machines/howtos/add-interchangable-patterns-to-injection-moulds/resources.md
2025-03-29 07:50:17 +01:00

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Tools & Equipment

  • Laser Cutter (e.g., Fab Lab Leuven)
  • CNC Milling Machine (e.g., KU Leuven workshops)
  • Injection molding machine
  • 4 mm acrylic plates (15 cm x 15 cm)
  • 3 mm aluminum plates (15 cm x 15 cm)

Software

  • Autodesk Fusion 360 (3D modeling for CNC)
  • Adobe Illustrator (vector design for laser cutting)
  • Laser cutter control software (e.g., RDWorks or machine-specific)
  • CNC machine control software (e.g., Mach3, GRBL)

Materials

  • HDPE plastic pellets (for injection molding)
  • Acrylic sheets (4 mm thickness)
  • Aluminum sheets (3 mm thickness)
  • Cooling system (water or air-based for rapid mold cooling)
  • Bolts (for mold assembly)

Design Files

  • 2D vector files (PNG/AI formats for laser cutting)[1][5]
  • 3D CAD files (for CNC milling)[5][6]
  • Mirrored text/patterns (negative design)[3]
  • Cutting depth specification (1.5 mm for CNC)[6]
  • Multi-depth laser engraving settings[5]

Safety & Maintenance

  • Dust extraction system (for laser cutting acrylic)[4]
  • Test cuts (calibration for laser/CNC settings)[4][6]
  • CNC Router bit verification (≥1 mm diameter for CNC)[6]
  • Material clamping tools (vice or vacuum table)
  • Protective gear (goggles, gloves during injection)[4]

Local fabrication options in Leuven include Fab Lab Leuven for laser cutting/CNC access and KU Leuvens engineering workshops[2].