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124
howtos/-insulate-the-injectionextrusion-barrel/config.yaml
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_created: "2020-01-02T11:01:17.359Z"
_createdBy: "precious-plastic"
_deleted: false
_id: "Iz6QapzZoOgC0iWMhrV3"
_modified: "2020-01-05T18:18:57.947Z"
caption: "Overflowing with efficiency "
cover_image:
contentType: "image/jpeg"
downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FIz6QapzZoOgC0iWMhrV3%2FInsulation-8.jpg?alt=media&token=d70d755a-e6e0-432c-b753-dbeb5c60983d"
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size: 58044
timeCreated: "2020-01-02T11:01:04.022Z"
type: "image/jpeg"
updated: "2020-01-02T11:01:04.022Z"
description: "Insulation makes the machines more efficient and safe to use.\nEasy peasy :)"
difficulty_level: "Easy"
files: []
moderation: "accepted"
slug: "-insulate-the-injectionextrusion-barrel"
steps:
- _animationKey: "unique1"
caption: ""
images:
- contentType: "image/jpeg"
downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FIz6QapzZoOgC0iWMhrV3%2FInsulation-2.jpg?alt=media&token=43a42a1c-5ae9-4ef3-ba8d-78a449a9736a"
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size: 124499
timeCreated: "2020-01-02T11:01:06.549Z"
type: "image/jpeg"
updated: "2020-01-02T11:01:06.549Z"
text: "This is a pretty simple upgrade. There are many ways to insulate barrels, but in this example we have gone with using some steel mesh and hand-bent brackets.\n\nBefore you begin, you should have: \n- Hammer\n- Vice\n- Drill\n- Steel mesh\n- Insulation wool\n- Scrap metal (flat bar)\n- Nuts & Bolts\n"
title: "Get ready"
- _animationKey: "unique2"
caption: ""
images:
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downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FIz6QapzZoOgC0iWMhrV3%2FInsulation-3.jpg?alt=media&token=4ff16899-2655-4b73-bc03-fcdda8f93899"
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name: "Insulation-3.jpg"
size: 198168
timeCreated: "2020-01-02T11:01:09.106Z"
type: "image/jpeg"
updated: "2020-01-02T11:01:09.106Z"
text: "To begin, calculate the circumference you want your insulation cover to wrap around.\n\nRemember to add a bit extra for the tabs and then cut your mesh with a grinder or tin snips.\n"
title: "Cut the mesh"
- _animationKey: "unique3"
caption: ""
images:
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downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FIz6QapzZoOgC0iWMhrV3%2FInsulation-4.jpg?alt=media&token=d7257de5-8612-411e-a9f2-a76cf0b1d220"
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type: "image/jpeg"
updated: "2020-01-02T11:01:11.640Z"
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downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FIz6QapzZoOgC0iWMhrV3%2FInsulation-5.jpg?alt=media&token=2d4f1203-5d0d-47e1-afd9-4d3700c0fbca"
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updated: "2020-01-02T11:01:11.057Z"
text: "Now find something cylindrical to use in order to shape your mesh into the desired shape. We have used a gas tank, but you could use another piece of steel. Get creative!\n\nTip: You might need to hammer it a bit smaller after your first shaping because metal often has a ‘springback’ and may be too big.\n"
title: "Form the mesh"
- _animationKey: "uniqueg0q0wf"
images:
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downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FIz6QapzZoOgC0iWMhrV3%2FInsulation-6.jpg?alt=media&token=713c5466-d82b-4781-8af7-2bbd9cb51243"
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text: "These brackets will connect and hold the cover around the barrel. Find a small pipe, around the same size as your barrel, and shape the strips around it. Make sure one bracket has longer tabs to be used for centering. \n\nUse your hammer to shape the tabs to the shape you want and drill some holes for bolting. You can finally weld or bolt the bigger bracket to the mesh.\n"
title: "Centering brackets"
- _animationKey: "uniquecnpjxr"
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timeCreated: "2020-01-02T11:01:17.394Z"
type: "image/jpeg"
updated: "2020-01-02T11:01:17.394Z"
text: "Now with your cover finished, all you need to do is stuff the cover full of your insulation wool. \nDone!"
title: "Fill with fluff"
tags:
- "extrusion"
- "injection"
- "hack"
time: "< 1 week"
title: " Insulate the Injection/Extrusion barrel"
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subType: "mix"
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5
howtos/-insulate-the-injectionextrusion-barrel/howto_in.md
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@ -1,5 +0,0 @@
### Insulate the Injection/Extrusion barrel
Insulation makes the machines more efficient and safe to use.
Easy peasy :)

12
howtos/-insulate-the-injectionextrusion-barrel/step_0.md
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@ -1,12 +0,0 @@
### Get ready
This is a pretty simple upgrade. There are many ways to insulate barrels, but in this example we have gone with using some steel mesh and hand-bent brackets.
Before you begin, you should have:
- Hammer
- Vice
- Drill
- Steel mesh
- Insulation wool
- Scrap metal (flat bar)
- Nuts & Bolts

5
howtos/-insulate-the-injectionextrusion-barrel/step_1.md
View File

@ -1,5 +0,0 @@
### Cut the mesh
To begin, calculate the circumference you want your insulation cover to wrap around.
Remember to add a bit extra for the tabs and then cut your mesh with a grinder or tin snips.

5
howtos/-insulate-the-injectionextrusion-barrel/step_2.md
View File

@ -1,5 +0,0 @@
### Form the mesh
Now find something cylindrical to use in order to shape your mesh into the desired shape. We have used a gas tank, but you could use another piece of steel. Get creative!
Tip: You might need to hammer it a bit smaller after your first shaping because metal often has a ‘springback’ and may be too big.

5
howtos/-insulate-the-injectionextrusion-barrel/step_3.md
View File

@ -1,5 +0,0 @@
### Centering brackets
These brackets will connect and hold the cover around the barrel. Find a small pipe, around the same size as your barrel, and shape the strips around it. Make sure one bracket has longer tabs to be used for centering.
Use your hammer to shape the tabs to the shape you want and drill some holes for bolting. You can finally weld or bolt the bigger bracket to the mesh.

4
howtos/-insulate-the-injectionextrusion-barrel/step_4.md
View File

@ -1,4 +0,0 @@
### Fill with fluff
Now with your cover finished, all you need to do is stuff the cover full of your insulation wool.
Done!

271
howtos/15m-sheetpress-system---designed-for-disassembly/config.yaml
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@ -1,271 +0,0 @@
creatorCountry: "pt"
_createdBy: "precious-plastic"
steps:
- title: "Download"
_animationKey: "unique1"
text: "Here's a link to the build folder:\nhttps://drive.google.com/drive/u/1/folders/19glmxFnX6oH5BvBAc8NxFk5f-9YG9HNb\n\nIf you're setting up a sheetpress workspace, you should still download our sheetpress workspace starterkit from our academy. Just use this build folder instead of the build folder in the main starterkit.\n\nAnd here's a link to our original build video. The design is slightly different but the steps are the same:\nhttps://www.youtube.com/watch?v=j3OctDe3xVk\n\n\n"
images:
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contentType: "image/jpeg"
name: "DSC02831.JPG"
updated: "2021-01-08T21:54:20.802Z"
downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FTBdSeVm8MTwAbds79zSp%2FDSC02831.JPG?alt=media&token=4b0df7c7-c808-4739-ba1d-f60b5eec89a4"
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- updated: "2021-01-08T21:54:20.355Z"
contentType: "image/jpeg"
downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FTBdSeVm8MTwAbds79zSp%2Funtitled.47.jpg?alt=media&token=2e14715a-321b-4ceb-b34f-005a92afb3b6"
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timeCreated: "2021-01-08T21:54:20.355Z"
type: "image/jpeg"
name: "untitled.47.jpg"
text: "This system has been upscaled to a 1.5x1.5m pressing surface. This allows you to easily make plastic sheets at the standard 1.2x1.2m size and even a bit bigger.\n\nThis is a 56% increase in capacity so you'll be able to recycle plastic at more than 50% the rate as the V4 press.\n\n\nNote: The press requires 1500x3000 sheets of steel and aluminium to build. It's also quite a bit heavier, so it's no longer possible to handle the parts in this machine without the assistance of a hoist or similar lifting device."
title: "Bigger Press = Bigger Sheets"
- text: "The whole system has been designed to be disassembled for easy packing and transportation. It now fits through a standard door when disassembled. \n\nThe electronics box can also be unplugged and dismounted for transportation."
images:
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fullPath: "uploads/howtos/TBdSeVm8MTwAbds79zSp/untitled.48.jpg"
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_animationKey: "unique3"
title: "Designed for Disassembly"
- title: "Improved Electronics"
text: "We've made some changes to the electrical system to better suit the increased power requirements of this larger machine. "
_animationKey: "uniquegfp18k"
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- text: "If you have any other ideas, improvements or hacks for this machine - make sure to share them with the community.\nYou can do this through a how-to, discord or instagram!\n\nHave fun building :)"
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title: "Build it, hack it, share it!"
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title: "1.5m Sheetpress System - Designed for Disassembly"
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description: "Precious Plastic exists to reduce plastic waste.\nSometimes we do it through boosting recycling. Sometimes through new biodegradable materials. Some other time by adopting zero waste lifestyles. Whatever works.\n\nOur solutions see people as the key element to fix the plastic mess.\nPrecious Plastic approaches count on people to bring about the necessary change.\nSmall steps, multiplied by millions. That's where we can win our battle.\n\nPrecious Plastic is a combination of people, machines, platforms and knowledge\nto create an alternative global recycling system."
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8
howtos/15m-sheetpress-system---designed-for-disassembly/howto_in.md
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@ -1,8 +0,0 @@
### 1.5m Sheetpress System - Designed for Disassembly
Complete set of blueprints, CAD files and instructions on how to build this upscaled sheetpress system.
-56% larger pressing surface
-Designed for easy disassembly
-Improved electronics

11
howtos/15m-sheetpress-system---designed-for-disassembly/step_0.md
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@ -1,11 +0,0 @@
### Download
Here's a link to the build folder:
https://drive.google.com/drive/u/1/folders/19glmxFnX6oH5BvBAc8NxFk5f-9YG9HNb
If you're setting up a sheetpress workspace, you should still download our sheetpress workspace starterkit from our academy. Just use this build folder instead of the build folder in the main starterkit.
And here's a link to our original build video. The design is slightly different but the steps are the same:
https://www.youtube.com/watch?v=j3OctDe3xVk

8
howtos/15m-sheetpress-system---designed-for-disassembly/step_1.md
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@ -1,8 +0,0 @@
### Bigger Press = Bigger Sheets
This system has been upscaled to a 1.5x1.5m pressing surface. This allows you to easily make plastic sheets at the standard 1.2x1.2m size and even a bit bigger.
This is a 56% increase in capacity so you'll be able to recycle plastic at more than 50% the rate as the V4 press.
Note: The press requires 1500x3000 sheets of steel and aluminium to build. It's also quite a bit heavier, so it's no longer possible to handle the parts in this machine without the assistance of a hoist or similar lifting device.

5
howtos/15m-sheetpress-system---designed-for-disassembly/step_2.md
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@ -1,5 +0,0 @@
### Designed for Disassembly
The whole system has been designed to be disassembled for easy packing and transportation. It now fits through a standard door when disassembled.
The electronics box can also be unplugged and dismounted for transportation.

3
howtos/15m-sheetpress-system---designed-for-disassembly/step_3.md
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@ -1,3 +0,0 @@
### Improved Electronics
We've made some changes to the electrical system to better suit the increased power requirements of this larger machine.

6
howtos/15m-sheetpress-system---designed-for-disassembly/step_4.md
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@ -1,6 +0,0 @@
### Build it, hack it, share it!
If you have any other ideas, improvements or hacks for this machine - make sure to share them with the community.
You can do this through a how-to, discord or instagram!
Have fun building :)

216
howtos/3d-print-a-500w-windturbine-from-recycled-pet/config.yaml
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@ -1,216 +0,0 @@
_modified: "2022-05-28T12:50:33.564Z"
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5
howtos/3d-print-a-500w-windturbine-from-recycled-pet/howto_in.md
View File

@ -1,5 +0,0 @@
### 3D-print a 500W windturbine from recycled PET
This tutorial will teach you how to print the parts for a basic windturbine.
A how-to for a more advanced windturbine with follow soon.

3
howtos/3d-print-a-500w-windturbine-from-recycled-pet/step_0.md
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@ -1,3 +0,0 @@
### Acquire all parts
Todo

9
howtos/3d-print-a-500w-windturbine-from-recycled-pet/step_1.md
View File

@ -1,9 +0,0 @@
### Set-up your slicing software
We're using SuperSlicer because it has the best thin-edge control, which is important for the leading edge of the blade. It also allows to use multiple infills in one object.
- 5mm wall thickness
- spar of 1cm: 100%infill
- above the spar: 5% gyroid infill
- under the spar: 18% gyroid infill
- (todo:upload gcode and SuperSlicer 3mf project)

3
howtos/3d-print-a-500w-windturbine-from-recycled-pet/step_2.md
View File

@ -1,3 +0,0 @@
### Print!
Blades and hub will look like this.

3
howtos/3d-print-a-500w-windturbine-from-recycled-pet/step_3.md
View File

@ -1,3 +0,0 @@
### Assemble blades and hub
Use 10mm bolts

3
howtos/3d-print-a-500w-windturbine-from-recycled-pet/step_4.md
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@ -1,3 +0,0 @@
### Balance the propeller
Make sure that each blade has the same weight to prevent vibrations

187
howtos/3d-print-a-500w-windturbine/config.yaml
View File

@ -1,187 +0,0 @@
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howtos/3d-print-a-500w-windturbine/howto_in.md
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@ -1,5 +0,0 @@
### 3D-print a 500W windturbine
This tutorial will teach you how to print the parts for a basic windturbine.
A how-to for a more advanced windturbine with follow soon.

3
howtos/3d-print-a-500w-windturbine/step_0.md
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@ -1,3 +0,0 @@
### Acquire all parts
Todo

9
howtos/3d-print-a-500w-windturbine/step_1.md
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@ -1,9 +0,0 @@
### Set-up your slicing software
We're using SuperSlicer because it has the best thin-edge control, which is important for the leading edge of the blade. It also allows to use multiple infills in one object.
- 5mm wall thickness
- spar of 1cm: 100%infill
- above the spar: 5% gyroid infill
- under the spar: 18% gyroid infill
- (todo:upload gcode and SuperSlicer 3mf project)

179
howtos/3d-print-a-500wp-windturbine/config.yaml
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@ -1,179 +0,0 @@
tags: []
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title: "Acquire all parts"
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- text: "We're using SuperSlicer because it has the best thin-edge control, which is important for the leading edge of the blade. It also allows to use multiple infills in one object.\n\n- 5mm wall thickness\n- spar of 1cm: 100%infill\n- above the spar: 5% gyroid infill\n- under the spar: 18% gyroid infill\n- (todo:upload gcode and SuperSlicer 3mf project)"
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5
howtos/3d-print-a-500wp-windturbine/howto_in.md
View File

@ -1,5 +0,0 @@
### 3D-print a 500Wp windturbine
This tutorial will teach you how to print the parts for a basic windturbine.
A how-to for a more advanced windturbine with follow soon.

3
howtos/3d-print-a-500wp-windturbine/step_0.md
View File

@ -1,3 +0,0 @@
### Acquire all parts
Todo

9
howtos/3d-print-a-500wp-windturbine/step_1.md
View File

@ -1,9 +0,0 @@
### Set-up your slicing software
We're using SuperSlicer because it has the best thin-edge control, which is important for the leading edge of the blade. It also allows to use multiple infills in one object.
- 5mm wall thickness
- spar of 1cm: 100%infill
- above the spar: 5% gyroid infill
- under the spar: 18% gyroid infill
- (todo:upload gcode and SuperSlicer 3mf project)

109
howtos/3d-print-directly-from-shredded-plastic-flakes/config.yaml
View File

@ -1,109 +0,0 @@
_deleted: false
caption: "Hydro Turbine Printed from PP flakes"
files:
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contentType: "application/zip"
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difficulty_level: "Hard"
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moderation: "rejected"
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time: "1-2 weeks"
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slug: "3d-print-directly-from-shredded-plastic-flakes"
title: "3D print directly from shredded plastic flakes!"
_contentModifiedTimestamp: "2020-04-06T13:44:32.526Z"
steps:
- images:
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contentType: "image/jpeg"
timeCreated: "2020-01-08T19:57:13.406Z"
- updated: "2020-01-08T19:57:13.437Z"
fullPath: "uploads/v3_howtos/BrhIjy2x2wJL6nL7mdtM/Screen Shot 2020-01-08 at 11.44.06 AM.png"
timeCreated: "2020-01-08T19:57:13.437Z"
size: 31262
type: "image/jpeg"
contentType: "image/jpeg"
name: "Screen Shot 2020-01-08 at 11.44.06 AM.png"
downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FBrhIjy2x2wJL6nL7mdtM%2FScreen%20Shot%202020-01-08%20at%2011.44.06%20AM.png?alt=media&token=d4fcda62-82cf-412d-8bf9-472e705a077e"
text: "You'll need:\n- A power drill or impact driver\n- A hex driver\n- A set of metric hex wrenches\n- An 9/32\" Drill Bit\n- An 1/8\" Drill Bit\n- A 4mm .70 Tap\n- A CNC Gantry with more than 1-2\" of Z travel. I'm using a LowRider2. Tutorial on that coming soon. "
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caption: ""
title: "Tools you'll need"
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_animationKey: "unique2"
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size: 74273
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name: "Screen Shot 2020-01-08 at 11.50.05 AM.png"
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title: "Gather the parts"
text: "These parts are intended to be easy to source in the United States. Metric/European sizes may be vary, but the base concept should be the same. "
- _animationKey: "unique3"
text: "Watch the video (https://vimeo.com/381749194) for step-by-step instructions."
title: "Assemble the extruder"
caption: ""
images:
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description: "This is a modified version of the Precious Plastic extruder that is optimized for large format 3D printing. It uses a NEMA23 stepper motor so that it can be controlled by existing 3D printing software and control boards.\n\nYou can mount this to any CNC gantry with a few inches of Z. I'm currently using a LowRider2 Gantry by V1engineering.com .\n\nYou can watch a tutorial video here: https://vimeo.com/381749194"
images: []

8
howtos/3d-print-directly-from-shredded-plastic-flakes/howto_in.md
View File

@ -1,8 +0,0 @@
### 3D print directly from shredded plastic flakes!
This is a modified version of the Precious Plastic extruder that is optimized for large format 3D printing. It uses a NEMA23 stepper motor so that it can be controlled by existing 3D printing software and control boards.
You can mount this to any CNC gantry with a few inches of Z. I'm currently using a LowRider2 Gantry by V1engineering.com .
You can watch a tutorial video here: https://vimeo.com/381749194

10
howtos/3d-print-directly-from-shredded-plastic-flakes/step_0.md
View File

@ -1,10 +0,0 @@
### Tools you'll need
You'll need:
- A power drill or impact driver
- A hex driver
- A set of metric hex wrenches
- An 9/32" Drill Bit
- An 1/8" Drill Bit
- A 4mm .70 Tap
- A CNC Gantry with more than 1-2" of Z travel. I'm using a LowRider2. Tutorial on that coming soon.

3
howtos/3d-print-directly-from-shredded-plastic-flakes/step_1.md
View File

@ -1,3 +0,0 @@
### Gather the parts
These parts are intended to be easy to source in the United States. Metric/European sizes may be vary, but the base concept should be the same.

3
howtos/3d-print-directly-from-shredded-plastic-flakes/step_2.md
View File

@ -1,3 +0,0 @@
### Assemble the extruder
Watch the video (https://vimeo.com/381749194) for step-by-step instructions.

205
howtos/3d-printed-vortex-to-capture-plastic-waste-/config.yaml
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cover_image:
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tags:
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fullPath: "uploads/howtos/JY4C1QQFlFjgXbWU7pug/Inset_dust_tube (1).stl"
contentType: "application/octet-stream"
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- size: 98084
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fullPath: "uploads/howtos/JY4C1QQFlFjgXbWU7pug/dust_tube_taper.stl"
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updated: "2023-06-14T05:46:18.243Z"
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contentType: "application/octet-stream"
slug: "3d-printed-vortex-to-capture-plastic-waste-"
moderation: "draft"
mentions: []
total_downloads: 0
_id: "SOhAicSjGoDUPd7sgdhN"
description: "Simple cyclone filter we use to collect plastic residue we get from cutting and finishing our products.\n\nMaterials:\n\nCold silicone\nPLA+\nM8 Screws\nBucket\nVacuum hoses \n\n\nTools:\n\n3D Printer\nSlicer\nDrill\nScrewdriver\n\nOriginal design found in thingiverse https://www.thingiverse.com/lizzydesign/designs"
difficulty_level: "Medium"
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howtos/3d-printed-vortex-to-capture-plastic-waste-/howto_in.md
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@ -1,22 +0,0 @@
### 3D Printed Vortex to Capture Plastic Waste
Simple cyclone filter we use to collect plastic residue we get from cutting and finishing our products.
Materials:
Cold silicone
PLA+
M8 Screws
Bucket
Vacuum hoses
Tools:
3D Printer
Slicer
Drill
Screwdriver
Original design found in thingiverse https://www.thingiverse.com/lizzydesign/designs

3
howtos/3d-printed-vortex-to-capture-plastic-waste-/step_0.md
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@ -1,3 +0,0 @@
### Download files and prep 3D Print
|

53
howtos/8low-cost-laundry-machine-with-water-filter-system-zzz-deleted/config.yaml
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4
howtos/8low-cost-laundry-machine-with-water-filter-system-zzz-deleted/howto_in.md
View File

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### 8Low cost Laundry Machine with water filter system zzz deleted
Learn how to modify any laundry machine to enable it for plastic whasing without wasting any water drop. This guide will show you how to modify the electric system and add a water tank with a custom sand filter.

3
howtos/8low-cost-laundry-machine-with-water-filter-system-zzz-deleted/step_0.md
View File

@ -1,3 +0,0 @@
### Dissambly, clean the machine
Dissambly, clean the machine

289
howtos/add-interchangable-patterns-to-injection-moulds/config.yaml
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id: "Rd2ttpr81R8Hv0g7Nse7"
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steps:
- title: "Have a mould"
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text: "We are adding a part to an existing mould. In this example we use the hexagon tile mould. It's a simple 3 part flat mould held together with boults. Outer size : 15 x 15 cm. The top and bottom plate are 10mm, the center part with hexagon cutout is 4mm.\n\nWe will describe how to do lasercutting and CNC milling. For acces to a lasercutter/cnc milling device you can check with your local Fablab/makerspace, sometimes even high schools or universities.\n\nFor the lasercut add ons we use 4mm acrylic plates (15 x15cm).\nFor the CNC we used 3mm aluminium plates (15 x 15cm).\n"
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title: "Design a pattern"
text: "We used software to create different patterns. Make sure the text is mirrored as we are producing a negative. Depending on the technique used you might need a specific export format.\n\nYou can add information (plastic type, production info) as you wish.\n\nWith lasecutting there is virtually no limit in shapes you can cut. Do mind that smaller detail is harder to inject. In our experience 2-3mm is possible with HDPE injection. \n\nWhen CNC milling the limit is set by the router bit. As it cuts by turning all corners are smoothed out by the diameter of the router bit. Check the limit of the machine you are using. We used a 1mm router bit. \n"
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images:
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type: "image/jpeg"
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downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2FRd2ttpr81R8Hv0g7Nse7%2FScreenshot%202020-05-15%20at%2011.34.57.png?alt=media&token=22033370-79a0-4b54-88d6-b63e1b3ee29c"
fullPath: "uploads/v3_howtos/Rd2ttpr81R8Hv0g7Nse7/Screenshot 2020-05-15 at 11.34.57.png"
text: "When lasercutting a 2D file is sufficient. Some software allows to use PNG, AI or other files. \n\nWhen CNC milling a 3D file is needed. Using software like Fusion 360 you can change your vector file into a 3D shape.\n\nIn our example we've set the cutting depth to 1.5mm.\n\n"
title: "Create a compatible file "
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title: "Lasercut"
text: "Depending on the type of cutter used settings will differ. \n\nBest is to do some test cuts first, changing the speed and intensity of the laser. Acrylic is safe to ut but does smell so dust extraction is advised. \n\nMake sure the pattern is not cut trough the acrylic plate as it will weaken the texture mould and make it less durable (although its possible for some shapes).\n\nMake sure the edges are cut through to prevent having to drill and cut manually later on in the proces. \n\nYou can use multiple depths in one mould by assigning different settings to the cutting lines. "
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_animationKey: "unique93jmt"
title: "CNC milling"
text: "Run the file through the software, clamp the material in place and start milling. \n\nAgain it is wise to do some speed tests first. "
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title: "Inject"
text: "Add the texture plate to the mould and start injecting. \n\nBest results when cooling down the mould quickly.\n\n"
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tags:
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title: "Add interchangable patterns to injection moulds"
total_downloads: 0
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comments: []
description: "Using lasercut, cnc milled or handmade plates you can add interchangable text or patterns to injection mould products. Add plastic types or logo's to the products."
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4
howtos/add-interchangable-patterns-to-injection-moulds/howto_in.md
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@ -1,4 +0,0 @@
### Add interchangable patterns to injection moulds
Using lasercut, cnc milled or handmade plates you can add interchangable text or patterns to injection mould products. Add plastic types or logo's to the products.

8
howtos/add-interchangable-patterns-to-injection-moulds/step_0.md
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@ -1,8 +0,0 @@
### Have a mould
We are adding a part to an existing mould. In this example we use the hexagon tile mould. It's a simple 3 part flat mould held together with boults. Outer size : 15 x 15 cm. The top and bottom plate are 10mm, the center part with hexagon cutout is 4mm.
We will describe how to do lasercutting and CNC milling. For acces to a lasercutter/cnc milling device you can check with your local Fablab/makerspace, sometimes even high schools or universities.
For the lasercut add ons we use 4mm acrylic plates (15 x15cm).
For the CNC we used 3mm aluminium plates (15 x 15cm).

9
howtos/add-interchangable-patterns-to-injection-moulds/step_1.md
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@ -1,9 +0,0 @@
### Design a pattern
We used software to create different patterns. Make sure the text is mirrored as we are producing a negative. Depending on the technique used you might need a specific export format.
You can add information (plastic type, production info) as you wish.
With lasecutting there is virtually no limit in shapes you can cut. Do mind that smaller detail is harder to inject. In our experience 2-3mm is possible with HDPE injection.
When CNC milling the limit is set by the router bit. As it cuts by turning all corners are smoothed out by the diameter of the router bit. Check the limit of the machine you are using. We used a 1mm router bit.

8
howtos/add-interchangable-patterns-to-injection-moulds/step_2.md
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@ -1,8 +0,0 @@
### Create a compatible file
When lasercutting a 2D file is sufficient. Some software allows to use PNG, AI or other files.
When CNC milling a 3D file is needed. Using software like Fusion 360 you can change your vector file into a 3D shape.
In our example we've set the cutting depth to 1.5mm.

11
howtos/add-interchangable-patterns-to-injection-moulds/step_3.md
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@ -1,11 +0,0 @@
### Lasercut
Depending on the type of cutter used settings will differ.
Best is to do some test cuts first, changing the speed and intensity of the laser. Acrylic is safe to ut but does smell so dust extraction is advised.
Make sure the pattern is not cut trough the acrylic plate as it will weaken the texture mould and make it less durable (although its possible for some shapes).
Make sure the edges are cut through to prevent having to drill and cut manually later on in the proces.
You can use multiple depths in one mould by assigning different settings to the cutting lines.

5
howtos/add-interchangable-patterns-to-injection-moulds/step_4.md
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@ -1,5 +0,0 @@
### CNC milling
Run the file through the software, clamp the material in place and start milling.
Again it is wise to do some speed tests first.

6
howtos/add-interchangable-patterns-to-injection-moulds/step_5.md
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@ -1,6 +0,0 @@
### Inject
Add the texture plate to the mould and start injecting.
Best results when cooling down the mould quickly.

293
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4
howtos/affordable-cat-house/howto_in.md
View File

@ -1,4 +0,0 @@
### Affordable Cat House
How to draw custom shapes and designs by hand and then cut in CNC.

3
howtos/affordable-cat-house/step_0.md
View File

@ -1,3 +0,0 @@
### Draw you design in 1:1 scale
For this first step, we provided 1:1 scale documents to draw on. Participants then drew their designs. The blue lines are for pocketing (not cutting the material through) and the red lines are for profiling(cutting the material through).

3
howtos/affordable-cat-house/step_1.md
View File

@ -1,3 +0,0 @@
### Scanning drawings
In this step, we scanned(took pictures and used a scan filter like CamScanner) the drawings. The important part is to have a high-contrast image. Something like a photocopy.

3
howtos/affordable-cat-house/step_2.md
View File

@ -1,3 +0,0 @@
### Converting drawings into CAD
We used the Rhinoceros 3D application and the Vectorize plugin to import the drawings as lines in Rhino. We then cleaned the lines and simplified all the curves using the rebuild command. This ensured smoother curves with fewer control points. Again the blue lines are for pocketing (not cutting the material through) and the red lines are for profiling(cutting the material through).

3
howtos/affordable-cat-house/step_3.md
View File

@ -1,3 +0,0 @@
### Preparing for CNC
For this step, we used the VCarve application. We entered the width, length, and thickness of our material. Then we selected the blue lines and chose 'pocketing' and for the red lines we chose 'profiling'. Every machine is different so this step will be different for everyone.

3
howtos/affordable-cat-house/step_4.md
View File

@ -1,3 +0,0 @@
### CNC miling
This step involves cutting the material according to the designs. For this, we screw four corners of our sheet material to the CNC bed and specify to the CNC machine where are the x, y, and z locations of the corner of the sheet plastic. An important thing to remember is to double-check the cutting pattern from an elevated point (meaning the Z coordinates should be higher than the material) to make sure that the CNC bit is not hitting any of the screws and that the design fits in the sheet nicely and is not offsetted to one side.

3
howtos/affordable-cat-house/step_5.md
View File

@ -1,3 +0,0 @@
### Assembly
The last step is to assemble all sides of the Affordable Cat Housing using screws. We used two materials; our plastic sheets and OSB panels.

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4
howtos/affordable-cat-housing/howto_in.md
View File

@ -1,4 +0,0 @@
### Affordable Cat Housing
How to draw custom shapes and designs by hand and then cut in CNC.

3
howtos/affordable-cat-housing/step_0.md
View File

@ -1,3 +0,0 @@
### Draw you design in 1:1 scale
For this first step, we provided 1:1 scale documents to draw on. Participants then drew their designs. The blue lines are for pocketing (not cutting the material through) and the red lines are for profiling(cutting the material through).

3
howtos/affordable-cat-housing/step_1.md
View File

@ -1,3 +0,0 @@
### Scanning drawings
In this step, we scanned(took pictures and used a scan filter like CamScanner) the drawings. The important part is to have a high-contrast image. Something like a photocopy.

3
howtos/affordable-cat-housing/step_2.md
View File

@ -1,3 +0,0 @@
### Converting drawings into CAD
We used the Rhinoceros 3D application and the Vectorize plugin to import the drawings as lines in Rhino. We then cleaned the lines and simplified all the curves using the rebuild command. This ensured smoother curves with fewer control points. Again the blue lines are for pocketing (not cutting the material through) and the red lines are for profiling(cutting the material through).

3
howtos/affordable-cat-housing/step_3.md
View File

@ -1,3 +0,0 @@
### Preparing for CNC
For this step, we used the VCarve application. We entered the width, length, and thickness of our material. Then we selected the blue lines and chose 'pocketing' and for the red lines we chose 'profiling'. Every machine is different so this step will be different for everyone.

3
howtos/affordable-cat-housing/step_4.md
View File

@ -1,3 +0,0 @@
### CNC miling
This step involves cutting the material according to the designs. For this, we screw four corners of our sheet material to the CNC bed and specify to the CNC machine where are the x, y, and z locations of the corner of the sheet plastic. An important thing to remember is to double-check the cutting pattern from an elevated point (meaning the Z coordinates should be higher than the material) to make sure that the CNC bit is not hitting any of the screws and that the design fits in the sheet nicely and is not offsetted to one side.

3
howtos/affordable-cat-housing/step_5.md
View File

@ -1,3 +0,0 @@
### Assembly
The last step is to assemble all sides of the Affordable Cat Housing using screws. We used two materials; our plastic sheets and OSB panels.

372
howtos/automated-sheet-press/config.yaml
View File

@ -1,372 +0,0 @@
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_contentModifiedTimestamp: "2023-06-14T11:02:16.944Z"
moderation: "accepted"
time: "1+ months"
tags:
- "hack"
- "sheetpress"
- "research"
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_createdBy: "sheep-on-wheels"
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description: "Here we describe some of the adaptations we made to the sheetpress. It is a step towards an automated version. The main goal was to adapt the sheetpress so that it needs minimal time investment. \nOur version has a 600x600mm pressing surface. We chose this size to fit our needs: a transportable machine that runs on standard single phase 230V.\n\nIf you want more info, contact us :)\n\n"
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_created: "2020-10-16T19:28:58.806Z"
title: "Automated Sheet Press"
category:
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_modified: "2022-09-18T08:51:47.196Z"
label: "Guides"
_created: "2022-09-18T08:51:47.196Z"
_id: "CrZjHORWfxEl6iDrrPIO"
steps:
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type: "image/jpeg"
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text: "\nThe basics are derived from the V4 sheetpress, with the same press, same cartridge heaters,... but a downsized steel frame so the pressing surface is 600 x 600 mm. \n\nWe changed the bearings for an alternative with a smooth fit.\n\n\n\n"
title: "Structure"
_animationKey: "unique3"
- _animationKey: "unique1"
title: "Heating: heater configuration"
text: "We chose to create 2 separate loops in every heated plate (Upper and Lower). One is the core or inside loop (5 cartridge heaters), the other is the outside loop (4 heaters). We expect the center loop to have less heat loss so it will shut down sooner/more. \nOne of the reasons we made a small version is to be able to use it in our mobile workspace. Reducing power consumption to 230V increases the chance we can plug it in almost anywhere.\n"
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_animationKey: "unique2"
text: "We added multiple type K sensors (eighth on each heating plate) to have an accurate heat map so we can identify problems: overheating, broken heaters,... These sensors also make it possible to check how the core and peripheral temperatures are behaving ( warming and cooling speed, fluctuations,...)\nSensors are distributed evenly, not linked to specific heaters.\n\nHow we use this data will be explained in a later step.\n"
title: "Heating: sensor configuration"
- text: "We switched out the original hardware PID's for a software implementation on the machine controller. This allows further automatisation, data logging and a fluent integration in the user control interface. We also can track (monitor) pressing times and (max) temperatures to optimize the machine use. \n"
_animationKey: "uniqueu3bc3v"
title: "Heating : Digital PID"
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text: "At the moment the thermocouples are connected to a differential adc, specially made for the raspberry Pi from AB Electronics. To improve the functionality of the sensors, these adc’s will be replaced with a MAX31855. This is an integrated circuit from Maxim Integrated, dedicated to reading type-K thermocouples. The heating elements are divided into 4 circuits, 2 per plate, one outer circuit and one inner. Each circuit is controlled by the raspberry pi through a solid state relay. These relays are made to switch 230v AC and are controllable using a 4v-48v signal. To protect the pi from short circuits to the 230V ac the drive signals for the relays are optically isolated.  \n"
_animationKey: "uniquef7kdzl"
title: "heater and sensor connection"
- text: "The digital interface runs on a Raspberry Pi that is connected with a touch screen. It is split up into two parts, the server part and the client side. The client side is a website that you can access from the Pi’s browser or from any device that is connected to the wifi on the raspberry Pi. The server is made with Nodejs. \n"
_animationKey: "unique5s0zla"
title: "Digital interface"
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- text: "•\tThe sheet maker page allows users to make an automated sheet. It is possible to select the type of plastic and the required thickness of the sheet. We use metal frames to set thickness and sheet size/shape. Based on these parameters the screen will indicate the weight needed to produce the sheet. The time and temperature needed to make a sheet is also displayed. \n•\tIn the following step it is possible to start the  heating process. This can be done while preparing the sheet on the prep table. The system automatically sets the correct temperature for each plastic type.\n "
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updated: "2020-10-16T19:28:48.192Z"
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title: "Sheetmaker part 1"
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text: "•\t When the plates are up to temperature and the prep sheet is inserted the operator needs to select the press function. This will start the automated pressing and the timer. Every few minutes the system activates to maintain pressure. A notification sound is played in advance to warn operators. \n•\tWhile the sheet maker is pressing options for further steps can be chosen : automatic open (to 10cm) when the timer finishes or stay closed. In both cases the heating will be stopped. \n•\tA sound indicates the timer had run out.\n"
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updated: "2020-10-16T19:28:49.869Z"
title: "sheetmaker part 2"
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contentType: "image/jpeg"
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text: "•\tWhen finished you can choose to make the same or go back to the first step. \n•\tAll these steps can be controlled manually on the controls page. Each of the 4 heating circuits can be set to the desired temperature and open or close the press. While the sheet maker is making an automated sheet there is no access to the manual controls . \n•\tThere are 2 heating maps from each plate on the graphs page, this allows users to  monitor each heating element. There are  also 2 graphs: one that displays the average temperature from the last 15 minutes and one that displays the last 2 hours."
title: "Sheetmaker part 3"
_animationKey: "uniqueyyaoh"
- text: "•\tThe history tab will show you all the sheets that are made with the automated process. It will show the id number, the average temp, the highest temp, the plastic type and how long it was in the press. \n\n•\tThe calculator function allows to prepare a following sheet while the machine is in use. "
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title: "sheetmaker part 4"
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- title: "Pressing: pneumatic system"
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text: "We use pneumatics to operate the jack. It was the cheapest option as we have an air compressor available. Other alternatives would be hydraulic systems. A pneumatic valve, controlled by the system controller let’s air go through when the press needs to be raised. To release the press we installed a servo that can open or close the valve to lower the press (it opens because of its weight) \n\nWhen the timer runs out (sheetmaker) a signal sent by the Raspberry pi tells the Arduino to release the press. This can be manually overruled if needed. \n\n"
- _animationKey: "uniqueuyvzyr"
text: "There is a sensor attached to the upper plate measuring the distance to a reflector mounted on the lower plate. The casing is a sliced PVC tube to limit interference. This measurement is sent to the arduino and allows the machine to know the position of the plates, when to add air and when to release. The sensor we used is a Time Of Flight Sensor vl6180. \n"
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title: "pressing: height sensor"
slug: "automated-sheet-press"
_modified: "2023-12-10T09:15:24.551Z"
creatorCountry: "be"
comments:
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creatorName: "ecoredi"
_id: "MhS2wKTwlfePUFhF7Cil"
_creatorId: "ecoredi"
_created: "2022-03-01T22:34:24.741Z"
text: "Excelente"
- text: "Don't pass up the opportunity to visit our page and find what you're looking for with a single click!\nhttps://cheriheater.com/product/cartridge-heater-manufacturer/"
_creatorId: "danielsleo"
_edited: "2023-02-07T06:31:33.055Z"
_id: "THoH5B0r2OB1vJj3ejcu"
creatorCountry: ""
_created: "2023-02-07T06:31:17.739Z"
creatorName: "danielsleo"
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creatorName: "drew4me"
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text: "That's awesome! I see a project in my future :D"
_id: "xuDl6RYGUQAZ3RdHfrni"
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8
howtos/automated-sheet-press/howto_in.md
View File

@ -1,8 +0,0 @@
### Automated Sheet Press
Here we describe some of the adaptations we made to the sheetpress. It is a step towards an automated version. The main goal was to adapt the sheetpress so that it needs minimal time investment.
Our version has a 600x600mm pressing surface. We chose this size to fit our needs: a transportable machine that runs on standard single phase 230V.
If you want more info, contact us :)

9
howtos/automated-sheet-press/step_0.md
View File

@ -1,9 +0,0 @@
### Structure
The basics are derived from the V4 sheetpress, with the same press, same cartridge heaters,... but a downsized steel frame so the pressing surface is 600 x 600 mm.
We changed the bearings for an alternative with a smooth fit.

4
howtos/automated-sheet-press/step_1.md
View File

@ -1,4 +0,0 @@
### Heating: heater configuration
We chose to create 2 separate loops in every heated plate (Upper and Lower). One is the core or inside loop (5 cartridge heaters), the other is the outside loop (4 heaters). We expect the center loop to have less heat loss so it will shut down sooner/more. 
One of the reasons we made a small version is to be able to use it in our mobile workspace. Reducing power consumption to 230V increases the chance we can plug it in almost anywhere.

6
howtos/automated-sheet-press/step_10.md
View File

@ -1,6 +0,0 @@
### Pressing: pneumatic system
We use pneumatics to operate the jack. It was the cheapest option as we have an air compressor available. Other alternatives would be hydraulic systems. A pneumatic valve, controlled by the system controller let’s air go through when the press needs to be raised. To release the press we installed a servo that can open or close the valve to lower the press (it opens because of its weight) 
When the timer runs out (sheetmaker) a signal sent by the Raspberry pi tells the Arduino to release the press. This can be manually overruled if needed. 

3
howtos/automated-sheet-press/step_11.md
View File

@ -1,3 +0,0 @@
### pressing: height sensor
There is a sensor attached to the upper plate measuring the distance to a reflector mounted on the lower plate. The casing is a sliced PVC tube to limit interference. This measurement is sent to the arduino and allows the machine to know the position of the plates, when to add air and when to release. The sensor we used is a Time Of Flight Sensor vl6180. 

6
howtos/automated-sheet-press/step_2.md
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@ -1,6 +0,0 @@
### Heating: sensor configuration
We added multiple type K sensors (eighth on each heating plate) to have an accurate heat map so we can identify problems: overheating, broken heaters,... These sensors also make it possible to check how the core and peripheral temperatures are behaving ( warming and cooling speed, fluctuations,...)
Sensors are distributed evenly, not linked to specific heaters.
How we use this data will be explained in a later step.

3
howtos/automated-sheet-press/step_3.md
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@ -1,3 +0,0 @@
### Heating : Digital PID
We switched out the original hardware PID's for a software implementation on the machine controller. This allows further automatisation, data logging and a fluent integration in the user control interface. We also can track (monitor) pressing times and (max) temperatures to optimize the machine use. 

3
howtos/automated-sheet-press/step_4.md
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@ -1,3 +0,0 @@
### heater and sensor connection
At the moment the thermocouples are connected to a differential adc, specially made for the raspberry Pi from AB Electronics. To improve the functionality of the sensors, these adc’s will be replaced with a MAX31855. This is an integrated circuit from Maxim Integrated, dedicated to reading type-K thermocouples. The heating elements are divided into 4 circuits, 2 per plate, one outer circuit and one inner. Each circuit is controlled by the raspberry pi through a solid state relay. These relays are made to switch 230v AC and are controllable using a 4v-48v signal. To protect the pi from short circuits to the 230V ac the drive signals for the relays are optically isolated.  

3
howtos/automated-sheet-press/step_5.md
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@ -1,3 +0,0 @@
### Digital interface
The digital interface runs on a Raspberry Pi that is connected with a touch screen. It is split up into two parts, the server part and the client side. The client side is a website that you can access from the Pi’s browser or from any device that is connected to the wifi on the raspberry Pi. The server is made with Nodejs. 

5
howtos/automated-sheet-press/step_6.md
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@ -1,5 +0,0 @@
### Sheetmaker part 1
• The sheet maker page allows users to make an automated sheet. It is possible to select the type of plastic and the required thickness of the sheet. We use metal frames to set thickness and sheet size/shape. Based on these parameters the screen will indicate the weight needed to produce the sheet. The time and temperature needed to make a sheet is also displayed. 
• In the following step it is possible to start the  heating process. This can be done while preparing the sheet on the prep table. The system automatically sets the correct temperature for each plastic type.

5
howtos/automated-sheet-press/step_7.md
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@ -1,5 +0,0 @@
### sheetmaker part 2
•  When the plates are up to temperature and the prep sheet is inserted the operator needs to select the press function. This will start the automated pressing and the timer. Every few minutes the system activates to maintain pressure. A notification sound is played in advance to warn operators. 
• While the sheet maker is pressing options for further steps can be chosen : automatic open (to 10cm) when the timer finishes or stay closed. In both cases the heating will be stopped. 
• A sound indicates the timer had run out.

5
howtos/automated-sheet-press/step_8.md
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@ -1,5 +0,0 @@
### Sheetmaker part 3
• When finished you can choose to make the same or go back to the first step. 
• All these steps can be controlled manually on the controls page. Each of the 4 heating circuits can be set to the desired temperature and open or close the press. While the sheet maker is making an automated sheet there is no access to the manual controls . 
• There are 2 heating maps from each plate on the graphs page, this allows users to  monitor each heating element. There are  also 2 graphs: one that displays the average temperature from the last 15 minutes and one that displays the last 2 hours.

5
howtos/automated-sheet-press/step_9.md
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@ -1,5 +0,0 @@
### sheetmaker part 4
• The history tab will show you all the sheets that are made with the automated process. It will show the id number, the average temp, the highest temp, the plastic type and how long it was in the press. 
• The calculator function allows to prepare a following sheet while the machine is in use.

254
howtos/bamboo-plastic-composite-furniture-bpc/config.yaml
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text: "Mix the Plastic pieces with the bamboo residues in an extrusor and then pick up parts."
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4
howtos/bamboo-plastic-composite-furniture-bpc/howto_in.md
View File

@ -1,4 +0,0 @@
### Bamboo Plastic Composite Furniture (BPC)
Piece of furniture made of BPC Bamboo Plastic Composite panels. a Bench and a Rack made of composite panels with cnc cut.

3
howtos/bamboo-plastic-composite-furniture-bpc/step_0.md
View File

@ -1,3 +0,0 @@
### Make the panel
Prepare the material mold and press the composite into the thermpress, after a few minutes we have a panel.

3
howtos/bamboo-plastic-composite-furniture-bpc/step_1.md
View File

@ -1,3 +0,0 @@
### MATERIAL COMPOSITE
Mix the Plastic pieces with the bamboo residues in an extrusor and then pick up parts.

3
howtos/bamboo-plastic-composite-furniture-bpc/step_2.md
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@ -1,3 +0,0 @@
### CNC panel to make the bench
Cut a CNC panel to make the bench, it is a 3 parts bench, after we fix the parts it's quite easy.

268
howtos/beads-mould---a-lot-of-them/config.yaml
View File

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title: "Design for manufacturing"
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text: "As a first step you have to make sure that your design meets the requirements of injection moulding (like draft angles) and the way your mould is made as well (like minimum tool diameter). To create this kind of large moulds you need relatively low volume parts, so your part volume * number of parts + runners, sprues, gates is smaller than your capacity of your injection moulding machine.\n\nIn our example one bead only weights 0,8g in Polypropylene so we could fit 50pcs in one single mould!\n\nHere you find some recommendations that will ease the process: https://community.preciousplastic.com/academy/create/injection-moulds."
- text: "To achieve this kind of high-number-cavities with our low end machines you have to get a bit creative about part placement in the mould. In comparison to industry-like moulds we are very limited on most machines from our maximum pressure.\n\n\nThis requires to use thicker runners (the channel where the plastic flows into the final cavity) than for \"industrial\" moulds. In most cases a circular design is beneficial for even flow, equal filling of all cavities and to achieve the lowest necessary pressure.\n\n\nIt is recommended to ask your mould supplier for simulated tests, so you can be sure that the mould will also work at the end."
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title: "Dream big!"
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text: "Here everything works like for a low-cavity number mould, just everything takes a bit longer and therefore it becomes a bit more costly. \n\n\nHowever if labour is expensive it is the most efficient way to increase your productivity for manual injection moulding. (Given that the injections/h is a fixed number)"
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4
howtos/beads-mould---a-lot-of-them/howto_in.md
View File

@ -1,4 +0,0 @@
### Beads mould - a lot of them!
Here you will learn how to create moulds with high cavity amounts of small items. In the example we use a moulds for beads.

7
howtos/beads-mould---a-lot-of-them/step_0.md
View File

@ -1,7 +0,0 @@
### Design for manufacturing
As a first step you have to make sure that your design meets the requirements of injection moulding (like draft angles) and the way your mould is made as well (like minimum tool diameter). To create this kind of large moulds you need relatively low volume parts, so your part volume * number of parts + runners, sprues, gates is smaller than your capacity of your injection moulding machine.
In our example one bead only weights 0,8g in Polypropylene so we could fit 50pcs in one single mould!
Here you find some recommendations that will ease the process: https://community.preciousplastic.com/academy/create/injection-moulds.

9
howtos/beads-mould---a-lot-of-them/step_1.md
View File

@ -1,9 +0,0 @@
### Dream big!
To achieve this kind of high-number-cavities with our low end machines you have to get a bit creative about part placement in the mould. In comparison to industry-like moulds we are very limited on most machines from our maximum pressure.
This requires to use thicker runners (the channel where the plastic flows into the final cavity) than for "industrial" moulds. In most cases a circular design is beneficial for even flow, equal filling of all cavities and to achieve the lowest necessary pressure.
It is recommended to ask your mould supplier for simulated tests, so you can be sure that the mould will also work at the end.

6
howtos/beads-mould---a-lot-of-them/step_2.md
View File

@ -1,6 +0,0 @@
### Cut the mould
Here everything works like for a low-cavity number mould, just everything takes a bit longer and therefore it becomes a bit more costly.
However if labour is expensive it is the most efficient way to increase your productivity for manual injection moulding. (Given that the injections/h is a fixed number)

10
howtos/beads-mould---a-lot-of-them/step_3.md
View File

@ -1,10 +0,0 @@
### Inject!
In the process we have to make sure we use a relative easy flowing material like PP to make sure the material fills all the cavities of the mould and reaches everywhere.
To preheat the mould to 40-60deg C may help that the plastic flows easily as well as a bit longer heatup-times between the shots.
You find the CAD files linked above to make your own.
Or get them made for you over at the Bazar at various cavity numbers.
https://bazar.preciousplastic.com/moulds/injection-moulds/beads-mould/

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10
howtos/become-am-authorized-dealer-x/howto_in.md
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@ -1,10 +0,0 @@
### Become am Authorized Dealer x
The Patent Pending "Kwik BagIt Closed-Loop Rewards Recycling System" is proprietry and requires a Non-Disclosure to be signed before all details can be shared.
In short, we are seeking individuals who are interested in establishing collection sites in your community, working with non-profit groups who will be able to receive payment for their services.
The following video will give our Mission Statement and why
we are seeking dealers across the globe to develop the business in their local area.

6
howtos/become-am-authorized-dealer-x/step_0.md
View File

@ -1,6 +0,0 @@
### Contamination and Co-mingling
These are 2 of the main reason why MRFs are failing and we have proprietary information that relates to the Patent Pending "Systems" which will be revealed upon signing a nondisclosure with Kwik BagIt
The attached video link will give a basic understanding.
Contact us for more information

3
howtos/become-am-authorized-dealer-x/step_1.md
View File

@ -1,3 +0,0 @@
### Establishing a Non-Profit Group to work with
The Patent Pending "Kwik BagIt Closed-Loop Rewards Recycling System" is designed to reward the household and commercial businesses as well as the non-profit groups who will also participate in a lucrative revenue-based activity that will be essential to the profit and success of your dealership. Contact us for more details.

7
howtos/become-am-authorized-dealer-x/step_2.md
View File

@ -1,7 +0,0 @@
### Working with Municipalities and Re-Processors
The Mandate of the Authorized Kwik Bagit Dealers is to
1. Reduce the amount of unnecessary recyclable plastic and metal material entering the municipal landfills.
2. Improve the quality and quantity of the material that is sent to re-processors in order to make them more profitable
3. Provide the Authorized Dealers with the ability to capitalize on the valuable recyclable material that is commonly tossed in the waste.

173
howtos/become-am-authorized-dealer-xx/config.yaml
View File

@ -1,173 +0,0 @@
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10
howtos/become-am-authorized-dealer-xx/howto_in.md
View File

@ -1,10 +0,0 @@
### Become am Authorized Dealer xx
The Patent Pending "Kwik BagIt Closed-Loop Rewards Recycling System" is proprietary and requires a Non-Disclosure to be signed before all details can be shared.
In short, we are seeking individuals who are interested in establishing collection sites in your community, working with non-profit groups who will be able to receive payment for their services, and creating a profitable business with our "System". This is a ground-floor opportunity and is available anywhere in the world.
The following video will give our Mission Statement and why
we are seeking dealers across the globe to develop the business in their local area.

6
howtos/become-am-authorized-dealer-xx/step_0.md
View File

@ -1,6 +0,0 @@
### Contamination and Co-mingling
These are 2 of the main reason why MRFs are failing and we have proprietary information that relates to the Patent Pending "Systems" which will be revealed upon signing a nondisclosure with Kwik BagIt.
The attached video link will give a basic understanding.
Contact us for more information

3
howtos/become-am-authorized-dealer-xx/step_1.md
View File

@ -1,3 +0,0 @@
### Establishing a Non-Profit Group to work with
The Patent Pending "Kwik BagIt Closed-Loop Rewards Recycling System" is designed to reward the household and commercial businesses as well as the non-profit groups who will also participate in a lucrative revenue-based activity that will be essential to the profit and success of your dealership. Contact us for more details.

7
howtos/become-am-authorized-dealer-xx/step_2.md
View File

@ -1,7 +0,0 @@
### Working with Municipalities and Re-Processors
The Mandate of the Authorized Kwik Bagit Dealers is to
1. Reduce the amount of unnecessary recyclable plastic and metal material entering the municipal landfills.
2. Improve the quality and quantity of the material that is sent to re-processors in order to make them more profitable
3. Provide the Authorized Dealers with the ability to capitalize on the valuable recyclable material that is commonly tossed in the waste.

173
howtos/become-am-authorized-dealer-xxx/config.yaml
View File

@ -1,173 +0,0 @@
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longitude: -106.62421613931657
continent: "North America"
lookupSource: "coordinates"
continentCode: "NA"
localityLanguageRequested: "en"
city: "Saskatoon"
countryName: "Canada"
countryCode: "CA"
postcode: ""
principalSubdivision: "Saskatchewan"
principalSubdivisionCode: "CA-SK"
plusCode: "954M49MG+38"
locality: "Saskatoon--University"
localityInfo:
LikelyLand: true
administrative:
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description: "sovereign state in North America"
order: 2
adminLevel: 2
isoCode: "CA"
wikidataId: "Q16"
geonameId: 6251999
- name: "Saskatchewan"
description: "province of Canada"
order: 3
adminLevel: 4
isoCode: "CA-SK"
wikidataId: "Q1989"
geonameId: 6141242
- name: "Division No. 11"
description: "census division in Canada"
order: 5
adminLevel: 6
wikidataId: "Q1363886"
- name: "Saskatoon"
description: "largest city in Saskatchewan, Canada"
order: 6
adminLevel: 8
wikidataId: "Q10566"
geonameId: 6141256
informative:
- name: "North America"
description: "continent on the Earth's northwestern quadrant, spanning from the Arctic Archipelago to the Panama Isthmus"
order: 1
isoCode: "NA"
wikidataId: "Q49"
geonameId: 6255149
- name: "America/Regina"
description: "time zone"
order: 4
- name: "Saskatoon--University"
order: 7
data:
urls:
- name: "Website"
url: "https:///www.bestwaytorecycle.com"
- name: "Website"
url: "https:///www.kwikbagit.com"
- name: "Facebook"
url: "https://www.facebook.com/KwikBagIt/"
- name: "Instagram"
url: "https://www.instagram.com/kwikbagit/"
- name: "Social media"
url: "https://www.linkedin.com/in/harold-sokyrka-37366590/"
- name: "Twitter"
url: "https://twitter.com/kwikbagit"
- name: "Website"
url: "https://www.standingforukraine.com"
- name: "sponsor the work"
url: "https://www.patreon.com/one_army"
description: "Hello,\nMy name is Harold Sokyrka. I am the president of Kwik BagIt Products International. I am super excited to be a new member of Precious Plastic and I hope that I can be of assistance to all of the members.\nI am an innovator from Saskatoon Canada. For the past 3 years, I have been researching the problems that are plaguing the Waste Management MRF facilities and Beverage Companies. I am now ready to launch the “ground-breaking” Patent Pending \"System\" that I have developed called the \"Kwik BagIt Closed-Loop Rewards Recycling System\".\n\nThe \"System\" is successfully retrieving over 80% of valuable recycled material from households and commercial businesses before it enters the MRF and Municipal Landfills. It prevents co-mingling and contamination & sends recyclable material directly to the re-processors. This will help to make these businesses more profitable and successful. \nThis is a \"game-changer\" and a possible solution to the problems facing all stakeholders who are striving toward New Zero Projections.\n\nWith today's issues of rising inflation, increasing gas prices, and lack of understanding of the intrinsic value of recycled material, the \"System\" will be able to significantly reduce the amount of unnecessary plastic, glass, and metal that are plugging up our landfills and it will provide an incentive for the public to get involved in a rewarding method of proper recycling.\nThis link will give you a brief description of the \"System\"\nhttps://www.youtube.com/watch?v=uYfPm62e42g\n\nI am seeking distributors in your part of the world and if you are interested in forming a joint venture please contact me\n at my e-mail: info.bestwaytorecycle.com to arrange a Zoom meeting or contact me on What’s AP at +1-306-717-3895.\nThanks, I hope to hear from you. Harold Sokyrka\n#Reduce #Reuse #Recycle #NowGetRewarded\n#recyclingmatters #Sustainability #Circulareconomy #PreciousPlastic"
services:
- welding: false
assembling: false
machining: false
electronics: false
molds: false
title: "Kwik BagIt"
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images: []

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