we sucht der findet :)
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## Resources
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## Resources
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Creation and manufacture of boards or panels using recycled polypropylene plastic and fishing nets recovered by Spanish fishermen.
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### Tools
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This project is developed in collaboration with Vertidos Cero Association and AIMPLAS.
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- Industrial dryer (moisture removal)
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- Mixing equipment (material proportion control)
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- Trimming tools (edge finishing)
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- Storage racks (board stabilization)
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User Location: Gandia, Spain
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### Hardware & Machinery
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Mares Circulares, initiated in 2018, aims to clean the coasts, protected areas, and seabed of Spain and Portugal and promote material reuse.
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- Adapted carpentry press with heating/automation [AIMPLAS](https://www.aimplas.net/)
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- Sheet press (220cm × 90cm capacity)
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- Temperature control system (180°C operation)
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Approximately 5,200 kilograms (11,464 pounds) of debris, collected by volunteer fishermen, was processed. Non-PET plastic was sent to the Instituto Tecnológico de Plástico (AIMPLAS), where it was transformed into usable material.
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### Software
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The processed marine litter and fishing nets arrive in our workshop clean and crushed, ready for the heat press.
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- Automation software (press control)
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We mix them with the base material (polypropylene), carefully considering the desired proportions and quantities to achieve the specific texture, color, or thickness needed.
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### Materials
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Before placing the plastic in the sheet press, we use an industrial dryer to remove moisture.
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- Recycled polypropylene plastic ~~[Mares Circulares](https://www.marescirculares.com/)~~
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- Processed fishing nets [Vertidos Cero](https://www.vertidoscero.com/)
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Once the material is dry and mixed, it can be taken to the sheet press.
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### Partners
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We adapted a carpentry press to include heating and automation systems for board production.
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- Vertidos Cero Association [Website](https://www.vertidoscero.com/)
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- AIMPLAS [Website](https://www.aimplas.net/)
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Our sheet press can produce boards measuring 220cm x 90cm (86.6 inches x 35.4 inches) with thicknesses ranging from 1cm to 3cm (0.4 inches to 1.2 inches).
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The machine operates at an average temperature of 180°C (356°F) to melt the plastic.
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As with any plastic processing, excess material on the edges must be trimmed.
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After removing the board from the sheet press, it is important to store it in a large space to prevent deformation or bending.
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These boards can be used to create a variety of products, including decorative items and furniture.
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## References
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## References
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Creation and manufacture of boards or panels using recycled polypropylene plastic and fishing nets recovered by Spanish fishermen.
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Here is the list of references grouped by type:
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This project is developed in collaboration with Vertidos Cero Association and AIMPLAS.
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## Articles
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User Location: Gandia, Spain
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- [Breakthrough Technology Takes Plastic From the Ocean...](https://investors.coca-colacompany.com/news-events/press-releases/detail/971/breakthrough-technology-takes-plastic-from-the-ocean-and)
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- [Valenciaport sponsors furniture made from marine waste](https://www.valenciaport.com/en/valenciaport-sponsors-the-furniture-made-by-aimplas-with-marine-residues/)
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- [NetPlus® Recycled Fishing Nets](https://www.patagonia.com/our-footprint/netplus-recycled-fishing-nets.html)
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- [MAELSTROM Project: Marine Litter Treatment](https://cordis.europa.eu/article/id/445680-a-mantra-for-treatment-of-plastic-in-our-oceans)
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Mares Circulares, initiated in 2018, aims to clean the coasts, protected areas, and seabed of Spain and Portugal and promote material reuse.
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## Papers
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Approximately 5,200 kilograms (11,464 pounds) of debris, collected by volunteer fishermen, was processed. Non-PET plastic was sent to the Instituto Tecnológico de Plástico (AIMPLAS), where it was transformed into usable material.
|
- ~~[Recycling of Waste Polyethylene Fishing Nets as Fibre Reinforcement in Gypsum-based Materials](https://orbit.dtu.dk/files/278424474/Bertelsen_et_al_2022.pdf)~~
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- [Engineering Properties of Fibres from Waste Fishing Nets](http://www.circularocean.eu/wp-content/uploads/2017/02/Engineering-Properties-of-Fibres-from-Waste-Fishing-Nets.pdf)
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The processed marine litter and fishing nets arrive in our workshop clean and crushed, ready for the heat press.
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## YouTube
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We mix them with the base material (polypropylene), carefully considering the desired proportions and quantities to achieve the specific texture, color, or thickness needed.
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- [Recycled Plastic Lumber Flow Molding](https://www.youtube.com/watch?v=jAlGgXAdq5A)
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- [The Ultimate Guide to Make Perfect Plastic Sheets](https://www.youtube.com/watch?v=GEqPjhllYTY)
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Before placing the plastic in the sheet press, we use an industrial dryer to remove moisture.
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## Opensource Designs
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Once the material is dry and mixed, it can be taken to the sheet press.
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- Products Made from Marine Litter
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We adapted a carpentry press to include heating and automation systems for board production.
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## Guides/Reports
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Our sheet press can produce boards measuring 220cm x 90cm (86.6 inches x 35.4 inches) with thicknesses ranging from 1cm to 3cm (0.4 inches to 1.2 inches).
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- [Ecodesign Guide for Packaging (Ecoembes)](https://ecoembesempresas.com/app/uploads/2024/06/Ecodesign_guide_ENG.pdf)
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- [AIMPLAS Marine Litter Recovery Guide](https://www.aimplas.net/technologies/recycling/recovery-marine-litter/)
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The machine operates at an average temperature of 180°C (356°F) to melt the plastic.
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As with any plastic processing, excess material on the edges must be trimmed.
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After removing the board from the sheet press, it is important to store it in a large space to prevent deformation or bending.
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These boards can be used to create a variety of products, including decorative items and furniture.
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@ -385,6 +385,6 @@
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},
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},
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"content": "Creation and manufacture of boards or panels using recycled polypropylene plastic and fishing nets recovered by Spanish fishermen.\n\nThis project is developed in collaboration with Vertidos Cero Association and AIMPLAS.\n\n\nUser Location: Gandia, Spain\n\nMares Circulares, initiated in 2018, aims to clean the coasts, protected areas, and seabed of Spain and Portugal and promote material reuse.\n\nApproximately 5,200 kilograms (11,464 pounds) of debris, collected by volunteer fishermen, was processed. Non-PET plastic was sent to the Instituto Tecnológico de Plástico (AIMPLAS), where it was transformed into usable material.\n\nThe processed marine litter and fishing nets arrive in our workshop clean and crushed, ready for the heat press.\n\nWe mix them with the base material (polypropylene), carefully considering the desired proportions and quantities to achieve the specific texture, color, or thickness needed.\n\nBefore placing the plastic in the sheet press, we use an industrial dryer to remove moisture.\n\nOnce the material is dry and mixed, it can be taken to the sheet press.\n\nWe adapted a carpentry press to include heating and automation systems for board production.\n\nOur sheet press can produce boards measuring 220cm x 90cm (86.6 inches x 35.4 inches) with thicknesses ranging from 1cm to 3cm (0.4 inches to 1.2 inches).\n\nThe machine operates at an average temperature of 180°C (356°F) to melt the plastic.\n\nAs with any plastic processing, excess material on the edges must be trimmed.\n\nAfter removing the board from the sheet press, it is important to store it in a large space to prevent deformation or bending.\n\nThese boards can be used to create a variety of products, including decorative items and furniture.",
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"content": "Creation and manufacture of boards or panels using recycled polypropylene plastic and fishing nets recovered by Spanish fishermen.\n\nThis project is developed in collaboration with Vertidos Cero Association and AIMPLAS.\n\n\nUser Location: Gandia, Spain\n\nMares Circulares, initiated in 2018, aims to clean the coasts, protected areas, and seabed of Spain and Portugal and promote material reuse.\n\nApproximately 5,200 kilograms (11,464 pounds) of debris, collected by volunteer fishermen, was processed. Non-PET plastic was sent to the Instituto Tecnológico de Plástico (AIMPLAS), where it was transformed into usable material.\n\nThe processed marine litter and fishing nets arrive in our workshop clean and crushed, ready for the heat press.\n\nWe mix them with the base material (polypropylene), carefully considering the desired proportions and quantities to achieve the specific texture, color, or thickness needed.\n\nBefore placing the plastic in the sheet press, we use an industrial dryer to remove moisture.\n\nOnce the material is dry and mixed, it can be taken to the sheet press.\n\nWe adapted a carpentry press to include heating and automation systems for board production.\n\nOur sheet press can produce boards measuring 220cm x 90cm (86.6 inches x 35.4 inches) with thicknesses ranging from 1cm to 3cm (0.4 inches to 1.2 inches).\n\nThe machine operates at an average temperature of 180°C (356°F) to melt the plastic.\n\nAs with any plastic processing, excess material on the edges must be trimmed.\n\nAfter removing the board from the sheet press, it is important to store it in a large space to prevent deformation or bending.\n\nThese boards can be used to create a variety of products, including decorative items and furniture.",
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"keywords": "recycled polypropylene plastic, fishing nets recycling, eco-friendly boards, sustainable materials, AIMPLAS collaboration, Vertidos Cero project, Mares Circulares initiative, marine litter processing, Spanish fishermen collaboration, plastic sheet pressing",
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"keywords": "recycled polypropylene plastic, fishing nets recycling, eco-friendly boards, sustainable materials, AIMPLAS collaboration, Vertidos Cero project, Mares Circulares initiative, marine litter processing, Spanish fishermen collaboration, plastic sheet pressing",
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"resources": "Creation and manufacture of boards or panels using recycled polypropylene plastic and fishing nets recovered by Spanish fishermen.\n\nThis project is developed in collaboration with Vertidos Cero Association and AIMPLAS.\n\nUser Location: Gandia, Spain\n\nMares Circulares, initiated in 2018, aims to clean the coasts, protected areas, and seabed of Spain and Portugal and promote material reuse.\n\nApproximately 5,200 kilograms (11,464 pounds) of debris, collected by volunteer fishermen, was processed. Non-PET plastic was sent to the Instituto Tecnológico de Plástico (AIMPLAS), where it was transformed into usable material.\n\nThe processed marine litter and fishing nets arrive in our workshop clean and crushed, ready for the heat press.\n\nWe mix them with the base material (polypropylene), carefully considering the desired proportions and quantities to achieve the specific texture, color, or thickness needed.\n\nBefore placing the plastic in the sheet press, we use an industrial dryer to remove moisture.\n\nOnce the material is dry and mixed, it can be taken to the sheet press.\n\nWe adapted a carpentry press to include heating and automation systems for board production.\n\nOur sheet press can produce boards measuring 220cm x 90cm (86.6 inches x 35.4 inches) with thicknesses ranging from 1cm to 3cm (0.4 inches to 1.2 inches).\n\nThe machine operates at an average temperature of 180°C (356°F) to melt the plastic.\n\nAs with any plastic processing, excess material on the edges must be trimmed.\n\nAfter removing the board from the sheet press, it is important to store it in a large space to prevent deformation or bending.\n\nThese boards can be used to create a variety of products, including decorative items and furniture.",
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"resources": "### Tools\n\n- Industrial dryer (moisture removal)\n- Mixing equipment (material proportion control)\n- Trimming tools (edge finishing)\n- Storage racks (board stabilization)\n\n### Hardware & Machinery\n\n- Adapted carpentry press with heating/automation [AIMPLAS](https://www.aimplas.net/)\n- Sheet press (220cm × 90cm capacity)\n- Temperature control system (180°C operation)\n\n### Software\n\n- Automation software (press control)\n\n### Materials\n\n- Recycled polypropylene plastic ~~[Mares Circulares](https://www.marescirculares.com/)~~\n- Processed fishing nets [Vertidos Cero](https://www.vertidoscero.com/)\n\n### Partners\n\n- Vertidos Cero Association [Website](https://www.vertidoscero.com/)\n- AIMPLAS [Website](https://www.aimplas.net/)",
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"references": "Creation and manufacture of boards or panels using recycled polypropylene plastic and fishing nets recovered by Spanish fishermen.\n\nThis project is developed in collaboration with Vertidos Cero Association and AIMPLAS.\n\nUser Location: Gandia, Spain\n\nMares Circulares, initiated in 2018, aims to clean the coasts, protected areas, and seabed of Spain and Portugal and promote material reuse.\n\nApproximately 5,200 kilograms (11,464 pounds) of debris, collected by volunteer fishermen, was processed. Non-PET plastic was sent to the Instituto Tecnológico de Plástico (AIMPLAS), where it was transformed into usable material.\n\nThe processed marine litter and fishing nets arrive in our workshop clean and crushed, ready for the heat press.\n\nWe mix them with the base material (polypropylene), carefully considering the desired proportions and quantities to achieve the specific texture, color, or thickness needed.\n\nBefore placing the plastic in the sheet press, we use an industrial dryer to remove moisture.\n\nOnce the material is dry and mixed, it can be taken to the sheet press.\n\nWe adapted a carpentry press to include heating and automation systems for board production.\n\nOur sheet press can produce boards measuring 220cm x 90cm (86.6 inches x 35.4 inches) with thicknesses ranging from 1cm to 3cm (0.4 inches to 1.2 inches).\n\nThe machine operates at an average temperature of 180°C (356°F) to melt the plastic.\n\nAs with any plastic processing, excess material on the edges must be trimmed.\n\nAfter removing the board from the sheet press, it is important to store it in a large space to prevent deformation or bending.\n\nThese boards can be used to create a variety of products, including decorative items and furniture."
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"references": "Here is the list of references grouped by type:\n\n## Articles\n\n- [Breakthrough Technology Takes Plastic From the Ocean...](https://investors.coca-colacompany.com/news-events/press-releases/detail/971/breakthrough-technology-takes-plastic-from-the-ocean-and)\n- [Valenciaport sponsors furniture made from marine waste](https://www.valenciaport.com/en/valenciaport-sponsors-the-furniture-made-by-aimplas-with-marine-residues/)\n- [NetPlus® Recycled Fishing Nets](https://www.patagonia.com/our-footprint/netplus-recycled-fishing-nets.html)\n- [MAELSTROM Project: Marine Litter Treatment](https://cordis.europa.eu/article/id/445680-a-mantra-for-treatment-of-plastic-in-our-oceans)\n\n## Papers\n\n- ~~[Recycling of Waste Polyethylene Fishing Nets as Fibre Reinforcement in Gypsum-based Materials](https://orbit.dtu.dk/files/278424474/Bertelsen_et_al_2022.pdf)~~\n- [Engineering Properties of Fibres from Waste Fishing Nets](http://www.circularocean.eu/wp-content/uploads/2017/02/Engineering-Properties-of-Fibres-from-Waste-Fishing-Nets.pdf)\n\n## YouTube\n\n- [Recycled Plastic Lumber Flow Molding](https://www.youtube.com/watch?v=jAlGgXAdq5A)\n- [The Ultimate Guide to Make Perfect Plastic Sheets](https://www.youtube.com/watch?v=GEqPjhllYTY)\n\n## Opensource Designs\n\n- Products Made from Marine Litter\n\n## Guides/Reports\n\n- [Ecodesign Guide for Packaging (Ecoembes)](https://ecoembesempresas.com/app/uploads/2024/06/Ecodesign_guide_ENG.pdf)\n- [AIMPLAS Marine Litter Recovery Guide](https://www.aimplas.net/technologies/recycling/recovery-marine-litter/)"
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}
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}
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@ -1,29 +1,27 @@
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Creation and manufacture of boards or panels using recycled polypropylene plastic and fishing nets recovered by Spanish fishermen.
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Here is the list of references grouped by type:
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This project is developed in collaboration with Vertidos Cero Association and AIMPLAS.
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## Articles
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User Location: Gandia, Spain
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- [Breakthrough Technology Takes Plastic From the Ocean...](https://investors.coca-colacompany.com/news-events/press-releases/detail/971/breakthrough-technology-takes-plastic-from-the-ocean-and)
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- [Valenciaport sponsors furniture made from marine waste](https://www.valenciaport.com/en/valenciaport-sponsors-the-furniture-made-by-aimplas-with-marine-residues/)
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- [NetPlus® Recycled Fishing Nets](https://www.patagonia.com/our-footprint/netplus-recycled-fishing-nets.html)
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- [MAELSTROM Project: Marine Litter Treatment](https://cordis.europa.eu/article/id/445680-a-mantra-for-treatment-of-plastic-in-our-oceans)
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|
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Mares Circulares, initiated in 2018, aims to clean the coasts, protected areas, and seabed of Spain and Portugal and promote material reuse.
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## Papers
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||||||
|
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Approximately 5,200 kilograms (11,464 pounds) of debris, collected by volunteer fishermen, was processed. Non-PET plastic was sent to the Instituto Tecnológico de Plástico (AIMPLAS), where it was transformed into usable material.
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- ~~[Recycling of Waste Polyethylene Fishing Nets as Fibre Reinforcement in Gypsum-based Materials](https://orbit.dtu.dk/files/278424474/Bertelsen_et_al_2022.pdf)~~
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- [Engineering Properties of Fibres from Waste Fishing Nets](http://www.circularocean.eu/wp-content/uploads/2017/02/Engineering-Properties-of-Fibres-from-Waste-Fishing-Nets.pdf)
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The processed marine litter and fishing nets arrive in our workshop clean and crushed, ready for the heat press.
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## YouTube
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We mix them with the base material (polypropylene), carefully considering the desired proportions and quantities to achieve the specific texture, color, or thickness needed.
|
- [Recycled Plastic Lumber Flow Molding](https://www.youtube.com/watch?v=jAlGgXAdq5A)
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- [The Ultimate Guide to Make Perfect Plastic Sheets](https://www.youtube.com/watch?v=GEqPjhllYTY)
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Before placing the plastic in the sheet press, we use an industrial dryer to remove moisture.
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## Opensource Designs
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||||||
|
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Once the material is dry and mixed, it can be taken to the sheet press.
|
- Products Made from Marine Litter
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||||||
|
|
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We adapted a carpentry press to include heating and automation systems for board production.
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## Guides/Reports
|
||||||
|
|
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Our sheet press can produce boards measuring 220cm x 90cm (86.6 inches x 35.4 inches) with thicknesses ranging from 1cm to 3cm (0.4 inches to 1.2 inches).
|
- [Ecodesign Guide for Packaging (Ecoembes)](https://ecoembesempresas.com/app/uploads/2024/06/Ecodesign_guide_ENG.pdf)
|
||||||
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- [AIMPLAS Marine Litter Recovery Guide](https://www.aimplas.net/technologies/recycling/recovery-marine-litter/)
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The machine operates at an average temperature of 180°C (356°F) to melt the plastic.
|
|
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|
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As with any plastic processing, excess material on the edges must be trimmed.
|
|
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After removing the board from the sheet press, it is important to store it in a large space to prevent deformation or bending.
|
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These boards can be used to create a variety of products, including decorative items and furniture.
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@ -1,29 +1,26 @@
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Creation and manufacture of boards or panels using recycled polypropylene plastic and fishing nets recovered by Spanish fishermen.
|
### Tools
|
||||||
|
|
||||||
This project is developed in collaboration with Vertidos Cero Association and AIMPLAS.
|
- Industrial dryer (moisture removal)
|
||||||
|
- Mixing equipment (material proportion control)
|
||||||
|
- Trimming tools (edge finishing)
|
||||||
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- Storage racks (board stabilization)
|
||||||
|
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User Location: Gandia, Spain
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### Hardware & Machinery
|
||||||
|
|
||||||
Mares Circulares, initiated in 2018, aims to clean the coasts, protected areas, and seabed of Spain and Portugal and promote material reuse.
|
- Adapted carpentry press with heating/automation [AIMPLAS](https://www.aimplas.net/)
|
||||||
|
- Sheet press (220cm × 90cm capacity)
|
||||||
|
- Temperature control system (180°C operation)
|
||||||
|
|
||||||
Approximately 5,200 kilograms (11,464 pounds) of debris, collected by volunteer fishermen, was processed. Non-PET plastic was sent to the Instituto Tecnológico de Plástico (AIMPLAS), where it was transformed into usable material.
|
### Software
|
||||||
|
|
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The processed marine litter and fishing nets arrive in our workshop clean and crushed, ready for the heat press.
|
- Automation software (press control)
|
||||||
|
|
||||||
We mix them with the base material (polypropylene), carefully considering the desired proportions and quantities to achieve the specific texture, color, or thickness needed.
|
### Materials
|
||||||
|
|
||||||
Before placing the plastic in the sheet press, we use an industrial dryer to remove moisture.
|
- Recycled polypropylene plastic ~~[Mares Circulares](https://www.marescirculares.com/)~~
|
||||||
|
- Processed fishing nets [Vertidos Cero](https://www.vertidoscero.com/)
|
||||||
|
|
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Once the material is dry and mixed, it can be taken to the sheet press.
|
### Partners
|
||||||
|
|
||||||
We adapted a carpentry press to include heating and automation systems for board production.
|
- Vertidos Cero Association [Website](https://www.vertidoscero.com/)
|
||||||
|
- AIMPLAS [Website](https://www.aimplas.net/)
|
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Our sheet press can produce boards measuring 220cm x 90cm (86.6 inches x 35.4 inches) with thicknesses ranging from 1cm to 3cm (0.4 inches to 1.2 inches).
|
|
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|
|
||||||
The machine operates at an average temperature of 180°C (356°F) to melt the plastic.
|
|
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|
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As with any plastic processing, excess material on the edges must be trimmed.
|
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After removing the board from the sheet press, it is important to store it in a large space to prevent deformation or bending.
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These boards can be used to create a variety of products, including decorative items and furniture.
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@ -59,38 +59,43 @@ While awaiting materials for your projects, consider using plastic for an art pr
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## Resources
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## Resources
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Interested in gathering a specific type of plastic for a project?
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To address the query, here's the structured information extracted from the provided tutorial:
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Learn our methods here.
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### Tools
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User Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)
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- Social media platforms ([Facebook Marketplace](https://www.facebook.com/marketplace))
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- Local notice boards ([Gumtree Worksop](https://www.gumtree.com))
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- Shop window advertisements
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To begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.
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### Software
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After completing that project, consider another endeavor:
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- Community networking ([Nextdoor](https://nextdoor.co.uk))
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- Material-sharing platforms ([Freecycle](https://www.freecycle.org))
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PP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.
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### Hardware
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Certainly! Here's the revised text:
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- **HDPE2 materials**: Milk cartons, plastic lids, cereal inner bags
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- **PP05 materials**: Contact lens cases, chocolate wrappers, Chinese-style pots
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***
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These categorizations reflect sourcing methods, platforms for outreach, and material types relevant to Worksop, UK.
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While awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting.
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## References
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## References
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Interested in gathering a specific type of plastic for a project?
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**Articles**
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|
|
||||||
Learn our methods here.
|
- [Revolutionary Recycling Process Transforms Plastic Waste](https://www.energy.gov/eere/bioenergy/articles/revolutionary-recycling-process-transforms-plastic-waste) [1]
|
||||||
|
|
||||||
User Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)
|
**Books**
|
||||||
|
|
||||||
To begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.
|
- [Understanding Plastics Recycling 2E: Economic, Ecological, and Technical Aspects of Plastic Waste Handling](https://www.barnesandnoble.com/w/understanding-plastics-recycling-2e-natalie-rudolph/1137695178) [2]
|
||||||
|
- [Small-scale Recycling of Plastics](https://practicalactionpublishing.com/book/1999/small-scale-recycling-of-plastics) [8]
|
||||||
|
|
||||||
After completing that project, consider another endeavor:
|
**Papers**
|
||||||
|
|
||||||
PP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.
|
- [Plastics Recycling: Challenges and Opportunities](https://pmc.ncbi.nlm.nih.gov/articles/PMC2873020/) [7]
|
||||||
|
|
||||||
Certainly! Here's the revised text:
|
**YouTube**
|
||||||
|
|
||||||
***
|
- [What Is The Plastic Recycling Process](https://www.youtube.com/watch?v=JmXf0JgiLTw) [4]
|
||||||
|
|
||||||
While awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting.
|
**Opensource Designs**
|
||||||
|
|
||||||
|
- [Precious Plastic by Dave Hakkens: Open-Source Plastic Recycling Workshop](https://www.designboom.com/technology/precious-plastic-dave-hakkens-recycling-workshop-06-02-2014/) [5]
|
||||||
@ -326,6 +326,6 @@
|
|||||||
},
|
},
|
||||||
"content": "Interested in gathering a specific type of plastic for a project?\n\nLearn our methods here.\n\n\nUser Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)\n\nTo begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.\n\nAfter completing that project, consider another endeavor:\n\nPP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.\n\nCertainly! Here's the revised text:\n\n---\n\nWhile awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting.",
|
"content": "Interested in gathering a specific type of plastic for a project?\n\nLearn our methods here.\n\n\nUser Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)\n\nTo begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.\n\nAfter completing that project, consider another endeavor:\n\nPP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.\n\nCertainly! Here's the revised text:\n\n---\n\nWhile awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting.",
|
||||||
"keywords": "plastic recycling, HDPE2 collection, PP05 items, Worksop plastic projects, local recycling methods, plastic art projects, HDPE2 products, PP05 recycling, UK plastic sorting, community plastic gathering",
|
"keywords": "plastic recycling, HDPE2 collection, PP05 items, Worksop plastic projects, local recycling methods, plastic art projects, HDPE2 products, PP05 recycling, UK plastic sorting, community plastic gathering",
|
||||||
"resources": "Interested in gathering a specific type of plastic for a project?\n\nLearn our methods here.\n\nUser Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)\n\nTo begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.\n\nAfter completing that project, consider another endeavor:\n\nPP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.\n\nCertainly! Here's the revised text:\n\n***\n\nWhile awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting.",
|
"resources": "To address the query, here's the structured information extracted from the provided tutorial:\n\n### Tools\n\n- Social media platforms ([Facebook Marketplace](https://www.facebook.com/marketplace))\n- Local notice boards ([Gumtree Worksop](https://www.gumtree.com))\n- Shop window advertisements\n\n### Software\n\n- Community networking ([Nextdoor](https://nextdoor.co.uk))\n- Material-sharing platforms ([Freecycle](https://www.freecycle.org))\n\n### Hardware\n\n- **HDPE2 materials**: Milk cartons, plastic lids, cereal inner bags\n- **PP05 materials**: Contact lens cases, chocolate wrappers, Chinese-style pots\n\nThese categorizations reflect sourcing methods, platforms for outreach, and material types relevant to Worksop, UK.",
|
||||||
"references": "Interested in gathering a specific type of plastic for a project?\n\nLearn our methods here.\n\nUser Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)\n\nTo begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.\n\nAfter completing that project, consider another endeavor:\n\nPP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.\n\nCertainly! Here's the revised text:\n\n***\n\nWhile awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting."
|
"references": "**Articles**\n\n- [Revolutionary Recycling Process Transforms Plastic Waste](https://www.energy.gov/eere/bioenergy/articles/revolutionary-recycling-process-transforms-plastic-waste) [1]\n\n**Books**\n\n- [Understanding Plastics Recycling 2E: Economic, Ecological, and Technical Aspects of Plastic Waste Handling](https://www.barnesandnoble.com/w/understanding-plastics-recycling-2e-natalie-rudolph/1137695178) [2]\n- [Small-scale Recycling of Plastics](https://practicalactionpublishing.com/book/1999/small-scale-recycling-of-plastics) [8]\n\n**Papers**\n\n- [Plastics Recycling: Challenges and Opportunities](https://pmc.ncbi.nlm.nih.gov/articles/PMC2873020/) [7]\n\n**YouTube**\n\n- [What Is The Plastic Recycling Process](https://www.youtube.com/watch?v=JmXf0JgiLTw) [4]\n\n**Opensource Designs**\n\n- [Precious Plastic by Dave Hakkens: Open-Source Plastic Recycling Workshop](https://www.designboom.com/technology/precious-plastic-dave-hakkens-recycling-workshop-06-02-2014/) [5]"
|
||||||
}
|
}
|
||||||
@ -1,17 +1,20 @@
|
|||||||
Interested in gathering a specific type of plastic for a project?
|
**Articles**
|
||||||
|
|
||||||
Learn our methods here.
|
- [Revolutionary Recycling Process Transforms Plastic Waste](https://www.energy.gov/eere/bioenergy/articles/revolutionary-recycling-process-transforms-plastic-waste) [1]
|
||||||
|
|
||||||
User Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)
|
**Books**
|
||||||
|
|
||||||
To begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.
|
- [Understanding Plastics Recycling 2E: Economic, Ecological, and Technical Aspects of Plastic Waste Handling](https://www.barnesandnoble.com/w/understanding-plastics-recycling-2e-natalie-rudolph/1137695178) [2]
|
||||||
|
- [Small-scale Recycling of Plastics](https://practicalactionpublishing.com/book/1999/small-scale-recycling-of-plastics) [8]
|
||||||
|
|
||||||
After completing that project, consider another endeavor:
|
**Papers**
|
||||||
|
|
||||||
PP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.
|
- [Plastics Recycling: Challenges and Opportunities](https://pmc.ncbi.nlm.nih.gov/articles/PMC2873020/) [7]
|
||||||
|
|
||||||
Certainly! Here's the revised text:
|
**YouTube**
|
||||||
|
|
||||||
***
|
- [What Is The Plastic Recycling Process](https://www.youtube.com/watch?v=JmXf0JgiLTw) [4]
|
||||||
|
|
||||||
While awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting.
|
**Opensource Designs**
|
||||||
|
|
||||||
|
- [Precious Plastic by Dave Hakkens: Open-Source Plastic Recycling Workshop](https://www.designboom.com/technology/precious-plastic-dave-hakkens-recycling-workshop-06-02-2014/) [5]
|
||||||
@ -1,17 +1,19 @@
|
|||||||
Interested in gathering a specific type of plastic for a project?
|
To address the query, here's the structured information extracted from the provided tutorial:
|
||||||
|
|
||||||
Learn our methods here.
|
### Tools
|
||||||
|
|
||||||
User Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)
|
- Social media platforms ([Facebook Marketplace](https://www.facebook.com/marketplace))
|
||||||
|
- Local notice boards ([Gumtree Worksop](https://www.gumtree.com))
|
||||||
|
- Shop window advertisements
|
||||||
|
|
||||||
To begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.
|
### Software
|
||||||
|
|
||||||
After completing that project, consider another endeavor:
|
- Community networking ([Nextdoor](https://nextdoor.co.uk))
|
||||||
|
- Material-sharing platforms ([Freecycle](https://www.freecycle.org))
|
||||||
|
|
||||||
PP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.
|
### Hardware
|
||||||
|
|
||||||
Certainly! Here's the revised text:
|
- **HDPE2 materials**: Milk cartons, plastic lids, cereal inner bags
|
||||||
|
- **PP05 materials**: Contact lens cases, chocolate wrappers, Chinese-style pots
|
||||||
|
|
||||||
***
|
These categorizations reflect sourcing methods, platforms for outreach, and material types relevant to Worksop, UK.
|
||||||
|
|
||||||
While awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting.
|
|
||||||
@ -206,106 +206,45 @@ For effective collection, the objective is to gather maximum materials with mini
|
|||||||
We hope this guidance assists you in starting your operation. Enjoy the accompanying video illustrating our process.
|
We hope this guidance assists you in starting your operation. Enjoy the accompanying video illustrating our process.
|
||||||
|
|
||||||
## Resources
|
## Resources
|
||||||
This guide explains how we addressed waste collection in a growing tourist area. As tourism increases waste production beyond local capacity, it is essential to establish improved collection systems.
|
### Tools
|
||||||
|
|
||||||
User Location: Pottuvil, Sri Lanka
|
- Plastic collection bins with instructional stickers
|
||||||
|
- Sorting containers for caps and PET separation
|
||||||
|
- Product manufacturing equipment (key rings, buckles)
|
||||||
|
- Custom-designed tuk tuk illustrations
|
||||||
|
- Deposit system materials (optional)
|
||||||
|
|
||||||
Located in Arugam Bay, a small town of 150 residents on Sri Lanka's east coast, the local economy relies heavily on tourism and seasonal fishing. However, effective waste management is lacking. During the tourist season, municipal waste management capacity is overwhelmed by tourism-related businesses, resulting in increased plastic waste burning by locals. Additionally, businesses incinerate large piles of plastic bottles due to high tourist consumption.
|
### Hardware
|
||||||
|
|
||||||
### WLAB Overview
|
- Modified tuk tuk for waste transport
|
||||||
|
- 20 ft shipping containers (workspace)
|
||||||
Founded in 2018 with support from a USAID grant, WLAB focuses on resource management, plastic collection, and educational programs in schools, transforming plastic waste into products. Our team consists of three full-time employees.
|
- PET baler machine (23 kg capacity)
|
||||||
|
- Public water refill station
|
||||||
Our strategy involves collecting clean PET bottles from local sources. We sell these bottles to industry partners, retaining PE caps for our production. Occasionally, we participate in beach cleanup activities.
|
- 60+ collection bins across town
|
||||||
|
|
||||||
Our facility in central Arugam Bay comprises two 20 ft (6.1 m) shipping containers with convenient access to the main road, frequented by tourists. This location enhances our visibility for educational purposes.
|
|
||||||
|
|
||||||
We decided to collect plastic from the tourism industry due to its large volume of PET bottles, which are in high demand for polyester yarn production in Sri Lanka. These bottles are easy to handle since they are clean, and the caps are suitable for various machines. This approach also helps reduce landfill waste from PET bottle disposal.
|
|
||||||
|
|
||||||
Our public water refill system allows free access for everyone. Ultimately, we aim to reduce the number of bottles needing collection. A tourist destination free of plastic bottles is preferable to one with a substantial PET bottle collection.
|
|
||||||
|
|
||||||
We have placed over 60 bins around town at locations such as hotels, restaurants, resorts, mosques, and shops. Although initially free, we now consider implementing a deposit system. Each bin is attractively painted and includes a prominent sticker indicating the type of plastic collected, along with a message encouraging exploration of alternatives.
|
|
||||||
|
|
||||||
### Markdown
|
|
||||||
|
|
||||||
As awareness of plastic waste grows, it is important for businesses to demonstrate action. Therefore, convincing business owners to adopt our bins is straightforward. A reliable staff member should communicate with businesses to establish trust in our efforts.
|
|
||||||
|
|
||||||
To collect and transport resources, we modified a traditional tuk tuk with distinctive illustrations by a local artist for a unique appearance.
|
|
||||||
|
|
||||||
We regularly use our tuk tuk to gather plastic from various locations. During peak tourist season, collections are made daily due to increased volumes.
|
|
||||||
|
|
||||||
Monthly, we collect about 1 ton (approximately 2,205 pounds), a small portion of the available material. Gathering more from the local community is challenging despite the potential to collect over 4 tons (about 8,818 pounds) of PET monthly. The primary issue is that collection costs are high and PET prices remain low.
|
|
||||||
|
|
||||||
Upon arrival at the workspace, bottles are sorted to separate caps from PET bottles, placing each in designated containers. Staff typically perform this task, occasionally assisted by tourists.
|
|
||||||
|
|
||||||
To optimize transport efficiency, we bale our PET bottles, allowing for more effective shipping. Each bale comprises 700 to 800 bottles and weighs approximately 23 kg (50.7 lbs).
|
|
||||||
|
|
||||||
Collected PE bottle caps are transformed into products such as key rings, surf wax combs, buttons, and buckles. These products are used internally or sold to individuals and wholesalers.
|
|
||||||
|
|
||||||
We offer complimentary bottle collection from hotels and resorts, including the provision of collection bins. The collected PET is then sold to the industry at 55 Sri Lankan Rupees per kilogram (approximately 0.26 euros or 0.30 USD). Our products made from bottle caps generate significant profit. Adding value to materials improves margins, while bulk sales of raw materials require large volumes due to low profit margins.
|
|
||||||
|
|
||||||
Sri Lanka has advanced facilities capable of converting PET into polyester yarn. However, a single company dominates the market, making it difficult to negotiate competitive prices. This situation is similar for glass, with just one buyer controlling pricing.
|
|
||||||
|
|
||||||
### How to Start a Collection Operation
|
|
||||||
|
|
||||||
Operating efficiently for two years, we recommend the following essentials for initiating a collection operation:
|
|
||||||
|
|
||||||
- A dedicated team
|
|
||||||
- Adequate space
|
|
||||||
- A well-chosen target area
|
|
||||||
|
|
||||||
For effective collection, the objective is to gather maximum materials with minimal travel. Tourist areas are ideal due to the high concentration of waste generated by many people in a confined space.
|
|
||||||
|
|
||||||
We hope this guidance assists you in starting your operation. Enjoy the accompanying video illustrating our process.
|
|
||||||
## References
|
## References
|
||||||
This guide explains how we addressed waste collection in a growing tourist area. As tourism increases waste production beyond local capacity, it is essential to establish improved collection systems.
|
## Articles
|
||||||
|
|
||||||
User Location: Pottuvil, Sri Lanka
|
- [SLTDA, USAID launch sustainable waste management initiative](https://www.sundaytimes.lk/230813/sunday-times-2/sltda-usaid-launch-sustainable-waste-management-initiative-527889.html) [1]
|
||||||
|
- ~~[Sustainable Tourism and Plastics and Food Waste Management](https://www.greenpolicyplatform.org/news/sustainable-tourism-and-plastics-and-food-waste-management)~~ [5]
|
||||||
|
- [Zero-waste approach in coastal tourism destination](https://www.skills4cmt.eu/blog/zerowaste/) [8]
|
||||||
|
- [Coca-Cola Beverages Sri Lanka Launches E-Tuk for Plastic Waste Management](http://bizenglish.adaderana.lk/coca-cola-beverages-sri-lanka-launches-sri-lankas-first-ever-electronic-three-wheeler-for-plastic-waste-management-on-the-world-recycling-day/) [12]
|
||||||
|
- [10 Powerful And Unforgettable Eco-Friendly Tours Sri Lanka](https://emersionwellness.com/powerful-eco-friendly-tours-sri-lanka/) [13]
|
||||||
|
|
||||||
Located in Arugam Bay, a small town of 150 residents on Sri Lanka's east coast, the local economy relies heavily on tourism and seasonal fishing. However, effective waste management is lacking. During the tourist season, municipal waste management capacity is overwhelmed by tourism-related businesses, resulting in increased plastic waste burning by locals. Additionally, businesses incinerate large piles of plastic bottles due to high tourist consumption.
|
## Books
|
||||||
|
|
||||||
### WLAB Overview
|
- [Hands-On Data Visualization](https://handsondataviz.org/HandsOnDataViz.pdf) [3]
|
||||||
|
- [A knowledge representation practionary: guidelines](https://www.mkbergman.com/pubs/akrp/a-kr-practionary.pdf) [14]
|
||||||
|
|
||||||
Founded in 2018 with support from a USAID grant, WLAB focuses on resource management, plastic collection, and educational programs in schools, transforming plastic waste into products. Our team consists of three full-time employees.
|
## Papers
|
||||||
|
|
||||||
Our strategy involves collecting clean PET bottles from local sources. We sell these bottles to industry partners, retaining PE caps for our production. Occasionally, we participate in beach cleanup activities.
|
- [Lessons Learned from Four Popular EU Tourist Destinations](https://www.scirp.org/journal/paperinformation?paperid=61933) [2]
|
||||||
|
- [Solid wastes generation and its management in tourist destinations Sri Lanka](https://pdfs.semanticscholar.org/cec0/e7cec1e9d4646a63c1df3f420d94c35f63bf.pdf) [4]
|
||||||
|
|
||||||
Our facility in central Arugam Bay comprises two 20 ft (6.1 m) shipping containers with convenient access to the main road, frequented by tourists. This location enhances our visibility for educational purposes.
|
## YouTube
|
||||||
|
|
||||||
We decided to collect plastic from the tourism industry due to its large volume of PET bottles, which are in high demand for polyester yarn production in Sri Lanka. These bottles are easy to handle since they are clean, and the caps are suitable for various machines. This approach also helps reduce landfill waste from PET bottle disposal.
|
- [Plastic Waste Project in Sri Lanka:Tourism Sector](https://www.youtube.com/watch?v=dqqEeFpdJgU) [11]
|
||||||
|
|
||||||
Our public water refill system allows free access for everyone. Ultimately, we aim to reduce the number of bottles needing collection. A tourist destination free of plastic bottles is preferable to one with a substantial PET bottle collection.
|
## Opensource Designs
|
||||||
|
|
||||||
We have placed over 60 bins around town at locations such as hotels, restaurants, resorts, mosques, and shops. Although initially free, we now consider implementing a deposit system. Each bin is attractively painted and includes a prominent sticker indicating the type of plastic collected, along with a message encouraging exploration of alternatives.
|
- [Memoization, Tabulation, and Sorting Algorithms by Example](https://gist.github.com/camilasrody/9527416fa46a13ba0ab752ca9410ff7b) [6]
|
||||||
|
- Collecting plastic in Arugam Bay, Sri Lanka [9]
|
||||||
### Markdown
|
|
||||||
|
|
||||||
As awareness of plastic waste grows, it is important for businesses to demonstrate action. Therefore, convincing business owners to adopt our bins is straightforward. A reliable staff member should communicate with businesses to establish trust in our efforts.
|
|
||||||
|
|
||||||
To collect and transport resources, we modified a traditional tuk tuk with distinctive illustrations by a local artist for a unique appearance.
|
|
||||||
|
|
||||||
We regularly use our tuk tuk to gather plastic from various locations. During peak tourist season, collections are made daily due to increased volumes.
|
|
||||||
|
|
||||||
Monthly, we collect about 1 ton (approximately 2,205 pounds), a small portion of the available material. Gathering more from the local community is challenging despite the potential to collect over 4 tons (about 8,818 pounds) of PET monthly. The primary issue is that collection costs are high and PET prices remain low.
|
|
||||||
|
|
||||||
Upon arrival at the workspace, bottles are sorted to separate caps from PET bottles, placing each in designated containers. Staff typically perform this task, occasionally assisted by tourists.
|
|
||||||
|
|
||||||
To optimize transport efficiency, we bale our PET bottles, allowing for more effective shipping. Each bale comprises 700 to 800 bottles and weighs approximately 23 kg (50.7 lbs).
|
|
||||||
|
|
||||||
Collected PE bottle caps are transformed into products such as key rings, surf wax combs, buttons, and buckles. These products are used internally or sold to individuals and wholesalers.
|
|
||||||
|
|
||||||
We offer complimentary bottle collection from hotels and resorts, including the provision of collection bins. The collected PET is then sold to the industry at 55 Sri Lankan Rupees per kilogram (approximately 0.26 euros or 0.30 USD). Our products made from bottle caps generate significant profit. Adding value to materials improves margins, while bulk sales of raw materials require large volumes due to low profit margins.
|
|
||||||
|
|
||||||
Sri Lanka has advanced facilities capable of converting PET into polyester yarn. However, a single company dominates the market, making it difficult to negotiate competitive prices. This situation is similar for glass, with just one buyer controlling pricing.
|
|
||||||
|
|
||||||
### How to Start a Collection Operation
|
|
||||||
|
|
||||||
Operating efficiently for two years, we recommend the following essentials for initiating a collection operation:
|
|
||||||
|
|
||||||
- A dedicated team
|
|
||||||
- Adequate space
|
|
||||||
- A well-chosen target area
|
|
||||||
|
|
||||||
For effective collection, the objective is to gather maximum materials with minimal travel. Tourist areas are ideal due to the high concentration of waste generated by many people in a confined space.
|
|
||||||
|
|
||||||
We hope this guidance assists you in starting your operation. Enjoy the accompanying video illustrating our process.
|
|
||||||
File diff suppressed because one or more lines are too long
@ -1,51 +1,26 @@
|
|||||||
This guide explains how we addressed waste collection in a growing tourist area. As tourism increases waste production beyond local capacity, it is essential to establish improved collection systems.
|
## Articles
|
||||||
|
|
||||||
User Location: Pottuvil, Sri Lanka
|
- [SLTDA, USAID launch sustainable waste management initiative](https://www.sundaytimes.lk/230813/sunday-times-2/sltda-usaid-launch-sustainable-waste-management-initiative-527889.html) [1]
|
||||||
|
- ~~[Sustainable Tourism and Plastics and Food Waste Management](https://www.greenpolicyplatform.org/news/sustainable-tourism-and-plastics-and-food-waste-management)~~ [5]
|
||||||
|
- [Zero-waste approach in coastal tourism destination](https://www.skills4cmt.eu/blog/zerowaste/) [8]
|
||||||
|
- [Coca-Cola Beverages Sri Lanka Launches E-Tuk for Plastic Waste Management](http://bizenglish.adaderana.lk/coca-cola-beverages-sri-lanka-launches-sri-lankas-first-ever-electronic-three-wheeler-for-plastic-waste-management-on-the-world-recycling-day/) [12]
|
||||||
|
- [10 Powerful And Unforgettable Eco-Friendly Tours Sri Lanka](https://emersionwellness.com/powerful-eco-friendly-tours-sri-lanka/) [13]
|
||||||
|
|
||||||
Located in Arugam Bay, a small town of 150 residents on Sri Lanka's east coast, the local economy relies heavily on tourism and seasonal fishing. However, effective waste management is lacking. During the tourist season, municipal waste management capacity is overwhelmed by tourism-related businesses, resulting in increased plastic waste burning by locals. Additionally, businesses incinerate large piles of plastic bottles due to high tourist consumption.
|
## Books
|
||||||
|
|
||||||
### WLAB Overview
|
- [Hands-On Data Visualization](https://handsondataviz.org/HandsOnDataViz.pdf) [3]
|
||||||
|
- [A knowledge representation practionary: guidelines](https://www.mkbergman.com/pubs/akrp/a-kr-practionary.pdf) [14]
|
||||||
|
|
||||||
Founded in 2018 with support from a USAID grant, WLAB focuses on resource management, plastic collection, and educational programs in schools, transforming plastic waste into products. Our team consists of three full-time employees.
|
## Papers
|
||||||
|
|
||||||
Our strategy involves collecting clean PET bottles from local sources. We sell these bottles to industry partners, retaining PE caps for our production. Occasionally, we participate in beach cleanup activities.
|
- [Lessons Learned from Four Popular EU Tourist Destinations](https://www.scirp.org/journal/paperinformation?paperid=61933) [2]
|
||||||
|
- [Solid wastes generation and its management in tourist destinations Sri Lanka](https://pdfs.semanticscholar.org/cec0/e7cec1e9d4646a63c1df3f420d94c35f63bf.pdf) [4]
|
||||||
|
|
||||||
Our facility in central Arugam Bay comprises two 20 ft (6.1 m) shipping containers with convenient access to the main road, frequented by tourists. This location enhances our visibility for educational purposes.
|
## YouTube
|
||||||
|
|
||||||
We decided to collect plastic from the tourism industry due to its large volume of PET bottles, which are in high demand for polyester yarn production in Sri Lanka. These bottles are easy to handle since they are clean, and the caps are suitable for various machines. This approach also helps reduce landfill waste from PET bottle disposal.
|
- [Plastic Waste Project in Sri Lanka:Tourism Sector](https://www.youtube.com/watch?v=dqqEeFpdJgU) [11]
|
||||||
|
|
||||||
Our public water refill system allows free access for everyone. Ultimately, we aim to reduce the number of bottles needing collection. A tourist destination free of plastic bottles is preferable to one with a substantial PET bottle collection.
|
## Opensource Designs
|
||||||
|
|
||||||
We have placed over 60 bins around town at locations such as hotels, restaurants, resorts, mosques, and shops. Although initially free, we now consider implementing a deposit system. Each bin is attractively painted and includes a prominent sticker indicating the type of plastic collected, along with a message encouraging exploration of alternatives.
|
- [Memoization, Tabulation, and Sorting Algorithms by Example](https://gist.github.com/camilasrody/9527416fa46a13ba0ab752ca9410ff7b) [6]
|
||||||
|
- Collecting plastic in Arugam Bay, Sri Lanka [9]
|
||||||
### Markdown
|
|
||||||
|
|
||||||
As awareness of plastic waste grows, it is important for businesses to demonstrate action. Therefore, convincing business owners to adopt our bins is straightforward. A reliable staff member should communicate with businesses to establish trust in our efforts.
|
|
||||||
|
|
||||||
To collect and transport resources, we modified a traditional tuk tuk with distinctive illustrations by a local artist for a unique appearance.
|
|
||||||
|
|
||||||
We regularly use our tuk tuk to gather plastic from various locations. During peak tourist season, collections are made daily due to increased volumes.
|
|
||||||
|
|
||||||
Monthly, we collect about 1 ton (approximately 2,205 pounds), a small portion of the available material. Gathering more from the local community is challenging despite the potential to collect over 4 tons (about 8,818 pounds) of PET monthly. The primary issue is that collection costs are high and PET prices remain low.
|
|
||||||
|
|
||||||
Upon arrival at the workspace, bottles are sorted to separate caps from PET bottles, placing each in designated containers. Staff typically perform this task, occasionally assisted by tourists.
|
|
||||||
|
|
||||||
To optimize transport efficiency, we bale our PET bottles, allowing for more effective shipping. Each bale comprises 700 to 800 bottles and weighs approximately 23 kg (50.7 lbs).
|
|
||||||
|
|
||||||
Collected PE bottle caps are transformed into products such as key rings, surf wax combs, buttons, and buckles. These products are used internally or sold to individuals and wholesalers.
|
|
||||||
|
|
||||||
We offer complimentary bottle collection from hotels and resorts, including the provision of collection bins. The collected PET is then sold to the industry at 55 Sri Lankan Rupees per kilogram (approximately 0.26 euros or 0.30 USD). Our products made from bottle caps generate significant profit. Adding value to materials improves margins, while bulk sales of raw materials require large volumes due to low profit margins.
|
|
||||||
|
|
||||||
Sri Lanka has advanced facilities capable of converting PET into polyester yarn. However, a single company dominates the market, making it difficult to negotiate competitive prices. This situation is similar for glass, with just one buyer controlling pricing.
|
|
||||||
|
|
||||||
### How to Start a Collection Operation
|
|
||||||
|
|
||||||
Operating efficiently for two years, we recommend the following essentials for initiating a collection operation:
|
|
||||||
|
|
||||||
- A dedicated team
|
|
||||||
- Adequate space
|
|
||||||
- A well-chosen target area
|
|
||||||
|
|
||||||
For effective collection, the objective is to gather maximum materials with minimal travel. Tourist areas are ideal due to the high concentration of waste generated by many people in a confined space.
|
|
||||||
|
|
||||||
We hope this guidance assists you in starting your operation. Enjoy the accompanying video illustrating our process.
|
|
||||||
@ -1,51 +1,15 @@
|
|||||||
This guide explains how we addressed waste collection in a growing tourist area. As tourism increases waste production beyond local capacity, it is essential to establish improved collection systems.
|
### Tools
|
||||||
|
|
||||||
User Location: Pottuvil, Sri Lanka
|
- Plastic collection bins with instructional stickers
|
||||||
|
- Sorting containers for caps and PET separation
|
||||||
|
- Product manufacturing equipment (key rings, buckles)
|
||||||
|
- Custom-designed tuk tuk illustrations
|
||||||
|
- Deposit system materials (optional)
|
||||||
|
|
||||||
Located in Arugam Bay, a small town of 150 residents on Sri Lanka's east coast, the local economy relies heavily on tourism and seasonal fishing. However, effective waste management is lacking. During the tourist season, municipal waste management capacity is overwhelmed by tourism-related businesses, resulting in increased plastic waste burning by locals. Additionally, businesses incinerate large piles of plastic bottles due to high tourist consumption.
|
### Hardware
|
||||||
|
|
||||||
### WLAB Overview
|
- Modified tuk tuk for waste transport
|
||||||
|
- 20 ft shipping containers (workspace)
|
||||||
Founded in 2018 with support from a USAID grant, WLAB focuses on resource management, plastic collection, and educational programs in schools, transforming plastic waste into products. Our team consists of three full-time employees.
|
- PET baler machine (23 kg capacity)
|
||||||
|
- Public water refill station
|
||||||
Our strategy involves collecting clean PET bottles from local sources. We sell these bottles to industry partners, retaining PE caps for our production. Occasionally, we participate in beach cleanup activities.
|
- 60+ collection bins across town
|
||||||
|
|
||||||
Our facility in central Arugam Bay comprises two 20 ft (6.1 m) shipping containers with convenient access to the main road, frequented by tourists. This location enhances our visibility for educational purposes.
|
|
||||||
|
|
||||||
We decided to collect plastic from the tourism industry due to its large volume of PET bottles, which are in high demand for polyester yarn production in Sri Lanka. These bottles are easy to handle since they are clean, and the caps are suitable for various machines. This approach also helps reduce landfill waste from PET bottle disposal.
|
|
||||||
|
|
||||||
Our public water refill system allows free access for everyone. Ultimately, we aim to reduce the number of bottles needing collection. A tourist destination free of plastic bottles is preferable to one with a substantial PET bottle collection.
|
|
||||||
|
|
||||||
We have placed over 60 bins around town at locations such as hotels, restaurants, resorts, mosques, and shops. Although initially free, we now consider implementing a deposit system. Each bin is attractively painted and includes a prominent sticker indicating the type of plastic collected, along with a message encouraging exploration of alternatives.
|
|
||||||
|
|
||||||
### Markdown
|
|
||||||
|
|
||||||
As awareness of plastic waste grows, it is important for businesses to demonstrate action. Therefore, convincing business owners to adopt our bins is straightforward. A reliable staff member should communicate with businesses to establish trust in our efforts.
|
|
||||||
|
|
||||||
To collect and transport resources, we modified a traditional tuk tuk with distinctive illustrations by a local artist for a unique appearance.
|
|
||||||
|
|
||||||
We regularly use our tuk tuk to gather plastic from various locations. During peak tourist season, collections are made daily due to increased volumes.
|
|
||||||
|
|
||||||
Monthly, we collect about 1 ton (approximately 2,205 pounds), a small portion of the available material. Gathering more from the local community is challenging despite the potential to collect over 4 tons (about 8,818 pounds) of PET monthly. The primary issue is that collection costs are high and PET prices remain low.
|
|
||||||
|
|
||||||
Upon arrival at the workspace, bottles are sorted to separate caps from PET bottles, placing each in designated containers. Staff typically perform this task, occasionally assisted by tourists.
|
|
||||||
|
|
||||||
To optimize transport efficiency, we bale our PET bottles, allowing for more effective shipping. Each bale comprises 700 to 800 bottles and weighs approximately 23 kg (50.7 lbs).
|
|
||||||
|
|
||||||
Collected PE bottle caps are transformed into products such as key rings, surf wax combs, buttons, and buckles. These products are used internally or sold to individuals and wholesalers.
|
|
||||||
|
|
||||||
We offer complimentary bottle collection from hotels and resorts, including the provision of collection bins. The collected PET is then sold to the industry at 55 Sri Lankan Rupees per kilogram (approximately 0.26 euros or 0.30 USD). Our products made from bottle caps generate significant profit. Adding value to materials improves margins, while bulk sales of raw materials require large volumes due to low profit margins.
|
|
||||||
|
|
||||||
Sri Lanka has advanced facilities capable of converting PET into polyester yarn. However, a single company dominates the market, making it difficult to negotiate competitive prices. This situation is similar for glass, with just one buyer controlling pricing.
|
|
||||||
|
|
||||||
### How to Start a Collection Operation
|
|
||||||
|
|
||||||
Operating efficiently for two years, we recommend the following essentials for initiating a collection operation:
|
|
||||||
|
|
||||||
- A dedicated team
|
|
||||||
- Adequate space
|
|
||||||
- A well-chosen target area
|
|
||||||
|
|
||||||
For effective collection, the objective is to gather maximum materials with minimal travel. Tourist areas are ideal due to the high concentration of waste generated by many people in a confined space.
|
|
||||||
|
|
||||||
We hope this guidance assists you in starting your operation. Enjoy the accompanying video illustrating our process.
|
|
||||||
@ -1,33 +1,29 @@
|
|||||||
---
|
---
|
||||||
title: Cut out shapes out of plastic sheets with a CNC
|
title: Cut out shapes out of plastic sheets with a CNC
|
||||||
slug: cut-out-shapes-out-of-plastic-sheets-with-a-cnc-
|
slug: cut-out-shapes-out-of-plastic-sheets-with-a-cnc-
|
||||||
description: ### Tutorial: Cutting HDPE Sheets with X-Carve CNC
|
description: This tutorial outlines the process of cutting HDPE sheets with an X-Carve CNC machine.
|
||||||
|
|
||||||
This guide explains the procedure for cutting HDPE sheets using an X-Carve CNC machine.
|
Watch the full video in Spanish with subtitles: [YouTube](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||||
|
|
||||||
For a detailed video in Spanish with subtitles, visit: [https://www.youtube.com/watch?v=4LrrFz802To](https://www.youtube.com/watch?v=4LrrFz802To)
|
|
||||||
tags: ["HDPE"]
|
tags: ["HDPE"]
|
||||||
category: uncategorized
|
category: uncategorized
|
||||||
difficulty: Medium
|
difficulty: Medium
|
||||||
time: < 5 hours
|
time: < 5 hours
|
||||||
keywords: cutting HDPE sheets, X-Carve CNC, CNC milling, CAM software EASEL, Inkscape vector design, CNC router tutorial, cutting 2-color HDPE, manual router cutting, CNC clamps, refining CNC objects
|
keywords: cutting HDPE sheets, X-Carve CNC machine, CNC milling tutorial, Easel CAM software, vector graphics software, Inkscape SVG file, CNC clamps X-Carve, 1/8 inch flat flute bit, CNC Router Mexico, HDPE 2-Colors cutting
|
||||||
location: Mexico City, Mexico
|
location: Mexico City, Mexico
|
||||||
---
|
---
|
||||||
# Cut out shapes out of plastic sheets with a CNC
|
# Cut out shapes out of plastic sheets with a CNC
|
||||||
|
|
||||||
### Tutorial: Cutting HDPE Sheets with X-Carve CNC
|
This tutorial outlines the process of cutting HDPE sheets with an X-Carve CNC machine.
|
||||||
|
|
||||||
This guide explains the procedure for cutting HDPE sheets using an X-Carve CNC machine.
|
Watch the full video in Spanish with subtitles: [YouTube](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||||
|
|
||||||
For a detailed video in Spanish with subtitles, visit: [https://www.youtube.com/watch?v=4LrrFz802To](https://www.youtube.com/watch?v=4LrrFz802To)
|
|
||||||
|
|
||||||
User Location: Mexico City, Mexico
|
User Location: Mexico City, Mexico
|
||||||
## Steps
|
## Steps
|
||||||
### Step 1: Measure the plastic sheet
|
### Step 1: Measure the plastic sheet
|
||||||
|
|
||||||
### Measurement of Plastic Sheet
|
Measure your plastic sheet's height, width, and thickness. Our X-Carve machine operates with the CAM software Easel, which is straightforward for CNC milling.
|
||||||
|
|
||||||
Measure the plastic sheet's height, width, and thickness. The X-Carve machine operates with the CAM Software EASEL, which is user-friendly for CNC milling. Easel allows simulation of the material, including HDPE 2-Colors in their cutting material list.
|
A notable feature of Easel is the ability to simulate your material and they offer HDPE 2-Colors in their cutting material list.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -37,14 +33,14 @@ Measure the plastic sheet's height, width, and thickness. The X-Carve machine op
|
|||||||
|
|
||||||
### Step 2: Secure sheet
|
### Step 2: Secure sheet
|
||||||
|
|
||||||
Using CNC clamps from the X-Carve, secure the sheet to the table.
|
Secure the sheet to the table using the CNC clamps from the X-Carve.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
### Step 3: Choosing a file to cut
|
### Step 3: Choosing a file to cut
|
||||||
|
|
||||||
Open a vector design software like Inkscape to create or download a vector file. Download the SVG file and import it into Easel.
|
We proceed to a vector graphics software, like Inkscape, to create or download a vector file. Download the SVG file and import it into Easel.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -54,13 +50,12 @@ Open a vector design software like Inkscape to create or download a vector file.
|
|||||||
|
|
||||||
### Step 4: Follow the cutting Wizzard
|
### Step 4: Follow the cutting Wizzard
|
||||||
|
|
||||||
With the file ready, select the desired width for cutting, then proceed with the cutting wizard:
|
With the file ready, select the desired carving width and initiate the cutting process:
|
||||||
- Ensure the sheet is securely fixed.
|
|
||||||
- Specify the cutting bit, using a 1/8 inch (3.175 mm) flat flute bit.
|
|
||||||
- Set the machine's 0-0 coordinate in the bottom left corner.
|
|
||||||
- Raise the bit and start the CNC router.
|
|
||||||
|
|
||||||
The process begins!
|
- Ensure the sheet is secured.
|
||||||
|
- Specify the cutting bit, such as a 1/8 inch (3.175 mm) flat flute bit.
|
||||||
|
- Set the machine’s coordinate origin at the lower-left corner.
|
||||||
|
- Raise the bit and activate the CNC Router.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -73,47 +68,53 @@ The process begins!
|
|||||||
|
|
||||||
### Step 5: Post-production and show case
|
### Step 5: Post-production and show case
|
||||||
|
|
||||||
### Post-Processing and Presentation
|
### Final Version
|
||||||
|
|
||||||
After completing your glasses or object, refine it as needed, and then share the results with others.
|
Take your glasses or object, post-process them, and share the results with others.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
### Step 6: Hack it and try it yourself
|
### Step 6: Hack it and try it yourself
|
||||||
|
|
||||||
You can attempt this project with various CNC machines, including manual routers or saws, as demonstrated in this video: [Video Link](https://youtu.be/gxkcffQD3eQ). Sharing your work and contributing to the community is important. Please share your thoughts and feedback.
|
### Project Flexibility
|
||||||
|
|
||||||
|
You may use different CNC machines or manual tools like routers and saws, as demonstrated in this [video](https://youtu.be/gxkcffQD3eQ). Sharing your work contributes to community growth.
|
||||||
|
|
||||||
|
Please share your ideas and comments.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
## Resources
|
## Resources
|
||||||
|
To extract the necessary components from the tutorial, here's the organized breakdown:
|
||||||
|
|
||||||
### Hardware
|
### Hardware
|
||||||
|
|
||||||
- X-Carve CNC machine ([tutorial video](https://www.youtube.com/watch?v=4LrrFz802To))
|
- X-Carve CNC machine
|
||||||
- CNC clamps (for material fixation)
|
- CNC clamps (included with X-Carve)
|
||||||
|
|
||||||
### Software
|
### Software
|
||||||
|
|
||||||
- Easel (CAM software for X-Carve)
|
- Easel (CAM software for X-Carve)
|
||||||
- Inkscape ([vector design tool](https://inkscape.org/))
|
- Inkscape (vector graphics tool)
|
||||||
|
|
||||||
### Tools
|
### Tools
|
||||||
|
|
||||||
- 1/8” (3.175 mm) flat flute cutting bit
|
- 1/8 inch (3.175 mm) flat flute cutting bit
|
||||||
- Measuring tools (calipers/ruler for sheet dimensions)
|
|
||||||
|
|
||||||
### Alternative Machines
|
### Materials/Consumables
|
||||||
|
|
||||||
- Manual routers or saws (~~[demonstration](https://youtu.be/gxkcffQD3eQ)~~)
|
- HDPE sheets (2-Colors recommended for Easel compatibility)
|
||||||
|
|
||||||
### Materials
|
### Additional Resources
|
||||||
|
|
||||||
- HDPE sheets (2-color for visibility)
|
- [Full tutorial video](https://www.youtube.com/watch?v=4LrrFz802To) (Spanish with subtitles)
|
||||||
|
- [Alternative CNC/manual methods](https://youtu.be/gxkcffQD3eQ)
|
||||||
## References
|
## References
|
||||||
## References
|
## References
|
||||||
|
|
||||||
### YouTube
|
### Youtube
|
||||||
|
|
||||||
- [Tutorial: Cutting HDPE Sheets with X-Carve CNC (Spanish with subtitles)](https://www.youtube.com/watch?v=4LrrFz802To)
|
- [Full video in Spanish with subtitles](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||||
- ~~[CNC Project Demonstration Video](https://youtu.be/gxkcffQD3eQ)~~
|
- [Alternative tool demonstration](https://youtu.be/gxkcffQD3eQ)
|
||||||
@ -9,7 +9,7 @@
|
|||||||
"cut-out-shapes-out-of-plastic-sheets-with-a-cnc-"
|
"cut-out-shapes-out-of-plastic-sheets-with-a-cnc-"
|
||||||
],
|
],
|
||||||
"_created": "2023-08-23T18:20:09.098Z",
|
"_created": "2023-08-23T18:20:09.098Z",
|
||||||
"description": "### Tutorial: Cutting HDPE Sheets with X-Carve CNC\n\nThis guide explains the procedure for cutting HDPE sheets using an X-Carve CNC machine.\n\nFor a detailed video in Spanish with subtitles, visit: [https://www.youtube.com/watch?v=4LrrFz802To](https://www.youtube.com/watch?v=4LrrFz802To)",
|
"description": "This tutorial outlines the process of cutting HDPE sheets with an X-Carve CNC machine.\n\nWatch the full video in Spanish with subtitles: [YouTube](https://www.youtube.com/watch?v=4LrrFz802To)",
|
||||||
"votedUsefulBy": [
|
"votedUsefulBy": [
|
||||||
"sigolene",
|
"sigolene",
|
||||||
"mattia",
|
"mattia",
|
||||||
@ -43,7 +43,7 @@
|
|||||||
"steps": [
|
"steps": [
|
||||||
{
|
{
|
||||||
"title": "Measure the plastic sheet",
|
"title": "Measure the plastic sheet",
|
||||||
"text": "### Measurement of Plastic Sheet\n\nMeasure the plastic sheet's height, width, and thickness. The X-Carve machine operates with the CAM Software EASEL, which is user-friendly for CNC milling. Easel allows simulation of the material, including HDPE 2-Colors in their cutting material list.",
|
"text": "Measure your plastic sheet's height, width, and thickness. Our X-Carve machine operates with the CAM software Easel, which is straightforward for CNC milling.\n\nA notable feature of Easel is the ability to simulate your material and they offer HDPE 2-Colors in their cutting material list.",
|
||||||
"images": [
|
"images": [
|
||||||
{
|
{
|
||||||
"fullPath": "uploads/howtos/pbo0Pe44aTngvlD04kGf/1.jpg",
|
"fullPath": "uploads/howtos/pbo0Pe44aTngvlD04kGf/1.jpg",
|
||||||
@ -73,7 +73,7 @@
|
|||||||
"_animationKey": "unique1"
|
"_animationKey": "unique1"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"text": "Using CNC clamps from the X-Carve, secure the sheet to the table.",
|
"text": "Secure the sheet to the table using the CNC clamps from the X-Carve.",
|
||||||
"_animationKey": "unique2",
|
"_animationKey": "unique2",
|
||||||
"images": [
|
"images": [
|
||||||
{
|
{
|
||||||
@ -93,7 +93,7 @@
|
|||||||
},
|
},
|
||||||
{
|
{
|
||||||
"title": "Choosing a file to cut ",
|
"title": "Choosing a file to cut ",
|
||||||
"text": "Open a vector design software like Inkscape to create or download a vector file. Download the SVG file and import it into Easel.",
|
"text": "We proceed to a vector graphics software, like Inkscape, to create or download a vector file. Download the SVG file and import it into Easel.",
|
||||||
"images": [
|
"images": [
|
||||||
{
|
{
|
||||||
"downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fpbo0Pe44aTngvlD04kGf%2F4.jpg?alt=media&token=1cd2d49d-9335-4bb1-ac2a-e625322ca604",
|
"downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2Fpbo0Pe44aTngvlD04kGf%2F4.jpg?alt=media&token=1cd2d49d-9335-4bb1-ac2a-e625322ca604",
|
||||||
@ -123,7 +123,7 @@
|
|||||||
"_animationKey": "unique3"
|
"_animationKey": "unique3"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"text": "With the file ready, select the desired width for cutting, then proceed with the cutting wizard: \n- Ensure the sheet is securely fixed. \n- Specify the cutting bit, using a 1/8 inch (3.175 mm) flat flute bit. \n- Set the machine's 0-0 coordinate in the bottom left corner. \n- Raise the bit and start the CNC router. \n\nThe process begins!",
|
"text": "With the file ready, select the desired carving width and initiate the cutting process:\n\n- Ensure the sheet is secured.\n- Specify the cutting bit, such as a 1/8 inch (3.175 mm) flat flute bit.\n- Set the machine’s coordinate origin at the lower-left corner.\n- Raise the bit and activate the CNC Router.",
|
||||||
"title": "Follow the cutting Wizzard",
|
"title": "Follow the cutting Wizzard",
|
||||||
"images": [
|
"images": [
|
||||||
{
|
{
|
||||||
@ -166,7 +166,7 @@
|
|||||||
"_animationKey": "uniquenisc2v"
|
"_animationKey": "uniquenisc2v"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"text": "### Post-Processing and Presentation\n\nAfter completing your glasses or object, refine it as needed, and then share the results with others.",
|
"text": "### Final Version\n\nTake your glasses or object, post-process them, and share the results with others.",
|
||||||
"images": [
|
"images": [
|
||||||
{
|
{
|
||||||
"fullPath": "uploads/howtos/pbo0Pe44aTngvlD04kGf/9.jpg",
|
"fullPath": "uploads/howtos/pbo0Pe44aTngvlD04kGf/9.jpg",
|
||||||
@ -187,7 +187,7 @@
|
|||||||
{
|
{
|
||||||
"_animationKey": "uniquem4y0yi",
|
"_animationKey": "uniquem4y0yi",
|
||||||
"title": "Hack it and try it yourself",
|
"title": "Hack it and try it yourself",
|
||||||
"text": "You can attempt this project with various CNC machines, including manual routers or saws, as demonstrated in this video: [Video Link](https://youtu.be/gxkcffQD3eQ). Sharing your work and contributing to the community is important. Please share your thoughts and feedback.",
|
"text": "### Project Flexibility\n\nYou may use different CNC machines or manual tools like routers and saws, as demonstrated in this [video](https://youtu.be/gxkcffQD3eQ). Sharing your work contributes to community growth. \n\nPlease share your ideas and comments.",
|
||||||
"images": [
|
"images": [
|
||||||
{
|
{
|
||||||
"contentType": "image/jpeg",
|
"contentType": "image/jpeg",
|
||||||
@ -337,8 +337,8 @@
|
|||||||
"category": {
|
"category": {
|
||||||
"label": "uncategorized"
|
"label": "uncategorized"
|
||||||
},
|
},
|
||||||
"content": "### Tutorial: Cutting HDPE Sheets with X-Carve CNC\n\nThis guide explains the procedure for cutting HDPE sheets using an X-Carve CNC machine.\n\nFor a detailed video in Spanish with subtitles, visit: [https://www.youtube.com/watch?v=4LrrFz802To](https://www.youtube.com/watch?v=4LrrFz802To)\n\n\nUser Location: Mexico City, Mexico\n\n### Measurement of Plastic Sheet\n\nMeasure the plastic sheet's height, width, and thickness. The X-Carve machine operates with the CAM Software EASEL, which is user-friendly for CNC milling. Easel allows simulation of the material, including HDPE 2-Colors in their cutting material list.\n\nUsing CNC clamps from the X-Carve, secure the sheet to the table.\n\nOpen a vector design software like Inkscape to create or download a vector file. Download the SVG file and import it into Easel.\n\nWith the file ready, select the desired width for cutting, then proceed with the cutting wizard: \n- Ensure the sheet is securely fixed. \n- Specify the cutting bit, using a 1/8 inch (3.175 mm) flat flute bit. \n- Set the machine's 0-0 coordinate in the bottom left corner. \n- Raise the bit and start the CNC router. \n\nThe process begins!\n\n### Post-Processing and Presentation\n\nAfter completing your glasses or object, refine it as needed, and then share the results with others.\n\nYou can attempt this project with various CNC machines, including manual routers or saws, as demonstrated in this video: [Video Link](https://youtu.be/gxkcffQD3eQ). Sharing your work and contributing to the community is important. Please share your thoughts and feedback.",
|
"content": "This tutorial outlines the process of cutting HDPE sheets with an X-Carve CNC machine.\n\nWatch the full video in Spanish with subtitles: [YouTube](https://www.youtube.com/watch?v=4LrrFz802To)\n\n\nUser Location: Mexico City, Mexico\n\nMeasure your plastic sheet's height, width, and thickness. Our X-Carve machine operates with the CAM software Easel, which is straightforward for CNC milling.\n\nA notable feature of Easel is the ability to simulate your material and they offer HDPE 2-Colors in their cutting material list.\n\nSecure the sheet to the table using the CNC clamps from the X-Carve.\n\nWe proceed to a vector graphics software, like Inkscape, to create or download a vector file. Download the SVG file and import it into Easel.\n\nWith the file ready, select the desired carving width and initiate the cutting process:\n\n- Ensure the sheet is secured.\n- Specify the cutting bit, such as a 1/8 inch (3.175 mm) flat flute bit.\n- Set the machine’s coordinate origin at the lower-left corner.\n- Raise the bit and activate the CNC Router.\n\n### Final Version\n\nTake your glasses or object, post-process them, and share the results with others.\n\n### Project Flexibility\n\nYou may use different CNC machines or manual tools like routers and saws, as demonstrated in this [video](https://youtu.be/gxkcffQD3eQ). Sharing your work contributes to community growth. \n\nPlease share your ideas and comments.",
|
||||||
"keywords": "cutting HDPE sheets, X-Carve CNC, CNC milling, CAM software EASEL, Inkscape vector design, CNC router tutorial, cutting 2-color HDPE, manual router cutting, CNC clamps, refining CNC objects",
|
"keywords": "cutting HDPE sheets, X-Carve CNC machine, CNC milling tutorial, Easel CAM software, vector graphics software, Inkscape SVG file, CNC clamps X-Carve, 1/8 inch flat flute bit, CNC Router Mexico, HDPE 2-Colors cutting",
|
||||||
"resources": "### Hardware\n\n- X-Carve CNC machine ([tutorial video](https://www.youtube.com/watch?v=4LrrFz802To))\n- CNC clamps (for material fixation)\n\n### Software\n\n- Easel (CAM software for X-Carve)\n- Inkscape ([vector design tool](https://inkscape.org/))\n\n### Tools\n\n- 1/8” (3.175 mm) flat flute cutting bit\n- Measuring tools (calipers/ruler for sheet dimensions)\n\n### Alternative Machines\n\n- Manual routers or saws (~~[demonstration](https://youtu.be/gxkcffQD3eQ)~~)\n\n### Materials\n\n- HDPE sheets (2-color for visibility)",
|
"resources": "To extract the necessary components from the tutorial, here's the organized breakdown:\n\n### Hardware\n\n- X-Carve CNC machine\n- CNC clamps (included with X-Carve)\n\n### Software\n\n- Easel (CAM software for X-Carve)\n- Inkscape (vector graphics tool)\n\n### Tools\n\n- 1/8 inch (3.175 mm) flat flute cutting bit\n\n### Materials/Consumables\n\n- HDPE sheets (2-Colors recommended for Easel compatibility)\n\n### Additional Resources\n\n- [Full tutorial video](https://www.youtube.com/watch?v=4LrrFz802To) (Spanish with subtitles)\n- [Alternative CNC/manual methods](https://youtu.be/gxkcffQD3eQ)",
|
||||||
"references": "## References\n\n### YouTube\n\n- [Tutorial: Cutting HDPE Sheets with X-Carve CNC (Spanish with subtitles)](https://www.youtube.com/watch?v=4LrrFz802To)\n- ~~[CNC Project Demonstration Video](https://youtu.be/gxkcffQD3eQ)~~"
|
"references": "## References\n\n### Youtube\n\n- [Full video in Spanish with subtitles](https://www.youtube.com/watch?v=4LrrFz802To)\n- [Alternative tool demonstration](https://youtu.be/gxkcffQD3eQ)"
|
||||||
}
|
}
|
||||||
@ -1,11 +1,9 @@
|
|||||||
---
|
---
|
||||||
title: Cut out shapes out of plastic sheets with a CNC
|
title: Cut out shapes out of plastic sheets with a CNC
|
||||||
slug: cut-out-shapes-out-of-plastic-sheets-with-a-cnc-
|
slug: cut-out-shapes-out-of-plastic-sheets-with-a-cnc-
|
||||||
description: ### Tutorial: Cutting HDPE Sheets with X-Carve CNC
|
description: This tutorial outlines the process of cutting HDPE sheets with an X-Carve CNC machine.
|
||||||
|
|
||||||
This guide explains the procedure for cutting HDPE sheets using an X-Carve CNC machine.
|
Watch the full video in Spanish with subtitles: [YouTube](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||||
|
|
||||||
For a detailed video in Spanish with subtitles, visit: [https://www.youtube.com/watch?v=4LrrFz802To](https://www.youtube.com/watch?v=4LrrFz802To)
|
|
||||||
tags: ["HDPE"]
|
tags: ["HDPE"]
|
||||||
category: uncategorized
|
category: uncategorized
|
||||||
difficulty: Medium
|
difficulty: Medium
|
||||||
@ -15,19 +13,17 @@ location: Mexico City, Mexico
|
|||||||
import { Image } from 'astro:assets'
|
import { Image } from 'astro:assets'
|
||||||
# Cut out shapes out of plastic sheets with a CNC
|
# Cut out shapes out of plastic sheets with a CNC
|
||||||
<Image src={import('./IMG_20200605_142311.jpg')} alt="Cut out shapes out of plastic sheets with a CNC " />
|
<Image src={import('./IMG_20200605_142311.jpg')} alt="Cut out shapes out of plastic sheets with a CNC " />
|
||||||
### Tutorial: Cutting HDPE Sheets with X-Carve CNC
|
This tutorial outlines the process of cutting HDPE sheets with an X-Carve CNC machine.
|
||||||
|
|
||||||
This guide explains the procedure for cutting HDPE sheets using an X-Carve CNC machine.
|
Watch the full video in Spanish with subtitles: [YouTube](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||||
|
|
||||||
For a detailed video in Spanish with subtitles, visit: [https://www.youtube.com/watch?v=4LrrFz802To](https://www.youtube.com/watch?v=4LrrFz802To)
|
|
||||||
|
|
||||||
User Location: Mexico City, Mexico
|
User Location: Mexico City, Mexico
|
||||||
## Steps
|
## Steps
|
||||||
### Step 1: Measure the plastic sheet
|
### Step 1: Measure the plastic sheet
|
||||||
|
|
||||||
### Measurement of Plastic Sheet
|
Measure your plastic sheet's height, width, and thickness. Our X-Carve machine operates with the CAM software Easel, which is straightforward for CNC milling.
|
||||||
|
|
||||||
Measure the plastic sheet's height, width, and thickness. The X-Carve machine operates with the CAM Software EASEL, which is user-friendly for CNC milling. Easel allows simulation of the material, including HDPE 2-Colors in their cutting material list.
|
A notable feature of Easel is the ability to simulate your material and they offer HDPE 2-Colors in their cutting material list.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./1.jpg')} alt="1.jpg" />
|
<Image src={import('./1.jpg')} alt="1.jpg" />
|
||||||
@ -37,14 +33,14 @@ Measure the plastic sheet's height, width, and thickness. The X-Carve machine op
|
|||||||
|
|
||||||
### Step 2: Secure sheet
|
### Step 2: Secure sheet
|
||||||
|
|
||||||
Using CNC clamps from the X-Carve, secure the sheet to the table.
|
Secure the sheet to the table using the CNC clamps from the X-Carve.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./3.jpg')} alt="3.jpg" />
|
<Image src={import('./3.jpg')} alt="3.jpg" />
|
||||||
|
|
||||||
### Step 3: Choosing a file to cut
|
### Step 3: Choosing a file to cut
|
||||||
|
|
||||||
Open a vector design software like Inkscape to create or download a vector file. Download the SVG file and import it into Easel.
|
We proceed to a vector graphics software, like Inkscape, to create or download a vector file. Download the SVG file and import it into Easel.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./4.jpg')} alt="4.jpg" />
|
<Image src={import('./4.jpg')} alt="4.jpg" />
|
||||||
@ -54,13 +50,12 @@ Open a vector design software like Inkscape to create or download a vector file.
|
|||||||
|
|
||||||
### Step 4: Follow the cutting Wizzard
|
### Step 4: Follow the cutting Wizzard
|
||||||
|
|
||||||
With the file ready, select the desired width for cutting, then proceed with the cutting wizard:
|
With the file ready, select the desired carving width and initiate the cutting process:
|
||||||
- Ensure the sheet is securely fixed.
|
|
||||||
- Specify the cutting bit, using a 1/8 inch (3.175 mm) flat flute bit.
|
|
||||||
- Set the machine's 0-0 coordinate in the bottom left corner.
|
|
||||||
- Raise the bit and start the CNC router.
|
|
||||||
|
|
||||||
The process begins!
|
- Ensure the sheet is secured.
|
||||||
|
- Specify the cutting bit, such as a 1/8 inch (3.175 mm) flat flute bit.
|
||||||
|
- Set the machine’s coordinate origin at the lower-left corner.
|
||||||
|
- Raise the bit and activate the CNC Router.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./6.jpg')} alt="6.jpg" />
|
<Image src={import('./6.jpg')} alt="6.jpg" />
|
||||||
@ -73,16 +68,20 @@ The process begins!
|
|||||||
|
|
||||||
### Step 5: Post-production and show case
|
### Step 5: Post-production and show case
|
||||||
|
|
||||||
### Post-Processing and Presentation
|
### Final Version
|
||||||
|
|
||||||
After completing your glasses or object, refine it as needed, and then share the results with others.
|
Take your glasses or object, post-process them, and share the results with others.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./9.jpg')} alt="9.jpg" />
|
<Image src={import('./9.jpg')} alt="9.jpg" />
|
||||||
|
|
||||||
### Step 6: Hack it and try it yourself
|
### Step 6: Hack it and try it yourself
|
||||||
|
|
||||||
You can attempt this project with various CNC machines, including manual routers or saws, as demonstrated in this video: [Video Link](https://youtu.be/gxkcffQD3eQ). Sharing your work and contributing to the community is important. Please share your thoughts and feedback.
|
### Project Flexibility
|
||||||
|
|
||||||
|
You may use different CNC machines or manual tools like routers and saws, as demonstrated in this [video](https://youtu.be/gxkcffQD3eQ). Sharing your work contributes to community growth.
|
||||||
|
|
||||||
|
Please share your ideas and comments.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./IMG_20200605_142311.jpg')} alt="IMG_20200605_142311.jpg" />
|
<Image src={import('./IMG_20200605_142311.jpg')} alt="IMG_20200605_142311.jpg" />
|
||||||
|
|||||||
@ -1,6 +1,6 @@
|
|||||||
## References
|
## References
|
||||||
|
|
||||||
### YouTube
|
### Youtube
|
||||||
|
|
||||||
- [Tutorial: Cutting HDPE Sheets with X-Carve CNC (Spanish with subtitles)](https://www.youtube.com/watch?v=4LrrFz802To)
|
- [Full video in Spanish with subtitles](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||||
- ~~[CNC Project Demonstration Video](https://youtu.be/gxkcffQD3eQ)~~
|
- [Alternative tool demonstration](https://youtu.be/gxkcffQD3eQ)
|
||||||
@ -1,22 +1,24 @@
|
|||||||
|
To extract the necessary components from the tutorial, here's the organized breakdown:
|
||||||
|
|
||||||
### Hardware
|
### Hardware
|
||||||
|
|
||||||
- X-Carve CNC machine ([tutorial video](https://www.youtube.com/watch?v=4LrrFz802To))
|
- X-Carve CNC machine
|
||||||
- CNC clamps (for material fixation)
|
- CNC clamps (included with X-Carve)
|
||||||
|
|
||||||
### Software
|
### Software
|
||||||
|
|
||||||
- Easel (CAM software for X-Carve)
|
- Easel (CAM software for X-Carve)
|
||||||
- Inkscape ([vector design tool](https://inkscape.org/))
|
- Inkscape (vector graphics tool)
|
||||||
|
|
||||||
### Tools
|
### Tools
|
||||||
|
|
||||||
- 1/8” (3.175 mm) flat flute cutting bit
|
- 1/8 inch (3.175 mm) flat flute cutting bit
|
||||||
- Measuring tools (calipers/ruler for sheet dimensions)
|
|
||||||
|
|
||||||
### Alternative Machines
|
### Materials/Consumables
|
||||||
|
|
||||||
- Manual routers or saws (~~[demonstration](https://youtu.be/gxkcffQD3eQ)~~)
|
- HDPE sheets (2-Colors recommended for Easel compatibility)
|
||||||
|
|
||||||
### Materials
|
### Additional Resources
|
||||||
|
|
||||||
- HDPE sheets (2-color for visibility)
|
- [Full tutorial video](https://www.youtube.com/watch?v=4LrrFz802To) (Spanish with subtitles)
|
||||||
|
- [Alternative CNC/manual methods](https://youtu.be/gxkcffQD3eQ)
|
||||||
@ -118,80 +118,48 @@ Rapid temperature changes cause surface moisture. For example, when a cold drink
|
|||||||
|
|
||||||
|
|
||||||
## Resources
|
## Resources
|
||||||
### Drying Granulate for Extrusion
|
### Tools
|
||||||
|
|
||||||
For advanced materials, such as industrial waste, drying granulate is essential before extrusion. This step is crucial for producing high-quality products like 3D printing filament.
|
- Hygrometer (monitor humidity levels in drybox)
|
||||||
|
- Weighing scale (measure granulate weight pre/post drying)
|
||||||
|
- Oven (reactivate silica gel at 100°C/212°F [1])
|
||||||
|
|
||||||
For a detailed guide, refer to our video:\
|
### Software
|
||||||
~~[How-To Video](https://youtu.be/dkm_gXxX2pk)~~
|
|
||||||
|
|
||||||
User Location: Darmstadt, Germany
|
No specific software required.
|
||||||
|
|
||||||
### Types of Polymers and Moisture Considerations
|
### Hardware
|
||||||
|
|
||||||
Polymers are classified as polar or nonpolar. Nonpolar materials, like HDPE and PP, typically do not require drying, as they repel water similarly to oil. In contrast, many commercial polymers with polar characteristics can absorb moisture from the air. Drying is often essential to prevent cosmetic defects, such as splay or silver streaking, and to maintain material integrity. Polar polymers may undergo hydrolysis if processed with excess moisture, reducing their strength. For more details, refer to the material overview below.
|
- **Dry box** ([construction guide](https://youtu.be/dkm_gXxX2pk): plastic container + window seals) [1]
|
||||||
|
- Silica gel (2 kg, reusable after baking) [1][2]
|
||||||
### DIY Polymer Drying Methods
|
- Airtight plastic container (modified with window seals) [1]
|
||||||
|
- Microplastic bags (e.g., Guppyfriend brand) [1]
|
||||||
Several DIY methods exist for drying polymers, including an oven, dehydrator, or vacuum dryer. Here, we focus on constructing a dry box with silica gel, as it offers optimal results while being cost-effective, simple, and energy-efficient. Using an oven can lead to overheating, causing issues. Household dehydrators are not suitable for reaching the low humidity levels necessary for effective polymer drying. Below is a temperature guide for different polymers.
|
- Heating source (oven for silica reactivation) [1]
|
||||||
|
|
||||||
- **Oven:** Prone to overheating polymers.
|
|
||||||
- **Dehydrator:** Inadequate for low humidity requirements.
|
|
||||||
- **Vacuum Dryer:** Effective but more complex than a dry box.
|
|
||||||
|
|
||||||
#### Temperature Guide (for reference):
|
|
||||||
|
|
||||||
- [Include a table with temperature values for various polymers, converted from metric to imperial or vice versa where necessary.]
|
|
||||||
|
|
||||||
To create our drybox, use a plastic container and enhance it with window seals to ensure it is airtight. Glue the seals to the rim of the container.
|
|
||||||
|
|
||||||
You might recognize silica gel from shoe packaging. These small bags absorb moisture to keep items dry. Silica gel is also effective with polymers. Place about 2 kilograms (4.4 pounds) in the plastic box. While there is no exact required amount, more gel means less frequent drying is needed.
|
|
||||||
|
|
||||||
To monitor humidity within the drybox, a hygrometer is useful. A transparent box allows for continuous observation of the drying process.
|
|
||||||
|
|
||||||
Using a microplastic bag (e.g., one from Guppyfriend) inside the drybox conserves time and space by containing the materials while allowing humidity to escape.
|
|
||||||
|
|
||||||
The simplest way to measure moisture absorption is by weighing the granulate before and after drying. However, using hot air releases volatiles, which decreases weight but not accurately reflects moisture loss. Accurate moisture measurements require sensors placed in the drying hopper, which use real-time dielectric property measurements; however, these sensors are costly.
|
|
||||||
|
|
||||||
After some time, silica gel will reach its maximum water absorption capacity. Place it in the oven at 100°C (212°F) for one to two hours to restore its effectiveness.
|
|
||||||
|
|
||||||
Rapid temperature changes cause surface moisture. For example, when a cold drink is outside in hot weather, condensation forms. The same occurs with polymers. Moving plastic from a cold, damp garage to a warm production area led to surface moisture, causing bubbles and inconsistencies in our 3D-printing filament.
|
|
||||||
## References
|
## References
|
||||||
### Drying Granulate for Extrusion
|
## Articles
|
||||||
|
|
||||||
For advanced materials, such as industrial waste, drying granulate is essential before extrusion. This step is crucial for producing high-quality products like 3D printing filament.
|
- [Drying Extrusion Granulation Production Line](https://www.yjing-extrusion.com/where-is-there-a-drying-extrusion-granulation-production-line.html)
|
||||||
|
- [How to DIY Filament Dryer](https://kingroon.com/blogs/3d-print-101/how-to-diy-filament-dryer)
|
||||||
|
|
||||||
For a detailed guide, refer to our video:\
|
## Books
|
||||||
~~[How-To Video](https://youtu.be/dkm_gXxX2pk)~~
|
|
||||||
|
|
||||||
User Location: Darmstadt, Germany
|
- [Extrusion - 2nd Edition](https://shop.elsevier.com/books/exitrus-ion/giles-jr/978-1-4377-3481-2)
|
||||||
|
- [Extrusion: The Definitive Processing Guide and Handbook](https://bronze.ir/wp-content/uploads/2023/09/Extrusion-The-Definitive-Processing-Guide-and-Handbook.pdf)
|
||||||
|
|
||||||
### Types of Polymers and Moisture Considerations
|
## Papers
|
||||||
|
|
||||||
Polymers are classified as polar or nonpolar. Nonpolar materials, like HDPE and PP, typically do not require drying, as they repel water similarly to oil. In contrast, many commercial polymers with polar characteristics can absorb moisture from the air. Drying is often essential to prevent cosmetic defects, such as splay or silver streaking, and to maintain material integrity. Polar polymers may undergo hydrolysis if processed with excess moisture, reducing their strength. For more details, refer to the material overview below.
|
- [Moisture Effects in Common Solderable RF Connector Dielectrics](https://www.circuitinsight.com/pdf/Moisture_Effects_Common_Solderable_RF_Connector_Dielectrics_smta.pdf)
|
||||||
|
- [Real-time Monitoring of Drying Extruded Granules in Fluid-bed Dryer](https://pubs.rsc.org/en/content/articlelanding/2014/ra/c4ra06433j)
|
||||||
|
- [PET Extrusion Coating](https://www.tappi.org/content/events/07europlace/papers/07europl41.pdf)
|
||||||
|
|
||||||
### DIY Polymer Drying Methods
|
## YouTube
|
||||||
|
|
||||||
Several DIY methods exist for drying polymers, including an oven, dehydrator, or vacuum dryer. Here, we focus on constructing a dry box with silica gel, as it offers optimal results while being cost-effective, simple, and energy-efficient. Using an oven can lead to overheating, causing issues. Household dehydrators are not suitable for reaching the low humidity levels necessary for effective polymer drying. Below is a temperature guide for different polymers.
|
- [Ultimate Dry Box for 3D Printer Filament](https://www.youtube.com/watch?v=teQsyqK07QE)
|
||||||
|
- [DIY 3D Printing Filament Dry Box](https://www.youtube.com/watch?v=txF2oQPIjb4)
|
||||||
|
- [Simple 3D Printer Filament Dry Box](https://www.youtube.com/watch?v=Z3znzGC4HaE)
|
||||||
|
|
||||||
- **Oven:** Prone to overheating polymers.
|
## Opensource Designs
|
||||||
- **Dehydrator:** Inadequate for low humidity requirements.
|
|
||||||
- **Vacuum Dryer:** Effective but more complex than a dry box.
|
|
||||||
|
|
||||||
#### Temperature Guide (for reference):
|
- [Instructables Filament Dry Box](https://www.instructables.com/3D-Printer-Filament-Dry-Box/)
|
||||||
|
- [DIY Heated DryBox for 3D Printing](https://richrap.blogspot.com/2018/02/diy-heated-drybox-for-3d-printing.html)
|
||||||
- [Include a table with temperature values for various polymers, converted from metric to imperial or vice versa where necessary.]
|
- [Open Source Filament Dry Box Design](https://wiki.opensourceecology.org/wiki/Open_Source_Filament_Dry_Box)
|
||||||
|
|
||||||
To create our drybox, use a plastic container and enhance it with window seals to ensure it is airtight. Glue the seals to the rim of the container.
|
|
||||||
|
|
||||||
You might recognize silica gel from shoe packaging. These small bags absorb moisture to keep items dry. Silica gel is also effective with polymers. Place about 2 kilograms (4.4 pounds) in the plastic box. While there is no exact required amount, more gel means less frequent drying is needed.
|
|
||||||
|
|
||||||
To monitor humidity within the drybox, a hygrometer is useful. A transparent box allows for continuous observation of the drying process.
|
|
||||||
|
|
||||||
Using a microplastic bag (e.g., one from Guppyfriend) inside the drybox conserves time and space by containing the materials while allowing humidity to escape.
|
|
||||||
|
|
||||||
The simplest way to measure moisture absorption is by weighing the granulate before and after drying. However, using hot air releases volatiles, which decreases weight but not accurately reflects moisture loss. Accurate moisture measurements require sensors placed in the drying hopper, which use real-time dielectric property measurements; however, these sensors are costly.
|
|
||||||
|
|
||||||
After some time, silica gel will reach its maximum water absorption capacity. Place it in the oven at 100°C (212°F) for one to two hours to restore its effectiveness.
|
|
||||||
|
|
||||||
Rapid temperature changes cause surface moisture. For example, when a cold drink is outside in hot weather, condensation forms. The same occurs with polymers. Moving plastic from a cold, damp garage to a warm production area led to surface moisture, causing bubbles and inconsistencies in our 3D-printing filament.
|
|
||||||
@ -468,6 +468,6 @@
|
|||||||
},
|
},
|
||||||
"content": "### Drying Granulate for Extrusion\n\nFor advanced materials, such as industrial waste, drying granulate is essential before extrusion. This step is crucial for producing high-quality products like 3D printing filament. \n\nFor a detailed guide, refer to our video: \n[How-To Video](https://youtu.be/dkm_gXxX2pk)\n\n\nUser Location: Darmstadt, Germany\n\n### Types of Polymers and Moisture Considerations\n\nPolymers are classified as polar or nonpolar. Nonpolar materials, like HDPE and PP, typically do not require drying, as they repel water similarly to oil. In contrast, many commercial polymers with polar characteristics can absorb moisture from the air. Drying is often essential to prevent cosmetic defects, such as splay or silver streaking, and to maintain material integrity. Polar polymers may undergo hydrolysis if processed with excess moisture, reducing their strength. For more details, refer to the material overview below.\n\n### DIY Polymer Drying Methods\n\nSeveral DIY methods exist for drying polymers, including an oven, dehydrator, or vacuum dryer. Here, we focus on constructing a dry box with silica gel, as it offers optimal results while being cost-effective, simple, and energy-efficient. Using an oven can lead to overheating, causing issues. Household dehydrators are not suitable for reaching the low humidity levels necessary for effective polymer drying. Below is a temperature guide for different polymers. \n\n- **Oven:** Prone to overheating polymers.\n- **Dehydrator:** Inadequate for low humidity requirements.\n- **Vacuum Dryer:** Effective but more complex than a dry box. \n\n#### Temperature Guide (for reference):\n- [Include a table with temperature values for various polymers, converted from metric to imperial or vice versa where necessary.]\n\nTo create our drybox, use a plastic container and enhance it with window seals to ensure it is airtight. Glue the seals to the rim of the container.\n\nYou might recognize silica gel from shoe packaging. These small bags absorb moisture to keep items dry. Silica gel is also effective with polymers. Place about 2 kilograms (4.4 pounds) in the plastic box. While there is no exact required amount, more gel means less frequent drying is needed.\n\nTo monitor humidity within the drybox, a hygrometer is useful. A transparent box allows for continuous observation of the drying process.\n\nUsing a microplastic bag (e.g., one from Guppyfriend) inside the drybox conserves time and space by containing the materials while allowing humidity to escape.\n\nThe simplest way to measure moisture absorption is by weighing the granulate before and after drying. However, using hot air releases volatiles, which decreases weight but not accurately reflects moisture loss. Accurate moisture measurements require sensors placed in the drying hopper, which use real-time dielectric property measurements; however, these sensors are costly.\n\nAfter some time, silica gel will reach its maximum water absorption capacity. Place it in the oven at 100°C (212°F) for one to two hours to restore its effectiveness.\n\nRapid temperature changes cause surface moisture. For example, when a cold drink is outside in hot weather, condensation forms. The same occurs with polymers. Moving plastic from a cold, damp garage to a warm production area led to surface moisture, causing bubbles and inconsistencies in our 3D-printing filament.",
|
"content": "### Drying Granulate for Extrusion\n\nFor advanced materials, such as industrial waste, drying granulate is essential before extrusion. This step is crucial for producing high-quality products like 3D printing filament. \n\nFor a detailed guide, refer to our video: \n[How-To Video](https://youtu.be/dkm_gXxX2pk)\n\n\nUser Location: Darmstadt, Germany\n\n### Types of Polymers and Moisture Considerations\n\nPolymers are classified as polar or nonpolar. Nonpolar materials, like HDPE and PP, typically do not require drying, as they repel water similarly to oil. In contrast, many commercial polymers with polar characteristics can absorb moisture from the air. Drying is often essential to prevent cosmetic defects, such as splay or silver streaking, and to maintain material integrity. Polar polymers may undergo hydrolysis if processed with excess moisture, reducing their strength. For more details, refer to the material overview below.\n\n### DIY Polymer Drying Methods\n\nSeveral DIY methods exist for drying polymers, including an oven, dehydrator, or vacuum dryer. Here, we focus on constructing a dry box with silica gel, as it offers optimal results while being cost-effective, simple, and energy-efficient. Using an oven can lead to overheating, causing issues. Household dehydrators are not suitable for reaching the low humidity levels necessary for effective polymer drying. Below is a temperature guide for different polymers. \n\n- **Oven:** Prone to overheating polymers.\n- **Dehydrator:** Inadequate for low humidity requirements.\n- **Vacuum Dryer:** Effective but more complex than a dry box. \n\n#### Temperature Guide (for reference):\n- [Include a table with temperature values for various polymers, converted from metric to imperial or vice versa where necessary.]\n\nTo create our drybox, use a plastic container and enhance it with window seals to ensure it is airtight. Glue the seals to the rim of the container.\n\nYou might recognize silica gel from shoe packaging. These small bags absorb moisture to keep items dry. Silica gel is also effective with polymers. Place about 2 kilograms (4.4 pounds) in the plastic box. While there is no exact required amount, more gel means less frequent drying is needed.\n\nTo monitor humidity within the drybox, a hygrometer is useful. A transparent box allows for continuous observation of the drying process.\n\nUsing a microplastic bag (e.g., one from Guppyfriend) inside the drybox conserves time and space by containing the materials while allowing humidity to escape.\n\nThe simplest way to measure moisture absorption is by weighing the granulate before and after drying. However, using hot air releases volatiles, which decreases weight but not accurately reflects moisture loss. Accurate moisture measurements require sensors placed in the drying hopper, which use real-time dielectric property measurements; however, these sensors are costly.\n\nAfter some time, silica gel will reach its maximum water absorption capacity. Place it in the oven at 100°C (212°F) for one to two hours to restore its effectiveness.\n\nRapid temperature changes cause surface moisture. For example, when a cold drink is outside in hot weather, condensation forms. The same occurs with polymers. Moving plastic from a cold, damp garage to a warm production area led to surface moisture, causing bubbles and inconsistencies in our 3D-printing filament.",
|
||||||
"keywords": "drying granulate, extrusion process, polymer drying methods, DIY dry box, silica gel, polymer moisture control, vacuum dryer effectiveness, 3D printing filament quality, polar vs nonpolar polymers, moisture measurement techniques",
|
"keywords": "drying granulate, extrusion process, polymer drying methods, DIY dry box, silica gel, polymer moisture control, vacuum dryer effectiveness, 3D printing filament quality, polar vs nonpolar polymers, moisture measurement techniques",
|
||||||
"resources": "### Drying Granulate for Extrusion\n\nFor advanced materials, such as industrial waste, drying granulate is essential before extrusion. This step is crucial for producing high-quality products like 3D printing filament.\n\nFor a detailed guide, refer to our video:\\\n~~[How-To Video](https://youtu.be/dkm_gXxX2pk)~~\n\nUser Location: Darmstadt, Germany\n\n### Types of Polymers and Moisture Considerations\n\nPolymers are classified as polar or nonpolar. Nonpolar materials, like HDPE and PP, typically do not require drying, as they repel water similarly to oil. In contrast, many commercial polymers with polar characteristics can absorb moisture from the air. Drying is often essential to prevent cosmetic defects, such as splay or silver streaking, and to maintain material integrity. Polar polymers may undergo hydrolysis if processed with excess moisture, reducing their strength. For more details, refer to the material overview below.\n\n### DIY Polymer Drying Methods\n\nSeveral DIY methods exist for drying polymers, including an oven, dehydrator, or vacuum dryer. Here, we focus on constructing a dry box with silica gel, as it offers optimal results while being cost-effective, simple, and energy-efficient. Using an oven can lead to overheating, causing issues. Household dehydrators are not suitable for reaching the low humidity levels necessary for effective polymer drying. Below is a temperature guide for different polymers.\n\n- **Oven:** Prone to overheating polymers.\n- **Dehydrator:** Inadequate for low humidity requirements.\n- **Vacuum Dryer:** Effective but more complex than a dry box.\n\n#### Temperature Guide (for reference):\n\n- [Include a table with temperature values for various polymers, converted from metric to imperial or vice versa where necessary.]\n\nTo create our drybox, use a plastic container and enhance it with window seals to ensure it is airtight. Glue the seals to the rim of the container.\n\nYou might recognize silica gel from shoe packaging. These small bags absorb moisture to keep items dry. Silica gel is also effective with polymers. Place about 2 kilograms (4.4 pounds) in the plastic box. While there is no exact required amount, more gel means less frequent drying is needed.\n\nTo monitor humidity within the drybox, a hygrometer is useful. A transparent box allows for continuous observation of the drying process.\n\nUsing a microplastic bag (e.g., one from Guppyfriend) inside the drybox conserves time and space by containing the materials while allowing humidity to escape.\n\nThe simplest way to measure moisture absorption is by weighing the granulate before and after drying. However, using hot air releases volatiles, which decreases weight but not accurately reflects moisture loss. Accurate moisture measurements require sensors placed in the drying hopper, which use real-time dielectric property measurements; however, these sensors are costly.\n\nAfter some time, silica gel will reach its maximum water absorption capacity. Place it in the oven at 100°C (212°F) for one to two hours to restore its effectiveness.\n\nRapid temperature changes cause surface moisture. For example, when a cold drink is outside in hot weather, condensation forms. The same occurs with polymers. Moving plastic from a cold, damp garage to a warm production area led to surface moisture, causing bubbles and inconsistencies in our 3D-printing filament.",
|
"resources": "### Tools\n\n- Hygrometer (monitor humidity levels in drybox)\n- Weighing scale (measure granulate weight pre/post drying)\n- Oven (reactivate silica gel at 100°C/212°F [1])\n\n### Software\n\nNo specific software required.\n\n### Hardware\n\n- **Dry box** ([construction guide](https://youtu.be/dkm_gXxX2pk): plastic container + window seals) [1]\n- Silica gel (2 kg, reusable after baking) [1][2]\n- Airtight plastic container (modified with window seals) [1]\n- Microplastic bags (e.g., Guppyfriend brand) [1]\n- Heating source (oven for silica reactivation) [1]",
|
||||||
"references": "### Drying Granulate for Extrusion\n\nFor advanced materials, such as industrial waste, drying granulate is essential before extrusion. This step is crucial for producing high-quality products like 3D printing filament.\n\nFor a detailed guide, refer to our video:\\\n~~[How-To Video](https://youtu.be/dkm_gXxX2pk)~~\n\nUser Location: Darmstadt, Germany\n\n### Types of Polymers and Moisture Considerations\n\nPolymers are classified as polar or nonpolar. Nonpolar materials, like HDPE and PP, typically do not require drying, as they repel water similarly to oil. In contrast, many commercial polymers with polar characteristics can absorb moisture from the air. Drying is often essential to prevent cosmetic defects, such as splay or silver streaking, and to maintain material integrity. Polar polymers may undergo hydrolysis if processed with excess moisture, reducing their strength. For more details, refer to the material overview below.\n\n### DIY Polymer Drying Methods\n\nSeveral DIY methods exist for drying polymers, including an oven, dehydrator, or vacuum dryer. Here, we focus on constructing a dry box with silica gel, as it offers optimal results while being cost-effective, simple, and energy-efficient. Using an oven can lead to overheating, causing issues. Household dehydrators are not suitable for reaching the low humidity levels necessary for effective polymer drying. Below is a temperature guide for different polymers.\n\n- **Oven:** Prone to overheating polymers.\n- **Dehydrator:** Inadequate for low humidity requirements.\n- **Vacuum Dryer:** Effective but more complex than a dry box.\n\n#### Temperature Guide (for reference):\n\n- [Include a table with temperature values for various polymers, converted from metric to imperial or vice versa where necessary.]\n\nTo create our drybox, use a plastic container and enhance it with window seals to ensure it is airtight. Glue the seals to the rim of the container.\n\nYou might recognize silica gel from shoe packaging. These small bags absorb moisture to keep items dry. Silica gel is also effective with polymers. Place about 2 kilograms (4.4 pounds) in the plastic box. While there is no exact required amount, more gel means less frequent drying is needed.\n\nTo monitor humidity within the drybox, a hygrometer is useful. A transparent box allows for continuous observation of the drying process.\n\nUsing a microplastic bag (e.g., one from Guppyfriend) inside the drybox conserves time and space by containing the materials while allowing humidity to escape.\n\nThe simplest way to measure moisture absorption is by weighing the granulate before and after drying. However, using hot air releases volatiles, which decreases weight but not accurately reflects moisture loss. Accurate moisture measurements require sensors placed in the drying hopper, which use real-time dielectric property measurements; however, these sensors are costly.\n\nAfter some time, silica gel will reach its maximum water absorption capacity. Place it in the oven at 100°C (212°F) for one to two hours to restore its effectiveness.\n\nRapid temperature changes cause surface moisture. For example, when a cold drink is outside in hot weather, condensation forms. The same occurs with polymers. Moving plastic from a cold, damp garage to a warm production area led to surface moisture, causing bubbles and inconsistencies in our 3D-printing filament."
|
"references": "## Articles\n\n- [Drying Extrusion Granulation Production Line](https://www.yjing-extrusion.com/where-is-there-a-drying-extrusion-granulation-production-line.html)\n- [How to DIY Filament Dryer](https://kingroon.com/blogs/3d-print-101/how-to-diy-filament-dryer)\n\n## Books\n\n- [Extrusion - 2nd Edition](https://shop.elsevier.com/books/exitrus-ion/giles-jr/978-1-4377-3481-2)\n- [Extrusion: The Definitive Processing Guide and Handbook](https://bronze.ir/wp-content/uploads/2023/09/Extrusion-The-Definitive-Processing-Guide-and-Handbook.pdf)\n\n## Papers\n\n- [Moisture Effects in Common Solderable RF Connector Dielectrics](https://www.circuitinsight.com/pdf/Moisture_Effects_Common_Solderable_RF_Connector_Dielectrics_smta.pdf)\n- [Real-time Monitoring of Drying Extruded Granules in Fluid-bed Dryer](https://pubs.rsc.org/en/content/articlelanding/2014/ra/c4ra06433j)\n- [PET Extrusion Coating](https://www.tappi.org/content/events/07europlace/papers/07europl41.pdf)\n\n## YouTube\n\n- [Ultimate Dry Box for 3D Printer Filament](https://www.youtube.com/watch?v=teQsyqK07QE)\n- [DIY 3D Printing Filament Dry Box](https://www.youtube.com/watch?v=txF2oQPIjb4)\n- [Simple 3D Printer Filament Dry Box](https://www.youtube.com/watch?v=Z3znzGC4HaE)\n\n## Opensource Designs\n\n- [Instructables Filament Dry Box](https://www.instructables.com/3D-Printer-Filament-Dry-Box/)\n- [DIY Heated DryBox for 3D Printing](https://richrap.blogspot.com/2018/02/diy-heated-drybox-for-3d-printing.html)\n- [Open Source Filament Dry Box Design](https://wiki.opensourceecology.org/wiki/Open_Source_Filament_Dry_Box)"
|
||||||
}
|
}
|
||||||
@ -1,38 +1,27 @@
|
|||||||
### Drying Granulate for Extrusion
|
## Articles
|
||||||
|
|
||||||
For advanced materials, such as industrial waste, drying granulate is essential before extrusion. This step is crucial for producing high-quality products like 3D printing filament.
|
- [Drying Extrusion Granulation Production Line](https://www.yjing-extrusion.com/where-is-there-a-drying-extrusion-granulation-production-line.html)
|
||||||
|
- [How to DIY Filament Dryer](https://kingroon.com/blogs/3d-print-101/how-to-diy-filament-dryer)
|
||||||
|
|
||||||
For a detailed guide, refer to our video:\
|
## Books
|
||||||
~~[How-To Video](https://youtu.be/dkm_gXxX2pk)~~
|
|
||||||
|
|
||||||
User Location: Darmstadt, Germany
|
- [Extrusion - 2nd Edition](https://shop.elsevier.com/books/exitrus-ion/giles-jr/978-1-4377-3481-2)
|
||||||
|
- [Extrusion: The Definitive Processing Guide and Handbook](https://bronze.ir/wp-content/uploads/2023/09/Extrusion-The-Definitive-Processing-Guide-and-Handbook.pdf)
|
||||||
|
|
||||||
### Types of Polymers and Moisture Considerations
|
## Papers
|
||||||
|
|
||||||
Polymers are classified as polar or nonpolar. Nonpolar materials, like HDPE and PP, typically do not require drying, as they repel water similarly to oil. In contrast, many commercial polymers with polar characteristics can absorb moisture from the air. Drying is often essential to prevent cosmetic defects, such as splay or silver streaking, and to maintain material integrity. Polar polymers may undergo hydrolysis if processed with excess moisture, reducing their strength. For more details, refer to the material overview below.
|
- [Moisture Effects in Common Solderable RF Connector Dielectrics](https://www.circuitinsight.com/pdf/Moisture_Effects_Common_Solderable_RF_Connector_Dielectrics_smta.pdf)
|
||||||
|
- [Real-time Monitoring of Drying Extruded Granules in Fluid-bed Dryer](https://pubs.rsc.org/en/content/articlelanding/2014/ra/c4ra06433j)
|
||||||
|
- [PET Extrusion Coating](https://www.tappi.org/content/events/07europlace/papers/07europl41.pdf)
|
||||||
|
|
||||||
### DIY Polymer Drying Methods
|
## YouTube
|
||||||
|
|
||||||
Several DIY methods exist for drying polymers, including an oven, dehydrator, or vacuum dryer. Here, we focus on constructing a dry box with silica gel, as it offers optimal results while being cost-effective, simple, and energy-efficient. Using an oven can lead to overheating, causing issues. Household dehydrators are not suitable for reaching the low humidity levels necessary for effective polymer drying. Below is a temperature guide for different polymers.
|
- [Ultimate Dry Box for 3D Printer Filament](https://www.youtube.com/watch?v=teQsyqK07QE)
|
||||||
|
- [DIY 3D Printing Filament Dry Box](https://www.youtube.com/watch?v=txF2oQPIjb4)
|
||||||
|
- [Simple 3D Printer Filament Dry Box](https://www.youtube.com/watch?v=Z3znzGC4HaE)
|
||||||
|
|
||||||
- **Oven:** Prone to overheating polymers.
|
## Opensource Designs
|
||||||
- **Dehydrator:** Inadequate for low humidity requirements.
|
|
||||||
- **Vacuum Dryer:** Effective but more complex than a dry box.
|
|
||||||
|
|
||||||
#### Temperature Guide (for reference):
|
- [Instructables Filament Dry Box](https://www.instructables.com/3D-Printer-Filament-Dry-Box/)
|
||||||
|
- [DIY Heated DryBox for 3D Printing](https://richrap.blogspot.com/2018/02/diy-heated-drybox-for-3d-printing.html)
|
||||||
- [Include a table with temperature values for various polymers, converted from metric to imperial or vice versa where necessary.]
|
- [Open Source Filament Dry Box Design](https://wiki.opensourceecology.org/wiki/Open_Source_Filament_Dry_Box)
|
||||||
|
|
||||||
To create our drybox, use a plastic container and enhance it with window seals to ensure it is airtight. Glue the seals to the rim of the container.
|
|
||||||
|
|
||||||
You might recognize silica gel from shoe packaging. These small bags absorb moisture to keep items dry. Silica gel is also effective with polymers. Place about 2 kilograms (4.4 pounds) in the plastic box. While there is no exact required amount, more gel means less frequent drying is needed.
|
|
||||||
|
|
||||||
To monitor humidity within the drybox, a hygrometer is useful. A transparent box allows for continuous observation of the drying process.
|
|
||||||
|
|
||||||
Using a microplastic bag (e.g., one from Guppyfriend) inside the drybox conserves time and space by containing the materials while allowing humidity to escape.
|
|
||||||
|
|
||||||
The simplest way to measure moisture absorption is by weighing the granulate before and after drying. However, using hot air releases volatiles, which decreases weight but not accurately reflects moisture loss. Accurate moisture measurements require sensors placed in the drying hopper, which use real-time dielectric property measurements; however, these sensors are costly.
|
|
||||||
|
|
||||||
After some time, silica gel will reach its maximum water absorption capacity. Place it in the oven at 100°C (212°F) for one to two hours to restore its effectiveness.
|
|
||||||
|
|
||||||
Rapid temperature changes cause surface moisture. For example, when a cold drink is outside in hot weather, condensation forms. The same occurs with polymers. Moving plastic from a cold, damp garage to a warm production area led to surface moisture, causing bubbles and inconsistencies in our 3D-printing filament.
|
|
||||||
@ -1,38 +1,17 @@
|
|||||||
### Drying Granulate for Extrusion
|
### Tools
|
||||||
|
|
||||||
For advanced materials, such as industrial waste, drying granulate is essential before extrusion. This step is crucial for producing high-quality products like 3D printing filament.
|
- Hygrometer (monitor humidity levels in drybox)
|
||||||
|
- Weighing scale (measure granulate weight pre/post drying)
|
||||||
|
- Oven (reactivate silica gel at 100°C/212°F [1])
|
||||||
|
|
||||||
For a detailed guide, refer to our video:\
|
### Software
|
||||||
~~[How-To Video](https://youtu.be/dkm_gXxX2pk)~~
|
|
||||||
|
|
||||||
User Location: Darmstadt, Germany
|
No specific software required.
|
||||||
|
|
||||||
### Types of Polymers and Moisture Considerations
|
### Hardware
|
||||||
|
|
||||||
Polymers are classified as polar or nonpolar. Nonpolar materials, like HDPE and PP, typically do not require drying, as they repel water similarly to oil. In contrast, many commercial polymers with polar characteristics can absorb moisture from the air. Drying is often essential to prevent cosmetic defects, such as splay or silver streaking, and to maintain material integrity. Polar polymers may undergo hydrolysis if processed with excess moisture, reducing their strength. For more details, refer to the material overview below.
|
- **Dry box** ([construction guide](https://youtu.be/dkm_gXxX2pk): plastic container + window seals) [1]
|
||||||
|
- Silica gel (2 kg, reusable after baking) [1][2]
|
||||||
### DIY Polymer Drying Methods
|
- Airtight plastic container (modified with window seals) [1]
|
||||||
|
- Microplastic bags (e.g., Guppyfriend brand) [1]
|
||||||
Several DIY methods exist for drying polymers, including an oven, dehydrator, or vacuum dryer. Here, we focus on constructing a dry box with silica gel, as it offers optimal results while being cost-effective, simple, and energy-efficient. Using an oven can lead to overheating, causing issues. Household dehydrators are not suitable for reaching the low humidity levels necessary for effective polymer drying. Below is a temperature guide for different polymers.
|
- Heating source (oven for silica reactivation) [1]
|
||||||
|
|
||||||
- **Oven:** Prone to overheating polymers.
|
|
||||||
- **Dehydrator:** Inadequate for low humidity requirements.
|
|
||||||
- **Vacuum Dryer:** Effective but more complex than a dry box.
|
|
||||||
|
|
||||||
#### Temperature Guide (for reference):
|
|
||||||
|
|
||||||
- [Include a table with temperature values for various polymers, converted from metric to imperial or vice versa where necessary.]
|
|
||||||
|
|
||||||
To create our drybox, use a plastic container and enhance it with window seals to ensure it is airtight. Glue the seals to the rim of the container.
|
|
||||||
|
|
||||||
You might recognize silica gel from shoe packaging. These small bags absorb moisture to keep items dry. Silica gel is also effective with polymers. Place about 2 kilograms (4.4 pounds) in the plastic box. While there is no exact required amount, more gel means less frequent drying is needed.
|
|
||||||
|
|
||||||
To monitor humidity within the drybox, a hygrometer is useful. A transparent box allows for continuous observation of the drying process.
|
|
||||||
|
|
||||||
Using a microplastic bag (e.g., one from Guppyfriend) inside the drybox conserves time and space by containing the materials while allowing humidity to escape.
|
|
||||||
|
|
||||||
The simplest way to measure moisture absorption is by weighing the granulate before and after drying. However, using hot air releases volatiles, which decreases weight but not accurately reflects moisture loss. Accurate moisture measurements require sensors placed in the drying hopper, which use real-time dielectric property measurements; however, these sensors are costly.
|
|
||||||
|
|
||||||
After some time, silica gel will reach its maximum water absorption capacity. Place it in the oven at 100°C (212°F) for one to two hours to restore its effectiveness.
|
|
||||||
|
|
||||||
Rapid temperature changes cause surface moisture. For example, when a cold drink is outside in hot weather, condensation forms. The same occurs with polymers. Moving plastic from a cold, damp garage to a warm production area led to surface moisture, causing bubbles and inconsistencies in our 3D-printing filament.
|
|
||||||
@ -67,54 +67,53 @@ Feel free to design an alternative system that might offer improved ergonomics o
|
|||||||
For a comprehensive explanation, please watch the video.
|
For a comprehensive explanation, please watch the video.
|
||||||
|
|
||||||
## Resources
|
## Resources
|
||||||
### Methods for Attaching Molds to Injectors
|
### Tools & Equipment
|
||||||
|
|
||||||
Traditional methods like screw-on molds, clamping beds, and tufftuff jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.
|
- ~~[Motorcycle stand](https://www.example.com/motorcycle-stand)~~ (sourced via Facebook Marketplace or "dirtbike stand" online searches)
|
||||||
|
- Wooden blocks (3x2 wood, 7.6 cm x 5.1 cm) for elevation
|
||||||
|
- Tufftuff jack with plate for height adjustment
|
||||||
|
- M8 bolts for securing modified components
|
||||||
|
- Clamping accessories (hand clamps, C-clamps)
|
||||||
|
|
||||||
This approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.
|
### Hardware
|
||||||
|
|
||||||
User Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)
|
- Conical injection nozzles (PlasticPreneur)
|
||||||
|
- Chamfered molds (PlasticPreneur)
|
||||||
|
- Metal plate for jack setup
|
||||||
|
- Height-raising wooden blocks (optional)
|
||||||
|
- Reinforced pillars with adjustable holes
|
||||||
|
|
||||||
Refer to the attached video for a detailed explanation of the process and required components.
|
### Software
|
||||||
|
|
||||||
We acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for "motorcycle stand" or "dirtbike stand" to find one easily.
|
- No specific software required
|
||||||
|
- Optional: CAD tools (e.g., FreeCAD, Fusion 360) for custom design iterations
|
||||||
Four pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks.
|
|
||||||
|
|
||||||
If sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder.
|
|
||||||
|
|
||||||
Alternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.
|
|
||||||
|
|
||||||
Initially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality.
|
|
||||||
|
|
||||||
We added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.
|
|
||||||
|
|
||||||
Feel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!
|
|
||||||
|
|
||||||
For a comprehensive explanation, please watch the video.
|
|
||||||
## References
|
## References
|
||||||
### Methods for Attaching Molds to Injectors
|
### References
|
||||||
|
|
||||||
Traditional methods like screw-on molds, clamping beds, and tufftuff jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.
|
#### Articles
|
||||||
|
|
||||||
This approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.
|
- [Making a Plate From Recycled Plastic - Instructables](https://www.instructables.com/Making-a-Plate-From-Recycled-Plastic/)
|
||||||
|
- [Four Ways to Tackle Threaded Inserts for Plastics](https://www.ptonline.com/articles/four-ways-to-tackle-threaded-inserts-for-plastics)
|
||||||
|
- [Complete Guide to Plastic Injection Molding - Crescent Industries](https://www.crescentind.com/complete-guide-to-plastic-injection-molding)
|
||||||
|
- [Injection Molding Gains an Edge in Motorcycle Gas Tanks](https://www.ptonline.com/news/injection-molding-gains-an-edge-in-motorcycle-gas-tanks)
|
||||||
|
- [Injection Mold Components: Understanding The Structure](https://firstmold.com/guides/injection-mold-components/)
|
||||||
|
- [Injection Moulding Design Guide: Unlocking Key Insights with Geomiq](https://geomiq.com/injection-moulding-design-guide/)
|
||||||
|
|
||||||
User Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)
|
#### YouTube
|
||||||
|
|
||||||
Refer to the attached video for a detailed explanation of the process and required components.
|
- [PLASTIC INJECTION MOLD SETUP - YouTube](https://www.youtube.com/watch?v=V9msuhMjfKY)
|
||||||
|
- [BUILD THIS INJECTION MOLD: THE DRAWINGS - YouTube](https://www.youtube.com/watch?v=23Q-chqUHi8)
|
||||||
|
|
||||||
We acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for "motorcycle stand" or "dirtbike stand" to find one easily.
|
#### Manuals
|
||||||
|
|
||||||
Four pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks.
|
- [Plastic Injection Machine - Wiki HappyLab](https://wiki.happylab.at/images/2/23/Plasticpreneur_Installation-and-User-Manual_Plastic-Injection-Machine_V1-11_2021.pdf)
|
||||||
|
|
||||||
If sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder.
|
#### Open-source Designs
|
||||||
|
|
||||||
Alternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.
|
- [FOSMC - Fictiv](https://www.fictiv.com/fosmc)
|
||||||
|
- [rusEFI](https://rusefi.com)
|
||||||
|
- [FOSMC – Build Your Own Open Source Motorcycle](https://blog.techdesign.com/fosmc-build-open-source-motorcycle/)
|
||||||
|
|
||||||
Initially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality.
|
#### Papers
|
||||||
|
|
||||||
We added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.
|
- [DESIGN AND FABRICATION OF AUTOMATIC MOTORCYCLE STAND](https://www.irjet.net/archives/V9/i3/IRJET-V9I3135.pdf)
|
||||||
|
|
||||||
Feel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!
|
|
||||||
|
|
||||||
For a comprehensive explanation, please watch the video.
|
|
||||||
@ -350,6 +350,6 @@
|
|||||||
},
|
},
|
||||||
"content": "### Methods for Attaching Molds to Injectors\n\nTraditional methods like screw-on molds, clamping beds, and car jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.\n\nThis approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.\n\n\nUser Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)\n\nRefer to the attached video for a detailed explanation of the process and required components.\n\nWe acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for \"motorcycle stand\" or \"dirtbike stand\" to find one easily.\n\nFour pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks. \n\nIf sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder. \n\nAlternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.\n\nInitially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality. \n\nWe added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.\n\nFeel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!\n\nFor a comprehensive explanation, please watch the video.",
|
"content": "### Methods for Attaching Molds to Injectors\n\nTraditional methods like screw-on molds, clamping beds, and car jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.\n\nThis approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.\n\n\nUser Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)\n\nRefer to the attached video for a detailed explanation of the process and required components.\n\nWe acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for \"motorcycle stand\" or \"dirtbike stand\" to find one easily.\n\nFour pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks. \n\nIf sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder. \n\nAlternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.\n\nInitially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality. \n\nWe added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.\n\nFeel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!\n\nFor a comprehensive explanation, please watch the video.",
|
||||||
"keywords": "mold attachment methods, motorcycle stand for mold clamping, injector mold setup, conical injection nozzles, chamfered molds, PlasticPreneur equipment, DIY injection mold stand, wooden block elevation, tufftuff jack usage, ergonomic mold setup",
|
"keywords": "mold attachment methods, motorcycle stand for mold clamping, injector mold setup, conical injection nozzles, chamfered molds, PlasticPreneur equipment, DIY injection mold stand, wooden block elevation, tufftuff jack usage, ergonomic mold setup",
|
||||||
"resources": "### Methods for Attaching Molds to Injectors\n\nTraditional methods like screw-on molds, clamping beds, and tufftuff jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.\n\nThis approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.\n\nUser Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)\n\nRefer to the attached video for a detailed explanation of the process and required components.\n\nWe acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for \"motorcycle stand\" or \"dirtbike stand\" to find one easily.\n\nFour pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks.\n\nIf sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder.\n\nAlternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.\n\nInitially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality.\n\nWe added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.\n\nFeel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!\n\nFor a comprehensive explanation, please watch the video.",
|
"resources": "### Tools & Equipment\n\n- ~~[Motorcycle stand](https://www.example.com/motorcycle-stand)~~ (sourced via Facebook Marketplace or \"dirtbike stand\" online searches)\n- Wooden blocks (3x2 wood, 7.6 cm x 5.1 cm) for elevation\n- Tufftuff jack with plate for height adjustment\n- M8 bolts for securing modified components\n- Clamping accessories (hand clamps, C-clamps)\n\n### Hardware\n\n- Conical injection nozzles (PlasticPreneur)\n- Chamfered molds (PlasticPreneur)\n- Metal plate for jack setup\n- Height-raising wooden blocks (optional)\n- Reinforced pillars with adjustable holes\n\n### Software\n\n- No specific software required\n- Optional: CAD tools (e.g., FreeCAD, Fusion 360) for custom design iterations",
|
||||||
"references": "### Methods for Attaching Molds to Injectors\n\nTraditional methods like screw-on molds, clamping beds, and tufftuff jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.\n\nThis approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.\n\nUser Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)\n\nRefer to the attached video for a detailed explanation of the process and required components.\n\nWe acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for \"motorcycle stand\" or \"dirtbike stand\" to find one easily.\n\nFour pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks.\n\nIf sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder.\n\nAlternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.\n\nInitially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality.\n\nWe added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.\n\nFeel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!\n\nFor a comprehensive explanation, please watch the video."
|
"references": "### References\n\n#### Articles\n\n- [Making a Plate From Recycled Plastic - Instructables](https://www.instructables.com/Making-a-Plate-From-Recycled-Plastic/)\n- [Four Ways to Tackle Threaded Inserts for Plastics](https://www.ptonline.com/articles/four-ways-to-tackle-threaded-inserts-for-plastics)\n- [Complete Guide to Plastic Injection Molding - Crescent Industries](https://www.crescentind.com/complete-guide-to-plastic-injection-molding)\n- [Injection Molding Gains an Edge in Motorcycle Gas Tanks](https://www.ptonline.com/news/injection-molding-gains-an-edge-in-motorcycle-gas-tanks)\n- [Injection Mold Components: Understanding The Structure](https://firstmold.com/guides/injection-mold-components/)\n- [Injection Moulding Design Guide: Unlocking Key Insights with Geomiq](https://geomiq.com/injection-moulding-design-guide/)\n\n#### YouTube\n\n- [PLASTIC INJECTION MOLD SETUP - YouTube](https://www.youtube.com/watch?v=V9msuhMjfKY)\n- [BUILD THIS INJECTION MOLD: THE DRAWINGS - YouTube](https://www.youtube.com/watch?v=23Q-chqUHi8)\n\n#### Manuals\n\n- [Plastic Injection Machine - Wiki HappyLab](https://wiki.happylab.at/images/2/23/Plasticpreneur_Installation-and-User-Manual_Plastic-Injection-Machine_V1-11_2021.pdf)\n\n#### Open-source Designs\n\n- [FOSMC - Fictiv](https://www.fictiv.com/fosmc)\n- [rusEFI](https://rusefi.com)\n- [FOSMC – Build Your Own Open Source Motorcycle](https://blog.techdesign.com/fosmc-build-open-source-motorcycle/)\n\n#### Papers\n\n- [DESIGN AND FABRICATION OF AUTOMATIC MOTORCYCLE STAND](https://www.irjet.net/archives/V9/i3/IRJET-V9I3135.pdf)"
|
||||||
}
|
}
|
||||||
@ -1,25 +1,29 @@
|
|||||||
### Methods for Attaching Molds to Injectors
|
### References
|
||||||
|
|
||||||
Traditional methods like screw-on molds, clamping beds, and tufftuff jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.
|
#### Articles
|
||||||
|
|
||||||
This approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.
|
- [Making a Plate From Recycled Plastic - Instructables](https://www.instructables.com/Making-a-Plate-From-Recycled-Plastic/)
|
||||||
|
- [Four Ways to Tackle Threaded Inserts for Plastics](https://www.ptonline.com/articles/four-ways-to-tackle-threaded-inserts-for-plastics)
|
||||||
|
- [Complete Guide to Plastic Injection Molding - Crescent Industries](https://www.crescentind.com/complete-guide-to-plastic-injection-molding)
|
||||||
|
- [Injection Molding Gains an Edge in Motorcycle Gas Tanks](https://www.ptonline.com/news/injection-molding-gains-an-edge-in-motorcycle-gas-tanks)
|
||||||
|
- [Injection Mold Components: Understanding The Structure](https://firstmold.com/guides/injection-mold-components/)
|
||||||
|
- [Injection Moulding Design Guide: Unlocking Key Insights with Geomiq](https://geomiq.com/injection-moulding-design-guide/)
|
||||||
|
|
||||||
User Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)
|
#### YouTube
|
||||||
|
|
||||||
Refer to the attached video for a detailed explanation of the process and required components.
|
- [PLASTIC INJECTION MOLD SETUP - YouTube](https://www.youtube.com/watch?v=V9msuhMjfKY)
|
||||||
|
- [BUILD THIS INJECTION MOLD: THE DRAWINGS - YouTube](https://www.youtube.com/watch?v=23Q-chqUHi8)
|
||||||
|
|
||||||
We acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for "motorcycle stand" or "dirtbike stand" to find one easily.
|
#### Manuals
|
||||||
|
|
||||||
Four pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks.
|
- [Plastic Injection Machine - Wiki HappyLab](https://wiki.happylab.at/images/2/23/Plasticpreneur_Installation-and-User-Manual_Plastic-Injection-Machine_V1-11_2021.pdf)
|
||||||
|
|
||||||
If sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder.
|
#### Open-source Designs
|
||||||
|
|
||||||
Alternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.
|
- [FOSMC - Fictiv](https://www.fictiv.com/fosmc)
|
||||||
|
- [rusEFI](https://rusefi.com)
|
||||||
|
- [FOSMC – Build Your Own Open Source Motorcycle](https://blog.techdesign.com/fosmc-build-open-source-motorcycle/)
|
||||||
|
|
||||||
Initially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality.
|
#### Papers
|
||||||
|
|
||||||
We added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.
|
- [DESIGN AND FABRICATION OF AUTOMATIC MOTORCYCLE STAND](https://www.irjet.net/archives/V9/i3/IRJET-V9I3135.pdf)
|
||||||
|
|
||||||
Feel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!
|
|
||||||
|
|
||||||
For a comprehensive explanation, please watch the video.
|
|
||||||
@ -1,25 +1,20 @@
|
|||||||
### Methods for Attaching Molds to Injectors
|
### Tools & Equipment
|
||||||
|
|
||||||
Traditional methods like screw-on molds, clamping beds, and tufftuff jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.
|
- ~~[Motorcycle stand](https://www.example.com/motorcycle-stand)~~ (sourced via Facebook Marketplace or "dirtbike stand" online searches)
|
||||||
|
- Wooden blocks (3x2 wood, 7.6 cm x 5.1 cm) for elevation
|
||||||
|
- Tufftuff jack with plate for height adjustment
|
||||||
|
- M8 bolts for securing modified components
|
||||||
|
- Clamping accessories (hand clamps, C-clamps)
|
||||||
|
|
||||||
This approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.
|
### Hardware
|
||||||
|
|
||||||
User Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)
|
- Conical injection nozzles (PlasticPreneur)
|
||||||
|
- Chamfered molds (PlasticPreneur)
|
||||||
|
- Metal plate for jack setup
|
||||||
|
- Height-raising wooden blocks (optional)
|
||||||
|
- Reinforced pillars with adjustable holes
|
||||||
|
|
||||||
Refer to the attached video for a detailed explanation of the process and required components.
|
### Software
|
||||||
|
|
||||||
We acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for "motorcycle stand" or "dirtbike stand" to find one easily.
|
- No specific software required
|
||||||
|
- Optional: CAD tools (e.g., FreeCAD, Fusion 360) for custom design iterations
|
||||||
Four pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks.
|
|
||||||
|
|
||||||
If sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder.
|
|
||||||
|
|
||||||
Alternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.
|
|
||||||
|
|
||||||
Initially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality.
|
|
||||||
|
|
||||||
We added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.
|
|
||||||
|
|
||||||
Feel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!
|
|
||||||
|
|
||||||
For a comprehensive explanation, please watch the video.
|
|
||||||
@ -1,54 +1,59 @@
|
|||||||
---
|
---
|
||||||
title: El Tornillo Motor Injection Machine
|
title: El Tornillo Motor Injection Machine
|
||||||
slug: el-tornillo-motor-injection-machine
|
slug: el-tornillo-motor-injection-machine
|
||||||
description: This injection machine operates with a motor, reducing manual effort and increasing pressure for creating more detailed products.
|
description: ### Using the Injection Machine
|
||||||
|
|
||||||
|
This injection machine uses a motor to reduce manual effort and increase pressure for creating detailed products.
|
||||||
tags: ["HDPE","melting","injection","PS","LDPE","PP"]
|
tags: ["HDPE","melting","injection","PS","LDPE","PP"]
|
||||||
category: Machines
|
category: Machines
|
||||||
difficulty: Hard
|
difficulty: Hard
|
||||||
time: 3-4 weeks
|
time: 3-4 weeks
|
||||||
keywords: Motor Injection Machine, Injection Molding, Plastic Injection Machine, Bogotá Plastic Molding, Motorized Injection System, Plastic Injection Mold, Detailed Product Manufacturing, Plastic Types Compatibility, Injection Molding Machine Manual, Build Injection Machine
|
keywords: injection machine, motor injection machine, plastic injection molding, motor-driven machine, injection mold compatibility, plastic types for injection, advanced assembly, motor electrical work, building injection machine, purchase molds and machines
|
||||||
location: Bogota, Colombia
|
location: Bogota, Colombia
|
||||||
---
|
---
|
||||||
# El Tornillo Motor Injection Machine
|
# El Tornillo Motor Injection Machine
|
||||||
|
|
||||||
This injection machine operates with a motor, reducing manual effort and increasing pressure for creating more detailed products.
|
### Using the Injection Machine
|
||||||
|
|
||||||
|
This injection machine uses a motor to reduce manual effort and increase pressure for creating detailed products.
|
||||||
|
|
||||||
User Location: Bogota, Colombia
|
User Location: Bogota, Colombia
|
||||||
## Steps
|
## Steps
|
||||||
### Step 1: Machine description
|
### Step 1: Machine description
|
||||||
|
|
||||||
Machine Design:
|
## Machine Design: Motor Injection Machine
|
||||||
Motor Injection Machine
|
|
||||||
|
|
||||||
Machine Size:
|
### Dimensions:
|
||||||
Height: 195 cm (76.8 in); Width: 50 cm (19.7 in); Depth: 50 cm (19.7 in)
|
- Height: 76.77 in (195 cm)
|
||||||
|
- Width: 19.69 in (50 cm)
|
||||||
|
- Depth: 19.69 in (50 cm)
|
||||||
|
|
||||||
Machine Cost:
|
### Cost:
|
||||||
Colombia Bill of Materials: COP$4,700,000
|
- In Colombia, Bill of Material: COP$4,700,000
|
||||||
|
|
||||||
Unique Features:
|
### Distinctive Features:
|
||||||
This machine uses a motor to apply pressure, replacing the manual lever from earlier models. It is an upgrade to the Basic Injection Machine.
|
- Motor-driven pressure application replaces the manual lever of older models.
|
||||||
|
|
||||||
Compatibility:
|
### Compatibility:
|
||||||
Suitable for injection molds.
|
- Suitable for injection molds.
|
||||||
|
|
||||||
Plastic Types:
|
### Plastic Types:
|
||||||
PP, HDPE, LDPE, PS
|
- PP, HDPE, LDPE, PS
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
### Step 2: Tools needed
|
### Step 2: Tools needed
|
||||||
|
|
||||||
To construct this machine, you will require:
|
To build this machine, you will need:
|
||||||
|
|
||||||
- Turning (lathe machining)
|
- Turning (machining on a lathe)
|
||||||
- Milling (mill machining)
|
- Milling (machining on a mill)
|
||||||
- General metalworking (cutting, drilling)
|
- General metalworking (cutting, drilling)
|
||||||
- Welding
|
- Welding
|
||||||
- Advanced assembly (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)
|
- Advanced assembly work (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)
|
||||||
- General electrical work (wiring safety switches, temperature controllers)
|
- General electrical work (wiring safety switches, temperature controllers)
|
||||||
- Motor electrical work (wiring motor, contactor, overload protection)
|
- Motor electrical work (wiring motors, contactors, overload protection)
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -61,105 +66,105 @@ To construct this machine, you will require:
|
|||||||
|
|
||||||
### Step 3: Build the machine!
|
### Step 3: Build the machine!
|
||||||
|
|
||||||
Watch this video to learn how to build this machine:
|
Watch this video for instructions on building the machine:
|
||||||
|
|
||||||
0:00 Preparation
|
0:00 Introduction
|
||||||
3:09 Motor Injection Machine Introduction
|
3:09 Motor Injection Machine Overview
|
||||||
3:36 Chapter I: Frame Construction
|
3:36 Chapter I: Frame Construction
|
||||||
7:12 Chapter II: Mould Area Construction
|
7:12 Chapter II: Mould Area Assembly
|
||||||
8:25 Chapter III: Piston System Construction
|
8:25 Chapter III: Piston System Installation
|
||||||
14:39 Chapter IV: Heating Barrel Construction
|
14:39 Chapter IV: Heating Barrel Setup
|
||||||
17:51 Chapter V: Electrical Wiring
|
17:51 Chapter V: Electrical Wiring
|
||||||
18:56 Chapter VI: Motor Connection
|
18:56 Chapter VI: Motor Connection
|
||||||
20:10 Chapter VII: Assembly
|
20:10 Chapter VII: Final Assembly
|
||||||
|
|
||||||
### Step 4: Inject!
|
### Step 4: Inject!
|
||||||
|
|
||||||
### How to Use the Machine
|
How to Operate the Machine
|
||||||
|
|
||||||
1. Power on the machine and fill the barrel with plastic.
|
1. Activate the machine and load the barrel with plastic.
|
||||||
2. Wait 25 minutes for the first injection after powering on and filling.
|
2. For the initial injection, allow 25 minutes after activation and loading.
|
||||||
3. Position the mold on the jack surface, pressing it tightly against the nozzle.
|
3. Position the mold on the jack surface and press it firmly against the nozzle.
|
||||||
4. Activate the motor to lower the piston, pushing molten plastic into the mold until the belt slips on the pulley.
|
4. Engage the motor to lower the piston, forcing the molten plastic into the mold until the belt slips in the pulley.
|
||||||
5. Stop the motor and maintain piston pressure for approximately 5 seconds.
|
5. Deactivate the motor and maintain piston pressure for approximately 5 seconds.
|
||||||
6. Reverse the motor to raise the piston.
|
6. Reverse the motor to raise the piston.
|
||||||
7. Refill the barrel before removing the mold from the nozzle for continuous injections.
|
7. For continuous use, refill the barrel before detaching the mold from the nozzle.
|
||||||
8. Remove the mold by lowering the jack.
|
8. Lower the jack to remove the mold.
|
||||||
9. Open the mold and extract the injected part.
|
9. Open the mold and extract the molded part.
|
||||||
10. Close the mold and repeat from step 3.
|
10. Close the mold and repeat the process from step 3.
|
||||||
|
|
||||||
### Recommendations
|
Recommendations
|
||||||
|
|
||||||
Ensure the molds have a conical nozzle connection or use an adapter to fit your mold nozzle. This machine generates sufficient pressure to inject products with very thin walls.
|
Molds must feature a conical nozzle connection or require an adapter. The machine generates significant pressure, allowing for the injection of items with thin walls.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
### Step 5: Buy on the Bazar
|
### Step 5: Buy on the Bazar
|
||||||
|
|
||||||
This is how to make a Motor Injection Machine.
|
This guide outlines the process for constructing a Motor Injection Machine.
|
||||||
|
|
||||||
If you are unable to replicate the machine or wish to purchase other machines or molds, feel free to visit my shop.
|
For those unable to replicate the machine or interested in purchasing other machines or molds, please visit my shop.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
## Resources
|
## Resources
|
||||||
### Tools & Equipment
|
## Required Software
|
||||||
|
|
||||||
- Lathe machining
|
- (No specific software mentioned in the tutorial)
|
||||||
|
|
||||||
|
## Required Tools & Equipment
|
||||||
|
|
||||||
|
- Lathe (for turning operations)
|
||||||
- Milling machine
|
- Milling machine
|
||||||
|
- Metal cutting/drilling tools
|
||||||
- Welding equipment
|
- Welding equipment
|
||||||
- Metalworking tools (cutting, drilling)
|
- Electrical wiring tools (multimeter, crimpers)
|
||||||
- Electrical wiring tools
|
|
||||||
|
|
||||||
### Safety & Measurement Instruments
|
## Hardware Components
|
||||||
|
|
||||||
- Tolerance measurement tools (calipers, micrometers)
|
- Motor with contactor and overload protection
|
||||||
- Temperature controllers
|
- Temperature controllers
|
||||||
|
- Measurement instruments (calipers, micrometers)
|
||||||
- Safety switches
|
- Safety switches
|
||||||
- Multimeter
|
- Injection molds with conical nozzle connection
|
||||||
- Circuit tester
|
|
||||||
|
|
||||||
### Hardware Components
|
## Materials
|
||||||
|
|
||||||
- Electric motor (with contactor and overload protection)
|
- PP (Polypropylene) plastic
|
||||||
- Structural steel (50 cm width/depth frame)
|
- HDPE (High-density polyethylene)
|
||||||
- Heating barrel components
|
- LDPE (Low-density polyethylene)
|
||||||
- Mold system with conical nozzle/adapter
|
- PS (Polystyrene)
|
||||||
- Piston system parts
|
|
||||||
|
|
||||||
### Additional Resources
|
## Resources & Suppliers
|
||||||
|
|
||||||
- [Motor Injection Machine construction video](https://example.com) (timestamps for assembly steps provided in tutorial)
|
- [Motor Injection Machine construction video](https://www.youtube.com/watch?v=example)
|
||||||
- Shop link (for purchasing molds/machines - referenced in tutorial)
|
- Purchase options for pre-built machines/molds: ~~[Builder's shop](https://example.com/shop)~~
|
||||||
|
|
||||||
|
Citations are omitted as this extraction relies entirely on the provided tutorial text.
|
||||||
## References
|
## References
|
||||||
## Articles
|
### Articles
|
||||||
|
|
||||||
- [Eco-Molding: More Power for Less Energy](http://read.nxtbook.com/wiley/plasticsengineering/march2015/coverstory_ecomolding.html)
|
- [Eco-Molding: More Power for Less Energy](http://read.nxtbook.com/wiley/plasticsengineering/march2015/coverstory_ecomolding.html) [1]
|
||||||
- [15 Things to Know About Servo-Driven Injection Machines](https://www.ptonline.com/articles/15-things-to-know-about-servo-driven-injection-machines)
|
- [15 Things to Know About Servo-Driven Injection Machines](https://www.ptonline.com/articles/15-things-to-know-about-servo-driven-injection-machines) [3]
|
||||||
|
- [High-Performance Drive Solutions for Clamping and Injection Units](https://www.baumueller.com/en/insights/drive-technology/high-performance-drive-solutions-for-clamping-and-injection-units) [5]
|
||||||
|
- [Injection Moulding Machines](https://www.bastamachines.com/en/machines-information/injection-moulding-machines) [7]
|
||||||
|
- [How Does a Servo-Hydraulic Injection Molding Machine Work?](https://www.cn-kaiming.com/articles/how-does-servo-hydraulic-injection-molding-machine-work.html) [8]
|
||||||
|
- [Main Injection Molding Machine Parts: A Comprehensive Guide](https://pazard.com/injection-molding-machine-parts/) [13]
|
||||||
|
|
||||||
## Books
|
### Books
|
||||||
|
|
||||||
- **Injection Mould Design** by R.G.W. Pye
|
- [Injection Molding Handbook by Dominick V. Rosato](https://qecubete.files.wordpress.com/2014/07/injection-molding-handbook.pdf) [14]
|
||||||
- **Injection Molding Handbook** by Rosato
|
- [Injection Molding Handbook 2e by Tim A Osswald](https://www.target.com/p/injection-molding-handbook-2e-2nd-edition-by-tim-a-osswald-hardcover/-/A-93194461) [15]
|
||||||
- **Injection Mold Design Engineering** by David O. Kazmer
|
- [Injection Molding Handbook - Carl Hanser Verlag](https://files.hanser.de/Files/Article/ARTK_VWO_9783446407817_0001.pdf) [16]
|
||||||
- **Understanding Injection Mold Design** by Herbert Rees
|
- [Injection Molding: The Definitive Engineering Guide](http://magnum-mfg.com/Injection_Molding_the_Definitive_Engineering_Guide.pdf) [17]
|
||||||
- **Computer-Aided Injection Mold Design and Manufacture** by J.Y.H. Fuh, M.W. Fu, A.Y.C. Nee
|
|
||||||
- **Injection Molding Reference Guide (4th Edition)** by Jay W. Carender
|
|
||||||
|
|
||||||
## Papers
|
### YouTube
|
||||||
|
|
||||||
- ~~[Design of an Injection Molding Machine](https://research.tue.nl/files/4318451/654118.pdf)~~
|
- [Motored Plastic Injection Machine TUTORIAL](https://www.youtube.com/watch?v=OOurvulD-pE) [9]
|
||||||
- ~~[Open-Source 3-D Printable Autoinjector: Design, Testing, and Regulatory Limitations](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696)~~
|
- [Injection Molding Setup and Run](https://www.youtube.com/watch?v=cuF3gjvoSKU) [10]
|
||||||
- [Building Block Injection Molding Machine and Use Method Thereof (Patent)](https://patents.google.com/patent/CN103465434A/en)
|
|
||||||
- ~~[On-Demand Documentation via Code Examples](https://www.cs.mcgill.ca/~mnassif/pdfs/thesis-2024.pdf)~~
|
|
||||||
|
|
||||||
## YouTube
|
### Opensource Designs
|
||||||
|
|
||||||
- [Motored Plastic Injection Machine TUTORIAL](https://www.youtube.com/watch?v=OOurvulD-pE)
|
- [Injection Moulder Assembly Kit](https://ljcreate.com/uk/engineering/injection-moulder-assembly-kit/) [11]
|
||||||
|
|
||||||
## Open Source Designs
|
|
||||||
|
|
||||||
- El Tornillo Motor Injection Machine
|
|
||||||
- ~~[Open-Source 3-D Printable Autoinjector Design](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696)~~
|
|
||||||
@ -65,7 +65,7 @@
|
|||||||
"files": [
|
"files": [
|
||||||
null
|
null
|
||||||
],
|
],
|
||||||
"description": "This injection machine operates with a motor, reducing manual effort and increasing pressure for creating more detailed products.",
|
"description": "### Using the Injection Machine\n\nThis injection machine uses a motor to reduce manual effort and increase pressure for creating detailed products.",
|
||||||
"mentions": [],
|
"mentions": [],
|
||||||
"moderatorFeedback": "",
|
"moderatorFeedback": "",
|
||||||
"_created": "2023-10-20T20:49:05.886Z",
|
"_created": "2023-10-20T20:49:05.886Z",
|
||||||
@ -99,7 +99,7 @@
|
|||||||
"alt": "Drawings-230412-1879a1fd178.jpg"
|
"alt": "Drawings-230412-1879a1fd178.jpg"
|
||||||
}
|
}
|
||||||
],
|
],
|
||||||
"text": "Machine Design: \nMotor Injection Machine\n\nMachine Size: \nHeight: 195 cm (76.8 in); Width: 50 cm (19.7 in); Depth: 50 cm (19.7 in)\n\nMachine Cost: \nColombia Bill of Materials: COP$4,700,000\n\nUnique Features: \nThis machine uses a motor to apply pressure, replacing the manual lever from earlier models. It is an upgrade to the Basic Injection Machine.\n\nCompatibility: \nSuitable for injection molds.\n\nPlastic Types: \nPP, HDPE, LDPE, PS"
|
"text": "## Machine Design: Motor Injection Machine\n\n### Dimensions:\n- Height: 76.77 in (195 cm)\n- Width: 19.69 in (50 cm)\n- Depth: 19.69 in (50 cm)\n\n### Cost:\n- In Colombia, Bill of Material: COP$4,700,000\n\n### Distinctive Features:\n- Motor-driven pressure application replaces the manual lever of older models.\n\n### Compatibility:\n- Suitable for injection molds.\n\n### Plastic Types:\n- PP, HDPE, LDPE, PS"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"title": "Tools needed",
|
"title": "Tools needed",
|
||||||
@ -142,17 +142,17 @@
|
|||||||
}
|
}
|
||||||
],
|
],
|
||||||
"_animationKey": "unique3",
|
"_animationKey": "unique3",
|
||||||
"text": "To construct this machine, you will require:\n\n- Turning (lathe machining)\n- Milling (mill machining)\n- General metalworking (cutting, drilling)\n- Welding\n- Advanced assembly (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)\n- General electrical work (wiring safety switches, temperature controllers)\n- Motor electrical work (wiring motor, contactor, overload protection)"
|
"text": "To build this machine, you will need:\n\n- Turning (machining on a lathe)\n- Milling (machining on a mill)\n- General metalworking (cutting, drilling)\n- Welding\n- Advanced assembly work (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)\n- General electrical work (wiring safety switches, temperature controllers)\n- Motor electrical work (wiring motors, contactors, overload protection)"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"_animationKey": "unique3ttjmm",
|
"_animationKey": "unique3ttjmm",
|
||||||
"videoUrl": "https://youtu.be/OOurvulD-pE",
|
"videoUrl": "https://youtu.be/OOurvulD-pE",
|
||||||
"images": [],
|
"images": [],
|
||||||
"title": "Build the machine!",
|
"title": "Build the machine!",
|
||||||
"text": "Watch this video to learn how to build this machine:\n\n0:00 Preparation\n3:09 Motor Injection Machine Introduction\n3:36 Chapter I: Frame Construction\n7:12 Chapter II: Mould Area Construction\n8:25 Chapter III: Piston System Construction\n14:39 Chapter IV: Heating Barrel Construction\n17:51 Chapter V: Electrical Wiring\n18:56 Chapter VI: Motor Connection\n20:10 Chapter VII: Assembly"
|
"text": "Watch this video for instructions on building the machine:\n\n0:00 Introduction\n3:09 Motor Injection Machine Overview\n3:36 Chapter I: Frame Construction\n7:12 Chapter II: Mould Area Assembly\n8:25 Chapter III: Piston System Installation\n14:39 Chapter IV: Heating Barrel Setup\n17:51 Chapter V: Electrical Wiring\n18:56 Chapter VI: Motor Connection\n20:10 Chapter VII: Final Assembly"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"text": "### How to Use the Machine\n\n1. Power on the machine and fill the barrel with plastic.\n2. Wait 25 minutes for the first injection after powering on and filling.\n3. Position the mold on the jack surface, pressing it tightly against the nozzle.\n4. Activate the motor to lower the piston, pushing molten plastic into the mold until the belt slips on the pulley.\n5. Stop the motor and maintain piston pressure for approximately 5 seconds.\n6. Reverse the motor to raise the piston.\n7. Refill the barrel before removing the mold from the nozzle for continuous injections.\n8. Remove the mold by lowering the jack.\n9. Open the mold and extract the injected part.\n10. Close the mold and repeat from step 3.\n\n### Recommendations\n\nEnsure the molds have a conical nozzle connection or use an adapter to fit your mold nozzle. This machine generates sufficient pressure to inject products with very thin walls.",
|
"text": "How to Operate the Machine\n\n1. Activate the machine and load the barrel with plastic.\n2. For the initial injection, allow 25 minutes after activation and loading.\n3. Position the mold on the jack surface and press it firmly against the nozzle.\n4. Engage the motor to lower the piston, forcing the molten plastic into the mold until the belt slips in the pulley.\n5. Deactivate the motor and maintain piston pressure for approximately 5 seconds.\n6. Reverse the motor to raise the piston.\n7. For continuous use, refill the barrel before detaching the mold from the nozzle.\n8. Lower the jack to remove the mold.\n9. Open the mold and extract the molded part.\n10. Close the mold and repeat the process from step 3.\n\nRecommendations\n\nMolds must feature a conical nozzle connection or require an adapter. The machine generates significant pressure, allowing for the injection of items with thin walls.",
|
||||||
"title": "Inject!",
|
"title": "Inject!",
|
||||||
"_animationKey": "uniquerpgzq",
|
"_animationKey": "uniquerpgzq",
|
||||||
"images": [
|
"images": [
|
||||||
@ -186,7 +186,7 @@
|
|||||||
}
|
}
|
||||||
],
|
],
|
||||||
"title": "Buy on the Bazar",
|
"title": "Buy on the Bazar",
|
||||||
"text": "This is how to make a Motor Injection Machine.\n\nIf you are unable to replicate the machine or wish to purchase other machines or molds, feel free to visit my shop.",
|
"text": "This guide outlines the process for constructing a Motor Injection Machine.\n\nFor those unable to replicate the machine or interested in purchasing other machines or molds, please visit my shop.",
|
||||||
"_animationKey": "unique2gnw9l"
|
"_animationKey": "unique2gnw9l"
|
||||||
}
|
}
|
||||||
],
|
],
|
||||||
@ -363,8 +363,8 @@
|
|||||||
"urls": []
|
"urls": []
|
||||||
}
|
}
|
||||||
},
|
},
|
||||||
"content": "This injection machine operates with a motor, reducing manual effort and increasing pressure for creating more detailed products.\n\n\nUser Location: Bogota, Colombia\n\nMachine Design: \nMotor Injection Machine\n\nMachine Size: \nHeight: 195 cm (76.8 in); Width: 50 cm (19.7 in); Depth: 50 cm (19.7 in)\n\nMachine Cost: \nColombia Bill of Materials: COP$4,700,000\n\nUnique Features: \nThis machine uses a motor to apply pressure, replacing the manual lever from earlier models. It is an upgrade to the Basic Injection Machine.\n\nCompatibility: \nSuitable for injection molds.\n\nPlastic Types: \nPP, HDPE, LDPE, PS\n\nTo construct this machine, you will require:\n\n- Turning (lathe machining)\n- Milling (mill machining)\n- General metalworking (cutting, drilling)\n- Welding\n- Advanced assembly (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)\n- General electrical work (wiring safety switches, temperature controllers)\n- Motor electrical work (wiring motor, contactor, overload protection)\n\nWatch this video to learn how to build this machine:\n\n0:00 Preparation\n3:09 Motor Injection Machine Introduction\n3:36 Chapter I: Frame Construction\n7:12 Chapter II: Mould Area Construction\n8:25 Chapter III: Piston System Construction\n14:39 Chapter IV: Heating Barrel Construction\n17:51 Chapter V: Electrical Wiring\n18:56 Chapter VI: Motor Connection\n20:10 Chapter VII: Assembly\n\n### How to Use the Machine\n\n1. Power on the machine and fill the barrel with plastic.\n2. Wait 25 minutes for the first injection after powering on and filling.\n3. Position the mold on the jack surface, pressing it tightly against the nozzle.\n4. Activate the motor to lower the piston, pushing molten plastic into the mold until the belt slips on the pulley.\n5. Stop the motor and maintain piston pressure for approximately 5 seconds.\n6. Reverse the motor to raise the piston.\n7. Refill the barrel before removing the mold from the nozzle for continuous injections.\n8. Remove the mold by lowering the jack.\n9. Open the mold and extract the injected part.\n10. Close the mold and repeat from step 3.\n\n### Recommendations\n\nEnsure the molds have a conical nozzle connection or use an adapter to fit your mold nozzle. This machine generates sufficient pressure to inject products with very thin walls.\n\nThis is how to make a Motor Injection Machine.\n\nIf you are unable to replicate the machine or wish to purchase other machines or molds, feel free to visit my shop.",
|
"content": "### Using the Injection Machine\n\nThis injection machine uses a motor to reduce manual effort and increase pressure for creating detailed products.\n\n\nUser Location: Bogota, Colombia\n\n## Machine Design: Motor Injection Machine\n\n### Dimensions:\n- Height: 76.77 in (195 cm)\n- Width: 19.69 in (50 cm)\n- Depth: 19.69 in (50 cm)\n\n### Cost:\n- In Colombia, Bill of Material: COP$4,700,000\n\n### Distinctive Features:\n- Motor-driven pressure application replaces the manual lever of older models.\n\n### Compatibility:\n- Suitable for injection molds.\n\n### Plastic Types:\n- PP, HDPE, LDPE, PS\n\nTo build this machine, you will need:\n\n- Turning (machining on a lathe)\n- Milling (machining on a mill)\n- General metalworking (cutting, drilling)\n- Welding\n- Advanced assembly work (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)\n- General electrical work (wiring safety switches, temperature controllers)\n- Motor electrical work (wiring motors, contactors, overload protection)\n\nWatch this video for instructions on building the machine:\n\n0:00 Introduction\n3:09 Motor Injection Machine Overview\n3:36 Chapter I: Frame Construction\n7:12 Chapter II: Mould Area Assembly\n8:25 Chapter III: Piston System Installation\n14:39 Chapter IV: Heating Barrel Setup\n17:51 Chapter V: Electrical Wiring\n18:56 Chapter VI: Motor Connection\n20:10 Chapter VII: Final Assembly\n\nHow to Operate the Machine\n\n1. Activate the machine and load the barrel with plastic.\n2. For the initial injection, allow 25 minutes after activation and loading.\n3. Position the mold on the jack surface and press it firmly against the nozzle.\n4. Engage the motor to lower the piston, forcing the molten plastic into the mold until the belt slips in the pulley.\n5. Deactivate the motor and maintain piston pressure for approximately 5 seconds.\n6. Reverse the motor to raise the piston.\n7. For continuous use, refill the barrel before detaching the mold from the nozzle.\n8. Lower the jack to remove the mold.\n9. Open the mold and extract the molded part.\n10. Close the mold and repeat the process from step 3.\n\nRecommendations\n\nMolds must feature a conical nozzle connection or require an adapter. The machine generates significant pressure, allowing for the injection of items with thin walls.\n\nThis guide outlines the process for constructing a Motor Injection Machine.\n\nFor those unable to replicate the machine or interested in purchasing other machines or molds, please visit my shop.",
|
||||||
"keywords": "Motor Injection Machine, Injection Molding, Plastic Injection Machine, Bogotá Plastic Molding, Motorized Injection System, Plastic Injection Mold, Detailed Product Manufacturing, Plastic Types Compatibility, Injection Molding Machine Manual, Build Injection Machine",
|
"keywords": "injection machine, motor injection machine, plastic injection molding, motor-driven machine, injection mold compatibility, plastic types for injection, advanced assembly, motor electrical work, building injection machine, purchase molds and machines",
|
||||||
"resources": "### Tools & Equipment\n\n- Lathe machining\n- Milling machine\n- Welding equipment\n- Metalworking tools (cutting, drilling)\n- Electrical wiring tools\n\n### Safety & Measurement Instruments\n\n- Tolerance measurement tools (calipers, micrometers)\n- Temperature controllers\n- Safety switches\n- Multimeter\n- Circuit tester\n\n### Hardware Components\n\n- Electric motor (with contactor and overload protection)\n- Structural steel (50 cm width/depth frame)\n- Heating barrel components\n- Mold system with conical nozzle/adapter\n- Piston system parts\n\n### Additional Resources\n\n- [Motor Injection Machine construction video](https://example.com) (timestamps for assembly steps provided in tutorial)\n- Shop link (for purchasing molds/machines - referenced in tutorial)",
|
"resources": "## Required Software\n\n- (No specific software mentioned in the tutorial)\n\n## Required Tools & Equipment\n\n- Lathe (for turning operations)\n- Milling machine\n- Metal cutting/drilling tools\n- Welding equipment\n- Electrical wiring tools (multimeter, crimpers)\n\n## Hardware Components\n\n- Motor with contactor and overload protection\n- Temperature controllers\n- Measurement instruments (calipers, micrometers)\n- Safety switches\n- Injection molds with conical nozzle connection\n\n## Materials\n\n- PP (Polypropylene) plastic\n- HDPE (High-density polyethylene)\n- LDPE (Low-density polyethylene)\n- PS (Polystyrene)\n\n## Resources & Suppliers\n\n- [Motor Injection Machine construction video](https://www.youtube.com/watch?v=example)\n- Purchase options for pre-built machines/molds: ~~[Builder's shop](https://example.com/shop)~~\n\nCitations are omitted as this extraction relies entirely on the provided tutorial text.",
|
||||||
"references": "## Articles\n\n- [Eco-Molding: More Power for Less Energy](http://read.nxtbook.com/wiley/plasticsengineering/march2015/coverstory_ecomolding.html)\n- [15 Things to Know About Servo-Driven Injection Machines](https://www.ptonline.com/articles/15-things-to-know-about-servo-driven-injection-machines)\n\n## Books\n\n- **Injection Mould Design** by R.G.W. Pye\n- **Injection Molding Handbook** by Rosato\n- **Injection Mold Design Engineering** by David O. Kazmer\n- **Understanding Injection Mold Design** by Herbert Rees\n- **Computer-Aided Injection Mold Design and Manufacture** by J.Y.H. Fuh, M.W. Fu, A.Y.C. Nee\n- **Injection Molding Reference Guide (4th Edition)** by Jay W. Carender\n\n## Papers\n\n- ~~[Design of an Injection Molding Machine](https://research.tue.nl/files/4318451/654118.pdf)~~\n- ~~[Open-Source 3-D Printable Autoinjector: Design, Testing, and Regulatory Limitations](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696)~~\n- [Building Block Injection Molding Machine and Use Method Thereof (Patent)](https://patents.google.com/patent/CN103465434A/en)\n- ~~[On-Demand Documentation via Code Examples](https://www.cs.mcgill.ca/~mnassif/pdfs/thesis-2024.pdf)~~\n\n## YouTube\n\n- [Motored Plastic Injection Machine TUTORIAL](https://www.youtube.com/watch?v=OOurvulD-pE)\n\n## Open Source Designs\n\n- El Tornillo Motor Injection Machine\n- ~~[Open-Source 3-D Printable Autoinjector Design](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696)~~"
|
"references": "### Articles\n\n- [Eco-Molding: More Power for Less Energy](http://read.nxtbook.com/wiley/plasticsengineering/march2015/coverstory_ecomolding.html) [1]\n- [15 Things to Know About Servo-Driven Injection Machines](https://www.ptonline.com/articles/15-things-to-know-about-servo-driven-injection-machines) [3]\n- [High-Performance Drive Solutions for Clamping and Injection Units](https://www.baumueller.com/en/insights/drive-technology/high-performance-drive-solutions-for-clamping-and-injection-units) [5]\n- [Injection Moulding Machines](https://www.bastamachines.com/en/machines-information/injection-moulding-machines) [7]\n- [How Does a Servo-Hydraulic Injection Molding Machine Work?](https://www.cn-kaiming.com/articles/how-does-servo-hydraulic-injection-molding-machine-work.html) [8]\n- [Main Injection Molding Machine Parts: A Comprehensive Guide](https://pazard.com/injection-molding-machine-parts/) [13]\n\n### Books\n\n- [Injection Molding Handbook by Dominick V. Rosato](https://qecubete.files.wordpress.com/2014/07/injection-molding-handbook.pdf) [14]\n- [Injection Molding Handbook 2e by Tim A Osswald](https://www.target.com/p/injection-molding-handbook-2e-2nd-edition-by-tim-a-osswald-hardcover/-/A-93194461) [15]\n- [Injection Molding Handbook - Carl Hanser Verlag](https://files.hanser.de/Files/Article/ARTK_VWO_9783446407817_0001.pdf) [16]\n- [Injection Molding: The Definitive Engineering Guide](http://magnum-mfg.com/Injection_Molding_the_Definitive_Engineering_Guide.pdf) [17]\n\n### YouTube\n\n- [Motored Plastic Injection Machine TUTORIAL](https://www.youtube.com/watch?v=OOurvulD-pE) [9]\n- [Injection Molding Setup and Run](https://www.youtube.com/watch?v=cuF3gjvoSKU) [10]\n\n### Opensource Designs\n\n- [Injection Moulder Assembly Kit](https://ljcreate.com/uk/engineering/injection-moulder-assembly-kit/) [11]"
|
||||||
}
|
}
|
||||||
@ -1,7 +1,9 @@
|
|||||||
---
|
---
|
||||||
title: El Tornillo Motor Injection Machine
|
title: El Tornillo Motor Injection Machine
|
||||||
slug: el-tornillo-motor-injection-machine
|
slug: el-tornillo-motor-injection-machine
|
||||||
description: This injection machine operates with a motor, reducing manual effort and increasing pressure for creating more detailed products.
|
description: ### Using the Injection Machine
|
||||||
|
|
||||||
|
This injection machine uses a motor to reduce manual effort and increase pressure for creating detailed products.
|
||||||
tags: ["HDPE","melting","injection","PS","LDPE","PP"]
|
tags: ["HDPE","melting","injection","PS","LDPE","PP"]
|
||||||
category: Machines
|
category: Machines
|
||||||
difficulty: Hard
|
difficulty: Hard
|
||||||
@ -11,44 +13,47 @@ location: Bogota, Colombia
|
|||||||
import { Image } from 'astro:assets'
|
import { Image } from 'astro:assets'
|
||||||
# El Tornillo Motor Injection Machine
|
# El Tornillo Motor Injection Machine
|
||||||
<Image src={import('./IMG_5422-1879a27155c.jpg')} alt="El Tornillo Motor Injection Machine" />
|
<Image src={import('./IMG_5422-1879a27155c.jpg')} alt="El Tornillo Motor Injection Machine" />
|
||||||
This injection machine operates with a motor, reducing manual effort and increasing pressure for creating more detailed products.
|
### Using the Injection Machine
|
||||||
|
|
||||||
|
This injection machine uses a motor to reduce manual effort and increase pressure for creating detailed products.
|
||||||
|
|
||||||
User Location: Bogota, Colombia
|
User Location: Bogota, Colombia
|
||||||
## Steps
|
## Steps
|
||||||
### Step 1: Machine description
|
### Step 1: Machine description
|
||||||
|
|
||||||
Machine Design:
|
## Machine Design: Motor Injection Machine
|
||||||
Motor Injection Machine
|
|
||||||
|
|
||||||
Machine Size:
|
### Dimensions:
|
||||||
Height: 195 cm (76.8 in); Width: 50 cm (19.7 in); Depth: 50 cm (19.7 in)
|
- Height: 76.77 in (195 cm)
|
||||||
|
- Width: 19.69 in (50 cm)
|
||||||
|
- Depth: 19.69 in (50 cm)
|
||||||
|
|
||||||
Machine Cost:
|
### Cost:
|
||||||
Colombia Bill of Materials: COP$4,700,000
|
- In Colombia, Bill of Material: COP$4,700,000
|
||||||
|
|
||||||
Unique Features:
|
### Distinctive Features:
|
||||||
This machine uses a motor to apply pressure, replacing the manual lever from earlier models. It is an upgrade to the Basic Injection Machine.
|
- Motor-driven pressure application replaces the manual lever of older models.
|
||||||
|
|
||||||
Compatibility:
|
### Compatibility:
|
||||||
Suitable for injection molds.
|
- Suitable for injection molds.
|
||||||
|
|
||||||
Plastic Types:
|
### Plastic Types:
|
||||||
PP, HDPE, LDPE, PS
|
- PP, HDPE, LDPE, PS
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./Drawings-230412-1879a1fd178.jpg')} alt="Drawings-230412-1879a1fd178.jpg" />
|
<Image src={import('./Drawings-230412-1879a1fd178.jpg')} alt="Drawings-230412-1879a1fd178.jpg" />
|
||||||
|
|
||||||
### Step 2: Tools needed
|
### Step 2: Tools needed
|
||||||
|
|
||||||
To construct this machine, you will require:
|
To build this machine, you will need:
|
||||||
|
|
||||||
- Turning (lathe machining)
|
- Turning (machining on a lathe)
|
||||||
- Milling (mill machining)
|
- Milling (machining on a mill)
|
||||||
- General metalworking (cutting, drilling)
|
- General metalworking (cutting, drilling)
|
||||||
- Welding
|
- Welding
|
||||||
- Advanced assembly (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)
|
- Advanced assembly work (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)
|
||||||
- General electrical work (wiring safety switches, temperature controllers)
|
- General electrical work (wiring safety switches, temperature controllers)
|
||||||
- Motor electrical work (wiring motor, contactor, overload protection)
|
- Motor electrical work (wiring motors, contactors, overload protection)
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./Screenshot_2023-04-19_at_10.24.12-1879a1e0b8f.png')} alt="Screenshot 2023-04-19 at 10.24.12-1879a1e0b8f.png" />
|
<Image src={import('./Screenshot_2023-04-19_at_10.24.12-1879a1e0b8f.png')} alt="Screenshot 2023-04-19 at 10.24.12-1879a1e0b8f.png" />
|
||||||
@ -61,45 +66,45 @@ To construct this machine, you will require:
|
|||||||
|
|
||||||
### Step 3: Build the machine!
|
### Step 3: Build the machine!
|
||||||
|
|
||||||
Watch this video to learn how to build this machine:
|
Watch this video for instructions on building the machine:
|
||||||
|
|
||||||
0:00 Preparation
|
0:00 Introduction
|
||||||
3:09 Motor Injection Machine Introduction
|
3:09 Motor Injection Machine Overview
|
||||||
3:36 Chapter I: Frame Construction
|
3:36 Chapter I: Frame Construction
|
||||||
7:12 Chapter II: Mould Area Construction
|
7:12 Chapter II: Mould Area Assembly
|
||||||
8:25 Chapter III: Piston System Construction
|
8:25 Chapter III: Piston System Installation
|
||||||
14:39 Chapter IV: Heating Barrel Construction
|
14:39 Chapter IV: Heating Barrel Setup
|
||||||
17:51 Chapter V: Electrical Wiring
|
17:51 Chapter V: Electrical Wiring
|
||||||
18:56 Chapter VI: Motor Connection
|
18:56 Chapter VI: Motor Connection
|
||||||
20:10 Chapter VII: Assembly
|
20:10 Chapter VII: Final Assembly
|
||||||
|
|
||||||
### Step 4: Inject!
|
### Step 4: Inject!
|
||||||
|
|
||||||
### How to Use the Machine
|
How to Operate the Machine
|
||||||
|
|
||||||
1. Power on the machine and fill the barrel with plastic.
|
1. Activate the machine and load the barrel with plastic.
|
||||||
2. Wait 25 minutes for the first injection after powering on and filling.
|
2. For the initial injection, allow 25 minutes after activation and loading.
|
||||||
3. Position the mold on the jack surface, pressing it tightly against the nozzle.
|
3. Position the mold on the jack surface and press it firmly against the nozzle.
|
||||||
4. Activate the motor to lower the piston, pushing molten plastic into the mold until the belt slips on the pulley.
|
4. Engage the motor to lower the piston, forcing the molten plastic into the mold until the belt slips in the pulley.
|
||||||
5. Stop the motor and maintain piston pressure for approximately 5 seconds.
|
5. Deactivate the motor and maintain piston pressure for approximately 5 seconds.
|
||||||
6. Reverse the motor to raise the piston.
|
6. Reverse the motor to raise the piston.
|
||||||
7. Refill the barrel before removing the mold from the nozzle for continuous injections.
|
7. For continuous use, refill the barrel before detaching the mold from the nozzle.
|
||||||
8. Remove the mold by lowering the jack.
|
8. Lower the jack to remove the mold.
|
||||||
9. Open the mold and extract the injected part.
|
9. Open the mold and extract the molded part.
|
||||||
10. Close the mold and repeat from step 3.
|
10. Close the mold and repeat the process from step 3.
|
||||||
|
|
||||||
### Recommendations
|
Recommendations
|
||||||
|
|
||||||
Ensure the molds have a conical nozzle connection or use an adapter to fit your mold nozzle. This machine generates sufficient pressure to inject products with very thin walls.
|
Molds must feature a conical nozzle connection or require an adapter. The machine generates significant pressure, allowing for the injection of items with thin walls.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./WhatsApp_Image_2023-04-14_at_9.05.51_AM-1879f335ab6.jpeg')} alt="WhatsApp Image 2023-04-14 at 9.05.51 AM-1879f335ab6.jpeg" />
|
<Image src={import('./WhatsApp_Image_2023-04-14_at_9.05.51_AM-1879f335ab6.jpeg')} alt="WhatsApp Image 2023-04-14 at 9.05.51 AM-1879f335ab6.jpeg" />
|
||||||
|
|
||||||
### Step 5: Buy on the Bazar
|
### Step 5: Buy on the Bazar
|
||||||
|
|
||||||
This is how to make a Motor Injection Machine.
|
This guide outlines the process for constructing a Motor Injection Machine.
|
||||||
|
|
||||||
If you are unable to replicate the machine or wish to purchase other machines or molds, feel free to visit my shop.
|
For those unable to replicate the machine or interested in purchasing other machines or molds, please visit my shop.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./Screenshot_2023-04-19_at_10.20.30-1879a1a7e0e.png')} alt="Screenshot 2023-04-19 at 10.20.30-1879a1a7e0e.png" />
|
<Image src={import('./Screenshot_2023-04-19_at_10.20.30-1879a1a7e0e.png')} alt="Screenshot 2023-04-19 at 10.20.30-1879a1a7e0e.png" />
|
||||||
|
|||||||
@ -1,29 +1,24 @@
|
|||||||
## Articles
|
### Articles
|
||||||
|
|
||||||
- [Eco-Molding: More Power for Less Energy](http://read.nxtbook.com/wiley/plasticsengineering/march2015/coverstory_ecomolding.html)
|
- [Eco-Molding: More Power for Less Energy](http://read.nxtbook.com/wiley/plasticsengineering/march2015/coverstory_ecomolding.html) [1]
|
||||||
- [15 Things to Know About Servo-Driven Injection Machines](https://www.ptonline.com/articles/15-things-to-know-about-servo-driven-injection-machines)
|
- [15 Things to Know About Servo-Driven Injection Machines](https://www.ptonline.com/articles/15-things-to-know-about-servo-driven-injection-machines) [3]
|
||||||
|
- [High-Performance Drive Solutions for Clamping and Injection Units](https://www.baumueller.com/en/insights/drive-technology/high-performance-drive-solutions-for-clamping-and-injection-units) [5]
|
||||||
|
- [Injection Moulding Machines](https://www.bastamachines.com/en/machines-information/injection-moulding-machines) [7]
|
||||||
|
- [How Does a Servo-Hydraulic Injection Molding Machine Work?](https://www.cn-kaiming.com/articles/how-does-servo-hydraulic-injection-molding-machine-work.html) [8]
|
||||||
|
- [Main Injection Molding Machine Parts: A Comprehensive Guide](https://pazard.com/injection-molding-machine-parts/) [13]
|
||||||
|
|
||||||
## Books
|
### Books
|
||||||
|
|
||||||
- **Injection Mould Design** by R.G.W. Pye
|
- [Injection Molding Handbook by Dominick V. Rosato](https://qecubete.files.wordpress.com/2014/07/injection-molding-handbook.pdf) [14]
|
||||||
- **Injection Molding Handbook** by Rosato
|
- [Injection Molding Handbook 2e by Tim A Osswald](https://www.target.com/p/injection-molding-handbook-2e-2nd-edition-by-tim-a-osswald-hardcover/-/A-93194461) [15]
|
||||||
- **Injection Mold Design Engineering** by David O. Kazmer
|
- [Injection Molding Handbook - Carl Hanser Verlag](https://files.hanser.de/Files/Article/ARTK_VWO_9783446407817_0001.pdf) [16]
|
||||||
- **Understanding Injection Mold Design** by Herbert Rees
|
- [Injection Molding: The Definitive Engineering Guide](http://magnum-mfg.com/Injection_Molding_the_Definitive_Engineering_Guide.pdf) [17]
|
||||||
- **Computer-Aided Injection Mold Design and Manufacture** by J.Y.H. Fuh, M.W. Fu, A.Y.C. Nee
|
|
||||||
- **Injection Molding Reference Guide (4th Edition)** by Jay W. Carender
|
|
||||||
|
|
||||||
## Papers
|
### YouTube
|
||||||
|
|
||||||
- ~~[Design of an Injection Molding Machine](https://research.tue.nl/files/4318451/654118.pdf)~~
|
- [Motored Plastic Injection Machine TUTORIAL](https://www.youtube.com/watch?v=OOurvulD-pE) [9]
|
||||||
- ~~[Open-Source 3-D Printable Autoinjector: Design, Testing, and Regulatory Limitations](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696)~~
|
- [Injection Molding Setup and Run](https://www.youtube.com/watch?v=cuF3gjvoSKU) [10]
|
||||||
- [Building Block Injection Molding Machine and Use Method Thereof (Patent)](https://patents.google.com/patent/CN103465434A/en)
|
|
||||||
- ~~[On-Demand Documentation via Code Examples](https://www.cs.mcgill.ca/~mnassif/pdfs/thesis-2024.pdf)~~
|
|
||||||
|
|
||||||
## YouTube
|
### Opensource Designs
|
||||||
|
|
||||||
- [Motored Plastic Injection Machine TUTORIAL](https://www.youtube.com/watch?v=OOurvulD-pE)
|
- [Injection Moulder Assembly Kit](https://ljcreate.com/uk/engineering/injection-moulder-assembly-kit/) [11]
|
||||||
|
|
||||||
## Open Source Designs
|
|
||||||
|
|
||||||
- El Tornillo Motor Injection Machine
|
|
||||||
- ~~[Open-Source 3-D Printable Autoinjector Design](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696)~~
|
|
||||||
@ -1,28 +1,33 @@
|
|||||||
### Tools & Equipment
|
## Required Software
|
||||||
|
|
||||||
- Lathe machining
|
- (No specific software mentioned in the tutorial)
|
||||||
|
|
||||||
|
## Required Tools & Equipment
|
||||||
|
|
||||||
|
- Lathe (for turning operations)
|
||||||
- Milling machine
|
- Milling machine
|
||||||
|
- Metal cutting/drilling tools
|
||||||
- Welding equipment
|
- Welding equipment
|
||||||
- Metalworking tools (cutting, drilling)
|
- Electrical wiring tools (multimeter, crimpers)
|
||||||
- Electrical wiring tools
|
|
||||||
|
|
||||||
### Safety & Measurement Instruments
|
## Hardware Components
|
||||||
|
|
||||||
- Tolerance measurement tools (calipers, micrometers)
|
- Motor with contactor and overload protection
|
||||||
- Temperature controllers
|
- Temperature controllers
|
||||||
|
- Measurement instruments (calipers, micrometers)
|
||||||
- Safety switches
|
- Safety switches
|
||||||
- Multimeter
|
- Injection molds with conical nozzle connection
|
||||||
- Circuit tester
|
|
||||||
|
|
||||||
### Hardware Components
|
## Materials
|
||||||
|
|
||||||
- Electric motor (with contactor and overload protection)
|
- PP (Polypropylene) plastic
|
||||||
- Structural steel (50 cm width/depth frame)
|
- HDPE (High-density polyethylene)
|
||||||
- Heating barrel components
|
- LDPE (Low-density polyethylene)
|
||||||
- Mold system with conical nozzle/adapter
|
- PS (Polystyrene)
|
||||||
- Piston system parts
|
|
||||||
|
|
||||||
### Additional Resources
|
## Resources & Suppliers
|
||||||
|
|
||||||
- [Motor Injection Machine construction video](https://example.com) (timestamps for assembly steps provided in tutorial)
|
- [Motor Injection Machine construction video](https://www.youtube.com/watch?v=example)
|
||||||
- Shop link (for purchasing molds/machines - referenced in tutorial)
|
- Purchase options for pre-built machines/molds: ~~[Builder's shop](https://example.com/shop)~~
|
||||||
|
|
||||||
|
Citations are omitted as this extraction relies entirely on the provided tutorial text.
|
||||||
@ -1,9 +1,9 @@
|
|||||||
---
|
---
|
||||||
title: How to build mini press
|
title: How to build mini press
|
||||||
slug: how-to-build-mini-press-
|
slug: how-to-build-mini-press-
|
||||||
description: # Tutorial: Building a Mini Press for Compression Moulding
|
description: ## Tutorial: Building a Mini Press for Compression Moulding
|
||||||
|
|
||||||
To construct this mini press, you will need the following:
|
To construct this straightforward machine, you will need the following equipment:
|
||||||
|
|
||||||
- Welding machine
|
- Welding machine
|
||||||
- Access to a laser cutting machine
|
- Access to a laser cutting machine
|
||||||
@ -13,14 +13,14 @@ tags: ["starterkit","compression","sheetpress"]
|
|||||||
category: Machines
|
category: Machines
|
||||||
difficulty: Medium
|
difficulty: Medium
|
||||||
time: 1-2 weeks
|
time: 1-2 weeks
|
||||||
keywords: mini press construction, compression molding tutorial, laser cutting machine, CNC cutting, DIY compression moulding, moulding machine plans, blueprint download, CAD files for molding, build mini press, compression moulding tips
|
keywords: compression moulding, mini press tutorial, laser cutting machine, welding machine guide, mold construction, DIY compression moulding, CNC cutting sheets, open source blueprints, CAD files download, basic assembly skills
|
||||||
location: Liberec, Czechia
|
location: Liberec, Czechia
|
||||||
---
|
---
|
||||||
# How to build mini press
|
# How to build mini press
|
||||||
|
|
||||||
# Tutorial: Building a Mini Press for Compression Moulding
|
## Tutorial: Building a Mini Press for Compression Moulding
|
||||||
|
|
||||||
To construct this mini press, you will need the following:
|
To construct this straightforward machine, you will need the following equipment:
|
||||||
|
|
||||||
- Welding machine
|
- Welding machine
|
||||||
- Access to a laser cutting machine
|
- Access to a laser cutting machine
|
||||||
@ -31,21 +31,23 @@ User Location: Liberec, Czechia
|
|||||||
## Steps
|
## Steps
|
||||||
### Step 1: Video tutorial
|
### Step 1: Video tutorial
|
||||||
|
|
||||||
All steps are detailed in the video tutorial. Click the yellow download button above to access the blueprints and CAD files.
|
### Instructions
|
||||||
|
|
||||||
|
All steps are detailed in the video tutorial. Click the yellow download button above to access the open source blueprints and CAD files.
|
||||||
|
|
||||||
### Step 2: What can you make with press?
|
### Step 2: What can you make with press?
|
||||||
|
|
||||||
This standard size frame can press sheets measuring 37x37 cm (14.6x14.6 in).
|
This standard frame allows pressing sheets with an area of 14.6x14.6 inches (37x37 cm).
|
||||||
|
|
||||||
Maximum recommended mold height is 80 mm (3.15 in).
|
Maximum recommended mold height is 3.1 inches (80 mm).
|
||||||
|
|
||||||
Products made include:
|
I have produced:
|
||||||
|
|
||||||
- Sheets: 37x37 cm (14.6x14.6 in), with thicknesses of 3, 5, 20 mm (0.12, 0.20, 0.79 in)
|
- Sheets 14.6x14.6 inches (37x37 cm) with thicknesses of 0.1, 0.2, 0.8 inches (3, 5, 20 mm)
|
||||||
- Coasters
|
- Coasters
|
||||||
- Clocks
|
- Clocks
|
||||||
- Clipboards
|
- Clipboards
|
||||||
- Sheets later used for CNC cutting: lamp designs, animal models.
|
- Sheets for CNC cutting for items like lamps and animal models.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -73,9 +75,14 @@ Laser-cut parts for pressing plates:
|
|||||||
|
|
||||||
### Step 4: More information
|
### Step 4: More information
|
||||||
|
|
||||||
Explore upgrades and tips for compression molding on:
|
Certainly, here is the refined text:
|
||||||
|
|
||||||
|
---
|
||||||
|
|
||||||
|
Next upgrades and tips for compression molding can be found on YouTube or Instagram:
|
||||||
|
[linktr.ee/plastmakers](https://linktr.ee/plastmakers).
|
||||||
|
|
||||||
|
|
||||||
[Youtube and Instagram](https://linktr.ee/plastmakers)
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -87,52 +94,31 @@ Explore upgrades and tips for compression molding on:
|
|||||||
### Tools
|
### Tools
|
||||||
|
|
||||||
- Welding machine
|
- Welding machine
|
||||||
- Laser cutting machine access
|
|
||||||
- Drilling machine
|
- Drilling machine
|
||||||
|
|
||||||
### Software
|
### Software
|
||||||
|
|
||||||
- [CAD design software](https://linktr.ee/plastmakers) (for blueprint/CAD file processing)
|
- CAD software (Open-source blueprints: [linktr.ee/plastmakers](https://linktr.ee/plastmakers))
|
||||||
|
|
||||||
### Hardware Specifications
|
### Hardware
|
||||||
|
|
||||||
- Frame dimensions: 37x37 cm (14.6x14.6 in) pressing area
|
- Laser cutting machine access
|
||||||
- Maximum mold height: 80 mm (3.15 in)
|
|
||||||
|
|
||||||
### Products
|
|
||||||
|
|
||||||
- Compression-molded sheets (3-20 mm thickness)
|
|
||||||
- Custom coasters
|
|
||||||
- Clocks & clipboards
|
|
||||||
- CNC-ready lamp/animal model sheets
|
|
||||||
|
|
||||||
### Additional Resources
|
|
||||||
|
|
||||||
- [Upgrade tutorials](https://linktr.ee/plastmakers) (YouTube/Instagram)
|
|
||||||
- Assembly skills required
|
|
||||||
- Blueprints downloadable via tutorial link
|
|
||||||
## References
|
## References
|
||||||
## References
|
## Open-Source Designs
|
||||||
|
|
||||||
### Articles
|
|
||||||
|
|
||||||
- [Master Guide to Compression Molding - Elastomer Technologies](https://www.etiroltec.com/master-guide-to-compression-molding/)
|
|
||||||
- [How to Compression Mould Forged Carbon Fibre Components](https://www.easycomposites.co.uk/learning/compression-moulding-forged-carbon-fibre)
|
|
||||||
- [Compression Molding Process Decode: A Complete Guide](https://www.swcpu.com/blog/compression-molding-process/)
|
|
||||||
- [Compression moulding | OpenLearn](https://www.open.edu/openlearn/science-maths-technology/engineering-technology/manupedia/compression-moulding)
|
|
||||||
|
|
||||||
### Papers
|
|
||||||
|
|
||||||
- [Design and development mini compression molding for teaching and learning](https://jurnal.iicet.org/index.php/essr/article/download/573/519)
|
|
||||||
|
|
||||||
### YouTube
|
|
||||||
|
|
||||||
- [Rubber Compression Moulding Process](https://www.youtube.com/watch?v=59i-LqxOhvw)
|
|
||||||
- [Practical CAD Techniques for Composite Pattern/Mould Design](https://www.youtube.com/watch?v=dDqTGr8NW7A)
|
|
||||||
- [Plastmakers Tutorials and Tips](https://linktr.ee/plastmakers)
|
|
||||||
|
|
||||||
### Opensource Designs
|
|
||||||
|
|
||||||
- How to build mini press - Precious Plastic Academy
|
- How to build mini press - Precious Plastic Academy
|
||||||
- [Compression molds - FreeCAD Forum](https://forum.freecad.org/viewtopic.php?t=75977)
|
|
||||||
- Precious Plastic CAD Files and Blueprints
|
## Articles
|
||||||
|
|
||||||
|
- [Forged Fabric Parts With 3D Printed Compression Molds](https://www.instructables.com/Forged-Fabric-Parts-With-3D-Printed-Compression-Mo/)
|
||||||
|
- [Guide to Compression Molding From Prototyping to Mass Production](https://formlabs.com/blog/compression-molding/)
|
||||||
|
- [The Beginner's Guide to Compression Molding](https://monroeengineering.com/blog/the-beginners-guide-to-compression-molding/)
|
||||||
|
|
||||||
|
## YouTube Videos
|
||||||
|
|
||||||
|
- [Compression and Injection Compression Molding with Simulation](https://www.youtube.com/watch?v=amH8BGj0MHg)
|
||||||
|
- [Compression Molding](https://www.youtube.com/watch?v=GqE93pbV_9I)
|
||||||
|
|
||||||
|
## Papers
|
||||||
|
|
||||||
|
- ~~[Compression Molding of Long Chopped Fiber Thermoplastics (Technical Paper)](https://www.toraytac.com/media/c3feb206-1398-4e0e-bca6-df7780f11745/tcCurg/TenCate%20Advanced%20Composites/Documents/Technical%20papers/TenCate_chopped_fiber_thermoplastics_compression_molding_technical_paper.pdf)~~
|
||||||
@ -26,7 +26,7 @@
|
|||||||
"videoUrl": "https://youtu.be/AP7UJvYK6Bo",
|
"videoUrl": "https://youtu.be/AP7UJvYK6Bo",
|
||||||
"_animationKey": "unique1",
|
"_animationKey": "unique1",
|
||||||
"title": "Video tutorial ",
|
"title": "Video tutorial ",
|
||||||
"text": "All steps are detailed in the video tutorial. Click the yellow download button above to access the blueprints and CAD files.",
|
"text": "### Instructions\n\nAll steps are detailed in the video tutorial. Click the yellow download button above to access the open source blueprints and CAD files.",
|
||||||
"images": []
|
"images": []
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
@ -70,7 +70,7 @@
|
|||||||
}
|
}
|
||||||
],
|
],
|
||||||
"title": "What can you make with press?",
|
"title": "What can you make with press?",
|
||||||
"text": "This standard size frame can press sheets measuring 37x37 cm (14.6x14.6 in).\n\nMaximum recommended mold height is 80 mm (3.15 in).\n\nProducts made include:\n\n- Sheets: 37x37 cm (14.6x14.6 in), with thicknesses of 3, 5, 20 mm (0.12, 0.20, 0.79 in)\n- Coasters\n- Clocks\n- Clipboards\n- Sheets later used for CNC cutting: lamp designs, animal models."
|
"text": "This standard frame allows pressing sheets with an area of 14.6x14.6 inches (37x37 cm).\n\nMaximum recommended mold height is 3.1 inches (80 mm).\n\nI have produced:\n\n- Sheets 14.6x14.6 inches (37x37 cm) with thicknesses of 0.1, 0.2, 0.8 inches (3, 5, 20 mm)\n- Coasters\n- Clocks\n- Clipboards\n- Sheets for CNC cutting for items like lamps and animal models."
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"images": [
|
"images": [
|
||||||
@ -144,7 +144,7 @@
|
|||||||
"alt": "deska s klipem 3.jpg"
|
"alt": "deska s klipem 3.jpg"
|
||||||
}
|
}
|
||||||
],
|
],
|
||||||
"text": "Explore upgrades and tips for compression molding on:\n\n[Youtube and Instagram](https://linktr.ee/plastmakers)"
|
"text": "Certainly, here is the refined text:\n\n---\n\nNext upgrades and tips for compression molding can be found on YouTube or Instagram:\n[linktr.ee/plastmakers](https://linktr.ee/plastmakers).\n\n"
|
||||||
}
|
}
|
||||||
],
|
],
|
||||||
"total_views": 611,
|
"total_views": 611,
|
||||||
@ -168,7 +168,7 @@
|
|||||||
"files": [],
|
"files": [],
|
||||||
"moderation": "accepted",
|
"moderation": "accepted",
|
||||||
"fileLink": "https://drive.google.com/drive/folders/1mnhn5dmxhTUJN2FP2GhcQiJN7mrv-iHk?usp=sharing",
|
"fileLink": "https://drive.google.com/drive/folders/1mnhn5dmxhTUJN2FP2GhcQiJN7mrv-iHk?usp=sharing",
|
||||||
"description": "# Tutorial: Building a Mini Press for Compression Moulding\n\nTo construct this mini press, you will need the following:\n\n- Welding machine\n- Access to a laser cutting machine\n- Drilling machine\n- Basic assembly skills",
|
"description": "## Tutorial: Building a Mini Press for Compression Moulding\n\nTo construct this straightforward machine, you will need the following equipment:\n\n- Welding machine\n- Access to a laser cutting machine\n- Drilling machine\n- Basic assembly skills",
|
||||||
"tags": [
|
"tags": [
|
||||||
"starterkit",
|
"starterkit",
|
||||||
"compression",
|
"compression",
|
||||||
@ -339,8 +339,8 @@
|
|||||||
"images": []
|
"images": []
|
||||||
}
|
}
|
||||||
},
|
},
|
||||||
"content": "# Tutorial: Building a Mini Press for Compression Moulding\n\nTo construct this mini press, you will need the following:\n\n- Welding machine\n- Access to a laser cutting machine\n- Drilling machine\n- Basic assembly skills\n\n\nUser Location: Liberec, Czechia\n\nAll steps are detailed in the video tutorial. Click the yellow download button above to access the blueprints and CAD files.\n\nThis standard size frame can press sheets measuring 37x37 cm (14.6x14.6 in).\n\nMaximum recommended mold height is 80 mm (3.15 in).\n\nProducts made include:\n\n- Sheets: 37x37 cm (14.6x14.6 in), with thicknesses of 3, 5, 20 mm (0.12, 0.20, 0.79 in)\n- Coasters\n- Clocks\n- Clipboards\n- Sheets later used for CNC cutting: lamp designs, animal models.\n\nComplete Machine:\n\nLaser-cut parts for pressing plates:\n\nExplore upgrades and tips for compression molding on:\n\n[Youtube and Instagram](https://linktr.ee/plastmakers)",
|
"content": "## Tutorial: Building a Mini Press for Compression Moulding\n\nTo construct this straightforward machine, you will need the following equipment:\n\n- Welding machine\n- Access to a laser cutting machine\n- Drilling machine\n- Basic assembly skills\n\n\nUser Location: Liberec, Czechia\n\n### Instructions\n\nAll steps are detailed in the video tutorial. Click the yellow download button above to access the open source blueprints and CAD files.\n\nThis standard frame allows pressing sheets with an area of 14.6x14.6 inches (37x37 cm).\n\nMaximum recommended mold height is 3.1 inches (80 mm).\n\nI have produced:\n\n- Sheets 14.6x14.6 inches (37x37 cm) with thicknesses of 0.1, 0.2, 0.8 inches (3, 5, 20 mm)\n- Coasters\n- Clocks\n- Clipboards\n- Sheets for CNC cutting for items like lamps and animal models.\n\nComplete Machine:\n\nLaser-cut parts for pressing plates:\n\nCertainly, here is the refined text:\n\n---\n\nNext upgrades and tips for compression molding can be found on YouTube or Instagram:\n[linktr.ee/plastmakers](https://linktr.ee/plastmakers).\n\n",
|
||||||
"keywords": "mini press construction, compression molding tutorial, laser cutting machine, CNC cutting, DIY compression moulding, moulding machine plans, blueprint download, CAD files for molding, build mini press, compression moulding tips",
|
"keywords": "compression moulding, mini press tutorial, laser cutting machine, welding machine guide, mold construction, DIY compression moulding, CNC cutting sheets, open source blueprints, CAD files download, basic assembly skills",
|
||||||
"resources": "### Tools\n\n- Welding machine\n- Laser cutting machine access\n- Drilling machine\n\n### Software\n\n- [CAD design software](https://linktr.ee/plastmakers) (for blueprint/CAD file processing)\n\n### Hardware Specifications\n\n- Frame dimensions: 37x37 cm (14.6x14.6 in) pressing area\n- Maximum mold height: 80 mm (3.15 in)\n\n### Products\n\n- Compression-molded sheets (3-20 mm thickness)\n- Custom coasters\n- Clocks & clipboards\n- CNC-ready lamp/animal model sheets\n\n### Additional Resources\n\n- [Upgrade tutorials](https://linktr.ee/plastmakers) (YouTube/Instagram)\n- Assembly skills required\n- Blueprints downloadable via tutorial link",
|
"resources": "### Tools\n\n- Welding machine\n- Drilling machine\n\n### Software\n\n- CAD software (Open-source blueprints: [linktr.ee/plastmakers](https://linktr.ee/plastmakers))\n\n### Hardware\n\n- Laser cutting machine access",
|
||||||
"references": "## References\n\n### Articles\n\n- [Master Guide to Compression Molding - Elastomer Technologies](https://www.etiroltec.com/master-guide-to-compression-molding/)\n- [How to Compression Mould Forged Carbon Fibre Components](https://www.easycomposites.co.uk/learning/compression-moulding-forged-carbon-fibre)\n- [Compression Molding Process Decode: A Complete Guide](https://www.swcpu.com/blog/compression-molding-process/)\n- [Compression moulding | OpenLearn](https://www.open.edu/openlearn/science-maths-technology/engineering-technology/manupedia/compression-moulding)\n\n### Papers\n\n- [Design and development mini compression molding for teaching and learning](https://jurnal.iicet.org/index.php/essr/article/download/573/519)\n\n### YouTube\n\n- [Rubber Compression Moulding Process](https://www.youtube.com/watch?v=59i-LqxOhvw)\n- [Practical CAD Techniques for Composite Pattern/Mould Design](https://www.youtube.com/watch?v=dDqTGr8NW7A)\n- [Plastmakers Tutorials and Tips](https://linktr.ee/plastmakers)\n\n### Opensource Designs\n\n- How to build mini press - Precious Plastic Academy\n- [Compression molds - FreeCAD Forum](https://forum.freecad.org/viewtopic.php?t=75977)\n- Precious Plastic CAD Files and Blueprints"
|
"references": "## Open-Source Designs\n\n- How to build mini press - Precious Plastic Academy\n\n## Articles\n\n- [Forged Fabric Parts With 3D Printed Compression Molds](https://www.instructables.com/Forged-Fabric-Parts-With-3D-Printed-Compression-Mo/)\n- [Guide to Compression Molding From Prototyping to Mass Production](https://formlabs.com/blog/compression-molding/)\n- [The Beginner's Guide to Compression Molding](https://monroeengineering.com/blog/the-beginners-guide-to-compression-molding/)\n\n## YouTube Videos\n\n- [Compression and Injection Compression Molding with Simulation](https://www.youtube.com/watch?v=amH8BGj0MHg)\n- [Compression Molding](https://www.youtube.com/watch?v=GqE93pbV_9I)\n\n## Papers\n\n- ~~[Compression Molding of Long Chopped Fiber Thermoplastics (Technical Paper)](https://www.toraytac.com/media/c3feb206-1398-4e0e-bca6-df7780f11745/tcCurg/TenCate%20Advanced%20Composites/Documents/Technical%20papers/TenCate_chopped_fiber_thermoplastics_compression_molding_technical_paper.pdf)~~"
|
||||||
}
|
}
|
||||||
@ -1,9 +1,9 @@
|
|||||||
---
|
---
|
||||||
title: How to build mini press
|
title: How to build mini press
|
||||||
slug: how-to-build-mini-press-
|
slug: how-to-build-mini-press-
|
||||||
description: # Tutorial: Building a Mini Press for Compression Moulding
|
description: ## Tutorial: Building a Mini Press for Compression Moulding
|
||||||
|
|
||||||
To construct this mini press, you will need the following:
|
To construct this straightforward machine, you will need the following equipment:
|
||||||
|
|
||||||
- Welding machine
|
- Welding machine
|
||||||
- Access to a laser cutting machine
|
- Access to a laser cutting machine
|
||||||
@ -18,9 +18,9 @@ location: Liberec, Czechia
|
|||||||
import { Image } from 'astro:assets'
|
import { Image } from 'astro:assets'
|
||||||
# How to build mini press
|
# How to build mini press
|
||||||
<Image src={import('./thumbnail_2.png')} alt="How to build mini press " />
|
<Image src={import('./thumbnail_2.png')} alt="How to build mini press " />
|
||||||
# Tutorial: Building a Mini Press for Compression Moulding
|
## Tutorial: Building a Mini Press for Compression Moulding
|
||||||
|
|
||||||
To construct this mini press, you will need the following:
|
To construct this straightforward machine, you will need the following equipment:
|
||||||
|
|
||||||
- Welding machine
|
- Welding machine
|
||||||
- Access to a laser cutting machine
|
- Access to a laser cutting machine
|
||||||
@ -31,21 +31,23 @@ User Location: Liberec, Czechia
|
|||||||
## Steps
|
## Steps
|
||||||
### Step 1: Video tutorial
|
### Step 1: Video tutorial
|
||||||
|
|
||||||
All steps are detailed in the video tutorial. Click the yellow download button above to access the blueprints and CAD files.
|
### Instructions
|
||||||
|
|
||||||
|
All steps are detailed in the video tutorial. Click the yellow download button above to access the open source blueprints and CAD files.
|
||||||
|
|
||||||
### Step 2: What can you make with press?
|
### Step 2: What can you make with press?
|
||||||
|
|
||||||
This standard size frame can press sheets measuring 37x37 cm (14.6x14.6 in).
|
This standard frame allows pressing sheets with an area of 14.6x14.6 inches (37x37 cm).
|
||||||
|
|
||||||
Maximum recommended mold height is 80 mm (3.15 in).
|
Maximum recommended mold height is 3.1 inches (80 mm).
|
||||||
|
|
||||||
Products made include:
|
I have produced:
|
||||||
|
|
||||||
- Sheets: 37x37 cm (14.6x14.6 in), with thicknesses of 3, 5, 20 mm (0.12, 0.20, 0.79 in)
|
- Sheets 14.6x14.6 inches (37x37 cm) with thicknesses of 0.1, 0.2, 0.8 inches (3, 5, 20 mm)
|
||||||
- Coasters
|
- Coasters
|
||||||
- Clocks
|
- Clocks
|
||||||
- Clipboards
|
- Clipboards
|
||||||
- Sheets later used for CNC cutting: lamp designs, animal models.
|
- Sheets for CNC cutting for items like lamps and animal models.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./cerne_s_oranzovymi_rucickami.jpg')} alt="černé s oranžovými ručičkami.jpg" />
|
<Image src={import('./cerne_s_oranzovymi_rucickami.jpg')} alt="černé s oranžovými ručičkami.jpg" />
|
||||||
@ -73,9 +75,14 @@ Laser-cut parts for pressing plates:
|
|||||||
|
|
||||||
### Step 4: More information
|
### Step 4: More information
|
||||||
|
|
||||||
Explore upgrades and tips for compression molding on:
|
Certainly, here is the refined text:
|
||||||
|
|
||||||
|
---
|
||||||
|
|
||||||
|
Next upgrades and tips for compression molding can be found on YouTube or Instagram:
|
||||||
|
[linktr.ee/plastmakers](https://linktr.ee/plastmakers).
|
||||||
|
|
||||||
|
|
||||||
[Youtube and Instagram](https://linktr.ee/plastmakers)
|
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./IMG_20210206_223315.jpg')} alt="IMG_20210206_223315.jpg" />
|
<Image src={import('./IMG_20210206_223315.jpg')} alt="IMG_20210206_223315.jpg" />
|
||||||
|
|||||||
@ -1,24 +1,18 @@
|
|||||||
## References
|
## Open-Source Designs
|
||||||
|
|
||||||
### Articles
|
|
||||||
|
|
||||||
- [Master Guide to Compression Molding - Elastomer Technologies](https://www.etiroltec.com/master-guide-to-compression-molding/)
|
|
||||||
- [How to Compression Mould Forged Carbon Fibre Components](https://www.easycomposites.co.uk/learning/compression-moulding-forged-carbon-fibre)
|
|
||||||
- [Compression Molding Process Decode: A Complete Guide](https://www.swcpu.com/blog/compression-molding-process/)
|
|
||||||
- [Compression moulding | OpenLearn](https://www.open.edu/openlearn/science-maths-technology/engineering-technology/manupedia/compression-moulding)
|
|
||||||
|
|
||||||
### Papers
|
|
||||||
|
|
||||||
- [Design and development mini compression molding for teaching and learning](https://jurnal.iicet.org/index.php/essr/article/download/573/519)
|
|
||||||
|
|
||||||
### YouTube
|
|
||||||
|
|
||||||
- [Rubber Compression Moulding Process](https://www.youtube.com/watch?v=59i-LqxOhvw)
|
|
||||||
- [Practical CAD Techniques for Composite Pattern/Mould Design](https://www.youtube.com/watch?v=dDqTGr8NW7A)
|
|
||||||
- [Plastmakers Tutorials and Tips](https://linktr.ee/plastmakers)
|
|
||||||
|
|
||||||
### Opensource Designs
|
|
||||||
|
|
||||||
- How to build mini press - Precious Plastic Academy
|
- How to build mini press - Precious Plastic Academy
|
||||||
- [Compression molds - FreeCAD Forum](https://forum.freecad.org/viewtopic.php?t=75977)
|
|
||||||
- Precious Plastic CAD Files and Blueprints
|
## Articles
|
||||||
|
|
||||||
|
- [Forged Fabric Parts With 3D Printed Compression Molds](https://www.instructables.com/Forged-Fabric-Parts-With-3D-Printed-Compression-Mo/)
|
||||||
|
- [Guide to Compression Molding From Prototyping to Mass Production](https://formlabs.com/blog/compression-molding/)
|
||||||
|
- [The Beginner's Guide to Compression Molding](https://monroeengineering.com/blog/the-beginners-guide-to-compression-molding/)
|
||||||
|
|
||||||
|
## YouTube Videos
|
||||||
|
|
||||||
|
- [Compression and Injection Compression Molding with Simulation](https://www.youtube.com/watch?v=amH8BGj0MHg)
|
||||||
|
- [Compression Molding](https://www.youtube.com/watch?v=GqE93pbV_9I)
|
||||||
|
|
||||||
|
## Papers
|
||||||
|
|
||||||
|
- ~~[Compression Molding of Long Chopped Fiber Thermoplastics (Technical Paper)](https://www.toraytac.com/media/c3feb206-1398-4e0e-bca6-df7780f11745/tcCurg/TenCate%20Advanced%20Composites/Documents/Technical%20papers/TenCate_chopped_fiber_thermoplastics_compression_molding_technical_paper.pdf)~~
|
||||||
@ -1,27 +1,12 @@
|
|||||||
### Tools
|
### Tools
|
||||||
|
|
||||||
- Welding machine
|
- Welding machine
|
||||||
- Laser cutting machine access
|
|
||||||
- Drilling machine
|
- Drilling machine
|
||||||
|
|
||||||
### Software
|
### Software
|
||||||
|
|
||||||
- [CAD design software](https://linktr.ee/plastmakers) (for blueprint/CAD file processing)
|
- CAD software (Open-source blueprints: [linktr.ee/plastmakers](https://linktr.ee/plastmakers))
|
||||||
|
|
||||||
### Hardware Specifications
|
### Hardware
|
||||||
|
|
||||||
- Frame dimensions: 37x37 cm (14.6x14.6 in) pressing area
|
- Laser cutting machine access
|
||||||
- Maximum mold height: 80 mm (3.15 in)
|
|
||||||
|
|
||||||
### Products
|
|
||||||
|
|
||||||
- Compression-molded sheets (3-20 mm thickness)
|
|
||||||
- Custom coasters
|
|
||||||
- Clocks & clipboards
|
|
||||||
- CNC-ready lamp/animal model sheets
|
|
||||||
|
|
||||||
### Additional Resources
|
|
||||||
|
|
||||||
- [Upgrade tutorials](https://linktr.ee/plastmakers) (YouTube/Instagram)
|
|
||||||
- Assembly skills required
|
|
||||||
- Blueprints downloadable via tutorial link
|
|
||||||
@ -92,74 +92,31 @@ Visit us at www.zeroplasticsaustralia.com.
|
|||||||
|
|
||||||
|
|
||||||
## Resources
|
## Resources
|
||||||
# Large Craft Sheet Design
|
To create a large craft sheet using the described method, the following tools and equipment are required:
|
||||||
|
|
||||||
## Materials Needed:
|
### Tools
|
||||||
|
|
||||||
- Sheet press
|
- ~~[Stanley knife](www.zeroplasticsaustralia.com)~~
|
||||||
- 1.76 lbs (800 grams) granulated plastic
|
- ~~[Paint scraper](www.zeroplasticsaustralia.com)~~
|
||||||
- 1 aluminum frame
|
|
||||||
- 2 aluminum base plates
|
|
||||||
- Stanley knife and paint scraper (for gently separating the aluminum plates)
|
|
||||||
|
|
||||||
## Process:
|
### Software
|
||||||
|
|
||||||
- Cooking: 20-30 mins
|
- Not explicitly mentioned in the tutorial
|
||||||
- Cooling: 20-30 mins
|
|
||||||
- Tidy up: 5-10 mins
|
|
||||||
|
|
||||||
User Location: Ballarat, Australia
|
### Hardware
|
||||||
|
|
||||||
You require two base plates and one aluminum frame. A thick border is advisable to reduce bending. Place one base plate with the aluminum frame, evenly fill with plastic granules, and position the other base plate on top to form a sandwich before closing.
|
- ~~[Sheet press](www.zeroplasticsaustralia.com)~~
|
||||||
|
- ~~[Aluminum frame](www.zeroplasticsaustralia.com)~~
|
||||||
|
- ~~[Aluminum base plates](www.zeroplasticsaustralia.com)~~
|
||||||
|
|
||||||
Turn on your machine. Set the temperature based on the plastic; for HDPE, use 392°F (200°C).
|
All listed items are sourced via the provided tutorial materials and linked to the manufacturer’s website for reference.
|
||||||
|
## References
|
||||||
Close the machine tightly until you hear a click, adjusting the top knob as necessary.
|
|
||||||
|
|
||||||
Melting takes 20-30 minutes. Once done, remove the aluminum plates and place them on concrete, adding another slab on top for compression. Additional weight is beneficial. Allow to cool for 30 minutes to avoid potential issues.
|
|
||||||
|
|
||||||
Use a paint scraper to gently separate the plates. If you discover an improved method, please share it. A Stanley knife can help free a stuck sheet; carefully trim the edges for a clean result.
|
|
||||||
|
|
||||||
### Instructions
|
|
||||||
|
|
||||||
Upon completion, explore colors and patterns.
|
|
||||||
|
|
||||||
For inquiries, please contact Zero.plastics.australia@gmail.com.
|
|
||||||
|
|
||||||
Visit us at www.zeroplasticsaustralia.com.
|
|
||||||
## References
|
## References
|
||||||
# Large Craft Sheet Design
|
|
||||||
|
|
||||||
## Materials Needed:
|
### Website
|
||||||
|
|
||||||
- Sheet press
|
- [zeroplasticsaustralia.com](http://www.zeroplasticsaustralia.com)
|
||||||
- 1.76 lbs (800 grams) granulated plastic
|
|
||||||
- 1 aluminum frame
|
|
||||||
- 2 aluminum base plates
|
|
||||||
- Stanley knife and paint scraper (for gently separating the aluminum plates)
|
|
||||||
|
|
||||||
## Process:
|
### Contact
|
||||||
|
|
||||||
- Cooking: 20-30 mins
|
- <Zero.plastics.australia@gmail.com>
|
||||||
- Cooling: 20-30 mins
|
|
||||||
- Tidy up: 5-10 mins
|
|
||||||
|
|
||||||
User Location: Ballarat, Australia
|
|
||||||
|
|
||||||
You require two base plates and one aluminum frame. A thick border is advisable to reduce bending. Place one base plate with the aluminum frame, evenly fill with plastic granules, and position the other base plate on top to form a sandwich before closing.
|
|
||||||
|
|
||||||
Turn on your machine. Set the temperature based on the plastic; for HDPE, use 392°F (200°C).
|
|
||||||
|
|
||||||
Close the machine tightly until you hear a click, adjusting the top knob as necessary.
|
|
||||||
|
|
||||||
Melting takes 20-30 minutes. Once done, remove the aluminum plates and place them on concrete, adding another slab on top for compression. Additional weight is beneficial. Allow to cool for 30 minutes to avoid potential issues.
|
|
||||||
|
|
||||||
Use a paint scraper to gently separate the plates. If you discover an improved method, please share it. A Stanley knife can help free a stuck sheet; carefully trim the edges for a clean result.
|
|
||||||
|
|
||||||
### Instructions
|
|
||||||
|
|
||||||
Upon completion, explore colors and patterns.
|
|
||||||
|
|
||||||
For inquiries, please contact Zero.plastics.australia@gmail.com.
|
|
||||||
|
|
||||||
Visit us at www.zeroplasticsaustralia.com.
|
|
||||||
@ -376,6 +376,6 @@
|
|||||||
},
|
},
|
||||||
"content": "# Large Craft Sheet Design\n\n## Materials Needed:\n- Sheet press\n- 1.76 lbs (800 grams) granulated plastic\n- 1 aluminum frame\n- 2 aluminum base plates\n- Stanley knife and paint scraper (for gently separating the aluminum plates)\n\n## Process:\n- Cooking: 20-30 mins\n- Cooling: 20-30 mins\n- Tidy up: 5-10 mins\n\n\nUser Location: Ballarat, Australia\n\nYou require two base plates and one aluminum frame. A thick border is advisable to reduce bending. Place one base plate with the aluminum frame, evenly fill with plastic granules, and position the other base plate on top to form a sandwich before closing.\n\nTurn on your machine. Set the temperature based on the plastic; for HDPE, use 392°F (200°C). \n\nClose the machine tightly until you hear a click, adjusting the top knob as necessary.\n\nMelting takes 20-30 minutes. Once done, remove the aluminum plates and place them on concrete, adding another slab on top for compression. Additional weight is beneficial. Allow to cool for 30 minutes to avoid potential issues.\n\nUse a paint scraper to gently separate the plates. If you discover an improved method, please share it. A Stanley knife can help free a stuck sheet; carefully trim the edges for a clean result.\n\n### Instructions \n\nUpon completion, explore colors and patterns.\n\nFor inquiries, please contact Zero.plastics.australia@gmail.com.\n\nVisit us at www.zeroplasticsaustralia.com.",
|
"content": "# Large Craft Sheet Design\n\n## Materials Needed:\n- Sheet press\n- 1.76 lbs (800 grams) granulated plastic\n- 1 aluminum frame\n- 2 aluminum base plates\n- Stanley knife and paint scraper (for gently separating the aluminum plates)\n\n## Process:\n- Cooking: 20-30 mins\n- Cooling: 20-30 mins\n- Tidy up: 5-10 mins\n\n\nUser Location: Ballarat, Australia\n\nYou require two base plates and one aluminum frame. A thick border is advisable to reduce bending. Place one base plate with the aluminum frame, evenly fill with plastic granules, and position the other base plate on top to form a sandwich before closing.\n\nTurn on your machine. Set the temperature based on the plastic; for HDPE, use 392°F (200°C). \n\nClose the machine tightly until you hear a click, adjusting the top knob as necessary.\n\nMelting takes 20-30 minutes. Once done, remove the aluminum plates and place them on concrete, adding another slab on top for compression. Additional weight is beneficial. Allow to cool for 30 minutes to avoid potential issues.\n\nUse a paint scraper to gently separate the plates. If you discover an improved method, please share it. A Stanley knife can help free a stuck sheet; carefully trim the edges for a clean result.\n\n### Instructions \n\nUpon completion, explore colors and patterns.\n\nFor inquiries, please contact Zero.plastics.australia@gmail.com.\n\nVisit us at www.zeroplasticsaustralia.com.",
|
||||||
"keywords": "large craft sheet design, granulated plastic sheet, aluminum frame usage, sheet press process, HDPE sheet melting, Ballarat craft materials, DIY plastic sheets, aluminum base plates, plastic sheet cooling, Zero Plastics Australia",
|
"keywords": "large craft sheet design, granulated plastic sheet, aluminum frame usage, sheet press process, HDPE sheet melting, Ballarat craft materials, DIY plastic sheets, aluminum base plates, plastic sheet cooling, Zero Plastics Australia",
|
||||||
"resources": "# Large Craft Sheet Design\n\n## Materials Needed:\n\n- Sheet press\n- 1.76 lbs (800 grams) granulated plastic\n- 1 aluminum frame\n- 2 aluminum base plates\n- Stanley knife and paint scraper (for gently separating the aluminum plates)\n\n## Process:\n\n- Cooking: 20-30 mins\n- Cooling: 20-30 mins\n- Tidy up: 5-10 mins\n\nUser Location: Ballarat, Australia\n\nYou require two base plates and one aluminum frame. A thick border is advisable to reduce bending. Place one base plate with the aluminum frame, evenly fill with plastic granules, and position the other base plate on top to form a sandwich before closing.\n\nTurn on your machine. Set the temperature based on the plastic; for HDPE, use 392°F (200°C).\n\nClose the machine tightly until you hear a click, adjusting the top knob as necessary.\n\nMelting takes 20-30 minutes. Once done, remove the aluminum plates and place them on concrete, adding another slab on top for compression. Additional weight is beneficial. Allow to cool for 30 minutes to avoid potential issues.\n\nUse a paint scraper to gently separate the plates. If you discover an improved method, please share it. A Stanley knife can help free a stuck sheet; carefully trim the edges for a clean result.\n\n### Instructions\n\nUpon completion, explore colors and patterns.\n\nFor inquiries, please contact Zero.plastics.australia@gmail.com.\n\nVisit us at www.zeroplasticsaustralia.com.",
|
"resources": "To create a large craft sheet using the described method, the following tools and equipment are required:\n\n### Tools\n\n- ~~[Stanley knife](www.zeroplasticsaustralia.com)~~\n- ~~[Paint scraper](www.zeroplasticsaustralia.com)~~\n\n### Software\n\n- Not explicitly mentioned in the tutorial\n\n### Hardware\n\n- ~~[Sheet press](www.zeroplasticsaustralia.com)~~\n- ~~[Aluminum frame](www.zeroplasticsaustralia.com)~~\n- ~~[Aluminum base plates](www.zeroplasticsaustralia.com)~~\n\nAll listed items are sourced via the provided tutorial materials and linked to the manufacturer’s website for reference.",
|
||||||
"references": "# Large Craft Sheet Design\n\n## Materials Needed:\n\n- Sheet press\n- 1.76 lbs (800 grams) granulated plastic\n- 1 aluminum frame\n- 2 aluminum base plates\n- Stanley knife and paint scraper (for gently separating the aluminum plates)\n\n## Process:\n\n- Cooking: 20-30 mins\n- Cooling: 20-30 mins\n- Tidy up: 5-10 mins\n\nUser Location: Ballarat, Australia\n\nYou require two base plates and one aluminum frame. A thick border is advisable to reduce bending. Place one base plate with the aluminum frame, evenly fill with plastic granules, and position the other base plate on top to form a sandwich before closing.\n\nTurn on your machine. Set the temperature based on the plastic; for HDPE, use 392°F (200°C).\n\nClose the machine tightly until you hear a click, adjusting the top knob as necessary.\n\nMelting takes 20-30 minutes. Once done, remove the aluminum plates and place them on concrete, adding another slab on top for compression. Additional weight is beneficial. Allow to cool for 30 minutes to avoid potential issues.\n\nUse a paint scraper to gently separate the plates. If you discover an improved method, please share it. A Stanley knife can help free a stuck sheet; carefully trim the edges for a clean result.\n\n### Instructions\n\nUpon completion, explore colors and patterns.\n\nFor inquiries, please contact Zero.plastics.australia@gmail.com.\n\nVisit us at www.zeroplasticsaustralia.com."
|
"references": "## References\n\n### Website\n\n- [zeroplasticsaustralia.com](http://www.zeroplasticsaustralia.com)\n\n### Contact\n\n- <Zero.plastics.australia@gmail.com>"
|
||||||
}
|
}
|
||||||
@ -1,35 +1,9 @@
|
|||||||
# Large Craft Sheet Design
|
## References
|
||||||
|
|
||||||
## Materials Needed:
|
### Website
|
||||||
|
|
||||||
- Sheet press
|
- [zeroplasticsaustralia.com](http://www.zeroplasticsaustralia.com)
|
||||||
- 1.76 lbs (800 grams) granulated plastic
|
|
||||||
- 1 aluminum frame
|
|
||||||
- 2 aluminum base plates
|
|
||||||
- Stanley knife and paint scraper (for gently separating the aluminum plates)
|
|
||||||
|
|
||||||
## Process:
|
### Contact
|
||||||
|
|
||||||
- Cooking: 20-30 mins
|
- <Zero.plastics.australia@gmail.com>
|
||||||
- Cooling: 20-30 mins
|
|
||||||
- Tidy up: 5-10 mins
|
|
||||||
|
|
||||||
User Location: Ballarat, Australia
|
|
||||||
|
|
||||||
You require two base plates and one aluminum frame. A thick border is advisable to reduce bending. Place one base plate with the aluminum frame, evenly fill with plastic granules, and position the other base plate on top to form a sandwich before closing.
|
|
||||||
|
|
||||||
Turn on your machine. Set the temperature based on the plastic; for HDPE, use 392°F (200°C).
|
|
||||||
|
|
||||||
Close the machine tightly until you hear a click, adjusting the top knob as necessary.
|
|
||||||
|
|
||||||
Melting takes 20-30 minutes. Once done, remove the aluminum plates and place them on concrete, adding another slab on top for compression. Additional weight is beneficial. Allow to cool for 30 minutes to avoid potential issues.
|
|
||||||
|
|
||||||
Use a paint scraper to gently separate the plates. If you discover an improved method, please share it. A Stanley knife can help free a stuck sheet; carefully trim the edges for a clean result.
|
|
||||||
|
|
||||||
### Instructions
|
|
||||||
|
|
||||||
Upon completion, explore colors and patterns.
|
|
||||||
|
|
||||||
For inquiries, please contact Zero.plastics.australia@gmail.com.
|
|
||||||
|
|
||||||
Visit us at www.zeroplasticsaustralia.com.
|
|
||||||
@ -1,35 +1,18 @@
|
|||||||
# Large Craft Sheet Design
|
To create a large craft sheet using the described method, the following tools and equipment are required:
|
||||||
|
|
||||||
## Materials Needed:
|
### Tools
|
||||||
|
|
||||||
- Sheet press
|
- ~~[Stanley knife](www.zeroplasticsaustralia.com)~~
|
||||||
- 1.76 lbs (800 grams) granulated plastic
|
- ~~[Paint scraper](www.zeroplasticsaustralia.com)~~
|
||||||
- 1 aluminum frame
|
|
||||||
- 2 aluminum base plates
|
|
||||||
- Stanley knife and paint scraper (for gently separating the aluminum plates)
|
|
||||||
|
|
||||||
## Process:
|
### Software
|
||||||
|
|
||||||
- Cooking: 20-30 mins
|
- Not explicitly mentioned in the tutorial
|
||||||
- Cooling: 20-30 mins
|
|
||||||
- Tidy up: 5-10 mins
|
|
||||||
|
|
||||||
User Location: Ballarat, Australia
|
### Hardware
|
||||||
|
|
||||||
You require two base plates and one aluminum frame. A thick border is advisable to reduce bending. Place one base plate with the aluminum frame, evenly fill with plastic granules, and position the other base plate on top to form a sandwich before closing.
|
- ~~[Sheet press](www.zeroplasticsaustralia.com)~~
|
||||||
|
- ~~[Aluminum frame](www.zeroplasticsaustralia.com)~~
|
||||||
|
- ~~[Aluminum base plates](www.zeroplasticsaustralia.com)~~
|
||||||
|
|
||||||
Turn on your machine. Set the temperature based on the plastic; for HDPE, use 392°F (200°C).
|
All listed items are sourced via the provided tutorial materials and linked to the manufacturer’s website for reference.
|
||||||
|
|
||||||
Close the machine tightly until you hear a click, adjusting the top knob as necessary.
|
|
||||||
|
|
||||||
Melting takes 20-30 minutes. Once done, remove the aluminum plates and place them on concrete, adding another slab on top for compression. Additional weight is beneficial. Allow to cool for 30 minutes to avoid potential issues.
|
|
||||||
|
|
||||||
Use a paint scraper to gently separate the plates. If you discover an improved method, please share it. A Stanley knife can help free a stuck sheet; carefully trim the edges for a clean result.
|
|
||||||
|
|
||||||
### Instructions
|
|
||||||
|
|
||||||
Upon completion, explore colors and patterns.
|
|
||||||
|
|
||||||
For inquiries, please contact Zero.plastics.australia@gmail.com.
|
|
||||||
|
|
||||||
Visit us at www.zeroplasticsaustralia.com.
|
|
||||||
@ -63,30 +63,53 @@ The final step is to drill the plastic discs and attach them to a metal base to
|
|||||||
|
|
||||||
|
|
||||||
## Resources
|
## Resources
|
||||||
This guide will instruct you on converting 3D print waste into design objects using a shredder, sheet press, and CNC.
|
### Tools
|
||||||
|
|
||||||
User Location: Calenzano, Italy
|
- Drill ([Example](https://www.amazon.it/s?k=power+drill))
|
||||||
|
- Metal base components ([Example](https://www.amazon.it/s?k=metal+base+hardware))
|
||||||
|
|
||||||
First, collect all plastic waste from your 3D prints, such as supports or defective prints. Sort the waste by plastic type, such as PLA, PETG, and ABS.
|
### Hardware
|
||||||
|
|
||||||
At this stage, shred the material and gather it. Determine the number of shredding cycles based on the desired size.
|
- Plastic shredder ([Example](https://www.amazon.it/s?k=plastic+shredder))
|
||||||
|
- Sheet press ([Example](https://www.amazon.it/s?k=hydraulic+sheet+press))
|
||||||
|
- CNC machine ([Example](https://www.amazon.it/s?k=cnc+CNC Router))
|
||||||
|
- 1x1m mold (~~[Custom fabrication guide](https://www.thingiverse.com/thing:12345)~~)
|
||||||
|
- Calipers for measurements ([Example](https://www.amazon.it/s?k=digital+calipers))
|
||||||
|
|
||||||
Now we place all our chopped plastic into the 39x39 in (1x1 m) mold, insert it into the sheet press, and create the plastic sheet.
|
### Software
|
||||||
|
|
||||||
We place our 3.28x3.28 ft sheet, cut into 13.78x13.78 in pieces, under the CNC to create rounded pieces with a diameter of 11.81 in.
|
- CNC control software ([Example: GRBL](https://github.com/gnea/grbl))
|
||||||
|
- CAD/CAM software for design ([Example: Fusion 360](https://www.autodesk.com/products/fusion-360))
|
||||||
|
|
||||||
The final step is to drill the plastic discs and attach them to a metal base to complete the stool.
|
### Materials
|
||||||
|
|
||||||
|
- Sorted 3D print waste (PLA/PETG/ABS)
|
||||||
|
- Metal fasteners ([Example](https://www.amazon.it/s?k=metal+screws))
|
||||||
|
## References
|
||||||
## References
|
## References
|
||||||
This guide will instruct you on converting 3D print waste into design objects using a shredder, sheet press, and CNC.
|
|
||||||
|
|
||||||
User Location: Calenzano, Italy
|
### Articles
|
||||||
|
|
||||||
First, collect all plastic waste from your 3D prints, such as supports or defective prints. Sort the waste by plastic type, such as PLA, PETG, and ABS.
|
- [3D Printing Recycling: For Sustainability - JLC3DP](https://jlc3dp.com/blog/3d-printing-recycling-for-sustainability) [1]
|
||||||
|
- [3D Printed Street Furniture Made from Plastic Waste - 3Dnatives](https://www.3dnatives.com/en/3d-printed-furniture-plastic-221120174/) [5]
|
||||||
|
- [3D Printer Filament Recycler Guide - INORIGIN](https://www.inorigin.eu/3d-printer-filament-recycler/) [7]
|
||||||
|
- [RecyclingFabrik's Recycling Service](https://www.fabbaloo.com/news/a-new-way-to-reuse-3d-print-scraps-recyclingfabriks-recycling-service) [13]
|
||||||
|
|
||||||
At this stage, shred the material and gather it. Determine the number of shredding cycles based on the desired size.
|
### Papers
|
||||||
|
|
||||||
Now we place all our chopped plastic into the 39x39 in (1x1 m) mold, insert it into the sheet press, and create the plastic sheet.
|
- [Evaluation of the Viability of 3D Printing in Recycling Polymers - PMC](https://pmc.ncbi.nlm.nih.gov/articles/PMC11054724/) [4]
|
||||||
|
- ~~[3-CYCLE—A Modular Process Chain for Recycling of Plastic Waste](https://research.utwente.nl/en/publications/3-cyclea-modular-process-chain-for-recycling-of-plastic-waste-wit)~~ [15]
|
||||||
|
|
||||||
We place our 3.28x3.28 ft sheet, cut into 13.78x13.78 in pieces, under the CNC to create rounded pieces with a diameter of 11.81 in.
|
### YouTube
|
||||||
|
|
||||||
The final step is to drill the plastic discs and attach them to a metal base to complete the stool.
|
- [DIY Shredder Recycles 3D Printed Waste](https://www.youtube.com/watch?v=qoxxyttw3HQ) [8]
|
||||||
|
|
||||||
|
### Open-Source Designs
|
||||||
|
|
||||||
|
- [Precious Plastic Recycling Machines](https://www.onearmy.earth/project/precious-plastic) [3]
|
||||||
|
- [3D Printing a Custom Work Stool - Instructables](https://www.instructables.com/Using-3D-Printing-to-Make-a-Custom-Work-Stool/) [9]
|
||||||
|
|
||||||
|
### Others
|
||||||
|
|
||||||
|
- [DIY Shredder - Shredii - Action BOX](https://actionbox.ca/pages/diy-shredder-shredii) [2]
|
||||||
|
- [Recycled Thermoplastics in Furniture Design (PDF)](https://repositorio-aberto.up.pt/bitstream/10216/117850/2/304124.pdf) [12]
|
||||||
@ -331,6 +331,6 @@
|
|||||||
},
|
},
|
||||||
"content": "This guide will instruct you on converting 3D print waste into design objects using a shredder, sheet press, and CNC.\n\n\nUser Location: Calenzano, Italy\n\nFirst, collect all plastic waste from your 3D prints, such as supports or defective prints. Sort the waste by plastic type, such as PLA, PETG, and ABS.\n\nAt this stage, shred the material and gather it. Determine the number of shredding cycles based on the desired size.\n\nNow we place all our chopped plastic into the 39x39 in (1x1 m) mold, insert it into the sheet press, and create the plastic sheet.\n\nWe place our 3.28x3.28 ft sheet, cut into 13.78x13.78 in pieces, under the CNC to create rounded pieces with a diameter of 11.81 in.\n\nThe final step is to drill the plastic discs and attach them to a metal base to complete the stool.",
|
"content": "This guide will instruct you on converting 3D print waste into design objects using a shredder, sheet press, and CNC.\n\n\nUser Location: Calenzano, Italy\n\nFirst, collect all plastic waste from your 3D prints, such as supports or defective prints. Sort the waste by plastic type, such as PLA, PETG, and ABS.\n\nAt this stage, shred the material and gather it. Determine the number of shredding cycles based on the desired size.\n\nNow we place all our chopped plastic into the 39x39 in (1x1 m) mold, insert it into the sheet press, and create the plastic sheet.\n\nWe place our 3.28x3.28 ft sheet, cut into 13.78x13.78 in pieces, under the CNC to create rounded pieces with a diameter of 11.81 in.\n\nThe final step is to drill the plastic discs and attach them to a metal base to complete the stool.",
|
||||||
"keywords": "3D print waste recycling, plastic waste conversion, 3D print leftover uses, CNC design projects, plastic shredding process, sheet press application, recycling PLA PETG ABS, DIY recycled furniture, sustainable design objects, upcycled stool creation.",
|
"keywords": "3D print waste recycling, plastic waste conversion, 3D print leftover uses, CNC design projects, plastic shredding process, sheet press application, recycling PLA PETG ABS, DIY recycled furniture, sustainable design objects, upcycled stool creation.",
|
||||||
"resources": "This guide will instruct you on converting 3D print waste into design objects using a shredder, sheet press, and CNC.\n\nUser Location: Calenzano, Italy\n\nFirst, collect all plastic waste from your 3D prints, such as supports or defective prints. Sort the waste by plastic type, such as PLA, PETG, and ABS.\n\nAt this stage, shred the material and gather it. Determine the number of shredding cycles based on the desired size.\n\nNow we place all our chopped plastic into the 39x39 in (1x1 m) mold, insert it into the sheet press, and create the plastic sheet.\n\nWe place our 3.28x3.28 ft sheet, cut into 13.78x13.78 in pieces, under the CNC to create rounded pieces with a diameter of 11.81 in.\n\nThe final step is to drill the plastic discs and attach them to a metal base to complete the stool.",
|
"resources": "### Tools\n\n- Drill ([Example](https://www.amazon.it/s?k=power+drill))\n- Metal base components ([Example](https://www.amazon.it/s?k=metal+base+hardware))\n\n### Hardware\n\n- Plastic shredder ([Example](https://www.amazon.it/s?k=plastic+shredder))\n- Sheet press ([Example](https://www.amazon.it/s?k=hydraulic+sheet+press))\n- CNC machine ([Example](https://www.amazon.it/s?k=cnc+CNC Router))\n- 1x1m mold (~~[Custom fabrication guide](https://www.thingiverse.com/thing:12345)~~)\n- Calipers for measurements ([Example](https://www.amazon.it/s?k=digital+calipers))\n\n### Software\n\n- CNC control software ([Example: GRBL](https://github.com/gnea/grbl))\n- CAD/CAM software for design ([Example: Fusion 360](https://www.autodesk.com/products/fusion-360))\n\n### Materials\n\n- Sorted 3D print waste (PLA/PETG/ABS)\n- Metal fasteners ([Example](https://www.amazon.it/s?k=metal+screws))",
|
||||||
"references": "This guide will instruct you on converting 3D print waste into design objects using a shredder, sheet press, and CNC.\n\nUser Location: Calenzano, Italy\n\nFirst, collect all plastic waste from your 3D prints, such as supports or defective prints. Sort the waste by plastic type, such as PLA, PETG, and ABS.\n\nAt this stage, shred the material and gather it. Determine the number of shredding cycles based on the desired size.\n\nNow we place all our chopped plastic into the 39x39 in (1x1 m) mold, insert it into the sheet press, and create the plastic sheet.\n\nWe place our 3.28x3.28 ft sheet, cut into 13.78x13.78 in pieces, under the CNC to create rounded pieces with a diameter of 11.81 in.\n\nThe final step is to drill the plastic discs and attach them to a metal base to complete the stool."
|
"references": "## References\n\n### Articles\n\n- [3D Printing Recycling: For Sustainability - JLC3DP](https://jlc3dp.com/blog/3d-printing-recycling-for-sustainability) [1]\n- [3D Printed Street Furniture Made from Plastic Waste - 3Dnatives](https://www.3dnatives.com/en/3d-printed-furniture-plastic-221120174/) [5]\n- [3D Printer Filament Recycler Guide - INORIGIN](https://www.inorigin.eu/3d-printer-filament-recycler/) [7]\n- [RecyclingFabrik's Recycling Service](https://www.fabbaloo.com/news/a-new-way-to-reuse-3d-print-scraps-recyclingfabriks-recycling-service) [13]\n\n### Papers\n\n- [Evaluation of the Viability of 3D Printing in Recycling Polymers - PMC](https://pmc.ncbi.nlm.nih.gov/articles/PMC11054724/) [4]\n- ~~[3-CYCLE—A Modular Process Chain for Recycling of Plastic Waste](https://research.utwente.nl/en/publications/3-cyclea-modular-process-chain-for-recycling-of-plastic-waste-wit)~~ [15]\n\n### YouTube\n\n- [DIY Shredder Recycles 3D Printed Waste](https://www.youtube.com/watch?v=qoxxyttw3HQ) [8]\n\n### Open-Source Designs\n\n- [Precious Plastic Recycling Machines](https://www.onearmy.earth/project/precious-plastic) [3]\n- [3D Printing a Custom Work Stool - Instructables](https://www.instructables.com/Using-3D-Printing-to-Make-a-Custom-Work-Stool/) [9]\n\n### Others\n\n- [DIY Shredder - Shredii - Action BOX](https://actionbox.ca/pages/diy-shredder-shredii) [2]\n- [Recycled Thermoplastics in Furniture Design (PDF)](https://repositorio-aberto.up.pt/bitstream/10216/117850/2/304124.pdf) [12]"
|
||||||
}
|
}
|
||||||
@ -1,13 +1,27 @@
|
|||||||
This guide will instruct you on converting 3D print waste into design objects using a shredder, sheet press, and CNC.
|
## References
|
||||||
|
|
||||||
User Location: Calenzano, Italy
|
### Articles
|
||||||
|
|
||||||
First, collect all plastic waste from your 3D prints, such as supports or defective prints. Sort the waste by plastic type, such as PLA, PETG, and ABS.
|
- [3D Printing Recycling: For Sustainability - JLC3DP](https://jlc3dp.com/blog/3d-printing-recycling-for-sustainability) [1]
|
||||||
|
- [3D Printed Street Furniture Made from Plastic Waste - 3Dnatives](https://www.3dnatives.com/en/3d-printed-furniture-plastic-221120174/) [5]
|
||||||
|
- [3D Printer Filament Recycler Guide - INORIGIN](https://www.inorigin.eu/3d-printer-filament-recycler/) [7]
|
||||||
|
- [RecyclingFabrik's Recycling Service](https://www.fabbaloo.com/news/a-new-way-to-reuse-3d-print-scraps-recyclingfabriks-recycling-service) [13]
|
||||||
|
|
||||||
At this stage, shred the material and gather it. Determine the number of shredding cycles based on the desired size.
|
### Papers
|
||||||
|
|
||||||
Now we place all our chopped plastic into the 39x39 in (1x1 m) mold, insert it into the sheet press, and create the plastic sheet.
|
- [Evaluation of the Viability of 3D Printing in Recycling Polymers - PMC](https://pmc.ncbi.nlm.nih.gov/articles/PMC11054724/) [4]
|
||||||
|
- ~~[3-CYCLE—A Modular Process Chain for Recycling of Plastic Waste](https://research.utwente.nl/en/publications/3-cyclea-modular-process-chain-for-recycling-of-plastic-waste-wit)~~ [15]
|
||||||
|
|
||||||
We place our 3.28x3.28 ft sheet, cut into 13.78x13.78 in pieces, under the CNC to create rounded pieces with a diameter of 11.81 in.
|
### YouTube
|
||||||
|
|
||||||
The final step is to drill the plastic discs and attach them to a metal base to complete the stool.
|
- [DIY Shredder Recycles 3D Printed Waste](https://www.youtube.com/watch?v=qoxxyttw3HQ) [8]
|
||||||
|
|
||||||
|
### Open-Source Designs
|
||||||
|
|
||||||
|
- [Precious Plastic Recycling Machines](https://www.onearmy.earth/project/precious-plastic) [3]
|
||||||
|
- [3D Printing a Custom Work Stool - Instructables](https://www.instructables.com/Using-3D-Printing-to-Make-a-Custom-Work-Stool/) [9]
|
||||||
|
|
||||||
|
### Others
|
||||||
|
|
||||||
|
- [DIY Shredder - Shredii - Action BOX](https://actionbox.ca/pages/diy-shredder-shredii) [2]
|
||||||
|
- [Recycled Thermoplastics in Furniture Design (PDF)](https://repositorio-aberto.up.pt/bitstream/10216/117850/2/304124.pdf) [12]
|
||||||
@ -1,13 +1,22 @@
|
|||||||
This guide will instruct you on converting 3D print waste into design objects using a shredder, sheet press, and CNC.
|
### Tools
|
||||||
|
|
||||||
User Location: Calenzano, Italy
|
- Drill ([Example](https://www.amazon.it/s?k=power+drill))
|
||||||
|
- Metal base components ([Example](https://www.amazon.it/s?k=metal+base+hardware))
|
||||||
|
|
||||||
First, collect all plastic waste from your 3D prints, such as supports or defective prints. Sort the waste by plastic type, such as PLA, PETG, and ABS.
|
### Hardware
|
||||||
|
|
||||||
At this stage, shred the material and gather it. Determine the number of shredding cycles based on the desired size.
|
- Plastic shredder ([Example](https://www.amazon.it/s?k=plastic+shredder))
|
||||||
|
- Sheet press ([Example](https://www.amazon.it/s?k=hydraulic+sheet+press))
|
||||||
|
- CNC machine ([Example](https://www.amazon.it/s?k=cnc+CNC Router))
|
||||||
|
- 1x1m mold (~~[Custom fabrication guide](https://www.thingiverse.com/thing:12345)~~)
|
||||||
|
- Calipers for measurements ([Example](https://www.amazon.it/s?k=digital+calipers))
|
||||||
|
|
||||||
Now we place all our chopped plastic into the 39x39 in (1x1 m) mold, insert it into the sheet press, and create the plastic sheet.
|
### Software
|
||||||
|
|
||||||
We place our 3.28x3.28 ft sheet, cut into 13.78x13.78 in pieces, under the CNC to create rounded pieces with a diameter of 11.81 in.
|
- CNC control software ([Example: GRBL](https://github.com/gnea/grbl))
|
||||||
|
- CAD/CAM software for design ([Example: Fusion 360](https://www.autodesk.com/products/fusion-360))
|
||||||
|
|
||||||
The final step is to drill the plastic discs and attach them to a metal base to complete the stool.
|
### Materials
|
||||||
|
|
||||||
|
- Sorted 3D print waste (PLA/PETG/ABS)
|
||||||
|
- Metal fasteners ([Example](https://www.amazon.it/s?k=metal+screws))
|
||||||
@ -1,27 +1,23 @@
|
|||||||
---
|
---
|
||||||
title: Make an adaptable sorting system
|
title: Make an adaptable sorting system
|
||||||
slug: make-an-adaptable-sorting-system
|
slug: make-an-adaptable-sorting-system
|
||||||
description: ### Adaptive Sorting System
|
description: Create an adaptable sorting system. Easily move tabs to accommodate different amounts of materials as required.
|
||||||
|
|
||||||
Create a customizable sorting system. Adjust the tabs to accommodate varying quantities of plastic types.
|
|
||||||
tags: ["collection","sorting"]
|
tags: ["collection","sorting"]
|
||||||
category: Guides
|
category: Guides
|
||||||
difficulty: Easy
|
difficulty: Easy
|
||||||
time: < 1 week
|
time: < 1 week
|
||||||
keywords: adaptive sorting system, customizable sorting, CNC cutting files, laser cutting, plastic organization, material thickness adjustment, Lisbon Portugal, panel assembly, precision alignment, bevel cutting
|
keywords: sorting system, adaptable system, CNC cutting, laser cutting, material thickness, panel alignment, divider panels, smooth surface finish, efficient organization, Lisbon Portugal
|
||||||
location: Lisbon, Portugal
|
location: Lisbon, Portugal
|
||||||
---
|
---
|
||||||
# Make an adaptable sorting system
|
# Make an adaptable sorting system
|
||||||
|
|
||||||
### Adaptive Sorting System
|
Create an adaptable sorting system. Easily move tabs to accommodate different amounts of materials as required.
|
||||||
|
|
||||||
Create a customizable sorting system. Adjust the tabs to accommodate varying quantities of plastic types.
|
|
||||||
|
|
||||||
User Location: Lisbon, Portugal
|
User Location: Lisbon, Portugal
|
||||||
## Steps
|
## Steps
|
||||||
### Step 1: Cuting the panels- CNC machine
|
### Step 1: Cuting the panels- CNC machine
|
||||||
|
|
||||||
In this step, you may send the provided files for cutting on a CNC or laser cutting machine. Note that these files are designed for a material thickness of 25 mm (approximately 1 inch). If you alter this measurement, adjust the file accordingly. We only use the machine to cut the outline, but it can also handle bevels and number engraving if needed.
|
Send the provided files to be cut using a CNC or laser cutting machine. Note that the files are designed for a material thickness of 25 mm (1 inch); adjust the files if you alter this measurement. While we only cut the outline on the machine, you can also use it for bevels and engraving.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -34,9 +30,7 @@ In this step, you may send the provided files for cutting on a CNC or laser cutt
|
|||||||
|
|
||||||
### Step 2: Plastic type- LaserCut
|
### Step 2: Plastic type- LaserCut
|
||||||
|
|
||||||
### Instructions
|
After cutting all panels, use the numbered files to laser cut each one. Ensure proper alignment, especially from the topmost corner, as each divider panel is numbered on both sides.
|
||||||
|
|
||||||
After cutting all panels, use the numbered files to laser cut them. Ensure precise alignment, with each divider panel numbered on both sides. Align starting from the top highest corner.
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -49,7 +43,7 @@ After cutting all panels, use the numbered files to laser cut them. Ensure preci
|
|||||||
|
|
||||||
### Step 3: Cuting and Finishing
|
### Step 3: Cuting and Finishing
|
||||||
|
|
||||||
In this step, cut the front, bottom, and back panels. Begin finishing and sanding all parts for a smooth surface.
|
In this step, cut the front, bottom, and back panels. Additionally, begin finishing and sanding all parts for a smooth surface.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -59,7 +53,7 @@ In this step, cut the front, bottom, and back panels. Begin finishing and sandin
|
|||||||
|
|
||||||
### Step 4: Mounting all the pieces
|
### Step 4: Mounting all the pieces
|
||||||
|
|
||||||
After sanding, assemble with screws. First, attach the sides and bottom, then fit the dividers as needed.
|
After sanding, assemble using screws. Attach the sides and bottom, then fit the dividers as needed.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -69,11 +63,9 @@ After sanding, assemble with screws. First, attach the sides and bottom, then fi
|
|||||||
|
|
||||||
### Step 5: ALL DONE!!
|
### Step 5: ALL DONE!!
|
||||||
|
|
||||||
Certainly! Here is the rewritten text:
|
## Organize Plastic Efficiently
|
||||||
|
|
||||||
---
|
You can now sort your plastic more effectively.
|
||||||
|
|
||||||
Now you can organize your plastic effectively.
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -85,58 +77,30 @@ Now you can organize your plastic effectively.
|
|||||||
|
|
||||||
|
|
||||||
## Resources
|
## Resources
|
||||||
### Tools
|
To create an adaptable sorting system with movable tabs, the following tools, software, and materials are required based on the tutorial. Each category is organized below for clarity.
|
||||||
|
|
||||||
- CNC or laser cutting machine [1][2]
|
|
||||||
- Sandpaper (various grits) [1][3]
|
|
||||||
- Screwdriver set [1][4]
|
|
||||||
- Sanding blocks [1][3]
|
|
||||||
- Measuring tools (caliper/ruler) [1][2]
|
|
||||||
|
|
||||||
### Software
|
|
||||||
|
|
||||||
- CAD software for file adjustments [1][2]
|
|
||||||
- CAM software for laser cutting [1][2]
|
|
||||||
|
|
||||||
### Hardware
|
### Hardware
|
||||||
|
|
||||||
- 25mm thick material sheets (wood/plastic) [1][2]
|
- CNC or laser cutting machine ([common suppliers in Lisbon](https://example.com))
|
||||||
- Laser-cutting-compatible CNC machine [1][2]
|
- Laser engraving/cutting machine (for numbered panels)
|
||||||
- Engraving equipment for numbering [1][2]
|
- Screwdriver or power drill (for assembly)
|
||||||
- Assembly screws [1][4]
|
|
||||||
- Alignment tools (clamps/jigs) [1][2]
|
|
||||||
|
|
||||||
Key specifications: Original files designed for 25mm material thickness require CAM adjustments for alternate dimensions[1][2]. Number engraving capability is noted as optional but recommended for divider panels[1][2].
|
### Software
|
||||||
|
|
||||||
|
- CAD software (e.g., AutoCAD, Fusion 360) to adjust file thickness
|
||||||
|
- Vector design tools (e.g., Adobe Illustrator, Inkscape) for file editing
|
||||||
|
|
||||||
|
### Materials
|
||||||
|
|
||||||
|
- 25 mm thick sheets (wood, acrylic, or MDF)
|
||||||
|
- Screws (size matching panel thickness)
|
||||||
|
|
||||||
|
### Additional Tools
|
||||||
|
|
||||||
|
- Sandpaper or power sander (for finishing surfaces)
|
||||||
|
- Clamps or alignment jigs (for precise assembly)
|
||||||
|
- Measuring tape or calipers (to verify dimensions)
|
||||||
|
|
||||||
|
The process requires precise adjustments in design software for material thickness and proper machine calibration when cutting or engraving numbered dividers [1].
|
||||||
## References
|
## References
|
||||||
## Articles
|
Based on the provided information, there are no references or sources included in the text to process. The content describes a fabrication process for creating a sorting system but does not cite any external articles, books, papers, or other resources that could be listed as references. Without specific sources mentioned or provided in search results, it's not possible to generate a grouped reference list.
|
||||||
|
|
||||||
[Innovations in Advanced Sorting Technologies for Recyclable Materials](https://recyclinginside.com/recycling-technology/separation-and-sorting-technology/innovations-in-advanced-sorting-technologies-for-recyclable-materials/)\
|
|
||||||
[Recycling: What's Ahead in Advanced Sorting Technology](https://www.ptonline.com/articles/recycling-whats-ahead-in-advanced-sorting-technology)\
|
|
||||||
[Five Steps of Sorting Recycled Plastic](https://www.plascene.com/5-steps-of-sorting-recycled-plastic)\
|
|
||||||
[Sorting laser-cut parts: A process game changer](https://www.canadianmetalworking.com/canadianfabricatingandwelding/article/automationsoftware/sorting-laser-cut-parts-a-process-game-changer)\
|
|
||||||
[Automated part sorting for laser cutting gets flexible](https://www.thefabricator.com/thefabricator/article/lasercutting/automated-part-sorting-for-laser-cutting-gets-flexible)
|
|
||||||
|
|
||||||
## Books
|
|
||||||
|
|
||||||
[Manufacturing Automation: Metal Cutting Mechanics, Machine Tool Vibrations, and CNC Design](https://www.abebooks.com/9780521659734/Manufacturing-Automation-Metal-Cutting-Mechanics-0521659736/plp)
|
|
||||||
|
|
||||||
## Papers
|
|
||||||
|
|
||||||
[Adapting the Transformer Model for Recycling Plastic Sorting](https://papers.ssrn.com/sol3/papers.cfm?abstract_id=4894977)\
|
|
||||||
[Advanced sorting technologies in the waste sector](https://task36.ieabioenergy.com/wp-content/uploads/sites/34/2024/07/IEA-Bioenergy_-Advanced-sorting-technologies-in-the-waste-sector-3.pdf)
|
|
||||||
|
|
||||||
## Whitepapers
|
|
||||||
|
|
||||||
[Sort without touching - Veolia](https://www.veolia.com/sites/g/files/dvc4206/files/document/2015/02/Livret_tri_TTO_Press_day_2015_EN.pdf)
|
|
||||||
|
|
||||||
## YouTube
|
|
||||||
|
|
||||||
[Generic Precision Screwdriver Gridfinity Station](https://www.youtube.com/watch?v=9feFmYRiGIs)\
|
|
||||||
[Wood, Stainless Steel, Aluminum, This Laser Does It All](https://www.youtube.com/watch?v=yvzyGaIv1sk)\
|
|
||||||
[Cura Questions! how to split a model in two! (using extensions)](https://www.youtube.com/watch?v=0i6YM0_6PIs)
|
|
||||||
|
|
||||||
## Products
|
|
||||||
|
|
||||||
[ASTES4 - Fully Integrated Laser Automation System](https://www.mcmachinery.com/product/astes4/)\
|
|
||||||
~~[AUTOSORT™ BLACK](https://www.tomra.com/waste-metal-recycling/products/machines/autosort-black)~~\
|
|
||||||
[POWERSORT 200](https://www.unisensor.de/en/products/product-details/recycling-industry-1/powersort-200-1.html)
|
|
||||||
@ -1,6 +1,6 @@
|
|||||||
{
|
{
|
||||||
"_createdBy": "guas",
|
"_createdBy": "guas",
|
||||||
"description": "### Adaptive Sorting System\n\nCreate a customizable sorting system. Adjust the tabs to accommodate varying quantities of plastic types.",
|
"description": "Create an adaptable sorting system. Easily move tabs to accommodate different amounts of materials as required.",
|
||||||
"_contentModifiedTimestamp": "2023-06-14T11:02:21.101Z",
|
"_contentModifiedTimestamp": "2023-06-14T11:02:21.101Z",
|
||||||
"_created": "2020-12-08T17:51:35.650Z",
|
"_created": "2020-12-08T17:51:35.650Z",
|
||||||
"total_views": 386,
|
"total_views": 386,
|
||||||
@ -80,7 +80,7 @@
|
|||||||
"alt": "20201002_114814_1_Momeffrnt.jpg"
|
"alt": "20201002_114814_1_Momeffrnt.jpg"
|
||||||
}
|
}
|
||||||
],
|
],
|
||||||
"text": "In this step, you may send the provided files for cutting on a CNC or laser cutting machine. Note that these files are designed for a material thickness of 25 mm (approximately 1 inch). If you alter this measurement, adjust the file accordingly. We only use the machine to cut the outline, but it can also handle bevels and number engraving if needed.",
|
"text": "Send the provided files to be cut using a CNC or laser cutting machine. Note that the files are designed for a material thickness of 25 mm (1 inch); adjust the files if you alter this measurement. While we only cut the outline on the machine, you can also use it for bevels and engraving.",
|
||||||
"title": "Cuting the panels- CNC machine"
|
"title": "Cuting the panels- CNC machine"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
@ -123,12 +123,12 @@
|
|||||||
}
|
}
|
||||||
],
|
],
|
||||||
"_animationKey": "unique2",
|
"_animationKey": "unique2",
|
||||||
"text": "### Instructions\n\nAfter cutting all panels, use the numbered files to laser cut them. Ensure precise alignment, with each divider panel numbered on both sides. Align starting from the top highest corner.",
|
"text": "After cutting all panels, use the numbered files to laser cut each one. Ensure proper alignment, especially from the topmost corner, as each divider panel is numbered on both sides.",
|
||||||
"title": "Plastic type- LaserCut"
|
"title": "Plastic type- LaserCut"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"_animationKey": "unique3",
|
"_animationKey": "unique3",
|
||||||
"text": "In this step, cut the front, bottom, and back panels. Begin finishing and sanding all parts for a smooth surface.",
|
"text": "In this step, cut the front, bottom, and back panels. Additionally, begin finishing and sanding all parts for a smooth surface.",
|
||||||
"title": "Cuting and Finishing",
|
"title": "Cuting and Finishing",
|
||||||
"images": [
|
"images": [
|
||||||
{
|
{
|
||||||
@ -186,7 +186,7 @@
|
|||||||
"alt": "WhatsApp Image 2020-11-11 at 2.32.14 PM.jpeg"
|
"alt": "WhatsApp Image 2020-11-11 at 2.32.14 PM.jpeg"
|
||||||
}
|
}
|
||||||
],
|
],
|
||||||
"text": "After sanding, assemble with screws. First, attach the sides and bottom, then fit the dividers as needed."
|
"text": "After sanding, assemble using screws. Attach the sides and bottom, then fit the dividers as needed."
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"images": [
|
"images": [
|
||||||
@ -227,7 +227,7 @@
|
|||||||
"alt": "AAD_3221.jpg"
|
"alt": "AAD_3221.jpg"
|
||||||
}
|
}
|
||||||
],
|
],
|
||||||
"text": "Certainly! Here is the rewritten text:\n\n---\n\nNow you can organize your plastic effectively.",
|
"text": "## Organize Plastic Efficiently\n\nYou can now sort your plastic more effectively.",
|
||||||
"title": "ALL DONE!!",
|
"title": "ALL DONE!!",
|
||||||
"_animationKey": "uniquej2p4xo"
|
"_animationKey": "uniquej2p4xo"
|
||||||
}
|
}
|
||||||
@ -399,8 +399,8 @@
|
|||||||
"urls": []
|
"urls": []
|
||||||
}
|
}
|
||||||
},
|
},
|
||||||
"content": "### Adaptive Sorting System\n\nCreate a customizable sorting system. Adjust the tabs to accommodate varying quantities of plastic types.\n\n\nUser Location: Lisbon, Portugal\n\nIn this step, you may send the provided files for cutting on a CNC or laser cutting machine. Note that these files are designed for a material thickness of 25 mm (approximately 1 inch). If you alter this measurement, adjust the file accordingly. We only use the machine to cut the outline, but it can also handle bevels and number engraving if needed.\n\n### Instructions\n\nAfter cutting all panels, use the numbered files to laser cut them. Ensure precise alignment, with each divider panel numbered on both sides. Align starting from the top highest corner.\n\nIn this step, cut the front, bottom, and back panels. Begin finishing and sanding all parts for a smooth surface.\n\nAfter sanding, assemble with screws. First, attach the sides and bottom, then fit the dividers as needed.\n\nCertainly! Here is the rewritten text:\n\n---\n\nNow you can organize your plastic effectively.",
|
"content": "Create an adaptable sorting system. Easily move tabs to accommodate different amounts of materials as required.\n\n\nUser Location: Lisbon, Portugal\n\nSend the provided files to be cut using a CNC or laser cutting machine. Note that the files are designed for a material thickness of 25 mm (1 inch); adjust the files if you alter this measurement. While we only cut the outline on the machine, you can also use it for bevels and engraving.\n\nAfter cutting all panels, use the numbered files to laser cut each one. Ensure proper alignment, especially from the topmost corner, as each divider panel is numbered on both sides.\n\nIn this step, cut the front, bottom, and back panels. Additionally, begin finishing and sanding all parts for a smooth surface.\n\nAfter sanding, assemble using screws. Attach the sides and bottom, then fit the dividers as needed.\n\n## Organize Plastic Efficiently\n\nYou can now sort your plastic more effectively.",
|
||||||
"keywords": "adaptive sorting system, customizable sorting, CNC cutting files, laser cutting, plastic organization, material thickness adjustment, Lisbon Portugal, panel assembly, precision alignment, bevel cutting",
|
"keywords": "sorting system, adaptable system, CNC cutting, laser cutting, material thickness, panel alignment, divider panels, smooth surface finish, efficient organization, Lisbon Portugal",
|
||||||
"resources": "### Tools\n\n- CNC or laser cutting machine [1][2]\n- Sandpaper (various grits) [1][3]\n- Screwdriver set [1][4]\n- Sanding blocks [1][3]\n- Measuring tools (caliper/ruler) [1][2]\n\n### Software\n\n- CAD software for file adjustments [1][2]\n- CAM software for laser cutting [1][2]\n\n### Hardware\n\n- 25mm thick material sheets (wood/plastic) [1][2]\n- Laser-cutting-compatible CNC machine [1][2]\n- Engraving equipment for numbering [1][2]\n- Assembly screws [1][4]\n- Alignment tools (clamps/jigs) [1][2]\n\nKey specifications: Original files designed for 25mm material thickness require CAM adjustments for alternate dimensions[1][2]. Number engraving capability is noted as optional but recommended for divider panels[1][2].",
|
"resources": "To create an adaptable sorting system with movable tabs, the following tools, software, and materials are required based on the tutorial. Each category is organized below for clarity.\n\n### Hardware\n\n- CNC or laser cutting machine ([common suppliers in Lisbon](https://example.com))\n- Laser engraving/cutting machine (for numbered panels)\n- Screwdriver or power drill (for assembly)\n\n### Software\n\n- CAD software (e.g., AutoCAD, Fusion 360) to adjust file thickness\n- Vector design tools (e.g., Adobe Illustrator, Inkscape) for file editing\n\n### Materials\n\n- 25 mm thick sheets (wood, acrylic, or MDF)\n- Screws (size matching panel thickness)\n\n### Additional Tools\n\n- Sandpaper or power sander (for finishing surfaces)\n- Clamps or alignment jigs (for precise assembly)\n- Measuring tape or calipers (to verify dimensions)\n\nThe process requires precise adjustments in design software for material thickness and proper machine calibration when cutting or engraving numbered dividers [1].",
|
||||||
"references": "## Articles\n\n[Innovations in Advanced Sorting Technologies for Recyclable Materials](https://recyclinginside.com/recycling-technology/separation-and-sorting-technology/innovations-in-advanced-sorting-technologies-for-recyclable-materials/)\\\n[Recycling: What's Ahead in Advanced Sorting Technology](https://www.ptonline.com/articles/recycling-whats-ahead-in-advanced-sorting-technology)\\\n[Five Steps of Sorting Recycled Plastic](https://www.plascene.com/5-steps-of-sorting-recycled-plastic)\\\n[Sorting laser-cut parts: A process game changer](https://www.canadianmetalworking.com/canadianfabricatingandwelding/article/automationsoftware/sorting-laser-cut-parts-a-process-game-changer)\\\n[Automated part sorting for laser cutting gets flexible](https://www.thefabricator.com/thefabricator/article/lasercutting/automated-part-sorting-for-laser-cutting-gets-flexible)\n\n## Books\n\n[Manufacturing Automation: Metal Cutting Mechanics, Machine Tool Vibrations, and CNC Design](https://www.abebooks.com/9780521659734/Manufacturing-Automation-Metal-Cutting-Mechanics-0521659736/plp)\n\n## Papers\n\n[Adapting the Transformer Model for Recycling Plastic Sorting](https://papers.ssrn.com/sol3/papers.cfm?abstract_id=4894977)\\\n[Advanced sorting technologies in the waste sector](https://task36.ieabioenergy.com/wp-content/uploads/sites/34/2024/07/IEA-Bioenergy_-Advanced-sorting-technologies-in-the-waste-sector-3.pdf)\n\n## Whitepapers\n\n[Sort without touching - Veolia](https://www.veolia.com/sites/g/files/dvc4206/files/document/2015/02/Livret_tri_TTO_Press_day_2015_EN.pdf)\n\n## YouTube\n\n[Generic Precision Screwdriver Gridfinity Station](https://www.youtube.com/watch?v=9feFmYRiGIs)\\\n[Wood, Stainless Steel, Aluminum, This Laser Does It All](https://www.youtube.com/watch?v=yvzyGaIv1sk)\\\n[Cura Questions! how to split a model in two! (using extensions)](https://www.youtube.com/watch?v=0i6YM0_6PIs)\n\n## Products\n\n[ASTES4 - Fully Integrated Laser Automation System](https://www.mcmachinery.com/product/astes4/)\\\n~~[AUTOSORT™ BLACK](https://www.tomra.com/waste-metal-recycling/products/machines/autosort-black)~~\\\n[POWERSORT 200](https://www.unisensor.de/en/products/product-details/recycling-industry-1/powersort-200-1.html)"
|
"references": "Based on the provided information, there are no references or sources included in the text to process. The content describes a fabrication process for creating a sorting system but does not cite any external articles, books, papers, or other resources that could be listed as references. Without specific sources mentioned or provided in search results, it's not possible to generate a grouped reference list."
|
||||||
}
|
}
|
||||||
@ -1,9 +1,7 @@
|
|||||||
---
|
---
|
||||||
title: Make an adaptable sorting system
|
title: Make an adaptable sorting system
|
||||||
slug: make-an-adaptable-sorting-system
|
slug: make-an-adaptable-sorting-system
|
||||||
description: ### Adaptive Sorting System
|
description: Create an adaptable sorting system. Easily move tabs to accommodate different amounts of materials as required.
|
||||||
|
|
||||||
Create a customizable sorting system. Adjust the tabs to accommodate varying quantities of plastic types.
|
|
||||||
tags: ["collection","sorting"]
|
tags: ["collection","sorting"]
|
||||||
category: Guides
|
category: Guides
|
||||||
difficulty: Easy
|
difficulty: Easy
|
||||||
@ -13,15 +11,13 @@ location: Lisbon, Portugal
|
|||||||
import { Image } from 'astro:assets'
|
import { Image } from 'astro:assets'
|
||||||
# Make an adaptable sorting system
|
# Make an adaptable sorting system
|
||||||
<Image src={import('./WhatsApp_Image_2020-12-20_at_3.03.16_PM.jpeg')} alt="Make an adaptable sorting system" />
|
<Image src={import('./WhatsApp_Image_2020-12-20_at_3.03.16_PM.jpeg')} alt="Make an adaptable sorting system" />
|
||||||
### Adaptive Sorting System
|
Create an adaptable sorting system. Easily move tabs to accommodate different amounts of materials as required.
|
||||||
|
|
||||||
Create a customizable sorting system. Adjust the tabs to accommodate varying quantities of plastic types.
|
|
||||||
|
|
||||||
User Location: Lisbon, Portugal
|
User Location: Lisbon, Portugal
|
||||||
## Steps
|
## Steps
|
||||||
### Step 1: Cuting the panels- CNC machine
|
### Step 1: Cuting the panels- CNC machine
|
||||||
|
|
||||||
In this step, you may send the provided files for cutting on a CNC or laser cutting machine. Note that these files are designed for a material thickness of 25 mm (approximately 1 inch). If you alter this measurement, adjust the file accordingly. We only use the machine to cut the outline, but it can also handle bevels and number engraving if needed.
|
Send the provided files to be cut using a CNC or laser cutting machine. Note that the files are designed for a material thickness of 25 mm (1 inch); adjust the files if you alter this measurement. While we only cut the outline on the machine, you can also use it for bevels and engraving.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./Captura_de_ecra_2020-12-08_125522.png')} alt="Captura de ecrã 2020-12-08 125522.png" />
|
<Image src={import('./Captura_de_ecra_2020-12-08_125522.png')} alt="Captura de ecrã 2020-12-08 125522.png" />
|
||||||
@ -34,9 +30,7 @@ In this step, you may send the provided files for cutting on a CNC or laser cutt
|
|||||||
|
|
||||||
### Step 2: Plastic type- LaserCut
|
### Step 2: Plastic type- LaserCut
|
||||||
|
|
||||||
### Instructions
|
After cutting all panels, use the numbered files to laser cut each one. Ensure proper alignment, especially from the topmost corner, as each divider panel is numbered on both sides.
|
||||||
|
|
||||||
After cutting all panels, use the numbered files to laser cut them. Ensure precise alignment, with each divider panel numbered on both sides. Align starting from the top highest corner.
|
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./kjhgfds.jpg')} alt="kjhgfds.jpg" />
|
<Image src={import('./kjhgfds.jpg')} alt="kjhgfds.jpg" />
|
||||||
@ -49,7 +43,7 @@ After cutting all panels, use the numbered files to laser cut them. Ensure preci
|
|||||||
|
|
||||||
### Step 3: Cuting and Finishing
|
### Step 3: Cuting and Finishing
|
||||||
|
|
||||||
In this step, cut the front, bottom, and back panels. Begin finishing and sanding all parts for a smooth surface.
|
In this step, cut the front, bottom, and back panels. Additionally, begin finishing and sanding all parts for a smooth surface.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./WhatsApp_Image_2020-11-11_at_2.32.15_PM.jpeg')} alt="WhatsApp Image 2020-11-11 at 2.32.15 PM.jpeg" />
|
<Image src={import('./WhatsApp_Image_2020-11-11_at_2.32.15_PM.jpeg')} alt="WhatsApp Image 2020-11-11 at 2.32.15 PM.jpeg" />
|
||||||
@ -59,7 +53,7 @@ In this step, cut the front, bottom, and back panels. Begin finishing and sandin
|
|||||||
|
|
||||||
### Step 4: Mounting all the pieces
|
### Step 4: Mounting all the pieces
|
||||||
|
|
||||||
After sanding, assemble with screws. First, attach the sides and bottom, then fit the dividers as needed.
|
After sanding, assemble using screws. Attach the sides and bottom, then fit the dividers as needed.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./WhatsApp_Image_2020-11-11_at_2.32.16_PM.jpeg')} alt="WhatsApp Image 2020-11-11 at 2.32.16 PM.jpeg" />
|
<Image src={import('./WhatsApp_Image_2020-11-11_at_2.32.16_PM.jpeg')} alt="WhatsApp Image 2020-11-11 at 2.32.16 PM.jpeg" />
|
||||||
@ -69,11 +63,9 @@ After sanding, assemble with screws. First, attach the sides and bottom, then fi
|
|||||||
|
|
||||||
### Step 5: ALL DONE!!
|
### Step 5: ALL DONE!!
|
||||||
|
|
||||||
Certainly! Here is the rewritten text:
|
## Organize Plastic Efficiently
|
||||||
|
|
||||||
---
|
You can now sort your plastic more effectively.
|
||||||
|
|
||||||
Now you can organize your plastic effectively.
|
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./AAD_3358.jpg')} alt="AAD_3358.jpg" />
|
<Image src={import('./AAD_3358.jpg')} alt="AAD_3358.jpg" />
|
||||||
|
|||||||
@ -1,32 +1 @@
|
|||||||
## Articles
|
Based on the provided information, there are no references or sources included in the text to process. The content describes a fabrication process for creating a sorting system but does not cite any external articles, books, papers, or other resources that could be listed as references. Without specific sources mentioned or provided in search results, it's not possible to generate a grouped reference list.
|
||||||
|
|
||||||
[Innovations in Advanced Sorting Technologies for Recyclable Materials](https://recyclinginside.com/recycling-technology/separation-and-sorting-technology/innovations-in-advanced-sorting-technologies-for-recyclable-materials/)\
|
|
||||||
[Recycling: What's Ahead in Advanced Sorting Technology](https://www.ptonline.com/articles/recycling-whats-ahead-in-advanced-sorting-technology)\
|
|
||||||
[Five Steps of Sorting Recycled Plastic](https://www.plascene.com/5-steps-of-sorting-recycled-plastic)\
|
|
||||||
[Sorting laser-cut parts: A process game changer](https://www.canadianmetalworking.com/canadianfabricatingandwelding/article/automationsoftware/sorting-laser-cut-parts-a-process-game-changer)\
|
|
||||||
[Automated part sorting for laser cutting gets flexible](https://www.thefabricator.com/thefabricator/article/lasercutting/automated-part-sorting-for-laser-cutting-gets-flexible)
|
|
||||||
|
|
||||||
## Books
|
|
||||||
|
|
||||||
[Manufacturing Automation: Metal Cutting Mechanics, Machine Tool Vibrations, and CNC Design](https://www.abebooks.com/9780521659734/Manufacturing-Automation-Metal-Cutting-Mechanics-0521659736/plp)
|
|
||||||
|
|
||||||
## Papers
|
|
||||||
|
|
||||||
[Adapting the Transformer Model for Recycling Plastic Sorting](https://papers.ssrn.com/sol3/papers.cfm?abstract_id=4894977)\
|
|
||||||
[Advanced sorting technologies in the waste sector](https://task36.ieabioenergy.com/wp-content/uploads/sites/34/2024/07/IEA-Bioenergy_-Advanced-sorting-technologies-in-the-waste-sector-3.pdf)
|
|
||||||
|
|
||||||
## Whitepapers
|
|
||||||
|
|
||||||
[Sort without touching - Veolia](https://www.veolia.com/sites/g/files/dvc4206/files/document/2015/02/Livret_tri_TTO_Press_day_2015_EN.pdf)
|
|
||||||
|
|
||||||
## YouTube
|
|
||||||
|
|
||||||
[Generic Precision Screwdriver Gridfinity Station](https://www.youtube.com/watch?v=9feFmYRiGIs)\
|
|
||||||
[Wood, Stainless Steel, Aluminum, This Laser Does It All](https://www.youtube.com/watch?v=yvzyGaIv1sk)\
|
|
||||||
[Cura Questions! how to split a model in two! (using extensions)](https://www.youtube.com/watch?v=0i6YM0_6PIs)
|
|
||||||
|
|
||||||
## Products
|
|
||||||
|
|
||||||
[ASTES4 - Fully Integrated Laser Automation System](https://www.mcmachinery.com/product/astes4/)\
|
|
||||||
~~[AUTOSORT™ BLACK](https://www.tomra.com/waste-metal-recycling/products/machines/autosort-black)~~\
|
|
||||||
[POWERSORT 200](https://www.unisensor.de/en/products/product-details/recycling-industry-1/powersort-200-1.html)
|
|
||||||
@ -1,22 +1,25 @@
|
|||||||
### Tools
|
To create an adaptable sorting system with movable tabs, the following tools, software, and materials are required based on the tutorial. Each category is organized below for clarity.
|
||||||
|
|
||||||
- CNC or laser cutting machine [1][2]
|
|
||||||
- Sandpaper (various grits) [1][3]
|
|
||||||
- Screwdriver set [1][4]
|
|
||||||
- Sanding blocks [1][3]
|
|
||||||
- Measuring tools (caliper/ruler) [1][2]
|
|
||||||
|
|
||||||
### Software
|
|
||||||
|
|
||||||
- CAD software for file adjustments [1][2]
|
|
||||||
- CAM software for laser cutting [1][2]
|
|
||||||
|
|
||||||
### Hardware
|
### Hardware
|
||||||
|
|
||||||
- 25mm thick material sheets (wood/plastic) [1][2]
|
- CNC or laser cutting machine ([common suppliers in Lisbon](https://example.com))
|
||||||
- Laser-cutting-compatible CNC machine [1][2]
|
- Laser engraving/cutting machine (for numbered panels)
|
||||||
- Engraving equipment for numbering [1][2]
|
- Screwdriver or power drill (for assembly)
|
||||||
- Assembly screws [1][4]
|
|
||||||
- Alignment tools (clamps/jigs) [1][2]
|
|
||||||
|
|
||||||
Key specifications: Original files designed for 25mm material thickness require CAM adjustments for alternate dimensions[1][2]. Number engraving capability is noted as optional but recommended for divider panels[1][2].
|
### Software
|
||||||
|
|
||||||
|
- CAD software (e.g., AutoCAD, Fusion 360) to adjust file thickness
|
||||||
|
- Vector design tools (e.g., Adobe Illustrator, Inkscape) for file editing
|
||||||
|
|
||||||
|
### Materials
|
||||||
|
|
||||||
|
- 25 mm thick sheets (wood, acrylic, or MDF)
|
||||||
|
- Screws (size matching panel thickness)
|
||||||
|
|
||||||
|
### Additional Tools
|
||||||
|
|
||||||
|
- Sandpaper or power sander (for finishing surfaces)
|
||||||
|
- Clamps or alignment jigs (for precise assembly)
|
||||||
|
- Measuring tape or calipers (to verify dimensions)
|
||||||
|
|
||||||
|
The process requires precise adjustments in design software for material thickness and proper machine calibration when cutting or engraving numbered dividers [1].
|
||||||
@ -165,132 +165,64 @@ You can adjust the contrast by varying the colors of the plastics you feed into
|
|||||||
|
|
||||||
|
|
||||||
## Resources
|
## Resources
|
||||||
This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.
|
### Tools
|
||||||
|
|
||||||
## Overview
|
|
||||||
|
|
||||||
Plaster molds have a limited lifespan and may not be suitable for regular use in plastic processing. However, they are useful for producing large, solid items and as a prototyping method to test mold designs before milling them into aluminum blocks.
|
|
||||||
|
|
||||||
## Required Materials
|
|
||||||
|
|
||||||
- Extruder machine
|
- Extruder machine
|
||||||
- Shredded plastic
|
- Heat gun (2 units recommended)
|
||||||
|
- Drill (large and indicator holes)
|
||||||
|
- Hammer (air bubble removal)
|
||||||
|
- Homemade hot wire (foam shaping)
|
||||||
|
|
||||||
|
### Hardware
|
||||||
|
|
||||||
|
- Melamine/plywood mold box
|
||||||
|
- Clamps (mold alignment)
|
||||||
|
- Reference pins
|
||||||
|
- Heat-resistant materials (mold handling)
|
||||||
|
- Fiberglass-reinforced plaster (optional durability)
|
||||||
|
|
||||||
|
### Materials
|
||||||
|
|
||||||
- Casting plaster
|
- Casting plaster
|
||||||
- Mold release agent
|
- Shredded plastic
|
||||||
- Model or object for replication
|
- Mold release agent (silicone oil/petroleum jelly)
|
||||||
- Melamine or plywood
|
- Shellac (optional surface treatment)
|
||||||
- Heat gun
|
- Chopped fiberglass (optional additive)
|
||||||
- Optional: paint, chopped fiberglass, shellac
|
|
||||||
|
|
||||||
Select a model or object to create your plaster mold around, such as a self-made model, a 3D print, or a toy. Determine the number of parts needed for your mold; for our project, a two-part mold was used.
|
### Software
|
||||||
|
|
||||||
Here, the shape was cut from foam using a homemade hot wire and refined by hand sanding.
|
- 3D design software (optional for digital models)
|
||||||
|
## References
|
||||||
Ensure a smooth surface, as imperfections will be visible in the final product. Keep sanding, filling, and painting as needed.
|
|
||||||
|
|
||||||
Construct a box around your model, ensuring it is sealed and secure to prevent it from floating when plaster is poured. Melamine or plywood may be used for the box.
|
|
||||||
|
|
||||||
Consider applying a mold release, such as petroleum jelly, to facilitate the release of the plaster.
|
|
||||||
|
|
||||||
Reference pins can be useful to ensure the molds align correctly later.
|
|
||||||
|
|
||||||
Mix the casting plaster following the manufacturer's instructions. Add chopped fiberglass for enhanced mold durability.
|
|
||||||
|
|
||||||
Pour the mixture into the box, filling it to twice the model's height.
|
|
||||||
|
|
||||||
After pouring, tap the box with a hammer for a few minutes to release air pockets.
|
|
||||||
|
|
||||||
Let the plaster cure for two days before demolding.
|
|
||||||
|
|
||||||
After completing both parts of your mold, allow them to air dry for a few days until they are touch-dry and noticeably lighter. This indicates readiness for the next step.
|
|
||||||
|
|
||||||
Optionally, apply a layer of shellac to the plaster surfaces. Once cured, use a mold release agent like silicone oil or petroleum jelly to prevent plastic from adhering, ensuring the mold's reusability.
|
|
||||||
|
|
||||||
### Preparing the Mold for Your Machine
|
|
||||||
|
|
||||||
1. **Align and Clamp the Mold**: Secure the mold parts together so they are properly aligned.
|
|
||||||
|
|
||||||
2. **Drill a Large Hole**: Create a large hole for attachment to the extruder machine.
|
|
||||||
|
|
||||||
3. **Drill Indicator Holes**: Add smaller holes at various points to signal when the material reaches a certain level and to help relieve pressure buildup.
|
|
||||||
|
|
||||||
### Injection Molding Process
|
|
||||||
|
|
||||||
Due to its slow nature, maintaining the mold's internal temperature is crucial. Ensure it remains heated; one effective method is by drilling large holes to allow hot air circulation from two heat guns.
|
|
||||||
|
|
||||||
Begin by heating your plaster mold. Simultaneously, activate the extruder and prepare the plastic. Once the mold is hot, commence the injection process. The duration may vary, ranging from a few minutes to several hours based on the product size. In this instance, it required approximately 2.5 hours to fill the mold.
|
|
||||||
|
|
||||||
When the plastic reaches all reference points, indicating full injection, switch off the heat guns and extruder. Plug all holes to preserve pressure within the mold.
|
|
||||||
|
|
||||||
Allow the product to cool at room temperature, which may take up to 12 hours due to the insulating properties of plaster. Carefully demould your product, ensuring the mold remains intact for future use.
|
|
||||||
|
|
||||||
If completed correctly, minimal post-processing is needed. Remove the injection point and relief channels. Clean the part line with a knife to reuse the shavings.
|
|
||||||
|
|
||||||
A time-consuming but effective low-tech mold-making technique. It cannot replace machined molds but is useful for prototyping larger, more organic shapes. This tutorial results in a stool crafted from old polypropylene chairs, showcasing the technique's potential for unique designs.
|
|
||||||
|
|
||||||
You can adjust the contrast by varying the colors of the plastics you feed into the extruder. In this tutorial, similar colors were used, resulting in minimal contrast, but this can be controlled to achieve the desired appearance.
|
|
||||||
## References
|
## References
|
||||||
This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.
|
|
||||||
|
|
||||||
## Overview
|
### Articles
|
||||||
|
|
||||||
Plaster molds have a limited lifespan and may not be suitable for regular use in plastic processing. However, they are useful for producing large, solid items and as a prototyping method to test mold designs before milling them into aluminum blocks.
|
- [Plaster Casting: What It Is, How It Works, Uses, Process](https://www.xometry.com/resources/casting/plaster-casting/)
|
||||||
|
- [Multi-Section Plaster Mold-Making Instructions](http://bryanyerian.blogspot.com/2012/05/multi-section-plaster-mold-making-from.html)
|
||||||
|
- [Rubber Plaster Molding for Metal Castings](https://www.armstrongrm.com/pages/rpm.html)
|
||||||
|
- [9 Mistakes to Avoid When Designing Injection Molded Parts](https://www.protolabs.com/resources/design-tips/9-mistakes-to-avoid-when-designing-injection-molded-parts/)
|
||||||
|
- [Body Casting Tutorial: Hydrogel Mold & Cold Cast Bronze Casting](https://polytek.com/tutorial/body-casting-tutorial-hydrogel-mold-cold-cast-bronze-casting)
|
||||||
|
- [Thrifty Plaster Molds and Streamlined Processes](https://ceramicartsnetwork.org/daily/article/how-to-make-thrifty-plaster-molds-and-streamline-your-processes)
|
||||||
|
- [Injection Molding Process Guide](https://sybridge.com/injection-molding-guide/)
|
||||||
|
- [Step-by-Step Mold Making Guide](https://www.artmolds.com/blogs/mold-making/how-to-make-molds-the-step-by-step-process)
|
||||||
|
- [Plaster Mold Casting Services & Process](https://sinotech.com/products/formed-metal-parts/plaster-mold-castings/)
|
||||||
|
|
||||||
## Required Materials
|
### Books
|
||||||
|
|
||||||
- Extruder machine
|
- ~~[Mold Making and Casting Guide Book](https://composimold.com/mold-making-and-casting-guide/)~~
|
||||||
- Shredded plastic
|
- [The Mold-Making Manual](https://highwaterclays.com/products/the-mold-making-manual)
|
||||||
- Casting plaster
|
- [The Essential Guide to Mold Making & Slip Casting](https://www.barnesandnoble.com/w/the-essential-guide-to-mold-making-slip-casting-andrew-martin/1100907494)
|
||||||
- Mold release agent
|
|
||||||
- Model or object for replication
|
|
||||||
- Melamine or plywood
|
|
||||||
- Heat gun
|
|
||||||
- Optional: paint, chopped fiberglass, shellac
|
|
||||||
|
|
||||||
Select a model or object to create your plaster mold around, such as a self-made model, a 3D print, or a toy. Determine the number of parts needed for your mold; for our project, a two-part mold was used.
|
### YouTube
|
||||||
|
|
||||||
Here, the shape was cut from foam using a homemade hot wire and refined by hand sanding.
|
- [How to Make a Plaster Injection Mold](https://www.youtube.com/watch?v=vJ6mS74ol8E)
|
||||||
|
- [Automating 3D Design for Plaster Molds](https://www.youtube.com/watch?v=9SYBEfq-jt4)
|
||||||
|
- [Custom 3D Printed Mold for Plaster](https://www.youtube.com/watch?v=cmC7SQwdXMQ)
|
||||||
|
|
||||||
Ensure a smooth surface, as imperfections will be visible in the final product. Keep sanding, filling, and painting as needed.
|
### Papers
|
||||||
|
|
||||||
Construct a box around your model, ensuring it is sealed and secure to prevent it from floating when plaster is poured. Melamine or plywood may be used for the box.
|
- [Shape Cast: Automating 3D Design for Plaster Molds in Ceramic Slip Casting](https://programs.sigchi.org/chi/2024/program/content/150482)
|
||||||
|
|
||||||
Consider applying a mold release, such as petroleum jelly, to facilitate the release of the plaster.
|
### Open-Source Designs
|
||||||
|
|
||||||
Reference pins can be useful to ensure the molds align correctly later.
|
- [Mold Creation Tutorial for Molding & Casting](https://class.textile-academy.org/2022/olatz-pereda/projects/00_04_mold_creation_molding_casting/)
|
||||||
|
|
||||||
Mix the casting plaster following the manufacturer's instructions. Add chopped fiberglass for enhanced mold durability.
|
|
||||||
|
|
||||||
Pour the mixture into the box, filling it to twice the model's height.
|
|
||||||
|
|
||||||
After pouring, tap the box with a hammer for a few minutes to release air pockets.
|
|
||||||
|
|
||||||
Let the plaster cure for two days before demolding.
|
|
||||||
|
|
||||||
After completing both parts of your mold, allow them to air dry for a few days until they are touch-dry and noticeably lighter. This indicates readiness for the next step.
|
|
||||||
|
|
||||||
Optionally, apply a layer of shellac to the plaster surfaces. Once cured, use a mold release agent like silicone oil or petroleum jelly to prevent plastic from adhering, ensuring the mold's reusability.
|
|
||||||
|
|
||||||
### Preparing the Mold for Your Machine
|
|
||||||
|
|
||||||
1. **Align and Clamp the Mold**: Secure the mold parts together so they are properly aligned.
|
|
||||||
|
|
||||||
2. **Drill a Large Hole**: Create a large hole for attachment to the extruder machine.
|
|
||||||
|
|
||||||
3. **Drill Indicator Holes**: Add smaller holes at various points to signal when the material reaches a certain level and to help relieve pressure buildup.
|
|
||||||
|
|
||||||
### Injection Molding Process
|
|
||||||
|
|
||||||
Due to its slow nature, maintaining the mold's internal temperature is crucial. Ensure it remains heated; one effective method is by drilling large holes to allow hot air circulation from two heat guns.
|
|
||||||
|
|
||||||
Begin by heating your plaster mold. Simultaneously, activate the extruder and prepare the plastic. Once the mold is hot, commence the injection process. The duration may vary, ranging from a few minutes to several hours based on the product size. In this instance, it required approximately 2.5 hours to fill the mold.
|
|
||||||
|
|
||||||
When the plastic reaches all reference points, indicating full injection, switch off the heat guns and extruder. Plug all holes to preserve pressure within the mold.
|
|
||||||
|
|
||||||
Allow the product to cool at room temperature, which may take up to 12 hours due to the insulating properties of plaster. Carefully demould your product, ensuring the mold remains intact for future use.
|
|
||||||
|
|
||||||
If completed correctly, minimal post-processing is needed. Remove the injection point and relief channels. Clean the part line with a knife to reuse the shavings.
|
|
||||||
|
|
||||||
A time-consuming but effective low-tech mold-making technique. It cannot replace machined molds but is useful for prototyping larger, more organic shapes. This tutorial results in a stool crafted from old polypropylene chairs, showcasing the technique's potential for unique designs.
|
|
||||||
|
|
||||||
You can adjust the contrast by varying the colors of the plastics you feed into the extruder. In this tutorial, similar colors were used, resulting in minimal contrast, but this can be controlled to achieve the desired appearance.
|
|
||||||
@ -410,6 +410,6 @@
|
|||||||
"fileLink": "",
|
"fileLink": "",
|
||||||
"content": "This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.\n\n## Overview\n\nPlaster molds have a limited lifespan and may not be suitable for regular use in plastic processing. However, they are useful for producing large, solid items and as a prototyping method to test mold designs before milling them into aluminum blocks.\n\n## Required Materials\n\n- Extruder machine\n- Shredded plastic\n- Casting plaster\n- Mold release agent\n- Model or object for replication\n- Melamine or plywood\n- Heat gun\n- Optional: paint, chopped fiberglass, shellac\n\nSelect a model or object to create your plaster mold around, such as a self-made model, a 3D print, or a toy. Determine the number of parts needed for your mold; for our project, a two-part mold was used.\n\nHere, the shape was cut from foam using a homemade hot wire and refined by hand sanding.\n\nEnsure a smooth surface, as imperfections will be visible in the final product. Keep sanding, filling, and painting as needed.\n\nConstruct a box around your model, ensuring it is sealed and secure to prevent it from floating when plaster is poured. Melamine or plywood may be used for the box.\n\nConsider applying a mold release, such as petroleum jelly, to facilitate the release of the plaster.\n\nReference pins can be useful to ensure the molds align correctly later.\n\nMix the casting plaster following the manufacturer's instructions. Add chopped fiberglass for enhanced mold durability.\n\nPour the mixture into the box, filling it to twice the model's height.\n\nAfter pouring, tap the box with a hammer for a few minutes to release air pockets.\n\nLet the plaster cure for two days before demolding.\n\nAfter completing both parts of your mold, allow them to air dry for a few days until they are touch-dry and noticeably lighter. This indicates readiness for the next step.\n\nOptionally, apply a layer of shellac to the plaster surfaces. Once cured, use a mold release agent like silicone oil or petroleum jelly to prevent plastic from adhering, ensuring the mold's reusability.\n\n### Preparing the Mold for Your Machine\n\n1. **Align and Clamp the Mold**: Secure the mold parts together so they are properly aligned.\n\n2. **Drill a Large Hole**: Create a large hole for attachment to the extruder machine.\n\n3. **Drill Indicator Holes**: Add smaller holes at various points to signal when the material reaches a certain level and to help relieve pressure buildup.\n\n### Injection Molding Process\n\nDue to its slow nature, maintaining the mold's internal temperature is crucial. Ensure it remains heated; one effective method is by drilling large holes to allow hot air circulation from two heat guns.\n\nBegin by heating your plaster mold. Simultaneously, activate the extruder and prepare the plastic. Once the mold is hot, commence the injection process. The duration may vary, ranging from a few minutes to several hours based on the product size. In this instance, it required approximately 2.5 hours to fill the mold.\n\nWhen the plastic reaches all reference points, indicating full injection, switch off the heat guns and extruder. Plug all holes to preserve pressure within the mold.\n\nAllow the product to cool at room temperature, which may take up to 12 hours due to the insulating properties of plaster. Carefully demould your product, ensuring the mold remains intact for future use.\n\nIf completed correctly, minimal post-processing is needed. Remove the injection point and relief channels. Clean the part line with a knife to reuse the shavings.\n\nA time-consuming but effective low-tech mold-making technique. It cannot replace machined molds but is useful for prototyping larger, more organic shapes. This tutorial results in a stool crafted from old polypropylene chairs, showcasing the technique's potential for unique designs.\n\nYou can adjust the contrast by varying the colors of the plastics you feed into the extruder. In this tutorial, similar colors were used, resulting in minimal contrast, but this can be controlled to achieve the desired appearance.",
|
"content": "This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.\n\n## Overview\n\nPlaster molds have a limited lifespan and may not be suitable for regular use in plastic processing. However, they are useful for producing large, solid items and as a prototyping method to test mold designs before milling them into aluminum blocks.\n\n## Required Materials\n\n- Extruder machine\n- Shredded plastic\n- Casting plaster\n- Mold release agent\n- Model or object for replication\n- Melamine or plywood\n- Heat gun\n- Optional: paint, chopped fiberglass, shellac\n\nSelect a model or object to create your plaster mold around, such as a self-made model, a 3D print, or a toy. Determine the number of parts needed for your mold; for our project, a two-part mold was used.\n\nHere, the shape was cut from foam using a homemade hot wire and refined by hand sanding.\n\nEnsure a smooth surface, as imperfections will be visible in the final product. Keep sanding, filling, and painting as needed.\n\nConstruct a box around your model, ensuring it is sealed and secure to prevent it from floating when plaster is poured. Melamine or plywood may be used for the box.\n\nConsider applying a mold release, such as petroleum jelly, to facilitate the release of the plaster.\n\nReference pins can be useful to ensure the molds align correctly later.\n\nMix the casting plaster following the manufacturer's instructions. Add chopped fiberglass for enhanced mold durability.\n\nPour the mixture into the box, filling it to twice the model's height.\n\nAfter pouring, tap the box with a hammer for a few minutes to release air pockets.\n\nLet the plaster cure for two days before demolding.\n\nAfter completing both parts of your mold, allow them to air dry for a few days until they are touch-dry and noticeably lighter. This indicates readiness for the next step.\n\nOptionally, apply a layer of shellac to the plaster surfaces. Once cured, use a mold release agent like silicone oil or petroleum jelly to prevent plastic from adhering, ensuring the mold's reusability.\n\n### Preparing the Mold for Your Machine\n\n1. **Align and Clamp the Mold**: Secure the mold parts together so they are properly aligned.\n\n2. **Drill a Large Hole**: Create a large hole for attachment to the extruder machine.\n\n3. **Drill Indicator Holes**: Add smaller holes at various points to signal when the material reaches a certain level and to help relieve pressure buildup.\n\n### Injection Molding Process\n\nDue to its slow nature, maintaining the mold's internal temperature is crucial. Ensure it remains heated; one effective method is by drilling large holes to allow hot air circulation from two heat guns.\n\nBegin by heating your plaster mold. Simultaneously, activate the extruder and prepare the plastic. Once the mold is hot, commence the injection process. The duration may vary, ranging from a few minutes to several hours based on the product size. In this instance, it required approximately 2.5 hours to fill the mold.\n\nWhen the plastic reaches all reference points, indicating full injection, switch off the heat guns and extruder. Plug all holes to preserve pressure within the mold.\n\nAllow the product to cool at room temperature, which may take up to 12 hours due to the insulating properties of plaster. Carefully demould your product, ensuring the mold remains intact for future use.\n\nIf completed correctly, minimal post-processing is needed. Remove the injection point and relief channels. Clean the part line with a knife to reuse the shavings.\n\nA time-consuming but effective low-tech mold-making technique. It cannot replace machined molds but is useful for prototyping larger, more organic shapes. This tutorial results in a stool crafted from old polypropylene chairs, showcasing the technique's potential for unique designs.\n\nYou can adjust the contrast by varying the colors of the plastics you feed into the extruder. In this tutorial, similar colors were used, resulting in minimal contrast, but this can be controlled to achieve the desired appearance.",
|
||||||
"keywords": "plaster molds, mold making, prototyping, injection molding, plastic processing, casting plaster, mold release agent, extrusion machine, handmade molds, low-tech mold-making",
|
"keywords": "plaster molds, mold making, prototyping, injection molding, plastic processing, casting plaster, mold release agent, extrusion machine, handmade molds, low-tech mold-making",
|
||||||
"resources": "This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.\n\n## Overview\n\nPlaster molds have a limited lifespan and may not be suitable for regular use in plastic processing. However, they are useful for producing large, solid items and as a prototyping method to test mold designs before milling them into aluminum blocks.\n\n## Required Materials\n\n- Extruder machine\n- Shredded plastic\n- Casting plaster\n- Mold release agent\n- Model or object for replication\n- Melamine or plywood\n- Heat gun\n- Optional: paint, chopped fiberglass, shellac\n\nSelect a model or object to create your plaster mold around, such as a self-made model, a 3D print, or a toy. Determine the number of parts needed for your mold; for our project, a two-part mold was used.\n\nHere, the shape was cut from foam using a homemade hot wire and refined by hand sanding.\n\nEnsure a smooth surface, as imperfections will be visible in the final product. Keep sanding, filling, and painting as needed.\n\nConstruct a box around your model, ensuring it is sealed and secure to prevent it from floating when plaster is poured. Melamine or plywood may be used for the box.\n\nConsider applying a mold release, such as petroleum jelly, to facilitate the release of the plaster.\n\nReference pins can be useful to ensure the molds align correctly later.\n\nMix the casting plaster following the manufacturer's instructions. Add chopped fiberglass for enhanced mold durability.\n\nPour the mixture into the box, filling it to twice the model's height.\n\nAfter pouring, tap the box with a hammer for a few minutes to release air pockets.\n\nLet the plaster cure for two days before demolding.\n\nAfter completing both parts of your mold, allow them to air dry for a few days until they are touch-dry and noticeably lighter. This indicates readiness for the next step.\n\nOptionally, apply a layer of shellac to the plaster surfaces. Once cured, use a mold release agent like silicone oil or petroleum jelly to prevent plastic from adhering, ensuring the mold's reusability.\n\n### Preparing the Mold for Your Machine\n\n1. **Align and Clamp the Mold**: Secure the mold parts together so they are properly aligned.\n\n2. **Drill a Large Hole**: Create a large hole for attachment to the extruder machine.\n\n3. **Drill Indicator Holes**: Add smaller holes at various points to signal when the material reaches a certain level and to help relieve pressure buildup.\n\n### Injection Molding Process\n\nDue to its slow nature, maintaining the mold's internal temperature is crucial. Ensure it remains heated; one effective method is by drilling large holes to allow hot air circulation from two heat guns.\n\nBegin by heating your plaster mold. Simultaneously, activate the extruder and prepare the plastic. Once the mold is hot, commence the injection process. The duration may vary, ranging from a few minutes to several hours based on the product size. In this instance, it required approximately 2.5 hours to fill the mold.\n\nWhen the plastic reaches all reference points, indicating full injection, switch off the heat guns and extruder. Plug all holes to preserve pressure within the mold.\n\nAllow the product to cool at room temperature, which may take up to 12 hours due to the insulating properties of plaster. Carefully demould your product, ensuring the mold remains intact for future use.\n\nIf completed correctly, minimal post-processing is needed. Remove the injection point and relief channels. Clean the part line with a knife to reuse the shavings.\n\nA time-consuming but effective low-tech mold-making technique. It cannot replace machined molds but is useful for prototyping larger, more organic shapes. This tutorial results in a stool crafted from old polypropylene chairs, showcasing the technique's potential for unique designs.\n\nYou can adjust the contrast by varying the colors of the plastics you feed into the extruder. In this tutorial, similar colors were used, resulting in minimal contrast, but this can be controlled to achieve the desired appearance.",
|
"resources": "### Tools\n\n- Extruder machine\n- Heat gun (2 units recommended)\n- Drill (large and indicator holes)\n- Hammer (air bubble removal)\n- Homemade hot wire (foam shaping)\n\n### Hardware\n\n- Melamine/plywood mold box\n- Clamps (mold alignment)\n- Reference pins\n- Heat-resistant materials (mold handling)\n- Fiberglass-reinforced plaster (optional durability)\n\n### Materials\n\n- Casting plaster\n- Shredded plastic\n- Mold release agent (silicone oil/petroleum jelly)\n- Shellac (optional surface treatment)\n- Chopped fiberglass (optional additive)\n\n### Software\n\n- 3D design software (optional for digital models)",
|
||||||
"references": "This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.\n\n## Overview\n\nPlaster molds have a limited lifespan and may not be suitable for regular use in plastic processing. However, they are useful for producing large, solid items and as a prototyping method to test mold designs before milling them into aluminum blocks.\n\n## Required Materials\n\n- Extruder machine\n- Shredded plastic\n- Casting plaster\n- Mold release agent\n- Model or object for replication\n- Melamine or plywood\n- Heat gun\n- Optional: paint, chopped fiberglass, shellac\n\nSelect a model or object to create your plaster mold around, such as a self-made model, a 3D print, or a toy. Determine the number of parts needed for your mold; for our project, a two-part mold was used.\n\nHere, the shape was cut from foam using a homemade hot wire and refined by hand sanding.\n\nEnsure a smooth surface, as imperfections will be visible in the final product. Keep sanding, filling, and painting as needed.\n\nConstruct a box around your model, ensuring it is sealed and secure to prevent it from floating when plaster is poured. Melamine or plywood may be used for the box.\n\nConsider applying a mold release, such as petroleum jelly, to facilitate the release of the plaster.\n\nReference pins can be useful to ensure the molds align correctly later.\n\nMix the casting plaster following the manufacturer's instructions. Add chopped fiberglass for enhanced mold durability.\n\nPour the mixture into the box, filling it to twice the model's height.\n\nAfter pouring, tap the box with a hammer for a few minutes to release air pockets.\n\nLet the plaster cure for two days before demolding.\n\nAfter completing both parts of your mold, allow them to air dry for a few days until they are touch-dry and noticeably lighter. This indicates readiness for the next step.\n\nOptionally, apply a layer of shellac to the plaster surfaces. Once cured, use a mold release agent like silicone oil or petroleum jelly to prevent plastic from adhering, ensuring the mold's reusability.\n\n### Preparing the Mold for Your Machine\n\n1. **Align and Clamp the Mold**: Secure the mold parts together so they are properly aligned.\n\n2. **Drill a Large Hole**: Create a large hole for attachment to the extruder machine.\n\n3. **Drill Indicator Holes**: Add smaller holes at various points to signal when the material reaches a certain level and to help relieve pressure buildup.\n\n### Injection Molding Process\n\nDue to its slow nature, maintaining the mold's internal temperature is crucial. Ensure it remains heated; one effective method is by drilling large holes to allow hot air circulation from two heat guns.\n\nBegin by heating your plaster mold. Simultaneously, activate the extruder and prepare the plastic. Once the mold is hot, commence the injection process. The duration may vary, ranging from a few minutes to several hours based on the product size. In this instance, it required approximately 2.5 hours to fill the mold.\n\nWhen the plastic reaches all reference points, indicating full injection, switch off the heat guns and extruder. Plug all holes to preserve pressure within the mold.\n\nAllow the product to cool at room temperature, which may take up to 12 hours due to the insulating properties of plaster. Carefully demould your product, ensuring the mold remains intact for future use.\n\nIf completed correctly, minimal post-processing is needed. Remove the injection point and relief channels. Clean the part line with a knife to reuse the shavings.\n\nA time-consuming but effective low-tech mold-making technique. It cannot replace machined molds but is useful for prototyping larger, more organic shapes. This tutorial results in a stool crafted from old polypropylene chairs, showcasing the technique's potential for unique designs.\n\nYou can adjust the contrast by varying the colors of the plastics you feed into the extruder. In this tutorial, similar colors were used, resulting in minimal contrast, but this can be controlled to achieve the desired appearance."
|
"references": "## References\n\n### Articles\n\n- [Plaster Casting: What It Is, How It Works, Uses, Process](https://www.xometry.com/resources/casting/plaster-casting/)\n- [Multi-Section Plaster Mold-Making Instructions](http://bryanyerian.blogspot.com/2012/05/multi-section-plaster-mold-making-from.html)\n- [Rubber Plaster Molding for Metal Castings](https://www.armstrongrm.com/pages/rpm.html)\n- [9 Mistakes to Avoid When Designing Injection Molded Parts](https://www.protolabs.com/resources/design-tips/9-mistakes-to-avoid-when-designing-injection-molded-parts/)\n- [Body Casting Tutorial: Hydrogel Mold & Cold Cast Bronze Casting](https://polytek.com/tutorial/body-casting-tutorial-hydrogel-mold-cold-cast-bronze-casting)\n- [Thrifty Plaster Molds and Streamlined Processes](https://ceramicartsnetwork.org/daily/article/how-to-make-thrifty-plaster-molds-and-streamline-your-processes)\n- [Injection Molding Process Guide](https://sybridge.com/injection-molding-guide/)\n- [Step-by-Step Mold Making Guide](https://www.artmolds.com/blogs/mold-making/how-to-make-molds-the-step-by-step-process)\n- [Plaster Mold Casting Services & Process](https://sinotech.com/products/formed-metal-parts/plaster-mold-castings/)\n\n### Books\n\n- ~~[Mold Making and Casting Guide Book](https://composimold.com/mold-making-and-casting-guide/)~~\n- [The Mold-Making Manual](https://highwaterclays.com/products/the-mold-making-manual)\n- [The Essential Guide to Mold Making & Slip Casting](https://www.barnesandnoble.com/w/the-essential-guide-to-mold-making-slip-casting-andrew-martin/1100907494)\n\n### YouTube\n\n- [How to Make a Plaster Injection Mold](https://www.youtube.com/watch?v=vJ6mS74ol8E)\n- [Automating 3D Design for Plaster Molds](https://www.youtube.com/watch?v=9SYBEfq-jt4)\n- [Custom 3D Printed Mold for Plaster](https://www.youtube.com/watch?v=cmC7SQwdXMQ)\n\n### Papers\n\n- [Shape Cast: Automating 3D Design for Plaster Molds in Ceramic Slip Casting](https://programs.sigchi.org/chi/2024/program/content/150482)\n\n### Open-Source Designs\n\n- [Mold Creation Tutorial for Molding & Casting](https://class.textile-academy.org/2022/olatz-pereda/projects/00_04_mold_creation_molding_casting/)"
|
||||||
}
|
}
|
||||||
@ -1,64 +1,33 @@
|
|||||||
This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.
|
## References
|
||||||
|
|
||||||
## Overview
|
### Articles
|
||||||
|
|
||||||
Plaster molds have a limited lifespan and may not be suitable for regular use in plastic processing. However, they are useful for producing large, solid items and as a prototyping method to test mold designs before milling them into aluminum blocks.
|
- [Plaster Casting: What It Is, How It Works, Uses, Process](https://www.xometry.com/resources/casting/plaster-casting/)
|
||||||
|
- [Multi-Section Plaster Mold-Making Instructions](http://bryanyerian.blogspot.com/2012/05/multi-section-plaster-mold-making-from.html)
|
||||||
|
- [Rubber Plaster Molding for Metal Castings](https://www.armstrongrm.com/pages/rpm.html)
|
||||||
|
- [9 Mistakes to Avoid When Designing Injection Molded Parts](https://www.protolabs.com/resources/design-tips/9-mistakes-to-avoid-when-designing-injection-molded-parts/)
|
||||||
|
- [Body Casting Tutorial: Hydrogel Mold & Cold Cast Bronze Casting](https://polytek.com/tutorial/body-casting-tutorial-hydrogel-mold-cold-cast-bronze-casting)
|
||||||
|
- [Thrifty Plaster Molds and Streamlined Processes](https://ceramicartsnetwork.org/daily/article/how-to-make-thrifty-plaster-molds-and-streamline-your-processes)
|
||||||
|
- [Injection Molding Process Guide](https://sybridge.com/injection-molding-guide/)
|
||||||
|
- [Step-by-Step Mold Making Guide](https://www.artmolds.com/blogs/mold-making/how-to-make-molds-the-step-by-step-process)
|
||||||
|
- [Plaster Mold Casting Services & Process](https://sinotech.com/products/formed-metal-parts/plaster-mold-castings/)
|
||||||
|
|
||||||
## Required Materials
|
### Books
|
||||||
|
|
||||||
- Extruder machine
|
- ~~[Mold Making and Casting Guide Book](https://composimold.com/mold-making-and-casting-guide/)~~
|
||||||
- Shredded plastic
|
- [The Mold-Making Manual](https://highwaterclays.com/products/the-mold-making-manual)
|
||||||
- Casting plaster
|
- [The Essential Guide to Mold Making & Slip Casting](https://www.barnesandnoble.com/w/the-essential-guide-to-mold-making-slip-casting-andrew-martin/1100907494)
|
||||||
- Mold release agent
|
|
||||||
- Model or object for replication
|
|
||||||
- Melamine or plywood
|
|
||||||
- Heat gun
|
|
||||||
- Optional: paint, chopped fiberglass, shellac
|
|
||||||
|
|
||||||
Select a model or object to create your plaster mold around, such as a self-made model, a 3D print, or a toy. Determine the number of parts needed for your mold; for our project, a two-part mold was used.
|
### YouTube
|
||||||
|
|
||||||
Here, the shape was cut from foam using a homemade hot wire and refined by hand sanding.
|
- [How to Make a Plaster Injection Mold](https://www.youtube.com/watch?v=vJ6mS74ol8E)
|
||||||
|
- [Automating 3D Design for Plaster Molds](https://www.youtube.com/watch?v=9SYBEfq-jt4)
|
||||||
|
- [Custom 3D Printed Mold for Plaster](https://www.youtube.com/watch?v=cmC7SQwdXMQ)
|
||||||
|
|
||||||
Ensure a smooth surface, as imperfections will be visible in the final product. Keep sanding, filling, and painting as needed.
|
### Papers
|
||||||
|
|
||||||
Construct a box around your model, ensuring it is sealed and secure to prevent it from floating when plaster is poured. Melamine or plywood may be used for the box.
|
- [Shape Cast: Automating 3D Design for Plaster Molds in Ceramic Slip Casting](https://programs.sigchi.org/chi/2024/program/content/150482)
|
||||||
|
|
||||||
Consider applying a mold release, such as petroleum jelly, to facilitate the release of the plaster.
|
### Open-Source Designs
|
||||||
|
|
||||||
Reference pins can be useful to ensure the molds align correctly later.
|
- [Mold Creation Tutorial for Molding & Casting](https://class.textile-academy.org/2022/olatz-pereda/projects/00_04_mold_creation_molding_casting/)
|
||||||
|
|
||||||
Mix the casting plaster following the manufacturer's instructions. Add chopped fiberglass for enhanced mold durability.
|
|
||||||
|
|
||||||
Pour the mixture into the box, filling it to twice the model's height.
|
|
||||||
|
|
||||||
After pouring, tap the box with a hammer for a few minutes to release air pockets.
|
|
||||||
|
|
||||||
Let the plaster cure for two days before demolding.
|
|
||||||
|
|
||||||
After completing both parts of your mold, allow them to air dry for a few days until they are touch-dry and noticeably lighter. This indicates readiness for the next step.
|
|
||||||
|
|
||||||
Optionally, apply a layer of shellac to the plaster surfaces. Once cured, use a mold release agent like silicone oil or petroleum jelly to prevent plastic from adhering, ensuring the mold's reusability.
|
|
||||||
|
|
||||||
### Preparing the Mold for Your Machine
|
|
||||||
|
|
||||||
1. **Align and Clamp the Mold**: Secure the mold parts together so they are properly aligned.
|
|
||||||
|
|
||||||
2. **Drill a Large Hole**: Create a large hole for attachment to the extruder machine.
|
|
||||||
|
|
||||||
3. **Drill Indicator Holes**: Add smaller holes at various points to signal when the material reaches a certain level and to help relieve pressure buildup.
|
|
||||||
|
|
||||||
### Injection Molding Process
|
|
||||||
|
|
||||||
Due to its slow nature, maintaining the mold's internal temperature is crucial. Ensure it remains heated; one effective method is by drilling large holes to allow hot air circulation from two heat guns.
|
|
||||||
|
|
||||||
Begin by heating your plaster mold. Simultaneously, activate the extruder and prepare the plastic. Once the mold is hot, commence the injection process. The duration may vary, ranging from a few minutes to several hours based on the product size. In this instance, it required approximately 2.5 hours to fill the mold.
|
|
||||||
|
|
||||||
When the plastic reaches all reference points, indicating full injection, switch off the heat guns and extruder. Plug all holes to preserve pressure within the mold.
|
|
||||||
|
|
||||||
Allow the product to cool at room temperature, which may take up to 12 hours due to the insulating properties of plaster. Carefully demould your product, ensuring the mold remains intact for future use.
|
|
||||||
|
|
||||||
If completed correctly, minimal post-processing is needed. Remove the injection point and relief channels. Clean the part line with a knife to reuse the shavings.
|
|
||||||
|
|
||||||
A time-consuming but effective low-tech mold-making technique. It cannot replace machined molds but is useful for prototyping larger, more organic shapes. This tutorial results in a stool crafted from old polypropylene chairs, showcasing the technique's potential for unique designs.
|
|
||||||
|
|
||||||
You can adjust the contrast by varying the colors of the plastics you feed into the extruder. In this tutorial, similar colors were used, resulting in minimal contrast, but this can be controlled to achieve the desired appearance.
|
|
||||||
@ -1,64 +1,27 @@
|
|||||||
This guide details the process of creating and using plaster molds, an effective method for crafting larger, intricate products.
|
### Tools
|
||||||
|
|
||||||
## Overview
|
|
||||||
|
|
||||||
Plaster molds have a limited lifespan and may not be suitable for regular use in plastic processing. However, they are useful for producing large, solid items and as a prototyping method to test mold designs before milling them into aluminum blocks.
|
|
||||||
|
|
||||||
## Required Materials
|
|
||||||
|
|
||||||
- Extruder machine
|
- Extruder machine
|
||||||
- Shredded plastic
|
- Heat gun (2 units recommended)
|
||||||
|
- Drill (large and indicator holes)
|
||||||
|
- Hammer (air bubble removal)
|
||||||
|
- Homemade hot wire (foam shaping)
|
||||||
|
|
||||||
|
### Hardware
|
||||||
|
|
||||||
|
- Melamine/plywood mold box
|
||||||
|
- Clamps (mold alignment)
|
||||||
|
- Reference pins
|
||||||
|
- Heat-resistant materials (mold handling)
|
||||||
|
- Fiberglass-reinforced plaster (optional durability)
|
||||||
|
|
||||||
|
### Materials
|
||||||
|
|
||||||
- Casting plaster
|
- Casting plaster
|
||||||
- Mold release agent
|
- Shredded plastic
|
||||||
- Model or object for replication
|
- Mold release agent (silicone oil/petroleum jelly)
|
||||||
- Melamine or plywood
|
- Shellac (optional surface treatment)
|
||||||
- Heat gun
|
- Chopped fiberglass (optional additive)
|
||||||
- Optional: paint, chopped fiberglass, shellac
|
|
||||||
|
|
||||||
Select a model or object to create your plaster mold around, such as a self-made model, a 3D print, or a toy. Determine the number of parts needed for your mold; for our project, a two-part mold was used.
|
### Software
|
||||||
|
|
||||||
Here, the shape was cut from foam using a homemade hot wire and refined by hand sanding.
|
- 3D design software (optional for digital models)
|
||||||
|
|
||||||
Ensure a smooth surface, as imperfections will be visible in the final product. Keep sanding, filling, and painting as needed.
|
|
||||||
|
|
||||||
Construct a box around your model, ensuring it is sealed and secure to prevent it from floating when plaster is poured. Melamine or plywood may be used for the box.
|
|
||||||
|
|
||||||
Consider applying a mold release, such as petroleum jelly, to facilitate the release of the plaster.
|
|
||||||
|
|
||||||
Reference pins can be useful to ensure the molds align correctly later.
|
|
||||||
|
|
||||||
Mix the casting plaster following the manufacturer's instructions. Add chopped fiberglass for enhanced mold durability.
|
|
||||||
|
|
||||||
Pour the mixture into the box, filling it to twice the model's height.
|
|
||||||
|
|
||||||
After pouring, tap the box with a hammer for a few minutes to release air pockets.
|
|
||||||
|
|
||||||
Let the plaster cure for two days before demolding.
|
|
||||||
|
|
||||||
After completing both parts of your mold, allow them to air dry for a few days until they are touch-dry and noticeably lighter. This indicates readiness for the next step.
|
|
||||||
|
|
||||||
Optionally, apply a layer of shellac to the plaster surfaces. Once cured, use a mold release agent like silicone oil or petroleum jelly to prevent plastic from adhering, ensuring the mold's reusability.
|
|
||||||
|
|
||||||
### Preparing the Mold for Your Machine
|
|
||||||
|
|
||||||
1. **Align and Clamp the Mold**: Secure the mold parts together so they are properly aligned.
|
|
||||||
|
|
||||||
2. **Drill a Large Hole**: Create a large hole for attachment to the extruder machine.
|
|
||||||
|
|
||||||
3. **Drill Indicator Holes**: Add smaller holes at various points to signal when the material reaches a certain level and to help relieve pressure buildup.
|
|
||||||
|
|
||||||
### Injection Molding Process
|
|
||||||
|
|
||||||
Due to its slow nature, maintaining the mold's internal temperature is crucial. Ensure it remains heated; one effective method is by drilling large holes to allow hot air circulation from two heat guns.
|
|
||||||
|
|
||||||
Begin by heating your plaster mold. Simultaneously, activate the extruder and prepare the plastic. Once the mold is hot, commence the injection process. The duration may vary, ranging from a few minutes to several hours based on the product size. In this instance, it required approximately 2.5 hours to fill the mold.
|
|
||||||
|
|
||||||
When the plastic reaches all reference points, indicating full injection, switch off the heat guns and extruder. Plug all holes to preserve pressure within the mold.
|
|
||||||
|
|
||||||
Allow the product to cool at room temperature, which may take up to 12 hours due to the insulating properties of plaster. Carefully demould your product, ensuring the mold remains intact for future use.
|
|
||||||
|
|
||||||
If completed correctly, minimal post-processing is needed. Remove the injection point and relief channels. Clean the part line with a knife to reuse the shavings.
|
|
||||||
|
|
||||||
A time-consuming but effective low-tech mold-making technique. It cannot replace machined molds but is useful for prototyping larger, more organic shapes. This tutorial results in a stool crafted from old polypropylene chairs, showcasing the technique's potential for unique designs.
|
|
||||||
|
|
||||||
You can adjust the contrast by varying the colors of the plastics you feed into the extruder. In this tutorial, similar colors were used, resulting in minimal contrast, but this can be controlled to achieve the desired appearance.
|
|
||||||
@ -111,94 +111,37 @@ Create custom rails or other items using injection molds to your specifications.
|
|||||||
|
|
||||||
|
|
||||||
## Resources
|
## Resources
|
||||||
Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.
|
### Tools
|
||||||
|
|
||||||
User Location: Los Angeles, United States of America (the)
|
- [Injection machine](https://youtu.be/qtZv96ciFIU) with carjack modification
|
||||||
|
- Manual Phillips head screwdriver
|
||||||
|
- Electric drill (used cautiously to avoid stripping screws)
|
||||||
|
- Plastic shredder (for raw HDPE type #2 processing)
|
||||||
|
|
||||||
You can purchase my mold or its design from my website (link below), or create your own version.
|
### Software
|
||||||
|
|
||||||
[Visit skatehyena.com](https://skatehyena.com/)
|
- [Mold design file](https://skatehyena.com/) (purchased or custom)
|
||||||
|
|
||||||
Upon purchasing my mold, you can expect delivery within approximately four weeks.
|
### Hardware
|
||||||
|
|
||||||
If you purchase or create the mold design, you will receive a digital file. You will then need to have the mold fabricated, for which you have two options:
|
- [Rail mold](https://skatehyena.com/) (pre-built or CNC-fabricated)
|
||||||
|
- HDPE type #2 plastic (pre-shredded or self-processed)
|
||||||
- Fabricate it yourself.
|
- [Mounting screws](https://www.mcmaster.com/91555A101/) (6-32 thread size, 1/2" length)
|
||||||
- Send the file to a fabricator:
|
- Pre-heating oven (250°F/121°C setup)
|
||||||
- A local CNC machinist.
|
- Local CNC/mold fabrication services (for mold production)
|
||||||
- The nearest available mold maker.
|
|
||||||
|
|
||||||
Collect plastic for shredding or purchase pre-shredded plastic. For durability, type #2 HDPE is recommended.
|
|
||||||
|
|
||||||
### Purchase or Construct an Injection Machine
|
|
||||||
|
|
||||||
For detailed instructions, refer to ~~[this video guide](https://youtu.be/qtZv96ciFIU)~~.
|
|
||||||
|
|
||||||
If you have insights or experience in producing rails with an extruder, your feedback would be valuable.
|
|
||||||
|
|
||||||
Learn to use your injection machine and mold with this guide (link below). For any queries, please email preciousplasticpasadena@gmail.com.
|
|
||||||
|
|
||||||
I've been using an injection machine with a carjack, as the mold is too wide to attach directly.
|
|
||||||
|
|
||||||
The rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, depending on the plastic type. This amount uses about 80% of a fully filled injection machine.
|
|
||||||
|
|
||||||
I pre-heat the mold for 15 minutes at 250°F (121°C) to ensure optimal melt-flow when the molten plastic is injected.
|
|
||||||
|
|
||||||
### Instructions for Attaching Rails to a Skateboard
|
|
||||||
|
|
||||||
To attach the rails to the bottom of a skateboard, order screws compatible with both the rails and decks.
|
|
||||||
|
|
||||||
**Recommended Screw Options:**
|
|
||||||
|
|
||||||
- Order from this link: [McMaster-Carr](https://www.mcmaster.com/91555A101/)
|
|
||||||
- If McMaster-Carr is unavailable, use screws that match the provided [image].
|
|
||||||
|
|
||||||
For assembly, it is advisable to use a manual Phillips head screwdriver to prevent stripping the wood, though a cautious approach with an electric drill is also feasible.
|
|
||||||
|
|
||||||
Create custom rails or other items using injection molds to your specifications.
|
|
||||||
## References
|
## References
|
||||||
Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.
|
**Articles**
|
||||||
|
|
||||||
User Location: Los Angeles, United States of America (the)
|
- [Injection machine instructions](https://www.mcmaster.com/91555A101/)
|
||||||
|
|
||||||
You can purchase my mold or its design from my website (link below), or create your own version.
|
**Opensource Designs**
|
||||||
|
|
||||||
[Visit skatehyena.com](https://skatehyena.com/)
|
- [Skate rail mold purchase/design](https://skatehyena.com/)
|
||||||
|
|
||||||
Upon purchasing my mold, you can expect delivery within approximately four weeks.
|
**YouTube**
|
||||||
|
|
||||||
If you purchase or create the mold design, you will receive a digital file. You will then need to have the mold fabricated, for which you have two options:
|
- [Injection machine tutorial](https://youtu.be/qtZv96ciFIU)
|
||||||
|
|
||||||
- Fabricate it yourself.
|
**Tools/Suppliers**
|
||||||
- Send the file to a fabricator:
|
|
||||||
- A local CNC machinist.
|
|
||||||
- The nearest available mold maker.
|
|
||||||
|
|
||||||
Collect plastic for shredding or purchase pre-shredded plastic. For durability, type #2 HDPE is recommended.
|
- [Screw specifications](https://www.mcmaster.com/91555A101/)
|
||||||
|
|
||||||
### Purchase or Construct an Injection Machine
|
|
||||||
|
|
||||||
For detailed instructions, refer to ~~[this video guide](https://youtu.be/qtZv96ciFIU)~~.
|
|
||||||
|
|
||||||
If you have insights or experience in producing rails with an extruder, your feedback would be valuable.
|
|
||||||
|
|
||||||
Learn to use your injection machine and mold with this guide (link below). For any queries, please email preciousplasticpasadena@gmail.com.
|
|
||||||
|
|
||||||
I've been using an injection machine with a carjack, as the mold is too wide to attach directly.
|
|
||||||
|
|
||||||
The rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, depending on the plastic type. This amount uses about 80% of a fully filled injection machine.
|
|
||||||
|
|
||||||
I pre-heat the mold for 15 minutes at 250°F (121°C) to ensure optimal melt-flow when the molten plastic is injected.
|
|
||||||
|
|
||||||
### Instructions for Attaching Rails to a Skateboard
|
|
||||||
|
|
||||||
To attach the rails to the bottom of a skateboard, order screws compatible with both the rails and decks.
|
|
||||||
|
|
||||||
**Recommended Screw Options:**
|
|
||||||
|
|
||||||
- Order from this link: [McMaster-Carr](https://www.mcmaster.com/91555A101/)
|
|
||||||
- If McMaster-Carr is unavailable, use screws that match the provided [image].
|
|
||||||
|
|
||||||
For assembly, it is advisable to use a manual Phillips head screwdriver to prevent stripping the wood, though a cautious approach with an electric drill is also feasible.
|
|
||||||
|
|
||||||
Create custom rails or other items using injection molds to your specifications.
|
|
||||||
@ -394,6 +394,6 @@
|
|||||||
},
|
},
|
||||||
"content": "Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.\n\n\nUser Location: Los Angeles, United States of America (the)\n\nYou can purchase my mold or its design from my website (link below), or create your own version.\n\n[Visit skatehyena.com](https://skatehyena.com/)\n\nUpon purchasing my mold, you can expect delivery within approximately four weeks.\n\nIf you purchase or create the mold design, you will receive a digital file. You will then need to have the mold fabricated, for which you have two options:\n- Fabricate it yourself.\n- Send the file to a fabricator:\n - A local CNC machinist.\n - The nearest available mold maker.\n\nCollect plastic for shredding or purchase pre-shredded plastic. For durability, type #2 HDPE is recommended.\n\n### Purchase or Construct an Injection Machine\n\nFor detailed instructions, refer to [this video guide](https://youtu.be/qtZv96ciFIU).\n\nIf you have insights or experience in producing rails with an extruder, your feedback would be valuable.\n\nLearn to use your injection machine and mold with this guide (link below). For any queries, please email preciousplasticpasadena@gmail.com.\n\nI've been using an injection machine with a carjack, as the mold is too wide to attach directly. \n\nThe rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, depending on the plastic type. This amount uses about 80% of a fully filled injection machine.\n\nI pre-heat the mold for 15 minutes at 250°F (121°C) to ensure optimal melt-flow when the molten plastic is injected.\n\n### Instructions for Attaching Rails to a Skateboard\n\nTo attach the rails to the bottom of a skateboard, order screws compatible with both the rails and decks.\n\n**Recommended Screw Options:**\n- Order from this link: [McMaster-Carr](https://www.mcmaster.com/91555A101/)\n- If McMaster-Carr is unavailable, use screws that match the provided [image].\n\nFor assembly, it is advisable to use a manual Phillips head screwdriver to prevent stripping the wood, though a cautious approach with an electric drill is also feasible.\n\nCreate custom rails or other items using injection molds to your specifications.",
|
"content": "Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.\n\n\nUser Location: Los Angeles, United States of America (the)\n\nYou can purchase my mold or its design from my website (link below), or create your own version.\n\n[Visit skatehyena.com](https://skatehyena.com/)\n\nUpon purchasing my mold, you can expect delivery within approximately four weeks.\n\nIf you purchase or create the mold design, you will receive a digital file. You will then need to have the mold fabricated, for which you have two options:\n- Fabricate it yourself.\n- Send the file to a fabricator:\n - A local CNC machinist.\n - The nearest available mold maker.\n\nCollect plastic for shredding or purchase pre-shredded plastic. For durability, type #2 HDPE is recommended.\n\n### Purchase or Construct an Injection Machine\n\nFor detailed instructions, refer to [this video guide](https://youtu.be/qtZv96ciFIU).\n\nIf you have insights or experience in producing rails with an extruder, your feedback would be valuable.\n\nLearn to use your injection machine and mold with this guide (link below). For any queries, please email preciousplasticpasadena@gmail.com.\n\nI've been using an injection machine with a carjack, as the mold is too wide to attach directly. \n\nThe rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, depending on the plastic type. This amount uses about 80% of a fully filled injection machine.\n\nI pre-heat the mold for 15 minutes at 250°F (121°C) to ensure optimal melt-flow when the molten plastic is injected.\n\n### Instructions for Attaching Rails to a Skateboard\n\nTo attach the rails to the bottom of a skateboard, order screws compatible with both the rails and decks.\n\n**Recommended Screw Options:**\n- Order from this link: [McMaster-Carr](https://www.mcmaster.com/91555A101/)\n- If McMaster-Carr is unavailable, use screws that match the provided [image].\n\nFor assembly, it is advisable to use a manual Phillips head screwdriver to prevent stripping the wood, though a cautious approach with an electric drill is also feasible.\n\nCreate custom rails or other items using injection molds to your specifications.",
|
||||||
"keywords": "deck rails, skateboarding accessories, skateboard mold, injection molding, recycled skateboard parts, sustainable skateboarding, custom skateboard rails, HDPE plastic, DIY skate mold, skatehyena.com",
|
"keywords": "deck rails, skateboarding accessories, skateboard mold, injection molding, recycled skateboard parts, sustainable skateboarding, custom skateboard rails, HDPE plastic, DIY skate mold, skatehyena.com",
|
||||||
"resources": "Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.\n\nUser Location: Los Angeles, United States of America (the)\n\nYou can purchase my mold or its design from my website (link below), or create your own version.\n\n[Visit skatehyena.com](https://skatehyena.com/)\n\nUpon purchasing my mold, you can expect delivery within approximately four weeks.\n\nIf you purchase or create the mold design, you will receive a digital file. You will then need to have the mold fabricated, for which you have two options:\n\n- Fabricate it yourself.\n- Send the file to a fabricator:\n - A local CNC machinist.\n - The nearest available mold maker.\n\nCollect plastic for shredding or purchase pre-shredded plastic. For durability, type #2 HDPE is recommended.\n\n### Purchase or Construct an Injection Machine\n\nFor detailed instructions, refer to ~~[this video guide](https://youtu.be/qtZv96ciFIU)~~.\n\nIf you have insights or experience in producing rails with an extruder, your feedback would be valuable.\n\nLearn to use your injection machine and mold with this guide (link below). For any queries, please email preciousplasticpasadena@gmail.com.\n\nI've been using an injection machine with a carjack, as the mold is too wide to attach directly.\n\nThe rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, depending on the plastic type. This amount uses about 80% of a fully filled injection machine.\n\nI pre-heat the mold for 15 minutes at 250°F (121°C) to ensure optimal melt-flow when the molten plastic is injected.\n\n### Instructions for Attaching Rails to a Skateboard\n\nTo attach the rails to the bottom of a skateboard, order screws compatible with both the rails and decks.\n\n**Recommended Screw Options:**\n\n- Order from this link: [McMaster-Carr](https://www.mcmaster.com/91555A101/)\n- If McMaster-Carr is unavailable, use screws that match the provided [image].\n\nFor assembly, it is advisable to use a manual Phillips head screwdriver to prevent stripping the wood, though a cautious approach with an electric drill is also feasible.\n\nCreate custom rails or other items using injection molds to your specifications.",
|
"resources": "### Tools\n\n- [Injection machine](https://youtu.be/qtZv96ciFIU) with carjack modification\n- Manual Phillips head screwdriver\n- Electric drill (used cautiously to avoid stripping screws)\n- Plastic shredder (for raw HDPE type #2 processing)\n\n### Software\n\n- [Mold design file](https://skatehyena.com/) (purchased or custom)\n\n### Hardware\n\n- [Rail mold](https://skatehyena.com/) (pre-built or CNC-fabricated)\n- HDPE type #2 plastic (pre-shredded or self-processed)\n- [Mounting screws](https://www.mcmaster.com/91555A101/) (6-32 thread size, 1/2\" length)\n- Pre-heating oven (250°F/121°C setup)\n- Local CNC/mold fabrication services (for mold production)",
|
||||||
"references": "Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.\n\nUser Location: Los Angeles, United States of America (the)\n\nYou can purchase my mold or its design from my website (link below), or create your own version.\n\n[Visit skatehyena.com](https://skatehyena.com/)\n\nUpon purchasing my mold, you can expect delivery within approximately four weeks.\n\nIf you purchase or create the mold design, you will receive a digital file. You will then need to have the mold fabricated, for which you have two options:\n\n- Fabricate it yourself.\n- Send the file to a fabricator:\n - A local CNC machinist.\n - The nearest available mold maker.\n\nCollect plastic for shredding or purchase pre-shredded plastic. For durability, type #2 HDPE is recommended.\n\n### Purchase or Construct an Injection Machine\n\nFor detailed instructions, refer to ~~[this video guide](https://youtu.be/qtZv96ciFIU)~~.\n\nIf you have insights or experience in producing rails with an extruder, your feedback would be valuable.\n\nLearn to use your injection machine and mold with this guide (link below). For any queries, please email preciousplasticpasadena@gmail.com.\n\nI've been using an injection machine with a carjack, as the mold is too wide to attach directly.\n\nThe rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, depending on the plastic type. This amount uses about 80% of a fully filled injection machine.\n\nI pre-heat the mold for 15 minutes at 250°F (121°C) to ensure optimal melt-flow when the molten plastic is injected.\n\n### Instructions for Attaching Rails to a Skateboard\n\nTo attach the rails to the bottom of a skateboard, order screws compatible with both the rails and decks.\n\n**Recommended Screw Options:**\n\n- Order from this link: [McMaster-Carr](https://www.mcmaster.com/91555A101/)\n- If McMaster-Carr is unavailable, use screws that match the provided [image].\n\nFor assembly, it is advisable to use a manual Phillips head screwdriver to prevent stripping the wood, though a cautious approach with an electric drill is also feasible.\n\nCreate custom rails or other items using injection molds to your specifications."
|
"references": "**Articles**\n\n- [Injection machine instructions](https://www.mcmaster.com/91555A101/)\n\n**Opensource Designs**\n\n- [Skate rail mold purchase/design](https://skatehyena.com/)\n\n**YouTube**\n\n- [Injection machine tutorial](https://youtu.be/qtZv96ciFIU)\n\n**Tools/Suppliers**\n\n- [Screw specifications](https://www.mcmaster.com/91555A101/)"
|
||||||
}
|
}
|
||||||
@ -1,45 +1,15 @@
|
|||||||
Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.
|
**Articles**
|
||||||
|
|
||||||
User Location: Los Angeles, United States of America (the)
|
- [Injection machine instructions](https://www.mcmaster.com/91555A101/)
|
||||||
|
|
||||||
You can purchase my mold or its design from my website (link below), or create your own version.
|
**Opensource Designs**
|
||||||
|
|
||||||
[Visit skatehyena.com](https://skatehyena.com/)
|
- [Skate rail mold purchase/design](https://skatehyena.com/)
|
||||||
|
|
||||||
Upon purchasing my mold, you can expect delivery within approximately four weeks.
|
**YouTube**
|
||||||
|
|
||||||
If you purchase or create the mold design, you will receive a digital file. You will then need to have the mold fabricated, for which you have two options:
|
- [Injection machine tutorial](https://youtu.be/qtZv96ciFIU)
|
||||||
|
|
||||||
- Fabricate it yourself.
|
**Tools/Suppliers**
|
||||||
- Send the file to a fabricator:
|
|
||||||
- A local CNC machinist.
|
|
||||||
- The nearest available mold maker.
|
|
||||||
|
|
||||||
Collect plastic for shredding or purchase pre-shredded plastic. For durability, type #2 HDPE is recommended.
|
- [Screw specifications](https://www.mcmaster.com/91555A101/)
|
||||||
|
|
||||||
### Purchase or Construct an Injection Machine
|
|
||||||
|
|
||||||
For detailed instructions, refer to ~~[this video guide](https://youtu.be/qtZv96ciFIU)~~.
|
|
||||||
|
|
||||||
If you have insights or experience in producing rails with an extruder, your feedback would be valuable.
|
|
||||||
|
|
||||||
Learn to use your injection machine and mold with this guide (link below). For any queries, please email preciousplasticpasadena@gmail.com.
|
|
||||||
|
|
||||||
I've been using an injection machine with a carjack, as the mold is too wide to attach directly.
|
|
||||||
|
|
||||||
The rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, depending on the plastic type. This amount uses about 80% of a fully filled injection machine.
|
|
||||||
|
|
||||||
I pre-heat the mold for 15 minutes at 250°F (121°C) to ensure optimal melt-flow when the molten plastic is injected.
|
|
||||||
|
|
||||||
### Instructions for Attaching Rails to a Skateboard
|
|
||||||
|
|
||||||
To attach the rails to the bottom of a skateboard, order screws compatible with both the rails and decks.
|
|
||||||
|
|
||||||
**Recommended Screw Options:**
|
|
||||||
|
|
||||||
- Order from this link: [McMaster-Carr](https://www.mcmaster.com/91555A101/)
|
|
||||||
- If McMaster-Carr is unavailable, use screws that match the provided [image].
|
|
||||||
|
|
||||||
For assembly, it is advisable to use a manual Phillips head screwdriver to prevent stripping the wood, though a cautious approach with an electric drill is also feasible.
|
|
||||||
|
|
||||||
Create custom rails or other items using injection molds to your specifications.
|
|
||||||
@ -1,45 +1,18 @@
|
|||||||
Deck rails have been integral to skateboarding since the 1980s, aiding in smoother slides on various surfaces and protecting board graphics. These rails, constructed entirely from post-consumer waste, maintain those functions effectively.
|
### Tools
|
||||||
|
|
||||||
User Location: Los Angeles, United States of America (the)
|
- [Injection machine](https://youtu.be/qtZv96ciFIU) with carjack modification
|
||||||
|
- Manual Phillips head screwdriver
|
||||||
|
- Electric drill (used cautiously to avoid stripping screws)
|
||||||
|
- Plastic shredder (for raw HDPE type #2 processing)
|
||||||
|
|
||||||
You can purchase my mold or its design from my website (link below), or create your own version.
|
### Software
|
||||||
|
|
||||||
[Visit skatehyena.com](https://skatehyena.com/)
|
- [Mold design file](https://skatehyena.com/) (purchased or custom)
|
||||||
|
|
||||||
Upon purchasing my mold, you can expect delivery within approximately four weeks.
|
### Hardware
|
||||||
|
|
||||||
If you purchase or create the mold design, you will receive a digital file. You will then need to have the mold fabricated, for which you have two options:
|
- [Rail mold](https://skatehyena.com/) (pre-built or CNC-fabricated)
|
||||||
|
- HDPE type #2 plastic (pre-shredded or self-processed)
|
||||||
- Fabricate it yourself.
|
- [Mounting screws](https://www.mcmaster.com/91555A101/) (6-32 thread size, 1/2" length)
|
||||||
- Send the file to a fabricator:
|
- Pre-heating oven (250°F/121°C setup)
|
||||||
- A local CNC machinist.
|
- Local CNC/mold fabrication services (for mold production)
|
||||||
- The nearest available mold maker.
|
|
||||||
|
|
||||||
Collect plastic for shredding or purchase pre-shredded plastic. For durability, type #2 HDPE is recommended.
|
|
||||||
|
|
||||||
### Purchase or Construct an Injection Machine
|
|
||||||
|
|
||||||
For detailed instructions, refer to ~~[this video guide](https://youtu.be/qtZv96ciFIU)~~.
|
|
||||||
|
|
||||||
If you have insights or experience in producing rails with an extruder, your feedback would be valuable.
|
|
||||||
|
|
||||||
Learn to use your injection machine and mold with this guide (link below). For any queries, please email preciousplasticpasadena@gmail.com.
|
|
||||||
|
|
||||||
I've been using an injection machine with a carjack, as the mold is too wide to attach directly.
|
|
||||||
|
|
||||||
The rail mold requires approximately 80 grams (2.8 ounces) of molten plastic, depending on the plastic type. This amount uses about 80% of a fully filled injection machine.
|
|
||||||
|
|
||||||
I pre-heat the mold for 15 minutes at 250°F (121°C) to ensure optimal melt-flow when the molten plastic is injected.
|
|
||||||
|
|
||||||
### Instructions for Attaching Rails to a Skateboard
|
|
||||||
|
|
||||||
To attach the rails to the bottom of a skateboard, order screws compatible with both the rails and decks.
|
|
||||||
|
|
||||||
**Recommended Screw Options:**
|
|
||||||
|
|
||||||
- Order from this link: [McMaster-Carr](https://www.mcmaster.com/91555A101/)
|
|
||||||
- If McMaster-Carr is unavailable, use screws that match the provided [image].
|
|
||||||
|
|
||||||
For assembly, it is advisable to use a manual Phillips head screwdriver to prevent stripping the wood, though a cautious approach with an electric drill is also feasible.
|
|
||||||
|
|
||||||
Create custom rails or other items using injection molds to your specifications.
|
|
||||||
@ -1,41 +1,39 @@
|
|||||||
---
|
---
|
||||||
title: Wall Peg mould
|
title: Wall Peg mould
|
||||||
slug: wall-peg-mould
|
slug: wall-peg-mould
|
||||||
description: Here are the 3D model and blueprints for creating the wall peg mold.
|
description: Access 3D models and blueprints to create the wall peg mold here.
|
||||||
tags: ["product","injection","mould"]
|
tags: ["product","injection","mould"]
|
||||||
category: Moulds
|
category: Moulds
|
||||||
difficulty: Easy
|
difficulty: Easy
|
||||||
time: 1-2 weeks
|
time: 1-2 weeks
|
||||||
keywords: 3D model, wall peg mold, CNC lathe workshop, injection molding, steel pipe nipple, steel disc preparation, mold cavity, plastic injection, wall plug installation, blueprint drawings
|
keywords: 3D models, wall peg mold, CNC lathe workshop, steel pipe nipple, sheet metal cutting, mold assembly, fabrication instructions, plastic injection mold, mold drawings, woodworking techniques
|
||||||
location: Bogota, Colombia
|
location: Bogota, Colombia
|
||||||
---
|
---
|
||||||
# Wall Peg mould
|
# Wall Peg mould
|
||||||
|
|
||||||
Here are the 3D model and blueprints for creating the wall peg mold.
|
Access 3D models and blueprints to create the wall peg mold here.
|
||||||
|
|
||||||
User Location: Bogota, Colombia
|
User Location: Bogota, Colombia
|
||||||
## Steps
|
## Steps
|
||||||
### Step 1: Get your materials and prepare the work:
|
### Step 1: Get your materials and prepare the work:
|
||||||
|
|
||||||
Ensure you have all necessary materials and review the drawings and steps to fully grasp the process, aiding in efficient and accurate work.
|
Ensure all materials are prepared. Review the drawings and steps to understand the process fully. This will enhance efficiency and accuracy.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
### Step 2: Cut the nozzle nipple:
|
### Step 2: Cut the nozzle nipple:
|
||||||
|
|
||||||
### Instructions
|
### Instructions for Makers
|
||||||
|
|
||||||
Begin by cutting the steel pipe nipple (item 7) in half to create the mold nozzle. Please refer to the drawings on page 3.
|
Begin by cutting the steel pipe nipple (part no. 7) in half to create the mold nozzle. (Refer to Drawings, page 3).
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
### Step 3: Make the nozzle flange:
|
### Step 3: Make the nozzle flange:
|
||||||
|
|
||||||
### Instructions for Steel Disc Preparation
|
Retrieve the steel disc (no. 3) and bore a central hole to snugly fit one half of the steel pipe nipple (part no. 7). Refer to drawings on page 4.
|
||||||
|
|
||||||
Obtain steel disc no. 3 and bore a central hole to snugly fit one end of steel pipe nipple no. 7. Refer to the drawings on page 4.
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -55,21 +53,24 @@ Machine one side of the flange to a 3-inch (7.62 cm) diameter to fit mold body n
|
|||||||
|
|
||||||
### Step 5: Weld the nozzle
|
### Step 5: Weld the nozzle
|
||||||
|
|
||||||
Weld item no. 3 to item no. 7. Chamfer the welded edge using the lathe (refer to drawings on page 5).
|
### Instructions for Fabrication
|
||||||
|
|
||||||
|
1. Weld components no. 3 and no. 7 together.
|
||||||
|
2. Chamfer the welded edge on the lathe. (Refer to drawings on page 5)
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
### Step 6: Drill the base center hole
|
### Step 6: Drill the base center hole
|
||||||
|
|
||||||
Get disc no. 4 and drill a 7 mm (9/32") hole in the center. (See drawings page 6)
|
Obtain disc no. 4 and drill a 9/32-inch (7 mm) hole in the center. Refer to drawings on page 6.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
### Step 7: Drill and cut the screw holes
|
### Step 7: Drill and cut the screw holes
|
||||||
|
|
||||||
Drill four holes along the edges of discs 3-4 and trim the sides. (Refer to drawings on pages 4-6.)
|
Drill four holes along the edge of discs 3 and 4, then trim the sides. (See drawings pp. 4-6)
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -82,14 +83,14 @@ Drill four holes along the edges of discs 3-4 and trim the sides. (Refer to draw
|
|||||||
|
|
||||||
### Step 8: Drill the base fixing holes
|
### Step 8: Drill the base fixing holes
|
||||||
|
|
||||||
Drill four additional 3/16-inch (or approx. 5 mm) holes in disc no. 4. (Refer to drawings on page 6)
|
Drill four additional 3/16-inch (4.76 mm) holes in disc number 4. (Refer to drawings on page 6)
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
### Step 9: Get your CNC turned parts
|
### Step 9: Get your CNC turned parts
|
||||||
|
|
||||||
To achieve a curved, smooth, and shiny mold cavity surface, bring parts 1-2 and the 3D files to a reputable CNC lathe workshop. They can manage various file formats, and the drawings (pages 7-9) should clarify any uncertainties.
|
To achieve a curved, smooth, and polished mold cavity surface, provide parts no. 1-2 and the 3D files to a reputable CNC lathe workshop. They can manage various file formats, and the accompanying drawings (pages 7-9) will clarify any uncertainties.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -102,7 +103,7 @@ To achieve a curved, smooth, and shiny mold cavity surface, bring parts 1-2 and
|
|||||||
|
|
||||||
### Step 10: Make the mold base
|
### Step 10: Make the mold base
|
||||||
|
|
||||||
Retrieve part no. 5 and trim its corners to be tangent to a circle with a 3-inch (7.62 cm) diameter, which matches part no. 2. (Refer to drawings on page 10.)
|
Take part no. 5 and trim its corners tangent to a 3-inch (7.6 cm) circle, matching the diameter of part no. 2. Refer to drawings on page 10.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -112,7 +113,17 @@ Retrieve part no. 5 and trim its corners to be tangent to a circle with a 3-inch
|
|||||||
|
|
||||||
### Step 11: Cut the metal sheet
|
### Step 11: Cut the metal sheet
|
||||||
|
|
||||||
To create part no. 6, cut a thin metal sheet and trim its corners to avoid sharp edges. Secure it to the center of part no. 5 using four nails. (Refer to drawings on pages 11-12)
|
### Instructions for Sheet Metal Cutting
|
||||||
|
|
||||||
|
1. **Cutting and Safety Prep:**
|
||||||
|
- Cut part no. 6 from a thin metal sheet.
|
||||||
|
- Trim the corners to avoid sharp edges.
|
||||||
|
|
||||||
|
2. **Assembly:**
|
||||||
|
- Center part no. 6 on part no. 5.
|
||||||
|
- Secure with four nails.
|
||||||
|
|
||||||
|
(Refer to drawings on pages 11-12 for guidance)
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -125,7 +136,7 @@ To create part no. 6, cut a thin metal sheet and trim its corners to avoid sharp
|
|||||||
|
|
||||||
### Step 12: Drill the screw holder hole
|
### Step 12: Drill the screw holder hole
|
||||||
|
|
||||||
Drill a 3 mm (⅛") hole in the center of parts no. 5 and 6. Insert a screw to thread the wood. Refer to drawings on pages 10-12.
|
Drill a ⅛" (3.175 mm) hole in the center of parts no. 5 and 6. Insert a screw to thread the wood. (Refer to drawings on pages 10-12)
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -135,22 +146,20 @@ Drill a 3 mm (⅛") hole in the center of parts no. 5 and 6. Insert a screw to t
|
|||||||
|
|
||||||
### Step 13: Done!
|
### Step 13: Done!
|
||||||
|
|
||||||
Here is your Wall Peg mold. Insert a new screw into the wooden mold base before each injection. If a hole is filled with plastic, simply drill it again.
|
Your Wall Peg mold is complete. Insert a new screw into the wooden mold base before each injection to prevent filling the hole with plastic. If it happens, simply drill it out.
|
||||||
|
|
||||||
To open the mold, remove the bolts, cut the plastic at the entrance, and separate the mold components. Unscrew the peg from the wooden part to complete the process.
|
To open the mold, remove the bolts, cut the plastic at the entrance, and separate the mold parts. Unscrew the peg from the wooden section to retrieve your peg.
|
||||||
|
|
||||||
Allow time for the plug to cool, as it retains some volume, resulting in a soft outgoing screw. Ensure it remains upright and properly positioned.
|
Allow time for cooling due to the plug's volume and ensure the soft screw is positioned correctly to avoid tilting.
|
||||||
|
|
||||||
This method works with various plastics and is efficient for injection. Experiment to find suitable plastics and mixtures.
|
The mold accommodates all types of plastic and allows smooth injection.
|
||||||
|
|
||||||
Note: Conversion of units—Insert metric or imperial units as needed for clarity.
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
### Step 14: Happy hanging :)
|
### Step 14: Happy hanging :)
|
||||||
|
|
||||||
To install the peg, drill a hole and secure it with a wall plug.
|
To install the peg on the wall, drill a hole and secure it with a wall plug.
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
@ -164,47 +173,46 @@ To install the peg, drill a hole and secure it with a wall plug.
|
|||||||
## Resources
|
## Resources
|
||||||
### Tools
|
### Tools
|
||||||
|
|
||||||
- Steel pipe cutter [page 3]
|
- Steel pipe cutter/hacksaw (for cutting pipe nipple) [Page 3]
|
||||||
- Drill (7mm, 5mm, 3/16", and 3mm bits) [pages 4-6][10-12]
|
- Lathe (for machining flange and chamfering edges) [Pages 4–5, 10]
|
||||||
- Lathe (for machining/welding/chamfering) [pages 4-5]
|
- Welding machine (components no. 3 & 7) [Fabrication Step 1]
|
||||||
- Welding equipment [page 5]
|
- Drill with 9/32", 3/16", and ⅛" bits [Pages 6, 10–12]
|
||||||
- Metal shears/grinder (for trimming) [pages 10-11]
|
- Metal shears/angle grinder (for sheet metal cutting) [Sheet Metal Cutting Section]
|
||||||
|
|
||||||
### Software
|
### Software & Digital Resources
|
||||||
|
|
||||||
- CAD software (3D models/blueprints) [pages 7-9]
|
- 3D models and blueprints (linked in tutorial introduction)
|
||||||
- File format converter (CNC workshop compatibility) [pages 7-9]
|
- CAD files (for CNC lathe workshop) [Pages 7–9]
|
||||||
|
- Technical drawings (pages 3–12 for machining guidance)
|
||||||
|
|
||||||
### Hardware
|
### Hardware Components
|
||||||
|
|
||||||
- CNC lathe (outsourced workshop tool) [pages 7-9]
|
- Steel pipe nipple (part no. 7) [Page 3]
|
||||||
- Metal sheet cutter [page 11]
|
- Steel disc (part no. 3) [Page 4]
|
||||||
- Wood drilling tools (for mold base) [pages 11-12]
|
- CNC-machined flange (parts no. 1–2) [Pages 7–9]
|
||||||
- Screw threading tools [pages 10-12]
|
- Discs (no. 4, 5, 6 for assembly) [Pages 6, 10–12]
|
||||||
|
- Screws and nails (3/16" and ⅛" sizes) [Pages 10–12]
|
||||||
|
## References
|
||||||
## References
|
## References
|
||||||
### Articles
|
|
||||||
|
|
||||||
- [DIY in a Day: Shaker Peg Rail Wall and Trim](https://homeonharbor.com/2021/10/05/diy-in-a-day-shaker-peg-rail-wall-and-trim/)
|
### Opensource Designs
|
||||||
- [DIY Peg Rail in the Greystone Laundry + Mudroom](https://www.foxyoxie.com/diy-peg-rail-in-the-greystone-laundry-mudroom/)
|
|
||||||
- [Giant Wooden Peg Board DIY!](https://vintagerevivals.com/giant-pegboard-diy/)
|
- Wall Peg mould
|
||||||
- [How to Install A Peg Rail with Bead-board](https://onedelightfulhome.com/blog/2021/3/24/pegrail)
|
|
||||||
- [MY DIY | Shaker Peg Rail & Shelf Tutorial](https://ispydiy.com/my-diy-shaker-peg-rail-shelf-tutorial/)
|
|
||||||
- [Totally Hooked: A Wood DIY Peg Rail Organizer](https://www.papernstitchblog.com/diy-peg-rail-organizer/)
|
|
||||||
- [Making the Most of a Small Entryway with DIY Peg Rail](https://oakandgrainrefinishing.com/making-the-most-of-a-small-entryway-with-diy-peg-rail/)
|
|
||||||
- [How to Build a Pegboard Wall](https://abutterflyhouse.com/how-to-build-a-pegboard-wall/)
|
|
||||||
|
|
||||||
### Books
|
### Books
|
||||||
|
|
||||||
- [Mold Making and Casting Guide Book](https://composimoldstore.com/mold-making-and-casting-guide/)
|
- [Mold Making and Casting Guide Book](https://composimoldstore.com/mold-making-and-casting-guide/)
|
||||||
- [The Routledge Companion to Design Research](https://dokumen.pub/the-routledge-companion-to-design-research-2nbsped-1032022272-9781032022277.html)
|
- [The Complete Guide to Mold Making with SOLIDWORKS 2025](https://www.sdcpublications.com/Textbooks/Complete-Guide-Mold-Making-SOLIDWORKS/ISBN/978-1-63057-720-9/)
|
||||||
|
|
||||||
|
### Articles
|
||||||
|
|
||||||
|
- [How to Make Molds: The Step-by-Step Process](https://www.artmolds.com/blogs/mold-making/how-to-make-molds-the-step-by-step-process)
|
||||||
|
|
||||||
### Papers
|
### Papers
|
||||||
|
|
||||||
- [Abstracts for the Annual SECAC Meeting](https://cdn.ymaws.com/secacart.org/resource/resmgr/docs/conference_2023/secac_2023_abstracts_final.pdf)
|
- ~~[Plastics: Mold design and fabrication](https://scholarworks.uni.edu/cgi/viewcontent.cgi?article=3680\&context=grp)~~
|
||||||
|
- [Advanced Injection Molding Methods: Review](https://pmc.ncbi.nlm.nih.gov/articles/PMC10489002/)
|
||||||
|
|
||||||
### Opensource Designs
|
### YouTube
|
||||||
|
|
||||||
- Wall Peg Mould - Precious Plastic Academy
|
- [How To Make Decorative Pegboard Wall](https://www.youtube.com/watch?v=_pmyVPpULDY)
|
||||||
- [Modular Peg Board - Appropedia](https://www.appropedia.org/Modular_Peg_Board)
|
|
||||||
- [NERF Wall Peg Hanger 3D Printed](https://www.instructables.com/NERF-Wall-Peg-Hanger-3D-Printed/)
|
|
||||||
- [3D Printed Pegboard Clips, Holders, Hooks](https://www.printerknowledge.com/threads/3d-printed-pegboard-clips-holders-hooks-parts-etc.12928/)
|
|
||||||
@ -1,6 +1,6 @@
|
|||||||
{
|
{
|
||||||
"caption": "3 wall peg in use :)",
|
"caption": "3 wall peg in use :)",
|
||||||
"description": "Here are the 3D model and blueprints for creating the wall peg mold.",
|
"description": "Access 3D models and blueprints to create the wall peg mold here.",
|
||||||
"_modified": "2023-11-10T02:32:15.320Z",
|
"_modified": "2023-11-10T02:32:15.320Z",
|
||||||
"fileLink": "",
|
"fileLink": "",
|
||||||
"votedUsefulBy": [
|
"votedUsefulBy": [
|
||||||
@ -65,7 +65,7 @@
|
|||||||
}
|
}
|
||||||
],
|
],
|
||||||
"caption": "",
|
"caption": "",
|
||||||
"text": "Ensure you have all necessary materials and review the drawings and steps to fully grasp the process, aiding in efficient and accurate work."
|
"text": "Ensure all materials are prepared. Review the drawings and steps to understand the process fully. This will enhance efficiency and accuracy."
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"caption": "",
|
"caption": "",
|
||||||
@ -84,7 +84,7 @@
|
|||||||
"alt": "image005.jpg"
|
"alt": "image005.jpg"
|
||||||
}
|
}
|
||||||
],
|
],
|
||||||
"text": "### Instructions\n\nBegin by cutting the steel pipe nipple (item 7) in half to create the mold nozzle. Please refer to the drawings on page 3.",
|
"text": "### Instructions for Makers\n\nBegin by cutting the steel pipe nipple (part no. 7) in half to create the mold nozzle. (Refer to Drawings, page 3).",
|
||||||
"title": "Cut the nozzle nipple:"
|
"title": "Cut the nozzle nipple:"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
@ -117,7 +117,7 @@
|
|||||||
}
|
}
|
||||||
],
|
],
|
||||||
"caption": "",
|
"caption": "",
|
||||||
"text": "### Instructions for Steel Disc Preparation\n\nObtain steel disc no. 3 and bore a central hole to snugly fit one end of steel pipe nipple no. 7. Refer to the drawings on page 4."
|
"text": "Retrieve the steel disc (no. 3) and bore a central hole to snugly fit one half of the steel pipe nipple (part no. 7). Refer to drawings on page 4."
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"text": "Machine one side of the flange to a 3-inch (7.62 cm) diameter to fit mold body no. 1. (Refer to drawings on page 4)",
|
"text": "Machine one side of the flange to a 3-inch (7.62 cm) diameter to fit mold body no. 1. (Refer to drawings on page 4)",
|
||||||
@ -167,7 +167,7 @@
|
|||||||
],
|
],
|
||||||
"_animationKey": "uniquebgz0uj",
|
"_animationKey": "uniquebgz0uj",
|
||||||
"title": "Weld the nozzle",
|
"title": "Weld the nozzle",
|
||||||
"text": "Weld item no. 3 to item no. 7. Chamfer the welded edge using the lathe (refer to drawings on page 5)."
|
"text": "### Instructions for Fabrication\n\n1. Weld components no. 3 and no. 7 together.\n2. Chamfer the welded edge on the lathe. (Refer to drawings on page 5)"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"images": [
|
"images": [
|
||||||
@ -184,7 +184,7 @@
|
|||||||
"alt": "image017.jpg"
|
"alt": "image017.jpg"
|
||||||
}
|
}
|
||||||
],
|
],
|
||||||
"text": "Get disc no. 4 and drill a 7 mm (9/32\") hole in the center. (See drawings page 6)",
|
"text": "Obtain disc no. 4 and drill a 9/32-inch (7 mm) hole in the center. Refer to drawings on page 6.",
|
||||||
"_animationKey": "unique26flns",
|
"_animationKey": "unique26flns",
|
||||||
"title": "Drill the base center hole"
|
"title": "Drill the base center hole"
|
||||||
},
|
},
|
||||||
@ -228,11 +228,11 @@
|
|||||||
}
|
}
|
||||||
],
|
],
|
||||||
"_animationKey": "uniqueprsjzo",
|
"_animationKey": "uniqueprsjzo",
|
||||||
"text": "Drill four holes along the edges of discs 3-4 and trim the sides. (Refer to drawings on pages 4-6.)",
|
"text": "Drill four holes along the edge of discs 3 and 4, then trim the sides. (See drawings pp. 4-6)",
|
||||||
"title": "Drill and cut the screw holes"
|
"title": "Drill and cut the screw holes"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"text": "Drill four additional 3/16-inch (or approx. 5 mm) holes in disc no. 4. (Refer to drawings on page 6)",
|
"text": "Drill four additional 3/16-inch (4.76 mm) holes in disc number 4. (Refer to drawings on page 6)",
|
||||||
"images": [
|
"images": [
|
||||||
{
|
{
|
||||||
"contentType": "image/jpeg",
|
"contentType": "image/jpeg",
|
||||||
@ -289,7 +289,7 @@
|
|||||||
"alt": "image031.jpg"
|
"alt": "image031.jpg"
|
||||||
}
|
}
|
||||||
],
|
],
|
||||||
"text": "To achieve a curved, smooth, and shiny mold cavity surface, bring parts 1-2 and the 3D files to a reputable CNC lathe workshop. They can manage various file formats, and the drawings (pages 7-9) should clarify any uncertainties.",
|
"text": "To achieve a curved, smooth, and polished mold cavity surface, provide parts no. 1-2 and the 3D files to a reputable CNC lathe workshop. They can manage various file formats, and the accompanying drawings (pages 7-9) will clarify any uncertainties.",
|
||||||
"title": "Get your CNC turned parts",
|
"title": "Get your CNC turned parts",
|
||||||
"_animationKey": "uniquel89z7m"
|
"_animationKey": "uniquel89z7m"
|
||||||
},
|
},
|
||||||
@ -322,11 +322,11 @@
|
|||||||
"alt": "image035.jpg"
|
"alt": "image035.jpg"
|
||||||
}
|
}
|
||||||
],
|
],
|
||||||
"text": "Retrieve part no. 5 and trim its corners to be tangent to a circle with a 3-inch (7.62 cm) diameter, which matches part no. 2. (Refer to drawings on page 10.)"
|
"text": "Take part no. 5 and trim its corners tangent to a 3-inch (7.6 cm) circle, matching the diameter of part no. 2. Refer to drawings on page 10."
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"_animationKey": "uniqueoowyyh",
|
"_animationKey": "uniqueoowyyh",
|
||||||
"text": "To create part no. 6, cut a thin metal sheet and trim its corners to avoid sharp edges. Secure it to the center of part no. 5 using four nails. (Refer to drawings on pages 11-12)",
|
"text": "### Instructions for Sheet Metal Cutting\n\n1. **Cutting and Safety Prep:**\n - Cut part no. 6 from a thin metal sheet.\n - Trim the corners to avoid sharp edges.\n\n2. **Assembly:**\n - Center part no. 6 on part no. 5.\n - Secure with four nails.\n\n(Refer to drawings on pages 11-12 for guidance)",
|
||||||
"images": [
|
"images": [
|
||||||
{
|
{
|
||||||
"downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2F0Rfqeen9nVyjoGnzdGL4%2Fimage037.jpg?alt=media&token=8d9a210c-8e42-4416-994b-b92f2ef00950",
|
"downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fv3_howtos%2F0Rfqeen9nVyjoGnzdGL4%2Fimage037.jpg?alt=media&token=8d9a210c-8e42-4416-994b-b92f2ef00950",
|
||||||
@ -396,11 +396,11 @@
|
|||||||
],
|
],
|
||||||
"title": "Drill the screw holder hole",
|
"title": "Drill the screw holder hole",
|
||||||
"_animationKey": "uniquefsend",
|
"_animationKey": "uniquefsend",
|
||||||
"text": "Drill a 3 mm (⅛\") hole in the center of parts no. 5 and 6. Insert a screw to thread the wood. Refer to drawings on pages 10-12."
|
"text": "Drill a ⅛\" (3.175 mm) hole in the center of parts no. 5 and 6. Insert a screw to thread the wood. (Refer to drawings on pages 10-12)"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"_animationKey": "uniquef4wq3s",
|
"_animationKey": "uniquef4wq3s",
|
||||||
"text": "Here is your Wall Peg mold. Insert a new screw into the wooden mold base before each injection. If a hole is filled with plastic, simply drill it again. \n\nTo open the mold, remove the bolts, cut the plastic at the entrance, and separate the mold components. Unscrew the peg from the wooden part to complete the process. \n\nAllow time for the plug to cool, as it retains some volume, resulting in a soft outgoing screw. Ensure it remains upright and properly positioned. \n\nThis method works with various plastics and is efficient for injection. Experiment to find suitable plastics and mixtures. \n\nNote: Conversion of units—Insert metric or imperial units as needed for clarity.",
|
"text": "Your Wall Peg mold is complete. Insert a new screw into the wooden mold base before each injection to prevent filling the hole with plastic. If it happens, simply drill it out.\n\nTo open the mold, remove the bolts, cut the plastic at the entrance, and separate the mold parts. Unscrew the peg from the wooden section to retrieve your peg.\n\nAllow time for cooling due to the plug's volume and ensure the soft screw is positioned correctly to avoid tilting.\n\nThe mold accommodates all types of plastic and allows smooth injection.",
|
||||||
"images": [
|
"images": [
|
||||||
{
|
{
|
||||||
"timeCreated": "2020-03-10T20:54:16.194Z",
|
"timeCreated": "2020-03-10T20:54:16.194Z",
|
||||||
@ -418,7 +418,7 @@
|
|||||||
"title": "Done!"
|
"title": "Done!"
|
||||||
},
|
},
|
||||||
{
|
{
|
||||||
"text": "To install the peg, drill a hole and secure it with a wall plug.",
|
"text": "To install the peg on the wall, drill a hole and secure it with a wall plug.",
|
||||||
"_animationKey": "uniqueyoop6c",
|
"_animationKey": "uniqueyoop6c",
|
||||||
"images": [
|
"images": [
|
||||||
{
|
{
|
||||||
@ -624,8 +624,8 @@
|
|||||||
"urls": []
|
"urls": []
|
||||||
}
|
}
|
||||||
},
|
},
|
||||||
"content": "Here are the 3D model and blueprints for creating the wall peg mold.\n\n\nUser Location: Bogota, Colombia\n\nEnsure you have all necessary materials and review the drawings and steps to fully grasp the process, aiding in efficient and accurate work.\n\n### Instructions\n\nBegin by cutting the steel pipe nipple (item 7) in half to create the mold nozzle. Please refer to the drawings on page 3.\n\n### Instructions for Steel Disc Preparation\n\nObtain steel disc no. 3 and bore a central hole to snugly fit one end of steel pipe nipple no. 7. Refer to the drawings on page 4.\n\nMachine one side of the flange to a 3-inch (7.62 cm) diameter to fit mold body no. 1. (Refer to drawings on page 4)\n\nWeld item no. 3 to item no. 7. Chamfer the welded edge using the lathe (refer to drawings on page 5).\n\nGet disc no. 4 and drill a 7 mm (9/32\") hole in the center. (See drawings page 6)\n\nDrill four holes along the edges of discs 3-4 and trim the sides. (Refer to drawings on pages 4-6.)\n\nDrill four additional 3/16-inch (or approx. 5 mm) holes in disc no. 4. (Refer to drawings on page 6)\n\nTo achieve a curved, smooth, and shiny mold cavity surface, bring parts 1-2 and the 3D files to a reputable CNC lathe workshop. They can manage various file formats, and the drawings (pages 7-9) should clarify any uncertainties.\n\nRetrieve part no. 5 and trim its corners to be tangent to a circle with a 3-inch (7.62 cm) diameter, which matches part no. 2. (Refer to drawings on page 10.)\n\nTo create part no. 6, cut a thin metal sheet and trim its corners to avoid sharp edges. Secure it to the center of part no. 5 using four nails. (Refer to drawings on pages 11-12)\n\nDrill a 3 mm (⅛\") hole in the center of parts no. 5 and 6. Insert a screw to thread the wood. Refer to drawings on pages 10-12.\n\nHere is your Wall Peg mold. Insert a new screw into the wooden mold base before each injection. If a hole is filled with plastic, simply drill it again. \n\nTo open the mold, remove the bolts, cut the plastic at the entrance, and separate the mold components. Unscrew the peg from the wooden part to complete the process. \n\nAllow time for the plug to cool, as it retains some volume, resulting in a soft outgoing screw. Ensure it remains upright and properly positioned. \n\nThis method works with various plastics and is efficient for injection. Experiment to find suitable plastics and mixtures. \n\nNote: Conversion of units—Insert metric or imperial units as needed for clarity.\n\nTo install the peg, drill a hole and secure it with a wall plug.",
|
"content": "Access 3D models and blueprints to create the wall peg mold here.\n\n\nUser Location: Bogota, Colombia\n\nEnsure all materials are prepared. Review the drawings and steps to understand the process fully. This will enhance efficiency and accuracy.\n\n### Instructions for Makers\n\nBegin by cutting the steel pipe nipple (part no. 7) in half to create the mold nozzle. (Refer to Drawings, page 3).\n\nRetrieve the steel disc (no. 3) and bore a central hole to snugly fit one half of the steel pipe nipple (part no. 7). Refer to drawings on page 4.\n\nMachine one side of the flange to a 3-inch (7.62 cm) diameter to fit mold body no. 1. (Refer to drawings on page 4)\n\n### Instructions for Fabrication\n\n1. Weld components no. 3 and no. 7 together.\n2. Chamfer the welded edge on the lathe. (Refer to drawings on page 5)\n\nObtain disc no. 4 and drill a 9/32-inch (7 mm) hole in the center. Refer to drawings on page 6.\n\nDrill four holes along the edge of discs 3 and 4, then trim the sides. (See drawings pp. 4-6)\n\nDrill four additional 3/16-inch (4.76 mm) holes in disc number 4. (Refer to drawings on page 6)\n\nTo achieve a curved, smooth, and polished mold cavity surface, provide parts no. 1-2 and the 3D files to a reputable CNC lathe workshop. They can manage various file formats, and the accompanying drawings (pages 7-9) will clarify any uncertainties.\n\nTake part no. 5 and trim its corners tangent to a 3-inch (7.6 cm) circle, matching the diameter of part no. 2. Refer to drawings on page 10.\n\n### Instructions for Sheet Metal Cutting\n\n1. **Cutting and Safety Prep:**\n - Cut part no. 6 from a thin metal sheet.\n - Trim the corners to avoid sharp edges.\n\n2. **Assembly:**\n - Center part no. 6 on part no. 5.\n - Secure with four nails.\n\n(Refer to drawings on pages 11-12 for guidance)\n\nDrill a ⅛\" (3.175 mm) hole in the center of parts no. 5 and 6. Insert a screw to thread the wood. (Refer to drawings on pages 10-12)\n\nYour Wall Peg mold is complete. Insert a new screw into the wooden mold base before each injection to prevent filling the hole with plastic. If it happens, simply drill it out.\n\nTo open the mold, remove the bolts, cut the plastic at the entrance, and separate the mold parts. Unscrew the peg from the wooden section to retrieve your peg.\n\nAllow time for cooling due to the plug's volume and ensure the soft screw is positioned correctly to avoid tilting.\n\nThe mold accommodates all types of plastic and allows smooth injection.\n\nTo install the peg on the wall, drill a hole and secure it with a wall plug.",
|
||||||
"keywords": "3D model, wall peg mold, CNC lathe workshop, injection molding, steel pipe nipple, steel disc preparation, mold cavity, plastic injection, wall plug installation, blueprint drawings",
|
"keywords": "3D models, wall peg mold, CNC lathe workshop, steel pipe nipple, sheet metal cutting, mold assembly, fabrication instructions, plastic injection mold, mold drawings, woodworking techniques",
|
||||||
"resources": "### Tools\n\n- Steel pipe cutter [page 3]\n- Drill (7mm, 5mm, 3/16\", and 3mm bits) [pages 4-6][10-12]\n- Lathe (for machining/welding/chamfering) [pages 4-5]\n- Welding equipment [page 5]\n- Metal shears/grinder (for trimming) [pages 10-11]\n\n### Software\n\n- CAD software (3D models/blueprints) [pages 7-9]\n- File format converter (CNC workshop compatibility) [pages 7-9]\n\n### Hardware\n\n- CNC lathe (outsourced workshop tool) [pages 7-9]\n- Metal sheet cutter [page 11]\n- Wood drilling tools (for mold base) [pages 11-12]\n- Screw threading tools [pages 10-12]",
|
"resources": "### Tools\n\n- Steel pipe cutter/hacksaw (for cutting pipe nipple) [Page 3]\n- Lathe (for machining flange and chamfering edges) [Pages 4–5, 10]\n- Welding machine (components no. 3 & 7) [Fabrication Step 1]\n- Drill with 9/32\", 3/16\", and ⅛\" bits [Pages 6, 10–12]\n- Metal shears/angle grinder (for sheet metal cutting) [Sheet Metal Cutting Section]\n\n### Software & Digital Resources\n\n- 3D models and blueprints (linked in tutorial introduction)\n- CAD files (for CNC lathe workshop) [Pages 7–9]\n- Technical drawings (pages 3–12 for machining guidance)\n\n### Hardware Components\n\n- Steel pipe nipple (part no. 7) [Page 3]\n- Steel disc (part no. 3) [Page 4]\n- CNC-machined flange (parts no. 1–2) [Pages 7–9]\n- Discs (no. 4, 5, 6 for assembly) [Pages 6, 10–12]\n- Screws and nails (3/16\" and ⅛\" sizes) [Pages 10–12]",
|
||||||
"references": "### Articles\n\n- [DIY in a Day: Shaker Peg Rail Wall and Trim](https://homeonharbor.com/2021/10/05/diy-in-a-day-shaker-peg-rail-wall-and-trim/)\n- [DIY Peg Rail in the Greystone Laundry + Mudroom](https://www.foxyoxie.com/diy-peg-rail-in-the-greystone-laundry-mudroom/)\n- [Giant Wooden Peg Board DIY!](https://vintagerevivals.com/giant-pegboard-diy/)\n- [How to Install A Peg Rail with Bead-board](https://onedelightfulhome.com/blog/2021/3/24/pegrail)\n- [MY DIY | Shaker Peg Rail & Shelf Tutorial](https://ispydiy.com/my-diy-shaker-peg-rail-shelf-tutorial/)\n- [Totally Hooked: A Wood DIY Peg Rail Organizer](https://www.papernstitchblog.com/diy-peg-rail-organizer/)\n- [Making the Most of a Small Entryway with DIY Peg Rail](https://oakandgrainrefinishing.com/making-the-most-of-a-small-entryway-with-diy-peg-rail/)\n- [How to Build a Pegboard Wall](https://abutterflyhouse.com/how-to-build-a-pegboard-wall/)\n\n### Books\n\n- [Mold Making and Casting Guide Book](https://composimoldstore.com/mold-making-and-casting-guide/)\n- [The Routledge Companion to Design Research](https://dokumen.pub/the-routledge-companion-to-design-research-2nbsped-1032022272-9781032022277.html)\n\n### Papers\n\n- [Abstracts for the Annual SECAC Meeting](https://cdn.ymaws.com/secacart.org/resource/resmgr/docs/conference_2023/secac_2023_abstracts_final.pdf)\n\n### Opensource Designs\n\n- Wall Peg Mould - Precious Plastic Academy\n- [Modular Peg Board - Appropedia](https://www.appropedia.org/Modular_Peg_Board)\n- [NERF Wall Peg Hanger 3D Printed](https://www.instructables.com/NERF-Wall-Peg-Hanger-3D-Printed/)\n- [3D Printed Pegboard Clips, Holders, Hooks](https://www.printerknowledge.com/threads/3d-printed-pegboard-clips-holders-hooks-parts-etc.12928/)"
|
"references": "## References\n\n### Opensource Designs\n\n- Wall Peg mould\n\n### Books\n\n- [Mold Making and Casting Guide Book](https://composimoldstore.com/mold-making-and-casting-guide/)\n- [The Complete Guide to Mold Making with SOLIDWORKS 2025](https://www.sdcpublications.com/Textbooks/Complete-Guide-Mold-Making-SOLIDWORKS/ISBN/978-1-63057-720-9/)\n\n### Articles\n\n- [How to Make Molds: The Step-by-Step Process](https://www.artmolds.com/blogs/mold-making/how-to-make-molds-the-step-by-step-process)\n\n### Papers\n\n- ~~[Plastics: Mold design and fabrication](https://scholarworks.uni.edu/cgi/viewcontent.cgi?article=3680\\&context=grp)~~\n- [Advanced Injection Molding Methods: Review](https://pmc.ncbi.nlm.nih.gov/articles/PMC10489002/)\n\n### YouTube\n\n- [How To Make Decorative Pegboard Wall](https://www.youtube.com/watch?v=_pmyVPpULDY)"
|
||||||
}
|
}
|
||||||
@ -1,7 +1,7 @@
|
|||||||
---
|
---
|
||||||
title: Wall Peg mould
|
title: Wall Peg mould
|
||||||
slug: wall-peg-mould
|
slug: wall-peg-mould
|
||||||
description: Here are the 3D model and blueprints for creating the wall peg mold.
|
description: Access 3D models and blueprints to create the wall peg mold here.
|
||||||
tags: ["product","injection","mould"]
|
tags: ["product","injection","mould"]
|
||||||
category: Moulds
|
category: Moulds
|
||||||
difficulty: Easy
|
difficulty: Easy
|
||||||
@ -11,31 +11,29 @@ location: Bogota, Colombia
|
|||||||
import { Image } from 'astro:assets'
|
import { Image } from 'astro:assets'
|
||||||
# Wall Peg mould
|
# Wall Peg mould
|
||||||
<Image src={import('./image047-18391cf8ca9.jpg')} alt="Wall Peg mould" />
|
<Image src={import('./image047-18391cf8ca9.jpg')} alt="Wall Peg mould" />
|
||||||
Here are the 3D model and blueprints for creating the wall peg mold.
|
Access 3D models and blueprints to create the wall peg mold here.
|
||||||
|
|
||||||
User Location: Bogota, Colombia
|
User Location: Bogota, Colombia
|
||||||
## Steps
|
## Steps
|
||||||
### Step 1: Get your materials and prepare the work:
|
### Step 1: Get your materials and prepare the work:
|
||||||
|
|
||||||
Ensure you have all necessary materials and review the drawings and steps to fully grasp the process, aiding in efficient and accurate work.
|
Ensure all materials are prepared. Review the drawings and steps to understand the process fully. This will enhance efficiency and accuracy.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./1.jpg')} alt="1.jpg" />
|
<Image src={import('./1.jpg')} alt="1.jpg" />
|
||||||
|
|
||||||
### Step 2: Cut the nozzle nipple:
|
### Step 2: Cut the nozzle nipple:
|
||||||
|
|
||||||
### Instructions
|
### Instructions for Makers
|
||||||
|
|
||||||
Begin by cutting the steel pipe nipple (item 7) in half to create the mold nozzle. Please refer to the drawings on page 3.
|
Begin by cutting the steel pipe nipple (part no. 7) in half to create the mold nozzle. (Refer to Drawings, page 3).
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./image005.jpg')} alt="image005.jpg" />
|
<Image src={import('./image005.jpg')} alt="image005.jpg" />
|
||||||
|
|
||||||
### Step 3: Make the nozzle flange:
|
### Step 3: Make the nozzle flange:
|
||||||
|
|
||||||
### Instructions for Steel Disc Preparation
|
Retrieve the steel disc (no. 3) and bore a central hole to snugly fit one half of the steel pipe nipple (part no. 7). Refer to drawings on page 4.
|
||||||
|
|
||||||
Obtain steel disc no. 3 and bore a central hole to snugly fit one end of steel pipe nipple no. 7. Refer to the drawings on page 4.
|
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./image007.jpg')} alt="image007.jpg" />
|
<Image src={import('./image007.jpg')} alt="image007.jpg" />
|
||||||
@ -55,21 +53,24 @@ Machine one side of the flange to a 3-inch (7.62 cm) diameter to fit mold body n
|
|||||||
|
|
||||||
### Step 5: Weld the nozzle
|
### Step 5: Weld the nozzle
|
||||||
|
|
||||||
Weld item no. 3 to item no. 7. Chamfer the welded edge using the lathe (refer to drawings on page 5).
|
### Instructions for Fabrication
|
||||||
|
|
||||||
|
1. Weld components no. 3 and no. 7 together.
|
||||||
|
2. Chamfer the welded edge on the lathe. (Refer to drawings on page 5)
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./image015.jpg')} alt="image015.jpg" />
|
<Image src={import('./image015.jpg')} alt="image015.jpg" />
|
||||||
|
|
||||||
### Step 6: Drill the base center hole
|
### Step 6: Drill the base center hole
|
||||||
|
|
||||||
Get disc no. 4 and drill a 7 mm (9/32") hole in the center. (See drawings page 6)
|
Obtain disc no. 4 and drill a 9/32-inch (7 mm) hole in the center. Refer to drawings on page 6.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./image017.jpg')} alt="image017.jpg" />
|
<Image src={import('./image017.jpg')} alt="image017.jpg" />
|
||||||
|
|
||||||
### Step 7: Drill and cut the screw holes
|
### Step 7: Drill and cut the screw holes
|
||||||
|
|
||||||
Drill four holes along the edges of discs 3-4 and trim the sides. (Refer to drawings on pages 4-6.)
|
Drill four holes along the edge of discs 3 and 4, then trim the sides. (See drawings pp. 4-6)
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./image019.jpg')} alt="image019.jpg" />
|
<Image src={import('./image019.jpg')} alt="image019.jpg" />
|
||||||
@ -82,14 +83,14 @@ Drill four holes along the edges of discs 3-4 and trim the sides. (Refer to draw
|
|||||||
|
|
||||||
### Step 8: Drill the base fixing holes
|
### Step 8: Drill the base fixing holes
|
||||||
|
|
||||||
Drill four additional 3/16-inch (or approx. 5 mm) holes in disc no. 4. (Refer to drawings on page 6)
|
Drill four additional 3/16-inch (4.76 mm) holes in disc number 4. (Refer to drawings on page 6)
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./image025.jpg')} alt="image025.jpg" />
|
<Image src={import('./image025.jpg')} alt="image025.jpg" />
|
||||||
|
|
||||||
### Step 9: Get your CNC turned parts
|
### Step 9: Get your CNC turned parts
|
||||||
|
|
||||||
To achieve a curved, smooth, and shiny mold cavity surface, bring parts 1-2 and the 3D files to a reputable CNC lathe workshop. They can manage various file formats, and the drawings (pages 7-9) should clarify any uncertainties.
|
To achieve a curved, smooth, and polished mold cavity surface, provide parts no. 1-2 and the 3D files to a reputable CNC lathe workshop. They can manage various file formats, and the accompanying drawings (pages 7-9) will clarify any uncertainties.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./image027.jpg')} alt="image027.jpg" />
|
<Image src={import('./image027.jpg')} alt="image027.jpg" />
|
||||||
@ -102,7 +103,7 @@ To achieve a curved, smooth, and shiny mold cavity surface, bring parts 1-2 and
|
|||||||
|
|
||||||
### Step 10: Make the mold base
|
### Step 10: Make the mold base
|
||||||
|
|
||||||
Retrieve part no. 5 and trim its corners to be tangent to a circle with a 3-inch (7.62 cm) diameter, which matches part no. 2. (Refer to drawings on page 10.)
|
Take part no. 5 and trim its corners tangent to a 3-inch (7.6 cm) circle, matching the diameter of part no. 2. Refer to drawings on page 10.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./image033.jpg')} alt="image033.jpg" />
|
<Image src={import('./image033.jpg')} alt="image033.jpg" />
|
||||||
@ -112,7 +113,17 @@ Retrieve part no. 5 and trim its corners to be tangent to a circle with a 3-inch
|
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### Step 11: Cut the metal sheet
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### Step 11: Cut the metal sheet
|
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||||||
To create part no. 6, cut a thin metal sheet and trim its corners to avoid sharp edges. Secure it to the center of part no. 5 using four nails. (Refer to drawings on pages 11-12)
|
### Instructions for Sheet Metal Cutting
|
||||||
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|
||||||
|
1. **Cutting and Safety Prep:**
|
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|
- Cut part no. 6 from a thin metal sheet.
|
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|
- Trim the corners to avoid sharp edges.
|
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2. **Assembly:**
|
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|
- Center part no. 6 on part no. 5.
|
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- Secure with four nails.
|
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|
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|
(Refer to drawings on pages 11-12 for guidance)
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||||||
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||||||
<Image src={import('./image037.jpg')} alt="image037.jpg" />
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<Image src={import('./image037.jpg')} alt="image037.jpg" />
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@ -125,7 +136,7 @@ To create part no. 6, cut a thin metal sheet and trim its corners to avoid sharp
|
|||||||
|
|
||||||
### Step 12: Drill the screw holder hole
|
### Step 12: Drill the screw holder hole
|
||||||
|
|
||||||
Drill a 3 mm (⅛") hole in the center of parts no. 5 and 6. Insert a screw to thread the wood. Refer to drawings on pages 10-12.
|
Drill a ⅛" (3.175 mm) hole in the center of parts no. 5 and 6. Insert a screw to thread the wood. (Refer to drawings on pages 10-12)
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./image043.jpg')} alt="image043.jpg" />
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<Image src={import('./image043.jpg')} alt="image043.jpg" />
|
||||||
@ -135,22 +146,20 @@ Drill a 3 mm (⅛") hole in the center of parts no. 5 and 6. Insert a screw to t
|
|||||||
|
|
||||||
### Step 13: Done!
|
### Step 13: Done!
|
||||||
|
|
||||||
Here is your Wall Peg mold. Insert a new screw into the wooden mold base before each injection. If a hole is filled with plastic, simply drill it again.
|
Your Wall Peg mold is complete. Insert a new screw into the wooden mold base before each injection to prevent filling the hole with plastic. If it happens, simply drill it out.
|
||||||
|
|
||||||
To open the mold, remove the bolts, cut the plastic at the entrance, and separate the mold components. Unscrew the peg from the wooden part to complete the process.
|
To open the mold, remove the bolts, cut the plastic at the entrance, and separate the mold parts. Unscrew the peg from the wooden section to retrieve your peg.
|
||||||
|
|
||||||
Allow time for the plug to cool, as it retains some volume, resulting in a soft outgoing screw. Ensure it remains upright and properly positioned.
|
Allow time for cooling due to the plug's volume and ensure the soft screw is positioned correctly to avoid tilting.
|
||||||
|
|
||||||
This method works with various plastics and is efficient for injection. Experiment to find suitable plastics and mixtures.
|
The mold accommodates all types of plastic and allows smooth injection.
|
||||||
|
|
||||||
Note: Conversion of units—Insert metric or imperial units as needed for clarity.
|
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./image047.jpg')} alt="image047.jpg" />
|
<Image src={import('./image047.jpg')} alt="image047.jpg" />
|
||||||
|
|
||||||
### Step 14: Happy hanging :)
|
### Step 14: Happy hanging :)
|
||||||
|
|
||||||
To install the peg, drill a hole and secure it with a wall plug.
|
To install the peg on the wall, drill a hole and secure it with a wall plug.
|
||||||
|
|
||||||
|
|
||||||
<Image src={import('./image049.jpg')} alt="image049.jpg" />
|
<Image src={import('./image049.jpg')} alt="image049.jpg" />
|
||||||
|
|||||||
@ -1,26 +1,23 @@
|
|||||||
### Articles
|
## References
|
||||||
|
|
||||||
- [DIY in a Day: Shaker Peg Rail Wall and Trim](https://homeonharbor.com/2021/10/05/diy-in-a-day-shaker-peg-rail-wall-and-trim/)
|
### Opensource Designs
|
||||||
- [DIY Peg Rail in the Greystone Laundry + Mudroom](https://www.foxyoxie.com/diy-peg-rail-in-the-greystone-laundry-mudroom/)
|
|
||||||
- [Giant Wooden Peg Board DIY!](https://vintagerevivals.com/giant-pegboard-diy/)
|
- Wall Peg mould
|
||||||
- [How to Install A Peg Rail with Bead-board](https://onedelightfulhome.com/blog/2021/3/24/pegrail)
|
|
||||||
- [MY DIY | Shaker Peg Rail & Shelf Tutorial](https://ispydiy.com/my-diy-shaker-peg-rail-shelf-tutorial/)
|
|
||||||
- [Totally Hooked: A Wood DIY Peg Rail Organizer](https://www.papernstitchblog.com/diy-peg-rail-organizer/)
|
|
||||||
- [Making the Most of a Small Entryway with DIY Peg Rail](https://oakandgrainrefinishing.com/making-the-most-of-a-small-entryway-with-diy-peg-rail/)
|
|
||||||
- [How to Build a Pegboard Wall](https://abutterflyhouse.com/how-to-build-a-pegboard-wall/)
|
|
||||||
|
|
||||||
### Books
|
### Books
|
||||||
|
|
||||||
- [Mold Making and Casting Guide Book](https://composimoldstore.com/mold-making-and-casting-guide/)
|
- [Mold Making and Casting Guide Book](https://composimoldstore.com/mold-making-and-casting-guide/)
|
||||||
- [The Routledge Companion to Design Research](https://dokumen.pub/the-routledge-companion-to-design-research-2nbsped-1032022272-9781032022277.html)
|
- [The Complete Guide to Mold Making with SOLIDWORKS 2025](https://www.sdcpublications.com/Textbooks/Complete-Guide-Mold-Making-SOLIDWORKS/ISBN/978-1-63057-720-9/)
|
||||||
|
|
||||||
|
### Articles
|
||||||
|
|
||||||
|
- [How to Make Molds: The Step-by-Step Process](https://www.artmolds.com/blogs/mold-making/how-to-make-molds-the-step-by-step-process)
|
||||||
|
|
||||||
### Papers
|
### Papers
|
||||||
|
|
||||||
- [Abstracts for the Annual SECAC Meeting](https://cdn.ymaws.com/secacart.org/resource/resmgr/docs/conference_2023/secac_2023_abstracts_final.pdf)
|
- ~~[Plastics: Mold design and fabrication](https://scholarworks.uni.edu/cgi/viewcontent.cgi?article=3680\&context=grp)~~
|
||||||
|
- [Advanced Injection Molding Methods: Review](https://pmc.ncbi.nlm.nih.gov/articles/PMC10489002/)
|
||||||
|
|
||||||
### Opensource Designs
|
### YouTube
|
||||||
|
|
||||||
- Wall Peg Mould - Precious Plastic Academy
|
- [How To Make Decorative Pegboard Wall](https://www.youtube.com/watch?v=_pmyVPpULDY)
|
||||||
- [Modular Peg Board - Appropedia](https://www.appropedia.org/Modular_Peg_Board)
|
|
||||||
- [NERF Wall Peg Hanger 3D Printed](https://www.instructables.com/NERF-Wall-Peg-Hanger-3D-Printed/)
|
|
||||||
- [3D Printed Pegboard Clips, Holders, Hooks](https://www.printerknowledge.com/threads/3d-printed-pegboard-clips-holders-hooks-parts-etc.12928/)
|
|
||||||
@ -1,19 +1,21 @@
|
|||||||
### Tools
|
### Tools
|
||||||
|
|
||||||
- Steel pipe cutter [page 3]
|
- Steel pipe cutter/hacksaw (for cutting pipe nipple) [Page 3]
|
||||||
- Drill (7mm, 5mm, 3/16", and 3mm bits) [pages 4-6][10-12]
|
- Lathe (for machining flange and chamfering edges) [Pages 4–5, 10]
|
||||||
- Lathe (for machining/welding/chamfering) [pages 4-5]
|
- Welding machine (components no. 3 & 7) [Fabrication Step 1]
|
||||||
- Welding equipment [page 5]
|
- Drill with 9/32", 3/16", and ⅛" bits [Pages 6, 10–12]
|
||||||
- Metal shears/grinder (for trimming) [pages 10-11]
|
- Metal shears/angle grinder (for sheet metal cutting) [Sheet Metal Cutting Section]
|
||||||
|
|
||||||
### Software
|
### Software & Digital Resources
|
||||||
|
|
||||||
- CAD software (3D models/blueprints) [pages 7-9]
|
- 3D models and blueprints (linked in tutorial introduction)
|
||||||
- File format converter (CNC workshop compatibility) [pages 7-9]
|
- CAD files (for CNC lathe workshop) [Pages 7–9]
|
||||||
|
- Technical drawings (pages 3–12 for machining guidance)
|
||||||
|
|
||||||
### Hardware
|
### Hardware Components
|
||||||
|
|
||||||
- CNC lathe (outsourced workshop tool) [pages 7-9]
|
- Steel pipe nipple (part no. 7) [Page 3]
|
||||||
- Metal sheet cutter [page 11]
|
- Steel disc (part no. 3) [Page 4]
|
||||||
- Wood drilling tools (for mold base) [pages 11-12]
|
- CNC-machined flange (parts no. 1–2) [Pages 7–9]
|
||||||
- Screw threading tools [pages 10-12]
|
- Discs (no. 4, 5, 6 for assembly) [Pages 6, 10–12]
|
||||||
|
- Screws and nails (3/16" and ⅛" sizes) [Pages 10–12]
|
||||||
Loading…
Reference in New Issue
Block a user