667 lines
32 KiB
JSON
667 lines
32 KiB
JSON
{
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"comments": [
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"creatorName": "shubhrangshu",
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"text": "super work",
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"_creatorId": "shubhrangshu",
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"_id": "5wZRKGf7psquw17F2V6F",
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"_created": "2022-01-27T13:31:13.883Z",
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{
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"creatorName": "fair-enough",
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"_created": "2022-03-23T12:18:07.779Z",
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"text": "cool!",
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"_id": "XRyxW5ncgINVFEIQ70yu",
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"creatorCountry": "es"
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}
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],
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"title": "Make a bench with beams",
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"description": "The technique of extruding angled beams provides many applications in furniture design. In this How-To, we will take you through the steps of making a bench from angled PP beams and wood.\n",
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"_created": "2019-05-10T19:05:36.310Z",
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"id": "zqSMRG1EjVIAfdQX1tvQ",
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"_createdBy": "precious-plastic",
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"moderation": "accepted",
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"difficulty_level": "Medium",
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"time": "< 1 week",
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"tags": [
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"product",
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"PP",
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"extrusion",
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"HDPE"
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],
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"category": {
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"_id": "WZbV3iGK3TwV6n62WbJC",
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"_created": "2022-09-18T08:52:31.406Z",
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"_modified": "2022-09-18T08:52:31.406Z",
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"label": "Products"
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},
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"steps": [
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{
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"title": "Get ready",
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"_animationKey": "unique1",
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"text": "Okay, before jumping into the building process make sure you're ready to make this How-to.\nAs the bench is made with extruded beams, you’ll need to make or find an extrusion machine to produce the beams, or otherwise commission a workspace to make them for you :) For the rest you will need access to a wood and metal workshop.\n\nTo make the beams you will need a 80x80x3mm square tube for the mould and around 10kg plastic..\n\nOther materials needed for the bench:\n- 6mm threaded rod\n- 10mm Barrel nuts\n- Wood\n- 4x70mm wood screws\n- Tamper-proof nuts (optional)\n",
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"images": [
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"type": "image/jpeg",
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"timeCreated": "2019-10-08T14:49:21.312Z",
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"name": "howto-bench-1.jpg",
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{
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"images": [
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"downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FzqSMRG1EjVIAfdQX1tvQ%2Fhowto-bench-3.jpg?alt=media&token=c01c0187-2ea6-46f9-ae9a-99c35f96da00",
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"text": "Let's start with making the moulds for our angles beams! Make sure you're familiar with the process of the How-to \"Make angled beams\" as this step is based on that process. For this bench, two moulds will be needed to make the four components. \n\nTake your 80x80x3mm metal tube, cut it to the measurements shown in the image and weld the mounting brackets.\n",
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"title": "Make your moulds",
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"_animationKey": "unique2"
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},
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{
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"text": "Let's start making the angled beams. Get your cleaned and sorted plastic shredded into a size that works well with your extrusion machine. PP and HDPE should work quite well for this product (PS is probably to brittle for a furniture like that).\n\n(In this case we used PP and made a mixture of yellow and orange (1:4) to achieve a zesty orange.)\n\nPro tip: Let your plastic dry fully before melting it, as moisture can cause a large air pockets in your part.\n",
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"images": [
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"type": "image/jpeg",
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"name": "howto-bench-2.jpg"
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}
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],
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"title": "Prepare your material",
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"_animationKey": "unique3"
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},
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{
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"images": [
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{
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"updated": "2019-10-08T14:49:28.469Z",
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"fullPath": "uploads/v2_howtos/zqSMRG1EjVIAfdQX1tvQ/howto-bench-4.jpg",
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"contentType": "image/jpeg",
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"type": "image/jpeg",
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"name": "howto-bench-4.jpg",
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"timeCreated": "2019-10-08T14:49:28.469Z",
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"downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FzqSMRG1EjVIAfdQX1tvQ%2Fhowto-bench-4.jpg?alt=media&token=c0c228b8-d5a2-43b9-a5e7-b826b02c3396",
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"text": "For many reasons your machine may differ to the one we’re using at the workspace here in Eindhoven, so take care with your settings and use the experience you’ve had with PP. In this case, we set our machine to temperatures (from hopper to nozzle) 235°C, 245°C, 250°C. While running the machine at 102rpm it took 15 minutes for each part, letting one cool while extruding the next. \n\nIn this case we went for the textured beams - have a look at the How-to below to decide what texture you want.\n\nRelated links:\nExtrude different textures 👉 https://community.preciousplastic.com/how-to/extrude-different-textures",
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"title": "Extrude your parts",
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"_animationKey": "uniqueog77g"
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},
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{
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"title": "Finish the beams",
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"images": [
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"type": "image/jpeg",
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"updated": "2019-10-08T14:49:31.988Z",
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"timeCreated": "2019-10-08T14:49:31.988Z",
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"name": "howto-bench-5-1.jpg",
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"fullPath": "uploads/v2_howtos/zqSMRG1EjVIAfdQX1tvQ/howto-bench-5-1.jpg",
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"size": 141206
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},
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"fullPath": "uploads/v2_howtos/zqSMRG1EjVIAfdQX1tvQ/howto-bench-5-3.jpg",
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"size": 98609,
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"updated": "2019-10-08T14:49:32.061Z",
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"name": "howto-bench-5-3.jpg",
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"contentType": "image/jpeg"
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},
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{
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"timeCreated": "2019-10-08T14:49:31.842Z",
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"name": "howto-bench-5-2.jpg",
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"downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv2_howtos%2FzqSMRG1EjVIAfdQX1tvQ%2Fhowto-bench-5-2.jpg?alt=media&token=c498cbf6-6fe9-4bb0-b089-004d3b4ba5eb",
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"updated": "2019-10-08T14:49:31.842Z",
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"type": "image/jpeg",
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"size": 158884,
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],
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"text": "After having produced your beams you can now begin preparing them for the bench. Use the\nmeasurements and angles as pictured. Note that the parts may be textured and probably have shrunk in the process of cooling. Each part will be slightly different so take care to match the parts while measuring so they are the same. It is also helpful to de-burr the parts after they have been cut to define the edges.",
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"_animationKey": "unique2gxytih"
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{
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"_animationKey": "uniqueyd7yjo",
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"text": "In this step we will create the grooves into which part A will be held within Part B. Find the exact position to cut by laying your parts as they should fit and use a straight line to find the spot. Rough dimensions have been shown. To begin, set the saw blade to a depth of 10mm. Take care on the first two outer cuts as you’d like to hold a tight tolerance. Follow these by making more cuts in between to remove as much material as possible. Finish by clamping the part down and working at it with a chisel.",
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"title": "Cut grooves",
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"images": [
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"updated": "2019-10-08T14:49:37.698Z",
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"text": "Due to the nature of this recycling process, you cannot count on every part being exactly the same. So now is the opportunity to test fit and refine the grooves for that perfect, solid fit. Ideally partA should fit snug within part B, tight enough to hold itself.\n\nTip: Use a heat gun to smooth and finish your plastic once your grooves fit well.",
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"_animationKey": "unique9td09n",
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"title": "Test fit and refine",
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"text": "In this step we are going to be drilling the 6.5mm holes that will house the 6mm threaded rod. Begin by marking the midpoint and ‘true’ angle of Part A through part B. Follow this line around the corner to find the centre point and mark it. The lines on the side can be used to position the piece under the drill bit with a vice clamp. \n\nTake care to align drill and marker lines as closely as possible and drill through. We can then use this hole to mark the point on Part A for drilling. As before, position the piece under the drill press, align the bit with the edge of the part and drill.",
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||
"title": "Drill thread rod holes"
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},
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{
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"title": "Drill barrel nut holes",
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"_animationKey": "uniquer83lmv",
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