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<p
style="margin: 1em 0px; margin-bottom: 0px; margin-top: 0px;"><h4 id="researchdevelopmentapplications">Research &amp; Development Applications</h4>
<p>We are excited to introduce the latest advancements in extruder designs and components. Our extruders are utilized in renowned research institutes, including MIT in Massachusetts and enterprises focusing on innovative packaging solutions.</p>
<p>We are excited to introduce the latest advancements in extruder designs and components. Our extruders are now utilized in renowned research institutes, including MIT in Massachusetts and enterprises focusing on innovative packaging solutions.</p>
<p>Moreover, smaller companies innovating with new materials, such as blending recycled plastics with carbon fibers. In these applications, we've introduced new extensions and firmware features aimed at optimizing monitoring and control of the extrusion process.</p>
<h4 id="largescaleadditivemanufacturinglsam">Large scale additive manufacturing (LSAM)</h4>
<p>Beyond research and development, we are share to share some successful updates on large-scale 3D printing. Four Lydia-v3 extruders have been deployed on the ABB and Kuga robots are performing well, as confirmed by our clients. We're also pleased to make available the code and firmware, designed to interface with the VFD and temperature controllers, which enables external software to manage the entire process.</p>
<p>Beyond research and development, we are happy to share updates for large-scale 3D printing. Lydia-v3 extruders have been adopted for ABB and Kuga robots. We're also pleased to make the code and firmware available, designed to interface with Omron inverters and temperature controllers.</p>
<h4 id="beams">Beams</h4>
<p>Since manual injection machines proved to be restrictive, we decided to explore how far we could push small extruders for extruding larger blocks, providing impeccable raw stock. We identified issues with controlling the surface finish for beams, up to 15x15 cm square section. Additionally, air voids became a problem, which we successfully resolved by adding a spring-loaded plunger that keeps the plastic melt compact and uniform.</p>
<p>We've come to the conclusion that producing quality products from premium raw stock demonstrates a more cost-effective solution, eliminating the need for expensive molds. Molds are notoriously limited when it comes to compensating for material properties like shrinkage and adding features like bores, which require draft angles, among other constraints. We ran some CNC tests to machine the extruded plastic, yielding highly satisfying results.</p>
<p>Since manual injection machines proved to be restrictive, we decided to explore how far we could push small extruders, in particular extruding larger blocks, providing impeccable raw stock. Air voids have been resolved by adding a spring-loaded plunger that keeps the plastic melt compact and uniform.</p>
<p>We've come to the conclusion that producing quality products from premium raw stock demonstrates a more cost-effective solution, eliminating the need for expensive molds. Molds are notoriously limited when it comes to compensating for material properties like shrinkage and adding features like bores, which require draft angles, among other constraints. Tests to machine the extruded plastic, showed highly satisfying and promising results.</p>
<p><a href="https://assets.osr-plastic.org//assets/newsletter/common/products/extruders/all.jpg" target="_blank">
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<h4 id="filament">Filament</h4>
<p>We’re pleased to confirm that the Lydia version 3 series is being successfully utilized in commercial crate filament production with biopolymers. A client, who has been running two Luthier machines for the past 12 months—up to 8 hours daily—reports that the filament quality is excellent.</p>
<p>While we haven’t yet achieved a complete filament mile solution, the progress made with firmware development allows for easy integration of additional elements, such as a winder and pelletizer, in the production setup.</p>
<p>Furthermore, Lydia version 3 series is being successfully utilized in commercial grade filament production using biopolymers, 8 hours a day over 12 months, at <a href="https://inweb.fi">inweb.fi</a>. Stay tuned for the next addons, a filament winder and pelletizer module.</p>
<h4 id="comingupnext">Coming up next</h4>
<ul>
<li>Lydia-v4.8 (35mm screw | 7kW) - <a href="https://files.osr-plastic.org/files/osr-machines/extrusion/lydia-v4.8/">Source</a></li>
<li>Touchscreen with temperature profiles - <a href="https://git.osr-plastic.org/osr-plastic/osr-firmware/src/branch/master/print-head-hydra-v2">basic firmware implementation for Omron - VFD & PID controllers</a></li>
<li>Filament &amp; Pelletizer modules</li>
<li>Automatic mould to extrude 15x15x100cm beams (Lydia v3.x +) - <a href="https://files.osr-plastic.org/files/osr-machines/extrusion/components/1100_Moulds/">Source</a></li>
</ul>
<p><a href="https://assets.osr-plastic.org//assets/newsletter/common/products/extruders/l48.jpg" target="_blank">
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<h4 id="resources">Resources</h4>
<h5 id="clients">Clients</h5>
<ul>
<li><a href="inweb.fi">Bio Polymer Filament - inweb.fi</a></li>
<li><a href="https://thenewmaterialist.com">TheNewMaterialist - New materials & bio polymer R&D - extended Lydia v3.6</a></li>
<li><a href="https://inweb.fi">Bio Polymer Filament - inweb.fi</a></li>
<li><a href="https://www.coldchaintech.com/">Coldchaintech - USA - Packaging Solutions (Lydia-v3)</a></li>
<li><a href="footprintinc.be">Footprintinc - LSAM - Belgium (Kuga & Lydia-v3)</a></li>
<li><a href="https://aivox.com/">Aivox - LSAM (ABB & Lydia-v3) - Italy</a></li>
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<ul>
<li><a href="https://files.osr-plastic.org/files/osr-machines/extrusion/lydia-v3.5/">Source: Lydia-v3.5</a></li>
<li><a href="https://files.osr-plastic.org/files/osr-machines/extrusion/components/">Source: Extruder Components</a></li>
<li><a href="https://files.osr-plastic.org/files/osr-machines/extrusion/components/1100_Moulds/">Source: Extruder Moulds (Universal Master Mould)</a></li>
<li><a href="https://git.osr-plastic.org/osr-plastic/osr-firmware">Source: Plastichub Firmware</a></li>
<li><a href="https://files.osr-plastic.org/files/osr-machines/products/poly-mech/resources/material/">Source: PolyMech Material Testing</a></li>
<li><a href="https://files.osr-plastic.org/files/osr-machines/products/poly-mech/resources/material/">PolyMech Material Testing</a></li>
<li><a href="https://docs.plastic-hub.com/printhead/">Firmware documentation - Lydia-Printhead for ABB & Kuga Robots</a></li>
</ul>
<h5 id="relatedprojects">Related Projects</h5>
<ul>
<li><a href="https://www.instagram.com/theflipflopi/">The FlipFlopi @ Lamu-Africa - Funiture & Boats</a></li>
<li><a href="https://ecollabo8.com/">Ecollabo8 - Bali - Funiture</a></li>
<li><a href="https://www.instagram.com/the_new_raw/">The New Raw - Largescale Print - Robotics</a></li>
</ul>
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<span
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<p
style="margin: 1em 0px; margin-bottom: 0px; margin-top: 0px;"><p>All designs have been updated to address increasingly challenging customer requests. To maximize safety, repeatability. We added a shutoff valve and a gear lock mechanism.</p>
<h4 id="newdesigns">New Designs</h4>
<p><strong><a href="https://shop.osr-plastic.org/injection/katbot/">Katbot</a></strong> - This design reflects the past six years of experience, building injection machines for educational contexts and small enterprises. We are proud to say there's nothing to add or take away :)</p>
<p><strong><a href="https://shop.osr-plastic.org/injection/injection-fully-built/elena-zmax/">Elena</a></strong> - Elena became now a platform of design building blocks enabling reuse of existing components, such as sheet presses and extruders</p>
<h4 id="resources">Resources</h4>
<ul>
<li><a href="https://files.osr-plastic.org/files/osr-machines/injection/katbot-pro-mega-beta/">Source: Katbot</a> | <a href="https://files.osr-plastic.org/files/osr-machines/injection/katbot-pro-mega-beta/media/rc1/KatBot-Pro-Augenschmauss.mp4">Video</a></li>
<li><a href="https://files.osr-plastic.org/files/osr-machines/injection/elena-zmax-rc1/">Source: Elena-RC2</a> | <a href="https://files.osr-plastic.org/files/osr-machines/injection/elena-zmax-motor-mod3/media/tests/VID_20231009_174355.mp4">Video: Elena-ZMAX-Motor (600g)</a></li>
<li><a href="https://files.osr-plastic.org/files/osr-machines/injection/components/">Source: Injection Components</a></li>
<li><a href="https://files.osr-plastic.org/files/osr-machines/injection/components/2000_Clamps/OSR-300-40-30-25-80/">Source: Toggle Clamp</a></li>
<li><a href="https://forum.osr-plastic.org/t/injection-machine-designs-wip/8567">Forum: Injection Machine Designs</a></li>
<li><a href="https://files.osr-plastic.org/files/osr-machines/moulds">Source: Injection & Extruder Moulds</a></li>
</ul>
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<p
style="margin: 1em 0px; margin-bottom: 0px; margin-top: 0px;"><p>We are happy to share with you the latest sheetpress design, addressing structural and heat issues. We've enhanced safety, flexibility, compactness, modularity, and accessibility, ensuring a smooth and clean process for small enterprises and educational settings.</p>
style="margin: 1em 0px; margin-bottom: 0px; margin-top: 0px;"><p>We are happy to share with you the latest sheetpress designs, addressing structural and heat issues. We've enhanced safety, flexibility, compactness, modularity, and accessibility, ensuring a smooth and clean process for small enterprises and educational settings.</p>
<h4 id="cassandra45cmhttpsfilesosrplasticorgfilesosrmachinessheetpresscassandraedc450rc1"><a href="https://files.osr-plastic.org/files/osr-machines/sheetpress/cassandra-edc-450-rc1/">Cassandra - 45 cm</a></h4>
<p>We recommend this version for Fablabs, schools and research institutions for its maximized safety. As all variants, the press can be configured for up to 4 individual heat and/or cooling zones. A fully maxed out mould weights up to 18kg.</p>
<h4 id="cassandra65cmhttpsfilesosrplasticorgfilesosrmachinessheetpresscassandraedc650rc2"><a href="https://files.osr-plastic.org/files/osr-machines/sheetpress/cassandra-edc-650-rc2">Cassandra - 65 cm</a></h4>
<p>This variant is optimized for production scenarios, enabling an interlocked setup for 1.2m x 60cm sheets. A fully maxed out mould weights from 22kg to 40kg.</p>
<p>This variant is optimized for production scenarios, enabling an interlocked setup for 1.2m x 60cm sheets. A fully maxed out mould weights from 22kg to 40kg.</p>
<hr />
<h4 id="moulds">Moulds</h4>
<p>We introduced a new mould design that allows for a clean, safe and repeatable process. The mould is height adjustable and rollers prevent damage of the heat press plate but also position the mould inside the sheetpress always at the same place. Furthermore the outer protection sheets snap onto the mould frame to avoid plastic from falling out. No mould release agent is needed.</p>
<p><a href="https://assets.osr-plastic.org//assets/newsletter/common/products/extruders/all.jpg" target="_blank">
<img
class="mobile-full"
border="0"
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align="center"
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width=320
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src="https://assets.osr-plastic.org//assets/newsletter/common/products/sheetpresses/edc-450-mould-45.jpg"
>
</a></p>
<p><a href="https://assets.osr-plastic.org//sheetpress/components/900_Moulds/450-15mm/Mould-450-15.html">3D Preview</a> | <a href="https://files.osr-plastic.org/files/osr-machines/sheetpress/components/900_Moulds/450-15mm/">Download</a></p>
<hr />
<h4 id="comingupnext">Coming up next</h4>
<ul>
<li>Cassandra - 110 cm</li>
<li>Modbus capable temperature controllers that allow for precise ramping and storage of profiles, accessible on a PC</li>
<li>Modbus capable temperature controllers that allow for precise ramping and storage of profiles, accessible on a PC, easing monitoring and the development of new materials</li>
<li>Touchscreen</li>
<li>Interface for industrial robots, enabling up to 240 sheets a day</li>
<li>Oilheating, <a href="https://forum.osr-plastic.org/t/hot-oil-heaters-and-thermal-fluids-the-complete-guide/11059">see here a complete introduction</a></li>
</ul>
<hr />
<h4 id="resources">Resources</h4>
<ul>
<li><strong>Cassandra - 65 cm</strong> : <a href="https://files.osr-plastic.org/files/osr-machines/sheetpress/cassandra-edc-650-rc2">Download</a> | <a href="https://shop.osr-plastic.org/sheetpress/cassandra-edc/">Shop</a></li>
<li><a href="https://files.osr-plastic.org/files/osr-machines/products/poly-mech/resources/material/">PolyMech Material Testing</a></li>
<li><a href="https://www.instagram.com/mandin.earth/">Contact: Jason Knight - Developer of the first sheetpress designs</a></li>
</ul>
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<p style="margin: 1em 0px; margin-bottom: 0px; margin-top: 0px;"><h4 id="gallery">Gallery</h4>
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<a target="_self" href=https://assets.osr-plastic.org//assets/newsletter/common/products/sheetpresses/collage.jpg>
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<h4 id="resources">Resources</h4>
<h5 id="clients">Clients</h5>
<ul>
<li><a href="https://thecollective.agency">Thecollective.agency</a></li>
<li><a href="https://prewaste.com/en/projects/">Prewaste - Spain - Research of post industrial waste (Cassandra Mini)</a></li>
</ul>
<h5 id="designscomponents">Designs &amp; Components</h5>
<ul>
<li><a href="https://files.osr-plastic.org/files/osr-machines/extrusion/lydia-v3.5/">Source: Lydia-v3.5</a></li>
<li><a href="https://files.osr-plastic.org/files/osr-machines/products/poly-mech/resources/material/">Source: PolyMech Material Testing</a></li>
</ul></p>
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72
assets/newsletter/newsletter_2024_09.html.json
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@ -1,5 +1,9 @@
{
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@ -32,6 +36,22 @@
"file": "section_title.html",
"parent": "C:\\Users\\mc007\\Desktop\\osr\\products\\company\\newsletter\\2024\\08\\updates.md"
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"file": "./variables.osrl",
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{
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"parent": "C:\\Users\\mc007\\Desktop\\osr\\products\\company\\newsletter\\2024\\08\\content\\extruders.md"
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{
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"parent": "C:\\Users\\mc007\\Desktop\\osr\\products\\company\\newsletter\\2024\\08\\extruders.md"
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"file": "image_sm_text.html",
"parent": "C:\\Users\\mc007\\Desktop\\osr\\products\\company\\newsletter\\2024\\08\\extruders.md"
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"file": "hr.html",
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"parent": "C:\\Users\\mc007\\Desktop\\osr\\products\\company\\newsletter\\2024\\08\\content\\sheetpress.md"
@ -64,10 +92,6 @@
"file": "./content/sheetpress.md",
"parent": "C:\\Users\\mc007\\Desktop\\osr\\products\\company\\newsletter\\2024\\08\\sheetpresses.md"
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@ -84,6 +108,14 @@
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@ -92,22 +124,6 @@
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sheetpress/components/900_Moulds/450-15mm/Mould-450-15.html
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sheetpress/components/900_Moulds/450-15mm/Mould-450-15.json
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@ -3,29 +3,5 @@
"File Path": "C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\Mould-450-15.SLDASM",
"Checkbox7": "Unchecked",
"Hide": "0"
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{
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{
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{
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},
{
"File Path": "C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\920_MouldPostDie_x1_5mm_Ferro.SLDPRT"
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{
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sheetpress/components/900_Moulds/450-15mm/Mould-450-15.tree.json
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sheetpress/components/900_Moulds/450-15mm/cad-report-Default.json
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@ -108,7 +108,7 @@
"command": "convert.exe --source=\"C:/Users/mc007/Desktop/osr/products/products/sheetpress/components/900_Moulds/450-15mm/Mould-450-15.SLDASM\" --target=\"C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\Mould-450-15.step\" --configuration=\"Default\" --view=\"*Render\" --hidden=true --width=1024 --height=1024 --swv=30 --renderer=solidworks --quality=2",
"messages": [
"Changed view: *Render",
"Failed to change configuration: Default",
"Changed Configuration: Default",
"IPC error:timeout",
"Conversion successful. Output file saved to: C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\Mould-450-15.step "
],
@ -217,7 +217,7 @@
"command": "convert.exe --source=\"C:/Users/mc007/Desktop/osr/products/products/sheetpress/components/900_Moulds/450-15mm/Mould-450-15.SLDASM\" --target=\"C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\Mould-450-15.x_t\" --configuration=\"Default\" --view=\"*Render\" --hidden=true --width=1024 --height=1024 --swv=30 --renderer=solidworks --quality=2",
"messages": [
"Changed view: *Render",
"Failed to change configuration: Default",
"Changed Configuration: Default",
"IPC error:timeout",
"Conversion successful. Output file saved to: C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\Mould-450-15.x_t "
],
@ -325,7 +325,7 @@
"code": 0,
"command": "model-reader.exe --source=\"C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\Mould-450-15.SLDASM\" --target=\"C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\Mould-450-15.json\"",
"messages": [
"Failed to change configuration C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\Mould-450-15.SLDASM : Default",
"Changed Configuration: Default",
"Serialized to C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\Mould-450-15.json",
"Serialized Tree to C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\Mould-450-15.tree.json"
],
@ -434,7 +434,7 @@
"command": "convert.exe --source=\"C:/Users/mc007/Desktop/osr/products/products/sheetpress/components/900_Moulds/450-15mm/Mould-450-15.SLDASM\" --target=\"C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\Mould-450-15.jpg\" --configuration=\"Default\" --view=\"*Render\" --hidden=true --width=1024 --height=1024 --swv=30 --renderer=solidworks --quality=2",
"messages": [
"Changed view: *Render",
"Failed to change configuration: Default",
"Changed Configuration: Default",
"IPC error:timeout",
"Conversion successful. Output file saved to: C:\\Users\\mc007\\Desktop\\osr\\products\\products\\sheetpress\\components\\900_Moulds\\450-15mm\\Mould-450-15.jpg "
],