356 lines
22 KiB
JSON
356 lines
22 KiB
JSON
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"title": "Easily (hands-free) connect moulds to the injector",
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"description": "### Methods for Attaching Molds to Injectors\n\nTraditional methods like screw-on molds, clamping beds, and car jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.\n\nThis approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.",
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"title": "Find yourself a bike stand",
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"text": "We acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for \"motorcycle stand\" or \"dirtbike stand\" to find one easily.",
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"title": "(if wall-mounted) Make it taller",
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"text": "Four pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks. \n\nIf sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder. \n\nAlternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle."
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"title": "Modify the lever system",
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"text": "Initially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality. \n\nWe added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.\n\nFeel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!",
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"text": "Hey Martin, super nice and very intelligent way to work more efficiently and rapidly. Love the stool hack too 🤣 You should use a stool from @still-life workshop 😁",
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"_creatorId": "densify-project",
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"text": "super nice and simple method! Im just a bit worried in terms of safety, since you fully rely on your foot holding the clamping while injecting. Would be cool to find a way to lock/ secure it down (similar to plastic preneur clamping system), to avoid hazards in case you accidentally slipped while injecting this could make the plastic go everywhere due to the pressure.",
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"content": "### Methods for Attaching Molds to Injectors\n\nTraditional methods like screw-on molds, clamping beds, and car jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.\n\nThis approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.\n\n\nUser Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)\n\nRefer to the attached video for a detailed explanation of the process and required components.\n\nWe acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for \"motorcycle stand\" or \"dirtbike stand\" to find one easily.\n\nFour pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks. \n\nIf sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder. \n\nAlternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.\n\nInitially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality. \n\nWe added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.\n\nFeel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!\n\nFor a comprehensive explanation, please watch the video.",
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"keywords": "mold attachment methods, motorcycle stand for mold clamping, injector mold setup, conical injection nozzles, chamfered molds, PlasticPreneur equipment, DIY injection mold stand, wooden block elevation, tufftuff jack usage, ergonomic mold setup",
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"resources": "### Tools & Equipment\n\n- ~~[Motorcycle stand](https://www.example.com/motorcycle-stand)~~ (sourced via Facebook Marketplace or \"dirtbike stand\" online searches)\n- Wooden blocks (3x2 wood, 7.6 cm x 5.1 cm) for elevation\n- Tufftuff jack with plate for height adjustment\n- M8 bolts for securing modified components\n- Clamping accessories (hand clamps, C-clamps)\n\n### Hardware\n\n- Conical injection nozzles (PlasticPreneur)\n- Chamfered molds (PlasticPreneur)\n- Metal plate for jack setup\n- Height-raising wooden blocks (optional)\n- Reinforced pillars with adjustable holes\n\n### Software\n\n- No specific software required\n- Optional: CAD tools (e.g., FreeCAD, Fusion 360) for custom design iterations",
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"references": "### References\n\n#### Articles\n\n- [Making a Plate From Recycled Plastic - Instructables](https://www.instructables.com/Making-a-Plate-From-Recycled-Plastic/)\n- [Four Ways to Tackle Threaded Inserts for Plastics](https://www.ptonline.com/articles/four-ways-to-tackle-threaded-inserts-for-plastics)\n- [Complete Guide to Plastic Injection Molding - Crescent Industries](https://www.crescentind.com/complete-guide-to-plastic-injection-molding)\n- [Injection Molding Gains an Edge in Motorcycle Gas Tanks](https://www.ptonline.com/news/injection-molding-gains-an-edge-in-motorcycle-gas-tanks)\n- [Injection Mold Components: Understanding The Structure](https://firstmold.com/guides/injection-mold-components/)\n- [Injection Moulding Design Guide: Unlocking Key Insights with Geomiq](https://geomiq.com/injection-moulding-design-guide/)\n\n#### YouTube\n\n- [PLASTIC INJECTION MOLD SETUP - YouTube](https://www.youtube.com/watch?v=V9msuhMjfKY)\n- [BUILD THIS INJECTION MOLD: THE DRAWINGS - YouTube](https://www.youtube.com/watch?v=23Q-chqUHi8)\n\n#### Manuals\n\n- [Plastic Injection Machine - Wiki HappyLab](https://wiki.happylab.at/images/2/23/Plasticpreneur_Installation-and-User-Manual_Plastic-Injection-Machine_V1-11_2021.pdf)\n\n#### Open-source Designs\n\n- [FOSMC - Fictiv](https://www.fictiv.com/fosmc)\n- [rusEFI](https://rusefi.com)\n- [FOSMC – Build Your Own Open Source Motorcycle](https://blog.techdesign.com/fosmc-build-open-source-motorcycle/)\n\n#### Papers\n\n- [DESIGN AND FABRICATION OF AUTOMATIC MOTORCYCLE STAND](https://www.irjet.net/archives/V9/i3/IRJET-V9I3135.pdf)",
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"brief": "Efficiently attach molds to injectors using a motorcycle stand, enhancing ease and reducing manual effort. Compatible with various molds and injection systems."
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} |