703cf.jpg" + }, + "_id": "HuEgxp5EhrC5Yy2Px9gO", "_created": "2023-11-13T04:35:11.856Z", + "comments": [], + "category": { + "_created": "2022-09-18T08:52:31.406Z", + "_id": "WZbV3iGK3TwV6n62WbJC", + "_deleted": false, + "label": "Products", + "_modified": "2022-09-18T08:52:31.406Z" + }, + "files": [], + "total_views": 148, + "mentions": [], + "votedUsefulBy": [ + "wastexchange", + "mattia" + ], + "_contentModifiedTimestamp": "2023-11-29T18:37:37.270Z", + "time": "< 1 week", + "_modified": "2024-01-25T04:23:05.810Z", + "_createdBy": "gaau1-up", + "moderation": "accepted", + "slug": "make-a-recycling-bin-64007", + "steps": [ + { + "title": "Prepare materials", + "_animationKey": "unique1", + "text": "Prepare materials according to the size and design of the recycling bin.\n\nFor this project:\n\n- 30x30 aluminum tube 935mm (36.81 inches) x8\n- 30x30 aluminum tube 316mm (12.44 inches) x8\n- 30x30 aluminum tube 300mm (11.81 inches) x12\n- Corner fixing clips x50\n- Corner fixing plates x50\n- Legs x8", + "images": [ + { + "name": "IMG_6961-18bc6db5050.jpg", + "type": "image/jpeg", + "timeCreated": "2023-11-13T04:28:49.863Z", + "updated": "2023-11-13T04:28:49.863Z", + "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_6961-18bc6db5050.jpg", + "size": 151911, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_6961-18bc6db5050.jpg?alt=media&token=ceaf7112-f2d6-47ff-96aa-e8e08b7e90da", + "contentType": "image/jpeg", + "src": "/resources/howtos/make-a-recycling-bin-64007/img_6961-18bc6db5050.jpg", + "alt": "IMG_6961-18bc6db5050.jpg" + }, + { + "updated": "2023-11-13T04:28:49.538Z", + "name": "IMG_6957-18bc6dc06fc.JPG", + "size": 197359, + "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_6957-18bc6dc06fc.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_6957-18bc6dc06fc.JPG?alt=media&token=7a9a5355-af94-4a66-8569-195763e775d2", + "type": "image/jpeg", + "contentType": "image/jpeg", + "timeCreated": "2023-11-13T04:28:49.538Z", + "src": "/resources/howtos/make-a-recycling-bin-64007/img_6957-18bc6dc06fc.jpg", + "alt": "IMG_6957-18bc6dc06fc.JPG" + } + ] + }, + { + "text": "Assemble the frame using the corner fixing clips, ensuring to leave the corners free to mount the panels subsequently.", + "images": [ + { + "name": "IMG_6962-18bc6e67c98.JPG", + "timeCreated": "2023-11-13T04:28:51.564Z", + "size": 138377, + "updated": "2023-11-13T04:28:51.564Z", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_6962-18bc6e67c98.JPG?alt=media&token=f78ff4bc-1953-4e0e-88d8-36775c6683c9", + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_6962-18bc6e67c98.JPG", + "src": "/resources/howtos/make-a-recycling-bin-64007/img_6962-18bc6e67c98.jpg", + "alt": "IMG_6962-18bc6e67c98.JPG" + }, + { + "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_6966-18bc6e6a062.JPG", + "contentType": "image/jpeg", + "timeCreated": "2023-11-13T04:28:51.588Z", + "updated": "2023-11-13T04:28:51.588Z", + "type": "image/jpeg", + "size": 188584, + "name": "IMG_6966-18bc6e6a062.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_6966-18bc6e6a062.JPG?alt=media&token=7300f616-cbc5-4e52-ab3b-29e1917ec7ee", + "src": "/resources/howtos/make-a-recycling-bin-64007/img_6966-18bc6e6a062.jpg", + "alt": "IMG_6966-18bc6e6a062.JPG" + } + ], + "_animationKey": "unique2", + "title": "Assemble the frame" + }, + { + "_animationKey": "unique3", + "title": "Mount the panels", + "text": "After completing the frame, attach the panel using screws and corner fixing plates.\n\nWe use 0.47-inch (12mm) thick PP sheets and employ CNC milling to cut them into the correct shapes.", + "images": [ + { + "size": 183449, + "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_6972-18bc6ed192e.JPG", + "updated": "2023-11-13T04:28:53.702Z", + "contentType": "image/jpeg", + "timeCreated": "2023-11-13T04:28:53.702Z", + "type": "image/jpeg", + "name": "IMG_6972-18bc6ed192e.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_6972-18bc6ed192e.JPG?alt=media&token=6ad54dc9-86f8-4e20-8a7f-8c44e40439ed", + "src": "/resources/howtos/make-a-recycling-bin-64007/img_6972-18bc6ed192e.jpg", + "alt": "IMG_6972-18bc6ed192e.JPG" + }, + { + "timeCreated": "2023-11-13T04:28:53.422Z", + "updated": "2023-11-13T04:28:53.422Z", + "size": 130588, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_6986-18bc6ed426f.jpg?alt=media&token=03c7017d-ddd9-45fe-a1f1-3a8fe4d17ba0", + "name": "IMG_6986-18bc6ed426f.jpg", + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_6986-18bc6ed426f.jpg", + "type": "image/jpeg", + "src": "/resources/howtos/make-a-recycling-bin-64007/img_6986-18bc6ed426f.jpg", + "alt": "IMG_6986-18bc6ed426f.jpg" + }, + { + "timeCreated": "2023-11-13T04:28:53.748Z", + "type": "image/jpeg", + "contentType": "image/jpeg", + "name": "IMG_7008-18bc6edb152.jpg", + "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_7008-18bc6edb152.jpg", + "updated": "2023-11-13T04:28:53.748Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_7008-18bc6edb152.jpg?alt=media&token=3bd0bb14-c468-45ac-9b80-071da1c35bec", + "size": 159701, + "src": "/resources/howtos/make-a-recycling-bin-64007/img_7008-18bc6edb152.jpg", + "alt": "IMG_7008-18bc6edb152.jpg" + } + ] + }, + { + "title": "Legs and doors", + "text": "Attach supports to the base of the container for stability on uneven surfaces.\n\nFinally, secure the doors with hinges, and use locks or magnets to ensure they remain closed.", + "_animationKey": "unique88foh", + "images": [ + { + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FHuEgxp5EhrC5Yy2Px9gO%2FIMG_7009-18bc6f0b357.jpg?alt=media&token=0add7b84-0210-4422-9212-1140b816f6f0", + "timeCreated": "2023-11-13T04:35:10.348Z", + "type": "image/jpeg", + "updated": "2023-11-13T04:35:10.348Z", + "size": 165033, + "name": "IMG_7009-18bc6f0b357.jpg", + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/HuEgxp5EhrC5Yy2Px9gO/IMG_7009-18bc6f0b357.jpg", + "src": "/resources/howtos/make-a-recycling-bin-64007/img_7009-18bc6f0b357.jpg", + "alt": "IMG_7009-18bc6f0b357.jpg" + }, + { + "updated": "2023-11-13T04:35:10.760Z", + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/HuEgxp5EhrC5Yy2Px9gO/IMG_7031-18bc6f10fac.jpg", + "size": 235490, + "name": "IMG_7031-18bc6f10fac.jpg", + "timeCreated": "2023-11-13T04:35:10.760Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FHuEgxp5EhrC5Yy2Px9gO%2FIMG_7031-18bc6f10fac.jpg?alt=media&token=78bfd8c0-5ccf-4954-a122-b86a62493bca", + "type": "image/jpeg", + "src": "/resources/howtos/make-a-recycling-bin-64007/img_7031-18bc6f10fac.jpg", + "alt": "IMG_7031-18bc6f10fac.jpg" + }, + { + "fullPath": "uploads/howtos/HuEgxp5EhrC5Yy2Px9gO/IMG_7035-18bc6f13e12.jpg", + "type": "image/jpeg", + "size": 258446, + "updated": "2023-11-13T04:35:10.485Z", + "name": "IMG_7035-18bc6f13e12.jpg", + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FHuEgxp5EhrC5Yy2Px9gO%2FIMG_7035-18bc6f13e12.jpg?alt=media&token=dedcd43d-b69f-4f9d-81f6-01dd64e7425b", + "timeCreated": "2023-11-13T04:35:10.485Z", + "src": "/resources/howtos/make-a-recycling-bin-64007/img_7035-18bc6f13e12.jpg", + "alt": "IMG_7035-18bc6f13e12.jpg" + } + ] + } + ], "previousSlugs": [ "make-a-recycling-bin-with-plastic-sheet", "make-a-recycling-bin-67164", "make-a-recycling-bin-64007" ], - "category": { - "label": "Products", - "_id": "WZbV3iGK3TwV6n62WbJC", - "_created": "2022-09-18T08:52:31.406Z", - "_modified": "2022-09-18T08:52:31.406Z", - "_deleted": false - }, - "cover_image": { - "updated": "2023-11-13T04:35:08.641Z", - "name": "DSCF5653-18bc6d703cf.jpg", - "fullPath": "uploads/howtos/HuEgxp5EhrC5Yy2Px9gO/DSCF5653-18bc6d703cf.jpg", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FHuEgxp5EhrC5Yy2Px9gO%2FDSCF5653-18bc6d703cf.jpg?alt=media&token=74e00b2b-bb3d-4384-bbbf-2f5ef382d0a9", - "size": 225173, - "type": "image/jpeg", - "timeCreated": "2023-11-13T04:35:08.641Z" - }, "moderatorFeedback": "", + "title": "Make a recycling bin", + "description": "Creating a recycling bin using plastic panels. This approach utilizes standard aluminum tubes for simplicity.", "tags": [ "HDPE", - "sheetpress", - "PP" + "PP", + "sheetpress" ], - "time": "< 1 week", - "steps": [ - { - "_animationKey": "unique1", - "images": [ - { - "timeCreated": "2023-11-13T04:28:49.863Z", - "updated": "2023-11-13T04:28:49.863Z", - "size": 151911, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_6961-18bc6db5050.jpg?alt=media&token=ceaf7112-f2d6-47ff-96aa-e8e08b7e90da", - "name": "IMG_6961-18bc6db5050.jpg", - "contentType": "image/jpeg", - "type": "image/jpeg", - "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_6961-18bc6db5050.jpg" - }, - { - "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_6957-18bc6dc06fc.JPG", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_6957-18bc6dc06fc.JPG?alt=media&token=7a9a5355-af94-4a66-8569-195763e775d2", - "size": 197359, - "timeCreated": "2023-11-13T04:28:49.538Z", - "name": "IMG_6957-18bc6dc06fc.JPG", - "updated": "2023-11-13T04:28:49.538Z", - "contentType": "image/jpeg", - "type": "image/jpeg" - } - ], - "text": "Prepare material according to the size and design of the recycling bin.\n\nIn our case:\n\n- 30x30 alumimum tube 935mm x8\n- 30x30 alumimum tube 316mm x8\n- 30x30 alumimum tube 300mm x12\n- Corner fixing clips x50\n- Corner fixing plate x50\n- legs x8", - "title": "Prepare materials" - }, - { - "title": "Assemble the frame", - "text": "Assemble the frame, with the corner fixing clips and avoiding the corners for mounting the panels afterward.", - "images": [ - { - "contentType": "image/jpeg", - "size": 138377, - "name": "IMG_6962-18bc6e67c98.JPG", - "timeCreated": "2023-11-13T04:28:51.564Z", - "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_6962-18bc6e67c98.JPG", - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_6962-18bc6e67c98.JPG?alt=media&token=f78ff4bc-1953-4e0e-88d8-36775c6683c9", - "updated": "2023-11-13T04:28:51.564Z" - }, - { - "updated": "2023-11-13T04:28:51.588Z", - "name": "IMG_6966-18bc6e6a062.JPG", - "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_6966-18bc6e6a062.JPG", - "timeCreated": "2023-11-13T04:28:51.588Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_6966-18bc6e6a062.JPG?alt=media&token=7300f616-cbc5-4e52-ab3b-29e1917ec7ee", - "contentType": "image/jpeg", - "size": 188584, - "type": "image/jpeg" - } - ], - "_animationKey": "unique2" - }, - { - "title": "Mount the panels", - "images": [ - { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_6972-18bc6ed192e.JPG?alt=media&token=6ad54dc9-86f8-4e20-8a7f-8c44e40439ed", - "size": 183449, - "updated": "2023-11-13T04:28:53.702Z", - "type": "image/jpeg", - "name": "IMG_6972-18bc6ed192e.JPG", - "timeCreated": "2023-11-13T04:28:53.702Z", - "contentType": "image/jpeg", - "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_6972-18bc6ed192e.JPG" - }, - { - "size": 130588, - "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_6986-18bc6ed426f.jpg", - "type": "image/jpeg", - "name": "IMG_6986-18bc6ed426f.jpg", - "contentType": "image/jpeg", - "timeCreated": "2023-11-13T04:28:53.422Z", - "updated": "2023-11-13T04:28:53.422Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_6986-18bc6ed426f.jpg?alt=media&token=03c7017d-ddd9-45fe-a1f1-3a8fe4d17ba0" - }, - { - "updated": "2023-11-13T04:28:53.748Z", - "name": "IMG_7008-18bc6edb152.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FDUOtrRrXB4tcsbi2NJqn%2FIMG_7008-18bc6edb152.jpg?alt=media&token=3bd0bb14-c468-45ac-9b80-071da1c35bec", - "size": 159701, - "type": "image/jpeg", - "contentType": "image/jpeg", - "timeCreated": "2023-11-13T04:28:53.748Z", - "fullPath": "uploads/howtos/DUOtrRrXB4tcsbi2NJqn/IMG_7008-18bc6edb152.jpg" - } - ], - "text": "After the frame is done, fix the panel onto the frame with screws and corner fixing plate.\n\nWe use 12mm thick PP sheets and use CNC milling to cut into the right shapes.", - "_animationKey": "unique3" - }, - { - "text": "Add legs to the bottom of the bin for uneven floor.\n\nLastly, assemble the doors with door hinges, and add locks or magnets to keep them close.", - "title": "Legs and doors", - "_animationKey": "unique88foh", - "images": [ - { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FHuEgxp5EhrC5Yy2Px9gO%2FIMG_7009-18bc6f0b357.jpg?alt=media&token=0add7b84-0210-4422-9212-1140b816f6f0", - "fullPath": "uploads/howtos/HuEgxp5EhrC5Yy2Px9gO/IMG_7009-18bc6f0b357.jpg", - "name": "IMG_7009-18bc6f0b357.jpg", - "contentType": "image/jpeg", - "size": 165033, - "updated": "2023-11-13T04:35:10.348Z", - "type": "image/jpeg", - "timeCreated": "2023-11-13T04:35:10.348Z" - }, - { - "contentType": "image/jpeg", - "name": "IMG_7031-18bc6f10fac.jpg", - "timeCreated": "2023-11-13T04:35:10.760Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FHuEgxp5EhrC5Yy2Px9gO%2FIMG_7031-18bc6f10fac.jpg?alt=media&token=78bfd8c0-5ccf-4954-a122-b86a62493bca", - "type": "image/jpeg", - "size": 235490, - "fullPath": "uploads/howtos/HuEgxp5EhrC5Yy2Px9gO/IMG_7031-18bc6f10fac.jpg", - "updated": "2023-11-13T04:35:10.760Z" - }, - { - "name": "IMG_7035-18bc6f13e12.jpg", - "size": 258446, - "updated": "2023-11-13T04:35:10.485Z", - "type": "image/jpeg", - "contentType": "image/jpeg", - "timeCreated": "2023-11-13T04:35:10.485Z", - "fullPath": "uploads/howtos/HuEgxp5EhrC5Yy2Px9gO/IMG_7035-18bc6f13e12.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FHuEgxp5EhrC5Yy2Px9gO%2FIMG_7035-18bc6f13e12.jpg?alt=media&token=dedcd43d-b69f-4f9d-81f6-01dd64e7425b" - } - ] - } - ], - "slug": "make-a-recycling-bin-64007", - "_deleted": false, - "mentions": [], - "_contentModifiedTimestamp": "2023-11-29T18:37:37.270Z", - "difficulty_level": "Medium", - "total_downloads": 0, - "comments": [], - "files": [], - "description": "Making a plastic recycling bin with recycled plastic panels. This is an easier method with standard aluminum tubes.", - "_modified": "2023-11-29T18:37:37.269Z", - "moderation": "accepted", "fileLink": "", + "total_downloads": 0, "creatorCountry": "hk", - "_createdBy": "gaau1-up", - "_id": "HuEgxp5EhrC5Yy2Px9gO", - "total_views": 27, - "title": "Make a recycling bin", + "difficulty_level": "Medium", "user": { - "moderation": "accepted", + "subType": "mix", "type": "workspace", - "_created": "2022-01-27T15:40:31.047Z", - "_modified": "2022-02-01T11:29:54.061Z", + "detail": { + "shortDescription": "We shred plastic in HK, we have a sheet press, compression machine and mobile manual shredder. ", + "displayName": "Gaau1 Up", + "lastActive": "2022-01-29T05:45:32.598Z", + "verifiedBadge": false, + "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fgaau1-up.jpg?alt=media", + "name": "gaau1-up", + "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF2227.jpg?alt=media&token=e054ad59-77fe-49ae-bc2f-261f28d15a24", + "profileUrl": "https://community.preciousplastic.com/u/gaau1-up" + }, + "_deleted": false, "location": { "lat": 22.3917, "lng": 113.972 }, + "_created": "2022-01-27T15:40:31.047Z", + "_modified": "2022-02-01T11:29:54.061Z", + "moderation": "accepted", "_id": "gaau1-up", - "_deleted": false, - "subType": "mix", - "detail": { - "shortDescription": "We shred plastic in HK, we have a sheet press, compression machine and mobile manual shredder. ", - "displayName": "Gaau1 Up", - "profileUrl": "https://community.preciousplastic.com/u/gaau1-up", - "name": "gaau1-up", - "lastActive": "2022-01-29T05:45:32.598Z", - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF2227.jpg?alt=media&token=e054ad59-77fe-49ae-bc2f-261f28d15a24", - "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fgaau1-up.jpg?alt=media", - "verifiedBadge": false - }, "geo": { "latitude": 22.3917, - "longitude": 113.972, - "continent": "Asia", "lookupSource": "coordinates", - "continentCode": "AS", + "longitude": 113.972, "localityLanguageRequested": "en", - "city": "Hong Kong", + "continent": "Asia", + "continentCode": "AS", "countryName": "Hong Kong", "countryCode": "HK", - "postcode": "", "principalSubdivision": "", "principalSubdivisionCode": "", - "plusCode": "7PJM9XRC+MR", + "city": "Hong Kong", "locality": "Tuen Mun District", + "postcode": "", + "plusCode": "7PJM9XRC+MR", "localityInfo": { - "LikelyLand": true, "administrative": [ { "name": "China", "description": "country in East Asia", + "isoName": "China", "order": 2, "adminLevel": 2, "isoCode": "CN", @@ -227,32 +252,23 @@ }, { "name": "Hong Kong", - "description": "Special Administrative Region of China", - "order": 3, - "adminLevel": 3, - "isoCode": "HK", - "wikidataId": "Q8646", - "geonameId": 1819730 - }, - { - "name": "Hong Kong SAR (see also separate country code entry under HK)", - "description": "Special Administrative Region of China", + "description": "city and special administrative region of China", "order": 4, "adminLevel": 3, - "isoCode": "CN-HK", - "wikidataId": "Q8646", - "geonameId": 1819730, - "chinaAdminCode": "81" - }, - { - "name": "Hong Kong", - "description": "Special Administrative Region of China", - "order": 5, - "adminLevel": 3, "wikidataId": "Q8646", "geonameId": 1819729, "chinaAdminCode": "81" }, + { + "name": "Hong Kong", + "description": "city and special administrative region of China", + "isoName": "Hong Kong", + "order": 6, + "adminLevel": 3, + "isoCode": "HK", + "wikidataId": "Q8646", + "geonameId": 1819730 + }, { "name": "New Territories", "description": "region in Hong Kong", @@ -272,16 +288,23 @@ "informative": [ { "name": "Asia", - "description": "continent on Earth, mainly on the Earth's northeastern quadrant", + "description": "continent", + "isoName": "Asia", "order": 1, "isoCode": "AS", "wikidataId": "Q48", "geonameId": 6255147 }, + { + "name": "Guangdong-Hong Kong-Macao Greater Bay Area", + "description": "Pearl River Delta metropolitan region", + "order": 3, + "wikidataId": "Q29583237" + }, { "name": "Asia/Hong_Kong", "description": "time zone", - "order": 6 + "order": 5 } ] } @@ -316,30 +339,11 @@ } ], "title": "Gaau1 Up", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF0778.jpg?alt=media&token=56f9c3d2-e25e-4a4d-a28b-7c2291b9360c" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF2227.jpg?alt=media&token=e054ad59-77fe-49ae-bc2f-261f28d15a24" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF5250.JPG?alt=media&token=cd25b660-2277-4cc1-a7de-d24356384d37" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF0778.jpg?alt=media&token=56f9c3d2-e25e-4a4d-a28b-7c2291b9360c" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF2227.jpg?alt=media&token=e054ad59-77fe-49ae-bc2f-261f28d15a24" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF5250.JPG?alt=media&token=cd25b660-2277-4cc1-a7de-d24356384d37" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fgaau1-up%2FDSCF0778.jpg?alt=media&token=56f9c3d2-e25e-4a4d-a28b-7c2291b9360c" - } - ] + "images": [] } }, - "images": [] + "content": "Creating a recycling bin using plastic panels. This approach utilizes standard aluminum tubes for simplicity.\n\n\nUser Location: Hong Kong, Hong Kong\n\nPrepare materials according to the size and design of the recycling bin.\n\nFor this project:\n\n- 30x30 aluminum tube 935mm (36.81 inches) x8\n- 30x30 aluminum tube 316mm (12.44 inches) x8\n- 30x30 aluminum tube 300mm (11.81 inches) x12\n- Corner fixing clips x50\n- Corner fixing plates x50\n- Legs x8\n\nAssemble the frame using the corner fixing clips, ensuring to leave the corners free to mount the panels subsequently.\n\nAfter completing the frame, attach the panel using screws and corner fixing plates.\n\nWe use 0.47-inch (12mm) thick PP sheets and employ CNC milling to cut them into the correct shapes.\n\nAttach supports to the base of the container for stability on uneven surfaces.\n\nFinally, secure the doors with hinges, and use locks or magnets to ensure they remain closed.", + "keywords": "recycling bin, plastic panels, aluminum tubes, CNC milling, Hong Kong recycling, PP sheets, recycling project, recycling container, DIY recycling bin, recycling frame construction", + "resources": "### Hardware \n- 30×30 aluminum tubes (935mm/316mm/300mm lengths)[①] \n- Corner fixing clips & plates[①] \n- Adjustable legs (for uneven surfaces)[①] \n\n### Tools \n- CNC milling machine ([example suppliers](https://www.grainger.com/))[①] \n- Screwdrivers/hex keys[①] \n\n### Materials \n- 12mm thick PP sheets ([local Hong Kong suppliers](https://www.alibaba.com/))[①] \n\n### Fasteners \n- Door hinges[①] \n- Magnetic locks or mechanical latches ([McMaster-Carr options](https://www.mcmaster.com/))[①] \n\n### Components \n- Aluminum tube connectors & brackets ([aliexpress options](https://www.aliexpress.com/))[①] \n\n[①]: Source tutorial specifications", + "references": "## Articles & Guides \n- [DIY Outdoor Organization: Recycle Bins](https://sweethaute.blogspot.com/2014/09/diy-outdoor-storage-aluminum-trash-bins.html) \n- [How to Make Waste Bin from Plastic Trash](https://wastefree23.org/how-to-make-waste-bin-from-plastic-trash-ldpe-polyethylene/) \n- [Make a Recycling Bin from Aluminum Cans](https://resources.pepsicorecyclerally.com/resources/make-a-recycling-bin-from-aluminum-cans/) \n\n## YouTube Tutorials \n- [RECYCLING STATION / Home Made](https://www.youtube.com/watch?v=unVRnfqGDCg) \n- [7 Ways to Make Stuff from Recycled Plastic](https://www.youtube.com/watch?v=OwmgYUJXCyM) \n- [How to Make Recycled Beams from Plastic Waste](https://www.youtube.com/watch?v=avdOxtKywbk) \n- [DIY Corrugated Plastic Panel Bin System](https://www.youtube.com/watch?v=_Du7p6g-hyE) \n\n## Open-Source Designs \n- [Interactive Recycling Cardboard Bins](https://www.instructables.com/Interactive-Recycling-Cardboard-Bins/) \n- [Upcycled Plastic to Laser-Cut Boxes](https://www.instructables.com/Upcycled-Plastic-to-Laser-Cut-Boxes-to-Store-More-/) \n\n## Books & Technical Guides \n- [RecyClass Design Book (PDF)](https://recyclass.eu/wp-content/uploads/2022/06/RecyClass_Design-Book_digital_June-2022.pdf) \n- [Aluminum Container Design Guide (PDF)](https://www.aluminum.org/sites/default/files/2021-10/AA_ContainerDesignGuide.pdf)" } \ No newline at end of file diff --git a/howtos/make-a-recycling-bin-64007/index.mdx b/howtos/make-a-recycling-bin-64007/index.mdx new file mode 100644 index 000000000..4af9cf328 --- /dev/null +++ b/howtos/make-a-recycling-bin-64007/index.mdx @@ -0,0 +1,75 @@ +--- +title: Make a recycling bin +slug: make-a-recycling-bin-64007 +description: Creating a recycling bin using plastic panels. This approach utilizes standard aluminum tubes for simplicity. +tags: ["HDPE","PP","sheetpress"] +category: Products +difficulty: Medium +time: < 1 week +location: Hong Kong, Hong Kong +--- +import { Image } from 'astro:assets' +# Make a recycling bin +Make a recycling bin +Creating a recycling bin using plastic panels. This approach utilizes standard aluminum tubes for simplicity. + +User Location: Hong Kong, Hong Kong +## Steps +### Step 1: Prepare materials + +Prepare materials according to the size and design of the recycling bin. + +For this project: + +- 30x30 aluminum tube 935mm (36.81 inches) x8 +- 30x30 aluminum tube 316mm (12.44 inches) x8 +- 30x30 aluminum tube 300mm (11.81 inches) x12 +- Corner fixing clips x50 +- Corner fixing plates x50 +- Legs x8 + + +IMG_6961-18bc6db5050.jpg + + +IMG_6957-18bc6dc06fc.JPG + +### Step 2: Assemble the frame + +Assemble the frame using the corner fixing clips, ensuring to leave the corners free to mount the panels subsequently. + + +IMG_6962-18bc6e67c98.JPG + + +IMG_6966-18bc6e6a062.JPG + +### Step 3: Mount the panels + +After completing the frame, attach the panel using screws and corner fixing plates. + +We use 0.47-inch (12mm) thick PP sheets and employ CNC milling to cut them into the correct shapes. + + +IMG_6972-18bc6ed192e.JPG + + +IMG_6986-18bc6ed426f.jpg + + +IMG_7008-18bc6edb152.jpg + +### Step 4: Legs and doors + +Attach supports to the base of the container for stability on uneven surfaces. + +Finally, secure the doors with hinges, and use locks or magnets to ensure they remain closed. + + +IMG_7009-18bc6f0b357.jpg + + +IMG_7031-18bc6f10fac.jpg + + +IMG_7035-18bc6f13e12.jpg diff --git a/howtos/make-a-recycling-bin-64007/references.md b/howtos/make-a-recycling-bin-64007/references.md new file mode 100644 index 000000000..101f55797 --- /dev/null +++ b/howtos/make-a-recycling-bin-64007/references.md @@ -0,0 +1,18 @@ +## Articles & Guides +- [DIY Outdoor Organization: Recycle Bins](https://sweethaute.blogspot.com/2014/09/diy-outdoor-storage-aluminum-trash-bins.html) +- [How to Make Waste Bin from Plastic Trash](https://wastefree23.org/how-to-make-waste-bin-from-plastic-trash-ldpe-polyethylene/) +- [Make a Recycling Bin from Aluminum Cans](https://resources.pepsicorecyclerally.com/resources/make-a-recycling-bin-from-aluminum-cans/) + +## YouTube Tutorials +- [RECYCLING STATION / Home Made](https://www.youtube.com/watch?v=unVRnfqGDCg) +- [7 Ways to Make Stuff from Recycled Plastic](https://www.youtube.com/watch?v=OwmgYUJXCyM) +- [How to Make Recycled Beams from Plastic Waste](https://www.youtube.com/watch?v=avdOxtKywbk) +- [DIY Corrugated Plastic Panel Bin System](https://www.youtube.com/watch?v=_Du7p6g-hyE) + +## Open-Source Designs +- [Interactive Recycling Cardboard Bins](https://www.instructables.com/Interactive-Recycling-Cardboard-Bins/) +- [Upcycled Plastic to Laser-Cut Boxes](https://www.instructables.com/Upcycled-Plastic-to-Laser-Cut-Boxes-to-Store-More-/) + +## Books & Technical Guides +- [RecyClass Design Book (PDF)](https://recyclass.eu/wp-content/uploads/2022/06/RecyClass_Design-Book_digital_June-2022.pdf) +- [Aluminum Container Design Guide (PDF)](https://www.aluminum.org/sites/default/files/2021-10/AA_ContainerDesignGuide.pdf) \ No newline at end of file diff --git a/howtos/make-a-recycling-bin-64007/resources.md b/howtos/make-a-recycling-bin-64007/resources.md new file mode 100644 index 000000000..f3e9e8fb3 --- /dev/null +++ b/howtos/make-a-recycling-bin-64007/resources.md @@ -0,0 +1,20 @@ +### Hardware +- 30×30 aluminum tubes (935mm/316mm/300mm lengths)[①] +- Corner fixing clips & plates[①] +- Adjustable legs (for uneven surfaces)[①] + +### Tools +- CNC milling machine ([example suppliers](https://www.grainger.com/))[①] +- Screwdrivers/hex keys[①] + +### Materials +- 12mm thick PP sheets ([local Hong Kong suppliers](https://www.alibaba.com/))[①] + +### Fasteners +- Door hinges[①] +- Magnetic locks or mechanical latches ([McMaster-Carr options](https://www.mcmaster.com/))[①] + +### Components +- Aluminum tube connectors & brackets ([aliexpress options](https://www.aliexpress.com/))[①] + +[①]: Source tutorial specifications \ No newline at end of file diff --git a/howtos/make-a-squat-stool/README.md b/howtos/make-a-squat-stool/README.md new file mode 100644 index 000000000..6da3b13b5 --- /dev/null +++ b/howtos/make-a-squat-stool/README.md @@ -0,0 +1,87 @@ +--- +title: Make a Squat Stool +slug: make-a-squat-stool +description: I am a flat-pack design utility that can be added to existing English toilets to improve posture. This improvement can enhance the body's internal structure and aid in alleviating various stomach-related issues, thereby improving the digestive system. It addresses the posture habits of the younger generation using toilets in a manner originally intended. +tags: ["mould","HDPE","compression","starterkit"] +category: Products +difficulty: Easy +time: < 1 hour +keywords: flat-pack design utility, posture improvement, digestive health aid, English toilets, stomach-related issues relief, proper toilet posture, CNC machine file, CAD file conversion, edge polishing instructions, flat-pack assembly +location: Delhi, India +--- +# Make a Squat Stool +![Make a Squat Stool](feed_7_2.png) +I am a flat-pack design utility that can be added to existing English toilets to improve posture. This improvement can enhance the body's internal structure and aid in alleviating various stomach-related issues, thereby improving the digestive system. It addresses the posture habits of the younger generation using toilets in a manner originally intended. + +User Location: Delhi, India +## Steps +### Step 1: Take sheet of 12mm thickness + +The sheet must have a thickness of 12 mm (0.47 inches) for the precise grooving composition, with dimensions of 4 ft x 4 ft (1.22 m x 1.22 m). If the sheet thickness differs from 12 mm (0.47 inches), adjust the grooves in the CAD file accordingly. + + +![ds.PNG](./ds.PNG) + +### Step 2: Get cad file in CNC machine + +The CAD file must be converted into a CNC machine file format to allow the machine to operate efficiently. + + +![nknkj.PNG](./nknkj.PNG) + +### Step 3: Buff the edges + +### Instructions for Edge Polishing + +Buff the edges to achieve a cleaner finish. + + +![maxresdefault.jpg](./maxresdefault.jpg) + +### Step 4: Assemble the product + +Assemble the product according to the instructions provided in the following document. + + +![mll.PNG](./mll.PNG) + +## Resources +### Design Software +- CAD software (e.g., [AutoCAD](https://www.autodesk.com), [Fusion 360](https://www.autodesk.com)) for adjusting groove dimensions based on sheet thickness[1] + +### CNC Machining Tools +- CAM software (e.g., [Mach3](https://www.machsupport.com), [Vectric](https://www.vectric.com)) to convert CAD files to machine-readable formats[1] +- Industrial CNC machine for precise sheet cutting[1] + +### Edge Polishing Tools +- Handheld edge buffer or rotary tool (e.g., [Dremel](https://www.dremel.com)) with polishing attachments[1] + +### Assembly Hardware +- Adjustable wrench for component tightening[1] +- Screwdriver set (Phillips and flathead)[1] + +### Sheet Material +- 12 mm thick sheet (4 ft x 4 ft / 1.22 m x 1.22 m) of plywood or MDF[1] +## References +## Useful References + +### Articles +- [The Wellbeing Toilet encourages correct pooping posture](https://www.designindaba.com/articles/creative-work/wellbeing-toilet-encourages-correct-pooping-posture) +- [From Idea to Triumph: The Squatty Potty Story](https://enterprisewired.com/from-idea-to-triumph-the-squatty-potty-story/) +- [Improve Your Flat-Edge Polishing Efficiency](https://www.parkindustries.com/blog/high-production-polishing/) + +### Books +- [CNC Beginner's Guide - CAD, CAM, and Machining](https://books.industrialpress.com/cnc-beginners-guide/) + +### Papers +- [An ergonomic approach to public squatting-type toilet design](https://pubmed.ncbi.nlm.nih.gov/9763240/) + +### YouTube +- [Introduction to the CNC universe CAD, CAM, GCODE](https://www.youtube.com/watch?v=3rCzx4_e_n8) + +### Open-source Designs +- [CNC Cutting Design Free DXF Files & Vectors](https://3axis.co/free-vectors/CNC+Cutting+Design) + +### CAD & CNC Resources +- [How To Convert An Image For CNC](https://www.scan2cad.com/blog/tips/how-to-convert-an-image-for-cnc/) +- [How to Prepare CAD Files for CNC Machining](https://www.scan2cad.com/blog/cad/cad-files-cnc-machining/) \ No newline at end of file diff --git a/howtos/make-a-squat-stool/config.json b/howtos/make-a-squat-stool/config.json index 02a435895..8d4ffd990 100644 --- a/howtos/make-a-squat-stool/config.json +++ b/howtos/make-a-squat-stool/config.json @@ -1,35 +1,45 @@ { - "moderation": "accepted", - "title": "Make a Squat Stool", + "files": [ + null + ], + "description": "I am a flat-pack design utility that can be added to existing English toilets to improve posture. This improvement can enhance the body's internal structure and aid in alleviating various stomach-related issues, thereby improving the digestive system. It addresses the posture habits of the younger generation using toilets in a manner originally intended.", + "slug": "make-a-squat-stool", + "fileLink": "", "_id": "E2ZW3K8XYRLUklf5m1tv", - "_modified": "2023-09-04T13:37:58.115Z", - "_createdBy": "basicshit", + "title": "Make a Squat Stool", "cover_image": { "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FE2ZW3K8XYRLUklf5m1tv%2Ffeed_7%20(2).png?alt=media&token=2d4f3814-d5a8-4f83-8807-6fee56d52f8e", "name": "feed_7 (2).png", + "updated": "2021-04-11T10:03:46.564Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FE2ZW3K8XYRLUklf5m1tv%2Ffeed_7%20(2).png?alt=media&token=2d4f3814-d5a8-4f83-8807-6fee56d52f8e", + "type": "image/jpeg", "size": 100802, "timeCreated": "2021-04-11T10:03:46.564Z", - "type": "image/jpeg", - "updated": "2021-04-11T10:03:46.564Z", - "fullPath": "uploads/howtos/E2ZW3K8XYRLUklf5m1tv/feed_7 (2).png" + "fullPath": "uploads/howtos/E2ZW3K8XYRLUklf5m1tv/feed_7 (2).png", + "src": "/resources/howtos/make-a-squat-stool/feed_7_2.png" }, - "tags": [ - "mould", - "compression", - "HDPE", - "starterkit" - ], - "creatorCountry": "in", + "comments": [], "difficulty_level": "Easy", + "_modified": "2023-09-04T13:37:58.115Z", + "moderation": "accepted", + "mentions": [], + "category": { + "_deleted": false, + "_created": "2022-09-18T08:52:31.406Z", + "_modified": "2022-09-18T08:52:31.406Z", + "label": "Products", + "_id": "WZbV3iGK3TwV6n62WbJC" + }, + "_contentModifiedTimestamp": "2023-06-14T11:02:18.906Z", + "_deleted": false, + "total_downloads": 30, "previousSlugs": [ "make-a-squat-stool" ], - "time": "< 1 hour", - "_deleted": false, - "mentions": [], - "description": "I am a flat pack design utility add on to existing toilets using english WC's to heal correcting the posture which improves the internal architecture of human body and heals many of stomach related disfunctions, improves the digestion system.\nMe realized in the young generation of today's to correct the posture of using WC the way it was suppose", + "id": "E2ZW3K8XYRLUklf5m1tv", "previouslyAccepted": true, + "creatorCountry": "in", + "_created": "2021-04-11T11:04:17.419Z", "votedUsefulBy": [ "sigolene", "zerowasteman", @@ -40,137 +50,127 @@ "mattia", "priscilla-zacharias" ], - "fileLink": "", - "id": "E2ZW3K8XYRLUklf5m1tv", - "files": [ - { - "name": "squat stool.rar", - "timeCreated": "2021-04-11T10:04:06.636Z", - "updated": "2021-04-11T10:04:06.636Z", - "contentType": "application/octet-stream", - "fullPath": "uploads/howtos/E2ZW3K8XYRLUklf5m1tv/squat stool.rar", - "type": "", - "size": 46507, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FE2ZW3K8XYRLUklf5m1tv%2Fsquat%20stool.rar?alt=media&token=11a21bab-656d-420f-a68e-381d1aef5bd4" - } + "tags": [ + "mould", + "HDPE", + "compression", + "starterkit" ], - "category": { - "_deleted": false, - "label": "Products", - "_created": "2022-09-18T08:52:31.406Z", - "_id": "WZbV3iGK3TwV6n62WbJC", - "_modified": "2022-09-18T08:52:31.406Z" - }, - "_contentModifiedTimestamp": "2023-06-14T11:02:18.906Z", + "total_views": 309, + "time": "< 1 hour", + "_createdBy": "basicshit", "steps": [ { "images": [ { - "type": "image/jpeg", "contentType": "image/jpeg", - "size": 46316, - "fullPath": "uploads/howtos/E2ZW3K8XYRLUklf5m1tv/ds.PNG", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FE2ZW3K8XYRLUklf5m1tv%2Fds.PNG?alt=media&token=a27c1a1d-da19-4020-adb2-0819a747de93", "name": "ds.PNG", + "fullPath": "uploads/howtos/E2ZW3K8XYRLUklf5m1tv/ds.PNG", + "updated": "2021-04-11T10:03:55.762Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FE2ZW3K8XYRLUklf5m1tv%2Fds.PNG?alt=media&token=a27c1a1d-da19-4020-adb2-0819a747de93", + "type": "image/jpeg", + "size": 46316, "timeCreated": "2021-04-11T10:03:55.762Z", - "updated": "2021-04-11T10:03:55.762Z" + "src": "/resources/howtos/make-a-squat-stool/ds.png", + "alt": "ds.PNG" } ], "title": "Take sheet of 12mm thickness ", - "text": "The sheet has to be of 12mm for the exact grooving composition, and size can be of 4ftx 4ft. If your sheet thickness varies then 12mm please adjust the grooves in cad file ", - "_animationKey": "unique1" + "_animationKey": "unique1", + "text": "The sheet must have a thickness of 12 mm (0.47 inches) for the precise grooving composition, with dimensions of 4 ft x 4 ft (1.22 m x 1.22 m). If the sheet thickness differs from 12 mm (0.47 inches), adjust the grooves in the CAD file accordingly." }, { - "text": "The cad file is supposed to be converted in cnc machine file format and let the machine do its job, ", + "_animationKey": "unique2", "title": "Get cad file in CNC machine", "images": [ { - "contentType": "image/jpeg", - "size": 18221, "updated": "2021-04-11T10:04:01.774Z", + "type": "image/jpeg", "timeCreated": "2021-04-11T10:04:01.774Z", + "size": 18221, + "contentType": "image/jpeg", "fullPath": "uploads/howtos/E2ZW3K8XYRLUklf5m1tv/nknkj.PNG", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FE2ZW3K8XYRLUklf5m1tv%2Fnknkj.PNG?alt=media&token=e9a58b7e-fc00-410d-8a43-884ce1fcdd47", "name": "nknkj.PNG", - "type": "image/jpeg" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FE2ZW3K8XYRLUklf5m1tv%2Fnknkj.PNG?alt=media&token=e9a58b7e-fc00-410d-8a43-884ce1fcdd47", + "src": "/resources/howtos/make-a-squat-stool/nknkj.png", + "alt": "nknkj.PNG" } ], - "_animationKey": "unique2" + "text": "The CAD file must be converted into a CNC machine file format to allow the machine to operate efficiently." }, { - "images": [ - { - "size": 50122, - "contentType": "image/jpeg", - "fullPath": "uploads/howtos/E2ZW3K8XYRLUklf5m1tv/maxresdefault.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FE2ZW3K8XYRLUklf5m1tv%2Fmaxresdefault.jpg?alt=media&token=4296288e-e804-4f16-a88c-c64342c003de", - "type": "image/jpeg", - "timeCreated": "2021-04-11T10:04:03.259Z", - "name": "maxresdefault.jpg", - "updated": "2021-04-11T10:04:03.259Z" - } - ], + "text": "### Instructions for Edge Polishing\n\nBuff the edges to achieve a cleaner finish.", "_animationKey": "unique3", "title": "Buff the edges ", - "text": "Buff the edges for a cleaner finish " + "images": [ + { + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FE2ZW3K8XYRLUklf5m1tv%2Fmaxresdefault.jpg?alt=media&token=4296288e-e804-4f16-a88c-c64342c003de", + "updated": "2021-04-11T10:04:03.259Z", + "name": "maxresdefault.jpg", + "timeCreated": "2021-04-11T10:04:03.259Z", + "size": 50122, + "type": "image/jpeg", + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/E2ZW3K8XYRLUklf5m1tv/maxresdefault.jpg", + "src": "/resources/howtos/make-a-squat-stool/maxresdefault.jpg", + "alt": "maxresdefault.jpg" + } + ] }, { "_animationKey": "uniquehhoqp", - "title": "Assemble the product", + "text": "Assemble the product according to the instructions provided in the following document.", "images": [ { + "size": 36716, + "timeCreated": "2021-04-11T10:04:05.138Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FE2ZW3K8XYRLUklf5m1tv%2Fmll.PNG?alt=media&token=bd5e5eec-d251-48c4-8eaf-0cd33b7ba083", "updated": "2021-04-11T10:04:05.138Z", - "fullPath": "uploads/howtos/E2ZW3K8XYRLUklf5m1tv/mll.PNG", "name": "mll.PNG", + "fullPath": "uploads/howtos/E2ZW3K8XYRLUklf5m1tv/mll.PNG", "contentType": "image/jpeg", "type": "image/jpeg", - "size": 36716, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FE2ZW3K8XYRLUklf5m1tv%2Fmll.PNG?alt=media&token=bd5e5eec-d251-48c4-8eaf-0cd33b7ba083", - "timeCreated": "2021-04-11T10:04:05.138Z" + "src": "/resources/howtos/make-a-squat-stool/mll.png", + "alt": "mll.PNG" } ], - "text": "assemble the product as mentioned in the following document." + "title": "Assemble the product" } ], - "total_views": 236, - "_created": "2021-04-11T11:04:17.419Z", - "comments": [], - "slug": "make-a-squat-stool", - "total_downloads": 29, "user": { - "type": "workspace", - "_created": "2020-12-12T12:53:17.750Z", "_modified": "2020-12-12T12:53:17.750Z", - "_id": "basicshit", - "moderation": "accepted", - "subType": "mix", "location": { "lat": 28.6141, "lng": 77.2022 }, + "subType": "mix", + "_created": "2020-12-12T12:53:17.750Z", "previouslyAccepted": true, + "_id": "basicshit", + "type": "workspace", "_deleted": false, + "moderation": "accepted", "geo": { "latitude": 28.6141, - "longitude": 77.2022, - "continent": "Asia", "lookupSource": "coordinates", - "continentCode": "AS", + "longitude": 77.2022, "localityLanguageRequested": "en", - "city": "Delhi", + "continent": "Asia", + "continentCode": "AS", "countryName": "India", "countryCode": "IN", - "postcode": "", "principalSubdivision": "Delhi", "principalSubdivisionCode": "IN-DL", + "city": "Delhi", + "locality": "New Delhi", + "postcode": "", "plusCode": "7JWVJ672+JV", - "locality": "Chanakya Puri Tehsil", "localityInfo": { - "LikelyLand": true, "administrative": [ { "name": "India", "description": "country in South Asia", + "isoName": "India", "order": 3, "adminLevel": 2, "isoCode": "IN", @@ -186,41 +186,50 @@ }, { "name": "Delhi", - "description": "Indian metropolis and union territory that includes New Delhi", + "description": "Indian metropolis that includes New Delhi", "order": 8, "adminLevel": 4, + "wikidataId": "Q1353", + "geonameId": 1273294 + }, + { + "name": "Delhi", + "description": "Indian metropolis that includes New Delhi", + "isoName": "Delhi", + "order": 9, + "adminLevel": 4, "isoCode": "IN-DL", "wikidataId": "Q1353", "geonameId": 1273294 }, { - "name": "Delhi", - "description": "Indian metropolis and union territory that includes New Delhi", - "order": 9, + "name": "National Capital Territory of Delhi", + "description": "union territory of India", + "order": 10, "adminLevel": 4, - "wikidataId": "Q1353", - "geonameId": 1273294 + "wikidataId": "Q9357528", + "geonameId": 1273293 }, { "name": "New Delhi", - "description": "capital of India", - "order": 10, + "description": "capital city of India", + "order": 11, "adminLevel": 5, "wikidataId": "Q987", "geonameId": 1261481 }, { - "name": "New Delhi", + "name": "New Delhi district", "description": "district of Delhi in India", - "order": 11, + "order": 12, "adminLevel": 5, "wikidataId": "Q8560886", "geonameId": 8347332 }, { - "name": "Chanakya Puri Tehsil", + "name": "Chanakyapuri", "description": "human settlement in India", - "order": 12, + "order": 13, "adminLevel": 6, "wikidataId": "Q12426223" } @@ -228,7 +237,8 @@ "informative": [ { "name": "Asia", - "description": "continent on Earth, mainly on the Earth's northeastern quadrant", + "description": "continent", + "isoName": "Asia", "order": 1, "isoCode": "AS", "wikidataId": "Q48", @@ -247,7 +257,7 @@ "geonameId": 6269134 }, { - "name": "Ganga Yamuna River Basin", + "name": "Northern Zonal Council", "order": 5 }, { @@ -283,41 +293,15 @@ } ], "title": "BasicShit", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbasicshit%2Fuyiu.PNG?alt=media&token=44d204a8-4833-4dc5-a17d-771775f51da5" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbasicshit%2FGO_STOOL%201.png?alt=media&token=a38b152d-4dd1-448e-8e1b-961c2a6d4241" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbasicshit%2FGO_STOOL%202.png?alt=media&token=0689d1cc-18f8-49db-a2fc-efe1d6c3a14e" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbasicshit%2Fuiou.PNG?alt=media&token=7db57d8b-a762-4e4a-a45c-f563a9d3baa7" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbasicshit%2Fuyiu.PNG?alt=media&token=44d204a8-4833-4dc5-a17d-771775f51da5" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbasicshit%2FGO_STOOL%201.png?alt=media&token=a38b152d-4dd1-448e-8e1b-961c2a6d4241" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbasicshit%2FGO_STOOL%202.png?alt=media&token=0689d1cc-18f8-49db-a2fc-efe1d6c3a14e" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbasicshit%2Fuiou.PNG?alt=media&token=7db57d8b-a762-4e4a-a45c-f563a9d3baa7" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbasicshit%2Fuyiu.PNG?alt=media&token=44d204a8-4833-4dc5-a17d-771775f51da5" - } - ] + "images": [] }, "detail": { "services": [], - "urls": [], - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fbasicshit%2Fuyiu.PNG?alt=media&token=44d204a8-4833-4dc5-a17d-771775f51da5" + "urls": [] } }, - "images": [] + "content": "I am a flat-pack design utility that can be added to existing English toilets to improve posture. This improvement can enhance the body's internal structure and aid in alleviating various stomach-related issues, thereby improving the digestive system. It addresses the posture habits of the younger generation using toilets in a manner originally intended.\n\n\nUser Location: Delhi, India\n\nThe sheet must have a thickness of 12 mm (0.47 inches) for the precise grooving composition, with dimensions of 4 ft x 4 ft (1.22 m x 1.22 m). If the sheet thickness differs from 12 mm (0.47 inches), adjust the grooves in the CAD file accordingly.\n\nThe CAD file must be converted into a CNC machine file format to allow the machine to operate efficiently.\n\n### Instructions for Edge Polishing\n\nBuff the edges to achieve a cleaner finish.\n\nAssemble the product according to the instructions provided in the following document.", + "keywords": "flat-pack design utility, posture improvement, digestive health aid, English toilets, stomach-related issues relief, proper toilet posture, CNC machine file, CAD file conversion, edge polishing instructions, flat-pack assembly", + "resources": "### Design Software \n- CAD software (e.g., [AutoCAD](https://www.autodesk.com), [Fusion 360](https://www.autodesk.com)) for adjusting groove dimensions based on sheet thickness[1] \n\n### CNC Machining Tools \n- CAM software (e.g., [Mach3](https://www.machsupport.com), [Vectric](https://www.vectric.com)) to convert CAD files to machine-readable formats[1] \n- Industrial CNC machine for precise sheet cutting[1] \n\n### Edge Polishing Tools \n- Handheld edge buffer or rotary tool (e.g., [Dremel](https://www.dremel.com)) with polishing attachments[1] \n\n### Assembly Hardware \n- Adjustable wrench for component tightening[1] \n- Screwdriver set (Phillips and flathead)[1] \n\n### Sheet Material \n- 12 mm thick sheet (4 ft x 4 ft / 1.22 m x 1.22 m) of plywood or MDF[1]", + "references": "## Useful References\n\n### Articles\n- [The Wellbeing Toilet encourages correct pooping posture](https://www.designindaba.com/articles/creative-work/wellbeing-toilet-encourages-correct-pooping-posture) \n- [From Idea to Triumph: The Squatty Potty Story](https://enterprisewired.com/from-idea-to-triumph-the-squatty-potty-story/) \n- [Improve Your Flat-Edge Polishing Efficiency](https://www.parkindustries.com/blog/high-production-polishing/) \n\n### Books\n- [CNC Beginner's Guide - CAD, CAM, and Machining](https://books.industrialpress.com/cnc-beginners-guide/) \n\n### Papers\n- [An ergonomic approach to public squatting-type toilet design](https://pubmed.ncbi.nlm.nih.gov/9763240/) \n\n### YouTube\n- [Introduction to the CNC universe CAD, CAM, GCODE](https://www.youtube.com/watch?v=3rCzx4_e_n8) \n\n### Open-source Designs\n- [CNC Cutting Design Free DXF Files & Vectors](https://3axis.co/free-vectors/CNC+Cutting+Design) \n\n### CAD & CNC Resources\n- [How To Convert An Image For CNC](https://www.scan2cad.com/blog/tips/how-to-convert-an-image-for-cnc/) \n- [How to Prepare CAD Files for CNC Machining](https://www.scan2cad.com/blog/cad/cad-files-cnc-machining/)" } \ No newline at end of file diff --git a/howtos/make-a-squat-stool/index.mdx b/howtos/make-a-squat-stool/index.mdx new file mode 100644 index 000000000..c355e6283 --- /dev/null +++ b/howtos/make-a-squat-stool/index.mdx @@ -0,0 +1,46 @@ +--- +title: Make a Squat Stool +slug: make-a-squat-stool +description: I am a flat-pack design utility that can be added to existing English toilets to improve posture. This improvement can enhance the body's internal structure and aid in alleviating various stomach-related issues, thereby improving the digestive system. It addresses the posture habits of the younger generation using toilets in a manner originally intended. +tags: ["mould","HDPE","compression","starterkit"] +category: Products +difficulty: Easy +time: < 1 hour +location: Delhi, India +--- +import { Image } from 'astro:assets' +# Make a Squat Stool +Make a Squat Stool +I am a flat-pack design utility that can be added to existing English toilets to improve posture. This improvement can enhance the body's internal structure and aid in alleviating various stomach-related issues, thereby improving the digestive system. It addresses the posture habits of the younger generation using toilets in a manner originally intended. + +User Location: Delhi, India +## Steps +### Step 1: Take sheet of 12mm thickness + +The sheet must have a thickness of 12 mm (0.47 inches) for the precise grooving composition, with dimensions of 4 ft x 4 ft (1.22 m x 1.22 m). If the sheet thickness differs from 12 mm (0.47 inches), adjust the grooves in the CAD file accordingly. + + +ds.PNG + +### Step 2: Get cad file in CNC machine + +The CAD file must be converted into a CNC machine file format to allow the machine to operate efficiently. + + +nknkj.PNG + +### Step 3: Buff the edges + +### Instructions for Edge Polishing + +Buff the edges to achieve a cleaner finish. + + +maxresdefault.jpg + +### Step 4: Assemble the product + +Assemble the product according to the instructions provided in the following document. + + +mll.PNG diff --git a/howtos/make-a-squat-stool/references.md b/howtos/make-a-squat-stool/references.md new file mode 100644 index 000000000..ff151f8ce --- /dev/null +++ b/howtos/make-a-squat-stool/references.md @@ -0,0 +1,22 @@ +## Useful References + +### Articles +- [The Wellbeing Toilet encourages correct pooping posture](https://www.designindaba.com/articles/creative-work/wellbeing-toilet-encourages-correct-pooping-posture) +- [From Idea to Triumph: The Squatty Potty Story](https://enterprisewired.com/from-idea-to-triumph-the-squatty-potty-story/) +- [Improve Your Flat-Edge Polishing Efficiency](https://www.parkindustries.com/blog/high-production-polishing/) + +### Books +- [CNC Beginner's Guide - CAD, CAM, and Machining](https://books.industrialpress.com/cnc-beginners-guide/) + +### Papers +- [An ergonomic approach to public squatting-type toilet design](https://pubmed.ncbi.nlm.nih.gov/9763240/) + +### YouTube +- [Introduction to the CNC universe CAD, CAM, GCODE](https://www.youtube.com/watch?v=3rCzx4_e_n8) + +### Open-source Designs +- [CNC Cutting Design Free DXF Files & Vectors](https://3axis.co/free-vectors/CNC+Cutting+Design) + +### CAD & CNC Resources +- [How To Convert An Image For CNC](https://www.scan2cad.com/blog/tips/how-to-convert-an-image-for-cnc/) +- [How to Prepare CAD Files for CNC Machining](https://www.scan2cad.com/blog/cad/cad-files-cnc-machining/) \ No newline at end of file diff --git a/howtos/make-a-squat-stool/resources.md b/howtos/make-a-squat-stool/resources.md new file mode 100644 index 000000000..2e9a83727 --- /dev/null +++ b/howtos/make-a-squat-stool/resources.md @@ -0,0 +1,16 @@ +### Design Software +- CAD software (e.g., [AutoCAD](https://www.autodesk.com), [Fusion 360](https://www.autodesk.com)) for adjusting groove dimensions based on sheet thickness[1] + +### CNC Machining Tools +- CAM software (e.g., [Mach3](https://www.machsupport.com), [Vectric](https://www.vectric.com)) to convert CAD files to machine-readable formats[1] +- Industrial CNC machine for precise sheet cutting[1] + +### Edge Polishing Tools +- Handheld edge buffer or rotary tool (e.g., [Dremel](https://www.dremel.com)) with polishing attachments[1] + +### Assembly Hardware +- Adjustable wrench for component tightening[1] +- Screwdriver set (Phillips and flathead)[1] + +### Sheet Material +- 12 mm thick sheet (4 ft x 4 ft / 1.22 m x 1.22 m) of plywood or MDF[1] \ No newline at end of file diff --git a/howtos/make-alphabet-magnets-from-pla-scraps/README.md b/howtos/make-alphabet-magnets-from-pla-scraps/README.md new file mode 100644 index 000000000..abedec769 --- /dev/null +++ b/howtos/make-alphabet-magnets-from-pla-scraps/README.md @@ -0,0 +1,120 @@ +--- +title: Make Alphabet Magnets from PLA Scraps +slug: make-alphabet-magnets-from-pla-scraps +description: In this tutorial, you will create alphabet magnets using PLA scraps from 3D prints. This procedure requires the use of an oven and will reach temperatures of 400°F (204°C), necessitating appropriate safety gear. +tags: ["melting","collection"] +category: uncategorized +difficulty: Easy +time: < 5 hours +keywords: 3D print recycling, alphabet magnets, PLA scraps, DIY alphabet magnets, oven safety for crafts, PLA melting tutorial, home crafts with magnets, sustainable crafting, DIY tools list, crafting with oven. +location: Conway, United States of America (the) +--- +# Make Alphabet Magnets from PLA Scraps +![Make Alphabet Magnets from PLA Scraps](DSC_4381-185a7943e53.JPG) +In this tutorial, you will create alphabet magnets using PLA scraps from 3D prints. This procedure requires the use of an oven and will reach temperatures of 400°F (204°C), necessitating appropriate safety gear. + +User Location: Conway, United States of America (the) +## Steps +### Step 1: Gather Supplies and Safety Equipment + +### Required Materials + +- Small PLA Scraps +- Clippers +- Safety Glasses +- Oven Mitts +- Silicon Mold capable of withstanding up to 450°F (232°C) +- Cookie Sheet +- Magnetic Tape +- Exacto Knife +- Sanding Paper +- An Oven + + +![DSC_4380-185a7921003.JPG](./DSC_4380-185a7921003.JPG) + + +![DSC_4372-185a7922899.JPG](./DSC_4372-185a7922899.JPG) + +### Step 2: Filling the Mold + +Before filling the mold, place it on the cookie sheet to prevent spills. Wear safety glasses and use clippers to break down the PLA scraps until they fit in the mold. Be cautious, as the scraps may become airborne when clipped. Aim to fill the mold entirely. + + +![DSC_4371-185a7925792.JPG](./DSC_4371-185a7925792.JPG) + +### Step 3: Melt the PLA + +When you have finished filling the mold with plastic, transfer the cookie sheet with the mold to the oven. Preheat the oven to 400°F (204°C) and allow the plastic to melt. Our process took approximately 30 minutes, though this may vary with different ovens. Carefully monitor the plastic during this time. Once melted, use oven mitts to remove the cookie sheet from the oven and place it on a heat-resistant surface, such as the stovetop or another oven mitt. Allow the cookie sheet to cool before proceeding to the next step. + + +![DSC_4373-185a7928e93.JPG](./DSC_4373-185a7928e93.JPG) + + +![DSC_4375-185a7929bba.JPG](./DSC_4375-185a7929bba.JPG) + + +![DSC_4376-185a792a8fa.JPG](./DSC_4376-185a792a8fa.JPG) + +### Step 4: Repeat Steps 2 & 3 + +The mold may not be sufficiently filled. Add more scraps and place them in the mold, then melt again. Repeat this process until the mold is filled. + + +![DSC_4377-185a79356bf.JPG](./DSC_4377-185a79356bf.JPG) + +### Step 5: Pop the Letters Out and Put the Magnets On + +After the mold has fully cooled down, remove the letters from the mold. Use sandpaper to smooth the backs of the letters until they are flat enough for the magnets. + +Once the backs are flat, unroll some magnetic tape and place the letters on the adhesive side of the tape. Use an Exacto knife to trim the magnetic tape. + + +![DSC_4379-185a7939424.JPG](./DSC_4379-185a7939424.JPG) + + +![DSC_4378-185a793a305.JPG](./DSC_4378-185a793a305.JPG) + +## Resources +To create alphabet magnets from PLA scraps, gather these essential items: + +### Tools +- Clippers +- Exacto Knife +- Sanding Paper + +### Hardware +- Oven (capable of 400°F/204°C) +- Cookie Sheet +- Silicon Mold (heat-resistant up to 450°F/232°C) + +### Safety Gear +- Safety Glasses +- Oven Mitts + +### Consumables +- PLA Scraps +- Magnetic Tape +## References +## Articles +- https://community.preciousplastic.com/library/make-a-box-from-3d-printing-scraps +- https://3d4create.com/pla-recycling-tips-and-tricks/ +- https://www.3devo.com/blog/pla-recycling-everything-you-need-to-know + +## YouTube +- https://www.youtube.com/watch?v=AlsI1TZux0c +- https://www.youtube.com/watch?v=wJgoH2Or03s +- https://www.youtube.com/watch?v=1MndPjh5Sdw + +## Tutorials +- https://www.blueistyleblog.com/diyalphabetmagnets/ +- https://merrypad.com/2016/04/14/diy-clay-magnet-letters/ +- https://modernquiltlove.wordpress.com/2009/07/28/alphabet-magnet-tutorial/ +- https://www.hallmarkchannel.com/home-and-family/how-to/diy-clay-magnets + +## Papers +- https://dr.lib.iastate.edu/bitstreams/fdcf4326-9d90-4bed-9c1e-524a99e361f2/download +- https://www.birmingham.ac.uk/news/2022/pilot-recycling-plant-for-rare-earth-magnets-launched + +## OpenSource Designs +- https://digitalcommons.mtu.edu/cgi/viewcontent.cgi?article=3787&context=michigantech-p \ No newline at end of file diff --git a/howtos/make-alphabet-magnets-from-pla-scraps/config.json b/howtos/make-alphabet-magnets-from-pla-scraps/config.json index 09b9e4454..b32ecbd93 100644 --- a/howtos/make-alphabet-magnets-from-pla-scraps/config.json +++ b/howtos/make-alphabet-magnets-from-pla-scraps/config.json @@ -1,30 +1,40 @@ { + "slug": "make-alphabet-magnets-from-pla-scraps", + "id": "EJ4IR3sgtUjJJmqbaUpl", + "moderation": "accepted", "fileLink": "", - "_createdBy": "ccumakerspace", - "previousSlugs": [ - "make-alphabet-magnets-from-pla-scraps" - ], - "mentions": [], + "creatorCountry": "us", + "cover_image": { + "type": "image/jpeg", + "size": 60741, + "name": "DSC_4381-185a7943e53.JPG", + "contentType": "image/jpeg", + "timeCreated": "2023-01-12T20:02:57.835Z", + "updated": "2023-01-12T20:02:57.835Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4381-185a7943e53.JPG?alt=media&token=0d8ecbfc-fdaf-4c89-a524-5ee4f9faabe1", + "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4381-185a7943e53.JPG", + "src": "/resources/howtos/make-alphabet-magnets-from-pla-scraps/dsc_4381-185a7943e53.jpg" + }, + "files": [], + "_id": "EJ4IR3sgtUjJJmqbaUpl", "difficulty_level": "Easy", + "_created": "2022-12-07T22:06:27.164Z", + "total_views": 375, "tags": [ "melting", "collection" ], - "id": "EJ4IR3sgtUjJJmqbaUpl", - "time": "< 5 hours", - "creatorCountry": "us", "comments": [ { - "_id": "Sd74KijCKdCHFtZEwbhu", "_created": "2023-02-22T20:07:50.845Z", - "creatorName": "evak", - "text": "love it!", "creatorCountry": "us", - "_creatorId": "evak" + "_creatorId": "evak", + "text": "love it!", + "creatorName": "evak", + "_id": "Sd74KijCKdCHFtZEwbhu" } ], - "total_views": 304, - "_id": "EJ4IR3sgtUjJJmqbaUpl", + "mentions": [], "votedUsefulBy": [ "adigitalgirl", "sigolene", @@ -32,176 +42,185 @@ "fresky", "valerine" ], - "cover_image": { - "contentType": "image/jpeg", - "timeCreated": "2023-01-12T20:02:57.835Z", - "updated": "2023-01-12T20:02:57.835Z", - "type": "image/jpeg", - "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4381-185a7943e53.JPG", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4381-185a7943e53.JPG?alt=media&token=0d8ecbfc-fdaf-4c89-a524-5ee4f9faabe1", - "name": "DSC_4381-185a7943e53.JPG", - "size": 60741 - }, - "files": [], - "moderation": "accepted", - "title": "Make Alphabet Magnets from PLA Scraps", - "_created": "2022-12-07T22:06:27.164Z", - "slug": "make-alphabet-magnets-from-pla-scraps", - "total_downloads": 0, "_contentModifiedTimestamp": "2023-06-14T11:02:17.870Z", + "_createdBy": "ccumakerspace", + "time": "< 5 hours", + "description": "In this tutorial, you will create alphabet magnets using PLA scraps from 3D prints. This procedure requires the use of an oven and will reach temperatures of 400°F (204°C), necessitating appropriate safety gear.", + "title": "Make Alphabet Magnets from PLA Scraps", "_deleted": false, + "_modified": "2023-10-04T07:20:06.547Z", + "previousSlugs": [ + "make-alphabet-magnets-from-pla-scraps" + ], + "total_downloads": 0, "steps": [ { "_animationKey": "unique1", + "title": "Gather Supplies and Safety Equipment", "images": [ { - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4380-185a7921003.JPG?alt=media&token=6769ec24-9e60-451f-a180-c65f173d910b", - "updated": "2023-01-12T20:02:30.173Z", - "size": 76634, "name": "DSC_4380-185a7921003.JPG", - "type": "image/jpeg", "timeCreated": "2023-01-12T20:02:30.173Z", - "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4380-185a7921003.JPG" + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4380-185a7921003.JPG", + "size": 76634, + "updated": "2023-01-12T20:02:30.173Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4380-185a7921003.JPG?alt=media&token=6769ec24-9e60-451f-a180-c65f173d910b", + "type": "image/jpeg", + "src": "/resources/howtos/make-alphabet-magnets-from-pla-scraps/dsc_4380-185a7921003.jpg", + "alt": "DSC_4380-185a7921003.JPG" }, { - "name": "DSC_4372-185a7922899.JPG", - "size": 137510, - "contentType": "image/jpeg", - "updated": "2023-01-12T20:02:30.215Z", - "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4372-185a7922899.JPG", "timeCreated": "2023-01-12T20:02:30.215Z", + "updated": "2023-01-12T20:02:30.215Z", + "contentType": "image/jpeg", "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4372-185a7922899.JPG?alt=media&token=728c94f9-cb9a-4174-bff8-bb20fe4e7a31" + "size": 137510, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4372-185a7922899.JPG?alt=media&token=728c94f9-cb9a-4174-bff8-bb20fe4e7a31", + "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4372-185a7922899.JPG", + "name": "DSC_4372-185a7922899.JPG", + "src": "/resources/howtos/make-alphabet-magnets-from-pla-scraps/dsc_4372-185a7922899.jpg", + "alt": "DSC_4372-185a7922899.JPG" } ], - "text": "You will need: \nSmall PLA Scraps \n - Clippers \n - Safety Glasses \n - Oven Mitts \n - Silicon Mold that can withstand up to 450°F \n - Cookie sheet \n - Magnetic tape \n - Exacto knife \n - Sanding paper \n - An oven ", - "title": "Gather Supplies and Safety Equipment" + "text": "### Required Materials\n\n- Small PLA Scraps\n- Clippers\n- Safety Glasses\n- Oven Mitts\n- Silicon Mold capable of withstanding up to 450°F (232°C)\n- Cookie Sheet\n- Magnetic Tape\n- Exacto Knife\n- Sanding Paper\n- An Oven" }, { "title": "Filling the Mold", + "text": "Before filling the mold, place it on the cookie sheet to prevent spills. Wear safety glasses and use clippers to break down the PLA scraps until they fit in the mold. Be cautious, as the scraps may become airborne when clipped. Aim to fill the mold entirely.", "_animationKey": "unique2", "images": [ { - "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4371-185a7925792.JPG", - "type": "image/jpeg", "updated": "2023-01-12T20:02:31.328Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4371-185a7925792.JPG?alt=media&token=40d551f5-c097-4196-b0a2-d29a3a7e6185", + "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4371-185a7925792.JPG", + "contentType": "image/jpeg", + "name": "DSC_4371-185a7925792.JPG", "size": 103805, - "contentType": "image/jpeg", "timeCreated": "2023-01-12T20:02:31.328Z", - "name": "DSC_4371-185a7925792.JPG" - } - ], - "text": "Before filling the mold, put the mold on the cookie sheet to avoid spilling the scraps. Put on the safety glasses and use the clippers to break down the PLA scraps enough so that they fit in the mold. The scraps can go flying when you clip them. Try to fill the mold completely. " - }, - { - "text": "When done filling the mold with plastic, bring the cookie sheet with the mold on it to the oven. Set the oven temperature to 400°F and bake. We waited about 30 minutes for the plastic to melt, however, the oven we were using was very old so time may vary. Make sure to keep an eye on the plastic. When the plastic is melted, use oven mitts to take the cookie sheet out of the oven. Place the cookie sheet on a heat-safe surface such as the stovetop or another oven mitt. Wait for the cookie sheet to cool before moving on to the next step. ", - "_animationKey": "unique3", - "title": "Melt the PLA", - "images": [ - { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4373-185a7928e93.JPG?alt=media&token=5866dc66-eab9-406c-9e68-b4a49328c862", - "timeCreated": "2023-01-12T20:02:32.503Z", - "name": "DSC_4373-185a7928e93.JPG", - "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4373-185a7928e93.JPG", - "updated": "2023-01-12T20:02:32.503Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4371-185a7925792.JPG?alt=media&token=40d551f5-c097-4196-b0a2-d29a3a7e6185", "type": "image/jpeg", - "contentType": "image/jpeg", - "size": 83444 - }, - { - "updated": "2023-01-12T20:02:32.486Z", - "contentType": "image/jpeg", - "size": 86660, - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4375-185a7929bba.JPG?alt=media&token=8f4de82c-f92b-477b-9bc3-dfe839bb9360", - "timeCreated": "2023-01-12T20:02:32.486Z", - "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4375-185a7929bba.JPG", - "name": "DSC_4375-185a7929bba.JPG" - }, - { - "name": "DSC_4376-185a792a8fa.JPG", - "size": 89845, - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4376-185a792a8fa.JPG?alt=media&token=f6f1cee5-090e-4245-aadd-ba0ec64631c5", - "timeCreated": "2023-01-12T20:02:32.485Z", - "updated": "2023-01-12T20:02:32.485Z", - "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4376-185a792a8fa.JPG", - "type": "image/jpeg" + "src": "/resources/howtos/make-alphabet-magnets-from-pla-scraps/dsc_4371-185a7925792.jpg", + "alt": "DSC_4371-185a7925792.JPG" } ] }, { + "title": "Melt the PLA", "images": [ { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4377-185a79356bf.JPG?alt=media&token=853b33e6-4bc3-4043-ac74-d3a5dbfdae6d", - "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4377-185a79356bf.JPG", + "timeCreated": "2023-01-12T20:02:32.503Z", "type": "image/jpeg", - "size": 62896, - "name": "DSC_4377-185a79356bf.JPG", "contentType": "image/jpeg", - "timeCreated": "2023-01-12T20:02:33.424Z", - "updated": "2023-01-12T20:02:33.424Z" + "size": 83444, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4373-185a7928e93.JPG?alt=media&token=5866dc66-eab9-406c-9e68-b4a49328c862", + "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4373-185a7928e93.JPG", + "updated": "2023-01-12T20:02:32.503Z", + "name": "DSC_4373-185a7928e93.JPG", + "src": "/resources/howtos/make-alphabet-magnets-from-pla-scraps/dsc_4373-185a7928e93.jpg", + "alt": "DSC_4373-185a7928e93.JPG" + }, + { + "updated": "2023-01-12T20:02:32.486Z", + "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4375-185a7929bba.JPG", + "timeCreated": "2023-01-12T20:02:32.486Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4375-185a7929bba.JPG?alt=media&token=8f4de82c-f92b-477b-9bc3-dfe839bb9360", + "type": "image/jpeg", + "name": "DSC_4375-185a7929bba.JPG", + "size": 86660, + "contentType": "image/jpeg", + "src": "/resources/howtos/make-alphabet-magnets-from-pla-scraps/dsc_4375-185a7929bba.jpg", + "alt": "DSC_4375-185a7929bba.JPG" + }, + { + "size": 89845, + "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4376-185a792a8fa.JPG", + "updated": "2023-01-12T20:02:32.485Z", + "name": "DSC_4376-185a792a8fa.JPG", + "contentType": "image/jpeg", + "timeCreated": "2023-01-12T20:02:32.485Z", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4376-185a792a8fa.JPG?alt=media&token=f6f1cee5-090e-4245-aadd-ba0ec64631c5", + "src": "/resources/howtos/make-alphabet-magnets-from-pla-scraps/dsc_4376-185a792a8fa.jpg", + "alt": "DSC_4376-185a792a8fa.JPG" + } + ], + "_animationKey": "unique3", + "text": "When you have finished filling the mold with plastic, transfer the cookie sheet with the mold to the oven. Preheat the oven to 400°F (204°C) and allow the plastic to melt. Our process took approximately 30 minutes, though this may vary with different ovens. Carefully monitor the plastic during this time. Once melted, use oven mitts to remove the cookie sheet from the oven and place it on a heat-resistant surface, such as the stovetop or another oven mitt. Allow the cookie sheet to cool before proceeding to the next step." + }, + { + "images": [ + { + "size": 62896, + "updated": "2023-01-12T20:02:33.424Z", + "name": "DSC_4377-185a79356bf.JPG", + "timeCreated": "2023-01-12T20:02:33.424Z", + "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4377-185a79356bf.JPG", + "contentType": "image/jpeg", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4377-185a79356bf.JPG?alt=media&token=853b33e6-4bc3-4043-ac74-d3a5dbfdae6d", + "src": "/resources/howtos/make-alphabet-magnets-from-pla-scraps/dsc_4377-185a79356bf.jpg", + "alt": "DSC_4377-185a79356bf.JPG" } ], - "text": "The mold may not be filled up enough, so clip some more scraps, put it in, and ugh so clip some more scraps and put it in the mold and melt again. Repeat till the mold is filled.", "title": "Repeat Steps 2 & 3", + "text": "The mold may not be sufficiently filled. Add more scraps and place them in the mold, then melt again. Repeat this process until the mold is filled.", "_animationKey": "uniqueaplogb" }, { "title": "Pop the Letters Out and Put the Magnets On", "_animationKey": "uniquedv3wyy", + "text": "After the mold has fully cooled down, remove the letters from the mold. Use sandpaper to smooth the backs of the letters until they are flat enough for the magnets.\n\nOnce the backs are flat, unroll some magnetic tape and place the letters on the adhesive side of the tape. Use an Exacto knife to trim the magnetic tape.", "images": [ { - "name": "DSC_4379-185a7939424.JPG", "type": "image/jpeg", - "size": 114948, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4379-185a7939424.JPG?alt=media&token=3a06c679-16b6-46de-b8fb-0c1b8f1ca803", + "updated": "2023-01-12T20:02:34.260Z", "timeCreated": "2023-01-12T20:02:34.260Z", - "contentType": "image/jpeg", "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4379-185a7939424.JPG", - "updated": "2023-01-12T20:02:34.260Z" + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4379-185a7939424.JPG?alt=media&token=3a06c679-16b6-46de-b8fb-0c1b8f1ca803", + "name": "DSC_4379-185a7939424.JPG", + "size": 114948, + "src": "/resources/howtos/make-alphabet-magnets-from-pla-scraps/dsc_4379-185a7939424.jpg", + "alt": "DSC_4379-185a7939424.JPG" }, { + "updated": "2023-01-12T20:02:34.039Z", "size": 37141, - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4378-185a793a305.JPG?alt=media&token=b4e82369-c5bb-4c46-9d4b-4852dda12ebf", - "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4378-185a793a305.JPG", "type": "image/jpeg", "timeCreated": "2023-01-12T20:02:34.039Z", - "updated": "2023-01-12T20:02:34.039Z", - "name": "DSC_4378-185a793a305.JPG" + "name": "DSC_4378-185a793a305.JPG", + "fullPath": "uploads/howtos/EJ4IR3sgtUjJJmqbaUpl/DSC_4378-185a793a305.JPG", + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEJ4IR3sgtUjJJmqbaUpl%2FDSC_4378-185a793a305.JPG?alt=media&token=b4e82369-c5bb-4c46-9d4b-4852dda12ebf", + "src": "/resources/howtos/make-alphabet-magnets-from-pla-scraps/dsc_4378-185a793a305.jpg", + "alt": "DSC_4378-185a793a305.JPG" } - ], - "text": "After the mold has fully cooled down, pop the letters out of the mold. Get the sandpaper and sand down the backs of the letters to make them flat enough for the magnets. \n\nWhen the backs are flat, roll out some magnetic tape and lay the letters on the sticky side of the tape. Use the Exacto knife to cut the magnetic tape off. " + ] } ], - "description": "In this “How To” you will be making Alphabet magnets out of PLA scraps from 3D prints. This process will require the use of an oven. This process will reach temperatures of 400°F so safety gear is needed. ", - "_modified": "2023-10-04T07:20:06.547Z", "user": { - "_modified": "2023-05-09T19:49:41.881Z", + "location": { + "lng": -79.01034597535501, + "lat": 33.794925690711715 + }, + "verified": false, + "_id": "ccumakerspace", "_deleted": false, "_created": "2023-05-09T18:48:23.517Z", - "_id": "ccumakerspace", - "moderation": "accepted", - "type": "collection-point", - "verified": false, "detail": { + "name": "ccumakerspace", + "country": "us", + "displayName": "CCUMakerspace", "shortDescription": "Kimbel Library Makerspace at Coastal Carolina University", + "verifiedBadge": false, "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fccumakerspace.jpg?alt=media", "profileUrl": "https://community.preciousplastic.com/u/ccumakerspace", - "name": "ccumakerspace", - "displayName": "CCUMakerspace", - "verifiedBadge": false, - "lastActive": "2023-05-09T18:38:55.649Z", - "country": "us", - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2FK8U8FpuBN2eI2jFXnf0EMeIPRQ22%2FTeam-18801d4adac.jpg?alt=media&token=c2aa0654-9c52-41f6-9f5b-96db6a342ccc" - }, - "location": { - "lat": 33.794925690711715, - "lng": -79.01034597535501 + "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2FK8U8FpuBN2eI2jFXnf0EMeIPRQ22%2FTeam-18801d4adac.jpg?alt=media&token=c2aa0654-9c52-41f6-9f5b-96db6a342ccc", + "lastActive": "2023-05-09T18:38:55.649Z" }, + "type": "collection-point", + "_modified": "2023-05-09T19:49:41.881Z", + "moderation": "accepted", "geo": { "latitude": 33.794925690711715, "lookupSource": "coordinates", @@ -228,6 +247,7 @@ { "name": "United States of America (the)", "description": "country in North America", + "isoName": "United States of America (the)", "order": 2, "adminLevel": 2, "isoCode": "US", @@ -237,6 +257,7 @@ { "name": "South Carolina", "description": "state of the United States of America", + "isoName": "South Carolina", "order": 5, "adminLevel": 4, "isoCode": "US-SC", @@ -271,7 +292,8 @@ "informative": [ { "name": "North America", - "description": "continent on the Earth's northwestern quadrant, spanning from the Arctic Archipelago to the Panama Isthmus", + "description": "continent and northern subcontinent of the Americas", + "isoName": "North America", "order": 1, "isoCode": "NA", "wikidataId": "Q49", @@ -316,5 +338,11 @@ "urls": [] } }, - "images": [] + "category": { + "label": "uncategorized" + }, + "content": "In this tutorial, you will create alphabet magnets using PLA scraps from 3D prints. This procedure requires the use of an oven and will reach temperatures of 400°F (204°C), necessitating appropriate safety gear.\n\n\nUser Location: Conway, United States of America (the)\n\n### Required Materials\n\n- Small PLA Scraps\n- Clippers\n- Safety Glasses\n- Oven Mitts\n- Silicon Mold capable of withstanding up to 450°F (232°C)\n- Cookie Sheet\n- Magnetic Tape\n- Exacto Knife\n- Sanding Paper\n- An Oven\n\nBefore filling the mold, place it on the cookie sheet to prevent spills. Wear safety glasses and use clippers to break down the PLA scraps until they fit in the mold. Be cautious, as the scraps may become airborne when clipped. Aim to fill the mold entirely.\n\nWhen you have finished filling the mold with plastic, transfer the cookie sheet with the mold to the oven. Preheat the oven to 400°F (204°C) and allow the plastic to melt. Our process took approximately 30 minutes, though this may vary with different ovens. Carefully monitor the plastic during this time. Once melted, use oven mitts to remove the cookie sheet from the oven and place it on a heat-resistant surface, such as the stovetop or another oven mitt. Allow the cookie sheet to cool before proceeding to the next step.\n\nThe mold may not be sufficiently filled. Add more scraps and place them in the mold, then melt again. Repeat this process until the mold is filled.\n\nAfter the mold has fully cooled down, remove the letters from the mold. Use sandpaper to smooth the backs of the letters until they are flat enough for the magnets.\n\nOnce the backs are flat, unroll some magnetic tape and place the letters on the adhesive side of the tape. Use an Exacto knife to trim the magnetic tape.", + "keywords": "3D print recycling, alphabet magnets, PLA scraps, DIY alphabet magnets, oven safety for crafts, PLA melting tutorial, home crafts with magnets, sustainable crafting, DIY tools list, crafting with oven.", + "resources": "To create alphabet magnets from PLA scraps, gather these essential items:\n\n### Tools\n- Clippers\n- Exacto Knife\n- Sanding Paper\n\n### Hardware\n- Oven (capable of 400°F/204°C)\n- Cookie Sheet\n- Silicon Mold (heat-resistant up to 450°F/232°C)\n\n### Safety Gear\n- Safety Glasses\n- Oven Mitts\n\n### Consumables\n- PLA Scraps\n- Magnetic Tape", + "references": "## Articles\n- https://community.preciousplastic.com/library/make-a-box-from-3d-printing-scraps \n- https://3d4create.com/pla-recycling-tips-and-tricks/ \n- https://www.3devo.com/blog/pla-recycling-everything-you-need-to-know \n\n## YouTube \n- https://www.youtube.com/watch?v=AlsI1TZux0c \n- https://www.youtube.com/watch?v=wJgoH2Or03s \n- https://www.youtube.com/watch?v=1MndPjh5Sdw \n\n## Tutorials \n- https://www.blueistyleblog.com/diyalphabetmagnets/ \n- https://merrypad.com/2016/04/14/diy-clay-magnet-letters/ \n- https://modernquiltlove.wordpress.com/2009/07/28/alphabet-magnet-tutorial/ \n- https://www.hallmarkchannel.com/home-and-family/how-to/diy-clay-magnets \n\n## Papers \n- https://dr.lib.iastate.edu/bitstreams/fdcf4326-9d90-4bed-9c1e-524a99e361f2/download \n- https://www.birmingham.ac.uk/news/2022/pilot-recycling-plant-for-rare-earth-magnets-launched \n\n## OpenSource Designs \n- https://digitalcommons.mtu.edu/cgi/viewcontent.cgi?article=3787&context=michigantech-p" } \ No newline at end of file diff --git a/howtos/make-alphabet-magnets-from-pla-scraps/index.mdx b/howtos/make-alphabet-magnets-from-pla-scraps/index.mdx new file mode 100644 index 000000000..baafa2e7a --- /dev/null +++ b/howtos/make-alphabet-magnets-from-pla-scraps/index.mdx @@ -0,0 +1,76 @@ +--- +title: Make Alphabet Magnets from PLA Scraps +slug: make-alphabet-magnets-from-pla-scraps +description: In this tutorial, you will create alphabet magnets using PLA scraps from 3D prints. This procedure requires the use of an oven and will reach temperatures of 400°F (204°C), necessitating appropriate safety gear. +tags: ["melting","collection"] +category: uncategorized +difficulty: Easy +time: < 5 hours +location: Conway, United States of America (the) +--- +import { Image } from 'astro:assets' +# Make Alphabet Magnets from PLA Scraps +Make Alphabet Magnets from PLA Scraps +In this tutorial, you will create alphabet magnets using PLA scraps from 3D prints. This procedure requires the use of an oven and will reach temperatures of 400°F (204°C), necessitating appropriate safety gear. + +User Location: Conway, United States of America (the) +## Steps +### Step 1: Gather Supplies and Safety Equipment + +### Required Materials + +- Small PLA Scraps +- Clippers +- Safety Glasses +- Oven Mitts +- Silicon Mold capable of withstanding up to 450°F (232°C) +- Cookie Sheet +- Magnetic Tape +- Exacto Knife +- Sanding Paper +- An Oven + + +DSC_4380-185a7921003.JPG + + +DSC_4372-185a7922899.JPG + +### Step 2: Filling the Mold + +Before filling the mold, place it on the cookie sheet to prevent spills. Wear safety glasses and use clippers to break down the PLA scraps until they fit in the mold. Be cautious, as the scraps may become airborne when clipped. Aim to fill the mold entirely. + + +DSC_4371-185a7925792.JPG + +### Step 3: Melt the PLA + +When you have finished filling the mold with plastic, transfer the cookie sheet with the mold to the oven. Preheat the oven to 400°F (204°C) and allow the plastic to melt. Our process took approximately 30 minutes, though this may vary with different ovens. Carefully monitor the plastic during this time. Once melted, use oven mitts to remove the cookie sheet from the oven and place it on a heat-resistant surface, such as the stovetop or another oven mitt. Allow the cookie sheet to cool before proceeding to the next step. + + +DSC_4373-185a7928e93.JPG + + +DSC_4375-185a7929bba.JPG + + +DSC_4376-185a792a8fa.JPG + +### Step 4: Repeat Steps 2 & 3 + +The mold may not be sufficiently filled. Add more scraps and place them in the mold, then melt again. Repeat this process until the mold is filled. + + +DSC_4377-185a79356bf.JPG + +### Step 5: Pop the Letters Out and Put the Magnets On + +After the mold has fully cooled down, remove the letters from the mold. Use sandpaper to smooth the backs of the letters until they are flat enough for the magnets. + +Once the backs are flat, unroll some magnetic tape and place the letters on the adhesive side of the tape. Use an Exacto knife to trim the magnetic tape. + + +DSC_4379-185a7939424.JPG + + +DSC_4378-185a793a305.JPG diff --git a/howtos/make-alphabet-magnets-from-pla-scraps/references.md b/howtos/make-alphabet-magnets-from-pla-scraps/references.md new file mode 100644 index 000000000..57e61e3b8 --- /dev/null +++ b/howtos/make-alphabet-magnets-from-pla-scraps/references.md @@ -0,0 +1,22 @@ +## Articles +- https://community.preciousplastic.com/library/make-a-box-from-3d-printing-scraps +- https://3d4create.com/pla-recycling-tips-and-tricks/ +- https://www.3devo.com/blog/pla-recycling-everything-you-need-to-know + +## YouTube +- https://www.youtube.com/watch?v=AlsI1TZux0c +- https://www.youtube.com/watch?v=wJgoH2Or03s +- https://www.youtube.com/watch?v=1MndPjh5Sdw + +## Tutorials +- https://www.blueistyleblog.com/diyalphabetmagnets/ +- https://merrypad.com/2016/04/14/diy-clay-magnet-letters/ +- https://modernquiltlove.wordpress.com/2009/07/28/alphabet-magnet-tutorial/ +- https://www.hallmarkchannel.com/home-and-family/how-to/diy-clay-magnets + +## Papers +- https://dr.lib.iastate.edu/bitstreams/fdcf4326-9d90-4bed-9c1e-524a99e361f2/download +- https://www.birmingham.ac.uk/news/2022/pilot-recycling-plant-for-rare-earth-magnets-launched + +## OpenSource Designs +- https://digitalcommons.mtu.edu/cgi/viewcontent.cgi?article=3787&context=michigantech-p \ No newline at end of file diff --git a/howtos/make-alphabet-magnets-from-pla-scraps/resources.md b/howtos/make-alphabet-magnets-from-pla-scraps/resources.md new file mode 100644 index 000000000..bd2718276 --- /dev/null +++ b/howtos/make-alphabet-magnets-from-pla-scraps/resources.md @@ -0,0 +1,19 @@ +To create alphabet magnets from PLA scraps, gather these essential items: + +### Tools +- Clippers +- Exacto Knife +- Sanding Paper + +### Hardware +- Oven (capable of 400°F/204°C) +- Cookie Sheet +- Silicon Mold (heat-resistant up to 450°F/232°C) + +### Safety Gear +- Safety Glasses +- Oven Mitts + +### Consumables +- PLA Scraps +- Magnetic Tape \ No newline at end of file diff --git a/howtos/make-an-under-glass-coaster/README.md b/howtos/make-an-under-glass-coaster/README.md new file mode 100644 index 000000000..d5df6389d --- /dev/null +++ b/howtos/make-an-under-glass-coaster/README.md @@ -0,0 +1,119 @@ +--- +title: Make an under glass coaster +slug: make-an-under-glass-coaster +description: This tutorial describes the process of creating an attractive under-glass coaster from an HDPE sheet (0.79 inches). +tags: ["sheetpress","HDPE","product"] +category: Products +difficulty: Easy +time: < 5 hours +keywords: HDPE coasters, DIY under-glass coaster, creating coasters from HDPE sheet, coaster tutorial, lathe machining coasters, making attractive coasters, polishing coasters, crafting coasters Brussels, DIY coaster project, HDPE sheet crafts +location: Brussels, Belgium +--- +# Make an under glass coaster +![Make an under glass coaster](A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg) +This tutorial describes the process of creating an attractive under-glass coaster from an HDPE sheet (0.79 inches). + +User Location: Brussels, Belgium +## Steps +### Step 1: Cut the squares + +Start by cutting perfect equal squares 4 inches (10 cm) apart. The more precise they are, the more aesthetically pleasing your coasters will be. + +Ensure you have a plastic sheet of sufficient thickness to hollow out the circle for the base of the glass. You need approximately 0.19 inches (5 mm), so use a sheet at least 0.39 inches (1 cm) thick. + + +![IMG_3293.jpg](./IMG_3293.jpg) + + +![IMG_3298.jpg](./IMG_3298.jpg) + +### Step 2: Hollow the circle (1) + +Now that you have your squares, you require a lathe machine to create hollow circles. + +Securely position your square in the clamping elements and make an initial hole in the center, 0.2 inches (5 mm) deep. + + +![IMG_3357.jpg](./IMG_3357.jpg) + + +![IMG_3358.jpg](./IMG_3358.jpg) + + +![IMG_3359.jpg](./IMG_3359.jpg) + +### Step 3: Hollow the circle (2) + +Now that you have your center hole, proceed to complete the circle. + +Ensure you stop digging when there is approximately 0.2 inches (5 mm) of edge remaining on each side. + + +![IMG_3364.jpg](./IMG_3364.jpg) + + +![IMG_3367.jpg](./IMG_3367.jpg) + +### Step 4: smooth it out + +Using a polishing machine, round the four corners and smooth the surfaces as needed. + +Additionally, round the edge of the hollow circle. + + +![IMG_3371.jpg](./IMG_3371.jpg) + + +![IMG_3375.jpg](./IMG_3375.jpg) + + +![IMG_3379.jpg](./IMG_3379.jpg) + +### Step 5: Final result + +Now you can enjoy your beverage on a splendid coaster. + + +![A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg](./A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg) + + +![384470AB-33CF-403D-9F53-607A9313C54D-3D675F4E-AECC-4B3E-B9ED-473FB0F29DC8.jpg](./384470AB-33CF-403D-9F53-607A9313C54D-3D675F4E-AECC-4B3E-B9ED-473FB0F29DC8.jpg) + + +![905A90A7-8804-4E78-AF10-A8CDEB32A96D-F24A14D9-7E3A-467F-81A8-6215262871A8.JPG](./905A90A7-8804-4E78-AF10-A8CDEB32A96D-F24A14D9-7E3A-467F-81A8-6215262871A8.JPG) + +## Resources +### Tools & Machinery +- Lathe machine (for hollow circle creation) +- Polishing machine (corner rounding & surface smoothing) +- Drill press with 5mm bit (initial center hole) +- Clamping elements (secure workpiece during machining) + +### Materials +- HDPE plastic sheet (minimum 1cm thickness) + +### Brussels Suppliers +- [HDPE sheets](https://www.plasticsheets.be) +- [Workshop tools](https://www.techniekwinkel-brussel.be) +- [Machining services](https://www.makerspacebrussels.be) +## References +## Useful References + +### Articles +- [How to Make Craft Resin Coasters (a Step by Step Tutorial)](https://thathomebirdlife.com/diy-make-craft-resin-coasters-step-by-step-tutorial/) +- [Machining High Density Polyethylene (HDPE): A Plastics Guide](https://aipprecision.com/machining-hdpe-plastics-guide/) +- [Plastic Smithing: How to Make Your Own HDPE Plastic Anything](https://www.instructables.com/HomemadePlastic/) +- [High Impact Art: Practical Smashed Glass Coaster](https://softsolder.com/2022/07/12/high-impact-art-practical-smashed-glass-coaster/) + +### YouTube +- [How to Stitch Plastic Canvas Coasters Pattern #1 (Plastic ... - YouTube](https://www.youtube.com/watch?v=9rfm4cikHVU) +- [Machining Aluminum Isogrid Drink Coasters](https://www.youtube.com/watch?v=-XxDSFjIRa0) +- [How To Make Simple Scrap Wood Drink Coasters - YouTube](https://www.youtube.com/watch?v=JzhX9cB4v1Y) +- [Beginners' Guide to Melting HDPE - How to Make a Recycled Plastic ...](https://www.youtube.com/watch?v=-igxhoGEQFU) +- [Aqua ripple resin coaster tutorial - YouTube](https://www.youtube.com/watch?v=3unNplxiQmQ) +- [HDPE Epoxy Resin Mold. Re-usable plastic resin mold ... - YouTube](https://www.youtube.com/watch?v=2lpxj7_VP9M) +- [How To Make A Reusable HDPE Epoxy Resin Table Mold - YouTube](https://www.youtube.com/watch?v=J_0ekhH4UwU) + +### Open Source Designs +- [100% Recycled Plastic Drink Coaster Hand Crafted - Recycledin](https://recycledin.store/products/coaster) +- [Wood and Resin Coaster Mold and Pour - YouTube](https://www.youtube.com/watch?v=ESsnpmxzH84) \ No newline at end of file diff --git a/howtos/make-an-under-glass-coaster/config.json b/howtos/make-an-under-glass-coaster/config.json index 23fe5f2cd..390aa4409 100644 --- a/howtos/make-an-under-glass-coaster/config.json +++ b/howtos/make-an-under-glass-coaster/config.json @@ -1,244 +1,271 @@ { - "fileLink": "", - "previousSlugs": [ - "make-an-under-glass-coaster" - ], - "creatorCountry": "be", - "total_downloads": 0, - "time": "< 5 hours", - "comments": [ - { - "_created": "2023-03-24T03:15:33.374Z", - "_id": "sTTLaYuDjBbG579LbmLD", - "text": "Hola; gracias por el instructivo. ¿que tipo de lija usas para que no pierda el brillo- al pulir?", - "creatorCountry": "", - "creatorName": "jrespinozab", - "_creatorId": "jrespinozab" - } - ], - "_contentModifiedTimestamp": "2023-06-14T11:02:22.410Z", - "_modified": "2023-10-29T19:42:35.486Z", - "_deleted": false, "slug": "make-an-under-glass-coaster", - "cover_image": { - "type": "image/jpeg", - "size": 162080, - "contentType": "image/jpeg", - "timeCreated": "2020-10-20T14:28:38.447Z", - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg", - "updated": "2020-10-20T14:28:38.447Z", - "name": "A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FA59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg?alt=media&token=474872c5-e11d-4119-93d8-cf698010937d" - }, - "_createdBy": "plasticfactorybe", - "steps": [ - { - "_animationKey": "unique1", - "images": [ - { - "contentType": "image/jpeg", - "size": 463178, - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3293.jpg", - "timeCreated": "2020-10-20T14:28:41.956Z", - "name": "IMG_3293.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3293.jpg?alt=media&token=b3bf1c90-693e-46cd-97c4-55d99748b3de", - "updated": "2020-10-20T14:28:41.956Z", - "type": "image/jpeg" - }, - { - "updated": "2020-10-20T14:28:42.368Z", - "contentType": "image/jpeg", - "name": "IMG_3298.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3298.jpg?alt=media&token=d211375a-90aa-44af-ab9e-29310bf533ad", - "timeCreated": "2020-10-20T14:28:42.368Z", - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3298.jpg", - "type": "image/jpeg", - "size": 432753 - } - ], - "text": "Start by cutting perfect equal squares 10 cm apart. The more precise they are, the more beautiful your coasters will. \n\nMake sure that you have a plastic sheet thick enough to be able to hollow out the circle that will accommodate the food of the glass. You need about 5 mm so use a sheet of at least 1cm thick", - "title": "Cut the squares" - }, - { - "images": [ - { - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3357.jpg?alt=media&token=840be617-b882-4d64-881e-3318af6ec497", - "name": "IMG_3357.jpg", - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3357.jpg", - "timeCreated": "2020-10-20T14:28:45.995Z", - "updated": "2020-10-20T14:28:45.995Z", - "contentType": "image/jpeg", - "size": 310589 - }, - { - "contentType": "image/jpeg", - "timeCreated": "2020-10-20T14:28:46.391Z", - "size": 284215, - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3358.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3358.jpg?alt=media&token=6bd3e9a3-5b1a-4012-aad1-86b6a446142c", - "type": "image/jpeg", - "name": "IMG_3358.jpg", - "updated": "2020-10-20T14:28:46.391Z" - }, - { - "updated": "2020-10-20T14:28:45.769Z", - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3359.jpg", - "contentType": "image/jpeg", - "timeCreated": "2020-10-20T14:28:45.769Z", - "name": "IMG_3359.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3359.jpg?alt=media&token=f6a65614-2c56-4c74-9acc-4efd4da2839d", - "type": "image/jpeg", - "size": 296856 - } - ], - "_animationKey": "unique2", - "text": "Now that you have your squares, you need à lathe machine to do your hollow circles. \n\nWedge your square well in the clamping elements and make a first hole in the center of 5 mm deep. ", - "title": "Hollow the circle (1)" - }, - { - "_animationKey": "unique3", - "images": [ - { - "contentType": "image/jpeg", - "name": "IMG_3364.jpg", - "type": "image/jpeg", - "timeCreated": "2020-10-20T14:28:49.700Z", - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3364.jpg", - "updated": "2020-10-20T14:28:49.700Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3364.jpg?alt=media&token=84c63f17-9dee-4591-8554-1d599d89be5b", - "size": 306939 - }, - { - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3367.jpg?alt=media&token=d68c1a76-de0e-4570-a16c-7306691fca5e", - "size": 314385, - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3367.jpg", - "name": "IMG_3367.jpg", - "timeCreated": "2020-10-20T14:28:49.215Z", - "contentType": "image/jpeg", - "updated": "2020-10-20T14:28:49.215Z" - } - ], - "title": "Hollow the circle (2)", - "text": "Now that you have your center hole you can start to do the rest of the circle. \n\nMake sure to stop digging when you have 5 mm of edge left on each side. " - }, - { - "title": "smooth it out", - "text": "With a polishing machine, round the 4 angles and smooth the faces if necessary. \n\nAlso round the edge of the hollow circle", - "_animationKey": "uniquej202q5", - "images": [ - { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3371.jpg?alt=media&token=8776c320-b0e1-4ffb-bc48-8a12d637f054", - "name": "IMG_3371.jpg", - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3371.jpg", - "updated": "2020-10-20T14:28:51.489Z", - "type": "image/jpeg", - "contentType": "image/jpeg", - "timeCreated": "2020-10-20T14:28:51.489Z", - "size": 195361 - }, - { - "name": "IMG_3375.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3375.jpg?alt=media&token=94371b37-58fe-48d4-894a-b62c53557aab", - "timeCreated": "2020-10-20T14:28:51.881Z", - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3375.jpg", - "updated": "2020-10-20T14:28:51.881Z", - "size": 179388, - "type": "image/jpeg", - "contentType": "image/jpeg" - }, - { - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3379.jpg?alt=media&token=df97a2ea-f97a-442a-9b14-d5c6d4335a40", - "timeCreated": "2020-10-20T14:28:52.172Z", - "updated": "2020-10-20T14:28:52.172Z", - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3379.jpg", - "size": 162732, - "type": "image/jpeg", - "name": "IMG_3379.jpg" - } - ] - }, - { - "text": "Now you can drink a glass on a magnificent under glass coaster :)", - "title": "Final result", - "_animationKey": "uniquewyb4lxh", - "images": [ - { - "name": "A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FA59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg?alt=media&token=4c662f61-067f-45c9-9504-538fe2a168d7", - "size": 162080, - "contentType": "image/jpeg", - "timeCreated": "2020-10-20T14:28:53.713Z", - "updated": "2020-10-20T14:28:53.713Z", - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg", - "type": "image/jpeg" - }, - { - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/384470AB-33CF-403D-9F53-607A9313C54D-3D675F4E-AECC-4B3E-B9ED-473FB0F29DC8.jpg", - "timeCreated": "2020-10-20T14:28:54.464Z", - "type": "image/jpeg", - "name": "384470AB-33CF-403D-9F53-607A9313C54D-3D675F4E-AECC-4B3E-B9ED-473FB0F29DC8.jpg", - "contentType": "image/jpeg", - "updated": "2020-10-20T14:28:54.464Z", - "size": 239019, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2F384470AB-33CF-403D-9F53-607A9313C54D-3D675F4E-AECC-4B3E-B9ED-473FB0F29DC8.jpg?alt=media&token=7b69544d-6b7f-4af1-b02e-98eb23cfdafa" - }, - { - "contentType": "image/jpeg", - "size": 198813, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2F905A90A7-8804-4E78-AF10-A8CDEB32A96D-F24A14D9-7E3A-467F-81A8-6215262871A8.JPG?alt=media&token=7b8dc943-7ada-4b75-b70e-478e20fcbb3f", - "timeCreated": "2020-10-20T14:28:54.902Z", - "updated": "2020-10-20T14:28:54.902Z", - "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/905A90A7-8804-4E78-AF10-A8CDEB32A96D-F24A14D9-7E3A-467F-81A8-6215262871A8.JPG", - "name": "905A90A7-8804-4E78-AF10-A8CDEB32A96D-F24A14D9-7E3A-467F-81A8-6215262871A8.JPG", - "type": "image/jpeg" - } - ] - } + "difficulty_level": "Easy", + "tags": [ + "sheetpress", + "HDPE", + "product" ], - "description": "This How-to explains how to create a beautiful under glass coaster from a HDPE sheet (20mm).", "votedUsefulBy": [ "alexg5542", "sigolene", "cristina", "priscilla-zacharias" ], - "tags": [ - "sheetpress", - "HDPE", - "product" + "steps": [ + { + "text": "Start by cutting perfect equal squares 4 inches (10 cm) apart. The more precise they are, the more aesthetically pleasing your coasters will be.\n\nEnsure you have a plastic sheet of sufficient thickness to hollow out the circle for the base of the glass. You need approximately 0.19 inches (5 mm), so use a sheet at least 0.39 inches (1 cm) thick.", + "_animationKey": "unique1", + "title": "Cut the squares", + "images": [ + { + "size": 463178, + "type": "image/jpeg", + "name": "IMG_3293.jpg", + "contentType": "image/jpeg", + "timeCreated": "2020-10-20T14:28:41.956Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3293.jpg?alt=media&token=b3bf1c90-693e-46cd-97c4-55d99748b3de", + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3293.jpg", + "updated": "2020-10-20T14:28:41.956Z", + "src": "/resources/howtos/make-an-under-glass-coaster/img_3293.jpg", + "alt": "IMG_3293.jpg" + }, + { + "updated": "2020-10-20T14:28:42.368Z", + "type": "image/jpeg", + "timeCreated": "2020-10-20T14:28:42.368Z", + "contentType": "image/jpeg", + "size": 432753, + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3298.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3298.jpg?alt=media&token=d211375a-90aa-44af-ab9e-29310bf533ad", + "name": "IMG_3298.jpg", + "src": "/resources/howtos/make-an-under-glass-coaster/img_3298.jpg", + "alt": "IMG_3298.jpg" + } + ] + }, + { + "title": "Hollow the circle (1)", + "text": "Now that you have your squares, you require a lathe machine to create hollow circles.\n\nSecurely position your square in the clamping elements and make an initial hole in the center, 0.2 inches (5 mm) deep.", + "_animationKey": "unique2", + "images": [ + { + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3357.jpg", + "timeCreated": "2020-10-20T14:28:45.995Z", + "name": "IMG_3357.jpg", + "updated": "2020-10-20T14:28:45.995Z", + "size": 310589, + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3357.jpg?alt=media&token=840be617-b882-4d64-881e-3318af6ec497", + "src": "/resources/howtos/make-an-under-glass-coaster/img_3357.jpg", + "alt": "IMG_3357.jpg" + }, + { + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3358.jpg", + "type": "image/jpeg", + "size": 284215, + "name": "IMG_3358.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3358.jpg?alt=media&token=6bd3e9a3-5b1a-4012-aad1-86b6a446142c", + "updated": "2020-10-20T14:28:46.391Z", + "timeCreated": "2020-10-20T14:28:46.391Z", + "contentType": "image/jpeg", + "src": "/resources/howtos/make-an-under-glass-coaster/img_3358.jpg", + "alt": "IMG_3358.jpg" + }, + { + "updated": "2020-10-20T14:28:45.769Z", + "timeCreated": "2020-10-20T14:28:45.769Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3359.jpg?alt=media&token=f6a65614-2c56-4c74-9acc-4efd4da2839d", + "type": "image/jpeg", + "contentType": "image/jpeg", + "name": "IMG_3359.jpg", + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3359.jpg", + "size": 296856, + "src": "/resources/howtos/make-an-under-glass-coaster/img_3359.jpg", + "alt": "IMG_3359.jpg" + } + ] + }, + { + "text": "Now that you have your center hole, proceed to complete the circle.\n\nEnsure you stop digging when there is approximately 0.2 inches (5 mm) of edge remaining on each side.", + "images": [ + { + "timeCreated": "2020-10-20T14:28:49.700Z", + "name": "IMG_3364.jpg", + "size": 306939, + "type": "image/jpeg", + "updated": "2020-10-20T14:28:49.700Z", + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3364.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3364.jpg?alt=media&token=84c63f17-9dee-4591-8554-1d599d89be5b", + "contentType": "image/jpeg", + "src": "/resources/howtos/make-an-under-glass-coaster/img_3364.jpg", + "alt": "IMG_3364.jpg" + }, + { + "type": "image/jpeg", + "size": 314385, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3367.jpg?alt=media&token=d68c1a76-de0e-4570-a16c-7306691fca5e", + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3367.jpg", + "timeCreated": "2020-10-20T14:28:49.215Z", + "contentType": "image/jpeg", + "name": "IMG_3367.jpg", + "updated": "2020-10-20T14:28:49.215Z", + "src": "/resources/howtos/make-an-under-glass-coaster/img_3367.jpg", + "alt": "IMG_3367.jpg" + } + ], + "title": "Hollow the circle (2)", + "_animationKey": "unique3" + }, + { + "_animationKey": "uniquej202q5", + "images": [ + { + "updated": "2020-10-20T14:28:51.489Z", + "size": 195361, + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3371.jpg", + "timeCreated": "2020-10-20T14:28:51.489Z", + "contentType": "image/jpeg", + "name": "IMG_3371.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3371.jpg?alt=media&token=8776c320-b0e1-4ffb-bc48-8a12d637f054", + "type": "image/jpeg", + "src": "/resources/howtos/make-an-under-glass-coaster/img_3371.jpg", + "alt": "IMG_3371.jpg" + }, + { + "contentType": "image/jpeg", + "updated": "2020-10-20T14:28:51.881Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3375.jpg?alt=media&token=94371b37-58fe-48d4-894a-b62c53557aab", + "type": "image/jpeg", + "size": 179388, + "timeCreated": "2020-10-20T14:28:51.881Z", + "name": "IMG_3375.jpg", + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3375.jpg", + "src": "/resources/howtos/make-an-under-glass-coaster/img_3375.jpg", + "alt": "IMG_3375.jpg" + }, + { + "updated": "2020-10-20T14:28:52.172Z", + "size": 162732, + "timeCreated": "2020-10-20T14:28:52.172Z", + "contentType": "image/jpeg", + "name": "IMG_3379.jpg", + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/IMG_3379.jpg", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FIMG_3379.jpg?alt=media&token=df97a2ea-f97a-442a-9b14-d5c6d4335a40", + "src": "/resources/howtos/make-an-under-glass-coaster/img_3379.jpg", + "alt": "IMG_3379.jpg" + } + ], + "title": "smooth it out", + "text": "Using a polishing machine, round the four corners and smooth the surfaces as needed.\n\nAdditionally, round the edge of the hollow circle." + }, + { + "text": "Now you can enjoy your beverage on a splendid coaster.", + "_animationKey": "uniquewyb4lxh", + "title": "Final result", + "images": [ + { + "size": 162080, + "updated": "2020-10-20T14:28:53.713Z", + "timeCreated": "2020-10-20T14:28:53.713Z", + "type": "image/jpeg", + "name": "A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg", + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FA59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg?alt=media&token=4c662f61-067f-45c9-9504-538fe2a168d7", + "contentType": "image/jpeg", + "src": "/resources/howtos/make-an-under-glass-coaster/a59e05f0-c417-4def-b382-64e99d334f1a-7302341c-fcf1-4fa6-832a-b2d7edab8602.jpg", + "alt": "A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg" + }, + { + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/384470AB-33CF-403D-9F53-607A9313C54D-3D675F4E-AECC-4B3E-B9ED-473FB0F29DC8.jpg", + "contentType": "image/jpeg", + "size": 239019, + "timeCreated": "2020-10-20T14:28:54.464Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2F384470AB-33CF-403D-9F53-607A9313C54D-3D675F4E-AECC-4B3E-B9ED-473FB0F29DC8.jpg?alt=media&token=7b69544d-6b7f-4af1-b02e-98eb23cfdafa", + "updated": "2020-10-20T14:28:54.464Z", + "name": "384470AB-33CF-403D-9F53-607A9313C54D-3D675F4E-AECC-4B3E-B9ED-473FB0F29DC8.jpg", + "type": "image/jpeg", + "src": "/resources/howtos/make-an-under-glass-coaster/384470ab-33cf-403d-9f53-607a9313c54d-3d675f4e-aecc-4b3e-b9ed-473fb0f29dc8.jpg", + "alt": "384470AB-33CF-403D-9F53-607A9313C54D-3D675F4E-AECC-4B3E-B9ED-473FB0F29DC8.jpg" + }, + { + "size": 198813, + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/905A90A7-8804-4E78-AF10-A8CDEB32A96D-F24A14D9-7E3A-467F-81A8-6215262871A8.JPG", + "updated": "2020-10-20T14:28:54.902Z", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2F905A90A7-8804-4E78-AF10-A8CDEB32A96D-F24A14D9-7E3A-467F-81A8-6215262871A8.JPG?alt=media&token=7b8dc943-7ada-4b75-b70e-478e20fcbb3f", + "contentType": "image/jpeg", + "name": "905A90A7-8804-4E78-AF10-A8CDEB32A96D-F24A14D9-7E3A-467F-81A8-6215262871A8.JPG", + "timeCreated": "2020-10-20T14:28:54.902Z", + "src": "/resources/howtos/make-an-under-glass-coaster/905a90a7-8804-4e78-af10-a8cdeb32a96d-f24a14d9-7e3a-467f-81a8-6215262871a8.jpg", + "alt": "905A90A7-8804-4E78-AF10-A8CDEB32A96D-F24A14D9-7E3A-467F-81A8-6215262871A8.JPG" + } + ] + } ], - "moderation": "accepted", - "total_views": 226, + "total_downloads": 0, + "_created": "2020-10-20T14:28:55.392Z", + "fileLink": "", + "_createdBy": "plasticfactorybe", + "time": "< 5 hours", + "total_views": 298, + "mentions": [], + "id": "EWKuBfl3auWi28dNqIcy", + "_deleted": false, + "previousSlugs": [ + "make-an-under-glass-coaster" + ], + "creatorCountry": "be", + "cover_image": { + "timeCreated": "2020-10-20T14:28:38.447Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEWKuBfl3auWi28dNqIcy%2FA59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg?alt=media&token=474872c5-e11d-4119-93d8-cf698010937d", + "contentType": "image/jpeg", + "updated": "2020-10-20T14:28:38.447Z", + "type": "image/jpeg", + "name": "A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg", + "fullPath": "uploads/howtos/EWKuBfl3auWi28dNqIcy/A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg", + "size": 162080, + "src": "/resources/howtos/make-an-under-glass-coaster/a59e05f0-c417-4def-b382-64e99d334f1a-7302341c-fcf1-4fa6-832a-b2d7edab8602.jpg" + }, "files": [], + "_contentModifiedTimestamp": "2023-06-14T11:02:22.410Z", "title": "Make an under glass coaster", + "comments": [ + { + "_created": "2023-03-24T03:15:33.374Z", + "_id": "sTTLaYuDjBbG579LbmLD", + "creatorCountry": "", + "_creatorId": "jrespinozab", + "creatorName": "jrespinozab", + "text": "Hola; gracias por el instructivo. ¿que tipo de lija usas para que no pierda el brillo- al pulir?" + } + ], "_id": "EWKuBfl3auWi28dNqIcy", + "description": "This tutorial describes the process of creating an attractive under-glass coaster from an HDPE sheet (0.79 inches).", + "moderation": "accepted", + "_modified": "2023-10-29T19:42:35.486Z", "category": { - "_deleted": false, - "_created": "2022-09-18T08:52:31.406Z", "_id": "WZbV3iGK3TwV6n62WbJC", + "_deleted": false, "_modified": "2022-09-18T08:52:31.406Z", + "_created": "2022-09-18T08:52:31.406Z", "label": "Products" }, - "_created": "2020-10-20T14:28:55.392Z", - "id": "EWKuBfl3auWi28dNqIcy", - "mentions": [], - "difficulty_level": "Easy", "user": { + "_modified": "2020-10-20T14:31:03.993Z", "type": "workspace", "moderation": "accepted", - "_id": "plasticfactorybe", "subType": "mix", - "previouslyAccepted": true, - "_deleted": false, - "_created": "2020-10-20T14:31:03.993Z", "location": { - "lng": 4.3396, - "lat": 50.8153 + "lat": 50.8153, + "lng": 4.3396 }, - "_modified": "2020-10-20T14:31:03.993Z", + "previouslyAccepted": true, + "_created": "2020-10-20T14:31:03.993Z", + "_deleted": false, + "_id": "plasticfactorybe", "geo": { "latitude": 50.8153, "lookupSource": "coordinates", @@ -259,29 +286,31 @@ { "name": "Belgium", "description": "constitutional monarchy in Western Europe", + "isoName": "Belgium", "order": 5, "adminLevel": 2, "isoCode": "BE", "wikidataId": "Q31", "geonameId": 2802361 }, - { - "name": "Brussels", - "description": "municipality and capital city of Belgium", - "order": 9, - "adminLevel": 7, - "wikidataId": "Q239", - "geonameId": 2800866 - }, { "name": "Bruxelles-Capitale", "description": "federal region of Belgium", - "order": 10, + "isoName": "Bruxelles-Capitale", + "order": 9, "adminLevel": 4, "isoCode": "BE-BRU", "wikidataId": "Q240", "geonameId": 2800867 }, + { + "name": "Brussels", + "description": "municipality and capital city of Belgium", + "order": 10, + "adminLevel": 7, + "wikidataId": "Q239", + "geonameId": 2800866 + }, { "name": "Arrondissement of Brussels-Capital", "description": "1 of 43 administrative arrondissements of Belgium", @@ -311,6 +340,7 @@ { "name": "Europe", "description": "continent", + "isoName": "Europe", "order": 1, "isoCode": "EU", "wikidataId": "Q46", @@ -385,41 +415,15 @@ } ], "title": "PlasticFactorybe", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplasticfactorybe%2F4BCA727B-65BC-439B-9B2C-7BD98D2F11F9-B3A7DF7C-1F54-4281-A363-C0A071080687.jpg?alt=media&token=620c87e9-2702-4307-bc43-7986e6e6be25" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplasticfactorybe%2F8558CF07-BCF8-4926-B0E6-68F37D20A87D.jpg?alt=media&token=46e8040d-46b7-4f40-b7fc-eb99694902f3" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplasticfactorybe%2F5EEAE197-F9A7-487D-BA29-D0576762B985.jpg?alt=media&token=e556dc07-bc15-4a6c-b8fb-066590aac4ec" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplasticfactorybe%2FD2133D88-8A90-436B-9754-BEED3BB4E45C-FD09D78E-B78D-454A-BA22-BA0DB42C6EBF.jpg?alt=media&token=9db55c33-8a39-4795-886d-7d1d2f578ad2" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplasticfactorybe%2F4BCA727B-65BC-439B-9B2C-7BD98D2F11F9-B3A7DF7C-1F54-4281-A363-C0A071080687.jpg?alt=media&token=620c87e9-2702-4307-bc43-7986e6e6be25" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplasticfactorybe%2F8558CF07-BCF8-4926-B0E6-68F37D20A87D.jpg?alt=media&token=46e8040d-46b7-4f40-b7fc-eb99694902f3" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplasticfactorybe%2F5EEAE197-F9A7-487D-BA29-D0576762B985.jpg?alt=media&token=e556dc07-bc15-4a6c-b8fb-066590aac4ec" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplasticfactorybe%2FD2133D88-8A90-436B-9754-BEED3BB4E45C-FD09D78E-B78D-454A-BA22-BA0DB42C6EBF.jpg?alt=media&token=9db55c33-8a39-4795-886d-7d1d2f578ad2" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplasticfactorybe%2F4BCA727B-65BC-439B-9B2C-7BD98D2F11F9-B3A7DF7C-1F54-4281-A363-C0A071080687.jpg?alt=media&token=620c87e9-2702-4307-bc43-7986e6e6be25" - } - ] + "images": [] }, "detail": { "services": [], - "urls": [], - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fplasticfactorybe%2F4BCA727B-65BC-439B-9B2C-7BD98D2F11F9-B3A7DF7C-1F54-4281-A363-C0A071080687.jpg?alt=media&token=620c87e9-2702-4307-bc43-7986e6e6be25" + "urls": [] } }, - "images": [] + "content": "This tutorial describes the process of creating an attractive under-glass coaster from an HDPE sheet (0.79 inches).\n\n\nUser Location: Brussels, Belgium\n\nStart by cutting perfect equal squares 4 inches (10 cm) apart. The more precise they are, the more aesthetically pleasing your coasters will be.\n\nEnsure you have a plastic sheet of sufficient thickness to hollow out the circle for the base of the glass. You need approximately 0.19 inches (5 mm), so use a sheet at least 0.39 inches (1 cm) thick.\n\nNow that you have your squares, you require a lathe machine to create hollow circles.\n\nSecurely position your square in the clamping elements and make an initial hole in the center, 0.2 inches (5 mm) deep.\n\nNow that you have your center hole, proceed to complete the circle.\n\nEnsure you stop digging when there is approximately 0.2 inches (5 mm) of edge remaining on each side.\n\nUsing a polishing machine, round the four corners and smooth the surfaces as needed.\n\nAdditionally, round the edge of the hollow circle.\n\nNow you can enjoy your beverage on a splendid coaster.", + "keywords": "HDPE coasters, DIY under-glass coaster, creating coasters from HDPE sheet, coaster tutorial, lathe machining coasters, making attractive coasters, polishing coasters, crafting coasters Brussels, DIY coaster project, HDPE sheet crafts", + "resources": "### Tools & Machinery\n- Lathe machine (for hollow circle creation)\n- Polishing machine (corner rounding & surface smoothing)\n- Drill press with 5mm bit (initial center hole)\n- Clamping elements (secure workpiece during machining)\n\n### Materials\n- HDPE plastic sheet (minimum 1cm thickness)\n\n### Brussels Suppliers\n- [HDPE sheets](https://www.plasticsheets.be)\n- [Workshop tools](https://www.techniekwinkel-brussel.be)\n- [Machining services](https://www.makerspacebrussels.be)", + "references": "## Useful References\n\n### Articles\n- [How to Make Craft Resin Coasters (a Step by Step Tutorial)](https://thathomebirdlife.com/diy-make-craft-resin-coasters-step-by-step-tutorial/) \n- [Machining High Density Polyethylene (HDPE): A Plastics Guide](https://aipprecision.com/machining-hdpe-plastics-guide/) \n- [Plastic Smithing: How to Make Your Own HDPE Plastic Anything](https://www.instructables.com/HomemadePlastic/) \n- [High Impact Art: Practical Smashed Glass Coaster](https://softsolder.com/2022/07/12/high-impact-art-practical-smashed-glass-coaster/) \n\n### YouTube\n- [How to Stitch Plastic Canvas Coasters Pattern #1 (Plastic ... - YouTube](https://www.youtube.com/watch?v=9rfm4cikHVU) \n- [Machining Aluminum Isogrid Drink Coasters](https://www.youtube.com/watch?v=-XxDSFjIRa0) \n- [How To Make Simple Scrap Wood Drink Coasters - YouTube](https://www.youtube.com/watch?v=JzhX9cB4v1Y) \n- [Beginners' Guide to Melting HDPE - How to Make a Recycled Plastic ...](https://www.youtube.com/watch?v=-igxhoGEQFU) \n- [Aqua ripple resin coaster tutorial - YouTube](https://www.youtube.com/watch?v=3unNplxiQmQ) \n- [HDPE Epoxy Resin Mold. Re-usable plastic resin mold ... - YouTube](https://www.youtube.com/watch?v=2lpxj7_VP9M) \n- [How To Make A Reusable HDPE Epoxy Resin Table Mold - YouTube](https://www.youtube.com/watch?v=J_0ekhH4UwU) \n\n### Open Source Designs\n- [100% Recycled Plastic Drink Coaster Hand Crafted - Recycledin](https://recycledin.store/products/coaster) \n- [Wood and Resin Coaster Mold and Pour - YouTube](https://www.youtube.com/watch?v=ESsnpmxzH84)" } \ No newline at end of file diff --git a/howtos/make-an-under-glass-coaster/index.mdx b/howtos/make-an-under-glass-coaster/index.mdx new file mode 100644 index 000000000..024b64f4e --- /dev/null +++ b/howtos/make-an-under-glass-coaster/index.mdx @@ -0,0 +1,83 @@ +--- +title: Make an under glass coaster +slug: make-an-under-glass-coaster +description: This tutorial describes the process of creating an attractive under-glass coaster from an HDPE sheet (0.79 inches). +tags: ["sheetpress","HDPE","product"] +category: Products +difficulty: Easy +time: < 5 hours +location: Brussels, Belgium +--- +import { Image } from 'astro:assets' +# Make an under glass coaster +Make an under glass coaster +This tutorial describes the process of creating an attractive under-glass coaster from an HDPE sheet (0.79 inches). + +User Location: Brussels, Belgium +## Steps +### Step 1: Cut the squares + +Start by cutting perfect equal squares 4 inches (10 cm) apart. The more precise they are, the more aesthetically pleasing your coasters will be. + +Ensure you have a plastic sheet of sufficient thickness to hollow out the circle for the base of the glass. You need approximately 0.19 inches (5 mm), so use a sheet at least 0.39 inches (1 cm) thick. + + +IMG_3293.jpg + + +IMG_3298.jpg + +### Step 2: Hollow the circle (1) + +Now that you have your squares, you require a lathe machine to create hollow circles. + +Securely position your square in the clamping elements and make an initial hole in the center, 0.2 inches (5 mm) deep. + + +IMG_3357.jpg + + +IMG_3358.jpg + + +IMG_3359.jpg + +### Step 3: Hollow the circle (2) + +Now that you have your center hole, proceed to complete the circle. + +Ensure you stop digging when there is approximately 0.2 inches (5 mm) of edge remaining on each side. + + +IMG_3364.jpg + + +IMG_3367.jpg + +### Step 4: smooth it out + +Using a polishing machine, round the four corners and smooth the surfaces as needed. + +Additionally, round the edge of the hollow circle. + + +IMG_3371.jpg + + +IMG_3375.jpg + + +IMG_3379.jpg + +### Step 5: Final result + +Now you can enjoy your beverage on a splendid coaster. + + +A59E05F0-C417-4DEF-B382-64E99D334F1A-7302341C-FCF1-4FA6-832A-B2D7EDAB8602.jpg + + +384470AB-33CF-403D-9F53-607A9313C54D-3D675F4E-AECC-4B3E-B9ED-473FB0F29DC8.jpg + + +905A90A7-8804-4E78-AF10-A8CDEB32A96D-F24A14D9-7E3A-467F-81A8-6215262871A8.JPG diff --git a/howtos/make-an-under-glass-coaster/references.md b/howtos/make-an-under-glass-coaster/references.md new file mode 100644 index 000000000..45287a683 --- /dev/null +++ b/howtos/make-an-under-glass-coaster/references.md @@ -0,0 +1,20 @@ +## Useful References + +### Articles +- [How to Make Craft Resin Coasters (a Step by Step Tutorial)](https://thathomebirdlife.com/diy-make-craft-resin-coasters-step-by-step-tutorial/) +- [Machining High Density Polyethylene (HDPE): A Plastics Guide](https://aipprecision.com/machining-hdpe-plastics-guide/) +- [Plastic Smithing: How to Make Your Own HDPE Plastic Anything](https://www.instructables.com/HomemadePlastic/) +- [High Impact Art: Practical Smashed Glass Coaster](https://softsolder.com/2022/07/12/high-impact-art-practical-smashed-glass-coaster/) + +### YouTube +- [How to Stitch Plastic Canvas Coasters Pattern #1 (Plastic ... - YouTube](https://www.youtube.com/watch?v=9rfm4cikHVU) +- [Machining Aluminum Isogrid Drink Coasters](https://www.youtube.com/watch?v=-XxDSFjIRa0) +- [How To Make Simple Scrap Wood Drink Coasters - YouTube](https://www.youtube.com/watch?v=JzhX9cB4v1Y) +- [Beginners' Guide to Melting HDPE - How to Make a Recycled Plastic ...](https://www.youtube.com/watch?v=-igxhoGEQFU) +- [Aqua ripple resin coaster tutorial - YouTube](https://www.youtube.com/watch?v=3unNplxiQmQ) +- [HDPE Epoxy Resin Mold. Re-usable plastic resin mold ... - YouTube](https://www.youtube.com/watch?v=2lpxj7_VP9M) +- [How To Make A Reusable HDPE Epoxy Resin Table Mold - YouTube](https://www.youtube.com/watch?v=J_0ekhH4UwU) + +### Open Source Designs +- [100% Recycled Plastic Drink Coaster Hand Crafted - Recycledin](https://recycledin.store/products/coaster) +- [Wood and Resin Coaster Mold and Pour - YouTube](https://www.youtube.com/watch?v=ESsnpmxzH84) \ No newline at end of file diff --git a/howtos/make-an-under-glass-coaster/resources.md b/howtos/make-an-under-glass-coaster/resources.md new file mode 100644 index 000000000..d52f8212a --- /dev/null +++ b/howtos/make-an-under-glass-coaster/resources.md @@ -0,0 +1,13 @@ +### Tools & Machinery +- Lathe machine (for hollow circle creation) +- Polishing machine (corner rounding & surface smoothing) +- Drill press with 5mm bit (initial center hole) +- Clamping elements (secure workpiece during machining) + +### Materials +- HDPE plastic sheet (minimum 1cm thickness) + +### Brussels Suppliers +- [HDPE sheets](https://www.plasticsheets.be) +- [Workshop tools](https://www.techniekwinkel-brussel.be) +- [Machining services](https://www.makerspacebrussels.be) \ No newline at end of file diff --git a/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/README.md b/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/README.md new file mode 100644 index 000000000..53f3dbfa9 --- /dev/null +++ b/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/README.md @@ -0,0 +1,210 @@ +--- +title: Make christmas ornaments from upcycled bottle caps +slug: make-christmas-ornaments-from-upcycled-bottle-caps +description: Transform your plastic waste into charming Christmas ornaments suitable for decoration or gift embellishments. + +Required materials: + +- Bottle caps +- A flat-surface panini press +- Silicone gloves +- Baking paper +- Eye protection +- Respirator mask +- A fret saw (manual or electrical) +- Sharp knife or razor blade +- Cookie cutters or paper stencil +tags: ["melting","PP","HDPE","product"] +category: Products +difficulty: Easy +time: < 5 hours +keywords: plastic waste recycling, Christmas ornaments, DIY holiday crafts, bottle cap crafts, eco-friendly decorations, upcycled holiday decorations, homemade Christmas gifts, sustainable crafting, plastic bottle cap recycling, zero waste Christmas +location: Luneburg, Germany +--- +# Make christmas ornaments from upcycled bottle caps +![Make christmas ornaments from upcycled bottle caps](InMocean-xmas-ornaments-a.jpg) +Transform your plastic waste into charming Christmas ornaments suitable for decoration or gift embellishments. + +Required materials: + +- Bottle caps +- A flat-surface panini press +- Silicone gloves +- Baking paper +- Eye protection +- Respirator mask +- A fret saw (manual or electrical) +- Sharp knife or razor blade +- Cookie cutters or paper stencil + +User Location: Luneburg, Germany +## Steps +### Step 1: Sort your bottle caps + +First, sort your bottle caps to ensure uniformity in the type of plastic used. You may utilize either HDPE or PP bottle caps. The recycling category is typically marked inside the cap: number 2 for HDPE and number 5 for PP. + +If labels are absent, identify the material by squeezing the caps slightly. HDPE caps tend to be somewhat flexible, while PP caps are more rigid. Caps from milk jugs are commonly HDPE, whereas soda bottle caps might be PP. When uncertain, discard the cap to prevent batch contamination. + + +![InMocean-xmas-ornaments-2a.jpg](./InMocean-xmas-ornaments-2a.jpg) + +### Step 2: Wash your bottle caps + +Once sorted, wash the caps you intend to use. You may either soak them in a sink and clean them manually with a brush, or for larger quantities, place them in a clothes bag and use a short washing cycle in the washing machine. Ensure they are completely dry before proceeding to the next step. + +Consider the colors desired for your ornaments. Red and white can serve as base colors, with additional highlights of another color to enhance the visual appeal. The choice of colors is entirely at your discretion and dependent on availability. + + +![InMocean-xmas-ornaments-3a.jpg](./InMocean-xmas-ornaments-3a.jpg) + + +![InMocean-xmas-ornaments-4a.jpg](./InMocean-xmas-ornaments-4a.jpg) + +### Step 3: First layer of bottle caps + +Plug in your panini press and allow it to heat thoroughly. Ensure the device features a flat surface to produce a smooth plastic sheet suitable for ornaments. Once heated, set a baking sheet on the press. Teflon baking sheets are optimal due to their durability and resistance to tearing. + +Position the bottle caps on the panini press. Orientation is irrelevant as they will melt uniformly. Cover the bottle caps with an additional baking sheet and securely close the panini press. + +To aid the melting process, place a heavy object atop the panini press. Suitable items include bricks or heavy books, depending on availability. + + +![InMocean-xmas-ornaments-5a.jpg](./InMocean-xmas-ornaments-5a.jpg) + +### Step 4: Second or third layer + +Once your bottle caps are melted, you can add one or two more layers on top in the same manner as in Step 2. This depends on your desired ornament thickness. Aim for a thickness of 1/8 to 5/32 inches (3 to 4mm) for the plastic sheet. You will need to melt 2 to 4 layers of bottle caps, depending on the size of the caps. + + +![InMocean-xmas-ornaments-6a.jpg](./InMocean-xmas-ornaments-6a.jpg) + + +![InMocean-xmas-ornaments-7a.jpg](./InMocean-xmas-ornaments-7a.jpg) + +### Step 5: Create a beautiful batik desig + +Now you should have a layer of melted bottle caps. You may either use the sheet immediately or create a batik design. To do so, wear silicone gloves, roll the warm plastic into a cylindrical shape, and twist it. This step allows for creative expression. Pull the warm plastic to stretch it, fold it together, and twist it again until you achieve your desired design. If the plastic hardens during the process, reheat it to restore its moldable state. + +At this stage, you have a lump of plastic that requires remelting to form a flat sheet. + + +![InMocean-xmas-ornaments-8a.jpg](./InMocean-xmas-ornaments-8a.jpg) + +### Step 6: Make a flat sheet + +Place the plastic piece inside the panini press and heat it. Once the plastic begins to soften, apply pressure to the panini press again. It may be helpful to sit on it carefully to avoid injury and move slightly to ensure the plastic spreads adequately. + +Alternatively, remove the plastic from the press and use a rolling pin. However, keeping the plastic on the press generally yields better results as it remains in contact with the heat source. + + +![InMocean-xmas-ornaments-9a.jpg](./InMocean-xmas-ornaments-9a.jpg) + +### Step 7: Let it cool down + +Open the press periodically to check if you have reached the desired thickness of the sheet. Once it is satisfactory, switch off the press and allow the sheet to cool. Ensure that a heavy object is placed on top of the press; otherwise, the material may deform during cooling. + + +![InMocean-xmas-ornaments-10a.jpg](./InMocean-xmas-ornaments-10a.jpg) + +### Step 8: Draw your ornaments onto sheet + +Once your sheet has cooled down, it is time to exercise your creativity. Use a pen that writes on plastic to draw your ornaments on the plastic sheet. Cookie cutters can serve as templates, or you can craft your own stencils from paper. + +When selecting a design, consider the cutting process; intricate or delicate designs may be more challenging to cut out. It might be wise to begin with a simple design and then progress to more complex creations. + + +![InMocean-xmas-ornaments-11a.jpg](./InMocean-xmas-ornaments-11a.jpg) + +### Step 9: Cut out the ornaments + +Now it is time to cut. For this step, you need a fretsaw. This can be either manual or electric, both are suitable. We used an electric one as it simplifies the process. However, a manual one is equally viable, requiring just a bit more patience. Move the saw along the lines drawn on the plastic sheet and voilà: you have your Christmas Ornament. + + +![InMocean-xmas-ornaments-12a.jpg](./InMocean-xmas-ornaments-12a.jpg) + + +![InMocean-xmas-ornaments-13a.jpg](./InMocean-xmas-ornaments-13a.jpg) + + +![InMocean-xmas-ornaments-13-2a.jpg](./InMocean-xmas-ornaments-13-2a.jpg) + +### Step 10: Clean the edges + +Use a sharp knife or razor blade to clean the edges of your ornament. This method is often more effective than using sandpaper and generates fewer small plastic pieces. + +Remember to collect all the small pieces that are trimmed off during your crafting process, as these can be reused in your next project. + + +![InMocean-xmas-ornaments-14a.jpg](./InMocean-xmas-ornaments-14a.jpg) + +### Step 11: Drill a hole and add a string + +You are nearly prepared. Drill a small hole into the top of your ornament to accommodate a string. The hole's size should match the string's thickness. + +Your ornaments are now ready. Well done on reducing waste produced during the Christmas season. + + +![InMocean-xmas-ornaments-15a.jpg](./InMocean-xmas-ornaments-15a.jpg) + + +![InMocean-xmas-ornaments-16a.jpg](./InMocean-xmas-ornaments-16a.jpg) + +### Step 12: Gift the ornament to a friend + +This step is optional. By gifting your handmade ornaments to friends or family, you convey that new purchases are unnecessary for decorating during the holiday season. Creating ornaments from bottle caps makes effective use of materials that might otherwise be discarded. You also craft an ornament with care. + +Merry Christmas, + +Maria & Nike from IN MOCEAN +[Website](https://in-mocean.org) + + +![InMocean-xmas-ornaments-17a.jpg](./InMocean-xmas-ornaments-17a.jpg) + + +![InMocean-xmas-ornaments-18.jpg](./InMocean-xmas-ornaments-18.jpg) + +## Resources +To create Christmas ornaments from plastic bottle caps, you'll need specific tools and equipment. Below is the categorized list of required items based on the tutorial. + +### Tools +- Fret saw (manual or electrical) [1] +- Sharp knife or razor blade [1] +- Cookie cutters or paper stencils [1] +- Clothes bag and washing machine (for cleaning caps) [1] +- Rolling pin (optional, for flattening sheets) [1] + +### Safety Equipment +- Silicone gloves [1] +- Eye protection [1] +- Respirator mask [1] + +### Hardware +- Flat-surface panini press [1] +- Baking paper (preferably Teflon) [1] +- Heavy objects (e.g., bricks, books for press weight) [1] +- Drill (for creating ornament holes) [1] +- String (for hanging ornaments) [1] + +Source: [IN MOCEAN](https://in-mocean.org) +## References +## Articles +- [Bottle Cap Drink Coaster - Instructables](https://www.instructables.com/Bottle-Cap-Drink-Coaster/) +- [Upcycled DIY Christmas Ornaments - Ocean Blue Project](https://oceanblueproject.org/upcycled-diy-christmas-ornaments-for-a-green-christmas-this-year/) +- [Bottle Cap Decorations - Incredibusy](https://incredibusy.com/bottle-cap-decorations/) +- [Bottle Cap Crafts - Instructables](https://www.instructables.com/Bottle-Cap-Crafts/) + +## Books +- [Ending Plastic Waste - CSIRO Publishing](https://www.publish.csiro.au/book/7923/) + +## Papers +- [Upcycling Plastics to Reduce Greenhouse Gas Emissions - Journal of the American Chemical Society](https://chbe.illinois.edu/news/stories/plastic-upcycling-JACS-2022) + +## YouTube +- [Christmas Ornament Makeover | Upcycling Old Baubles - YouTube](https://www.youtube.com/watch?v=MiwMSvDSxwc) + +## Opensource Designs +- [40mm Bottle Cap by ElTorro5150 - Printables](https://www.printables.com/model/259286-40mm-bottle-cap) +- [Universal Bottle Opener - ENABL3D](https://enabl3d.me/tag/bottle-openers/) +- [Best 3D Printed Bottle Openers - All3DP](https://all3dp.com/2/best-3d-printed-bottle-opener-3d-print/) +- [Cool 3D Printer Designs - Format](https://www.format.com/magazine/resources/design/3d-printer-designs) \ No newline at end of file diff --git a/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/config.json b/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/config.json index 508deaef7..dbc7384f9 100644 --- a/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/config.json +++ b/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/config.json @@ -1,276 +1,27 @@ { - "files": [], "comments": [], - "id": "CBf6MfIqIA4YMuBzxKK1", - "_deleted": false, - "_created": "2021-12-09T14:58:57.543Z", - "steps": [ - { - "_animationKey": "unique1", - "images": [ - { - "type": "image/jpeg", - "timeCreated": "2021-12-09T14:30:18.502Z", - "updated": "2021-12-09T14:30:18.502Z", - "name": "InMocean-xmas-ornaments-2a.jpg", - "size": 127329, - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-2a.jpg", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-2a.jpg?alt=media&token=de70d31d-60a3-4ac0-bfcc-11df1d97d4a6" - } - ], - "title": "Sort your bottle caps", - "text": "First you need to sort your bottle caps to make sure they are all the same kind of plastic. You can use either a batch of HDPE or PP bottle caps. You can usually find the recycling category on the inside of the bottle cap: number 2 for HDPE and number 5 for PP.\n\nIf they are not labeled, you can also identify them by squeezing them a bit. You will notice that HDPE caps are a bit more flexible and PP are a bit more rigid. Caps from milk jugs are usually made from HDPE whereas some caps for soda bottle are sometimes PP. If in doubt, through it out! Otherwise, you risk to contaminate your batch." - }, - { - "text": "Once sorted, you need to wash the caps that you want to use. You can either soak them in a sink and clean them manually with a brush. If you plan to recycle quite a lot of caps, it will be more efficient to put them into a clothes bag and throw them into the washing machine, choosing a short washing cycle. Let them dry completely and you are ready for the next step.\n\nAlso, think about what colors you want your ornaments to be. We chose red and white as base colors and added some green highlights to give the ornaments a Christmassy touch. But of course, it`s totally up to you what color you like your ornaments to be – and up to what colors you may have available.", - "_animationKey": "unique2", - "images": [ - { - "updated": "2021-12-09T14:30:21.035Z", - "timeCreated": "2021-12-09T14:30:21.035Z", - "name": "InMocean-xmas-ornaments-3a.jpg", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-3a.jpg", - "contentType": "image/jpeg", - "type": "image/jpeg", - "size": 145616, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-3a.jpg?alt=media&token=fe891ade-59c4-4a29-a9cc-1f6c37d875fa" - }, - { - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-4a.jpg", - "size": 276694, - "contentType": "image/jpeg", - "name": "InMocean-xmas-ornaments-4a.jpg", - "updated": "2021-12-09T14:30:21.645Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-4a.jpg?alt=media&token=e17c5e3d-e7d4-4c99-90e8-19ffb9217543", - "timeCreated": "2021-12-09T14:30:21.645Z", - "type": "image/jpeg" - } - ], - "title": "Wash your bottle caps" - }, - { - "images": [ - { - "name": "InMocean-xmas-ornaments-5a.jpg", - "contentType": "image/jpeg", - "size": 181708, - "updated": "2021-12-09T14:30:24.135Z", - "timeCreated": "2021-12-09T14:30:24.135Z", - "type": "image/jpeg", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-5a.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-5a.jpg?alt=media&token=4088e8ea-6513-4d2e-9842-af11d970277d" - } - ], - "_animationKey": "unique3", - "text": "Plug in your panini press and let it heat up. Make sure you are using one with a flat surface in order to get a flat plastic sheet for your ornaments. Once the panini press is hot, place a baking sheet on the press. We usually work with Teflon baking sheets because you can reuse them more often and they don`t tear apart.\n\nNow place your bottle caps on the panini press. It does not matter which way round you place them, they will melt just the same. Now cover the bottle caps with a second baking sheet and close the panini press.\n\nIt helps the melting process, if you place something heavy on top of the panini press. This can be some bricks or heavy books, whatever you may have available.\n", - "title": "First layer of bottle caps" - }, - { - "title": "Second or third layer", - "text": "Once your bottle caps are melted, you can add one or two more layers on top of it in the same way you did in Step 2. This depends a bit on how thick you want your ornaments to be. We went for 3 to 4mm thickness for the plastic sheet. You will need to melt 2 to 4 layers of bottle caps for that, depending a bit on the size of your caps.", - "images": [ - { - "updated": "2021-12-09T14:30:26.779Z", - "name": "InMocean-xmas-ornaments-6a.jpg", - "size": 170606, - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-6a.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-6a.jpg?alt=media&token=9602aefa-a6ba-4a7f-8fd5-ed935063c21a", - "type": "image/jpeg", - "contentType": "image/jpeg", - "timeCreated": "2021-12-09T14:30:26.779Z" - }, - { - "contentType": "image/jpeg", - "name": "InMocean-xmas-ornaments-7a.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-7a.jpg?alt=media&token=2864c436-fd71-452e-a117-64371063a613", - "timeCreated": "2021-12-09T14:30:26.673Z", - "type": "image/jpeg", - "size": 212920, - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-7a.jpg", - "updated": "2021-12-09T14:30:26.673Z" - } - ], - "_animationKey": "uniqueppoqt" - }, - { - "_animationKey": "uniquejltarj", - "title": "Create a beautiful batik desig", - "images": [ - { - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-8a.jpg", - "size": 174377, - "name": "InMocean-xmas-ornaments-8a.jpg", - "timeCreated": "2021-12-09T14:30:29.286Z", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-8a.jpg?alt=media&token=9ed6c93c-8407-4cb3-b01d-f66114554c81", - "updated": "2021-12-09T14:30:29.286Z", - "type": "image/jpeg" - } - ], - "text": "Now you should have a layer of melted bottle caps. You can either use the sheet right away or you can create a pretty batik design. To create that, put on some silicone gloves, roll the warm plastic into a sausage and then twist it around. This step is totally up to your own creativity. You can pull the warm plastic to stretch it, then fold it together and twist it again until you reach your desired design.\nIf the plastic hardens in the process, you can always re-heat it in the press to make it moldable again. \n\nNow you have a lump of plastic that needs to be melted again in order to make a flat sheet from it. \n" - }, - { - "images": [ - { - "name": "InMocean-xmas-ornaments-9a.jpg", - "updated": "2021-12-09T14:30:31.658Z", - "contentType": "image/jpeg", - "size": 216752, - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-9a.jpg?alt=media&token=698c89b5-5c8c-4844-b2bb-041fd4cce591", - "timeCreated": "2021-12-09T14:30:31.658Z", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-9a.jpg" - } - ], - "_animationKey": "uniquebsdz2o", - "text": "Place the plastic lump inside the panini press and heat it up. Once the plastic starts to get soft, you can start applying pressure to the panini press again. We found that it helps to sit on top of it (careful not to burn yourself) and wiggle around a bit to make sure the plastic stretches out far enough.\n \nYou can also remove the plastic from the press and use a rolling pin, but we found that sitting on top of the press works much better because you are not removing the plastic from the heat source.\n", - "title": "Make a flat sheet" - }, - { - "images": [ - { - "type": "image/jpeg", - "size": 234191, - "name": "InMocean-xmas-ornaments-10a.jpg", - "timeCreated": "2021-12-09T14:30:34.070Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-10a.jpg?alt=media&token=134e9236-21cd-4303-8095-c10edbd23acd", - "updated": "2021-12-09T14:30:34.070Z", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-10a.jpg", - "contentType": "image/jpeg" - } - ], - "text": "Open the press every now and then to check if you have reached the desired thickness of the sheet. Once it`s to your liking, switch off the press and let the sheet cool down. Make sure to leave something heavy on top of the press, otherwise your plastic will deform in the cooling process.", - "title": "Let it cool down", - "_animationKey": "uniquezm4ztn" - }, - { - "_animationKey": "unique7nj4ij", - "images": [ - { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-11a.jpg?alt=media&token=c50d4c92-1626-4ed7-96ab-da1c6d42c9a7", - "timeCreated": "2021-12-09T14:30:36.491Z", - "updated": "2021-12-09T14:30:36.491Z", - "type": "image/jpeg", - "contentType": "image/jpeg", - "name": "InMocean-xmas-ornaments-11a.jpg", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-11a.jpg", - "size": 127406 - } - ], - "title": "Draw your ornaments onto sheet", - "text": "Once your sheet has cooled down, it`s time to get creative. Grab a pen that writes on plastic and draw your ornaments on the plastic sheet. We used cookie cutters for some of them but we also made some stencils from paper. \n\nWhen choosing your design, try to think about the sawing process: the more difficult or filigree your design is, the harder it will be to cut it out. Maybe start with something simple and then work your way towards more complicated designs.\n" - }, - { - "title": "Cut out the ornaments ", - "images": [ - { - "updated": "2021-12-09T14:30:39.073Z", - "name": "InMocean-xmas-ornaments-12a.jpg", - "size": 184803, - "type": "image/jpeg", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-12a.jpg", - "timeCreated": "2021-12-09T14:30:39.073Z", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-12a.jpg?alt=media&token=8c3a7c55-32a5-4944-8781-457c634bd8ee" - }, - { - "updated": "2021-12-09T14:30:38.990Z", - "type": "image/jpeg", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-13a.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-13a.jpg?alt=media&token=0844e609-b0d4-4912-a144-e49ba1de7701", - "name": "InMocean-xmas-ornaments-13a.jpg", - "size": 124946, - "timeCreated": "2021-12-09T14:30:38.990Z", - "contentType": "image/jpeg" - }, - { - "size": 177201, - "name": "InMocean-xmas-ornaments-13-2a.jpg", - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-13-2a.jpg?alt=media&token=584cf089-4383-4bce-a331-f054cf9e2bad", - "updated": "2021-12-09T14:30:39.132Z", - "timeCreated": "2021-12-09T14:30:39.132Z", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-13-2a.jpg", - "contentType": "image/jpeg" - } - ], - "_animationKey": "uniquem7gepl", - "text": "Now it`s time to cut. For this step, you need a fretsaw. This can be a manual one or an electrical one, both work. We used an electrical one because it makes the process a little easier. But it`s also possible with a manual one, you just need a bit more patience.\nMove the saw along the lines that you drew on the plastic sheet and voilà: you have your Christmas Ornament.\n" - }, - { - "_animationKey": "unique4belkm8", - "images": [ - { - "name": "InMocean-xmas-ornaments-14a.jpg", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-14a.jpg?alt=media&token=98b0a2f3-8f46-4c19-9ef2-c97d57449f5c", - "type": "image/jpeg", - "size": 107204, - "updated": "2021-12-09T14:30:41.635Z", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-14a.jpg", - "timeCreated": "2021-12-09T14:30:41.635Z" - } - ], - "text": "Use a sharp knife or razor blade to clean the edges of your ornament. We found that this works better than using sanding paper and it also produces less micro plastic. \n\nRemember: You don`t want to create additional pollution with your crafting, so make sure you always collect all the little plastic pieces that get cut off during your creative process. The great thing: you can throw them back on the panini press for your next batch!\n", - "title": "Clean the edges" - }, - { - "text": "You are nearly ready now. Just drill a small hole into the top of your ornament so you can add a string. The size of the hole depends on the thickness of your string. \n\nWe re-used strings that we had collected over the past years. That way, your Christmas ornaments are 100% upcycled and zero new materials were needed to create them.\n\nThat`s it, your ornaments are ready. Well done and congratulations to help cut down on the trash that is produced during Christmas time.\n", - "title": "Drill a hole and add a string", - "images": [ - { - "updated": "2021-12-09T14:30:44.152Z", - "contentType": "image/jpeg", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-15a.jpg", - "type": "image/jpeg", - "size": 143895, - "timeCreated": "2021-12-09T14:30:44.152Z", - "name": "InMocean-xmas-ornaments-15a.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-15a.jpg?alt=media&token=cf74f03a-9703-4a68-ad50-adfbddb743c4" - }, - { - "name": "InMocean-xmas-ornaments-16a.jpg", - "updated": "2021-12-09T14:30:44.061Z", - "type": "image/jpeg", - "timeCreated": "2021-12-09T14:30:44.061Z", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-16a.jpg", - "contentType": "image/jpeg", - "size": 226402, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-16a.jpg?alt=media&token=9f210d9b-4767-40f4-8931-dcf25e6bff13" - } - ], - "_animationKey": "unique7ejdv" - }, - { - "images": [ - { - "timeCreated": "2021-12-09T14:30:46.661Z", - "name": "InMocean-xmas-ornaments-17a.jpg", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-17a.jpg", - "size": 170455, - "type": "image/jpeg", - "updated": "2021-12-09T14:30:46.661Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-17a.jpg?alt=media&token=e3b91719-c976-467f-b925-cd49785238e0", - "contentType": "image/jpeg" - }, - { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-18.jpg?alt=media&token=2a816b77-a61e-4118-83bc-19d4debcbb56", - "name": "InMocean-xmas-ornaments-18.jpg", - "contentType": "image/jpeg", - "type": "image/jpeg", - "size": 176655, - "updated": "2021-12-09T14:30:46.583Z", - "timeCreated": "2021-12-09T14:30:46.583Z", - "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-18.jpg" - } - ], - "title": "Gift the ornament to a friend ", - "_animationKey": "unique420dm", - "text": "This step is optional, of course. By gifting your cute upcycled ornaments to friends or family, you can help to spread the important message that it`s not necessary to buy new things to decorate for Christmas. By making ornaments from bottle caps, you make great use of a precious material that would otherwise be burnt or end up in a land fill. And you create a hand made ornament that was crafted with love and care for our planet. \n\nMerry Christmas,\nMaria & Nike from IN MOCEAN\nin-mocean.org" - } + "cover_image": { + "fullPath": "uploads/howtos/CBf6MfIqIA4YMuBzxKK1/InMocean-xmas-ornaments-a.jpg", + "timeCreated": "2021-12-09T14:58:56.404Z", + "updated": "2021-12-09T14:58:56.404Z", + "contentType": "image/jpeg", + "name": "InMocean-xmas-ornaments-a.jpg", + "size": 282945, + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCBf6MfIqIA4YMuBzxKK1%2FInMocean-xmas-ornaments-a.jpg?alt=media&token=3902d985-be97-4e87-a820-074119c637d1", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-a.jpg" + }, + "total_downloads": 0, + "tags": [ + "melting", + "PP", + "HDPE", + "product" ], + "id": "CBf6MfIqIA4YMuBzxKK1", + "files": [], "votedUsefulBy": [ + "michelediff", "marilzahonorato-", "sigolene", "secondchance", @@ -282,66 +33,353 @@ "suki-li", "thisislawatts" ], - "fileLink": "", - "title": "Make christmas ornaments from upcycled bottle caps", - "description": "Turn your plastic waste into some cute Christmas Ornaments that you can use for decoration or to hang on your gifts. Let`s make Christmas less trashy!\n\nWhat you will need: \n\n-\tBottle caps\n-\tA panini press with a flat surface\n-\tSilicone gloves\n-\tBaking paper\n-\tEye protection\n-\tRespiration mask\n-\ta fret saw (manual or electrical)\n-\tsharp knife or razor blade\n-\tcookie cutters or paper stencil", - "cover_image": { - "timeCreated": "2021-12-09T14:58:56.404Z", - "updated": "2021-12-09T14:58:56.404Z", - "contentType": "image/jpeg", - "name": "InMocean-xmas-ornaments-a.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCBf6MfIqIA4YMuBzxKK1%2FInMocean-xmas-ornaments-a.jpg?alt=media&token=3902d985-be97-4e87-a820-074119c637d1", - "type": "image/jpeg", - "size": 282945, - "fullPath": "uploads/howtos/CBf6MfIqIA4YMuBzxKK1/InMocean-xmas-ornaments-a.jpg" - }, - "_createdBy": "in-mocean", - "tags": [ - "melting", - "PP", - "product", - "HDPE" - ], - "_modified": "2023-12-08T18:47:55.894Z", - "moderation": "accepted", + "_modified": "2024-01-23T10:43:03.242Z", + "description": "Transform your plastic waste into charming Christmas ornaments suitable for decoration or gift embellishments. \n\nRequired materials:\n\n- Bottle caps\n- A flat-surface panini press\n- Silicone gloves\n- Baking paper\n- Eye protection\n- Respirator mask\n- A fret saw (manual or electrical)\n- Sharp knife or razor blade\n- Cookie cutters or paper stencil", + "total_views": 334, "slug": "make-christmas-ornaments-from-upcycled-bottle-caps", - "total_downloads": 0, - "category": { - "_id": "WZbV3iGK3TwV6n62WbJC", - "_modified": "2022-09-18T08:52:31.406Z", - "label": "Products", - "_created": "2022-09-18T08:52:31.406Z", - "_deleted": false - }, - "_contentModifiedTimestamp": "2023-06-16T02:20:59.027Z", - "creatorCountry": "de", - "time": "< 5 hours", + "_createdBy": "in-mocean", "difficulty_level": "Easy", + "fileLink": "", + "creatorCountry": "de", "_id": "CBf6MfIqIA4YMuBzxKK1", - "total_views": 263, - "user": { - "location": { - "lat": "53.248706", - "lng": "10.407855" + "moderation": "accepted", + "_contentModifiedTimestamp": "2023-06-16T02:20:59.027Z", + "time": "< 5 hours", + "steps": [ + { + "images": [ + { + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-2a.jpg?alt=media&token=de70d31d-60a3-4ac0-bfcc-11df1d97d4a6", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-2a.jpg", + "name": "InMocean-xmas-ornaments-2a.jpg", + "updated": "2021-12-09T14:30:18.502Z", + "type": "image/jpeg", + "size": 127329, + "contentType": "image/jpeg", + "timeCreated": "2021-12-09T14:30:18.502Z", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-2a.jpg", + "alt": "InMocean-xmas-ornaments-2a.jpg" + } + ], + "text": "First, sort your bottle caps to ensure uniformity in the type of plastic used. You may utilize either HDPE or PP bottle caps. The recycling category is typically marked inside the cap: number 2 for HDPE and number 5 for PP.\n\nIf labels are absent, identify the material by squeezing the caps slightly. HDPE caps tend to be somewhat flexible, while PP caps are more rigid. Caps from milk jugs are commonly HDPE, whereas soda bottle caps might be PP. When uncertain, discard the cap to prevent batch contamination.", + "_animationKey": "unique1", + "title": "Sort your bottle caps" }, - "detail": { - "displayName": "IN MOCEAN", - "shortDescription": "Creating grassroot plastic recycling solutions in remote coastal areas", - "profileUrl": "https://community.preciousplastic.com/u/in-mocean", - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fo9oAJMi5GJasbV7dxMMzC65DWVo2%2FInMocean_Gr%C3%BCnderinnen-182a0c98d6a.jpg?alt=media&token=1e00197e-e0e1-426d-b5c0-eba71f019d1b", - "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fin-mocean.jpg?alt=media", - "verifiedBadge": false, - "lastActive": "2021-12-17T13:14:27.435Z", - "name": "in-mocean" + { + "_animationKey": "unique2", + "images": [ + { + "type": "image/jpeg", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-3a.jpg", + "timeCreated": "2021-12-09T14:30:21.035Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-3a.jpg?alt=media&token=fe891ade-59c4-4a29-a9cc-1f6c37d875fa", + "size": 145616, + "name": "InMocean-xmas-ornaments-3a.jpg", + "contentType": "image/jpeg", + "updated": "2021-12-09T14:30:21.035Z", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-3a.jpg", + "alt": "InMocean-xmas-ornaments-3a.jpg" + }, + { + "timeCreated": "2021-12-09T14:30:21.645Z", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-4a.jpg", + "contentType": "image/jpeg", + "updated": "2021-12-09T14:30:21.645Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-4a.jpg?alt=media&token=e17c5e3d-e7d4-4c99-90e8-19ffb9217543", + "name": "InMocean-xmas-ornaments-4a.jpg", + "type": "image/jpeg", + "size": 276694, + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-4a.jpg", + "alt": "InMocean-xmas-ornaments-4a.jpg" + } + ], + "title": "Wash your bottle caps", + "text": "Once sorted, wash the caps you intend to use. You may either soak them in a sink and clean them manually with a brush, or for larger quantities, place them in a clothes bag and use a short washing cycle in the washing machine. Ensure they are completely dry before proceeding to the next step.\n\nConsider the colors desired for your ornaments. Red and white can serve as base colors, with additional highlights of another color to enhance the visual appeal. The choice of colors is entirely at your discretion and dependent on availability." }, - "type": "workspace", - "_created": "2022-08-15T09:20:57.177Z", - "_modified": "2022-11-28T20:23:33.880Z", - "_id": "in-mocean", - "subType": "mix", - "moderation": "accepted", + { + "_animationKey": "unique3", + "text": "Plug in your panini press and allow it to heat thoroughly. Ensure the device features a flat surface to produce a smooth plastic sheet suitable for ornaments. Once heated, set a baking sheet on the press. Teflon baking sheets are optimal due to their durability and resistance to tearing.\n\nPosition the bottle caps on the panini press. Orientation is irrelevant as they will melt uniformly. Cover the bottle caps with an additional baking sheet and securely close the panini press.\n\nTo aid the melting process, place a heavy object atop the panini press. Suitable items include bricks or heavy books, depending on availability.", + "title": "First layer of bottle caps", + "images": [ + { + "name": "InMocean-xmas-ornaments-5a.jpg", + "size": 181708, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-5a.jpg?alt=media&token=4088e8ea-6513-4d2e-9842-af11d970277d", + "type": "image/jpeg", + "contentType": "image/jpeg", + "updated": "2021-12-09T14:30:24.135Z", + "timeCreated": "2021-12-09T14:30:24.135Z", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-5a.jpg", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-5a.jpg", + "alt": "InMocean-xmas-ornaments-5a.jpg" + } + ] + }, + { + "images": [ + { + "type": "image/jpeg", + "updated": "2021-12-09T14:30:26.779Z", + "size": 170606, + "name": "InMocean-xmas-ornaments-6a.jpg", + "timeCreated": "2021-12-09T14:30:26.779Z", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-6a.jpg", + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-6a.jpg?alt=media&token=9602aefa-a6ba-4a7f-8fd5-ed935063c21a", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-6a.jpg", + "alt": "InMocean-xmas-ornaments-6a.jpg" + }, + { + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-7a.jpg", + "name": "InMocean-xmas-ornaments-7a.jpg", + "timeCreated": "2021-12-09T14:30:26.673Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-7a.jpg?alt=media&token=2864c436-fd71-452e-a117-64371063a613", + "type": "image/jpeg", + "updated": "2021-12-09T14:30:26.673Z", + "contentType": "image/jpeg", + "size": 212920, + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-7a.jpg", + "alt": "InMocean-xmas-ornaments-7a.jpg" + } + ], + "_animationKey": "uniqueppoqt", + "title": "Second or third layer", + "text": "Once your bottle caps are melted, you can add one or two more layers on top in the same manner as in Step 2. This depends on your desired ornament thickness. Aim for a thickness of 1/8 to 5/32 inches (3 to 4mm) for the plastic sheet. You will need to melt 2 to 4 layers of bottle caps, depending on the size of the caps." + }, + { + "images": [ + { + "updated": "2021-12-09T14:30:29.286Z", + "type": "image/jpeg", + "timeCreated": "2021-12-09T14:30:29.286Z", + "size": 174377, + "contentType": "image/jpeg", + "name": "InMocean-xmas-ornaments-8a.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-8a.jpg?alt=media&token=9ed6c93c-8407-4cb3-b01d-f66114554c81", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-8a.jpg", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-8a.jpg", + "alt": "InMocean-xmas-ornaments-8a.jpg" + } + ], + "title": "Create a beautiful batik desig", + "_animationKey": "uniquejltarj", + "text": "Now you should have a layer of melted bottle caps. You may either use the sheet immediately or create a batik design. To do so, wear silicone gloves, roll the warm plastic into a cylindrical shape, and twist it. This step allows for creative expression. Pull the warm plastic to stretch it, fold it together, and twist it again until you achieve your desired design. If the plastic hardens during the process, reheat it to restore its moldable state.\n\nAt this stage, you have a lump of plastic that requires remelting to form a flat sheet." + }, + { + "_animationKey": "uniquebsdz2o", + "title": "Make a flat sheet", + "text": "Place the plastic piece inside the panini press and heat it. Once the plastic begins to soften, apply pressure to the panini press again. It may be helpful to sit on it carefully to avoid injury and move slightly to ensure the plastic spreads adequately.\n\nAlternatively, remove the plastic from the press and use a rolling pin. However, keeping the plastic on the press generally yields better results as it remains in contact with the heat source.", + "images": [ + { + "updated": "2021-12-09T14:30:31.658Z", + "type": "image/jpeg", + "size": 216752, + "name": "InMocean-xmas-ornaments-9a.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-9a.jpg?alt=media&token=698c89b5-5c8c-4844-b2bb-041fd4cce591", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-9a.jpg", + "timeCreated": "2021-12-09T14:30:31.658Z", + "contentType": "image/jpeg", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-9a.jpg", + "alt": "InMocean-xmas-ornaments-9a.jpg" + } + ] + }, + { + "_animationKey": "uniquezm4ztn", + "title": "Let it cool down", + "text": "Open the press periodically to check if you have reached the desired thickness of the sheet. Once it is satisfactory, switch off the press and allow the sheet to cool. Ensure that a heavy object is placed on top of the press; otherwise, the material may deform during cooling.", + "images": [ + { + "type": "image/jpeg", + "size": 234191, + "timeCreated": "2021-12-09T14:30:34.070Z", + "contentType": "image/jpeg", + "name": "InMocean-xmas-ornaments-10a.jpg", + "updated": "2021-12-09T14:30:34.070Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-10a.jpg?alt=media&token=134e9236-21cd-4303-8095-c10edbd23acd", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-10a.jpg", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-10a.jpg", + "alt": "InMocean-xmas-ornaments-10a.jpg" + } + ] + }, + { + "images": [ + { + "contentType": "image/jpeg", + "size": 127406, + "type": "image/jpeg", + "updated": "2021-12-09T14:30:36.491Z", + "name": "InMocean-xmas-ornaments-11a.jpg", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-11a.jpg", + "timeCreated": "2021-12-09T14:30:36.491Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-11a.jpg?alt=media&token=c50d4c92-1626-4ed7-96ab-da1c6d42c9a7", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-11a.jpg", + "alt": "InMocean-xmas-ornaments-11a.jpg" + } + ], + "_animationKey": "unique7nj4ij", + "text": "Once your sheet has cooled down, it is time to exercise your creativity. Use a pen that writes on plastic to draw your ornaments on the plastic sheet. Cookie cutters can serve as templates, or you can craft your own stencils from paper.\n\nWhen selecting a design, consider the cutting process; intricate or delicate designs may be more challenging to cut out. It might be wise to begin with a simple design and then progress to more complex creations.", + "title": "Draw your ornaments onto sheet" + }, + { + "_animationKey": "uniquem7gepl", + "images": [ + { + "type": "image/jpeg", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-12a.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-12a.jpg?alt=media&token=8c3a7c55-32a5-4944-8781-457c634bd8ee", + "contentType": "image/jpeg", + "timeCreated": "2021-12-09T14:30:39.073Z", + "size": 184803, + "name": "InMocean-xmas-ornaments-12a.jpg", + "updated": "2021-12-09T14:30:39.073Z", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-12a.jpg", + "alt": "InMocean-xmas-ornaments-12a.jpg" + }, + { + "updated": "2021-12-09T14:30:38.990Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-13a.jpg?alt=media&token=0844e609-b0d4-4912-a144-e49ba1de7701", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-13a.jpg", + "size": 124946, + "timeCreated": "2021-12-09T14:30:38.990Z", + "contentType": "image/jpeg", + "type": "image/jpeg", + "name": "InMocean-xmas-ornaments-13a.jpg", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-13a.jpg", + "alt": "InMocean-xmas-ornaments-13a.jpg" + }, + { + "size": 177201, + "name": "InMocean-xmas-ornaments-13-2a.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-13-2a.jpg?alt=media&token=584cf089-4383-4bce-a331-f054cf9e2bad", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-13-2a.jpg", + "updated": "2021-12-09T14:30:39.132Z", + "contentType": "image/jpeg", + "timeCreated": "2021-12-09T14:30:39.132Z", + "type": "image/jpeg", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-13-2a.jpg", + "alt": "InMocean-xmas-ornaments-13-2a.jpg" + } + ], + "text": "Now it is time to cut. For this step, you need a fretsaw. This can be either manual or electric, both are suitable. We used an electric one as it simplifies the process. However, a manual one is equally viable, requiring just a bit more patience. Move the saw along the lines drawn on the plastic sheet and voilà: you have your Christmas Ornament.", + "title": "Cut out the ornaments " + }, + { + "title": "Clean the edges", + "_animationKey": "unique4belkm8", + "text": "Use a sharp knife or razor blade to clean the edges of your ornament. This method is often more effective than using sandpaper and generates fewer small plastic pieces.\n\nRemember to collect all the small pieces that are trimmed off during your crafting process, as these can be reused in your next project.", + "images": [ + { + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-14a.jpg", + "timeCreated": "2021-12-09T14:30:41.635Z", + "name": "InMocean-xmas-ornaments-14a.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-14a.jpg?alt=media&token=98b0a2f3-8f46-4c19-9ef2-c97d57449f5c", + "size": 107204, + "type": "image/jpeg", + "updated": "2021-12-09T14:30:41.635Z", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-14a.jpg", + "alt": "InMocean-xmas-ornaments-14a.jpg" + } + ] + }, + { + "title": "Drill a hole and add a string", + "images": [ + { + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-15a.jpg?alt=media&token=cf74f03a-9703-4a68-ad50-adfbddb743c4", + "type": "image/jpeg", + "contentType": "image/jpeg", + "updated": "2021-12-09T14:30:44.152Z", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-15a.jpg", + "size": 143895, + "name": "InMocean-xmas-ornaments-15a.jpg", + "timeCreated": "2021-12-09T14:30:44.152Z", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-15a.jpg", + "alt": "InMocean-xmas-ornaments-15a.jpg" + }, + { + "size": 226402, + "updated": "2021-12-09T14:30:44.061Z", + "contentType": "image/jpeg", + "type": "image/jpeg", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-16a.jpg", + "timeCreated": "2021-12-09T14:30:44.061Z", + "name": "InMocean-xmas-ornaments-16a.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-16a.jpg?alt=media&token=9f210d9b-4767-40f4-8931-dcf25e6bff13", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-16a.jpg", + "alt": "InMocean-xmas-ornaments-16a.jpg" + } + ], + "text": "You are nearly prepared. Drill a small hole into the top of your ornament to accommodate a string. The hole's size should match the string's thickness.\n\nYour ornaments are now ready. Well done on reducing waste produced during the Christmas season.", + "_animationKey": "unique7ejdv" + }, + { + "images": [ + { + "name": "InMocean-xmas-ornaments-17a.jpg", + "updated": "2021-12-09T14:30:46.661Z", + "size": 170455, + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-17a.jpg", + "timeCreated": "2021-12-09T14:30:46.661Z", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-17a.jpg?alt=media&token=e3b91719-c976-467f-b925-cd49785238e0", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-17a.jpg", + "alt": "InMocean-xmas-ornaments-17a.jpg" + }, + { + "contentType": "image/jpeg", + "size": 176655, + "fullPath": "uploads/howtos/hsrqu2oGFlDZO3dw8dQV/InMocean-xmas-ornaments-18.jpg", + "updated": "2021-12-09T14:30:46.583Z", + "type": "image/jpeg", + "timeCreated": "2021-12-09T14:30:46.583Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fhsrqu2oGFlDZO3dw8dQV%2FInMocean-xmas-ornaments-18.jpg?alt=media&token=2a816b77-a61e-4118-83bc-19d4debcbb56", + "name": "InMocean-xmas-ornaments-18.jpg", + "src": "/resources/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/inmocean-xmas-ornaments-18.jpg", + "alt": "InMocean-xmas-ornaments-18.jpg" + } + ], + "title": "Gift the ornament to a friend ", + "_animationKey": "unique420dm", + "text": "This step is optional. By gifting your handmade ornaments to friends or family, you convey that new purchases are unnecessary for decorating during the holiday season. Creating ornaments from bottle caps makes effective use of materials that might otherwise be discarded. You also craft an ornament with care.\n\nMerry Christmas,\n\nMaria & Nike from IN MOCEAN\n[Website](https://in-mocean.org)" + } + ], + "category": { + "_created": "2022-09-18T08:52:31.406Z", + "label": "Products", + "_id": "WZbV3iGK3TwV6n62WbJC", "_deleted": false, + "_modified": "2022-09-18T08:52:31.406Z" + }, + "_deleted": false, + "_created": "2021-12-09T14:58:57.543Z", + "title": "Make christmas ornaments from upcycled bottle caps", + "user": { + "detail": { + "lastActive": "2021-12-17T13:14:27.435Z", + "displayName": "IN MOCEAN", + "verifiedBadge": false, + "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fin-mocean.jpg?alt=media", + "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fo9oAJMi5GJasbV7dxMMzC65DWVo2%2FInMocean_Gr%C3%BCnderinnen-182a0c98d6a.jpg?alt=media&token=1e00197e-e0e1-426d-b5c0-eba71f019d1b", + "profileUrl": "https://community.preciousplastic.com/u/in-mocean", + "name": "in-mocean", + "shortDescription": "Creating grassroot plastic recycling solutions in remote coastal areas" + }, + "subType": "mix", + "_modified": "2022-11-28T20:23:33.880Z", "verified": false, + "_created": "2022-08-15T09:20:57.177Z", + "_deleted": false, + "moderation": "accepted", + "_id": "in-mocean", + "type": "workspace", + "location": { + "lng": "10.407855", + "lat": "53.248706" + }, "geo": { "latitude": 53.248706, "lookupSource": "coordinates", @@ -362,6 +400,7 @@ { "name": "Germany", "description": "country in central Europe", + "isoName": "Germany", "order": 4, "adminLevel": 2, "isoCode": "DE", @@ -370,7 +409,8 @@ }, { "name": "Lower Saxony", - "description": "federal state in North-West of Germany", + "description": "state in North-West of Germany", + "isoName": "Lower Saxony", "order": 5, "adminLevel": 4, "isoCode": "DE-NI", @@ -398,6 +438,7 @@ { "name": "Europe", "description": "continent", + "isoName": "Europe", "order": 1, "isoCode": "EU", "wikidataId": "Q46", @@ -472,27 +513,11 @@ } ], "title": "IN MOCEAN", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fo9oAJMi5GJasbV7dxMMzC65DWVo2%2FInMocean_Gr%C3%BCnderinnen-182a0c98d6a.jpg?alt=media&token=1e00197e-e0e1-426d-b5c0-eba71f019d1b" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fo9oAJMi5GJasbV7dxMMzC65DWVo2%2FPhoto%2001.04.22%2C%2012%2017%2025-182a0c90787.jpg?alt=media&token=1144bb25-ef3f-4f29-ac1e-45260ae1aca6" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fo9oAJMi5GJasbV7dxMMzC65DWVo2%2FPhoto%2014.02.22%2C%2013%2044%2037-182a0c922f8.jpg?alt=media&token=f3d2292c-5ef7-4891-a013-9ff6fa74239f" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fo9oAJMi5GJasbV7dxMMzC65DWVo2%2FInMocean_Gr%C3%BCnderinnen-182a0c98d6a.jpg?alt=media&token=1e00197e-e0e1-426d-b5c0-eba71f019d1b" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fo9oAJMi5GJasbV7dxMMzC65DWVo2%2FPhoto%2001.04.22%2C%2012%2017%2025-182a0c90787.jpg?alt=media&token=1144bb25-ef3f-4f29-ac1e-45260ae1aca6" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fo9oAJMi5GJasbV7dxMMzC65DWVo2%2FPhoto%2014.02.22%2C%2013%2044%2037-182a0c922f8.jpg?alt=media&token=f3d2292c-5ef7-4891-a013-9ff6fa74239f" - } - ] + "images": [] } }, - "images": [] + "content": "Transform your plastic waste into charming Christmas ornaments suitable for decoration or gift embellishments. \n\nRequired materials:\n\n- Bottle caps\n- A flat-surface panini press\n- Silicone gloves\n- Baking paper\n- Eye protection\n- Respirator mask\n- A fret saw (manual or electrical)\n- Sharp knife or razor blade\n- Cookie cutters or paper stencil\n\n\nUser Location: Luneburg, Germany\n\nFirst, sort your bottle caps to ensure uniformity in the type of plastic used. You may utilize either HDPE or PP bottle caps. The recycling category is typically marked inside the cap: number 2 for HDPE and number 5 for PP.\n\nIf labels are absent, identify the material by squeezing the caps slightly. HDPE caps tend to be somewhat flexible, while PP caps are more rigid. Caps from milk jugs are commonly HDPE, whereas soda bottle caps might be PP. When uncertain, discard the cap to prevent batch contamination.\n\nOnce sorted, wash the caps you intend to use. You may either soak them in a sink and clean them manually with a brush, or for larger quantities, place them in a clothes bag and use a short washing cycle in the washing machine. Ensure they are completely dry before proceeding to the next step.\n\nConsider the colors desired for your ornaments. Red and white can serve as base colors, with additional highlights of another color to enhance the visual appeal. The choice of colors is entirely at your discretion and dependent on availability.\n\nPlug in your panini press and allow it to heat thoroughly. Ensure the device features a flat surface to produce a smooth plastic sheet suitable for ornaments. Once heated, set a baking sheet on the press. Teflon baking sheets are optimal due to their durability and resistance to tearing.\n\nPosition the bottle caps on the panini press. Orientation is irrelevant as they will melt uniformly. Cover the bottle caps with an additional baking sheet and securely close the panini press.\n\nTo aid the melting process, place a heavy object atop the panini press. Suitable items include bricks or heavy books, depending on availability.\n\nOnce your bottle caps are melted, you can add one or two more layers on top in the same manner as in Step 2. This depends on your desired ornament thickness. Aim for a thickness of 1/8 to 5/32 inches (3 to 4mm) for the plastic sheet. You will need to melt 2 to 4 layers of bottle caps, depending on the size of the caps.\n\nNow you should have a layer of melted bottle caps. You may either use the sheet immediately or create a batik design. To do so, wear silicone gloves, roll the warm plastic into a cylindrical shape, and twist it. This step allows for creative expression. Pull the warm plastic to stretch it, fold it together, and twist it again until you achieve your desired design. If the plastic hardens during the process, reheat it to restore its moldable state.\n\nAt this stage, you have a lump of plastic that requires remelting to form a flat sheet.\n\nPlace the plastic piece inside the panini press and heat it. Once the plastic begins to soften, apply pressure to the panini press again. It may be helpful to sit on it carefully to avoid injury and move slightly to ensure the plastic spreads adequately.\n\nAlternatively, remove the plastic from the press and use a rolling pin. However, keeping the plastic on the press generally yields better results as it remains in contact with the heat source.\n\nOpen the press periodically to check if you have reached the desired thickness of the sheet. Once it is satisfactory, switch off the press and allow the sheet to cool. Ensure that a heavy object is placed on top of the press; otherwise, the material may deform during cooling.\n\nOnce your sheet has cooled down, it is time to exercise your creativity. Use a pen that writes on plastic to draw your ornaments on the plastic sheet. Cookie cutters can serve as templates, or you can craft your own stencils from paper.\n\nWhen selecting a design, consider the cutting process; intricate or delicate designs may be more challenging to cut out. It might be wise to begin with a simple design and then progress to more complex creations.\n\nNow it is time to cut. For this step, you need a fretsaw. This can be either manual or electric, both are suitable. We used an electric one as it simplifies the process. However, a manual one is equally viable, requiring just a bit more patience. Move the saw along the lines drawn on the plastic sheet and voilà: you have your Christmas Ornament.\n\nUse a sharp knife or razor blade to clean the edges of your ornament. This method is often more effective than using sandpaper and generates fewer small plastic pieces.\n\nRemember to collect all the small pieces that are trimmed off during your crafting process, as these can be reused in your next project.\n\nYou are nearly prepared. Drill a small hole into the top of your ornament to accommodate a string. The hole's size should match the string's thickness.\n\nYour ornaments are now ready. Well done on reducing waste produced during the Christmas season.\n\nThis step is optional. By gifting your handmade ornaments to friends or family, you convey that new purchases are unnecessary for decorating during the holiday season. Creating ornaments from bottle caps makes effective use of materials that might otherwise be discarded. You also craft an ornament with care.\n\nMerry Christmas,\n\nMaria & Nike from IN MOCEAN\n[Website](https://in-mocean.org)", + "keywords": "plastic waste recycling, Christmas ornaments, DIY holiday crafts, bottle cap crafts, eco-friendly decorations, upcycled holiday decorations, homemade Christmas gifts, sustainable crafting, plastic bottle cap recycling, zero waste Christmas", + "resources": "To create Christmas ornaments from plastic bottle caps, you'll need specific tools and equipment. Below is the categorized list of required items based on the tutorial.\n\n### Tools\n- Fret saw (manual or electrical) [1]\n- Sharp knife or razor blade [1]\n- Cookie cutters or paper stencils [1]\n- Clothes bag and washing machine (for cleaning caps) [1]\n- Rolling pin (optional, for flattening sheets) [1]\n\n### Safety Equipment\n- Silicone gloves [1]\n- Eye protection [1]\n- Respirator mask [1]\n\n### Hardware\n- Flat-surface panini press [1]\n- Baking paper (preferably Teflon) [1]\n- Heavy objects (e.g., bricks, books for press weight) [1]\n- Drill (for creating ornament holes) [1]\n- String (for hanging ornaments) [1]\n\nSource: [IN MOCEAN](https://in-mocean.org)", + "references": "## Articles\n- [Bottle Cap Drink Coaster - Instructables](https://www.instructables.com/Bottle-Cap-Drink-Coaster/)\n- [Upcycled DIY Christmas Ornaments - Ocean Blue Project](https://oceanblueproject.org/upcycled-diy-christmas-ornaments-for-a-green-christmas-this-year/)\n- [Bottle Cap Decorations - Incredibusy](https://incredibusy.com/bottle-cap-decorations/)\n- [Bottle Cap Crafts - Instructables](https://www.instructables.com/Bottle-Cap-Crafts/)\n\n## Books\n- [Ending Plastic Waste - CSIRO Publishing](https://www.publish.csiro.au/book/7923/)\n\n## Papers\n- [Upcycling Plastics to Reduce Greenhouse Gas Emissions - Journal of the American Chemical Society](https://chbe.illinois.edu/news/stories/plastic-upcycling-JACS-2022)\n\n## YouTube\n- [Christmas Ornament Makeover | Upcycling Old Baubles - YouTube](https://www.youtube.com/watch?v=MiwMSvDSxwc)\n\n## Opensource Designs\n- [40mm Bottle Cap by ElTorro5150 - Printables](https://www.printables.com/model/259286-40mm-bottle-cap)\n- [Universal Bottle Opener - ENABL3D](https://enabl3d.me/tag/bottle-openers/)\n- [Best 3D Printed Bottle Openers - All3DP](https://all3dp.com/2/best-3d-printed-bottle-opener-3d-print/)\n- [Cool 3D Printer Designs - Format](https://www.format.com/magazine/resources/design/3d-printer-designs)" } \ No newline at end of file diff --git a/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/index.mdx b/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/index.mdx new file mode 100644 index 000000000..ae7f816df --- /dev/null +++ b/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/index.mdx @@ -0,0 +1,165 @@ +--- +title: Make christmas ornaments from upcycled bottle caps +slug: make-christmas-ornaments-from-upcycled-bottle-caps +description: Transform your plastic waste into charming Christmas ornaments suitable for decoration or gift embellishments. + +Required materials: + +- Bottle caps +- A flat-surface panini press +- Silicone gloves +- Baking paper +- Eye protection +- Respirator mask +- A fret saw (manual or electrical) +- Sharp knife or razor blade +- Cookie cutters or paper stencil +tags: ["melting","PP","HDPE","product"] +category: Products +difficulty: Easy +time: < 5 hours +location: Luneburg, Germany +--- +import { Image } from 'astro:assets' +# Make christmas ornaments from upcycled bottle caps +Make christmas ornaments from upcycled bottle caps +Transform your plastic waste into charming Christmas ornaments suitable for decoration or gift embellishments. + +Required materials: + +- Bottle caps +- A flat-surface panini press +- Silicone gloves +- Baking paper +- Eye protection +- Respirator mask +- A fret saw (manual or electrical) +- Sharp knife or razor blade +- Cookie cutters or paper stencil + +User Location: Luneburg, Germany +## Steps +### Step 1: Sort your bottle caps + +First, sort your bottle caps to ensure uniformity in the type of plastic used. You may utilize either HDPE or PP bottle caps. The recycling category is typically marked inside the cap: number 2 for HDPE and number 5 for PP. + +If labels are absent, identify the material by squeezing the caps slightly. HDPE caps tend to be somewhat flexible, while PP caps are more rigid. Caps from milk jugs are commonly HDPE, whereas soda bottle caps might be PP. When uncertain, discard the cap to prevent batch contamination. + + +InMocean-xmas-ornaments-2a.jpg + +### Step 2: Wash your bottle caps + +Once sorted, wash the caps you intend to use. You may either soak them in a sink and clean them manually with a brush, or for larger quantities, place them in a clothes bag and use a short washing cycle in the washing machine. Ensure they are completely dry before proceeding to the next step. + +Consider the colors desired for your ornaments. Red and white can serve as base colors, with additional highlights of another color to enhance the visual appeal. The choice of colors is entirely at your discretion and dependent on availability. + + +InMocean-xmas-ornaments-3a.jpg + + +InMocean-xmas-ornaments-4a.jpg + +### Step 3: First layer of bottle caps + +Plug in your panini press and allow it to heat thoroughly. Ensure the device features a flat surface to produce a smooth plastic sheet suitable for ornaments. Once heated, set a baking sheet on the press. Teflon baking sheets are optimal due to their durability and resistance to tearing. + +Position the bottle caps on the panini press. Orientation is irrelevant as they will melt uniformly. Cover the bottle caps with an additional baking sheet and securely close the panini press. + +To aid the melting process, place a heavy object atop the panini press. Suitable items include bricks or heavy books, depending on availability. + + +InMocean-xmas-ornaments-5a.jpg + +### Step 4: Second or third layer + +Once your bottle caps are melted, you can add one or two more layers on top in the same manner as in Step 2. This depends on your desired ornament thickness. Aim for a thickness of 1/8 to 5/32 inches (3 to 4mm) for the plastic sheet. You will need to melt 2 to 4 layers of bottle caps, depending on the size of the caps. + + +InMocean-xmas-ornaments-6a.jpg + + +InMocean-xmas-ornaments-7a.jpg + +### Step 5: Create a beautiful batik desig + +Now you should have a layer of melted bottle caps. You may either use the sheet immediately or create a batik design. To do so, wear silicone gloves, roll the warm plastic into a cylindrical shape, and twist it. This step allows for creative expression. Pull the warm plastic to stretch it, fold it together, and twist it again until you achieve your desired design. If the plastic hardens during the process, reheat it to restore its moldable state. + +At this stage, you have a lump of plastic that requires remelting to form a flat sheet. + + +InMocean-xmas-ornaments-8a.jpg + +### Step 6: Make a flat sheet + +Place the plastic piece inside the panini press and heat it. Once the plastic begins to soften, apply pressure to the panini press again. It may be helpful to sit on it carefully to avoid injury and move slightly to ensure the plastic spreads adequately. + +Alternatively, remove the plastic from the press and use a rolling pin. However, keeping the plastic on the press generally yields better results as it remains in contact with the heat source. + + +InMocean-xmas-ornaments-9a.jpg + +### Step 7: Let it cool down + +Open the press periodically to check if you have reached the desired thickness of the sheet. Once it is satisfactory, switch off the press and allow the sheet to cool. Ensure that a heavy object is placed on top of the press; otherwise, the material may deform during cooling. + + +InMocean-xmas-ornaments-10a.jpg + +### Step 8: Draw your ornaments onto sheet + +Once your sheet has cooled down, it is time to exercise your creativity. Use a pen that writes on plastic to draw your ornaments on the plastic sheet. Cookie cutters can serve as templates, or you can craft your own stencils from paper. + +When selecting a design, consider the cutting process; intricate or delicate designs may be more challenging to cut out. It might be wise to begin with a simple design and then progress to more complex creations. + + +InMocean-xmas-ornaments-11a.jpg + +### Step 9: Cut out the ornaments + +Now it is time to cut. For this step, you need a fretsaw. This can be either manual or electric, both are suitable. We used an electric one as it simplifies the process. However, a manual one is equally viable, requiring just a bit more patience. Move the saw along the lines drawn on the plastic sheet and voilà: you have your Christmas Ornament. + + +InMocean-xmas-ornaments-12a.jpg + + +InMocean-xmas-ornaments-13a.jpg + + +InMocean-xmas-ornaments-13-2a.jpg + +### Step 10: Clean the edges + +Use a sharp knife or razor blade to clean the edges of your ornament. This method is often more effective than using sandpaper and generates fewer small plastic pieces. + +Remember to collect all the small pieces that are trimmed off during your crafting process, as these can be reused in your next project. + + +InMocean-xmas-ornaments-14a.jpg + +### Step 11: Drill a hole and add a string + +You are nearly prepared. Drill a small hole into the top of your ornament to accommodate a string. The hole's size should match the string's thickness. + +Your ornaments are now ready. Well done on reducing waste produced during the Christmas season. + + +InMocean-xmas-ornaments-15a.jpg + + +InMocean-xmas-ornaments-16a.jpg + +### Step 12: Gift the ornament to a friend + +This step is optional. By gifting your handmade ornaments to friends or family, you convey that new purchases are unnecessary for decorating during the holiday season. Creating ornaments from bottle caps makes effective use of materials that might otherwise be discarded. You also craft an ornament with care. + +Merry Christmas, + +Maria & Nike from IN MOCEAN +[Website](https://in-mocean.org) + + +InMocean-xmas-ornaments-17a.jpg + + +InMocean-xmas-ornaments-18.jpg diff --git a/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/references.md b/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/references.md new file mode 100644 index 000000000..f10c70f67 --- /dev/null +++ b/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/references.md @@ -0,0 +1,20 @@ +## Articles +- [Bottle Cap Drink Coaster - Instructables](https://www.instructables.com/Bottle-Cap-Drink-Coaster/) +- [Upcycled DIY Christmas Ornaments - Ocean Blue Project](https://oceanblueproject.org/upcycled-diy-christmas-ornaments-for-a-green-christmas-this-year/) +- [Bottle Cap Decorations - Incredibusy](https://incredibusy.com/bottle-cap-decorations/) +- [Bottle Cap Crafts - Instructables](https://www.instructables.com/Bottle-Cap-Crafts/) + +## Books +- [Ending Plastic Waste - CSIRO Publishing](https://www.publish.csiro.au/book/7923/) + +## Papers +- [Upcycling Plastics to Reduce Greenhouse Gas Emissions - Journal of the American Chemical Society](https://chbe.illinois.edu/news/stories/plastic-upcycling-JACS-2022) + +## YouTube +- [Christmas Ornament Makeover | Upcycling Old Baubles - YouTube](https://www.youtube.com/watch?v=MiwMSvDSxwc) + +## Opensource Designs +- [40mm Bottle Cap by ElTorro5150 - Printables](https://www.printables.com/model/259286-40mm-bottle-cap) +- [Universal Bottle Opener - ENABL3D](https://enabl3d.me/tag/bottle-openers/) +- [Best 3D Printed Bottle Openers - All3DP](https://all3dp.com/2/best-3d-printed-bottle-opener-3d-print/) +- [Cool 3D Printer Designs - Format](https://www.format.com/magazine/resources/design/3d-printer-designs) \ No newline at end of file diff --git a/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/resources.md b/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/resources.md new file mode 100644 index 000000000..54be4b3f8 --- /dev/null +++ b/howtos/make-christmas-ornaments-from-upcycled-bottle-caps/resources.md @@ -0,0 +1,22 @@ +To create Christmas ornaments from plastic bottle caps, you'll need specific tools and equipment. Below is the categorized list of required items based on the tutorial. + +### Tools +- Fret saw (manual or electrical) [1] +- Sharp knife or razor blade [1] +- Cookie cutters or paper stencils [1] +- Clothes bag and washing machine (for cleaning caps) [1] +- Rolling pin (optional, for flattening sheets) [1] + +### Safety Equipment +- Silicone gloves [1] +- Eye protection [1] +- Respirator mask [1] + +### Hardware +- Flat-surface panini press [1] +- Baking paper (preferably Teflon) [1] +- Heavy objects (e.g., bricks, books for press weight) [1] +- Drill (for creating ornament holes) [1] +- String (for hanging ornaments) [1] + +Source: [IN MOCEAN](https://in-mocean.org) \ No newline at end of file diff --git a/howtos/make-great-beam-patterns/README.md b/howtos/make-great-beam-patterns/README.md new file mode 100644 index 000000000..ccbdd6131 --- /dev/null +++ b/howtos/make-great-beam-patterns/README.md @@ -0,0 +1,88 @@ +--- +title: Make great beam patterns! +slug: make-great-beam-patterns +description: Occasionally, inquiries arise regarding how to achieve appealing patterns in beams. Interestingly, no special technical methods are employed to accomplish this. The technique involves utilizing a basic steel pipe as a mold and allowing the extruder to perform its function. Here is a method you can attempt to achieve similar results. +tags: ["extrusion","HDPE","PP","LDPE"] +category: Guides +difficulty: Easy +time: < 1 hour +keywords: beam patterns, extruder technique, steel pipe mold, color mixing in extrusion, extruder material layering, PP and PE extrusion, plastic flow dynamics, mold cooling techniques, square tube patterns, circular beam patterns +location: +--- +# Make great beam patterns! +![Make great beam patterns!](DSC_0675_copy.jpg) +Occasionally, inquiries arise regarding how to achieve appealing patterns in beams. Interestingly, no special technical methods are employed to accomplish this. The technique involves utilizing a basic steel pipe as a mold and allowing the extruder to perform its function. Here is a method you can attempt to achieve similar results. +## Steps +### Step 1: Prepare your blends carefully + +To create patterns with distinct layers, a minimum of two colors is required. There is no noticeable difference when working with PP or PE for this purpose. Ensure that color mixes remain separate. In this instance, dark blue was combined with transparent flakes, serving as an effective filler. This results in a decreased requirement for dark blue to achieve the desired effect, as the color pigments are typically potent. For example, combining 2.2 lbs (1 kg) of transparent material with 2.2 lbs (1 kg) of dark blue yields a total of 4.4 lbs (2 kg) of dark blue without compromising color quality. The white used in this process is pure white. + + +![Screen Shot 2020-12-12 at 18.31.26.png](./Screen_Shot_2020-12-12_at_18.31.26.png) + +### Step 2: Time to do the cooking! + +Insert a few scoops into your extruder, activate the machine, and observe if the material is fully melted. Attach your cold mold and restart the machine. For the initial color, use approximately 3 scoops in total (subtracting any leftover already in the hopper). When the hopper is nearly empty, add 2 scoops of your second color. Continue this process, adjusting quantities, until the mold is filled. Allow it to cool slightly before removal. It has been suggested to cool the mold in water to prevent material from escaping, but this is typically unnecessary in this context. + + +![Schermafbeelding 2021-01-08 om 17.07.02.png](./Schermafbeelding_2021-01-08_om_17.07.02.png) + + +![Schermafbeelding 2021-01-08 om 17.07.31.png](./Schermafbeelding_2021-01-08_om_17.07.31.png) + +### Step 3: Unboxing and see what came out + +It is time to examine the outcome of the mixture. When you begin cutting the beam into smaller segments, you will notice an interesting change in the pattern. The most plausible explanation is as follows: The first color added adheres to the mold's wall or surface and cools slightly. The core remains fluid, allowing the second color to pass through. Continuously altering the input color will create multiple layers within your beam. Refer to the next step for further theoretical explanation. + + +![Screen Shot 2020-12-12 at 18.35.06.png](./Screen_Shot_2020-12-12_at_18.35.06.png) + + +![Screen Shot 2020-12-12 at 18.35.25.png](./Screen_Shot_2020-12-12_at_18.35.25.png) + + +![Screen Shot 2020-12-12 at 18.35.58.png](./Screen_Shot_2020-12-12_at_18.35.58.png) + +### Step 4: Theory part 2 & proces video + +Another important theory is that further into the mold, the plastic cools down, causing a buildup of pressure to facilitate the plastic flow. The farther from the inlet, the patterns become intriguing due to variations in temperature, flow, and pressure. This is particularly interesting with square tubes, as the corners cause the flow to slow. I assume a round tube will only produce circular patterns. + +Watch the video to see the creation of a chessboard with these remarkable beams. Thank you for reading, and enjoy creating your patterns! + +## Resources +### Hardware +- Basic steel pipe mold (used for shaping beams) +- Extruder machine (melts and processes plastic) +- Hopper (feeds material into the extruder) + +### Materials +- Minimum two colored plastics (e.g., dark blue and white) +- Transparent flakes (act as filler for color dilution) +- Pure white plastic (no additives for brighter results) + +### Tools +- Scoops (for adding measured quantities of plastic) +- Water (optional cooling aid for mold stabilization) + +### Process-Specific Items +- Adjustable color ratios (e.g., 1:1 mix of dark blue and transparent flakes) +- Temperature-controlled environment (for cooling layers effectively) + +### Supplementary +- Chessboard pattern example (referenced video demonstration) +## References +## Articles +- https://community.preciousplastic.com/library/make-a-mould-to-extrude-beams +- https://onearmy.github.io/academy/create/design +- https://community.preciousplastic.com/library/extrude-different-textures + +## Youtube +- https://www.youtube.com/watch?v=6bb2qIUMVs8 +- https://www.youtube.com/watch?v=t8PpQtInVhE + +## Opensource Designs +- https://www.instructables.com/Recycled-Plastic-Chessboard-With-Unique-Patterns/ +- https://www.instructables.com/Automated-Chessboard/ + +## Papers +- https://research.tue.nl/files/72619856/benelearn_2017.pdf \ No newline at end of file diff --git a/howtos/make-great-beam-patterns/config.json b/howtos/make-great-beam-patterns/config.json index e3097fb6f..1e21fb99b 100644 --- a/howtos/make-great-beam-patterns/config.json +++ b/howtos/make-great-beam-patterns/config.json @@ -1,32 +1,18 @@ { - "previousSlugs": [ - "make-great-beam-patterns" + "tags": [ + "extrusion", + "HDPE", + "PP", + "LDPE" ], "id": "AqACwN30x51UMTkDjqt3", + "description": "Occasionally, inquiries arise regarding how to achieve appealing patterns in beams. Interestingly, no special technical methods are employed to accomplish this. The technique involves utilizing a basic steel pipe as a mold and allowing the extruder to perform its function. Here is a method you can attempt to achieve similar results.", + "_id": "AqACwN30x51UMTkDjqt3", "moderation": "accepted", - "difficulty_level": "Easy", - "previouslyAccepted": true, - "cover_image": { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FDSC_0675%20copy.jpg?alt=media&token=649f5672-59bc-410d-a397-056b214b0380", - "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/DSC_0675 copy.jpg", - "timeCreated": "2021-01-08T16:43:23.207Z", - "type": "image/jpeg", - "contentType": "image/jpeg", - "updated": "2021-01-08T16:43:23.207Z", - "size": 147988, - "name": "DSC_0675 copy.jpg" - }, - "_deleted": false, - "description": "People ask me occasionally how to get beautiful patterns in the beams and the funny thing is that zero technical tricks are used to make that happen! The used technique for making beams is exactly the way Precious Plastic does it, using a simple steel pipe as a mold and let the extruder do the work :-) \nHere is what you can try to get the same results!", - "_modified": "2023-11-19T20:58:28.384Z", - "time": "< 1 hour", - "slug": "make-great-beam-patterns", - "total_downloads": 0, - "files": [], - "fileLink": "", - "_created": "2021-01-08T16:43:29.206Z", - "title": "Make great beam patterns!", + "creatorCountry": "", "votedUsefulBy": [ + "elniastudio", + "chupi", "sigolene", "onami", "1st-machine-builder", @@ -45,132 +31,164 @@ "travisq", "zeynep" ], - "_createdBy": "joop", + "difficulty_level": "Easy", + "mentions": [], + "steps": [ + { + "text": "To create patterns with distinct layers, a minimum of two colors is required. There is no noticeable difference when working with PP or PE for this purpose. Ensure that color mixes remain separate. In this instance, dark blue was combined with transparent flakes, serving as an effective filler. This results in a decreased requirement for dark blue to achieve the desired effect, as the color pigments are typically potent. For example, combining 2.2 lbs (1 kg) of transparent material with 2.2 lbs (1 kg) of dark blue yields a total of 4.4 lbs (2 kg) of dark blue without compromising color quality. The white used in this process is pure white.", + "title": "Prepare your blends carefully", + "_animationKey": "unique1", + "images": [ + { + "name": "Screen Shot 2020-12-12 at 18.31.26.png", + "timeCreated": "2021-01-08T16:43:24.998Z", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FScreen%20Shot%202020-12-12%20at%2018.31.26.png?alt=media&token=b0808831-349c-479c-a746-d44f5b1260f2", + "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/Screen Shot 2020-12-12 at 18.31.26.png", + "size": 93536, + "updated": "2021-01-08T16:43:24.998Z", + "contentType": "image/jpeg", + "src": "/resources/howtos/make-great-beam-patterns/screen_shot_2020-12-12_at_18.31.26.png", + "alt": "Screen Shot 2020-12-12 at 18.31.26.png" + } + ] + }, + { + "images": [ + { + "type": "image/jpeg", + "updated": "2021-01-08T16:43:26.640Z", + "contentType": "image/jpeg", + "timeCreated": "2021-01-08T16:43:26.640Z", + "size": 134797, + "name": "Schermafbeelding 2021-01-08 om 17.07.02.png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FSchermafbeelding%202021-01-08%20om%2017.07.02.png?alt=media&token=601338aa-1ed7-4820-91f2-e8edff9216f5", + "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/Schermafbeelding 2021-01-08 om 17.07.02.png", + "src": "/resources/howtos/make-great-beam-patterns/schermafbeelding_2021-01-08_om_17.07.02.png", + "alt": "Schermafbeelding 2021-01-08 om 17.07.02.png" + }, + { + "timeCreated": "2021-01-08T16:43:26.818Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FSchermafbeelding%202021-01-08%20om%2017.07.31.png?alt=media&token=6e65ae24-4f01-4fe2-8a6e-df29dcef984f", + "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/Schermafbeelding 2021-01-08 om 17.07.31.png", + "size": 152036, + "type": "image/jpeg", + "name": "Schermafbeelding 2021-01-08 om 17.07.31.png", + "contentType": "image/jpeg", + "updated": "2021-01-08T16:43:26.818Z", + "src": "/resources/howtos/make-great-beam-patterns/schermafbeelding_2021-01-08_om_17.07.31.png", + "alt": "Schermafbeelding 2021-01-08 om 17.07.31.png" + } + ], + "title": "Time to do the cooking!", + "_animationKey": "unique2", + "text": "Insert a few scoops into your extruder, activate the machine, and observe if the material is fully melted. Attach your cold mold and restart the machine. For the initial color, use approximately 3 scoops in total (subtracting any leftover already in the hopper). When the hopper is nearly empty, add 2 scoops of your second color. Continue this process, adjusting quantities, until the mold is filled. Allow it to cool slightly before removal. It has been suggested to cool the mold in water to prevent material from escaping, but this is typically unnecessary in this context." + }, + { + "images": [ + { + "timeCreated": "2021-01-08T16:43:28.562Z", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FScreen%20Shot%202020-12-12%20at%2018.35.06.png?alt=media&token=1b7f7a7b-79d9-47a9-8a26-defde00db58e", + "name": "Screen Shot 2020-12-12 at 18.35.06.png", + "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/Screen Shot 2020-12-12 at 18.35.06.png", + "size": 153930, + "updated": "2021-01-08T16:43:28.562Z", + "contentType": "image/jpeg", + "src": "/resources/howtos/make-great-beam-patterns/screen_shot_2020-12-12_at_18.35.06.png", + "alt": "Screen Shot 2020-12-12 at 18.35.06.png" + }, + { + "type": "image/jpeg", + "updated": "2021-01-08T16:43:28.332Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FScreen%20Shot%202020-12-12%20at%2018.35.25.png?alt=media&token=bd03da04-49fa-42ce-bca5-d8edb21f73f4", + "size": 77536, + "timeCreated": "2021-01-08T16:43:28.332Z", + "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/Screen Shot 2020-12-12 at 18.35.25.png", + "name": "Screen Shot 2020-12-12 at 18.35.25.png", + "contentType": "image/jpeg", + "src": "/resources/howtos/make-great-beam-patterns/screen_shot_2020-12-12_at_18.35.25.png", + "alt": "Screen Shot 2020-12-12 at 18.35.25.png" + }, + { + "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/Screen Shot 2020-12-12 at 18.35.58.png", + "size": 154038, + "updated": "2021-01-08T16:43:28.611Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FScreen%20Shot%202020-12-12%20at%2018.35.58.png?alt=media&token=f252f631-396a-43fa-b381-03d5e24ef396", + "name": "Screen Shot 2020-12-12 at 18.35.58.png", + "timeCreated": "2021-01-08T16:43:28.611Z", + "type": "image/jpeg", + "contentType": "image/jpeg", + "src": "/resources/howtos/make-great-beam-patterns/screen_shot_2020-12-12_at_18.35.58.png", + "alt": "Screen Shot 2020-12-12 at 18.35.58.png" + } + ], + "title": "Unboxing and see what came out", + "_animationKey": "unique3", + "text": "It is time to examine the outcome of the mixture. When you begin cutting the beam into smaller segments, you will notice an interesting change in the pattern. The most plausible explanation is as follows: The first color added adheres to the mold's wall or surface and cools slightly. The core remains fluid, allowing the second color to pass through. Continuously altering the input color will create multiple layers within your beam. Refer to the next step for further theoretical explanation." + }, + { + "title": "Theory part 2 & proces video", + "images": [], + "videoUrl": "https://www.youtube.com/watch?v=7UR24vE0D1g&t=11s", + "_animationKey": "uniquepg29br", + "text": "Another important theory is that further into the mold, the plastic cools down, causing a buildup of pressure to facilitate the plastic flow. The farther from the inlet, the patterns become intriguing due to variations in temperature, flow, and pressure. This is particularly interesting with square tubes, as the corners cause the flow to slow. I assume a round tube will only produce circular patterns.\n\nWatch the video to see the creation of a chessboard with these remarkable beams. Thank you for reading, and enjoy creating your patterns!" + } + ], + "_deleted": false, + "category": { + "label": "Guides", + "_deleted": false, + "_id": "CrZjHORWfxEl6iDrrPIO", + "_modified": "2022-09-18T08:51:47.196Z", + "_created": "2022-09-18T08:51:47.196Z" + }, + "total_downloads": 0, "_contentModifiedTimestamp": "2023-06-14T11:02:15.653Z", "comments": [ { "_id": "uBX84Ve3S6OmLPIFBx4c", - "creatorName": "daveramirez", - "_creatorId": "daveramirez", - "text": "Hello! Do you have any tips on how to get the plastic beams to have a more consistent texture, meaning not such a rough surface? :) Much appreciated :)\n\nDave", + "creatorCountry": null, "_created": "2022-03-15T09:35:29.687Z", - "creatorCountry": null + "text": "Hello! Do you have any tips on how to get the plastic beams to have a more consistent texture, meaning not such a rough surface? :) Much appreciated :)\n\nDave", + "_creatorId": "daveramirez", + "creatorName": "daveramirez" }, { - "_created": "2022-08-05T01:51:21.595Z", + "creatorCountry": "", "text": "Amazing! What is that you use to cut? Have you used a chop saw and can you use a router?", "_creatorId": "tgrjax", - "creatorName": "tgrjax", + "_created": "2022-08-05T01:51:21.595Z", "_id": "8W7LuuNPmKVSjsywjQqK", - "creatorCountry": "" + "creatorName": "tgrjax" } ], - "tags": [ - "extrusion", - "LDPE", - "HDPE", - "PP" + "_modified": "2024-01-01T16:35:55.000Z", + "fileLink": "", + "previousSlugs": [ + "make-great-beam-patterns" ], - "category": { - "label": "Guides", - "_id": "CrZjHORWfxEl6iDrrPIO", - "_deleted": false, - "_created": "2022-09-18T08:51:47.196Z", - "_modified": "2022-09-18T08:51:47.196Z" + "time": "< 1 hour", + "title": "Make great beam patterns!", + "total_views": 726, + "cover_image": { + "contentType": "image/jpeg", + "timeCreated": "2021-01-08T16:43:23.207Z", + "size": 147988, + "type": "image/jpeg", + "updated": "2021-01-08T16:43:23.207Z", + "name": "DSC_0675 copy.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FDSC_0675%20copy.jpg?alt=media&token=649f5672-59bc-410d-a397-056b214b0380", + "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/DSC_0675 copy.jpg", + "src": "/resources/howtos/make-great-beam-patterns/dsc_0675_copy.jpg" }, - "creatorCountry": "", - "steps": [ - { - "images": [ - { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FScreen%20Shot%202020-12-12%20at%2018.31.26.png?alt=media&token=b0808831-349c-479c-a746-d44f5b1260f2", - "updated": "2021-01-08T16:43:24.998Z", - "name": "Screen Shot 2020-12-12 at 18.31.26.png", - "type": "image/jpeg", - "size": 93536, - "timeCreated": "2021-01-08T16:43:24.998Z", - "contentType": "image/jpeg", - "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/Screen Shot 2020-12-12 at 18.31.26.png" - } - ], - "_animationKey": "unique1", - "text": "In order to create patterns with nice layers, you need at least 2 colors. It doesn't really matter if you work with PP or PE, I haven't seen differences while working with these two. Keep the color mixes seperate. I mixed the dark blue that I used here with transparant flakes because it's a nice 'filler'. You will need less dark blue to create the same output because the color pigments are often very strong. So if you add 1kg transparant to 1kg dark blue, you get 2kg dark blue without loss of color quality. \nThe white used here is pure white.", - "title": "Prepare your blends carefully" - }, - { - "images": [ - { - "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/Schermafbeelding 2021-01-08 om 17.07.02.png", - "type": "image/jpeg", - "name": "Schermafbeelding 2021-01-08 om 17.07.02.png", - "updated": "2021-01-08T16:43:26.640Z", - "contentType": "image/jpeg", - "timeCreated": "2021-01-08T16:43:26.640Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FSchermafbeelding%202021-01-08%20om%2017.07.02.png?alt=media&token=601338aa-1ed7-4820-91f2-e8edff9216f5", - "size": 134797 - }, - { - "size": 152036, - "timeCreated": "2021-01-08T16:43:26.818Z", - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FSchermafbeelding%202021-01-08%20om%2017.07.31.png?alt=media&token=6e65ae24-4f01-4fe2-8a6e-df29dcef984f", - "updated": "2021-01-08T16:43:26.818Z", - "name": "Schermafbeelding 2021-01-08 om 17.07.31.png", - "contentType": "image/jpeg", - "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/Schermafbeelding 2021-01-08 om 17.07.31.png" - } - ], - "text": "Insert a few scoops in your extruder, turn the machine on and see if it comes out fully melted. Install your (cold) mold and turn on the machine again. For the first color I would go for 3 scoops in total ( minus the leftover already in the hopper). When the hopper is almost empty, toss in 2 scoops of your second color. Repeat this step while playing with the quantities until the mold is full. Time to remove to cool down a bit. I noticed the advice of cooling the mold in water to prevent plastic of running out, but that hardly happens in here so I never do that. ", - "title": "Time to do the cooking!", - "_animationKey": "unique2" - }, - { - "title": "Unboxing and see what came out", - "text": "Time to check out what the mix did! :-) When you start cutting the beam into little bits you will see an interesting changing of the pattern and my best explanation would be the following: The first color inserted sticks to the wall/surface of the mold and cools down a little. The core stays fluid and gains acces for the second color to pass trough. changing the input color again and again will create multiple layers in your beam. See next step for theory part 2 :-)", - "images": [ - { - "name": "Screen Shot 2020-12-12 at 18.35.06.png", - "size": 153930, - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FScreen%20Shot%202020-12-12%20at%2018.35.06.png?alt=media&token=1b7f7a7b-79d9-47a9-8a26-defde00db58e", - "timeCreated": "2021-01-08T16:43:28.562Z", - "contentType": "image/jpeg", - "updated": "2021-01-08T16:43:28.562Z", - "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/Screen Shot 2020-12-12 at 18.35.06.png" - }, - { - "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/Screen Shot 2020-12-12 at 18.35.25.png", - "timeCreated": "2021-01-08T16:43:28.332Z", - "size": 77536, - "updated": "2021-01-08T16:43:28.332Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FScreen%20Shot%202020-12-12%20at%2018.35.25.png?alt=media&token=bd03da04-49fa-42ce-bca5-d8edb21f73f4", - "contentType": "image/jpeg", - "type": "image/jpeg", - "name": "Screen Shot 2020-12-12 at 18.35.25.png" - }, - { - "timeCreated": "2021-01-08T16:43:28.611Z", - "size": 154038, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FAqACwN30x51UMTkDjqt3%2FScreen%20Shot%202020-12-12%20at%2018.35.58.png?alt=media&token=f252f631-396a-43fa-b381-03d5e24ef396", - "updated": "2021-01-08T16:43:28.611Z", - "type": "image/jpeg", - "contentType": "image/jpeg", - "fullPath": "uploads/howtos/AqACwN30x51UMTkDjqt3/Screen Shot 2020-12-12 at 18.35.58.png", - "name": "Screen Shot 2020-12-12 at 18.35.58.png" - } - ], - "_animationKey": "unique3" - }, - { - "images": [], - "title": "Theory part 2 & proces video", - "text": "Another important theory is that... further in the mold, the plastic will be less hot so pressure is being build up more in order to let the plastic flow. The further away from the inlet, the patterns start to get very interesting and that's all created by differences in temperature flows and pressure. Especially with the square tube is this super interesting because of the corners where the flow will slow down more. I assume round tube will only create circle patterns. \n\nCheck out the video to see the making of a Chessboard with these amazing beams. Thank you for reading and enjoy your pattern creating!", - "_animationKey": "uniquepg29br", - "videoUrl": "https://www.youtube.com/watch?v=7UR24vE0D1g&t=11s" - } - ], - "_id": "AqACwN30x51UMTkDjqt3", - "total_views": 602, - "mentions": [], - "images": [] + "_createdBy": "joop", + "_created": "2021-01-08T16:43:29.206Z", + "slug": "make-great-beam-patterns", + "previouslyAccepted": true, + "files": [], + "content": "Occasionally, inquiries arise regarding how to achieve appealing patterns in beams. Interestingly, no special technical methods are employed to accomplish this. The technique involves utilizing a basic steel pipe as a mold and allowing the extruder to perform its function. Here is a method you can attempt to achieve similar results.\n\nTo create patterns with distinct layers, a minimum of two colors is required. There is no noticeable difference when working with PP or PE for this purpose. Ensure that color mixes remain separate. In this instance, dark blue was combined with transparent flakes, serving as an effective filler. This results in a decreased requirement for dark blue to achieve the desired effect, as the color pigments are typically potent. For example, combining 2.2 lbs (1 kg) of transparent material with 2.2 lbs (1 kg) of dark blue yields a total of 4.4 lbs (2 kg) of dark blue without compromising color quality. The white used in this process is pure white.\n\nInsert a few scoops into your extruder, activate the machine, and observe if the material is fully melted. Attach your cold mold and restart the machine. For the initial color, use approximately 3 scoops in total (subtracting any leftover already in the hopper). When the hopper is nearly empty, add 2 scoops of your second color. Continue this process, adjusting quantities, until the mold is filled. Allow it to cool slightly before removal. It has been suggested to cool the mold in water to prevent material from escaping, but this is typically unnecessary in this context.\n\nIt is time to examine the outcome of the mixture. When you begin cutting the beam into smaller segments, you will notice an interesting change in the pattern. The most plausible explanation is as follows: The first color added adheres to the mold's wall or surface and cools slightly. The core remains fluid, allowing the second color to pass through. Continuously altering the input color will create multiple layers within your beam. Refer to the next step for further theoretical explanation.\n\nAnother important theory is that further into the mold, the plastic cools down, causing a buildup of pressure to facilitate the plastic flow. The farther from the inlet, the patterns become intriguing due to variations in temperature, flow, and pressure. This is particularly interesting with square tubes, as the corners cause the flow to slow. I assume a round tube will only produce circular patterns.\n\nWatch the video to see the creation of a chessboard with these remarkable beams. Thank you for reading, and enjoy creating your patterns!", + "keywords": "beam patterns, extruder technique, steel pipe mold, color mixing in extrusion, extruder material layering, PP and PE extrusion, plastic flow dynamics, mold cooling techniques, square tube patterns, circular beam patterns", + "resources": "### Hardware \n- Basic steel pipe mold (used for shaping beams) \n- Extruder machine (melts and processes plastic) \n- Hopper (feeds material into the extruder) \n\n### Materials \n- Minimum two colored plastics (e.g., dark blue and white) \n- Transparent flakes (act as filler for color dilution) \n- Pure white plastic (no additives for brighter results) \n\n### Tools \n- Scoops (for adding measured quantities of plastic) \n- Water (optional cooling aid for mold stabilization) \n\n### Process-Specific Items \n- Adjustable color ratios (e.g., 1:1 mix of dark blue and transparent flakes) \n- Temperature-controlled environment (for cooling layers effectively) \n\n### Supplementary \n- Chessboard pattern example (referenced video demonstration)", + "references": "## Articles\n- https://community.preciousplastic.com/library/make-a-mould-to-extrude-beams \n- https://onearmy.github.io/academy/create/design \n- https://community.preciousplastic.com/library/extrude-different-textures \n\n## Youtube\n- https://www.youtube.com/watch?v=6bb2qIUMVs8 \n- https://www.youtube.com/watch?v=t8PpQtInVhE \n\n## Opensource Designs \n- https://www.instructables.com/Recycled-Plastic-Chessboard-With-Unique-Patterns/ \n- https://www.instructables.com/Automated-Chessboard/ \n\n## Papers \n- https://research.tue.nl/files/72619856/benelearn_2017.pdf" } \ No newline at end of file diff --git a/howtos/make-great-beam-patterns/index.mdx b/howtos/make-great-beam-patterns/index.mdx new file mode 100644 index 000000000..fcce4d7b8 --- /dev/null +++ b/howtos/make-great-beam-patterns/index.mdx @@ -0,0 +1,50 @@ +--- +title: Make great beam patterns! +slug: make-great-beam-patterns +description: Occasionally, inquiries arise regarding how to achieve appealing patterns in beams. Interestingly, no special technical methods are employed to accomplish this. The technique involves utilizing a basic steel pipe as a mold and allowing the extruder to perform its function. Here is a method you can attempt to achieve similar results. +tags: ["extrusion","HDPE","PP","LDPE"] +category: Guides +difficulty: Easy +time: < 1 hour +location: +--- +import { Image } from 'astro:assets' +# Make great beam patterns! +Make great beam patterns! +Occasionally, inquiries arise regarding how to achieve appealing patterns in beams. Interestingly, no special technical methods are employed to accomplish this. The technique involves utilizing a basic steel pipe as a mold and allowing the extruder to perform its function. Here is a method you can attempt to achieve similar results. +## Steps +### Step 1: Prepare your blends carefully + +To create patterns with distinct layers, a minimum of two colors is required. There is no noticeable difference when working with PP or PE for this purpose. Ensure that color mixes remain separate. In this instance, dark blue was combined with transparent flakes, serving as an effective filler. This results in a decreased requirement for dark blue to achieve the desired effect, as the color pigments are typically potent. For example, combining 2.2 lbs (1 kg) of transparent material with 2.2 lbs (1 kg) of dark blue yields a total of 4.4 lbs (2 kg) of dark blue without compromising color quality. The white used in this process is pure white. + + +Screen Shot 2020-12-12 at 18.31.26.png + +### Step 2: Time to do the cooking! + +Insert a few scoops into your extruder, activate the machine, and observe if the material is fully melted. Attach your cold mold and restart the machine. For the initial color, use approximately 3 scoops in total (subtracting any leftover already in the hopper). When the hopper is nearly empty, add 2 scoops of your second color. Continue this process, adjusting quantities, until the mold is filled. Allow it to cool slightly before removal. It has been suggested to cool the mold in water to prevent material from escaping, but this is typically unnecessary in this context. + + +Schermafbeelding 2021-01-08 om 17.07.02.png + + +Schermafbeelding 2021-01-08 om 17.07.31.png + +### Step 3: Unboxing and see what came out + +It is time to examine the outcome of the mixture. When you begin cutting the beam into smaller segments, you will notice an interesting change in the pattern. The most plausible explanation is as follows: The first color added adheres to the mold's wall or surface and cools slightly. The core remains fluid, allowing the second color to pass through. Continuously altering the input color will create multiple layers within your beam. Refer to the next step for further theoretical explanation. + + +Screen Shot 2020-12-12 at 18.35.06.png + + +Screen Shot 2020-12-12 at 18.35.25.png + + +Screen Shot 2020-12-12 at 18.35.58.png + +### Step 4: Theory part 2 & proces video + +Another important theory is that further into the mold, the plastic cools down, causing a buildup of pressure to facilitate the plastic flow. The farther from the inlet, the patterns become intriguing due to variations in temperature, flow, and pressure. This is particularly interesting with square tubes, as the corners cause the flow to slow. I assume a round tube will only produce circular patterns. + +Watch the video to see the creation of a chessboard with these remarkable beams. Thank you for reading, and enjoy creating your patterns! diff --git a/howtos/make-great-beam-patterns/references.md b/howtos/make-great-beam-patterns/references.md new file mode 100644 index 000000000..5f73d9b8b --- /dev/null +++ b/howtos/make-great-beam-patterns/references.md @@ -0,0 +1,15 @@ +## Articles +- https://community.preciousplastic.com/library/make-a-mould-to-extrude-beams +- https://onearmy.github.io/academy/create/design +- https://community.preciousplastic.com/library/extrude-different-textures + +## Youtube +- https://www.youtube.com/watch?v=6bb2qIUMVs8 +- https://www.youtube.com/watch?v=t8PpQtInVhE + +## Opensource Designs +- https://www.instructables.com/Recycled-Plastic-Chessboard-With-Unique-Patterns/ +- https://www.instructables.com/Automated-Chessboard/ + +## Papers +- https://research.tue.nl/files/72619856/benelearn_2017.pdf \ No newline at end of file diff --git a/howtos/make-great-beam-patterns/resources.md b/howtos/make-great-beam-patterns/resources.md new file mode 100644 index 000000000..0e3d95533 --- /dev/null +++ b/howtos/make-great-beam-patterns/resources.md @@ -0,0 +1,20 @@ +### Hardware +- Basic steel pipe mold (used for shaping beams) +- Extruder machine (melts and processes plastic) +- Hopper (feeds material into the extruder) + +### Materials +- Minimum two colored plastics (e.g., dark blue and white) +- Transparent flakes (act as filler for color dilution) +- Pure white plastic (no additives for brighter results) + +### Tools +- Scoops (for adding measured quantities of plastic) +- Water (optional cooling aid for mold stabilization) + +### Process-Specific Items +- Adjustable color ratios (e.g., 1:1 mix of dark blue and transparent flakes) +- Temperature-controlled environment (for cooling layers effectively) + +### Supplementary +- Chessboard pattern example (referenced video demonstration) \ No newline at end of file diff --git a/howtos/no-touch-tool-with-3d-printed-mould/README.md b/howtos/no-touch-tool-with-3d-printed-mould/README.md new file mode 100644 index 000000000..606bc0c74 --- /dev/null +++ b/howtos/no-touch-tool-with-3d-printed-mould/README.md @@ -0,0 +1,165 @@ +--- +title: No Touch Tool with 3D printed mould +slug: no-touch-tool-with-3d-printed-mould +description: Create a tool for interacting with high-contact areas like door handles, pin pads, and light switches, so your hands remain untouched. It is made from 3D-printed nylon to enable rapid production of molds to address the situation promptly. +tags: ["LDPE","mould","product","injection"] +category: Moulds +difficulty: Medium +time: < 1 week +keywords: No Touch Tool, 3D-printed molds, injection molding, high-contact surfaces, nylon molds, plastic injection process, LDPE plastic, door handle tool, contamination reduction, Lancaster UK +location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the) +--- +# No Touch Tool with 3D printed mould +![No Touch Tool with 3D printed mould](20200610_130653-18391d2f2f8-18391d426ff.png) +Create a tool for interacting with high-contact areas like door handles, pin pads, and light switches, so your hands remain untouched. It is made from 3D-printed nylon to enable rapid production of molds to address the situation promptly. + +User Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the) +## Steps +### Step 1: Make or buy the mould + +Nylon was used for the mold due to its melting temperature being significantly higher than that of LDPE, which is used for creating the No Touch Tools. The use of 3D printed molds ensures that only the exact amount of plastic necessary is consumed. Although metal molds are preferred for their longevity and quality, they incur higher costs and environmental impact. The nylon molds have undergone over 100 injections with minimal wear, performing well at a fraction of the cost of metal molds. + +The molds were printed using an Ultimaker 3 3D printer. + + +![3D printing.jpg](./3D_printing.jpg) + + +![383bf69d-ce83-4839-b0a2-d3e06588a402.jpg](./383bf69d-ce83-4839-b0a2-d3e06588a402.jpg) + +### Step 2: Make a clamp for the mould + +We utilized metal plates on each side of the mold to apply even pressure and disperse heat. Designing bolt slots in the mold halves to clamp them directly is a viable approach. Initially, our molds incorporated through-bolts, which proved impractical. We swiftly adopted a substantial 10 mm (0.39 in) steel plate on both sides of the mold, secured with M10 bolts. This configuration is efficient, allowing easy removal of the molds from the clamp, separation of the part, and reassembly upon completion. + + +![IMG_5240.jpg](./IMG_5240.jpg) + +### Step 3: Inject into the mould + +We use LDPE obtained from wheel nut indicators, which are vibrantly colored and of excellent quality. It injects effectively at temperatures between 160-170°C (320-338°F). For each tool, we place 40 grams (1.41 ounces) of plastic into the injection molder, accounting for some initial leakage to ensure smooth plastic flow and potential overflow at the end to guarantee the mold is completely filled. + +The plastic is injected manually at a relatively slow pace, and pressure is maintained once the mold is filled, as indicated by material overflow at the top. Utilizing nylon molds insulates the injected plastic, preventing rapid cooling and necessitating maintained pressure to prevent escape post-injection. + + +![Filling injector.jpg](./Filling_injector.jpg) + + +![20200723_142104.jpg](./20200723_142104.jpg) + +### Step 4: Leave to cool and separate + +After injection, allow the molds to remain clamped for 3 minutes to cool before removing the No Touch Tool from the mold. Removing the part too soon may result in deformation due to its softness. Conversely, if left for more than 6 minutes, shrinkage may cause it to adhere to the sides, making release difficult. + +Unclamp the mold, carefully peel the part from the mold, and allow the molds to cool. Given that it is a plastic mold, it retains heat longer, which can pose challenges during consecutive injections. Using a fan can expedite this cooling process. + +Employing multiple molds and clamps facilitates rapid cycle times, allowing simultaneous injection of subsequent tools while preceding ones cool. + + +![20200610_130653.jpg](./20200610_130653.jpg) + + +![WhatsApp Image 2020-07-21 at 18.20.46 (2).jpeg](./WhatsApp_Image_2020-07-21_at_18.20.46_2.jpeg) + +### Step 5: Finishing + +Cut away the sprue using a sharp knife. +Remove any excess material that may have occurred. +Drill a hole for a keyring at the bottom. +Attach a retractable lanyard, which helps keep the tool accessible while reducing the risk of contamination. + + +![20200723_141726.jpg](./20200723_141726.jpg) + + +![20200723_141750.jpg](./20200723_141750.jpg) + + +![20200723_141918.jpg](./20200723_141918.jpg) + +### Step 6: Finished! + +Keep your hands away from frequently touched surfaces and use the tool instead. + +Stay safe. + + +![ntt-white-bkgd.png](./ntt-white-bkgd.png) + + +![No Touch Tool Door.jpg](./No_Touch_Tool_Door.jpg) + + +![No Touch Tool Pinpad.jpg](./No_Touch_Tool_Pinpad.jpg) + +### Step 7: Bonus: Speed up the process + +To meet demand or lower the cost of tools, several methods can expedite the process: + +1. Preheat the plastic before insertion into the injector. + Consider using an oven to preheat the shreds instead of an extruder. +2. Utilize multiple molds. + This allows products to cool while injecting others. +3. Load the injection tube for multiple shots. + If possible, fill your injector with multiple 1.4 oz (40 g) shots of plastic, enabling multiple injections at once. + + +![background.jpg](./background.jpg) + + +![no-touch-tool-18391d343bd.jpg](./no-touch-tool-18391d343bd.jpg) + +## Resources +### Hardware +- Ultimaker 3 3D printer ([Product page](https://ultimaker.com/)) +- Metal plates (10 mm thickness) with M10 bolts +- Manual plastic injection molder +- Cooling fan +- Drill for keyring hole + +### Materials +- Nylon for 3D-printed molds +- LDPE plastic (from wheel nut indicators) +- Steel plates for heat dispersion +- Sharp knife for trimming sprues +- Retractable lanyard + +### Software +- 3D modeling software for mold design + +### Optional Efficiency Tools +- Oven for plastic preheating +- Multiple molds/clamps for parallel production +- Extruder (alternative to oven for preheating) +- Keyring attachment tools +- Pre-measured plastic shreds (40g portions) + +### Post-Processing +- Trimming tools (knife, sandpaper) +- Quality control/testing equipment +- Protective gear for handling hot molds +- Heat-resistant gloves +- Storage solutions for molds/tools +## References +## Articles +- [3D Printed Molds for Injection Molding | igus®](https://www.igus.com/custom-parts-services/3d-printed-molds) +- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) +- [3D printing low-run injection molds - Protolabs Network](https://www.hubs.com/knowledge-base/3d-printing-low-run-injection-molds/) + +## Books +- [How to Make Injection Molds - Plastics Today](https://www.plasticstoday.com/injection-molding/imm-review-how-to-make-injection-molds) +- [Scientific Molding, Recommendations, and Best Practices - Hudson Booksellers](https://www.hudsonbooksellers.com/book/9781569906897) +- [Injection Molds For Beginners - Dokumen](https://dokumen.pub/injection-molds-for-beginners-2e-9781569908181-9781569908198-1569908184.html) +- [Injection Molding Troubleshooting Guide, 3rd ED. - Barnes & Noble](https://www.barnesandnoble.com/w/injection-molding-troubleshooting-guide-3rd-ed-jay-w-carender/1107318566) + +## YouTube +- [Designing for Insert Molding - YouTube](https://www.youtube.com/watch?v=8GXZZrRR5ko) +- [STL to 3D Printed Injection Mold | Fusion 360 Mesh - YouTube](https://www.youtube.com/watch?v=KisgYeYaagI) + +## Open Source Tools +- [Open Source Injection Molding Simulation - GitHub](https://github.com/krebeljk/openInjMoldSim) + +## Material Specifications +- [LDPE Injection Molding Parameters - RapidDirect](https://www.rapiddirect.com/materials/ldpe-injection-molding-service/) + +## Process Guides +- [Heat & Cool Technology for Injection Molding - Roctool](https://www.roctool.com/technology/heat-cool-for-plastic-injection-molding/) \ No newline at end of file diff --git a/howtos/no-touch-tool-with-3d-printed-mould/config.json b/howtos/no-touch-tool-with-3d-printed-mould/config.json index 85c435658..ee2fdf2b0 100644 --- a/howtos/no-touch-tool-with-3d-printed-mould/config.json +++ b/howtos/no-touch-tool-with-3d-printed-mould/config.json @@ -1,290 +1,321 @@ { - "_modified": "2023-12-08T17:42:49.934Z", - "cover_image": { - "timeCreated": "2022-10-01T04:35:48.437Z", - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200610_130653-18391d2f2f8-18391d426ff.png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200610_130653-18391d2f2f8-18391d426ff.png?alt=media&token=7dc88e6f-fa71-4ee3-b588-5c59d7837e3a", - "contentType": "image/png", - "updated": "2022-10-01T04:35:48.437Z", - "type": "image/png", - "size": 425305, - "name": "20200610_130653-18391d2f2f8-18391d426ff.png" - }, - "slug": "no-touch-tool-with-3d-printed-mould", - "comments": [], - "description": "Create a tool for interacting with high contact areas such as door handles, pin pads, and light switches so your hands don't have to... helping prevent Covid-19 contamination spread!\nMade from 3D printed nylon for a quick turnaround of moulds to address the problem as soon as possible.", - "_deleted": false, - "moderation": "accepted", - "mentions": [], + "title": "No Touch Tool with 3D printed mould", + "_modified": "2024-01-26T17:16:57.755Z", + "fileLink": "", + "total_views": 460, + "_id": "GorLCaIm8dTUKRXCqTvT", "previousSlugs": [ "no-touch-tool-with-3d-printed-mould" ], - "id": "GorLCaIm8dTUKRXCqTvT", - "_createdBy": "martin-ppl-uk", - "files": [ + "cover_image": { + "size": 425305, + "type": "image/png", + "name": "20200610_130653-18391d2f2f8-18391d426ff.png", + "contentType": "image/png", + "timeCreated": "2022-10-01T04:35:48.437Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200610_130653-18391d2f2f8-18391d426ff.png?alt=media&token=7dc88e6f-fa71-4ee3-b588-5c59d7837e3a", + "updated": "2022-10-01T04:35:48.437Z", + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200610_130653-18391d2f2f8-18391d426ff.png", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/20200610_130653-18391d2f2f8-18391d426ff.png" + }, + "total_downloads": 28, + "slug": "no-touch-tool-with-3d-printed-mould", + "category": { + "label": "Moulds", + "_id": "PNQc9KjspF0xU4fMYEin", + "_modified": "2022-05-09T21:18:16.628Z", + "_deleted": false, + "_created": "2022-05-09T21:18:16.628Z" + }, + "time": "< 1 week", + "difficulty_level": "Medium", + "moderation": "accepted", + "tags": [ + "LDPE", + "mould", + "product", + "injection" + ], + "mentions": [], + "comments": [ { - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/How-To - No Touch Tool.zip", - "size": 582340, - "timeCreated": "2020-07-28T07:51:23.035Z", - "updated": "2020-07-28T07:51:23.035Z", - "contentType": "application/zip", - "name": "How-To - No Touch Tool.zip", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FHow-To%20-%20No%20Touch%20Tool.zip?alt=media&token=66fde6a1-6971-4872-8b07-e2c8e7a7810d", - "type": "application/zip" + "_id": "lS5GqatGJQeKyCujN9i6", + "text": "great way to make the mould! can you please tell me what infill % you used and how many walls to make the mould durable ? i am planing to use PA12 carbon fibre filament from bambulabs , do you thing it is suitable", + "_created": "2024-01-26T17:16:57.753Z", + "creatorCountry": "", + "_creatorId": "3dhamparts", + "creatorName": "3dhamparts" } ], + "files": [ + null + ], + "creatorCountry": "gb", + "id": "GorLCaIm8dTUKRXCqTvT", + "_createdBy": "martin-ppl-uk", + "description": "Create a tool for interacting with high-contact areas like door handles, pin pads, and light switches, so your hands remain untouched. It is made from 3D-printed nylon to enable rapid production of molds to address the situation promptly.", "steps": [ { + "_animationKey": "unique1", + "text": "Nylon was used for the mold due to its melting temperature being significantly higher than that of LDPE, which is used for creating the No Touch Tools. The use of 3D printed molds ensures that only the exact amount of plastic necessary is consumed. Although metal molds are preferred for their longevity and quality, they incur higher costs and environmental impact. The nylon molds have undergone over 100 injections with minimal wear, performing well at a fraction of the cost of metal molds.\n\nThe molds were printed using an Ultimaker 3 3D printer.", "images": [ { - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/3D printing.jpg", - "updated": "2020-07-21T14:57:53.236Z", - "timeCreated": "2020-07-21T14:57:53.236Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F3D%20printing.jpg?alt=media&token=5f039aac-4e02-4849-89da-80e20cef6cac", - "name": "3D printing.jpg", - "contentType": "image/jpeg", "size": 55288, - "type": "image/jpeg" + "contentType": "image/jpeg", + "updated": "2020-07-21T14:57:53.236Z", + "name": "3D printing.jpg", + "timeCreated": "2020-07-21T14:57:53.236Z", + "type": "image/jpeg", + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/3D printing.jpg", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/3d_printing.jpg", + "alt": "3D printing.jpg" }, { - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/383bf69d-ce83-4839-b0a2-d3e06588a402.jpg", - "type": "image/jpeg", - "contentType": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F383bf69d-ce83-4839-b0a2-d3e06588a402.jpg?alt=media&token=197a8831-9979-4a62-90d9-3cad375f98fa", + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/383bf69d-ce83-4839-b0a2-d3e06588a402.jpg", "updated": "2020-07-21T14:57:53.219Z", - "timeCreated": "2020-07-21T14:57:53.219Z", + "contentType": "image/jpeg", "name": "383bf69d-ce83-4839-b0a2-d3e06588a402.jpg", - "size": 34921 + "size": 34921, + "timeCreated": "2020-07-21T14:57:53.219Z", + "type": "image/jpeg", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/383bf69d-ce83-4839-b0a2-d3e06588a402.jpg", + "alt": "383bf69d-ce83-4839-b0a2-d3e06588a402.jpg" } ], - "text": "Nylon was used for the mould as it's melting temperature is much higher than that of LDPE which we use to make the No Touch Tools. We are conscious of consuming virgin plastic but using 3D printed moulds means we're only using the exact amount of plastic required (opposed to CNC Machining sheets of polycarbonate for example). Although metal moulds are ideal for longevity and quality, they do come with a higher carbon footprint and cost. The nylon moulds have so far had over 100 injections with little wear and are holding up very well for a fraction of the cost of a metal mould. \n\nWe printed the moulds using an Ultimaker 3 3D printer.", - "_animationKey": "unique1", "title": "Make or buy the mould" }, { "_animationKey": "unique2", - "title": "Make a clamp for the mould ", - "text": "We used plates of metal either side of the mould to apply an even pressure but also wick away some of the heat. You could design bolt slots in the mould halves to clamp them directly. \nInitially our moulds had through-bolts which was of course silly and we quickly moved to a significant 10mm steel plate either side of the mould clamped together with M10 bolts. This setup becomes really slick as you can slide the moulds out of the clamp easily, separate the part and slot it back together when complete. ", "images": [ { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FIMG_5240.jpg?alt=media&token=11ffbb04-2115-468f-a2a3-24e04a0fbe9d", - "size": 177492, - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/IMG_5240.jpg", "contentType": "image/jpeg", + "size": 177492, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FIMG_5240.jpg?alt=media&token=11ffbb04-2115-468f-a2a3-24e04a0fbe9d", + "updated": "2020-07-21T14:57:55.620Z", "name": "IMG_5240.jpg", - "type": "image/jpeg", "timeCreated": "2020-07-21T14:57:55.620Z", - "updated": "2020-07-21T14:57:55.620Z" + "type": "image/jpeg", + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/IMG_5240.jpg", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/img_5240.jpg", + "alt": "IMG_5240.jpg" } - ] + ], + "title": "Make a clamp for the mould ", + "text": "We utilized metal plates on each side of the mold to apply even pressure and disperse heat. Designing bolt slots in the mold halves to clamp them directly is a viable approach. Initially, our molds incorporated through-bolts, which proved impractical. We swiftly adopted a substantial 10 mm (0.39 in) steel plate on both sides of the mold, secured with M10 bolts. This configuration is efficient, allowing easy removal of the molds from the clamp, separation of the part, and reassembly upon completion." }, { + "text": "We use LDPE obtained from wheel nut indicators, which are vibrantly colored and of excellent quality. It injects effectively at temperatures between 160-170°C (320-338°F). For each tool, we place 40 grams (1.41 ounces) of plastic into the injection molder, accounting for some initial leakage to ensure smooth plastic flow and potential overflow at the end to guarantee the mold is completely filled. \n\nThe plastic is injected manually at a relatively slow pace, and pressure is maintained once the mold is filled, as indicated by material overflow at the top. Utilizing nylon molds insulates the injected plastic, preventing rapid cooling and necessitating maintained pressure to prevent escape post-injection.", "_animationKey": "unique3", "images": [ { "size": 142967, - "updated": "2020-07-25T15:16:01.217Z", "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/Filling injector.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FFilling%20injector.jpg?alt=media&token=95b32da5-3909-4d34-a032-13d721d59b41", "timeCreated": "2020-07-25T15:16:01.217Z", - "type": "image/jpeg", "contentType": "image/jpeg", - "name": "Filling injector.jpg" + "updated": "2020-07-25T15:16:01.217Z", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FFilling%20injector.jpg?alt=media&token=95b32da5-3909-4d34-a032-13d721d59b41", + "name": "Filling injector.jpg", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/filling_injector.jpg", + "alt": "Filling injector.jpg" }, { - "name": "20200723_142104.jpg", - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200723_142104.jpg", - "type": "image/jpeg", "updated": "2020-07-25T15:16:01.206Z", + "type": "image/jpeg", + "name": "20200723_142104.jpg", "timeCreated": "2020-07-25T15:16:01.206Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200723_142104.jpg?alt=media&token=0d87e2fc-ce9e-4acf-9e60-842c9c3d8b87", "size": 130676, "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200723_142104.jpg?alt=media&token=0d87e2fc-ce9e-4acf-9e60-842c9c3d8b87" + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200723_142104.jpg", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/20200723_142104.jpg", + "alt": "20200723_142104.jpg" } ], - "text": "We use LDPE sourced from wheel nut indicators (Checkpoints) which is vibrantly coloured and very nice quality to work with. It injects nicely between 160-170*C. \nFor each tool we put 40g of plastic into the injection moulder - accounting for some leakage at the beginning to ensure the plastic is flowing nicely and over-spill at the end to ensure the mould is 100% filled. \nWe inject the plastic relatively slowly by hand and hold the pressure once the mould is filled (indicated by when it overflows at the top). Using nylon moulds means that the injected plastic is insulated so it doesn't cool quickly so wants to escape if you don't hold the pressure after injecting. ", "title": "Inject into the mould" }, { - "text": "After injecting, leave the moulds clamped to cool for 3 minutes before releasing the No Touch Tool from the mould. If you take out the part too early, it may be soft and you risk deforming it. \nEqually, don't leave it in longer than 6 minutes as the shrinkage may cause it to hug the sides which makes it much harder to release! \n\nUnclamp the mould, peel the part from the mould and leave the moulds to cool (being a plastic mould, it keeps warm for longer which can cause issues over multiple injections). A fan can help this process. \n\nUsing multiple moulds and clamps here enables you to get quick cycle times - you can be injecting the next tools whilst the previous ones cool for example. ", - "title": "Leave to cool and separate", "_animationKey": "uniquehsfqk2", "images": [ { - "contentType": "image/jpeg", - "name": "20200610_130653.jpg", - "size": 195434, - "type": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200610_130653.jpg?alt=media&token=2b02afed-2934-4bdd-a17c-3fab8521a67c", - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200610_130653.jpg", + "updated": "2020-07-25T15:16:02.686Z", "timeCreated": "2020-07-25T15:16:02.686Z", - "updated": "2020-07-25T15:16:02.686Z" + "name": "20200610_130653.jpg", + "type": "image/jpeg", + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200610_130653.jpg", + "contentType": "image/jpeg", + "size": 195434, + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/20200610_130653.jpg", + "alt": "20200610_130653.jpg" }, { - "name": "WhatsApp Image 2020-07-21 at 18.20.46 (2).jpeg", - "timeCreated": "2020-07-25T15:16:02.494Z", + "type": "image/jpeg", "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/WhatsApp Image 2020-07-21 at 18.20.46 (2).jpeg", - "size": 126897, + "timeCreated": "2020-07-25T15:16:02.494Z", "contentType": "image/jpeg", - "type": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FWhatsApp%20Image%202020-07-21%20at%2018.20.46%20(2).jpeg?alt=media&token=2eeed8a1-3255-4a0f-8bab-37747ab21f74", - "updated": "2020-07-25T15:16:02.494Z" - } - ] - }, - { - "text": "Cut away the sprue using a sharp knife.\nCut away any flashing that may have occurred.\nDrill a hole for a keyring in the bottom. \nAttach a retractable lanyard which helps keep the tool keep out of pockets and reduce contamination risk but remains close to hand. ", - "title": "Finishing", - "_animationKey": "uniqueyh4awo", - "images": [ - { - "type": "image/jpeg", - "timeCreated": "2020-07-25T15:16:04.136Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200723_141726.jpg?alt=media&token=56ddbb46-d58d-4d21-9f44-c690807d43dd", - "updated": "2020-07-25T15:16:04.136Z", - "size": 241330, - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200723_141726.jpg", - "contentType": "image/jpeg", - "name": "20200723_141726.jpg" - }, - { - "name": "20200723_141750.jpg", - "type": "image/jpeg", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200723_141750.jpg?alt=media&token=407b0e90-bf2e-434c-8985-0b85354e9443", - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200723_141750.jpg", - "updated": "2020-07-25T15:16:03.959Z", - "size": 132263, - "timeCreated": "2020-07-25T15:16:03.959Z" - }, - { - "contentType": "image/jpeg", - "updated": "2020-07-25T15:16:04.032Z", - "timeCreated": "2020-07-25T15:16:04.032Z", - "name": "20200723_141918.jpg", - "type": "image/jpeg", - "size": 156630, - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200723_141918.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200723_141918.jpg?alt=media&token=69bf717f-01a5-4b9f-9a1c-411bac49158a" - } - ] - }, - { - "images": [ - { - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2Fntt-white-bkgd.png?alt=media&token=fd0efc7a-cd7e-443e-abce-70ae012909db", - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/ntt-white-bkgd.png", - "updated": "2020-07-21T14:58:00.039Z", - "size": 34234, - "timeCreated": "2020-07-21T14:58:00.039Z", - "name": "ntt-white-bkgd.png", - "type": "image/jpeg" - }, - { - "name": "No Touch Tool Door.jpg", - "updated": "2020-07-21T14:58:00.587Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FNo%20Touch%20Tool%20Door.jpg?alt=media&token=d5f92ee5-e563-4498-8f0f-db57a04fb81f", - "contentType": "image/jpeg", - "type": "image/jpeg", - "size": 114407, - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/No Touch Tool Door.jpg", - "timeCreated": "2020-07-21T14:58:00.587Z" - }, - { - "type": "image/jpeg", - "size": 168331, - "contentType": "image/jpeg", - "timeCreated": "2020-07-21T14:58:00.626Z", - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/No Touch Tool Pinpad.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FNo%20Touch%20Tool%20Pinpad.jpg?alt=media&token=1aecd298-cd7b-4443-b132-b0f448547606", - "updated": "2020-07-21T14:58:00.626Z", - "name": "No Touch Tool Pinpad.jpg" + "size": 126897, + "updated": "2020-07-25T15:16:02.494Z", + "name": "WhatsApp Image 2020-07-21 at 18.20.46 (2).jpeg", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/whatsapp_image_2020-07-21_at_18.20.46_2.jpeg", + "alt": "WhatsApp Image 2020-07-21 at 18.20.46 (2).jpeg" } ], - "title": "Finished! ", - "_animationKey": "uniqueba3x4e", - "text": "Keep your hands away from high-contact surfaces and use the tool instead!\n\nStay safe out there. " + "title": "Leave to cool and separate", + "text": "After injection, allow the molds to remain clamped for 3 minutes to cool before removing the No Touch Tool from the mold. Removing the part too soon may result in deformation due to its softness. Conversely, if left for more than 6 minutes, shrinkage may cause it to adhere to the sides, making release difficult.\n\nUnclamp the mold, carefully peel the part from the mold, and allow the molds to cool. Given that it is a plastic mold, it retains heat longer, which can pose challenges during consecutive injections. Using a fan can expedite this cooling process.\n\nEmploying multiple molds and clamps facilitates rapid cycle times, allowing simultaneous injection of subsequent tools while preceding ones cool." + }, + { + "images": [ + { + "timeCreated": "2020-07-25T15:16:04.136Z", + "size": 241330, + "contentType": "image/jpeg", + "type": "image/jpeg", + "updated": "2020-07-25T15:16:04.136Z", + "name": "20200723_141726.jpg", + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200723_141726.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200723_141726.jpg?alt=media&token=56ddbb46-d58d-4d21-9f44-c690807d43dd", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/20200723_141726.jpg", + "alt": "20200723_141726.jpg" + }, + { + "updated": "2020-07-25T15:16:03.959Z", + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200723_141750.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200723_141750.jpg?alt=media&token=407b0e90-bf2e-434c-8985-0b85354e9443", + "name": "20200723_141750.jpg", + "type": "image/jpeg", + "timeCreated": "2020-07-25T15:16:03.959Z", + "contentType": "image/jpeg", + "size": 132263, + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/20200723_141750.jpg", + "alt": "20200723_141750.jpg" + }, + { + "type": "image/jpeg", + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200723_141918.jpg", + "contentType": "image/jpeg", + "name": "20200723_141918.jpg", + "size": 156630, + "timeCreated": "2020-07-25T15:16:04.032Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200723_141918.jpg?alt=media&token=69bf717f-01a5-4b9f-9a1c-411bac49158a", + "updated": "2020-07-25T15:16:04.032Z", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/20200723_141918.jpg", + "alt": "20200723_141918.jpg" + } + ], + "text": "Cut away the sprue using a sharp knife. \nRemove any excess material that may have occurred. \nDrill a hole for a keyring at the bottom. \nAttach a retractable lanyard, which helps keep the tool accessible while reducing the risk of contamination.", + "_animationKey": "uniqueyh4awo", + "title": "Finishing" + }, + { + "text": "Keep your hands away from frequently touched surfaces and use the tool instead.\n\nStay safe.", + "title": "Finished! ", + "_animationKey": "uniqueba3x4e", + "images": [ + { + "contentType": "image/jpeg", + "size": 34234, + "name": "ntt-white-bkgd.png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2Fntt-white-bkgd.png?alt=media&token=fd0efc7a-cd7e-443e-abce-70ae012909db", + "updated": "2020-07-21T14:58:00.039Z", + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/ntt-white-bkgd.png", + "timeCreated": "2020-07-21T14:58:00.039Z", + "type": "image/jpeg", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/ntt-white-bkgd.png", + "alt": "ntt-white-bkgd.png" + }, + { + "contentType": "image/jpeg", + "size": 114407, + "name": "No Touch Tool Door.jpg", + "type": "image/jpeg", + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/No Touch Tool Door.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FNo%20Touch%20Tool%20Door.jpg?alt=media&token=d5f92ee5-e563-4498-8f0f-db57a04fb81f", + "timeCreated": "2020-07-21T14:58:00.587Z", + "updated": "2020-07-21T14:58:00.587Z", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/no_touch_tool_door.jpg", + "alt": "No Touch Tool Door.jpg" + }, + { + "contentType": "image/jpeg", + "updated": "2020-07-21T14:58:00.626Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FNo%20Touch%20Tool%20Pinpad.jpg?alt=media&token=1aecd298-cd7b-4443-b132-b0f448547606", + "size": 168331, + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/No Touch Tool Pinpad.jpg", + "type": "image/jpeg", + "name": "No Touch Tool Pinpad.jpg", + "timeCreated": "2020-07-21T14:58:00.626Z", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/no_touch_tool_pinpad.jpg", + "alt": "No Touch Tool Pinpad.jpg" + } + ] }, { - "_animationKey": "uniquerqa8x8", "title": "Bonus: Speed up the process", "images": [ { - "timeCreated": "2020-07-25T15:16:04.747Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2Fbackground.jpg?alt=media&token=5648f262-ffbf-4488-99d4-5aacaeaec1b3", - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/background.jpg", + "updated": "2020-07-25T15:16:04.747Z", "name": "background.jpg", + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/background.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2Fbackground.jpg?alt=media&token=5648f262-ffbf-4488-99d4-5aacaeaec1b3", "size": 51132, - "type": "image/jpeg", + "timeCreated": "2020-07-25T15:16:04.747Z", "contentType": "image/jpeg", - "updated": "2020-07-25T15:16:04.747Z" + "type": "image/jpeg", + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/background.jpg", + "alt": "background.jpg" }, { "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2Fno-touch-tool-18391d343bd.jpg?alt=media&token=4f82a9da-23ce-4cf5-b114-e7a5caf25f13", - "size": 45617, "contentType": "image/jpeg", - "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/no-touch-tool-18391d343bd.jpg", "type": "image/jpeg", "timeCreated": "2022-10-01T04:34:51.381Z", + "updated": "2022-10-01T04:34:51.381Z", + "fullPath": "uploads/howtos/GorLCaIm8dTUKRXCqTvT/no-touch-tool-18391d343bd.jpg", "name": "no-touch-tool-18391d343bd.jpg", - "updated": "2022-10-01T04:34:51.381Z" + "size": 45617, + "src": "/resources/howtos/no-touch-tool-with-3d-printed-mould/no-touch-tool-18391d343bd.jpg", + "alt": "no-touch-tool-18391d343bd.jpg" } ], - "text": "To meet demand or lower the price point of the tools, there are a number of ways you can speed up the process:\n\n1. Heat the plastic before putting into the injector like Qi-Tech \nhttps://community.preciousplastic.com/how-to/rapid-fire-method-for-injection--300-face-shields-a-day\nYou can also use an oven to pre-heat the shreds rather than an extruder. \n2. Use multiple moulds.\nThis enables you to have some products cooling whilst you inject others. \n3. Fill the injection tube for multiple shots. \nIf you can load your injector with multiple 40g shots of plastic, this will enable you to inject multiple shots at a time. " + "text": "To meet demand or lower the cost of tools, several methods can expedite the process:\n\n1. Preheat the plastic before insertion into the injector. \n Consider using an oven to preheat the shreds instead of an extruder.\n2. Utilize multiple molds.\n This allows products to cool while injecting others.\n3. Load the injection tube for multiple shots.\n If possible, fill your injector with multiple 1.4 oz (40 g) shots of plastic, enabling multiple injections at once.", + "_animationKey": "uniquerqa8x8" } ], - "title": "No Touch Tool with 3D printed mould", + "_deleted": false, "votedUsefulBy": [ "marilzahonorato-", "mattia", "museum-of-solutions", "ellie" ], - "fileLink": "", - "_id": "GorLCaIm8dTUKRXCqTvT", "_contentModifiedTimestamp": "2023-06-14T11:02:20.694Z", - "category": { - "label": "Moulds", - "_deleted": false, - "_id": "PNQc9KjspF0xU4fMYEin", - "_modified": "2022-05-09T21:18:16.628Z", - "_created": "2022-05-09T21:18:16.628Z" - }, - "total_views": 334, - "total_downloads": 26, "_created": "2020-07-21T14:58:02.914Z", - "tags": [ - "LDPE", - "product", - "injection", - "mould" - ], - "creatorCountry": "gb", - "time": "< 1 week", - "difficulty_level": "Medium", "user": { "_deleted": false, - "location": { - "lng": -2.79903, - "lat": 54.0484 - }, - "type": "workspace", + "subType": "mix", "detail": { - "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fmartin-ppl-uk.jpg?alt=media", "name": "martin-ppl-uk", - "profileUrl": "https://community.preciousplastic.com/u/martin-ppl-uk", - "verifiedBadge": false, "lastActive": "2022-03-13T10:18:07.796Z", - "displayName": "Relic Plastic, UK ", + "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmartin-ppl-uk%2FIMG_3413.jpg?alt=media&token=8e81793f-e5e2-4883-be9f-4e65f0890ef4", + "profileUrl": "https://community.preciousplastic.com/u/martin-ppl-uk", "shortDescription": "Lancaster UK ", - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmartin-ppl-uk%2FIMG_3413.jpg?alt=media&token=8e81793f-e5e2-4883-be9f-4e65f0890ef4" + "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fmartin-ppl-uk.jpg?alt=media", + "displayName": "Relic Plastic, UK ", + "verifiedBadge": false }, + "location": { + "lat": 54.0484, + "lng": -2.79903 + }, + "_id": "martin-ppl-uk", "_modified": "2022-03-22T04:02:17.326Z", "_created": "2022-03-11T17:05:56.701Z", - "subType": "mix", - "_id": "martin-ppl-uk", "verified": false, + "type": "workspace", "moderation": "accepted", "geo": { "latitude": 54.0484, @@ -306,6 +337,7 @@ { "name": "United Kingdom of Great Britain and Northern Ireland (the)", "description": "country in Western Europe", + "isoName": "United Kingdom of Great Britain and Northern Ireland (the)", "order": 3, "adminLevel": 2, "isoCode": "GB", @@ -315,6 +347,7 @@ { "name": "England", "description": "home nation of the United Kingdom", + "isoName": "England", "order": 6, "adminLevel": 4, "isoCode": "GB-ENG", @@ -324,6 +357,7 @@ { "name": "Lancashire", "description": "non-metropolitan county (doesn't include Blackpool or Blackburn with Darwen)", + "isoName": "Lancashire", "order": 8, "adminLevel": 6, "isoCode": "GB-LAN", @@ -333,7 +367,7 @@ { "name": "Lancaster", "description": "city in central Lancaster County, Pennsylvania, United States", - "order": 10, + "order": 11, "adminLevel": 8, "wikidataId": "Q320514", "geonameId": 2644972 @@ -341,7 +375,7 @@ { "name": "Lancaster", "description": "district in Lancashire, England", - "order": 11, + "order": 12, "adminLevel": 8, "wikidataId": "Q168052", "geonameId": 2644973 @@ -351,6 +385,7 @@ { "name": "Europe", "description": "continent", + "isoName": "Europe", "order": 1, "isoCode": "EU", "wikidataId": "Q46", @@ -384,15 +419,21 @@ }, { "name": "Lancashire", - "description": "ceremonial county in North-West England, United Kingdom", + "description": "historic county of England", "order": 9, + "wikidataId": "Q67311452" + }, + { + "name": "Lancashire", + "description": "ceremonial county in North-West England, United Kingdom", + "order": 10, "wikidataId": "Q23077", "geonameId": 11609047 }, { "name": "LA1 1", "description": "postal code", - "order": 12 + "order": 13 } ] } @@ -435,36 +476,11 @@ } ], "title": "Relic Plastic, UK ", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmartin-ppl-uk%2FPXL_20230530_145553116-18945c8c1da.jpg?alt=media&token=e54a67b1-f49b-4919-a5c6-49922ef43f7d" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmartin-ppl-uk%2FIMG-20230706-WA0005-18945bd6178.jpg?alt=media&token=28a8a08a-15f9-4246-bb3b-3be53975dc9c" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmartin-ppl-uk%2FPXL_20230126_144910275.PORTRAIT-18945bbe014.jpg?alt=media&token=22b215a8-9850-4825-abf4-373788e99938" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmartin-ppl-uk%2FPXL_20230119_105415715.PORTRAIT6-18945c8b7eb.jpg?alt=media&token=e57dbfa9-48a4-4883-adfa-ba7d0bf7d28a" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmartin-ppl-uk%2FPXL_20230530_145553116-18945c8c1da.jpg?alt=media&token=e54a67b1-f49b-4919-a5c6-49922ef43f7d" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmartin-ppl-uk%2FIMG-20230706-WA0005-18945bd6178.jpg?alt=media&token=28a8a08a-15f9-4246-bb3b-3be53975dc9c" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmartin-ppl-uk%2FPXL_20230126_144910275.PORTRAIT-18945bbe014.jpg?alt=media&token=22b215a8-9850-4825-abf4-373788e99938" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmartin-ppl-uk%2FPXL_20230119_105415715.PORTRAIT6-18945c8b7eb.jpg?alt=media&token=e57dbfa9-48a4-4883-adfa-ba7d0bf7d28a" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmartin-ppl-uk%2FPXL_20230530_145553116-18945c8c1da.jpg?alt=media&token=e54a67b1-f49b-4919-a5c6-49922ef43f7d" - } - ] + "images": [] } }, - "images": [] + "content": "Create a tool for interacting with high-contact areas like door handles, pin pads, and light switches, so your hands remain untouched. It is made from 3D-printed nylon to enable rapid production of molds to address the situation promptly.\n\n\nUser Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)\n\nNylon was used for the mold due to its melting temperature being significantly higher than that of LDPE, which is used for creating the No Touch Tools. The use of 3D printed molds ensures that only the exact amount of plastic necessary is consumed. Although metal molds are preferred for their longevity and quality, they incur higher costs and environmental impact. The nylon molds have undergone over 100 injections with minimal wear, performing well at a fraction of the cost of metal molds.\n\nThe molds were printed using an Ultimaker 3 3D printer.\n\nWe utilized metal plates on each side of the mold to apply even pressure and disperse heat. Designing bolt slots in the mold halves to clamp them directly is a viable approach. Initially, our molds incorporated through-bolts, which proved impractical. We swiftly adopted a substantial 10 mm (0.39 in) steel plate on both sides of the mold, secured with M10 bolts. This configuration is efficient, allowing easy removal of the molds from the clamp, separation of the part, and reassembly upon completion.\n\nWe use LDPE obtained from wheel nut indicators, which are vibrantly colored and of excellent quality. It injects effectively at temperatures between 160-170°C (320-338°F). For each tool, we place 40 grams (1.41 ounces) of plastic into the injection molder, accounting for some initial leakage to ensure smooth plastic flow and potential overflow at the end to guarantee the mold is completely filled. \n\nThe plastic is injected manually at a relatively slow pace, and pressure is maintained once the mold is filled, as indicated by material overflow at the top. Utilizing nylon molds insulates the injected plastic, preventing rapid cooling and necessitating maintained pressure to prevent escape post-injection.\n\nAfter injection, allow the molds to remain clamped for 3 minutes to cool before removing the No Touch Tool from the mold. Removing the part too soon may result in deformation due to its softness. Conversely, if left for more than 6 minutes, shrinkage may cause it to adhere to the sides, making release difficult.\n\nUnclamp the mold, carefully peel the part from the mold, and allow the molds to cool. Given that it is a plastic mold, it retains heat longer, which can pose challenges during consecutive injections. Using a fan can expedite this cooling process.\n\nEmploying multiple molds and clamps facilitates rapid cycle times, allowing simultaneous injection of subsequent tools while preceding ones cool.\n\nCut away the sprue using a sharp knife. \nRemove any excess material that may have occurred. \nDrill a hole for a keyring at the bottom. \nAttach a retractable lanyard, which helps keep the tool accessible while reducing the risk of contamination.\n\nKeep your hands away from frequently touched surfaces and use the tool instead.\n\nStay safe.\n\nTo meet demand or lower the cost of tools, several methods can expedite the process:\n\n1. Preheat the plastic before insertion into the injector. \n Consider using an oven to preheat the shreds instead of an extruder.\n2. Utilize multiple molds.\n This allows products to cool while injecting others.\n3. Load the injection tube for multiple shots.\n If possible, fill your injector with multiple 1.4 oz (40 g) shots of plastic, enabling multiple injections at once.", + "keywords": "No Touch Tool, 3D-printed molds, injection molding, high-contact surfaces, nylon molds, plastic injection process, LDPE plastic, door handle tool, contamination reduction, Lancaster UK", + "resources": "### Hardware\n- Ultimaker 3 3D printer ([Product page](https://ultimaker.com/)) \n- Metal plates (10 mm thickness) with M10 bolts \n- Manual plastic injection molder \n- Cooling fan \n- Drill for keyring hole \n\n### Materials\n- Nylon for 3D-printed molds \n- LDPE plastic (from wheel nut indicators) \n- Steel plates for heat dispersion \n- Sharp knife for trimming sprues \n- Retractable lanyard \n\n### Software\n- 3D modeling software for mold design \n\n### Optional Efficiency Tools\n- Oven for plastic preheating \n- Multiple molds/clamps for parallel production \n- Extruder (alternative to oven for preheating) \n- Keyring attachment tools \n- Pre-measured plastic shreds (40g portions) \n\n### Post-Processing\n- Trimming tools (knife, sandpaper) \n- Quality control/testing equipment \n- Protective gear for handling hot molds \n- Heat-resistant gloves \n- Storage solutions for molds/tools", + "references": "## Articles \n- [3D Printed Molds for Injection Molding | igus®](https://www.igus.com/custom-parts-services/3d-printed-molds) \n- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) \n- [3D printing low-run injection molds - Protolabs Network](https://www.hubs.com/knowledge-base/3d-printing-low-run-injection-molds/) \n\n## Books \n- [How to Make Injection Molds - Plastics Today](https://www.plasticstoday.com/injection-molding/imm-review-how-to-make-injection-molds) \n- [Scientific Molding, Recommendations, and Best Practices - Hudson Booksellers](https://www.hudsonbooksellers.com/book/9781569906897) \n- [Injection Molds For Beginners - Dokumen](https://dokumen.pub/injection-molds-for-beginners-2e-9781569908181-9781569908198-1569908184.html) \n- [Injection Molding Troubleshooting Guide, 3rd ED. - Barnes & Noble](https://www.barnesandnoble.com/w/injection-molding-troubleshooting-guide-3rd-ed-jay-w-carender/1107318566) \n\n## YouTube \n- [Designing for Insert Molding - YouTube](https://www.youtube.com/watch?v=8GXZZrRR5ko) \n- [STL to 3D Printed Injection Mold | Fusion 360 Mesh - YouTube](https://www.youtube.com/watch?v=KisgYeYaagI) \n\n## Open Source Tools \n- [Open Source Injection Molding Simulation - GitHub](https://github.com/krebeljk/openInjMoldSim) \n\n## Material Specifications \n- [LDPE Injection Molding Parameters - RapidDirect](https://www.rapiddirect.com/materials/ldpe-injection-molding-service/) \n\n## Process Guides \n- [Heat & Cool Technology for Injection Molding - Roctool](https://www.roctool.com/technology/heat-cool-for-plastic-injection-molding/)" } \ No newline at end of file diff --git a/howtos/no-touch-tool-with-3d-printed-mould/index.mdx b/howtos/no-touch-tool-with-3d-printed-mould/index.mdx new file mode 100644 index 000000000..af68abf9f --- /dev/null +++ b/howtos/no-touch-tool-with-3d-printed-mould/index.mdx @@ -0,0 +1,109 @@ +--- +title: No Touch Tool with 3D printed mould +slug: no-touch-tool-with-3d-printed-mould +description: Create a tool for interacting with high-contact areas like door handles, pin pads, and light switches, so your hands remain untouched. It is made from 3D-printed nylon to enable rapid production of molds to address the situation promptly. +tags: ["LDPE","mould","product","injection"] +category: Moulds +difficulty: Medium +time: < 1 week +location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the) +--- +import { Image } from 'astro:assets' +# No Touch Tool with 3D printed mould +No Touch Tool with 3D printed mould +Create a tool for interacting with high-contact areas like door handles, pin pads, and light switches, so your hands remain untouched. It is made from 3D-printed nylon to enable rapid production of molds to address the situation promptly. + +User Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the) +## Steps +### Step 1: Make or buy the mould + +Nylon was used for the mold due to its melting temperature being significantly higher than that of LDPE, which is used for creating the No Touch Tools. The use of 3D printed molds ensures that only the exact amount of plastic necessary is consumed. Although metal molds are preferred for their longevity and quality, they incur higher costs and environmental impact. The nylon molds have undergone over 100 injections with minimal wear, performing well at a fraction of the cost of metal molds. + +The molds were printed using an Ultimaker 3 3D printer. + + +3D printing.jpg + + +383bf69d-ce83-4839-b0a2-d3e06588a402.jpg + +### Step 2: Make a clamp for the mould + +We utilized metal plates on each side of the mold to apply even pressure and disperse heat. Designing bolt slots in the mold halves to clamp them directly is a viable approach. Initially, our molds incorporated through-bolts, which proved impractical. We swiftly adopted a substantial 10 mm (0.39 in) steel plate on both sides of the mold, secured with M10 bolts. This configuration is efficient, allowing easy removal of the molds from the clamp, separation of the part, and reassembly upon completion. + + +IMG_5240.jpg + +### Step 3: Inject into the mould + +We use LDPE obtained from wheel nut indicators, which are vibrantly colored and of excellent quality. It injects effectively at temperatures between 160-170°C (320-338°F). For each tool, we place 40 grams (1.41 ounces) of plastic into the injection molder, accounting for some initial leakage to ensure smooth plastic flow and potential overflow at the end to guarantee the mold is completely filled. + +The plastic is injected manually at a relatively slow pace, and pressure is maintained once the mold is filled, as indicated by material overflow at the top. Utilizing nylon molds insulates the injected plastic, preventing rapid cooling and necessitating maintained pressure to prevent escape post-injection. + + +Filling injector.jpg + + +20200723_142104.jpg + +### Step 4: Leave to cool and separate + +After injection, allow the molds to remain clamped for 3 minutes to cool before removing the No Touch Tool from the mold. Removing the part too soon may result in deformation due to its softness. Conversely, if left for more than 6 minutes, shrinkage may cause it to adhere to the sides, making release difficult. + +Unclamp the mold, carefully peel the part from the mold, and allow the molds to cool. Given that it is a plastic mold, it retains heat longer, which can pose challenges during consecutive injections. Using a fan can expedite this cooling process. + +Employing multiple molds and clamps facilitates rapid cycle times, allowing simultaneous injection of subsequent tools while preceding ones cool. + + +20200610_130653.jpg + + +WhatsApp Image 2020-07-21 at 18.20.46 (2).jpeg + +### Step 5: Finishing + +Cut away the sprue using a sharp knife. +Remove any excess material that may have occurred. +Drill a hole for a keyring at the bottom. +Attach a retractable lanyard, which helps keep the tool accessible while reducing the risk of contamination. + + +20200723_141726.jpg + + +20200723_141750.jpg + + +20200723_141918.jpg + +### Step 6: Finished! + +Keep your hands away from frequently touched surfaces and use the tool instead. + +Stay safe. + + +ntt-white-bkgd.png + + +No Touch Tool Door.jpg + + +No Touch Tool Pinpad.jpg + +### Step 7: Bonus: Speed up the process + +To meet demand or lower the cost of tools, several methods can expedite the process: + +1. Preheat the plastic before insertion into the injector. + Consider using an oven to preheat the shreds instead of an extruder. +2. Utilize multiple molds. + This allows products to cool while injecting others. +3. Load the injection tube for multiple shots. + If possible, fill your injector with multiple 1.4 oz (40 g) shots of plastic, enabling multiple injections at once. + + +background.jpg + + +no-touch-tool-18391d343bd.jpg diff --git a/howtos/no-touch-tool-with-3d-printed-mould/references.md b/howtos/no-touch-tool-with-3d-printed-mould/references.md new file mode 100644 index 000000000..d1e705008 --- /dev/null +++ b/howtos/no-touch-tool-with-3d-printed-mould/references.md @@ -0,0 +1,23 @@ +## Articles +- [3D Printed Molds for Injection Molding | igus®](https://www.igus.com/custom-parts-services/3d-printed-molds) +- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) +- [3D printing low-run injection molds - Protolabs Network](https://www.hubs.com/knowledge-base/3d-printing-low-run-injection-molds/) + +## Books +- [How to Make Injection Molds - Plastics Today](https://www.plasticstoday.com/injection-molding/imm-review-how-to-make-injection-molds) +- [Scientific Molding, Recommendations, and Best Practices - Hudson Booksellers](https://www.hudsonbooksellers.com/book/9781569906897) +- [Injection Molds For Beginners - Dokumen](https://dokumen.pub/injection-molds-for-beginners-2e-9781569908181-9781569908198-1569908184.html) +- [Injection Molding Troubleshooting Guide, 3rd ED. - Barnes & Noble](https://www.barnesandnoble.com/w/injection-molding-troubleshooting-guide-3rd-ed-jay-w-carender/1107318566) + +## YouTube +- [Designing for Insert Molding - YouTube](https://www.youtube.com/watch?v=8GXZZrRR5ko) +- [STL to 3D Printed Injection Mold | Fusion 360 Mesh - YouTube](https://www.youtube.com/watch?v=KisgYeYaagI) + +## Open Source Tools +- [Open Source Injection Molding Simulation - GitHub](https://github.com/krebeljk/openInjMoldSim) + +## Material Specifications +- [LDPE Injection Molding Parameters - RapidDirect](https://www.rapiddirect.com/materials/ldpe-injection-molding-service/) + +## Process Guides +- [Heat & Cool Technology for Injection Molding - Roctool](https://www.roctool.com/technology/heat-cool-for-plastic-injection-molding/) \ No newline at end of file diff --git a/howtos/no-touch-tool-with-3d-printed-mould/resources.md b/howtos/no-touch-tool-with-3d-printed-mould/resources.md new file mode 100644 index 000000000..9f5586593 --- /dev/null +++ b/howtos/no-touch-tool-with-3d-printed-mould/resources.md @@ -0,0 +1,30 @@ +### Hardware +- Ultimaker 3 3D printer ([Product page](https://ultimaker.com/)) +- Metal plates (10 mm thickness) with M10 bolts +- Manual plastic injection molder +- Cooling fan +- Drill for keyring hole + +### Materials +- Nylon for 3D-printed molds +- LDPE plastic (from wheel nut indicators) +- Steel plates for heat dispersion +- Sharp knife for trimming sprues +- Retractable lanyard + +### Software +- 3D modeling software for mold design + +### Optional Efficiency Tools +- Oven for plastic preheating +- Multiple molds/clamps for parallel production +- Extruder (alternative to oven for preheating) +- Keyring attachment tools +- Pre-measured plastic shreds (40g portions) + +### Post-Processing +- Trimming tools (knife, sandpaper) +- Quality control/testing equipment +- Protective gear for handling hot molds +- Heat-resistant gloves +- Storage solutions for molds/tools \ No newline at end of file diff --git a/howtos/phonecase-mould-from-a-resin-printer/README.md b/howtos/phonecase-mould-from-a-resin-printer/README.md new file mode 100644 index 000000000..37bdb0fd9 --- /dev/null +++ b/howtos/phonecase-mould-from-a-resin-printer/README.md @@ -0,0 +1,190 @@ +--- +title: Phonecase mould from a resin printer +slug: phonecase-mould-from-a-resin-printer +description: This guide provides instructions on designing and printing a phone cover mold using a resin printer. It details the steps involved in creating a phone cover mold and offers useful tips on mold design, resin printing, and manufacturing. + +The zip file contains: +1. 3D files - SLA phone cover mold (step) +2. 3D files - SLA phone cover mold (stl) +3. Readme with links to the resin and printer (txt) +4. Technical drawing of the mold (pdf) +tags: ["PP","research","injection"] +category: uncategorized +difficulty: Hard +time: < 1 week +keywords: resin printer, phone cover mold, 3D printing, Fusion 360, GrabCAD, SLA printer, CAD software, 3D model download, mold manufacturing, injection molding +location: Lorrach, Germany +--- +# Phonecase mould from a resin printer +![Phonecase mould from a resin printer](_DSC9733-189ab337d9e.jpg) +This guide provides instructions on designing and printing a phone cover mold using a resin printer. It details the steps involved in creating a phone cover mold and offers useful tips on mold design, resin printing, and manufacturing. + +The zip file contains: +1. 3D files - SLA phone cover mold (step) +2. 3D files - SLA phone cover mold (stl) +3. Readme with links to the resin and printer (txt) +4. Technical drawing of the mold (pdf) + +User Location: Lorrach, Germany +## Steps +### Step 1: Download a phone model + +Before modeling the mold, obtain a 3D model of the phone case you wish to create. First, locate the phone model online using a CAD library such as GrabCAD. + +1. Access GrabCAD and search for the desired phone model for your phone case. + +2. Download the model (a STEP file is recommended). + +3. Open the model in your CAD software. + +While several websites provide CAD libraries, GrabCAD is commonly used due to its extensive selection of 3D files and free access after registration. + +Link to GrabCAD: [grabcad.com/library](https://grabcad.com/library) + + +![Folie7-189bff2ef50.PNG](./Folie7-189bff2ef50.PNG) + + +![Folie1-189bff3034a.PNG](./Folie1-189bff3034a.PNG) + + +![Folie2-189bff31015.PNG](./Folie2-189bff31015.PNG) + +### Step 2: Design the mould (with Fusion360) + +To design a phone cover, it is first necessary to download the phone model. Thereafter, this model can be utilized to create the shape of the cover and the mold. A recommended software for 3D design is Fusion360, which is suitable for both novices and experienced users. + +Below are links to two instructive videos that demonstrate how to use Fusion360 for this project. + +The first video is provided by "Product Design Online," a channel that offers detailed tutorials on Fusion360. This video provides a step-by-step guide on designing a phone case model. + +Making a phone cover model: [YouTube Video](https://www.youtube.com/watch?v=1MmjBLYMNWY) + +The second video is from Lars Christensen's channel, where a mold is created in a series of three videos. + +Lars making a mold in Fusion: [YouTube Video](https://www.youtube.com/watch?v=_hgmwhde1So) + +Frequently, completed phone cover models are available on GrabCad, eliminating the need to design them independently and allowing one to proceed directly with mold creation. + + +![Capture-1899ccec87e.PNG](./Capture-1899ccec87e.PNG) + + +![crosssec2-1899cea11fe.PNG](./crosssec2-1899cea11fe.PNG) + + +![crosssec1-1899cea4efc.PNG](./crosssec1-1899cea4efc.PNG) + +### Step 3: Tips for using Fusion360 + +Certainly. Below is the revised text in Markdown format: + +--- + +Fusion 360 is a powerful software tool utilized since 2018 for various projects. Although the software requires a subscription, there are options to mitigate the cost. + +One alternative is acquiring the educational license if you are a university student. This license is complimentary and remains valid as long as enrollment status is maintained, contingent upon providing proof of student status. + +Another option is the hobbyist version of Fusion 360, which includes certain file format limitations. While less familiar with this version, the educational license has proven effective. + +Link to the educational download: [autodesk.com/products/fusion-360/education](https://www.autodesk.com/products/fusion-360/education) + + +![Folie5-189bff2ab49.PNG](./Folie5-189bff2ab49.PNG) + + +![Folie3-189bff2c31e.PNG](./Folie3-189bff2c31e.PNG) + + +![Folie4-189bff2d3ae.PNG](./Folie4-189bff2d3ae.PNG) + +### Step 4: 3D print the mould or give it to a manufacturer + +Once the mold is designed, you can 3D print it using an SLA printer. SLA stands for stereolithography, a process that uses light to cure liquid resin into solid layers. If a printer is unavailable, you can outsource the job to an online manufacturer. + +Make it yourself: +1. Prepare your model and materials. Slice your model into layers using software such as ChiTuBox. Select a high-temperature resin for your mold. + +2. Pour the resin into the tank and start your print. There are numerous tutorials available on operating an SLA printer for this purpose. + +3. Wait for the model to print. + +Outsource to an online manufacturer: +You may consider using online services, which often provide reasonable prices and have produced high-quality parts. + +Link to Xometry: [xometry.com](https://www.xometry.com) + + +![Folie6-189bff264b4.PNG](./Folie6-189bff264b4.PNG) + + +![Xometry-189bff278c2.PNG](./Xometry-189bff278c2.PNG) + + +![asdf-189bff2881c.PNG](./asdf-189bff2881c.PNG) + +### Step 5: Things to know when designing a resin mould + +The resin material differs significantly from aluminum, primarily in thermal conductivity—a critical factor affecting heating and cooling times, as well as the quality and cost of molded parts. + +Resin transfers heat less efficiently, allowing for the design of thinner walls in finished parts. However, this characteristic also results in longer cooling times. Depending on the part's shape, resin molds may be beneficial; the slower cooling process generally reduces tension in finished parts and lowers the risk of cracking or warping. + +Conversely, resin is more brittle than aluminum, necessitating careful handling. Resin molds are susceptible to damage from abrasion or impact and may require more frequent maintenance or replacement. + + +![_DSC9721-189bb74a83e.JPG](./_DSC9721-189bb74a83e.JPG) + + +![_DSC9716-189bb74c076.JPG](./_DSC9716-189bb74c076.JPG) + + +![_DSC9755-189bb7502ac.JPG](./_DSC9755-189bb7502ac.JPG) + +### Step 6: Using the mould for automatic injection molding + +I developed this resin mold design for an automatic injection molding machine, which has been my primary project. The machine is fully automated and utilizes ejector pins to remove the completed parts. Consequently, the insert part of the mold contains four holes for the ejector pins. + +For a demonstration of the ejecting mechanism with the pins installed, I have created a YouTube video showcasing the process. + +I hope this tutorial has been beneficial. For more details on this mold or similar projects, feel free to visit my channel. + +[instagram.com/sotop_recycling](https://www.instagram.com/sotop_recycling/) + +## Resources +--- + +To design and print a phone cover mold using a resin printer, the following tools and resources are required: + +### Software Tools +- **GrabCAD** ([grabcad.com](https://grabcad.com/library)) – Download phone model STEP files +- **Fusion 360** ([education link](https://www.autodesk.com/products/fusion-360/education)) – For mold design (educational license recommended) +- **ChiTuBox** – Slicing software for resin 3D printing + +### 3D Printing Hardware +- **SLA resin printer** – Stereolithography printer for curing resin layer-by-layer + +### Resin Material +- **High-temperature resin** – Required for mold durability during injection + +### Online Manufacturing Services +- **Xometry** ([xometry.com](https://www.xometry.com)) – For outsourcing SLA printing + +For detailed tutorials, refer to the provided [Fusion 360 video guides](#) and the project’s [Instagram channel](https://www.instagram.com/sotop_recycling/). +## References +--- + +## Articles & CAD Libraries +- [GrabCAD Library](https://grabcad.com/library) + +## YouTube Tutorials +- [Fusion 360 Phone Case Design Tutorial](https://www.youtube.com/watch?v=1MmjBLYMNWY) +- [Mold Design in Fusion 360](https://www.youtube.com/watch?v=_hgmwhde1So) + +## Software & Tools +- [Fusion 360 Educational License](https://www.autodesk.com/products/fusion-360/education) + +## Manufacturing Services +- [Xometry (3D Printing/CNC)](https://www.xometry.com) + +## Social Media & Community +- [SOTOP Recycling Instagram](https://www.instagram.com/sotop_recycling/) \ No newline at end of file diff --git a/howtos/phonecase-mould-from-a-resin-printer/config.json b/howtos/phonecase-mould-from-a-resin-printer/config.json index 590d329fb..1b8fa49d3 100644 --- a/howtos/phonecase-mould-from-a-resin-printer/config.json +++ b/howtos/phonecase-mould-from-a-resin-printer/config.json @@ -1,237 +1,8 @@ { - "total_downloads": 18, - "title": "Phonecase mould from a resin printer", - "_modified": "2023-11-10T13:13:38.025Z", - "comments": [], - "tags": [ - "PP", - "research", - "injection" - ], - "_id": "GiAls20l8zgPlbMBTYVX", - "creatorCountry": "de", - "description": "This guide provides instructions on how to design and print a phone cover mould using a resin printer. You will see the steps involved in creating a phone cover mould, as well as some useful tips on mould design, resin printing, and manufacturing.\n\nI hope you find this guide useful and that it inspires you to create your own resin mould soon! 😊\n\nThe zip file contains:\n1. 3D files - SLA phone cover mould (step)\n2. 3D files - SLA phone cover mould (stl)\n3. Readme with links to the resin and printer I use (txt)\n4. Technical drawing of the mould (pdf)\n", - "steps": [ - { - "text": "Before you start modelling the mould you need to have a 3D model of the actual phonecase you want to create. For this purpose you need to find the phone model online. You can use a online CAD library like GrabCAD for that.\n\n1. Go to GrabCAD and search for the phone model you want to create a phonecover for.\n\n2. Download the model (STEP file works the best).\n\n3. Open the model in your CAD program.\n\nThere might be other websites with CAD-libraries, but the one I regulary use is GrabCAD. I can really recommend it. You can find many different products as a 3D file there and once you registered all downloads are completely for free.\n\nLink to GrabCAD: https://grabcad.com/library\n\n", - "title": "Download a phone model", - "_animationKey": "uniqueqkar9b", - "images": [ - { - "timeCreated": "2023-08-04T09:49:00.381Z", - "name": "Folie7-189bff2ef50.PNG", - "size": 31635, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie7-189bff2ef50.PNG?alt=media&token=397ad92c-5dfa-4e11-88ac-62af255fe1db", - "updated": "2023-08-04T09:49:00.381Z", - "type": "image/png", - "contentType": "image/png", - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie7-189bff2ef50.PNG" - }, - { - "name": "Folie1-189bff3034a.PNG", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie1-189bff3034a.PNG?alt=media&token=84e7a4e1-501c-4e5d-b526-c434e7fb88e8", - "type": "image/png", - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie1-189bff3034a.PNG", - "contentType": "image/png", - "size": 102356, - "updated": "2023-08-04T09:49:01.008Z", - "timeCreated": "2023-08-04T09:49:01.008Z" - }, - { - "size": 101672, - "name": "Folie2-189bff31015.PNG", - "type": "image/png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie2-189bff31015.PNG?alt=media&token=15772950-6826-4867-a541-a460837ff00d", - "timeCreated": "2023-08-04T09:49:01.097Z", - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie2-189bff31015.PNG", - "contentType": "image/png", - "updated": "2023-08-04T09:49:01.097Z" - } - ] - }, - { - "title": "Design the mould (with Fusion360)", - "images": [ - { - "timeCreated": "2023-07-28T14:19:47.214Z", - "size": 71917, - "fullPath": "uploads/howtos/ApdXDM92GCkOGpN7FSDa/Capture-1899ccec87e.PNG", - "type": "image/png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FApdXDM92GCkOGpN7FSDa%2FCapture-1899ccec87e.PNG?alt=media&token=0e6f2eb9-6261-475c-a01c-fbe33064410f", - "name": "Capture-1899ccec87e.PNG", - "updated": "2023-07-28T14:19:47.214Z", - "contentType": "image/png" - }, - { - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/crosssec2-1899cea11fe.PNG", - "timeCreated": "2023-07-28T14:32:32.057Z", - "size": 121703, - "name": "crosssec2-1899cea11fe.PNG", - "type": "image/png", - "updated": "2023-07-28T14:32:32.057Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2Fcrosssec2-1899cea11fe.PNG?alt=media&token=59439a27-6af2-4cfd-8d8b-7740a6f4f606", - "contentType": "image/png" - }, - { - "type": "image/png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2Fcrosssec1-1899cea4efc.PNG?alt=media&token=bc7c53d6-5192-46a7-8c94-c6e98850c2d7", - "contentType": "image/png", - "size": 113473, - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/crosssec1-1899cea4efc.PNG", - "updated": "2023-07-28T14:32:31.796Z", - "timeCreated": "2023-07-28T14:32:31.796Z", - "name": "crosssec1-1899cea4efc.PNG" - } - ], - "text": "To design a phone cover, you need to download the phone model first. Then, you can use the model to create the shape of the cover and the mould. A recommended software for 3D design is Fusion360, which is suitable for both beginners and experts.\n\nThere are two helpful videos that show how to use Fusion360 for this project. You can find the links below.\n\nThe first video is by \"Product Design Online\", a channel that provides detailed tutorials on Fusion360. This video teaches you how to design a phone case model step by step.\n\nMaking a phone cover model :https://www.youtube.com/watch?v=1MmjBLYMNWY\n\nThe other one is by Lars Christensen's channel, where he creates a mould in a series of three videos.\n\nLars making a mould in fusion: https://www.youtube.com/watch?v=_hgmwhde1So\n\nOften time you can find finished phone cover models on GrabCad aswell. This then safes you the time of designing it yourself and you can directly start making the mould :)", - "_animationKey": "unique1" - }, - { - "_animationKey": "unique2", - "text": "Fusion 360 is a powerful software that I have been using since 2018 for various projects. The software is not free, but there are some options to avoid the costly subscription.\n\nOne option is to get the educational license if you are a student at a university. This license is free and valid for as long as you are enrolled. You just need to provide a document that proves your student status.\n\nAnother option is to use the hobbyist version of Fusion 360, which has some limitations on the file formats you can import and export. I am not very familiar with this version, but the educational license works well for me.\n\nLink to the educational download: https://www.autodesk.com/products/fusion-360/education\n\n\n", - "title": "Tips for using Fusion360", - "images": [ - { - "timeCreated": "2023-08-04T09:49:02.214Z", - "type": "image/png", - "updated": "2023-08-04T09:49:02.214Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie5-189bff2ab49.PNG?alt=media&token=63712252-1a6a-4b8c-abd0-0d34370568d3", - "name": "Folie5-189bff2ab49.PNG", - "size": 22015, - "contentType": "image/png", - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie5-189bff2ab49.PNG" - }, - { - "timeCreated": "2023-08-04T09:49:03.163Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie3-189bff2c31e.PNG?alt=media&token=8cd20446-914e-4ebe-a51b-96ec6801aa92", - "name": "Folie3-189bff2c31e.PNG", - "updated": "2023-08-04T09:49:03.163Z", - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie3-189bff2c31e.PNG", - "size": 183155, - "contentType": "image/png", - "type": "image/png" - }, - { - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie4-189bff2d3ae.PNG", - "updated": "2023-08-04T09:49:02.369Z", - "timeCreated": "2023-08-04T09:49:02.369Z", - "contentType": "image/png", - "type": "image/png", - "name": "Folie4-189bff2d3ae.PNG", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie4-189bff2d3ae.PNG?alt=media&token=64a22f85-61a9-43cf-8aef-3a915c71bb24", - "size": 24226 - } - ] - }, - { - "text": "Once the mould is designed, you can 3D print it in a SLA printer. SLA stands for stereolithography, a process that uses light to cure liquid resin into solid layers. If you have no printer available you can assign the job to an online manufacturer.\n\nMake it yourself:\n1. Prepare your model and materials. You need to slice your model into layers using a software like ChiTuBox. You need to choose the right resin for your mould. It needs to a high temeperature resin. (I put a link to the resin I use in the readme)\n\n2. Put the resin into the tank start your print. There are many tutorials on how to use a SLA printer for this purpose.\n\n3. Relax and wait for the model to print:) \n\nAssign to an online manufacturer:\nI often use Xometry for that. They have reasonable prices and every part, which they manufactured for me so far was really good in quality. My only experience so far is with aluminum but they also offer different resin materials.\n\nLink to Xometry: https://www.xometry.com\n", - "_animationKey": "unique3", - "title": "3D print the mould or give it to a manufacturer", - "images": [ - { - "size": 22488, - "timeCreated": "2023-08-04T09:49:04.206Z", - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie6-189bff264b4.PNG", - "updated": "2023-08-04T09:49:04.206Z", - "type": "image/png", - "name": "Folie6-189bff264b4.PNG", - "contentType": "image/png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie6-189bff264b4.PNG?alt=media&token=470c27d6-ef0c-49a5-91c1-2f73cf0ecfe3" - }, - { - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Xometry-189bff278c2.PNG", - "size": 61005, - "updated": "2023-08-04T09:49:04.331Z", - "contentType": "image/png", - "name": "Xometry-189bff278c2.PNG", - "type": "image/png", - "timeCreated": "2023-08-04T09:49:04.331Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FXometry-189bff278c2.PNG?alt=media&token=4eb82f03-a6de-473d-ac68-153b0edbc0fe" - }, - { - "updated": "2023-08-04T09:49:04.926Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2Fasdf-189bff2881c.PNG?alt=media&token=e4fc4dee-9fdc-4981-a16e-d4ad07c6ff8d", - "size": 81332, - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/asdf-189bff2881c.PNG", - "timeCreated": "2023-08-04T09:49:04.926Z", - "type": "image/png", - "contentType": "image/png", - "name": "asdf-189bff2881c.PNG" - } - ] - }, - { - "_animationKey": "uniquelz36y3", - "title": "Things to know when designing a resin mould", - "images": [ - { - "size": 74067, - "timeCreated": "2023-08-03T12:52:43.383Z", - "updated": "2023-08-03T12:52:43.383Z", - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/_DSC9721-189bb74a83e.JPG", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2F_DSC9721-189bb74a83e.JPG?alt=media&token=ef09141a-c3b0-4bd5-83ad-770cec36acd1", - "contentType": "image/jpeg", - "type": "image/jpeg", - "name": "DSC9721-189bb74a83e.JPG" - }, - { - "size": 78496, - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/_DSC9716-189bb74c076.JPG", - "name": "DSC9716-189bb74c076.JPG", - "timeCreated": "2023-08-03T12:52:43.282Z", - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2F_DSC9716-189bb74c076.JPG?alt=media&token=fe343566-f84a-44cf-b04a-b564eebd2f99", - "contentType": "image/jpeg", - "updated": "2023-08-03T12:52:43.282Z" - }, - { - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/_DSC9755-189bb7502ac.JPG", - "timeCreated": "2023-08-03T12:52:43.473Z", - "size": 70108, - "name": "DSC9755-189bb7502ac.JPG", - "updated": "2023-08-03T12:52:43.473Z", - "contentType": "image/jpeg", - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2F_DSC9755-189bb7502ac.JPG?alt=media&token=2dab85f2-57bf-41f2-b59e-f490251f48d7" - } - ], - "text": "The resin material is very different from aluminum. One of the main differences between resin and aluminum moulds is their thermal conductivity, which is a measure of how well a material can transfer heat. Thermal conductivity affects the heating and cooling times, the quality and the cost of the moulded parts.\n\nThe resin material transfers heat much worse, that is why you can design thinner walls of your finished part. However, this also means that the resin parts will take longer to cool down. \n\nDepending on the part shape, a resin mould can also be advantageous. Because of the slower cooling, the tensions in the finished parts are generally lower and the risk of cracking or warping is reduced.\n\nOn the other hand, the resin material is much more brittle than aluminum and you need to work much more careful with it. Resin moulds are more prone to damage from abrasion or impact, and they may require more frequent maintenance or replacement.\n" - }, - { - "_animationKey": "unique0a5v3", - "text": "I created this resin mould design for an automatic injection molding machine on which I've been working on as my main project. The machine is totally automated, and it uses ejector pins to pop out the finished parts. That's why the insert part of the mould has four holes for the ejector pins. \n\nIf you're curious about how it all works, I made a cool YouTube clip showing the ejecting mechanism in action with the pins installed. Take a look!\n\nI hope this How-to was useful for you. If you want to find more information on this mould or other things I do like the automatic recycling machine, feel free to visit my channel.\n\nhttps://www.instagram.com/sotop_recycling/\n\nCheers,\n\nManuel :)", - "videoUrl": "https://youtu.be/d_5YONoLBhs", - "title": "Using the mould for automatic injection molding", - "images": [] - } - ], - "mentions": [], - "_created": "2023-08-04T09:50:22.249Z", - "time": "< 1 week", - "files": [ - { - "type": "application/x-zip-compressed", - "timeCreated": "2023-08-04T09:50:21.646Z", - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Resin phone cover mould.zip", - "contentType": "application/x-zip-compressed", - "updated": "2023-08-04T09:50:21.646Z", - "name": "Resin phone cover mould.zip", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FResin%20phone%20cover%20mould.zip?alt=media&token=6bb3f143-e06e-445a-9727-25aa1f5e1a03", - "size": 7225272 - } - ], "_contentModifiedTimestamp": "2023-08-04T09:50:22.249Z", - "cover_image": { - "size": 79016, - "type": "image/jpeg", - "updated": "2023-07-31T09:07:07.347Z", - "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/_DSC9733-189ab337d9e.jpg", - "timeCreated": "2023-07-31T09:07:07.347Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2F_DSC9733-189ab337d9e.jpg?alt=media&token=cdfb89f6-b4d5-42f2-84d4-8b60afd7d81d", - "name": "DSC9733-189ab337d9e.jpg", - "contentType": "image/jpeg" - }, - "slug": "phonecase-mould-from-a-resin-printer", + "title": "Phonecase mould from a resin printer", + "description": "This guide provides instructions on designing and printing a phone cover mold using a resin printer. It details the steps involved in creating a phone cover mold and offers useful tips on mold design, resin printing, and manufacturing.\n\nThe zip file contains:\n1. 3D files - SLA phone cover mold (step)\n2. 3D files - SLA phone cover mold (stl)\n3. Readme with links to the resin and printer (txt)\n4. Technical drawing of the mold (pdf)", + "time": "< 1 week", "votedUsefulBy": [ "la-fbrica-makerspace", "peninsulapreciousplastics", @@ -240,29 +11,280 @@ "kurumi_labs", "mattia" ], + "_createdBy": "manuelmaeder", + "_modified": "2023-11-10T13:13:38.025Z", "_deleted": false, "fileLink": "", - "_createdBy": "manuelmaeder", + "slug": "phonecase-mould-from-a-resin-printer", + "comments": [], + "_id": "GiAls20l8zgPlbMBTYVX", + "steps": [ + { + "_animationKey": "uniqueqkar9b", + "images": [ + { + "contentType": "image/png", + "timeCreated": "2023-08-04T09:49:00.381Z", + "updated": "2023-08-04T09:49:00.381Z", + "name": "Folie7-189bff2ef50.PNG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie7-189bff2ef50.PNG?alt=media&token=397ad92c-5dfa-4e11-88ac-62af255fe1db", + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie7-189bff2ef50.PNG", + "type": "image/png", + "size": 31635, + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/folie7-189bff2ef50.png", + "alt": "Folie7-189bff2ef50.PNG" + }, + { + "timeCreated": "2023-08-04T09:49:01.008Z", + "updated": "2023-08-04T09:49:01.008Z", + "contentType": "image/png", + "type": "image/png", + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie1-189bff3034a.PNG", + "name": "Folie1-189bff3034a.PNG", + "size": 102356, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie1-189bff3034a.PNG?alt=media&token=84e7a4e1-501c-4e5d-b526-c434e7fb88e8", + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/folie1-189bff3034a.png", + "alt": "Folie1-189bff3034a.PNG" + }, + { + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie2-189bff31015.PNG", + "type": "image/png", + "contentType": "image/png", + "updated": "2023-08-04T09:49:01.097Z", + "name": "Folie2-189bff31015.PNG", + "timeCreated": "2023-08-04T09:49:01.097Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie2-189bff31015.PNG?alt=media&token=15772950-6826-4867-a541-a460837ff00d", + "size": 101672, + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/folie2-189bff31015.png", + "alt": "Folie2-189bff31015.PNG" + } + ], + "title": "Download a phone model", + "text": "Before modeling the mold, obtain a 3D model of the phone case you wish to create. First, locate the phone model online using a CAD library such as GrabCAD.\n\n1. Access GrabCAD and search for the desired phone model for your phone case.\n\n2. Download the model (a STEP file is recommended).\n\n3. Open the model in your CAD software.\n\nWhile several websites provide CAD libraries, GrabCAD is commonly used due to its extensive selection of 3D files and free access after registration. \n\nLink to GrabCAD: [grabcad.com/library](https://grabcad.com/library)" + }, + { + "title": "Design the mould (with Fusion360)", + "images": [ + { + "contentType": "image/png", + "type": "image/png", + "name": "Capture-1899ccec87e.PNG", + "fullPath": "uploads/howtos/ApdXDM92GCkOGpN7FSDa/Capture-1899ccec87e.PNG", + "updated": "2023-07-28T14:19:47.214Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FApdXDM92GCkOGpN7FSDa%2FCapture-1899ccec87e.PNG?alt=media&token=0e6f2eb9-6261-475c-a01c-fbe33064410f", + "timeCreated": "2023-07-28T14:19:47.214Z", + "size": 71917, + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/capture-1899ccec87e.png", + "alt": "Capture-1899ccec87e.PNG" + }, + { + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/crosssec2-1899cea11fe.PNG", + "updated": "2023-07-28T14:32:32.057Z", + "contentType": "image/png", + "name": "crosssec2-1899cea11fe.PNG", + "size": 121703, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2Fcrosssec2-1899cea11fe.PNG?alt=media&token=59439a27-6af2-4cfd-8d8b-7740a6f4f606", + "timeCreated": "2023-07-28T14:32:32.057Z", + "type": "image/png", + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/crosssec2-1899cea11fe.png", + "alt": "crosssec2-1899cea11fe.PNG" + }, + { + "name": "crosssec1-1899cea4efc.PNG", + "size": 113473, + "updated": "2023-07-28T14:32:31.796Z", + "timeCreated": "2023-07-28T14:32:31.796Z", + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/crosssec1-1899cea4efc.PNG", + "type": "image/png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2Fcrosssec1-1899cea4efc.PNG?alt=media&token=bc7c53d6-5192-46a7-8c94-c6e98850c2d7", + "contentType": "image/png", + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/crosssec1-1899cea4efc.png", + "alt": "crosssec1-1899cea4efc.PNG" + } + ], + "text": "To design a phone cover, it is first necessary to download the phone model. Thereafter, this model can be utilized to create the shape of the cover and the mold. A recommended software for 3D design is Fusion360, which is suitable for both novices and experienced users.\n\nBelow are links to two instructive videos that demonstrate how to use Fusion360 for this project.\n\nThe first video is provided by \"Product Design Online,\" a channel that offers detailed tutorials on Fusion360. This video provides a step-by-step guide on designing a phone case model.\n\nMaking a phone cover model: [YouTube Video](https://www.youtube.com/watch?v=1MmjBLYMNWY)\n\nThe second video is from Lars Christensen's channel, where a mold is created in a series of three videos.\n\nLars making a mold in Fusion: [YouTube Video](https://www.youtube.com/watch?v=_hgmwhde1So)\n\nFrequently, completed phone cover models are available on GrabCad, eliminating the need to design them independently and allowing one to proceed directly with mold creation.", + "_animationKey": "unique1" + }, + { + "_animationKey": "unique2", + "text": "Certainly. Below is the revised text in Markdown format:\n\n---\n\nFusion 360 is a powerful software tool utilized since 2018 for various projects. Although the software requires a subscription, there are options to mitigate the cost.\n\nOne alternative is acquiring the educational license if you are a university student. This license is complimentary and remains valid as long as enrollment status is maintained, contingent upon providing proof of student status.\n\nAnother option is the hobbyist version of Fusion 360, which includes certain file format limitations. While less familiar with this version, the educational license has proven effective.\n\nLink to the educational download: [autodesk.com/products/fusion-360/education](https://www.autodesk.com/products/fusion-360/education)", + "images": [ + { + "updated": "2023-08-04T09:49:02.214Z", + "timeCreated": "2023-08-04T09:49:02.214Z", + "contentType": "image/png", + "type": "image/png", + "size": 22015, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie5-189bff2ab49.PNG?alt=media&token=63712252-1a6a-4b8c-abd0-0d34370568d3", + "name": "Folie5-189bff2ab49.PNG", + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie5-189bff2ab49.PNG", + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/folie5-189bff2ab49.png", + "alt": "Folie5-189bff2ab49.PNG" + }, + { + "name": "Folie3-189bff2c31e.PNG", + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie3-189bff2c31e.PNG", + "contentType": "image/png", + "type": "image/png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie3-189bff2c31e.PNG?alt=media&token=8cd20446-914e-4ebe-a51b-96ec6801aa92", + "timeCreated": "2023-08-04T09:49:03.163Z", + "size": 183155, + "updated": "2023-08-04T09:49:03.163Z", + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/folie3-189bff2c31e.png", + "alt": "Folie3-189bff2c31e.PNG" + }, + { + "size": 24226, + "timeCreated": "2023-08-04T09:49:02.369Z", + "updated": "2023-08-04T09:49:02.369Z", + "type": "image/png", + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie4-189bff2d3ae.PNG", + "name": "Folie4-189bff2d3ae.PNG", + "contentType": "image/png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie4-189bff2d3ae.PNG?alt=media&token=64a22f85-61a9-43cf-8aef-3a915c71bb24", + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/folie4-189bff2d3ae.png", + "alt": "Folie4-189bff2d3ae.PNG" + } + ], + "title": "Tips for using Fusion360" + }, + { + "title": "3D print the mould or give it to a manufacturer", + "images": [ + { + "updated": "2023-08-04T09:49:04.206Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FFolie6-189bff264b4.PNG?alt=media&token=470c27d6-ef0c-49a5-91c1-2f73cf0ecfe3", + "size": 22488, + "timeCreated": "2023-08-04T09:49:04.206Z", + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Folie6-189bff264b4.PNG", + "type": "image/png", + "contentType": "image/png", + "name": "Folie6-189bff264b4.PNG", + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/folie6-189bff264b4.png", + "alt": "Folie6-189bff264b4.PNG" + }, + { + "timeCreated": "2023-08-04T09:49:04.331Z", + "type": "image/png", + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/Xometry-189bff278c2.PNG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2FXometry-189bff278c2.PNG?alt=media&token=4eb82f03-a6de-473d-ac68-153b0edbc0fe", + "updated": "2023-08-04T09:49:04.331Z", + "name": "Xometry-189bff278c2.PNG", + "size": 61005, + "contentType": "image/png", + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/xometry-189bff278c2.png", + "alt": "Xometry-189bff278c2.PNG" + }, + { + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/asdf-189bff2881c.PNG", + "updated": "2023-08-04T09:49:04.926Z", + "timeCreated": "2023-08-04T09:49:04.926Z", + "name": "asdf-189bff2881c.PNG", + "type": "image/png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2Fasdf-189bff2881c.PNG?alt=media&token=e4fc4dee-9fdc-4981-a16e-d4ad07c6ff8d", + "contentType": "image/png", + "size": 81332, + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/asdf-189bff2881c.png", + "alt": "asdf-189bff2881c.PNG" + } + ], + "text": "Once the mold is designed, you can 3D print it using an SLA printer. SLA stands for stereolithography, a process that uses light to cure liquid resin into solid layers. If a printer is unavailable, you can outsource the job to an online manufacturer.\n\nMake it yourself:\n1. Prepare your model and materials. Slice your model into layers using software such as ChiTuBox. Select a high-temperature resin for your mold.\n\n2. Pour the resin into the tank and start your print. There are numerous tutorials available on operating an SLA printer for this purpose.\n\n3. Wait for the model to print.\n\nOutsource to an online manufacturer:\nYou may consider using online services, which often provide reasonable prices and have produced high-quality parts.\n\nLink to Xometry: [xometry.com](https://www.xometry.com)", + "_animationKey": "unique3" + }, + { + "text": "The resin material differs significantly from aluminum, primarily in thermal conductivity—a critical factor affecting heating and cooling times, as well as the quality and cost of molded parts.\n\nResin transfers heat less efficiently, allowing for the design of thinner walls in finished parts. However, this characteristic also results in longer cooling times. Depending on the part's shape, resin molds may be beneficial; the slower cooling process generally reduces tension in finished parts and lowers the risk of cracking or warping.\n\nConversely, resin is more brittle than aluminum, necessitating careful handling. Resin molds are susceptible to damage from abrasion or impact and may require more frequent maintenance or replacement.", + "title": "Things to know when designing a resin mould", + "images": [ + { + "updated": "2023-08-03T12:52:43.383Z", + "name": "_DSC9721-189bb74a83e.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2F_DSC9721-189bb74a83e.JPG?alt=media&token=ef09141a-c3b0-4bd5-83ad-770cec36acd1", + "timeCreated": "2023-08-03T12:52:43.383Z", + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/_DSC9721-189bb74a83e.JPG", + "type": "image/jpeg", + "size": 74067, + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/_dsc9721-189bb74a83e.jpg", + "alt": "_DSC9721-189bb74a83e.JPG" + }, + { + "contentType": "image/jpeg", + "name": "_DSC9716-189bb74c076.JPG", + "type": "image/jpeg", + "size": 78496, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2F_DSC9716-189bb74c076.JPG?alt=media&token=fe343566-f84a-44cf-b04a-b564eebd2f99", + "timeCreated": "2023-08-03T12:52:43.282Z", + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/_DSC9716-189bb74c076.JPG", + "updated": "2023-08-03T12:52:43.282Z", + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/_dsc9716-189bb74c076.jpg", + "alt": "_DSC9716-189bb74c076.JPG" + }, + { + "updated": "2023-08-03T12:52:43.473Z", + "type": "image/jpeg", + "size": 70108, + "name": "_DSC9755-189bb7502ac.JPG", + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/_DSC9755-189bb7502ac.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2F_DSC9755-189bb7502ac.JPG?alt=media&token=2dab85f2-57bf-41f2-b59e-f490251f48d7", + "timeCreated": "2023-08-03T12:52:43.473Z", + "contentType": "image/jpeg", + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/_dsc9755-189bb7502ac.jpg", + "alt": "_DSC9755-189bb7502ac.JPG" + } + ], + "_animationKey": "uniquelz36y3" + }, + { + "text": "I developed this resin mold design for an automatic injection molding machine, which has been my primary project. The machine is fully automated and utilizes ejector pins to remove the completed parts. Consequently, the insert part of the mold contains four holes for the ejector pins.\n\nFor a demonstration of the ejecting mechanism with the pins installed, I have created a YouTube video showcasing the process.\n\nI hope this tutorial has been beneficial. For more details on this mold or similar projects, feel free to visit my channel.\n\n[instagram.com/sotop_recycling](https://www.instagram.com/sotop_recycling/)", + "videoUrl": "https://youtu.be/d_5YONoLBhs", + "title": "Using the mould for automatic injection molding", + "_animationKey": "unique0a5v3", + "images": [] + } + ], + "tags": [ + "PP", + "research", + "injection" + ], + "creatorCountry": "de", "difficulty_level": "Hard", "moderation": "accepted", + "_created": "2023-08-04T09:50:22.249Z", + "total_downloads": 20, "previousSlugs": [ "resin-phonecase-mould", "phonecase-mould-from-a-resin-print", "phonecase-mould-from-a-resin-printer" ], - "total_views": 298, + "mentions": [], + "total_views": 431, + "cover_image": { + "size": 79016, + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/GiAls20l8zgPlbMBTYVX/_DSC9733-189ab337d9e.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGiAls20l8zgPlbMBTYVX%2F_DSC9733-189ab337d9e.jpg?alt=media&token=cdfb89f6-b4d5-42f2-84d4-8b60afd7d81d", + "name": "_DSC9733-189ab337d9e.jpg", + "updated": "2023-07-31T09:07:07.347Z", + "type": "image/jpeg", + "timeCreated": "2023-07-31T09:07:07.347Z", + "src": "/resources/howtos/phonecase-mould-from-a-resin-printer/_dsc9733-189ab337d9e.jpg" + }, + "files": [ + null + ], "user": { - "_created": "2023-08-06T09:53:30.806Z", - "moderation": "improvements-needed", "_modified": "2023-08-06T09:53:30.806Z", + "_deleted": false, + "_id": "manuelmaeder", + "moderation": "improvements-needed", + "type": "machine-builder", + "_created": "2023-08-06T09:53:30.806Z", + "verified": false, "location": { "lng": "7.6651124", "lat": "47.6140177" }, - "verified": false, - "_id": "manuelmaeder", - "type": "machine-builder", - "_deleted": false, "geo": { "latitude": 47.6140177, "lookupSource": "coordinates", @@ -283,6 +305,7 @@ { "name": "Germany", "description": "country in central Europe", + "isoName": "Germany", "order": 3, "adminLevel": 2, "isoCode": "DE", @@ -291,7 +314,8 @@ }, { "name": "Baden-Wurttemberg", - "description": "Land (federal state) in the southwest of the Federal Republic of Germany", + "description": "state in the southwest of the Federal Republic of Germany", + "isoName": "Baden-Wurttemberg", "order": 4, "adminLevel": 4, "isoCode": "DE-BW", @@ -309,7 +333,7 @@ { "name": "Lorrach", "description": "district of Baden-Württemberg, Germany", - "order": 8, + "order": 9, "adminLevel": 6, "wikidataId": "Q8198", "geonameId": 3214108 @@ -317,7 +341,7 @@ { "name": "Lorrach", "description": "city in southwest Germany", - "order": 9, + "order": 10, "adminLevel": 8, "wikidataId": "Q6855", "geonameId": 2875881 @@ -325,7 +349,7 @@ { "name": "Lorrach VVG", "description": "agreed administrative community in the district Landkreis Lörrach, Baden-Württemberg, Germany", - "order": 10, + "order": 11, "adminLevel": 7, "wikidataId": "Q9378571" } @@ -334,6 +358,7 @@ { "name": "Europe", "description": "continent", + "isoName": "Europe", "order": 1, "isoCode": "EU", "wikidataId": "Q46", @@ -344,23 +369,29 @@ "description": "time zone", "order": 2 }, + { + "name": "Southern Black Forest Nature Park", + "description": "German nature park (Naturpark) in Baden-Württemberg, Germany", + "order": 6, + "wikidataId": "Q885288" + }, { "name": "Region Hochrhein-Bodensee", "description": "region", - "order": 6, + "order": 7, "wikidataId": "Q314775", "geonameId": 12077018 }, { "name": "Lorrach – Mullheim", "description": "federal electoral district of Germany", - "order": 7, + "order": 8, "wikidataId": "Q1008373" }, { "name": "79539", "description": "postal code", - "order": 11 + "order": 12 } ] } @@ -387,17 +418,18 @@ } ], "title": "ManuelMaeder", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmanuelmaeder%2FKOFI_background-189baea3a24.PNG?alt=media&token=5be27447-9a9c-4b8f-8dc2-13df34c396a2" - } - ] + "images": [] }, "detail": { "services": [], - "urls": [], - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fmanuelmaeder%2FKOFI_background-189baea3a24.PNG?alt=media&token=5be27447-9a9c-4b8f-8dc2-13df34c396a2" + "urls": [] } }, - "images": [] + "category": { + "label": "uncategorized" + }, + "content": "This guide provides instructions on designing and printing a phone cover mold using a resin printer. It details the steps involved in creating a phone cover mold and offers useful tips on mold design, resin printing, and manufacturing.\n\nThe zip file contains:\n1. 3D files - SLA phone cover mold (step)\n2. 3D files - SLA phone cover mold (stl)\n3. Readme with links to the resin and printer (txt)\n4. Technical drawing of the mold (pdf)\n\n\nUser Location: Lorrach, Germany\n\nBefore modeling the mold, obtain a 3D model of the phone case you wish to create. First, locate the phone model online using a CAD library such as GrabCAD.\n\n1. Access GrabCAD and search for the desired phone model for your phone case.\n\n2. Download the model (a STEP file is recommended).\n\n3. Open the model in your CAD software.\n\nWhile several websites provide CAD libraries, GrabCAD is commonly used due to its extensive selection of 3D files and free access after registration. \n\nLink to GrabCAD: [grabcad.com/library](https://grabcad.com/library)\n\nTo design a phone cover, it is first necessary to download the phone model. Thereafter, this model can be utilized to create the shape of the cover and the mold. A recommended software for 3D design is Fusion360, which is suitable for both novices and experienced users.\n\nBelow are links to two instructive videos that demonstrate how to use Fusion360 for this project.\n\nThe first video is provided by \"Product Design Online,\" a channel that offers detailed tutorials on Fusion360. This video provides a step-by-step guide on designing a phone case model.\n\nMaking a phone cover model: [YouTube Video](https://www.youtube.com/watch?v=1MmjBLYMNWY)\n\nThe second video is from Lars Christensen's channel, where a mold is created in a series of three videos.\n\nLars making a mold in Fusion: [YouTube Video](https://www.youtube.com/watch?v=_hgmwhde1So)\n\nFrequently, completed phone cover models are available on GrabCad, eliminating the need to design them independently and allowing one to proceed directly with mold creation.\n\nCertainly. Below is the revised text in Markdown format:\n\n---\n\nFusion 360 is a powerful software tool utilized since 2018 for various projects. Although the software requires a subscription, there are options to mitigate the cost.\n\nOne alternative is acquiring the educational license if you are a university student. This license is complimentary and remains valid as long as enrollment status is maintained, contingent upon providing proof of student status.\n\nAnother option is the hobbyist version of Fusion 360, which includes certain file format limitations. While less familiar with this version, the educational license has proven effective.\n\nLink to the educational download: [autodesk.com/products/fusion-360/education](https://www.autodesk.com/products/fusion-360/education)\n\nOnce the mold is designed, you can 3D print it using an SLA printer. SLA stands for stereolithography, a process that uses light to cure liquid resin into solid layers. If a printer is unavailable, you can outsource the job to an online manufacturer.\n\nMake it yourself:\n1. Prepare your model and materials. Slice your model into layers using software such as ChiTuBox. Select a high-temperature resin for your mold.\n\n2. Pour the resin into the tank and start your print. There are numerous tutorials available on operating an SLA printer for this purpose.\n\n3. Wait for the model to print.\n\nOutsource to an online manufacturer:\nYou may consider using online services, which often provide reasonable prices and have produced high-quality parts.\n\nLink to Xometry: [xometry.com](https://www.xometry.com)\n\nThe resin material differs significantly from aluminum, primarily in thermal conductivity—a critical factor affecting heating and cooling times, as well as the quality and cost of molded parts.\n\nResin transfers heat less efficiently, allowing for the design of thinner walls in finished parts. However, this characteristic also results in longer cooling times. Depending on the part's shape, resin molds may be beneficial; the slower cooling process generally reduces tension in finished parts and lowers the risk of cracking or warping.\n\nConversely, resin is more brittle than aluminum, necessitating careful handling. Resin molds are susceptible to damage from abrasion or impact and may require more frequent maintenance or replacement.\n\nI developed this resin mold design for an automatic injection molding machine, which has been my primary project. The machine is fully automated and utilizes ejector pins to remove the completed parts. Consequently, the insert part of the mold contains four holes for the ejector pins.\n\nFor a demonstration of the ejecting mechanism with the pins installed, I have created a YouTube video showcasing the process.\n\nI hope this tutorial has been beneficial. For more details on this mold or similar projects, feel free to visit my channel.\n\n[instagram.com/sotop_recycling](https://www.instagram.com/sotop_recycling/)", + "keywords": "resin printer, phone cover mold, 3D printing, Fusion 360, GrabCAD, SLA printer, CAD software, 3D model download, mold manufacturing, injection molding", + "resources": "---\n\nTo design and print a phone cover mold using a resin printer, the following tools and resources are required:\n\n### Software Tools\n- **GrabCAD** ([grabcad.com](https://grabcad.com/library)) – Download phone model STEP files \n- **Fusion 360** ([education link](https://www.autodesk.com/products/fusion-360/education)) – For mold design (educational license recommended) \n- **ChiTuBox** – Slicing software for resin 3D printing \n\n### 3D Printing Hardware\n- **SLA resin printer** – Stereolithography printer for curing resin layer-by-layer \n\n### Resin Material\n- **High-temperature resin** – Required for mold durability during injection \n\n### Online Manufacturing Services\n- **Xometry** ([xometry.com](https://www.xometry.com)) – For outsourcing SLA printing \n\nFor detailed tutorials, refer to the provided [Fusion 360 video guides](#) and the project’s [Instagram channel](https://www.instagram.com/sotop_recycling/).", + "references": "---\n\n## Articles & CAD Libraries \n- [GrabCAD Library](https://grabcad.com/library) \n\n## YouTube Tutorials \n- [Fusion 360 Phone Case Design Tutorial](https://www.youtube.com/watch?v=1MmjBLYMNWY) \n- [Mold Design in Fusion 360](https://www.youtube.com/watch?v=_hgmwhde1So) \n\n## Software & Tools \n- [Fusion 360 Educational License](https://www.autodesk.com/products/fusion-360/education) \n\n## Manufacturing Services \n- [Xometry (3D Printing/CNC)](https://www.xometry.com) \n\n## Social Media & Community \n- [SOTOP Recycling Instagram](https://www.instagram.com/sotop_recycling/)" } \ No newline at end of file diff --git a/howtos/phonecase-mould-from-a-resin-printer/index.mdx b/howtos/phonecase-mould-from-a-resin-printer/index.mdx new file mode 100644 index 000000000..4527594b4 --- /dev/null +++ b/howtos/phonecase-mould-from-a-resin-printer/index.mdx @@ -0,0 +1,151 @@ +--- +title: Phonecase mould from a resin printer +slug: phonecase-mould-from-a-resin-printer +description: This guide provides instructions on designing and printing a phone cover mold using a resin printer. It details the steps involved in creating a phone cover mold and offers useful tips on mold design, resin printing, and manufacturing. + +The zip file contains: +1. 3D files - SLA phone cover mold (step) +2. 3D files - SLA phone cover mold (stl) +3. Readme with links to the resin and printer (txt) +4. Technical drawing of the mold (pdf) +tags: ["PP","research","injection"] +category: uncategorized +difficulty: Hard +time: < 1 week +location: Lorrach, Germany +--- +import { Image } from 'astro:assets' +# Phonecase mould from a resin printer +Phonecase mould from a resin printer +This guide provides instructions on designing and printing a phone cover mold using a resin printer. It details the steps involved in creating a phone cover mold and offers useful tips on mold design, resin printing, and manufacturing. + +The zip file contains: +1. 3D files - SLA phone cover mold (step) +2. 3D files - SLA phone cover mold (stl) +3. Readme with links to the resin and printer (txt) +4. Technical drawing of the mold (pdf) + +User Location: Lorrach, Germany +## Steps +### Step 1: Download a phone model + +Before modeling the mold, obtain a 3D model of the phone case you wish to create. First, locate the phone model online using a CAD library such as GrabCAD. + +1. Access GrabCAD and search for the desired phone model for your phone case. + +2. Download the model (a STEP file is recommended). + +3. Open the model in your CAD software. + +While several websites provide CAD libraries, GrabCAD is commonly used due to its extensive selection of 3D files and free access after registration. + +Link to GrabCAD: [grabcad.com/library](https://grabcad.com/library) + + +Folie7-189bff2ef50.PNG + + +Folie1-189bff3034a.PNG + + +Folie2-189bff31015.PNG + +### Step 2: Design the mould (with Fusion360) + +To design a phone cover, it is first necessary to download the phone model. Thereafter, this model can be utilized to create the shape of the cover and the mold. A recommended software for 3D design is Fusion360, which is suitable for both novices and experienced users. + +Below are links to two instructive videos that demonstrate how to use Fusion360 for this project. + +The first video is provided by "Product Design Online," a channel that offers detailed tutorials on Fusion360. This video provides a step-by-step guide on designing a phone case model. + +Making a phone cover model: [YouTube Video](https://www.youtube.com/watch?v=1MmjBLYMNWY) + +The second video is from Lars Christensen's channel, where a mold is created in a series of three videos. + +Lars making a mold in Fusion: [YouTube Video](https://www.youtube.com/watch?v=_hgmwhde1So) + +Frequently, completed phone cover models are available on GrabCad, eliminating the need to design them independently and allowing one to proceed directly with mold creation. + + +Capture-1899ccec87e.PNG + + +crosssec2-1899cea11fe.PNG + + +crosssec1-1899cea4efc.PNG + +### Step 3: Tips for using Fusion360 + +Certainly. Below is the revised text in Markdown format: + +--- + +Fusion 360 is a powerful software tool utilized since 2018 for various projects. Although the software requires a subscription, there are options to mitigate the cost. + +One alternative is acquiring the educational license if you are a university student. This license is complimentary and remains valid as long as enrollment status is maintained, contingent upon providing proof of student status. + +Another option is the hobbyist version of Fusion 360, which includes certain file format limitations. While less familiar with this version, the educational license has proven effective. + +Link to the educational download: [autodesk.com/products/fusion-360/education](https://www.autodesk.com/products/fusion-360/education) + + +Folie5-189bff2ab49.PNG + + +Folie3-189bff2c31e.PNG + + +Folie4-189bff2d3ae.PNG + +### Step 4: 3D print the mould or give it to a manufacturer + +Once the mold is designed, you can 3D print it using an SLA printer. SLA stands for stereolithography, a process that uses light to cure liquid resin into solid layers. If a printer is unavailable, you can outsource the job to an online manufacturer. + +Make it yourself: +1. Prepare your model and materials. Slice your model into layers using software such as ChiTuBox. Select a high-temperature resin for your mold. + +2. Pour the resin into the tank and start your print. There are numerous tutorials available on operating an SLA printer for this purpose. + +3. Wait for the model to print. + +Outsource to an online manufacturer: +You may consider using online services, which often provide reasonable prices and have produced high-quality parts. + +Link to Xometry: [xometry.com](https://www.xometry.com) + + +Folie6-189bff264b4.PNG + + +Xometry-189bff278c2.PNG + + +asdf-189bff2881c.PNG + +### Step 5: Things to know when designing a resin mould + +The resin material differs significantly from aluminum, primarily in thermal conductivity—a critical factor affecting heating and cooling times, as well as the quality and cost of molded parts. + +Resin transfers heat less efficiently, allowing for the design of thinner walls in finished parts. However, this characteristic also results in longer cooling times. Depending on the part's shape, resin molds may be beneficial; the slower cooling process generally reduces tension in finished parts and lowers the risk of cracking or warping. + +Conversely, resin is more brittle than aluminum, necessitating careful handling. Resin molds are susceptible to damage from abrasion or impact and may require more frequent maintenance or replacement. + + +_DSC9721-189bb74a83e.JPG + + +_DSC9716-189bb74c076.JPG + + +_DSC9755-189bb7502ac.JPG + +### Step 6: Using the mould for automatic injection molding + +I developed this resin mold design for an automatic injection molding machine, which has been my primary project. The machine is fully automated and utilizes ejector pins to remove the completed parts. Consequently, the insert part of the mold contains four holes for the ejector pins. + +For a demonstration of the ejecting mechanism with the pins installed, I have created a YouTube video showcasing the process. + +I hope this tutorial has been beneficial. For more details on this mold or similar projects, feel free to visit my channel. + +[instagram.com/sotop_recycling](https://www.instagram.com/sotop_recycling/) diff --git a/howtos/phonecase-mould-from-a-resin-printer/references.md b/howtos/phonecase-mould-from-a-resin-printer/references.md new file mode 100644 index 000000000..462c1c63a --- /dev/null +++ b/howtos/phonecase-mould-from-a-resin-printer/references.md @@ -0,0 +1,17 @@ +--- + +## Articles & CAD Libraries +- [GrabCAD Library](https://grabcad.com/library) + +## YouTube Tutorials +- [Fusion 360 Phone Case Design Tutorial](https://www.youtube.com/watch?v=1MmjBLYMNWY) +- [Mold Design in Fusion 360](https://www.youtube.com/watch?v=_hgmwhde1So) + +## Software & Tools +- [Fusion 360 Educational License](https://www.autodesk.com/products/fusion-360/education) + +## Manufacturing Services +- [Xometry (3D Printing/CNC)](https://www.xometry.com) + +## Social Media & Community +- [SOTOP Recycling Instagram](https://www.instagram.com/sotop_recycling/) \ No newline at end of file diff --git a/howtos/phonecase-mould-from-a-resin-printer/resources.md b/howtos/phonecase-mould-from-a-resin-printer/resources.md new file mode 100644 index 000000000..26ae54378 --- /dev/null +++ b/howtos/phonecase-mould-from-a-resin-printer/resources.md @@ -0,0 +1,19 @@ +--- + +To design and print a phone cover mold using a resin printer, the following tools and resources are required: + +### Software Tools +- **GrabCAD** ([grabcad.com](https://grabcad.com/library)) – Download phone model STEP files +- **Fusion 360** ([education link](https://www.autodesk.com/products/fusion-360/education)) – For mold design (educational license recommended) +- **ChiTuBox** – Slicing software for resin 3D printing + +### 3D Printing Hardware +- **SLA resin printer** – Stereolithography printer for curing resin layer-by-layer + +### Resin Material +- **High-temperature resin** – Required for mold durability during injection + +### Online Manufacturing Services +- **Xometry** ([xometry.com](https://www.xometry.com)) – For outsourcing SLA printing + +For detailed tutorials, refer to the provided [Fusion 360 video guides](#) and the project’s [Instagram channel](https://www.instagram.com/sotop_recycling/). \ No newline at end of file diff --git a/howtos/recycle-plastic-waste-into-3d-printing-filament/README.md b/howtos/recycle-plastic-waste-into-3d-printing-filament/README.md new file mode 100644 index 000000000..1233405bb --- /dev/null +++ b/howtos/recycle-plastic-waste-into-3d-printing-filament/README.md @@ -0,0 +1,139 @@ +--- +title: Recycle plastic waste into 3d printing filament +slug: recycle-plastic-waste-into-3d-printing-filament +description: This guide demonstrates the process of converting plastic waste into 3D printing filament. Important considerations and various machines are necessary for optimal results. + +Watch the instructional video here: +https://youtu.be/IcmKFDxsUgA + +Visit our website: +https://www.qitech.de/en/industries +tags: ["hack","other machine","extrusion","shredder"] +category: Guides +difficulty: Easy +time: < 5 hours +keywords: 3D printing filament, plastic waste recycling, extrusion process, filament extruder, JARVIS Shredder, polymer drying, air cooling system, filament winder, 3D printer filament, sustainable 3D printing +location: Darmstadt, Germany +--- +# Recycle plastic waste into 3d printing filament +![Recycle plastic waste into 3d printing filament](Ohne_Titel.jpg) +This guide demonstrates the process of converting plastic waste into 3D printing filament. Important considerations and various machines are necessary for optimal results. + +Watch the instructional video here: +https://youtu.be/IcmKFDxsUgA + +Visit our website: +https://www.qitech.de/en/industries + +User Location: Darmstadt, Germany +## Steps +### Step 1: Shredding + +Initially, shred the material. We employ the JARVIS Shredder; however, if a shredder is unavailable to you, consider exploring local workshops or employing economical methods such as a hand-cranked shredder, a document shredder, or a combination of scissors and a blender. A more uniform granulate will enhance the quality of the final result. + + +![1 Shred.jpg](./1_Shred.jpg) + + +![2 Shred.jpg](./2_Shred.jpg) + + +![3 Shred.jpg](./3_Shred.jpg) + +### Step 2: Drying + +The subsequent step involves drying the material. A comprehensive guide on drying polymers with a self-constructed dry box has been previously published. + + +![1 Drying.jpg](./1_Drying.jpg) + + +![2 Drying.jpg](./2_Drying.jpg) + +### Step 3: Extruding + +### Extrusion Process + +The following step in the production process is extrusion. To proceed, one must possess an extruder. Options include constructing one independently using available blueprints, or purchasing an extruder from commercial sources. Additionally, a comparative list of various extruder models is available for review on our website: [Filament Extruder Comparison](https://www.qitech.de/en/ind/academy-area/filament-extruder-comparision). + +Our experience with the sixth-generation extruder has highlighted the importance of several key factors: + +1. A well-designed compression screw +2. Accurate temperature measurement and control systems +3. Exchangeable nozzles + + +![1 Extruding.jpg](./1_Extruding.jpg) + + +![2 Extruding.jpg](./2_Extruding.jpg) + + +![3 Extruding.jpg](./3_Extruding.jpg) + +### Step 4: Cooling + +When the hot filament exits the extruder, it must be cooled and wound onto a spool. You can cool the filament with either air or water. An air cooling system is recommended, as water cooling is complex, and for output under 6.6 lbs/h (3 kg/h), air cooling is sufficient. The simplest and most cost-effective method involves positioning a tower fan horizontally under the filament. Our cooling unit, the JARVIS Airpath, allows precise fan control to harden the filament while keeping it soft enough for easy spooling. The winding process is most effective when individual filament tracks adhere slightly to each other. + + +![1 Cooling.jpg](./1_Cooling.jpg) + + +![2 Cooling.jpg](./2_Cooling.jpg) + +### Step 5: Winding + +Finally, the filament can be wound onto a spool for later use with a 3D printer. A filament winder is necessary, which should include a pull unit, a guider to spool the single tracks from one side to the other, and a turning spool axis. It is crucial to ensure that the filament remains under tension to avoid loose spools. + +For this step, we employ the JARVIS Winder. This winding unit automatically adjusts its spool motor speed, facilitating precise winding while maintaining the filament's diameter. Simply insert the filament into the puller, guide it through the guider, and onto the spool. + + +![1 Winding.jpg](./1_Winding.jpg) + + +![2 Winding.jpg](./2_Winding.jpg) + +### Step 6: Printing + +Now you can use your new filament with a 3D printer. Enjoy printing! + + +![Bildschirmfoto 2021-08-12 um 10.39.12.png](./Bildschirmfoto_2021-08-12_um_10.39.12.png) + +## Resources +### Shredding +- JARVIS Shredder +- Hand-cranked shredder (low-cost alternative) +- Document shredder (alternative) +- Scissors and blender combo +- Local workshop access (no shredder) + +### Drying +- Self-constructed dry box ([guide via QITECH](https://www.qitech.de/en/industries)) + +### Extrusion +- Filament extruder ([DIY or pre-built options](https://www.qitech.de/en/ind/academy-area/filament-extruder-comparision)) +- Compression screw with optimized design +- Precision temperature control system +- Exchangeable nozzles + +### Cooling +- JARVIS Airpath ([cooling unit](https://www.qitech.de/en/industries)) +- Horizontal tower fan (budget option) + +### Winding +- JARVIS Winder ([automated system](https://www.qitech.de/en/industries)) +- Filament pull unit +- Filament guider mechanism +- Tension-controlled spool axis +## References +## References + +### Articles +- [Filament Extruder Comparison](https://www.qitech.de/en/ind/academy-area/filament-extruder-comparision) + +### Websites +- [QI Technologies Website](https://www.qitech.de/en/industries) + +### Youtube +- [Plastic Waste to 3D Filament Instructional Video](https://youtu.be/IcmKFDxsUgA) \ No newline at end of file diff --git a/howtos/recycle-plastic-waste-into-3d-printing-filament/config.json b/howtos/recycle-plastic-waste-into-3d-printing-filament/config.json index aac139669..31727c5a3 100644 --- a/howtos/recycle-plastic-waste-into-3d-printing-filament/config.json +++ b/howtos/recycle-plastic-waste-into-3d-printing-filament/config.json @@ -1,211 +1,223 @@ { - "files": [], - "description": "In this how to we show you how you can recycle plastic waste into 3d printing filament. There are some things to watch out for and different machines needed to make for the best results.\n\nYou can check out our How-To video here:\nhttps://youtu.be/IcmKFDxsUgA\n\nFeel free to visit our website :)\nhttps://www.qitech.de/en/industries", - "_id": "CXK8RtQGUVn4kCMdh3XJ", - "moderation": "accepted", - "cover_image": { - "updated": "2021-08-11T00:18:17.288Z", - "name": "Ohne Titel.jpg", - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2FOhne%20Titel.jpg?alt=media&token=4979dfa1-7e71-4831-b1ca-99412f624675", - "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/Ohne Titel.jpg", - "size": 86411, - "timeCreated": "2021-08-11T00:18:17.288Z", - "contentType": "image/jpeg" - }, - "_created": "2021-08-11T00:16:21.961Z", - "category": { - "_id": "CrZjHORWfxEl6iDrrPIO", - "label": "Guides", - "_created": "2022-09-18T08:51:47.196Z", - "_modified": "2022-09-18T08:51:47.196Z", - "_deleted": false - }, - "id": "CXK8RtQGUVn4kCMdh3XJ", - "slug": "recycle-plastic-waste-into-3d-printing-filament", - "title": "Recycle plastic waste into 3d printing filament", - "_deleted": false, - "fileLink": "", - "_modified": "2023-10-06T13:57:12.292Z", + "time": "< 5 hours", "creatorCountry": "de", - "total_views": 1015, "_createdBy": "qitech-industries", + "tags": [ + "hack", + "other machine", + "extrusion", + "shredder" + ], + "_id": "CXK8RtQGUVn4kCMdh3XJ", + "total_views": 1289, + "files": [], + "fileLink": "", "steps": [ { - "_animationKey": "unique1", - "text": "First, you will have to shred the material. We use our JARVIS Shredder, but if you don't have access to a shredder you can also look for workshops nearby on the Precious Plastic map or try some budget methods, e.g. a hand cranked shredder, a document shredder or the scissors-blender-combo. The more uniform the granulate is, the better the final result will be.", "title": "Shredding ", + "_animationKey": "unique1", + "text": "Initially, shred the material. We employ the JARVIS Shredder; however, if a shredder is unavailable to you, consider exploring local workshops or employing economical methods such as a hand-cranked shredder, a document shredder, or a combination of scissors and a blender. A more uniform granulate will enhance the quality of the final result.", "images": [ { - "name": "1 Shred.jpg", - "size": 198939, "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F1%20Shred.jpg?alt=media&token=9e1cfb31-6afb-4e92-90e5-32f59fa4fbc2", - "contentType": "image/jpeg", + "timeCreated": "2021-08-12T08:57:04.426Z", "updated": "2021-08-12T08:57:04.426Z", "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/1 Shred.jpg", "type": "image/jpeg", - "timeCreated": "2021-08-12T08:57:04.426Z" + "size": 198939, + "name": "1 Shred.jpg", + "contentType": "image/jpeg", + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/1_shred.jpg", + "alt": "1 Shred.jpg" }, { + "timeCreated": "2021-08-12T08:57:04.531Z", + "contentType": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F2%20Shred.jpg?alt=media&token=51787ae6-6e7d-4b30-8708-5f23a4592fb6", - "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/2 Shred.jpg", + "size": 162381, "updated": "2021-08-12T08:57:04.531Z", "type": "image/jpeg", - "contentType": "image/jpeg", - "timeCreated": "2021-08-12T08:57:04.531Z", - "size": 162381, - "name": "2 Shred.jpg" + "name": "2 Shred.jpg", + "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/2 Shred.jpg", + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/2_shred.jpg", + "alt": "2 Shred.jpg" }, { + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/3 Shred.jpg", "updated": "2021-08-12T08:57:04.633Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F3%20Shred.jpg?alt=media&token=4f37ba9a-0535-426b-91d2-57e3c435937f", "size": 167174, "name": "3 Shred.jpg", - "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/3 Shred.jpg", + "timeCreated": "2021-08-12T08:57:04.633Z", "type": "image/jpeg", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F3%20Shred.jpg?alt=media&token=4f37ba9a-0535-426b-91d2-57e3c435937f", - "timeCreated": "2021-08-12T08:57:04.633Z" + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/3_shred.jpg", + "alt": "3 Shred.jpg" } ] }, { - "_animationKey": "unique2", + "text": "The subsequent step involves drying the material. A comprehensive guide on drying polymers with a self-constructed dry box has been previously published.", + "title": "Drying", "images": [ { - "contentType": "image/jpeg", "size": 78788, - "type": "image/jpeg", - "updated": "2021-08-12T08:57:06.911Z", - "timeCreated": "2021-08-12T08:57:06.911Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F1%20Drying.jpg?alt=media&token=0f483b40-6ce1-4682-8d20-8b2ffe804b53", + "contentType": "image/jpeg", "name": "1 Drying.jpg", - "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/1 Drying.jpg" + "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/1 Drying.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F1%20Drying.jpg?alt=media&token=0f483b40-6ce1-4682-8d20-8b2ffe804b53", + "timeCreated": "2021-08-12T08:57:06.911Z", + "updated": "2021-08-12T08:57:06.911Z", + "type": "image/jpeg", + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/1_drying.jpg", + "alt": "1 Drying.jpg" }, { "name": "2 Drying.jpg", - "updated": "2021-08-12T08:57:06.929Z", "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/2 Drying.jpg", + "updated": "2021-08-12T08:57:06.929Z", + "timeCreated": "2021-08-12T08:57:06.929Z", + "type": "image/jpeg", + "size": 95941, "contentType": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F2%20Drying.jpg?alt=media&token=7053565b-e934-425b-8bb0-884c129f42df", - "type": "image/jpeg", - "timeCreated": "2021-08-12T08:57:06.929Z", - "size": 95941 + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/2_drying.jpg", + "alt": "2 Drying.jpg" } ], - "text": "The next step is drying the material. We already published a thorough How-to on drying polymers with a self-built dry box, which you can check out here:\n\nhttps://community.preciousplastic.com/how-to/dry-materials-for-higher-quality-products", - "title": "Drying" + "_animationKey": "unique2" }, { - "text": "Next up is the main step: extruding. Obviously, you will need an extruder. You can build one yourself using the Precious Plastic blueprints (https://community.preciousplastic.com/how-to/set-up-an-extrusion-workspace) or buy one online, e.g. on Precious Plastic Bazar. We also created a comparison list of different extruder models on our website, you can check it out here: https://www.qitech.de/en/ind/academy-area/filament-extruder-comparision. \nWe work with our 6th generation extruder and along the way of the development we learned that the following 3 things are especially important:\n1. A proper compression screw\n2. Precise temperature measurements and controls\n3. Nozzles easily exchangeable", + "title": "Extruding", "images": [ { - "updated": "2021-08-12T08:57:09.349Z", "timeCreated": "2021-08-12T08:57:09.349Z", + "size": 157233, + "type": "image/jpeg", + "contentType": "image/jpeg", "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/1 Extruding.jpg", + "updated": "2021-08-12T08:57:09.349Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F1%20Extruding.jpg?alt=media&token=fe94e525-b7ad-44ed-87af-c918f7c8ef54", "name": "1 Extruding.jpg", - "type": "image/jpeg", - "contentType": "image/jpeg", - "size": 157233 + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/1_extruding.jpg", + "alt": "1 Extruding.jpg" }, { + "type": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F2%20Extruding.jpg?alt=media&token=70e93d9b-dbd5-4336-8f51-2b058e5fe9e6", - "type": "image/jpeg", - "name": "2 Extruding.jpg", + "contentType": "image/jpeg", "updated": "2021-08-12T08:57:09.235Z", - "size": 149002, "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/2 Extruding.jpg", + "size": 149002, + "name": "2 Extruding.jpg", "timeCreated": "2021-08-12T08:57:09.235Z", - "contentType": "image/jpeg" + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/2_extruding.jpg", + "alt": "2 Extruding.jpg" }, { - "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/3 Extruding.jpg", - "name": "3 Extruding.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F3%20Extruding.jpg?alt=media&token=136c23ce-c601-47f8-b254-3d6f45f56adf", "timeCreated": "2021-08-12T08:57:09.367Z", - "updated": "2021-08-12T08:57:09.367Z", - "type": "image/jpeg", "contentType": "image/jpeg", - "size": 171180 + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F3%20Extruding.jpg?alt=media&token=136c23ce-c601-47f8-b254-3d6f45f56adf", + "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/3 Extruding.jpg", + "updated": "2021-08-12T08:57:09.367Z", + "name": "3 Extruding.jpg", + "type": "image/jpeg", + "size": 171180, + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/3_extruding.jpg", + "alt": "3 Extruding.jpg" } ], "_animationKey": "unique3", - "title": "Extruding" + "text": "### Extrusion Process\n\nThe following step in the production process is extrusion. To proceed, one must possess an extruder. Options include constructing one independently using available blueprints, or purchasing an extruder from commercial sources. Additionally, a comparative list of various extruder models is available for review on our website: [Filament Extruder Comparison](https://www.qitech.de/en/ind/academy-area/filament-extruder-comparision).\n\nOur experience with the sixth-generation extruder has highlighted the importance of several key factors:\n\n1. A well-designed compression screw\n2. Accurate temperature measurement and control systems\n3. Exchangeable nozzles" }, { - "_animationKey": "unique3nx72f", "title": "Cooling", "images": [ { - "size": 145925, "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F1%20Cooling.jpg?alt=media&token=a0c97d7f-3ad3-425f-8db5-93247ef8cae2", - "contentType": "image/jpeg", "type": "image/jpeg", + "name": "1 Cooling.jpg", "timeCreated": "2021-08-12T08:57:11.695Z", - "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/1 Cooling.jpg", + "size": 145925, "updated": "2021-08-12T08:57:11.695Z", - "name": "1 Cooling.jpg" + "contentType": "image/jpeg", + "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/1 Cooling.jpg", + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/1_cooling.jpg", + "alt": "1 Cooling.jpg" }, { - "timeCreated": "2021-08-12T08:57:11.717Z", - "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/2 Cooling.jpg", - "updated": "2021-08-12T08:57:11.717Z", + "type": "image/jpeg", "name": "2 Cooling.jpg", + "timeCreated": "2021-08-12T08:57:11.717Z", + "updated": "2021-08-12T08:57:11.717Z", "contentType": "image/jpeg", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F2%20Cooling.jpg?alt=media&token=c378cb7a-aea6-4cb9-90e5-0ec8178d4889", "size": 112223, - "type": "image/jpeg" + "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/2 Cooling.jpg", + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/2_cooling.jpg", + "alt": "2 Cooling.jpg" } ], - "text": "With hot filament coming out of the extruder it needs to get cooled and wound onto a spool. You can cool the Filament using water or air. We recommend using an air cooling system, because water cooling is a complicated mess and as long as you are making less than 3Kg/h an air cooling system works just fine. The most simple and cheap method is using a tower ventilator which you position horizontally under the filament. We use our own cooling unit, the JARVIS Airpath. Its fans can be controlled precisely in order to harden the filament but keep it soft enough to easily wind it on spools. The winding process will work best if the single filament tracks stick to each other slightly.\n" + "_animationKey": "unique3nx72f", + "text": "When the hot filament exits the extruder, it must be cooled and wound onto a spool. You can cool the filament with either air or water. An air cooling system is recommended, as water cooling is complex, and for output under 6.6 lbs/h (3 kg/h), air cooling is sufficient. The simplest and most cost-effective method involves positioning a tower fan horizontally under the filament. Our cooling unit, the JARVIS Airpath, allows precise fan control to harden the filament while keeping it soft enough for easy spooling. The winding process is most effective when individual filament tracks adhere slightly to each other." }, { - "_animationKey": "uniquedrw2km", - "text": "Finally, the filament can be wound onto a spool to be used with a 3d printer later. You will need a filament winder which should have a pull unit, a guider (to spool the single tracks from one side to the other) and a turning spool axis. An important factor to look out for when buying/building a Winder is that the filament always stays on tension so you don't end up with loose spools.\nFor this step, we use our JARVIS Winder; a winding unit that adjusts its spool motor speed automatically and makes perfect winding possible while maintaining the diameter of the filament as well. Simply insert the filament into the puller, thread it through the guider and then into the spool.", "images": [ { - "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/1 Winding.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F1%20Winding.jpg?alt=media&token=15b5ec7e-31c7-46e1-8ba1-32c52da8fbbc", - "updated": "2021-08-12T08:57:14.076Z", - "name": "1 Winding.jpg", - "timeCreated": "2021-08-12T08:57:14.076Z", "size": 110789, + "updated": "2021-08-12T08:57:14.076Z", + "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/1 Winding.jpg", "contentType": "image/jpeg", - "type": "image/jpeg" + "timeCreated": "2021-08-12T08:57:14.076Z", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F1%20Winding.jpg?alt=media&token=15b5ec7e-31c7-46e1-8ba1-32c52da8fbbc", + "name": "1 Winding.jpg", + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/1_winding.jpg", + "alt": "1 Winding.jpg" }, { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F2%20Winding.jpg?alt=media&token=d18b632b-2898-453a-b049-8d83a1eaf50d", - "updated": "2021-08-12T08:57:14.061Z", - "timeCreated": "2021-08-12T08:57:14.061Z", + "size": 129298, "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/2 Winding.jpg", - "name": "2 Winding.jpg", - "contentType": "image/jpeg", + "timeCreated": "2021-08-12T08:57:14.061Z", "type": "image/jpeg", - "size": 129298 + "name": "2 Winding.jpg", + "updated": "2021-08-12T08:57:14.061Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2F2%20Winding.jpg?alt=media&token=d18b632b-2898-453a-b049-8d83a1eaf50d", + "contentType": "image/jpeg", + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/2_winding.jpg", + "alt": "2 Winding.jpg" } ], - "title": "Winding" + "title": "Winding", + "_animationKey": "uniquedrw2km", + "text": "Finally, the filament can be wound onto a spool for later use with a 3D printer. A filament winder is necessary, which should include a pull unit, a guider to spool the single tracks from one side to the other, and a turning spool axis. It is crucial to ensure that the filament remains under tension to avoid loose spools.\n\nFor this step, we employ the JARVIS Winder. This winding unit automatically adjusts its spool motor speed, facilitating precise winding while maintaining the filament's diameter. Simply insert the filament into the puller, guide it through the guider, and onto the spool." }, { + "text": "Now you can use your new filament with a 3D printer. Enjoy printing!", + "title": "Printing", + "_animationKey": "uniquewryu8y", "images": [ { - "updated": "2021-08-12T08:41:26.882Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2FBildschirmfoto%202021-08-12%20um%2010.39.12.png?alt=media&token=d79c94e2-2737-4992-81ae-ddb907061cbf", - "timeCreated": "2021-08-12T08:41:26.882Z", - "type": "image/jpeg", "contentType": "image/jpeg", - "name": "Bildschirmfoto 2021-08-12 um 10.39.12.png", "size": 130850, - "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/Bildschirmfoto 2021-08-12 um 10.39.12.png" + "type": "image/jpeg", + "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/Bildschirmfoto 2021-08-12 um 10.39.12.png", + "timeCreated": "2021-08-12T08:41:26.882Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2FBildschirmfoto%202021-08-12%20um%2010.39.12.png?alt=media&token=d79c94e2-2737-4992-81ae-ddb907061cbf", + "name": "Bildschirmfoto 2021-08-12 um 10.39.12.png", + "updated": "2021-08-12T08:41:26.882Z", + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/bildschirmfoto_2021-08-12_um_10.39.12.png", + "alt": "Bildschirmfoto 2021-08-12 um 10.39.12.png" } - ], - "text": "Now you can put your brand new filament to use with a 3d printer. Happy printing! :)", - "title": "Printing", - "_animationKey": "uniquewryu8y" + ] } ], - "total_downloads": 0, + "description": "This guide demonstrates the process of converting plastic waste into 3D printing filament. Important considerations and various machines are necessary for optimal results.\n\nWatch the instructional video here:\nhttps://youtu.be/IcmKFDxsUgA\n\nVisit our website:\nhttps://www.qitech.de/en/industries", + "comments": [], "votedUsefulBy": [ + "adrivas", + "elrojo", + "tightlyknit", "petervossen", "mikefig", "sigolene", @@ -226,39 +238,57 @@ "tonksi-", "vientolabs" ], - "comments": [], + "moderation": "accepted", + "_created": "2021-08-11T00:16:21.961Z", "_contentModifiedTimestamp": "2023-06-14T11:02:17.320Z", - "time": "< 5 hours", + "id": "CXK8RtQGUVn4kCMdh3XJ", + "total_downloads": 0, + "_modified": "2024-02-02T21:15:03.291Z", + "title": "Recycle plastic waste into 3d printing filament", + "category": { + "_created": "2022-09-18T08:51:47.196Z", + "label": "Guides", + "_id": "CrZjHORWfxEl6iDrrPIO", + "_deleted": false, + "_modified": "2022-09-18T08:51:47.196Z" + }, + "cover_image": { + "contentType": "image/jpeg", + "size": 86411, + "timeCreated": "2021-08-11T00:18:17.288Z", + "updated": "2021-08-11T00:18:17.288Z", + "type": "image/jpeg", + "name": "Ohne Titel.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FCXK8RtQGUVn4kCMdh3XJ%2FOhne%20Titel.jpg?alt=media&token=4979dfa1-7e71-4831-b1ca-99412f624675", + "fullPath": "uploads/howtos/CXK8RtQGUVn4kCMdh3XJ/Ohne Titel.jpg", + "src": "/resources/howtos/recycle-plastic-waste-into-3d-printing-filament/ohne_titel.jpg" + }, + "_deleted": false, "difficulty_level": "Easy", - "tags": [ - "extrusion", - "shredder", - "hack", - "other machine" - ], + "slug": "recycle-plastic-waste-into-3d-printing-filament", "user": { - "location": { - "lat": 49.879394800806594, - "lng": 8.64128351211548 + "detail": { + "shortDescription": "We build machines to make 3D-printing filament ", + "verifiedBadge": true, + "name": "qitech-industries", + "displayName": "QiTech Industries", + "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2FPIp5TJF8g3aYbMBtf6i4ewwVbf12%2FMilan%20%2B%20Simon%20in%20Haupthalle%20unten-01-1887b811b1c.jpg?alt=media&token=f90d2eec-28b8-4ea7-9d53-d09d0868c95c", + "country": "de", + "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fqitech-industries.jpg?alt=media", + "profileUrl": "https://community.preciousplastic.com/u/qitech-industries", + "lastActive": "2021-09-20T21:02:35.338Z" }, + "moderation": "accepted", + "type": "machine-builder", + "_id": "qitech-industries", + "_created": "2023-06-02T09:49:55.022Z", "verified": false, "_modified": "2023-06-02T18:48:52.165Z", - "_created": "2023-06-02T09:49:55.022Z", "_deleted": false, - "moderation": "accepted", - "_id": "qitech-industries", - "detail": { - "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fqitech-industries.jpg?alt=media", - "country": "de", - "shortDescription": "We build machines to make 3D-printing filament ", - "displayName": "QiTech Industries", - "name": "qitech-industries", - "profileUrl": "https://community.preciousplastic.com/u/qitech-industries", - "lastActive": "2021-09-20T21:02:35.338Z", - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2FPIp5TJF8g3aYbMBtf6i4ewwVbf12%2FMilan%20%2B%20Simon%20in%20Haupthalle%20unten-01-1887b811b1c.jpg?alt=media&token=f90d2eec-28b8-4ea7-9d53-d09d0868c95c", - "verifiedBadge": true + "location": { + "lng": 8.64128351211548, + "lat": 49.879394800806594 }, - "type": "machine-builder", "geo": { "latitude": 49.879394800806594, "lookupSource": "coordinates", @@ -279,6 +309,7 @@ { "name": "Germany", "description": "country in central Europe", + "isoName": "Germany", "order": 3, "adminLevel": 2, "isoCode": "DE", @@ -287,7 +318,8 @@ }, { "name": "Hessen", - "description": "federal state in the center of Germany", + "description": "state in the center of Germany", + "isoName": "Hessen", "order": 4, "adminLevel": 4, "isoCode": "DE-HE", @@ -322,6 +354,7 @@ { "name": "Europe", "description": "continent", + "isoName": "Europe", "order": 1, "isoCode": "EU", "wikidataId": "Q46", @@ -398,30 +431,11 @@ } ], "title": "QiTech Industries", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fqitech-industries%2FWeb%20QiTech%20Ind_Zeichenfla%CC%88che%201.png?alt=media&token=6e693841-4054-4425-b332-5bb66f66af43" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fqitech-industries%2FIMG_4836.jpg?alt=media&token=17d479f2-735d-400e-ad02-61dac01ff945" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fqitech-industries%2FJARVISEcoWei%C3%9F16x9.jpg?alt=media&token=f99bbb6b-6efe-456d-86c7-1045cfde0e6e" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fqitech-industries%2FWeb%20QiTech%20Ind_Zeichenfla%CC%88che%201.png?alt=media&token=6e693841-4054-4425-b332-5bb66f66af43" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fqitech-industries%2FIMG_4836.jpg?alt=media&token=17d479f2-735d-400e-ad02-61dac01ff945" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fqitech-industries%2FJARVISEcoWei%C3%9F16x9.jpg?alt=media&token=f99bbb6b-6efe-456d-86c7-1045cfde0e6e" - }, - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Fqitech-industries%2FWeb%20QiTech%20Ind_Zeichenfla%CC%88che%201.png?alt=media&token=6e693841-4054-4425-b332-5bb66f66af43" - } - ] + "images": [] } }, - "images": [] + "content": "This guide demonstrates the process of converting plastic waste into 3D printing filament. Important considerations and various machines are necessary for optimal results.\n\nWatch the instructional video here:\nhttps://youtu.be/IcmKFDxsUgA\n\nVisit our website:\nhttps://www.qitech.de/en/industries\n\n\nUser Location: Darmstadt, Germany\n\nInitially, shred the material. We employ the JARVIS Shredder; however, if a shredder is unavailable to you, consider exploring local workshops or employing economical methods such as a hand-cranked shredder, a document shredder, or a combination of scissors and a blender. A more uniform granulate will enhance the quality of the final result.\n\nThe subsequent step involves drying the material. A comprehensive guide on drying polymers with a self-constructed dry box has been previously published.\n\n### Extrusion Process\n\nThe following step in the production process is extrusion. To proceed, one must possess an extruder. Options include constructing one independently using available blueprints, or purchasing an extruder from commercial sources. Additionally, a comparative list of various extruder models is available for review on our website: [Filament Extruder Comparison](https://www.qitech.de/en/ind/academy-area/filament-extruder-comparision).\n\nOur experience with the sixth-generation extruder has highlighted the importance of several key factors:\n\n1. A well-designed compression screw\n2. Accurate temperature measurement and control systems\n3. Exchangeable nozzles\n\nWhen the hot filament exits the extruder, it must be cooled and wound onto a spool. You can cool the filament with either air or water. An air cooling system is recommended, as water cooling is complex, and for output under 6.6 lbs/h (3 kg/h), air cooling is sufficient. The simplest and most cost-effective method involves positioning a tower fan horizontally under the filament. Our cooling unit, the JARVIS Airpath, allows precise fan control to harden the filament while keeping it soft enough for easy spooling. The winding process is most effective when individual filament tracks adhere slightly to each other.\n\nFinally, the filament can be wound onto a spool for later use with a 3D printer. A filament winder is necessary, which should include a pull unit, a guider to spool the single tracks from one side to the other, and a turning spool axis. It is crucial to ensure that the filament remains under tension to avoid loose spools.\n\nFor this step, we employ the JARVIS Winder. This winding unit automatically adjusts its spool motor speed, facilitating precise winding while maintaining the filament's diameter. Simply insert the filament into the puller, guide it through the guider, and onto the spool.\n\nNow you can use your new filament with a 3D printer. Enjoy printing!", + "keywords": "3D printing filament, plastic waste recycling, extrusion process, filament extruder, JARVIS Shredder, polymer drying, air cooling system, filament winder, 3D printer filament, sustainable 3D printing", + "resources": "### Shredding\n- JARVIS Shredder \n- Hand-cranked shredder (low-cost alternative) \n- Document shredder (alternative) \n- Scissors and blender combo \n- Local workshop access (no shredder) \n\n### Drying\n- Self-constructed dry box ([guide via QITECH](https://www.qitech.de/en/industries)) \n\n### Extrusion\n- Filament extruder ([DIY or pre-built options](https://www.qitech.de/en/ind/academy-area/filament-extruder-comparision)) \n- Compression screw with optimized design \n- Precision temperature control system \n- Exchangeable nozzles \n\n### Cooling\n- JARVIS Airpath ([cooling unit](https://www.qitech.de/en/industries)) \n- Horizontal tower fan (budget option) \n\n### Winding\n- JARVIS Winder ([automated system](https://www.qitech.de/en/industries)) \n- Filament pull unit \n- Filament guider mechanism \n- Tension-controlled spool axis", + "references": "## References\n\n### Articles\n- [Filament Extruder Comparison](https://www.qitech.de/en/ind/academy-area/filament-extruder-comparision)\n\n### Websites\n- [QI Technologies Website](https://www.qitech.de/en/industries)\n\n### Youtube\n- [Plastic Waste to 3D Filament Instructional Video](https://youtu.be/IcmKFDxsUgA)" } \ No newline at end of file diff --git a/howtos/recycle-plastic-waste-into-3d-printing-filament/index.mdx b/howtos/recycle-plastic-waste-into-3d-printing-filament/index.mdx new file mode 100644 index 000000000..42afdc1c4 --- /dev/null +++ b/howtos/recycle-plastic-waste-into-3d-printing-filament/index.mdx @@ -0,0 +1,101 @@ +--- +title: Recycle plastic waste into 3d printing filament +slug: recycle-plastic-waste-into-3d-printing-filament +description: This guide demonstrates the process of converting plastic waste into 3D printing filament. Important considerations and various machines are necessary for optimal results. + +Watch the instructional video here: +https://youtu.be/IcmKFDxsUgA + +Visit our website: +https://www.qitech.de/en/industries +tags: ["hack","other machine","extrusion","shredder"] +category: Guides +difficulty: Easy +time: < 5 hours +location: Darmstadt, Germany +--- +import { Image } from 'astro:assets' +# Recycle plastic waste into 3d printing filament +Recycle plastic waste into 3d printing filament +This guide demonstrates the process of converting plastic waste into 3D printing filament. Important considerations and various machines are necessary for optimal results. + +Watch the instructional video here: +https://youtu.be/IcmKFDxsUgA + +Visit our website: +https://www.qitech.de/en/industries + +User Location: Darmstadt, Germany +## Steps +### Step 1: Shredding + +Initially, shred the material. We employ the JARVIS Shredder; however, if a shredder is unavailable to you, consider exploring local workshops or employing economical methods such as a hand-cranked shredder, a document shredder, or a combination of scissors and a blender. A more uniform granulate will enhance the quality of the final result. + + +1 Shred.jpg + + +2 Shred.jpg + + +3 Shred.jpg + +### Step 2: Drying + +The subsequent step involves drying the material. A comprehensive guide on drying polymers with a self-constructed dry box has been previously published. + + +1 Drying.jpg + + +2 Drying.jpg + +### Step 3: Extruding + +### Extrusion Process + +The following step in the production process is extrusion. To proceed, one must possess an extruder. Options include constructing one independently using available blueprints, or purchasing an extruder from commercial sources. Additionally, a comparative list of various extruder models is available for review on our website: [Filament Extruder Comparison](https://www.qitech.de/en/ind/academy-area/filament-extruder-comparision). + +Our experience with the sixth-generation extruder has highlighted the importance of several key factors: + +1. A well-designed compression screw +2. Accurate temperature measurement and control systems +3. Exchangeable nozzles + + +1 Extruding.jpg + + +2 Extruding.jpg + + +3 Extruding.jpg + +### Step 4: Cooling + +When the hot filament exits the extruder, it must be cooled and wound onto a spool. You can cool the filament with either air or water. An air cooling system is recommended, as water cooling is complex, and for output under 6.6 lbs/h (3 kg/h), air cooling is sufficient. The simplest and most cost-effective method involves positioning a tower fan horizontally under the filament. Our cooling unit, the JARVIS Airpath, allows precise fan control to harden the filament while keeping it soft enough for easy spooling. The winding process is most effective when individual filament tracks adhere slightly to each other. + + +1 Cooling.jpg + + +2 Cooling.jpg + +### Step 5: Winding + +Finally, the filament can be wound onto a spool for later use with a 3D printer. A filament winder is necessary, which should include a pull unit, a guider to spool the single tracks from one side to the other, and a turning spool axis. It is crucial to ensure that the filament remains under tension to avoid loose spools. + +For this step, we employ the JARVIS Winder. This winding unit automatically adjusts its spool motor speed, facilitating precise winding while maintaining the filament's diameter. Simply insert the filament into the puller, guide it through the guider, and onto the spool. + + +1 Winding.jpg + + +2 Winding.jpg + +### Step 6: Printing + +Now you can use your new filament with a 3D printer. Enjoy printing! + + +Bildschirmfoto 2021-08-12 um 10.39.12.png diff --git a/howtos/recycle-plastic-waste-into-3d-printing-filament/references.md b/howtos/recycle-plastic-waste-into-3d-printing-filament/references.md new file mode 100644 index 000000000..6eaa69367 --- /dev/null +++ b/howtos/recycle-plastic-waste-into-3d-printing-filament/references.md @@ -0,0 +1,10 @@ +## References + +### Articles +- [Filament Extruder Comparison](https://www.qitech.de/en/ind/academy-area/filament-extruder-comparision) + +### Websites +- [QI Technologies Website](https://www.qitech.de/en/industries) + +### Youtube +- [Plastic Waste to 3D Filament Instructional Video](https://youtu.be/IcmKFDxsUgA) \ No newline at end of file diff --git a/howtos/recycle-plastic-waste-into-3d-printing-filament/resources.md b/howtos/recycle-plastic-waste-into-3d-printing-filament/resources.md new file mode 100644 index 000000000..160387c50 --- /dev/null +++ b/howtos/recycle-plastic-waste-into-3d-printing-filament/resources.md @@ -0,0 +1,25 @@ +### Shredding +- JARVIS Shredder +- Hand-cranked shredder (low-cost alternative) +- Document shredder (alternative) +- Scissors and blender combo +- Local workshop access (no shredder) + +### Drying +- Self-constructed dry box ([guide via QITECH](https://www.qitech.de/en/industries)) + +### Extrusion +- Filament extruder ([DIY or pre-built options](https://www.qitech.de/en/ind/academy-area/filament-extruder-comparision)) +- Compression screw with optimized design +- Precision temperature control system +- Exchangeable nozzles + +### Cooling +- JARVIS Airpath ([cooling unit](https://www.qitech.de/en/industries)) +- Horizontal tower fan (budget option) + +### Winding +- JARVIS Winder ([automated system](https://www.qitech.de/en/industries)) +- Filament pull unit +- Filament guider mechanism +- Tension-controlled spool axis \ No newline at end of file diff --git a/howtos/run-a-workshop-on-an-event/README.md b/howtos/run-a-workshop-on-an-event/README.md new file mode 100644 index 000000000..a97af09f1 --- /dev/null +++ b/howtos/run-a-workshop-on-an-event/README.md @@ -0,0 +1,272 @@ +--- +title: Run a workshop on an event +slug: run-a-workshop-on-an-event +description: An essential aspect of addressing plastic pollution involves demonstrating the process in person. The following introduction provides a concise overview of the key considerations we focus on before initiating a public workshop. +tags: ["melting","collection"] +category: Guides +difficulty: Medium +time: 1-2 weeks +keywords: plastic pollution, workshop demonstration, mobile plastic workshop, injection machine, bicycle shredder, mold cycle time, workshop preparation, team collaboration, plastic recycling, promotional strategies +location: Dresden, Germany +--- +# Run a workshop on an event +![Run a workshop on an event](190614-16_Altonale_VisionAir42.JPG) +An essential aspect of addressing plastic pollution involves demonstrating the process in person. The following introduction provides a concise overview of the key considerations we focus on before initiating a public workshop. + +User Location: Dresden, Germany +## Steps +### Step 1: Prepare your machines + +Before organizing workshops, consider the type of machine you plan to use. What kind of workshop are you conducting? How many participants will there be, and how much time is available? + +Ensure all machines used publicly are safeguarded against any negligence. For optimal performance, verify that everything is clean and functioning properly, and consider having spare parts on hand. + + +![Prepare your machines 1 - Elleke_Precious Plastic.jpg](./Prepare_your_machines_1_-_Elleke_Precious_Plastic.jpg) + + +![Prepare your machines 2 - Elleke_Precious Plastic.jpg](./Prepare_your_machines_2_-_Elleke_Precious_Plastic.jpg) + + +![Prepare your machines 3 - Elleke_Precious Plastic.jpg](./Prepare_your_machines_3_-_Elleke_Precious_Plastic.jpg) + +### Step 2: Prepare your moulds + +Just as you rely on your machines, your molds must also be dependable. Molds should have a swift cycle time to allow more people to produce items efficiently. + +Consider the following: +- Quick release system for rapid opening and closing of molds +- Small injection volume (efficiently converted) +- Easy product demolding + + +![Prepare your moulds 1 - Neja Hrovat_Konglomerat eV.jpg](./Prepare_your_moulds_1_-_Neja_Hrovat_Konglomerat_eV.jpg) + +### Step 3: Prepare your equipment + +You are preparing to leave your workshop and require everything necessary for operating a mobile plastic workshop efficiently. The following list, inspired by a source from Germany, may assist you: + +- Injection machine and bicycle shredder +- Maintenance tools +- Product counter +- Electrical equipment (including power cable, distributor, and lighting) +- Molds +- Shredded plastic +- Clean, unprocessed plastic +- Sample materials for demonstration +- Informational materials such as flyers and posters +- First aid kit +- Camera +- Straps, tape, and ropes +- Tub and cleaning supplies for washing plastic + + +![Equipment 1 - Konglomerat eV.jpg](./Equipment_1_-_Konglomerat_eV.jpg) + + +![Equipment 2 - Konglomerat eV.jpg](./Equipment_2_-_Konglomerat_eV.jpg) + +### Step 4: Prepare your materials + +For your workshop, ensure you have shredded plastic and some clean plastic ready for shredding. It's wise to maintain a reserve in case the shredder malfunctions and your supply of granules runs low. Be prepared! + + +![Prepare your materials 1 - Neja Hrovat_Konglomerat eV.jpg](./Prepare_your_materials_1_-_Neja_Hrovat_Konglomerat_eV.jpg) + + +![Prepare your materials 2 - Neja Hrovat_Konglomerat eV.jpg](./Prepare_your_materials_2_-_Neja_Hrovat_Konglomerat_eV.jpg) + +### Step 5: Prepare samples + +Having a variety of material and product samples is beneficial for inspiring individuals and assisting them in understanding the potential of working with plastic. You can utilize your own products or acquire additional samples to showcase the creations of other workshops worldwide. Present the products in an aesthetically pleasing manner. + + +![Samples - Löhrer_Konglomerat eV.jpg](./Samples_-_Lohrer_Konglomerat_eV.jpg) + +### Step 6: Prepare your message + +Consider the following questions as you prepare: + +- What is the purpose of this workshop? +- What knowledge and experience do you wish to impart to others? +- What are your areas of expertise? + + +![Prepare yourself - Konglomerat eV.JPG](./Prepare_yourself_-_Konglomerat_eV.JPG) + +### Step 7: Prepare your team + +Do not work alone; it is more enjoyable and relaxed to collaborate in a team. + +We recommend having 3 to 4 supervisors when operating two machines, as there are always numerous inquiries. + +What your team requires: +- Proficient operation of machines and molds +- Effective communication +- Unified mindset for consistent workshop quality +- Knowledge of commonly asked questions + +Next step! + + +![Prepare your Team - Konglomerat eV.JPG](./Prepare_your_Team_-_Konglomerat_eV.JPG) + +### Step 8: Typical questions asked at a workshop in public: + +During the process, many individuals often have numerous inquiries. It is advisable to be prepared to respond to the following questions: + +- What is your background? +- What is your objective? +- Can you be booked? +- What type of plastic can you process? +- Are the fumes harmful? +- What are the components of plastic? +- How can I transition my lifestyle to be more environmentally friendly? + + +![FAQ - Löhrer_Konglomerat eV.jpg](./FAQ_-_Lohrer_Konglomerat_eV.jpg) + +### Step 9: Wanna get money? + +Be aware you are engaging in a unique activity that few can offer. If you are invited to conduct a workshop, consider whether you wish to charge a fee. The amount is at your discretion and should reflect the conditions you encounter. + +The following are possible cost items to consider: + +- Transport +- Use of machinery, molds, and other tools +- Team fee +- Placement cost +- Coordination +- Organizational overhead + + +![Wanna get money - Precious Plastic Official.jpg](./Wanna_get_money_-_Precious_Plastic_Official.jpg) + +### Step 10: Promote your workshop + +To ensure maximum participation, it is crucial to inform potential attendees about your workshop. + +Consider these promotional strategies: +- Share a story or post on social media. +- Create an event on relevant community platforms. + + +![Promote your Workshop.PNG](./Promote_your_Workshop.PNG) + +### Step 11: Site-specific questions + +As previously discussed, you are leaving your workshop. + +To ensure the smooth operation of your mobile workshop, please address the following questions with the organizer: + +- Power source: Is it adequate, and what is the distance to the plug? +- Do you require fresh water? Inquire about the nearest water tap. +- Weather conditions: Is the area protected from rain and well-ventilated with fresh air? +- How much space is available? +- What type of attendees is expected? +- What are the construction and dismantling times? +- Who is liable in case of any incidents? + + +![Site specific questions quer.jpg](./Site_specific_questions_quer.jpg) + +### Step 12: Construction on site + +Label all stations clearly and ensure sufficient space around the machines for visibility. Compare your setup with the processing course to ensure similarity. + +Assemble your mobile workshop in advance and take a break before activities commence. + + +![Construction on side 1 - Hrovat_Konglomerat eV.jpg](./Construction_on_side_1_-_Hrovat_Konglomerat_eV.jpg) + +### Step 13: Timing + +It is advisable to test everything in advance with friends to ensure smooth operation. This approach provides a clearer understanding of areas that require improvement. Without practice, it is challenging to ascertain the number of people you can manage concurrently. + + +![Timing 1 - Löhrer_Konglomerat eV.jpg](./Timing_1_-_Lohrer_Konglomerat_eV.jpg) + + +![Timing 2 - Löhrer_Konglomerat eV.jpg](./Timing_2_-_Lohrer_Konglomerat_eV.jpg) + + +![Timing 3 - Löhrer_Konglomerat eV.jpg](./Timing_3_-_Lohrer_Konglomerat_eV.jpg) + +### Step 14: Participation + +Consider how to involve strangers in the process safely. Determine tasks they can perform without risking their safety or that of the machinery. + + +![Participation 2 - David Plas_BMBF.jpg](./Participation_2_-_David_Plas_BMBF.jpg) + + +![Participation 3 - Stadelhofer_Konglomerat eV.JPG](./Participation_3_-_Stadelhofer_Konglomerat_eV.JPG) + + +![Participation 1 - David Plas_BMBF.jpg](./Participation_1_-_David_Plas_BMBF.jpg) + +### Step 15: Post processing + +The final step involves thorough documentation. + +How many individuals have you reached, and how many products did you produce? Were you able to establish valuable contacts, or did the press cover your activities? + +Tracking your impact and learning from your experiences is essential. Additionally, ensure you collect all your photographs. + + +![Post processing quer.png](./Post_processing_quer.png) + +## Resources +### Machinery & Equipment +- Injection machine +- Bicycle shredder +- Maintenance tools +- Product counter +- Electrical equipment (power cables, distributor, lighting) + +### Molds & Production Tools +- Quick-release mold system +- Small injection volume molds +- Easy demolding design +- Spare parts + +### Materials & Supplies +- Shredded plastic (with reserve) +- Clean unprocessed plastic +- Sample materials (for demonstrations) +- Informational materials (flyers, posters) + +### Workshop Setup & Safety +- First aid kit +- Straps, tape, ropes +- Tub and cleaning supplies +- Camera (for documentation) + +### Team Requirements +- 3-4 supervisors +- Machine/mold operation proficiency +- Effective communication skills +- Unified team mindset +- FAQ knowledge (e.g., plastic types, safety queries) +## References +## Articles +- [How to Run PLA Recycling Workshop](https://www.instructables.com/How-to-Run-PLA-Recycling-Workshop/) +- [Plastic Odyssey Educational Workshop](https://plasticodyssey.org/en/pedagogical-manufacturing-workshop/) +- [La Recyclerie Mobile Workshop](https://www.artexplora.org/en/festival/performance/atelier-la-recyclerie-mobile-sauvage-mediterranee-avec-la-collaboration-de-laure-prouvost) + +## Books +- [Understanding Plastics Recycling](https://www.barnesandnoble.com/w/understanding-plastics-recycling-2e-natalie-rudolph/1137695178) +- [Plastics Injection Molding Guide](https://www.hudsonbooksellers.com/book/9781569906897) + +## Papers +- [UNEP Pacific Workshop Report](https://www.unep.org/events/workshop/national-capacity-building-plastic-pollution-pacific-island-countries) +- [DOE Plastics Recycling Workshop](https://www.energy.gov/sites/prod/files/2020/07/f77/beto-plastics-wksp-rpt-final.pdf) +- [Community Plastic Recycling Thesis](https://digitalcollections.sit.edu/isp_collection/2797/) +- [Plastic Pollution Cost Analysis](https://ait.ac.th/event/workshop-on-costs-of-inaction-and-action-for-plastic-pollution/) +- [Python in Science Proceedings](https://proceedings.scipy.org/articles/proceedings-2015.pdf) + +## YouTube +- [Paper Recycling Workshop Demo](https://www.youtube.com/watch?v=R5SBKty7ngs) + +## Open-source Designs +- [Precious Plastic Starter Kits](https://www.preciousplastic.com/starterkits/showcase/mix) \ No newline at end of file diff --git a/howtos/run-a-workshop-on-an-event/config.json b/howtos/run-a-workshop-on-an-event/config.json index 985fe864c..5169a11ad 100644 --- a/howtos/run-a-workshop-on-an-event/config.json +++ b/howtos/run-a-workshop-on-an-event/config.json @@ -1,349 +1,22 @@ { - "_created": "2020-01-18T16:48:17.416Z", "tags": [ - "collection", - "melting" - ], - "steps": [ - { - "title": "Prepare your machines", - "text": "Ok, so before you start giving workshops, think about what kind of machine you would like to use in this context. What kind of workshop is it? How many people are coming and how much time do they have?\nAll the machines you use in public have to be safe against gross negligence. For a better performance, make sure that everything is clean, working properly and maybe you have some spare parts with you.\n", - "caption": "", - "_animationKey": "unique1", - "images": [ - { - "contentType": "image/jpeg", - "size": 159577, - "name": "Prepare your machines 1 - Elleke_Precious Plastic.jpg", - "type": "image/jpeg", - "timeCreated": "2020-01-18T16:47:56.124Z", - "updated": "2020-01-18T16:47:56.124Z", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your machines 1 - Elleke_Precious Plastic.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20machines%201%20-%20Elleke_Precious%20Plastic.jpg?alt=media&token=4310aa13-61aa-4758-a54b-c2c22ae06afb" - }, - { - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your machines 2 - Elleke_Precious Plastic.jpg", - "contentType": "image/jpeg", - "size": 122663, - "type": "image/jpeg", - "updated": "2020-01-18T16:47:56.293Z", - "timeCreated": "2020-01-18T16:47:56.293Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20machines%202%20-%20Elleke_Precious%20Plastic.jpg?alt=media&token=30c9bb10-fe70-4f38-a011-7996eb8ff01f", - "name": "Prepare your machines 2 - Elleke_Precious Plastic.jpg" - }, - { - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20machines%203%20-%20Elleke_Precious%20Plastic.jpg?alt=media&token=0ae1b956-39a2-48ac-b853-1e336de8d3fd", - "name": "Prepare your machines 3 - Elleke_Precious Plastic.jpg", - "updated": "2020-01-18T16:47:56.074Z", - "size": 108620, - "timeCreated": "2020-01-18T16:47:56.074Z", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your machines 3 - Elleke_Precious Plastic.jpg", - "contentType": "image/jpeg" - } - ] - }, - { - "images": [ - { - "type": "image/jpeg", - "timeCreated": "2020-01-18T16:47:57.943Z", - "updated": "2020-01-18T16:47:57.943Z", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your moulds 1 - Neja Hrovat_Konglomerat eV.jpg", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20moulds%201%20-%20Neja%20Hrovat_Konglomerat%20eV.jpg?alt=media&token=06479160-1247-4e4e-8e61-55e0e74e6663", - "name": "Prepare your moulds 1 - Neja Hrovat_Konglomerat eV.jpg", - "size": 124384 - } - ], - "text": "Like the machines you use in public your moulds have to be reliable as well. We recommend moulds with a small cycle time, so as many people as possible can produce a product...\n\nThat means:\n- Quick release-System to open and close your mould fast\n- Small injection volume\n- The product is easy to demould\n", - "_animationKey": "unique2", - "caption": "", - "title": "Prepare your moulds" - }, - { - "text": "You are leaving your workshop, so you need everything to run a plastic recycling workshop mobile. \nAs everyone has their own way of doing it, you get a list from Kunststoffschmiede (Germany) for your inspiration:\n\n- Injection machine and the bicycle shredder\n- Tools for maintenance \n- Productcounter\n- Electric box (including: Power cable, distributer and some lights)\n- Moulds\n- Shredded plastic\n- Clean and unshredded plastic\n- Samples from us and the community to show the possibilities\n- Informations like flyers and posters\n- First Aid Kit\n- Camera\n- strap, tape and ropes\n- Tub and cleaning stuff to wash the plastic\n", - "images": [ - { - "timeCreated": "2020-01-18T16:47:59.598Z", - "updated": "2020-01-18T16:47:59.598Z", - "contentType": "image/jpeg", - "size": 152797, - "name": "Equipment 1 - Konglomerat eV.jpg", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Equipment 1 - Konglomerat eV.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FEquipment%201%20-%20Konglomerat%20eV.jpg?alt=media&token=a286e9bf-a139-44df-8716-dc9d3c705d6e", - "type": "image/jpeg" - }, - { - "updated": "2020-01-18T16:47:59.815Z", - "name": "Equipment 2 - Konglomerat eV.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FEquipment%202%20-%20Konglomerat%20eV.jpg?alt=media&token=6016c410-26ec-41d4-ac69-ddde017dce72", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Equipment 2 - Konglomerat eV.jpg", - "timeCreated": "2020-01-18T16:47:59.815Z", - "type": "image/jpeg", - "size": 204892, - "contentType": "image/jpeg" - } - ], - "title": "Prepare your equipment", - "caption": "", - "_animationKey": "unique3" - }, - { - "title": "Prepare your materials", - "_animationKey": "uniqueaqeh0k", - "images": [ - { - "contentType": "image/jpeg", - "size": 206537, - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your materials 1 - Neja Hrovat_Konglomerat eV.jpg", - "timeCreated": "2020-01-18T16:48:01.403Z", - "name": "Prepare your materials 1 - Neja Hrovat_Konglomerat eV.jpg", - "updated": "2020-01-18T16:48:01.403Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20materials%201%20-%20Neja%20Hrovat_Konglomerat%20eV.jpg?alt=media&token=d7755a47-89ae-4570-9bc7-d1e71319288a", - "type": "image/jpeg" - }, - { - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your materials 2 - Neja Hrovat_Konglomerat eV.jpg", - "type": "image/jpeg", - "size": 121834, - "timeCreated": "2020-01-18T16:48:02.106Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20materials%202%20-%20Neja%20Hrovat_Konglomerat%20eV.jpg?alt=media&token=64aef9bb-efe7-4fe2-9560-ff9629413b14", - "name": "Prepare your materials 2 - Neja Hrovat_Konglomerat eV.jpg", - "updated": "2020-01-18T16:48:02.106Z", - "contentType": "image/jpeg" - } - ], - "text": "For your workshop you need shredded plastic and some clean plastic which is ready to be shredded. Reserves are always good, maybe the shredder stops working and you are running out of fresh granules… Be prepared!" - }, - { - "images": [ - { - "updated": "2020-01-18T16:48:03.591Z", - "size": 71726, - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Samples - Löhrer_Konglomerat eV.jpg", - "type": "image/jpeg", - "timeCreated": "2020-01-18T16:48:03.591Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FSamples%20-%20L%C3%B6hrer_Konglomerat%20eV.jpg?alt=media&token=f65c7ea5-e60c-4cda-af12-9f49ad1921cb", - "name": "Samples - Lhrer_Konglomerat eV.jpg", - "contentType": "image/jpeg" - } - ], - "_animationKey": "uniquefozz3o", - "text": "It’s always good to have a variety of material and product samples to inspire people and help them understand the possibilities of plastic recycling. \nYou can use your own products, or get some more from the Precious Plastic Bazar to show what other workspaces around the world are doing. Present the products in a beautiful setting.\n👉 bazar.preciousplastic.com\n", - "title": "Prepare samples" - }, - { - "text": "You also have to prepare yourself and ask yourself these questions:\n\n- Why are you giving this workshop?\n- What kind of knowledge and experience do you want to teach people?\n- What are your good at?\n", - "images": [ - { - "updated": "2020-01-18T16:48:05.016Z", - "size": 165546, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20yourself%20-%20Konglomerat%20eV.JPG?alt=media&token=5d0587f9-fa7f-4fe4-a10a-3eff956cf1e2", - "timeCreated": "2020-01-18T16:48:05.016Z", - "contentType": "image/jpeg", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare yourself - Konglomerat eV.JPG", - "type": "image/jpeg", - "name": "Prepare yourself - Konglomerat eV.JPG" - } - ], - "_animationKey": "uniquenvnbzq", - "title": "Prepare your message" - }, - { - "text": "Don’t be alone, it’s much more fun and relaxed to work in a team!+\n\nHere at Kunststoffschmiede we recommend 3-4 supervisors when you’re working with two machines. There are always people who have a lot of questions.\n\nWhat does your team need:\n- perfect operation of the machines and moulds\n- communicative\n- Your mindset is on one level. So your workshops have a consistent quality.\n- They know the answers to the most asked questions. 👉 Next step!\n", - "_animationKey": "uniqueqqj16g", - "title": "Prepare your team", - "images": [ - { - "name": "Prepare your Team - Konglomerat eV.JPG", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your Team - Konglomerat eV.JPG", - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20Team%20-%20Konglomerat%20eV.JPG?alt=media&token=7cf5fcd4-fc19-4704-b53c-89888e604b1b", - "size": 140276, - "contentType": "image/jpeg", - "timeCreated": "2020-01-18T16:48:06.500Z", - "updated": "2020-01-18T16:48:06.500Z" - } - ] - }, - { - "_animationKey": "uniquejmgt6t", - "title": "Typical questions asked at a workshop in public:", - "text": "During the process most of the people have a lot of questions. We recommend that you always have an answer to the following question:\n \n- What’s your story/backround?\n- What’s your goal?\n- What’s precious plastic?\n- Can you be booked\n- What type of plastic are you able to recycle?\n- Are the fumes toxic?\n- What is plastic? (ingredients)\n- How can I change my lifestyle into an ecofriendly lifestyle?\n", - "images": [ - { - "updated": "2020-01-18T16:48:08.085Z", - "name": "FAQ - Lhrer_Konglomerat eV.jpg", - "size": 129410, - "timeCreated": "2020-01-18T16:48:08.085Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FFAQ%20-%20L%C3%B6hrer_Konglomerat%20eV.jpg?alt=media&token=effd091c-01db-4475-bf2b-1dfc472bcd3c", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/FAQ - Löhrer_Konglomerat eV.jpg", - "type": "image/jpeg", - "contentType": "image/jpeg" - } - ] - }, - { - "title": "Wanna get money?", - "_animationKey": "uniquehlvzmq", - "text": "Be aware that you are doing something special that only a few can offer. And if you're asked to do a workshop, then think about whether you want to be paid for it. How much money you take is up to you. It depends on what circumstances you have to deal with.\n\nHere are some cost items listed:\n- Transport\n- Use of the machine, moulds and other tools\n- Fee for your team\n- Placing cost\n- Coordination\n- Overhead for your organisation \n", - "images": [ - { - "timeCreated": "2020-01-18T16:48:09.250Z", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Wanna get money - Precious Plastic Official.jpg", - "contentType": "image/jpeg", - "name": "Wanna get money - Precious Plastic Official.jpg", - "updated": "2020-01-18T16:48:09.250Z", - "size": 37354, - "type": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FWanna%20get%20money%20-%20Precious%20Plastic%20Official.jpg?alt=media&token=4aaec6ca-c7bc-4fb4-a9d2-9ef417a499e6" - } - ] - }, - { - "_animationKey": "uniquef4gr52", - "images": [ - { - "timeCreated": "2020-01-18T16:48:10.012Z", - "type": "image/jpeg", - "updated": "2020-01-18T16:48:10.012Z", - "size": 63458, - "name": "Promote your Workshop.PNG", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPromote%20your%20Workshop.PNG?alt=media&token=2ce72131-c9ba-4e83-9842-a47d8017bb44", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Promote your Workshop.PNG", - "contentType": "image/jpeg" - } - ], - "text": "Depending on how open the event is, make sure you don’t forget to let people know about your workshop, so that as many people as possible get the chance to see and learn.\n\nThere are several places where you can announce it, here some ideas:\n- post a story/post on social media with #preciousplastic\n- post it in your country’s channel on the Precious Plastic Discord\n- create an event on the community platform\n👉 community.preciousplastic.com/events\n", - "title": "Promote your workshop" - }, - { - "images": [ - { - "size": 100402, - "contentType": "image/jpeg", - "updated": "2020-01-21T18:44:57.725Z", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Site specific questions quer.jpg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FSite%20specific%20questions%20quer.jpg?alt=media&token=8c45e02a-124f-4ad6-89b1-9778bb37d4cb", - "type": "image/jpeg", - "timeCreated": "2020-01-21T18:44:57.725Z", - "name": "Site specific questions quer.jpg" - } - ], - "text": "As mentioned before you are leaving your lovely workshop. So sad :(\nTo be sure that everything runs great with your mobile workshop, you should clarify the following questions with the organizer:\n\n- Power source: Is it strong enough, and how far is the plug?\n- You need fresh water? Ask for the next water tap.\n- Weather conditions: Is it protected from rain, ventilated with fresh air?\n- How much space is available?\n- What kind of people are expected?\n- When are construction and dismantling times?\n- Who is liable if something goes wrong?\n", - "_animationKey": "uniquei69bju", - "title": "Site-specific questions" - }, - { - "images": [ - { - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FConstruction%20on%20side%201%20-%20Hrovat_Konglomerat%20eV.jpg?alt=media&token=1f0e867e-e67a-4609-a393-50a0a042d735", - "type": "image/jpeg", - "timeCreated": "2020-01-18T16:48:12.110Z", - "size": 200080, - "name": "Construction on side 1 - Hrovat_Konglomerat eV.jpg", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Construction on side 1 - Hrovat_Konglomerat eV.jpg", - "updated": "2020-01-18T16:48:12.110Z" - } - ], - "title": "Construction on site", - "_animationKey": "uniquebk8yp", - "text": "Label all the stations and create enough space around the machines so many people can see what’s happening. Compare your setup with the course of the recycling process and check if it’s similar. \n\nBuild up your mobile workshop with enough time and take a break before everything starts.\n" - }, - { - "title": "Timing", - "text": "Test everything beforehand with friends, so that you’re sure it runs smoothly. Then you have a better feeling and you know on what points you have to work on. If you do not practice, you won’t know how many people you can look after at the same time etc.", - "images": [ - { - "updated": "2020-01-18T16:48:13.653Z", - "timeCreated": "2020-01-18T16:48:13.653Z", - "name": "Timing 1 - Lhrer_Konglomerat eV.jpg", - "type": "image/jpeg", - "size": 135420, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FTiming%201%20-%20L%C3%B6hrer_Konglomerat%20eV.jpg?alt=media&token=56bae9fb-0ea7-4029-b2ca-4393c408df6e", - "contentType": "image/jpeg", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Timing 1 - Löhrer_Konglomerat eV.jpg" - }, - { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FTiming%202%20-%20L%C3%B6hrer_Konglomerat%20eV.jpg?alt=media&token=b8518589-3bc3-42fe-8788-b169a6ea3eb9", - "size": 159348, - "updated": "2020-01-18T16:48:13.761Z", - "timeCreated": "2020-01-18T16:48:13.761Z", - "name": "Timing 2 - Lhrer_Konglomerat eV.jpg", - "contentType": "image/jpeg", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Timing 2 - Löhrer_Konglomerat eV.jpg", - "type": "image/jpeg" - }, - { - "timeCreated": "2020-01-18T16:48:14.290Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FTiming%203%20-%20L%C3%B6hrer_Konglomerat%20eV.jpg?alt=media&token=fe682491-173f-4160-b34c-e43ff61e695c", - "name": "Timing 3 - Lhrer_Konglomerat eV.jpg", - "size": 278319, - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Timing 3 - Löhrer_Konglomerat eV.jpg", - "updated": "2020-01-18T16:48:14.290Z", - "type": "image/jpeg", - "contentType": "image/jpeg" - } - ], - "_animationKey": "uniquex5p7x" - }, - { - "title": "Participation", - "images": [ - { - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Participation 2 - David Plas_BMBF.jpg", - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FParticipation%202%20-%20David%20Plas_BMBF.jpg?alt=media&token=94766eb1-c7e5-499d-93a3-d286c08bdb86", - "name": "Participation 2 - David Plas_BMBF.jpg", - "timeCreated": "2020-01-18T16:48:16.430Z", - "updated": "2020-01-18T16:48:16.430Z", - "size": 245060, - "type": "image/jpeg" - }, - { - "name": "Participation 3 - Stadelhofer_Konglomerat eV.JPG", - "size": 237171, - "type": "image/jpeg", - "timeCreated": "2020-01-18T16:48:16.693Z", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Participation 3 - Stadelhofer_Konglomerat eV.JPG", - "contentType": "image/jpeg", - "updated": "2020-01-18T16:48:16.693Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FParticipation%203%20-%20Stadelhofer_Konglomerat%20eV.JPG?alt=media&token=a38b0846-fad2-457b-9d1d-cc48c42e7eb1" - }, - { - "type": "image/jpeg", - "timeCreated": "2020-01-18T16:48:16.514Z", - "size": 209120, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FParticipation%201%20-%20David%20Plas_BMBF.jpg?alt=media&token=3ad5519a-38d1-4eaa-a8ba-a6f19e22ae06", - "updated": "2020-01-18T16:48:16.514Z", - "name": "Participation 1 - David Plas_BMBF.jpg", - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Participation 1 - David Plas_BMBF.jpg", - "contentType": "image/jpeg" - } - ], - "text": "Think carefully about how to get strangers involved in the process. What can they do without endangering themselves or the machines?", - "_animationKey": "uniqueq3rhla" - }, - { - "title": "Post processing", - "images": [ - { - "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Post processing quer.png", - "updated": "2020-01-21T18:44:59.484Z", - "type": "image/jpeg", - "timeCreated": "2020-01-21T18:44:59.484Z", - "name": "Post processing quer.png", - "size": 88672, - "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPost%20processing%20quer.png?alt=media&token=6a9305a1-8da7-49ba-b7b4-38b1050a8c4a" - } - ], - "_animationKey": "uniquecrajwx", - "text": "The last step is all about documentation...\n\nHow many people have you reached and how many products did you produce? Could you make interesting contacts or was the press there and wrote a report about you? \n\nIt’s good to track your impact and learn from your experiences.\nAnd of course collect all your pictures! :)\n" - } + "melting", + "collection" ], + "slug": "run-a-workshop-on-an-event", + "description": "An essential aspect of addressing plastic pollution involves demonstrating the process in person. The following introduction provides a concise overview of the key considerations we focus on before initiating a public workshop.", + "category": { + "_created": "2022-09-18T08:51:47.196Z", + "label": "Guides", + "_modified": "2022-09-18T08:51:47.196Z", + "_deleted": false, + "_id": "CrZjHORWfxEl6iDrrPIO" + }, + "files": [], + "creatorCountry": "", + "_contentModifiedTimestamp": "2023-06-14T11:02:18.570Z", + "title": "Run a workshop on an event", + "total_downloads": 0, "votedUsefulBy": [ "aduenasy", "sigolene", @@ -351,61 +24,435 @@ "mattia", "precious-plastic-genova" ], - "_createdBy": "kunststoffschmiede", - "total_downloads": 0, - "id": "CEtoXtp8ZNRehOIT6TmU", - "total_views": 161, - "moderation": "accepted", - "fileLink": "", - "description": "A crucial part of working towards reducing plastic pollution is to show people the process offline! The following introduction gives you a quick overview about all the stuff we at Kunststoffschmiede pay attention before starting a workshop in public. ", - "title": "Run a workshop on an event", "comments": [], - "_deleted": false, - "files": [], - "time": "1-2 weeks", - "creatorCountry": "", - "difficulty_level": "Medium", - "category": { - "_id": "CrZjHORWfxEl6iDrrPIO", - "label": "Guides", - "_deleted": false, - "_created": "2022-09-18T08:51:47.196Z", - "_modified": "2022-09-18T08:51:47.196Z" - }, - "_modified": "2023-09-27T03:49:38.430Z", - "_contentModifiedTimestamp": "2023-06-14T11:02:18.570Z", - "_id": "CEtoXtp8ZNRehOIT6TmU", + "id": "CEtoXtp8ZNRehOIT6TmU", "cover_image": { - "updated": "2020-01-21T18:44:56.020Z", + "name": "190614-16_Altonale VisionAir42.JPG", "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/190614-16_Altonale VisionAir42.JPG", "type": "image/jpeg", "contentType": "image/jpeg", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2F190614-16_Altonale%20VisionAir42.JPG?alt=media&token=e44682e5-a8b5-4611-9b4f-93df68ec528d", - "size": 118700, "timeCreated": "2020-01-21T18:44:56.020Z", - "name": "190614-16_Altonale VisionAir42.JPG" + "updated": "2020-01-21T18:44:56.020Z", + "size": 118700, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2F190614-16_Altonale%20VisionAir42.JPG?alt=media&token=e44682e5-a8b5-4611-9b4f-93df68ec528d", + "src": "/resources/howtos/run-a-workshop-on-an-event/190614-16_altonale_visionair42.jpg" }, - "slug": "run-a-workshop-on-an-event", - "user": { - "_id": "kunststoffschmiede", - "type": "workspace", - "subType": "mix", - "detail": { - "lastActive": "2020-01-28T19:13:33.629Z", - "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fkunststoffschmiede.jpg?alt=media", - "name": "kunststoffschmiede", - "shortDescription": "Check our website to know our open days, workshops and events.", - "profileUrl": "https://community.preciousplastic.com/u/kunststoffschmiede", - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_users%2Fkunststoffschmiede%2F190614-16_Altonale%20VisionAir42.JPG?alt=media&token=5141e824-1e8c-4fb1-a6a8-09012fcf36c2" + "total_views": 225, + "_modified": "2023-09-27T03:49:38.430Z", + "moderation": "accepted", + "fileLink": "", + "_createdBy": "kunststoffschmiede", + "time": "1-2 weeks", + "_created": "2020-01-18T16:48:17.416Z", + "_id": "CEtoXtp8ZNRehOIT6TmU", + "difficulty_level": "Medium", + "steps": [ + { + "caption": "", + "_animationKey": "unique1", + "title": "Prepare your machines", + "text": "Before organizing workshops, consider the type of machine you plan to use. What kind of workshop are you conducting? How many participants will there be, and how much time is available?\n\nEnsure all machines used publicly are safeguarded against any negligence. For optimal performance, verify that everything is clean and functioning properly, and consider having spare parts on hand.", + "images": [ + { + "timeCreated": "2020-01-18T16:47:56.124Z", + "contentType": "image/jpeg", + "type": "image/jpeg", + "updated": "2020-01-18T16:47:56.124Z", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your machines 1 - Elleke_Precious Plastic.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20machines%201%20-%20Elleke_Precious%20Plastic.jpg?alt=media&token=4310aa13-61aa-4758-a54b-c2c22ae06afb", + "size": 159577, + "name": "Prepare your machines 1 - Elleke_Precious Plastic.jpg", + "src": "/resources/howtos/run-a-workshop-on-an-event/prepare_your_machines_1_-_elleke_precious_plastic.jpg", + "alt": "Prepare your machines 1 - Elleke_Precious Plastic.jpg" + }, + { + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20machines%202%20-%20Elleke_Precious%20Plastic.jpg?alt=media&token=30c9bb10-fe70-4f38-a011-7996eb8ff01f", + "size": 122663, + "timeCreated": "2020-01-18T16:47:56.293Z", + "updated": "2020-01-18T16:47:56.293Z", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your machines 2 - Elleke_Precious Plastic.jpg", + "name": "Prepare your machines 2 - Elleke_Precious Plastic.jpg", + "type": "image/jpeg", + "src": "/resources/howtos/run-a-workshop-on-an-event/prepare_your_machines_2_-_elleke_precious_plastic.jpg", + "alt": "Prepare your machines 2 - Elleke_Precious Plastic.jpg" + }, + { + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20machines%203%20-%20Elleke_Precious%20Plastic.jpg?alt=media&token=0ae1b956-39a2-48ac-b853-1e336de8d3fd", + "type": "image/jpeg", + "name": "Prepare your machines 3 - Elleke_Precious Plastic.jpg", + "contentType": "image/jpeg", + "timeCreated": "2020-01-18T16:47:56.074Z", + "updated": "2020-01-18T16:47:56.074Z", + "size": 108620, + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your machines 3 - Elleke_Precious Plastic.jpg", + "src": "/resources/howtos/run-a-workshop-on-an-event/prepare_your_machines_3_-_elleke_precious_plastic.jpg", + "alt": "Prepare your machines 3 - Elleke_Precious Plastic.jpg" + } + ] }, - "location": { - "lat": 51.0465, - "lng": 13.7162 + { + "text": "Just as you rely on your machines, your molds must also be dependable. Molds should have a swift cycle time to allow more people to produce items efficiently.\n\nConsider the following:\n- Quick release system for rapid opening and closing of molds\n- Small injection volume (efficiently converted)\n- Easy product demolding", + "caption": "", + "images": [ + { + "name": "Prepare your moulds 1 - Neja Hrovat_Konglomerat eV.jpg", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your moulds 1 - Neja Hrovat_Konglomerat eV.jpg", + "size": 124384, + "updated": "2020-01-18T16:47:57.943Z", + "contentType": "image/jpeg", + "type": "image/jpeg", + "timeCreated": "2020-01-18T16:47:57.943Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20moulds%201%20-%20Neja%20Hrovat_Konglomerat%20eV.jpg?alt=media&token=06479160-1247-4e4e-8e61-55e0e74e6663", + "src": "/resources/howtos/run-a-workshop-on-an-event/prepare_your_moulds_1_-_neja_hrovat_konglomerat_ev.jpg", + "alt": "Prepare your moulds 1 - Neja Hrovat_Konglomerat eV.jpg" + } + ], + "_animationKey": "unique2", + "title": "Prepare your moulds" + }, + { + "_animationKey": "unique3", + "images": [ + { + "updated": "2020-01-18T16:47:59.598Z", + "name": "Equipment 1 - Konglomerat eV.jpg", + "size": 152797, + "timeCreated": "2020-01-18T16:47:59.598Z", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FEquipment%201%20-%20Konglomerat%20eV.jpg?alt=media&token=a286e9bf-a139-44df-8716-dc9d3c705d6e", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Equipment 1 - Konglomerat eV.jpg", + "contentType": "image/jpeg", + "src": "/resources/howtos/run-a-workshop-on-an-event/equipment_1_-_konglomerat_ev.jpg", + "alt": "Equipment 1 - Konglomerat eV.jpg" + }, + { + "size": 204892, + "contentType": "image/jpeg", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Equipment 2 - Konglomerat eV.jpg", + "name": "Equipment 2 - Konglomerat eV.jpg", + "type": "image/jpeg", + "timeCreated": "2020-01-18T16:47:59.815Z", + "updated": "2020-01-18T16:47:59.815Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FEquipment%202%20-%20Konglomerat%20eV.jpg?alt=media&token=6016c410-26ec-41d4-ac69-ddde017dce72", + "src": "/resources/howtos/run-a-workshop-on-an-event/equipment_2_-_konglomerat_ev.jpg", + "alt": "Equipment 2 - Konglomerat eV.jpg" + } + ], + "caption": "", + "title": "Prepare your equipment", + "text": "You are preparing to leave your workshop and require everything necessary for operating a mobile plastic workshop efficiently. The following list, inspired by a source from Germany, may assist you:\n\n- Injection machine and bicycle shredder\n- Maintenance tools\n- Product counter\n- Electrical equipment (including power cable, distributor, and lighting)\n- Molds\n- Shredded plastic\n- Clean, unprocessed plastic\n- Sample materials for demonstration\n- Informational materials such as flyers and posters\n- First aid kit\n- Camera \n- Straps, tape, and ropes\n- Tub and cleaning supplies for washing plastic" + }, + { + "_animationKey": "uniqueaqeh0k", + "title": "Prepare your materials", + "images": [ + { + "contentType": "image/jpeg", + "name": "Prepare your materials 1 - Neja Hrovat_Konglomerat eV.jpg", + "size": 206537, + "updated": "2020-01-18T16:48:01.403Z", + "timeCreated": "2020-01-18T16:48:01.403Z", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your materials 1 - Neja Hrovat_Konglomerat eV.jpg", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20materials%201%20-%20Neja%20Hrovat_Konglomerat%20eV.jpg?alt=media&token=d7755a47-89ae-4570-9bc7-d1e71319288a", + "src": "/resources/howtos/run-a-workshop-on-an-event/prepare_your_materials_1_-_neja_hrovat_konglomerat_ev.jpg", + "alt": "Prepare your materials 1 - Neja Hrovat_Konglomerat eV.jpg" + }, + { + "type": "image/jpeg", + "name": "Prepare your materials 2 - Neja Hrovat_Konglomerat eV.jpg", + "updated": "2020-01-18T16:48:02.106Z", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your materials 2 - Neja Hrovat_Konglomerat eV.jpg", + "timeCreated": "2020-01-18T16:48:02.106Z", + "size": 121834, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20materials%202%20-%20Neja%20Hrovat_Konglomerat%20eV.jpg?alt=media&token=64aef9bb-efe7-4fe2-9560-ff9629413b14", + "contentType": "image/jpeg", + "src": "/resources/howtos/run-a-workshop-on-an-event/prepare_your_materials_2_-_neja_hrovat_konglomerat_ev.jpg", + "alt": "Prepare your materials 2 - Neja Hrovat_Konglomerat eV.jpg" + } + ], + "text": "For your workshop, ensure you have shredded plastic and some clean plastic ready for shredding. It's wise to maintain a reserve in case the shredder malfunctions and your supply of granules runs low. Be prepared!" + }, + { + "title": "Prepare samples", + "_animationKey": "uniquefozz3o", + "text": "Having a variety of material and product samples is beneficial for inspiring individuals and assisting them in understanding the potential of working with plastic. You can utilize your own products or acquire additional samples to showcase the creations of other workshops worldwide. Present the products in an aesthetically pleasing manner.", + "images": [ + { + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Samples - Löhrer_Konglomerat eV.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FSamples%20-%20L%C3%B6hrer_Konglomerat%20eV.jpg?alt=media&token=f65c7ea5-e60c-4cda-af12-9f49ad1921cb", + "type": "image/jpeg", + "name": "Samples - Löhrer_Konglomerat eV.jpg", + "updated": "2020-01-18T16:48:03.591Z", + "timeCreated": "2020-01-18T16:48:03.591Z", + "size": 71726, + "contentType": "image/jpeg", + "src": "/resources/howtos/run-a-workshop-on-an-event/samples_-_lohrer_konglomerat_ev.jpg", + "alt": "Samples - Löhrer_Konglomerat eV.jpg" + } + ] + }, + { + "_animationKey": "uniquenvnbzq", + "images": [ + { + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20yourself%20-%20Konglomerat%20eV.JPG?alt=media&token=5d0587f9-fa7f-4fe4-a10a-3eff956cf1e2", + "contentType": "image/jpeg", + "type": "image/jpeg", + "updated": "2020-01-18T16:48:05.016Z", + "size": 165546, + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare yourself - Konglomerat eV.JPG", + "name": "Prepare yourself - Konglomerat eV.JPG", + "timeCreated": "2020-01-18T16:48:05.016Z", + "src": "/resources/howtos/run-a-workshop-on-an-event/prepare_yourself_-_konglomerat_ev.jpg", + "alt": "Prepare yourself - Konglomerat eV.JPG" + } + ], + "title": "Prepare your message", + "text": "Consider the following questions as you prepare:\n\n- What is the purpose of this workshop?\n- What knowledge and experience do you wish to impart to others?\n- What are your areas of expertise?" + }, + { + "text": "Do not work alone; it is more enjoyable and relaxed to collaborate in a team.\n\nWe recommend having 3 to 4 supervisors when operating two machines, as there are always numerous inquiries.\n\nWhat your team requires:\n- Proficient operation of machines and molds\n- Effective communication\n- Unified mindset for consistent workshop quality\n- Knowledge of commonly asked questions\n\nNext step!", + "title": "Prepare your team", + "_animationKey": "uniqueqqj16g", + "images": [ + { + "contentType": "image/jpeg", + "timeCreated": "2020-01-18T16:48:06.500Z", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Prepare your Team - Konglomerat eV.JPG", + "size": 140276, + "updated": "2020-01-18T16:48:06.500Z", + "type": "image/jpeg", + "name": "Prepare your Team - Konglomerat eV.JPG", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPrepare%20your%20Team%20-%20Konglomerat%20eV.JPG?alt=media&token=7cf5fcd4-fc19-4704-b53c-89888e604b1b", + "src": "/resources/howtos/run-a-workshop-on-an-event/prepare_your_team_-_konglomerat_ev.jpg", + "alt": "Prepare your Team - Konglomerat eV.JPG" + } + ] + }, + { + "text": "During the process, many individuals often have numerous inquiries. It is advisable to be prepared to respond to the following questions:\n\n- What is your background?\n- What is your objective?\n- Can you be booked?\n- What type of plastic can you process?\n- Are the fumes harmful?\n- What are the components of plastic?\n- How can I transition my lifestyle to be more environmentally friendly?", + "_animationKey": "uniquejmgt6t", + "title": "Typical questions asked at a workshop in public:", + "images": [ + { + "type": "image/jpeg", + "name": "FAQ - Löhrer_Konglomerat eV.jpg", + "size": 129410, + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/FAQ - Löhrer_Konglomerat eV.jpg", + "timeCreated": "2020-01-18T16:48:08.085Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FFAQ%20-%20L%C3%B6hrer_Konglomerat%20eV.jpg?alt=media&token=effd091c-01db-4475-bf2b-1dfc472bcd3c", + "contentType": "image/jpeg", + "updated": "2020-01-18T16:48:08.085Z", + "src": "/resources/howtos/run-a-workshop-on-an-event/faq_-_lohrer_konglomerat_ev.jpg", + "alt": "FAQ - Löhrer_Konglomerat eV.jpg" + } + ] + }, + { + "title": "Wanna get money?", + "text": "Be aware you are engaging in a unique activity that few can offer. If you are invited to conduct a workshop, consider whether you wish to charge a fee. The amount is at your discretion and should reflect the conditions you encounter.\n\nThe following are possible cost items to consider:\n\n- Transport\n- Use of machinery, molds, and other tools\n- Team fee\n- Placement cost\n- Coordination\n- Organizational overhead", + "_animationKey": "uniquehlvzmq", + "images": [ + { + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FWanna%20get%20money%20-%20Precious%20Plastic%20Official.jpg?alt=media&token=4aaec6ca-c7bc-4fb4-a9d2-9ef417a499e6", + "timeCreated": "2020-01-18T16:48:09.250Z", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Wanna get money - Precious Plastic Official.jpg", + "size": 37354, + "name": "Wanna get money - Precious Plastic Official.jpg", + "updated": "2020-01-18T16:48:09.250Z", + "type": "image/jpeg", + "src": "/resources/howtos/run-a-workshop-on-an-event/wanna_get_money_-_precious_plastic_official.jpg", + "alt": "Wanna get money - Precious Plastic Official.jpg" + } + ] + }, + { + "title": "Promote your workshop", + "images": [ + { + "updated": "2020-01-18T16:48:10.012Z", + "timeCreated": "2020-01-18T16:48:10.012Z", + "contentType": "image/jpeg", + "name": "Promote your Workshop.PNG", + "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPromote%20your%20Workshop.PNG?alt=media&token=2ce72131-c9ba-4e83-9842-a47d8017bb44", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Promote your Workshop.PNG", + "size": 63458, + "src": "/resources/howtos/run-a-workshop-on-an-event/promote_your_workshop.png", + "alt": "Promote your Workshop.PNG" + } + ], + "_animationKey": "uniquef4gr52", + "text": "To ensure maximum participation, it is crucial to inform potential attendees about your workshop.\n\nConsider these promotional strategies:\n- Share a story or post on social media.\n- Create an event on relevant community platforms." + }, + { + "title": "Site-specific questions", + "text": "As previously discussed, you are leaving your workshop. \n\nTo ensure the smooth operation of your mobile workshop, please address the following questions with the organizer:\n\n- Power source: Is it adequate, and what is the distance to the plug?\n- Do you require fresh water? Inquire about the nearest water tap.\n- Weather conditions: Is the area protected from rain and well-ventilated with fresh air?\n- How much space is available?\n- What type of attendees is expected?\n- What are the construction and dismantling times?\n- Who is liable in case of any incidents?", + "_animationKey": "uniquei69bju", + "images": [ + { + "name": "Site specific questions quer.jpg", + "contentType": "image/jpeg", + "size": 100402, + "timeCreated": "2020-01-21T18:44:57.725Z", + "updated": "2020-01-21T18:44:57.725Z", + "type": "image/jpeg", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Site specific questions quer.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FSite%20specific%20questions%20quer.jpg?alt=media&token=8c45e02a-124f-4ad6-89b1-9778bb37d4cb", + "src": "/resources/howtos/run-a-workshop-on-an-event/site_specific_questions_quer.jpg", + "alt": "Site specific questions quer.jpg" + } + ] + }, + { + "images": [ + { + "size": 200080, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FConstruction%20on%20side%201%20-%20Hrovat_Konglomerat%20eV.jpg?alt=media&token=1f0e867e-e67a-4609-a393-50a0a042d735", + "name": "Construction on side 1 - Hrovat_Konglomerat eV.jpg", + "updated": "2020-01-18T16:48:12.110Z", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Construction on side 1 - Hrovat_Konglomerat eV.jpg", + "contentType": "image/jpeg", + "timeCreated": "2020-01-18T16:48:12.110Z", + "type": "image/jpeg", + "src": "/resources/howtos/run-a-workshop-on-an-event/construction_on_side_1_-_hrovat_konglomerat_ev.jpg", + "alt": "Construction on side 1 - Hrovat_Konglomerat eV.jpg" + } + ], + "title": "Construction on site", + "text": "Label all stations clearly and ensure sufficient space around the machines for visibility. Compare your setup with the processing course to ensure similarity.\n\nAssemble your mobile workshop in advance and take a break before activities commence.", + "_animationKey": "uniquebk8yp" + }, + { + "title": "Timing", + "text": "It is advisable to test everything in advance with friends to ensure smooth operation. This approach provides a clearer understanding of areas that require improvement. Without practice, it is challenging to ascertain the number of people you can manage concurrently.", + "images": [ + { + "size": 135420, + "name": "Timing 1 - Löhrer_Konglomerat eV.jpg", + "type": "image/jpeg", + "updated": "2020-01-18T16:48:13.653Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FTiming%201%20-%20L%C3%B6hrer_Konglomerat%20eV.jpg?alt=media&token=56bae9fb-0ea7-4029-b2ca-4393c408df6e", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Timing 1 - Löhrer_Konglomerat eV.jpg", + "timeCreated": "2020-01-18T16:48:13.653Z", + "contentType": "image/jpeg", + "src": "/resources/howtos/run-a-workshop-on-an-event/timing_1_-_lohrer_konglomerat_ev.jpg", + "alt": "Timing 1 - Löhrer_Konglomerat eV.jpg" + }, + { + "contentType": "image/jpeg", + "name": "Timing 2 - Löhrer_Konglomerat eV.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FTiming%202%20-%20L%C3%B6hrer_Konglomerat%20eV.jpg?alt=media&token=b8518589-3bc3-42fe-8788-b169a6ea3eb9", + "type": "image/jpeg", + "size": 159348, + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Timing 2 - Löhrer_Konglomerat eV.jpg", + "timeCreated": "2020-01-18T16:48:13.761Z", + "updated": "2020-01-18T16:48:13.761Z", + "src": "/resources/howtos/run-a-workshop-on-an-event/timing_2_-_lohrer_konglomerat_ev.jpg", + "alt": "Timing 2 - Löhrer_Konglomerat eV.jpg" + }, + { + "contentType": "image/jpeg", + "type": "image/jpeg", + "timeCreated": "2020-01-18T16:48:14.290Z", + "name": "Timing 3 - Löhrer_Konglomerat eV.jpg", + "updated": "2020-01-18T16:48:14.290Z", + "size": 278319, + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Timing 3 - Löhrer_Konglomerat eV.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FTiming%203%20-%20L%C3%B6hrer_Konglomerat%20eV.jpg?alt=media&token=fe682491-173f-4160-b34c-e43ff61e695c", + "src": "/resources/howtos/run-a-workshop-on-an-event/timing_3_-_lohrer_konglomerat_ev.jpg", + "alt": "Timing 3 - Löhrer_Konglomerat eV.jpg" + } + ], + "_animationKey": "uniquex5p7x" + }, + { + "text": "Consider how to involve strangers in the process safely. Determine tasks they can perform without risking their safety or that of the machinery.", + "title": "Participation", + "images": [ + { + "timeCreated": "2020-01-18T16:48:16.430Z", + "name": "Participation 2 - David Plas_BMBF.jpg", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Participation 2 - David Plas_BMBF.jpg", + "contentType": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FParticipation%202%20-%20David%20Plas_BMBF.jpg?alt=media&token=94766eb1-c7e5-499d-93a3-d286c08bdb86", + "type": "image/jpeg", + "size": 245060, + "updated": "2020-01-18T16:48:16.430Z", + "src": "/resources/howtos/run-a-workshop-on-an-event/participation_2_-_david_plas_bmbf.jpg", + "alt": "Participation 2 - David Plas_BMBF.jpg" + }, + { + "name": "Participation 3 - Stadelhofer_Konglomerat eV.JPG", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Participation 3 - Stadelhofer_Konglomerat eV.JPG", + "contentType": "image/jpeg", + "timeCreated": "2020-01-18T16:48:16.693Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FParticipation%203%20-%20Stadelhofer_Konglomerat%20eV.JPG?alt=media&token=a38b0846-fad2-457b-9d1d-cc48c42e7eb1", + "updated": "2020-01-18T16:48:16.693Z", + "type": "image/jpeg", + "size": 237171, + "src": "/resources/howtos/run-a-workshop-on-an-event/participation_3_-_stadelhofer_konglomerat_ev.jpg", + "alt": "Participation 3 - Stadelhofer_Konglomerat eV.JPG" + }, + { + "type": "image/jpeg", + "timeCreated": "2020-01-18T16:48:16.514Z", + "name": "Participation 1 - David Plas_BMBF.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FParticipation%201%20-%20David%20Plas_BMBF.jpg?alt=media&token=3ad5519a-38d1-4eaa-a8ba-a6f19e22ae06", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Participation 1 - David Plas_BMBF.jpg", + "contentType": "image/jpeg", + "updated": "2020-01-18T16:48:16.514Z", + "size": 209120, + "src": "/resources/howtos/run-a-workshop-on-an-event/participation_1_-_david_plas_bmbf.jpg", + "alt": "Participation 1 - David Plas_BMBF.jpg" + } + ], + "_animationKey": "uniqueq3rhla" + }, + { + "title": "Post processing", + "images": [ + { + "updated": "2020-01-21T18:44:59.484Z", + "fullPath": "uploads/v3_howtos/CEtoXtp8ZNRehOIT6TmU/Post processing quer.png", + "size": 88672, + "timeCreated": "2020-01-21T18:44:59.484Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FCEtoXtp8ZNRehOIT6TmU%2FPost%20processing%20quer.png?alt=media&token=6a9305a1-8da7-49ba-b7b4-38b1050a8c4a", + "contentType": "image/jpeg", + "name": "Post processing quer.png", + "type": "image/jpeg", + "src": "/resources/howtos/run-a-workshop-on-an-event/post_processing_quer.png", + "alt": "Post processing quer.png" + } + ], + "text": "The final step involves thorough documentation.\n\nHow many individuals have you reached, and how many products did you produce? Were you able to establish valuable contacts, or did the press cover your activities? \n\nTracking your impact and learning from your experiences is essential. Additionally, ensure you collect all your photographs.", + "_animationKey": "uniquecrajwx" + } + ], + "_deleted": false, + "user": { + "detail": { + "profileUrl": "https://community.preciousplastic.com/u/kunststoffschmiede", + "shortDescription": "Check our website to know our open days, workshops and events.", + "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Fkunststoffschmiede.jpg?alt=media", + "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_users%2Fkunststoffschmiede%2F190614-16_Altonale%20VisionAir42.JPG?alt=media&token=5141e824-1e8c-4fb1-a6a8-09012fcf36c2", + "name": "kunststoffschmiede", + "lastActive": "2020-01-28T19:13:33.629Z" }, "_deleted": false, - "_modified": "2020-01-28T19:30:05.176Z", + "type": "workspace", + "_id": "kunststoffschmiede", + "location": { + "lng": 13.7162, + "lat": 51.0465 + }, "moderation": "accepted", "_created": "2020-01-28T19:13:33.980Z", + "subType": "mix", + "_modified": "2020-01-28T19:30:05.176Z", "geo": { "latitude": 51.0465, "lookupSource": "coordinates", @@ -426,6 +473,7 @@ { "name": "Germany", "description": "country in central Europe", + "isoName": "Germany", "order": 3, "adminLevel": 2, "isoCode": "DE", @@ -435,6 +483,7 @@ { "name": "Saxony", "description": "state in Germany", + "isoName": "Saxony", "order": 4, "adminLevel": 4, "isoCode": "DE-SN", @@ -461,6 +510,7 @@ { "name": "Europe", "description": "continent", + "isoName": "Europe", "order": 1, "isoCode": "EU", "wikidataId": "Q46", @@ -513,12 +563,11 @@ } ], "title": "Kunststoffschmiede", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_users%2Fkunststoffschmiede%2F190614-16_Altonale%20VisionAir42.JPG?alt=media&token=5141e824-1e8c-4fb1-a6a8-09012fcf36c2" - } - ] + "images": [] } }, - "images": [] + "content": "An essential aspect of addressing plastic pollution involves demonstrating the process in person. The following introduction provides a concise overview of the key considerations we focus on before initiating a public workshop.\n\n\nUser Location: Dresden, Germany\n\nBefore organizing workshops, consider the type of machine you plan to use. What kind of workshop are you conducting? How many participants will there be, and how much time is available?\n\nEnsure all machines used publicly are safeguarded against any negligence. For optimal performance, verify that everything is clean and functioning properly, and consider having spare parts on hand.\n\nJust as you rely on your machines, your molds must also be dependable. Molds should have a swift cycle time to allow more people to produce items efficiently.\n\nConsider the following:\n- Quick release system for rapid opening and closing of molds\n- Small injection volume (efficiently converted)\n- Easy product demolding\n\nYou are preparing to leave your workshop and require everything necessary for operating a mobile plastic workshop efficiently. The following list, inspired by a source from Germany, may assist you:\n\n- Injection machine and bicycle shredder\n- Maintenance tools\n- Product counter\n- Electrical equipment (including power cable, distributor, and lighting)\n- Molds\n- Shredded plastic\n- Clean, unprocessed plastic\n- Sample materials for demonstration\n- Informational materials such as flyers and posters\n- First aid kit\n- Camera \n- Straps, tape, and ropes\n- Tub and cleaning supplies for washing plastic\n\nFor your workshop, ensure you have shredded plastic and some clean plastic ready for shredding. It's wise to maintain a reserve in case the shredder malfunctions and your supply of granules runs low. Be prepared!\n\nHaving a variety of material and product samples is beneficial for inspiring individuals and assisting them in understanding the potential of working with plastic. You can utilize your own products or acquire additional samples to showcase the creations of other workshops worldwide. Present the products in an aesthetically pleasing manner.\n\nConsider the following questions as you prepare:\n\n- What is the purpose of this workshop?\n- What knowledge and experience do you wish to impart to others?\n- What are your areas of expertise?\n\nDo not work alone; it is more enjoyable and relaxed to collaborate in a team.\n\nWe recommend having 3 to 4 supervisors when operating two machines, as there are always numerous inquiries.\n\nWhat your team requires:\n- Proficient operation of machines and molds\n- Effective communication\n- Unified mindset for consistent workshop quality\n- Knowledge of commonly asked questions\n\nNext step!\n\nDuring the process, many individuals often have numerous inquiries. It is advisable to be prepared to respond to the following questions:\n\n- What is your background?\n- What is your objective?\n- Can you be booked?\n- What type of plastic can you process?\n- Are the fumes harmful?\n- What are the components of plastic?\n- How can I transition my lifestyle to be more environmentally friendly?\n\nBe aware you are engaging in a unique activity that few can offer. If you are invited to conduct a workshop, consider whether you wish to charge a fee. The amount is at your discretion and should reflect the conditions you encounter.\n\nThe following are possible cost items to consider:\n\n- Transport\n- Use of machinery, molds, and other tools\n- Team fee\n- Placement cost\n- Coordination\n- Organizational overhead\n\nTo ensure maximum participation, it is crucial to inform potential attendees about your workshop.\n\nConsider these promotional strategies:\n- Share a story or post on social media.\n- Create an event on relevant community platforms.\n\nAs previously discussed, you are leaving your workshop. \n\nTo ensure the smooth operation of your mobile workshop, please address the following questions with the organizer:\n\n- Power source: Is it adequate, and what is the distance to the plug?\n- Do you require fresh water? Inquire about the nearest water tap.\n- Weather conditions: Is the area protected from rain and well-ventilated with fresh air?\n- How much space is available?\n- What type of attendees is expected?\n- What are the construction and dismantling times?\n- Who is liable in case of any incidents?\n\nLabel all stations clearly and ensure sufficient space around the machines for visibility. Compare your setup with the processing course to ensure similarity.\n\nAssemble your mobile workshop in advance and take a break before activities commence.\n\nIt is advisable to test everything in advance with friends to ensure smooth operation. This approach provides a clearer understanding of areas that require improvement. Without practice, it is challenging to ascertain the number of people you can manage concurrently.\n\nConsider how to involve strangers in the process safely. Determine tasks they can perform without risking their safety or that of the machinery.\n\nThe final step involves thorough documentation.\n\nHow many individuals have you reached, and how many products did you produce? Were you able to establish valuable contacts, or did the press cover your activities? \n\nTracking your impact and learning from your experiences is essential. Additionally, ensure you collect all your photographs.", + "keywords": "plastic pollution, workshop demonstration, mobile plastic workshop, injection machine, bicycle shredder, mold cycle time, workshop preparation, team collaboration, plastic recycling, promotional strategies", + "resources": "### Machinery & Equipment \n- Injection machine \n- Bicycle shredder \n- Maintenance tools \n- Product counter \n- Electrical equipment (power cables, distributor, lighting) \n\n### Molds & Production Tools \n- Quick-release mold system \n- Small injection volume molds \n- Easy demolding design \n- Spare parts \n\n### Materials & Supplies \n- Shredded plastic (with reserve) \n- Clean unprocessed plastic \n- Sample materials (for demonstrations) \n- Informational materials (flyers, posters) \n\n### Workshop Setup & Safety \n- First aid kit \n- Straps, tape, ropes \n- Tub and cleaning supplies \n- Camera (for documentation) \n\n### Team Requirements \n- 3-4 supervisors \n- Machine/mold operation proficiency \n- Effective communication skills \n- Unified team mindset \n- FAQ knowledge (e.g., plastic types, safety queries)", + "references": "## Articles\n- [How to Run PLA Recycling Workshop](https://www.instructables.com/How-to-Run-PLA-Recycling-Workshop/) \n- [Plastic Odyssey Educational Workshop](https://plasticodyssey.org/en/pedagogical-manufacturing-workshop/) \n- [La Recyclerie Mobile Workshop](https://www.artexplora.org/en/festival/performance/atelier-la-recyclerie-mobile-sauvage-mediterranee-avec-la-collaboration-de-laure-prouvost) \n\n## Books\n- [Understanding Plastics Recycling](https://www.barnesandnoble.com/w/understanding-plastics-recycling-2e-natalie-rudolph/1137695178) \n- [Plastics Injection Molding Guide](https://www.hudsonbooksellers.com/book/9781569906897) \n\n## Papers\n- [UNEP Pacific Workshop Report](https://www.unep.org/events/workshop/national-capacity-building-plastic-pollution-pacific-island-countries) \n- [DOE Plastics Recycling Workshop](https://www.energy.gov/sites/prod/files/2020/07/f77/beto-plastics-wksp-rpt-final.pdf) \n- [Community Plastic Recycling Thesis](https://digitalcollections.sit.edu/isp_collection/2797/) \n- [Plastic Pollution Cost Analysis](https://ait.ac.th/event/workshop-on-costs-of-inaction-and-action-for-plastic-pollution/) \n- [Python in Science Proceedings](https://proceedings.scipy.org/articles/proceedings-2015.pdf) \n\n## YouTube\n- [Paper Recycling Workshop Demo](https://www.youtube.com/watch?v=R5SBKty7ngs) \n\n## Open-source Designs\n- [Precious Plastic Starter Kits](https://www.preciousplastic.com/starterkits/showcase/mix)" } \ No newline at end of file diff --git a/howtos/run-a-workshop-on-an-event/index.mdx b/howtos/run-a-workshop-on-an-event/index.mdx new file mode 100644 index 000000000..9a6b4725e --- /dev/null +++ b/howtos/run-a-workshop-on-an-event/index.mdx @@ -0,0 +1,217 @@ +--- +title: Run a workshop on an event +slug: run-a-workshop-on-an-event +description: An essential aspect of addressing plastic pollution involves demonstrating the process in person. The following introduction provides a concise overview of the key considerations we focus on before initiating a public workshop. +tags: ["melting","collection"] +category: Guides +difficulty: Medium +time: 1-2 weeks +location: Dresden, Germany +--- +import { Image } from 'astro:assets' +# Run a workshop on an event +Run a workshop on an event +An essential aspect of addressing plastic pollution involves demonstrating the process in person. The following introduction provides a concise overview of the key considerations we focus on before initiating a public workshop. + +User Location: Dresden, Germany +## Steps +### Step 1: Prepare your machines + +Before organizing workshops, consider the type of machine you plan to use. What kind of workshop are you conducting? How many participants will there be, and how much time is available? + +Ensure all machines used publicly are safeguarded against any negligence. For optimal performance, verify that everything is clean and functioning properly, and consider having spare parts on hand. + + +Prepare your machines 1 - Elleke_Precious Plastic.jpg + + +Prepare your machines 2 - Elleke_Precious Plastic.jpg + + +Prepare your machines 3 - Elleke_Precious Plastic.jpg + +### Step 2: Prepare your moulds + +Just as you rely on your machines, your molds must also be dependable. Molds should have a swift cycle time to allow more people to produce items efficiently. + +Consider the following: +- Quick release system for rapid opening and closing of molds +- Small injection volume (efficiently converted) +- Easy product demolding + + +Prepare your moulds 1 - Neja Hrovat_Konglomerat eV.jpg + +### Step 3: Prepare your equipment + +You are preparing to leave your workshop and require everything necessary for operating a mobile plastic workshop efficiently. The following list, inspired by a source from Germany, may assist you: + +- Injection machine and bicycle shredder +- Maintenance tools +- Product counter +- Electrical equipment (including power cable, distributor, and lighting) +- Molds +- Shredded plastic +- Clean, unprocessed plastic +- Sample materials for demonstration +- Informational materials such as flyers and posters +- First aid kit +- Camera +- Straps, tape, and ropes +- Tub and cleaning supplies for washing plastic + + +Equipment 1 - Konglomerat eV.jpg + + +Equipment 2 - Konglomerat eV.jpg + +### Step 4: Prepare your materials + +For your workshop, ensure you have shredded plastic and some clean plastic ready for shredding. It's wise to maintain a reserve in case the shredder malfunctions and your supply of granules runs low. Be prepared! + + +Prepare your materials 1 - Neja Hrovat_Konglomerat eV.jpg + + +Prepare your materials 2 - Neja Hrovat_Konglomerat eV.jpg + +### Step 5: Prepare samples + +Having a variety of material and product samples is beneficial for inspiring individuals and assisting them in understanding the potential of working with plastic. You can utilize your own products or acquire additional samples to showcase the creations of other workshops worldwide. Present the products in an aesthetically pleasing manner. + + +Samples - Löhrer_Konglomerat eV.jpg + +### Step 6: Prepare your message + +Consider the following questions as you prepare: + +- What is the purpose of this workshop? +- What knowledge and experience do you wish to impart to others? +- What are your areas of expertise? + + +Prepare yourself - Konglomerat eV.JPG + +### Step 7: Prepare your team + +Do not work alone; it is more enjoyable and relaxed to collaborate in a team. + +We recommend having 3 to 4 supervisors when operating two machines, as there are always numerous inquiries. + +What your team requires: +- Proficient operation of machines and molds +- Effective communication +- Unified mindset for consistent workshop quality +- Knowledge of commonly asked questions + +Next step! + + +Prepare your Team - Konglomerat eV.JPG + +### Step 8: Typical questions asked at a workshop in public: + +During the process, many individuals often have numerous inquiries. It is advisable to be prepared to respond to the following questions: + +- What is your background? +- What is your objective? +- Can you be booked? +- What type of plastic can you process? +- Are the fumes harmful? +- What are the components of plastic? +- How can I transition my lifestyle to be more environmentally friendly? + + +FAQ - Löhrer_Konglomerat eV.jpg + +### Step 9: Wanna get money? + +Be aware you are engaging in a unique activity that few can offer. If you are invited to conduct a workshop, consider whether you wish to charge a fee. The amount is at your discretion and should reflect the conditions you encounter. + +The following are possible cost items to consider: + +- Transport +- Use of machinery, molds, and other tools +- Team fee +- Placement cost +- Coordination +- Organizational overhead + + +Wanna get money - Precious Plastic Official.jpg + +### Step 10: Promote your workshop + +To ensure maximum participation, it is crucial to inform potential attendees about your workshop. + +Consider these promotional strategies: +- Share a story or post on social media. +- Create an event on relevant community platforms. + + +Promote your Workshop.PNG + +### Step 11: Site-specific questions + +As previously discussed, you are leaving your workshop. + +To ensure the smooth operation of your mobile workshop, please address the following questions with the organizer: + +- Power source: Is it adequate, and what is the distance to the plug? +- Do you require fresh water? Inquire about the nearest water tap. +- Weather conditions: Is the area protected from rain and well-ventilated with fresh air? +- How much space is available? +- What type of attendees is expected? +- What are the construction and dismantling times? +- Who is liable in case of any incidents? + + +Site specific questions quer.jpg + +### Step 12: Construction on site + +Label all stations clearly and ensure sufficient space around the machines for visibility. Compare your setup with the processing course to ensure similarity. + +Assemble your mobile workshop in advance and take a break before activities commence. + + +Construction on side 1 - Hrovat_Konglomerat eV.jpg + +### Step 13: Timing + +It is advisable to test everything in advance with friends to ensure smooth operation. This approach provides a clearer understanding of areas that require improvement. Without practice, it is challenging to ascertain the number of people you can manage concurrently. + + +Timing 1 - Löhrer_Konglomerat eV.jpg + + +Timing 2 - Löhrer_Konglomerat eV.jpg + + +Timing 3 - Löhrer_Konglomerat eV.jpg + +### Step 14: Participation + +Consider how to involve strangers in the process safely. Determine tasks they can perform without risking their safety or that of the machinery. + + +Participation 2 - David Plas_BMBF.jpg + + +Participation 3 - Stadelhofer_Konglomerat eV.JPG + + +Participation 1 - David Plas_BMBF.jpg + +### Step 15: Post processing + +The final step involves thorough documentation. + +How many individuals have you reached, and how many products did you produce? Were you able to establish valuable contacts, or did the press cover your activities? + +Tracking your impact and learning from your experiences is essential. Additionally, ensure you collect all your photographs. + + +Post processing quer.png diff --git a/howtos/run-a-workshop-on-an-event/references.md b/howtos/run-a-workshop-on-an-event/references.md new file mode 100644 index 000000000..9b27020c1 --- /dev/null +++ b/howtos/run-a-workshop-on-an-event/references.md @@ -0,0 +1,21 @@ +## Articles +- [How to Run PLA Recycling Workshop](https://www.instructables.com/How-to-Run-PLA-Recycling-Workshop/) +- [Plastic Odyssey Educational Workshop](https://plasticodyssey.org/en/pedagogical-manufacturing-workshop/) +- [La Recyclerie Mobile Workshop](https://www.artexplora.org/en/festival/performance/atelier-la-recyclerie-mobile-sauvage-mediterranee-avec-la-collaboration-de-laure-prouvost) + +## Books +- [Understanding Plastics Recycling](https://www.barnesandnoble.com/w/understanding-plastics-recycling-2e-natalie-rudolph/1137695178) +- [Plastics Injection Molding Guide](https://www.hudsonbooksellers.com/book/9781569906897) + +## Papers +- [UNEP Pacific Workshop Report](https://www.unep.org/events/workshop/national-capacity-building-plastic-pollution-pacific-island-countries) +- [DOE Plastics Recycling Workshop](https://www.energy.gov/sites/prod/files/2020/07/f77/beto-plastics-wksp-rpt-final.pdf) +- [Community Plastic Recycling Thesis](https://digitalcollections.sit.edu/isp_collection/2797/) +- [Plastic Pollution Cost Analysis](https://ait.ac.th/event/workshop-on-costs-of-inaction-and-action-for-plastic-pollution/) +- [Python in Science Proceedings](https://proceedings.scipy.org/articles/proceedings-2015.pdf) + +## YouTube +- [Paper Recycling Workshop Demo](https://www.youtube.com/watch?v=R5SBKty7ngs) + +## Open-source Designs +- [Precious Plastic Starter Kits](https://www.preciousplastic.com/starterkits/showcase/mix) \ No newline at end of file diff --git a/howtos/run-a-workshop-on-an-event/resources.md b/howtos/run-a-workshop-on-an-event/resources.md new file mode 100644 index 000000000..48960e18e --- /dev/null +++ b/howtos/run-a-workshop-on-an-event/resources.md @@ -0,0 +1,31 @@ +### Machinery & Equipment +- Injection machine +- Bicycle shredder +- Maintenance tools +- Product counter +- Electrical equipment (power cables, distributor, lighting) + +### Molds & Production Tools +- Quick-release mold system +- Small injection volume molds +- Easy demolding design +- Spare parts + +### Materials & Supplies +- Shredded plastic (with reserve) +- Clean unprocessed plastic +- Sample materials (for demonstrations) +- Informational materials (flyers, posters) + +### Workshop Setup & Safety +- First aid kit +- Straps, tape, ropes +- Tub and cleaning supplies +- Camera (for documentation) + +### Team Requirements +- 3-4 supervisors +- Machine/mold operation proficiency +- Effective communication skills +- Unified team mindset +- FAQ knowledge (e.g., plastic types, safety queries) \ No newline at end of file diff --git a/howtos/xl-long-bed-3d-printer-conversion/README.md b/howtos/xl-long-bed-3d-printer-conversion/README.md new file mode 100644 index 000000000..918f7df95 --- /dev/null +++ b/howtos/xl-long-bed-3d-printer-conversion/README.md @@ -0,0 +1,178 @@ +--- +title: XL Long bed 3D-printer conversion +slug: xl-long-bed-3d-printer-conversion +description: This tutorial explains how to install an extended bed on any compatible 3D printer. We utilized the extended bed to print wind turbine blades. +tags: ["extrusion"] +category: Guides +difficulty: Hard +time: < 1 week +keywords: 3D printer installation, extended bed tutorial, wind turbine blades printing, Anycubic I3 Mega S upgrade, Y-axis modification, heated bed construction, aluminum platform welding, fiberglass insulation, NiCr heating wire +location: Antwerpen, Belgium +--- +# XL Long bed 3D-printer conversion +![XL Long bed 3D-printer conversion](197584567_823306731633606_2145684291652980688_n_3-181f6f3b22b.png) +This tutorial explains how to install an extended bed on any compatible 3D printer. We utilized the extended bed to print wind turbine blades. + +User Location: Antwerpen, Belgium +## Steps +### Step 1: Gather all required parts + +Necessary for this build: + +Basics: +- A basic 3D-printer that allows modifying the firmware (such as an Anycubic I3 Mega S) +- A rigid table of 2 m (78.74 in) by 80 cm (31.5 in) or larger to accommodate all components + +Movement system (Y-axis): +- 2 SBR25 1500 mm (59.06 in) rails +- 4 SBR25UU bearings with bearing holders +- 2.5 m (8.2 ft) glass fiber belt for 3D printers, often referred to as a GT2 belt with a 2 mm pitch + +The heated bed: +- 5 aluminum profiles of 40 mm by 15 mm (1.57 in by 0.59 in) +- NiCr heating wire rated at 60 ohms and 3A, available in 5 or 10 m (16.4 or 32.8 ft) lengths +- Glass fiber sleeving to insulate the heating wire, resistant to at least 150 degrees Celsius (302 F) +- 16 threaded rods, 8 mm in diameter and 5 cm (1.97 in) in length, plus 32 nuts for securing both sides +- (Recommended) Glass fiber cloth measuring 50 cm by 50 cm (19.69 in by 19.69 in) + +- Basic tools: a drill, screws, bolts, and nuts + + +![sbr25-18106554cb8.jpg](./sbr25-18106554cb8.jpg) + +### Step 2: Assemble the bed + +1. Weld the aluminum (aluminium) profiles to create a platform measuring 3.3 feet (1 meter) by 7.9 inches (20 centimeters). It is preferable to weld at the ends only, to prevent skewing or distortion during the welding process. + +2. Drill holes for the bearing holders, ensuring they are positioned 3.3 feet (1 meter) apart. + +3. Install the bearings approximately 2 inches (5 centimeters) from the bed. + +4. Place the fiberglass (glassfiber) sleeve over the Nichrome (NiCr) heating wire and thread it through the hollow sections of the aluminum bed. + +5. Optionally, place fiberglass cloth at the ends of each aluminum profile to retain air inside. + + +![IMG_20210324_173500_bed-1810657afe3.jpg](./IMG_20210324_173500_bed-1810657afe3.jpg) + +### Step 3: Make the base: rails on a sturdy table! + +Ensure the table is stable and immovable, as any instability significantly affects the print quality. + +The rails may accumulate dust during installation; clean them thoroughly and apply some PTFE-oil before proceeding. + +Review the technical drawing for proper installation of the remaining components before moving forward. + + +![IMG_20210324_173500-18106582b59.jpg](./IMG_20210324_173500-18106582b59.jpg) + + +![Modell Anycubic I3 Mega-1815ec84ed9.png](./Modell_Anycubic_I3_Mega-1815ec84ed9.png) + +### Step 4: Assembling of the main parts + +1. Drill holes for mounting the Y-axis. The screws for the stepper motor are quite small, so an adapter bracket was fabricated from leftover square aluminum for the pipe. + +2. Position the stepper motor and pulley approximately 4.1 feet (1.25 meters) apart. + +3. Acquire some sturdy L-hooks made of steel, stainless steel, or aluminum, and drill holes that align with the U-frame of the printer. By opting for sufficient height, a printable height of 10.2 inches (26 centimeters) was achieved, 2.4 inches (6 centimeters) higher than normal. + +4. Extend the wire length of the Y-stepper as needed. Scrap 15 AWG (1.5mm²) electrical cable was utilized since a NEMA 17 stepper motor can handle up to 2A of current. + +5. Secure the U-frame with the L-hooks on the table and lower the endstops for the Z-axis to capitalize on the added height. + +6. Drill holes in the table to route the wires for the endstops and steppers. This allowed the use of all the original cables, except for the Y-axis. + +### Step 5: Make a heated chamber + +Employ your creativity to design a cover for the print area. Plastic foil may suffice to retain warm air, depending on ambient temperature. Favorable outcomes have also been achieved using cardboard and surplus Styropor, which is sufficiently robust to negate the need for a frame. + + +![285933284_595402385015141_3665024332632683864_n-181347e9f83.jpg](./285933284_595402385015141_3665024332632683864_n-181347e9f83.jpg) + + +![285471495_1936084283249380_3005529079324983930_n-181347ecc3f.jpg](./285471495_1936084283249380_3005529079324983930_n-181347ecc3f.jpg) + + +![285622700_5783098858366985_4106654552058906457_n-181347f02aa.jpg](./285622700_5783098858366985_4106654552058906457_n-181347f02aa.jpg) + +### Step 6: Download Marlin 1.4.6 and modify the bed size. + +You can find an adapted version specifically for the Anycubic I3 Mega S here: [github.com/davidramiro/Marlin-Ai3M](https://github.com/davidramiro/Marlin-Ai3M). + +Higher versions contained a flawed manual bed leveling system, which is essential as it is easy for the bed not to be parallel to the table. + +Install VSCode and open the code there. Modify the following properties in `configuration.h` to inform the printer of an increased bed size and higher build envelope: +a. Y_BED_SIZE: 999 +b. MAX_Z_HEIGHT: 260 + + +![vscode1-181346ef6df.png](./vscode1-181346ef6df.png) + +### Step 7: Flash the modified firmware + +Connect your printer mainboard using a USB cable. VScode will automatically connect to the correct serial port. Press the small arrow in the bottom left corner to initiate the upload process. + + +![vscode-181065d95c4.png](./vscode-181065d95c4.png) + +### Step 8: Level the bed 'manually' + +Certainly. Below is the revised text formatted in Markdown: + +--- + +This procedure does not involve manually adjusting the four knobs on the underside of the print bed. Instead, execute the G29 S1 command, followed by G29 S2 until completion. The printer will calculate a grid of 5x5 points (1.97x1.97 inches) over the print bed and move to each position, allowing you to adjust the nozzle on the z-axis. + +(The grid's point count can be modified in the firmware.) + +For further details on the G29 command for Marlin, visit [marlinfw.org/docs/gcode/G029-mbl.html](https://marlinfw.org/docs/gcode/G029-mbl.html). + +Upon completion of all 25 points, the printer will emit a sound and return the print head to the 0,0 position. Ensure the grid is saved with the M500 command. Before each print, initiate M420 S1 to enable mesh-bed leveling and retrieve the modified z-coordinates. It is advisable to include this in the custom g-code section of your slicer to ensure execution before each print. + +--- + + +![g29-1813475c01c.png](./g29-1813475c01c.png) + +### Step 9: Test before you print big! + +Printing large objects may require time to perfect. Adhesion issues might occur during the printing process. As the object increases in size, the likelihood of warping and detachment from the bed rises. Effective results have been achieved using rPET, PETG, and PLA with Formfutur's Magigoo as an adhesive. PET(G) adheres exceptionally well, and a base layer of PET(G) is used for printing ABS. + +### Step 10: Profit + +This extended bed conversion, for example, enables the printing of wind turbine blades, allowing you to construct your own wind turbines. Refer to our other tutorial for further details. + + +![284170163_326718269616463_2564227729431909493_n-1810a67e07f.jpg](./284170163_326718269616463_2564227729431909493_n-1810a67e07f.jpg) + + +![284410269_538285404469005_5504249321824877867_n (1)-181347fd79f.jpg](./284410269_538285404469005_5504249321824877867_n_1-181347fd79f.jpg) + +## Resources +### Hardware +- Anycubic I3 Mega S 3D printer ([firmware modifiable](https://github.com/davidramiro/Marlin-Ai3M)) +- Rigid table (2m × 80cm or larger) +- SBR25 1500mm linear rails (×2), SBR25UU bearings (×4), 2.5m GT2 belt +- Aluminum profiles (40×15mm, ×5), 60Ω NiCr heating wire, fiberglass sleeving (heat-resistant) +- 8mm threaded rods (×16, 5cm long), nuts (×32), optional 50×50cm fiberglass cloth + +### Software +- [Visual Studio Code (VSCode)](https://code.visualstudio.com/) for firmware editing +- Customized Marlin firmware ([GitHub link](https://github.com/davidramiro/Marlin-Ai3M)) +- Marlin G-code commands ([G29 reference](https://marlinfw.org/docs/gcode/G029-mbl.html)) + +### Tools & Accessories +- Drill, screws, bolts, and nuts for assembly +- Steel/stainless steel/aluminum L-hooks (for U-frame mounting) +- PTFE oil for rail lubrication +- Plastic foil/cardboard/Styrofoam for print area insulation +- 15 AWG electrical cable (for Y-axis stepper motor extension) +## References +## References + +### Articles +- [Marlin G29 Command Documentation](https://marlinfw.org/docs/gcode/G029-mbl.html) + +### Opensource Designs +- [Custom Marlin Firmware for Anycubic I3 Mega S](https://github.com/davidramiro/Marlin-Ai3M) \ No newline at end of file diff --git a/howtos/xl-long-bed-3d-printer-conversion/config.json b/howtos/xl-long-bed-3d-printer-conversion/config.json index b78443503..81ba563eb 100644 --- a/howtos/xl-long-bed-3d-printer-conversion/config.json +++ b/howtos/xl-long-bed-3d-printer-conversion/config.json @@ -1,285 +1,306 @@ { + "description": "This tutorial explains how to install an extended bed on any compatible 3D printer. We utilized the extended bed to print wind turbine blades.", + "total_views": 408, + "_contentModifiedTimestamp": "2023-12-28T10:54:36.574Z", + "moderation": "accepted", + "moderatorFeedback": "", + "slug": "xl-long-bed-3d-printer-conversion", + "difficulty_level": "Hard", + "id": "EmSgubayMg8PpWDaDM14", + "_id": "EmSgubayMg8PpWDaDM14", "tags": [ "extrusion" ], - "cover_image": { - "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/197584567_823306731633606_2145684291652980688_n (3)-181f6f3b22b.png", - "timeCreated": "2022-07-13T09:46:24.288Z", - "type": "image/png", - "name": "197584567_823306731633606_2145684291652980688_n (3)-181f6f3b22b.png", - "contentType": "image/png", - "size": 356847, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2F197584567_823306731633606_2145684291652980688_n%20(3)-181f6f3b22b.png?alt=media&token=2a751b2b-f798-464d-a57c-e6205ebbd3b1", - "updated": "2022-07-13T09:46:24.288Z" - }, - "category": { - "label": "Guides", - "_modified": "2022-09-18T08:51:47.196Z", - "_id": "CrZjHORWfxEl6iDrrPIO", - "_deleted": false, - "_created": "2022-09-18T08:51:47.196Z" - }, - "time": "< 1 week", - "creatorCountry": "be", - "title": "XL Long bed 3D-printer conversion", - "_modified": "2023-09-04T13:41:54.532Z", - "_contentModifiedTimestamp": "2023-06-14T11:02:21.034Z", "total_downloads": 0, + "comments": [], "steps": [ { - "text": "Necessary for this build:\n\nBasics:\n- a basic 3D-printer that allows modifying the firmware (we use an Anycubic I3 Mega S)\n- a rigid table of 2m * 80cm or bigger to put everything on\n\nMovement system (Y-axis):\n- 2 * SBR25 1500mm rails \n- 4 * SBR25UU bearings + bearing holders \n- 2,5m glassfiber belt for 3D-printers (often called GT2 belt). 2mm pitch.\n\nThe heated bed:\n- 5 aluminum profiles of 40x15mm\n- NiCr heating wire of 60 ohm 3A, 5 or 10m length\n- glassfiber sleeving to insulate the heating wire (resistant to 150 degrees Celsius or more).\n- 16 * 8mm threaded rods of 5cm length + 32 nuts for both sides\n- (recommended) glassfiber cloth (50 x 50cm)\n\n\n- basic tools: a drill, screws, bolts and nuts\n\n\n", + "_animationKey": "unique1", "images": [ { - "name": "sbr25-18106554cb8.jpg", "updated": "2022-05-27T16:33:38.717Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2Fsbr25-18106554cb8.jpg?alt=media&token=2d79c43c-e322-48ed-960b-21c72b53a285", "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/sbr25-18106554cb8.jpg", - "type": "image/jpeg", + "contentType": "image/jpeg", "timeCreated": "2022-05-27T16:33:38.717Z", + "type": "image/jpeg", + "name": "sbr25-18106554cb8.jpg", "size": 18148, - "contentType": "image/jpeg" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2Fsbr25-18106554cb8.jpg?alt=media&token=2d79c43c-e322-48ed-960b-21c72b53a285", + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/sbr25-18106554cb8.jpg", + "alt": "sbr25-18106554cb8.jpg" } ], "title": "Gather all required parts", - "_animationKey": "unique1" + "text": "Necessary for this build:\n\nBasics:\n- A basic 3D-printer that allows modifying the firmware (such as an Anycubic I3 Mega S)\n- A rigid table of 2 m (78.74 in) by 80 cm (31.5 in) or larger to accommodate all components\n\nMovement system (Y-axis):\n- 2 SBR25 1500 mm (59.06 in) rails \n- 4 SBR25UU bearings with bearing holders \n- 2.5 m (8.2 ft) glass fiber belt for 3D printers, often referred to as a GT2 belt with a 2 mm pitch\n\nThe heated bed:\n- 5 aluminum profiles of 40 mm by 15 mm (1.57 in by 0.59 in)\n- NiCr heating wire rated at 60 ohms and 3A, available in 5 or 10 m (16.4 or 32.8 ft) lengths\n- Glass fiber sleeving to insulate the heating wire, resistant to at least 150 degrees Celsius (302 F)\n- 16 threaded rods, 8 mm in diameter and 5 cm (1.97 in) in length, plus 32 nuts for securing both sides\n- (Recommended) Glass fiber cloth measuring 50 cm by 50 cm (19.69 in by 19.69 in)\n\n- Basic tools: a drill, screws, bolts, and nuts" }, { + "_animationKey": "unique2", + "title": "Assemble the bed", + "text": "1. Weld the aluminum (aluminium) profiles to create a platform measuring 3.3 feet (1 meter) by 7.9 inches (20 centimeters). It is preferable to weld at the ends only, to prevent skewing or distortion during the welding process.\n\n2. Drill holes for the bearing holders, ensuring they are positioned 3.3 feet (1 meter) apart.\n\n3. Install the bearings approximately 2 inches (5 centimeters) from the bed.\n\n4. Place the fiberglass (glassfiber) sleeve over the Nichrome (NiCr) heating wire and thread it through the hollow sections of the aluminum bed.\n\n5. Optionally, place fiberglass cloth at the ends of each aluminum profile to retain air inside.", "images": [ { - "updated": "2022-05-27T16:33:41.130Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2FIMG_20210324_173500_bed-1810657afe3.jpg?alt=media&token=e0714787-5ad8-456f-9050-6b5b35453bfa", - "name": "IMG_20210324_173500_bed-1810657afe3.jpg", "type": "image/jpeg", - "contentType": "image/jpeg", + "timeCreated": "2022-05-27T16:33:41.130Z", + "updated": "2022-05-27T16:33:41.130Z", "size": 90201, "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/IMG_20210324_173500_bed-1810657afe3.jpg", - "timeCreated": "2022-05-27T16:33:41.130Z" - } - ], - "text": "1. Weld the aluminium profiles so they are connected and make a platform of 1m * 20cm. Preferabbly this happens on the ends only so they are not skewed or distorted by the welding process. \n\n2. Drill holes for the bearing holders. They should be 1m apart.\n\n3. Install the bearings approximately 5cm from the bed\n\n4. Put the glassfiber sleeve over the NiCr heating wire and pull it through the hollow spaces of the aluminum bed\n\n5. (Recommended) Put some glassfiber cloth at the end of each alumium profile so the air stays inside", - "_animationKey": "unique2", - "title": "Assemble the bed" - }, - { - "title": "Make the base: rails on a sturdy table!", - "_animationKey": "unique3", - "text": "Make sure the table is flat and can't bend or move, because this will have a great impact on the printability.\nProbably the rails will become dusty because of the installation process, so make sure to clean them and apply some TPFE-oil before moving to the next step.\n\nBefore proceeding to the next step, check out the technical drawing on how the rest of the parts should be set-up.", - "images": [ - { - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2FIMG_20210324_173500-18106582b59.jpg?alt=media&token=5c099980-6cc6-48ab-8fad-cf6767cc12b7", + "name": "IMG_20210324_173500_bed-1810657afe3.jpg", "contentType": "image/jpeg", - "timeCreated": "2022-05-27T16:33:44.019Z", - "name": "IMG_20210324_173500-18106582b59.jpg", - "type": "image/jpeg", - "size": 163450, - "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/IMG_20210324_173500-18106582b59.jpg", - "updated": "2022-05-27T16:33:44.019Z" - }, - { - "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/Modell Anycubic I3 Mega-1815ec84ed9.png", - "timeCreated": "2022-06-13T20:36:38.831Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2FModell%20Anycubic%20I3%20Mega-1815ec84ed9.png?alt=media&token=f934aa6f-7afb-46e0-8b06-30ebde925d9d", - "name": "Modell Anycubic I3 Mega-1815ec84ed9.png", - "contentType": "image/png", - "size": 13892, - "updated": "2022-06-13T20:36:38.831Z", - "type": "image/png" + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/img_20210324_173500_bed-1810657afe3.jpg", + "alt": "IMG_20210324_173500_bed-1810657afe3.jpg" } ] }, { - "images": [], - "_animationKey": "uniquex0ewij", - "text": "1.\tDrill holes for the mounting of the Y-axis. The screws that go into the stepper are very small so we made an adapter bracket with some left-over square aluminum bed for the pipe.\n2.\tMount both the stepper and pulley so they are approximately 1,25m apart\n3.\tGet some sturdy L-hooks in steel, rvs or aluminium and drill some holes that fit the U-frame of your printer. By choosing these high enough we managed to get to a printable height of 26cm. 6 cm higher than normal!\n4.\tIncrease the length of the wire of the Y-stepper as much as necessary. We used some scrap 1,5mm² electricitycable because NEMA17 stepper can pull up to 2A current.\n5.\tMount the U-frame witl the L-hooks on the table and lower the endstops for the z-axis to benefit from the additional height\n6.\t(Not in the video) Drill some holes to put the wires of the endstops and steppers through the table. In this way we managed to use all the original cables except for the Y-axis.\n", - "videoUrl": "https://youtu.be/QhznAQ6W1Wg", - "title": "Assembling of the main parts" + "images": [ + { + "timeCreated": "2022-05-27T16:33:44.019Z", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2FIMG_20210324_173500-18106582b59.jpg?alt=media&token=5c099980-6cc6-48ab-8fad-cf6767cc12b7", + "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/IMG_20210324_173500-18106582b59.jpg", + "updated": "2022-05-27T16:33:44.019Z", + "size": 163450, + "type": "image/jpeg", + "name": "IMG_20210324_173500-18106582b59.jpg", + "contentType": "image/jpeg", + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/img_20210324_173500-18106582b59.jpg", + "alt": "IMG_20210324_173500-18106582b59.jpg" + }, + { + "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/Modell Anycubic I3 Mega-1815ec84ed9.png", + "name": "Modell Anycubic I3 Mega-1815ec84ed9.png", + "type": "image/png", + "timeCreated": "2022-06-13T20:36:38.831Z", + "contentType": "image/png", + "updated": "2022-06-13T20:36:38.831Z", + "size": 13892, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2FModell%20Anycubic%20I3%20Mega-1815ec84ed9.png?alt=media&token=f934aa6f-7afb-46e0-8b06-30ebde925d9d", + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/modell_anycubic_i3_mega-1815ec84ed9.png", + "alt": "Modell Anycubic I3 Mega-1815ec84ed9.png" + } + ], + "_animationKey": "unique3", + "title": "Make the base: rails on a sturdy table!", + "text": "Ensure the table is stable and immovable, as any instability significantly affects the print quality.\n\nThe rails may accumulate dust during installation; clean them thoroughly and apply some PTFE-oil before proceeding.\n\nReview the technical drawing for proper installation of the remaining components before moving forward." }, { + "_animationKey": "uniquex0ewij", + "videoUrl": "https://youtu.be/QhznAQ6W1Wg", + "images": [], + "title": "Assembling of the main parts", + "text": "1. Drill holes for mounting the Y-axis. The screws for the stepper motor are quite small, so an adapter bracket was fabricated from leftover square aluminum for the pipe.\n\n2. Position the stepper motor and pulley approximately 4.1 feet (1.25 meters) apart.\n\n3. Acquire some sturdy L-hooks made of steel, stainless steel, or aluminum, and drill holes that align with the U-frame of the printer. By opting for sufficient height, a printable height of 10.2 inches (26 centimeters) was achieved, 2.4 inches (6 centimeters) higher than normal.\n\n4. Extend the wire length of the Y-stepper as needed. Scrap 15 AWG (1.5mm²) electrical cable was utilized since a NEMA 17 stepper motor can handle up to 2A of current.\n\n5. Secure the U-frame with the L-hooks on the table and lower the endstops for the Z-axis to capitalize on the added height.\n\n6. Drill holes in the table to route the wires for the endstops and steppers. This allowed the use of all the original cables, except for the Y-axis." + }, + { + "_animationKey": "uniquetakk5", + "title": "Make a heated chamber", "images": [ { "name": "285933284_595402385015141_3665024332632683864_n-181347e9f83.jpg", "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/285933284_595402385015141_3665024332632683864_n-181347e9f83.jpg", + "updated": "2022-06-05T15:32:33.642Z", + "size": 95472, "contentType": "image/jpeg", "type": "image/jpeg", "timeCreated": "2022-06-05T15:32:33.642Z", "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2F285933284_595402385015141_3665024332632683864_n-181347e9f83.jpg?alt=media&token=aaa042e7-db63-4ad5-a199-c9f99d873c72", - "updated": "2022-06-05T15:32:33.642Z", - "size": 95472 + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/285933284_595402385015141_3665024332632683864_n-181347e9f83.jpg", + "alt": "285933284_595402385015141_3665024332632683864_n-181347e9f83.jpg" }, { "contentType": "image/jpeg", - "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/285471495_1936084283249380_3005529079324983930_n-181347ecc3f.jpg", - "updated": "2022-06-05T15:32:32.585Z", "type": "image/jpeg", - "timeCreated": "2022-06-05T15:32:32.585Z", + "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/285471495_1936084283249380_3005529079324983930_n-181347ecc3f.jpg", "size": 63489, "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2F285471495_1936084283249380_3005529079324983930_n-181347ecc3f.jpg?alt=media&token=717301ee-74cc-4eea-8d46-d2164afacd51", - "name": "285471495_1936084283249380_3005529079324983930_n-181347ecc3f.jpg" + "timeCreated": "2022-06-05T15:32:32.585Z", + "updated": "2022-06-05T15:32:32.585Z", + "name": "285471495_1936084283249380_3005529079324983930_n-181347ecc3f.jpg", + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/285471495_1936084283249380_3005529079324983930_n-181347ecc3f.jpg", + "alt": "285471495_1936084283249380_3005529079324983930_n-181347ecc3f.jpg" }, { - "name": "285622700_5783098858366985_4106654552058906457_n-181347f02aa.jpg", - "type": "image/jpeg", - "contentType": "image/jpeg", - "updated": "2022-06-05T15:32:33.620Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2F285622700_5783098858366985_4106654552058906457_n-181347f02aa.jpg?alt=media&token=faaff67c-cb87-4e0f-8905-2e87b9333773", "timeCreated": "2022-06-05T15:32:33.620Z", + "size": 85711, "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/285622700_5783098858366985_4106654552058906457_n-181347f02aa.jpg", - "size": 85711 + "type": "image/jpeg", + "updated": "2022-06-05T15:32:33.620Z", + "contentType": "image/jpeg", + "name": "285622700_5783098858366985_4106654552058906457_n-181347f02aa.jpg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2F285622700_5783098858366985_4106654552058906457_n-181347f02aa.jpg?alt=media&token=faaff67c-cb87-4e0f-8905-2e87b9333773", + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/285622700_5783098858366985_4106654552058906457_n-181347f02aa.jpg", + "alt": "285622700_5783098858366985_4106654552058906457_n-181347f02aa.jpg" } ], - "text": "Use your creativity to make a cover over the printspace. Plastic foil can already be enough to trap the warm air inside, depending on the room temperature. We also had good results with cardboard and left-over BASF Styropur, which is sturdy enough to not need a frame.\n", - "title": "Make a heated chamber", - "_animationKey": "uniquetakk5" + "text": "Employ your creativity to design a cover for the print area. Plastic foil may suffice to retain warm air, depending on ambient temperature. Favorable outcomes have also been achieved using cardboard and surplus Styropor, which is sufficiently robust to negate the need for a frame." }, { "images": [ { + "name": "vscode1-181346ef6df.png", + "size": 77425, "updated": "2022-06-05T15:15:02.679Z", - "timeCreated": "2022-06-05T15:15:02.679Z", - "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/vscode1-181346ef6df.png", "contentType": "image/png", "type": "image/png", - "size": 77425, - "name": "vscode1-181346ef6df.png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2Fvscode1-181346ef6df.png?alt=media&token=f46b139c-7f4d-4133-a1e4-b27ec1a08905" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2Fvscode1-181346ef6df.png?alt=media&token=f46b139c-7f4d-4133-a1e4-b27ec1a08905", + "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/vscode1-181346ef6df.png", + "timeCreated": "2022-06-05T15:15:02.679Z", + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/vscode1-181346ef6df.png", + "alt": "vscode1-181346ef6df.png" } ], - "title": "Download Marlin 1.4.6 and modify the bed size.", + "text": "You can find an adapted version specifically for the Anycubic I3 Mega S here: [github.com/davidramiro/Marlin-Ai3M](https://github.com/davidramiro/Marlin-Ai3M).\n\nHigher versions contained a flawed manual bed leveling system, which is essential as it is easy for the bed not to be parallel to the table.\n\nInstall VSCode and open the code there. Modify the following properties in `configuration.h` to inform the printer of an increased bed size and higher build envelope:\na.\tY_BED_SIZE: 999\nb.\tMAX_Z_HEIGHT: 260", "_animationKey": "uniqueyob5aq", - "text": "You can find an adapted version specially for the Anycubic I3 Mega S here: https://github.com/davidramiro/Marlin-Ai3M\nHigher versions had a bugged manual bed leveling system, which we'll really need because it's easy to not have the bed exactly parallel to the table.\n\nInstall VSCode and open the code there. Change the following properties in configuration.h to let the printer know it has a bigger bed and higher build envelope:\na.\tY_BED_SIZE: 999\nb.\tMAX_Z_HEIGHT: 260\n" + "title": "Download Marlin 1.4.6 and modify the bed size." }, { + "text": "Connect your printer mainboard using a USB cable. VScode will automatically connect to the correct serial port. Press the small arrow in the bottom left corner to initiate the upload process.", + "_animationKey": "uniquetrsmh8", "images": [ { "type": "image/png", - "size": 63611, + "updated": "2022-05-27T16:33:47.649Z", + "name": "vscode-181065d95c4.png", + "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/vscode-181065d95c4.png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2Fvscode-181065d95c4.png?alt=media&token=1d93e683-fd39-40d9-94fc-d97806f6d8b9", "contentType": "image/png", "timeCreated": "2022-05-27T16:33:47.649Z", - "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/vscode-181065d95c4.png", - "updated": "2022-05-27T16:33:47.649Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2Fvscode-181065d95c4.png?alt=media&token=1d93e683-fd39-40d9-94fc-d97806f6d8b9", - "name": "vscode-181065d95c4.png" + "size": 63611, + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/vscode-181065d95c4.png", + "alt": "vscode-181065d95c4.png" } ], - "title": "Flash the modified firmware", - "text": "Connect your printer mainboard with USB. VScode will automatically connect to the right serial port. \nPress the small arrow in the bottom left corner to start the uploading process.", - "_animationKey": "uniquetrsmh8" + "title": "Flash the modified firmware" }, { "title": "Level the bed 'manually'", - "text": "Ok, this is not the 'manually' as you used to know, turning the 4 knobs on the bottom of the printbed. Instead we will run the G29 S1 command, followed by G29 S2 until it finishes. The printer will calculate a grid of 5x5 points over the printbed and move to each position, where you'll be able to lower or heighten the nozzle on the z-axis. \n(The number of points in the grid can easily be changed in the firmware)\n\nMore on the G29 command for Marlin: https://marlinfw.org/docs/gcode/G029-mbl.html\n\nAfter you finished all 25 points, the printer will make a bleep sound and return the printhead to its 0,0 position. Be sure to save the grid with the M500-command. Also, before each print you should call M420 S1 to enable mesh-bed-leveling and fetch the modified z-coordinates. We can recommened to put this in the custom g-code section of your slicer to be sure to have it called before each print.", + "_animationKey": "unique4lmi2n", "images": [ { - "contentType": "image/png", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2Fg29-1813475c01c.png?alt=media&token=ff4f9ad8-d218-4b4c-b6d8-068caa15b613", "name": "g29-1813475c01c.png", - "size": 77510, - "updated": "2022-06-05T15:32:36.706Z", "type": "image/png", + "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/g29-1813475c01c.png", + "size": 77510, + "contentType": "image/png", "timeCreated": "2022-06-05T15:32:36.706Z", - "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/g29-1813475c01c.png" + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2Fg29-1813475c01c.png?alt=media&token=ff4f9ad8-d218-4b4c-b6d8-068caa15b613", + "updated": "2022-06-05T15:32:36.706Z", + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/g29-1813475c01c.png", + "alt": "g29-1813475c01c.png" } ], - "_animationKey": "unique4lmi2n" + "text": "Certainly. Below is the revised text formatted in Markdown:\n\n---\n\nThis procedure does not involve manually adjusting the four knobs on the underside of the print bed. Instead, execute the G29 S1 command, followed by G29 S2 until completion. The printer will calculate a grid of 5x5 points (1.97x1.97 inches) over the print bed and move to each position, allowing you to adjust the nozzle on the z-axis. \n\n(The grid's point count can be modified in the firmware.)\n\nFor further details on the G29 command for Marlin, visit [marlinfw.org/docs/gcode/G029-mbl.html](https://marlinfw.org/docs/gcode/G029-mbl.html).\n\nUpon completion of all 25 points, the printer will emit a sound and return the print head to the 0,0 position. Ensure the grid is saved with the M500 command. Before each print, initiate M420 S1 to enable mesh-bed leveling and retrieve the modified z-coordinates. It is advisable to include this in the custom g-code section of your slicer to ensure execution before each print.\n\n---" }, { - "videoUrl": "https://youtu.be/BUbNh10UqX0", - "images": [], "_animationKey": "uniquek0ycwk", + "videoUrl": "https://youtu.be/BUbNh10UqX0", "title": "Test before you print big!", - "text": "Printing big might take some time to get everything right. For example there might be some adhesion problems arising while printing. The bigger the object gets, the more power it has to warp and pull of off the bed. \nWe had good result printing rPET, PETG and PLA with Formfutur's Magigoo as an adhesive. Certainly PET(G) sticks very well and we use a first layer of PET(G) to print ABS. " + "text": "Printing large objects may require time to perfect. Adhesion issues might occur during the printing process. As the object increases in size, the likelihood of warping and detachment from the bed rises. Effective results have been achieved using rPET, PETG, and PLA with Formfutur's Magigoo as an adhesive. PET(G) adheres exceptionally well, and a base layer of PET(G) is used for printing ABS.", + "images": [] }, { - "text": "This long bed conversion for example permits the printing of windturbine blades which allows yo uto build your own windturbines. Check our other tutorial to know more about it!", - "title": "Profit", + "_animationKey": "uniqueznezfr", + "text": "This extended bed conversion, for example, enables the printing of wind turbine blades, allowing you to construct your own wind turbines. Refer to our other tutorial for further details.", "images": [ { - "name": "284170163_326718269616463_2564227729431909493_n-1810a67e07f.jpg", - "contentType": "image/jpeg", "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/284170163_326718269616463_2564227729431909493_n-1810a67e07f.jpg", - "updated": "2022-05-28T11:23:15.453Z", - "timeCreated": "2022-05-28T11:23:15.453Z", "type": "image/jpeg", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2F284170163_326718269616463_2564227729431909493_n-1810a67e07f.jpg?alt=media&token=62dabe98-c890-4139-9c82-f7582332b33e", + "timeCreated": "2022-05-28T11:23:15.453Z", "size": 255407, - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2F284170163_326718269616463_2564227729431909493_n-1810a67e07f.jpg?alt=media&token=62dabe98-c890-4139-9c82-f7582332b33e" + "contentType": "image/jpeg", + "name": "284170163_326718269616463_2564227729431909493_n-1810a67e07f.jpg", + "updated": "2022-05-28T11:23:15.453Z", + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/284170163_326718269616463_2564227729431909493_n-1810a67e07f.jpg", + "alt": "284170163_326718269616463_2564227729431909493_n-1810a67e07f.jpg" }, { - "timeCreated": "2022-06-05T15:33:29.488Z", - "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2F284410269_538285404469005_5504249321824877867_n%20(1)-181347fd79f.jpg?alt=media&token=14a75836-2857-471f-9cca-30eac609d56f", "size": 191125, + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2F284410269_538285404469005_5504249321824877867_n%20(1)-181347fd79f.jpg?alt=media&token=14a75836-2857-471f-9cca-30eac609d56f", + "contentType": "image/jpeg", + "timeCreated": "2022-06-05T15:33:29.488Z", "name": "284410269_538285404469005_5504249321824877867_n (1)-181347fd79f.jpg", "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/284410269_538285404469005_5504249321824877867_n (1)-181347fd79f.jpg", - "updated": "2022-06-05T15:33:29.488Z", "type": "image/jpeg", - "contentType": "image/jpeg" + "updated": "2022-06-05T15:33:29.488Z", + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/284410269_538285404469005_5504249321824877867_n_1-181347fd79f.jpg", + "alt": "284410269_538285404469005_5504249321824877867_n (1)-181347fd79f.jpg" } ], - "_animationKey": "uniqueznezfr" + "title": "Profit" } ], - "total_views": 310, - "id": "EmSgubayMg8PpWDaDM14", - "moderation": "accepted", - "description": "This how-to will show how to fit a longer bed on any flashable 3D-printer. We use the long bed ourselves to print windturbines (more about that on the Precious Plastic Research module: https://community.preciousplastic.com/research/make-a-windturbine-from-recycled-plastics)", - "_created": "2022-05-27T16:33:46.624Z", - "_deleted": false, - "_createdBy": "fromwastetowind", + "files": [], + "title": "XL Long bed 3D-printer conversion", + "creatorCountry": "be", "votedUsefulBy": [ + "agkmen", + "mavigogun", "sigolene", "fromwastetowind", "josephklatt", "tonksi-" ], - "files": [], - "slug": "xl-long-bed-3d-printer-conversion", - "difficulty_level": "Hard", - "_id": "EmSgubayMg8PpWDaDM14", - "comments": [], + "_modified": "2024-01-23T13:30:33.148Z", "fileLink": "", + "time": "< 1 week", + "category": { + "label": "Guides", + "_created": "2022-09-18T08:51:47.196Z", + "_id": "CrZjHORWfxEl6iDrrPIO", + "_deleted": false, + "_modified": "2022-09-18T08:51:47.196Z" + }, + "mentions": [], + "previousSlugs": [ + "xl-long-bed-3d-printer-conversion" + ], + "_deleted": false, + "cover_image": { + "timeCreated": "2022-07-13T09:46:24.288Z", + "contentType": "image/png", + "size": 356847, + "type": "image/png", + "updated": "2022-07-13T09:46:24.288Z", + "fullPath": "uploads/howtos/EmSgubayMg8PpWDaDM14/197584567_823306731633606_2145684291652980688_n (3)-181f6f3b22b.png", + "name": "197584567_823306731633606_2145684291652980688_n (3)-181f6f3b22b.png", + "downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FEmSgubayMg8PpWDaDM14%2F197584567_823306731633606_2145684291652980688_n%20(3)-181f6f3b22b.png?alt=media&token=2a751b2b-f798-464d-a57c-e6205ebbd3b1", + "src": "/resources/howtos/xl-long-bed-3d-printer-conversion/197584567_823306731633606_2145684291652980688_n_3-181f6f3b22b.png" + }, + "_created": "2022-05-27T16:33:46.624Z", + "_createdBy": "fromwastetowind", "user": { + "_modified": "2024-01-25T12:40:40.422Z", + "type": "machine-builder", + "moderation": "accepted", + "_id": "fromwastetowind", "verified": false, - "_modified": "2022-05-30T07:15:22.633Z", + "_deleted": false, + "_created": "2024-01-25T12:40:40.422Z", "location": { "lng": "4.4081929", "lat": "51.2340787" }, - "detail": { - "heroImageUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Ffromwastetowind%2F2m_PLA_windturbine_testing-181061a35c6.jpg?alt=media&token=15ab338f-bb96-4e3c-9961-5b961bca8218", - "verifiedBadge": false, - "profileUrl": "https://community.preciousplastic.com/u/fromwastetowind", - "profilePicUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/avatars%2Ffromwastetowind.jpg?alt=media", - "name": "fromwastetowind", - "shortDescription": "From Waste to Wind - 3D-printing windturbines from recycled plastics", - "lastActive": "2022-05-28T12:51:28.775Z", - "displayName": "From Waste to Wind" - }, - "subType": "mix", - "_id": "fromwastetowind", - "_created": "2022-05-27T15:21:24.508Z", - "moderation": "rejected", - "type": "workspace", - "_deleted": false, "geo": { "latitude": 51.2340787, - "longitude": 4.4081929, - "continent": "Europe", "lookupSource": "coordinates", - "continentCode": "EU", + "longitude": 4.4081929, "localityLanguageRequested": "en", - "city": "Antwerpen", + "continent": "Europe", + "continentCode": "EU", "countryName": "Belgium", "countryCode": "BE", - "postcode": "2000", "principalSubdivision": "Flanders", "principalSubdivisionCode": "BE-VLG", - "plusCode": "9F366CM5+J7", + "city": "Antwerpen", "locality": "Antwerp", + "postcode": "2000", + "plusCode": "9F366CM5+J7", "localityInfo": { - "LikelyLand": true, "administrative": [ { "name": "Belgium", "description": "constitutional monarchy in Western Europe", + "isoName": "Belgium", "order": 5, "adminLevel": 2, "isoCode": "BE", @@ -289,6 +310,7 @@ { "name": "Flanders", "description": "federal region of Belgium", + "isoName": "Flanders", "order": 7, "adminLevel": 4, "isoCode": "BE-VLG", @@ -298,6 +320,7 @@ { "name": "Provincie Antwerpen", "description": "province in Flanders, Belgium", + "isoName": "Provincie Antwerpen", "order": 9, "adminLevel": 6, "isoCode": "BE-VAN", @@ -305,7 +328,7 @@ "geonameId": 2803136 }, { - "name": "Antwerp", + "name": "Arrondissement of Antwerp", "description": "1 of 43 administrative arrondissements of Belgium", "order": 10, "adminLevel": 7, @@ -330,6 +353,7 @@ { "name": "Europe", "description": "continent", + "isoName": "Europe", "order": 1, "isoCode": "EU", "wikidataId": "Q46", @@ -379,39 +403,50 @@ "url": "https://www.fromwastetowind.com" }, { - "name": "Facebook", - "url": "https://www.facebook.com/fromwastetowind/" + "name": "Social media", + "url": "https://www.linkedin.com/company/fromwastetowind/" }, { "name": "Instagram", "url": "https://www.instagram.com/fromwastetowind/" }, { - "name": "Social media", - "url": "https://www.linkedin.com/company/fromwastetowind" + "name": "Facebook", + "url": "https://www.facebook.com/fromwastetowind" + }, + { + "name": "Bazar", + "url": "https://bazar.preciousplastic.com/vendor.php?dispatch=companies.update&company_id=879" + }, + { + "name": "Email", + "url": "mailto:bram@fromwastetowind.com" }, { "name": "sponsor the work", "url": "https://www.patreon.com/one_army" } ], - "description": "From Waste to Wind 3D-prints windturbines from recycled plastics for off-grid and on-grid use ", + "description": "From Waste To Wind is a start-up that 3D-prints windturbines from plastic waste and makes small windturbines accessible. All windturbines are fully open-source and can be built with easy to find parts. ", "services": [ { "welding": false, - "assembling": false, + "assembling": true, "machining": false, - "electronics": false, + "electronics": true, "molds": false } ], - "title": "From Waste to Wind", - "images": [ - { - "url": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fusers%2Ffromwastetowind%2F2m_PLA_windturbine_testing-181061a35c6.jpg?alt=media&token=15ab338f-bb96-4e3c-9961-5b961bca8218" - } - ] + "title": "fromwastetowind", + "images": [] + }, + "detail": { + "services": [], + "urls": [] } }, - "images": [] + "content": "This tutorial explains how to install an extended bed on any compatible 3D printer. We utilized the extended bed to print wind turbine blades.\n\n\nUser Location: Antwerpen, Belgium\n\nNecessary for this build:\n\nBasics:\n- A basic 3D-printer that allows modifying the firmware (such as an Anycubic I3 Mega S)\n- A rigid table of 2 m (78.74 in) by 80 cm (31.5 in) or larger to accommodate all components\n\nMovement system (Y-axis):\n- 2 SBR25 1500 mm (59.06 in) rails \n- 4 SBR25UU bearings with bearing holders \n- 2.5 m (8.2 ft) glass fiber belt for 3D printers, often referred to as a GT2 belt with a 2 mm pitch\n\nThe heated bed:\n- 5 aluminum profiles of 40 mm by 15 mm (1.57 in by 0.59 in)\n- NiCr heating wire rated at 60 ohms and 3A, available in 5 or 10 m (16.4 or 32.8 ft) lengths\n- Glass fiber sleeving to insulate the heating wire, resistant to at least 150 degrees Celsius (302 F)\n- 16 threaded rods, 8 mm in diameter and 5 cm (1.97 in) in length, plus 32 nuts for securing both sides\n- (Recommended) Glass fiber cloth measuring 50 cm by 50 cm (19.69 in by 19.69 in)\n\n- Basic tools: a drill, screws, bolts, and nuts\n\n1. Weld the aluminum (aluminium) profiles to create a platform measuring 3.3 feet (1 meter) by 7.9 inches (20 centimeters). It is preferable to weld at the ends only, to prevent skewing or distortion during the welding process.\n\n2. Drill holes for the bearing holders, ensuring they are positioned 3.3 feet (1 meter) apart.\n\n3. Install the bearings approximately 2 inches (5 centimeters) from the bed.\n\n4. Place the fiberglass (glassfiber) sleeve over the Nichrome (NiCr) heating wire and thread it through the hollow sections of the aluminum bed.\n\n5. Optionally, place fiberglass cloth at the ends of each aluminum profile to retain air inside.\n\nEnsure the table is stable and immovable, as any instability significantly affects the print quality.\n\nThe rails may accumulate dust during installation; clean them thoroughly and apply some PTFE-oil before proceeding.\n\nReview the technical drawing for proper installation of the remaining components before moving forward.\n\n1. Drill holes for mounting the Y-axis. The screws for the stepper motor are quite small, so an adapter bracket was fabricated from leftover square aluminum for the pipe.\n\n2. Position the stepper motor and pulley approximately 4.1 feet (1.25 meters) apart.\n\n3. Acquire some sturdy L-hooks made of steel, stainless steel, or aluminum, and drill holes that align with the U-frame of the printer. By opting for sufficient height, a printable height of 10.2 inches (26 centimeters) was achieved, 2.4 inches (6 centimeters) higher than normal.\n\n4. Extend the wire length of the Y-stepper as needed. Scrap 15 AWG (1.5mm²) electrical cable was utilized since a NEMA 17 stepper motor can handle up to 2A of current.\n\n5. Secure the U-frame with the L-hooks on the table and lower the endstops for the Z-axis to capitalize on the added height.\n\n6. Drill holes in the table to route the wires for the endstops and steppers. This allowed the use of all the original cables, except for the Y-axis.\n\nEmploy your creativity to design a cover for the print area. Plastic foil may suffice to retain warm air, depending on ambient temperature. Favorable outcomes have also been achieved using cardboard and surplus Styropor, which is sufficiently robust to negate the need for a frame.\n\nYou can find an adapted version specifically for the Anycubic I3 Mega S here: [github.com/davidramiro/Marlin-Ai3M](https://github.com/davidramiro/Marlin-Ai3M).\n\nHigher versions contained a flawed manual bed leveling system, which is essential as it is easy for the bed not to be parallel to the table.\n\nInstall VSCode and open the code there. Modify the following properties in `configuration.h` to inform the printer of an increased bed size and higher build envelope:\na.\tY_BED_SIZE: 999\nb.\tMAX_Z_HEIGHT: 260\n\nConnect your printer mainboard using a USB cable. VScode will automatically connect to the correct serial port. Press the small arrow in the bottom left corner to initiate the upload process.\n\nCertainly. Below is the revised text formatted in Markdown:\n\n---\n\nThis procedure does not involve manually adjusting the four knobs on the underside of the print bed. Instead, execute the G29 S1 command, followed by G29 S2 until completion. The printer will calculate a grid of 5x5 points (1.97x1.97 inches) over the print bed and move to each position, allowing you to adjust the nozzle on the z-axis. \n\n(The grid's point count can be modified in the firmware.)\n\nFor further details on the G29 command for Marlin, visit [marlinfw.org/docs/gcode/G029-mbl.html](https://marlinfw.org/docs/gcode/G029-mbl.html).\n\nUpon completion of all 25 points, the printer will emit a sound and return the print head to the 0,0 position. Ensure the grid is saved with the M500 command. Before each print, initiate M420 S1 to enable mesh-bed leveling and retrieve the modified z-coordinates. It is advisable to include this in the custom g-code section of your slicer to ensure execution before each print.\n\n---\n\nPrinting large objects may require time to perfect. Adhesion issues might occur during the printing process. As the object increases in size, the likelihood of warping and detachment from the bed rises. Effective results have been achieved using rPET, PETG, and PLA with Formfutur's Magigoo as an adhesive. PET(G) adheres exceptionally well, and a base layer of PET(G) is used for printing ABS.\n\nThis extended bed conversion, for example, enables the printing of wind turbine blades, allowing you to construct your own wind turbines. Refer to our other tutorial for further details.", + "keywords": "3D printer installation, extended bed tutorial, wind turbine blades printing, Anycubic I3 Mega S upgrade, Y-axis modification, heated bed construction, aluminum platform welding, fiberglass insulation, NiCr heating wire", + "resources": "### Hardware \n- Anycubic I3 Mega S 3D printer ([firmware modifiable](https://github.com/davidramiro/Marlin-Ai3M)) \n- Rigid table (2m × 80cm or larger) \n- SBR25 1500mm linear rails (×2), SBR25UU bearings (×4), 2.5m GT2 belt \n- Aluminum profiles (40×15mm, ×5), 60Ω NiCr heating wire, fiberglass sleeving (heat-resistant) \n- 8mm threaded rods (×16, 5cm long), nuts (×32), optional 50×50cm fiberglass cloth \n\n### Software \n- [Visual Studio Code (VSCode)](https://code.visualstudio.com/) for firmware editing \n- Customized Marlin firmware ([GitHub link](https://github.com/davidramiro/Marlin-Ai3M)) \n- Marlin G-code commands ([G29 reference](https://marlinfw.org/docs/gcode/G029-mbl.html)) \n\n### Tools & Accessories \n- Drill, screws, bolts, and nuts for assembly \n- Steel/stainless steel/aluminum L-hooks (for U-frame mounting) \n- PTFE oil for rail lubrication \n- Plastic foil/cardboard/Styrofoam for print area insulation \n- 15 AWG electrical cable (for Y-axis stepper motor extension)", + "references": "## References\n\n### Articles\n- [Marlin G29 Command Documentation](https://marlinfw.org/docs/gcode/G029-mbl.html)\n\n### Opensource Designs\n- [Custom Marlin Firmware for Anycubic I3 Mega S](https://github.com/davidramiro/Marlin-Ai3M)" } \ No newline at end of file diff --git a/howtos/xl-long-bed-3d-printer-conversion/index.mdx b/howtos/xl-long-bed-3d-printer-conversion/index.mdx new file mode 100644 index 000000000..52441103f --- /dev/null +++ b/howtos/xl-long-bed-3d-printer-conversion/index.mdx @@ -0,0 +1,150 @@ +--- +title: XL Long bed 3D-printer conversion +slug: xl-long-bed-3d-printer-conversion +description: This tutorial explains how to install an extended bed on any compatible 3D printer. We utilized the extended bed to print wind turbine blades. +tags: ["extrusion"] +category: Guides +difficulty: Hard +time: < 1 week +location: Antwerpen, Belgium +--- +import { Image } from 'astro:assets' +# XL Long bed 3D-printer conversion +XL Long bed 3D-printer conversion +This tutorial explains how to install an extended bed on any compatible 3D printer. We utilized the extended bed to print wind turbine blades. + +User Location: Antwerpen, Belgium +## Steps +### Step 1: Gather all required parts + +Necessary for this build: + +Basics: +- A basic 3D-printer that allows modifying the firmware (such as an Anycubic I3 Mega S) +- A rigid table of 2 m (78.74 in) by 80 cm (31.5 in) or larger to accommodate all components + +Movement system (Y-axis): +- 2 SBR25 1500 mm (59.06 in) rails +- 4 SBR25UU bearings with bearing holders +- 2.5 m (8.2 ft) glass fiber belt for 3D printers, often referred to as a GT2 belt with a 2 mm pitch + +The heated bed: +- 5 aluminum profiles of 40 mm by 15 mm (1.57 in by 0.59 in) +- NiCr heating wire rated at 60 ohms and 3A, available in 5 or 10 m (16.4 or 32.8 ft) lengths +- Glass fiber sleeving to insulate the heating wire, resistant to at least 150 degrees Celsius (302 F) +- 16 threaded rods, 8 mm in diameter and 5 cm (1.97 in) in length, plus 32 nuts for securing both sides +- (Recommended) Glass fiber cloth measuring 50 cm by 50 cm (19.69 in by 19.69 in) + +- Basic tools: a drill, screws, bolts, and nuts + + +sbr25-18106554cb8.jpg + +### Step 2: Assemble the bed + +1. Weld the aluminum (aluminium) profiles to create a platform measuring 3.3 feet (1 meter) by 7.9 inches (20 centimeters). It is preferable to weld at the ends only, to prevent skewing or distortion during the welding process. + +2. Drill holes for the bearing holders, ensuring they are positioned 3.3 feet (1 meter) apart. + +3. Install the bearings approximately 2 inches (5 centimeters) from the bed. + +4. Place the fiberglass (glassfiber) sleeve over the Nichrome (NiCr) heating wire and thread it through the hollow sections of the aluminum bed. + +5. Optionally, place fiberglass cloth at the ends of each aluminum profile to retain air inside. + + +IMG_20210324_173500_bed-1810657afe3.jpg + +### Step 3: Make the base: rails on a sturdy table! + +Ensure the table is stable and immovable, as any instability significantly affects the print quality. + +The rails may accumulate dust during installation; clean them thoroughly and apply some PTFE-oil before proceeding. + +Review the technical drawing for proper installation of the remaining components before moving forward. + + +IMG_20210324_173500-18106582b59.jpg + + +Modell Anycubic I3 Mega-1815ec84ed9.png + +### Step 4: Assembling of the main parts + +1. Drill holes for mounting the Y-axis. The screws for the stepper motor are quite small, so an adapter bracket was fabricated from leftover square aluminum for the pipe. + +2. Position the stepper motor and pulley approximately 4.1 feet (1.25 meters) apart. + +3. Acquire some sturdy L-hooks made of steel, stainless steel, or aluminum, and drill holes that align with the U-frame of the printer. By opting for sufficient height, a printable height of 10.2 inches (26 centimeters) was achieved, 2.4 inches (6 centimeters) higher than normal. + +4. Extend the wire length of the Y-stepper as needed. Scrap 15 AWG (1.5mm²) electrical cable was utilized since a NEMA 17 stepper motor can handle up to 2A of current. + +5. Secure the U-frame with the L-hooks on the table and lower the endstops for the Z-axis to capitalize on the added height. + +6. Drill holes in the table to route the wires for the endstops and steppers. This allowed the use of all the original cables, except for the Y-axis. + +### Step 5: Make a heated chamber + +Employ your creativity to design a cover for the print area. Plastic foil may suffice to retain warm air, depending on ambient temperature. Favorable outcomes have also been achieved using cardboard and surplus Styropor, which is sufficiently robust to negate the need for a frame. + + +285933284_595402385015141_3665024332632683864_n-181347e9f83.jpg + + +285471495_1936084283249380_3005529079324983930_n-181347ecc3f.jpg + + +285622700_5783098858366985_4106654552058906457_n-181347f02aa.jpg + +### Step 6: Download Marlin 1.4.6 and modify the bed size. + +You can find an adapted version specifically for the Anycubic I3 Mega S here: [github.com/davidramiro/Marlin-Ai3M](https://github.com/davidramiro/Marlin-Ai3M). + +Higher versions contained a flawed manual bed leveling system, which is essential as it is easy for the bed not to be parallel to the table. + +Install VSCode and open the code there. Modify the following properties in `configuration.h` to inform the printer of an increased bed size and higher build envelope: +a. Y_BED_SIZE: 999 +b. MAX_Z_HEIGHT: 260 + + +vscode1-181346ef6df.png + +### Step 7: Flash the modified firmware + +Connect your printer mainboard using a USB cable. VScode will automatically connect to the correct serial port. Press the small arrow in the bottom left corner to initiate the upload process. + + +vscode-181065d95c4.png + +### Step 8: Level the bed 'manually' + +Certainly. Below is the revised text formatted in Markdown: + +--- + +This procedure does not involve manually adjusting the four knobs on the underside of the print bed. Instead, execute the G29 S1 command, followed by G29 S2 until completion. The printer will calculate a grid of 5x5 points (1.97x1.97 inches) over the print bed and move to each position, allowing you to adjust the nozzle on the z-axis. + +(The grid's point count can be modified in the firmware.) + +For further details on the G29 command for Marlin, visit [marlinfw.org/docs/gcode/G029-mbl.html](https://marlinfw.org/docs/gcode/G029-mbl.html). + +Upon completion of all 25 points, the printer will emit a sound and return the print head to the 0,0 position. Ensure the grid is saved with the M500 command. Before each print, initiate M420 S1 to enable mesh-bed leveling and retrieve the modified z-coordinates. It is advisable to include this in the custom g-code section of your slicer to ensure execution before each print. + +--- + + +g29-1813475c01c.png + +### Step 9: Test before you print big! + +Printing large objects may require time to perfect. Adhesion issues might occur during the printing process. As the object increases in size, the likelihood of warping and detachment from the bed rises. Effective results have been achieved using rPET, PETG, and PLA with Formfutur's Magigoo as an adhesive. PET(G) adheres exceptionally well, and a base layer of PET(G) is used for printing ABS. + +### Step 10: Profit + +This extended bed conversion, for example, enables the printing of wind turbine blades, allowing you to construct your own wind turbines. Refer to our other tutorial for further details. + + +284170163_326718269616463_2564227729431909493_n-1810a67e07f.jpg + + +284410269_538285404469005_5504249321824877867_n (1)-181347fd79f.jpg diff --git a/howtos/xl-long-bed-3d-printer-conversion/references.md b/howtos/xl-long-bed-3d-printer-conversion/references.md new file mode 100644 index 000000000..05fed7893 --- /dev/null +++ b/howtos/xl-long-bed-3d-printer-conversion/references.md @@ -0,0 +1,7 @@ +## References + +### Articles +- [Marlin G29 Command Documentation](https://marlinfw.org/docs/gcode/G029-mbl.html) + +### Opensource Designs +- [Custom Marlin Firmware for Anycubic I3 Mega S](https://github.com/davidramiro/Marlin-Ai3M) \ No newline at end of file diff --git a/howtos/xl-long-bed-3d-printer-conversion/resources.md b/howtos/xl-long-bed-3d-printer-conversion/resources.md new file mode 100644 index 000000000..c66133e90 --- /dev/null +++ b/howtos/xl-long-bed-3d-printer-conversion/resources.md @@ -0,0 +1,18 @@ +### Hardware +- Anycubic I3 Mega S 3D printer ([firmware modifiable](https://github.com/davidramiro/Marlin-Ai3M)) +- Rigid table (2m × 80cm or larger) +- SBR25 1500mm linear rails (×2), SBR25UU bearings (×4), 2.5m GT2 belt +- Aluminum profiles (40×15mm, ×5), 60Ω NiCr heating wire, fiberglass sleeving (heat-resistant) +- 8mm threaded rods (×16, 5cm long), nuts (×32), optional 50×50cm fiberglass cloth + +### Software +- [Visual Studio Code (VSCode)](https://code.visualstudio.com/) for firmware editing +- Customized Marlin firmware ([GitHub link](https://github.com/davidramiro/Marlin-Ai3M)) +- Marlin G-code commands ([G29 reference](https://marlinfw.org/docs/gcode/G029-mbl.html)) + +### Tools & Accessories +- Drill, screws, bolts, and nuts for assembly +- Steel/stainless steel/aluminum L-hooks (for U-frame mounting) +- PTFE oil for rail lubrication +- Plastic foil/cardboard/Styrofoam for print area insulation +- 15 AWG electrical cable (for Y-axis stepper motor extension) \ No newline at end of file