machines/howtos/low-cost-stool-using-cake-mould/config.json
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"description": "In this how to we want to share with you how to prepare a stool with a low cost mould. It is a simple cake tin instead of an engineered mould that works pretty well.\n",
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"comments": [
{
"text": "hello my name is Anthony I am from Gabon 🇬🇦 and I would like to know how to proceed to manufacture from an oven, an electric oven that can contain large molds, such as those of stools for example. THANKS",
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"text": "Before starting you need to decide on which plastic to use and how to get it. We usually use PP or HDPE which we collect locally in Berlin at our workspace. If you don´t have access to plastic flakes you can find it in the bazar: \n\n\n",
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"text": "The problem with customised engineered moulds is that they come at a high price especially at the current situation. That is why we use a simple cake tin for the prototype stool mould as you can see in the picture. We simply got it at the supermarket and it works perfectly fine. \n\nAttention: \nCheck if the bottom of the cake tin is even or not. It will later on shape the top of your stool.\n",
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"text": " As a machine we use a small oven, converted to a compression machine. Simply put the mould in. We heat the oven up to 250° for PP. "
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"text": "Fill the cake tin with your granulated material to the top and put it into the oven. Keep in the oven for about an hour, otherwise the inside of the seat won´t melt. \nTake out of the oven and let cool down for another hour. Once cooled down, open the cake tin and take out your seat. \n\nSince the top of your seat won´t be even with this technique you will have to equalize it. Therefore, you can use an electric planer. make sure you collect the excess plastic flakes to use later.\n",
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"text": "First we experimented with wooden legs. However, it is hard to fix them properly to the seat. That´s why in the end we decided to use metal legs that we simply screw below the seat. Still looks great!\n\nFor that buy the legs at your local hardwire shop or order online. The legs come with screws. Place the legs equally distributed at the evened bottom of the seat and fix them with the screws. \n\nTurn around & take a seat - your beautiful new stool is ready!",
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"description": "We believe in a world without new plastic. And we make the best out of the old.\nWe develop & market sustainable surf equipment and create a new awareness for dealing with plastic through education. We act courageously, authentically and socially.\n \nMany people want an alternative to the throwaway society. A conscious and sustainable use of resources such as plastic offers an opportunity to act responsibly and do something good for oneself and the environment. This requires education on recycling and more sustainable products. There is a lack of both. People are looking for practical and attractive ways to use resources more consciously and thus protect themselves and the environment. \n \nMerijaan addresses both problems:\nSocial: By educating people about up- & recycling, we create a new awareness about how to deal with plastic. We organise plastic recycling workshops and set up circular economies.\nSurf: We develop and market sustainable surf equipment made from recycled & recyclable plastic, enabling people to surf in an environmentally and health-friendly way. We use the material that already exists so that no new material is produced.\n\nSo far we set up a wole circular economy on Berlin, Alexanderplatz. We collect domestic plastic waste from locals and recycle it into carabiner, soap boxes and rulers, as well as surf related products. \nWe have community of more than 70 people and are well connected with all Berlin recycling initatives as well as international ones, especially in Sri Lanka and India.\n\nWe work with precious plastic machines, made by Plasticpreneur. Gt in conatct with us if you wish to purchease them - we can help you out.\n\n\n- Start: in 2019 -> moved to this place in March 2021\n- Team: ~3 at the space, but plenty more online (Mould Development, Design and Engineeering) :)\n- Machines: We work with all the machines & are happy to experience new ones\n- We focus on surf equipment and educational materials. For more info check our website: \nhttps://merijaan.de/\n\n\nContact:\nhello@merijaan.de\n+49 15737266751\n@merijaansocial\n@merijaansurf\n\n\n",
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"content": "In this how to we want to share with you how to prepare a stool with a low cost mould. It is a simple cake tin instead of an engineered mould that works pretty well.\n\n\n\nUser Location: Berlin, Germany\n\nBefore starting you need to decide on which plastic to use and how to get it. We usually use PP or HDPE which we collect locally in Berlin at our workspace. If you don´t have access to plastic flakes you can find it in the bazar: \n\n\n\n\nThe problem with customised engineered moulds is that they come at a high price especially at the current situation. That is why we use a simple cake tin for the prototype stool mould as you can see in the picture. We simply got it at the supermarket and it works perfectly fine. \n\nAttention: \nCheck if the bottom of the cake tin is even or not. It will later on shape the top of your stool.\n\n\n As a machine we use a small oven, converted to a compression machine. Simply put the mould in. We heat the oven up to 250° for PP. \n\nFill the cake tin with your granulated material to the top and put it into the oven. Keep in the oven for about an hour, otherwise the inside of the seat won´t melt. \nTake out of the oven and let cool down for another hour. Once cooled down, open the cake tin and take out your seat. \n\nSince the top of your seat won´t be even with this technique you will have to equalize it. Therefore, you can use an electric planer. make sure you collect the excess plastic flakes to use later.\n\n\nFirst we experimented with wooden legs. However, it is hard to fix them properly to the seat. That´s why in the end we decided to use metal legs that we simply screw below the seat. Still looks great!\n\nFor that buy the legs at your local hardwire shop or order online. The legs come with screws. Place the legs equally distributed at the evened bottom of the seat and fix them with the screws. \n\nTurn around & take a seat - your beautiful new stool is ready!"
}