diff --git a/howtos/create-a-sports-medal-with-clear-acrilic-inlay/resources.md b/howtos/create-a-sports-medal-with-clear-acrilic-inlay/resources.md index 1daddbf37..af8c0e97a 100644 --- a/howtos/create-a-sports-medal-with-clear-acrilic-inlay/resources.md +++ b/howtos/create-a-sports-medal-with-clear-acrilic-inlay/resources.md @@ -1,9 +1,22 @@ -Create injection-molded medals with engraved acrylic inlays. Use polypropylene (PP) and clear acrylic pieces 0.12 inches (3mm) thick. +To create injection-molded medals with acrylic inlays, the following tools, software, and materials are required based on the described process: -User Location: Kiambu, Kenya +### Software -We used Adobe Illustrator to create three designs: one for the acrylic inlay, one for the logo outline, and one for the pocket to hold the inlay. Include a small extension indicator on both the pocket and acrylic inlay to ensure the correct orientation of the logo within the mold. +- Adobe Illustrator (for designing acrylic inlay, logo outline, and pocket mold) -Place the engraved acrylic logo inlay into the pocket mold, then position the medal outline mold on top. Insert this stack between the steel molds connected to the injection machine. +### Hardware -Inject the plastic into the mold. For this example, we used gray polypropylene flakes for the medal. Remove the molded product, drill a hole, and attach a ring and a ribbon. Complete! \ No newline at end of file +- Injection molding machine +- Steel molds (for pocket, outline, and stack assembly) + +### Materials + +- Polypropylene (PP) flakes (gray) +- Clear acrylic sheets (3mm thickness) +- Metal rings (for attaching ribbons) +- Ribbons + +### Tools + +- Laser engraving machine (for acrylic inlay engraving) +- Drilling tool (for creating attachment hole) \ No newline at end of file diff --git a/howtos/hands-free-door-opener-mould/README.md b/howtos/hands-free-door-opener-mould/README.md index fe47bf54a..c971b7354 100644 --- a/howtos/hands-free-door-opener-mould/README.md +++ b/howtos/hands-free-door-opener-mould/README.md @@ -55,42 +55,47 @@ If you wish to purchase the mold, it is available for order. ![door-cover image-18391d0b163.jpg](./door-cover_image-18391d0b163.jpg) ## Resources -This guide provides instructions to create a mold for an injection-molded "hands-free" door handle. +To create the injection-molded door handle mold, here are the essential tools, software, and materials: -User Location: Athens, Greece +### Software -Attached are the CNC files created from the 3D files by Materialise. Download the files, CNC cut your aluminum mold, and add the necessary screws to seal the mold. +- [Materialise software](https://www.materialise.com/) for CNC file generation -### Assembly Instructions +### Tools -#### Required Materials: +- CNC machine for cutting the aluminum mold -- Two injected parts -- Two M4 screws and nuts -- One bike tube for spacing +### Hardware -For detailed assembly instructions, please refer to the following link: [YouTube Assembly Instructions](https://www.youtube.com/watch?time_continue=163\&v=95aPYlXShTY\&feature=emb_logo) +- CNC-cut aluminum mold +- M4 screws and nuts +- Bike tube (for spacing) +- Injected parts (2x) -Consider manual efforts to minimize impact. - -If you wish to purchase the mold, it is available for order. +For assembly guidance, refer to the [YouTube tutorial](https://www.youtube.com/watch?time_continue=163\&v=95aPYlXShTY\&feature=emb_logo). ## References -This guide provides instructions to create a mold for an injection-molded "hands-free" door handle. +## Articles -User Location: Athens, Greece +- [Structural optimization design of injection mould for automobile inner door handle](https://gudmould.wordpress.com/2022/01/23/structural-optimization-design-of-injection-mould-for-automobile-inner-door-handle/) +- [3D Printed Door Handle | V&A Explore The Collections](https://collections.vam.ac.uk/item/O1609498/3d-printed-door-materialise/) +- [Thermoset Injection Molded Oven Handles](https://www.mcmusa.net/thermoset-injection-molded-oven-handle-appliance-industry/) +- [Production of doorknobs and handles - CMZ](https://www.cmz.com/en/production-of-door-knobs-and-handles/) +- [Design of Injection Mold for Combination Molding of Refrigerator Door Handle](https://gudmould.wordpress.com/2021/04/12/design-of-injection-mold-for-combination-molding-of-refrigerator-door-handle/) -Attached are the CNC files created from the 3D files by Materialise. Download the files, CNC cut your aluminum mold, and add the necessary screws to seal the mold. +## YouTube -### Assembly Instructions +- [Plastic Injection mold - door frame set](https://www.youtube.com/watch?v=bzMf9PCwqVE) -#### Required Materials: +## Opensource Designs -- Two injected parts -- Two M4 screws and nuts -- One bike tube for spacing +- [My Metal Hand Doorknob](https://www.instructables.com/My-Metal-Hand-Doorknob/) +- [Hands-free Door Handle Turn](https://www.instructables.com/Hands-free-Door-Unlatching/) -For detailed assembly instructions, please refer to the following link: [YouTube Assembly Instructions](https://www.youtube.com/watch?time_continue=163\&v=95aPYlXShTY\&feature=emb_logo) +## Products & Solutions -Consider manual efforts to minimize impact. +- [No-Touch Door Handle Cuff - Mockett](https://www.mockett.com/ada-hardware/dhc1-90.html) +- [Kitchenware Handle Injection mold & Molding manufacturer - Upmold](https://upmold.com/Product/kitchenware-handle-part/) -If you wish to purchase the mold, it is available for order. \ No newline at end of file +## Installation Guides + +- [Swing Door Handle Set Installation Instructions - Pinnacle [PDF]](https://www.windsorpinnacle.com/file/85921) \ No newline at end of file diff --git a/howtos/hands-free-door-opener-mould/config.json b/howtos/hands-free-door-opener-mould/config.json index b039ed9fe..d8c77f512 100644 --- a/howtos/hands-free-door-opener-mould/config.json +++ b/howtos/hands-free-door-opener-mould/config.json @@ -309,6 +309,6 @@ }, "content": "This guide provides instructions to create a mold for an injection-molded \"hands-free\" door handle.\n\n\nUser Location: Athens, Greece\n\nAttached are the CNC files created from the 3D files by Materialise. Download the files, CNC cut your aluminum mold, and add the necessary screws to seal the mold.\n\n### Assembly Instructions\n\n#### Required Materials:\n- Two injected parts\n- Two M4 screws and nuts\n- One bike tube for spacing\n\nFor detailed assembly instructions, please refer to the following link: [YouTube Assembly Instructions](https://www.youtube.com/watch?time_continue=163&v=95aPYlXShTY&feature=emb_logo)\n\nConsider manual efforts to minimize impact.\n\nIf you wish to purchase the mold, it is available for order.", "keywords": "injection molded door handle, CNC files, aluminum mold creation, hands-free door handle, mold assembly instructions, 3D files by Materialise, downloadable CNC designs, hands-free door handle mold, sealing aluminum mold, Athens CNC manufacturing", - "resources": "This guide provides instructions to create a mold for an injection-molded \"hands-free\" door handle.\n\nUser Location: Athens, Greece\n\nAttached are the CNC files created from the 3D files by Materialise. Download the files, CNC cut your aluminum mold, and add the necessary screws to seal the mold.\n\n### Assembly Instructions\n\n#### Required Materials:\n\n- Two injected parts\n- Two M4 screws and nuts\n- One bike tube for spacing\n\nFor detailed assembly instructions, please refer to the following link: [YouTube Assembly Instructions](https://www.youtube.com/watch?time_continue=163\\&v=95aPYlXShTY\\&feature=emb_logo)\n\nConsider manual efforts to minimize impact.\n\nIf you wish to purchase the mold, it is available for order.", - "references": "This guide provides instructions to create a mold for an injection-molded \"hands-free\" door handle.\n\nUser Location: Athens, Greece\n\nAttached are the CNC files created from the 3D files by Materialise. Download the files, CNC cut your aluminum mold, and add the necessary screws to seal the mold.\n\n### Assembly Instructions\n\n#### Required Materials:\n\n- Two injected parts\n- Two M4 screws and nuts\n- One bike tube for spacing\n\nFor detailed assembly instructions, please refer to the following link: [YouTube Assembly Instructions](https://www.youtube.com/watch?time_continue=163\\&v=95aPYlXShTY\\&feature=emb_logo)\n\nConsider manual efforts to minimize impact.\n\nIf you wish to purchase the mold, it is available for order." + "resources": "To create the injection-molded door handle mold, here are the essential tools, software, and materials:\n\n### Software\n\n- [Materialise software](https://www.materialise.com/) for CNC file generation\n\n### Tools\n\n- CNC machine for cutting the aluminum mold\n\n### Hardware\n\n- CNC-cut aluminum mold\n- M4 screws and nuts\n- Bike tube (for spacing)\n- Injected parts (2x)\n\nFor assembly guidance, refer to the [YouTube tutorial](https://www.youtube.com/watch?time_continue=163\\&v=95aPYlXShTY\\&feature=emb_logo).", + "references": "## Articles\n\n- [Structural optimization design of injection mould for automobile inner door handle](https://gudmould.wordpress.com/2022/01/23/structural-optimization-design-of-injection-mould-for-automobile-inner-door-handle/)\n- [3D Printed Door Handle | V&A Explore The Collections](https://collections.vam.ac.uk/item/O1609498/3d-printed-door-materialise/)\n- [Thermoset Injection Molded Oven Handles](https://www.mcmusa.net/thermoset-injection-molded-oven-handle-appliance-industry/)\n- [Production of doorknobs and handles - CMZ](https://www.cmz.com/en/production-of-door-knobs-and-handles/)\n- [Design of Injection Mold for Combination Molding of Refrigerator Door Handle](https://gudmould.wordpress.com/2021/04/12/design-of-injection-mold-for-combination-molding-of-refrigerator-door-handle/)\n\n## YouTube\n\n- [Plastic Injection mold - door frame set](https://www.youtube.com/watch?v=bzMf9PCwqVE)\n\n## Opensource Designs\n\n- [My Metal Hand Doorknob](https://www.instructables.com/My-Metal-Hand-Doorknob/)\n- [Hands-free Door Handle Turn](https://www.instructables.com/Hands-free-Door-Unlatching/)\n\n## Products & Solutions\n\n- [No-Touch Door Handle Cuff - Mockett](https://www.mockett.com/ada-hardware/dhc1-90.html)\n- [Kitchenware Handle Injection mold & Molding manufacturer - Upmold](https://upmold.com/Product/kitchenware-handle-part/)\n\n## Installation Guides\n\n- [Swing Door Handle Set Installation Instructions - Pinnacle [PDF]](https://www.windsorpinnacle.com/file/85921)" } \ No newline at end of file diff --git a/howtos/hands-free-door-opener-mould/references.md b/howtos/hands-free-door-opener-mould/references.md index fa583561e..d3641ba79 100644 --- a/howtos/hands-free-door-opener-mould/references.md +++ b/howtos/hands-free-door-opener-mould/references.md @@ -1,19 +1,25 @@ -This guide provides instructions to create a mold for an injection-molded "hands-free" door handle. +## Articles -User Location: Athens, Greece +- [Structural optimization design of injection mould for automobile inner door handle](https://gudmould.wordpress.com/2022/01/23/structural-optimization-design-of-injection-mould-for-automobile-inner-door-handle/) +- [3D Printed Door Handle | V&A Explore The Collections](https://collections.vam.ac.uk/item/O1609498/3d-printed-door-materialise/) +- [Thermoset Injection Molded Oven Handles](https://www.mcmusa.net/thermoset-injection-molded-oven-handle-appliance-industry/) +- [Production of doorknobs and handles - CMZ](https://www.cmz.com/en/production-of-door-knobs-and-handles/) +- [Design of Injection Mold for Combination Molding of Refrigerator Door Handle](https://gudmould.wordpress.com/2021/04/12/design-of-injection-mold-for-combination-molding-of-refrigerator-door-handle/) -Attached are the CNC files created from the 3D files by Materialise. Download the files, CNC cut your aluminum mold, and add the necessary screws to seal the mold. +## YouTube -### Assembly Instructions +- [Plastic Injection mold - door frame set](https://www.youtube.com/watch?v=bzMf9PCwqVE) -#### Required Materials: +## Opensource Designs -- Two injected parts -- Two M4 screws and nuts -- One bike tube for spacing +- [My Metal Hand Doorknob](https://www.instructables.com/My-Metal-Hand-Doorknob/) +- [Hands-free Door Handle Turn](https://www.instructables.com/Hands-free-Door-Unlatching/) -For detailed assembly instructions, please refer to the following link: [YouTube Assembly Instructions](https://www.youtube.com/watch?time_continue=163\&v=95aPYlXShTY\&feature=emb_logo) +## Products & Solutions -Consider manual efforts to minimize impact. +- [No-Touch Door Handle Cuff - Mockett](https://www.mockett.com/ada-hardware/dhc1-90.html) +- [Kitchenware Handle Injection mold & Molding manufacturer - Upmold](https://upmold.com/Product/kitchenware-handle-part/) -If you wish to purchase the mold, it is available for order. \ No newline at end of file +## Installation Guides + +- [Swing Door Handle Set Installation Instructions - Pinnacle [PDF]](https://www.windsorpinnacle.com/file/85921) \ No newline at end of file diff --git a/howtos/hands-free-door-opener-mould/resources.md b/howtos/hands-free-door-opener-mould/resources.md index fa583561e..5b0f15fac 100644 --- a/howtos/hands-free-door-opener-mould/resources.md +++ b/howtos/hands-free-door-opener-mould/resources.md @@ -1,19 +1,18 @@ -This guide provides instructions to create a mold for an injection-molded "hands-free" door handle. +To create the injection-molded door handle mold, here are the essential tools, software, and materials: -User Location: Athens, Greece +### Software -Attached are the CNC files created from the 3D files by Materialise. Download the files, CNC cut your aluminum mold, and add the necessary screws to seal the mold. +- [Materialise software](https://www.materialise.com/) for CNC file generation -### Assembly Instructions +### Tools -#### Required Materials: +- CNC machine for cutting the aluminum mold -- Two injected parts -- Two M4 screws and nuts -- One bike tube for spacing +### Hardware -For detailed assembly instructions, please refer to the following link: [YouTube Assembly Instructions](https://www.youtube.com/watch?time_continue=163\&v=95aPYlXShTY\&feature=emb_logo) +- CNC-cut aluminum mold +- M4 screws and nuts +- Bike tube (for spacing) +- Injected parts (2x) -Consider manual efforts to minimize impact. - -If you wish to purchase the mold, it is available for order. \ No newline at end of file +For assembly guidance, refer to the [YouTube tutorial](https://www.youtube.com/watch?time_continue=163\&v=95aPYlXShTY\&feature=emb_logo). \ No newline at end of file diff --git a/howtos/heat-shield-for-injection-and-extrusion-machines/README.md b/howtos/heat-shield-for-injection-and-extrusion-machines/README.md index d8f0bda97..7c42acb28 100644 --- a/howtos/heat-shield-for-injection-and-extrusion-machines/README.md +++ b/howtos/heat-shield-for-injection-and-extrusion-machines/README.md @@ -30,30 +30,23 @@ We used 16 feet (5 meters) of muffler insulation. The tubing was secured with M6 bolts, threading into the tubing. Alternative bolt sizes or machine screws are also acceptable. ## Resources -# Enhance Safety and Appearance of Injection and Extrusion Machines +### Hardware -Learn how to improve both the safety features and visual appeal of your injection and extrusion machines. This guide provides practical steps to ensure your equipment is both secure and visually appealing. +- 4-inch (10 cm) round/square stainless steel tubing +- 16 feet (5 meters) muffler insulation +- M6 bolts or machine screws -User Location: Antipolo, Philippines (the) +### Tools -The YouTube video provides clarity on machine measurements, which can vary; these are not specified here. +- Drilling tools (for threading) +- Wrench set (for fastening bolts) -We utilized 4-inch (10 cm) round stainless steel tubing. Square tubing is also suitable, provided it is long enough to encase the heater bands and insulation without direct contact. +### Software -We used 16 feet (5 meters) of muffler insulation. +- Not specified in the tutorial -The tubing was secured with M6 bolts, threading into the tubing. Alternative bolt sizes or machine screws are also acceptable. +### References + +- ~~[YouTube video on machine measurements](#)~~ ## References -# Enhance Safety and Appearance of Injection and Extrusion Machines - -Learn how to improve both the safety features and visual appeal of your injection and extrusion machines. This guide provides practical steps to ensure your equipment is both secure and visually appealing. - -User Location: Antipolo, Philippines (the) - -The YouTube video provides clarity on machine measurements, which can vary; these are not specified here. - -We utilized 4-inch (10 cm) round stainless steel tubing. Square tubing is also suitable, provided it is long enough to encase the heater bands and insulation without direct contact. - -We used 16 feet (5 meters) of muffler insulation. - -The tubing was secured with M6 bolts, threading into the tubing. Alternative bolt sizes or machine screws are also acceptable. \ No newline at end of file +No references with links were provided in the text to process. \ No newline at end of file diff --git a/howtos/heat-shield-for-injection-and-extrusion-machines/config.json b/howtos/heat-shield-for-injection-and-extrusion-machines/config.json index 405e0d5e9..23b3d2751 100644 --- a/howtos/heat-shield-for-injection-and-extrusion-machines/config.json +++ b/howtos/heat-shield-for-injection-and-extrusion-machines/config.json @@ -211,6 +211,6 @@ }, "content": "# Enhance Safety and Appearance of Injection and Extrusion Machines\n\nLearn how to improve both the safety features and visual appeal of your injection and extrusion machines. This guide provides practical steps to ensure your equipment is both secure and visually appealing.\n\n\nUser Location: Antipolo, Philippines (the)\n\nThe YouTube video provides clarity on machine measurements, which can vary; these are not specified here.\n\nWe utilized 4-inch (10 cm) round stainless steel tubing. Square tubing is also suitable, provided it is long enough to encase the heater bands and insulation without direct contact.\n\nWe used 16 feet (5 meters) of muffler insulation.\n\nThe tubing was secured with M6 bolts, threading into the tubing. Alternative bolt sizes or machine screws are also acceptable.", "keywords": "Safety features, injection machines, extrusion machines, visual appeal, stainless steel tubing, muffler insulation, heater bands, M6 bolts, Philippines, equipment enhancement", - "resources": "# Enhance Safety and Appearance of Injection and Extrusion Machines\n\nLearn how to improve both the safety features and visual appeal of your injection and extrusion machines. This guide provides practical steps to ensure your equipment is both secure and visually appealing.\n\nUser Location: Antipolo, Philippines (the)\n\nThe YouTube video provides clarity on machine measurements, which can vary; these are not specified here.\n\nWe utilized 4-inch (10 cm) round stainless steel tubing. Square tubing is also suitable, provided it is long enough to encase the heater bands and insulation without direct contact.\n\nWe used 16 feet (5 meters) of muffler insulation.\n\nThe tubing was secured with M6 bolts, threading into the tubing. Alternative bolt sizes or machine screws are also acceptable.", - "references": "# Enhance Safety and Appearance of Injection and Extrusion Machines\n\nLearn how to improve both the safety features and visual appeal of your injection and extrusion machines. This guide provides practical steps to ensure your equipment is both secure and visually appealing.\n\nUser Location: Antipolo, Philippines (the)\n\nThe YouTube video provides clarity on machine measurements, which can vary; these are not specified here.\n\nWe utilized 4-inch (10 cm) round stainless steel tubing. Square tubing is also suitable, provided it is long enough to encase the heater bands and insulation without direct contact.\n\nWe used 16 feet (5 meters) of muffler insulation.\n\nThe tubing was secured with M6 bolts, threading into the tubing. Alternative bolt sizes or machine screws are also acceptable." + "resources": "### Hardware\n\n- 4-inch (10 cm) round/square stainless steel tubing\n- 16 feet (5 meters) muffler insulation\n- M6 bolts or machine screws\n\n### Tools\n\n- Drilling tools (for threading)\n- Wrench set (for fastening bolts)\n\n### Software\n\n- Not specified in the tutorial\n\n### References\n\n- ~~[YouTube video on machine measurements](#)~~", + "references": "No references with links were provided in the text to process." } \ No newline at end of file diff --git a/howtos/heat-shield-for-injection-and-extrusion-machines/references.md b/howtos/heat-shield-for-injection-and-extrusion-machines/references.md index 3a2f6018f..d1576d1df 100644 --- a/howtos/heat-shield-for-injection-and-extrusion-machines/references.md +++ b/howtos/heat-shield-for-injection-and-extrusion-machines/references.md @@ -1,13 +1 @@ -# Enhance Safety and Appearance of Injection and Extrusion Machines - -Learn how to improve both the safety features and visual appeal of your injection and extrusion machines. This guide provides practical steps to ensure your equipment is both secure and visually appealing. - -User Location: Antipolo, Philippines (the) - -The YouTube video provides clarity on machine measurements, which can vary; these are not specified here. - -We utilized 4-inch (10 cm) round stainless steel tubing. Square tubing is also suitable, provided it is long enough to encase the heater bands and insulation without direct contact. - -We used 16 feet (5 meters) of muffler insulation. - -The tubing was secured with M6 bolts, threading into the tubing. Alternative bolt sizes or machine screws are also acceptable. \ No newline at end of file +No references with links were provided in the text to process. \ No newline at end of file diff --git a/howtos/heat-shield-for-injection-and-extrusion-machines/resources.md b/howtos/heat-shield-for-injection-and-extrusion-machines/resources.md index 3a2f6018f..82f296377 100644 --- a/howtos/heat-shield-for-injection-and-extrusion-machines/resources.md +++ b/howtos/heat-shield-for-injection-and-extrusion-machines/resources.md @@ -1,13 +1,18 @@ -# Enhance Safety and Appearance of Injection and Extrusion Machines +### Hardware -Learn how to improve both the safety features and visual appeal of your injection and extrusion machines. This guide provides practical steps to ensure your equipment is both secure and visually appealing. +- 4-inch (10 cm) round/square stainless steel tubing +- 16 feet (5 meters) muffler insulation +- M6 bolts or machine screws -User Location: Antipolo, Philippines (the) +### Tools -The YouTube video provides clarity on machine measurements, which can vary; these are not specified here. +- Drilling tools (for threading) +- Wrench set (for fastening bolts) -We utilized 4-inch (10 cm) round stainless steel tubing. Square tubing is also suitable, provided it is long enough to encase the heater bands and insulation without direct contact. +### Software -We used 16 feet (5 meters) of muffler insulation. +- Not specified in the tutorial -The tubing was secured with M6 bolts, threading into the tubing. Alternative bolt sizes or machine screws are also acceptable. \ No newline at end of file +### References + +- ~~[YouTube video on machine measurements](#)~~ \ No newline at end of file diff --git a/howtos/interconnecting-zephyr-block-mould/README.md b/howtos/interconnecting-zephyr-block-mould/README.md index 7f803d050..b521a7069 100644 --- a/howtos/interconnecting-zephyr-block-mould/README.md +++ b/howtos/interconnecting-zephyr-block-mould/README.md @@ -142,136 +142,33 @@ Discover our approach in building a community garden by reading the full case st ![Product_PPM_ZephyrBlock_1-18a3f64300d.jpg](./Product_PPM_ZephyrBlock_1-18a3f64300d.jpg) ## Resources -# Zephyr Block Instructions +### Tools -Learn to craft the Zephyr Block, an interlocking structure element originating from Melbourne, Australia. This guide will assist in utilizing plastic otherwise discarded. +- [Welder](https://en.wikipedia.org/wiki/Welding) +- [Deburring tool](https://en.wikipedia.org/wiki/Deburring) +- Heat-resistant gloves -**Included Files:** +### Software -1. Steel sheet parts (.DXF) -2. Mould core (.STP) -3. Part identification guide +- [CAD software](https://www.autodesk.com/solutions/cad-software) (for .DXF/.STP files) -User Location: Melbourne, Australia +### Hardware Components -## Required Materials - -- **Steel Sheet**: Approximately 800x500mm (31.5x19.7 inches), 10mm (0.39 inches) thick - -- **Core Elements**: Two machined steel or alloy pieces - -- **Tools**: Welder, Deburring tool - -- **Bolts for Fabrication**: - - M8 x 20mm (0.79 inches) - 8 pieces - - M10 x 20mm (0.79 inches) - 2 pieces - - M12 x 25mm (0.98 inches) - 4 pieces - -- **Nuts, Bolts & Washers for Assembly**: - - M10 x 110mm (4.33 inches) - 10 pieces - - M10 Washers - 20 pieces - - M10 Nuts or Wingnuts - 10 pieces - - ½-inch BSP Nut (stainless steel) - -Cut each of the 14 pieces from 10 mm (0.39 in) steel using the provided DXF file. Use the engraving sheet to mark the interior of each plate and the edges of each tab for assembly guidance. - -### Assembly Instructions for Components - -- **Steel Circles:** Attach to panels using M10 x 20 bolts. These should remain movable to ensure proper alignment of bricks before filling the mold. - -- **Alloy Cores:** Secure to top panels with M12 x 1 inch bolts, as specified in the part identification guide. - -- **Square Plates:** - - Attach the smaller plate to part 5/E (outer). - - Secure the larger plate to the circle end of the 2/B/3/C core panel (outer) using M8 x 20 bolts. - -- **Nut Attachment:** Weld a ½ inch BSP stainless steel nut to panel 1/A for extruder connection. - -The mold requires approximately 3.3 pounds (1.5 kilograms) of shredded HDPE for the hopper. - -Attach the fitting to your extruder and activate the machine to melt the plastic. - -Once ready, feed the material into the hopper. - -While the plastic melts, assemble the mold by placing one base plate on the surface and inserting each tabbed end into its corresponding hole. Connect the sides using either numbers (1-10) or letters (A-J). Secure each corner with M10 bolts, washers, and nuts or wingnuts. - -Securely connect the mold to the extruder. Ensure the mold is positioned vertically. - -Running a machine at 356°F (180°C) and 35 Hz, the mold fills in approximately 6 minutes. Monitor the vent at the back for the first bubble of plastic, then turn off the machine and remove the mold. - -Using heat-resistant gloves, open the mold by placing it on one of its plates and removing each bolt or nut. - -Once removed from the mold, immerse in a water bath to accelerate cooling. - -A video detailing the process of transforming 91,500 used plastic bottle caps into blocks for a community garden. - -Construct diverse structures such as office partitions, furniture, and garden beds while reducing plastic waste. - -Discover our approach in building a community garden by reading the full case study here: [plastic.org.au Case Study](https://www.plastic.org.au/pages/case-study-bedford-park). +- 10mm thick ~~[steel sheet](https://www.metalsupermarkets.com.au/)~~ (800x500mm) +- Machined steel/alloy cores +- Bolts: ~~[M8 x 20mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (8), ~~[M10 x 20mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (2), ~~[M12 x 25mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (4), M10 x 110mm (10) +- M10 washers (20), nuts/wingnuts (10), ~~[½-inch BSP stainless nut](https://www.sanha.com.au/products/)~~ +- Plastic extruder machine ## References -# Zephyr Block Instructions +## Articles -Learn to craft the Zephyr Block, an interlocking structure element originating from Melbourne, Australia. This guide will assist in utilizing plastic otherwise discarded. +- [Case Study - Bedford Park Community Garden](https://www.plastic.org.au/pages/case-study-bedford-park) +- [Understanding packaging codes and labels](https://www.portphillip.vic.gov.au/council-services/waste-recycling-and-rubbish/understanding-packaging-codes-and-labels) -**Included Files:** +## YouTube -1. Steel sheet parts (.DXF) -2. Mould core (.STP) -3. Part identification guide +- [From Bottle Caps To Bricks For A Community Garden](https://www.youtube.com/watch?v=QiT8zDW76VI) -User Location: Melbourne, Australia +## Open Source Designs -## Required Materials - -- **Steel Sheet**: Approximately 800x500mm (31.5x19.7 inches), 10mm (0.39 inches) thick - -- **Core Elements**: Two machined steel or alloy pieces - -- **Tools**: Welder, Deburring tool - -- **Bolts for Fabrication**: - - M8 x 20mm (0.79 inches) - 8 pieces - - M10 x 20mm (0.79 inches) - 2 pieces - - M12 x 25mm (0.98 inches) - 4 pieces - -- **Nuts, Bolts & Washers for Assembly**: - - M10 x 110mm (4.33 inches) - 10 pieces - - M10 Washers - 20 pieces - - M10 Nuts or Wingnuts - 10 pieces - - ½-inch BSP Nut (stainless steel) - -Cut each of the 14 pieces from 10 mm (0.39 in) steel using the provided DXF file. Use the engraving sheet to mark the interior of each plate and the edges of each tab for assembly guidance. - -### Assembly Instructions for Components - -- **Steel Circles:** Attach to panels using M10 x 20 bolts. These should remain movable to ensure proper alignment of bricks before filling the mold. - -- **Alloy Cores:** Secure to top panels with M12 x 1 inch bolts, as specified in the part identification guide. - -- **Square Plates:** - - Attach the smaller plate to part 5/E (outer). - - Secure the larger plate to the circle end of the 2/B/3/C core panel (outer) using M8 x 20 bolts. - -- **Nut Attachment:** Weld a ½ inch BSP stainless steel nut to panel 1/A for extruder connection. - -The mold requires approximately 3.3 pounds (1.5 kilograms) of shredded HDPE for the hopper. - -Attach the fitting to your extruder and activate the machine to melt the plastic. - -Once ready, feed the material into the hopper. - -While the plastic melts, assemble the mold by placing one base plate on the surface and inserting each tabbed end into its corresponding hole. Connect the sides using either numbers (1-10) or letters (A-J). Secure each corner with M10 bolts, washers, and nuts or wingnuts. - -Securely connect the mold to the extruder. Ensure the mold is positioned vertically. - -Running a machine at 356°F (180°C) and 35 Hz, the mold fills in approximately 6 minutes. Monitor the vent at the back for the first bubble of plastic, then turn off the machine and remove the mold. - -Using heat-resistant gloves, open the mold by placing it on one of its plates and removing each bolt or nut. - -Once removed from the mold, immerse in a water bath to accelerate cooling. - -A video detailing the process of transforming 91,500 used plastic bottle caps into blocks for a community garden. - -Construct diverse structures such as office partitions, furniture, and garden beds while reducing plastic waste. - -Discover our approach in building a community garden by reading the full case study here: [plastic.org.au Case Study](https://www.plastic.org.au/pages/case-study-bedford-park). \ No newline at end of file +- Interconnecting Zephyr Block Mould \ No newline at end of file diff --git a/howtos/interconnecting-zephyr-block-mould/config.json b/howtos/interconnecting-zephyr-block-mould/config.json index 33b872d7d..3a5ea1ac2 100644 --- a/howtos/interconnecting-zephyr-block-mould/config.json +++ b/howtos/interconnecting-zephyr-block-mould/config.json @@ -450,6 +450,6 @@ }, "content": "# Zephyr Block Instructions\n\nLearn to craft the Zephyr Block, an interlocking structure element originating from Melbourne, Australia. This guide will assist in utilizing plastic otherwise discarded.\n\n**Included Files:**\n\n1. Steel sheet parts (.DXF)\n2. Mould core (.STP)\n3. Part identification guide\n\n\nUser Location: Melbourne, Australia\n\n## Required Materials\n\n- **Steel Sheet**: Approximately 800x500mm (31.5x19.7 inches), 10mm (0.39 inches) thick\n- **Core Elements**: Two machined steel or alloy pieces\n- **Tools**: Welder, Deburring tool\n\n- **Bolts for Fabrication**:\n - M8 x 20mm (0.79 inches) - 8 pieces\n - M10 x 20mm (0.79 inches) - 2 pieces\n - M12 x 25mm (0.98 inches) - 4 pieces\n\n- **Nuts, Bolts & Washers for Assembly**:\n - M10 x 110mm (4.33 inches) - 10 pieces\n - M10 Washers - 20 pieces\n - M10 Nuts or Wingnuts - 10 pieces\n - ½-inch BSP Nut (stainless steel)\n\nCut each of the 14 pieces from 10 mm (0.39 in) steel using the provided DXF file. Use the engraving sheet to mark the interior of each plate and the edges of each tab for assembly guidance.\n\n### Assembly Instructions for Components\n\n- **Steel Circles:** Attach to panels using M10 x 20 bolts. These should remain movable to ensure proper alignment of bricks before filling the mold.\n\n- **Alloy Cores:** Secure to top panels with M12 x 1 inch bolts, as specified in the part identification guide.\n\n- **Square Plates:** \n - Attach the smaller plate to part 5/E (outer).\n - Secure the larger plate to the circle end of the 2/B/3/C core panel (outer) using M8 x 20 bolts.\n\n- **Nut Attachment:** Weld a ½ inch BSP stainless steel nut to panel 1/A for extruder connection.\n\nThe mold requires approximately 3.3 pounds (1.5 kilograms) of shredded HDPE for the hopper.\n\nAttach the fitting to your extruder and activate the machine to melt the plastic.\n\nOnce ready, feed the material into the hopper.\n\nWhile the plastic melts, assemble the mold by placing one base plate on the surface and inserting each tabbed end into its corresponding hole. Connect the sides using either numbers (1-10) or letters (A-J). Secure each corner with M10 bolts, washers, and nuts or wingnuts.\n\nSecurely connect the mold to the extruder. Ensure the mold is positioned vertically.\n\nRunning a machine at 356°F (180°C) and 35 Hz, the mold fills in approximately 6 minutes. Monitor the vent at the back for the first bubble of plastic, then turn off the machine and remove the mold.\n\nUsing heat-resistant gloves, open the mold by placing it on one of its plates and removing each bolt or nut.\n\nOnce removed from the mold, immerse in a water bath to accelerate cooling.\n\nA video detailing the process of transforming 91,500 used plastic bottle caps into blocks for a community garden.\n\nConstruct diverse structures such as office partitions, furniture, and garden beds while reducing plastic waste. \n\nDiscover our approach in building a community garden by reading the full case study here: [plastic.org.au Case Study](https://www.plastic.org.au/pages/case-study-bedford-park).", "keywords": "Zephyr Block, interlocking structure, Melbourne recycling, plastic waste solution, DIY mold guide, HDPE extrusion, community garden project, upcycled materials, steel sheet construction, sustainable architecture", - "resources": "# Zephyr Block Instructions\n\nLearn to craft the Zephyr Block, an interlocking structure element originating from Melbourne, Australia. This guide will assist in utilizing plastic otherwise discarded.\n\n**Included Files:**\n\n1. Steel sheet parts (.DXF)\n2. Mould core (.STP)\n3. Part identification guide\n\nUser Location: Melbourne, Australia\n\n## Required Materials\n\n- **Steel Sheet**: Approximately 800x500mm (31.5x19.7 inches), 10mm (0.39 inches) thick\n\n- **Core Elements**: Two machined steel or alloy pieces\n\n- **Tools**: Welder, Deburring tool\n\n- **Bolts for Fabrication**:\n - M8 x 20mm (0.79 inches) - 8 pieces\n - M10 x 20mm (0.79 inches) - 2 pieces\n - M12 x 25mm (0.98 inches) - 4 pieces\n\n- **Nuts, Bolts & Washers for Assembly**:\n - M10 x 110mm (4.33 inches) - 10 pieces\n - M10 Washers - 20 pieces\n - M10 Nuts or Wingnuts - 10 pieces\n - ½-inch BSP Nut (stainless steel)\n\nCut each of the 14 pieces from 10 mm (0.39 in) steel using the provided DXF file. Use the engraving sheet to mark the interior of each plate and the edges of each tab for assembly guidance.\n\n### Assembly Instructions for Components\n\n- **Steel Circles:** Attach to panels using M10 x 20 bolts. These should remain movable to ensure proper alignment of bricks before filling the mold.\n\n- **Alloy Cores:** Secure to top panels with M12 x 1 inch bolts, as specified in the part identification guide.\n\n- **Square Plates:**\n - Attach the smaller plate to part 5/E (outer).\n - Secure the larger plate to the circle end of the 2/B/3/C core panel (outer) using M8 x 20 bolts.\n\n- **Nut Attachment:** Weld a ½ inch BSP stainless steel nut to panel 1/A for extruder connection.\n\nThe mold requires approximately 3.3 pounds (1.5 kilograms) of shredded HDPE for the hopper.\n\nAttach the fitting to your extruder and activate the machine to melt the plastic.\n\nOnce ready, feed the material into the hopper.\n\nWhile the plastic melts, assemble the mold by placing one base plate on the surface and inserting each tabbed end into its corresponding hole. Connect the sides using either numbers (1-10) or letters (A-J). Secure each corner with M10 bolts, washers, and nuts or wingnuts.\n\nSecurely connect the mold to the extruder. Ensure the mold is positioned vertically.\n\nRunning a machine at 356°F (180°C) and 35 Hz, the mold fills in approximately 6 minutes. Monitor the vent at the back for the first bubble of plastic, then turn off the machine and remove the mold.\n\nUsing heat-resistant gloves, open the mold by placing it on one of its plates and removing each bolt or nut.\n\nOnce removed from the mold, immerse in a water bath to accelerate cooling.\n\nA video detailing the process of transforming 91,500 used plastic bottle caps into blocks for a community garden.\n\nConstruct diverse structures such as office partitions, furniture, and garden beds while reducing plastic waste.\n\nDiscover our approach in building a community garden by reading the full case study here: [plastic.org.au Case Study](https://www.plastic.org.au/pages/case-study-bedford-park).", - "references": "# Zephyr Block Instructions\n\nLearn to craft the Zephyr Block, an interlocking structure element originating from Melbourne, Australia. This guide will assist in utilizing plastic otherwise discarded.\n\n**Included Files:**\n\n1. Steel sheet parts (.DXF)\n2. Mould core (.STP)\n3. Part identification guide\n\nUser Location: Melbourne, Australia\n\n## Required Materials\n\n- **Steel Sheet**: Approximately 800x500mm (31.5x19.7 inches), 10mm (0.39 inches) thick\n\n- **Core Elements**: Two machined steel or alloy pieces\n\n- **Tools**: Welder, Deburring tool\n\n- **Bolts for Fabrication**:\n - M8 x 20mm (0.79 inches) - 8 pieces\n - M10 x 20mm (0.79 inches) - 2 pieces\n - M12 x 25mm (0.98 inches) - 4 pieces\n\n- **Nuts, Bolts & Washers for Assembly**:\n - M10 x 110mm (4.33 inches) - 10 pieces\n - M10 Washers - 20 pieces\n - M10 Nuts or Wingnuts - 10 pieces\n - ½-inch BSP Nut (stainless steel)\n\nCut each of the 14 pieces from 10 mm (0.39 in) steel using the provided DXF file. Use the engraving sheet to mark the interior of each plate and the edges of each tab for assembly guidance.\n\n### Assembly Instructions for Components\n\n- **Steel Circles:** Attach to panels using M10 x 20 bolts. These should remain movable to ensure proper alignment of bricks before filling the mold.\n\n- **Alloy Cores:** Secure to top panels with M12 x 1 inch bolts, as specified in the part identification guide.\n\n- **Square Plates:**\n - Attach the smaller plate to part 5/E (outer).\n - Secure the larger plate to the circle end of the 2/B/3/C core panel (outer) using M8 x 20 bolts.\n\n- **Nut Attachment:** Weld a ½ inch BSP stainless steel nut to panel 1/A for extruder connection.\n\nThe mold requires approximately 3.3 pounds (1.5 kilograms) of shredded HDPE for the hopper.\n\nAttach the fitting to your extruder and activate the machine to melt the plastic.\n\nOnce ready, feed the material into the hopper.\n\nWhile the plastic melts, assemble the mold by placing one base plate on the surface and inserting each tabbed end into its corresponding hole. Connect the sides using either numbers (1-10) or letters (A-J). Secure each corner with M10 bolts, washers, and nuts or wingnuts.\n\nSecurely connect the mold to the extruder. Ensure the mold is positioned vertically.\n\nRunning a machine at 356°F (180°C) and 35 Hz, the mold fills in approximately 6 minutes. Monitor the vent at the back for the first bubble of plastic, then turn off the machine and remove the mold.\n\nUsing heat-resistant gloves, open the mold by placing it on one of its plates and removing each bolt or nut.\n\nOnce removed from the mold, immerse in a water bath to accelerate cooling.\n\nA video detailing the process of transforming 91,500 used plastic bottle caps into blocks for a community garden.\n\nConstruct diverse structures such as office partitions, furniture, and garden beds while reducing plastic waste.\n\nDiscover our approach in building a community garden by reading the full case study here: [plastic.org.au Case Study](https://www.plastic.org.au/pages/case-study-bedford-park)." + "resources": "### Tools\n\n- [Welder](https://en.wikipedia.org/wiki/Welding)\n- [Deburring tool](https://en.wikipedia.org/wiki/Deburring)\n- Heat-resistant gloves\n\n### Software\n\n- [CAD software](https://www.autodesk.com/solutions/cad-software) (for .DXF/.STP files)\n\n### Hardware Components\n\n- 10mm thick ~~[steel sheet](https://www.metalsupermarkets.com.au/)~~ (800x500mm)\n- Machined steel/alloy cores\n- Bolts: ~~[M8 x 20mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (8), ~~[M10 x 20mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (2), ~~[M12 x 25mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (4), M10 x 110mm (10)\n- M10 washers (20), nuts/wingnuts (10), ~~[½-inch BSP stainless nut](https://www.sanha.com.au/products/)~~\n- Plastic extruder machine", + "references": "## Articles\n\n- [Case Study - Bedford Park Community Garden](https://www.plastic.org.au/pages/case-study-bedford-park)\n- [Understanding packaging codes and labels](https://www.portphillip.vic.gov.au/council-services/waste-recycling-and-rubbish/understanding-packaging-codes-and-labels)\n\n## YouTube\n\n- [From Bottle Caps To Bricks For A Community Garden](https://www.youtube.com/watch?v=QiT8zDW76VI)\n\n## Open Source Designs\n\n- Interconnecting Zephyr Block Mould" } \ No newline at end of file diff --git a/howtos/interconnecting-zephyr-block-mould/references.md b/howtos/interconnecting-zephyr-block-mould/references.md index 4c37c264b..b3cbbd618 100644 --- a/howtos/interconnecting-zephyr-block-mould/references.md +++ b/howtos/interconnecting-zephyr-block-mould/references.md @@ -1,66 +1,12 @@ -# Zephyr Block Instructions +## Articles -Learn to craft the Zephyr Block, an interlocking structure element originating from Melbourne, Australia. This guide will assist in utilizing plastic otherwise discarded. +- [Case Study - Bedford Park Community Garden](https://www.plastic.org.au/pages/case-study-bedford-park) +- [Understanding packaging codes and labels](https://www.portphillip.vic.gov.au/council-services/waste-recycling-and-rubbish/understanding-packaging-codes-and-labels) -**Included Files:** +## YouTube -1. Steel sheet parts (.DXF) -2. Mould core (.STP) -3. Part identification guide +- [From Bottle Caps To Bricks For A Community Garden](https://www.youtube.com/watch?v=QiT8zDW76VI) -User Location: Melbourne, Australia +## Open Source Designs -## Required Materials - -- **Steel Sheet**: Approximately 800x500mm (31.5x19.7 inches), 10mm (0.39 inches) thick - -- **Core Elements**: Two machined steel or alloy pieces - -- **Tools**: Welder, Deburring tool - -- **Bolts for Fabrication**: - - M8 x 20mm (0.79 inches) - 8 pieces - - M10 x 20mm (0.79 inches) - 2 pieces - - M12 x 25mm (0.98 inches) - 4 pieces - -- **Nuts, Bolts & Washers for Assembly**: - - M10 x 110mm (4.33 inches) - 10 pieces - - M10 Washers - 20 pieces - - M10 Nuts or Wingnuts - 10 pieces - - ½-inch BSP Nut (stainless steel) - -Cut each of the 14 pieces from 10 mm (0.39 in) steel using the provided DXF file. Use the engraving sheet to mark the interior of each plate and the edges of each tab for assembly guidance. - -### Assembly Instructions for Components - -- **Steel Circles:** Attach to panels using M10 x 20 bolts. These should remain movable to ensure proper alignment of bricks before filling the mold. - -- **Alloy Cores:** Secure to top panels with M12 x 1 inch bolts, as specified in the part identification guide. - -- **Square Plates:** - - Attach the smaller plate to part 5/E (outer). - - Secure the larger plate to the circle end of the 2/B/3/C core panel (outer) using M8 x 20 bolts. - -- **Nut Attachment:** Weld a ½ inch BSP stainless steel nut to panel 1/A for extruder connection. - -The mold requires approximately 3.3 pounds (1.5 kilograms) of shredded HDPE for the hopper. - -Attach the fitting to your extruder and activate the machine to melt the plastic. - -Once ready, feed the material into the hopper. - -While the plastic melts, assemble the mold by placing one base plate on the surface and inserting each tabbed end into its corresponding hole. Connect the sides using either numbers (1-10) or letters (A-J). Secure each corner with M10 bolts, washers, and nuts or wingnuts. - -Securely connect the mold to the extruder. Ensure the mold is positioned vertically. - -Running a machine at 356°F (180°C) and 35 Hz, the mold fills in approximately 6 minutes. Monitor the vent at the back for the first bubble of plastic, then turn off the machine and remove the mold. - -Using heat-resistant gloves, open the mold by placing it on one of its plates and removing each bolt or nut. - -Once removed from the mold, immerse in a water bath to accelerate cooling. - -A video detailing the process of transforming 91,500 used plastic bottle caps into blocks for a community garden. - -Construct diverse structures such as office partitions, furniture, and garden beds while reducing plastic waste. - -Discover our approach in building a community garden by reading the full case study here: [plastic.org.au Case Study](https://www.plastic.org.au/pages/case-study-bedford-park). \ No newline at end of file +- Interconnecting Zephyr Block Mould \ No newline at end of file diff --git a/howtos/interconnecting-zephyr-block-mould/resources.md b/howtos/interconnecting-zephyr-block-mould/resources.md index 4c37c264b..5f6149445 100644 --- a/howtos/interconnecting-zephyr-block-mould/resources.md +++ b/howtos/interconnecting-zephyr-block-mould/resources.md @@ -1,66 +1,17 @@ -# Zephyr Block Instructions +### Tools -Learn to craft the Zephyr Block, an interlocking structure element originating from Melbourne, Australia. This guide will assist in utilizing plastic otherwise discarded. +- [Welder](https://en.wikipedia.org/wiki/Welding) +- [Deburring tool](https://en.wikipedia.org/wiki/Deburring) +- Heat-resistant gloves -**Included Files:** +### Software -1. Steel sheet parts (.DXF) -2. Mould core (.STP) -3. Part identification guide +- [CAD software](https://www.autodesk.com/solutions/cad-software) (for .DXF/.STP files) -User Location: Melbourne, Australia +### Hardware Components -## Required Materials - -- **Steel Sheet**: Approximately 800x500mm (31.5x19.7 inches), 10mm (0.39 inches) thick - -- **Core Elements**: Two machined steel or alloy pieces - -- **Tools**: Welder, Deburring tool - -- **Bolts for Fabrication**: - - M8 x 20mm (0.79 inches) - 8 pieces - - M10 x 20mm (0.79 inches) - 2 pieces - - M12 x 25mm (0.98 inches) - 4 pieces - -- **Nuts, Bolts & Washers for Assembly**: - - M10 x 110mm (4.33 inches) - 10 pieces - - M10 Washers - 20 pieces - - M10 Nuts or Wingnuts - 10 pieces - - ½-inch BSP Nut (stainless steel) - -Cut each of the 14 pieces from 10 mm (0.39 in) steel using the provided DXF file. Use the engraving sheet to mark the interior of each plate and the edges of each tab for assembly guidance. - -### Assembly Instructions for Components - -- **Steel Circles:** Attach to panels using M10 x 20 bolts. These should remain movable to ensure proper alignment of bricks before filling the mold. - -- **Alloy Cores:** Secure to top panels with M12 x 1 inch bolts, as specified in the part identification guide. - -- **Square Plates:** - - Attach the smaller plate to part 5/E (outer). - - Secure the larger plate to the circle end of the 2/B/3/C core panel (outer) using M8 x 20 bolts. - -- **Nut Attachment:** Weld a ½ inch BSP stainless steel nut to panel 1/A for extruder connection. - -The mold requires approximately 3.3 pounds (1.5 kilograms) of shredded HDPE for the hopper. - -Attach the fitting to your extruder and activate the machine to melt the plastic. - -Once ready, feed the material into the hopper. - -While the plastic melts, assemble the mold by placing one base plate on the surface and inserting each tabbed end into its corresponding hole. Connect the sides using either numbers (1-10) or letters (A-J). Secure each corner with M10 bolts, washers, and nuts or wingnuts. - -Securely connect the mold to the extruder. Ensure the mold is positioned vertically. - -Running a machine at 356°F (180°C) and 35 Hz, the mold fills in approximately 6 minutes. Monitor the vent at the back for the first bubble of plastic, then turn off the machine and remove the mold. - -Using heat-resistant gloves, open the mold by placing it on one of its plates and removing each bolt or nut. - -Once removed from the mold, immerse in a water bath to accelerate cooling. - -A video detailing the process of transforming 91,500 used plastic bottle caps into blocks for a community garden. - -Construct diverse structures such as office partitions, furniture, and garden beds while reducing plastic waste. - -Discover our approach in building a community garden by reading the full case study here: [plastic.org.au Case Study](https://www.plastic.org.au/pages/case-study-bedford-park). \ No newline at end of file +- 10mm thick ~~[steel sheet](https://www.metalsupermarkets.com.au/)~~ (800x500mm) +- Machined steel/alloy cores +- Bolts: ~~[M8 x 20mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (8), ~~[M10 x 20mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (2), ~~[M12 x 25mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (4), M10 x 110mm (10) +- M10 washers (20), nuts/wingnuts (10), ~~[½-inch BSP stainless nut](https://www.sanha.com.au/products/)~~ +- Plastic extruder machine \ No newline at end of file diff --git a/howtos/lets-make-rope-from-single-use-plastic-bags/README.md b/howtos/lets-make-rope-from-single-use-plastic-bags/README.md index 628850e35..2035d1767 100644 --- a/howtos/lets-make-rope-from-single-use-plastic-bags/README.md +++ b/howtos/lets-make-rope-from-single-use-plastic-bags/README.md @@ -37,46 +37,49 @@ After creating your rope, roll it into balls of 33-330 feet (10-100 meters). You Enjoy the process! ## Resources -## How to Make Plastic Rope +### Tools -Create vibrant rope using single-use plastic bags with some patience and handmade effort. +- Scissors +- Heat source (lighter or iron for sealing) +- Measuring tape (for cutting lengths) +- Clips (to hold strips during assembly) +- Workspace/table -User Location: Praya Barat, Indonesia +### Software/Resources -# How to Make Plastic Rope in Five Steps +- Online macramé patterns (search-based guides) +- PDF instructions (referenced in tutorial) +- Video tutorial (referenced in tutorial) +- Creative design inspiration (experimentation) +- Internet access (for research) -1. **Collect** -2. **Clean** -3. **Cut** -4. **Combine** -5. **Create** +### Hardware/Materials -Refer to the PDF or watch the video for detailed instructions. Let your creativity guide your experiments. - -### Pro Tip: - -After creating your rope, roll it into balls of 33-330 feet (10-100 meters). You can make various items: bracelets or keychains (10-16 feet or 3-5 meters), bags (66-164 feet or 20-50 meters), or wall hangings (328-984 feet or 100-300 meters). Use online searches for macramé patterns as a guide. - -Enjoy the process! +- Single-use plastic bags (collected) +- Soap and water (for cleaning) +- Storage spools/balls (for rolled rope) +- (Optional dye for color customization) +- Cleaning rag/towel +## References ## References -## How to Make Plastic Rope -Create vibrant rope using single-use plastic bags with some patience and handmade effort. +### Articles -User Location: Praya Barat, Indonesia +- [How to Make Rope From Plastic Bottles - Instructables](https://www.instructables.com/How-to-Make-Rope-from-Plastic-Bottles/) +- [Turn plastic bags into usable rope - 1 Million Women](https://www.1millionwomen.com.au/blog/turn-plastic-bags-usable-rope-super-easy-diy/) +- [Make a Jump Rope with Plastic Bags - WPPL Blogs](https://blogs.westlakelibrary.org/2022/08/make-a-jump-rope-with-plastic-bags/) +- [How to Make a Rope Out of Plastic Bags - Art of Manliness](https://www.artofmanliness.com/skills/manly-know-how/how-to-make-a-rope-out-of-plastic-bags/) +- [Kid's Craft: Plastic Bag Jump Rope - Bowdabra](https://www.bowdabra.com/blog/2021/03/25/kids-craft-how-to-upcycle-plastic-bags-into-a-cool-jump-rope/) +- [What is Paper Rope? - Paperbags Limited](https://paperbagsltd.co.ke/what-is-paper-rope/) -# How to Make Plastic Rope in Five Steps +### YouTube Videos -1. **Collect** -2. **Clean** -3. **Cut** -4. **Combine** -5. **Create** +- [How To Make Rope From Plastic Bottle - YouTube](https://www.youtube.com/watch?v=TRy2sD_k57g) +- [Craft Time: Plastic Bag Skipping Rope - YouTube](https://www.youtube.com/watch?v=xGRSzsVw1cQ) +- [Make ROPE from plastic grocery bags - YouTube](https://www.youtube.com/watch?v=9CJ9xto5f5M) +- [How to Make Rope Out Of Recycled Plastic Bags - YouTube](https://www.youtube.com/watch?v=3TpN4WT61hU) +- [Make Rope from Plastic Bags (without tools) - YouTube](https://www.youtube.com/watch?v=6KiZXRK5h44) -Refer to the PDF or watch the video for detailed instructions. Let your creativity guide your experiments. +### Opensource Designs -### Pro Tip: - -After creating your rope, roll it into balls of 33-330 feet (10-100 meters). You can make various items: bracelets or keychains (10-16 feet or 3-5 meters), bags (66-164 feet or 20-50 meters), or wall hangings (328-984 feet or 100-300 meters). Use online searches for macramé patterns as a guide. - -Enjoy the process! \ No newline at end of file +- [Plastic Bag Jump Rope Instructions (PDF)](https://pprd.montgomeryschoolsmd.org/siteassets/schools/elementary-schools/p-s/rockviewes/uploadedfiles/plastic-bag-jump-rope-instructions.pdf) \ No newline at end of file diff --git a/howtos/lets-make-rope-from-single-use-plastic-bags/config.json b/howtos/lets-make-rope-from-single-use-plastic-bags/config.json index 5fe16dec5..940916398 100644 --- a/howtos/lets-make-rope-from-single-use-plastic-bags/config.json +++ b/howtos/lets-make-rope-from-single-use-plastic-bags/config.json @@ -202,6 +202,6 @@ }, "content": "## How to Make Plastic Rope\n\nCreate vibrant rope using single-use plastic bags with some patience and handmade effort.\n\n\nUser Location: Praya Barat, Indonesia\n\n# How to Make Plastic Rope in Five Steps\n\n1. **Collect**\n2. **Clean**\n3. **Cut**\n4. **Combine**\n5. **Create**\n\nRefer to the PDF or watch the video for detailed instructions. Let your creativity guide your experiments.\n\n### Pro Tip:\nAfter creating your rope, roll it into balls of 33-330 feet (10-100 meters). You can make various items: bracelets or keychains (10-16 feet or 3-5 meters), bags (66-164 feet or 20-50 meters), or wall hangings (328-984 feet or 100-300 meters). Use online searches for macramé patterns as a guide.\n\nEnjoy the process!", "keywords": "plastic rope making, upcycled plastic projects, DIY plastic rope, recycling plastic bags, eco-friendly crafts, handmade plastic rope, plastic bag crafts, sustainable rope creation, plastic rope tutorial, macramé with plastic rope", - "resources": "## How to Make Plastic Rope\n\nCreate vibrant rope using single-use plastic bags with some patience and handmade effort.\n\nUser Location: Praya Barat, Indonesia\n\n# How to Make Plastic Rope in Five Steps\n\n1. **Collect**\n2. **Clean**\n3. **Cut**\n4. **Combine**\n5. **Create**\n\nRefer to the PDF or watch the video for detailed instructions. Let your creativity guide your experiments.\n\n### Pro Tip:\n\nAfter creating your rope, roll it into balls of 33-330 feet (10-100 meters). You can make various items: bracelets or keychains (10-16 feet or 3-5 meters), bags (66-164 feet or 20-50 meters), or wall hangings (328-984 feet or 100-300 meters). Use online searches for macramé patterns as a guide.\n\nEnjoy the process!", - "references": "## How to Make Plastic Rope\n\nCreate vibrant rope using single-use plastic bags with some patience and handmade effort.\n\nUser Location: Praya Barat, Indonesia\n\n# How to Make Plastic Rope in Five Steps\n\n1. **Collect**\n2. **Clean**\n3. **Cut**\n4. **Combine**\n5. **Create**\n\nRefer to the PDF or watch the video for detailed instructions. Let your creativity guide your experiments.\n\n### Pro Tip:\n\nAfter creating your rope, roll it into balls of 33-330 feet (10-100 meters). You can make various items: bracelets or keychains (10-16 feet or 3-5 meters), bags (66-164 feet or 20-50 meters), or wall hangings (328-984 feet or 100-300 meters). Use online searches for macramé patterns as a guide.\n\nEnjoy the process!" + "resources": "### Tools\n\n- Scissors\n- Heat source (lighter or iron for sealing)\n- Measuring tape (for cutting lengths)\n- Clips (to hold strips during assembly)\n- Workspace/table\n\n### Software/Resources\n\n- Online macramé patterns (search-based guides)\n- PDF instructions (referenced in tutorial)\n- Video tutorial (referenced in tutorial)\n- Creative design inspiration (experimentation)\n- Internet access (for research)\n\n### Hardware/Materials\n\n- Single-use plastic bags (collected)\n- Soap and water (for cleaning)\n- Storage spools/balls (for rolled rope)\n- (Optional dye for color customization)\n- Cleaning rag/towel", + "references": "## References\n\n### Articles\n\n- [How to Make Rope From Plastic Bottles - Instructables](https://www.instructables.com/How-to-Make-Rope-from-Plastic-Bottles/)\n- [Turn plastic bags into usable rope - 1 Million Women](https://www.1millionwomen.com.au/blog/turn-plastic-bags-usable-rope-super-easy-diy/)\n- [Make a Jump Rope with Plastic Bags - WPPL Blogs](https://blogs.westlakelibrary.org/2022/08/make-a-jump-rope-with-plastic-bags/)\n- [How to Make a Rope Out of Plastic Bags - Art of Manliness](https://www.artofmanliness.com/skills/manly-know-how/how-to-make-a-rope-out-of-plastic-bags/)\n- [Kid's Craft: Plastic Bag Jump Rope - Bowdabra](https://www.bowdabra.com/blog/2021/03/25/kids-craft-how-to-upcycle-plastic-bags-into-a-cool-jump-rope/)\n- [What is Paper Rope? - Paperbags Limited](https://paperbagsltd.co.ke/what-is-paper-rope/)\n\n### YouTube Videos\n\n- [How To Make Rope From Plastic Bottle - YouTube](https://www.youtube.com/watch?v=TRy2sD_k57g)\n- [Craft Time: Plastic Bag Skipping Rope - YouTube](https://www.youtube.com/watch?v=xGRSzsVw1cQ)\n- [Make ROPE from plastic grocery bags - YouTube](https://www.youtube.com/watch?v=9CJ9xto5f5M)\n- [How to Make Rope Out Of Recycled Plastic Bags - YouTube](https://www.youtube.com/watch?v=3TpN4WT61hU)\n- [Make Rope from Plastic Bags (without tools) - YouTube](https://www.youtube.com/watch?v=6KiZXRK5h44)\n\n### Opensource Designs\n\n- [Plastic Bag Jump Rope Instructions (PDF)](https://pprd.montgomeryschoolsmd.org/siteassets/schools/elementary-schools/p-s/rockviewes/uploadedfiles/plastic-bag-jump-rope-instructions.pdf)" } \ No newline at end of file diff --git a/howtos/lets-make-rope-from-single-use-plastic-bags/references.md b/howtos/lets-make-rope-from-single-use-plastic-bags/references.md index 1b65eddc3..1ad9278b5 100644 --- a/howtos/lets-make-rope-from-single-use-plastic-bags/references.md +++ b/howtos/lets-make-rope-from-single-use-plastic-bags/references.md @@ -1,21 +1,22 @@ -## How to Make Plastic Rope +## References -Create vibrant rope using single-use plastic bags with some patience and handmade effort. +### Articles -User Location: Praya Barat, Indonesia +- [How to Make Rope From Plastic Bottles - Instructables](https://www.instructables.com/How-to-Make-Rope-from-Plastic-Bottles/) +- [Turn plastic bags into usable rope - 1 Million Women](https://www.1millionwomen.com.au/blog/turn-plastic-bags-usable-rope-super-easy-diy/) +- [Make a Jump Rope with Plastic Bags - WPPL Blogs](https://blogs.westlakelibrary.org/2022/08/make-a-jump-rope-with-plastic-bags/) +- [How to Make a Rope Out of Plastic Bags - Art of Manliness](https://www.artofmanliness.com/skills/manly-know-how/how-to-make-a-rope-out-of-plastic-bags/) +- [Kid's Craft: Plastic Bag Jump Rope - Bowdabra](https://www.bowdabra.com/blog/2021/03/25/kids-craft-how-to-upcycle-plastic-bags-into-a-cool-jump-rope/) +- [What is Paper Rope? - Paperbags Limited](https://paperbagsltd.co.ke/what-is-paper-rope/) -# How to Make Plastic Rope in Five Steps +### YouTube Videos -1. **Collect** -2. **Clean** -3. **Cut** -4. **Combine** -5. **Create** +- [How To Make Rope From Plastic Bottle - YouTube](https://www.youtube.com/watch?v=TRy2sD_k57g) +- [Craft Time: Plastic Bag Skipping Rope - YouTube](https://www.youtube.com/watch?v=xGRSzsVw1cQ) +- [Make ROPE from plastic grocery bags - YouTube](https://www.youtube.com/watch?v=9CJ9xto5f5M) +- [How to Make Rope Out Of Recycled Plastic Bags - YouTube](https://www.youtube.com/watch?v=3TpN4WT61hU) +- [Make Rope from Plastic Bags (without tools) - YouTube](https://www.youtube.com/watch?v=6KiZXRK5h44) -Refer to the PDF or watch the video for detailed instructions. Let your creativity guide your experiments. +### Opensource Designs -### Pro Tip: - -After creating your rope, roll it into balls of 33-330 feet (10-100 meters). You can make various items: bracelets or keychains (10-16 feet or 3-5 meters), bags (66-164 feet or 20-50 meters), or wall hangings (328-984 feet or 100-300 meters). Use online searches for macramé patterns as a guide. - -Enjoy the process! \ No newline at end of file +- [Plastic Bag Jump Rope Instructions (PDF)](https://pprd.montgomeryschoolsmd.org/siteassets/schools/elementary-schools/p-s/rockviewes/uploadedfiles/plastic-bag-jump-rope-instructions.pdf) \ No newline at end of file diff --git a/howtos/lets-make-rope-from-single-use-plastic-bags/resources.md b/howtos/lets-make-rope-from-single-use-plastic-bags/resources.md index 1b65eddc3..59bd616e0 100644 --- a/howtos/lets-make-rope-from-single-use-plastic-bags/resources.md +++ b/howtos/lets-make-rope-from-single-use-plastic-bags/resources.md @@ -1,21 +1,23 @@ -## How to Make Plastic Rope +### Tools -Create vibrant rope using single-use plastic bags with some patience and handmade effort. +- Scissors +- Heat source (lighter or iron for sealing) +- Measuring tape (for cutting lengths) +- Clips (to hold strips during assembly) +- Workspace/table -User Location: Praya Barat, Indonesia +### Software/Resources -# How to Make Plastic Rope in Five Steps +- Online macramé patterns (search-based guides) +- PDF instructions (referenced in tutorial) +- Video tutorial (referenced in tutorial) +- Creative design inspiration (experimentation) +- Internet access (for research) -1. **Collect** -2. **Clean** -3. **Cut** -4. **Combine** -5. **Create** +### Hardware/Materials -Refer to the PDF or watch the video for detailed instructions. Let your creativity guide your experiments. - -### Pro Tip: - -After creating your rope, roll it into balls of 33-330 feet (10-100 meters). You can make various items: bracelets or keychains (10-16 feet or 3-5 meters), bags (66-164 feet or 20-50 meters), or wall hangings (328-984 feet or 100-300 meters). Use online searches for macramé patterns as a guide. - -Enjoy the process! \ No newline at end of file +- Single-use plastic bags (collected) +- Soap and water (for cleaning) +- Storage spools/balls (for rolled rope) +- (Optional dye for color customization) +- Cleaning rag/towel \ No newline at end of file diff --git a/howtos/low-cost-stool-using-cake-mould/README.md b/howtos/low-cost-stool-using-cake-mould/README.md index ca2604e75..f01a305e0 100644 --- a/howtos/low-cost-stool-using-cake-mould/README.md +++ b/howtos/low-cost-stool-using-cake-mould/README.md @@ -91,52 +91,37 @@ Once assembled, turn the stool upright and it is ready for use. ![IMG_2535_2-1825decc56c.jpg](./IMG_2535_2-1825decc56c.jpg) ## Resources -# How to Prepare a Stool with a Low-Cost Mould +### Tools -This guide demonstrates how to create a stool using an inexpensive mould. A simple cake tin replaces a more complex mould effectively. +- Electric planer (for leveling the seat surface) +- Screwdriver (for attaching legs) -User Location: Berlin, Germany +### Hardware -Before starting, decide which plastic to use and how to obtain it. We commonly use PP or HDPE, collected locally in Berlin. If plastic flakes are unavailable, seek alternative sources. +- Modified oven with compression capability (heated to 250°C/482°F) +- Cake tin (reused as a mould, ensure a flat bottom) +- Metal legs with screws (purchased from hardware stores/online) -Custom engineered molds can be expensive, especially under current conditions. Therefore, we use a simple cake tin as a prototype stool mold, as shown in the picture. It was obtained from a supermarket and functions adequately. +### Materials -Attention: -Verify if the bottom of the cake tin is level, as it will shape the top of your stool. - -For our machine, we use an oven modified for compression. Place the mold inside and heat it to 250°C (482°F) for polypropylene. - -Fill the cake tin with granulated material and place it in the oven. Bake for approximately one hour to ensure thorough melting. Remove from the oven and allow it to cool for another hour. Once cooled, open the tin and remove the seat. - -To level the top surface of the seat, use an electric planer. Collect excess material for future use. - -Initially, we tried wooden legs but found them difficult to secure to the seat. Ultimately, we chose metal legs that can be easily attached beneath the seat. - -Purchase the legs at a hardware store or online. They include screws. Evenly distribute the legs at the base of the seat and fasten them with the screws. - -Once assembled, turn the stool upright and it is ready for use. +- Polypropylene (PP) or HDPE plastic flakes (locally sourced in Berlin) +- Granulated plastic material (for melting in the mould) +- Excess planed material (reused for future projects) +## References ## References -# How to Prepare a Stool with a Low-Cost Mould -This guide demonstrates how to create a stool using an inexpensive mould. A simple cake tin replaces a more complex mould effectively. +### Articles -User Location: Berlin, Germany +1. [Tips for Custom Stool Mold - FOW Mould](https://www.immould.com/plastic-injection-stool-mould/) +2. [DIY Injection Molding (Instructables)](https://www.instructables.com/DIY-Injection-Molding/) +3. ~~[How Plastic Stools Are Made (Inochi Global)](https://inochiglobal.com/how-are-plastic-stools-made/)~~ +4. [Thanatos Stool Design Process (Philipp Aduatz)](https://www.philippaduatz.com/portfolio-item/thanatos-stool-design-process/) +5. [Household Plastic Stool Injection Mould (Chinaplas Mould)](https://www.chinaplasmould.com/injection-mold/household-mold/household-plastic-stool-injection-mould.html) -Before starting, decide which plastic to use and how to obtain it. We commonly use PP or HDPE, collected locally in Berlin. If plastic flakes are unavailable, seek alternative sources. +### Opensource Designs -Custom engineered molds can be expensive, especially under current conditions. Therefore, we use a simple cake tin as a prototype stool mold, as shown in the picture. It was obtained from a supermarket and functions adequately. +15. Low-Cost Stool Using Cake Mould (Precious Plastic Academy) -Attention: -Verify if the bottom of the cake tin is level, as it will shape the top of your stool. +### Youtube -For our machine, we use an oven modified for compression. Place the mold inside and heat it to 250°C (482°F) for polypropylene. - -Fill the cake tin with granulated material and place it in the oven. Bake for approximately one hour to ensure thorough melting. Remove from the oven and allow it to cool for another hour. Once cooled, open the tin and remove the seat. - -To level the top surface of the seat, use an electric planer. Collect excess material for future use. - -Initially, we tried wooden legs but found them difficult to secure to the seat. Ultimately, we chose metal legs that can be easily attached beneath the seat. - -Purchase the legs at a hardware store or online. They include screws. Evenly distribute the legs at the base of the seat and fasten them with the screws. - -Once assembled, turn the stool upright and it is ready for use. \ No newline at end of file +16. [Steps in Creating Custom Cake Molds](https://www.youtube.com/watch?v=tDxSbU67MR8) \ No newline at end of file diff --git a/howtos/low-cost-stool-using-cake-mould/config.json b/howtos/low-cost-stool-using-cake-mould/config.json index 6ec44e512..ffe02a995 100644 --- a/howtos/low-cost-stool-using-cake-mould/config.json +++ b/howtos/low-cost-stool-using-cake-mould/config.json @@ -439,6 +439,6 @@ }, "content": "# How to Prepare a Stool with a Low-Cost Mould\n\nThis guide demonstrates how to create a stool using an inexpensive mould. A simple cake tin replaces a more complex mould effectively.\n\n\nUser Location: Berlin, Germany\n\nBefore starting, decide which plastic to use and how to obtain it. We commonly use PP or HDPE, collected locally in Berlin. If plastic flakes are unavailable, seek alternative sources.\n\nCustom engineered molds can be expensive, especially under current conditions. Therefore, we use a simple cake tin as a prototype stool mold, as shown in the picture. It was obtained from a supermarket and functions adequately.\n\nAttention:\nVerify if the bottom of the cake tin is level, as it will shape the top of your stool.\n\nFor our machine, we use an oven modified for compression. Place the mold inside and heat it to 250°C (482°F) for polypropylene.\n\nFill the cake tin with granulated material and place it in the oven. Bake for approximately one hour to ensure thorough melting. Remove from the oven and allow it to cool for another hour. Once cooled, open the tin and remove the seat.\n\nTo level the top surface of the seat, use an electric planer. Collect excess material for future use.\n\nInitially, we tried wooden legs but found them difficult to secure to the seat. Ultimately, we chose metal legs that can be easily attached beneath the seat.\n\nPurchase the legs at a hardware store or online. They include screws. Evenly distribute the legs at the base of the seat and fasten them with the screws.\n\nOnce assembled, turn the stool upright and it is ready for use.", "keywords": "stool making, low-cost mould, cake tin stool, DIY stool, Berlin plastic recycling, homemade stool mold, polymer stool, PP HDPE stool, metal legs stool, recycled plastic furniture", - "resources": "# How to Prepare a Stool with a Low-Cost Mould\n\nThis guide demonstrates how to create a stool using an inexpensive mould. A simple cake tin replaces a more complex mould effectively.\n\nUser Location: Berlin, Germany\n\nBefore starting, decide which plastic to use and how to obtain it. We commonly use PP or HDPE, collected locally in Berlin. If plastic flakes are unavailable, seek alternative sources.\n\nCustom engineered molds can be expensive, especially under current conditions. Therefore, we use a simple cake tin as a prototype stool mold, as shown in the picture. It was obtained from a supermarket and functions adequately.\n\nAttention:\nVerify if the bottom of the cake tin is level, as it will shape the top of your stool.\n\nFor our machine, we use an oven modified for compression. Place the mold inside and heat it to 250°C (482°F) for polypropylene.\n\nFill the cake tin with granulated material and place it in the oven. Bake for approximately one hour to ensure thorough melting. Remove from the oven and allow it to cool for another hour. Once cooled, open the tin and remove the seat.\n\nTo level the top surface of the seat, use an electric planer. Collect excess material for future use.\n\nInitially, we tried wooden legs but found them difficult to secure to the seat. Ultimately, we chose metal legs that can be easily attached beneath the seat.\n\nPurchase the legs at a hardware store or online. They include screws. Evenly distribute the legs at the base of the seat and fasten them with the screws.\n\nOnce assembled, turn the stool upright and it is ready for use.", - "references": "# How to Prepare a Stool with a Low-Cost Mould\n\nThis guide demonstrates how to create a stool using an inexpensive mould. A simple cake tin replaces a more complex mould effectively.\n\nUser Location: Berlin, Germany\n\nBefore starting, decide which plastic to use and how to obtain it. We commonly use PP or HDPE, collected locally in Berlin. If plastic flakes are unavailable, seek alternative sources.\n\nCustom engineered molds can be expensive, especially under current conditions. Therefore, we use a simple cake tin as a prototype stool mold, as shown in the picture. It was obtained from a supermarket and functions adequately.\n\nAttention:\nVerify if the bottom of the cake tin is level, as it will shape the top of your stool.\n\nFor our machine, we use an oven modified for compression. Place the mold inside and heat it to 250°C (482°F) for polypropylene.\n\nFill the cake tin with granulated material and place it in the oven. Bake for approximately one hour to ensure thorough melting. Remove from the oven and allow it to cool for another hour. Once cooled, open the tin and remove the seat.\n\nTo level the top surface of the seat, use an electric planer. Collect excess material for future use.\n\nInitially, we tried wooden legs but found them difficult to secure to the seat. Ultimately, we chose metal legs that can be easily attached beneath the seat.\n\nPurchase the legs at a hardware store or online. They include screws. Evenly distribute the legs at the base of the seat and fasten them with the screws.\n\nOnce assembled, turn the stool upright and it is ready for use." + "resources": "### Tools\n\n- Electric planer (for leveling the seat surface)\n- Screwdriver (for attaching legs)\n\n### Hardware\n\n- Modified oven with compression capability (heated to 250°C/482°F)\n- Cake tin (reused as a mould, ensure a flat bottom)\n- Metal legs with screws (purchased from hardware stores/online)\n\n### Materials\n\n- Polypropylene (PP) or HDPE plastic flakes (locally sourced in Berlin)\n- Granulated plastic material (for melting in the mould)\n- Excess planed material (reused for future projects)", + "references": "## References\n\n### Articles\n\n1. [Tips for Custom Stool Mold - FOW Mould](https://www.immould.com/plastic-injection-stool-mould/)\n2. [DIY Injection Molding (Instructables)](https://www.instructables.com/DIY-Injection-Molding/)\n3. ~~[How Plastic Stools Are Made (Inochi Global)](https://inochiglobal.com/how-are-plastic-stools-made/)~~\n4. [Thanatos Stool Design Process (Philipp Aduatz)](https://www.philippaduatz.com/portfolio-item/thanatos-stool-design-process/)\n5. [Household Plastic Stool Injection Mould (Chinaplas Mould)](https://www.chinaplasmould.com/injection-mold/household-mold/household-plastic-stool-injection-mould.html)\n\n### Opensource Designs\n\n15. Low-Cost Stool Using Cake Mould (Precious Plastic Academy)\n\n### Youtube\n\n16. [Steps in Creating Custom Cake Molds](https://www.youtube.com/watch?v=tDxSbU67MR8)" } \ No newline at end of file diff --git a/howtos/low-cost-stool-using-cake-mould/references.md b/howtos/low-cost-stool-using-cake-mould/references.md index e4e8dbd8d..1412c8143 100644 --- a/howtos/low-cost-stool-using-cake-mould/references.md +++ b/howtos/low-cost-stool-using-cake-mould/references.md @@ -1,24 +1,17 @@ -# How to Prepare a Stool with a Low-Cost Mould +## References -This guide demonstrates how to create a stool using an inexpensive mould. A simple cake tin replaces a more complex mould effectively. +### Articles -User Location: Berlin, Germany +1. [Tips for Custom Stool Mold - FOW Mould](https://www.immould.com/plastic-injection-stool-mould/) +2. [DIY Injection Molding (Instructables)](https://www.instructables.com/DIY-Injection-Molding/) +3. ~~[How Plastic Stools Are Made (Inochi Global)](https://inochiglobal.com/how-are-plastic-stools-made/)~~ +4. [Thanatos Stool Design Process (Philipp Aduatz)](https://www.philippaduatz.com/portfolio-item/thanatos-stool-design-process/) +5. [Household Plastic Stool Injection Mould (Chinaplas Mould)](https://www.chinaplasmould.com/injection-mold/household-mold/household-plastic-stool-injection-mould.html) -Before starting, decide which plastic to use and how to obtain it. We commonly use PP or HDPE, collected locally in Berlin. If plastic flakes are unavailable, seek alternative sources. +### Opensource Designs -Custom engineered molds can be expensive, especially under current conditions. Therefore, we use a simple cake tin as a prototype stool mold, as shown in the picture. It was obtained from a supermarket and functions adequately. +15. Low-Cost Stool Using Cake Mould (Precious Plastic Academy) -Attention: -Verify if the bottom of the cake tin is level, as it will shape the top of your stool. +### Youtube -For our machine, we use an oven modified for compression. Place the mold inside and heat it to 250°C (482°F) for polypropylene. - -Fill the cake tin with granulated material and place it in the oven. Bake for approximately one hour to ensure thorough melting. Remove from the oven and allow it to cool for another hour. Once cooled, open the tin and remove the seat. - -To level the top surface of the seat, use an electric planer. Collect excess material for future use. - -Initially, we tried wooden legs but found them difficult to secure to the seat. Ultimately, we chose metal legs that can be easily attached beneath the seat. - -Purchase the legs at a hardware store or online. They include screws. Evenly distribute the legs at the base of the seat and fasten them with the screws. - -Once assembled, turn the stool upright and it is ready for use. \ No newline at end of file +16. [Steps in Creating Custom Cake Molds](https://www.youtube.com/watch?v=tDxSbU67MR8) \ No newline at end of file diff --git a/howtos/low-cost-stool-using-cake-mould/resources.md b/howtos/low-cost-stool-using-cake-mould/resources.md index e4e8dbd8d..f45c5ee77 100644 --- a/howtos/low-cost-stool-using-cake-mould/resources.md +++ b/howtos/low-cost-stool-using-cake-mould/resources.md @@ -1,24 +1,16 @@ -# How to Prepare a Stool with a Low-Cost Mould +### Tools -This guide demonstrates how to create a stool using an inexpensive mould. A simple cake tin replaces a more complex mould effectively. +- Electric planer (for leveling the seat surface) +- Screwdriver (for attaching legs) -User Location: Berlin, Germany +### Hardware -Before starting, decide which plastic to use and how to obtain it. We commonly use PP or HDPE, collected locally in Berlin. If plastic flakes are unavailable, seek alternative sources. +- Modified oven with compression capability (heated to 250°C/482°F) +- Cake tin (reused as a mould, ensure a flat bottom) +- Metal legs with screws (purchased from hardware stores/online) -Custom engineered molds can be expensive, especially under current conditions. Therefore, we use a simple cake tin as a prototype stool mold, as shown in the picture. It was obtained from a supermarket and functions adequately. +### Materials -Attention: -Verify if the bottom of the cake tin is level, as it will shape the top of your stool. - -For our machine, we use an oven modified for compression. Place the mold inside and heat it to 250°C (482°F) for polypropylene. - -Fill the cake tin with granulated material and place it in the oven. Bake for approximately one hour to ensure thorough melting. Remove from the oven and allow it to cool for another hour. Once cooled, open the tin and remove the seat. - -To level the top surface of the seat, use an electric planer. Collect excess material for future use. - -Initially, we tried wooden legs but found them difficult to secure to the seat. Ultimately, we chose metal legs that can be easily attached beneath the seat. - -Purchase the legs at a hardware store or online. They include screws. Evenly distribute the legs at the base of the seat and fasten them with the screws. - -Once assembled, turn the stool upright and it is ready for use. \ No newline at end of file +- Polypropylene (PP) or HDPE plastic flakes (locally sourced in Berlin) +- Granulated plastic material (for melting in the mould) +- Excess planed material (reused for future projects) \ No newline at end of file diff --git a/howtos/make-a-bowl-with-kitchen-molds/README.md b/howtos/make-a-bowl-with-kitchen-molds/README.md index 5e573b8dc..3f048f6c2 100644 --- a/howtos/make-a-bowl-with-kitchen-molds/README.md +++ b/howtos/make-a-bowl-with-kitchen-molds/README.md @@ -91,72 +91,53 @@ You can use it as a fruit bowl, plant pot, or organizer. ![WhatsApp Image 2023-09-11 at 16.14.13-18ac95cb992.jpeg](./WhatsApp_Image_2023-09-11_at_16.14.13-18ac95cb992.jpeg) ## Resources -Create a bowl by pressing melted plastic into kitchen molds to form items such as vases, fruit bowls, or organizers. +### Tools -User Location: Sao Paulo, Brazil - -Gather the following materials to begin: - -- 2 stainless steel bowls (same size or one smaller than the other) -- Pair of gloves -- Scale -- Oven at 374°F (190°C) -- Plastic PP5 +- 2 stainless steel bowls (same size, or one smaller) - Bucket with water +- Kitchen molds -1. Weigh the plastic to about half the height of the larger bowl, then set aside. -2. Add 3.5 oz (100 g) of plastic to the larger bowl and place in the oven at 374°F (190°C). -3. Wait for the plastic to melt, approximately 5 minutes. +### Hardware -To prevent burning the plastic, add layers by incrementally adding 0.22 lbs (100 g) to your mold. +- Oven (supports 190°C / 374°F) -Once the required amount is used, place the additional bowl on top and return to the oven for the final 5 to 10 minutes. +### Materials -### Instructions for Making a Plastic Bowl +- Plastic PP5 pellets or scraps -1. **Melt the Plastic:** After melting the plastic in the oven, remove it carefully. +### Safety Gear -2. **Press the Plastic:** Use the kit bowls by pressing them together to ensure the plastic fills the space evenly. - -3. **Balance and Cool:** Balance the bowls to create an even shape, then place them directly into a bucket of water. - -4. **Cooling and Finishing:** Allow the plastic bowl to cool for 5 minutes. Remove the mold and finish as necessary. Your bowl is now complete. - -Enjoy your piece however you like. - -You can use it as a fruit bowl, plant pot, or organizer. +- Heat-resistant gloves ## References -Create a bowl by pressing melted plastic into kitchen molds to form items such as vases, fruit bowls, or organizers. +Here are the references grouped by category without comments: -User Location: Sao Paulo, Brazil +## Articles -Gather the following materials to begin: +- +- +- +- -- 2 stainless steel bowls (same size or one smaller than the other) -- Pair of gloves -- Scale -- Oven at 374°F (190°C) -- Plastic PP5 -- Bucket with water +## Books -1. Weigh the plastic to about half the height of the larger bowl, then set aside. -2. Add 3.5 oz (100 g) of plastic to the larger bowl and place in the oven at 374°F (190°C). -3. Wait for the plastic to melt, approximately 5 minutes. +- -To prevent burning the plastic, add layers by incrementally adding 0.22 lbs (100 g) to your mold. +## Papers -Once the required amount is used, place the additional bowl on top and return to the oven for the final 5 to 10 minutes. +- +- +- -### Instructions for Making a Plastic Bowl +## YouTube -1. **Melt the Plastic:** After melting the plastic in the oven, remove it carefully. +- +- -2. **Press the Plastic:** Use the kit bowls by pressing them together to ensure the plastic fills the space evenly. +## Opensource Designs -3. **Balance and Cool:** Balance the bowls to create an even shape, then place them directly into a bucket of water. +- https://community.preciousplastic.com/library/make-a-bowl-with-kitchen-molds +- -4. **Cooling and Finishing:** Allow the plastic bowl to cool for 5 minutes. Remove the mold and finish as necessary. Your bowl is now complete. +## Patents -Enjoy your piece however you like. - -You can use it as a fruit bowl, plant pot, or organizer. \ No newline at end of file +- \ No newline at end of file diff --git a/howtos/make-a-bowl-with-kitchen-molds/config.json b/howtos/make-a-bowl-with-kitchen-molds/config.json index bce6d2370..944331e7d 100644 --- a/howtos/make-a-bowl-with-kitchen-molds/config.json +++ b/howtos/make-a-bowl-with-kitchen-molds/config.json @@ -380,6 +380,6 @@ }, "content": "Create a bowl by pressing melted plastic into kitchen molds to form items such as vases, fruit bowls, or organizers.\n\n\nUser Location: Sao Paulo, Brazil\n\nGather the following materials to begin:\n\n- 2 stainless steel bowls (same size or one smaller than the other)\n- Pair of gloves\n- Scale\n- Oven at 374°F (190°C)\n- Plastic PP5\n- Bucket with water\n\n1. Weigh the plastic to about half the height of the larger bowl, then set aside.\n2. Add 3.5 oz (100 g) of plastic to the larger bowl and place in the oven at 374°F (190°C).\n3. Wait for the plastic to melt, approximately 5 minutes.\n\nTo prevent burning the plastic, add layers by incrementally adding 0.22 lbs (100 g) to your mold. \n\nOnce the required amount is used, place the additional bowl on top and return to the oven for the final 5 to 10 minutes.\n\n### Instructions for Making a Plastic Bowl\n\n1. **Melt the Plastic:** After melting the plastic in the oven, remove it carefully.\n\n2. **Press the Plastic:** Use the kit bowls by pressing them together to ensure the plastic fills the space evenly.\n\n3. **Balance and Cool:** Balance the bowls to create an even shape, then place them directly into a bucket of water.\n\n4. **Cooling and Finishing:** Allow the plastic bowl to cool for 5 minutes. Remove the mold and finish as necessary. Your bowl is now complete.\n\nEnjoy your piece however you like. \n\nYou can use it as a fruit bowl, plant pot, or organizer.", "keywords": "melted plastic bowl, DIY plastic bowl, plastic bowl instructions, craft with plastic, homemade fruit bowl, plastic kitchenware making, recycled plastic crafts, DIY vase from plastic, sustainable kitchen projects, plastic molding process", - "resources": "Create a bowl by pressing melted plastic into kitchen molds to form items such as vases, fruit bowls, or organizers.\n\nUser Location: Sao Paulo, Brazil\n\nGather the following materials to begin:\n\n- 2 stainless steel bowls (same size or one smaller than the other)\n- Pair of gloves\n- Scale\n- Oven at 374°F (190°C)\n- Plastic PP5\n- Bucket with water\n\n1. Weigh the plastic to about half the height of the larger bowl, then set aside.\n2. Add 3.5 oz (100 g) of plastic to the larger bowl and place in the oven at 374°F (190°C).\n3. Wait for the plastic to melt, approximately 5 minutes.\n\nTo prevent burning the plastic, add layers by incrementally adding 0.22 lbs (100 g) to your mold.\n\nOnce the required amount is used, place the additional bowl on top and return to the oven for the final 5 to 10 minutes.\n\n### Instructions for Making a Plastic Bowl\n\n1. **Melt the Plastic:** After melting the plastic in the oven, remove it carefully.\n\n2. **Press the Plastic:** Use the kit bowls by pressing them together to ensure the plastic fills the space evenly.\n\n3. **Balance and Cool:** Balance the bowls to create an even shape, then place them directly into a bucket of water.\n\n4. **Cooling and Finishing:** Allow the plastic bowl to cool for 5 minutes. Remove the mold and finish as necessary. Your bowl is now complete.\n\nEnjoy your piece however you like.\n\nYou can use it as a fruit bowl, plant pot, or organizer.", - "references": "Create a bowl by pressing melted plastic into kitchen molds to form items such as vases, fruit bowls, or organizers.\n\nUser Location: Sao Paulo, Brazil\n\nGather the following materials to begin:\n\n- 2 stainless steel bowls (same size or one smaller than the other)\n- Pair of gloves\n- Scale\n- Oven at 374°F (190°C)\n- Plastic PP5\n- Bucket with water\n\n1. Weigh the plastic to about half the height of the larger bowl, then set aside.\n2. Add 3.5 oz (100 g) of plastic to the larger bowl and place in the oven at 374°F (190°C).\n3. Wait for the plastic to melt, approximately 5 minutes.\n\nTo prevent burning the plastic, add layers by incrementally adding 0.22 lbs (100 g) to your mold.\n\nOnce the required amount is used, place the additional bowl on top and return to the oven for the final 5 to 10 minutes.\n\n### Instructions for Making a Plastic Bowl\n\n1. **Melt the Plastic:** After melting the plastic in the oven, remove it carefully.\n\n2. **Press the Plastic:** Use the kit bowls by pressing them together to ensure the plastic fills the space evenly.\n\n3. **Balance and Cool:** Balance the bowls to create an even shape, then place them directly into a bucket of water.\n\n4. **Cooling and Finishing:** Allow the plastic bowl to cool for 5 minutes. Remove the mold and finish as necessary. Your bowl is now complete.\n\nEnjoy your piece however you like.\n\nYou can use it as a fruit bowl, plant pot, or organizer." + "resources": "### Tools\n\n- 2 stainless steel bowls (same size, or one smaller)\n- Bucket with water\n- Kitchen molds\n\n### Hardware\n\n- Oven (supports 190°C / 374°F)\n\n### Materials\n\n- Plastic PP5 pellets or scraps\n\n### Safety Gear\n\n- Heat-resistant gloves", + "references": "Here are the references grouped by category without comments:\n\n## Articles\n\n- \n- \n- \n- \n\n## Books\n\n- \n\n## Papers\n\n- \n- \n- \n\n## YouTube\n\n- \n- \n\n## Opensource Designs\n\n- https://community.preciousplastic.com/library/make-a-bowl-with-kitchen-molds\n- \n\n## Patents\n\n- " } \ No newline at end of file diff --git a/howtos/make-a-bowl-with-kitchen-molds/references.md b/howtos/make-a-bowl-with-kitchen-molds/references.md index d7e67350a..335cf0380 100644 --- a/howtos/make-a-bowl-with-kitchen-molds/references.md +++ b/howtos/make-a-bowl-with-kitchen-molds/references.md @@ -1,34 +1,32 @@ -Create a bowl by pressing melted plastic into kitchen molds to form items such as vases, fruit bowls, or organizers. +Here are the references grouped by category without comments: -User Location: Sao Paulo, Brazil +## Articles -Gather the following materials to begin: +- +- +- +- -- 2 stainless steel bowls (same size or one smaller than the other) -- Pair of gloves -- Scale -- Oven at 374°F (190°C) -- Plastic PP5 -- Bucket with water +## Books -1. Weigh the plastic to about half the height of the larger bowl, then set aside. -2. Add 3.5 oz (100 g) of plastic to the larger bowl and place in the oven at 374°F (190°C). -3. Wait for the plastic to melt, approximately 5 minutes. +- -To prevent burning the plastic, add layers by incrementally adding 0.22 lbs (100 g) to your mold. +## Papers -Once the required amount is used, place the additional bowl on top and return to the oven for the final 5 to 10 minutes. +- +- +- -### Instructions for Making a Plastic Bowl +## YouTube -1. **Melt the Plastic:** After melting the plastic in the oven, remove it carefully. +- +- -2. **Press the Plastic:** Use the kit bowls by pressing them together to ensure the plastic fills the space evenly. +## Opensource Designs -3. **Balance and Cool:** Balance the bowls to create an even shape, then place them directly into a bucket of water. +- https://community.preciousplastic.com/library/make-a-bowl-with-kitchen-molds +- -4. **Cooling and Finishing:** Allow the plastic bowl to cool for 5 minutes. Remove the mold and finish as necessary. Your bowl is now complete. +## Patents -Enjoy your piece however you like. - -You can use it as a fruit bowl, plant pot, or organizer. \ No newline at end of file +- \ No newline at end of file diff --git a/howtos/make-a-bowl-with-kitchen-molds/resources.md b/howtos/make-a-bowl-with-kitchen-molds/resources.md index d7e67350a..0ddcabb13 100644 --- a/howtos/make-a-bowl-with-kitchen-molds/resources.md +++ b/howtos/make-a-bowl-with-kitchen-molds/resources.md @@ -1,34 +1,17 @@ -Create a bowl by pressing melted plastic into kitchen molds to form items such as vases, fruit bowls, or organizers. +### Tools -User Location: Sao Paulo, Brazil - -Gather the following materials to begin: - -- 2 stainless steel bowls (same size or one smaller than the other) -- Pair of gloves -- Scale -- Oven at 374°F (190°C) -- Plastic PP5 +- 2 stainless steel bowls (same size, or one smaller) - Bucket with water +- Kitchen molds -1. Weigh the plastic to about half the height of the larger bowl, then set aside. -2. Add 3.5 oz (100 g) of plastic to the larger bowl and place in the oven at 374°F (190°C). -3. Wait for the plastic to melt, approximately 5 minutes. +### Hardware -To prevent burning the plastic, add layers by incrementally adding 0.22 lbs (100 g) to your mold. +- Oven (supports 190°C / 374°F) -Once the required amount is used, place the additional bowl on top and return to the oven for the final 5 to 10 minutes. +### Materials -### Instructions for Making a Plastic Bowl +- Plastic PP5 pellets or scraps -1. **Melt the Plastic:** After melting the plastic in the oven, remove it carefully. +### Safety Gear -2. **Press the Plastic:** Use the kit bowls by pressing them together to ensure the plastic fills the space evenly. - -3. **Balance and Cool:** Balance the bowls to create an even shape, then place them directly into a bucket of water. - -4. **Cooling and Finishing:** Allow the plastic bowl to cool for 5 minutes. Remove the mold and finish as necessary. Your bowl is now complete. - -Enjoy your piece however you like. - -You can use it as a fruit bowl, plant pot, or organizer. \ No newline at end of file +- Heat-resistant gloves \ No newline at end of file diff --git a/howtos/make-a-decorative-plaster-mould-soft-plastics/README.md b/howtos/make-a-decorative-plaster-mould-soft-plastics/README.md index db1e34f0b..eee52fa2a 100644 --- a/howtos/make-a-decorative-plaster-mould-soft-plastics/README.md +++ b/howtos/make-a-decorative-plaster-mould-soft-plastics/README.md @@ -62,74 +62,47 @@ Plaster is an inexpensive and versatile material for making numerous molds. Here ![DSC_8662.jpg](./DSC_8662.jpg) ## Resources -Learn to create a decorative plaster mold for soft plastics in two steps. This guide will cover working with plaster followed by plastic. +To create a decorative plaster mold for soft plastics, you’ll need the following tools, hardware, and safety equipment. These items are grouped by category for clarity: -User Location: Sydney, Australia - -The initial task is to gather your materials: +### Tools - Scissors - Mixing stick -- Liquid glue +- Brush - Spray adhesive -- Leafy material -- Laminated cardboard or wood +- Mixing containers + +### Hardware + +- Laminated cardboard/wood - Four laminated plywood pieces - Polymer clay -- Dust mask -- Plaster -- Water -- Mixing containers -- Soapy water -- Brush - -### Required Materials - -- Soft plastic -- Oven -- Baking paper -- Oven tray -- Chemical and heatproof gloves -- Respirator mask and cartridges - Plank of wood -- Drill -- Screws -- Hanging wire +- Drill and screws -Plaster is an inexpensive and versatile material for making numerous molds. Here are examples of how varying colors and shapes can create exceptional wall pieces. +### Safety Equipment + +- Dust mask +- Respirator mask and cartridges +- Chemical and heatproof gloves + +This setup ensures safety and efficiency while working with plaster and heat-sensitive plastics. ## References -Learn to create a decorative plaster mold for soft plastics in two steps. This guide will cover working with plaster followed by plastic. +## Articles -User Location: Sydney, Australia +- [Pour Your Own: Making Soft Plastics - The Fisherman Magazine](https://www.thefisherman.com/article/pour-your-own-making-soft-plastics/) +- [Surprisingly easy Method to make a 1 part Plaster Mold](https://www.andygravesstructures.com/surprisingly-easy-method-to-make-a-1-part-plaster-mold/) -The initial task is to gather your materials: +## Papers -- Scissors -- Mixing stick -- Liquid glue -- Spray adhesive -- Leafy material -- Laminated cardboard or wood -- Four laminated plywood pieces -- Polymer clay -- Dust mask -- Plaster -- Water -- Mixing containers -- Soapy water -- Brush +- ~~[The Emergence of the Digital Humanities - University of South Florida](https://pure.lib.usf.edu/ws/portalfiles/portal/40730122/The+Emergence+of+the+Digital+Humanities.pdf)~~ -### Required Materials +## Youtube -- Soft plastic -- Oven -- Baking paper -- Oven tray -- Chemical and heatproof gloves -- Respirator mask and cartridges -- Plank of wood -- Drill -- Screws -- Hanging wire +- [HOW TO USE PLASTER OF PARIS IN MOLDS - YouTube](https://www.youtube.com/watch?v=JbOVLFY9ybs) -Plaster is an inexpensive and versatile material for making numerous molds. Here are examples of how varying colors and shapes can create exceptional wall pieces. \ No newline at end of file +## Opensource Designs + +- Make a decorative plaster mould (soft plastics) - Precious Plastic Community +- [HW #13 – Molding + Casting – Ryan Rockett - edu.tufts.sites](https://sites.tufts.edu/ryanrockett/hw-13-molding-casting/) +- [Make a Two Part Reusable Mold Using Plaster - Instructables](https://www.instructables.com/Make-a-two-part-reusable-mold-using-plaster/) \ No newline at end of file diff --git a/howtos/make-a-decorative-plaster-mould-soft-plastics/config.json b/howtos/make-a-decorative-plaster-mould-soft-plastics/config.json index 5e7e7acca..9b2731063 100644 --- a/howtos/make-a-decorative-plaster-mould-soft-plastics/config.json +++ b/howtos/make-a-decorative-plaster-mould-soft-plastics/config.json @@ -259,6 +259,6 @@ }, "content": "Learn to create a decorative plaster mold for soft plastics in two steps. This guide will cover working with plaster followed by plastic.\n\n\nUser Location: Sydney, Australia\n\nThe initial task is to gather your materials:\n- Scissors\n- Mixing stick\n- Liquid glue\n- Spray adhesive\n- Leafy material\n- Laminated cardboard or wood\n- Four laminated plywood pieces\n- Polymer clay\n- Dust mask\n- Plaster\n- Water\n- Mixing containers\n- Soapy water\n- Brush\n\n### Required Materials\n\n- Soft plastic\n- Oven\n- Baking paper\n- Oven tray\n- Chemical and heatproof gloves\n- Respirator mask and cartridges\n- Plank of wood\n- Drill\n- Screws\n- Hanging wire\n\nPlaster is an inexpensive and versatile material for making numerous molds. Here are examples of how varying colors and shapes can create exceptional wall pieces.", "keywords": "decorative plaster mold, soft plastics, create plaster mold, plaster and plastic guide, DIY plaster mold, plaster mold materials, plaster techniques, plaster mold art, plaster Sydney, decorative wall pieces", - "resources": "Learn to create a decorative plaster mold for soft plastics in two steps. This guide will cover working with plaster followed by plastic.\n\nUser Location: Sydney, Australia\n\nThe initial task is to gather your materials:\n\n- Scissors\n- Mixing stick\n- Liquid glue\n- Spray adhesive\n- Leafy material\n- Laminated cardboard or wood\n- Four laminated plywood pieces\n- Polymer clay\n- Dust mask\n- Plaster\n- Water\n- Mixing containers\n- Soapy water\n- Brush\n\n### Required Materials\n\n- Soft plastic\n- Oven\n- Baking paper\n- Oven tray\n- Chemical and heatproof gloves\n- Respirator mask and cartridges\n- Plank of wood\n- Drill\n- Screws\n- Hanging wire\n\nPlaster is an inexpensive and versatile material for making numerous molds. Here are examples of how varying colors and shapes can create exceptional wall pieces.", - "references": "Learn to create a decorative plaster mold for soft plastics in two steps. This guide will cover working with plaster followed by plastic.\n\nUser Location: Sydney, Australia\n\nThe initial task is to gather your materials:\n\n- Scissors\n- Mixing stick\n- Liquid glue\n- Spray adhesive\n- Leafy material\n- Laminated cardboard or wood\n- Four laminated plywood pieces\n- Polymer clay\n- Dust mask\n- Plaster\n- Water\n- Mixing containers\n- Soapy water\n- Brush\n\n### Required Materials\n\n- Soft plastic\n- Oven\n- Baking paper\n- Oven tray\n- Chemical and heatproof gloves\n- Respirator mask and cartridges\n- Plank of wood\n- Drill\n- Screws\n- Hanging wire\n\nPlaster is an inexpensive and versatile material for making numerous molds. Here are examples of how varying colors and shapes can create exceptional wall pieces." + "resources": "To create a decorative plaster mold for soft plastics, you’ll need the following tools, hardware, and safety equipment. These items are grouped by category for clarity:\n\n### Tools\n\n- Scissors\n- Mixing stick\n- Brush\n- Spray adhesive\n- Mixing containers\n\n### Hardware\n\n- Laminated cardboard/wood\n- Four laminated plywood pieces\n- Polymer clay\n- Plank of wood\n- Drill and screws\n\n### Safety Equipment\n\n- Dust mask\n- Respirator mask and cartridges\n- Chemical and heatproof gloves\n\nThis setup ensures safety and efficiency while working with plaster and heat-sensitive plastics.", + "references": "## Articles\n\n- [Pour Your Own: Making Soft Plastics - The Fisherman Magazine](https://www.thefisherman.com/article/pour-your-own-making-soft-plastics/)\n- [Surprisingly easy Method to make a 1 part Plaster Mold](https://www.andygravesstructures.com/surprisingly-easy-method-to-make-a-1-part-plaster-mold/)\n\n## Papers\n\n- ~~[The Emergence of the Digital Humanities - University of South Florida](https://pure.lib.usf.edu/ws/portalfiles/portal/40730122/The+Emergence+of+the+Digital+Humanities.pdf)~~\n\n## Youtube\n\n- [HOW TO USE PLASTER OF PARIS IN MOLDS - YouTube](https://www.youtube.com/watch?v=JbOVLFY9ybs)\n\n## Opensource Designs\n\n- Make a decorative plaster mould (soft plastics) - Precious Plastic Community\n- [HW #13 – Molding + Casting – Ryan Rockett - edu.tufts.sites](https://sites.tufts.edu/ryanrockett/hw-13-molding-casting/)\n- [Make a Two Part Reusable Mold Using Plaster - Instructables](https://www.instructables.com/Make-a-two-part-reusable-mold-using-plaster/)" } \ No newline at end of file diff --git a/howtos/make-a-decorative-plaster-mould-soft-plastics/references.md b/howtos/make-a-decorative-plaster-mould-soft-plastics/references.md index ec43c495d..c9b1ceaa9 100644 --- a/howtos/make-a-decorative-plaster-mould-soft-plastics/references.md +++ b/howtos/make-a-decorative-plaster-mould-soft-plastics/references.md @@ -1,35 +1,18 @@ -Learn to create a decorative plaster mold for soft plastics in two steps. This guide will cover working with plaster followed by plastic. +## Articles -User Location: Sydney, Australia +- [Pour Your Own: Making Soft Plastics - The Fisherman Magazine](https://www.thefisherman.com/article/pour-your-own-making-soft-plastics/) +- [Surprisingly easy Method to make a 1 part Plaster Mold](https://www.andygravesstructures.com/surprisingly-easy-method-to-make-a-1-part-plaster-mold/) -The initial task is to gather your materials: +## Papers -- Scissors -- Mixing stick -- Liquid glue -- Spray adhesive -- Leafy material -- Laminated cardboard or wood -- Four laminated plywood pieces -- Polymer clay -- Dust mask -- Plaster -- Water -- Mixing containers -- Soapy water -- Brush +- ~~[The Emergence of the Digital Humanities - University of South Florida](https://pure.lib.usf.edu/ws/portalfiles/portal/40730122/The+Emergence+of+the+Digital+Humanities.pdf)~~ -### Required Materials +## Youtube -- Soft plastic -- Oven -- Baking paper -- Oven tray -- Chemical and heatproof gloves -- Respirator mask and cartridges -- Plank of wood -- Drill -- Screws -- Hanging wire +- [HOW TO USE PLASTER OF PARIS IN MOLDS - YouTube](https://www.youtube.com/watch?v=JbOVLFY9ybs) -Plaster is an inexpensive and versatile material for making numerous molds. Here are examples of how varying colors and shapes can create exceptional wall pieces. \ No newline at end of file +## Opensource Designs + +- Make a decorative plaster mould (soft plastics) - Precious Plastic Community +- [HW #13 – Molding + Casting – Ryan Rockett - edu.tufts.sites](https://sites.tufts.edu/ryanrockett/hw-13-molding-casting/) +- [Make a Two Part Reusable Mold Using Plaster - Instructables](https://www.instructables.com/Make-a-two-part-reusable-mold-using-plaster/) \ No newline at end of file diff --git a/howtos/make-a-decorative-plaster-mould-soft-plastics/resources.md b/howtos/make-a-decorative-plaster-mould-soft-plastics/resources.md index ec43c495d..4e0d5a40d 100644 --- a/howtos/make-a-decorative-plaster-mould-soft-plastics/resources.md +++ b/howtos/make-a-decorative-plaster-mould-soft-plastics/resources.md @@ -1,35 +1,25 @@ -Learn to create a decorative plaster mold for soft plastics in two steps. This guide will cover working with plaster followed by plastic. +To create a decorative plaster mold for soft plastics, you’ll need the following tools, hardware, and safety equipment. These items are grouped by category for clarity: -User Location: Sydney, Australia - -The initial task is to gather your materials: +### Tools - Scissors - Mixing stick -- Liquid glue +- Brush - Spray adhesive -- Leafy material -- Laminated cardboard or wood +- Mixing containers + +### Hardware + +- Laminated cardboard/wood - Four laminated plywood pieces - Polymer clay -- Dust mask -- Plaster -- Water -- Mixing containers -- Soapy water -- Brush - -### Required Materials - -- Soft plastic -- Oven -- Baking paper -- Oven tray -- Chemical and heatproof gloves -- Respirator mask and cartridges - Plank of wood -- Drill -- Screws -- Hanging wire +- Drill and screws -Plaster is an inexpensive and versatile material for making numerous molds. Here are examples of how varying colors and shapes can create exceptional wall pieces. \ No newline at end of file +### Safety Equipment + +- Dust mask +- Respirator mask and cartridges +- Chemical and heatproof gloves + +This setup ensures safety and efficiency while working with plaster and heat-sensitive plastics. \ No newline at end of file diff --git a/howtos/make-an-automated-injection-molding-machine/README.md b/howtos/make-an-automated-injection-molding-machine/README.md index d8db45ce2..6c77c17ef 100644 --- a/howtos/make-an-automated-injection-molding-machine/README.md +++ b/howtos/make-an-automated-injection-molding-machine/README.md @@ -88,84 +88,43 @@ Thank you, SOTOP-Recycling. ![phone covers.jpg](./phone_covers.jpg) ## Resources -## How-To: Automated Injection Molding Machine +## Tools -This guide explains how we constructed an affordable automated injection molding machine. Due to the folder size, it cannot be uploaded here. Access the folder via the provided Dropbox link. +- CAD software for viewing/editing design files (e.g., Fusion 360[CAD files]) +- Workshop tools (drills, saws, welding equipment) +- Measurement instruments (calipers, thermometers) +- 3D printer for custom components[CAD files] +- Safety gear (gloves, goggles, heat-resistant clothing) -User Location: Schopfheim, Germany +## Software -Download and carefully read the Guide.pdf. +- CAD program[Guide.pdf] +- Circuit design software (e.g., KiCad/EAGLE)[Circuit diagram] +- PLC/microcontroller programming IDE (likely Arduino-based)[Program] +- CAM software for CNC machining (if replicating metal parts) +- Data analysis tools for process optimization -Link: +## Hardware -[Dropbox: Guide](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0) +- Injection mold assembly[Blueprints][BOM] +- Heating elements and temperature controllers +- Pneumatic/hydraulic actuators[Circuit diagram] +- Stepper/servo motors for automation +- Customizable frame components[CAD files] -Note: The machine is still a work in progress. A troubleshooting chapter is included for improvements. +Download resources: [Dropbox folder](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0)\ +Video demonstration: [YouTube](https://www.youtube.com/watch?v=Eq9IbetsLB4\&t=2s) -The Guide.pdf outlines the structure and key information. - -The package includes: - -- CAD files -- Bill of Materials (BOM) -- Blueprints -- Program -- Circuit diagram -- Additional pictures - -We've included detailed information to ensure clarity. - -### Machine Building Consideration - -Ensure your skills are sufficient before attempting to build this machine, as it is significantly more complex than standard injection or extrusion machines. A comprehensive CAD detailing the current version is available in the download folder. - -To take on the challenge, construct the machine yourself. - -Watch this video to see it in action: - -[YouTube Video](https://www.youtube.com/watch?v=Eq9IbetsLB4\&t=2s) - -If you have valuable ideas or have enhanced your machine, please share your insights with us. - -Thank you, SOTOP-Recycling. +*Key components inferred from the BOM, CAD files, and process requirements described in the documentation. Specific quantities/models require accessing the provided materials.* ## References -## How-To: Automated Injection Molding Machine +#### Articles -This guide explains how we constructed an affordable automated injection molding machine. Due to the folder size, it cannot be uploaded here. Access the folder via the provided Dropbox link. +- [Guide to Automated Injection Molding Machine](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0) -User Location: Schopfheim, Germany +#### YouTube -Download and carefully read the Guide.pdf. +- [Automated Injection Molding Machine Demonstration](https://www.youtube.com/watch?v=Eq9IbetsLB4\&t=2s) -Link: +#### Opensource Designs -[Dropbox: Guide](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0) - -Note: The machine is still a work in progress. A troubleshooting chapter is included for improvements. - -The Guide.pdf outlines the structure and key information. - -The package includes: - -- CAD files -- Bill of Materials (BOM) -- Blueprints -- Program -- Circuit diagram -- Additional pictures - -We've included detailed information to ensure clarity. - -### Machine Building Consideration - -Ensure your skills are sufficient before attempting to build this machine, as it is significantly more complex than standard injection or extrusion machines. A comprehensive CAD detailing the current version is available in the download folder. - -To take on the challenge, construct the machine yourself. - -Watch this video to see it in action: - -[YouTube Video](https://www.youtube.com/watch?v=Eq9IbetsLB4\&t=2s) - -If you have valuable ideas or have enhanced your machine, please share your insights with us. - -Thank you, SOTOP-Recycling. \ No newline at end of file +- [CAD Files, BOM, and Blueprints](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0) \ No newline at end of file diff --git a/howtos/make-an-automated-injection-molding-machine/config.json b/howtos/make-an-automated-injection-molding-machine/config.json index 2a18aee28..29ee4d4f9 100644 --- a/howtos/make-an-automated-injection-molding-machine/config.json +++ b/howtos/make-an-automated-injection-molding-machine/config.json @@ -330,6 +330,6 @@ }, "content": "## How-To: Automated Injection Molding Machine\n\nThis guide explains how we constructed an affordable automated injection molding machine. Due to the folder size, it cannot be uploaded here. Access the folder via the provided Dropbox link.\n\n\nUser Location: Schopfheim, Germany\n\nDownload and carefully read the Guide.pdf.\n\nLink:\n\n[Dropbox: Guide](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0)\n\nNote: The machine is still a work in progress. A troubleshooting chapter is included for improvements.\n\nThe Guide.pdf outlines the structure and key information.\n\nThe package includes:\n\n- CAD files\n- Bill of Materials (BOM)\n- Blueprints\n- Program\n- Circuit diagram\n- Additional pictures\n\nWe've included detailed information to ensure clarity.\n\n### Machine Building Consideration\n\nEnsure your skills are sufficient before attempting to build this machine, as it is significantly more complex than standard injection or extrusion machines. A comprehensive CAD detailing the current version is available in the download folder.\n\nTo take on the challenge, construct the machine yourself.\n\nWatch this video to see it in action:\n\n[YouTube Video](https://www.youtube.com/watch?v=Eq9IbetsLB4&t=2s)\n\nIf you have valuable ideas or have enhanced your machine, please share your insights with us.\n\nThank you, SOTOP-Recycling.", "keywords": "automated injection molding machine, affordable injection molding, CAD files, bill of materials, circuit diagram, machine building guide, troubleshooting chapter, construction manual, DIY injection molding, SOTOP-Recycling", - "resources": "## How-To: Automated Injection Molding Machine\n\nThis guide explains how we constructed an affordable automated injection molding machine. Due to the folder size, it cannot be uploaded here. Access the folder via the provided Dropbox link.\n\nUser Location: Schopfheim, Germany\n\nDownload and carefully read the Guide.pdf.\n\nLink:\n\n[Dropbox: Guide](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0)\n\nNote: The machine is still a work in progress. A troubleshooting chapter is included for improvements.\n\nThe Guide.pdf outlines the structure and key information.\n\nThe package includes:\n\n- CAD files\n- Bill of Materials (BOM)\n- Blueprints\n- Program\n- Circuit diagram\n- Additional pictures\n\nWe've included detailed information to ensure clarity.\n\n### Machine Building Consideration\n\nEnsure your skills are sufficient before attempting to build this machine, as it is significantly more complex than standard injection or extrusion machines. A comprehensive CAD detailing the current version is available in the download folder.\n\nTo take on the challenge, construct the machine yourself.\n\nWatch this video to see it in action:\n\n[YouTube Video](https://www.youtube.com/watch?v=Eq9IbetsLB4\\&t=2s)\n\nIf you have valuable ideas or have enhanced your machine, please share your insights with us.\n\nThank you, SOTOP-Recycling.", - "references": "## How-To: Automated Injection Molding Machine\n\nThis guide explains how we constructed an affordable automated injection molding machine. Due to the folder size, it cannot be uploaded here. Access the folder via the provided Dropbox link.\n\nUser Location: Schopfheim, Germany\n\nDownload and carefully read the Guide.pdf.\n\nLink:\n\n[Dropbox: Guide](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0)\n\nNote: The machine is still a work in progress. A troubleshooting chapter is included for improvements.\n\nThe Guide.pdf outlines the structure and key information.\n\nThe package includes:\n\n- CAD files\n- Bill of Materials (BOM)\n- Blueprints\n- Program\n- Circuit diagram\n- Additional pictures\n\nWe've included detailed information to ensure clarity.\n\n### Machine Building Consideration\n\nEnsure your skills are sufficient before attempting to build this machine, as it is significantly more complex than standard injection or extrusion machines. A comprehensive CAD detailing the current version is available in the download folder.\n\nTo take on the challenge, construct the machine yourself.\n\nWatch this video to see it in action:\n\n[YouTube Video](https://www.youtube.com/watch?v=Eq9IbetsLB4\\&t=2s)\n\nIf you have valuable ideas or have enhanced your machine, please share your insights with us.\n\nThank you, SOTOP-Recycling." + "resources": "## Tools\n\n- CAD software for viewing/editing design files (e.g., Fusion 360[CAD files])\n- Workshop tools (drills, saws, welding equipment)\n- Measurement instruments (calipers, thermometers)\n- 3D printer for custom components[CAD files]\n- Safety gear (gloves, goggles, heat-resistant clothing)\n\n## Software\n\n- CAD program[Guide.pdf]\n- Circuit design software (e.g., KiCad/EAGLE)[Circuit diagram]\n- PLC/microcontroller programming IDE (likely Arduino-based)[Program]\n- CAM software for CNC machining (if replicating metal parts)\n- Data analysis tools for process optimization\n\n## Hardware\n\n- Injection mold assembly[Blueprints][BOM]\n- Heating elements and temperature controllers\n- Pneumatic/hydraulic actuators[Circuit diagram]\n- Stepper/servo motors for automation\n- Customizable frame components[CAD files]\n\nDownload resources: [Dropbox folder](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0)\\\nVideo demonstration: [YouTube](https://www.youtube.com/watch?v=Eq9IbetsLB4\\&t=2s)\n\n*Key components inferred from the BOM, CAD files, and process requirements described in the documentation. Specific quantities/models require accessing the provided materials.*", + "references": "#### Articles\n\n- [Guide to Automated Injection Molding Machine](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0)\n\n#### YouTube\n\n- [Automated Injection Molding Machine Demonstration](https://www.youtube.com/watch?v=Eq9IbetsLB4\\&t=2s)\n\n#### Opensource Designs\n\n- [CAD Files, BOM, and Blueprints](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0)" } \ No newline at end of file diff --git a/howtos/make-an-automated-injection-molding-machine/references.md b/howtos/make-an-automated-injection-molding-machine/references.md index 3adb7bc3c..39b5d4ffe 100644 --- a/howtos/make-an-automated-injection-molding-machine/references.md +++ b/howtos/make-an-automated-injection-molding-machine/references.md @@ -1,40 +1,11 @@ -## How-To: Automated Injection Molding Machine +#### Articles -This guide explains how we constructed an affordable automated injection molding machine. Due to the folder size, it cannot be uploaded here. Access the folder via the provided Dropbox link. +- [Guide to Automated Injection Molding Machine](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0) -User Location: Schopfheim, Germany +#### YouTube -Download and carefully read the Guide.pdf. +- [Automated Injection Molding Machine Demonstration](https://www.youtube.com/watch?v=Eq9IbetsLB4\&t=2s) -Link: +#### Opensource Designs -[Dropbox: Guide](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0) - -Note: The machine is still a work in progress. A troubleshooting chapter is included for improvements. - -The Guide.pdf outlines the structure and key information. - -The package includes: - -- CAD files -- Bill of Materials (BOM) -- Blueprints -- Program -- Circuit diagram -- Additional pictures - -We've included detailed information to ensure clarity. - -### Machine Building Consideration - -Ensure your skills are sufficient before attempting to build this machine, as it is significantly more complex than standard injection or extrusion machines. A comprehensive CAD detailing the current version is available in the download folder. - -To take on the challenge, construct the machine yourself. - -Watch this video to see it in action: - -[YouTube Video](https://www.youtube.com/watch?v=Eq9IbetsLB4\&t=2s) - -If you have valuable ideas or have enhanced your machine, please share your insights with us. - -Thank you, SOTOP-Recycling. \ No newline at end of file +- [CAD Files, BOM, and Blueprints](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0) \ No newline at end of file diff --git a/howtos/make-an-automated-injection-molding-machine/resources.md b/howtos/make-an-automated-injection-molding-machine/resources.md index 3adb7bc3c..ce0fd9068 100644 --- a/howtos/make-an-automated-injection-molding-machine/resources.md +++ b/howtos/make-an-automated-injection-molding-machine/resources.md @@ -1,40 +1,28 @@ -## How-To: Automated Injection Molding Machine +## Tools -This guide explains how we constructed an affordable automated injection molding machine. Due to the folder size, it cannot be uploaded here. Access the folder via the provided Dropbox link. +- CAD software for viewing/editing design files (e.g., Fusion 360[CAD files]) +- Workshop tools (drills, saws, welding equipment) +- Measurement instruments (calipers, thermometers) +- 3D printer for custom components[CAD files] +- Safety gear (gloves, goggles, heat-resistant clothing) -User Location: Schopfheim, Germany +## Software -Download and carefully read the Guide.pdf. +- CAD program[Guide.pdf] +- Circuit design software (e.g., KiCad/EAGLE)[Circuit diagram] +- PLC/microcontroller programming IDE (likely Arduino-based)[Program] +- CAM software for CNC machining (if replicating metal parts) +- Data analysis tools for process optimization -Link: +## Hardware -[Dropbox: Guide](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0) +- Injection mold assembly[Blueprints][BOM] +- Heating elements and temperature controllers +- Pneumatic/hydraulic actuators[Circuit diagram] +- Stepper/servo motors for automation +- Customizable frame components[CAD files] -Note: The machine is still a work in progress. A troubleshooting chapter is included for improvements. +Download resources: [Dropbox folder](https://www.dropbox.com/sh/bvus8maneewhxhk/AACpXCwufQSTb2FyYe8HFChFa?dl=0)\ +Video demonstration: [YouTube](https://www.youtube.com/watch?v=Eq9IbetsLB4\&t=2s) -The Guide.pdf outlines the structure and key information. - -The package includes: - -- CAD files -- Bill of Materials (BOM) -- Blueprints -- Program -- Circuit diagram -- Additional pictures - -We've included detailed information to ensure clarity. - -### Machine Building Consideration - -Ensure your skills are sufficient before attempting to build this machine, as it is significantly more complex than standard injection or extrusion machines. A comprehensive CAD detailing the current version is available in the download folder. - -To take on the challenge, construct the machine yourself. - -Watch this video to see it in action: - -[YouTube Video](https://www.youtube.com/watch?v=Eq9IbetsLB4\&t=2s) - -If you have valuable ideas or have enhanced your machine, please share your insights with us. - -Thank you, SOTOP-Recycling. \ No newline at end of file +*Key components inferred from the BOM, CAD files, and process requirements described in the documentation. Specific quantities/models require accessing the provided materials.* \ No newline at end of file diff --git a/howtos/make-buttons-from-ocean-rope/README.md b/howtos/make-buttons-from-ocean-rope/README.md index 6d362ed3e..7ab380183 100644 --- a/howtos/make-buttons-from-ocean-rope/README.md +++ b/howtos/make-buttons-from-ocean-rope/README.md @@ -154,114 +154,66 @@ Buttons may sometimes detach easily, but occasionally they adhere firmly due to ![image2 (4)-188820fccf8.jpeg](./image2_4-188820fccf8.jpeg) ## Resources -### Markdown Version +### Tools -In our coastal workshop, we often prototype using plastics collected from beach cleans along the 100 miles (160 km) of the Norfolk coastline. Ocean rope, frequently found by beach cleaners, was among our first materials for experiments. This rope, typically polypropylene, is non-stretchy, often brittle, and light aqua blue. +- Scissors (for removing duct tape/zip ties) +- Metal rod (for guiding shredded rope into the injection chamber) +- Spanner (to remove mold bolts) +- Flat-head screwdriver (for dislodging buttons) +- Fine sandpaper (removing mold corrosion) -On World Ocean Day, we highlight our commitment to removing ocean plastics and repurposing them. Addressing plastic pollution requires not just recycling but also significant production restrictions. Our efforts are centered on education and advocating for policies that reduce plastic production. +### Hardware -User Location: Great Yarmouth, United Kingdom of Great Britain and Northern Ireland (the) +- Washing machine (40°C cycle for cleaning rope) +- Commercial shredder (handles thick ropes up to 1.4 inches/36 mm) +- Laundry bag (holds rope during washing/drying) +- Airing cupboard/sunny windowsill (drying rope) +- Workbench (stable surface for molding steps) -### Collaboration with Beach Clean Groups +### Machinery -When approached by beach clean groups in Norfolk, they sought a place to donate plastics to prevent landfill disposal or incineration. For over a year, we have collaborated with Norfolk beach clean groups, who collect large quantities of rope monthly from the coastline. +- Arbor Press or injection molding machine (operated at 265°C/500°F) +- Mini oven (preheated to 200°C/390°F for molds) +- Fume extractor (ventilation during heating/injection) -If you are in a coastal area, contact local groups who may be interested in recycling their collected plastics. These groups are often dedicated to marine conservation and preventing litter from being misplaced. +### Safety Equipment -For those not near the coast, consider connecting with beach clean groups elsewhere or focus on sourcing local plastics. +- Heat-resistant gloves (handling hot molds/shredded material) +- Charcoal-activated mask (protection from fumes) +- Gloves (general protection during mold handling) -### Rope Sorting and Inspection Guide +### Molds & Prep -Inspect your rope to identify polypropylene (PP) material and remove any attached items such as duct tape or zip ties. This ensures only desired materials remain for cleaning. - -Identifying PP ocean rope is straightforward, though not foolproof. These ropes typically have a plastic appearance, are non-stretchy, and feel brittle or crunchy. Common colors include light aqua blue, black, yellow, or white, with light blue being the most recognizable. - -Use scissors to remove duct tape or zip ties. General dirt will be addressed in the subsequent cleaning step. - -Cleaning and drying the rope is simple. Use a laundry bag, washing machine, and an airing cupboard. The washing machine can employ a standard 40°C (104°F) cycle with unscented detergent. - -For drying, leave the rope in the laundry bag and place it in an airing cupboard overnight or on a sunny windowsill. After a few hours or a night, the rope should be dry. If not, rearrange the rope and leave it for additional time. - -### Shredding Ocean Rope: Key Considerations for Makers - -Shredding ocean rope differs significantly from shredding hard plastics like DVD cases or soft drink bottle lids. Often, ropes from beach cleans can be as thick as 1.4 inches (36 mm), requiring a more robust commercial shredder instead of a smaller one. Assess the rope's thickness and ensure your shredder is sufficiently powerful. - -While shredding, we observed that only minimal rope pieces initially fell into the collection bin. Extending shredding time might alter this outcome. If you have relevant experience, sharing insights would be beneficial. After shredding, gather the material from the collection bin and remove remaining pieces from the shredder carefully, using gloves and ensuring the machine is unplugged. - -Now that your material is prepared, select your mold and machines. We used a large button mold with ocean rope, heating it in a mini oven beforehand. We noticed light corrosion on the mold's inner face, which we removed with fine sandpaper. - -Wear personal protective equipment: a charcoal-activated mask and heat-resistant gloves. Ensure proper ventilation. We recommend a fume extractor or opening doors for airflow. Heat your mini oven to 200°C (390°F). - -Set up your Arbor Press or injection molding machine in a well-ventilated area on a stable surface and switch it on. We operate our Arbor Press at 265 degrees Celsius (500 degrees Fahrenheit). - -Loading shredded rope into your injection molder differs from loading shredded hard plastics. Instead of pouring granules into the hopper, the shredded rope requires careful insertion. Wearing heat-resistant gloves, place the shredded rope in the hopper, then use a metal rod to guide it into the chamber. Finally, use the Arbor Press shaft to move it into position for injection. - -For the first use of the day, allow the Arbor Press to sit for 20 minutes after the plastic is inserted and the temperature stabilizes, as shredded rope may contain more air than shredded hard plastics. - -Once the mold (mould) is heated and the Arbour Press is prepared with the rope for the mold, remove the mold from the oven. Ensure there is adequate space on the workbench for the filled mold and safe movement around the Arbour Press. Lower the jack, control the plastic flow, and position the mold under the nozzle. Then, engage the mold with the Arbour Press nozzle and apply pressure to inject the plastic. - -Be attentive to the mold and pressure during injection. We noted minor condensation from the mold and resistance when full. We reduced pressure slightly, lowered the mold with the jack, and placed the filled mold on the workbench, ensuring the Arbour Press was secure. - -### Final Steps in Mold Handling Tutorial - -In the final step, manage your anticipation and stay focused. Assess the plastic within the mold by observing any visible material at the nozzle's injection point. Generally, wait a few minutes before proceeding to open the mold. - -Wear gloves to guard against heat and potential injury. Carefully remove the bolts securing the mold, using a spanner with caution. Place the mold on a workbench and use a tool to gently open it. - -Buttons may sometimes detach easily, but occasionally they adhere firmly due to plastic cooling and shrinking around mold elements. If you need to lever the buttons out, do so carefully to avoid scratches, as they are difficult to remove. Use a small flat-head screwdriver and any remaining sprue to dislodge stubborn buttons. Conclude by trimming any mold marks from the buttons. +- Button mold (used in the tutorial) +- Large molds (compatible with ocean rope shreds) +- Laundry bag (for washing/drying rope) +- Metal rod (material handling) +- Fine sandpaper (surface preparation) ## References -### Markdown Version +## Articles -In our coastal workshop, we often prototype using plastics collected from beach cleans along the 100 miles (160 km) of the Norfolk coastline. Ocean rope, frequently found by beach cleaners, was among our first materials for experiments. This rope, typically polypropylene, is non-stretchy, often brittle, and light aqua blue. +- [How Do We Clean Up All That Ocean Plastic? - State of the Planet](https://news.climate.columbia.edu/2022/10/13/how-do-we-clean-up-all-that-ocean-plastic/) +- [Recycling 1700kg of Rope and Net from 6 Scottish Islands to make ...](https://oceanplasticpots.com/blogs/our-news/recycling-rope-and-net-from-6-scottish-islands) +- [Injection Molding with Recycled Ocean Plastics: Turning the Tide on ...](https://www.nicerapid.com/blog/injection-molding-with-recycled-ocean-plastics-turning-the-tide-on-waste/) +- [Design for Sustainability: Optimizing Plastic Injection Molding ...](https://www.essentracomponents.com/en-us/news/manufacturing/injection-molding/optimizing-plastic-injection-molding-processes) +- [The Plastic Journey: Ten Steps to Create a Product from Pollution](https://theoceancleanup.com/updates/the-plastic-journey-ten-steps-to-create-a-product-from-pollution/) +- [Rope Recycling in the UK: Fishing and marine ropes– Waterhaul](https://waterhaul.co/blogs/traceable-marine-plastic-articles/rope-recycling) +- [Cleaning up the garbage patches - The Ocean Cleanup](https://theoceancleanup.com/oceans/) +- [The Plastic Recycling Process - Association of Plastic Recyclers (APR)](https://plasticsrecycling.org/how-recycling-works/the-plastic-recycling-process/) -On World Ocean Day, we highlight our commitment to removing ocean plastics and repurposing them. Addressing plastic pollution requires not just recycling but also significant production restrictions. Our efforts are centered on education and advocating for policies that reduce plastic production. +## Books -User Location: Great Yarmouth, United Kingdom of Great Britain and Northern Ireland (the) +- [The Ocean Plastic Book - nico witwicki](https://www.nicowitwicki.com/project/theoceanplasticbook) -### Collaboration with Beach Clean Groups +## Papers -When approached by beach clean groups in Norfolk, they sought a place to donate plastics to prevent landfill disposal or incineration. For over a year, we have collaborated with Norfolk beach clean groups, who collect large quantities of rope monthly from the coastline. +- ~~[Open source technology to track the movement of plastic pollution](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0242459)~~ +- [Proceedings of the 2024 Conference of the North American Chapter ...](https://aclanthology.org/2024.naacl-demo.pdf) -If you are in a coastal area, contact local groups who may be interested in recycling their collected plastics. These groups are often dedicated to marine conservation and preventing litter from being misplaced. +## YouTube -For those not near the coast, consider connecting with beach clean groups elsewhere or focus on sourcing local plastics. +- [Recycling initiative turns waste nets and ropes into usable nylon](https://www.youtube.com/watch?v=Z7lg6AxZYAM) -### Rope Sorting and Inspection Guide +## Opensource Designs -Inspect your rope to identify polypropylene (PP) material and remove any attached items such as duct tape or zip ties. This ensures only desired materials remain for cleaning. - -Identifying PP ocean rope is straightforward, though not foolproof. These ropes typically have a plastic appearance, are non-stretchy, and feel brittle or crunchy. Common colors include light aqua blue, black, yellow, or white, with light blue being the most recognizable. - -Use scissors to remove duct tape or zip ties. General dirt will be addressed in the subsequent cleaning step. - -Cleaning and drying the rope is simple. Use a laundry bag, washing machine, and an airing cupboard. The washing machine can employ a standard 40°C (104°F) cycle with unscented detergent. - -For drying, leave the rope in the laundry bag and place it in an airing cupboard overnight or on a sunny windowsill. After a few hours or a night, the rope should be dry. If not, rearrange the rope and leave it for additional time. - -### Shredding Ocean Rope: Key Considerations for Makers - -Shredding ocean rope differs significantly from shredding hard plastics like DVD cases or soft drink bottle lids. Often, ropes from beach cleans can be as thick as 1.4 inches (36 mm), requiring a more robust commercial shredder instead of a smaller one. Assess the rope's thickness and ensure your shredder is sufficiently powerful. - -While shredding, we observed that only minimal rope pieces initially fell into the collection bin. Extending shredding time might alter this outcome. If you have relevant experience, sharing insights would be beneficial. After shredding, gather the material from the collection bin and remove remaining pieces from the shredder carefully, using gloves and ensuring the machine is unplugged. - -Now that your material is prepared, select your mold and machines. We used a large button mold with ocean rope, heating it in a mini oven beforehand. We noticed light corrosion on the mold's inner face, which we removed with fine sandpaper. - -Wear personal protective equipment: a charcoal-activated mask and heat-resistant gloves. Ensure proper ventilation. We recommend a fume extractor or opening doors for airflow. Heat your mini oven to 200°C (390°F). - -Set up your Arbor Press or injection molding machine in a well-ventilated area on a stable surface and switch it on. We operate our Arbor Press at 265 degrees Celsius (500 degrees Fahrenheit). - -Loading shredded rope into your injection molder differs from loading shredded hard plastics. Instead of pouring granules into the hopper, the shredded rope requires careful insertion. Wearing heat-resistant gloves, place the shredded rope in the hopper, then use a metal rod to guide it into the chamber. Finally, use the Arbor Press shaft to move it into position for injection. - -For the first use of the day, allow the Arbor Press to sit for 20 minutes after the plastic is inserted and the temperature stabilizes, as shredded rope may contain more air than shredded hard plastics. - -Once the mold (mould) is heated and the Arbour Press is prepared with the rope for the mold, remove the mold from the oven. Ensure there is adequate space on the workbench for the filled mold and safe movement around the Arbour Press. Lower the jack, control the plastic flow, and position the mold under the nozzle. Then, engage the mold with the Arbour Press nozzle and apply pressure to inject the plastic. - -Be attentive to the mold and pressure during injection. We noted minor condensation from the mold and resistance when full. We reduced pressure slightly, lowered the mold with the jack, and placed the filled mold on the workbench, ensuring the Arbour Press was secure. - -### Final Steps in Mold Handling Tutorial - -In the final step, manage your anticipation and stay focused. Assess the plastic within the mold by observing any visible material at the nozzle's injection point. Generally, wait a few minutes before proceeding to open the mold. - -Wear gloves to guard against heat and potential injury. Carefully remove the bolts securing the mold, using a spanner with caution. Place the mold on a workbench and use a tool to gently open it. - -Buttons may sometimes detach easily, but occasionally they adhere firmly due to plastic cooling and shrinking around mold elements. If you need to lever the buttons out, do so carefully to avoid scratches, as they are difficult to remove. Use a small flat-head screwdriver and any remaining sprue to dislodge stubborn buttons. Conclude by trimming any mold marks from the buttons. \ No newline at end of file +- [The Plastic Recycling Process - Association of Plastic Recyclers (APR)](https://plasticsrecycling.org/how-recycling-works/the-plastic-recycling-process/) \ No newline at end of file diff --git a/howtos/make-buttons-from-ocean-rope/config.json b/howtos/make-buttons-from-ocean-rope/config.json index 3a8ef01fb..a9080f57d 100644 --- a/howtos/make-buttons-from-ocean-rope/config.json +++ b/howtos/make-buttons-from-ocean-rope/config.json @@ -540,6 +540,6 @@ }, "content": "### Markdown Version\n\nIn our coastal workshop, we often prototype using plastics collected from beach cleans along the 100 miles (160 km) of the Norfolk coastline. Ocean rope, frequently found by beach cleaners, was among our first materials for experiments. This rope, typically polypropylene, is non-stretchy, often brittle, and light aqua blue.\n\nOn World Ocean Day, we highlight our commitment to removing ocean plastics and repurposing them. Addressing plastic pollution requires not just recycling but also significant production restrictions. Our efforts are centered on education and advocating for policies that reduce plastic production.\n\n\nUser Location: Great Yarmouth, United Kingdom of Great Britain and Northern Ireland (the)\n\n### Collaboration with Beach Clean Groups\n\nWhen approached by beach clean groups in Norfolk, they sought a place to donate plastics to prevent landfill disposal or incineration. For over a year, we have collaborated with Norfolk beach clean groups, who collect large quantities of rope monthly from the coastline.\n\nIf you are in a coastal area, contact local groups who may be interested in recycling their collected plastics. These groups are often dedicated to marine conservation and preventing litter from being misplaced.\n\nFor those not near the coast, consider connecting with beach clean groups elsewhere or focus on sourcing local plastics.\n\n### Rope Sorting and Inspection Guide\n\nInspect your rope to identify polypropylene (PP) material and remove any attached items such as duct tape or zip ties. This ensures only desired materials remain for cleaning.\n\nIdentifying PP ocean rope is straightforward, though not foolproof. These ropes typically have a plastic appearance, are non-stretchy, and feel brittle or crunchy. Common colors include light aqua blue, black, yellow, or white, with light blue being the most recognizable.\n\nUse scissors to remove duct tape or zip ties. General dirt will be addressed in the subsequent cleaning step.\n\nCleaning and drying the rope is simple. Use a laundry bag, washing machine, and an airing cupboard. The washing machine can employ a standard 40°C (104°F) cycle with unscented detergent.\n\nFor drying, leave the rope in the laundry bag and place it in an airing cupboard overnight or on a sunny windowsill. After a few hours or a night, the rope should be dry. If not, rearrange the rope and leave it for additional time.\n\n### Shredding Ocean Rope: Key Considerations for Makers\n\nShredding ocean rope differs significantly from shredding hard plastics like DVD cases or soft drink bottle lids. Often, ropes from beach cleans can be as thick as 1.4 inches (36 mm), requiring a more robust commercial shredder instead of a smaller one. Assess the rope's thickness and ensure your shredder is sufficiently powerful.\n\nWhile shredding, we observed that only minimal rope pieces initially fell into the collection bin. Extending shredding time might alter this outcome. If you have relevant experience, sharing insights would be beneficial. After shredding, gather the material from the collection bin and remove remaining pieces from the shredder carefully, using gloves and ensuring the machine is unplugged.\n\nNow that your material is prepared, select your mold and machines. We used a large button mold with ocean rope, heating it in a mini oven beforehand. We noticed light corrosion on the mold's inner face, which we removed with fine sandpaper.\n\nWear personal protective equipment: a charcoal-activated mask and heat-resistant gloves. Ensure proper ventilation. We recommend a fume extractor or opening doors for airflow. Heat your mini oven to 200°C (390°F).\n\nSet up your Arbor Press or injection molding machine in a well-ventilated area on a stable surface and switch it on. We operate our Arbor Press at 265 degrees Celsius (500 degrees Fahrenheit).\n\nLoading shredded rope into your injection molder differs from loading shredded hard plastics. Instead of pouring granules into the hopper, the shredded rope requires careful insertion. Wearing heat-resistant gloves, place the shredded rope in the hopper, then use a metal rod to guide it into the chamber. Finally, use the Arbor Press shaft to move it into position for injection.\n\nFor the first use of the day, allow the Arbor Press to sit for 20 minutes after the plastic is inserted and the temperature stabilizes, as shredded rope may contain more air than shredded hard plastics.\n\nOnce the mold (mould) is heated and the Arbour Press is prepared with the rope for the mold, remove the mold from the oven. Ensure there is adequate space on the workbench for the filled mold and safe movement around the Arbour Press. Lower the jack, control the plastic flow, and position the mold under the nozzle. Then, engage the mold with the Arbour Press nozzle and apply pressure to inject the plastic.\n\nBe attentive to the mold and pressure during injection. We noted minor condensation from the mold and resistance when full. We reduced pressure slightly, lowered the mold with the jack, and placed the filled mold on the workbench, ensuring the Arbour Press was secure.\n\n### Final Steps in Mold Handling Tutorial\n\nIn the final step, manage your anticipation and stay focused. Assess the plastic within the mold by observing any visible material at the nozzle's injection point. Generally, wait a few minutes before proceeding to open the mold.\n\nWear gloves to guard against heat and potential injury. Carefully remove the bolts securing the mold, using a spanner with caution. Place the mold on a workbench and use a tool to gently open it.\n\nButtons may sometimes detach easily, but occasionally they adhere firmly due to plastic cooling and shrinking around mold elements. If you need to lever the buttons out, do so carefully to avoid scratches, as they are difficult to remove. Use a small flat-head screwdriver and any remaining sprue to dislodge stubborn buttons. Conclude by trimming any mold marks from the buttons.", "keywords": "ocean plastic, beach clean, plastic recycling, marine conservation, polypropylene rope, Norfolk coastline, shredding ocean rope, injection molding, plastic pollution, sustainable materials", - "resources": "### Markdown Version\n\nIn our coastal workshop, we often prototype using plastics collected from beach cleans along the 100 miles (160 km) of the Norfolk coastline. Ocean rope, frequently found by beach cleaners, was among our first materials for experiments. This rope, typically polypropylene, is non-stretchy, often brittle, and light aqua blue.\n\nOn World Ocean Day, we highlight our commitment to removing ocean plastics and repurposing them. Addressing plastic pollution requires not just recycling but also significant production restrictions. Our efforts are centered on education and advocating for policies that reduce plastic production.\n\nUser Location: Great Yarmouth, United Kingdom of Great Britain and Northern Ireland (the)\n\n### Collaboration with Beach Clean Groups\n\nWhen approached by beach clean groups in Norfolk, they sought a place to donate plastics to prevent landfill disposal or incineration. For over a year, we have collaborated with Norfolk beach clean groups, who collect large quantities of rope monthly from the coastline.\n\nIf you are in a coastal area, contact local groups who may be interested in recycling their collected plastics. These groups are often dedicated to marine conservation and preventing litter from being misplaced.\n\nFor those not near the coast, consider connecting with beach clean groups elsewhere or focus on sourcing local plastics.\n\n### Rope Sorting and Inspection Guide\n\nInspect your rope to identify polypropylene (PP) material and remove any attached items such as duct tape or zip ties. This ensures only desired materials remain for cleaning.\n\nIdentifying PP ocean rope is straightforward, though not foolproof. These ropes typically have a plastic appearance, are non-stretchy, and feel brittle or crunchy. Common colors include light aqua blue, black, yellow, or white, with light blue being the most recognizable.\n\nUse scissors to remove duct tape or zip ties. General dirt will be addressed in the subsequent cleaning step.\n\nCleaning and drying the rope is simple. Use a laundry bag, washing machine, and an airing cupboard. The washing machine can employ a standard 40°C (104°F) cycle with unscented detergent.\n\nFor drying, leave the rope in the laundry bag and place it in an airing cupboard overnight or on a sunny windowsill. After a few hours or a night, the rope should be dry. If not, rearrange the rope and leave it for additional time.\n\n### Shredding Ocean Rope: Key Considerations for Makers\n\nShredding ocean rope differs significantly from shredding hard plastics like DVD cases or soft drink bottle lids. Often, ropes from beach cleans can be as thick as 1.4 inches (36 mm), requiring a more robust commercial shredder instead of a smaller one. Assess the rope's thickness and ensure your shredder is sufficiently powerful.\n\nWhile shredding, we observed that only minimal rope pieces initially fell into the collection bin. Extending shredding time might alter this outcome. If you have relevant experience, sharing insights would be beneficial. After shredding, gather the material from the collection bin and remove remaining pieces from the shredder carefully, using gloves and ensuring the machine is unplugged.\n\nNow that your material is prepared, select your mold and machines. We used a large button mold with ocean rope, heating it in a mini oven beforehand. We noticed light corrosion on the mold's inner face, which we removed with fine sandpaper.\n\nWear personal protective equipment: a charcoal-activated mask and heat-resistant gloves. Ensure proper ventilation. We recommend a fume extractor or opening doors for airflow. Heat your mini oven to 200°C (390°F).\n\nSet up your Arbor Press or injection molding machine in a well-ventilated area on a stable surface and switch it on. We operate our Arbor Press at 265 degrees Celsius (500 degrees Fahrenheit).\n\nLoading shredded rope into your injection molder differs from loading shredded hard plastics. Instead of pouring granules into the hopper, the shredded rope requires careful insertion. Wearing heat-resistant gloves, place the shredded rope in the hopper, then use a metal rod to guide it into the chamber. Finally, use the Arbor Press shaft to move it into position for injection.\n\nFor the first use of the day, allow the Arbor Press to sit for 20 minutes after the plastic is inserted and the temperature stabilizes, as shredded rope may contain more air than shredded hard plastics.\n\nOnce the mold (mould) is heated and the Arbour Press is prepared with the rope for the mold, remove the mold from the oven. Ensure there is adequate space on the workbench for the filled mold and safe movement around the Arbour Press. Lower the jack, control the plastic flow, and position the mold under the nozzle. Then, engage the mold with the Arbour Press nozzle and apply pressure to inject the plastic.\n\nBe attentive to the mold and pressure during injection. We noted minor condensation from the mold and resistance when full. We reduced pressure slightly, lowered the mold with the jack, and placed the filled mold on the workbench, ensuring the Arbour Press was secure.\n\n### Final Steps in Mold Handling Tutorial\n\nIn the final step, manage your anticipation and stay focused. Assess the plastic within the mold by observing any visible material at the nozzle's injection point. Generally, wait a few minutes before proceeding to open the mold.\n\nWear gloves to guard against heat and potential injury. Carefully remove the bolts securing the mold, using a spanner with caution. Place the mold on a workbench and use a tool to gently open it.\n\nButtons may sometimes detach easily, but occasionally they adhere firmly due to plastic cooling and shrinking around mold elements. If you need to lever the buttons out, do so carefully to avoid scratches, as they are difficult to remove. Use a small flat-head screwdriver and any remaining sprue to dislodge stubborn buttons. Conclude by trimming any mold marks from the buttons.", - "references": "### Markdown Version\n\nIn our coastal workshop, we often prototype using plastics collected from beach cleans along the 100 miles (160 km) of the Norfolk coastline. Ocean rope, frequently found by beach cleaners, was among our first materials for experiments. This rope, typically polypropylene, is non-stretchy, often brittle, and light aqua blue.\n\nOn World Ocean Day, we highlight our commitment to removing ocean plastics and repurposing them. Addressing plastic pollution requires not just recycling but also significant production restrictions. Our efforts are centered on education and advocating for policies that reduce plastic production.\n\nUser Location: Great Yarmouth, United Kingdom of Great Britain and Northern Ireland (the)\n\n### Collaboration with Beach Clean Groups\n\nWhen approached by beach clean groups in Norfolk, they sought a place to donate plastics to prevent landfill disposal or incineration. For over a year, we have collaborated with Norfolk beach clean groups, who collect large quantities of rope monthly from the coastline.\n\nIf you are in a coastal area, contact local groups who may be interested in recycling their collected plastics. These groups are often dedicated to marine conservation and preventing litter from being misplaced.\n\nFor those not near the coast, consider connecting with beach clean groups elsewhere or focus on sourcing local plastics.\n\n### Rope Sorting and Inspection Guide\n\nInspect your rope to identify polypropylene (PP) material and remove any attached items such as duct tape or zip ties. This ensures only desired materials remain for cleaning.\n\nIdentifying PP ocean rope is straightforward, though not foolproof. These ropes typically have a plastic appearance, are non-stretchy, and feel brittle or crunchy. Common colors include light aqua blue, black, yellow, or white, with light blue being the most recognizable.\n\nUse scissors to remove duct tape or zip ties. General dirt will be addressed in the subsequent cleaning step.\n\nCleaning and drying the rope is simple. Use a laundry bag, washing machine, and an airing cupboard. The washing machine can employ a standard 40°C (104°F) cycle with unscented detergent.\n\nFor drying, leave the rope in the laundry bag and place it in an airing cupboard overnight or on a sunny windowsill. After a few hours or a night, the rope should be dry. If not, rearrange the rope and leave it for additional time.\n\n### Shredding Ocean Rope: Key Considerations for Makers\n\nShredding ocean rope differs significantly from shredding hard plastics like DVD cases or soft drink bottle lids. Often, ropes from beach cleans can be as thick as 1.4 inches (36 mm), requiring a more robust commercial shredder instead of a smaller one. Assess the rope's thickness and ensure your shredder is sufficiently powerful.\n\nWhile shredding, we observed that only minimal rope pieces initially fell into the collection bin. Extending shredding time might alter this outcome. If you have relevant experience, sharing insights would be beneficial. After shredding, gather the material from the collection bin and remove remaining pieces from the shredder carefully, using gloves and ensuring the machine is unplugged.\n\nNow that your material is prepared, select your mold and machines. We used a large button mold with ocean rope, heating it in a mini oven beforehand. We noticed light corrosion on the mold's inner face, which we removed with fine sandpaper.\n\nWear personal protective equipment: a charcoal-activated mask and heat-resistant gloves. Ensure proper ventilation. We recommend a fume extractor or opening doors for airflow. Heat your mini oven to 200°C (390°F).\n\nSet up your Arbor Press or injection molding machine in a well-ventilated area on a stable surface and switch it on. We operate our Arbor Press at 265 degrees Celsius (500 degrees Fahrenheit).\n\nLoading shredded rope into your injection molder differs from loading shredded hard plastics. Instead of pouring granules into the hopper, the shredded rope requires careful insertion. Wearing heat-resistant gloves, place the shredded rope in the hopper, then use a metal rod to guide it into the chamber. Finally, use the Arbor Press shaft to move it into position for injection.\n\nFor the first use of the day, allow the Arbor Press to sit for 20 minutes after the plastic is inserted and the temperature stabilizes, as shredded rope may contain more air than shredded hard plastics.\n\nOnce the mold (mould) is heated and the Arbour Press is prepared with the rope for the mold, remove the mold from the oven. Ensure there is adequate space on the workbench for the filled mold and safe movement around the Arbour Press. Lower the jack, control the plastic flow, and position the mold under the nozzle. Then, engage the mold with the Arbour Press nozzle and apply pressure to inject the plastic.\n\nBe attentive to the mold and pressure during injection. We noted minor condensation from the mold and resistance when full. We reduced pressure slightly, lowered the mold with the jack, and placed the filled mold on the workbench, ensuring the Arbour Press was secure.\n\n### Final Steps in Mold Handling Tutorial\n\nIn the final step, manage your anticipation and stay focused. Assess the plastic within the mold by observing any visible material at the nozzle's injection point. Generally, wait a few minutes before proceeding to open the mold.\n\nWear gloves to guard against heat and potential injury. Carefully remove the bolts securing the mold, using a spanner with caution. Place the mold on a workbench and use a tool to gently open it.\n\nButtons may sometimes detach easily, but occasionally they adhere firmly due to plastic cooling and shrinking around mold elements. If you need to lever the buttons out, do so carefully to avoid scratches, as they are difficult to remove. Use a small flat-head screwdriver and any remaining sprue to dislodge stubborn buttons. Conclude by trimming any mold marks from the buttons." + "resources": "### Tools\n\n- Scissors (for removing duct tape/zip ties)\n- Metal rod (for guiding shredded rope into the injection chamber)\n- Spanner (to remove mold bolts)\n- Flat-head screwdriver (for dislodging buttons)\n- Fine sandpaper (removing mold corrosion)\n\n### Hardware\n\n- Washing machine (40°C cycle for cleaning rope)\n- Commercial shredder (handles thick ropes up to 1.4 inches/36 mm)\n- Laundry bag (holds rope during washing/drying)\n- Airing cupboard/sunny windowsill (drying rope)\n- Workbench (stable surface for molding steps)\n\n### Machinery\n\n- Arbor Press or injection molding machine (operated at 265°C/500°F)\n- Mini oven (preheated to 200°C/390°F for molds)\n- Fume extractor (ventilation during heating/injection)\n\n### Safety Equipment\n\n- Heat-resistant gloves (handling hot molds/shredded material)\n- Charcoal-activated mask (protection from fumes)\n- Gloves (general protection during mold handling)\n\n### Molds & Prep\n\n- Button mold (used in the tutorial)\n- Large molds (compatible with ocean rope shreds)\n- Laundry bag (for washing/drying rope)\n- Metal rod (material handling)\n- Fine sandpaper (surface preparation)", + "references": "## Articles\n\n- [How Do We Clean Up All That Ocean Plastic? - State of the Planet](https://news.climate.columbia.edu/2022/10/13/how-do-we-clean-up-all-that-ocean-plastic/)\n- [Recycling 1700kg of Rope and Net from 6 Scottish Islands to make ...](https://oceanplasticpots.com/blogs/our-news/recycling-rope-and-net-from-6-scottish-islands)\n- [Injection Molding with Recycled Ocean Plastics: Turning the Tide on ...](https://www.nicerapid.com/blog/injection-molding-with-recycled-ocean-plastics-turning-the-tide-on-waste/)\n- [Design for Sustainability: Optimizing Plastic Injection Molding ...](https://www.essentracomponents.com/en-us/news/manufacturing/injection-molding/optimizing-plastic-injection-molding-processes)\n- [The Plastic Journey: Ten Steps to Create a Product from Pollution](https://theoceancleanup.com/updates/the-plastic-journey-ten-steps-to-create-a-product-from-pollution/)\n- [Rope Recycling in the UK: Fishing and marine ropes– Waterhaul](https://waterhaul.co/blogs/traceable-marine-plastic-articles/rope-recycling)\n- [Cleaning up the garbage patches - The Ocean Cleanup](https://theoceancleanup.com/oceans/)\n- [The Plastic Recycling Process - Association of Plastic Recyclers (APR)](https://plasticsrecycling.org/how-recycling-works/the-plastic-recycling-process/)\n\n## Books\n\n- [The Ocean Plastic Book - nico witwicki](https://www.nicowitwicki.com/project/theoceanplasticbook)\n\n## Papers\n\n- ~~[Open source technology to track the movement of plastic pollution](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0242459)~~\n- [Proceedings of the 2024 Conference of the North American Chapter ...](https://aclanthology.org/2024.naacl-demo.pdf)\n\n## YouTube\n\n- [Recycling initiative turns waste nets and ropes into usable nylon](https://www.youtube.com/watch?v=Z7lg6AxZYAM)\n\n## Opensource Designs\n\n- [The Plastic Recycling Process - Association of Plastic Recyclers (APR)](https://plasticsrecycling.org/how-recycling-works/the-plastic-recycling-process/)" } \ No newline at end of file diff --git a/howtos/make-buttons-from-ocean-rope/references.md b/howtos/make-buttons-from-ocean-rope/references.md index 7e86944e3..7fe258ac4 100644 --- a/howtos/make-buttons-from-ocean-rope/references.md +++ b/howtos/make-buttons-from-ocean-rope/references.md @@ -1,55 +1,27 @@ -### Markdown Version +## Articles -In our coastal workshop, we often prototype using plastics collected from beach cleans along the 100 miles (160 km) of the Norfolk coastline. Ocean rope, frequently found by beach cleaners, was among our first materials for experiments. This rope, typically polypropylene, is non-stretchy, often brittle, and light aqua blue. +- [How Do We Clean Up All That Ocean Plastic? - State of the Planet](https://news.climate.columbia.edu/2022/10/13/how-do-we-clean-up-all-that-ocean-plastic/) +- [Recycling 1700kg of Rope and Net from 6 Scottish Islands to make ...](https://oceanplasticpots.com/blogs/our-news/recycling-rope-and-net-from-6-scottish-islands) +- [Injection Molding with Recycled Ocean Plastics: Turning the Tide on ...](https://www.nicerapid.com/blog/injection-molding-with-recycled-ocean-plastics-turning-the-tide-on-waste/) +- [Design for Sustainability: Optimizing Plastic Injection Molding ...](https://www.essentracomponents.com/en-us/news/manufacturing/injection-molding/optimizing-plastic-injection-molding-processes) +- [The Plastic Journey: Ten Steps to Create a Product from Pollution](https://theoceancleanup.com/updates/the-plastic-journey-ten-steps-to-create-a-product-from-pollution/) +- [Rope Recycling in the UK: Fishing and marine ropes– Waterhaul](https://waterhaul.co/blogs/traceable-marine-plastic-articles/rope-recycling) +- [Cleaning up the garbage patches - The Ocean Cleanup](https://theoceancleanup.com/oceans/) +- [The Plastic Recycling Process - Association of Plastic Recyclers (APR)](https://plasticsrecycling.org/how-recycling-works/the-plastic-recycling-process/) -On World Ocean Day, we highlight our commitment to removing ocean plastics and repurposing them. Addressing plastic pollution requires not just recycling but also significant production restrictions. Our efforts are centered on education and advocating for policies that reduce plastic production. +## Books -User Location: Great Yarmouth, United Kingdom of Great Britain and Northern Ireland (the) +- [The Ocean Plastic Book - nico witwicki](https://www.nicowitwicki.com/project/theoceanplasticbook) -### Collaboration with Beach Clean Groups +## Papers -When approached by beach clean groups in Norfolk, they sought a place to donate plastics to prevent landfill disposal or incineration. For over a year, we have collaborated with Norfolk beach clean groups, who collect large quantities of rope monthly from the coastline. +- ~~[Open source technology to track the movement of plastic pollution](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0242459)~~ +- [Proceedings of the 2024 Conference of the North American Chapter ...](https://aclanthology.org/2024.naacl-demo.pdf) -If you are in a coastal area, contact local groups who may be interested in recycling their collected plastics. These groups are often dedicated to marine conservation and preventing litter from being misplaced. +## YouTube -For those not near the coast, consider connecting with beach clean groups elsewhere or focus on sourcing local plastics. +- [Recycling initiative turns waste nets and ropes into usable nylon](https://www.youtube.com/watch?v=Z7lg6AxZYAM) -### Rope Sorting and Inspection Guide +## Opensource Designs -Inspect your rope to identify polypropylene (PP) material and remove any attached items such as duct tape or zip ties. This ensures only desired materials remain for cleaning. - -Identifying PP ocean rope is straightforward, though not foolproof. These ropes typically have a plastic appearance, are non-stretchy, and feel brittle or crunchy. Common colors include light aqua blue, black, yellow, or white, with light blue being the most recognizable. - -Use scissors to remove duct tape or zip ties. General dirt will be addressed in the subsequent cleaning step. - -Cleaning and drying the rope is simple. Use a laundry bag, washing machine, and an airing cupboard. The washing machine can employ a standard 40°C (104°F) cycle with unscented detergent. - -For drying, leave the rope in the laundry bag and place it in an airing cupboard overnight or on a sunny windowsill. After a few hours or a night, the rope should be dry. If not, rearrange the rope and leave it for additional time. - -### Shredding Ocean Rope: Key Considerations for Makers - -Shredding ocean rope differs significantly from shredding hard plastics like DVD cases or soft drink bottle lids. Often, ropes from beach cleans can be as thick as 1.4 inches (36 mm), requiring a more robust commercial shredder instead of a smaller one. Assess the rope's thickness and ensure your shredder is sufficiently powerful. - -While shredding, we observed that only minimal rope pieces initially fell into the collection bin. Extending shredding time might alter this outcome. If you have relevant experience, sharing insights would be beneficial. After shredding, gather the material from the collection bin and remove remaining pieces from the shredder carefully, using gloves and ensuring the machine is unplugged. - -Now that your material is prepared, select your mold and machines. We used a large button mold with ocean rope, heating it in a mini oven beforehand. We noticed light corrosion on the mold's inner face, which we removed with fine sandpaper. - -Wear personal protective equipment: a charcoal-activated mask and heat-resistant gloves. Ensure proper ventilation. We recommend a fume extractor or opening doors for airflow. Heat your mini oven to 200°C (390°F). - -Set up your Arbor Press or injection molding machine in a well-ventilated area on a stable surface and switch it on. We operate our Arbor Press at 265 degrees Celsius (500 degrees Fahrenheit). - -Loading shredded rope into your injection molder differs from loading shredded hard plastics. Instead of pouring granules into the hopper, the shredded rope requires careful insertion. Wearing heat-resistant gloves, place the shredded rope in the hopper, then use a metal rod to guide it into the chamber. Finally, use the Arbor Press shaft to move it into position for injection. - -For the first use of the day, allow the Arbor Press to sit for 20 minutes after the plastic is inserted and the temperature stabilizes, as shredded rope may contain more air than shredded hard plastics. - -Once the mold (mould) is heated and the Arbour Press is prepared with the rope for the mold, remove the mold from the oven. Ensure there is adequate space on the workbench for the filled mold and safe movement around the Arbour Press. Lower the jack, control the plastic flow, and position the mold under the nozzle. Then, engage the mold with the Arbour Press nozzle and apply pressure to inject the plastic. - -Be attentive to the mold and pressure during injection. We noted minor condensation from the mold and resistance when full. We reduced pressure slightly, lowered the mold with the jack, and placed the filled mold on the workbench, ensuring the Arbour Press was secure. - -### Final Steps in Mold Handling Tutorial - -In the final step, manage your anticipation and stay focused. Assess the plastic within the mold by observing any visible material at the nozzle's injection point. Generally, wait a few minutes before proceeding to open the mold. - -Wear gloves to guard against heat and potential injury. Carefully remove the bolts securing the mold, using a spanner with caution. Place the mold on a workbench and use a tool to gently open it. - -Buttons may sometimes detach easily, but occasionally they adhere firmly due to plastic cooling and shrinking around mold elements. If you need to lever the buttons out, do so carefully to avoid scratches, as they are difficult to remove. Use a small flat-head screwdriver and any remaining sprue to dislodge stubborn buttons. Conclude by trimming any mold marks from the buttons. \ No newline at end of file +- [The Plastic Recycling Process - Association of Plastic Recyclers (APR)](https://plasticsrecycling.org/how-recycling-works/the-plastic-recycling-process/) \ No newline at end of file diff --git a/howtos/make-buttons-from-ocean-rope/resources.md b/howtos/make-buttons-from-ocean-rope/resources.md index 7e86944e3..38faab9ac 100644 --- a/howtos/make-buttons-from-ocean-rope/resources.md +++ b/howtos/make-buttons-from-ocean-rope/resources.md @@ -1,55 +1,35 @@ -### Markdown Version +### Tools -In our coastal workshop, we often prototype using plastics collected from beach cleans along the 100 miles (160 km) of the Norfolk coastline. Ocean rope, frequently found by beach cleaners, was among our first materials for experiments. This rope, typically polypropylene, is non-stretchy, often brittle, and light aqua blue. +- Scissors (for removing duct tape/zip ties) +- Metal rod (for guiding shredded rope into the injection chamber) +- Spanner (to remove mold bolts) +- Flat-head screwdriver (for dislodging buttons) +- Fine sandpaper (removing mold corrosion) -On World Ocean Day, we highlight our commitment to removing ocean plastics and repurposing them. Addressing plastic pollution requires not just recycling but also significant production restrictions. Our efforts are centered on education and advocating for policies that reduce plastic production. +### Hardware -User Location: Great Yarmouth, United Kingdom of Great Britain and Northern Ireland (the) +- Washing machine (40°C cycle for cleaning rope) +- Commercial shredder (handles thick ropes up to 1.4 inches/36 mm) +- Laundry bag (holds rope during washing/drying) +- Airing cupboard/sunny windowsill (drying rope) +- Workbench (stable surface for molding steps) -### Collaboration with Beach Clean Groups +### Machinery -When approached by beach clean groups in Norfolk, they sought a place to donate plastics to prevent landfill disposal or incineration. For over a year, we have collaborated with Norfolk beach clean groups, who collect large quantities of rope monthly from the coastline. +- Arbor Press or injection molding machine (operated at 265°C/500°F) +- Mini oven (preheated to 200°C/390°F for molds) +- Fume extractor (ventilation during heating/injection) -If you are in a coastal area, contact local groups who may be interested in recycling their collected plastics. These groups are often dedicated to marine conservation and preventing litter from being misplaced. +### Safety Equipment -For those not near the coast, consider connecting with beach clean groups elsewhere or focus on sourcing local plastics. +- Heat-resistant gloves (handling hot molds/shredded material) +- Charcoal-activated mask (protection from fumes) +- Gloves (general protection during mold handling) -### Rope Sorting and Inspection Guide +### Molds & Prep -Inspect your rope to identify polypropylene (PP) material and remove any attached items such as duct tape or zip ties. This ensures only desired materials remain for cleaning. - -Identifying PP ocean rope is straightforward, though not foolproof. These ropes typically have a plastic appearance, are non-stretchy, and feel brittle or crunchy. Common colors include light aqua blue, black, yellow, or white, with light blue being the most recognizable. - -Use scissors to remove duct tape or zip ties. General dirt will be addressed in the subsequent cleaning step. - -Cleaning and drying the rope is simple. Use a laundry bag, washing machine, and an airing cupboard. The washing machine can employ a standard 40°C (104°F) cycle with unscented detergent. - -For drying, leave the rope in the laundry bag and place it in an airing cupboard overnight or on a sunny windowsill. After a few hours or a night, the rope should be dry. If not, rearrange the rope and leave it for additional time. - -### Shredding Ocean Rope: Key Considerations for Makers - -Shredding ocean rope differs significantly from shredding hard plastics like DVD cases or soft drink bottle lids. Often, ropes from beach cleans can be as thick as 1.4 inches (36 mm), requiring a more robust commercial shredder instead of a smaller one. Assess the rope's thickness and ensure your shredder is sufficiently powerful. - -While shredding, we observed that only minimal rope pieces initially fell into the collection bin. Extending shredding time might alter this outcome. If you have relevant experience, sharing insights would be beneficial. After shredding, gather the material from the collection bin and remove remaining pieces from the shredder carefully, using gloves and ensuring the machine is unplugged. - -Now that your material is prepared, select your mold and machines. We used a large button mold with ocean rope, heating it in a mini oven beforehand. We noticed light corrosion on the mold's inner face, which we removed with fine sandpaper. - -Wear personal protective equipment: a charcoal-activated mask and heat-resistant gloves. Ensure proper ventilation. We recommend a fume extractor or opening doors for airflow. Heat your mini oven to 200°C (390°F). - -Set up your Arbor Press or injection molding machine in a well-ventilated area on a stable surface and switch it on. We operate our Arbor Press at 265 degrees Celsius (500 degrees Fahrenheit). - -Loading shredded rope into your injection molder differs from loading shredded hard plastics. Instead of pouring granules into the hopper, the shredded rope requires careful insertion. Wearing heat-resistant gloves, place the shredded rope in the hopper, then use a metal rod to guide it into the chamber. Finally, use the Arbor Press shaft to move it into position for injection. - -For the first use of the day, allow the Arbor Press to sit for 20 minutes after the plastic is inserted and the temperature stabilizes, as shredded rope may contain more air than shredded hard plastics. - -Once the mold (mould) is heated and the Arbour Press is prepared with the rope for the mold, remove the mold from the oven. Ensure there is adequate space on the workbench for the filled mold and safe movement around the Arbour Press. Lower the jack, control the plastic flow, and position the mold under the nozzle. Then, engage the mold with the Arbour Press nozzle and apply pressure to inject the plastic. - -Be attentive to the mold and pressure during injection. We noted minor condensation from the mold and resistance when full. We reduced pressure slightly, lowered the mold with the jack, and placed the filled mold on the workbench, ensuring the Arbour Press was secure. - -### Final Steps in Mold Handling Tutorial - -In the final step, manage your anticipation and stay focused. Assess the plastic within the mold by observing any visible material at the nozzle's injection point. Generally, wait a few minutes before proceeding to open the mold. - -Wear gloves to guard against heat and potential injury. Carefully remove the bolts securing the mold, using a spanner with caution. Place the mold on a workbench and use a tool to gently open it. - -Buttons may sometimes detach easily, but occasionally they adhere firmly due to plastic cooling and shrinking around mold elements. If you need to lever the buttons out, do so carefully to avoid scratches, as they are difficult to remove. Use a small flat-head screwdriver and any remaining sprue to dislodge stubborn buttons. Conclude by trimming any mold marks from the buttons. \ No newline at end of file +- Button mold (used in the tutorial) +- Large molds (compatible with ocean rope shreds) +- Laundry bag (for washing/drying rope) +- Metal rod (material handling) +- Fine sandpaper (surface preparation) \ No newline at end of file diff --git a/howtos/make-your-shelf/README.md b/howtos/make-your-shelf/README.md index 4a282adce..ee0e892b3 100644 --- a/howtos/make-your-shelf/README.md +++ b/howtos/make-your-shelf/README.md @@ -68,44 +68,40 @@ For more information, visit www.menorplastic.com. ![base.jpg](./base.jpg) ## Resources -### How to Build Shelves and Small Furniture +### Tools -Learn to construct shelves or small furniture using the extruder and injection machine. +- Extruder (~~~~[More info](www.menorplastic.com)~~~~) +- Injection machine ([More info](www.menorplastic.com)) -User Location: San Javier, Spain +### Hardware -We will use a square tube with a diameter of 2 cm (0.79 inches) and a length of 40 cm (15.75 inches). Hold it carefully to avoid burns; no need to screw it in. +- 2 cm (0.79") square tubes – 40 cm (15.75") length +- Square mold (14 cm x 14 cm / 5.5 in x 5.5 in) +- Heat-resistant handling gear (to prevent burns) -For this model, the following measurements are used: +### Software -- 14 inches (35.5 cm) x 3 -- 7.7 inches (19.5 cm) x 2 -- 5.5 inches (14 cm) x 2 -- 7.1 inches (18 cm) x 2 +- No software specified in the tutorial -Modify as needed for different sizes. +### Materials -Using the mold for the injection machine with a square shape measuring 14 cm x 14 cm (5.5 in x 5.5 in), we will produce 8 units that can be easily glued or screwed. +- Plastic pellets (for injection molding, inferred) +- Adhesive/screws (for assembly) -For more information, visit www.menorplastic.com. +All measurements and adjustments should align with the provided dimensions (e.g., 35.5 cm, 19.5 cm pieces). Customize sizing via ~~[Menorplastic’s resources](www.menorplastic.com)~~[1]. +## References ## References -### How to Build Shelves and Small Furniture -Learn to construct shelves or small furniture using the extruder and injection machine. +### Articles -User Location: San Javier, Spain +- [Advanced Plastiform - Furniture Part Manufacturing](https://advancedplastiform.com/industries/furniture/) +- [EFI Custom Injection Molding for Furniture](https://www.eficustominjectionmolding.com/furniture/) -We will use a square tube with a diameter of 2 cm (0.79 inches) and a length of 40 cm (15.75 inches). Hold it carefully to avoid burns; no need to screw it in. +### YouTube -For this model, the following measurements are used: +- [The SHELF that will NEVER SAG | Custom Aluminum Extrusion Shelf](https://www.youtube.com/watch?v=ALlPoaSD9bU) -- 14 inches (35.5 cm) x 3 -- 7.7 inches (19.5 cm) x 2 -- 5.5 inches (14 cm) x 2 -- 7.1 inches (18 cm) x 2 +### Open Source Designs -Modify as needed for different sizes. - -Using the mold for the injection machine with a square shape measuring 14 cm x 14 cm (5.5 in x 5.5 in), we will produce 8 units that can be easily glued or screwed. - -For more information, visit www.menorplastic.com. \ No newline at end of file +- [Menor Plastic - Precious Furniture Techniques](https://www.onearmy.earth/news/furniture) +- [Menor Plastic Official Website](https://www.menorplastic.com) \ No newline at end of file diff --git a/howtos/make-your-shelf/config.json b/howtos/make-your-shelf/config.json index 03c206734..d07fc7357 100644 --- a/howtos/make-your-shelf/config.json +++ b/howtos/make-your-shelf/config.json @@ -329,6 +329,6 @@ }, "content": "### How to Build Shelves and Small Furniture\n\nLearn to construct shelves or small furniture using the extruder and injection machine.\n\n\nUser Location: San Javier, Spain\n\nWe will use a square tube with a diameter of 2 cm (0.79 inches) and a length of 40 cm (15.75 inches). Hold it carefully to avoid burns; no need to screw it in.\n\nFor this model, the following measurements are used:\n\n- 14 inches (35.5 cm) x 3\n- 7.7 inches (19.5 cm) x 2\n- 5.5 inches (14 cm) x 2\n- 7.1 inches (18 cm) x 2\n\nModify as needed for different sizes.\n\nUsing the mold for the injection machine with a square shape measuring 14 cm x 14 cm (5.5 in x 5.5 in), we will produce 8 units that can be easily glued or screwed.\n\nFor more information, visit www.menorplastic.com.", "keywords": "build shelves, small furniture, extruder machine, injection machine, square tube, furniture construction, San Javier furniture, DIY furniture, furniture mold, menorplastic", - "resources": "### How to Build Shelves and Small Furniture\n\nLearn to construct shelves or small furniture using the extruder and injection machine.\n\nUser Location: San Javier, Spain\n\nWe will use a square tube with a diameter of 2 cm (0.79 inches) and a length of 40 cm (15.75 inches). Hold it carefully to avoid burns; no need to screw it in.\n\nFor this model, the following measurements are used:\n\n- 14 inches (35.5 cm) x 3\n- 7.7 inches (19.5 cm) x 2\n- 5.5 inches (14 cm) x 2\n- 7.1 inches (18 cm) x 2\n\nModify as needed for different sizes.\n\nUsing the mold for the injection machine with a square shape measuring 14 cm x 14 cm (5.5 in x 5.5 in), we will produce 8 units that can be easily glued or screwed.\n\nFor more information, visit www.menorplastic.com.", - "references": "### How to Build Shelves and Small Furniture\n\nLearn to construct shelves or small furniture using the extruder and injection machine.\n\nUser Location: San Javier, Spain\n\nWe will use a square tube with a diameter of 2 cm (0.79 inches) and a length of 40 cm (15.75 inches). Hold it carefully to avoid burns; no need to screw it in.\n\nFor this model, the following measurements are used:\n\n- 14 inches (35.5 cm) x 3\n- 7.7 inches (19.5 cm) x 2\n- 5.5 inches (14 cm) x 2\n- 7.1 inches (18 cm) x 2\n\nModify as needed for different sizes.\n\nUsing the mold for the injection machine with a square shape measuring 14 cm x 14 cm (5.5 in x 5.5 in), we will produce 8 units that can be easily glued or screwed.\n\nFor more information, visit www.menorplastic.com." + "resources": "### Tools\n\n- Extruder (~~~~[More info](www.menorplastic.com)~~~~)\n- Injection machine ([More info](www.menorplastic.com))\n\n### Hardware\n\n- 2 cm (0.79\") square tubes – 40 cm (15.75\") length\n- Square mold (14 cm x 14 cm / 5.5 in x 5.5 in)\n- Heat-resistant handling gear (to prevent burns)\n\n### Software\n\n- No software specified in the tutorial\n\n### Materials\n\n- Plastic pellets (for injection molding, inferred)\n- Adhesive/screws (for assembly)\n\nAll measurements and adjustments should align with the provided dimensions (e.g., 35.5 cm, 19.5 cm pieces). Customize sizing via ~~[Menorplastic’s resources](www.menorplastic.com)~~[1].", + "references": "## References\n\n### Articles\n\n- [Advanced Plastiform - Furniture Part Manufacturing](https://advancedplastiform.com/industries/furniture/)\n- [EFI Custom Injection Molding for Furniture](https://www.eficustominjectionmolding.com/furniture/)\n\n### YouTube\n\n- [The SHELF that will NEVER SAG | Custom Aluminum Extrusion Shelf](https://www.youtube.com/watch?v=ALlPoaSD9bU)\n\n### Open Source Designs\n\n- [Menor Plastic - Precious Furniture Techniques](https://www.onearmy.earth/news/furniture)\n- [Menor Plastic Official Website](https://www.menorplastic.com)" } \ No newline at end of file diff --git a/howtos/make-your-shelf/references.md b/howtos/make-your-shelf/references.md index 3978d5bbf..6ebd81000 100644 --- a/howtos/make-your-shelf/references.md +++ b/howtos/make-your-shelf/references.md @@ -1,20 +1,15 @@ -### How to Build Shelves and Small Furniture +## References -Learn to construct shelves or small furniture using the extruder and injection machine. +### Articles -User Location: San Javier, Spain +- [Advanced Plastiform - Furniture Part Manufacturing](https://advancedplastiform.com/industries/furniture/) +- [EFI Custom Injection Molding for Furniture](https://www.eficustominjectionmolding.com/furniture/) -We will use a square tube with a diameter of 2 cm (0.79 inches) and a length of 40 cm (15.75 inches). Hold it carefully to avoid burns; no need to screw it in. +### YouTube -For this model, the following measurements are used: +- [The SHELF that will NEVER SAG | Custom Aluminum Extrusion Shelf](https://www.youtube.com/watch?v=ALlPoaSD9bU) -- 14 inches (35.5 cm) x 3 -- 7.7 inches (19.5 cm) x 2 -- 5.5 inches (14 cm) x 2 -- 7.1 inches (18 cm) x 2 +### Open Source Designs -Modify as needed for different sizes. - -Using the mold for the injection machine with a square shape measuring 14 cm x 14 cm (5.5 in x 5.5 in), we will produce 8 units that can be easily glued or screwed. - -For more information, visit www.menorplastic.com. \ No newline at end of file +- [Menor Plastic - Precious Furniture Techniques](https://www.onearmy.earth/news/furniture) +- [Menor Plastic Official Website](https://www.menorplastic.com) \ No newline at end of file diff --git a/howtos/make-your-shelf/resources.md b/howtos/make-your-shelf/resources.md index 3978d5bbf..9d781c23c 100644 --- a/howtos/make-your-shelf/resources.md +++ b/howtos/make-your-shelf/resources.md @@ -1,20 +1,21 @@ -### How to Build Shelves and Small Furniture +### Tools -Learn to construct shelves or small furniture using the extruder and injection machine. +- Extruder (~~~~[More info](www.menorplastic.com)~~~~) +- Injection machine ([More info](www.menorplastic.com)) -User Location: San Javier, Spain +### Hardware -We will use a square tube with a diameter of 2 cm (0.79 inches) and a length of 40 cm (15.75 inches). Hold it carefully to avoid burns; no need to screw it in. +- 2 cm (0.79") square tubes – 40 cm (15.75") length +- Square mold (14 cm x 14 cm / 5.5 in x 5.5 in) +- Heat-resistant handling gear (to prevent burns) -For this model, the following measurements are used: +### Software -- 14 inches (35.5 cm) x 3 -- 7.7 inches (19.5 cm) x 2 -- 5.5 inches (14 cm) x 2 -- 7.1 inches (18 cm) x 2 +- No software specified in the tutorial -Modify as needed for different sizes. +### Materials -Using the mold for the injection machine with a square shape measuring 14 cm x 14 cm (5.5 in x 5.5 in), we will produce 8 units that can be easily glued or screwed. +- Plastic pellets (for injection molding, inferred) +- Adhesive/screws (for assembly) -For more information, visit www.menorplastic.com. \ No newline at end of file +All measurements and adjustments should align with the provided dimensions (e.g., 35.5 cm, 19.5 cm pieces). Customize sizing via ~~[Menorplastic’s resources](www.menorplastic.com)~~[1]. \ No newline at end of file diff --git a/howtos/necologica-key-hanger/README.md b/howtos/necologica-key-hanger/README.md index 33e630da9..306aab0fd 100644 --- a/howtos/necologica-key-hanger/README.md +++ b/howtos/necologica-key-hanger/README.md @@ -69,40 +69,44 @@ Necologica. ![WhatsApp Image 2021-08-04 at 09.54.08.jpeg](./WhatsApp_Image_2021-08-04_at_09.54.08.jpeg) ## Resources -This key holder is suited for use with carabiners. You can hang glasses, keys, and chinstraps from its ends. It is mounted to the wall with screws. Begin with a 5mm (0.2 inches) HDPE sheet. +To create the key hanger described in the tutorial, the following tools, software, and materials are required: -User Location: Necochea, Argentina +### Tools -Download the attached .dxf file and select a 0.2-inch (5 mm) thick sheet. Use a CNC CNC Router for cutting. +- CNC CNC Router (for precision cutting) +- Single-edged 4 mm diameter mill (suitable for first-time users) +- Composite aluminum bending mill (3 mm max depth) +- Heat gun (for folding HDPE components) +- Non-stick tool (e.g., wooden rod for pressing heated plastic) -*For first-time users, a single-edged 0.16-inch (4 mm) diameter mill is recommended. For bending, use a composite aluminum bending mill with a maximum depth of 0.12 inches (3 mm). +### Software -Detach all sheet components and fold them with a heat gun. Heat both sides and press with a non-stick tool, like a wooden rod. Beforehand, prepare the wooden mold shown in the image to cool the piece, making two cuts the width of the key hanger. +- CAD software ([AutoCAD](https://www.autodesk.com/products/autocad) or similar for .dxf file preparation) -Drill two holes in the wall and use appropriate fixings based on the wall material. First, attach the perforated part to the wall, then embed the second part. Thread the horizontal piece from one side through an insert. The horizontal key holder remains secure due to its design. Enjoy your key hanger. +### Hardware/Materials -### Key Hanger Tutorial +- 5 mm thick HDPE sheet (primary material) +- Wall screws and anchors (material-specific fixings) +- Threaded insert (for horizontal piece assembly) +- Wooden mold (custom-made for cooling after bending) +- Carabiner (optional, for hanging items like keys) -We have the key hanger installed. Now, you can get creative with what you hang. Common items include keys (with or without a carabiner), face masks, helmets, glasses, and padlocks. This practical hanger keeps frequently used items accessible. We invite you to share how you utilize it. - -Best regards from Necochea, Argentina.\ -Necologica. +The tools and materials focus on shaping the HDPE sheet and mounting the final product securely. Hardware selections depend on wall type (e.g., concrete vs. drywall). No specialized software beyond CAD is mentioned, though CNC CNC Router control software may be required[1][2]. ## References -This key holder is suited for use with carabiners. You can hang glasses, keys, and chinstraps from its ends. It is mounted to the wall with screws. Begin with a 5mm (0.2 inches) HDPE sheet. +## Articles -User Location: Necochea, Argentina +- [Make your own key holder in 4 easy steps | A DIY project](https://plasticsheetsshop.co.uk/diy/key-holder/) +- [KEY HOLDER | DESIGN INNOVATION CENTER](https://vadic.vigyanashram.blog/2019/03/09/key-holder-4/) +- [Design Your Own Molecule Key Holder - Instructables](https://www.instructables.com/Design-Your-Own-Molecule-Key-Holder/) -Download the attached .dxf file and select a 0.2-inch (5 mm) thick sheet. Use a CNC CNC Router for cutting. +## YouTube -*For first-time users, a single-edged 0.16-inch (4 mm) diameter mill is recommended. For bending, use a composite aluminum bending mill with a maximum depth of 0.12 inches (3 mm). +- [How to CNC shelf making projects - YouTube](https://www.youtube.com/watch?v=IFhlhWOsLT4) +- [HDPE Cutting Boards - YouTube](https://www.youtube.com/watch?v=E546JLroD8I) +- [Tips and Tricks for HDPE machining on a desktop CNC Router - YouTube](https://www.youtube.com/watch?v=IYm613Nrd0A) -Detach all sheet components and fold them with a heat gun. Heat both sides and press with a non-stick tool, like a wooden rod. Beforehand, prepare the wooden mold shown in the image to cool the piece, making two cuts the width of the key hanger. +## Open-source Designs -Drill two holes in the wall and use appropriate fixings based on the wall material. First, attach the perforated part to the wall, then embed the second part. Thread the horizontal piece from one side through an insert. The horizontal key holder remains secure due to its design. Enjoy your key hanger. - -### Key Hanger Tutorial - -We have the key hanger installed. Now, you can get creative with what you hang. Common items include keys (with or without a carabiner), face masks, helmets, glasses, and padlocks. This practical hanger keeps frequently used items accessible. We invite you to share how you utilize it. - -Best regards from Necochea, Argentina.\ -Necologica. \ No newline at end of file +- [Laser Cut Key Holder (218) Files Free Download - 3axis.co](https://3axis.co/laser-cut/key-holder/) +- [Laser Cut Key Holder Templates | 71 Files for Free Download - Vecty](https://vecty.co/laser-cut/key-holder) +- [Key Hanger DXF 121 files Free Download - Vectors File](https://vectorsfile.com/dxf/key-hanger/) \ No newline at end of file diff --git a/howtos/necologica-key-hanger/config.json b/howtos/necologica-key-hanger/config.json index 7f7115d21..44ba7ad3f 100644 --- a/howtos/necologica-key-hanger/config.json +++ b/howtos/necologica-key-hanger/config.json @@ -332,6 +332,6 @@ }, "content": "This key holder is suited for use with carabiners. You can hang glasses, keys, and chinstraps from its ends. It is mounted to the wall with screws. Begin with a 5mm (0.2 inches) HDPE sheet.\n\n\nUser Location: Necochea, Argentina\n\nDownload the attached .dxf file and select a 0.2-inch (5 mm) thick sheet. Use a CNC Router for cutting.\n\n*For first-time users, a single-edged 0.16-inch (4 mm) diameter mill is recommended. For bending, use a composite aluminum bending mill with a maximum depth of 0.12 inches (3 mm).\n\nDetach all sheet components and fold them with a heat gun. Heat both sides and press with a non-stick tool, like a wooden rod. Beforehand, prepare the wooden mold shown in the image to cool the piece, making two cuts the width of the key hanger.\n\nDrill two holes in the wall and use appropriate fixings based on the wall material. First, attach the perforated part to the wall, then embed the second part. Thread the horizontal piece from one side through an insert. The horizontal key holder remains secure due to its design. Enjoy your key hanger.\n\n### Key Hanger Tutorial\n\nWe have the key hanger installed. Now, you can get creative with what you hang. Common items include keys (with or without a carabiner), face masks, helmets, glasses, and padlocks. This practical hanger keeps frequently used items accessible. We invite you to share how you utilize it.\n\nBest regards from Necochea, Argentina. \nNecologica.", "keywords": "key holder, carabiners, wall-mounted key hanger, HDPE sheet, CNC Router, single-edged mill, aluminum bending mill, heat gun, wooden mold, DIY key hanger", - "resources": "This key holder is suited for use with carabiners. You can hang glasses, keys, and chinstraps from its ends. It is mounted to the wall with screws. Begin with a 5mm (0.2 inches) HDPE sheet.\n\nUser Location: Necochea, Argentina\n\nDownload the attached .dxf file and select a 0.2-inch (5 mm) thick sheet. Use a CNC CNC Router for cutting.\n\n*For first-time users, a single-edged 0.16-inch (4 mm) diameter mill is recommended. For bending, use a composite aluminum bending mill with a maximum depth of 0.12 inches (3 mm).\n\nDetach all sheet components and fold them with a heat gun. Heat both sides and press with a non-stick tool, like a wooden rod. Beforehand, prepare the wooden mold shown in the image to cool the piece, making two cuts the width of the key hanger.\n\nDrill two holes in the wall and use appropriate fixings based on the wall material. First, attach the perforated part to the wall, then embed the second part. Thread the horizontal piece from one side through an insert. The horizontal key holder remains secure due to its design. Enjoy your key hanger.\n\n### Key Hanger Tutorial\n\nWe have the key hanger installed. Now, you can get creative with what you hang. Common items include keys (with or without a carabiner), face masks, helmets, glasses, and padlocks. This practical hanger keeps frequently used items accessible. We invite you to share how you utilize it.\n\nBest regards from Necochea, Argentina.\\\nNecologica.", - "references": "This key holder is suited for use with carabiners. You can hang glasses, keys, and chinstraps from its ends. It is mounted to the wall with screws. Begin with a 5mm (0.2 inches) HDPE sheet.\n\nUser Location: Necochea, Argentina\n\nDownload the attached .dxf file and select a 0.2-inch (5 mm) thick sheet. Use a CNC CNC Router for cutting.\n\n*For first-time users, a single-edged 0.16-inch (4 mm) diameter mill is recommended. For bending, use a composite aluminum bending mill with a maximum depth of 0.12 inches (3 mm).\n\nDetach all sheet components and fold them with a heat gun. Heat both sides and press with a non-stick tool, like a wooden rod. Beforehand, prepare the wooden mold shown in the image to cool the piece, making two cuts the width of the key hanger.\n\nDrill two holes in the wall and use appropriate fixings based on the wall material. First, attach the perforated part to the wall, then embed the second part. Thread the horizontal piece from one side through an insert. The horizontal key holder remains secure due to its design. Enjoy your key hanger.\n\n### Key Hanger Tutorial\n\nWe have the key hanger installed. Now, you can get creative with what you hang. Common items include keys (with or without a carabiner), face masks, helmets, glasses, and padlocks. This practical hanger keeps frequently used items accessible. We invite you to share how you utilize it.\n\nBest regards from Necochea, Argentina.\\\nNecologica." + "resources": "To create the key hanger described in the tutorial, the following tools, software, and materials are required:\n\n### Tools\n\n- CNC CNC Router (for precision cutting)\n- Single-edged 4 mm diameter mill (suitable for first-time users)\n- Composite aluminum bending mill (3 mm max depth)\n- Heat gun (for folding HDPE components)\n- Non-stick tool (e.g., wooden rod for pressing heated plastic)\n\n### Software\n\n- CAD software ([AutoCAD](https://www.autodesk.com/products/autocad) or similar for .dxf file preparation)\n\n### Hardware/Materials\n\n- 5 mm thick HDPE sheet (primary material)\n- Wall screws and anchors (material-specific fixings)\n- Threaded insert (for horizontal piece assembly)\n- Wooden mold (custom-made for cooling after bending)\n- Carabiner (optional, for hanging items like keys)\n\nThe tools and materials focus on shaping the HDPE sheet and mounting the final product securely. Hardware selections depend on wall type (e.g., concrete vs. drywall). No specialized software beyond CAD is mentioned, though CNC CNC Router control software may be required[1][2].", + "references": "## Articles\n\n- [Make your own key holder in 4 easy steps | A DIY project](https://plasticsheetsshop.co.uk/diy/key-holder/)\n- [KEY HOLDER | DESIGN INNOVATION CENTER](https://vadic.vigyanashram.blog/2019/03/09/key-holder-4/)\n- [Design Your Own Molecule Key Holder - Instructables](https://www.instructables.com/Design-Your-Own-Molecule-Key-Holder/)\n\n## YouTube\n\n- [How to CNC shelf making projects - YouTube](https://www.youtube.com/watch?v=IFhlhWOsLT4)\n- [HDPE Cutting Boards - YouTube](https://www.youtube.com/watch?v=E546JLroD8I)\n- [Tips and Tricks for HDPE machining on a desktop CNC Router - YouTube](https://www.youtube.com/watch?v=IYm613Nrd0A)\n\n## Open-source Designs\n\n- [Laser Cut Key Holder (218) Files Free Download - 3axis.co](https://3axis.co/laser-cut/key-holder/)\n- [Laser Cut Key Holder Templates | 71 Files for Free Download - Vecty](https://vecty.co/laser-cut/key-holder)\n- [Key Hanger DXF 121 files Free Download - Vectors File](https://vectorsfile.com/dxf/key-hanger/)" } \ No newline at end of file diff --git a/howtos/necologica-key-hanger/references.md b/howtos/necologica-key-hanger/references.md index 6cbffcde6..53781b0ab 100644 --- a/howtos/necologica-key-hanger/references.md +++ b/howtos/necologica-key-hanger/references.md @@ -1,18 +1,17 @@ -This key holder is suited for use with carabiners. You can hang glasses, keys, and chinstraps from its ends. It is mounted to the wall with screws. Begin with a 5mm (0.2 inches) HDPE sheet. +## Articles -User Location: Necochea, Argentina +- [Make your own key holder in 4 easy steps | A DIY project](https://plasticsheetsshop.co.uk/diy/key-holder/) +- [KEY HOLDER | DESIGN INNOVATION CENTER](https://vadic.vigyanashram.blog/2019/03/09/key-holder-4/) +- [Design Your Own Molecule Key Holder - Instructables](https://www.instructables.com/Design-Your-Own-Molecule-Key-Holder/) -Download the attached .dxf file and select a 0.2-inch (5 mm) thick sheet. Use a CNC CNC Router for cutting. +## YouTube -*For first-time users, a single-edged 0.16-inch (4 mm) diameter mill is recommended. For bending, use a composite aluminum bending mill with a maximum depth of 0.12 inches (3 mm). +- [How to CNC shelf making projects - YouTube](https://www.youtube.com/watch?v=IFhlhWOsLT4) +- [HDPE Cutting Boards - YouTube](https://www.youtube.com/watch?v=E546JLroD8I) +- [Tips and Tricks for HDPE machining on a desktop CNC Router - YouTube](https://www.youtube.com/watch?v=IYm613Nrd0A) -Detach all sheet components and fold them with a heat gun. Heat both sides and press with a non-stick tool, like a wooden rod. Beforehand, prepare the wooden mold shown in the image to cool the piece, making two cuts the width of the key hanger. +## Open-source Designs -Drill two holes in the wall and use appropriate fixings based on the wall material. First, attach the perforated part to the wall, then embed the second part. Thread the horizontal piece from one side through an insert. The horizontal key holder remains secure due to its design. Enjoy your key hanger. - -### Key Hanger Tutorial - -We have the key hanger installed. Now, you can get creative with what you hang. Common items include keys (with or without a carabiner), face masks, helmets, glasses, and padlocks. This practical hanger keeps frequently used items accessible. We invite you to share how you utilize it. - -Best regards from Necochea, Argentina.\ -Necologica. \ No newline at end of file +- [Laser Cut Key Holder (218) Files Free Download - 3axis.co](https://3axis.co/laser-cut/key-holder/) +- [Laser Cut Key Holder Templates | 71 Files for Free Download - Vecty](https://vecty.co/laser-cut/key-holder) +- [Key Hanger DXF 121 files Free Download - Vectors File](https://vectorsfile.com/dxf/key-hanger/) \ No newline at end of file diff --git a/howtos/necologica-key-hanger/resources.md b/howtos/necologica-key-hanger/resources.md index 6cbffcde6..7abe0ff1e 100644 --- a/howtos/necologica-key-hanger/resources.md +++ b/howtos/necologica-key-hanger/resources.md @@ -1,18 +1,23 @@ -This key holder is suited for use with carabiners. You can hang glasses, keys, and chinstraps from its ends. It is mounted to the wall with screws. Begin with a 5mm (0.2 inches) HDPE sheet. +To create the key hanger described in the tutorial, the following tools, software, and materials are required: -User Location: Necochea, Argentina +### Tools -Download the attached .dxf file and select a 0.2-inch (5 mm) thick sheet. Use a CNC CNC Router for cutting. +- CNC CNC Router (for precision cutting) +- Single-edged 4 mm diameter mill (suitable for first-time users) +- Composite aluminum bending mill (3 mm max depth) +- Heat gun (for folding HDPE components) +- Non-stick tool (e.g., wooden rod for pressing heated plastic) -*For first-time users, a single-edged 0.16-inch (4 mm) diameter mill is recommended. For bending, use a composite aluminum bending mill with a maximum depth of 0.12 inches (3 mm). +### Software -Detach all sheet components and fold them with a heat gun. Heat both sides and press with a non-stick tool, like a wooden rod. Beforehand, prepare the wooden mold shown in the image to cool the piece, making two cuts the width of the key hanger. +- CAD software ([AutoCAD](https://www.autodesk.com/products/autocad) or similar for .dxf file preparation) -Drill two holes in the wall and use appropriate fixings based on the wall material. First, attach the perforated part to the wall, then embed the second part. Thread the horizontal piece from one side through an insert. The horizontal key holder remains secure due to its design. Enjoy your key hanger. +### Hardware/Materials -### Key Hanger Tutorial +- 5 mm thick HDPE sheet (primary material) +- Wall screws and anchors (material-specific fixings) +- Threaded insert (for horizontal piece assembly) +- Wooden mold (custom-made for cooling after bending) +- Carabiner (optional, for hanging items like keys) -We have the key hanger installed. Now, you can get creative with what you hang. Common items include keys (with or without a carabiner), face masks, helmets, glasses, and padlocks. This practical hanger keeps frequently used items accessible. We invite you to share how you utilize it. - -Best regards from Necochea, Argentina.\ -Necologica. \ No newline at end of file +The tools and materials focus on shaping the HDPE sheet and mounting the final product securely. Hardware selections depend on wall type (e.g., concrete vs. drywall). No specialized software beyond CAD is mentioned, though CNC CNC Router control software may be required[1][2]. \ No newline at end of file diff --git a/howtos/polygonal-mould-for-sheet-press/README.md b/howtos/polygonal-mould-for-sheet-press/README.md index a9a85940f..f5faae72d 100644 --- a/howtos/polygonal-mould-for-sheet-press/README.md +++ b/howtos/polygonal-mould-for-sheet-press/README.md @@ -133,140 +133,68 @@ Wedoo Team ![3-1854d3a11e6-187bbbc7d72.png](./3-1854d3a11e6-187bbbc7d72.png) ## Resources -Plastic sheets created with a sheet press need not be square. - -Here, we demonstrate how to make an octagonal mold for octagonal plastic sheets. These techniques can be used to create any polygonal mold, such as triangular or hexagonal. - -For further guidance, feel free to contact us with any questions or suggestions regarding the mold. - -User Location: Sukawati, Indonesia +To create octagonal plastic sheet molds using a sheet press, the following tools, software, and hardware are required: ### Tools -- Sheet press set - -- Angle grinder - -- Welding tools and materials - -- Jigsaw - -- Sander (for product finishing) - -- Safety gear: welding helmet, safety glasses, mask - - Marker - - Ruler +- Safety gear (welding helmet, safety glasses, mask) -- Computer with drafting/drawing software +### Software -### Materials +- Computer with drafting/drawing software (*e.g., AutoCAD, SketchUp*) -- Steel for mold: 0.79 x 0.79 inches (2x2 cm) galvanized steel (standard size = 19.7 ft) -- Clean, sorted plastic, type optional +### Hardware -Draw the polygon in your preferred drafting software to obtain precise dimensions for each side. +- Sheet press set +- Angle grinder +- Welding tools +- Jigsaw +- Sander -Measure your sheet press work area. - -Offset by 2 inches (5 cm) inward for space around the mold. - -Design the polygon based on your machine's capacity. - -Offset by 0.8 inches (2 cm) inward for the steel thickness. - -Use the drawing to measure the mold dimensions. This will aid in calculating the plastic required for sheet production. - -After outlining and measuring, use an angle grinder to cut the 20mm (0.79 inches) hollow galvanized steel to the specified size. - -Mark dimensions using an erasable marker for accuracy. -Employ an angle grinder for cutting. -Use a whiteboard marker to draw a 1:1 template of your sheets to align angles and dimensions properly, adjusting as necessary. - -Using a whiteboard marker, draw a full-scale template of your sheets to verify and adjust angles and dimensions as necessary. - -Weld all sides to join the ends and form your polygonal sheets. - -Use an angle grinder to smooth excess welding material. This is essential to ensure the mold lies flat against the sheets, preventing damage and preventing plastic from leaking if the surface is uneven. - -### How to Make Your Polygonal Sheet - -Determine the required plastic by calculating the area of your polygon from the drawing. - -For comprehensive guidance, refer to a "how to" tutorial on sheet pressing available online. - -We welcome feedback from those who have attempted this method. - -Sincerely, - -Wedoo Team +These components enable precise mold design, material cutting, assembly, and finishing. Always prioritize safety equipment during fabrication. +## References ## References -Plastic sheets created with a sheet press need not be square. -Here, we demonstrate how to make an octagonal mold for octagonal plastic sheets. These techniques can be used to create any polygonal mold, such as triangular or hexagonal. +### Articles -For further guidance, feel free to contact us with any questions or suggestions regarding the mold. +- Polygonal mould for sheet press - Precious Plastic Academy +- [Sheetpress Guide - One Army](https://www.onearmy.earth/news/sheetpress) +- [Understanding Plastic Sheet Butt Welding](https://polysynthesis.au/blog-what-is-plastic-sheet-butt-welding/) +- [Literature Review: Open Source Waste Plastic Sheet Press - Appropedia](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press) -User Location: Sukawati, Indonesia +### Books -### Tools +- [Hands-On Data Visualization (PDF)](https://handsondataviz.org/HandsOnDataViz.pdf) +- [Mold Making and Casting Guide Book - ComposiMold](https://composimoldstore.com/mold-making-and-casting-guide/) +- [Injection Mold Design Handbook](https://wordbookstores.com/book/9781569908150) +- [The Complete Guide to Mold Making with SOLIDWORKS 2025](https://www.routledge.com/The-Complete-Guide-to-Mold-Making-with-SOLIDWORKS-2025-Basic-through-Advanced-Techniques/Tran/p/book/9781630577209) -- Sheet press set +### Papers -- Angle grinder +- [Advanced Injection Molding Methods: Review - PMC](https://pmc.ncbi.nlm.nih.gov/articles/PMC10489002/) +- [Analysis of Injection Molding Simulation - PMC](https://pmc.ncbi.nlm.nih.gov/articles/PMC11085764/) +- ~~[Optimization of 3D Printed Mold Performance (PDF)](https://pdxscholar.library.pdx.edu/cgi/viewcontent.cgi?article=2363\&context=honorstheses)~~ -- Welding tools and materials +### YouTube -- Jigsaw +- [How to Make Recycled Polygonal Sheets - Precious Plastic](https://www.youtube.com/watch?v=WSZq_9a-XMQ) -- Sander (for product finishing) +### Open Source Designs -- Safety gear: welding helmet, safety glasses, mask +- Polygonal Mould for Sheet Press - Precious Plastic Academy +- [HDPE Plastic Press Tutorial - Instructables](https://www.instructables.com/HDPE-Plastic-Press-Made-From-Scrap/) +- [Open Source Sheet Press Design - Appropedia](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press) -- Marker +### Vendor/Manufacturer Resources -- Ruler +- [Octagon Mold - Tomric Systems](https://tomric.com/product/octagon-mold/) +- ~~[Professional Plastics Supplier](https://www.professionalplastics.com)~~ +- [Polygon Press Mold for Lab - Kintek](https://kindle-tech.com/products/polygon-press-mold) -- Computer with drafting/drawing software +### Technical Guides/Manuals -### Materials - -- Steel for mold: 0.79 x 0.79 inches (2x2 cm) galvanized steel (standard size = 19.7 ft) -- Clean, sorted plastic, type optional - -Draw the polygon in your preferred drafting software to obtain precise dimensions for each side. - -Measure your sheet press work area. - -Offset by 2 inches (5 cm) inward for space around the mold. - -Design the polygon based on your machine's capacity. - -Offset by 0.8 inches (2 cm) inward for the steel thickness. - -Use the drawing to measure the mold dimensions. This will aid in calculating the plastic required for sheet production. - -After outlining and measuring, use an angle grinder to cut the 20mm (0.79 inches) hollow galvanized steel to the specified size. - -Mark dimensions using an erasable marker for accuracy. -Employ an angle grinder for cutting. -Use a whiteboard marker to draw a 1:1 template of your sheets to align angles and dimensions properly, adjusting as necessary. - -Using a whiteboard marker, draw a full-scale template of your sheets to verify and adjust angles and dimensions as necessary. - -Weld all sides to join the ends and form your polygonal sheets. - -Use an angle grinder to smooth excess welding material. This is essential to ensure the mold lies flat against the sheets, preventing damage and preventing plastic from leaking if the surface is uneven. - -### How to Make Your Polygonal Sheet - -Determine the required plastic by calculating the area of your polygon from the drawing. - -For comprehensive guidance, refer to a "how to" tutorial on sheet pressing available online. - -We welcome feedback from those who have attempted this method. - -Sincerely, - -Wedoo Team \ No newline at end of file +- [Technical Writing Spaces (PDF)](https://wac.colostate.edu/docs/books/writingspaces6/technical.pdf) +- [Mold Making and Casting Guide Book - ComposiMold](https://composimoldstore.com/mold-making-and-casting-guide/) +- [The Complete Guide to Mold Making with SOLIDWORKS 2025](https://www.routledge.com/The-Complete-Guide-to-Mold-Making-with-SOLIDWORKS-2025-Basic-through-Advanced-Techniques/Tran/p/book/9781630577209) \ No newline at end of file diff --git a/howtos/polygonal-mould-for-sheet-press/config.json b/howtos/polygonal-mould-for-sheet-press/config.json index d972a6411..6c1bb959d 100644 --- a/howtos/polygonal-mould-for-sheet-press/config.json +++ b/howtos/polygonal-mould-for-sheet-press/config.json @@ -428,6 +428,6 @@ }, "content": "Plastic sheets created with a sheet press need not be square.\n\nHere, we demonstrate how to make an octagonal mold for octagonal plastic sheets. These techniques can be used to create any polygonal mold, such as triangular or hexagonal.\n\nFor further guidance, feel free to contact us with any questions or suggestions regarding the mold.\n\n\nUser Location: Sukawati, Indonesia\n\n### Tools\n- Sheet press set\n- Angle grinder\n- Welding tools and materials\n- Jigsaw\n- Sander (for product finishing)\n- Safety gear: welding helmet, safety glasses, mask\n- Marker\n- Ruler\n\n- Computer with drafting/drawing software\n\n### Materials\n- Steel for mold: 0.79 x 0.79 inches (2x2 cm) galvanized steel (standard size = 19.7 ft)\n- Clean, sorted plastic, type optional\n\nDraw the polygon in your preferred drafting software to obtain precise dimensions for each side. \n\nMeasure your sheet press work area. \n\nOffset by 2 inches (5 cm) inward for space around the mold. \n\nDesign the polygon based on your machine's capacity. \n\nOffset by 0.8 inches (2 cm) inward for the steel thickness. \n\nUse the drawing to measure the mold dimensions. This will aid in calculating the plastic required for sheet production.\n\nAfter outlining and measuring, use an angle grinder to cut the 20mm (0.79 inches) hollow galvanized steel to the specified size.\n\nMark dimensions using an erasable marker for accuracy.\nEmploy an angle grinder for cutting.\nUse a whiteboard marker to draw a 1:1 template of your sheets to align angles and dimensions properly, adjusting as necessary.\n\nUsing a whiteboard marker, draw a full-scale template of your sheets to verify and adjust angles and dimensions as necessary.\n\nWeld all sides to join the ends and form your polygonal sheets.\n\nUse an angle grinder to smooth excess welding material. This is essential to ensure the mold lies flat against the sheets, preventing damage and preventing plastic from leaking if the surface is uneven.\n\n### How to Make Your Polygonal Sheet\n\nDetermine the required plastic by calculating the area of your polygon from the drawing.\n\nFor comprehensive guidance, refer to a \"how to\" tutorial on sheet pressing available online.\n\nWe welcome feedback from those who have attempted this method.\n\nSincerely,\n\nWedoo Team", "keywords": "octagonal plastic sheets, polygonal mold creation, sheet press techniques, octagonal mold tutorial, plastic sheet welding, custom mold making, sheet press tools, safety measures in sheet pressing, galvanized steel mold, polygonal design software", - "resources": "Plastic sheets created with a sheet press need not be square.\n\nHere, we demonstrate how to make an octagonal mold for octagonal plastic sheets. These techniques can be used to create any polygonal mold, such as triangular or hexagonal.\n\nFor further guidance, feel free to contact us with any questions or suggestions regarding the mold.\n\nUser Location: Sukawati, Indonesia\n\n### Tools\n\n- Sheet press set\n\n- Angle grinder\n\n- Welding tools and materials\n\n- Jigsaw\n\n- Sander (for product finishing)\n\n- Safety gear: welding helmet, safety glasses, mask\n\n- Marker\n\n- Ruler\n\n- Computer with drafting/drawing software\n\n### Materials\n\n- Steel for mold: 0.79 x 0.79 inches (2x2 cm) galvanized steel (standard size = 19.7 ft)\n- Clean, sorted plastic, type optional\n\nDraw the polygon in your preferred drafting software to obtain precise dimensions for each side.\n\nMeasure your sheet press work area.\n\nOffset by 2 inches (5 cm) inward for space around the mold.\n\nDesign the polygon based on your machine's capacity.\n\nOffset by 0.8 inches (2 cm) inward for the steel thickness.\n\nUse the drawing to measure the mold dimensions. This will aid in calculating the plastic required for sheet production.\n\nAfter outlining and measuring, use an angle grinder to cut the 20mm (0.79 inches) hollow galvanized steel to the specified size.\n\nMark dimensions using an erasable marker for accuracy.\nEmploy an angle grinder for cutting.\nUse a whiteboard marker to draw a 1:1 template of your sheets to align angles and dimensions properly, adjusting as necessary.\n\nUsing a whiteboard marker, draw a full-scale template of your sheets to verify and adjust angles and dimensions as necessary.\n\nWeld all sides to join the ends and form your polygonal sheets.\n\nUse an angle grinder to smooth excess welding material. This is essential to ensure the mold lies flat against the sheets, preventing damage and preventing plastic from leaking if the surface is uneven.\n\n### How to Make Your Polygonal Sheet\n\nDetermine the required plastic by calculating the area of your polygon from the drawing.\n\nFor comprehensive guidance, refer to a \"how to\" tutorial on sheet pressing available online.\n\nWe welcome feedback from those who have attempted this method.\n\nSincerely,\n\nWedoo Team", - "references": "Plastic sheets created with a sheet press need not be square.\n\nHere, we demonstrate how to make an octagonal mold for octagonal plastic sheets. These techniques can be used to create any polygonal mold, such as triangular or hexagonal.\n\nFor further guidance, feel free to contact us with any questions or suggestions regarding the mold.\n\nUser Location: Sukawati, Indonesia\n\n### Tools\n\n- Sheet press set\n\n- Angle grinder\n\n- Welding tools and materials\n\n- Jigsaw\n\n- Sander (for product finishing)\n\n- Safety gear: welding helmet, safety glasses, mask\n\n- Marker\n\n- Ruler\n\n- Computer with drafting/drawing software\n\n### Materials\n\n- Steel for mold: 0.79 x 0.79 inches (2x2 cm) galvanized steel (standard size = 19.7 ft)\n- Clean, sorted plastic, type optional\n\nDraw the polygon in your preferred drafting software to obtain precise dimensions for each side.\n\nMeasure your sheet press work area.\n\nOffset by 2 inches (5 cm) inward for space around the mold.\n\nDesign the polygon based on your machine's capacity.\n\nOffset by 0.8 inches (2 cm) inward for the steel thickness.\n\nUse the drawing to measure the mold dimensions. This will aid in calculating the plastic required for sheet production.\n\nAfter outlining and measuring, use an angle grinder to cut the 20mm (0.79 inches) hollow galvanized steel to the specified size.\n\nMark dimensions using an erasable marker for accuracy.\nEmploy an angle grinder for cutting.\nUse a whiteboard marker to draw a 1:1 template of your sheets to align angles and dimensions properly, adjusting as necessary.\n\nUsing a whiteboard marker, draw a full-scale template of your sheets to verify and adjust angles and dimensions as necessary.\n\nWeld all sides to join the ends and form your polygonal sheets.\n\nUse an angle grinder to smooth excess welding material. This is essential to ensure the mold lies flat against the sheets, preventing damage and preventing plastic from leaking if the surface is uneven.\n\n### How to Make Your Polygonal Sheet\n\nDetermine the required plastic by calculating the area of your polygon from the drawing.\n\nFor comprehensive guidance, refer to a \"how to\" tutorial on sheet pressing available online.\n\nWe welcome feedback from those who have attempted this method.\n\nSincerely,\n\nWedoo Team" + "resources": "To create octagonal plastic sheet molds using a sheet press, the following tools, software, and hardware are required:\n\n### Tools\n\n- Marker\n- Ruler\n- Safety gear (welding helmet, safety glasses, mask)\n\n### Software\n\n- Computer with drafting/drawing software (*e.g., AutoCAD, SketchUp*)\n\n### Hardware\n\n- Sheet press set\n- Angle grinder\n- Welding tools\n- Jigsaw\n- Sander\n\nThese components enable precise mold design, material cutting, assembly, and finishing. Always prioritize safety equipment during fabrication.", + "references": "## References\n\n### Articles\n\n- Polygonal mould for sheet press - Precious Plastic Academy\n- [Sheetpress Guide - One Army](https://www.onearmy.earth/news/sheetpress)\n- [Understanding Plastic Sheet Butt Welding](https://polysynthesis.au/blog-what-is-plastic-sheet-butt-welding/)\n- [Literature Review: Open Source Waste Plastic Sheet Press - Appropedia](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press)\n\n### Books\n\n- [Hands-On Data Visualization (PDF)](https://handsondataviz.org/HandsOnDataViz.pdf)\n- [Mold Making and Casting Guide Book - ComposiMold](https://composimoldstore.com/mold-making-and-casting-guide/)\n- [Injection Mold Design Handbook](https://wordbookstores.com/book/9781569908150)\n- [The Complete Guide to Mold Making with SOLIDWORKS 2025](https://www.routledge.com/The-Complete-Guide-to-Mold-Making-with-SOLIDWORKS-2025-Basic-through-Advanced-Techniques/Tran/p/book/9781630577209)\n\n### Papers\n\n- [Advanced Injection Molding Methods: Review - PMC](https://pmc.ncbi.nlm.nih.gov/articles/PMC10489002/)\n- [Analysis of Injection Molding Simulation - PMC](https://pmc.ncbi.nlm.nih.gov/articles/PMC11085764/)\n- ~~[Optimization of 3D Printed Mold Performance (PDF)](https://pdxscholar.library.pdx.edu/cgi/viewcontent.cgi?article=2363\\&context=honorstheses)~~\n\n### YouTube\n\n- [How to Make Recycled Polygonal Sheets - Precious Plastic](https://www.youtube.com/watch?v=WSZq_9a-XMQ)\n\n### Open Source Designs\n\n- Polygonal Mould for Sheet Press - Precious Plastic Academy\n- [HDPE Plastic Press Tutorial - Instructables](https://www.instructables.com/HDPE-Plastic-Press-Made-From-Scrap/)\n- [Open Source Sheet Press Design - Appropedia](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press)\n\n### Vendor/Manufacturer Resources\n\n- [Octagon Mold - Tomric Systems](https://tomric.com/product/octagon-mold/)\n- ~~[Professional Plastics Supplier](https://www.professionalplastics.com)~~\n- [Polygon Press Mold for Lab - Kintek](https://kindle-tech.com/products/polygon-press-mold)\n\n### Technical Guides/Manuals\n\n- [Technical Writing Spaces (PDF)](https://wac.colostate.edu/docs/books/writingspaces6/technical.pdf)\n- [Mold Making and Casting Guide Book - ComposiMold](https://composimoldstore.com/mold-making-and-casting-guide/)\n- [The Complete Guide to Mold Making with SOLIDWORKS 2025](https://www.routledge.com/The-Complete-Guide-to-Mold-Making-with-SOLIDWORKS-2025-Basic-through-Advanced-Techniques/Tran/p/book/9781630577209)" } \ No newline at end of file diff --git a/howtos/polygonal-mould-for-sheet-press/references.md b/howtos/polygonal-mould-for-sheet-press/references.md index 617f65b68..65e785691 100644 --- a/howtos/polygonal-mould-for-sheet-press/references.md +++ b/howtos/polygonal-mould-for-sheet-press/references.md @@ -1,68 +1,43 @@ -Plastic sheets created with a sheet press need not be square. +## References -Here, we demonstrate how to make an octagonal mold for octagonal plastic sheets. These techniques can be used to create any polygonal mold, such as triangular or hexagonal. +### Articles -For further guidance, feel free to contact us with any questions or suggestions regarding the mold. +- Polygonal mould for sheet press - Precious Plastic Academy +- [Sheetpress Guide - One Army](https://www.onearmy.earth/news/sheetpress) +- [Understanding Plastic Sheet Butt Welding](https://polysynthesis.au/blog-what-is-plastic-sheet-butt-welding/) +- [Literature Review: Open Source Waste Plastic Sheet Press - Appropedia](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press) -User Location: Sukawati, Indonesia +### Books -### Tools +- [Hands-On Data Visualization (PDF)](https://handsondataviz.org/HandsOnDataViz.pdf) +- [Mold Making and Casting Guide Book - ComposiMold](https://composimoldstore.com/mold-making-and-casting-guide/) +- [Injection Mold Design Handbook](https://wordbookstores.com/book/9781569908150) +- [The Complete Guide to Mold Making with SOLIDWORKS 2025](https://www.routledge.com/The-Complete-Guide-to-Mold-Making-with-SOLIDWORKS-2025-Basic-through-Advanced-Techniques/Tran/p/book/9781630577209) -- Sheet press set +### Papers -- Angle grinder +- [Advanced Injection Molding Methods: Review - PMC](https://pmc.ncbi.nlm.nih.gov/articles/PMC10489002/) +- [Analysis of Injection Molding Simulation - PMC](https://pmc.ncbi.nlm.nih.gov/articles/PMC11085764/) +- ~~[Optimization of 3D Printed Mold Performance (PDF)](https://pdxscholar.library.pdx.edu/cgi/viewcontent.cgi?article=2363\&context=honorstheses)~~ -- Welding tools and materials +### YouTube -- Jigsaw +- [How to Make Recycled Polygonal Sheets - Precious Plastic](https://www.youtube.com/watch?v=WSZq_9a-XMQ) -- Sander (for product finishing) +### Open Source Designs -- Safety gear: welding helmet, safety glasses, mask +- Polygonal Mould for Sheet Press - Precious Plastic Academy +- [HDPE Plastic Press Tutorial - Instructables](https://www.instructables.com/HDPE-Plastic-Press-Made-From-Scrap/) +- [Open Source Sheet Press Design - Appropedia](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press) -- Marker +### Vendor/Manufacturer Resources -- Ruler +- [Octagon Mold - Tomric Systems](https://tomric.com/product/octagon-mold/) +- ~~[Professional Plastics Supplier](https://www.professionalplastics.com)~~ +- [Polygon Press Mold for Lab - Kintek](https://kindle-tech.com/products/polygon-press-mold) -- Computer with drafting/drawing software +### Technical Guides/Manuals -### Materials - -- Steel for mold: 0.79 x 0.79 inches (2x2 cm) galvanized steel (standard size = 19.7 ft) -- Clean, sorted plastic, type optional - -Draw the polygon in your preferred drafting software to obtain precise dimensions for each side. - -Measure your sheet press work area. - -Offset by 2 inches (5 cm) inward for space around the mold. - -Design the polygon based on your machine's capacity. - -Offset by 0.8 inches (2 cm) inward for the steel thickness. - -Use the drawing to measure the mold dimensions. This will aid in calculating the plastic required for sheet production. - -After outlining and measuring, use an angle grinder to cut the 20mm (0.79 inches) hollow galvanized steel to the specified size. - -Mark dimensions using an erasable marker for accuracy. -Employ an angle grinder for cutting. -Use a whiteboard marker to draw a 1:1 template of your sheets to align angles and dimensions properly, adjusting as necessary. - -Using a whiteboard marker, draw a full-scale template of your sheets to verify and adjust angles and dimensions as necessary. - -Weld all sides to join the ends and form your polygonal sheets. - -Use an angle grinder to smooth excess welding material. This is essential to ensure the mold lies flat against the sheets, preventing damage and preventing plastic from leaking if the surface is uneven. - -### How to Make Your Polygonal Sheet - -Determine the required plastic by calculating the area of your polygon from the drawing. - -For comprehensive guidance, refer to a "how to" tutorial on sheet pressing available online. - -We welcome feedback from those who have attempted this method. - -Sincerely, - -Wedoo Team \ No newline at end of file +- [Technical Writing Spaces (PDF)](https://wac.colostate.edu/docs/books/writingspaces6/technical.pdf) +- [Mold Making and Casting Guide Book - ComposiMold](https://composimoldstore.com/mold-making-and-casting-guide/) +- [The Complete Guide to Mold Making with SOLIDWORKS 2025](https://www.routledge.com/The-Complete-Guide-to-Mold-Making-with-SOLIDWORKS-2025-Basic-through-Advanced-Techniques/Tran/p/book/9781630577209) \ No newline at end of file diff --git a/howtos/polygonal-mould-for-sheet-press/resources.md b/howtos/polygonal-mould-for-sheet-press/resources.md index 617f65b68..f2d52fb09 100644 --- a/howtos/polygonal-mould-for-sheet-press/resources.md +++ b/howtos/polygonal-mould-for-sheet-press/resources.md @@ -1,68 +1,21 @@ -Plastic sheets created with a sheet press need not be square. - -Here, we demonstrate how to make an octagonal mold for octagonal plastic sheets. These techniques can be used to create any polygonal mold, such as triangular or hexagonal. - -For further guidance, feel free to contact us with any questions or suggestions regarding the mold. - -User Location: Sukawati, Indonesia +To create octagonal plastic sheet molds using a sheet press, the following tools, software, and hardware are required: ### Tools -- Sheet press set - -- Angle grinder - -- Welding tools and materials - -- Jigsaw - -- Sander (for product finishing) - -- Safety gear: welding helmet, safety glasses, mask - - Marker - - Ruler +- Safety gear (welding helmet, safety glasses, mask) -- Computer with drafting/drawing software +### Software -### Materials +- Computer with drafting/drawing software (*e.g., AutoCAD, SketchUp*) -- Steel for mold: 0.79 x 0.79 inches (2x2 cm) galvanized steel (standard size = 19.7 ft) -- Clean, sorted plastic, type optional +### Hardware -Draw the polygon in your preferred drafting software to obtain precise dimensions for each side. +- Sheet press set +- Angle grinder +- Welding tools +- Jigsaw +- Sander -Measure your sheet press work area. - -Offset by 2 inches (5 cm) inward for space around the mold. - -Design the polygon based on your machine's capacity. - -Offset by 0.8 inches (2 cm) inward for the steel thickness. - -Use the drawing to measure the mold dimensions. This will aid in calculating the plastic required for sheet production. - -After outlining and measuring, use an angle grinder to cut the 20mm (0.79 inches) hollow galvanized steel to the specified size. - -Mark dimensions using an erasable marker for accuracy. -Employ an angle grinder for cutting. -Use a whiteboard marker to draw a 1:1 template of your sheets to align angles and dimensions properly, adjusting as necessary. - -Using a whiteboard marker, draw a full-scale template of your sheets to verify and adjust angles and dimensions as necessary. - -Weld all sides to join the ends and form your polygonal sheets. - -Use an angle grinder to smooth excess welding material. This is essential to ensure the mold lies flat against the sheets, preventing damage and preventing plastic from leaking if the surface is uneven. - -### How to Make Your Polygonal Sheet - -Determine the required plastic by calculating the area of your polygon from the drawing. - -For comprehensive guidance, refer to a "how to" tutorial on sheet pressing available online. - -We welcome feedback from those who have attempted this method. - -Sincerely, - -Wedoo Team \ No newline at end of file +These components enable precise mold design, material cutting, assembly, and finishing. Always prioritize safety equipment during fabrication. \ No newline at end of file diff --git a/howtos/surf-fins-mould/README.md b/howtos/surf-fins-mould/README.md index 470dd37e7..fd5067a01 100644 --- a/howtos/surf-fins-mould/README.md +++ b/howtos/surf-fins-mould/README.md @@ -100,90 +100,49 @@ For the final touch, apply brief heat to enhance the surface. ![1697712977439-18b47ce0817.jpg](./1697712977439-18b47ce0817.jpg) ## Resources -This tutorial demonstrates a straightforward method for creating a mold to produce surf fins. +### Required Software -It covers preparing 2D/3D models for laser cutting, injecting plastic waste, and finishing the product. +- CAD software ([Autodesk Fusion 360](https://www.autodesk.com/products/fusion-360)) for modifying .F3D and .STEP files +- Laser cutting preparation tools for exporting .DXF files +- PDF viewer for blueprint analysis -Included in this folder: +### Required Hardware -- 3D CAD files (.step and .f3d) -- Laser cut files (.dxf) -- Blueprints (.pdf) +- Industrial laser cutting service (stainless steel, 6–10 mm thickness) +- Stainless steel sheets (0.24" base, 0.39" top/bottom pieces) +- M8x40 screws and M8 threaded nuts for assembly +- Plastic injection machine compatible with M8 threading +- CNC milling machine (optional, for hydrodynamic molds) -User Location: Valencia, Spain +### Required Tools -### Designing Fin Dimensions - -To begin, design the fin to meet surfboard specifications. Key dimensions include the area connecting the fin to the board, which may vary. Ensure accuracy in measuring width, height, and thickness. The thickness is based on the stainless steel sheet, typically 0.24 inches (6 mm). The recommended thickness for top and bottom pieces is 0.39 inches (10 mm). - -Modify or verify measurements in the downloadable .DXF and .F3D files. - -Once confirmed, export each of the three designs in .DXF format for laser cutting from stainless steel. Utilize an industrial laser cutting service, which is generally cost-effective. - -Request the service to include an M8 thread at the center of the top piece. If unavailable, you can weld an M8 nut. This feature is essential for connecting the injection nozzle to the mold; verify compatibility with your machine. - -Once your laser-cut mold is ready, fill it with plastic waste. - -Use seven M8x40 (5/16x1 9/16 inch) screws, or longer, to secure the three mold layers. An M8 nut connects the mold to the injection machine, allowing for varied injection point positions. If your injection machine lacks threading, use the hole without thread. - -Consider using PP, as PE may break easily. - -### Tutorial: Refining Laser-Cut Mould Edges for Surfing - -The laser-cut mould has straight edges that are not suitable for surfing. These edges must be sanded down for a hydrodynamic shape. - -1. **Preparation**:\ - To maintain the central alignment and verticality, draw a central line and outline on both faces. This will guide you to avoid excessive material removal. - -2. **Sanding**:\ - Use a rotary tool for precise sanding. Wear safety glasses and a mask for protection. - -Note: A CNC mould, though costlier, provides a naturally hydrodynamic shape without the need for additional sanding. - -Use an electric sander to save time. Start with a coarse grit (120) to remove most material, then use a medium grit (320), and finish with a fine grit (800). These grits are just guidelines; you may experiment with different grits or polish with a very fine grit (3000 or higher). - -For the final touch, apply brief heat to enhance the surface. +- Rotary tool (e.g., [Dremel](https://www.dremel.com)) for edge sanding +- Electric sander with grits (120–3000) for finishing +- Welding equipment (if M8 thread not pre-cut) +- Safety gear: protective glasses and respirator mask +- Heat source for final surface refinement ## References -This tutorial demonstrates a straightforward method for creating a mold to produce surf fins. +## Articles -It covers preparing 2D/3D models for laser cutting, injecting plastic waste, and finishing the product. +- Surf Fins Mould - Library - Precious Plastic Academy +- [Surfboard Single Fin : 8 Steps - Instructables](https://www.instructables.com/Surfboard-Single-Fin/) +- ~~[molding fins topic - General Discussion - SWAYLOCKS](https://forum.swyaurMatlock.locks.com/t/molding-fins-topic/41310)~~ -Included in this folder: +## YouTube -- 3D CAD files (.step and .f3d) -- Laser cut files (.dxf) -- Blueprints (.pdf) +- [Simple Silicone Mold For Surfboard Fin Tabs - YouTube](https://www.youtube.com/watch?v=qkVutYonQhM) +- [Creating an EPS Surfboard Blank - Otter Bite Part 2 - YouTube](https://www.youtube.com/watch?v=u3uol95L0H8) +- [I Broke My Surfboard fins So I Remade Them - YouTube](https://www.youtube.com/watch?v=6hPlnHdLes4) -User Location: Valencia, Spain +## Opensource Designs -### Designing Fin Dimensions +- [BoardCAD - open source CAD-program for surfboards - swaylocks](https://forum.swaylocks.com/t/boardcad-open-source-cad-program-for-surfboards/24788) +- [DIY Injection Molding : 9 Steps (with Pictures) - Instructables](https://www.instructables.com/DIY-Injection-Molding/) -To begin, design the fin to meet surfboard specifications. Key dimensions include the area connecting the fin to the board, which may vary. Ensure accuracy in measuring width, height, and thickness. The thickness is based on the stainless steel sheet, typically 0.24 inches (6 mm). The recommended thickness for top and bottom pieces is 0.39 inches (10 mm). +## Community Forums -Modify or verify measurements in the downloadable .DXF and .F3D files. +- [SWAYLOCKS Fin Molding Discussion](https://forum.swaylocks.com/t/molding-fins-topic/41310) -Once confirmed, export each of the three designs in .DXF format for laser cutting from stainless steel. Utilize an industrial laser cutting service, which is generally cost-effective. +## Products -Request the service to include an M8 thread at the center of the top piece. If unavailable, you can weld an M8 nut. This feature is essential for connecting the injection nozzle to the mold; verify compatibility with your machine. - -Once your laser-cut mold is ready, fill it with plastic waste. - -Use seven M8x40 (5/16x1 9/16 inch) screws, or longer, to secure the three mold layers. An M8 nut connects the mold to the injection machine, allowing for varied injection point positions. If your injection machine lacks threading, use the hole without thread. - -Consider using PP, as PE may break easily. - -### Tutorial: Refining Laser-Cut Mould Edges for Surfing - -The laser-cut mould has straight edges that are not suitable for surfing. These edges must be sanded down for a hydrodynamic shape. - -1. **Preparation**:\ - To maintain the central alignment and verticality, draw a central line and outline on both faces. This will guide you to avoid excessive material removal. - -2. **Sanding**:\ - Use a rotary tool for precise sanding. Wear safety glasses and a mask for protection. - -Note: A CNC mould, though costlier, provides a naturally hydrodynamic shape without the need for additional sanding. - -Use an electric sander to save time. Start with a coarse grit (120) to remove most material, then use a medium grit (320), and finish with a fine grit (800). These grits are just guidelines; you may experiment with different grits or polish with a very fine grit (3000 or higher). - -For the final touch, apply brief heat to enhance the surface. \ No newline at end of file +- [Surfboard Fin Mould - Precious Plastic Melbourne](https://www.plastic.org.au/products/mould-surfboard-fin) \ No newline at end of file diff --git a/howtos/surf-fins-mould/config.json b/howtos/surf-fins-mould/config.json index 81491559e..1546ed0d1 100644 --- a/howtos/surf-fins-mould/config.json +++ b/howtos/surf-fins-mould/config.json @@ -367,6 +367,6 @@ }, "content": "This tutorial demonstrates a straightforward method for creating a mold to produce surf fins.\n\nIt covers preparing 2D/3D models for laser cutting, injecting plastic waste, and finishing the product.\n\nIncluded in this folder:\n- 3D CAD files (.step and .f3d)\n- Laser cut files (.dxf)\n- Blueprints (.pdf)\n\n\nUser Location: Valencia, Spain\n\n### Designing Fin Dimensions\n\nTo begin, design the fin to meet surfboard specifications. Key dimensions include the area connecting the fin to the board, which may vary. Ensure accuracy in measuring width, height, and thickness. The thickness is based on the stainless steel sheet, typically 0.24 inches (6 mm). The recommended thickness for top and bottom pieces is 0.39 inches (10 mm).\n\nModify or verify measurements in the downloadable .DXF and .F3D files.\n\nOnce confirmed, export each of the three designs in .DXF format for laser cutting from stainless steel. Utilize an industrial laser cutting service, which is generally cost-effective.\n\nRequest the service to include an M8 thread at the center of the top piece. If unavailable, you can weld an M8 nut. This feature is essential for connecting the injection nozzle to the mold; verify compatibility with your machine.\n\nOnce your laser-cut mold is ready, fill it with plastic waste. \n\nUse seven M8x40 (5/16x1 9/16 inch) screws, or longer, to secure the three mold layers. An M8 nut connects the mold to the injection machine, allowing for varied injection point positions. If your injection machine lacks threading, use the hole without thread. \n\nConsider using PP, as PE may break easily.\n\n### Tutorial: Refining Laser-Cut Mould Edges for Surfing\n\nThe laser-cut mould has straight edges that are not suitable for surfing. These edges must be sanded down for a hydrodynamic shape.\n\n1. **Preparation**: \n To maintain the central alignment and verticality, draw a central line and outline on both faces. This will guide you to avoid excessive material removal.\n\n2. **Sanding**: \n Use a rotary tool for precise sanding. Wear safety glasses and a mask for protection.\n\nNote: A CNC mould, though costlier, provides a naturally hydrodynamic shape without the need for additional sanding.\n\nUse an electric sander to save time. Start with a coarse grit (120) to remove most material, then use a medium grit (320), and finish with a fine grit (800). These grits are just guidelines; you may experiment with different grits or polish with a very fine grit (3000 or higher).\n\nFor the final touch, apply brief heat to enhance the surface.", "keywords": "surf fin mold creation, laser cutting tutorial, 3D modeling for surf fins, plastic waste injection mold, stainless steel laser cut, surfboard fin dimensions, M8 threading in mold, hydrodynamic fin shaping, rotary sanding technique, CNC mold benefits", - "resources": "This tutorial demonstrates a straightforward method for creating a mold to produce surf fins.\n\nIt covers preparing 2D/3D models for laser cutting, injecting plastic waste, and finishing the product.\n\nIncluded in this folder:\n\n- 3D CAD files (.step and .f3d)\n- Laser cut files (.dxf)\n- Blueprints (.pdf)\n\nUser Location: Valencia, Spain\n\n### Designing Fin Dimensions\n\nTo begin, design the fin to meet surfboard specifications. Key dimensions include the area connecting the fin to the board, which may vary. Ensure accuracy in measuring width, height, and thickness. The thickness is based on the stainless steel sheet, typically 0.24 inches (6 mm). The recommended thickness for top and bottom pieces is 0.39 inches (10 mm).\n\nModify or verify measurements in the downloadable .DXF and .F3D files.\n\nOnce confirmed, export each of the three designs in .DXF format for laser cutting from stainless steel. Utilize an industrial laser cutting service, which is generally cost-effective.\n\nRequest the service to include an M8 thread at the center of the top piece. If unavailable, you can weld an M8 nut. This feature is essential for connecting the injection nozzle to the mold; verify compatibility with your machine.\n\nOnce your laser-cut mold is ready, fill it with plastic waste.\n\nUse seven M8x40 (5/16x1 9/16 inch) screws, or longer, to secure the three mold layers. An M8 nut connects the mold to the injection machine, allowing for varied injection point positions. If your injection machine lacks threading, use the hole without thread.\n\nConsider using PP, as PE may break easily.\n\n### Tutorial: Refining Laser-Cut Mould Edges for Surfing\n\nThe laser-cut mould has straight edges that are not suitable for surfing. These edges must be sanded down for a hydrodynamic shape.\n\n1. **Preparation**:\\\n To maintain the central alignment and verticality, draw a central line and outline on both faces. This will guide you to avoid excessive material removal.\n\n2. **Sanding**:\\\n Use a rotary tool for precise sanding. Wear safety glasses and a mask for protection.\n\nNote: A CNC mould, though costlier, provides a naturally hydrodynamic shape without the need for additional sanding.\n\nUse an electric sander to save time. Start with a coarse grit (120) to remove most material, then use a medium grit (320), and finish with a fine grit (800). These grits are just guidelines; you may experiment with different grits or polish with a very fine grit (3000 or higher).\n\nFor the final touch, apply brief heat to enhance the surface.", - "references": "This tutorial demonstrates a straightforward method for creating a mold to produce surf fins.\n\nIt covers preparing 2D/3D models for laser cutting, injecting plastic waste, and finishing the product.\n\nIncluded in this folder:\n\n- 3D CAD files (.step and .f3d)\n- Laser cut files (.dxf)\n- Blueprints (.pdf)\n\nUser Location: Valencia, Spain\n\n### Designing Fin Dimensions\n\nTo begin, design the fin to meet surfboard specifications. Key dimensions include the area connecting the fin to the board, which may vary. Ensure accuracy in measuring width, height, and thickness. The thickness is based on the stainless steel sheet, typically 0.24 inches (6 mm). The recommended thickness for top and bottom pieces is 0.39 inches (10 mm).\n\nModify or verify measurements in the downloadable .DXF and .F3D files.\n\nOnce confirmed, export each of the three designs in .DXF format for laser cutting from stainless steel. Utilize an industrial laser cutting service, which is generally cost-effective.\n\nRequest the service to include an M8 thread at the center of the top piece. If unavailable, you can weld an M8 nut. This feature is essential for connecting the injection nozzle to the mold; verify compatibility with your machine.\n\nOnce your laser-cut mold is ready, fill it with plastic waste.\n\nUse seven M8x40 (5/16x1 9/16 inch) screws, or longer, to secure the three mold layers. An M8 nut connects the mold to the injection machine, allowing for varied injection point positions. If your injection machine lacks threading, use the hole without thread.\n\nConsider using PP, as PE may break easily.\n\n### Tutorial: Refining Laser-Cut Mould Edges for Surfing\n\nThe laser-cut mould has straight edges that are not suitable for surfing. These edges must be sanded down for a hydrodynamic shape.\n\n1. **Preparation**:\\\n To maintain the central alignment and verticality, draw a central line and outline on both faces. This will guide you to avoid excessive material removal.\n\n2. **Sanding**:\\\n Use a rotary tool for precise sanding. Wear safety glasses and a mask for protection.\n\nNote: A CNC mould, though costlier, provides a naturally hydrodynamic shape without the need for additional sanding.\n\nUse an electric sander to save time. Start with a coarse grit (120) to remove most material, then use a medium grit (320), and finish with a fine grit (800). These grits are just guidelines; you may experiment with different grits or polish with a very fine grit (3000 or higher).\n\nFor the final touch, apply brief heat to enhance the surface." + "resources": "### Required Software\n\n- CAD software ([Autodesk Fusion 360](https://www.autodesk.com/products/fusion-360)) for modifying .F3D and .STEP files\n- Laser cutting preparation tools for exporting .DXF files\n- PDF viewer for blueprint analysis\n\n### Required Hardware\n\n- Industrial laser cutting service (stainless steel, 6–10 mm thickness)\n- Stainless steel sheets (0.24\" base, 0.39\" top/bottom pieces)\n- M8x40 screws and M8 threaded nuts for assembly\n- Plastic injection machine compatible with M8 threading\n- CNC milling machine (optional, for hydrodynamic molds)\n\n### Required Tools\n\n- Rotary tool (e.g., [Dremel](https://www.dremel.com)) for edge sanding\n- Electric sander with grits (120–3000) for finishing\n- Welding equipment (if M8 thread not pre-cut)\n- Safety gear: protective glasses and respirator mask\n- Heat source for final surface refinement", + "references": "## Articles\n\n- Surf Fins Mould - Library - Precious Plastic Academy\n- [Surfboard Single Fin : 8 Steps - Instructables](https://www.instructables.com/Surfboard-Single-Fin/)\n- ~~[molding fins topic - General Discussion - SWAYLOCKS](https://forum.swyaurMatlock.locks.com/t/molding-fins-topic/41310)~~\n\n## YouTube\n\n- [Simple Silicone Mold For Surfboard Fin Tabs - YouTube](https://www.youtube.com/watch?v=qkVutYonQhM)\n- [Creating an EPS Surfboard Blank - Otter Bite Part 2 - YouTube](https://www.youtube.com/watch?v=u3uol95L0H8)\n- [I Broke My Surfboard fins So I Remade Them - YouTube](https://www.youtube.com/watch?v=6hPlnHdLes4)\n\n## Opensource Designs\n\n- [BoardCAD - open source CAD-program for surfboards - swaylocks](https://forum.swaylocks.com/t/boardcad-open-source-cad-program-for-surfboards/24788)\n- [DIY Injection Molding : 9 Steps (with Pictures) - Instructables](https://www.instructables.com/DIY-Injection-Molding/)\n\n## Community Forums\n\n- [SWAYLOCKS Fin Molding Discussion](https://forum.swaylocks.com/t/molding-fins-topic/41310)\n\n## Products\n\n- [Surfboard Fin Mould - Precious Plastic Melbourne](https://www.plastic.org.au/products/mould-surfboard-fin)" } \ No newline at end of file diff --git a/howtos/surf-fins-mould/references.md b/howtos/surf-fins-mould/references.md index a51fa62a6..b28b46a81 100644 --- a/howtos/surf-fins-mould/references.md +++ b/howtos/surf-fins-mould/references.md @@ -1,43 +1,24 @@ -This tutorial demonstrates a straightforward method for creating a mold to produce surf fins. +## Articles -It covers preparing 2D/3D models for laser cutting, injecting plastic waste, and finishing the product. +- Surf Fins Mould - Library - Precious Plastic Academy +- [Surfboard Single Fin : 8 Steps - Instructables](https://www.instructables.com/Surfboard-Single-Fin/) +- ~~[molding fins topic - General Discussion - SWAYLOCKS](https://forum.swyaurMatlock.locks.com/t/molding-fins-topic/41310)~~ -Included in this folder: +## YouTube -- 3D CAD files (.step and .f3d) -- Laser cut files (.dxf) -- Blueprints (.pdf) +- [Simple Silicone Mold For Surfboard Fin Tabs - YouTube](https://www.youtube.com/watch?v=qkVutYonQhM) +- [Creating an EPS Surfboard Blank - Otter Bite Part 2 - YouTube](https://www.youtube.com/watch?v=u3uol95L0H8) +- [I Broke My Surfboard fins So I Remade Them - YouTube](https://www.youtube.com/watch?v=6hPlnHdLes4) -User Location: Valencia, Spain +## Opensource Designs -### Designing Fin Dimensions +- [BoardCAD - open source CAD-program for surfboards - swaylocks](https://forum.swaylocks.com/t/boardcad-open-source-cad-program-for-surfboards/24788) +- [DIY Injection Molding : 9 Steps (with Pictures) - Instructables](https://www.instructables.com/DIY-Injection-Molding/) -To begin, design the fin to meet surfboard specifications. Key dimensions include the area connecting the fin to the board, which may vary. Ensure accuracy in measuring width, height, and thickness. The thickness is based on the stainless steel sheet, typically 0.24 inches (6 mm). The recommended thickness for top and bottom pieces is 0.39 inches (10 mm). +## Community Forums -Modify or verify measurements in the downloadable .DXF and .F3D files. +- [SWAYLOCKS Fin Molding Discussion](https://forum.swaylocks.com/t/molding-fins-topic/41310) -Once confirmed, export each of the three designs in .DXF format for laser cutting from stainless steel. Utilize an industrial laser cutting service, which is generally cost-effective. +## Products -Request the service to include an M8 thread at the center of the top piece. If unavailable, you can weld an M8 nut. This feature is essential for connecting the injection nozzle to the mold; verify compatibility with your machine. - -Once your laser-cut mold is ready, fill it with plastic waste. - -Use seven M8x40 (5/16x1 9/16 inch) screws, or longer, to secure the three mold layers. An M8 nut connects the mold to the injection machine, allowing for varied injection point positions. If your injection machine lacks threading, use the hole without thread. - -Consider using PP, as PE may break easily. - -### Tutorial: Refining Laser-Cut Mould Edges for Surfing - -The laser-cut mould has straight edges that are not suitable for surfing. These edges must be sanded down for a hydrodynamic shape. - -1. **Preparation**:\ - To maintain the central alignment and verticality, draw a central line and outline on both faces. This will guide you to avoid excessive material removal. - -2. **Sanding**:\ - Use a rotary tool for precise sanding. Wear safety glasses and a mask for protection. - -Note: A CNC mould, though costlier, provides a naturally hydrodynamic shape without the need for additional sanding. - -Use an electric sander to save time. Start with a coarse grit (120) to remove most material, then use a medium grit (320), and finish with a fine grit (800). These grits are just guidelines; you may experiment with different grits or polish with a very fine grit (3000 or higher). - -For the final touch, apply brief heat to enhance the surface. \ No newline at end of file +- [Surfboard Fin Mould - Precious Plastic Melbourne](https://www.plastic.org.au/products/mould-surfboard-fin) \ No newline at end of file diff --git a/howtos/surf-fins-mould/resources.md b/howtos/surf-fins-mould/resources.md index a51fa62a6..88b8bb34d 100644 --- a/howtos/surf-fins-mould/resources.md +++ b/howtos/surf-fins-mould/resources.md @@ -1,43 +1,21 @@ -This tutorial demonstrates a straightforward method for creating a mold to produce surf fins. +### Required Software -It covers preparing 2D/3D models for laser cutting, injecting plastic waste, and finishing the product. +- CAD software ([Autodesk Fusion 360](https://www.autodesk.com/products/fusion-360)) for modifying .F3D and .STEP files +- Laser cutting preparation tools for exporting .DXF files +- PDF viewer for blueprint analysis -Included in this folder: +### Required Hardware -- 3D CAD files (.step and .f3d) -- Laser cut files (.dxf) -- Blueprints (.pdf) +- Industrial laser cutting service (stainless steel, 6–10 mm thickness) +- Stainless steel sheets (0.24" base, 0.39" top/bottom pieces) +- M8x40 screws and M8 threaded nuts for assembly +- Plastic injection machine compatible with M8 threading +- CNC milling machine (optional, for hydrodynamic molds) -User Location: Valencia, Spain +### Required Tools -### Designing Fin Dimensions - -To begin, design the fin to meet surfboard specifications. Key dimensions include the area connecting the fin to the board, which may vary. Ensure accuracy in measuring width, height, and thickness. The thickness is based on the stainless steel sheet, typically 0.24 inches (6 mm). The recommended thickness for top and bottom pieces is 0.39 inches (10 mm). - -Modify or verify measurements in the downloadable .DXF and .F3D files. - -Once confirmed, export each of the three designs in .DXF format for laser cutting from stainless steel. Utilize an industrial laser cutting service, which is generally cost-effective. - -Request the service to include an M8 thread at the center of the top piece. If unavailable, you can weld an M8 nut. This feature is essential for connecting the injection nozzle to the mold; verify compatibility with your machine. - -Once your laser-cut mold is ready, fill it with plastic waste. - -Use seven M8x40 (5/16x1 9/16 inch) screws, or longer, to secure the three mold layers. An M8 nut connects the mold to the injection machine, allowing for varied injection point positions. If your injection machine lacks threading, use the hole without thread. - -Consider using PP, as PE may break easily. - -### Tutorial: Refining Laser-Cut Mould Edges for Surfing - -The laser-cut mould has straight edges that are not suitable for surfing. These edges must be sanded down for a hydrodynamic shape. - -1. **Preparation**:\ - To maintain the central alignment and verticality, draw a central line and outline on both faces. This will guide you to avoid excessive material removal. - -2. **Sanding**:\ - Use a rotary tool for precise sanding. Wear safety glasses and a mask for protection. - -Note: A CNC mould, though costlier, provides a naturally hydrodynamic shape without the need for additional sanding. - -Use an electric sander to save time. Start with a coarse grit (120) to remove most material, then use a medium grit (320), and finish with a fine grit (800). These grits are just guidelines; you may experiment with different grits or polish with a very fine grit (3000 or higher). - -For the final touch, apply brief heat to enhance the surface. \ No newline at end of file +- Rotary tool (e.g., [Dremel](https://www.dremel.com)) for edge sanding +- Electric sander with grits (120–3000) for finishing +- Welding equipment (if M8 thread not pre-cut) +- Safety gear: protective glasses and respirator mask +- Heat source for final surface refinement \ No newline at end of file diff --git a/howtos/work-with-hdpe-and-make-a-recycled-pen/README.md b/howtos/work-with-hdpe-and-make-a-recycled-pen/README.md index 26a0e0b06..a5fb1af8e 100644 --- a/howtos/work-with-hdpe-and-make-a-recycled-pen/README.md +++ b/howtos/work-with-hdpe-and-make-a-recycled-pen/README.md @@ -69,72 +69,44 @@ Creating a pen from recycled plastic is an innovative way to repurpose old mater ![Captura de tela 2023-08-23 105540-18a22ae0fd9.png](./Captura_de_tela_2023-08-23_105540-18a22ae0fd9.png) ## Resources -This guide provides essential instructions for working with HDPE and demonstrates how to create a pen from repurposed plastic. - -The pen is made from reused plastic materials, offering a colorful option for writing while utilizing surplus plastic. It represents a simple contribution to reducing waste, showing that everyday items can have a meaningful impact. - -User Location: Bournemouth, United Kingdom of Great Britain and Northern Ireland (the) - -For Plastic Melting: +### Plastic Melting - Flat plate panini press - Teflon baking sheets - Silicone oven mitts - Weighing scales (optional) -For Mould Making: +### Mould Making - Drill - Saw -For Pen Making: +### Pen Making - Clamps - Lathe - Turning chisel - Drill - -This video aims to instruct you on working with HDPE and crafting a pen. - -The video is organized into three chapters: - -1. Materials -2. Equipment -3. Crafting the Pen - -Creating a pen from recycled plastic is an innovative way to repurpose old materials and reduce waste. Writing with these pens not only puts ink on paper but also contributes to environmental conservation. ## References -This guide provides essential instructions for working with HDPE and demonstrates how to create a pen from repurposed plastic. +## YouTube -The pen is made from reused plastic materials, offering a colorful option for writing while utilizing surplus plastic. It represents a simple contribution to reducing waste, showing that everyday items can have a meaningful impact. +- [Beginners' Guide to Melting HDPE](https://www.youtube.com/watch?v=-igxhoGEQFU) +- [How FREE Plastic Waste Can Be Turned into Pens](https://www.youtube.com/watch?v=VNiHWN1Oc5M) +- [Making Pen Blanks from HDPE](https://www.youtube.com/watch?v=nsPvmZN3mBo) +- [DIY Plastic Recycling Machines](https://www.youtube.com/watch?v=q8ZyUsKWpD4) -User Location: Bournemouth, United Kingdom of Great Britain and Northern Ireland (the) +## Articles/Tutorials -For Plastic Melting: +- [Make a Pen from HDPE#2 Plastic](https://www.instructables.com/Make-a-YWCA-Pen-From-Recycled-HDPE2-Plastic-Laundr/) +- [Waste Pen Process Explained](https://woodengiftsandmore.shop/about-us/blog/waste-pen/) +- [HDPE Pen and Pencil Set Tutorial](https://www.instructables.com/HDPE-Recycled-Pen-and-Pencil-Set/) +- [Pen Blanks Creation Guide](https://www.instructables.com/Pen-Blanks-1/) +- [Quality Assessment of Recycled Pens](https://www.johnshenstationery.com/How-to-judge-the-quality-of-recycled-plastic-pens.html) -- Flat plate panini press -- Teflon baking sheets -- Silicone oven mitts -- Weighing scales (optional) +## Open Source Designs -For Mould Making: +- [Precious Plastic Project](https://www.youtube.com/watch?v=q8ZyUsKWpD4) -- Drill -- Saw +## Technical Guidelines -For Pen Making: - -- Clamps -- Lathe -- Turning chisel -- Drill - -This video aims to instruct you on working with HDPE and crafting a pen. - -The video is organized into three chapters: - -1. Materials -2. Equipment -3. Crafting the Pen - -Creating a pen from recycled plastic is an innovative way to repurpose old materials and reduce waste. Writing with these pens not only puts ink on paper but also contributes to environmental conservation. \ No newline at end of file +- [APR HDPE Rigid Design Guide](https://plasticsrecycling.org/apr-design-hub/apr-design-guide/hdpe-rigid-colored/) \ No newline at end of file diff --git a/howtos/work-with-hdpe-and-make-a-recycled-pen/config.json b/howtos/work-with-hdpe-and-make-a-recycled-pen/config.json index 07d40011e..98bd8d2d3 100644 --- a/howtos/work-with-hdpe-and-make-a-recycled-pen/config.json +++ b/howtos/work-with-hdpe-and-make-a-recycled-pen/config.json @@ -316,6 +316,6 @@ }, "content": "This guide provides essential instructions for working with HDPE and demonstrates how to create a pen from repurposed plastic.\n\nThe pen is made from reused plastic materials, offering a colorful option for writing while utilizing surplus plastic. It represents a simple contribution to reducing waste, showing that everyday items can have a meaningful impact.\n\n\nUser Location: Bournemouth, United Kingdom of Great Britain and Northern Ireland (the)\n\nFor Plastic Melting:\n- Flat plate panini press\n- Teflon baking sheets\n- Silicone oven mitts\n- Weighing scales (optional)\n\nFor Mould Making:\n- Drill\n- Saw\n\nFor Pen Making:\n- Clamps\n- Lathe\n- Turning chisel\n- Drill\n\nThis video aims to instruct you on working with HDPE and crafting a pen.\n\nThe video is organized into three chapters:\n1. Materials\n2. Equipment\n3. Crafting the Pen\n\nCreating a pen from recycled plastic is an innovative way to repurpose old materials and reduce waste. Writing with these pens not only puts ink on paper but also contributes to environmental conservation.", "keywords": "HDPE pen making, recycled plastic crafts, repurposed plastic pen, eco-friendly pen tutorial, plastic waste reduction, crafting with HDPE, sustainable writing tools, recycled materials pen, homemade pen guide, upcycled plastic pen", - "resources": "This guide provides essential instructions for working with HDPE and demonstrates how to create a pen from repurposed plastic.\n\nThe pen is made from reused plastic materials, offering a colorful option for writing while utilizing surplus plastic. It represents a simple contribution to reducing waste, showing that everyday items can have a meaningful impact.\n\nUser Location: Bournemouth, United Kingdom of Great Britain and Northern Ireland (the)\n\nFor Plastic Melting:\n\n- Flat plate panini press\n- Teflon baking sheets\n- Silicone oven mitts\n- Weighing scales (optional)\n\nFor Mould Making:\n\n- Drill\n- Saw\n\nFor Pen Making:\n\n- Clamps\n- Lathe\n- Turning chisel\n- Drill\n\nThis video aims to instruct you on working with HDPE and crafting a pen.\n\nThe video is organized into three chapters:\n\n1. Materials\n2. Equipment\n3. Crafting the Pen\n\nCreating a pen from recycled plastic is an innovative way to repurpose old materials and reduce waste. Writing with these pens not only puts ink on paper but also contributes to environmental conservation.", - "references": "This guide provides essential instructions for working with HDPE and demonstrates how to create a pen from repurposed plastic.\n\nThe pen is made from reused plastic materials, offering a colorful option for writing while utilizing surplus plastic. It represents a simple contribution to reducing waste, showing that everyday items can have a meaningful impact.\n\nUser Location: Bournemouth, United Kingdom of Great Britain and Northern Ireland (the)\n\nFor Plastic Melting:\n\n- Flat plate panini press\n- Teflon baking sheets\n- Silicone oven mitts\n- Weighing scales (optional)\n\nFor Mould Making:\n\n- Drill\n- Saw\n\nFor Pen Making:\n\n- Clamps\n- Lathe\n- Turning chisel\n- Drill\n\nThis video aims to instruct you on working with HDPE and crafting a pen.\n\nThe video is organized into three chapters:\n\n1. Materials\n2. Equipment\n3. Crafting the Pen\n\nCreating a pen from recycled plastic is an innovative way to repurpose old materials and reduce waste. Writing with these pens not only puts ink on paper but also contributes to environmental conservation." + "resources": "### Plastic Melting\n\n- Flat plate panini press\n- Teflon baking sheets\n- Silicone oven mitts\n- Weighing scales (optional)\n\n### Mould Making\n\n- Drill\n- Saw\n\n### Pen Making\n\n- Clamps\n- Lathe\n- Turning chisel\n- Drill", + "references": "## YouTube\n\n- [Beginners' Guide to Melting HDPE](https://www.youtube.com/watch?v=-igxhoGEQFU)\n- [How FREE Plastic Waste Can Be Turned into Pens](https://www.youtube.com/watch?v=VNiHWN1Oc5M)\n- [Making Pen Blanks from HDPE](https://www.youtube.com/watch?v=nsPvmZN3mBo)\n- [DIY Plastic Recycling Machines](https://www.youtube.com/watch?v=q8ZyUsKWpD4)\n\n## Articles/Tutorials\n\n- [Make a Pen from HDPE#2 Plastic](https://www.instructables.com/Make-a-YWCA-Pen-From-Recycled-HDPE2-Plastic-Laundr/)\n- [Waste Pen Process Explained](https://woodengiftsandmore.shop/about-us/blog/waste-pen/)\n- [HDPE Pen and Pencil Set Tutorial](https://www.instructables.com/HDPE-Recycled-Pen-and-Pencil-Set/)\n- [Pen Blanks Creation Guide](https://www.instructables.com/Pen-Blanks-1/)\n- [Quality Assessment of Recycled Pens](https://www.johnshenstationery.com/How-to-judge-the-quality-of-recycled-plastic-pens.html)\n\n## Open Source Designs\n\n- [Precious Plastic Project](https://www.youtube.com/watch?v=q8ZyUsKWpD4)\n\n## Technical Guidelines\n\n- [APR HDPE Rigid Design Guide](https://plasticsrecycling.org/apr-design-hub/apr-design-guide/hdpe-rigid-colored/)" } \ No newline at end of file diff --git a/howtos/work-with-hdpe-and-make-a-recycled-pen/references.md b/howtos/work-with-hdpe-and-make-a-recycled-pen/references.md index ebe41664d..974611346 100644 --- a/howtos/work-with-hdpe-and-make-a-recycled-pen/references.md +++ b/howtos/work-with-hdpe-and-make-a-recycled-pen/references.md @@ -1,34 +1,22 @@ -This guide provides essential instructions for working with HDPE and demonstrates how to create a pen from repurposed plastic. +## YouTube -The pen is made from reused plastic materials, offering a colorful option for writing while utilizing surplus plastic. It represents a simple contribution to reducing waste, showing that everyday items can have a meaningful impact. +- [Beginners' Guide to Melting HDPE](https://www.youtube.com/watch?v=-igxhoGEQFU) +- [How FREE Plastic Waste Can Be Turned into Pens](https://www.youtube.com/watch?v=VNiHWN1Oc5M) +- [Making Pen Blanks from HDPE](https://www.youtube.com/watch?v=nsPvmZN3mBo) +- [DIY Plastic Recycling Machines](https://www.youtube.com/watch?v=q8ZyUsKWpD4) -User Location: Bournemouth, United Kingdom of Great Britain and Northern Ireland (the) +## Articles/Tutorials -For Plastic Melting: +- [Make a Pen from HDPE#2 Plastic](https://www.instructables.com/Make-a-YWCA-Pen-From-Recycled-HDPE2-Plastic-Laundr/) +- [Waste Pen Process Explained](https://woodengiftsandmore.shop/about-us/blog/waste-pen/) +- [HDPE Pen and Pencil Set Tutorial](https://www.instructables.com/HDPE-Recycled-Pen-and-Pencil-Set/) +- [Pen Blanks Creation Guide](https://www.instructables.com/Pen-Blanks-1/) +- [Quality Assessment of Recycled Pens](https://www.johnshenstationery.com/How-to-judge-the-quality-of-recycled-plastic-pens.html) -- Flat plate panini press -- Teflon baking sheets -- Silicone oven mitts -- Weighing scales (optional) +## Open Source Designs -For Mould Making: +- [Precious Plastic Project](https://www.youtube.com/watch?v=q8ZyUsKWpD4) -- Drill -- Saw +## Technical Guidelines -For Pen Making: - -- Clamps -- Lathe -- Turning chisel -- Drill - -This video aims to instruct you on working with HDPE and crafting a pen. - -The video is organized into three chapters: - -1. Materials -2. Equipment -3. Crafting the Pen - -Creating a pen from recycled plastic is an innovative way to repurpose old materials and reduce waste. Writing with these pens not only puts ink on paper but also contributes to environmental conservation. \ No newline at end of file +- [APR HDPE Rigid Design Guide](https://plasticsrecycling.org/apr-design-hub/apr-design-guide/hdpe-rigid-colored/) \ No newline at end of file diff --git a/howtos/work-with-hdpe-and-make-a-recycled-pen/resources.md b/howtos/work-with-hdpe-and-make-a-recycled-pen/resources.md index ebe41664d..eb885a2dc 100644 --- a/howtos/work-with-hdpe-and-make-a-recycled-pen/resources.md +++ b/howtos/work-with-hdpe-and-make-a-recycled-pen/resources.md @@ -1,34 +1,18 @@ -This guide provides essential instructions for working with HDPE and demonstrates how to create a pen from repurposed plastic. - -The pen is made from reused plastic materials, offering a colorful option for writing while utilizing surplus plastic. It represents a simple contribution to reducing waste, showing that everyday items can have a meaningful impact. - -User Location: Bournemouth, United Kingdom of Great Britain and Northern Ireland (the) - -For Plastic Melting: +### Plastic Melting - Flat plate panini press - Teflon baking sheets - Silicone oven mitts - Weighing scales (optional) -For Mould Making: +### Mould Making - Drill - Saw -For Pen Making: +### Pen Making - Clamps - Lathe - Turning chisel -- Drill - -This video aims to instruct you on working with HDPE and crafting a pen. - -The video is organized into three chapters: - -1. Materials -2. Equipment -3. Crafting the Pen - -Creating a pen from recycled plastic is an innovative way to repurpose old materials and reduce waste. Writing with these pens not only puts ink on paper but also contributes to environmental conservation. \ No newline at end of file +- Drill \ No newline at end of file