360 lines
12 KiB
Plaintext
360 lines
12 KiB
Plaintext
<HTML>
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<HEAD>
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<font face= 'Arial'>
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<font size= '1.5'>
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</HEAD>
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<br> # System machine information - Number of processors= 12
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<br> # Maximum number of treads= 12
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<br> # Number of available processors= 12
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<br>
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@@ Software WARP_E Release Time: 2019/9/27 20:26:22 @@
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<br>~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
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<br> ** Solid WARP_E Report/Record File **
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<BR>
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<br> Date/time : 2021/06/25 11:17:31
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<br> File path : C:\Users\master\Desktop\ph3\products\products\pellet\final\Default\Default
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<br> Software type : x64
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<br>~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
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<br>
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@@@ Solid WARP Analysis V2019 @@@
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<br>
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# WARP ANALYSIS #
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<br>
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<b>
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<br>
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# Solver parameter information ......
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</b>
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<br>
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<br>
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40000 000
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= 0.00e+00 <br>
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41000 000 *Calculating Parameter in following*(There is no need to change)
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= 0.00e+00 <br>
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43001 000 Enlarge scale factor of warp deformation(10 ~ 30)
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= 2.00e+01 <br>
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43002 000 Solver Type(1: AMG, 2: Direct)
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= 1.00e+00 (necessary)
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<br>
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43003 000 Residual error tolerance(1.E-10 ~ 1.E-6)
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= 1.00e-08 <br>
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43004 000 Max. iteration No.(1000 ~ 30000)
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= 1.50e+04 <br>
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43005 000 The first fixed boundary node No.
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= 0.00e+00 <br>
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43006 000 The second fixed boundary node No.
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= 0.00e+00 <br>
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43007 000 The third fixed boundary node No.
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= 0.00e+00 <br>
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43008 000 PCG solver ILU decomposition fill index(1 ~ 6).
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= 3.00e+00 <br>
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43009 000 PCG solver ILU decomposition drop tolerance(1.E-6 ~ 1.E-2).
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= 1.00e-03 <br>
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43010 000 AMG cycle iteration number(100 ~ 3000)
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= 3.00e+03 <br>
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43011 000 (#)High quality mesh (Quadratic)(0: No, 1:Yes)
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= 0.00e+00 (necessary)
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<br>
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>>> LINEAR Mesh Analysis <<<
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<br>
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<b>
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<br>
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# Geometric data information ......
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</b>
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<br>
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<br> Part Max. Extent= 15.00 cm (x: 15.000000 y: 15.000000 z: 5.250000)
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<br> Number of Cells = 157415 (Hexa=0, Prism=90298, Pyramid=6, Tetra=67111)
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<br> Number of Nodes = 67658
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<br>
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# Inertia Relief= 1
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<br>
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<b>
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<br>
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# Cool process condition ......
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</b>
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<br>
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<b>
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<br>
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# Flow-Pack process condition ......
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</b>
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Domain number 1 with 1 injection system(s)
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<br>
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<br>
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31001 101 Filling Time
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= 1.63e+00 (necessary)
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<br>
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31002 202 Main Material Melt Temperature
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= 1.90e+02 (3.74e+02 oF) (necessary)
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<br>
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31003 202 Mold Wall Temperature
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= 3.00e+01 (8.60e+01 oF) (necessary)
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<br>
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31004 203 Injection Pressure Limit
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= 1.00e+02 (1.45e+04 psi) (necessary)
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<br>
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31005 206 Flow Rate Limit
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= 1.94e+02 (6.56e+00 Ounces/sec) (necessary)
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<br>
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31006 001 Flow/Pack Switch Point (% Filled Volume)
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= 1.00e+02 (necessary)
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<br>
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31007 000 Post-filling (1: Yes, 0: No)
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= 1.00e+00 (necessary)
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<br>
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31008 101 Pressure Holding Time
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= 4.89e+00 (necessary)
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<br>
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31009 101 Total Time in Pack Stage
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= 1.63e+01 (necessary)
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<br>
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31010 000 Residual Stress Calculation (1: Yes, 0: No)
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= 1.00e+00 (necessary)
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<br>
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31011 000 Fiber Orientation Calculation (1: Yes, 0: No)
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= 0.00e+00 (necessary)
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<br>
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31012 000 Fiber % by Weight or Volume (1: Weight, 2: Volume)
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= 1.00e+00 (necessary)
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<br>
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31013 001 Fiber % (from 0 to 100)
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= 0.00e+00 (necessary)
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<br>
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31014 000 Co-Injection (1: Yes, 0: No)
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= 0.00e+00 (necessary)
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<br>
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31015 202 2nd Material Melt Temperature
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= 2.40e+02 (4.64e+02 oF) (necessary)
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<br>
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31016 000 Reactive Control Type (1: Conversion, 2: Time)
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= 1.00e+00 (necessary)
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<br>
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31017 001 Reactive Eject Conversion (x: 0 ~ 100, for Type "1")
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= 8.00e+01 (necessary)
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<br>
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31019 000 Multi general Gate Flow-rate/Press control (0: Equivalent, 1: Automatic)
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= 1.00e+00 (necessary)
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<br>
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31018 000 Gravity Downward Direction(+/-(X,Y,Z): +/-(1,2,3))
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= -2.00e+00 (necessary)
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<br>
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31023 000 Injection Domain
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= 0.00e+00 (necessary)
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<br>
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31024 000 Injection System
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= 0.00e+00 (necessary)
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<br>
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31025 000 Viscoelastic Birefringence Calculation (1: Yes, 0: No)
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= 0.00e+00 (necessary)
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<br>
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31027 000 Auto Filling Time (1: Yes, 0: No)
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= 1.00e+00 <br>
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31028 000 Auto Packing Time (1: Yes, 0: No)
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= 1.00e+00 <br>
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31033 000 Venting Analysis (1: Yes, 0: No)
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= 1.00e+00 (necessary)
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<br>
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31034 203 Cavity Initial Air Pressure
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= 1.01e-01 (1.47e+01 psi) (necessary)
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<br>
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31035 202 Cavity Initial Air Temperature
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= 3.00e+01 (8.60e+01 oF) (necessary)
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<br>
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31036 000 Gold Wire Analysis(1: Yes, 0: No)
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= 0.00e+00 (necessary)
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<br>
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31037 000 Mold-Melt Heat Transfer Coefficient (Default value for LCP) (1: Yes, 0: No)
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= 0.00e+00 (necessary)
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<br>
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31038 212 Mold-Melt Heat Transfer Coefficient (Default value for LCP): Filling stage
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= 2.50e+03 (necessary)
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<br>
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31039 212 Mold-Melt Heat Transfer Coefficient (Default value for LCP): Packing stage
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= 2.50e+03 (necessary)
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<br>
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31040 212 Mold-Melt Heat Transfer Coefficient (Default value for LCP): Detached stage(P=0)
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= 2.50e+03 (necessary)
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<br>
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31041 000 MicroCellular Calculation (1: Yes, 0: No)
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= 0.00e+00 (necessary)
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<br>
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31042 000 MicroCellular Material (1: N2 SCF, 2: CO2 SCF)
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= 1.00e+00 (necessary)
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<br>
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31043 001 MicroCellular Foaming Switch Point (% Filled Volume)
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= 9.70e+01 (necessary)
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<br>
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31044 001 MicroCellular SCF (Supercritical Fluid) Concentration Weight % (g-SCF/g-Resin)
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= 5.00e-01 (necessary)
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<br>
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31045 000 Crystallization Calculation (1: Yes, 0: No)
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= 0.00e+00 (necessary)
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<br>
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31046 000 Temperature Criteria for Short Shots (1: Yes, 0: No)
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= 1.00e+00 (necessary)
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<br>
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31047 202 Temperature Criteria for Short Shots
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= 9.00e+01 (necessary)
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<br>
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31048 204 Clamp Force Limit
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= 1.00e+02 (necessary)
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<br>
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<br> /*===============================================================
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<br> * Flow-rate control type
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<br> * 0: None (Pressure control will be used)
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<br> * 1: abs. profile using max. mach. injection rate
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<br> * (X: % filled volume, Y: % of max. injection flow rate)
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<br> * 2: rel. profile using specified filling time
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<br> * (X: % of filling time, Y: % of rel. flow rate)
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<br> *(A). No. of profile points for screw speed control
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<br> *(B). profile data for % volume or time
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<br> *(C). profile data for % flow rate
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<br> *==============================================================*/
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<br> Filling flow rate profile (necessary)
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<br> 2 0
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<br> A 6
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<br> B 0.00 20.00 40.00 60.00 80.00 100.00
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<br> C 20.00 20.00 20.00 20.00 20.00 20.00
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<br>
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<br> /*===============================================================
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<br> * Pressure control type
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<br> * 1: abs. profile to max. machine P
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<br> * (X: % of packing time, Y: % of max. machine pressure)
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<br> * 2: relative profile to entrance P(F/P swich pt.)
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<br> * (X: % of packing time, Y: % of entrance pressure)
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<br> *(A). No. of profile points for P control
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<br> *(B). profile data for % packing time
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<br> *(C). profile data for % pressure
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<br> *==============================================================*/
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<br> Packing pressure profile (necessary)
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<br> 2 0
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<br> A 6
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<br> B 0.00 20.00 40.00 60.00 80.00 100.00
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<br> C 80.00 80.00 80.00 40.00 40.00 40.00
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<br>
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<br> /*===============================================================
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<br> * Trasient mold wall temperature profile setting
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<br> * 1: Mold wall temperature profile
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<br> * (X: % in filling time + total packing time, Y: Mold wall temperature)
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<br> *(A). No. of profile points for mold wall T
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<br> *(B). profile data for % (filling time + total packing time)
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<br> *(C). profile data for mold wall T
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<br> *==============================================================*/
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<br> Transient mold wall temperature profile (option)
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<br> 2 0
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<br> A 6
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<br> B 0.00 20.00 40.00 60.00 80.00 100.00
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<br> C 80.00 80.00 80.00 80.00 80.00 80.00
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<br>
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<b>
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<br>
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# Warp process condition ......
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</b>
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<br>
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<br>
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33001 202 Ambient Temperature
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= 3.00e+01 (8.60e+01 oF) (necessary)
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<br>
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31018 000 Gravity Downward Direction(+/-(X,Y,Z): +/-(1,2,3))
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= -2.00e+00 (necessary)
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<br>
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<br>
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# Material data information ......
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[First_Kind]
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<br> Group_No = 25
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<br> Material_No = 41
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<br> Material_Name = LDPE
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<br> Product_Name = Dow Chemical / PE-4012 | 1.900000e+02 3.000000e+01 6.500000e+01
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<br> Melt_Temp = 190.00
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<br> Mold_Temp = 30.00
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<br> Eject_Temp = 65.00
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<br> Glass_Temp = 1 9.00e+01
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<br> Specific_Heat = 1 3.40e+07
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<br> Conductivity = 1 3.10e+04
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<br> Viscosity = 5 4.46e-02 4.89e+03 3.45e+05 3.15e-01 0.00e+00
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<br> Density = 1 7.70e-01
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<br> Shear_Modulus = -1
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<br> -1
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<br> Thermal_Volume_Expans_Coeff= 2 5.85e-05 5.85e-05
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<br> Young_Modulus = 2 4.00e+10 4.00e+10
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<br> Poisson_Ratio = 2 4.00e-01 4.00e-01
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<br> Curing_Kinetics = -1
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<br> NoFlow_Temp = -1
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<br> Melt_Flow_Rate_Index = -1
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<br> Fiber = -1
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<br> Max_Shear_Rate = 1 39900.00
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<br> Max_Shear_Stress = 1 1071000.00
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<br> MaxMin_MeltMold_Temp = 4 -274.00 -274.00 -274.00 -274.00
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<br> Stress_Optic_Coeff = -1
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<br> Leonov_VE_Data = -1
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<br> Leonov_VE_WLF = -1
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<br> Parallel_Shear_Modulus = 1 1.43e+10
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<br> Crystallization_Kinetics = -1
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<br>
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<br>
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# ThermoPlastic Warpage simulation of injection molding process...
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<br> Tetra cell quality :
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<br> Total cell number= 67111
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<br> Number of cells with Aspect Ratio > 20= 20
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<br> Maximum Aspect Ratio= 66.035567, in Cell 90471
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<br> Minimum Aspect Ratio= 3.015519, in Cell 121833
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<br> Prism cell quality :
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<br> Total cell number= 90298
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<br> Number of cells with Aspect Ratio > 20= 676
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<br> Maximum Aspect Ratio= 34.811424
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<br> Minimum Aspect Ratio= 4.449684
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<br> Pyramid cell quality :
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<br> Total cell number= 6
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<br> Number of cells with Aspect Ratio > 20= 6
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<br> Maximum Aspect Ratio= 44.616982
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<br> Minimum Aspect Ratio= 20.956885
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<br> !! Recommended value of Aspect Ratio should be < 20 !!
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<br> Maximum cell Twist = 6.156221e-01 in cell 88684
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<br> !! Recommended value of Max. Twist should be < 0.2 !!
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<br>
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# Loading data processing ......
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<br> ** Warning ** The Residual Stress file is not correct format. The computation process will neglect residual stress effect and use isotropic properties.
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<br> Ne= 157372 c0= 0.597894 c1= 1.133599 c2= 0.597894
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<br>
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<br>
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<br>
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<br>
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<br>
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!! Warring !! Residual stress(.RS3) file element number inconsistent.
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<br>
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<br>
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!! Warring !! Inconsistent mold pres. element number is detected. Check element number in '.FS3
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<br>
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<br>
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!! Warring !! Inconsistent mold temp. element number is detected. Check element number in 'filename.PT3'
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<br>
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<br>
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!! Warring !! Inconsistent mold temp. element number is detected. Check element number in 'filename.CT3'
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<br>
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<br>
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<br>
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!! Error !! The required files are not enough for executing WARP.
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