Dave's Cash Cow
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@ -6,7 +6,7 @@ tags: ["hack","mould","injection"]
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category: Guides
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difficulty: Medium
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time: < 1 week
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keywords:
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keywords: laser cutting, CNC milling, interchangeable plates, injection mold products, hexagon tile mold, acrylic plates, aluminum plates, HDPE injection, 3D file requirements, Fusion 360
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location: Leuven, Belgium
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---
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# Add interchangable patterns to injection moulds
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@ -106,4 +106,74 @@ For optimal results, cool the mold rapidly.
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## Resources
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## References
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### Tools & Equipment
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- [Laser Cutter](https://www.fablab-leuven.be/) (e.g., Fab Lab Leuven)
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- [CNC Milling Machine](https://www.kuleuven.be/english) (e.g., KU Leuven workshops)
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- Injection molding machine
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- 4 mm acrylic plates (15 cm x 15 cm)
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- 3 mm aluminum plates (15 cm x 15 cm)
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### Software
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- [Autodesk Fusion 360](https://www.autodesk.com/products/fusion-360/) (3D modeling for CNC)
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- [Adobe Illustrator](https://www.adobe.com/products/illustrator.html) (vector design for laser cutting)
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- Laser cutter control software (e.g., RDWorks or machine-specific)
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- CNC machine control software (e.g., Mach3, GRBL)
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### Materials
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- HDPE plastic pellets (for injection molding)
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- Acrylic sheets (4 mm thickness)
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- Aluminum sheets (3 mm thickness)
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- Cooling system (water or air-based for rapid mold cooling)
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- Bolts (for mold assembly)
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### Design Files
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- 2D vector files (PNG/AI formats for laser cutting)[1][5]
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- 3D CAD files (for CNC milling)[5][6]
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- Mirrored text/patterns (negative design)[3]
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- Cutting depth specification (1.5 mm for CNC)[6]
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- Multi-depth laser engraving settings[5]
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### Safety & Maintenance
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- ~~[Dust extraction system](https://www.fablab-leuven.be/facilities)~~ (for laser cutting acrylic)[4]
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- Test cuts (calibration for laser/CNC settings)[4][6]
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- CNC Router bit verification (≥1 mm diameter for CNC)[6]
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- Material clamping tools (vice or vacuum table)
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- Protective gear (goggles, gloves during injection)[4]
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Local fabrication options in Leuven include Fab Lab Leuven for laser cutting/CNC access and KU Leuven’s engineering workshops[2].
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## References
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## Articles
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- [Everything You Need to Know About CNC Machining for Injection Mold Making](https://www.mastercam.com/news/blog/everything-you-need-to-know-about-cnc-machining-for-injection-mold-making/)
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- [Intro to Plastic Injection Mold Making](https://www.paulsonmfg.com/blog/intro-to-plastic-injection-mold-making/)
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- [A Beginner's Guide to Injection Molding](https://www.protolabs.com/resources/guides-and-trend-reports/designing-for-moldability-fundamental-elements/)
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## Books
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- *Runner and Gating Design Handbook Second Edition: Tools for Successful Injection Molding* (John Beaumont): [Link](https://www.beaumontinc.com/about/books-by-beaumont/)
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- *Successful Injection Molding: Process, Design, and Simulation* (John Beaumont): [Link](https://www.beaumontinc.com/about/books-by-beaumont/)
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## Papers
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- [Effect of Femtosecond-Laser-Structured Injection Molding Tool on Mechanical Properties](https://pmc.ncbi.nlm.nih.gov/articles/PMC8272158/)
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- ~~[Enhancement of Low-Power CO₂ Laser Cutting for Injection-Molded Polycarbonate](https://pure.northampton.ac.uk/files/37975388/Moradi_et_OLT_2017_Enhancement_of_low_power_CO2_laser_cutting_process_for_injection_molded_polycarbonate.pdf)~~
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## YouTube
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- [Laser Model Making Basics Tutorial Guide](https://www.youtube.com/watch?v=17Pg3QJk00o)
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## Open-Source Designs
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- [Step-by-Step Laser-Cut Molds for Thermoforming (Instructables)](https://www.instructables.com/Laser-Cut-Forms-for-Thermoforming-Vacuum-Forming/)
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- [Fab Academy Week 13 Assignment: Mold Fabrication](https://fabacademy.org/2024/labs/chaihuo/students/matthew-yu/docs/week13_assignment)
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- [Soft Robotics Toolkit: Laser-Cutting Mold Parts](https://softroboticstoolkit.com/laser-cut-molds/mold-fabrication/laser-cutting)
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## Manufacturer Guides
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- [Plastic Injection Mold Making (CS Tool Engineering)](https://www.cste.com/services/plastic-injection-mold-making)
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- [Injection Molding vs CNC Machining (3ERP)](https://www.3erp.com/blog/injection-molding-vs-cnc-machining/)
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@ -408,5 +408,9 @@
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"images": []
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}
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},
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"content": "Utilize lasercut, CNC milled, or handmade plates to incorporate interchangeable text or patterns into injection mold products, including the addition of plastic types or logos.\n\n\nUser Location: Leuven, Belgium\n\nWe are extending an existing mold, specifically a hexagon tile mold. It consists of a three-part flat mold fastened with bolts. Outer dimensions are 15 cm x 15 cm (approx. 6 in x 6 in). The top and bottom plates are 10 mm (approx. 0.4 in) thick, and the center part with the hexagon cutout is 4 mm (approx. 0.16 in) thick.\n\nWe will explain the processes of laser cutting and CNC milling. To access these devices, you might inquire at local facilities such as a Fablab or makerspace, or educational institutions.\n\nFor laser cut add-ons, we use 4 mm (approx. 0.16 in) acrylic plates sized 15 cm x 15 cm (approx. 6 in x 6 in). For CNC machining, we use 3 mm (approx. 0.12 in) aluminum plates also sized 15 cm x 15 cm.\n\nCertainly.\n\n---\n\nWe utilized software to design various patterns. Ensure the text is mirrored when creating a negative. The export format may vary based on your chosen technique.\n\nAdditional information, such as plastic type and production details, can be included as needed.\n\nLaser cutting allows for unlimited shapes, though finer details are more challenging. Our experience shows HDPE injection can handle details as small as 0.08-0.12 inches (2-3 mm).\n\nFor CNC milling, the detail is limited by the router bit diameter, which rounds corners. Verify the specifications of your machine. We used a 0.04-inch (1 mm) CNC router bit.\n\nA 2D file suffices for laser cutting, with PNG and AI formats commonly accepted by various software programs.\n\nFor CNC milling, a 3D file is necessary. Software such as Fusion 360 can convert vector files into 3D shapes.\n\nIn our example, the cutting depth is set to 1.5 millimeters (0.059 inches).\n\n### Laser Cutter Settings for Acrylic Moulds\n\nThe settings for your cutter will vary based on the type of machine. It is advisable to perform test cuts and adjust the laser's speed and intensity accordingly. \n\nThough acrylic can be safely cut, it does emit an odor; therefore, dust extraction is recommended. \n\nEnsure the pattern is not fully cut through the acrylic plate to preserve the mould's durability, except for certain shapes where this might be acceptable.\n\nEnsure edges are fully cut to avoid the necessity of manual drilling and cutting later. You can assign different settings to cutting lines to achieve multiple depths in one mould.\n\nProcess the file with the software, secure the material, and begin milling.\n\nConduct speed tests beforehand.\n\nInsert the texture plate into the mold and begin injecting. \n\nFor optimal results, cool the mold rapidly."
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"content": "Utilize lasercut, CNC milled, or handmade plates to incorporate interchangeable text or patterns into injection mold products, including the addition of plastic types or logos.\n\n\nUser Location: Leuven, Belgium\n\nWe are extending an existing mold, specifically a hexagon tile mold. It consists of a three-part flat mold fastened with bolts. Outer dimensions are 15 cm x 15 cm (approx. 6 in x 6 in). The top and bottom plates are 10 mm (approx. 0.4 in) thick, and the center part with the hexagon cutout is 4 mm (approx. 0.16 in) thick.\n\nWe will explain the processes of laser cutting and CNC milling. To access these devices, you might inquire at local facilities such as a Fablab or makerspace, or educational institutions.\n\nFor laser cut add-ons, we use 4 mm (approx. 0.16 in) acrylic plates sized 15 cm x 15 cm (approx. 6 in x 6 in). For CNC machining, we use 3 mm (approx. 0.12 in) aluminum plates also sized 15 cm x 15 cm.\n\nCertainly.\n\n---\n\nWe utilized software to design various patterns. Ensure the text is mirrored when creating a negative. The export format may vary based on your chosen technique.\n\nAdditional information, such as plastic type and production details, can be included as needed.\n\nLaser cutting allows for unlimited shapes, though finer details are more challenging. Our experience shows HDPE injection can handle details as small as 0.08-0.12 inches (2-3 mm).\n\nFor CNC milling, the detail is limited by the router bit diameter, which rounds corners. Verify the specifications of your machine. We used a 0.04-inch (1 mm) CNC router bit.\n\nA 2D file suffices for laser cutting, with PNG and AI formats commonly accepted by various software programs.\n\nFor CNC milling, a 3D file is necessary. Software such as Fusion 360 can convert vector files into 3D shapes.\n\nIn our example, the cutting depth is set to 1.5 millimeters (0.059 inches).\n\n### Laser Cutter Settings for Acrylic Moulds\n\nThe settings for your cutter will vary based on the type of machine. It is advisable to perform test cuts and adjust the laser's speed and intensity accordingly. \n\nThough acrylic can be safely cut, it does emit an odor; therefore, dust extraction is recommended. \n\nEnsure the pattern is not fully cut through the acrylic plate to preserve the mould's durability, except for certain shapes where this might be acceptable.\n\nEnsure edges are fully cut to avoid the necessity of manual drilling and cutting later. You can assign different settings to cutting lines to achieve multiple depths in one mould.\n\nProcess the file with the software, secure the material, and begin milling.\n\nConduct speed tests beforehand.\n\nInsert the texture plate into the mold and begin injecting. \n\nFor optimal results, cool the mold rapidly.",
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"keywords": "laser cutting, CNC milling, interchangeable plates, injection mold products, hexagon tile mold, acrylic plates, aluminum plates, HDPE injection, 3D file requirements, Fusion 360",
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"resources": "### Tools & Equipment\n\n- [Laser Cutter](https://www.fablab-leuven.be/) (e.g., Fab Lab Leuven)\n- [CNC Milling Machine](https://www.kuleuven.be/english) (e.g., KU Leuven workshops)\n- Injection molding machine\n- 4 mm acrylic plates (15 cm x 15 cm)\n- 3 mm aluminum plates (15 cm x 15 cm)\n\n### Software\n\n- [Autodesk Fusion 360](https://www.autodesk.com/products/fusion-360/) (3D modeling for CNC)\n- [Adobe Illustrator](https://www.adobe.com/products/illustrator.html) (vector design for laser cutting)\n- Laser cutter control software (e.g., RDWorks or machine-specific)\n- CNC machine control software (e.g., Mach3, GRBL)\n\n### Materials\n\n- HDPE plastic pellets (for injection molding)\n- Acrylic sheets (4 mm thickness)\n- Aluminum sheets (3 mm thickness)\n- Cooling system (water or air-based for rapid mold cooling)\n- Bolts (for mold assembly)\n\n### Design Files\n\n- 2D vector files (PNG/AI formats for laser cutting)[1][5]\n- 3D CAD files (for CNC milling)[5][6]\n- Mirrored text/patterns (negative design)[3]\n- Cutting depth specification (1.5 mm for CNC)[6]\n- Multi-depth laser engraving settings[5]\n\n### Safety & Maintenance\n\n- ~~[Dust extraction system](https://www.fablab-leuven.be/facilities)~~ (for laser cutting acrylic)[4]\n- Test cuts (calibration for laser/CNC settings)[4][6]\n- CNC Router bit verification (≥1 mm diameter for CNC)[6]\n- Material clamping tools (vice or vacuum table)\n- Protective gear (goggles, gloves during injection)[4]\n\nLocal fabrication options in Leuven include Fab Lab Leuven for laser cutting/CNC access and KU Leuven’s engineering workshops[2].",
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"references": "## Articles\n\n- [Everything You Need to Know About CNC Machining for Injection Mold Making](https://www.mastercam.com/news/blog/everything-you-need-to-know-about-cnc-machining-for-injection-mold-making/)\n- [Intro to Plastic Injection Mold Making](https://www.paulsonmfg.com/blog/intro-to-plastic-injection-mold-making/)\n- [A Beginner's Guide to Injection Molding](https://www.protolabs.com/resources/guides-and-trend-reports/designing-for-moldability-fundamental-elements/)\n\n## Books\n\n- *Runner and Gating Design Handbook Second Edition: Tools for Successful Injection Molding* (John Beaumont): [Link](https://www.beaumontinc.com/about/books-by-beaumont/)\n- *Successful Injection Molding: Process, Design, and Simulation* (John Beaumont): [Link](https://www.beaumontinc.com/about/books-by-beaumont/)\n\n## Papers\n\n- [Effect of Femtosecond-Laser-Structured Injection Molding Tool on Mechanical Properties](https://pmc.ncbi.nlm.nih.gov/articles/PMC8272158/)\n- ~~[Enhancement of Low-Power CO₂ Laser Cutting for Injection-Molded Polycarbonate](https://pure.northampton.ac.uk/files/37975388/Moradi_et_OLT_2017_Enhancement_of_low_power_CO2_laser_cutting_process_for_injection_molded_polycarbonate.pdf)~~\n\n## YouTube\n\n- [Laser Model Making Basics Tutorial Guide](https://www.youtube.com/watch?v=17Pg3QJk00o)\n\n## Open-Source Designs\n\n- [Step-by-Step Laser-Cut Molds for Thermoforming (Instructables)](https://www.instructables.com/Laser-Cut-Forms-for-Thermoforming-Vacuum-Forming/)\n- [Fab Academy Week 13 Assignment: Mold Fabrication](https://fabacademy.org/2024/labs/chaihuo/students/matthew-yu/docs/week13_assignment)\n- [Soft Robotics Toolkit: Laser-Cutting Mold Parts](https://softroboticstoolkit.com/laser-cut-molds/mold-fabrication/laser-cutting)\n\n## Manufacturer Guides\n\n- [Plastic Injection Mold Making (CS Tool Engineering)](https://www.cste.com/services/plastic-injection-mold-making)\n- [Injection Molding vs CNC Machining (3ERP)](https://www.3erp.com/blog/injection-molding-vs-cnc-machining/)",
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"brief": "Incorporate interchangeable patterns or text into injection molds using lasercut, CNC milled, or handmade plates with acrylic or aluminum materials."
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}
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@ -6,7 +6,7 @@ tags: ["research","sheetpress","hack"]
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category: Guides
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difficulty: Medium
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time: 1+ months
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keywords:
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keywords: sheet press, automation, Raspberry Pi, V4 sheet press, cartridge heaters, type K sensors, MAX31855, pneumatic jack, touch screen interface, Node.js server
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location: Leuven, Belgium
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---
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# Automated Sheet Press
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@ -118,4 +118,46 @@ A sensor is attached to the upper plate to measure the distance to a reflector o
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## Resources
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## References
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### Tools
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- Sheetpress with 600x600mm heated plates and upgraded bearings ~~[🔗](https://example.com/sheetpress)~~
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- Cartridge heaters (5 inner/4 outer per plate) ~~[🔗](https://example.com/cartridge-heaters)~~
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- 16 type-K thermocouples (8 per plate) for heat mapping ~~[🔗](https://example.com/thermocouples)~~
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- Pneumatic valve system with air compressor and servo control ~~[🔗](https://example.com/pneumatic-valve)~~
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- Custom metal thickness/size frames
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### Hardware
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- Raspberry Pi with touchscreen interface ~~[🔗](https://www.raspberrypi.com/)~~
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- MAX31855 thermocouple interface (replaces AB Electronics ADC) [🔗](https://www.analog.com/max31855)
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- Solid-state relays (230V AC, 4V–48V DC control) ~~[🔗](https://example.com/ssr)~~
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- VL6180 Time-of-Flight distance sensor [🔗](https://www.st.com/en/imaging-and-photonics-solutions/vl6180.html)
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- Arduino Nano for pneumatic valve control [🔗](https://www.arduino.cc/)
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### Software
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- Node.js server backend [🔗](https://nodejs.org/)
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- Web-based client interface (local network)
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- Custom PID controller software for temperature regulation
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- Automated sheet production calculator with material/thickness presets
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- Real-time graphing (15-minute/2-hour temperature history)
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## References
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Here are the references grouped by type based on the search results provided:
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## Articles
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- [Automate Offset Press Process Control | Using X-Rite Solutions](https://www.xrite.com/learning-color-education/using-our-solutions/automate-offset-press)
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- [Advanced ex-press sheet management for improved quality and productivity](https://www.tappi.org/product_pull/04/aug/advanced-ex-press-sheet-management-for-improved-quality-and/)
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- [Sheetfed Offset Printing Press Automation Advancements](https://www.piworld.com/article/sheetfed-offset-printing-press-automation-advancements/)
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- [Printing Industry Automation & Control Systems](https://www.industrialautomation.us/industries/printing/)
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- ~~[Product Spotlight: Canon Press Automation Modules—Optimizing & Simplifying Printing](https://whattheythink.com/articles/111446-product-spotlight-canon-press-automation-modulesoptimizing-simplifying-printing/)~~
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- [Automation in Offset: Simplifying Production and Increasing Profitability](https://www.packagingimpressions.com/article/automation-in-offset-simplifying-production-and-increasing-profitability/)
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## Books
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- [Hands-On Data Visualization: Interactive Charts and Customized Maps](https://handsondataviz.org/HandsOnDataViz.pdf)
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## Papers
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- [Sprague Achieves Higher Automation Levels By Replacing DCS with Digital Architecture](https://www.emerson.com/documents/automation/article-sprague-achieves-higher-automation-levels-by-replacing-dcs-digital-architecture-deltav-en-56458.pdf)
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- [Shreyans Doubled Productivity by Installing Process Automation System](https://ippta.co/wp-content/uploads/2021/01/IPPTA-71-29-35-Shreyans-Doubled-its.pdf)
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File diff suppressed because one or more lines are too long
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category: Guides
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difficulty: Medium
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time: 1-2 weeks
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keywords:
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keywords: Kwik BagIt System, Closed-Loop Rewards, Non-Disclosure Agreement, collection sites, global business opportunity, local dealers, Saskatoon recycling, plastic waste reduction, profitable recycling, authorized dealers
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location: Saskatoon, Canada
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---
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# Become an Authorized Dealer
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@ -38,4 +38,46 @@ The Authorized Kwik Bagit Dealers aim to:
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## Resources
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## References
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### Tools
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- Non-Disclosure Agreement signing platform ([DocuSign](https://www.docusign.com/))
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- Basic office equipment (computers, printers)
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- Weighing scales for material quantification
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- Safety gear (gloves, protective clothing)
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- Material sorting equipment
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### Software
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- Video conferencing tools ([Zoom](https://zoom.us/))
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- Customer relationship management (CRM) software
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- Recycling tracking/monitoring systems
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- Business management platforms ([QuickBooks](https://quickbooks.intuit.com/))
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- Document storage solutions ([Google Drive](https://drive.google.com/))
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### Hardware
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- Collection bins/containers for recyclables
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- Transportation vehicles for material logistics
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- Baling machines for compacting materials
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- Label printers for inventory tracking
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- Site security systems (cameras, access controls)
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*Note: Specific proprietary tools/software tied to Kwik BagIt operations require signed NDA for detailed disclosure [as referenced in materials].*
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## References
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## Articles
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- ~~[`waste360.com` - Kwik BagIt Partnership Announcement](https://www.waste360.com/waste-recycling/alternative-curbside-collection-startup-newbin-partners-with-kwik-bagit-on-washable-reusable-recycling-bag-system)~~ [1]
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- [`bestwaytorecycle.weebly.com` - Kwik Bagit Closed-Loop System Overview](https://bestwaytorecycle.weebly.com) [3]
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- [`bestwaytorecycle.com` - Net Zero Plastic Initiative](https://bestwaytorecycle.com) [4]
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- [`kwikbagit.ca` - Authorized Dealers Program](https://kwikbagit.ca/kwik-bagit-recycling-bags-become-an-authorized-dealer-and-distributor/) [5]
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- [`kwikbagit.ca` - Closed-Loop Rewards System](https://kwikbagit.ca/home/) [6]
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- [`bestwaytorecycle.com` - KBI System Explanation](https://bestwaytorecycle.com/revolutionizing-plastic-waste-management-how-the-kbi-system-is-redefining-recycling/) [8]
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- [`bestwaytorecycle.com` - Plastic Pollution Solution](https://bestwaytorecycle.com/what-goes-where-and-why/) [9]
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- [`kwikbagit.ca` - Recycling Guide](https://kwikbagit.ca) [10]
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- [`midriffinfosolution.org` - Kwik Bagit Technical Collaboration](https://midriffinfosolution.org/portfolio/kwik-bagit/) [7]
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## YouTube
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- [`Kwik Trip Rewards Program`](https://www.youtube.com/watch?v=_0POoCdWcJQ) (Unrelated to Kwik BagIt system; included for context on "Kwik" branding) [11]
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*(No Books, Papers, or Opensource Designs identified in provided sources.)*
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"images": []
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}
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},
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"content": "The \"Kwik BagIt Closed-Loop Rewards System\" requires a signed Non-Disclosure Agreement for complete details. We seek individuals to set up collection sites, collaborate with non-profit groups, and build a profitable business. This opportunity is available globally. A video explains our mission and the need for local dealers worldwide.\n\n\nUser Location: Saskatoon, Canada\n\nI'm sorry, I need a bit more context or clarification to provide the Markdown content you need. Could you please give me more details or specify what you'd like?\n\nThe \"Kwik BagIt System\" is designed to engage households, businesses, and non-profit organizations in a rewarding, revenue-generating activity. Contact us for more information.\n\nThe Authorized Kwik Bagit Dealers aim to:\n\n1. Decrease the volume of plastic and metal materials entering landfills.\n2. Enhance the quality and quantity of materials sent to re-processors for increased profitability.\n3. Enable Dealers to benefit from valuable recyclable materials often discarded as waste."
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"content": "The \"Kwik BagIt Closed-Loop Rewards System\" requires a signed Non-Disclosure Agreement for complete details. We seek individuals to set up collection sites, collaborate with non-profit groups, and build a profitable business. This opportunity is available globally. A video explains our mission and the need for local dealers worldwide.\n\n\nUser Location: Saskatoon, Canada\n\nI'm sorry, I need a bit more context or clarification to provide the Markdown content you need. Could you please give me more details or specify what you'd like?\n\nThe \"Kwik BagIt System\" is designed to engage households, businesses, and non-profit organizations in a rewarding, revenue-generating activity. Contact us for more information.\n\nThe Authorized Kwik Bagit Dealers aim to:\n\n1. Decrease the volume of plastic and metal materials entering landfills.\n2. Enhance the quality and quantity of materials sent to re-processors for increased profitability.\n3. Enable Dealers to benefit from valuable recyclable materials often discarded as waste.",
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"keywords": "Kwik BagIt System, Closed-Loop Rewards, Non-Disclosure Agreement, collection sites, global business opportunity, local dealers, Saskatoon recycling, plastic waste reduction, profitable recycling, authorized dealers",
|
||||
"resources": "### Tools\n\n- Non-Disclosure Agreement signing platform ([DocuSign](https://www.docusign.com/))\n- Basic office equipment (computers, printers)\n- Weighing scales for material quantification\n- Safety gear (gloves, protective clothing)\n- Material sorting equipment\n\n### Software\n\n- Video conferencing tools ([Zoom](https://zoom.us/))\n- Customer relationship management (CRM) software\n- Recycling tracking/monitoring systems\n- Business management platforms ([QuickBooks](https://quickbooks.intuit.com/))\n- Document storage solutions ([Google Drive](https://drive.google.com/))\n\n### Hardware\n\n- Collection bins/containers for recyclables\n- Transportation vehicles for material logistics\n- Baling machines for compacting materials\n- Label printers for inventory tracking\n- Site security systems (cameras, access controls)\n\n*Note: Specific proprietary tools/software tied to Kwik BagIt operations require signed NDA for detailed disclosure [as referenced in materials].*",
|
||||
"references": "## Articles\n\n- ~~[`waste360.com` - Kwik BagIt Partnership Announcement](https://www.waste360.com/waste-recycling/alternative-curbside-collection-startup-newbin-partners-with-kwik-bagit-on-washable-reusable-recycling-bag-system)~~ [1]\n- [`bestwaytorecycle.weebly.com` - Kwik Bagit Closed-Loop System Overview](https://bestwaytorecycle.weebly.com) [3]\n- [`bestwaytorecycle.com` - Net Zero Plastic Initiative](https://bestwaytorecycle.com) [4]\n- [`kwikbagit.ca` - Authorized Dealers Program](https://kwikbagit.ca/kwik-bagit-recycling-bags-become-an-authorized-dealer-and-distributor/) [5]\n- [`kwikbagit.ca` - Closed-Loop Rewards System](https://kwikbagit.ca/home/) [6]\n- [`bestwaytorecycle.com` - KBI System Explanation](https://bestwaytorecycle.com/revolutionizing-plastic-waste-management-how-the-kbi-system-is-redefining-recycling/) [8]\n- [`bestwaytorecycle.com` - Plastic Pollution Solution](https://bestwaytorecycle.com/what-goes-where-and-why/) [9]\n- [`kwikbagit.ca` - Recycling Guide](https://kwikbagit.ca) [10]\n- [`midriffinfosolution.org` - Kwik Bagit Technical Collaboration](https://midriffinfosolution.org/portfolio/kwik-bagit/) [7]\n\n## YouTube\n\n- [`Kwik Trip Rewards Program`](https://www.youtube.com/watch?v=_0POoCdWcJQ) (Unrelated to Kwik BagIt system; included for context on \"Kwik\" branding) [11]\n\n*(No Books, Papers, or Opensource Designs identified in provided sources.)*",
|
||||
"brief": "Join the Kwik BagIt Closed-Loop Rewards System globally. Set up collection sites, partner with non-profits, and profit while reducing landfill waste."
|
||||
}
|
||||
@ -11,7 +11,7 @@ tags: ["melting","sheetpress"]
|
||||
category: Guides
|
||||
difficulty: Medium
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: sheet press, plastic bending, plastic sheets, bending tools, moulding process, clamp placement, temperature settings, extruded beams, plastic shaping, press techniques
|
||||
location: Amsterdam, Netherlands (Kingdom of the)
|
||||
---
|
||||
# Bend with the Sheetpress
|
||||
@ -75,4 +75,57 @@ Once the sheets are adequately heated, promptly transfer them to the mold, as th
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Sheet press
|
||||
- Mould
|
||||
- Clamps
|
||||
|
||||
### Hardware
|
||||
|
||||
- 1/8 inch (3 mm) MDF sheet
|
||||
- Adjustable bottom bed (for gap adjustment)
|
||||
|
||||
### Materials (additional category inferred from context)
|
||||
|
||||
- Plastic sheets/solid surfaces/extruded beams (specified thickness)
|
||||
- Heat-resistant safety equipment (implied for handling heated sheets)
|
||||
|
||||
Key process elements:
|
||||
|
||||
- Temperature control (material-dependent)
|
||||
- Counter molds (recommended for complex shapes)
|
||||
- Two-person handling (for rapid transfer)
|
||||
|
||||
Local resources in Amsterdam:
|
||||
|
||||
- MDF sheets: Available at Praxis or Gamma stores
|
||||
- Fabrication services: For custom molds (3D printing/machining workshops)
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- Bend with the Sheetpress - [filtered] Academy
|
||||
- [Sheet Metal Bending Guide - Gestión De Compras](https://www.gestiondecompras.com/en/products/sheet-metal/sheet-metal-bending/)
|
||||
- [ABS Plastic Bending Guide - BeePlastic](https://www.beeplastic.com/blogs/plastic-insights/a-beginner-s-guide-to-bending-abs-plastic-sheets-and-rods)
|
||||
- [Line Bending Process Guide - Notes & Sketches](https://www.notesandsketches.co.uk/PDF/Line_Bending_Process.pdf)
|
||||
- [filtered] Sheetpress Overview - One Army
|
||||
- [filtered] Bending Guide - [filtered] Academy
|
||||
- [Sheet Press Process - Junklabz](https://www.junklabz.com/sheet-press)
|
||||
- [[filtered] Sheetpress Guide - Huaaoplastics](https://www.huaaoplastics.com/resources/the-ultimate-guide-to-the-precious-plastic-sheetpress.html)
|
||||
- Sheetpress Workspace Setup - [filtered] Academy
|
||||
|
||||
## Books
|
||||
|
||||
- [Designing the Internet of Things - MADSG](https://madsg.com/wp-content/uploads/2015/12/Designing_the_Internet_of_Things.pdf)
|
||||
|
||||
## Papers
|
||||
|
||||
- ~~[Plastic Bending: Theory and Applications - World Scientific](https://www.worldscientific.com/doi/10.1142/9789812797070_0001)~~
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Recycled Plastic Sheet Tutorial - [filtered]](https://www.youtube.com/watch?v=IPEsbg7AmVE)
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- [filtered] Sheetpress Blueprints
|
||||
@ -420,5 +420,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "The sheet press is utilized for bending plastic sheets, solid surfaces, or extruded beams. The process is straightforward but may need preparation for optimal results. Follow these steps for effective use:\n\n**Tools Required:**\n- Sheet press\n- Mould\n- Clamps\n\n\nUser Location: Amsterdam, Netherlands (Kingdom of the)\n\nTo achieve consistent results, use a mold for bending. For larger projects, sharp corners, or intricate shapes, consider a counter mold to ensure proper shaping. Plan clamp placement to ensure sufficient space for secure attachment.\n\nThe next step is to determine temperature and timing.\n\nTemperature varies based on plastic type and thickness. Check if the plastic bends sufficiently or experiment with smaller pieces before using larger sheets.\n\nBelow are some settings we have utilized.\n\nPlace the plastic on a 1/8 inch (3 mm) MDF sheet to prevent sticking to the press. Position the sheet and adjust the bottom bed upwards, leaving a 3/8 inch (1 cm) gap. \n\nYou can also bend sheets larger than the press, provided the bent section fits within it (e.g., a 6.6 x 3.3 ft (2 x 1 m) sheet).\n\nOnce the sheets are adequately heated, promptly transfer them to the mold, as they cool rapidly. Ensure all clamps are accessible. It is advisable to have a second person assist with this task."
|
||||
"content": "The sheet press is utilized for bending plastic sheets, solid surfaces, or extruded beams. The process is straightforward but may need preparation for optimal results. Follow these steps for effective use:\n\n**Tools Required:**\n- Sheet press\n- Mould\n- Clamps\n\n\nUser Location: Amsterdam, Netherlands (Kingdom of the)\n\nTo achieve consistent results, use a mold for bending. For larger projects, sharp corners, or intricate shapes, consider a counter mold to ensure proper shaping. Plan clamp placement to ensure sufficient space for secure attachment.\n\nThe next step is to determine temperature and timing.\n\nTemperature varies based on plastic type and thickness. Check if the plastic bends sufficiently or experiment with smaller pieces before using larger sheets.\n\nBelow are some settings we have utilized.\n\nPlace the plastic on a 1/8 inch (3 mm) MDF sheet to prevent sticking to the press. Position the sheet and adjust the bottom bed upwards, leaving a 3/8 inch (1 cm) gap. \n\nYou can also bend sheets larger than the press, provided the bent section fits within it (e.g., a 6.6 x 3.3 ft (2 x 1 m) sheet).\n\nOnce the sheets are adequately heated, promptly transfer them to the mold, as they cool rapidly. Ensure all clamps are accessible. It is advisable to have a second person assist with this task.",
|
||||
"keywords": "sheet press, plastic bending, plastic sheets, bending tools, moulding process, clamp placement, temperature settings, extruded beams, plastic shaping, press techniques",
|
||||
"resources": "### Tools\n\n- Sheet press\n- Mould\n- Clamps\n\n### Hardware\n\n- 1/8 inch (3 mm) MDF sheet\n- Adjustable bottom bed (for gap adjustment)\n\n### Materials (additional category inferred from context)\n\n- Plastic sheets/solid surfaces/extruded beams (specified thickness)\n- Heat-resistant safety equipment (implied for handling heated sheets)\n\nKey process elements:\n\n- Temperature control (material-dependent)\n- Counter molds (recommended for complex shapes)\n- Two-person handling (for rapid transfer)\n\nLocal resources in Amsterdam:\n\n- MDF sheets: Available at Praxis or Gamma stores\n- Fabrication services: For custom molds (3D printing/machining workshops)",
|
||||
"references": "## Articles\n\n- Bend with the Sheetpress - [filtered] Academy\n- [Sheet Metal Bending Guide - Gestión De Compras](https://www.gestiondecompras.com/en/products/sheet-metal/sheet-metal-bending/)\n- [ABS Plastic Bending Guide - BeePlastic](https://www.beeplastic.com/blogs/plastic-insights/a-beginner-s-guide-to-bending-abs-plastic-sheets-and-rods)\n- [Line Bending Process Guide - Notes & Sketches](https://www.notesandsketches.co.uk/PDF/Line_Bending_Process.pdf)\n- [filtered] Sheetpress Overview - One Army\n- [filtered] Bending Guide - [filtered] Academy\n- [Sheet Press Process - Junklabz](https://www.junklabz.com/sheet-press)\n- [[filtered] Sheetpress Guide - Huaaoplastics](https://www.huaaoplastics.com/resources/the-ultimate-guide-to-the-precious-plastic-sheetpress.html)\n- Sheetpress Workspace Setup - [filtered] Academy\n\n## Books\n\n- [Designing the Internet of Things - MADSG](https://madsg.com/wp-content/uploads/2015/12/Designing_the_Internet_of_Things.pdf)\n\n## Papers\n\n- ~~[Plastic Bending: Theory and Applications - World Scientific](https://www.worldscientific.com/doi/10.1142/9789812797070_0001)~~\n\n## YouTube\n\n- [Recycled Plastic Sheet Tutorial - [filtered]](https://www.youtube.com/watch?v=IPEsbg7AmVE)\n\n## Opensource Designs\n\n- [filtered] Sheetpress Blueprints",
|
||||
"brief": "Bend plastic sheets easily with a sheet press. Utilize molds and clamps for precise shaping. Ensure correct temperature and timing for optimal results."
|
||||
}
|
||||
@ -1,14 +1,14 @@
|
||||
## Articles
|
||||
|
||||
- Bend with the Sheetpress - Precious Plastic Academy
|
||||
- Bend with the Sheetpress - [filtered] Academy
|
||||
- [Sheet Metal Bending Guide - Gestión De Compras](https://www.gestiondecompras.com/en/products/sheet-metal/sheet-metal-bending/)
|
||||
- [ABS Plastic Bending Guide - BeePlastic](https://www.beeplastic.com/blogs/plastic-insights/a-beginner-s-guide-to-bending-abs-plastic-sheets-and-rods)
|
||||
- [Line Bending Process Guide - Notes & Sketches](https://www.notesandsketches.co.uk/PDF/Line_Bending_Process.pdf)
|
||||
- [Precious Plastic Sheetpress Overview - One Army](https://www.onearmy.earth/news/sheetpress)
|
||||
- Precious Plastic Bending Guide - Precious Plastic Academy
|
||||
- [filtered] Sheetpress Overview - One Army
|
||||
- [filtered] Bending Guide - [filtered] Academy
|
||||
- [Sheet Press Process - Junklabz](https://www.junklabz.com/sheet-press)
|
||||
- [Precious Plastic Sheetpress Guide - Huaaoplastics](https://www.huaaoplastics.com/resources/the-ultimate-guide-to-the-precious-plastic-sheetpress.html)
|
||||
- Sheetpress Workspace Setup - Precious Plastic Academy
|
||||
- [[filtered] Sheetpress Guide - Huaaoplastics](https://www.huaaoplastics.com/resources/the-ultimate-guide-to-the-precious-plastic-sheetpress.html)
|
||||
- Sheetpress Workspace Setup - [filtered] Academy
|
||||
|
||||
## Books
|
||||
|
||||
@ -20,8 +20,8 @@
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Recycled Plastic Sheet Tutorial - Precious Plastic](https://www.youtube.com/watch?v=IPEsbg7AmVE)
|
||||
- [Recycled Plastic Sheet Tutorial - [filtered]](https://www.youtube.com/watch?v=IPEsbg7AmVE)
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- Precious Plastic Sheetpress Blueprints
|
||||
- [filtered] Sheetpress Blueprints
|
||||
@ -6,7 +6,7 @@ tags: ["hack","shredder"]
|
||||
category: Machines
|
||||
difficulty: Very Hard
|
||||
time: 3-4 weeks
|
||||
keywords:
|
||||
keywords: bicycle shredder, construction tutorial, shredder design, assembly information, high-speed shredding, axle manufacturing, plastic shredding, steel frame construction, workshop safety, human-powered machinery
|
||||
location: Dresden, Germany
|
||||
---
|
||||
# Bicycle Shredder V2
|
||||
@ -118,4 +118,56 @@ Your suggestions for improving machine safety are welcome.
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
To build the enhanced bicycle shredder, key components and resources are organized into three main categories, each containing critical elements extracted from the tutorial documentation[1].
|
||||
|
||||
### Tools & Workshop Equipment
|
||||
|
||||
- Welding equipment (MIG/TIG recommended)
|
||||
- Lathe (for wheel-mount fabrication)
|
||||
- Angle grinder (for steel cutting/shaping)
|
||||
- CNC machine (plywood friction wheel milling)
|
||||
- Drilling/milling tools (pre-welding preparation)
|
||||
|
||||
### Hardware Components
|
||||
|
||||
- Steel tubes (14mm diameter bar for frame)
|
||||
- Span sockets (axle components)
|
||||
- M16 nuts (rear wheel mounting)
|
||||
- 1.5mm metal sheets (sieve/collection box)
|
||||
- Plywood sheets (friction wheel & alignment jigs)
|
||||
|
||||
### Software & Documentation
|
||||
|
||||
- [Design package](https://www.dropbox.com/sh/xlts122wcb905q6/AABRgMZTki8gH1NqQ5SvOS-Ia?dl=0) (CAD files & technical drawings)
|
||||
- Assembly video tutorials (forthcoming)
|
||||
- Sieve specifications (5-8mm holes)
|
||||
- Metalworking guidelines (bending/welding)
|
||||
- Safety system documentation (color codes/operational protocols)[1]
|
||||
|
||||
Consult the design package and adjust components based on regional availability of materials like span sockets[1]. Prioritize safety protocols during assembly and operation.
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- *No links provided*
|
||||
|
||||
### Books
|
||||
|
||||
- *No links provided*
|
||||
|
||||
### Papers
|
||||
|
||||
- *No links provided*
|
||||
|
||||
### YouTube
|
||||
|
||||
- *No links provided*
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
- [Bicycle Shredder Design Files](https://www.dropbox.com/sh/xlts122wcb905q6/AABRgMZTki8gH1NqQ5SvOS-Ia?dl=0)
|
||||
|
||||
### Other
|
||||
|
||||
- *No links provided*
|
||||
@ -469,5 +469,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "This tutorial provides an overview of constructing a bicycle shredder. Eighteen months ago, we released a video on building the original bicycle shredder. We have since improved the design and documentation and now present the enhanced second version.\n\n\nUser Location: Dresden, Germany\n\n### Assembly Information for Makers\n\nThe download package contains numerous files and drawings. While it may seem overwhelming initially, the following steps provide further insights into the shredder's design. A brief introduction video and an assembly video are forthcoming to enhance understanding of the construction. \n\n[Download Link](https://www.dropbox.com/sh/xlts122wcb905q6/AABRgMZTki8gH1NqQ5SvOS-Ia?dl=0)\n\nMost low-speed shredders observed online or within the community tend to be large, heavy, or inefficient. Opting for high-speed shredding utilizes inertia effectively. We chose to shred materials using human-powered high-speed methods.\n\nVarious designs exist for constructing the axle. We opted to invest in standard parts to minimize further machining costs. We use span sockets for this reason. However, we recognize these components may not be available in all regions. Explore local resources and capabilities to discover alternative methods for axle manufacturing.\n\n### Shredding Plastic with the Bicycle Shredder\n\nFor effective shredding with the bicycle shredder, the cutting mill's knives must rotate at high speed. To safely introduce plastic into the cutting mill without opening it, we initially experimented with various pipe lock designs. However, these proved unreliable, leading us to create a more traditional hopper instead. Although the new hopper is larger and heavier than previous versions, it provides increased stability and safety during operation.\n\nThe sieve and collection box are constructed from bent and welded metal sheets. Use a sieve with holes approximately 5-8 mm (3/16-5/16 inches) in diameter. Smaller holes may reduce the plastic to dust. Ensure the metal sheet is of sufficient thickness for stability and the locking system; 1.5 mm (1/16 inch) is recommended.\n\nThe friction wheel transfers speed from the rear wheel to the cutting mill. We make the wheel from plywood because it can be milled using our CNC machine. However, better materials, such as certain plastics, are available for the friction wheel.\n\n### Steel Frame Construction Guide\n\nConstructing the steel frame necessitates expertise in welding and metalwork. Beginners should consult an experienced metalworker. Use plywood sheet gauges to maintain correct distances between steel tubes and employ large 45° angles to streamline the welding process.\n\nEnsure all holes and slots are drilled and milled into the steel tubes prior to welding, as alignment becomes challenging afterwards.\n\nFor welding M16 nuts, align both nuts to properly secure the rear wheel. Use a 14mm (0.55 inches) diameter steel bar for this purpose.\n\nAdjusting the height is a simple task. A small steel strip is welded to a clamping ring for the turning knob, and the rest consists of standard components.\n\nThe wheel-mount involves considerable lathe work but is straightforward. For the turning knob, we cut a piece from a thick metal sheet and welded it to a nut. Alternatively, you can create the knob using steel strips and an angle grinder.\n\n### Workshop Safety Guidelines\n\nWorkshops involve diverse participants, and safety is a top priority. We implement a color-coded system for handling equipment:\n\n- **Green:** Accessible to everyone.\n- **Orange:** Restricted to team members.\n- **Red:** Extremely hazardous; avoid contact.\n\nIn addition to our color system, we use standard warning signs and machine-specific instructions. We also install safety features like belt and shaft protections.\n\nYour suggestions for improving machine safety are welcome."
|
||||
"content": "This tutorial provides an overview of constructing a bicycle shredder. Eighteen months ago, we released a video on building the original bicycle shredder. We have since improved the design and documentation and now present the enhanced second version.\n\n\nUser Location: Dresden, Germany\n\n### Assembly Information for Makers\n\nThe download package contains numerous files and drawings. While it may seem overwhelming initially, the following steps provide further insights into the shredder's design. A brief introduction video and an assembly video are forthcoming to enhance understanding of the construction. \n\n[Download Link](https://www.dropbox.com/sh/xlts122wcb905q6/AABRgMZTki8gH1NqQ5SvOS-Ia?dl=0)\n\nMost low-speed shredders observed online or within the community tend to be large, heavy, or inefficient. Opting for high-speed shredding utilizes inertia effectively. We chose to shred materials using human-powered high-speed methods.\n\nVarious designs exist for constructing the axle. We opted to invest in standard parts to minimize further machining costs. We use span sockets for this reason. However, we recognize these components may not be available in all regions. Explore local resources and capabilities to discover alternative methods for axle manufacturing.\n\n### Shredding Plastic with the Bicycle Shredder\n\nFor effective shredding with the bicycle shredder, the cutting mill's knives must rotate at high speed. To safely introduce plastic into the cutting mill without opening it, we initially experimented with various pipe lock designs. However, these proved unreliable, leading us to create a more traditional hopper instead. Although the new hopper is larger and heavier than previous versions, it provides increased stability and safety during operation.\n\nThe sieve and collection box are constructed from bent and welded metal sheets. Use a sieve with holes approximately 5-8 mm (3/16-5/16 inches) in diameter. Smaller holes may reduce the plastic to dust. Ensure the metal sheet is of sufficient thickness for stability and the locking system; 1.5 mm (1/16 inch) is recommended.\n\nThe friction wheel transfers speed from the rear wheel to the cutting mill. We make the wheel from plywood because it can be milled using our CNC machine. However, better materials, such as certain plastics, are available for the friction wheel.\n\n### Steel Frame Construction Guide\n\nConstructing the steel frame necessitates expertise in welding and metalwork. Beginners should consult an experienced metalworker. Use plywood sheet gauges to maintain correct distances between steel tubes and employ large 45° angles to streamline the welding process.\n\nEnsure all holes and slots are drilled and milled into the steel tubes prior to welding, as alignment becomes challenging afterwards.\n\nFor welding M16 nuts, align both nuts to properly secure the rear wheel. Use a 14mm (0.55 inches) diameter steel bar for this purpose.\n\nAdjusting the height is a simple task. A small steel strip is welded to a clamping ring for the turning knob, and the rest consists of standard components.\n\nThe wheel-mount involves considerable lathe work but is straightforward. For the turning knob, we cut a piece from a thick metal sheet and welded it to a nut. Alternatively, you can create the knob using steel strips and an angle grinder.\n\n### Workshop Safety Guidelines\n\nWorkshops involve diverse participants, and safety is a top priority. We implement a color-coded system for handling equipment:\n\n- **Green:** Accessible to everyone.\n- **Orange:** Restricted to team members.\n- **Red:** Extremely hazardous; avoid contact.\n\nIn addition to our color system, we use standard warning signs and machine-specific instructions. We also install safety features like belt and shaft protections.\n\nYour suggestions for improving machine safety are welcome.",
|
||||
"keywords": "bicycle shredder, construction tutorial, shredder design, assembly information, high-speed shredding, axle manufacturing, plastic shredding, steel frame construction, workshop safety, human-powered machinery",
|
||||
"resources": "To build the enhanced bicycle shredder, key components and resources are organized into three main categories, each containing critical elements extracted from the tutorial documentation[1].\n\n### Tools & Workshop Equipment\n\n- Welding equipment (MIG/TIG recommended)\n- Lathe (for wheel-mount fabrication)\n- Angle grinder (for steel cutting/shaping)\n- CNC machine (plywood friction wheel milling)\n- Drilling/milling tools (pre-welding preparation)\n\n### Hardware Components\n\n- Steel tubes (14mm diameter bar for frame)\n- Span sockets (axle components)\n- M16 nuts (rear wheel mounting)\n- 1.5mm metal sheets (sieve/collection box)\n- Plywood sheets (friction wheel & alignment jigs)\n\n### Software & Documentation\n\n- [Design package](https://www.dropbox.com/sh/xlts122wcb905q6/AABRgMZTki8gH1NqQ5SvOS-Ia?dl=0) (CAD files & technical drawings)\n- Assembly video tutorials (forthcoming)\n- Sieve specifications (5-8mm holes)\n- Metalworking guidelines (bending/welding)\n- Safety system documentation (color codes/operational protocols)[1]\n\nConsult the design package and adjust components based on regional availability of materials like span sockets[1]. Prioritize safety protocols during assembly and operation.",
|
||||
"references": "## References\n\n### Articles\n\n- *No links provided*\n\n### Books\n\n- *No links provided*\n\n### Papers\n\n- *No links provided*\n\n### YouTube\n\n- *No links provided*\n\n### Opensource Designs\n\n- [Bicycle Shredder Design Files](https://www.dropbox.com/sh/xlts122wcb905q6/AABRgMZTki8gH1NqQ5SvOS-Ia?dl=0)\n\n### Other\n\n- *No links provided*",
|
||||
"brief": "Learn to construct an enhanced bicycle shredder with our tutorial! Discover updated designs, safety tips, and assembly info for efficient high-speed shredding."
|
||||
}
|
||||
@ -8,7 +8,7 @@ tags: ["HDPE","injection","mould"]
|
||||
category: Moulds
|
||||
difficulty: Medium
|
||||
time: < 1 day
|
||||
keywords:
|
||||
keywords: Mold creation, injection molding, 3D model download, metal fabrication, welding instructions, plastic materials comparison, pedal fabrication, DIY mold tutorial, safety equipment for welding, metal cutting techniques
|
||||
location:
|
||||
---
|
||||
# Bike Pedals & Grips Mould
|
||||
@ -173,4 +173,46 @@ Ensure the pedal is firmly positioned in the jig. Attach an 11 mm (7/16 inch) dr
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Injection machine
|
||||
- Angle grinder (cutting and grinding discs)
|
||||
- Drill press (with 4.3mm–22.5mm bits)
|
||||
- Welding machine (with protective attire)
|
||||
- M6/M8 thread taps
|
||||
|
||||
### Software
|
||||
|
||||
- 3D modeling software (for customizing mold design)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Steel sheets (4mm thick)
|
||||
- Metal tubes (35mm internal diameter)
|
||||
- Threaded rods (M6/M8)
|
||||
- Assorted nuts/bolts (M4/M6/M8)
|
||||
- Plastic pellets (PS/PE)
|
||||
## References
|
||||
## References
|
||||
|
||||
### YouTube
|
||||
|
||||
- [Beginner To Advanced — How To Create a Mold— Part 1](https://www.youtube.com/watch?v=_hGMWhde1So) [1]
|
||||
- [Mold Design for Beginners](https://www.youtube.com/watch?v=hRU_qNr8zLg) [8]
|
||||
|
||||
### Articles
|
||||
|
||||
- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) [2]
|
||||
- [A Step by Step Guide to Injection Molding - SyBridge Technologies](https://sybridge.com/injection-molding-guide/) [5]
|
||||
|
||||
### Books
|
||||
|
||||
- [Mold Making and Casting Guide Book - ComposiMold.com](https://composimoldstore.com/mold-making-and-casting-guide/) [3]
|
||||
|
||||
### Papers
|
||||
|
||||
- [Overview of Injection Molding Technology for Processing Polymers (PDF)](https://www.espublisher.com/uploads/article_pdf/esmm5f713.pdf) [4]
|
||||
|
||||
### Open-Source Designs
|
||||
|
||||
- [Open Source Skateboard Mold - Good Roads Collective](https://www.goodroadscollective.com/open-source-skateboard-mold) [6]
|
||||
File diff suppressed because one or more lines are too long
@ -8,7 +8,7 @@ tags: ["PS","untagged","product","sheetpress","PP","untagged"]
|
||||
category: Products
|
||||
difficulty: Medium
|
||||
time: < 1 week
|
||||
keywords:
|
||||
keywords: recycled polypropylene plastic, fishing nets recycling, eco-friendly boards, sustainable materials, AIMPLAS collaboration, Vertidos Cero project, Mares Circulares initiative, marine litter processing, Spanish fishermen collaboration, plastic sheet pressing
|
||||
location: Gandia, Spain
|
||||
---
|
||||
# Boards made from marine litter
|
||||
@ -88,4 +88,57 @@ These boards can be used to create a variety of products, including decorative i
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Industrial dryer (moisture removal)
|
||||
- Mixing equipment (material proportion control)
|
||||
- Trimming tools (edge finishing)
|
||||
- Storage racks (board stabilization)
|
||||
|
||||
### Hardware & Machinery
|
||||
|
||||
- Adapted carpentry press with heating/automation [AIMPLAS](https://www.aimplas.net/)
|
||||
- Sheet press (220cm × 90cm capacity)
|
||||
- Temperature control system (180°C operation)
|
||||
|
||||
### Software
|
||||
|
||||
- Automation software (press control)
|
||||
|
||||
### Materials
|
||||
|
||||
- Recycled polypropylene plastic ~~[Mares Circulares](https://www.marescirculares.com/)~~
|
||||
- Processed fishing nets [Vertidos Cero](https://www.vertidoscero.com/)
|
||||
|
||||
### Partners
|
||||
|
||||
- Vertidos Cero Association [Website](https://www.vertidoscero.com/)
|
||||
- AIMPLAS [Website](https://www.aimplas.net/)
|
||||
## References
|
||||
Here is the list of references grouped by type:
|
||||
|
||||
## Articles
|
||||
|
||||
- [Breakthrough Technology Takes Plastic From the Ocean...](https://investors.coca-colacompany.com/news-events/press-releases/detail/971/breakthrough-technology-takes-plastic-from-the-ocean-and)
|
||||
- [Valenciaport sponsors furniture made from marine waste](https://www.valenciaport.com/en/valenciaport-sponsors-the-furniture-made-by-aimplas-with-marine-residues/)
|
||||
- [NetPlus® Recycled Fishing Nets](https://www.patagonia.com/our-footprint/netplus-recycled-fishing-nets.html)
|
||||
- [MAELSTROM Project: Marine Litter Treatment](https://cordis.europa.eu/article/id/445680-a-mantra-for-treatment-of-plastic-in-our-oceans)
|
||||
|
||||
## Papers
|
||||
|
||||
- ~~[Recycling of Waste Polyethylene Fishing Nets as Fibre Reinforcement in Gypsum-based Materials](https://orbit.dtu.dk/files/278424474/Bertelsen_et_al_2022.pdf)~~
|
||||
- [Engineering Properties of Fibres from Waste Fishing Nets](http://www.circularocean.eu/wp-content/uploads/2017/02/Engineering-Properties-of-Fibres-from-Waste-Fishing-Nets.pdf)
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Recycled Plastic Lumber Flow Molding](https://www.youtube.com/watch?v=jAlGgXAdq5A)
|
||||
- [The Ultimate Guide to Make Perfect Plastic Sheets](https://www.youtube.com/watch?v=GEqPjhllYTY)
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- Products Made from Marine Litter
|
||||
|
||||
## Guides/Reports
|
||||
|
||||
- [Ecodesign Guide for Packaging (Ecoembes)](https://ecoembesempresas.com/app/uploads/2024/06/Ecodesign_guide_ENG.pdf)
|
||||
- [AIMPLAS Marine Litter Recovery Guide](https://www.aimplas.net/technologies/recycling/recovery-marine-litter/)
|
||||
@ -383,5 +383,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "Creation and manufacture of boards or panels using recycled polypropylene plastic and fishing nets recovered by Spanish fishermen.\n\nThis project is developed in collaboration with Vertidos Cero Association and AIMPLAS.\n\n\nUser Location: Gandia, Spain\n\nMares Circulares, initiated in 2018, aims to clean the coasts, protected areas, and seabed of Spain and Portugal and promote material reuse.\n\nApproximately 5,200 kilograms (11,464 pounds) of debris, collected by volunteer fishermen, was processed. Non-PET plastic was sent to the Instituto Tecnológico de Plástico (AIMPLAS), where it was transformed into usable material.\n\nThe processed marine litter and fishing nets arrive in our workshop clean and crushed, ready for the heat press.\n\nWe mix them with the base material (polypropylene), carefully considering the desired proportions and quantities to achieve the specific texture, color, or thickness needed.\n\nBefore placing the plastic in the sheet press, we use an industrial dryer to remove moisture.\n\nOnce the material is dry and mixed, it can be taken to the sheet press.\n\nWe adapted a carpentry press to include heating and automation systems for board production.\n\nOur sheet press can produce boards measuring 220cm x 90cm (86.6 inches x 35.4 inches) with thicknesses ranging from 1cm to 3cm (0.4 inches to 1.2 inches).\n\nThe machine operates at an average temperature of 180°C (356°F) to melt the plastic.\n\nAs with any plastic processing, excess material on the edges must be trimmed.\n\nAfter removing the board from the sheet press, it is important to store it in a large space to prevent deformation or bending.\n\nThese boards can be used to create a variety of products, including decorative items and furniture."
|
||||
"content": "Creation and manufacture of boards or panels using recycled polypropylene plastic and fishing nets recovered by Spanish fishermen.\n\nThis project is developed in collaboration with Vertidos Cero Association and AIMPLAS.\n\n\nUser Location: Gandia, Spain\n\nMares Circulares, initiated in 2018, aims to clean the coasts, protected areas, and seabed of Spain and Portugal and promote material reuse.\n\nApproximately 5,200 kilograms (11,464 pounds) of debris, collected by volunteer fishermen, was processed. Non-PET plastic was sent to the Instituto Tecnológico de Plástico (AIMPLAS), where it was transformed into usable material.\n\nThe processed marine litter and fishing nets arrive in our workshop clean and crushed, ready for the heat press.\n\nWe mix them with the base material (polypropylene), carefully considering the desired proportions and quantities to achieve the specific texture, color, or thickness needed.\n\nBefore placing the plastic in the sheet press, we use an industrial dryer to remove moisture.\n\nOnce the material is dry and mixed, it can be taken to the sheet press.\n\nWe adapted a carpentry press to include heating and automation systems for board production.\n\nOur sheet press can produce boards measuring 220cm x 90cm (86.6 inches x 35.4 inches) with thicknesses ranging from 1cm to 3cm (0.4 inches to 1.2 inches).\n\nThe machine operates at an average temperature of 180°C (356°F) to melt the plastic.\n\nAs with any plastic processing, excess material on the edges must be trimmed.\n\nAfter removing the board from the sheet press, it is important to store it in a large space to prevent deformation or bending.\n\nThese boards can be used to create a variety of products, including decorative items and furniture.",
|
||||
"keywords": "recycled polypropylene plastic, fishing nets recycling, eco-friendly boards, sustainable materials, AIMPLAS collaboration, Vertidos Cero project, Mares Circulares initiative, marine litter processing, Spanish fishermen collaboration, plastic sheet pressing",
|
||||
"resources": "### Tools\n\n- Industrial dryer (moisture removal)\n- Mixing equipment (material proportion control)\n- Trimming tools (edge finishing)\n- Storage racks (board stabilization)\n\n### Hardware & Machinery\n\n- Adapted carpentry press with heating/automation [AIMPLAS](https://www.aimplas.net/)\n- Sheet press (220cm × 90cm capacity)\n- Temperature control system (180°C operation)\n\n### Software\n\n- Automation software (press control)\n\n### Materials\n\n- Recycled polypropylene plastic ~~[Mares Circulares](https://www.marescirculares.com/)~~\n- Processed fishing nets [Vertidos Cero](https://www.vertidoscero.com/)\n\n### Partners\n\n- Vertidos Cero Association [Website](https://www.vertidoscero.com/)\n- AIMPLAS [Website](https://www.aimplas.net/)",
|
||||
"references": "Here is the list of references grouped by type:\n\n## Articles\n\n- [Breakthrough Technology Takes Plastic From the Ocean...](https://investors.coca-colacompany.com/news-events/press-releases/detail/971/breakthrough-technology-takes-plastic-from-the-ocean-and)\n- [Valenciaport sponsors furniture made from marine waste](https://www.valenciaport.com/en/valenciaport-sponsors-the-furniture-made-by-aimplas-with-marine-residues/)\n- [NetPlus® Recycled Fishing Nets](https://www.patagonia.com/our-footprint/netplus-recycled-fishing-nets.html)\n- [MAELSTROM Project: Marine Litter Treatment](https://cordis.europa.eu/article/id/445680-a-mantra-for-treatment-of-plastic-in-our-oceans)\n\n## Papers\n\n- ~~[Recycling of Waste Polyethylene Fishing Nets as Fibre Reinforcement in Gypsum-based Materials](https://orbit.dtu.dk/files/278424474/Bertelsen_et_al_2022.pdf)~~\n- [Engineering Properties of Fibres from Waste Fishing Nets](http://www.circularocean.eu/wp-content/uploads/2017/02/Engineering-Properties-of-Fibres-from-Waste-Fishing-Nets.pdf)\n\n## YouTube\n\n- [Recycled Plastic Lumber Flow Molding](https://www.youtube.com/watch?v=jAlGgXAdq5A)\n- [The Ultimate Guide to Make Perfect Plastic Sheets](https://www.youtube.com/watch?v=GEqPjhllYTY)\n\n## Opensource Designs\n\n- Products Made from Marine Litter\n\n## Guides/Reports\n\n- [Ecodesign Guide for Packaging (Ecoembes)](https://ecoembesempresas.com/app/uploads/2024/06/Ecodesign_guide_ENG.pdf)\n- [AIMPLAS Marine Litter Recovery Guide](https://www.aimplas.net/technologies/recycling/recovery-marine-litter/)",
|
||||
"brief": "Eco-friendly boards made from recycled polypropylene and fishing nets. Collaborating with AIMPLAS and Vertidos Cero, promoting coastal cleanliness and material reuse."
|
||||
}
|
||||
@ -6,7 +6,7 @@ tags: ["product","mould","injection"]
|
||||
category: Moulds
|
||||
difficulty: Hard
|
||||
time: < 1 week
|
||||
keywords:
|
||||
keywords: wall-mounted clamp, broom hanger mold, injection machine mold, steel pipe nipple, aluminum block mold, male and female mold, flexible plastics injection, HDPE and PP materials, mold assembly instructions, industrial mold making
|
||||
location: Bogota, Colombia
|
||||
---
|
||||
# Broom hanger mould
|
||||
@ -195,4 +195,55 @@ To install the broom hanger, drill a hole in the wall, insert a wall plug, and s
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Drilling machine with various bits (5mm, 9.5mm, ¼") [Page 6, 10, 13]
|
||||
- Lathe for chamfering welded edges [Page 3]
|
||||
- Milling machine with round point bit [Page 6]
|
||||
- Welding equipment for joining steel parts [Page 3]
|
||||
- Tap set (¼" thread) [Page 13]
|
||||
|
||||
### Hardware
|
||||
|
||||
- Steel pipe nipple (no. 7) and metal sheet (no. 8) [Page 3]
|
||||
- Aluminum blocks (no. 1, 2, 3) and rod (no. 5) [Page 6, 7]
|
||||
- Screws, washers, nuts (no. 9-11) and bolts (no. 12-14) [Page 9, 13]
|
||||
- Conical guides (no. 6) from round metal bar [Page 11]
|
||||
- Caps (no. 4) for mold assembly [Page 13]
|
||||
|
||||
### Software
|
||||
|
||||
- None specified (technical drawings on pages 3–14 guide fabrication).
|
||||
|
||||
### Materials
|
||||
|
||||
- HDPE or PP plastic pellets for injection molding [Final Step].
|
||||
- Wall plugs and screws for installation [Final Step].
|
||||
|
||||
Technical drawings (pages 3–14) are critical for dimensional accuracy. Prioritize precision tools and alignment during assembly.
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- https://www.ace-mold.com/mold-clamps-injection-molding-a-comprehensive-guide/
|
||||
- https://www.boyiprototyping.com/injection-molding-guide/essential-guide-to-injection-molding-clamps-for-quality-mold/
|
||||
- https://www.nelsonnwalaska.com/injection-mold-frame-with-integral-clamping-ejector/
|
||||
- https://alleycho.com/clamping-system-introduction-in-injection-molding-machine/
|
||||
- https://formlabs.com/blog/diy-injection-molding/
|
||||
- https://www.amandaseghetti.com/diy-mop-broom-holder/
|
||||
|
||||
## Books
|
||||
|
||||
- https://bearpondbooks.com/book/9781569905708
|
||||
- https://qecubete.files.wordpress.com/2014/07/injection-molding-handbook.pdf
|
||||
- https://www.goodreads.com/book/show/4182553
|
||||
- https://www.prairielights.com/book/9781569908914
|
||||
- https://www.barnesandnoble.com/w/injection-mold-design-engineering-david-o-kazmer/1123852648
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- https://www.printables.com/model/152557-gravity-broom-holder
|
||||
- https://formlabs.com/blog/diy-injection-molding/
|
||||
|
||||
## Youtube
|
||||
|
||||
- https://www.youtube.com/watch?v=QvLIaoaFQbc
|
||||
@ -698,5 +698,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "A wall-mounted clamp for brooms and mops can be made by following these steps to create its mold for an injection machine.\n\n\nUser Location: Bogota, Colombia\n\nEnsure all materials are prepared and carefully review the attached drawings and steps to fully understand the process, enhancing efficiency and accuracy.\n\nBegin by cutting the steel pipe nipple (no. 7) in half to create the mold nozzle. Drill a hole in the center of the metal sheet (no. 8) to securely fit one half of the pipe nipple. Weld parts no. 7 and no. 8 together, and then chamfer the welded edge on the lathe.\n\n(Drawings page 3-5)\n\nCreate the female mold by taking aluminum block no. 1 and drilling a hole that is 1 inch (2.54 cm) deep in the center of face A. Begin with smaller drill bits, gradually increasing to 1 inch (2.54 cm). Next, mill face B to create a channel 1 inch (2.54 cm) wide. Utilize a round point bit for a smoother finish.\n\n(Refer to drawings on page 6)\n\nDrill a 5 mm (0.2 in) hole through the center of the female mold.\n\n(Drawings page 6)\n\nThe male mold consists of three parts. Prepare aluminum parts 2, 3, and 5. Begin with the aluminum rod (part 5). Mill one side of the rod to a height of 3.17 mm (1/8 inch) and a width of 14.19 mm (9/16 inch). \n\n(Refer to drawings on page 7)\n\nTake part no. 3 and mill one face at a 15° angle. Then mill the opposite face to a 15° angle until the narrow face measures 14.19 mm (0.56 inches) and the wider face measures 21 mm (0.83 inches), matching the face of part 5. Refer to drawings on page 7.\n\nTo assemble the male mold, align the centers of the previous parts with part no. 2. Secure with clamps and drill two holes, 3/16 inch (4.76 mm) deep. On part no. 5, drill flat countersinks for screw no. 9 heads. Use button head screws, washers, and nuts (no. 9-11) to fasten the three parts.\n\n(Drawings pages 8-9)\n\nAlign the female and male parts of the mold and secure them with a small press or locking pliers. Mark the hole positions from the drawings onto the face of part 2 and drill two holes with a 9.5mm (3/8 inch) diameter. Drill through part 2 and 1cm (0.39 inch) deep into part 1.\n\n(Refer to drawings on page 10)\n\n### Tutorial Instructions\n\nTurn the round metal bar (no. 6) to create the conical guides. Saw a channel on one side to allow air flow during insertion. Using a vice or hammer, insert the conical guides into part no. 1. \n\n(Refer to drawings on page 11)\n\nFix the nozzle by securing the female and male parts with a small press or locking pliers, then drill four 9/32\" (7 mm) holes at the corners of both parts. Close the mold and adjust the ends for an even surface between the male and female parts.\n\n(Drawings page 12)\n\nSecure each cap (no. 4) and drill four holes with a 5mm (3/16 inch) diameter through the cap, penetrating 25mm (1 inch) into both female and male mold parts. Tap each hole in the female and male sections with a ¼ inch thread. Enlarge the holes in the caps to ¼ inch and secure them with bolts (no. 12).\n\n(Refer to drawings on page 13)\n\nFinal Step: Use a hand saw to cut two slots per side for easier bolt insertion and removal. Secure the mold with four bolts and butterfly nuts (size 13-14).\n\nRefer to Drawings on page 14.\n\nThe broom hanger mold is complete and ready for injection. Flexible plastics such as HDPE and PP are recommended as they are less prone to cracking.\n\nTo open the mold, use a flat screwdriver to gently separate the parts. To remove the plastic product, use a flat screwdriver or putty knife to detach it from the male mold. It is advisable to perform this while the plastic is still warm, but ensure the mold is returned to its original shape afterward.\n\nTo install the broom hanger, drill a hole in the wall, insert a wall plug, and secure it with a screw."
|
||||
"content": "A wall-mounted clamp for brooms and mops can be made by following these steps to create its mold for an injection machine.\n\n\nUser Location: Bogota, Colombia\n\nEnsure all materials are prepared and carefully review the attached drawings and steps to fully understand the process, enhancing efficiency and accuracy.\n\nBegin by cutting the steel pipe nipple (no. 7) in half to create the mold nozzle. Drill a hole in the center of the metal sheet (no. 8) to securely fit one half of the pipe nipple. Weld parts no. 7 and no. 8 together, and then chamfer the welded edge on the lathe.\n\n(Drawings page 3-5)\n\nCreate the female mold by taking aluminum block no. 1 and drilling a hole that is 1 inch (2.54 cm) deep in the center of face A. Begin with smaller drill bits, gradually increasing to 1 inch (2.54 cm). Next, mill face B to create a channel 1 inch (2.54 cm) wide. Utilize a round point bit for a smoother finish.\n\n(Refer to drawings on page 6)\n\nDrill a 5 mm (0.2 in) hole through the center of the female mold.\n\n(Drawings page 6)\n\nThe male mold consists of three parts. Prepare aluminum parts 2, 3, and 5. Begin with the aluminum rod (part 5). Mill one side of the rod to a height of 3.17 mm (1/8 inch) and a width of 14.19 mm (9/16 inch). \n\n(Refer to drawings on page 7)\n\nTake part no. 3 and mill one face at a 15° angle. Then mill the opposite face to a 15° angle until the narrow face measures 14.19 mm (0.56 inches) and the wider face measures 21 mm (0.83 inches), matching the face of part 5. Refer to drawings on page 7.\n\nTo assemble the male mold, align the centers of the previous parts with part no. 2. Secure with clamps and drill two holes, 3/16 inch (4.76 mm) deep. On part no. 5, drill flat countersinks for screw no. 9 heads. Use button head screws, washers, and nuts (no. 9-11) to fasten the three parts.\n\n(Drawings pages 8-9)\n\nAlign the female and male parts of the mold and secure them with a small press or locking pliers. Mark the hole positions from the drawings onto the face of part 2 and drill two holes with a 9.5mm (3/8 inch) diameter. Drill through part 2 and 1cm (0.39 inch) deep into part 1.\n\n(Refer to drawings on page 10)\n\n### Tutorial Instructions\n\nTurn the round metal bar (no. 6) to create the conical guides. Saw a channel on one side to allow air flow during insertion. Using a vice or hammer, insert the conical guides into part no. 1. \n\n(Refer to drawings on page 11)\n\nFix the nozzle by securing the female and male parts with a small press or locking pliers, then drill four 9/32\" (7 mm) holes at the corners of both parts. Close the mold and adjust the ends for an even surface between the male and female parts.\n\n(Drawings page 12)\n\nSecure each cap (no. 4) and drill four holes with a 5mm (3/16 inch) diameter through the cap, penetrating 25mm (1 inch) into both female and male mold parts. Tap each hole in the female and male sections with a ¼ inch thread. Enlarge the holes in the caps to ¼ inch and secure them with bolts (no. 12).\n\n(Refer to drawings on page 13)\n\nFinal Step: Use a hand saw to cut two slots per side for easier bolt insertion and removal. Secure the mold with four bolts and butterfly nuts (size 13-14).\n\nRefer to Drawings on page 14.\n\nThe broom hanger mold is complete and ready for injection. Flexible plastics such as HDPE and PP are recommended as they are less prone to cracking.\n\nTo open the mold, use a flat screwdriver to gently separate the parts. To remove the plastic product, use a flat screwdriver or putty knife to detach it from the male mold. It is advisable to perform this while the plastic is still warm, but ensure the mold is returned to its original shape afterward.\n\nTo install the broom hanger, drill a hole in the wall, insert a wall plug, and secure it with a screw.",
|
||||
"keywords": "wall-mounted clamp, broom hanger mold, injection machine mold, steel pipe nipple, aluminum block mold, male and female mold, flexible plastics injection, HDPE and PP materials, mold assembly instructions, industrial mold making",
|
||||
"resources": "### Tools\n\n- Drilling machine with various bits (5mm, 9.5mm, ¼\") [Page 6, 10, 13]\n- Lathe for chamfering welded edges [Page 3]\n- Milling machine with round point bit [Page 6]\n- Welding equipment for joining steel parts [Page 3]\n- Tap set (¼\" thread) [Page 13]\n\n### Hardware\n\n- Steel pipe nipple (no. 7) and metal sheet (no. 8) [Page 3]\n- Aluminum blocks (no. 1, 2, 3) and rod (no. 5) [Page 6, 7]\n- Screws, washers, nuts (no. 9-11) and bolts (no. 12-14) [Page 9, 13]\n- Conical guides (no. 6) from round metal bar [Page 11]\n- Caps (no. 4) for mold assembly [Page 13]\n\n### Software\n\n- None specified (technical drawings on pages 3–14 guide fabrication).\n\n### Materials\n\n- HDPE or PP plastic pellets for injection molding [Final Step].\n- Wall plugs and screws for installation [Final Step].\n\nTechnical drawings (pages 3–14) are critical for dimensional accuracy. Prioritize precision tools and alignment during assembly.",
|
||||
"references": "## Articles\n\n- https://www.ace-mold.com/mold-clamps-injection-molding-a-comprehensive-guide/\n- https://www.boyiprototyping.com/injection-molding-guide/essential-guide-to-injection-molding-clamps-for-quality-mold/\n- https://www.nelsonnwalaska.com/injection-mold-frame-with-integral-clamping-ejector/\n- https://alleycho.com/clamping-system-introduction-in-injection-molding-machine/\n- https://formlabs.com/blog/diy-injection-molding/\n- https://www.amandaseghetti.com/diy-mop-broom-holder/\n\n## Books\n\n- https://bearpondbooks.com/book/9781569905708\n- https://qecubete.files.wordpress.com/2014/07/injection-molding-handbook.pdf\n- https://www.goodreads.com/book/show/4182553\n- https://www.prairielights.com/book/9781569908914\n- https://www.barnesandnoble.com/w/injection-mold-design-engineering-david-o-kazmer/1123852648\n\n## Opensource Designs\n\n- https://www.printables.com/model/152557-gravity-broom-holder\n- https://formlabs.com/blog/diy-injection-molding/\n\n## Youtube\n\n- https://www.youtube.com/watch?v=QvLIaoaFQbc",
|
||||
"brief": "Craft a wall-mounted broom and mop clamp mold with detailed steps for efficiency. Use flexible plastics like HDPE and PP for durability."
|
||||
}
|
||||
@ -8,7 +8,7 @@ tags: ["product","research","extrusion"]
|
||||
category: Guides
|
||||
difficulty: Very Hard
|
||||
time: 1+ months
|
||||
keywords:
|
||||
keywords: Flipflopi, recycled plastic boat, Kenya, sustainable sailing, alternative materials, boat construction, plastic pollution, eco-friendly, experimental prototype, Lamu boat builder
|
||||
location: Lamu, Kenya
|
||||
---
|
||||
# Build a 'Flipflopi' boat
|
||||
@ -206,4 +206,54 @@ If you create a similar vessel, we encourage you to share your achievements with
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Hand drill (manual screw insertion)
|
||||
- Screwdriver (traditional assembly)
|
||||
- Sanding tools (flip-flop sheet preparation)
|
||||
- Metal molds (30+ for boat components)
|
||||
- Extrusion Pro (plank production)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Recycled HDPE plastic (primary material)
|
||||
- 100% recycled plastic planks (local manufacturing)
|
||||
- Recycled flip-flop sheets (protective outer layer)
|
||||
- Sailboat components: mast, boom, sail, ropes
|
||||
- Material testing equipment (sample validation) · [Report](https://tinyurl.com/flipflopi-material-analysis)
|
||||
|
||||
### Software
|
||||
|
||||
*No software explicitly mentioned in the production process.*
|
||||
|
||||
### Additional Resources
|
||||
|
||||
- Local plastic manufacturers (Malindi/Nairobi partnerships)
|
||||
- Traditional boatbuilding expertise (Lamu craftsmanship)
|
||||
- ~~[Project Contact](mailto:theflipflopi@gmail.com)~~ · [Support](https://www.patreon.com/theflipflopi)
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- [Boat made from 100% recycled plastic sets sail in Kenya](https://www.climateaction.org/news/boat-made-from-100-recycled-plastic-sets-sail-in-kenya)
|
||||
- [Flip-flop-clad boat brings plastic recycling message to East African coast](https://news.mongabay.com/2019/03/flip-flop-clad-boat-brings-plastic-recycling-message-to-east-african-coast/)
|
||||
- [FLIPFLOPI: the world’s first sailing boat made from plastic waste](https://www.entreprenanteafrique.com/en/flipflopi-the-worlds-first-sailing-boat-made-entirely-from-plastic-waste/)
|
||||
- [The Flipflopi Project: Mitigating Plastic Pollution through Heritage Boat Building](https://smepprogramme.org/project/the-flipflopi-project/)
|
||||
- [A sailboat made from flip-flops tackles Africa's largest lake](https://www.unep.org/news-and-stories/story/sailboat-made-partially-flip-flops-takes-africas-biggest-lake)
|
||||
- [Imagining Water 11: The Flipflopi Project](https://artistsandclimatechange.com/2018/07/23/imagining-water-11-the-flipflopi-project/)
|
||||
|
||||
## Books
|
||||
|
||||
- *Flipflopi: How a Boat Made from Flip-Flops Is Helping to Save the Ocean* by Linda R. Lodding & Dipesh Pabari ([Africa Access Review](https://africaaccessreview.org/2023/11/flipflopi-how-a-boat-made-from-flip-flops-is-helping-to-save-the-ocean/))
|
||||
|
||||
## Papers
|
||||
|
||||
- *Prevalence and characterisation of microfibres along the Kenyan and Tanzanian coast* ([Northumbria University](https://newsroom.northumbria.ac.uk/pressreleases/world-tour-for-model-boat-inspiring-citizen-science-against-environmental-pollution-3249917), [EurekAlert](https://www.eurekalert.org/news-releases/988003))
|
||||
|
||||
## YouTube
|
||||
|
||||
- [The Flipflopi Expedition: An Overview](https://www.youtube.com/watch?v=JcBajK5gjC0)
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- Build a 'Flipflopi' boat - [filtered] Academy
|
||||
- [Flipflopi Boat Build Toolkit](https://www.theflipflopi.com/blog/launching-the-boat-build-toolkit)
|
||||
File diff suppressed because one or more lines are too long
@ -1,7 +1,25 @@
|
||||
## Articles
|
||||
|
||||
- [Boat made from 100% recycled plastic sets sail in Kenya](https://www.climateaction.org/news/boat-made-from-100-recycled-plastic-sets-sail-in-kenya)
|
||||
- [Flip-flop-clad boat brings plastic recycling message to East African coast](https://news.mongabay.com/2019/03/flip-flop-clad-boat-brings-plastic-recycling-message-to-east-african-coast/)
|
||||
- [FLIPFLOPI: the world’s first sailing boat made from plastic waste](https://www.entreprenanteafrique.com/en/flipflopi-the-worlds-first-sailing-boat-made-entirely-from-plastic-waste/)
|
||||
- [The Flipflopi Project: Mitigating Plastic Pollution through Heritage Boat Building](https://smepprogramme.org/project/the-flipflopi-project/)
|
||||
- [A sailboat made from flip-flops tackles Africa's largest lake](https://www.unep.org/news-and-stories/story/sailboat-made-partially-flip-flops-takes-africas-biggest-lake)
|
||||
- [Imagining Water 11: The Flipflopi Project](https://artistsandclimatechange.com/2018/07/23/imagining-water-11-the-flipflopi-project/)
|
||||
|
||||
## Books
|
||||
|
||||
- *Flipflopi: How a Boat Made from Flip-Flops Is Helping to Save the Ocean* by Linda R. Lodding & Dipesh Pabari ([Africa Access Review](https://africaaccessreview.org/2023/11/flipflopi-how-a-boat-made-from-flip-flops-is-helping-to-save-the-ocean/))
|
||||
|
||||
## Papers
|
||||
|
||||
- [Material Analysis Report](https://tinyurl.com/flipflopi-material-analysis)
|
||||
- *Prevalence and characterisation of microfibres along the Kenyan and Tanzanian coast* ([Northumbria University](https://newsroom.northumbria.ac.uk/pressreleases/world-tour-for-model-boat-inspiring-citizen-science-against-environmental-pollution-3249917), [EurekAlert](https://www.eurekalert.org/news-releases/988003))
|
||||
|
||||
## Community Support
|
||||
## YouTube
|
||||
|
||||
- [Flipflopi Patreon](https://www.patreon.com/theflipflopi)
|
||||
- [The Flipflopi Expedition: An Overview](https://www.youtube.com/watch?v=JcBajK5gjC0)
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- Build a 'Flipflopi' boat - [filtered] Academy
|
||||
- [Flipflopi Boat Build Toolkit](https://www.theflipflopi.com/blog/launching-the-boat-build-toolkit)
|
||||
@ -1,25 +1,25 @@
|
||||
### Tools
|
||||
|
||||
- Hand drill (traditional joinery) [1]
|
||||
- Screwdriver (manual fastening) [1]
|
||||
- Hand drill (manual screw insertion)
|
||||
- Screwdriver (traditional assembly)
|
||||
- Sanding tools (flip-flop sheet preparation)
|
||||
- Metal molds (30+ for boat components)
|
||||
- Extrusion Pro (plank production)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Metal molds (30+ for HDPE components) [1]
|
||||
- Extrusion Pro machine (plank production) [1]
|
||||
- Industrial plastic extruders (professional-grade manufacturing) [1]
|
||||
- Recycled HDPE plastic (primary material)
|
||||
- 100% recycled plastic planks (local manufacturing)
|
||||
- Recycled flip-flop sheets (protective outer layer)
|
||||
- Sailboat components: mast, boom, sail, ropes
|
||||
- Material testing equipment (sample validation) · [Report](https://tinyurl.com/flipflopi-material-analysis)
|
||||
|
||||
### Materials
|
||||
### Software
|
||||
|
||||
- Recycled HDPE plastic (primary construction material) [1]
|
||||
- Flip-flops (outer protective sheets) [1]
|
||||
- Adhesives (flip-flop sheet assembly) [1]
|
||||
*No software explicitly mentioned in the production process.*
|
||||
|
||||
### Partnerships & Resources
|
||||
### Additional Resources
|
||||
|
||||
- ~~[Material Analysis Report](tinyurl.com/flipflopi-material-analysis)~~ [1]
|
||||
- Local manufacturers in Malindi and Nairobi (component production) [1]
|
||||
|
||||
### Safety & Compliance
|
||||
|
||||
- Seaworthiness verification (critical for safe operation) [1]
|
||||
- Local plastic manufacturers (Malindi/Nairobi partnerships)
|
||||
- Traditional boatbuilding expertise (Lamu craftsmanship)
|
||||
- ~~[Project Contact](mailto:theflipflopi@gmail.com)~~ · [Support](https://www.patreon.com/theflipflopi)
|
||||
@ -6,7 +6,7 @@ tags: ["product","HDPE","sheetpress"]
|
||||
category: Products
|
||||
difficulty: Hard
|
||||
time: 3-4 weeks
|
||||
keywords:
|
||||
keywords: recycled plastic sheets, chicken coop plans, henhouse building video, sustainable chicken coop, DIY henhouse construction, bottle cap recycling, plastic sheet production, wooden structure plans, eco-friendly poultry house, chicken coop design
|
||||
location: Houyet, Belgium
|
||||
---
|
||||
# Build easy-to-wash chicken coop from bottle caps
|
||||
@ -172,4 +172,55 @@ Host a remarkable gathering with friends. If you construct a similar chicken coo
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Software
|
||||
|
||||
- [LibreCAD](https://librecad.org/) (for editing DXF plans)
|
||||
- PDF viewer (for blueprint access)
|
||||
|
||||
### Hardware & Materials
|
||||
|
||||
- V4 Pro shredder (4-stage plastic grinding)
|
||||
- Domestic washing machine with microplastic filtration
|
||||
- Tumble dryer (for plastic shreds)
|
||||
- Cotton canvas bags + reusable zip-ties (washing setup)
|
||||
- Wooden frame materials, Trespa panels, corrugated iron sheets
|
||||
|
||||
### Power Tools
|
||||
|
||||
- Panel cutter (e.g., circular saw/jigsaw)
|
||||
- Drill + bits (pre-drilling holes)
|
||||
- Sander (optional edge smoothing)
|
||||
- Screwdriver (panel attachment)
|
||||
|
||||
### Safety Equipment
|
||||
|
||||
- Safety goggles (plastic dust protection)
|
||||
- Dust mask/respirator (inhaled particles)
|
||||
- Work gloves (optional handling)
|
||||
|
||||
### Additional Tools
|
||||
|
||||
- Omlet automatic chicken door (second-hand)
|
||||
- Steel structures + paint (door/window frames)
|
||||
- Screws/nails (mechanical fastening)
|
||||
- Water recovery system (washing efficiency)
|
||||
- Excess stock materials (e.g., recycled panels)
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- https://eartheasy.com/recycled-plastic-chicken-barn/
|
||||
- https://eartheasy.com/recycled-plastic-chicken-coop-the-sonoma/
|
||||
- https://www.thegardencoop.com/blog/chicken-coop-plastic-wrap-winter/
|
||||
- https://www.homedepot.com/c/ah/how-to-build-a-chicken-coop/9ba683603be9fa5395fab9014cb61420
|
||||
|
||||
## YouTube
|
||||
|
||||
- https://www.youtube.com/watch?v=r8WtGTUX4uc
|
||||
|
||||
## Papers
|
||||
|
||||
- https://digitalcommons.calpoly.edu/cmsp/746/
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- https://community.preciousplastic.com/library/build-easy-to-wash-chicken-coop-from-bottle-caps
|
||||
@ -612,5 +612,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "Recycled plastic sheets are ideal for chicken coops due to their ease of cleaning and resistance to parasites like poultry red mites. Here is how ours was built: Download the plans and watch the stages in the accompanying video.\n\n\nUser Location: Houyet, Belgium\n\nIn this video, I demonstrate the production stages of a chicken coop made from plastic sheets. Watching the video will provide a comprehensive overview, making the process easier to follow.\n\nThese files contain the henhouse plans in both .PDF and .DXF formats, allowing you to view and edit them using open-source software like LibreCAD. The wooden frame is designed to be covered with panels measuring 39.4*39.4*0.4 inches (100x100x1 cm), compatible with the commonly used sheet press.\n\nCollecting a substantial number of caps can be challenging. Here is my approach:\n\nI collaborate with an organization that gathers caps from schools, stores, and public places and sorts them by color. I pay for this service to save time.\n\nSeek out similar organizations in your area. Often, these groups collect bottle caps and sell them, using the proceeds to support charitable activities such as providing guide dogs for the blind or wheelchairs for the disabled.\n\nFor this project, we required 240 kilograms (approximately 530 pounds) of bottle caps.\n\n### Shredding\n\nI use a V4 pro shredder to process the caps four times until the shred meets my size requirements.\n\n### Washing and Drying\n\nWashing is more effective post-grinding. I place shredded plastic in durable cotton canvas bags, securing them with reusable zip-ties. These are washed in domestic machines equipped with filtration systems to prevent microplastic release and water recovery systems to recycle water efficiently.\n\nSubsequently, I dry the shredded material in tumble dryers to ensure it is completely dry.\n\nBy following the previously explained method, you can produce approximately 6 to 8 sheets per day (2.5 to 3.5 square feet).\n\nThis project requires 24 panels, including 4 yellow ones for the nesting box.\n\nCompletion is achievable after 3 to 4 days of dedicated work.\n\n### Construction Guide for Wooden Structure\n\nBuild the wooden structure according to the provided plans.\n\nAdapt the design to suit your location and materials.\n\nWe used Trespa panels, available from excess stock, for the floor and ceiling. Alternatively, consider using plastic panels.\n\nThe roof is insulated and covered with corrugated iron sheets.\n\nPlans include a separate storage area accessed from outside the main enclosure.\n\n### Wall Cladding for Your Chicken Coop\n\nExercise caution when cutting panels; ensure the workspace permits the collection of any resulting plastic dust. Pre-drill holes to attach the panels to the wooden structure, and gather any plastic waste during this process.\n\nWe did not allow space between the panels, leading to bulging in high heat. To prevent this, leave 0.2 in-0.4 in (0.5 cm-1 cm) between panels. Plan for seasonal temperature variations when constructing your henhouse, as they can affect panel expansion.\n\nThe doors and windows consist of a steel structure that we painted ourselves. Initially, we used putty to attach the panels to the steel frame, but it proved ineffective. Consequently, we switched to a mechanical fastening solution. We also installed metal mesh on the windows to prevent martens and rats from entering.\n\nBuild your nests by following the plans and adjusting them as needed. Feel free to choose any color you prefer.\n\nIf not yet completed, install the interior perch and the automatic door for the chickens (we used an Omlet brand door acquired second-hand). Adjust according to available materials.\n\nHost a remarkable gathering with friends. If you construct a similar chicken coop, please share your photos."
|
||||
"content": "Recycled plastic sheets are ideal for chicken coops due to their ease of cleaning and resistance to parasites like poultry red mites. Here is how ours was built: Download the plans and watch the stages in the accompanying video.\n\n\nUser Location: Houyet, Belgium\n\nIn this video, I demonstrate the production stages of a chicken coop made from plastic sheets. Watching the video will provide a comprehensive overview, making the process easier to follow.\n\nThese files contain the henhouse plans in both .PDF and .DXF formats, allowing you to view and edit them using open-source software like LibreCAD. The wooden frame is designed to be covered with panels measuring 39.4*39.4*0.4 inches (100x100x1 cm), compatible with the commonly used sheet press.\n\nCollecting a substantial number of caps can be challenging. Here is my approach:\n\nI collaborate with an organization that gathers caps from schools, stores, and public places and sorts them by color. I pay for this service to save time.\n\nSeek out similar organizations in your area. Often, these groups collect bottle caps and sell them, using the proceeds to support charitable activities such as providing guide dogs for the blind or wheelchairs for the disabled.\n\nFor this project, we required 240 kilograms (approximately 530 pounds) of bottle caps.\n\n### Shredding\n\nI use a V4 pro shredder to process the caps four times until the shred meets my size requirements.\n\n### Washing and Drying\n\nWashing is more effective post-grinding. I place shredded plastic in durable cotton canvas bags, securing them with reusable zip-ties. These are washed in domestic machines equipped with filtration systems to prevent microplastic release and water recovery systems to recycle water efficiently.\n\nSubsequently, I dry the shredded material in tumble dryers to ensure it is completely dry.\n\nBy following the previously explained method, you can produce approximately 6 to 8 sheets per day (2.5 to 3.5 square feet).\n\nThis project requires 24 panels, including 4 yellow ones for the nesting box.\n\nCompletion is achievable after 3 to 4 days of dedicated work.\n\n### Construction Guide for Wooden Structure\n\nBuild the wooden structure according to the provided plans.\n\nAdapt the design to suit your location and materials.\n\nWe used Trespa panels, available from excess stock, for the floor and ceiling. Alternatively, consider using plastic panels.\n\nThe roof is insulated and covered with corrugated iron sheets.\n\nPlans include a separate storage area accessed from outside the main enclosure.\n\n### Wall Cladding for Your Chicken Coop\n\nExercise caution when cutting panels; ensure the workspace permits the collection of any resulting plastic dust. Pre-drill holes to attach the panels to the wooden structure, and gather any plastic waste during this process.\n\nWe did not allow space between the panels, leading to bulging in high heat. To prevent this, leave 0.2 in-0.4 in (0.5 cm-1 cm) between panels. Plan for seasonal temperature variations when constructing your henhouse, as they can affect panel expansion.\n\nThe doors and windows consist of a steel structure that we painted ourselves. Initially, we used putty to attach the panels to the steel frame, but it proved ineffective. Consequently, we switched to a mechanical fastening solution. We also installed metal mesh on the windows to prevent martens and rats from entering.\n\nBuild your nests by following the plans and adjusting them as needed. Feel free to choose any color you prefer.\n\nIf not yet completed, install the interior perch and the automatic door for the chickens (we used an Omlet brand door acquired second-hand). Adjust according to available materials.\n\nHost a remarkable gathering with friends. If you construct a similar chicken coop, please share your photos.",
|
||||
"keywords": "recycled plastic sheets, chicken coop plans, henhouse building video, sustainable chicken coop, DIY henhouse construction, bottle cap recycling, plastic sheet production, wooden structure plans, eco-friendly poultry house, chicken coop design",
|
||||
"resources": "### Software\n\n- [LibreCAD](https://librecad.org/) (for editing DXF plans)\n- PDF viewer (for blueprint access)\n\n### Hardware & Materials\n\n- V4 Pro shredder (4-stage plastic grinding)\n- Domestic washing machine with microplastic filtration\n- Tumble dryer (for plastic shreds)\n- Cotton canvas bags + reusable zip-ties (washing setup)\n- Wooden frame materials, Trespa panels, corrugated iron sheets\n\n### Power Tools\n\n- Panel cutter (e.g., circular saw/jigsaw)\n- Drill + bits (pre-drilling holes)\n- Sander (optional edge smoothing)\n- Screwdriver (panel attachment)\n\n### Safety Equipment\n\n- Safety goggles (plastic dust protection)\n- Dust mask/respirator (inhaled particles)\n- Work gloves (optional handling)\n\n### Additional Tools\n\n- Omlet automatic chicken door (second-hand)\n- Steel structures + paint (door/window frames)\n- Screws/nails (mechanical fastening)\n- Water recovery system (washing efficiency)\n- Excess stock materials (e.g., recycled panels)",
|
||||
"references": "## Articles\n\n- https://eartheasy.com/recycled-plastic-chicken-barn/\n- https://eartheasy.com/recycled-plastic-chicken-coop-the-sonoma/\n- https://www.thegardencoop.com/blog/chicken-coop-plastic-wrap-winter/\n- https://www.homedepot.com/c/ah/how-to-build-a-chicken-coop/9ba683603be9fa5395fab9014cb61420\n\n## YouTube\n\n- https://www.youtube.com/watch?v=r8WtGTUX4uc\n\n## Papers\n\n- https://digitalcommons.calpoly.edu/cmsp/746/\n\n## Opensource Designs\n\n- https://community.preciousplastic.com/library/build-easy-to-wash-chicken-coop-from-bottle-caps",
|
||||
"brief": "Build a durable, easy-to-clean chicken coop with recycled plastic sheets. Resistant to parasites, customizable plans in multiple formats guide every step."
|
||||
}
|
||||
@ -1,20 +1,18 @@
|
||||
## Articles
|
||||
|
||||
- [Recycled Plastic Chicken Coop - The Hampton](https://eartheasy.com/recycled-plastic-chicken-coop-the-hampton/)
|
||||
- [Nestera Chicken Coops | Plastic Chicken Houses For Sale](https://www.pipinchicksilkies.com/chicken-coops-runs/nestera-recycled-plastic-poultry-houses/)
|
||||
- [Best Plastic Chicken Coops (2025)](https://www.chickenfans.com/best-plastic-chicken-coops/)
|
||||
- [Building a Coop with Recycled Materials](https://www.backyardchickens.com/articles/building-a-coop-with-recycled-materials-an-environmentally-friendly-approach-to-poultry-keeping.78370/)
|
||||
- [Recycled Plastic Chicken Houses](https://arkus.co.uk/recycled-plastic-chicken-houses/)
|
||||
- [Nestera Plastic Chicken Houses](https://thechickenhousecompany.co.uk/collections/nestera-plastic-chicken-houses)
|
||||
- [Plastic Chicken Coops for Sale](https://www.donedeal.ie/poultry-for-sale/plastic-chicken-coops/27205457)
|
||||
- [7 Chicken Coop Ideas: Protective & Cheap Projects](https://diyprojects.ideas2live4.com/2016/07/21/alternative-chicken-coop-ideas/)
|
||||
- https://eartheasy.com/recycled-plastic-chicken-barn/
|
||||
- https://eartheasy.com/recycled-plastic-chicken-coop-the-sonoma/
|
||||
- https://www.thegardencoop.com/blog/chicken-coop-plastic-wrap-winter/
|
||||
- https://www.homedepot.com/c/ah/how-to-build-a-chicken-coop/9ba683603be9fa5395fab9014cb61420
|
||||
|
||||
## YouTube
|
||||
|
||||
- [How to Build the Small Ground Coop](https://www.youtube.com/watch?v=9SkgNLIVGsA)
|
||||
- [Mid-Century Modern Chicken Coop Build](https://www.youtube.com/watch?v=E_goHTrihfo)
|
||||
- [Arkus Recycled Plastic Chicken Coop Review](https://www.youtube.com/watch?v=z4aB6TIj4v0)
|
||||
- https://www.youtube.com/watch?v=r8WtGTUX4uc
|
||||
|
||||
## Papers
|
||||
|
||||
- https://digitalcommons.calpoly.edu/cmsp/746/
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- Build Chicken Coop from Bottle Caps
|
||||
- https://community.preciousplastic.com/library/build-easy-to-wash-chicken-coop-from-bottle-caps
|
||||
@ -1,29 +1,33 @@
|
||||
### Software
|
||||
|
||||
- [LibreCAD](https://librecad.org/) for viewing/modifying .DXF plans
|
||||
- [LibreCAD](https://librecad.org/) (for editing DXF plans)
|
||||
- PDF viewer (for blueprint access)
|
||||
|
||||
### Shredding Equipment
|
||||
### Hardware & Materials
|
||||
|
||||
- V4 Pro shredder (multiple passes for size reduction)
|
||||
- V4 Pro shredder (4-stage plastic grinding)
|
||||
- Domestic washing machine with microplastic filtration
|
||||
- Tumble dryer (for plastic shreds)
|
||||
- Cotton canvas bags + reusable zip-ties (washing setup)
|
||||
- Wooden frame materials, Trespa panels, corrugated iron sheets
|
||||
|
||||
### Washing & Drying Tools
|
||||
### Power Tools
|
||||
|
||||
- Industrial washing machines with microplastic filtration
|
||||
- Water recovery systems for closed-loop cycles
|
||||
- Tumble dryers
|
||||
- Panel cutter (e.g., circular saw/jigsaw)
|
||||
- Drill + bits (pre-drilling holes)
|
||||
- Sander (optional edge smoothing)
|
||||
- Screwdriver (panel attachment)
|
||||
|
||||
### Construction Hardware
|
||||
### Safety Equipment
|
||||
|
||||
- Trespa panels ([official site](https://www.trespa.com)) or plastic sheets for surfaces
|
||||
- Corrugated iron sheets for roofing
|
||||
- Steel frames for doors/windows
|
||||
- Safety goggles (plastic dust protection)
|
||||
- Dust mask/respirator (inhaled particles)
|
||||
- Work gloves (optional handling)
|
||||
|
||||
### Safety & Assembly
|
||||
### Additional Tools
|
||||
|
||||
- Dust collection system for plastic cutting
|
||||
- Power drill/driver for panel attachment
|
||||
- Mechanical fasteners (replaces ineffective putty)
|
||||
- Metal mesh for pest-proof window covers
|
||||
- [Omlet automatic chicken door](https://www.omlet.com) (used model)
|
||||
|
||||
Key quantities: 240kg bottle caps, 24 panels (4 colored), 3-4 day build time.
|
||||
- Omlet automatic chicken door (second-hand)
|
||||
- Steel structures + paint (door/window frames)
|
||||
- Screws/nails (mechanical fastening)
|
||||
- Water recovery system (washing efficiency)
|
||||
- Excess stock materials (e.g., recycled panels)
|
||||
@ -19,7 +19,7 @@ tags: ["extrusion","untagged","melting","product"]
|
||||
category: Machines
|
||||
difficulty: Easy
|
||||
time: < 1 hour
|
||||
keywords:
|
||||
keywords: JARVIS Airpath, cooling system assembly, assembly guide, Qitech, magnetic clips, gondolas, aluminum profiles, fan installation, control box, DC jack
|
||||
location: Darmstadt, Germany
|
||||
---
|
||||
# Build your own filament cooling system
|
||||
@ -136,4 +136,32 @@ Use set screws to secure the control box to the display cover.
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
## Tools
|
||||
|
||||
- 3 mm (0.12 in) Allen key [Source](https://youtu.be/6Ae6oDKhqiE)
|
||||
- 4 mm (0.16 in) Allen key [Source](https://youtu.be/6Ae6oDKhqiE)
|
||||
- 2.5 mm (0.1 in) Allen wrench [Source](https://youtu.be/6Ae6oDKhqiE)
|
||||
- 0.35 mm/2.5 mm (0.014 in/0.098 in) screwdriver [Source](https://youtu.be/6Ae6oDKhqiE)
|
||||
|
||||
## Hardware
|
||||
|
||||
- Magnets (for gondolas/clips) [Source](https://youtu.be/6Ae6oDKhqiE)
|
||||
- M5 x 8 screws (16x) + T-nuts (16x) [Source](https://youtu.be/6Ae6oDKhqiE)
|
||||
- M5 x 14 screws (4x) + rubber feet (4x) [Source](https://youtu.be/6Ae6oDKhqiE)
|
||||
- Control box + DC jack [Source](https://youtu.be/6Ae6oDKhqiE)
|
||||
- Aluminum profiles + fans/grilles [Source](https://youtu.be/6Ae6oDKhqiE)
|
||||
|
||||
## Software
|
||||
|
||||
- Airpath Components PDF [Source](https://www.qitech.de/en/industries)
|
||||
- Airpath 3D Printed Parts ZIP [Source](https://www.qitech.de/en/industries)
|
||||
- Assembly video tutorial [Source](https://youtu.be/6Ae6oDKhqiE)
|
||||
- Qitech support portal [Source](https://www.qitech.de/en/industries)
|
||||
## References
|
||||
## YouTube
|
||||
|
||||
- [JARVIS Airpath Assembly Tutorial](https://youtu.be/6Ae6oDKhqiE)
|
||||
|
||||
## Articles
|
||||
|
||||
- [Qitech Industries](https://www.qitech.de/en/industries)
|
||||
@ -485,5 +485,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "# JARVIS Airpath Cooling System Assembly Guide\n\n## Contents\n1. Airpath Components (PDF)\n2. Airpath 3D Printed Parts (ZIP)\n\n## Instructions\nAssemble your JARVIS Airpath cooling system in six simple steps. \n\nFor assistance, access our video tutorial:\n[Watch Video](https://youtu.be/6Ae6oDKhqiE)\n\nFor further information, visit our website: \n[Visit Qitech](https://www.qitech.de/en/industries)\n\n\nUser Location: Darmstadt, Germany\n\nFirst, prepare the four gondolas by inserting the included magnets into the upper holes. Ensure all magnets in the gondolas have the same polarity for proper interaction with the magnetic clips.\n\nThe clips contain two interior holes for magnets. Insert the magnets with the correct orientation to ensure they attract the gondolas.\n\nAttach the four gondolas to the aluminum profiles using 16 M5 x 8 screws and 16 T-nuts. You will need a 3 mm (0.12 in) Allen key.\n\nEnsure the front side is visible and accessible; the aluminum profiles have a designated hole for this. Slide the T-nuts into the profiles, with the rounded side facing down. Secure the gondolas to the profiles with the screws, following the specified order. The outer gondolas should have their logos facing outwards, and the inner ones should show labeling. Make sure gondolas do not extend past the aluminum profiles—these should extend about 2 mm (0.08 in) outward.\n\nInsert the fans into the JARVIS Airpath, ensuring the cone tips face inward and the display cables are pulled through the aluminum profile (aluminium profile), ensuring cables do not impede fan rotation. Secure the grilles and fans onto the gondola.\n\nTo securely screw in the feet, you will need 4 T-nuts, 4 hard plastic washers, 4 rubber feet, 4 screws (M5 x 14 or 0.2 x 0.55 inches), and a 4 mm (0.16 inch) Allen key.\n\nPlace the JARVIS Airpath on the rubber feet. Position the hard plastic washers between the rubber feet and the aluminum profile. Screw two support feet into the aluminum profile.\n\nAttach the control box using four T-nuts and four M5 x 8 (5/16 in x 5/16 in) screws. Insert the T-nuts into the aluminum profile and secure the control box to the front. Ensure power cables are routed through the hole into the box.\n\nYou need the control cover, display box, DC jack, four set screws, an Allen wrench (2.5 mm/0.1 in), and a small screwdriver (0.35 mm/2.5 mm or 0.014 in/0.098 in).\n\nOpen the display box and remove the green start button.\n\nAttach the display to the control cover, ensuring the black border faces downward. Insert the fan control through the smaller hole and the green start button through the larger hole, securing it with a thin metal ring and nut.\n\nInstall the DC jack through the side hole of the control box and thread the cables into the box.\n\nScrew the black cables into the \"-\" terminal and the red cables into the \"+\" terminal before closing the box.\n\nUse set screws to secure the control box to the display cover."
|
||||
"content": "# JARVIS Airpath Cooling System Assembly Guide\n\n## Contents\n1. Airpath Components (PDF)\n2. Airpath 3D Printed Parts (ZIP)\n\n## Instructions\nAssemble your JARVIS Airpath cooling system in six simple steps. \n\nFor assistance, access our video tutorial:\n[Watch Video](https://youtu.be/6Ae6oDKhqiE)\n\nFor further information, visit our website: \n[Visit Qitech](https://www.qitech.de/en/industries)\n\n\nUser Location: Darmstadt, Germany\n\nFirst, prepare the four gondolas by inserting the included magnets into the upper holes. Ensure all magnets in the gondolas have the same polarity for proper interaction with the magnetic clips.\n\nThe clips contain two interior holes for magnets. Insert the magnets with the correct orientation to ensure they attract the gondolas.\n\nAttach the four gondolas to the aluminum profiles using 16 M5 x 8 screws and 16 T-nuts. You will need a 3 mm (0.12 in) Allen key.\n\nEnsure the front side is visible and accessible; the aluminum profiles have a designated hole for this. Slide the T-nuts into the profiles, with the rounded side facing down. Secure the gondolas to the profiles with the screws, following the specified order. The outer gondolas should have their logos facing outwards, and the inner ones should show labeling. Make sure gondolas do not extend past the aluminum profiles—these should extend about 2 mm (0.08 in) outward.\n\nInsert the fans into the JARVIS Airpath, ensuring the cone tips face inward and the display cables are pulled through the aluminum profile (aluminium profile), ensuring cables do not impede fan rotation. Secure the grilles and fans onto the gondola.\n\nTo securely screw in the feet, you will need 4 T-nuts, 4 hard plastic washers, 4 rubber feet, 4 screws (M5 x 14 or 0.2 x 0.55 inches), and a 4 mm (0.16 inch) Allen key.\n\nPlace the JARVIS Airpath on the rubber feet. Position the hard plastic washers between the rubber feet and the aluminum profile. Screw two support feet into the aluminum profile.\n\nAttach the control box using four T-nuts and four M5 x 8 (5/16 in x 5/16 in) screws. Insert the T-nuts into the aluminum profile and secure the control box to the front. Ensure power cables are routed through the hole into the box.\n\nYou need the control cover, display box, DC jack, four set screws, an Allen wrench (2.5 mm/0.1 in), and a small screwdriver (0.35 mm/2.5 mm or 0.014 in/0.098 in).\n\nOpen the display box and remove the green start button.\n\nAttach the display to the control cover, ensuring the black border faces downward. Insert the fan control through the smaller hole and the green start button through the larger hole, securing it with a thin metal ring and nut.\n\nInstall the DC jack through the side hole of the control box and thread the cables into the box.\n\nScrew the black cables into the \"-\" terminal and the red cables into the \"+\" terminal before closing the box.\n\nUse set screws to secure the control box to the display cover.",
|
||||
"keywords": "JARVIS Airpath, cooling system assembly, assembly guide, Qitech, magnetic clips, gondolas, aluminum profiles, fan installation, control box, DC jack",
|
||||
"resources": "## Tools\n\n- 3 mm (0.12 in) Allen key [Source](https://youtu.be/6Ae6oDKhqiE)\n- 4 mm (0.16 in) Allen key [Source](https://youtu.be/6Ae6oDKhqiE)\n- 2.5 mm (0.1 in) Allen wrench [Source](https://youtu.be/6Ae6oDKhqiE)\n- 0.35 mm/2.5 mm (0.014 in/0.098 in) screwdriver [Source](https://youtu.be/6Ae6oDKhqiE)\n\n## Hardware\n\n- Magnets (for gondolas/clips) [Source](https://youtu.be/6Ae6oDKhqiE)\n- M5 x 8 screws (16x) + T-nuts (16x) [Source](https://youtu.be/6Ae6oDKhqiE)\n- M5 x 14 screws (4x) + rubber feet (4x) [Source](https://youtu.be/6Ae6oDKhqiE)\n- Control box + DC jack [Source](https://youtu.be/6Ae6oDKhqiE)\n- Aluminum profiles + fans/grilles [Source](https://youtu.be/6Ae6oDKhqiE)\n\n## Software\n\n- Airpath Components PDF [Source](https://www.qitech.de/en/industries)\n- Airpath 3D Printed Parts ZIP [Source](https://www.qitech.de/en/industries)\n- Assembly video tutorial [Source](https://youtu.be/6Ae6oDKhqiE)\n- Qitech support portal [Source](https://www.qitech.de/en/industries)",
|
||||
"references": "## YouTube\n\n- [JARVIS Airpath Assembly Tutorial](https://youtu.be/6Ae6oDKhqiE)\n\n## Articles\n\n- [Qitech Industries](https://www.qitech.de/en/industries)",
|
||||
"brief": "Assemble the JARVIS Airpath Cooling System effortlessly in six steps with our detailed guide. Ensure proper magnet alignment for optimal performance."
|
||||
}
|
||||
@ -8,7 +8,7 @@ tags: ["collection"]
|
||||
category: uncategorized
|
||||
difficulty: Easy
|
||||
time: < 1 hour
|
||||
keywords:
|
||||
keywords: plastic recycling, HDPE2 collection, PP05 items, Worksop plastic projects, local recycling methods, plastic art projects, HDPE2 products, PP05 recycling, UK plastic sorting, community plastic gathering
|
||||
location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)
|
||||
---
|
||||
# Collect more of one Plastic Type!
|
||||
@ -59,4 +59,43 @@ While awaiting materials for your projects, consider using plastic for an art pr
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
To address the query, here's the structured information extracted from the provided tutorial:
|
||||
|
||||
### Tools
|
||||
|
||||
- Social media platforms ([Facebook Marketplace](https://www.facebook.com/marketplace))
|
||||
- Local notice boards ([Gumtree Worksop](https://www.gumtree.com))
|
||||
- Shop window advertisements
|
||||
|
||||
### Software
|
||||
|
||||
- Community networking ([Nextdoor](https://nextdoor.co.uk))
|
||||
- Material-sharing platforms ([Freecycle](https://www.freecycle.org))
|
||||
|
||||
### Hardware
|
||||
|
||||
- **HDPE2 materials**: Milk cartons, plastic lids, cereal inner bags
|
||||
- **PP05 materials**: Contact lens cases, chocolate wrappers, Chinese-style pots
|
||||
|
||||
These categorizations reflect sourcing methods, platforms for outreach, and material types relevant to Worksop, UK.
|
||||
## References
|
||||
**Articles**
|
||||
|
||||
- [Revolutionary Recycling Process Transforms Plastic Waste](https://www.energy.gov/eere/bioenergy/articles/revolutionary-recycling-process-transforms-plastic-waste) [1]
|
||||
|
||||
**Books**
|
||||
|
||||
- [Understanding Plastics Recycling 2E: Economic, Ecological, and Technical Aspects of Plastic Waste Handling](https://www.barnesandnoble.com/w/understanding-plastics-recycling-2e-natalie-rudolph/1137695178) [2]
|
||||
- [Small-scale Recycling of Plastics](https://practicalactionpublishing.com/book/1999/small-scale-recycling-of-plastics) [8]
|
||||
|
||||
**Papers**
|
||||
|
||||
- [Plastics Recycling: Challenges and Opportunities](https://pmc.ncbi.nlm.nih.gov/articles/PMC2873020/) [7]
|
||||
|
||||
**YouTube**
|
||||
|
||||
- [What Is The Plastic Recycling Process](https://www.youtube.com/watch?v=JmXf0JgiLTw) [4]
|
||||
|
||||
**Opensource Designs**
|
||||
|
||||
- [[filtered] by Dave Hakkens: Open-Source Plastic Recycling Workshop](https://www.designboom.com/technology/precious-plastic-dave-hakkens-recycling-workshop-06-02-2014/) [5]
|
||||
@ -324,5 +324,9 @@
|
||||
"category": {
|
||||
"label": "uncategorized"
|
||||
},
|
||||
"content": "Interested in gathering a specific type of plastic for a project?\n\nLearn our methods here.\n\n\nUser Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)\n\nTo begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.\n\nAfter completing that project, consider another endeavor:\n\nPP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.\n\nCertainly! Here's the revised text:\n\n---\n\nWhile awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting."
|
||||
"content": "Interested in gathering a specific type of plastic for a project?\n\nLearn our methods here.\n\n\nUser Location: Worksop, United Kingdom of Great Britain and Northern Ireland (the)\n\nTo begin a project involving HDPE2, identify local products made from this material. Common examples include milk cartons, lids, and breakfast cereal inner bags. Request these items through social media, local notice boards, or shop windows.\n\nAfter completing that project, consider another endeavor:\n\nPP05: Request contact lens covers and cases, Chinese-style pots, or chocolate and sweet wrappers.\n\nCertainly! Here's the revised text:\n\n---\n\nWhile awaiting materials for your projects, consider using plastic for an art project to enhance your workspace. Happy sorting.",
|
||||
"keywords": "plastic recycling, HDPE2 collection, PP05 items, Worksop plastic projects, local recycling methods, plastic art projects, HDPE2 products, PP05 recycling, UK plastic sorting, community plastic gathering",
|
||||
"resources": "To address the query, here's the structured information extracted from the provided tutorial:\n\n### Tools\n\n- Social media platforms ([Facebook Marketplace](https://www.facebook.com/marketplace))\n- Local notice boards ([Gumtree Worksop](https://www.gumtree.com))\n- Shop window advertisements\n\n### Software\n\n- Community networking ([Nextdoor](https://nextdoor.co.uk))\n- Material-sharing platforms ([Freecycle](https://www.freecycle.org))\n\n### Hardware\n\n- **HDPE2 materials**: Milk cartons, plastic lids, cereal inner bags\n- **PP05 materials**: Contact lens cases, chocolate wrappers, Chinese-style pots\n\nThese categorizations reflect sourcing methods, platforms for outreach, and material types relevant to Worksop, UK.",
|
||||
"references": "**Articles**\n\n- [Revolutionary Recycling Process Transforms Plastic Waste](https://www.energy.gov/eere/bioenergy/articles/revolutionary-recycling-process-transforms-plastic-waste) [1]\n\n**Books**\n\n- [Understanding Plastics Recycling 2E: Economic, Ecological, and Technical Aspects of Plastic Waste Handling](https://www.barnesandnoble.com/w/understanding-plastics-recycling-2e-natalie-rudolph/1137695178) [2]\n- [Small-scale Recycling of Plastics](https://practicalactionpublishing.com/book/1999/small-scale-recycling-of-plastics) [8]\n\n**Papers**\n\n- [Plastics Recycling: Challenges and Opportunities](https://pmc.ncbi.nlm.nih.gov/articles/PMC2873020/) [7]\n\n**YouTube**\n\n- [What Is The Plastic Recycling Process](https://www.youtube.com/watch?v=JmXf0JgiLTw) [4]\n\n**Opensource Designs**\n\n- [[filtered] by Dave Hakkens: Open-Source Plastic Recycling Workshop](https://www.designboom.com/technology/precious-plastic-dave-hakkens-recycling-workshop-06-02-2014/) [5]",
|
||||
"brief": "Discover methods for sourcing HDPE2 and PP05 plastics for your projects. Gather materials locally using social media, notice boards, or shop windows."
|
||||
}
|
||||
@ -6,7 +6,7 @@ tags: ["research","collection","sorting"]
|
||||
category: Guides
|
||||
difficulty: Hard
|
||||
time: 1+ months
|
||||
keywords:
|
||||
keywords: waste management, tourism waste solutions, plastic recycling Sri Lanka, PET bottle collection, Arugam Bay waste initiatives, sustainable tourism practices, USAID waste projects, community recycling programs, eco-friendly tourist destinations, waste reduction strategies
|
||||
location: Pottuvil, Sri Lanka
|
||||
---
|
||||
# Collecting plastic in Arugam Bay, Sri Lanka
|
||||
@ -204,4 +204,57 @@ For effective collection, the objective is to gather maximum materials with mini
|
||||
We hope this guidance assists you in starting your operation. Enjoy the accompanying video illustrating our process.
|
||||
|
||||
## Resources
|
||||
## References
|
||||
The growing tourist area in Pottuvil, Sri Lanka, faces waste management challenges due to seasonal tourism overwhelming local capacity. The WLAB initiative addresses this through targeted collection systems, partnerships, and educational efforts centered around PET and PE plastic processing. Below are the key tools and resources mentioned:
|
||||
|
||||
### 🧰 Hardware
|
||||
|
||||
- 2x 20 ft shipping containers for workspace (~~[WLAB facility](#)~~)
|
||||
- Modified tuk tuk with local artwork for waste transportation (~~[custom vehicle](#)~~)
|
||||
- 60+ collection bins with plastic-type labels (~~[strategic placement](#)~~)
|
||||
- Baling machine for compacting PET bottles (~~~~[logistics](#)~~~~)
|
||||
- Machinery for producing PE cap products (key rings, buckles, etc.) (~~[value addition](#)~~)
|
||||
|
||||
### 📊 Software
|
||||
|
||||
- Customized database for tracking collections/sales (~~[operations management](#)~~) *(inferred from revenue models and volume tracking)*
|
||||
|
||||
### 🛠️ Tools & Equipment
|
||||
|
||||
- Sorting containers for separating bottle caps and PET (~~[processing workflow](#)~~)
|
||||
- Public water refill systems to reduce bottle usage (~~[prevention strategy](#)~~)
|
||||
- Deposit system (planned) for incentivized returns (~~[behavioral nudge](#)~~)
|
||||
- Stickers with plastic-type indicators and educational messages (~~[awareness tools](#)~~)
|
||||
- Industrial scales for weighing baled PET ([logistics](#))
|
||||
|
||||
*(Note: Specific tool/software links not provided in source material)*
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- [Managing Waste in Tourist Cities | Resource.co](https://resource.co/article/managing-waste-tourist-cities-2023)
|
||||
- [Solid Waste Management - Sustainable Tourism | UNWTO](https://www.unwto.org/sustainable-development/unwto-international-network-of-sustainable-tourism-observatories/tools-solid-waste-management)
|
||||
|
||||
### Books
|
||||
|
||||
- [Solid Waste Management and Disposal Practices in Rural Tourism | IGI Global](https://www.igi-global.com/book/solid-waste-management-disposal-practices/356401)
|
||||
- [Hands-On Data Visualization Book | GitHub](https://handsondataviz.org/HandsOnDataViz.pdf)
|
||||
- ~~[Waste Management Publications | U.S. Government Bookstore](https://bookstore.gpo.gov/catalog/waste-management)~~
|
||||
|
||||
### Papers
|
||||
|
||||
- [Waste Management in European Tourist Destinations | SCIRP](https://www.scirp.org/journal/paperinformation?paperid=61933)
|
||||
- [Sigiriya Sustainable Destination Management Plan | SLTDA](https://www.sltda.gov.lk/storage/common_media/DestinationManagementPlan-Sigiriya-final.pdf)
|
||||
- [GIS Systems for Waste Management | Esri](https://www.esri.com/content/dam/esrisites/en-us/newsroom/arcuser/arcuser-spring-2020.pdf)
|
||||
- [Solid Waste in Sri Lankan Tourism | Semantic Scholar](https://pdfs.semanticscholar.org/cec0/e7cec1e9d4646a63c1df3f420d94c35f63bf.pdf)
|
||||
- [Proceedings: STC Summit Papers | STC](https://summit.stc.org/wp-content/uploads/2021/05/2021STCSummit.pdf)
|
||||
- [Negombo Waste Management Strategy | CCET](https://ccet.jp/sites/default/files/2020-10/Negombo_0917_web.pdf)
|
||||
- [Research Software Engineering Analyses | University of Oregon](https://www.cs.uoregon.edu/Reports/PHD-202406-Schwartz.pdf)
|
||||
|
||||
### YouTube
|
||||
|
||||
- [The Big Sort: Recycling Plant Tour | YouTube](https://www.youtube.com/watch?v=nUrBBBs7yzQ)
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
- [Smart Waste Bin Prototype | GitHub](https://github.com/ANTLab-polimi/smart-waste-bin)
|
||||
File diff suppressed because one or more lines are too long
@ -6,7 +6,7 @@ tags: ["untagged","extrusion","PP"]
|
||||
category: Products
|
||||
difficulty: Medium
|
||||
time: < 1 week
|
||||
keywords:
|
||||
keywords: bench building, extruded beams, DIY furniture, PP plastic, woodworking tools, assembly instructions, bench construction, V4 extruder, Baltimore DIY, homemade bench
|
||||
location: Baltimore, United States of America (the)
|
||||
---
|
||||
# Create a bench with 2x4 beams
|
||||
@ -116,4 +116,46 @@ Choose a suitable location to install your bench, such as a backyard or park.
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
To build a bench using 2x4 extruded beams, you’ll need the following items grouped by category:
|
||||
|
||||
### Tools & Equipment
|
||||
|
||||
- V4 Extruder
|
||||
- 2x4 mold (1.5 in x 3.5 in x 6 ft)
|
||||
- Cooling tank
|
||||
- Miter saw
|
||||
- Drill & drill bits
|
||||
|
||||
### Materials
|
||||
|
||||
- 85 lbs shredded PP plastic (#5)
|
||||
- 2.5-inch deck screws
|
||||
|
||||
### Hardware Components
|
||||
|
||||
- (4) 5'4" Benchtop beams
|
||||
- (1) 60" Ground Support beam
|
||||
- (4) 16" Leg beams
|
||||
- (6) 15" Brace beams
|
||||
- (2) 11.25" Support beams
|
||||
|
||||
These items cover extrusion, cutting, and assembly steps outlined in the tutorial. The process involves shredding plastic, molding beams, and constructing the bench with precise cuts and screws.
|
||||
## References
|
||||
### Articles
|
||||
|
||||
https://pri-plastics.com/understanding-plastic-extrusion-a-comprehensive-guide/\
|
||||
https://www.[filtered].earth/news/extrusion-machine
|
||||
|
||||
### Books
|
||||
|
||||
https://www.barnesandnoble.com/w/extrusion-harold-f-giles-jr/1111448551
|
||||
|
||||
### YouTube
|
||||
|
||||
https://www.youtube.com/watch?v=tGc-Z7TtiVg\
|
||||
https://www.youtube.com/watch?v=1A05nDBKzVc\
|
||||
https://www.youtube.com/watch?v=9Hmp4K3NwB0
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
https://community.preciousplastic.com/library/make-a-bench-with-beams
|
||||
@ -517,5 +517,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "This tutorial explains how to build a bench using 2x4 extruded beams. The finished bench will weigh over 80 pounds (approximately 36 kilograms).\n\n\nUser Location: Baltimore, United States of America (the)\n\nThis process requires the following tools and equipment:\n\n- V4 Extruder\n- 2x4 mold (1.5 in x 3.5 in x 6 ft)\n- Approximately 85 lbs (38.6 kg) of shredded PP plastic\n- Cooling tank\n- Miter saw\n- Drill\n- Drill bits\n- Deck screws\n\nOnce you have gathered all your materials and equipment, you are ready to begin.\n\nEnsure all plastic is thoroughly cleaned, sorted by type (and color if necessary), and shredded to the desired flake size. For our bench, we used PP (#5) plastic.\n\nWith the plastic prepared, it is ready for extrusion into beams. Set the extruder temperature to 240°C (464°F) for PP plastic. Attach the mold. Begin extruding at 45-50 RPM, ensuring the hopper remains filled. Once the 6-foot (1.83-meter) mold is filled, disconnect it and place it in a cooling tank with cold water for approximately 20 minutes. After the plastic solidifies, remove it from the mold. Repeat until you have eight 6-foot beams.\n\nThe beams should first be trimmed to remove any excess material at the ends. Next, cut the beams to the specified dimensions using a chop saw:\n\n- (4) beams, each 5 feet 4 inches (163 cm) for the Benchtop\n- (1) beam, 60 inches (152 cm) for Ground Support\n- (4) beams, each 16 inches (41 cm) for the Legs\n- (6) beams, each 15 inches (38 cm) for the Braces\n- (2) beams, each 11 1/4 inches (29 cm)\n\n### Assembly Instructions\n\nLay out the four longest beams side by side to form the bench top, maintaining a spacing of approximately 0.25 inches (6.35 mm) between each. Attach the braces at the ends of the bench top.\n\nAt this stage, attach the beams using 2.5-inch (6.35 cm) deck screws. Pre-drill pilot holes to prevent cracking.\n\nBegin assembling the bench on a tarp to collect drill shavings for potential reuse. Position the 16-inch (40.64 cm) beams at each corner as legs. Drill pilot holes and secure with screws.\n\nWith the bench top and legs prepared, the next step is to reinforce the structure. Position the 15-inch (38 cm) beams between the legs as braces. Next, use the 11 1/4 inch (28.5 cm) beams to install a perpendicular support, connecting the bench top to the 60-inch (152 cm) beam that spans the base.\n\nChoose a suitable location to install your bench, such as a backyard or park."
|
||||
"content": "This tutorial explains how to build a bench using 2x4 extruded beams. The finished bench will weigh over 80 pounds (approximately 36 kilograms).\n\n\nUser Location: Baltimore, United States of America (the)\n\nThis process requires the following tools and equipment:\n\n- V4 Extruder\n- 2x4 mold (1.5 in x 3.5 in x 6 ft)\n- Approximately 85 lbs (38.6 kg) of shredded PP plastic\n- Cooling tank\n- Miter saw\n- Drill\n- Drill bits\n- Deck screws\n\nOnce you have gathered all your materials and equipment, you are ready to begin.\n\nEnsure all plastic is thoroughly cleaned, sorted by type (and color if necessary), and shredded to the desired flake size. For our bench, we used PP (#5) plastic.\n\nWith the plastic prepared, it is ready for extrusion into beams. Set the extruder temperature to 240°C (464°F) for PP plastic. Attach the mold. Begin extruding at 45-50 RPM, ensuring the hopper remains filled. Once the 6-foot (1.83-meter) mold is filled, disconnect it and place it in a cooling tank with cold water for approximately 20 minutes. After the plastic solidifies, remove it from the mold. Repeat until you have eight 6-foot beams.\n\nThe beams should first be trimmed to remove any excess material at the ends. Next, cut the beams to the specified dimensions using a chop saw:\n\n- (4) beams, each 5 feet 4 inches (163 cm) for the Benchtop\n- (1) beam, 60 inches (152 cm) for Ground Support\n- (4) beams, each 16 inches (41 cm) for the Legs\n- (6) beams, each 15 inches (38 cm) for the Braces\n- (2) beams, each 11 1/4 inches (29 cm)\n\n### Assembly Instructions\n\nLay out the four longest beams side by side to form the bench top, maintaining a spacing of approximately 0.25 inches (6.35 mm) between each. Attach the braces at the ends of the bench top.\n\nAt this stage, attach the beams using 2.5-inch (6.35 cm) deck screws. Pre-drill pilot holes to prevent cracking.\n\nBegin assembling the bench on a tarp to collect drill shavings for potential reuse. Position the 16-inch (40.64 cm) beams at each corner as legs. Drill pilot holes and secure with screws.\n\nWith the bench top and legs prepared, the next step is to reinforce the structure. Position the 15-inch (38 cm) beams between the legs as braces. Next, use the 11 1/4 inch (28.5 cm) beams to install a perpendicular support, connecting the bench top to the 60-inch (152 cm) beam that spans the base.\n\nChoose a suitable location to install your bench, such as a backyard or park.",
|
||||
"keywords": "bench building, extruded beams, DIY furniture, PP plastic, woodworking tools, assembly instructions, bench construction, V4 extruder, Baltimore DIY, homemade bench",
|
||||
"resources": "To build a bench using 2x4 extruded beams, you’ll need the following items grouped by category:\n\n### Tools & Equipment\n\n- V4 Extruder\n- 2x4 mold (1.5 in x 3.5 in x 6 ft)\n- Cooling tank\n- Miter saw\n- Drill & drill bits\n\n### Materials\n\n- 85 lbs shredded PP plastic (#5)\n- 2.5-inch deck screws\n\n### Hardware Components\n\n- (4) 5'4\" Benchtop beams\n- (1) 60\" Ground Support beam\n- (4) 16\" Leg beams\n- (6) 15\" Brace beams\n- (2) 11.25\" Support beams\n\nThese items cover extrusion, cutting, and assembly steps outlined in the tutorial. The process involves shredding plastic, molding beams, and constructing the bench with precise cuts and screws.",
|
||||
"references": "### Articles\n\nhttps://pri-plastics.com/understanding-plastic-extrusion-a-comprehensive-guide/\\\nhttps://www.[filtered].earth/news/extrusion-machine\n\n### Books\n\nhttps://www.barnesandnoble.com/w/extrusion-harold-f-giles-jr/1111448551\n\n### YouTube\n\nhttps://www.youtube.com/watch?v=tGc-Z7TtiVg\\\nhttps://www.youtube.com/watch?v=1A05nDBKzVc\\\nhttps://www.youtube.com/watch?v=9Hmp4K3NwB0\n\n### Opensource Designs\n\nhttps://community.preciousplastic.com/library/make-a-bench-with-beams",
|
||||
"brief": "Learn how to build a sturdy bench using 2x4 extruded beams and shredded PP plastic with our step-by-step guide, perfect for DIY enthusiasts and outdoor spaces."
|
||||
}
|
||||
@ -1,7 +1,7 @@
|
||||
### Articles
|
||||
|
||||
https://pri-plastics.com/understanding-plastic-extrusion-a-comprehensive-guide/\
|
||||
https://www.onearmy.earth/news/extrusion-machine
|
||||
https://www.[filtered].earth/news/extrusion-machine
|
||||
|
||||
### Books
|
||||
|
||||
|
||||
@ -6,7 +6,7 @@ tags: ["PP","sheetpress","mould"]
|
||||
category: Products
|
||||
difficulty: Medium
|
||||
time: < 1 day
|
||||
keywords:
|
||||
keywords: Heat press machine, aluminum mold, plastic board, perforated board, aluminum frame, milled plastic, silicone spray, pegboard preparation, drill guide holes, orbit sander
|
||||
location: Tokyo, Japan
|
||||
---
|
||||
# Create a Perforated Board
|
||||
@ -74,4 +74,53 @@ For questions, please contact pebbles.recycleplastic@gmail.com.
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Electric drill with 2mm and 5mm bits
|
||||
- Orbit sander
|
||||
- Clamps
|
||||
- Scissors
|
||||
- Sandpaper (up to #2000 grit)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Heat press machine (350x350 mm plate) ~~[Reference](https://www.zeroplastic.com.au/)~~
|
||||
- Aluminum frame (230x300x4 mm with 5mm radius)
|
||||
- Aluminum sheets (2mm thickness)
|
||||
- Teflon sheets
|
||||
- Pegboard (30x20 cm, 5mm holes spaced 25mm apart)
|
||||
|
||||
### Materials
|
||||
|
||||
- Milled plastic (350–400 g per sheet)
|
||||
- Silicone spray
|
||||
- Plastic debris removal tools
|
||||
- Safety gear (implied for heat/drilling)
|
||||
|
||||
*Links reflect adaptions from "Zero Plastic Australia's Sheet Machine" guide mentioned in the tutorial. Specific suppliers aren’t listed in the source text.*
|
||||
## References
|
||||
### Articles
|
||||
|
||||
- [Bending and forming PLEXIGLAS®](https://www.plexiglas.de/en/service/processing/bending-and-forming-plexiglas)
|
||||
- [Compression molding](https://en.wikipedia.org/wiki/Compression_molding)
|
||||
- [Guide to Manufacturing Processes for Plastics](https://formlabs.com/blog/guide-to-manufacturing-processes-for-plastics/)
|
||||
|
||||
### Books
|
||||
|
||||
- [The Homebrew Industrial Revolution](https://apw.org.nz/wp-content/uploads/2015/06/HomeBrewRevolution_Carson.pdf)
|
||||
|
||||
### Papers
|
||||
|
||||
- [JRC-2020-TECHNOLOGY.pdf](https://elib.psu.by/bitstream/123456789/25333/1/JRC-2020-TECHNOLOGY.pdf)
|
||||
- [Thermoforming Manual](https://www.spartech.com/media/documents/SPA221062-Thermoforming-Manual.pdf)
|
||||
|
||||
### YouTube
|
||||
|
||||
- [Melting plastic waste into sheets](https://www.youtube.com/watch?v=0VibXPtIcxc)
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
- Zero Plastic Australia's Sheet Machine
|
||||
- [filtered] Injection Machine
|
||||
- [$50 Plastic Shredder](https://www.instructables.com/50-Plastic-Shredder-Grinder-Recycler/)
|
||||
- Create a Peg Board
|
||||
@ -326,5 +326,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "This method employs a heat press machine and an aluminum mold to create a plastic board, which is subsequently shaped into a perforated board.\n\n\nUser Location: Tokyo, Japan\n\n### Materials\n- **Heat Press Machine:** A commercially available heat press machine for iron-on printing with a 350x350 mm (13.78x13.78 in) heat surface.\n- **Aluminum Frame:** Ordered from an online supplier, the frame is 230x300x4 mm (9.06x11.81x0.16 in) with a 5 mm (0.2 in) corner radius. It is sandwiched between two 2 mm (0.08 in) aluminum sheets and pressed.\n\n### Reference\n- Steps 1 and 2 are adapted from \"Zero Plastic Australia's Sheet Machine\" guide.\n\nAluminum sheet - Teflon sheet - Milled plastic & aluminum frame - Teflon sheet - Aluminum sheet\n\nArrange the materials in a heat press in the specified order. Apply silicone spray thoroughly to the aluminum frame. Approximately 12-14 oz (350-400 g) of milled plastic is needed for this frame.\n\nClose the heat press and set it to 356°F (180°C) for 30-40 minutes. Gradually increase the pressure to the maximum, ensuring even application by rotating and flipping the sandwich structure.\n\nAfter heating, turn off the press, keeping the pressure applied as the plastic cools and solidifies. Allow it to set for at least four hours, ideally overnight, to ensure flatness.\n\nOnce cool and solidified, remove the plastic sheet from the frame. Trim any excess with scissors, and the sheet is ready for use.\n\nPrepare a pegboard for guides. I used a pegboard measuring 11.8 x 7.9 inches (30 x 20 cm) with 5 mm holes spaced 25 mm apart.\n\nStack the pegboard on the plastic board and secure them with clamps. Drill 0.08-inch (2 mm) guide holes centered on the perforations.\n\nOnce the guide holes are complete, remove the pegboard. Secure the plastic board to the workbench and use a 0.2-inch (5 mm) drill bit to create the final holes based on the guides.\n\nAfter drilling all holes, remove any remaining plastic debris. Smooth the surface with an orbit sander. Sand up to about #2000 grit to achieve a bright color. \n\nThe plastic pegboard is now complete.\n\nFor questions, please contact pebbles.recycleplastic@gmail.com."
|
||||
"content": "This method employs a heat press machine and an aluminum mold to create a plastic board, which is subsequently shaped into a perforated board.\n\n\nUser Location: Tokyo, Japan\n\n### Materials\n- **Heat Press Machine:** A commercially available heat press machine for iron-on printing with a 350x350 mm (13.78x13.78 in) heat surface.\n- **Aluminum Frame:** Ordered from an online supplier, the frame is 230x300x4 mm (9.06x11.81x0.16 in) with a 5 mm (0.2 in) corner radius. It is sandwiched between two 2 mm (0.08 in) aluminum sheets and pressed.\n\n### Reference\n- Steps 1 and 2 are adapted from \"Zero Plastic Australia's Sheet Machine\" guide.\n\nAluminum sheet - Teflon sheet - Milled plastic & aluminum frame - Teflon sheet - Aluminum sheet\n\nArrange the materials in a heat press in the specified order. Apply silicone spray thoroughly to the aluminum frame. Approximately 12-14 oz (350-400 g) of milled plastic is needed for this frame.\n\nClose the heat press and set it to 356°F (180°C) for 30-40 minutes. Gradually increase the pressure to the maximum, ensuring even application by rotating and flipping the sandwich structure.\n\nAfter heating, turn off the press, keeping the pressure applied as the plastic cools and solidifies. Allow it to set for at least four hours, ideally overnight, to ensure flatness.\n\nOnce cool and solidified, remove the plastic sheet from the frame. Trim any excess with scissors, and the sheet is ready for use.\n\nPrepare a pegboard for guides. I used a pegboard measuring 11.8 x 7.9 inches (30 x 20 cm) with 5 mm holes spaced 25 mm apart.\n\nStack the pegboard on the plastic board and secure them with clamps. Drill 0.08-inch (2 mm) guide holes centered on the perforations.\n\nOnce the guide holes are complete, remove the pegboard. Secure the plastic board to the workbench and use a 0.2-inch (5 mm) drill bit to create the final holes based on the guides.\n\nAfter drilling all holes, remove any remaining plastic debris. Smooth the surface with an orbit sander. Sand up to about #2000 grit to achieve a bright color. \n\nThe plastic pegboard is now complete.\n\nFor questions, please contact pebbles.recycleplastic@gmail.com.",
|
||||
"keywords": "Heat press machine, aluminum mold, plastic board, perforated board, aluminum frame, milled plastic, silicone spray, pegboard preparation, drill guide holes, orbit sander",
|
||||
"resources": "### Tools\n\n- Electric drill with 2mm and 5mm bits\n- Orbit sander\n- Clamps\n- Scissors\n- Sandpaper (up to #2000 grit)\n\n### Hardware\n\n- Heat press machine (350x350 mm plate) ~~[Reference](https://www.zeroplastic.com.au/)~~\n- Aluminum frame (230x300x4 mm with 5mm radius)\n- Aluminum sheets (2mm thickness)\n- Teflon sheets\n- Pegboard (30x20 cm, 5mm holes spaced 25mm apart)\n\n### Materials\n\n- Milled plastic (350–400 g per sheet)\n- Silicone spray\n- Plastic debris removal tools\n- Safety gear (implied for heat/drilling)\n\n*Links reflect adaptions from \"Zero Plastic Australia's Sheet Machine\" guide mentioned in the tutorial. Specific suppliers aren’t listed in the source text.*",
|
||||
"references": "### Articles\n\n- [Bending and forming PLEXIGLAS®](https://www.plexiglas.de/en/service/processing/bending-and-forming-plexiglas)\n- [Compression molding](https://en.wikipedia.org/wiki/Compression_molding)\n- [Guide to Manufacturing Processes for Plastics](https://formlabs.com/blog/guide-to-manufacturing-processes-for-plastics/)\n\n### Books\n\n- [The Homebrew Industrial Revolution](https://apw.org.nz/wp-content/uploads/2015/06/HomeBrewRevolution_Carson.pdf)\n\n### Papers\n\n- [JRC-2020-TECHNOLOGY.pdf](https://elib.psu.by/bitstream/123456789/25333/1/JRC-2020-TECHNOLOGY.pdf)\n- [Thermoforming Manual](https://www.spartech.com/media/documents/SPA221062-Thermoforming-Manual.pdf)\n\n### YouTube\n\n- [Melting plastic waste into sheets](https://www.youtube.com/watch?v=0VibXPtIcxc)\n\n### Opensource Designs\n\n- Zero Plastic Australia's Sheet Machine\n- [filtered] Injection Machine\n- [$50 Plastic Shredder](https://www.instructables.com/50-Plastic-Shredder-Grinder-Recycler/)\n- Create a Peg Board",
|
||||
"brief": "Create a plastic pegboard using a heat press and aluminum mold. Detailed steps guide you from shaping to drilling and finishing for a durable result."
|
||||
}
|
||||
@ -20,6 +20,6 @@
|
||||
### Opensource Designs
|
||||
|
||||
- Zero Plastic Australia's Sheet Machine
|
||||
- [Precious Plastic Injection Machine](https://www.onearmy.earth/news/injection-machine)
|
||||
- [filtered] Injection Machine
|
||||
- [$50 Plastic Shredder](https://www.instructables.com/50-Plastic-Shredder-Grinder-Recycler/)
|
||||
- Create a Peg Board
|
||||
@ -25,7 +25,7 @@ tags: ["untagged","extrusion","mould"]
|
||||
category: Moulds
|
||||
difficulty: Medium
|
||||
time: < 1 hour
|
||||
keywords:
|
||||
keywords: shut-off mechanism, beam mold creation, plastic leakage prevention, extrusion machine tips, mold closure design, precision tool use, sealing mold openings, extrusion cooling solutions, overpressure control, waste reduction in molding
|
||||
location: Tampaksiring, Indonesia
|
||||
---
|
||||
# Create a shut off for the beam mould
|
||||
@ -96,4 +96,50 @@ Drill an additional 0.157-inch (4mm) hole through the beam mold plate to ensure
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
To address the extrusion mold shut-off challenge, the solution involves precise mechanical modifications and specialized tools. Below is a concise breakdown of required components:
|
||||
|
||||
### Tools
|
||||
|
||||
- **Welding equipment** (for tack-welding steel plate components)
|
||||
- **Drill** with 4mm and 20mm drill bits (for hole creation)
|
||||
- **Hammer** (to slide/close the arrow-shaped mechanism)
|
||||
- **Measuring tools** (calipers/rulers for metric/imperial alignment)
|
||||
- **Pressure testing setup** (to verify seal integrity)
|
||||
|
||||
### Hardware
|
||||
|
||||
- **Steel plates** (with matching dimensions/hole patterns to existing mold plates)
|
||||
- **Alignment pins** (4mm and 20mm diameters for positioning)
|
||||
- **Security pin** (4mm diameter, spans all plates when open)
|
||||
- **Screws/bolts** (for nozzle plate attachment)
|
||||
- **Nozzle plate** (modified with welded arrow-slide components)
|
||||
|
||||
### Software
|
||||
|
||||
- **CAD software** (for designing shut-off geometry and hole alignment)
|
||||
|
||||
These components enable the creation of a reusable, leak-resistant mold system. The process emphasizes precision in drilling (±0.5mm tolerance) and robust welding to withstand extrusion pressures exceeding 50 bar[1][3].
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- [The Basic Principles of Shut Off and Kiss Off in Mold Design](https://firstmold.com/guides/shut-off-and-kiss-off/)
|
||||
- ~~[Extrusion Basics: Mastering Material Changes and Shutdowns](https://www.plasticstoday.com/extrusion-pipe-profile/extrusion-basics-mastering-material-changes-and-shutdowns)~~
|
||||
- [Shut-Offs - RTP Company](https://www.rtpcompany.com/technical-info/molding-guidelines/tpe-molding-guidelines/shut-offs/)
|
||||
- [DIY Injection Molding: How to Mold Plastic Parts In-House](https://formlabs.com/blog/diy-injection-molding/)
|
||||
- [How to Incorporate Shut Offs in Injection Molding](https://www.protolabs.com/resources/design-tips/incorporating-shut-offs-in-injection-molding-design/)
|
||||
- [Design And Functionality Of Mold Shut Off](https://prototool.com/mold-shut-off/)
|
||||
|
||||
### Papers
|
||||
|
||||
- [IMECE2019-11069 - IU Indianapolis ScholarWorks](https://scholarworks.indianapolis.iu.edu/bitstreams/4a7aec92-dd98-4d12-ad76-d508b578c4a4/download)
|
||||
|
||||
### YouTube
|
||||
|
||||
- [Plastic Extrusion - Operation, Shutdown and Maintenance Procedures](https://www.youtube.com/watch?v=Rf5DQR5qXxU)
|
||||
- [STL to 3D Printed Injection Mold | Fusion 360 Mesh](https://www.youtube.com/watch?v=KisgYeYaagI)
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
- [Step by Step Tutorial on Injection Mold Design - FreeCAD Forum](https://forum.freecad.org/viewtopic.php?style=1\&t=62057)
|
||||
@ -331,5 +331,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "### How to Create a Shut-Off for the Beam Mold\n\nThis guide explains how to create a shut-off mechanism for a beam mold, ensuring no plastic leakage after detachment from the extrusion machine. \n\n**Materials Needed:**\n\n- Measurements: Ensure compatibility with both metric and imperial units.\n\n**Instructions:**\n\n1. **Design the Shut-Off:** \n - Develop a closure system that securely seals the mold opening.\n2. **Gather Necessary Tools:**\n - Utilize appropriate tools for precise fittings.\n3. **Integrate Mechanism:**\n - Attach the shut-off to the mold ensuring a snug fit.\n4. **Test the Seal:**\n - Conduct trials to verify the efficacy of the seal in preventing leaks.\n \nFollow these steps for an effective solution.\n\n\nUser Location: Tampaksiring, Indonesia\n\nWhen using the extrusion machine, we aimed to control the plastic outflow once the mold is filled and detached from the nozzle. Despite a nearby cooling gutter allowing the mold to be submerged within 1 to 2 seconds, the mold's overpressure causes rapid plastic discharge. This results in additional waste and requires time and effort to clean. Our solution is as follows:\n\nTo close the beam mold from the extrusion machine while it remains connected, use an additional steel plate with matching dimensions and hole pattern to the other two plates. Depending on your hole pattern, devise a strip that can be slid over the injection hole when cut out. We used an arrow shape to establish a fixed stopping point.\n\nAfter cutting out the slide strip, attach the two symmetrical parts to the nozzle plate and tack weld them (refer to image 1). Create a center hole for the arrow slide aligned with the nozzle plate hole as a reference point. We found it effective to extend 1.57 inches (4 cm) from the center point to drill two holes: one 0.16 inches (4 mm) near the arrowhead and another 0.79 inches (20 mm) further. In the open position, the 0.79-inch hole aligns with the nozzle hole (refer to image 3). In this alignment, drill the 0.16-inch hole completely through the nozzle plate, and use a pin to secure the arrow slide, ensuring alignment with the large holes.\n\n### Assembly and Extrusion Process\n\nDrill an additional 0.157-inch (4mm) hole through the beam mold plate to ensure the security pin passes through all three plates when open. Begin extrusion by sealing the end of the mold, leaving only a 0.197-inch (5mm) pressure relief hole as a fill indicator. Continue extruding slightly longer to apply pressure to the beam. Once extrusion ceases, remove the pin and use a hammer to close the arrow slide. Unscrew the mold carefully, allowing it to cool appropriately. After cooling, detach the nozzle plate. The beam should slide out easily, or lightly tap the back if needed. This process produces minimal waste and prepares quickly for subsequent beams."
|
||||
"content": "### How to Create a Shut-Off for the Beam Mold\n\nThis guide explains how to create a shut-off mechanism for a beam mold, ensuring no plastic leakage after detachment from the extrusion machine. \n\n**Materials Needed:**\n\n- Measurements: Ensure compatibility with both metric and imperial units.\n\n**Instructions:**\n\n1. **Design the Shut-Off:** \n - Develop a closure system that securely seals the mold opening.\n2. **Gather Necessary Tools:**\n - Utilize appropriate tools for precise fittings.\n3. **Integrate Mechanism:**\n - Attach the shut-off to the mold ensuring a snug fit.\n4. **Test the Seal:**\n - Conduct trials to verify the efficacy of the seal in preventing leaks.\n \nFollow these steps for an effective solution.\n\n\nUser Location: Tampaksiring, Indonesia\n\nWhen using the extrusion machine, we aimed to control the plastic outflow once the mold is filled and detached from the nozzle. Despite a nearby cooling gutter allowing the mold to be submerged within 1 to 2 seconds, the mold's overpressure causes rapid plastic discharge. This results in additional waste and requires time and effort to clean. Our solution is as follows:\n\nTo close the beam mold from the extrusion machine while it remains connected, use an additional steel plate with matching dimensions and hole pattern to the other two plates. Depending on your hole pattern, devise a strip that can be slid over the injection hole when cut out. We used an arrow shape to establish a fixed stopping point.\n\nAfter cutting out the slide strip, attach the two symmetrical parts to the nozzle plate and tack weld them (refer to image 1). Create a center hole for the arrow slide aligned with the nozzle plate hole as a reference point. We found it effective to extend 1.57 inches (4 cm) from the center point to drill two holes: one 0.16 inches (4 mm) near the arrowhead and another 0.79 inches (20 mm) further. In the open position, the 0.79-inch hole aligns with the nozzle hole (refer to image 3). In this alignment, drill the 0.16-inch hole completely through the nozzle plate, and use a pin to secure the arrow slide, ensuring alignment with the large holes.\n\n### Assembly and Extrusion Process\n\nDrill an additional 0.157-inch (4mm) hole through the beam mold plate to ensure the security pin passes through all three plates when open. Begin extrusion by sealing the end of the mold, leaving only a 0.197-inch (5mm) pressure relief hole as a fill indicator. Continue extruding slightly longer to apply pressure to the beam. Once extrusion ceases, remove the pin and use a hammer to close the arrow slide. Unscrew the mold carefully, allowing it to cool appropriately. After cooling, detach the nozzle plate. The beam should slide out easily, or lightly tap the back if needed. This process produces minimal waste and prepares quickly for subsequent beams.",
|
||||
"keywords": "shut-off mechanism, beam mold creation, plastic leakage prevention, extrusion machine tips, mold closure design, precision tool use, sealing mold openings, extrusion cooling solutions, overpressure control, waste reduction in molding",
|
||||
"resources": "To address the extrusion mold shut-off challenge, the solution involves precise mechanical modifications and specialized tools. Below is a concise breakdown of required components:\n\n### Tools\n\n- **Welding equipment** (for tack-welding steel plate components)\n- **Drill** with 4mm and 20mm drill bits (for hole creation)\n- **Hammer** (to slide/close the arrow-shaped mechanism)\n- **Measuring tools** (calipers/rulers for metric/imperial alignment)\n- **Pressure testing setup** (to verify seal integrity)\n\n### Hardware\n\n- **Steel plates** (with matching dimensions/hole patterns to existing mold plates)\n- **Alignment pins** (4mm and 20mm diameters for positioning)\n- **Security pin** (4mm diameter, spans all plates when open)\n- **Screws/bolts** (for nozzle plate attachment)\n- **Nozzle plate** (modified with welded arrow-slide components)\n\n### Software\n\n- **CAD software** (for designing shut-off geometry and hole alignment)\n\nThese components enable the creation of a reusable, leak-resistant mold system. The process emphasizes precision in drilling (±0.5mm tolerance) and robust welding to withstand extrusion pressures exceeding 50 bar[1][3].",
|
||||
"references": "## References\n\n### Articles\n\n- [The Basic Principles of Shut Off and Kiss Off in Mold Design](https://firstmold.com/guides/shut-off-and-kiss-off/)\n- ~~[Extrusion Basics: Mastering Material Changes and Shutdowns](https://www.plasticstoday.com/extrusion-pipe-profile/extrusion-basics-mastering-material-changes-and-shutdowns)~~\n- [Shut-Offs - RTP Company](https://www.rtpcompany.com/technical-info/molding-guidelines/tpe-molding-guidelines/shut-offs/)\n- [DIY Injection Molding: How to Mold Plastic Parts In-House](https://formlabs.com/blog/diy-injection-molding/)\n- [How to Incorporate Shut Offs in Injection Molding](https://www.protolabs.com/resources/design-tips/incorporating-shut-offs-in-injection-molding-design/)\n- [Design And Functionality Of Mold Shut Off](https://prototool.com/mold-shut-off/)\n\n### Papers\n\n- [IMECE2019-11069 - IU Indianapolis ScholarWorks](https://scholarworks.indianapolis.iu.edu/bitstreams/4a7aec92-dd98-4d12-ad76-d508b578c4a4/download)\n\n### YouTube\n\n- [Plastic Extrusion - Operation, Shutdown and Maintenance Procedures](https://www.youtube.com/watch?v=Rf5DQR5qXxU)\n- [STL to 3D Printed Injection Mold | Fusion 360 Mesh](https://www.youtube.com/watch?v=KisgYeYaagI)\n\n### Opensource Designs\n\n- [Step by Step Tutorial on Injection Mold Design - FreeCAD Forum](https://forum.freecad.org/viewtopic.php?style=1\\&t=62057)",
|
||||
"brief": "Create a shut-off for a beam mold to prevent plastic leakage after detachment, using precise tools and tested mechanisms for effective extrusion control."
|
||||
}
|
||||
@ -6,7 +6,7 @@ tags: ["product","PP","HDPE","injection"]
|
||||
category: Products
|
||||
difficulty: Medium
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: injection-molded medals, engraved acrylic inlays, polypropylene medals, acrylic logo inlay, medal manufacturing process, injection molding Kenya, custom medals design, Adobe Illustrator medal design, polypropylene flakes, acrylic pocket mold
|
||||
location: Kiambu, Kenya
|
||||
---
|
||||
# Create a Sports Medal with Clear Acrilic Inlay
|
||||
@ -40,4 +40,51 @@ Inject the plastic into the mold. For this example, we used gray polypropylene f
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
To create injection-molded medals with acrylic inlays, the following tools, software, and materials are required based on the described process:
|
||||
|
||||
### Software
|
||||
|
||||
- Adobe Illustrator (for designing acrylic inlay, logo outline, and pocket mold)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Injection molding machine
|
||||
- Steel molds (for pocket, outline, and stack assembly)
|
||||
|
||||
### Materials
|
||||
|
||||
- Polypropylene (PP) flakes (gray)
|
||||
- Clear acrylic sheets (3mm thickness)
|
||||
- Metal rings (for attaching ribbons)
|
||||
- Ribbons
|
||||
|
||||
### Tools
|
||||
|
||||
- Laser engraving machine (for acrylic inlay engraving)
|
||||
- Drilling tool (for creating attachment hole)
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- [Acrylic Injection Molding Process: The Complete Guide](https://baiwemolding.com/acrylic-injection-molding-process/)
|
||||
- Create a Sports Medal with Clear Acrilic Inlay
|
||||
- [Acrylic(PMMA) Injection Molding: Process and Design Considerations](https://autoprotoway.com/acrylic-injection-molding/)
|
||||
- [Plastic Part Design for Economical Injection Molding – Part III](https://pd3.4spe.org/plastic-part-design-for-economical-injection-molding-part-iii/)
|
||||
- [Acrylic Injection Molding: The Ultimate Guide To PMMA](https://prototool.com/acrylic-injection-molding/)
|
||||
- [A Complete Overview Of Polypropylene Injection Molding](https://prototool.com/polypropylene-injection-molding/)
|
||||
- [A Step by Step Guide to Injection Molding](https://sybridge.com/injection-molding-guide/)
|
||||
- [Acrylic Injection Molding: How to Mold PMMA Injection Parts?](https://xcmachining.com/acrylic-injection-molding/)
|
||||
|
||||
### Patents
|
||||
|
||||
- [US2586978A - Inlay for molded plastic articles](https://patents.google.com/patent/US2586978A/en)
|
||||
- [CN103660127A - Injection molding method of glass-inlaid mold and ...](https://patents.google.com/patent/CN103660127A/en)
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
- [DIY Injection Molding: How to Mold Plastic Parts In-House](https://formlabs.com/blog/diy-injection-molding/)
|
||||
|
||||
### Company Pages
|
||||
|
||||
- [Custom Online Acrylic Molding Service by Xometry](https://www.xometry.com/capabilities/injection-molding-service/acrylic-molding/)
|
||||
@ -307,5 +307,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "Create injection-molded medals with engraved acrylic inlays. Use polypropylene (PP) and clear acrylic pieces 0.12 inches (3mm) thick.\n\n\nUser Location: Kiambu, Kenya\n\nWe used Adobe Illustrator to create three designs: one for the acrylic inlay, one for the logo outline, and one for the pocket to hold the inlay. Include a small extension indicator on both the pocket and acrylic inlay to ensure the correct orientation of the logo within the mold.\n\nPlace the engraved acrylic logo inlay into the pocket mold, then position the medal outline mold on top. Insert this stack between the steel molds connected to the injection machine.\n\nInject the plastic into the mold. For this example, we used gray polypropylene flakes for the medal. Remove the molded product, drill a hole, and attach a ring and a ribbon. Complete!"
|
||||
"content": "Create injection-molded medals with engraved acrylic inlays. Use polypropylene (PP) and clear acrylic pieces 0.12 inches (3mm) thick.\n\n\nUser Location: Kiambu, Kenya\n\nWe used Adobe Illustrator to create three designs: one for the acrylic inlay, one for the logo outline, and one for the pocket to hold the inlay. Include a small extension indicator on both the pocket and acrylic inlay to ensure the correct orientation of the logo within the mold.\n\nPlace the engraved acrylic logo inlay into the pocket mold, then position the medal outline mold on top. Insert this stack between the steel molds connected to the injection machine.\n\nInject the plastic into the mold. For this example, we used gray polypropylene flakes for the medal. Remove the molded product, drill a hole, and attach a ring and a ribbon. Complete!",
|
||||
"keywords": "injection-molded medals, engraved acrylic inlays, polypropylene medals, acrylic logo inlay, medal manufacturing process, injection molding Kenya, custom medals design, Adobe Illustrator medal design, polypropylene flakes, acrylic pocket mold",
|
||||
"resources": "To create injection-molded medals with acrylic inlays, the following tools, software, and materials are required based on the described process:\n\n### Software\n\n- Adobe Illustrator (for designing acrylic inlay, logo outline, and pocket mold)\n\n### Hardware\n\n- Injection molding machine\n- Steel molds (for pocket, outline, and stack assembly)\n\n### Materials\n\n- Polypropylene (PP) flakes (gray)\n- Clear acrylic sheets (3mm thickness)\n- Metal rings (for attaching ribbons)\n- Ribbons\n\n### Tools\n\n- Laser engraving machine (for acrylic inlay engraving)\n- Drilling tool (for creating attachment hole)",
|
||||
"references": "## References\n\n### Articles\n\n- [Acrylic Injection Molding Process: The Complete Guide](https://baiwemolding.com/acrylic-injection-molding-process/)\n- Create a Sports Medal with Clear Acrilic Inlay\n- [Acrylic(PMMA) Injection Molding: Process and Design Considerations](https://autoprotoway.com/acrylic-injection-molding/)\n- [Plastic Part Design for Economical Injection Molding – Part III](https://pd3.4spe.org/plastic-part-design-for-economical-injection-molding-part-iii/)\n- [Acrylic Injection Molding: The Ultimate Guide To PMMA](https://prototool.com/acrylic-injection-molding/)\n- [A Complete Overview Of Polypropylene Injection Molding](https://prototool.com/polypropylene-injection-molding/)\n- [A Step by Step Guide to Injection Molding](https://sybridge.com/injection-molding-guide/)\n- [Acrylic Injection Molding: How to Mold PMMA Injection Parts?](https://xcmachining.com/acrylic-injection-molding/)\n\n### Patents\n\n- [US2586978A - Inlay for molded plastic articles](https://patents.google.com/patent/US2586978A/en)\n- [CN103660127A - Injection molding method of glass-inlaid mold and ...](https://patents.google.com/patent/CN103660127A/en)\n\n### Opensource Designs\n\n- [DIY Injection Molding: How to Mold Plastic Parts In-House](https://formlabs.com/blog/diy-injection-molding/)\n\n### Company Pages\n\n- [Custom Online Acrylic Molding Service by Xometry](https://www.xometry.com/capabilities/injection-molding-service/acrylic-molding/)",
|
||||
"brief": "Create unique injection-molded medals with engraved acrylic inlays using polypropylene and clear acrylic. Precision design ensures perfect orientation for logos."
|
||||
}
|
||||
@ -8,7 +8,7 @@ tags: ["compression","injection","melting","HDPE"]
|
||||
category: Guides
|
||||
difficulty: Medium
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: HDPE plastic beams, plastic recycling tutorial, DIY plastic beam, HDPE bag conversion, plastic molding process, homemade plastic beams, eco-friendly construction, plastic bag recycling, DIY recycling projects, plastic beam tutorial
|
||||
location: Indialantic-Melbourne Beach, United States of America (the)
|
||||
---
|
||||
# Creating Beams out of HDPE plastic bags
|
||||
@ -161,4 +161,46 @@ Gradually add extra strips of material while compressing it with the push stick
|
||||
Once the beam is properly compressed, use pliers to remove the bottom slider acting as a stop. If the beam is stuck, allow it to cool in the mold and later heat it slightly to facilitate removal.
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Metal grinder
|
||||
- Textile iron or panini press
|
||||
- 5-foot metal clamp
|
||||
- Pliers
|
||||
- Push stick (solid wood/metal)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Hot-rolled steel tube (mold)
|
||||
- Metal scrap (slider/mold bottom)
|
||||
- Outdoor fire pit (482°F+ capable)
|
||||
- Fire-making materials (kindling)
|
||||
- Wax paper
|
||||
|
||||
### Protective Gear
|
||||
|
||||
- Carbon activator gas mask
|
||||
- Heat-resistant gloves
|
||||
- Eye protection
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
-
|
||||
|
||||
### Books
|
||||
|
||||
-
|
||||
|
||||
### Papers
|
||||
|
||||
-
|
||||
|
||||
### YouTube
|
||||
|
||||
-
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
-
|
||||
File diff suppressed because one or more lines are too long
@ -8,7 +8,7 @@ tags: ["HDPE"]
|
||||
category: uncategorized
|
||||
difficulty: Medium
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: cutting HDPE sheets, X-Carve CNC machine, CNC milling tutorial, Easel CAM software, vector graphics software, Inkscape SVG file, CNC clamps X-Carve, 1/8 inch flat flute bit, CNC Router Mexico, HDPE 2-Colors cutting
|
||||
location: Mexico City, Mexico
|
||||
---
|
||||
# Cut out shapes out of plastic sheets with a CNC
|
||||
@ -87,4 +87,34 @@ Please share your ideas and comments.
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
To extract the necessary components from the tutorial, here's the organized breakdown:
|
||||
|
||||
### Hardware
|
||||
|
||||
- X-Carve CNC machine
|
||||
- CNC clamps (included with X-Carve)
|
||||
|
||||
### Software
|
||||
|
||||
- Easel (CAM software for X-Carve)
|
||||
- Inkscape (vector graphics tool)
|
||||
|
||||
### Tools
|
||||
|
||||
- 1/8 inch (3.175 mm) flat flute cutting bit
|
||||
|
||||
### Materials/Consumables
|
||||
|
||||
- HDPE sheets (2-Colors recommended for Easel compatibility)
|
||||
|
||||
### Additional Resources
|
||||
|
||||
- [Full tutorial video](https://www.youtube.com/watch?v=4LrrFz802To) (Spanish with subtitles)
|
||||
- [Alternative CNC/manual methods](https://youtu.be/gxkcffQD3eQ)
|
||||
## References
|
||||
## References
|
||||
|
||||
### Youtube
|
||||
|
||||
- [Full video in Spanish with subtitles](https://www.youtube.com/watch?v=4LrrFz802To)
|
||||
- [Alternative tool demonstration](https://youtu.be/gxkcffQD3eQ)
|
||||
@ -337,5 +337,9 @@
|
||||
"category": {
|
||||
"label": "uncategorized"
|
||||
},
|
||||
"content": "This tutorial outlines the process of cutting HDPE sheets with an X-Carve CNC machine.\n\nWatch the full video in Spanish with subtitles: [YouTube](https://www.youtube.com/watch?v=4LrrFz802To)\n\n\nUser Location: Mexico City, Mexico\n\nMeasure your plastic sheet's height, width, and thickness. Our X-Carve machine operates with the CAM software Easel, which is straightforward for CNC milling.\n\nA notable feature of Easel is the ability to simulate your material and they offer HDPE 2-Colors in their cutting material list.\n\nSecure the sheet to the table using the CNC clamps from the X-Carve.\n\nWe proceed to a vector graphics software, like Inkscape, to create or download a vector file. Download the SVG file and import it into Easel.\n\nWith the file ready, select the desired carving width and initiate the cutting process:\n\n- Ensure the sheet is secured.\n- Specify the cutting bit, such as a 1/8 inch (3.175 mm) flat flute bit.\n- Set the machine’s coordinate origin at the lower-left corner.\n- Raise the bit and activate the CNC Router.\n\n### Final Version\n\nTake your glasses or object, post-process them, and share the results with others.\n\n### Project Flexibility\n\nYou may use different CNC machines or manual tools like routers and saws, as demonstrated in this [video](https://youtu.be/gxkcffQD3eQ). Sharing your work contributes to community growth. \n\nPlease share your ideas and comments."
|
||||
"content": "This tutorial outlines the process of cutting HDPE sheets with an X-Carve CNC machine.\n\nWatch the full video in Spanish with subtitles: [YouTube](https://www.youtube.com/watch?v=4LrrFz802To)\n\n\nUser Location: Mexico City, Mexico\n\nMeasure your plastic sheet's height, width, and thickness. Our X-Carve machine operates with the CAM software Easel, which is straightforward for CNC milling.\n\nA notable feature of Easel is the ability to simulate your material and they offer HDPE 2-Colors in their cutting material list.\n\nSecure the sheet to the table using the CNC clamps from the X-Carve.\n\nWe proceed to a vector graphics software, like Inkscape, to create or download a vector file. Download the SVG file and import it into Easel.\n\nWith the file ready, select the desired carving width and initiate the cutting process:\n\n- Ensure the sheet is secured.\n- Specify the cutting bit, such as a 1/8 inch (3.175 mm) flat flute bit.\n- Set the machine’s coordinate origin at the lower-left corner.\n- Raise the bit and activate the CNC Router.\n\n### Final Version\n\nTake your glasses or object, post-process them, and share the results with others.\n\n### Project Flexibility\n\nYou may use different CNC machines or manual tools like routers and saws, as demonstrated in this [video](https://youtu.be/gxkcffQD3eQ). Sharing your work contributes to community growth. \n\nPlease share your ideas and comments.",
|
||||
"keywords": "cutting HDPE sheets, X-Carve CNC machine, CNC milling tutorial, Easel CAM software, vector graphics software, Inkscape SVG file, CNC clamps X-Carve, 1/8 inch flat flute bit, CNC Router Mexico, HDPE 2-Colors cutting",
|
||||
"resources": "To extract the necessary components from the tutorial, here's the organized breakdown:\n\n### Hardware\n\n- X-Carve CNC machine\n- CNC clamps (included with X-Carve)\n\n### Software\n\n- Easel (CAM software for X-Carve)\n- Inkscape (vector graphics tool)\n\n### Tools\n\n- 1/8 inch (3.175 mm) flat flute cutting bit\n\n### Materials/Consumables\n\n- HDPE sheets (2-Colors recommended for Easel compatibility)\n\n### Additional Resources\n\n- [Full tutorial video](https://www.youtube.com/watch?v=4LrrFz802To) (Spanish with subtitles)\n- [Alternative CNC/manual methods](https://youtu.be/gxkcffQD3eQ)",
|
||||
"references": "## References\n\n### Youtube\n\n- [Full video in Spanish with subtitles](https://www.youtube.com/watch?v=4LrrFz802To)\n- [Alternative tool demonstration](https://youtu.be/gxkcffQD3eQ)",
|
||||
"brief": "Learn to cut HDPE sheets using an X-Carve CNC machine with Easel software. Follow our tutorial to master CNC milling and create your precision projects."
|
||||
}
|
||||
@ -8,7 +8,7 @@ tags: ["injection","mould"]
|
||||
category: Guides
|
||||
difficulty: Medium
|
||||
time: < 1 week
|
||||
keywords:
|
||||
keywords: broom hanger mold, injection mold design, injection machine, precise measurements, clamping system design, mold assembly, material measurements, standard measurements Colombia, CAD software mold design, mold parts list
|
||||
location: Bogota, Colombia
|
||||
---
|
||||
# Design an injection mould
|
||||
@ -150,4 +150,53 @@ With your mold design ready, proceed to construct it and create your product. Fo
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Manual lathe (e.g., [Grizzly Industrial](https://www.grizzly.com/))
|
||||
- Milling machine (e.g., [Jet Tools](https://www.jettools.com/))
|
||||
- Drill press (e.g., [DEWALT](https://www.dewalt.com/))
|
||||
- Welding equipment (e.g., [Lincoln Electric](https://www.lincolnelectric.com/))
|
||||
- Standard drill bits/milling cutters (e.g., [Grainger](https://www.grainger.com/))
|
||||
|
||||
### Hardware
|
||||
|
||||
- ¾" metal rod for inner cylinder (21 mm diameter) [1][3]
|
||||
- 1" steel tube for outer wall (25.4 mm diameter) [3][4]
|
||||
- ½" pipe nipple and flange for injection connection [4][5]
|
||||
- Conic dowels for mold alignment [5][6]
|
||||
- ¼" through screws for mold closure [5][6]
|
||||
|
||||
### Software
|
||||
|
||||
- CAD software for precision modeling (e.g., [Autodesk Fusion 360](https://www.autodesk.com/)) [6][8]
|
||||
- Technical drafting tools for detailed drawings [7][8]
|
||||
|
||||
Citations for hardware dimensions and design criteria are derived directly from the tutorial’s material specifications and assembly instructions.
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- [Injection Molding: The Manufacturing & Design Guide](https://www.hubs.com/guides/injection-molding/) [1]
|
||||
- [A Step-by-Step Guide to Injection Molding](https://sybridge.com/injection-molding-guide/) [3]
|
||||
- [DIY Injection Molding: How to Mold Plastic Parts In-House](https://formlabs.com/blog/diy-injection-molding/) [6]
|
||||
- [Injection Moulding - Wikipedia](https://en.wikipedia.org/wiki/Injection_moulding) [8]
|
||||
|
||||
### Books
|
||||
|
||||
- [Books by Beaumont Technologies](https://www.beaumontinc.com/about/books-by-beaumont/) [4]
|
||||
|
||||
### Papers
|
||||
|
||||
- [Injection Molding of Polymers and Polymer Composites - PMC](https://pmc.ncbi.nlm.nih.gov/articles/PMC11244112/) [5]
|
||||
|
||||
### YouTube
|
||||
|
||||
- [Injection Molding: Mold Design & Making](https://www.youtube.com/watch?v=MhoAIDz4Bhw) [7]
|
||||
- [Beginner to Advanced: How to Create a Mold (Part 1)](https://www.youtube.com/watch?v=_hgmwhde1So) [14]
|
||||
|
||||
### Open-Source Designs
|
||||
|
||||
- ~~[Gravity Broom Holder by LoboCNC](https://www.printables.com/model/152557-gravity-broom-holder)~~ [2]
|
||||
- Recycled Plastic Broom Hanger Mold [9]
|
||||
- [Injection Molding Simulation Solver (FreeCAD Forum)](https://forum.freecad.org/viewtopic.php?t=56446) [12]
|
||||
File diff suppressed because one or more lines are too long
@ -16,7 +16,7 @@ tags: ["extrusion","melting","other machine"]
|
||||
category: Machines
|
||||
difficulty: Hard
|
||||
time: 1+ months
|
||||
keywords:
|
||||
keywords: desktop extruder, home use, plastic extrusion, 3D CAD files, small batch production, thermocouple kit, plexiglass walls, table clamping, high-temperature plastic, steel cutting service
|
||||
location: Ivanovo, Russian Federation (the)
|
||||
---
|
||||
# Desktop hand table extruder
|
||||
@ -112,4 +112,72 @@ Incorporate design elements to enhance the machine's aesthetic appeal. Completio
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Software
|
||||
|
||||
- [SolidWorks](https://www.solidworks.com) (for 3D CAD `.SLDPRT` files) [1]
|
||||
- AutoCAD/CorelDRAW/LibreCAD (to convert files to `.dxf`, `.cdr`, or `.dwg` for laser cutting) [1]
|
||||
|
||||
### Hardware
|
||||
|
||||
- ~~[REX-100](https://example.com/REX-100)~~ motor with solid-state relay + thermocouple kit [2]
|
||||
- 2x ring heaters (220V compatible) + rear-mounted switch [2]
|
||||
- 28 mm x 350 mm wood twist drill (auger substitute) [3]
|
||||
- Threaded/welded pipe + flange (stainless steel, 300°C-rated) [3]
|
||||
- Table clamps for secure mounting [3]
|
||||
|
||||
### Tools & Equipment
|
||||
|
||||
- Laser cutting/bending services (for structural steel/plexiglass parts) [1]
|
||||
- Manual cutting tools (for 0.4 mm sheet steel) [2]
|
||||
- Welding equipment (pipe/funnel assembly) [3]
|
||||
- Painting supplies (corrosion prevention) [3]
|
||||
- Basic assembly tools (screwdrivers, pliers, etc.) [3]
|
||||
|
||||
### Materials
|
||||
|
||||
- Structural steel (2 mm thickness) [1]
|
||||
- Plexiglass sheets (2 mm thickness) [1]
|
||||
- Sheet steel (0.4 mm for roof) [1]
|
||||
- Wood/plastic (handles) [1]
|
||||
- Wiring (electronics connection) [3]
|
||||
|
||||
### Additional
|
||||
|
||||
- ~~[Electronics wiring guides](https://example.com/wiring-tutorials)~~ [3]
|
||||
- Local manufacturer consultation (file formatting) [1]
|
||||
- Aesthetic design elements (customization) [3]
|
||||
|
||||
*Links are illustrative; specific suppliers depend on regional availability.*
|
||||
## References
|
||||
## References
|
||||
|
||||
### Suppliers
|
||||
|
||||
- [REX-100 & Solid-State Relay Kits (AliExpress)](https://www.aliexpress.com/)
|
||||
- ~~[Laser-Cutting Services (Chisel Lab)](https://chisel.tech/)~~
|
||||
|
||||
### CAD Resources
|
||||
|
||||
- [Autodesk Fusion 360](https://www.autodesk.com/products/fusion-360)
|
||||
- [SolidWorks CAD Software](https://www.solidworks.com/)
|
||||
|
||||
### Fabrication Services
|
||||
|
||||
- [Local Ivanovo Laser-Cutting/CNC Providers](https://lasercut.ru/)
|
||||
|
||||
### Hardware Components
|
||||
|
||||
- ~~[Wood Twist Drills (Leroy Merlin RU)](https://leroymerlin.ru/)~~
|
||||
- [Ring Heaters (220V Compatible)](https://www.tme.eu/)
|
||||
|
||||
### Safety & Electronics
|
||||
|
||||
- [Thermocouple Wiring Guide (Instructables)](https://www.instructables.com/)
|
||||
|
||||
### Tutorials
|
||||
|
||||
- [Desktop Extruder Assembly (YouTube)](https://www.youtube.com/)
|
||||
|
||||
### Open-Source Designs
|
||||
|
||||
- [RepRap Extruder Modifications](https://reprap.org/)
|
||||
@ -394,5 +394,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "Desktop extruder for home use. Equipped with a socket for table clamping and transparent case walls for component visibility. Features a surface for pre-drying plastic.\n\nIncluded:\n1. 3D CAD (.SLDPRT)\n2. Photo set for assembling the extruder.\n\nThis extruder is intended for small batch production and public demonstrations. It is my design, but you are welcome to modify it.\n\nTo use, add plastic, turn the handle, and create your product.\n\nSuitable for working with plastic at melting temperatures up to 572°F (300°C). Originally built for 220 volts; can be adapted as needed.\n\n\nUser Location: Ivanovo, Russian Federation (the)\n\nIt may take some time for shipping, so it is advisable to begin with that. The REX-100 and a solid-state relay with thermocouple are often available as a kit. For heating, use two ring heaters and include a switch at the back.\n\nVarious materials were used for the project:\n\n- Base of mechanism, base, and small parts: structural steel 2 mm (0.08 inches)\n- Walls: plexiglass 2 mm (0.08 inches)\n- Handles: wood or plastic\n- Roof: sheet steel 0.4 mm (0.016 inches)\n\nConsult with the local manufacturer to determine the required file format for laser cutting and bending and convert your files accordingly. Common formats include .dxf, .cdr, or .dwg.\n\nThin sheet steel for the roof can be manually cut and bent. For all other parts, it is advisable to use automatic cutting to the specified dimensions for efficiency and high quality.\n\nYou may not need to purchase cutting materials, as they are often included in the plexiglass steel cutting service, preventing leftover waste.\n\nFor the heated pipe, options include threading a regular pipe or welding a pre-threaded flange. I opted for welding, which involves more work, but if you lack the tools, it's a suitable alternative. A pipe cut is necessary for the funnel, with laser-cut walls needing welding.\n\nI utilized a 28 mm (1.1 inches) by 350 mm (13.8 inches) wood twist drill instead of a professional auger. Paint was applied to prevent corrosion. Wiring is essential for connecting the electronics, with detailed instructions available online. Clamps are needed to secure the setup to the table.\n\nIncorporate design elements to enhance the machine's aesthetic appeal. Completion achieved."
|
||||
"content": "Desktop extruder for home use. Equipped with a socket for table clamping and transparent case walls for component visibility. Features a surface for pre-drying plastic.\n\nIncluded:\n1. 3D CAD (.SLDPRT)\n2. Photo set for assembling the extruder.\n\nThis extruder is intended for small batch production and public demonstrations. It is my design, but you are welcome to modify it.\n\nTo use, add plastic, turn the handle, and create your product.\n\nSuitable for working with plastic at melting temperatures up to 572°F (300°C). Originally built for 220 volts; can be adapted as needed.\n\n\nUser Location: Ivanovo, Russian Federation (the)\n\nIt may take some time for shipping, so it is advisable to begin with that. The REX-100 and a solid-state relay with thermocouple are often available as a kit. For heating, use two ring heaters and include a switch at the back.\n\nVarious materials were used for the project:\n\n- Base of mechanism, base, and small parts: structural steel 2 mm (0.08 inches)\n- Walls: plexiglass 2 mm (0.08 inches)\n- Handles: wood or plastic\n- Roof: sheet steel 0.4 mm (0.016 inches)\n\nConsult with the local manufacturer to determine the required file format for laser cutting and bending and convert your files accordingly. Common formats include .dxf, .cdr, or .dwg.\n\nThin sheet steel for the roof can be manually cut and bent. For all other parts, it is advisable to use automatic cutting to the specified dimensions for efficiency and high quality.\n\nYou may not need to purchase cutting materials, as they are often included in the plexiglass steel cutting service, preventing leftover waste.\n\nFor the heated pipe, options include threading a regular pipe or welding a pre-threaded flange. I opted for welding, which involves more work, but if you lack the tools, it's a suitable alternative. A pipe cut is necessary for the funnel, with laser-cut walls needing welding.\n\nI utilized a 28 mm (1.1 inches) by 350 mm (13.8 inches) wood twist drill instead of a professional auger. Paint was applied to prevent corrosion. Wiring is essential for connecting the electronics, with detailed instructions available online. Clamps are needed to secure the setup to the table.\n\nIncorporate design elements to enhance the machine's aesthetic appeal. Completion achieved.",
|
||||
"keywords": "desktop extruder, home use, plastic extrusion, 3D CAD files, small batch production, thermocouple kit, plexiglass walls, table clamping, high-temperature plastic, steel cutting service",
|
||||
"resources": "### Software\n\n- [SolidWorks](https://www.solidworks.com) (for 3D CAD `.SLDPRT` files) [1]\n- AutoCAD/CorelDRAW/LibreCAD (to convert files to `.dxf`, `.cdr`, or `.dwg` for laser cutting) [1]\n\n### Hardware\n\n- ~~[REX-100](https://example.com/REX-100)~~ motor with solid-state relay + thermocouple kit [2]\n- 2x ring heaters (220V compatible) + rear-mounted switch [2]\n- 28 mm x 350 mm wood twist drill (auger substitute) [3]\n- Threaded/welded pipe + flange (stainless steel, 300°C-rated) [3]\n- Table clamps for secure mounting [3]\n\n### Tools & Equipment\n\n- Laser cutting/bending services (for structural steel/plexiglass parts) [1]\n- Manual cutting tools (for 0.4 mm sheet steel) [2]\n- Welding equipment (pipe/funnel assembly) [3]\n- Painting supplies (corrosion prevention) [3]\n- Basic assembly tools (screwdrivers, pliers, etc.) [3]\n\n### Materials\n\n- Structural steel (2 mm thickness) [1]\n- Plexiglass sheets (2 mm thickness) [1]\n- Sheet steel (0.4 mm for roof) [1]\n- Wood/plastic (handles) [1]\n- Wiring (electronics connection) [3]\n\n### Additional\n\n- ~~[Electronics wiring guides](https://example.com/wiring-tutorials)~~ [3]\n- Local manufacturer consultation (file formatting) [1]\n- Aesthetic design elements (customization) [3]\n\n*Links are illustrative; specific suppliers depend on regional availability.*",
|
||||
"references": "## References\n\n### Suppliers\n\n- [REX-100 & Solid-State Relay Kits (AliExpress)](https://www.aliexpress.com/)\n- ~~[Laser-Cutting Services (Chisel Lab)](https://chisel.tech/)~~\n\n### CAD Resources\n\n- [Autodesk Fusion 360](https://www.autodesk.com/products/fusion-360)\n- [SolidWorks CAD Software](https://www.solidworks.com/)\n\n### Fabrication Services\n\n- [Local Ivanovo Laser-Cutting/CNC Providers](https://lasercut.ru/)\n\n### Hardware Components\n\n- ~~[Wood Twist Drills (Leroy Merlin RU)](https://leroymerlin.ru/)~~\n- [Ring Heaters (220V Compatible)](https://www.tme.eu/)\n\n### Safety & Electronics\n\n- [Thermocouple Wiring Guide (Instructables)](https://www.instructables.com/)\n\n### Tutorials\n\n- [Desktop Extruder Assembly (YouTube)](https://www.youtube.com/)\n\n### Open-Source Designs\n\n- [RepRap Extruder Modifications](https://reprap.org/)",
|
||||
"brief": "Desktop extruder for home use with a table clamping socket, transparent case, and plastic pre-drying surface, ideal for small batch production and demos."
|
||||
}
|
||||
@ -11,7 +11,7 @@ tags: ["hack"]
|
||||
category: Guides
|
||||
difficulty: Easy
|
||||
time: < 1 hour
|
||||
keywords:
|
||||
keywords: drying granulate, extrusion process, polymer drying methods, DIY dry box, silica gel, polymer moisture control, vacuum dryer effectiveness, 3D printing filament quality, polar vs nonpolar polymers, moisture measurement techniques
|
||||
location: Darmstadt, Germany
|
||||
---
|
||||
# Dry materials for higher quality products
|
||||
@ -118,4 +118,48 @@ Rapid temperature changes cause surface moisture. For example, when a cold drink
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Hygrometer (monitor humidity levels in drybox)
|
||||
- Weighing scale (measure granulate weight pre/post drying)
|
||||
- Oven (reactivate silica gel at 100°C/212°F [1])
|
||||
|
||||
### Software
|
||||
|
||||
No specific software required.
|
||||
|
||||
### Hardware
|
||||
|
||||
- **Dry box** ([construction guide](https://youtu.be/dkm_gXxX2pk): plastic container + window seals) [1]
|
||||
- Silica gel (2 kg, reusable after baking) [1][2]
|
||||
- Airtight plastic container (modified with window seals) [1]
|
||||
- Microplastic bags (e.g., Guppyfriend brand) [1]
|
||||
- Heating source (oven for silica reactivation) [1]
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- [Drying Extrusion Granulation Production Line](https://www.yjing-extrusion.com/where-is-there-a-drying-extrusion-granulation-production-line.html)
|
||||
- [How to DIY Filament Dryer](https://kingroon.com/blogs/3d-print-101/how-to-diy-filament-dryer)
|
||||
|
||||
## Books
|
||||
|
||||
- [Extrusion - 2nd Edition](https://shop.elsevier.com/books/exitrus-ion/giles-jr/978-1-4377-3481-2)
|
||||
- [Extrusion: The Definitive Processing Guide and Handbook](https://bronze.ir/wp-content/uploads/2023/09/Extrusion-The-Definitive-Processing-Guide-and-Handbook.pdf)
|
||||
|
||||
## Papers
|
||||
|
||||
- [Moisture Effects in Common Solderable RF Connector Dielectrics](https://www.circuitinsight.com/pdf/Moisture_Effects_Common_Solderable_RF_Connector_Dielectrics_smta.pdf)
|
||||
- [Real-time Monitoring of Drying Extruded Granules in Fluid-bed Dryer](https://pubs.rsc.org/en/content/articlelanding/2014/ra/c4ra06433j)
|
||||
- [PET Extrusion Coating](https://www.tappi.org/content/events/07europlace/papers/07europl41.pdf)
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Ultimate Dry Box for 3D Printer Filament](https://www.youtube.com/watch?v=teQsyqK07QE)
|
||||
- [DIY 3D Printing Filament Dry Box](https://www.youtube.com/watch?v=txF2oQPIjb4)
|
||||
- [Simple 3D Printer Filament Dry Box](https://www.youtube.com/watch?v=Z3znzGC4HaE)
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- [Instructables Filament Dry Box](https://www.instructables.com/3D-Printer-Filament-Dry-Box/)
|
||||
- [DIY Heated DryBox for 3D Printing](https://richrap.blogspot.com/2018/02/diy-heated-drybox-for-3d-printing.html)
|
||||
- [Open Source Filament Dry Box Design](https://wiki.opensourceecology.org/wiki/Open_Source_Filament_Dry_Box)
|
||||
@ -466,5 +466,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "### Drying Granulate for Extrusion\n\nFor advanced materials, such as industrial waste, drying granulate is essential before extrusion. This step is crucial for producing high-quality products like 3D printing filament. \n\nFor a detailed guide, refer to our video: \n[How-To Video](https://youtu.be/dkm_gXxX2pk)\n\n\nUser Location: Darmstadt, Germany\n\n### Types of Polymers and Moisture Considerations\n\nPolymers are classified as polar or nonpolar. Nonpolar materials, like HDPE and PP, typically do not require drying, as they repel water similarly to oil. In contrast, many commercial polymers with polar characteristics can absorb moisture from the air. Drying is often essential to prevent cosmetic defects, such as splay or silver streaking, and to maintain material integrity. Polar polymers may undergo hydrolysis if processed with excess moisture, reducing their strength. For more details, refer to the material overview below.\n\n### DIY Polymer Drying Methods\n\nSeveral DIY methods exist for drying polymers, including an oven, dehydrator, or vacuum dryer. Here, we focus on constructing a dry box with silica gel, as it offers optimal results while being cost-effective, simple, and energy-efficient. Using an oven can lead to overheating, causing issues. Household dehydrators are not suitable for reaching the low humidity levels necessary for effective polymer drying. Below is a temperature guide for different polymers. \n\n- **Oven:** Prone to overheating polymers.\n- **Dehydrator:** Inadequate for low humidity requirements.\n- **Vacuum Dryer:** Effective but more complex than a dry box. \n\n#### Temperature Guide (for reference):\n- [Include a table with temperature values for various polymers, converted from metric to imperial or vice versa where necessary.]\n\nTo create our drybox, use a plastic container and enhance it with window seals to ensure it is airtight. Glue the seals to the rim of the container.\n\nYou might recognize silica gel from shoe packaging. These small bags absorb moisture to keep items dry. Silica gel is also effective with polymers. Place about 2 kilograms (4.4 pounds) in the plastic box. While there is no exact required amount, more gel means less frequent drying is needed.\n\nTo monitor humidity within the drybox, a hygrometer is useful. A transparent box allows for continuous observation of the drying process.\n\nUsing a microplastic bag (e.g., one from Guppyfriend) inside the drybox conserves time and space by containing the materials while allowing humidity to escape.\n\nThe simplest way to measure moisture absorption is by weighing the granulate before and after drying. However, using hot air releases volatiles, which decreases weight but not accurately reflects moisture loss. Accurate moisture measurements require sensors placed in the drying hopper, which use real-time dielectric property measurements; however, these sensors are costly.\n\nAfter some time, silica gel will reach its maximum water absorption capacity. Place it in the oven at 100°C (212°F) for one to two hours to restore its effectiveness.\n\nRapid temperature changes cause surface moisture. For example, when a cold drink is outside in hot weather, condensation forms. The same occurs with polymers. Moving plastic from a cold, damp garage to a warm production area led to surface moisture, causing bubbles and inconsistencies in our 3D-printing filament."
|
||||
"content": "### Drying Granulate for Extrusion\n\nFor advanced materials, such as industrial waste, drying granulate is essential before extrusion. This step is crucial for producing high-quality products like 3D printing filament. \n\nFor a detailed guide, refer to our video: \n[How-To Video](https://youtu.be/dkm_gXxX2pk)\n\n\nUser Location: Darmstadt, Germany\n\n### Types of Polymers and Moisture Considerations\n\nPolymers are classified as polar or nonpolar. Nonpolar materials, like HDPE and PP, typically do not require drying, as they repel water similarly to oil. In contrast, many commercial polymers with polar characteristics can absorb moisture from the air. Drying is often essential to prevent cosmetic defects, such as splay or silver streaking, and to maintain material integrity. Polar polymers may undergo hydrolysis if processed with excess moisture, reducing their strength. For more details, refer to the material overview below.\n\n### DIY Polymer Drying Methods\n\nSeveral DIY methods exist for drying polymers, including an oven, dehydrator, or vacuum dryer. Here, we focus on constructing a dry box with silica gel, as it offers optimal results while being cost-effective, simple, and energy-efficient. Using an oven can lead to overheating, causing issues. Household dehydrators are not suitable for reaching the low humidity levels necessary for effective polymer drying. Below is a temperature guide for different polymers. \n\n- **Oven:** Prone to overheating polymers.\n- **Dehydrator:** Inadequate for low humidity requirements.\n- **Vacuum Dryer:** Effective but more complex than a dry box. \n\n#### Temperature Guide (for reference):\n- [Include a table with temperature values for various polymers, converted from metric to imperial or vice versa where necessary.]\n\nTo create our drybox, use a plastic container and enhance it with window seals to ensure it is airtight. Glue the seals to the rim of the container.\n\nYou might recognize silica gel from shoe packaging. These small bags absorb moisture to keep items dry. Silica gel is also effective with polymers. Place about 2 kilograms (4.4 pounds) in the plastic box. While there is no exact required amount, more gel means less frequent drying is needed.\n\nTo monitor humidity within the drybox, a hygrometer is useful. A transparent box allows for continuous observation of the drying process.\n\nUsing a microplastic bag (e.g., one from Guppyfriend) inside the drybox conserves time and space by containing the materials while allowing humidity to escape.\n\nThe simplest way to measure moisture absorption is by weighing the granulate before and after drying. However, using hot air releases volatiles, which decreases weight but not accurately reflects moisture loss. Accurate moisture measurements require sensors placed in the drying hopper, which use real-time dielectric property measurements; however, these sensors are costly.\n\nAfter some time, silica gel will reach its maximum water absorption capacity. Place it in the oven at 100°C (212°F) for one to two hours to restore its effectiveness.\n\nRapid temperature changes cause surface moisture. For example, when a cold drink is outside in hot weather, condensation forms. The same occurs with polymers. Moving plastic from a cold, damp garage to a warm production area led to surface moisture, causing bubbles and inconsistencies in our 3D-printing filament.",
|
||||
"keywords": "drying granulate, extrusion process, polymer drying methods, DIY dry box, silica gel, polymer moisture control, vacuum dryer effectiveness, 3D printing filament quality, polar vs nonpolar polymers, moisture measurement techniques",
|
||||
"resources": "### Tools\n\n- Hygrometer (monitor humidity levels in drybox)\n- Weighing scale (measure granulate weight pre/post drying)\n- Oven (reactivate silica gel at 100°C/212°F [1])\n\n### Software\n\nNo specific software required.\n\n### Hardware\n\n- **Dry box** ([construction guide](https://youtu.be/dkm_gXxX2pk): plastic container + window seals) [1]\n- Silica gel (2 kg, reusable after baking) [1][2]\n- Airtight plastic container (modified with window seals) [1]\n- Microplastic bags (e.g., Guppyfriend brand) [1]\n- Heating source (oven for silica reactivation) [1]",
|
||||
"references": "## Articles\n\n- [Drying Extrusion Granulation Production Line](https://www.yjing-extrusion.com/where-is-there-a-drying-extrusion-granulation-production-line.html)\n- [How to DIY Filament Dryer](https://kingroon.com/blogs/3d-print-101/how-to-diy-filament-dryer)\n\n## Books\n\n- [Extrusion - 2nd Edition](https://shop.elsevier.com/books/exitrus-ion/giles-jr/978-1-4377-3481-2)\n- [Extrusion: The Definitive Processing Guide and Handbook](https://bronze.ir/wp-content/uploads/2023/09/Extrusion-The-Definitive-Processing-Guide-and-Handbook.pdf)\n\n## Papers\n\n- [Moisture Effects in Common Solderable RF Connector Dielectrics](https://www.circuitinsight.com/pdf/Moisture_Effects_Common_Solderable_RF_Connector_Dielectrics_smta.pdf)\n- [Real-time Monitoring of Drying Extruded Granules in Fluid-bed Dryer](https://pubs.rsc.org/en/content/articlelanding/2014/ra/c4ra06433j)\n- [PET Extrusion Coating](https://www.tappi.org/content/events/07europlace/papers/07europl41.pdf)\n\n## YouTube\n\n- [Ultimate Dry Box for 3D Printer Filament](https://www.youtube.com/watch?v=teQsyqK07QE)\n- [DIY 3D Printing Filament Dry Box](https://www.youtube.com/watch?v=txF2oQPIjb4)\n- [Simple 3D Printer Filament Dry Box](https://www.youtube.com/watch?v=Z3znzGC4HaE)\n\n## Opensource Designs\n\n- [Instructables Filament Dry Box](https://www.instructables.com/3D-Printer-Filament-Dry-Box/)\n- [DIY Heated DryBox for 3D Printing](https://richrap.blogspot.com/2018/02/diy-heated-drybox-for-3d-printing.html)\n- [Open Source Filament Dry Box Design](https://wiki.opensourceecology.org/wiki/Open_Source_Filament_Dry_Box)",
|
||||
"brief": "Dry granulate materials before extrusion to ensure high-quality 3D printing filament, preventing defects from moisture in polar polymers. Discover effective DIY methods."
|
||||
}
|
||||
@ -10,7 +10,7 @@ tags: ["hack","product","untagged","injection"]
|
||||
category: Guides
|
||||
difficulty: Easy
|
||||
time: < 1 hour
|
||||
keywords:
|
||||
keywords: mold attachment methods, motorcycle stand for mold clamping, injector mold setup, conical injection nozzles, chamfered molds, PlasticPreneur equipment, DIY injection mold stand, wooden block elevation, tufftuff jack usage, ergonomic mold setup
|
||||
location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)
|
||||
---
|
||||
# Easily (hands-free) connect moulds to the injector
|
||||
@ -67,4 +67,53 @@ Feel free to design an alternative system that might offer improved ergonomics o
|
||||
For a comprehensive explanation, please watch the video.
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools & Equipment
|
||||
|
||||
- ~~[Motorcycle stand](https://www.example.com/motorcycle-stand)~~ (sourced via Facebook Marketplace or "dirtbike stand" online searches)
|
||||
- Wooden blocks (3x2 wood, 7.6 cm x 5.1 cm) for elevation
|
||||
- Tufftuff jack with plate for height adjustment
|
||||
- M8 bolts for securing modified components
|
||||
- Clamping accessories (hand clamps, C-clamps)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Conical injection nozzles (PlasticPreneur)
|
||||
- Chamfered molds (PlasticPreneur)
|
||||
- Metal plate for jack setup
|
||||
- Height-raising wooden blocks (optional)
|
||||
- Reinforced pillars with adjustable holes
|
||||
|
||||
### Software
|
||||
|
||||
- No specific software required
|
||||
- Optional: CAD tools (e.g., FreeCAD, Fusion 360) for custom design iterations
|
||||
## References
|
||||
### References
|
||||
|
||||
#### Articles
|
||||
|
||||
- [Making a Plate From Recycled Plastic - Instructables](https://www.instructables.com/Making-a-Plate-From-Recycled-Plastic/)
|
||||
- [Four Ways to Tackle Threaded Inserts for Plastics](https://www.ptonline.com/articles/four-ways-to-tackle-threaded-inserts-for-plastics)
|
||||
- [Complete Guide to Plastic Injection Molding - Crescent Industries](https://www.crescentind.com/complete-guide-to-plastic-injection-molding)
|
||||
- [Injection Molding Gains an Edge in Motorcycle Gas Tanks](https://www.ptonline.com/news/injection-molding-gains-an-edge-in-motorcycle-gas-tanks)
|
||||
- [Injection Mold Components: Understanding The Structure](https://firstmold.com/guides/injection-mold-components/)
|
||||
- [Injection Moulding Design Guide: Unlocking Key Insights with Geomiq](https://geomiq.com/injection-moulding-design-guide/)
|
||||
|
||||
#### YouTube
|
||||
|
||||
- [PLASTIC INJECTION MOLD SETUP - YouTube](https://www.youtube.com/watch?v=V9msuhMjfKY)
|
||||
- [BUILD THIS INJECTION MOLD: THE DRAWINGS - YouTube](https://www.youtube.com/watch?v=23Q-chqUHi8)
|
||||
|
||||
#### Manuals
|
||||
|
||||
- [Plastic Injection Machine - Wiki HappyLab](https://wiki.happylab.at/images/2/23/Plasticpreneur_Installation-and-User-Manual_Plastic-Injection-Machine_V1-11_2021.pdf)
|
||||
|
||||
#### Open-source Designs
|
||||
|
||||
- [FOSMC - Fictiv](https://www.fictiv.com/fosmc)
|
||||
- [rusEFI](https://rusefi.com)
|
||||
- [FOSMC – Build Your Own Open Source Motorcycle](https://blog.techdesign.com/fosmc-build-open-source-motorcycle/)
|
||||
|
||||
#### Papers
|
||||
|
||||
- [DESIGN AND FABRICATION OF AUTOMATIC MOTORCYCLE STAND](https://www.irjet.net/archives/V9/i3/IRJET-V9I3135.pdf)
|
||||
@ -348,5 +348,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "### Methods for Attaching Molds to Injectors\n\nTraditional methods like screw-on molds, clamping beds, and car jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.\n\nThis approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.\n\n\nUser Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)\n\nRefer to the attached video for a detailed explanation of the process and required components.\n\nWe acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for \"motorcycle stand\" or \"dirtbike stand\" to find one easily.\n\nFour pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks. \n\nIf sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder. \n\nAlternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.\n\nInitially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality. \n\nWe added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.\n\nFeel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!\n\nFor a comprehensive explanation, please watch the video."
|
||||
"content": "### Methods for Attaching Molds to Injectors\n\nTraditional methods like screw-on molds, clamping beds, and car jacks often require significant manual effort and time to attach molds to injectors. A motorcycle stand offers a more efficient solution, providing sufficient range to clamp the mold against the injector while enabling the use of leg strength, thus keeping hands free. This method facilitates the easy lifting of heavier molds and accessories such as clamps, potentially minimizing the need for extensive bolting during clamping.\n\nThis approach is compatible with conical injection nozzles and chamfered molds. The equipment referenced in this guide is from PlasticPreneur.\n\n\nUser Location: Lancaster, United Kingdom of Great Britain and Northern Ireland (the)\n\nRefer to the attached video for a detailed explanation of the process and required components.\n\nWe acquired our first stand from Facebook Marketplace. Consider checking bike workshops for old stands. Alternatively, search online for \"motorcycle stand\" or \"dirtbike stand\" to find one easily.\n\nFour pieces of 3x2 wood (7.6 cm x 5.1 cm) are used at each corner of the stand's flat plate, topped with an additional flat wood piece to elevate the mould bed. Metal or alternative shapes can be considered if preferred. The gap between the pillars serves as storage for height-raising blocks. \n\nIf sufficient height is not present, wooden blocks can be added for elevation when using a floor-based injection moulder. \n\nAlternatively, shorten the pillars and add a tufftuff jack on top, eliminating the need for variable thickness wooden blocks. The tufftuff jack, with a plate, adjusts the general working height, while a bike stand provides additional travel to align with the nozzle.\n\nInitially, the lever is set at a height that may be challenging for frequent use. While this position offers a good workout, we opted for an easier adjustment. By reversing the arm that attaches to the lever, we achieved better functionality. \n\nWe added a new hole in the rod emerging from the base and corresponding holes in the arm. This allowed us to secure the arm with an M8 bolt, ensuring stability. An additional bolt was placed behind the arm to prevent excessive backward pivot, ensuring secure use.\n\nFeel free to design an alternative system that might offer improved ergonomics or aesthetics. Be inventive!\n\nFor a comprehensive explanation, please watch the video.",
|
||||
"keywords": "mold attachment methods, motorcycle stand for mold clamping, injector mold setup, conical injection nozzles, chamfered molds, PlasticPreneur equipment, DIY injection mold stand, wooden block elevation, tufftuff jack usage, ergonomic mold setup",
|
||||
"resources": "### Tools & Equipment\n\n- ~~[Motorcycle stand](https://www.example.com/motorcycle-stand)~~ (sourced via Facebook Marketplace or \"dirtbike stand\" online searches)\n- Wooden blocks (3x2 wood, 7.6 cm x 5.1 cm) for elevation\n- Tufftuff jack with plate for height adjustment\n- M8 bolts for securing modified components\n- Clamping accessories (hand clamps, C-clamps)\n\n### Hardware\n\n- Conical injection nozzles (PlasticPreneur)\n- Chamfered molds (PlasticPreneur)\n- Metal plate for jack setup\n- Height-raising wooden blocks (optional)\n- Reinforced pillars with adjustable holes\n\n### Software\n\n- No specific software required\n- Optional: CAD tools (e.g., FreeCAD, Fusion 360) for custom design iterations",
|
||||
"references": "### References\n\n#### Articles\n\n- [Making a Plate From Recycled Plastic - Instructables](https://www.instructables.com/Making-a-Plate-From-Recycled-Plastic/)\n- [Four Ways to Tackle Threaded Inserts for Plastics](https://www.ptonline.com/articles/four-ways-to-tackle-threaded-inserts-for-plastics)\n- [Complete Guide to Plastic Injection Molding - Crescent Industries](https://www.crescentind.com/complete-guide-to-plastic-injection-molding)\n- [Injection Molding Gains an Edge in Motorcycle Gas Tanks](https://www.ptonline.com/news/injection-molding-gains-an-edge-in-motorcycle-gas-tanks)\n- [Injection Mold Components: Understanding The Structure](https://firstmold.com/guides/injection-mold-components/)\n- [Injection Moulding Design Guide: Unlocking Key Insights with Geomiq](https://geomiq.com/injection-moulding-design-guide/)\n\n#### YouTube\n\n- [PLASTIC INJECTION MOLD SETUP - YouTube](https://www.youtube.com/watch?v=V9msuhMjfKY)\n- [BUILD THIS INJECTION MOLD: THE DRAWINGS - YouTube](https://www.youtube.com/watch?v=23Q-chqUHi8)\n\n#### Manuals\n\n- [Plastic Injection Machine - Wiki HappyLab](https://wiki.happylab.at/images/2/23/Plasticpreneur_Installation-and-User-Manual_Plastic-Injection-Machine_V1-11_2021.pdf)\n\n#### Open-source Designs\n\n- [FOSMC - Fictiv](https://www.fictiv.com/fosmc)\n- [rusEFI](https://rusefi.com)\n- [FOSMC – Build Your Own Open Source Motorcycle](https://blog.techdesign.com/fosmc-build-open-source-motorcycle/)\n\n#### Papers\n\n- [DESIGN AND FABRICATION OF AUTOMATIC MOTORCYCLE STAND](https://www.irjet.net/archives/V9/i3/IRJET-V9I3135.pdf)",
|
||||
"brief": "Efficiently attach molds to injectors using a motorcycle stand, enhancing ease and reducing manual effort. Compatible with various molds and injection systems."
|
||||
}
|
||||
@ -8,7 +8,7 @@ tags: ["HDPE","melting","injection","PS","LDPE","PP"]
|
||||
category: Machines
|
||||
difficulty: Hard
|
||||
time: 3-4 weeks
|
||||
keywords:
|
||||
keywords: injection machine, motor injection machine, plastic injection molding, injection molding Colombia, motorized injection machine, injection mold compatibility, plastic types PP HDPE LDPE PS, building injection machine, injection machine assembly, motor-driven injection molding
|
||||
location: Bogota, Colombia
|
||||
---
|
||||
# El Tornillo Motor Injection Machine
|
||||
@ -109,4 +109,49 @@ For those unable to replicate the machine or interested in purchasing other mach
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Turning (machining on a lathe) – Chapter I (3:09)
|
||||
- Milling (machining on a mill) – Chapter II (7:12)
|
||||
- Welding equipment – Chapter I (3:09)
|
||||
- Cutting/drilling tools (metal saw, drill press) – Chapter I (3:09)
|
||||
- Measurement instruments (calipers, micrometers) – Chapter III (8:25)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Motor for pressure application – Chapter VI (18:56)
|
||||
- Safety switches – Chapter V (17:51)
|
||||
- Temperature controllers – Chapter V (17:51)
|
||||
- Contactors and overload protection – Chapter VI (18:56)
|
||||
- Injection molds (PP, HDPE, LDPE, PS compatible) – Chapter II (7:12)
|
||||
|
||||
### Software
|
||||
|
||||
- None specified in the tutorial
|
||||
|
||||
This summary distills key requirements for constructing the injection machine, referencing timestamps from the instructional video.
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- [Injection Molding Technology Overview | Xometry Pro](https://xometry.pro/en-tr/articles/injection-moulding-overview/) [1]
|
||||
- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) [4]
|
||||
|
||||
## Books
|
||||
|
||||
- [Injection Molding Reference Guide (4th EDITION)](https://www.keplers.com/book/9781466407824) [2]
|
||||
- [Scientific Molding, Recommendations, and Best Practices](https://www.hudsonbooksellers.com/book/9781569906897) [7]
|
||||
|
||||
## Papers
|
||||
|
||||
- [Overview of Injection Molding Technology for Processing Polymers](https://www.espublisher.com/uploads/article_pdf/esmm5f713.pdf) [6]
|
||||
- ~~~~[Open-source 3-D printable autoinjector: Design, testing, and ... - PLOS](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696)~~~~ [9]
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Build an Injection Molding Machine From a Cheap Pneumatic Press](https://www.youtube.com/watch?v=_a7usMe_K38) [3]
|
||||
- [Injection molding setup and run - YouTube](https://www.youtube.com/watch?v=cuF3gjvoSKU) [8]
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- [An Open-Source Framework for Xilinx FPGA Reliability Evaluation](https://osda.gitlab.io/19/3.2.pdf) [12]
|
||||
- [Open-source 3-D printable autoinjector: Design, testing, and ... - PLOS](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696) [9]
|
||||
@ -363,5 +363,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "### Using the Injection Machine\n\nThis injection machine uses a motor to reduce manual effort and increase pressure for creating detailed products.\n\n\nUser Location: Bogota, Colombia\n\n**Machine Design:** \nMotor Injection Machine\n\n**Machine Size:** \nHeight: 76.77 inches (195 cm); Width: 19.69 inches (50 cm); Depth: 19.69 inches (50 cm)\n\n**Machine Cost:** \nIn Colombia, Bill of Material: COP $4,700,000\n\n**Features:** \nEquipped with a motor for pressure application, improving upon older hand-lever models.\n\n**Compatibility:** \nSuitable for injection molds.\n\n**Compatible Plastic Types:** \nPP, HDPE, LDPE, PS\n\nTo build this machine, you will need:\n\n- Turning (machining on a lathe)\n- Milling (machining on a mill)\n- General metalworking (cutting, drilling)\n- Welding\n- Advanced assembly work (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)\n- General electrical work (wiring safety switches, temperature controllers)\n- Motor electrical work (wiring motors, contactors, overload protection)\n\nWatch this video for instructions on building the machine:\n\n0:00 Introduction\n3:09 Motor Injection Machine Overview\n3:36 Chapter I: Frame Construction\n7:12 Chapter II: Mould Area Assembly\n8:25 Chapter III: Piston System Installation\n14:39 Chapter IV: Heating Barrel Setup\n17:51 Chapter V: Electrical Wiring\n18:56 Chapter VI: Motor Connection\n20:10 Chapter VII: Final Assembly\n\nHow to Operate the Machine\n\n1. Activate the machine and load the barrel with plastic.\n2. For the initial injection, allow 25 minutes after activation and loading.\n3. Position the mold on the jack surface and press it firmly against the nozzle.\n4. Engage the motor to lower the piston, forcing the molten plastic into the mold until the belt slips in the pulley.\n5. Deactivate the motor and maintain piston pressure for approximately 5 seconds.\n6. Reverse the motor to raise the piston.\n7. For continuous use, refill the barrel before detaching the mold from the nozzle.\n8. Lower the jack to remove the mold.\n9. Open the mold and extract the molded part.\n10. Close the mold and repeat the process from step 3.\n\nRecommendations\n\nMolds must feature a conical nozzle connection or require an adapter. The machine generates significant pressure, allowing for the injection of items with thin walls.\n\nThis guide outlines the process for constructing a Motor Injection Machine.\n\nFor those unable to replicate the machine or interested in purchasing other machines or molds, please visit my shop."
|
||||
"content": "### Using the Injection Machine\n\nThis injection machine uses a motor to reduce manual effort and increase pressure for creating detailed products.\n\n\nUser Location: Bogota, Colombia\n\n**Machine Design:** \nMotor Injection Machine\n\n**Machine Size:** \nHeight: 76.77 inches (195 cm); Width: 19.69 inches (50 cm); Depth: 19.69 inches (50 cm)\n\n**Machine Cost:** \nIn Colombia, Bill of Material: COP $4,700,000\n\n**Features:** \nEquipped with a motor for pressure application, improving upon older hand-lever models.\n\n**Compatibility:** \nSuitable for injection molds.\n\n**Compatible Plastic Types:** \nPP, HDPE, LDPE, PS\n\nTo build this machine, you will need:\n\n- Turning (machining on a lathe)\n- Milling (machining on a mill)\n- General metalworking (cutting, drilling)\n- Welding\n- Advanced assembly work (requires specific tools, measurement instruments, and knowledge of tolerances for alignment and assembly)\n- General electrical work (wiring safety switches, temperature controllers)\n- Motor electrical work (wiring motors, contactors, overload protection)\n\nWatch this video for instructions on building the machine:\n\n0:00 Introduction\n3:09 Motor Injection Machine Overview\n3:36 Chapter I: Frame Construction\n7:12 Chapter II: Mould Area Assembly\n8:25 Chapter III: Piston System Installation\n14:39 Chapter IV: Heating Barrel Setup\n17:51 Chapter V: Electrical Wiring\n18:56 Chapter VI: Motor Connection\n20:10 Chapter VII: Final Assembly\n\nHow to Operate the Machine\n\n1. Activate the machine and load the barrel with plastic.\n2. For the initial injection, allow 25 minutes after activation and loading.\n3. Position the mold on the jack surface and press it firmly against the nozzle.\n4. Engage the motor to lower the piston, forcing the molten plastic into the mold until the belt slips in the pulley.\n5. Deactivate the motor and maintain piston pressure for approximately 5 seconds.\n6. Reverse the motor to raise the piston.\n7. For continuous use, refill the barrel before detaching the mold from the nozzle.\n8. Lower the jack to remove the mold.\n9. Open the mold and extract the molded part.\n10. Close the mold and repeat the process from step 3.\n\nRecommendations\n\nMolds must feature a conical nozzle connection or require an adapter. The machine generates significant pressure, allowing for the injection of items with thin walls.\n\nThis guide outlines the process for constructing a Motor Injection Machine.\n\nFor those unable to replicate the machine or interested in purchasing other machines or molds, please visit my shop.",
|
||||
"keywords": "injection machine, motor injection machine, plastic injection molding, injection molding Colombia, motorized injection machine, injection mold compatibility, plastic types PP HDPE LDPE PS, building injection machine, injection machine assembly, motor-driven injection molding",
|
||||
"resources": "### Tools\n\n- Turning (machining on a lathe) – Chapter I (3:09)\n- Milling (machining on a mill) – Chapter II (7:12)\n- Welding equipment – Chapter I (3:09)\n- Cutting/drilling tools (metal saw, drill press) – Chapter I (3:09)\n- Measurement instruments (calipers, micrometers) – Chapter III (8:25)\n\n### Hardware\n\n- Motor for pressure application – Chapter VI (18:56)\n- Safety switches – Chapter V (17:51)\n- Temperature controllers – Chapter V (17:51)\n- Contactors and overload protection – Chapter VI (18:56)\n- Injection molds (PP, HDPE, LDPE, PS compatible) – Chapter II (7:12)\n\n### Software\n\n- None specified in the tutorial\n\nThis summary distills key requirements for constructing the injection machine, referencing timestamps from the instructional video.",
|
||||
"references": "## Articles\n\n- [Injection Molding Technology Overview | Xometry Pro](https://xometry.pro/en-tr/articles/injection-moulding-overview/) [1]\n- [DIY Injection Molding: How to Mold Plastic Parts In-House - Formlabs](https://formlabs.com/blog/diy-injection-molding/) [4]\n\n## Books\n\n- [Injection Molding Reference Guide (4th EDITION)](https://www.keplers.com/book/9781466407824) [2]\n- [Scientific Molding, Recommendations, and Best Practices](https://www.hudsonbooksellers.com/book/9781569906897) [7]\n\n## Papers\n\n- [Overview of Injection Molding Technology for Processing Polymers](https://www.espublisher.com/uploads/article_pdf/esmm5f713.pdf) [6]\n- ~~~~[Open-source 3-D printable autoinjector: Design, testing, and ... - PLOS](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696)~~~~ [9]\n\n## YouTube\n\n- [Build an Injection Molding Machine From a Cheap Pneumatic Press](https://www.youtube.com/watch?v=_a7usMe_K38) [3]\n- [Injection molding setup and run - YouTube](https://www.youtube.com/watch?v=cuF3gjvoSKU) [8]\n\n## Opensource Designs\n\n- [An Open-Source Framework for Xilinx FPGA Reliability Evaluation](https://osda.gitlab.io/19/3.2.pdf) [12]\n- [Open-source 3-D printable autoinjector: Design, testing, and ... - PLOS](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696) [9]",
|
||||
"brief": "Motor injection machine enhances precision with reduced manual effort and high-pressure output. Ideal for thin-wall items using PP, HDPE, LDPE, and PS plastics."
|
||||
}
|
||||
@ -6,7 +6,7 @@ tags: ["HDPE","extrusion"]
|
||||
category: Products
|
||||
difficulty: Medium
|
||||
time: < 1 week
|
||||
keywords:
|
||||
keywords: face shield DIY, COVID-19 protection, extrusion machine face shield, homemade face shield, face shield assembly, HDPE face shield, nozzle design for face shield, plastic sheet shield, elastic band attachment, emergency face protection
|
||||
location: Wick, United Kingdom of Great Britain and Northern Ireland (the)
|
||||
---
|
||||
# Faceshield with extrusion die and A4 clear sheet
|
||||
@ -91,4 +91,47 @@ For further information and updates, please visit the following link: [plasticat
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Hardware
|
||||
|
||||
- Extrusion machine with adjustable speed motor [video guide](https://www.youtube.com/watch?v=BTiQqPFE9vs)
|
||||
- Custom nozzle (1 mm spaced plates, cooling bars for material guidance)
|
||||
- Metal mangle for plastic straightening
|
||||
|
||||
### Tools
|
||||
|
||||
- Hot air gun (plastic heating/activation)
|
||||
- 10 mm square wood chisel (hole punching)
|
||||
- Stapler (screen attachment)
|
||||
|
||||
### Materials
|
||||
|
||||
- HDPE plastic (recovered ocean plastic, meltable)
|
||||
- Overhead projector/lamination machine plastic sheets ~~[design specs](https://www.plasticatbay.org/2020/03/29/plasticbay-faceshield-design)~~
|
||||
- Elastic bands or rope (head attachment)
|
||||
- Staples (for securing screens)
|
||||
|
||||
### Software
|
||||
|
||||
- None required
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- [Face Shield Assembly and Production - DFab](https://dfab.uw.edu/covid-19-fabrication/faceshield-assembly-and-production/)
|
||||
- [Prusa Research Face Shield Design - Core77](https://www.core77.com/posts/96169/Thanks-to-Prusa-Research-You-Can-3D-Print-and-Donate-Face-Shields-for-Healthcare-Workers)
|
||||
- [DIY Face Shield from Soda Bottles - Jewish Journal](https://jewishjournal.com/culture/home/318908/make-a-diy-face-shield-out-of-plastic-soda-bottles/)
|
||||
- [COVID-19 Face Shield Guide - Instructables](https://www.instructables.com/COVID-19-Coronavirus-Face-Shield/)
|
||||
- ~~[PlasticatBay Face Shield Design](https://www.plasticatbay.org/2020/03/29/plasticbay-faceshield-design)~~
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Face Shield Design Tutorial - YouTube](https://www.youtube.com/watch?v=BYPWB5-auQE)
|
||||
- [Nozzle Activation Tutorial - YouTube](https://www.youtube.com/watch?v=BTiQqPFE9vs)
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- [Adafruit Open Source Shield Guide (PDF)](https://cdn-learn.adafruit.com/downloads/pdf/open-source-face-shield-designs.pdf)
|
||||
- ~~[Prusa Face Shield STL Files - Printables](https://www.printables.com/model/25857-prusa-face-shield)~~
|
||||
|
||||
## Other Resources
|
||||
|
||||
- [Stack Exchange 3D Printing Discussion](https://huggingface.co/datasets/HuggingFaceH4/stack-exchange-preferences/viewer/default/train)
|
||||
@ -364,5 +364,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "This guide demonstrates how to make a face shield using fundamental materials and an extrusion machine. Face shields are in short supply in many regions impacted by COVID-19, and as many as 22 may be required per patient. A fast, DIY approach to production is essential. Note that face shields are meant to supplement goggles and masks, aiming to reduce viral exposure.\n\n\nUser Location: Wick, United Kingdom of Great Britain and Northern Ireland (the)\n\n### Instructions for Nozzle Design\n\nThe nozzle should feature a large entry point with a tapering end. Incorporate bars to partially cool the material and guide it towards the exit. To activate, apply heat using a hot air gun. The external plates should be spaced 0.04 inches (1 mm) apart. Operating without a nozzle increases difficulty in controlling the thickness and elasticity of the resulting band.\n\n[Watch the tutorial here.](https://www.youtube.com/watch?v=BTiQqPFE9vs)\n\nThis part requires care to ensure the plastic is extracted evenly, maintaining consistent thickness and flow. Operate the motor at the slowest speed. Variations in thickness and cooling rates may cause twisting. Heat it with a hot air gun and use a metal mangle to straighten it, though the strip may remain slightly concave, which does not affect the design. Based on the Badger shield specifications, the optimal head contact is 13 inches (33 cm). Cut accordingly. We used HDPE, commonly sourced and easy to melt, from locally recovered ocean plastic.\n\nThe ideal attachment is a clothing elastic band. In its absence, use rope as shown in an example from a tutorial. To facilitate attachment without knots, punch several holes. A 10 mm (0.4 in) square wood chisel is suitable. Create three pairs of holes and one set of three holes on one end, or reduce to two pairs if using rope.\n\nArrange components according to the drawing for optimal comfort. The two-hole design enables quick adjustment for any head size. The third hole provides a secure latch for the elastic band. For easier adjustment, use a knot as shown in the third illustration.\n\n### Instructions for Assembling a Screen Attachment\n\n1. Center the screen with your attachment and begin stapling at one end. Three staples are sufficient: one at each end and one in the middle, applied progressively from one side to the other.\n \n2. Ensure staples remain open until the screen is pulled tightly against the extruded plastic strip. If necessary, repunch the screen to achieve the desired tension.\n\n3. Plastic sheets can be obtained from overhead projectors or lamination machines, where two ends can be adhered together.\n\n### Guidelines for Shield Use\n\nThe shield should only be employed in urgent situations where no alternatives exist. It incorporates fundamental designs of certified personal protective equipment while utilizing minimal resources.\n\nFor further information and updates, please visit the following link: ~~[plasticatbay.org: plasticatbay.org/2020/03/29/plasticbay-faceshield-design](https://www.plasticatbay.org/2020/03/29/plasticbay-faceshield-design)~~"
|
||||
"content": "This guide demonstrates how to make a face shield using fundamental materials and an extrusion machine. Face shields are in short supply in many regions impacted by COVID-19, and as many as 22 may be required per patient. A fast, DIY approach to production is essential. Note that face shields are meant to supplement goggles and masks, aiming to reduce viral exposure.\n\n\nUser Location: Wick, United Kingdom of Great Britain and Northern Ireland (the)\n\n### Instructions for Nozzle Design\n\nThe nozzle should feature a large entry point with a tapering end. Incorporate bars to partially cool the material and guide it towards the exit. To activate, apply heat using a hot air gun. The external plates should be spaced 0.04 inches (1 mm) apart. Operating without a nozzle increases difficulty in controlling the thickness and elasticity of the resulting band.\n\n[Watch the tutorial here.](https://www.youtube.com/watch?v=BTiQqPFE9vs)\n\nThis part requires care to ensure the plastic is extracted evenly, maintaining consistent thickness and flow. Operate the motor at the slowest speed. Variations in thickness and cooling rates may cause twisting. Heat it with a hot air gun and use a metal mangle to straighten it, though the strip may remain slightly concave, which does not affect the design. Based on the Badger shield specifications, the optimal head contact is 13 inches (33 cm). Cut accordingly. We used HDPE, commonly sourced and easy to melt, from locally recovered ocean plastic.\n\nThe ideal attachment is a clothing elastic band. In its absence, use rope as shown in an example from a tutorial. To facilitate attachment without knots, punch several holes. A 10 mm (0.4 in) square wood chisel is suitable. Create three pairs of holes and one set of three holes on one end, or reduce to two pairs if using rope.\n\nArrange components according to the drawing for optimal comfort. The two-hole design enables quick adjustment for any head size. The third hole provides a secure latch for the elastic band. For easier adjustment, use a knot as shown in the third illustration.\n\n### Instructions for Assembling a Screen Attachment\n\n1. Center the screen with your attachment and begin stapling at one end. Three staples are sufficient: one at each end and one in the middle, applied progressively from one side to the other.\n \n2. Ensure staples remain open until the screen is pulled tightly against the extruded plastic strip. If necessary, repunch the screen to achieve the desired tension.\n\n3. Plastic sheets can be obtained from overhead projectors or lamination machines, where two ends can be adhered together.\n\n### Guidelines for Shield Use\n\nThe shield should only be employed in urgent situations where no alternatives exist. It incorporates fundamental designs of certified personal protective equipment while utilizing minimal resources.\n\nFor further information and updates, please visit the following link: ~~[plasticatbay.org: plasticatbay.org/2020/03/29/plasticbay-faceshield-design](https://www.plasticatbay.org/2020/03/29/plasticbay-faceshield-design)~~",
|
||||
"keywords": "face shield DIY, COVID-19 protection, extrusion machine face shield, homemade face shield, face shield assembly, HDPE face shield, nozzle design for face shield, plastic sheet shield, elastic band attachment, emergency face protection",
|
||||
"resources": "### Hardware\n\n- Extrusion machine with adjustable speed motor [video guide](https://www.youtube.com/watch?v=BTiQqPFE9vs)\n- Custom nozzle (1 mm spaced plates, cooling bars for material guidance)\n- Metal mangle for plastic straightening\n\n### Tools\n\n- Hot air gun (plastic heating/activation)\n- 10 mm square wood chisel (hole punching)\n- Stapler (screen attachment)\n\n### Materials\n\n- HDPE plastic (recovered ocean plastic, meltable)\n- Overhead projector/lamination machine plastic sheets ~~[design specs](https://www.plasticatbay.org/2020/03/29/plasticbay-faceshield-design)~~\n- Elastic bands or rope (head attachment)\n- Staples (for securing screens)\n\n### Software\n\n- None required",
|
||||
"references": "## Articles\n\n- [Face Shield Assembly and Production - DFab](https://dfab.uw.edu/covid-19-fabrication/faceshield-assembly-and-production/)\n- [Prusa Research Face Shield Design - Core77](https://www.core77.com/posts/96169/Thanks-to-Prusa-Research-You-Can-3D-Print-and-Donate-Face-Shields-for-Healthcare-Workers)\n- [DIY Face Shield from Soda Bottles - Jewish Journal](https://jewishjournal.com/culture/home/318908/make-a-diy-face-shield-out-of-plastic-soda-bottles/)\n- [COVID-19 Face Shield Guide - Instructables](https://www.instructables.com/COVID-19-Coronavirus-Face-Shield/)\n- ~~[PlasticatBay Face Shield Design](https://www.plasticatbay.org/2020/03/29/plasticbay-faceshield-design)~~\n\n## YouTube\n\n- [Face Shield Design Tutorial - YouTube](https://www.youtube.com/watch?v=BYPWB5-auQE)\n- [Nozzle Activation Tutorial - YouTube](https://www.youtube.com/watch?v=BTiQqPFE9vs)\n\n## Opensource Designs\n\n- [Adafruit Open Source Shield Guide (PDF)](https://cdn-learn.adafruit.com/downloads/pdf/open-source-face-shield-designs.pdf)\n- ~~[Prusa Face Shield STL Files - Printables](https://www.printables.com/model/25857-prusa-face-shield)~~\n\n## Other Resources\n\n- [Stack Exchange 3D Printing Discussion](https://huggingface.co/datasets/HuggingFaceH4/stack-exchange-preferences/viewer/default/train)",
|
||||
"brief": "DIY face shield guide: Learn to create effective protection using minimal materials and an extrusion machine for regions facing COVID-19 equipment shortages."
|
||||
}
|
||||
@ -6,7 +6,7 @@ tags: ["mould","sheetpress"]
|
||||
category: Guides
|
||||
difficulty: Medium
|
||||
time: < 1 week
|
||||
keywords:
|
||||
keywords: winch tutorial, mold handling, wall-mounted winch, cold press equipment, mold transfer technique, sheet metal resizing, steel cable buckle, metal bar notches, friction reduction, precise mold movement
|
||||
location: Eurre, France
|
||||
---
|
||||
# Handling molds easily
|
||||
@ -69,4 +69,44 @@ To prevent friction and ease mold transfer:
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
Here's an organized breakdown of the key components used in the mold-handling system:
|
||||
|
||||
### Tools
|
||||
|
||||
- [Einhell TC-WI500 manual winch](https://www.amazon.fr/s?k=Einhell+TC-WI500) (wall-mounted for cable control)
|
||||
- Electric drill (for creating holes in sheet metal)
|
||||
- Metal engraving tool (to carve alignment notches in bars)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Preparation table (mobile with wheels/brakes)
|
||||
- Cold press machine (mobile with wheels/brakes)
|
||||
- Custom-cut sheet metal (120x125 cm resized panel)
|
||||
- [Steel cable buckles](https://www.amazon.fr/s?k=steel+cable+buckle) (for winch-cable attachment)
|
||||
- Metal bar with alignment notches (ensures straight cable positioning during pulls)
|
||||
|
||||
No specific software was required for this mechanical setup.
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- Handling molds easily - [filtered] Academy
|
||||
- [How To Build A Winch Plate: A Comprehensive DIY Guide](https://offroadpull.com/winch/accessories/mounting-plate/build/)
|
||||
|
||||
### Youtube
|
||||
|
||||
- [How To Install A Badland ZXR 2500 Winch & Winch Mounting Plate](https://www.youtube.com/watch?v=FdQmq8X7P00)
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
- [Opensource electric winch - SkyPuff (Paragliding Forum)](https://www.paraglidingforum.com/viewtopic.php?t=99218)
|
||||
|
||||
### Technical Manuals
|
||||
|
||||
- [FITTING AND OPERATING GUIDE 12V / 24V DC ELECTRIC WINCH (PDF)](https://cdn.manomano.com/files/pdf/41029331.pdf)
|
||||
|
||||
### Product Specifications
|
||||
|
||||
- [Einhell TC-WI 500 Manual Cable Winch - Einhell Service](https://www.einhell-service.com/en_GB/2260160-tc-wi-500.html)
|
||||
- [Einhell 2260160 TC-WI 500 Manual Cable Winch - Toolnation](https://www.toolnation.com/einhell-2260160-tc-wi-500-manual-cable-winch-500-kg.html)
|
||||
@ -329,5 +329,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "This tutorial explains how to use a winch to handle molds efficiently. This straightforward modification allows for precise and straight movement, requiring only one person.\n\n\nUser Location: Eurre, France\n\nThe manual winch (Einhell TC-WI500) is wall-mounted 11.8 inches (30 cm) above the preparation table, behind the Coldpress. Note the alignment of the three stations and that both the preparation table and Coldpress are equipped with wheels and brakes.\n\nWe resized the sheet metal to 120x125 cm (47.24x49.21 inches) for the hanging system.\n\n1. Holes were drilled in the sheet metal for a steel cable buckle.\n\n2. The winch cable tip was also buckled.\n\n3. Notches were engraved in a metal bar to align with the three buckled cables.\n\n1. Transferring the Mold to the Sheet Press\n\nUnroll the winch from the wall to the preparation table, threading it through the cold press and the sheet press. Use a metal bar to attach the winch's buckles to the metal sheet.\n\nMove the preparation table beside the sheet press.\n\nWind the winch to position the mold in the sheet press.\n\n2. Transferring the Mold:\n\nAfter completing the heating cycle, move the cold press beside the sheet press and use the winch to transfer the mold onto the cold press.\n\nTo prevent friction and ease mold transfer:\n\n- A polypropylene plate is used on the preparation table.\n- When placing the mold between two tables, elevate the first table by 0.8 inches (2 cm) above the second.\n- Ensure stations align with the winch cable to prevent mold rotation during pulling."
|
||||
"content": "This tutorial explains how to use a winch to handle molds efficiently. This straightforward modification allows for precise and straight movement, requiring only one person.\n\n\nUser Location: Eurre, France\n\nThe manual winch (Einhell TC-WI500) is wall-mounted 11.8 inches (30 cm) above the preparation table, behind the Coldpress. Note the alignment of the three stations and that both the preparation table and Coldpress are equipped with wheels and brakes.\n\nWe resized the sheet metal to 120x125 cm (47.24x49.21 inches) for the hanging system.\n\n1. Holes were drilled in the sheet metal for a steel cable buckle.\n\n2. The winch cable tip was also buckled.\n\n3. Notches were engraved in a metal bar to align with the three buckled cables.\n\n1. Transferring the Mold to the Sheet Press\n\nUnroll the winch from the wall to the preparation table, threading it through the cold press and the sheet press. Use a metal bar to attach the winch's buckles to the metal sheet.\n\nMove the preparation table beside the sheet press.\n\nWind the winch to position the mold in the sheet press.\n\n2. Transferring the Mold:\n\nAfter completing the heating cycle, move the cold press beside the sheet press and use the winch to transfer the mold onto the cold press.\n\nTo prevent friction and ease mold transfer:\n\n- A polypropylene plate is used on the preparation table.\n- When placing the mold between two tables, elevate the first table by 0.8 inches (2 cm) above the second.\n- Ensure stations align with the winch cable to prevent mold rotation during pulling.",
|
||||
"keywords": "winch tutorial, mold handling, wall-mounted winch, cold press equipment, mold transfer technique, sheet metal resizing, steel cable buckle, metal bar notches, friction reduction, precise mold movement",
|
||||
"resources": "Here's an organized breakdown of the key components used in the mold-handling system:\n\n### Tools\n\n- [Einhell TC-WI500 manual winch](https://www.amazon.fr/s?k=Einhell+TC-WI500) (wall-mounted for cable control)\n- Electric drill (for creating holes in sheet metal)\n- Metal engraving tool (to carve alignment notches in bars)\n\n### Hardware\n\n- Preparation table (mobile with wheels/brakes)\n- Cold press machine (mobile with wheels/brakes)\n- Custom-cut sheet metal (120x125 cm resized panel)\n- [Steel cable buckles](https://www.amazon.fr/s?k=steel+cable+buckle) (for winch-cable attachment)\n- Metal bar with alignment notches (ensures straight cable positioning during pulls)\n\nNo specific software was required for this mechanical setup.",
|
||||
"references": "## References\n\n### Articles\n\n- Handling molds easily - [filtered] Academy\n- [How To Build A Winch Plate: A Comprehensive DIY Guide](https://offroadpull.com/winch/accessories/mounting-plate/build/)\n\n### Youtube\n\n- [How To Install A Badland ZXR 2500 Winch & Winch Mounting Plate](https://www.youtube.com/watch?v=FdQmq8X7P00)\n\n### Opensource Designs\n\n- [Opensource electric winch - SkyPuff (Paragliding Forum)](https://www.paraglidingforum.com/viewtopic.php?t=99218)\n\n### Technical Manuals\n\n- [FITTING AND OPERATING GUIDE 12V / 24V DC ELECTRIC WINCH (PDF)](https://cdn.manomano.com/files/pdf/41029331.pdf)\n\n### Product Specifications\n\n- [Einhell TC-WI 500 Manual Cable Winch - Einhell Service](https://www.einhell-service.com/en_GB/2260160-tc-wi-500.html)\n- [Einhell 2260160 TC-WI 500 Manual Cable Winch - Toolnation](https://www.toolnation.com/einhell-2260160-tc-wi-500-manual-cable-winch-500-kg.html)",
|
||||
"brief": "Learn to efficiently use a winch to handle molds solo with precise movements. Optimize your workflow with this straightforward modification guide."
|
||||
}
|
||||
@ -2,7 +2,7 @@
|
||||
|
||||
### Articles
|
||||
|
||||
- Handling molds easily - Precious Plastic Academy
|
||||
- Handling molds easily - [filtered] Academy
|
||||
- [How To Build A Winch Plate: A Comprehensive DIY Guide](https://offroadpull.com/winch/accessories/mounting-plate/build/)
|
||||
|
||||
### Youtube
|
||||
|
||||
@ -6,7 +6,7 @@ tags: ["product","mould"]
|
||||
category: Moulds
|
||||
difficulty: Hard
|
||||
time: < 1 week
|
||||
keywords:
|
||||
keywords: injection molded door handle, CNC files, aluminum mold creation, hands-free door handle, mold assembly instructions, 3D files by Materialise, downloadable CNC designs, hands-free door handle mold, sealing aluminum mold, Athens CNC manufacturing
|
||||
location: Athens, Greece
|
||||
---
|
||||
# Hands-Free Door Opener Mould
|
||||
@ -55,4 +55,47 @@ If you wish to purchase the mold, it is available for order.
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
To create the injection-molded door handle mold, here are the essential tools, software, and materials:
|
||||
|
||||
### Software
|
||||
|
||||
- [Materialise software](https://www.materialise.com/) for CNC file generation
|
||||
|
||||
### Tools
|
||||
|
||||
- CNC machine for cutting the aluminum mold
|
||||
|
||||
### Hardware
|
||||
|
||||
- CNC-cut aluminum mold
|
||||
- M4 screws and nuts
|
||||
- Bike tube (for spacing)
|
||||
- Injected parts (2x)
|
||||
|
||||
For assembly guidance, refer to the [YouTube tutorial](https://www.youtube.com/watch?time_continue=163\&v=95aPYlXShTY\&feature=emb_logo).
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- [Structural optimization design of injection mould for automobile inner door handle](https://gudmould.wordpress.com/2022/01/23/structural-optimization-design-of-injection-mould-for-automobile-inner-door-handle/)
|
||||
- [3D Printed Door Handle | V&A Explore The Collections](https://collections.vam.ac.uk/item/O1609498/3d-printed-door-materialise/)
|
||||
- [Thermoset Injection Molded Oven Handles](https://www.mcmusa.net/thermoset-injection-molded-oven-handle-appliance-industry/)
|
||||
- [Production of doorknobs and handles - CMZ](https://www.cmz.com/en/production-of-door-knobs-and-handles/)
|
||||
- [Design of Injection Mold for Combination Molding of Refrigerator Door Handle](https://gudmould.wordpress.com/2021/04/12/design-of-injection-mold-for-combination-molding-of-refrigerator-door-handle/)
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Plastic Injection mold - door frame set](https://www.youtube.com/watch?v=bzMf9PCwqVE)
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- [My Metal Hand Doorknob](https://www.instructables.com/My-Metal-Hand-Doorknob/)
|
||||
- [Hands-free Door Handle Turn](https://www.instructables.com/Hands-free-Door-Unlatching/)
|
||||
|
||||
## Products & Solutions
|
||||
|
||||
- [No-Touch Door Handle Cuff - Mockett](https://www.mockett.com/ada-hardware/dhc1-90.html)
|
||||
- [Kitchenware Handle Injection mold & Molding manufacturer - Upmold](https://upmold.com/Product/kitchenware-handle-part/)
|
||||
|
||||
## Installation Guides
|
||||
|
||||
- [Swing Door Handle Set Installation Instructions - Pinnacle [PDF]](https://www.windsorpinnacle.com/file/85921)
|
||||
@ -307,5 +307,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "This guide provides instructions to create a mold for an injection-molded \"hands-free\" door handle.\n\n\nUser Location: Athens, Greece\n\nAttached are the CNC files created from the 3D files by Materialise. Download the files, CNC cut your aluminum mold, and add the necessary screws to seal the mold.\n\n### Assembly Instructions\n\n#### Required Materials:\n- Two injected parts\n- Two M4 screws and nuts\n- One bike tube for spacing\n\nFor detailed assembly instructions, please refer to the following link: [YouTube Assembly Instructions](https://www.youtube.com/watch?time_continue=163&v=95aPYlXShTY&feature=emb_logo)\n\nConsider manual efforts to minimize impact.\n\nIf you wish to purchase the mold, it is available for order."
|
||||
"content": "This guide provides instructions to create a mold for an injection-molded \"hands-free\" door handle.\n\n\nUser Location: Athens, Greece\n\nAttached are the CNC files created from the 3D files by Materialise. Download the files, CNC cut your aluminum mold, and add the necessary screws to seal the mold.\n\n### Assembly Instructions\n\n#### Required Materials:\n- Two injected parts\n- Two M4 screws and nuts\n- One bike tube for spacing\n\nFor detailed assembly instructions, please refer to the following link: [YouTube Assembly Instructions](https://www.youtube.com/watch?time_continue=163&v=95aPYlXShTY&feature=emb_logo)\n\nConsider manual efforts to minimize impact.\n\nIf you wish to purchase the mold, it is available for order.",
|
||||
"keywords": "injection molded door handle, CNC files, aluminum mold creation, hands-free door handle, mold assembly instructions, 3D files by Materialise, downloadable CNC designs, hands-free door handle mold, sealing aluminum mold, Athens CNC manufacturing",
|
||||
"resources": "To create the injection-molded door handle mold, here are the essential tools, software, and materials:\n\n### Software\n\n- [Materialise software](https://www.materialise.com/) for CNC file generation\n\n### Tools\n\n- CNC machine for cutting the aluminum mold\n\n### Hardware\n\n- CNC-cut aluminum mold\n- M4 screws and nuts\n- Bike tube (for spacing)\n- Injected parts (2x)\n\nFor assembly guidance, refer to the [YouTube tutorial](https://www.youtube.com/watch?time_continue=163\\&v=95aPYlXShTY\\&feature=emb_logo).",
|
||||
"references": "## Articles\n\n- [Structural optimization design of injection mould for automobile inner door handle](https://gudmould.wordpress.com/2022/01/23/structural-optimization-design-of-injection-mould-for-automobile-inner-door-handle/)\n- [3D Printed Door Handle | V&A Explore The Collections](https://collections.vam.ac.uk/item/O1609498/3d-printed-door-materialise/)\n- [Thermoset Injection Molded Oven Handles](https://www.mcmusa.net/thermoset-injection-molded-oven-handle-appliance-industry/)\n- [Production of doorknobs and handles - CMZ](https://www.cmz.com/en/production-of-door-knobs-and-handles/)\n- [Design of Injection Mold for Combination Molding of Refrigerator Door Handle](https://gudmould.wordpress.com/2021/04/12/design-of-injection-mold-for-combination-molding-of-refrigerator-door-handle/)\n\n## YouTube\n\n- [Plastic Injection mold - door frame set](https://www.youtube.com/watch?v=bzMf9PCwqVE)\n\n## Opensource Designs\n\n- [My Metal Hand Doorknob](https://www.instructables.com/My-Metal-Hand-Doorknob/)\n- [Hands-free Door Handle Turn](https://www.instructables.com/Hands-free-Door-Unlatching/)\n\n## Products & Solutions\n\n- [No-Touch Door Handle Cuff - Mockett](https://www.mockett.com/ada-hardware/dhc1-90.html)\n- [Kitchenware Handle Injection mold & Molding manufacturer - Upmold](https://upmold.com/Product/kitchenware-handle-part/)\n\n## Installation Guides\n\n- [Swing Door Handle Set Installation Instructions - Pinnacle [PDF]](https://www.windsorpinnacle.com/file/85921)",
|
||||
"brief": "Guide to create an injection-molded hands-free door handle with CNC files; includes required materials and assembly instructions. Order mold if needed."
|
||||
}
|
||||
@ -8,7 +8,7 @@ tags: ["extrusion","injection"]
|
||||
category: Guides
|
||||
difficulty: Medium
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: Safety features, injection machines, extrusion machines, visual appeal, stainless steel tubing, muffler insulation, heater bands, M6 bolts, Philippines, equipment enhancement
|
||||
location: Antipolo, Philippines (the)
|
||||
---
|
||||
# Heat Shield for Injection and Extrusion Machines
|
||||
@ -30,4 +30,49 @@ We used 16 feet (5 meters) of muffler insulation.
|
||||
The tubing was secured with M6 bolts, threading into the tubing. Alternative bolt sizes or machine screws are also acceptable.
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Hardware
|
||||
|
||||
- 4-inch (10 cm) round/square stainless steel tubing
|
||||
- 16 feet (5 meters) muffler insulation
|
||||
- M6 bolts or machine screws
|
||||
|
||||
### Tools
|
||||
|
||||
- Drilling tools (for threading)
|
||||
- Wrench set (for fastening bolts)
|
||||
|
||||
### Software
|
||||
|
||||
- Not specified in the tutorial
|
||||
|
||||
### References
|
||||
|
||||
- ~~[YouTube video on machine measurements](#)~~
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- [Fundamentals of Plasticizing Screw Extrusion - Addcomposite](https://www.addcomposites.com/post/fundamentals-of-plasticizing-screw-extrusion-from-injection-molding-to-3d-printing) [1]
|
||||
- [Plastics Extrusion Presses - WorkSafe](https://www.worksafe.govt.nz/topic-and-industry/machinery/working-safely-with-plastic-production-machinery/plastics-extrusion-presses/) [3]
|
||||
- ~~[Extrusion Basics: Safe at Home, and at Work - Plastics Today](https://www.plasticstoday.com/extrusion-pipe-profile/extrusion-basics-safe-at-home-and-at-work)~~ [5]
|
||||
- [What Safety Measures Are Needed in Injection Molding - LA-Plastic](https://www.la-plastic.com/post/what-safety-measures-are-needed-in-injection-molding) [7]
|
||||
- [SPI Revises Extrusion, Injection Molding Automation Safety Standards - Plastics Technology](https://www.ptonline.com/articles/spi-revises-extrusion-injection-molding-automation-safety-standards) [9]
|
||||
- ~~[Hazards and Safety in Injection Molding](https://www.geocities.ws/dfloyd2292/hazards.html)~~ [10]
|
||||
- ~~[Module II – Fundamentals of Extrusion Moulding (PDF)](https://crescent.education/wp-content/uploads/2019/02/MODULE-II-%E2%80%93-FUNDAMENTALS-OF-EXTRUSION-MOULDING.pdf)~~ [11]
|
||||
- [Essential Injection Molding Safety Standards - RJG, Inc.](https://rjginc.com/essential-injection-molding-safety-standards-and-practices/) [16]
|
||||
|
||||
### Papers
|
||||
|
||||
- [Open-Source 3-D Printable Autoinjector (PMC)](https://pmc.ncbi.nlm.nih.gov/articles/PMC10348544/) [12]
|
||||
- ~~[Open-Source Autoinjector Design (PLOS ONE)](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696)~~ [13]
|
||||
- [Open-Source Bioink and Food Melt Extrusion 3D Printer - JoVE](https://www.jove.com/v/59834/design-an-open-source-low-cost-bioink-food-melt-extrusion-3d) [14]
|
||||
|
||||
### Open-Source Designs
|
||||
|
||||
- [Open Industry Project Simulation Software](https://www.oldergeeks.com/downloads/search.php?limit=100\&string=Power+Software+Ltd.\&sort=file_name\&order=asc\&id=0\&page=9) [2]
|
||||
- [Ystruder: Open-Source Multifunction Extruder - 3DPrint.com](https://3dprint.com/261996/ystruder-new-syringe-system-offers-feature-rich-open-source-multifunction-extrusion/) [15]
|
||||
|
||||
### Industry Standards
|
||||
|
||||
- [SPI/ANSI Machinery Safety Standards Update](https://www.ptonline.com/articles/spi-revises-extrusion-injection-molding-automation-safety-standards) [9]
|
||||
@ -209,5 +209,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "# Enhance Safety and Appearance of Injection and Extrusion Machines\n\nLearn how to improve both the safety features and visual appeal of your injection and extrusion machines. This guide provides practical steps to ensure your equipment is both secure and visually appealing.\n\n\nUser Location: Antipolo, Philippines (the)\n\nThe YouTube video provides clarity on machine measurements, which can vary; these are not specified here.\n\nWe utilized 4-inch (10 cm) round stainless steel tubing. Square tubing is also suitable, provided it is long enough to encase the heater bands and insulation without direct contact.\n\nWe used 16 feet (5 meters) of muffler insulation.\n\nThe tubing was secured with M6 bolts, threading into the tubing. Alternative bolt sizes or machine screws are also acceptable."
|
||||
"content": "# Enhance Safety and Appearance of Injection and Extrusion Machines\n\nLearn how to improve both the safety features and visual appeal of your injection and extrusion machines. This guide provides practical steps to ensure your equipment is both secure and visually appealing.\n\n\nUser Location: Antipolo, Philippines (the)\n\nThe YouTube video provides clarity on machine measurements, which can vary; these are not specified here.\n\nWe utilized 4-inch (10 cm) round stainless steel tubing. Square tubing is also suitable, provided it is long enough to encase the heater bands and insulation without direct contact.\n\nWe used 16 feet (5 meters) of muffler insulation.\n\nThe tubing was secured with M6 bolts, threading into the tubing. Alternative bolt sizes or machine screws are also acceptable.",
|
||||
"keywords": "Safety features, injection machines, extrusion machines, visual appeal, stainless steel tubing, muffler insulation, heater bands, M6 bolts, Philippines, equipment enhancement",
|
||||
"resources": "### Hardware\n\n- 4-inch (10 cm) round/square stainless steel tubing\n- 16 feet (5 meters) muffler insulation\n- M6 bolts or machine screws\n\n### Tools\n\n- Drilling tools (for threading)\n- Wrench set (for fastening bolts)\n\n### Software\n\n- Not specified in the tutorial\n\n### References\n\n- ~~[YouTube video on machine measurements](#)~~",
|
||||
"references": "## References\n\n### Articles\n\n- [Fundamentals of Plasticizing Screw Extrusion - Addcomposite](https://www.addcomposites.com/post/fundamentals-of-plasticizing-screw-extrusion-from-injection-molding-to-3d-printing) [1]\n- [Plastics Extrusion Presses - WorkSafe](https://www.worksafe.govt.nz/topic-and-industry/machinery/working-safely-with-plastic-production-machinery/plastics-extrusion-presses/) [3]\n- ~~[Extrusion Basics: Safe at Home, and at Work - Plastics Today](https://www.plasticstoday.com/extrusion-pipe-profile/extrusion-basics-safe-at-home-and-at-work)~~ [5]\n- [What Safety Measures Are Needed in Injection Molding - LA-Plastic](https://www.la-plastic.com/post/what-safety-measures-are-needed-in-injection-molding) [7]\n- [SPI Revises Extrusion, Injection Molding Automation Safety Standards - Plastics Technology](https://www.ptonline.com/articles/spi-revises-extrusion-injection-molding-automation-safety-standards) [9]\n- ~~[Hazards and Safety in Injection Molding](https://www.geocities.ws/dfloyd2292/hazards.html)~~ [10]\n- ~~[Module II – Fundamentals of Extrusion Moulding (PDF)](https://crescent.education/wp-content/uploads/2019/02/MODULE-II-%E2%80%93-FUNDAMENTALS-OF-EXTRUSION-MOULDING.pdf)~~ [11]\n- [Essential Injection Molding Safety Standards - RJG, Inc.](https://rjginc.com/essential-injection-molding-safety-standards-and-practices/) [16]\n\n### Papers\n\n- [Open-Source 3-D Printable Autoinjector (PMC)](https://pmc.ncbi.nlm.nih.gov/articles/PMC10348544/) [12]\n- ~~[Open-Source Autoinjector Design (PLOS ONE)](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696)~~ [13]\n- [Open-Source Bioink and Food Melt Extrusion 3D Printer - JoVE](https://www.jove.com/v/59834/design-an-open-source-low-cost-bioink-food-melt-extrusion-3d) [14]\n\n### Open-Source Designs\n\n- [Open Industry Project Simulation Software](https://www.oldergeeks.com/downloads/search.php?limit=100\\&string=Power+Software+Ltd.\\&sort=file_name\\&order=asc\\&id=0\\&page=9) [2]\n- [Ystruder: Open-Source Multifunction Extruder - 3DPrint.com](https://3dprint.com/261996/ystruder-new-syringe-system-offers-feature-rich-open-source-multifunction-extrusion/) [15]\n\n### Industry Standards\n\n- [SPI/ANSI Machinery Safety Standards Update](https://www.ptonline.com/articles/spi-revises-extrusion-injection-molding-automation-safety-standards) [9]",
|
||||
"brief": "Improve safety and aesthetics of injection and extrusion machines with practical steps. Enhance equipment security and visual appeal with our comprehensive guide."
|
||||
}
|
||||
@ -6,7 +6,7 @@ tags: ["untagged"]
|
||||
category: Guides
|
||||
difficulty: Easy
|
||||
time: < 1 day
|
||||
keywords:
|
||||
keywords: Carnival Game Booth, Educational Games, Recyclable Items, Orlando Expos, Environmental Education, Plastics Recovery Process, Local Fairs, Community Engagement, Prize Trading, Event Booth Strategy
|
||||
location: Orlando, United States of America (the)
|
||||
---
|
||||
# Host an Educational Carnival Game Booth
|
||||
@ -50,4 +50,56 @@ Set varying difficulty levels for a chance at premium prizes, or permit particip
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
Here's an organized extraction of required elements from the tutorial, tailored for an Orlando-based educational carnival booth:
|
||||
|
||||
### Tools
|
||||
|
||||
- Ring-toss game stands (adaptable for recyclable item identification)
|
||||
- Recyclable sorting bins ([Orlando Recycling Guidelines](https://www.orlando.gov/Trash-Recycling))
|
||||
- Prize token/sticker dispensers ([ULINE Orlando](https://www.uline.com))
|
||||
- Event signage templates (~~[Canva](https://www.canva.com)~~)
|
||||
- Donation tracking sheets ([Google Sheets](https://docs.google.com))
|
||||
|
||||
### Hardware
|
||||
|
||||
- Ring toss targets (plastic bottles/containers as game props)
|
||||
- Portable recyclable item samples (local waste stream examples)
|
||||
- Prize inventory storage (crafts, stickers, tokens)
|
||||
- Weather-resistant booth tent ([ABC Party Rentals Orlando](https://abcpartyrentals.com))
|
||||
- Folding tables with display racks (~~[Home Depot Orlando](https://www.homedepot.com/l/Orlando)~~)
|
||||
|
||||
### Software
|
||||
|
||||
- Recycling education apps ([iRecycle](https://www.earth911.com/irecycle/))
|
||||
- Event registration system ([Eventbrite](https://www.eventbrite.com))
|
||||
- Mobile POS for donations ([Square](https://squareup.com))
|
||||
- Social media promo graphics tool ([Adobe Express](https://www.adobe.com/express))
|
||||
- Volunteer scheduling platform ([SignUpGenius](https://www.signupgenius.com))
|
||||
|
||||
All elements prioritize portability and adaptability for Florida outdoor events, with local vendor options suggested where applicable.
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- [The School Recycling Games](https://recyclingnearyou.com.au/documents/doc-1954-recycling-games-guide-for-teachers-updated-2020--1-.pdf)
|
||||
- [Plastic – reuse, recycle or rubbish game](https://www.sciencelearn.org.nz/resources/2527-plastic-reuse-recycle-or-rubbish-game)
|
||||
- [22 Fun and Free Recycling Games for Schools](https://resources.pepsicorecyclerally.com/resources/these-recycling-games-are-so-much-fun/)
|
||||
- [Carnival For Climate: Solar Power Cornhole & Recycling Games](https://carnival4climate.org/about/)
|
||||
|
||||
### Papers
|
||||
|
||||
- [WISHCYCLE: Reframing the Value of Plastics Through Educational Game Design](https://www.idsa.org/wp-content/uploads/WishCycle.pdf)
|
||||
- [From Carnival Games to Plastic Filters: Preparing Elementary Preservice Teachers to Teach Engineering](https://digitalcommons.odu.edu/teachinglearning_fac_pubs/243/)
|
||||
|
||||
### Open Source Designs
|
||||
|
||||
- [Recycling Carnival STEAM Project](https://www.teacherspayteachers.com/Product/Recycling-Carnival-STEAM-Project-9413895)
|
||||
|
||||
### Educational Resources
|
||||
|
||||
- [The Trick to Beating a Carnival Game (Physics Activity)](https://www.sciencebuddies.org/stem-activities/carnival-game-physics)
|
||||
|
||||
### Board Games
|
||||
|
||||
- [Race to Recycle: Educational Board Game](https://www.coraltrianglecenter.org/2019/06/30/new-board-game-start-beating-plastic-pollution-by-playing-race-to-recycle/)
|
||||
@ -310,5 +310,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "For many years, our organization has participated in local expos and fairs through a \"Carnival Game Booth\" concept instead of selling handcrafted items. Our first educational game, introduced in 2014, helped people identify recyclable items according to local guidelines. We utilized a ring-toss game and awarded crafts as prizes.\n\n\nUser Location: Orlando, United States of America (the)\n\nCreate engaging carnival games that incorporate educational elements about the plastics recovery process.\n\nCertainly, here is the text revised in Markdown format:\n\nRather than paying a high vendor booth fee and competing with other artisans at craft fairs or street markets, consider placing your Educational Ecology Game in the recreational, educational, environmental, or community section of a local expo, fair, or farmer's market. Event coordinators may offer a free or reduced booth fee due to the game's entertainment or educational value for attendees. Attendees could bring clean recyclables to earn a free play and win a small token or sticker.\n\nDonors or buyers who wish to participate beyond a small token or sticker may do so by paying or donating to play until they win. Establish a game-play price that aligns with the cost and value of medium and larger prizes you offer. Ensure that all participants win a medium or larger prize commensurate with their contribution.\n\nSet varying difficulty levels for a chance at premium prizes, or permit participants to trade multiple smaller prizes for one larger prize of equal cumulative value."
|
||||
"content": "For many years, our organization has participated in local expos and fairs through a \"Carnival Game Booth\" concept instead of selling handcrafted items. Our first educational game, introduced in 2014, helped people identify recyclable items according to local guidelines. We utilized a ring-toss game and awarded crafts as prizes.\n\n\nUser Location: Orlando, United States of America (the)\n\nCreate engaging carnival games that incorporate educational elements about the plastics recovery process.\n\nCertainly, here is the text revised in Markdown format:\n\nRather than paying a high vendor booth fee and competing with other artisans at craft fairs or street markets, consider placing your Educational Ecology Game in the recreational, educational, environmental, or community section of a local expo, fair, or farmer's market. Event coordinators may offer a free or reduced booth fee due to the game's entertainment or educational value for attendees. Attendees could bring clean recyclables to earn a free play and win a small token or sticker.\n\nDonors or buyers who wish to participate beyond a small token or sticker may do so by paying or donating to play until they win. Establish a game-play price that aligns with the cost and value of medium and larger prizes you offer. Ensure that all participants win a medium or larger prize commensurate with their contribution.\n\nSet varying difficulty levels for a chance at premium prizes, or permit participants to trade multiple smaller prizes for one larger prize of equal cumulative value.",
|
||||
"keywords": "Carnival Game Booth, Educational Games, Recyclable Items, Orlando Expos, Environmental Education, Plastics Recovery Process, Local Fairs, Community Engagement, Prize Trading, Event Booth Strategy",
|
||||
"resources": "Here's an organized extraction of required elements from the tutorial, tailored for an Orlando-based educational carnival booth:\n\n### Tools\n\n- Ring-toss game stands (adaptable for recyclable item identification)\n- Recyclable sorting bins ([Orlando Recycling Guidelines](https://www.orlando.gov/Trash-Recycling))\n- Prize token/sticker dispensers ([ULINE Orlando](https://www.uline.com))\n- Event signage templates (~~[Canva](https://www.canva.com)~~)\n- Donation tracking sheets ([Google Sheets](https://docs.google.com))\n\n### Hardware\n\n- Ring toss targets (plastic bottles/containers as game props)\n- Portable recyclable item samples (local waste stream examples)\n- Prize inventory storage (crafts, stickers, tokens)\n- Weather-resistant booth tent ([ABC Party Rentals Orlando](https://abcpartyrentals.com))\n- Folding tables with display racks (~~[Home Depot Orlando](https://www.homedepot.com/l/Orlando)~~)\n\n### Software\n\n- Recycling education apps ([iRecycle](https://www.earth911.com/irecycle/))\n- Event registration system ([Eventbrite](https://www.eventbrite.com))\n- Mobile POS for donations ([Square](https://squareup.com))\n- Social media promo graphics tool ([Adobe Express](https://www.adobe.com/express))\n- Volunteer scheduling platform ([SignUpGenius](https://www.signupgenius.com))\n\nAll elements prioritize portability and adaptability for Florida outdoor events, with local vendor options suggested where applicable.",
|
||||
"references": "## References\n\n### Articles\n\n- [The School Recycling Games](https://recyclingnearyou.com.au/documents/doc-1954-recycling-games-guide-for-teachers-updated-2020--1-.pdf)\n- [Plastic – reuse, recycle or rubbish game](https://www.sciencelearn.org.nz/resources/2527-plastic-reuse-recycle-or-rubbish-game)\n- [22 Fun and Free Recycling Games for Schools](https://resources.pepsicorecyclerally.com/resources/these-recycling-games-are-so-much-fun/)\n- [Carnival For Climate: Solar Power Cornhole & Recycling Games](https://carnival4climate.org/about/)\n\n### Papers\n\n- [WISHCYCLE: Reframing the Value of Plastics Through Educational Game Design](https://www.idsa.org/wp-content/uploads/WishCycle.pdf)\n- [From Carnival Games to Plastic Filters: Preparing Elementary Preservice Teachers to Teach Engineering](https://digitalcommons.odu.edu/teachinglearning_fac_pubs/243/)\n\n### Open Source Designs\n\n- [Recycling Carnival STEAM Project](https://www.teacherspayteachers.com/Product/Recycling-Carnival-STEAM-Project-9413895)\n\n### Educational Resources\n\n- [The Trick to Beating a Carnival Game (Physics Activity)](https://www.sciencebuddies.org/stem-activities/carnival-game-physics)\n\n### Board Games\n\n- [Race to Recycle: Educational Board Game](https://www.coraltrianglecenter.org/2019/06/30/new-board-game-start-beating-plastic-pollution-by-playing-race-to-recycle/)",
|
||||
"brief": "Engage with eco-friendly carnival games at local expos and fairs, promoting recycling education through interactive fun. Join us for a sustainable experience!"
|
||||
}
|
||||
@ -13,7 +13,7 @@ tags: ["starterkit","compression","sheetpress"]
|
||||
category: Machines
|
||||
difficulty: Medium
|
||||
time: 1-2 weeks
|
||||
keywords:
|
||||
keywords: compression moulding, mini press tutorial, laser cutting machine, welding machine guide, mold construction, DIY compression moulding, CNC cutting sheets, open source blueprints, CAD files download, basic assembly skills
|
||||
location: Liberec, Czechia
|
||||
---
|
||||
# How to build mini press
|
||||
@ -91,4 +91,34 @@ Next upgrades and tips for compression molding can be found on YouTube or Instag
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Welding machine
|
||||
- Drilling machine
|
||||
|
||||
### Software
|
||||
|
||||
- CAD software (Open-source blueprints: [linktr.ee/plastmakers](https://linktr.ee/plastmakers))
|
||||
|
||||
### Hardware
|
||||
|
||||
- Laser cutting machine access
|
||||
## References
|
||||
## Open-Source Designs
|
||||
|
||||
- How to build mini press - [filtered] Academy
|
||||
|
||||
## Articles
|
||||
|
||||
- [Forged Fabric Parts With 3D Printed Compression Molds](https://www.instructables.com/Forged-Fabric-Parts-With-3D-Printed-Compression-Mo/)
|
||||
- [Guide to Compression Molding From Prototyping to Mass Production](https://formlabs.com/blog/compression-molding/)
|
||||
- [The Beginner's Guide to Compression Molding](https://monroeengineering.com/blog/the-beginners-guide-to-compression-molding/)
|
||||
|
||||
## YouTube Videos
|
||||
|
||||
- [Compression and Injection Compression Molding with Simulation](https://www.youtube.com/watch?v=amH8BGj0MHg)
|
||||
- [Compression Molding](https://www.youtube.com/watch?v=GqE93pbV_9I)
|
||||
|
||||
## Papers
|
||||
|
||||
- ~~[Compression Molding of Long Chopped Fiber Thermoplastics (Technical Paper)](https://www.toraytac.com/media/c3feb206-1398-4e0e-bca6-df7780f11745/tcCurg/TenCate%20Advanced%20Composites/Documents/Technical%20papers/TenCate_chopped_fiber_thermoplastics_compression_molding_technical_paper.pdf)~~
|
||||
@ -339,5 +339,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "## Tutorial: Building a Mini Press for Compression Moulding\n\nTo construct this straightforward machine, you will need the following equipment:\n\n- Welding machine\n- Access to a laser cutting machine\n- Drilling machine\n- Basic assembly skills\n\n\nUser Location: Liberec, Czechia\n\n### Instructions\n\nAll steps are detailed in the video tutorial. Click the yellow download button above to access the open source blueprints and CAD files.\n\nThis standard frame allows pressing sheets with an area of 14.6x14.6 inches (37x37 cm).\n\nMaximum recommended mold height is 3.1 inches (80 mm).\n\nI have produced:\n\n- Sheets 14.6x14.6 inches (37x37 cm) with thicknesses of 0.1, 0.2, 0.8 inches (3, 5, 20 mm)\n- Coasters\n- Clocks\n- Clipboards\n- Sheets for CNC cutting for items like lamps and animal models.\n\nComplete Machine:\n\nLaser-cut parts for pressing plates:\n\nCertainly, here is the refined text:\n\n---\n\nNext upgrades and tips for compression molding can be found on YouTube or Instagram:\n[linktr.ee/plastmakers](https://linktr.ee/plastmakers).\n\n"
|
||||
"content": "## Tutorial: Building a Mini Press for Compression Moulding\n\nTo construct this straightforward machine, you will need the following equipment:\n\n- Welding machine\n- Access to a laser cutting machine\n- Drilling machine\n- Basic assembly skills\n\n\nUser Location: Liberec, Czechia\n\n### Instructions\n\nAll steps are detailed in the video tutorial. Click the yellow download button above to access the open source blueprints and CAD files.\n\nThis standard frame allows pressing sheets with an area of 14.6x14.6 inches (37x37 cm).\n\nMaximum recommended mold height is 3.1 inches (80 mm).\n\nI have produced:\n\n- Sheets 14.6x14.6 inches (37x37 cm) with thicknesses of 0.1, 0.2, 0.8 inches (3, 5, 20 mm)\n- Coasters\n- Clocks\n- Clipboards\n- Sheets for CNC cutting for items like lamps and animal models.\n\nComplete Machine:\n\nLaser-cut parts for pressing plates:\n\nCertainly, here is the refined text:\n\n---\n\nNext upgrades and tips for compression molding can be found on YouTube or Instagram:\n[linktr.ee/plastmakers](https://linktr.ee/plastmakers).\n\n",
|
||||
"keywords": "compression moulding, mini press tutorial, laser cutting machine, welding machine guide, mold construction, DIY compression moulding, CNC cutting sheets, open source blueprints, CAD files download, basic assembly skills",
|
||||
"resources": "### Tools\n\n- Welding machine\n- Drilling machine\n\n### Software\n\n- CAD software (Open-source blueprints: [linktr.ee/plastmakers](https://linktr.ee/plastmakers))\n\n### Hardware\n\n- Laser cutting machine access",
|
||||
"references": "## Open-Source Designs\n\n- How to build mini press - [filtered] Academy\n\n## Articles\n\n- [Forged Fabric Parts With 3D Printed Compression Molds](https://www.instructables.com/Forged-Fabric-Parts-With-3D-Printed-Compression-Mo/)\n- [Guide to Compression Molding From Prototyping to Mass Production](https://formlabs.com/blog/compression-molding/)\n- [The Beginner's Guide to Compression Molding](https://monroeengineering.com/blog/the-beginners-guide-to-compression-molding/)\n\n## YouTube Videos\n\n- [Compression and Injection Compression Molding with Simulation](https://www.youtube.com/watch?v=amH8BGj0MHg)\n- [Compression Molding](https://www.youtube.com/watch?v=GqE93pbV_9I)\n\n## Papers\n\n- ~~[Compression Molding of Long Chopped Fiber Thermoplastics (Technical Paper)](https://www.toraytac.com/media/c3feb206-1398-4e0e-bca6-df7780f11745/tcCurg/TenCate%20Advanced%20Composites/Documents/Technical%20papers/TenCate_chopped_fiber_thermoplastics_compression_molding_technical_paper.pdf)~~",
|
||||
"brief": "Learn to build a mini press for compression moulding with a video tutorial, free blueprints, and CAD files. Ideal for creating sheets, coasters, clocks, and more."
|
||||
}
|
||||
@ -6,7 +6,7 @@ tags: ["PS","PP"]
|
||||
category: Guides
|
||||
difficulty: Medium
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: 3D printing waste, repurposing spools, industrial shredding, sustainable design, recycled materials, plastic moulding process, assembly instructions, furniture design, product design, eco-friendly manufacturing
|
||||
location: Madrid, Spain
|
||||
---
|
||||
# How to create sheets with filament spools
|
||||
@ -48,4 +48,60 @@ Place the material inside and cover it with another sheet of waxed metal to prev
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
3D printing waste reduction through spool repurposing involves industrial tools and custom fabrication processes. Below are the key components required for transforming plastic spools into sheets for design applications.
|
||||
|
||||
### Tools
|
||||
|
||||
- Material sorting system (for PP, PS, and other plastics)
|
||||
- Precision measurement tools (for 5 mm particle uniformity checks)
|
||||
- Thermal control devices (for monitoring 230°C/446°F temperatures)
|
||||
- Wax application equipment (for metal sheet coating)
|
||||
- Cooling timers (for post-press hardening)
|
||||
|
||||
### Hardware
|
||||
|
||||
- ~~[Industrial shredder](https://example.com/plasticshredder)~~ (5 mm particle output capacity)
|
||||
- ~~[Heated hydraulic press](https://example.com/thermalpress)~~ (60x60 cm platen size)
|
||||
- ~~[Custom aluminum mold](https://example.com/custommolds)~~ (24"x24"x0.8" dimensions)
|
||||
- ~~[Wax-coated steel sheets](https://example.com/metalfab)~~ (food-grade release surfaces)
|
||||
- ~~[High-capacity drying racks](https://example.com/coolingtables)~~ (for post-processing)
|
||||
|
||||
### Consumables
|
||||
|
||||
- 8 kg plastic spool material per sheet
|
||||
- Natural wax release agent
|
||||
- Heat-resistant mold seals
|
||||
- Protective gloves (for 230°C operations)
|
||||
- Insulation materials (thermal process safety)
|
||||
|
||||
All listed equipment can be sourced from industrial suppliers in Madrid like ~~[Hercort](https://www.hercort.com)~~ for shredders or ~~[Tecni-Molde](https://www.tecnimolde.com)~~ for custom molds.
|
||||
## References
|
||||
### Articles
|
||||
|
||||
- [How to Recycle PS Spools into 3D Prints: A DIY Guide](https://www.3devo.com/blog/how-to-recycle-ps-spools-into-3d-prints-diy-guide)
|
||||
- [3D Printing with Recycled Plastic: Sustainable Solutions for the Future](https://www.piocreat3d.com/3d-printing-with-recycled-plastic-sustainable-solutions-for-the-future/)
|
||||
- [Closed-loop additive manufacturing fueled by upcycled plastic](https://www.ornl.gov/news/closed-loop-additive-manufacturing-fueled-upcycled-plastic-0)
|
||||
- [Sustainable 3D Printing: Create and Use Recycled Filament](https://www.3devo.com/blog/sustainable-3d-printing-create-use-recycled-filament)
|
||||
- [Environmental Benefits of 3D Printing with Recycled Filament](https://www.filamentive.com/environmental-benefits-of-3d-printing-with-recycled-filament/)
|
||||
- [Polyformer: from PET bottles to 3D printing filaments](https://designwanted.com/polyformer-pet-bottle-3d-printing-filaments/)
|
||||
- Recycle plastic waste into 3d printing filament
|
||||
- [Combination 3D Printer will Recycle Plastic in Space](https://www.nasa.gov/image-article/combination-3d-printer-will-recycle-plastic-space/)
|
||||
|
||||
### Books
|
||||
|
||||
- [Sustainability Case Study Plastic Books](https://www.ansys.com/content/dam/amp/2021/august/webpage-requests/education-resources-dam-upload-batch-4/sustainability-plastic-book-case-study-CASSDKEN21.pdf)
|
||||
|
||||
### Papers
|
||||
|
||||
- [Closed-loop Additive Manufacturing of Upcycled Commodity Plastic through Dynamic Crosslinking](https://www.ornl.gov/news/closed-loop-additive-manufacturing-fueled-upcycled-plastic-0)
|
||||
- ~~[Exploring Computational Media as a Possible Future of Software](https://pure.au.dk/portal/files/283327740/Exploring_Computational_Media_as_a_Possible_Future_of_Software.pdf)~~
|
||||
|
||||
### YouTube
|
||||
|
||||
- [Recycling filament spools?!](https://www.youtube.com/watch?v=40CsyGu6ViI)
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
- [RepRapable Recyclebot: 3-D Printable Extruder for Plastic to Filament](https://www.appropedia.org/RepRapable_Recyclebot:_Open_source_3-D_printable_extruder_for_converting_plastic_to_3-D_printing_filament)
|
||||
- [Polyformer: PET Bottle Recycling Machine](https://designwanted.com/polyformer-pet-bottle-3d-printing-filaments/)
|
||||
- [DIY Shredder - Shredii](https://actionbox.ca/pages/diy-shredder-shredii)
|
||||
@ -281,5 +281,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "3D printing does not inherently generate waste; however, the spools used often become discarded by-products. After accumulating these spools for years, we have effectively repurposed them. Each sheet transforms 34 spools, rendering them suitable for diverse applications such as furniture and product design.\n\n\nUser Location: Madrid, Spain\n\nFirst, sort the coils by material type, such as PP and PS, and use an industrial shredder to create particles with a uniform texture of about 0.2 inches (5 mm).\n\n### Assembly Instructions for Mould\n\nTo assemble the mould, begin by placing a thin metal sheet coated with natural wax within it. Next, position the structure according to the desired shape and size. For this example, the mould measures 60 x 60 cm (24 x 24 inches) and is 2 cm (0.8 inches) thick. The material usage for this mould is approximately 8 kg (17.6 lbs).\n\nPlace the material inside and cover it with another sheet of waxed metal to prevent sticking. Activate the press and heat to 230°C (446°F) for 45 minutes or until the plastic begins to overflow. Allow it to cool after the heating period."
|
||||
"content": "3D printing does not inherently generate waste; however, the spools used often become discarded by-products. After accumulating these spools for years, we have effectively repurposed them. Each sheet transforms 34 spools, rendering them suitable for diverse applications such as furniture and product design.\n\n\nUser Location: Madrid, Spain\n\nFirst, sort the coils by material type, such as PP and PS, and use an industrial shredder to create particles with a uniform texture of about 0.2 inches (5 mm).\n\n### Assembly Instructions for Mould\n\nTo assemble the mould, begin by placing a thin metal sheet coated with natural wax within it. Next, position the structure according to the desired shape and size. For this example, the mould measures 60 x 60 cm (24 x 24 inches) and is 2 cm (0.8 inches) thick. The material usage for this mould is approximately 8 kg (17.6 lbs).\n\nPlace the material inside and cover it with another sheet of waxed metal to prevent sticking. Activate the press and heat to 230°C (446°F) for 45 minutes or until the plastic begins to overflow. Allow it to cool after the heating period.",
|
||||
"keywords": "3D printing waste, repurposing spools, industrial shredding, sustainable design, recycled materials, plastic moulding process, assembly instructions, furniture design, product design, eco-friendly manufacturing",
|
||||
"resources": "3D printing waste reduction through spool repurposing involves industrial tools and custom fabrication processes. Below are the key components required for transforming plastic spools into sheets for design applications.\n\n### Tools\n\n- Material sorting system (for PP, PS, and other plastics)\n- Precision measurement tools (for 5 mm particle uniformity checks)\n- Thermal control devices (for monitoring 230°C/446°F temperatures)\n- Wax application equipment (for metal sheet coating)\n- Cooling timers (for post-press hardening)\n\n### Hardware\n\n- ~~[Industrial shredder](https://example.com/plasticshredder)~~ (5 mm particle output capacity)\n- ~~[Heated hydraulic press](https://example.com/thermalpress)~~ (60x60 cm platen size)\n- ~~[Custom aluminum mold](https://example.com/custommolds)~~ (24\"x24\"x0.8\" dimensions)\n- ~~[Wax-coated steel sheets](https://example.com/metalfab)~~ (food-grade release surfaces)\n- ~~[High-capacity drying racks](https://example.com/coolingtables)~~ (for post-processing)\n\n### Consumables\n\n- 8 kg plastic spool material per sheet\n- Natural wax release agent\n- Heat-resistant mold seals\n- Protective gloves (for 230°C operations)\n- Insulation materials (thermal process safety)\n\nAll listed equipment can be sourced from industrial suppliers in Madrid like ~~[Hercort](https://www.hercort.com)~~ for shredders or ~~[Tecni-Molde](https://www.tecnimolde.com)~~ for custom molds.",
|
||||
"references": "### Articles\n\n- [How to Recycle PS Spools into 3D Prints: A DIY Guide](https://www.3devo.com/blog/how-to-recycle-ps-spools-into-3d-prints-diy-guide)\n- [3D Printing with Recycled Plastic: Sustainable Solutions for the Future](https://www.piocreat3d.com/3d-printing-with-recycled-plastic-sustainable-solutions-for-the-future/)\n- [Closed-loop additive manufacturing fueled by upcycled plastic](https://www.ornl.gov/news/closed-loop-additive-manufacturing-fueled-upcycled-plastic-0)\n- [Sustainable 3D Printing: Create and Use Recycled Filament](https://www.3devo.com/blog/sustainable-3d-printing-create-use-recycled-filament)\n- [Environmental Benefits of 3D Printing with Recycled Filament](https://www.filamentive.com/environmental-benefits-of-3d-printing-with-recycled-filament/)\n- [Polyformer: from PET bottles to 3D printing filaments](https://designwanted.com/polyformer-pet-bottle-3d-printing-filaments/)\n- Recycle plastic waste into 3d printing filament\n- [Combination 3D Printer will Recycle Plastic in Space](https://www.nasa.gov/image-article/combination-3d-printer-will-recycle-plastic-space/)\n\n### Books\n\n- [Sustainability Case Study Plastic Books](https://www.ansys.com/content/dam/amp/2021/august/webpage-requests/education-resources-dam-upload-batch-4/sustainability-plastic-book-case-study-CASSDKEN21.pdf)\n\n### Papers\n\n- [Closed-loop Additive Manufacturing of Upcycled Commodity Plastic through Dynamic Crosslinking](https://www.ornl.gov/news/closed-loop-additive-manufacturing-fueled-upcycled-plastic-0)\n- ~~[Exploring Computational Media as a Possible Future of Software](https://pure.au.dk/portal/files/283327740/Exploring_Computational_Media_as_a_Possible_Future_of_Software.pdf)~~\n\n### YouTube\n\n- [Recycling filament spools?!](https://www.youtube.com/watch?v=40CsyGu6ViI)\n\n### Opensource Designs\n\n- [RepRapable Recyclebot: 3-D Printable Extruder for Plastic to Filament](https://www.appropedia.org/RepRapable_Recyclebot:_Open_source_3-D_printable_extruder_for_converting_plastic_to_3-D_printing_filament)\n- [Polyformer: PET Bottle Recycling Machine](https://designwanted.com/polyformer-pet-bottle-3d-printing-filaments/)\n- [DIY Shredder - Shredii](https://actionbox.ca/pages/diy-shredder-shredii)",
|
||||
"brief": "Repurpose 3D printer spools into eco-friendly products by shredding and molding them for various applications, reducing waste and promoting sustainability."
|
||||
}
|
||||
@ -6,7 +6,7 @@ tags: ["untagged","sheetpress"]
|
||||
category: Products
|
||||
difficulty: Medium
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: Sheets production, Studio Costa Rica, creative materials, plastic sheets, sustainable products, sheet-making process, Costa Rica studio, recycled plastic, innovative products, eco-friendly materials
|
||||
location: Curridabat, Costa Rica
|
||||
---
|
||||
# How to make the perfect recycled sheet
|
||||
@ -39,4 +39,51 @@ Once you have your sheet, use it to create products or sell to clients. Many pro
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
To create sheets using the described process from Costa Rica, the required equipment and resources are focused on physical machinery and materials. Below is the structured breakdown:
|
||||
|
||||
### Hardware
|
||||
|
||||
- Sheet press
|
||||
- Cooling press
|
||||
- Molds and mold frame
|
||||
|
||||
### Tools
|
||||
|
||||
- Clean, sorted plastic supply
|
||||
|
||||
### Software
|
||||
|
||||
- Not specified in the tutorial
|
||||
|
||||
### Additional Resources
|
||||
|
||||
- ~~[TRS Website](www.trs.cr)~~
|
||||
- [TRS Instagram](https://www.instagram.com/trs.cr)
|
||||
|
||||
The process emphasizes industrial equipment for pressing and molding, alongside a steady material supply. For further details, refer to TRS's official channels.
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- How to make the perfect recycled sheet
|
||||
- [From Plastic Bags to Straws: Costa Rica's New Law Tackles Single-Use Plastics](https://ticotimes.net/2023/04/13/from-plastic-bags-to-straws-costa-ricas-new-law-tackles-single-use-plastics)
|
||||
- ~~[Plastic recycling in Costa Rica](https://elcolectivo506.com/plastic-recycling-in-costa-rica/?lang=en)~~
|
||||
- [Costa Rican Startup Makes Cement Blocks with Recycled Ocean-Bound Plastic](https://www.ptonline.com/blog/post/costa-rican-startup-makes-cement-blocks-with-recycled-ocean-bound-plastic)
|
||||
- The ultimate guide to the [filtered] Sheetpress
|
||||
- [The ultimate guide to the [filtered] Sheetpress](https://www.huaaoplastics.com/resources/the-ultimate-guide-to-the-precious-plastic-sheetpress.html)
|
||||
|
||||
## YouTube
|
||||
|
||||
- [The ultimate guide to make the PERFECT sheet | 2024](https://www.youtube.com/watch?v=GEqPjhllYTY)
|
||||
- [Unveiling the Largest Recycled Plastic Sheet Press](https://www.youtube.com/watch?v=olqWaVEeJFs)
|
||||
|
||||
## Open-source Designs
|
||||
|
||||
- [uwo-fast/desktop-sheet-press](https://github.com/uwo-fast/desktop-sheet-press)
|
||||
- [Literature review: Open Source Waste Plastic Sheet Press](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press)
|
||||
- [Plastic Sheet Press - disruptively-useful](https://publish.obsidian.md/disruptively-useful/Mar+College+Institute+for+Insurrectionary+Ecology+-+2025/Life+Support+Modules/Waste/Precious+Plastic+Sheet+Press/Plastic+Sheet+Press)
|
||||
- How to build mini press
|
||||
|
||||
## Papers
|
||||
|
||||
- [Open Source Cold and Hot Scientific Sheet Press for Investigating Polymer-Based Material Properties](https://papers.ssrn.com/sol3/papers.cfm?abstract_id=4789786)
|
||||
- [Open-source cold and hot scientific sheet press for investigating polymer-based material properties](https://pubmed.ncbi.nlm.nih.gov/39687304/)
|
||||
@ -246,5 +246,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "Creating Sheets in Our Studio, Costa Rica\n\n\nUser Location: Curridabat, Costa Rica\n\nTo produce a quality sheet, you will need:\n- A sheet press\n- A cooling press\n- Molds and mold frame\n- A reliable supply of clean, sorted plastic\n- A committed team\n\nWe have produced a video detailing our sheet-making process. Feel free to watch it.\n\nOnce you have your sheet, use it to create products or sell to clients. Many products can be made, and our clients have achieved impressive results with our materials. Visit our website or Instagram for our latest offerings: www.trs.cr"
|
||||
"content": "Creating Sheets in Our Studio, Costa Rica\n\n\nUser Location: Curridabat, Costa Rica\n\nTo produce a quality sheet, you will need:\n- A sheet press\n- A cooling press\n- Molds and mold frame\n- A reliable supply of clean, sorted plastic\n- A committed team\n\nWe have produced a video detailing our sheet-making process. Feel free to watch it.\n\nOnce you have your sheet, use it to create products or sell to clients. Many products can be made, and our clients have achieved impressive results with our materials. Visit our website or Instagram for our latest offerings: www.trs.cr",
|
||||
"keywords": "Sheets production, Studio Costa Rica, creative materials, plastic sheets, sustainable products, sheet-making process, Costa Rica studio, recycled plastic, innovative products, eco-friendly materials",
|
||||
"resources": "To create sheets using the described process from Costa Rica, the required equipment and resources are focused on physical machinery and materials. Below is the structured breakdown:\n\n### Hardware\n\n- Sheet press\n- Cooling press\n- Molds and mold frame\n\n### Tools\n\n- Clean, sorted plastic supply\n\n### Software\n\n- Not specified in the tutorial\n\n### Additional Resources\n\n- ~~[TRS Website](www.trs.cr)~~\n- [TRS Instagram](https://www.instagram.com/trs.cr)\n\nThe process emphasizes industrial equipment for pressing and molding, alongside a steady material supply. For further details, refer to TRS's official channels.",
|
||||
"references": "## Articles\n\n- How to make the perfect recycled sheet\n- [From Plastic Bags to Straws: Costa Rica's New Law Tackles Single-Use Plastics](https://ticotimes.net/2023/04/13/from-plastic-bags-to-straws-costa-ricas-new-law-tackles-single-use-plastics)\n- ~~[Plastic recycling in Costa Rica](https://elcolectivo506.com/plastic-recycling-in-costa-rica/?lang=en)~~\n- [Costa Rican Startup Makes Cement Blocks with Recycled Ocean-Bound Plastic](https://www.ptonline.com/blog/post/costa-rican-startup-makes-cement-blocks-with-recycled-ocean-bound-plastic)\n- The ultimate guide to the [filtered] Sheetpress\n- [The ultimate guide to the [filtered] Sheetpress](https://www.huaaoplastics.com/resources/the-ultimate-guide-to-the-precious-plastic-sheetpress.html)\n\n## YouTube\n\n- [The ultimate guide to make the PERFECT sheet | 2024](https://www.youtube.com/watch?v=GEqPjhllYTY)\n- [Unveiling the Largest Recycled Plastic Sheet Press](https://www.youtube.com/watch?v=olqWaVEeJFs)\n\n## Open-source Designs\n\n- [uwo-fast/desktop-sheet-press](https://github.com/uwo-fast/desktop-sheet-press)\n- [Literature review: Open Source Waste Plastic Sheet Press](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press)\n- [Plastic Sheet Press - disruptively-useful](https://publish.obsidian.md/disruptively-useful/Mar+College+Institute+for+Insurrectionary+Ecology+-+2025/Life+Support+Modules/Waste/Precious+Plastic+Sheet+Press/Plastic+Sheet+Press)\n- How to build mini press\n\n## Papers\n\n- [Open Source Cold and Hot Scientific Sheet Press for Investigating Polymer-Based Material Properties](https://papers.ssrn.com/sol3/papers.cfm?abstract_id=4789786)\n- [Open-source cold and hot scientific sheet press for investigating polymer-based material properties](https://pubmed.ncbi.nlm.nih.gov/39687304/)",
|
||||
"brief": "Create high-quality plastic sheets with our detailed guide from Costa Rica. Use our trusted materials for impressive results. Discover more on our website."
|
||||
}
|
||||
@ -1,29 +1,25 @@
|
||||
## Articles
|
||||
|
||||
- [Recyplast Services](https://www.recyplast.cr/services/?lang=en)
|
||||
- [Plastic Sheets Guide](https://www.polymershapes.com/plastic-sheets-everything-you-need-to-know/)
|
||||
- [How to Make PVC Sheet](https://petronthermoplast.com/how-to-make-pvc-sheet/)
|
||||
- [Producing PET Plastic Sheet Roll](https://desuplastic.com/how-to-produce-pet-plastic-sheet-roll/)
|
||||
- [Plastic Manufacturing Process](https://www.deskera.com/blog/plastic-manufacturing-process-how-plastic-is-made/)
|
||||
- [Vacuum Forming Guide](https://europlas.com.vn/en-US/blog-1/vacuum-forming-plastic-the-ultimate-guide)
|
||||
|
||||
## Books
|
||||
|
||||
- [Designing Successful Products with Plastics](https://www.barnesandnoble.com/w/designing-successful-products-with-plastics-mark-t-maclean-blevins/1133480332)
|
||||
|
||||
## Papers
|
||||
|
||||
- ~~[Production, Use, and Fate of All Plastics Ever Made](https://www.science.org/doi/10.1126/sciadv.1700782)~~
|
||||
- How to make the perfect recycled sheet
|
||||
- [From Plastic Bags to Straws: Costa Rica's New Law Tackles Single-Use Plastics](https://ticotimes.net/2023/04/13/from-plastic-bags-to-straws-costa-ricas-new-law-tackles-single-use-plastics)
|
||||
- ~~[Plastic recycling in Costa Rica](https://elcolectivo506.com/plastic-recycling-in-costa-rica/?lang=en)~~
|
||||
- [Costa Rican Startup Makes Cement Blocks with Recycled Ocean-Bound Plastic](https://www.ptonline.com/blog/post/costa-rican-startup-makes-cement-blocks-with-recycled-ocean-bound-plastic)
|
||||
- The ultimate guide to the [filtered] Sheetpress
|
||||
- [The ultimate guide to the [filtered] Sheetpress](https://www.huaaoplastics.com/resources/the-ultimate-guide-to-the-precious-plastic-sheetpress.html)
|
||||
|
||||
## YouTube
|
||||
|
||||
- [How to Make a Recycled Plastic Sheet](https://www.youtube.com/watch?v=IPEsbg7AmVE)
|
||||
- [The ultimate guide to make the PERFECT sheet | 2024](https://www.youtube.com/watch?v=GEqPjhllYTY)
|
||||
- [Unveiling the Largest Recycled Plastic Sheet Press](https://www.youtube.com/watch?v=olqWaVEeJFs)
|
||||
|
||||
## Opensource Designs
|
||||
## Open-source Designs
|
||||
|
||||
- [Precious Plastic Sheetpress Guide](https://www.onearmy.earth/news/sheetpress)
|
||||
- Precious Plastic Sheetpress Workspace
|
||||
- Setting Up a Sheetpress Workspace
|
||||
- [Sheetpress Documentation](https://fablab.ba/precious-plastic-gh-pages/archived/starterkits/showcase/sheetpress.html)
|
||||
- Sheetpress Starterkit
|
||||
- [Industrial Sheet Press Machines](https://recosolution.com/sheetpress.html)
|
||||
- [uwo-fast/desktop-sheet-press](https://github.com/uwo-fast/desktop-sheet-press)
|
||||
- [Literature review: Open Source Waste Plastic Sheet Press](https://www.appropedia.org/Literature_review:_Open_Source_Waste_Plastic_Sheet_Press)
|
||||
- [Plastic Sheet Press - disruptively-useful](https://publish.obsidian.md/disruptively-useful/Mar+College+Institute+for+Insurrectionary+Ecology+-+2025/Life+Support+Modules/Waste/Precious+Plastic+Sheet+Press/Plastic+Sheet+Press)
|
||||
- How to build mini press
|
||||
|
||||
## Papers
|
||||
|
||||
- [Open Source Cold and Hot Scientific Sheet Press for Investigating Polymer-Based Material Properties](https://papers.ssrn.com/sol3/papers.cfm?abstract_id=4789786)
|
||||
- [Open-source cold and hot scientific sheet press for investigating polymer-based material properties](https://pubmed.ncbi.nlm.nih.gov/39687304/)
|
||||
@ -1,4 +1,4 @@
|
||||
To create sheets using the TRS Costa Rica studio method, the following tools, software, and hardware are required:
|
||||
To create sheets using the described process from Costa Rica, the required equipment and resources are focused on physical machinery and materials. Below is the structured breakdown:
|
||||
|
||||
### Hardware
|
||||
|
||||
@ -6,12 +6,17 @@ To create sheets using the TRS Costa Rica studio method, the following tools, so
|
||||
- Cooling press
|
||||
- Molds and mold frame
|
||||
|
||||
### Tools & Materials
|
||||
### Tools
|
||||
|
||||
- Reliable supply of clean, sorted plastic
|
||||
- Clean, sorted plastic supply
|
||||
|
||||
### Software & Resources
|
||||
### Software
|
||||
|
||||
- ~~[Sheet-making process video](www.trs.cr)~~
|
||||
- ~~[TRS product catalog and ordering (www.trs.cr)](www.trs.cr)~~
|
||||
- [TRS design inspiration (Instagram)](https://instagram.com/trs.cr)
|
||||
- Not specified in the tutorial
|
||||
|
||||
### Additional Resources
|
||||
|
||||
- ~~[TRS Website](www.trs.cr)~~
|
||||
- [TRS Instagram](https://www.instagram.com/trs.cr)
|
||||
|
||||
The process emphasizes industrial equipment for pressing and molding, alongside a steady material supply. For further details, refer to TRS's official channels.
|
||||
@ -8,7 +8,7 @@ tags: ["starterkit"]
|
||||
category: Guides
|
||||
difficulty: Medium
|
||||
time: 1+ months
|
||||
keywords:
|
||||
keywords: plastic waste recycling, educational workshops, reuse of plastics, single-use plastics reduction, processing technologies education, Liberec workshops, NGOs environmental education, practical sustainability, plastic waste awareness, after-school activities
|
||||
location: Liberec, Czechia
|
||||
---
|
||||
# How to teach about plastic recycling
|
||||
@ -109,4 +109,45 @@ Tom
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
The tutorial focuses on educational outreach rather than specific technical tools, but key resources can be extracted:
|
||||
|
||||
### Tools
|
||||
|
||||
- Educational activity templates (included in download package)
|
||||
- Workshop guides for plastic reuse demonstrations
|
||||
- Presentation slide decks for schools
|
||||
- Creative project instructions for hands-on sessions
|
||||
- Customizable curriculum materials
|
||||
|
||||
### Software
|
||||
|
||||
- [Educational package download](https://drive.google.com/drive/folders/1Mwp2PZPxX7lRY0rVgQ_F8svFhY6AAQRr?usp=sharing) (1.1 GB Google Drive resource)
|
||||
- Basic presentation software (e.g., PowerPoint/Google Slides)
|
||||
- Image editing tools for material customization
|
||||
- Social media templates for awareness campaigns
|
||||
|
||||
### Hardware
|
||||
|
||||
- Plastic processing equipment for demonstrations
|
||||
- Workshop tables/workstations
|
||||
- Basic crafting tools (cutters, molds, heat guns)
|
||||
- Safety equipment (gloves, goggles)
|
||||
- Projection system for school presentations
|
||||
|
||||
### Additional Resources
|
||||
|
||||
- ~~[Contact email](mailto:info@plastmakers.com)~~ for workshop arrangements
|
||||
- [Instagram updates](https://www.instagram.com/plastmakers/)
|
||||
- Local facility in Liberec for hands-on training
|
||||
- Partnership network information
|
||||
- Waste statistics references for educational materials
|
||||
## References
|
||||
**References**
|
||||
|
||||
### Open-source Designs
|
||||
|
||||
- [Plastmakers Educational Package](https://drive.google.com/drive/folders/1Mwp2PZPxX7lRY0rVgQ_F8svFhY6AAQRr?usp=sharing)
|
||||
|
||||
### Other Resources
|
||||
|
||||
- [Plastmakers on Instagram](https://www.instagram.com/plastmakers/)
|
||||
@ -351,5 +351,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "## Tutorial Overview\n\nDrawing from practical experience, this package provides essential information for individuals, schools, and NGOs. It offers guidance on teaching various processing technologies.\n\n\nUser Location: Liberec, Czechia\n\nIn 2020, only 30% of plastic waste in the Czech Republic was recycled, 39% was incinerated as fuel, and the rest fell into other categories. While collection occurs, knowledge of reuse is limited. The primary issue is ignorance. Education with practical examples can raise awareness about reducing single-use plastics, reuse, and informed processes among the younger generation. We have the power to shape the future world.\n\n### Download Instructions\n\nThe total package size is 1.1 GB, making it unsuitable for direct upload here. You can download it for free via the following Google Drive link:\n\n[Download from Google Drive](https://drive.google.com/drive/folders/1Mwp2PZPxX7lRY0rVgQ_F8svFhY6AAQRr?usp=sharing)\n\nFeel free to edit, share, and use the materials as needed.\n\n## Example Activities for Makers\n\n### After-School Activity for Kids\n\n**Pros:**\n- Detailed topic coverage\n- Regular sessions\n- Ample time for creativity\n- Encourages development\n- Personalized attention\n\n**Cons:**\n- Limited to small groups\n- Requires facility and equipment\n\n### School Presentation\n\n**Pros:**\n- Broader impact\n- On-site technology demonstration\n- Cost-effective compared to hobby clubs\n- Conducted in schools\n\n**Cons:**\n- Provides only a brief overview\n- Insufficient time for in-depth explanation\n\n### Public Workshop\n\n**Pros:**\n- Personalized attention\n- Creative and educational activities\n- Participants create their own products\n- Guides on joining initiatives\n- Conducted in a single afternoon\n\n**Cons:**\n- Limited to small groups\n- Requires facility and equipment\n\nFor more information, please contact info@plastmakers.com.\n\nYou are welcome to visit us in Liberec, Czech Republic, or arrange a workshop or presentation at your event.\n\nUpdates and new projects are available on Instagram: [instagram.com/plastmakers](https://www.instagram.com/plastmakers/)\n\nBest regards,\n\nTom"
|
||||
"content": "## Tutorial Overview\n\nDrawing from practical experience, this package provides essential information for individuals, schools, and NGOs. It offers guidance on teaching various processing technologies.\n\n\nUser Location: Liberec, Czechia\n\nIn 2020, only 30% of plastic waste in the Czech Republic was recycled, 39% was incinerated as fuel, and the rest fell into other categories. While collection occurs, knowledge of reuse is limited. The primary issue is ignorance. Education with practical examples can raise awareness about reducing single-use plastics, reuse, and informed processes among the younger generation. We have the power to shape the future world.\n\n### Download Instructions\n\nThe total package size is 1.1 GB, making it unsuitable for direct upload here. You can download it for free via the following Google Drive link:\n\n[Download from Google Drive](https://drive.google.com/drive/folders/1Mwp2PZPxX7lRY0rVgQ_F8svFhY6AAQRr?usp=sharing)\n\nFeel free to edit, share, and use the materials as needed.\n\n## Example Activities for Makers\n\n### After-School Activity for Kids\n\n**Pros:**\n- Detailed topic coverage\n- Regular sessions\n- Ample time for creativity\n- Encourages development\n- Personalized attention\n\n**Cons:**\n- Limited to small groups\n- Requires facility and equipment\n\n### School Presentation\n\n**Pros:**\n- Broader impact\n- On-site technology demonstration\n- Cost-effective compared to hobby clubs\n- Conducted in schools\n\n**Cons:**\n- Provides only a brief overview\n- Insufficient time for in-depth explanation\n\n### Public Workshop\n\n**Pros:**\n- Personalized attention\n- Creative and educational activities\n- Participants create their own products\n- Guides on joining initiatives\n- Conducted in a single afternoon\n\n**Cons:**\n- Limited to small groups\n- Requires facility and equipment\n\nFor more information, please contact info@plastmakers.com.\n\nYou are welcome to visit us in Liberec, Czech Republic, or arrange a workshop or presentation at your event.\n\nUpdates and new projects are available on Instagram: [instagram.com/plastmakers](https://www.instagram.com/plastmakers/)\n\nBest regards,\n\nTom",
|
||||
"keywords": "plastic waste recycling, educational workshops, reuse of plastics, single-use plastics reduction, processing technologies education, Liberec workshops, NGOs environmental education, practical sustainability, plastic waste awareness, after-school activities",
|
||||
"resources": "The tutorial focuses on educational outreach rather than specific technical tools, but key resources can be extracted:\n\n### Tools\n\n- Educational activity templates (included in download package)\n- Workshop guides for plastic reuse demonstrations\n- Presentation slide decks for schools\n- Creative project instructions for hands-on sessions\n- Customizable curriculum materials\n\n### Software\n\n- [Educational package download](https://drive.google.com/drive/folders/1Mwp2PZPxX7lRY0rVgQ_F8svFhY6AAQRr?usp=sharing) (1.1 GB Google Drive resource)\n- Basic presentation software (e.g., PowerPoint/Google Slides)\n- Image editing tools for material customization\n- Social media templates for awareness campaigns\n\n### Hardware\n\n- Plastic processing equipment for demonstrations\n- Workshop tables/workstations\n- Basic crafting tools (cutters, molds, heat guns)\n- Safety equipment (gloves, goggles)\n- Projection system for school presentations\n\n### Additional Resources\n\n- ~~[Contact email](mailto:info@plastmakers.com)~~ for workshop arrangements\n- [Instagram updates](https://www.instagram.com/plastmakers/)\n- Local facility in Liberec for hands-on training\n- Partnership network information\n- Waste statistics references for educational materials",
|
||||
"references": "**References**\n\n### Open-source Designs\n\n- [Plastmakers Educational Package](https://drive.google.com/drive/folders/1Mwp2PZPxX7lRY0rVgQ_F8svFhY6AAQRr?usp=sharing)\n\n### Other Resources\n\n- [Plastmakers on Instagram](https://www.instagram.com/plastmakers/)",
|
||||
"brief": "Enhance your knowledge of processing technologies with practical examples for schools and NGOs. Empower the next generation to reduce single-use plastics."
|
||||
}
|
||||
@ -6,7 +6,7 @@ tags: ["hack","shredder","research"]
|
||||
category: Machines
|
||||
difficulty: Medium
|
||||
time: < 1 week
|
||||
keywords:
|
||||
keywords: open source machines, manual power options, 3D models examples, shredder performance, high torque engineering, gearbox design, pulleys and belts, non-electric machinery, safety guidelines, machine design customization
|
||||
location: Brighton and Hove, United Kingdom of Great Britain and Northern Ireland (the)
|
||||
---
|
||||
# Human powered shredder
|
||||
@ -112,4 +112,45 @@ Ensure the installation of guards and covers to prevent fingers from contacting
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Drill (for creating holes in steel sections)
|
||||
- Welding equipment (if fabricating welded frames)
|
||||
- Wrenches/bolts (for nut-and-bolt assembly)
|
||||
- Precision measuring tools (e.g., calipers, squares)
|
||||
- T-slot aluminum assembly tools
|
||||
|
||||
### Software
|
||||
|
||||
- Open-source CAD tools (for design customization)
|
||||
- 3D modeling software (for part adaptation)
|
||||
- GitHub (accessing open-source machine designs)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Single/three-phase electric motors
|
||||
- Salvaged motors or exercise bike components
|
||||
- Steel sections/aluminum T-slot extrusions (structural framing)
|
||||
- Gearboxes/pulleys/belts (power transmission systems)
|
||||
- Safety guards/covers (for moving parts protection)
|
||||
## References
|
||||
## Papers
|
||||
|
||||
- [Design and Construction of an Automated Paper Shredder with a Cross-Cut Pattern](https://journals.nipes.org/index.php/aedt/article/download/661/660/748)
|
||||
- [Design and Implementation of a Paper De-shredder](http://courses.ece.ubc.ca/eece412/term_project/reports/2010/deshredder.pdf)
|
||||
- [Design and Analysis of a Paper Shredder Machine](https://actatecnologia.eu/issues/2021/III_2021_04_Tung_Ngoc_Quynh_Minh.pdf)
|
||||
- [Design and Fabrication of Paper Shredder Machine](https://www.ijser.org/researchpaper/Design-and-Fabrication-of-Paper-Shredder-Machine.pdf)
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- [Open Source Shredder v21.10](https://wiki.opensourceecology.org/wiki/Open_Source_Shredder_v21.10)
|
||||
- Manual Shredder Kit
|
||||
- [Open Source Shredder](https://wiki.opensourceecology.org/wiki/Open_Source_Shredder)
|
||||
- [SHRED-Buddy3D UPcycler](https://builds.openbuilds.com/builds/shred-buddy3d-upcycler-open-source-multi-material-cutter-pelletizer.4275/)
|
||||
- Bicycle-Powered Shredder
|
||||
- Shredder PRO by WEIMA 1.0
|
||||
- Shredder 2.1
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Build the Shredder (Part 3.1)](https://www.youtube.com/watch?v=VFIPXgrk7u0)
|
||||
@ -415,5 +415,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "The machines are open source, allowing adaptation to your needs. If you'd prefer not to use a motor, alternative manual methods are available to power the shredder.\n\n\nUser Location: Brighton and Hove, United Kingdom of Great Britain and Northern Ireland (the)\n\nThis guide aims to inspire you in machine design.\n\nWe are not liable for any design or operational issues with your machine. Please consult a professional when necessary.\n\nAdhere to all safety guidelines and practices when constructing machinery and using tools.\n\nProceed with designing, building, and modifying this machine at your own risk.\n\nNote that the images and 3D models included are examples and may not suit your specific needs.\n\n### Understanding User Requirements\n\nUser Requirements Specifications (URS) are essential for defining the characteristics of a project before construction. Key considerations include:\n\n- **Power Source**: Decide between a motor (single-phase or three-phase), manual options (hand-crank or pedal), or alternative energy sources such as wind or hydro. \n\n- **Usage Frequency**: For infrequent use, a simple and inexpensive design may suffice, such as manual power. For frequent use, a more robust power source is advisable.\n\n- **Material Availability**: Utilize available resources, such as a salvaged motor or an unused exercise bike, to reduce effort and costs.\n\n- **Skill and Process Availability**: If you have welding skills, standard machine designs are feasible. Otherwise, consider outsourcing or redesigning, which could increase costs. \n\n- **Off-Grid Use**: If electricity is inaccessible, consider a non-electric design. \n\nThis structured approach ensures that decisions made at the outset guide the project effectively.\n\nIf welding steel is not an option, consider alternative methods for constructing the frame:\n\n- Steel sections can be joined with nuts and bolts, eliminating welding but requiring drilled holes.\n\n- Aluminum T-slot extrusions are also suitable; they are easy to assemble and modify.\n\n- Exercise caution if using wood as a structural element due to potential exposure to significant forces that wood might not withstand.\n\nFor the shredder, modifications can be made to avoid welding, but this requires precision engineering with accurately measured and squared holes and dimensions.\n\nTo enhance shredder performance, it is crucial to achieve high torque, enabling the shredding of plastics up to 1-3 millimeters (0.04-0.12 inches) with ease. The strategy involves reducing machine speed to increase torque. Power can be transmitted through various methods:\n\n- **Gearbox**: Compact units can reduce speed by ratios up to 100:1. They typically contain a worm gear, preventing back-driving during clogs.\n\n- **Pulleys and Belts**: These allow power transmission and can slip, which is beneficial if there's a clog.\n\n- **Gears**\n\n- **Chains and Sprockets**\n\nFlywheels provide inertia to machines, allowing them to continue moving with minimal input. Place the flywheel on the faster side of your mechanism for optimal performance.\n\nThe efficiency of a flywheel is determined by its weight, shape, and speed. A disc or wheel shape generally works best, and distributing weight away from the axis enhances performance. Higher speeds improve the ability to maintain rotation with minimal effort.\n\nConsider an exercise bike: the front flywheel keeps spinning even when pedaling stops.\n\nEnsure the installation of guards and covers to prevent fingers from contacting any moving parts, thereby minimizing the risk of injury."
|
||||
"content": "The machines are open source, allowing adaptation to your needs. If you'd prefer not to use a motor, alternative manual methods are available to power the shredder.\n\n\nUser Location: Brighton and Hove, United Kingdom of Great Britain and Northern Ireland (the)\n\nThis guide aims to inspire you in machine design.\n\nWe are not liable for any design or operational issues with your machine. Please consult a professional when necessary.\n\nAdhere to all safety guidelines and practices when constructing machinery and using tools.\n\nProceed with designing, building, and modifying this machine at your own risk.\n\nNote that the images and 3D models included are examples and may not suit your specific needs.\n\n### Understanding User Requirements\n\nUser Requirements Specifications (URS) are essential for defining the characteristics of a project before construction. Key considerations include:\n\n- **Power Source**: Decide between a motor (single-phase or three-phase), manual options (hand-crank or pedal), or alternative energy sources such as wind or hydro. \n\n- **Usage Frequency**: For infrequent use, a simple and inexpensive design may suffice, such as manual power. For frequent use, a more robust power source is advisable.\n\n- **Material Availability**: Utilize available resources, such as a salvaged motor or an unused exercise bike, to reduce effort and costs.\n\n- **Skill and Process Availability**: If you have welding skills, standard machine designs are feasible. Otherwise, consider outsourcing or redesigning, which could increase costs. \n\n- **Off-Grid Use**: If electricity is inaccessible, consider a non-electric design. \n\nThis structured approach ensures that decisions made at the outset guide the project effectively.\n\nIf welding steel is not an option, consider alternative methods for constructing the frame:\n\n- Steel sections can be joined with nuts and bolts, eliminating welding but requiring drilled holes.\n\n- Aluminum T-slot extrusions are also suitable; they are easy to assemble and modify.\n\n- Exercise caution if using wood as a structural element due to potential exposure to significant forces that wood might not withstand.\n\nFor the shredder, modifications can be made to avoid welding, but this requires precision engineering with accurately measured and squared holes and dimensions.\n\nTo enhance shredder performance, it is crucial to achieve high torque, enabling the shredding of plastics up to 1-3 millimeters (0.04-0.12 inches) with ease. The strategy involves reducing machine speed to increase torque. Power can be transmitted through various methods:\n\n- **Gearbox**: Compact units can reduce speed by ratios up to 100:1. They typically contain a worm gear, preventing back-driving during clogs.\n\n- **Pulleys and Belts**: These allow power transmission and can slip, which is beneficial if there's a clog.\n\n- **Gears**\n\n- **Chains and Sprockets**\n\nFlywheels provide inertia to machines, allowing them to continue moving with minimal input. Place the flywheel on the faster side of your mechanism for optimal performance.\n\nThe efficiency of a flywheel is determined by its weight, shape, and speed. A disc or wheel shape generally works best, and distributing weight away from the axis enhances performance. Higher speeds improve the ability to maintain rotation with minimal effort.\n\nConsider an exercise bike: the front flywheel keeps spinning even when pedaling stops.\n\nEnsure the installation of guards and covers to prevent fingers from contacting any moving parts, thereby minimizing the risk of injury.",
|
||||
"keywords": "open source machines, manual power options, 3D models examples, shredder performance, high torque engineering, gearbox design, pulleys and belts, non-electric machinery, safety guidelines, machine design customization",
|
||||
"resources": "### Tools\n\n- Drill (for creating holes in steel sections)\n- Welding equipment (if fabricating welded frames)\n- Wrenches/bolts (for nut-and-bolt assembly)\n- Precision measuring tools (e.g., calipers, squares)\n- T-slot aluminum assembly tools\n\n### Software\n\n- Open-source CAD tools (for design customization)\n- 3D modeling software (for part adaptation)\n- GitHub (accessing open-source machine designs)\n\n### Hardware\n\n- Single/three-phase electric motors\n- Salvaged motors or exercise bike components\n- Steel sections/aluminum T-slot extrusions (structural framing)\n- Gearboxes/pulleys/belts (power transmission systems)\n- Safety guards/covers (for moving parts protection)",
|
||||
"references": "## Papers\n\n- [Design and Construction of an Automated Paper Shredder with a Cross-Cut Pattern](https://journals.nipes.org/index.php/aedt/article/download/661/660/748)\n- [Design and Implementation of a Paper De-shredder](http://courses.ece.ubc.ca/eece412/term_project/reports/2010/deshredder.pdf)\n- [Design and Analysis of a Paper Shredder Machine](https://actatecnologia.eu/issues/2021/III_2021_04_Tung_Ngoc_Quynh_Minh.pdf)\n- [Design and Fabrication of Paper Shredder Machine](https://www.ijser.org/researchpaper/Design-and-Fabrication-of-Paper-Shredder-Machine.pdf)\n\n## Opensource Designs\n\n- [Open Source Shredder v21.10](https://wiki.opensourceecology.org/wiki/Open_Source_Shredder_v21.10)\n- Manual Shredder Kit\n- [Open Source Shredder](https://wiki.opensourceecology.org/wiki/Open_Source_Shredder)\n- [SHRED-Buddy3D UPcycler](https://builds.openbuilds.com/builds/shred-buddy3d-upcycler-open-source-multi-material-cutter-pelletizer.4275/)\n- Bicycle-Powered Shredder\n- Shredder PRO by WEIMA 1.0\n- Shredder 2.1\n\n## YouTube\n\n- [Build the Shredder (Part 3.1)](https://www.youtube.com/watch?v=VFIPXgrk7u0)",
|
||||
"brief": "Open-source machines offer adaptable designs, whether motorized or manual. Consider power sources, usage, and material availability for effective machine building."
|
||||
}
|
||||
@ -8,7 +8,7 @@ tags: ["mould","hack","injection"]
|
||||
category: uncategorized
|
||||
difficulty: Medium
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: injection machine upgrade, mold modification, brass garden hose connector, improve injection efficiency, mold attachment system, quick mold change, reduce production waste, injection molding process, improve operator comfort, plastic injection solutions
|
||||
location:
|
||||
---
|
||||
# Injection Machine Automatic Connection Upgrade!
|
||||
@ -155,4 +155,49 @@ Attention: Remember the spacer to ensure smooth unmolding (see Picture 2).
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools & Equipment
|
||||
|
||||
- Drill
|
||||
- Vise
|
||||
- 10mm (3/8-inch) drill bit
|
||||
|
||||
### Hardware Components
|
||||
|
||||
- 1-inch female brass garden hose connector (external threads)
|
||||
- 2 x 1/2-inch male brass garden hose connectors (internal threads)
|
||||
- 1 x 1/2-inch brass endcap
|
||||
- 14mm M14 threaded rod or 14mm round stock
|
||||
|
||||
### Notes
|
||||
|
||||
- Metric to inch equivalents: Use 15x21 threads for 1/2-inch connectors
|
||||
- Verify compatibility with your machine and mold dimensions before installation
|
||||
- No software required for this mechanical upgrade
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- [Optimize the Injection Molding Process in 8 Easy Steps](https://www.kaysun.com/blog/steps-to-optimizing-the-injection-molding-process)
|
||||
- [Mold and Connector for Injection Molding](https://www.instructables.com/Mold-and-Connector-for-Injection-Molding/)
|
||||
- [DIY Injection Molding: How to Mold Plastic Parts In-House](https://formlabs.com/blog/diy-injection-molding/)
|
||||
- [A Step by Step Guide to Injection Molding](https://sybridge.com/injection-molding-guide/)
|
||||
- [Plastic Injection Molding and Extruding](https://www.instructables.com/Plastic-injection-molding-and-extruding/)
|
||||
- [How to Change an Injection Mold](https://zetarmold.com/change-injection-mold/)
|
||||
|
||||
## Books
|
||||
|
||||
- [Injection Moulding Technique](https://www.empyrealpublishinghouse.com/pdf/book03.pdf)
|
||||
|
||||
## Papers
|
||||
|
||||
- [Improved Productivity and Efficient Manufacturing Using Injection Molding](https://www.ijraset.com/research-paper/improved-productivity-and-efficient-manufacturing-using-injection-molding)
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Electronic Connector Production on All-Electric Injection Moulding Machine](https://www.youtube.com/watch?v=XJ0nsXeAL2s)
|
||||
- [How to Use Brass Inserts on 3D Prints](https://www.youtube.com/watch?v=KC1LLU54DKU)
|
||||
|
||||
## Open Source Designs
|
||||
|
||||
- [Injection Molding Simulation Solver](https://forum.freecad.org/viewtopic.php?t=56446)
|
||||
- Injection Machine Quick Connect Upgrade
|
||||
- Injection Machine Automatic Connection Upgrade
|
||||
@ -278,5 +278,9 @@
|
||||
"category": {
|
||||
"label": "uncategorized"
|
||||
},
|
||||
"content": "# How-To Guide for Upgrading Your Injection Machine and Molds\n\nImprove the speed, safety, and efficiency of your injection process by upgrading your machine and molds. For any injection mold with a threaded connection to the machine nozzle, simply install a brass garden hose connector.\n\nThe injection machine effectively highlights plastic issues and illustrates the recycling process. However, for high-volume production, it can be slow and challenging.\n\nHere are the primary issues:\n\n- Molds are difficult to attach; they often clog with molten plastic, complicating assembly and necessitating cleaning after each cycle.\n- Unmolding is time-consuming; threaded mold connectors create undercuts, complicating unmolding.\n\nThe upgrade system must accomplish the following:\n\n1. Enable single-movement mold attachment and detachment\n2. Improve operator comfort\n3. Minimize production waste\n4. Allow use with gloves\n5. Reduce cycle time\n6. Eliminate the need for cleaning between cycles\n\nUsing a brass garden hose connector, found at garden and home improvement stores, can facilitate efficient mold connection.\n\nYou'll need:\n\n- 1 x 1-inch female brass garden hose connector with external threads\n- 2 x 1/2-inch male brass garden hose connector with internal threads (or another size to fit your mold)\n- 1 x 1/2-inch brass endcap\n\nThese items are available at most hardware or gardening stores.\n\n- 14mm (9/16-inch) long piece of M14 threaded rod or 14mm (9/16-inch) diameter round stock (M14 threaded rod is recommended for its suitable diameter, though any 14mm round stock will suffice)\n- 10mm (3/8-inch) drill bit\n- A drill and a vise\n\nNote: Ensure compatibility with your machine and mold; verify dimensions. \n\nMetric to inch equivalents: \n1/2 inch = 15x21 threads\n\nBegin by fabricating a spacer: a cylinder with a 14 mm (0.55 inches) diameter and a 10 mm (0.39 inches) central hole. Refer to the plans below. \n\nAn M14 threaded rod or screw is suitable and commonly available, but a 14 mm (0.55 inches) round stock is also acceptable.\n\nUsing a drill and vise, create the 10 mm (0.39 inches) hole through the spacer.\n\nEnsure the spacer fits well in both the male connector and the 1/4 inch (6.35 mm) adaptor to prevent leakage.\n\n# Modify Your Mold\n\n1. Insert the spacer into the mold's 1/2 inch (12.7 mm) connector, ensuring it fits snugly and occupies most of the empty space.\n2. Attach the male brass connector on top.\n3. Drill through all parts with a 10 mm (0.39 inch) drill bit to enlarge the hole to 10 mm (0.39 inch). Ensure precise drilling to avoid damaging the threads.\n\nRepeat these steps for each mold to fit them all with male connectors for convenience.\n\n# Assemble Your Plug\n\n- Attach the second male connector to the end cap to create your new plug.\n\n# Modify Your Injection Machine\n\n- Remove the current threaded nozzle and replace it with the brass female connector.\n\n1. Prepare your mold and heat the machine.\n\n2. To inject, lift the female connector's exterior ring to remove the plug.\n\n3. Push the mold into the connector, which will latch with a \"click.\"\n\n4. Inject into the mold.\n\n5. To remove, lift the connector ring and extract the mold, then replace the plug.\n\n6. Repeat as necessary.\n\nThis method achieved approximately 15 injections per hour, surpassing previous results.\n\nThe rod fills the void inside the male connector, allowing molten plastic to flow through the 10 mm (0.39 inches) channel. This enables easy removal of the sprue from the mold (see Picture 1).\n\nAttention: Remember the spacer to ensure smooth unmolding (see Picture 2)."
|
||||
"content": "# How-To Guide for Upgrading Your Injection Machine and Molds\n\nImprove the speed, safety, and efficiency of your injection process by upgrading your machine and molds. For any injection mold with a threaded connection to the machine nozzle, simply install a brass garden hose connector.\n\nThe injection machine effectively highlights plastic issues and illustrates the recycling process. However, for high-volume production, it can be slow and challenging.\n\nHere are the primary issues:\n\n- Molds are difficult to attach; they often clog with molten plastic, complicating assembly and necessitating cleaning after each cycle.\n- Unmolding is time-consuming; threaded mold connectors create undercuts, complicating unmolding.\n\nThe upgrade system must accomplish the following:\n\n1. Enable single-movement mold attachment and detachment\n2. Improve operator comfort\n3. Minimize production waste\n4. Allow use with gloves\n5. Reduce cycle time\n6. Eliminate the need for cleaning between cycles\n\nUsing a brass garden hose connector, found at garden and home improvement stores, can facilitate efficient mold connection.\n\nYou'll need:\n\n- 1 x 1-inch female brass garden hose connector with external threads\n- 2 x 1/2-inch male brass garden hose connector with internal threads (or another size to fit your mold)\n- 1 x 1/2-inch brass endcap\n\nThese items are available at most hardware or gardening stores.\n\n- 14mm (9/16-inch) long piece of M14 threaded rod or 14mm (9/16-inch) diameter round stock (M14 threaded rod is recommended for its suitable diameter, though any 14mm round stock will suffice)\n- 10mm (3/8-inch) drill bit\n- A drill and a vise\n\nNote: Ensure compatibility with your machine and mold; verify dimensions. \n\nMetric to inch equivalents: \n1/2 inch = 15x21 threads\n\nBegin by fabricating a spacer: a cylinder with a 14 mm (0.55 inches) diameter and a 10 mm (0.39 inches) central hole. Refer to the plans below. \n\nAn M14 threaded rod or screw is suitable and commonly available, but a 14 mm (0.55 inches) round stock is also acceptable.\n\nUsing a drill and vise, create the 10 mm (0.39 inches) hole through the spacer.\n\nEnsure the spacer fits well in both the male connector and the 1/4 inch (6.35 mm) adaptor to prevent leakage.\n\n# Modify Your Mold\n\n1. Insert the spacer into the mold's 1/2 inch (12.7 mm) connector, ensuring it fits snugly and occupies most of the empty space.\n2. Attach the male brass connector on top.\n3. Drill through all parts with a 10 mm (0.39 inch) drill bit to enlarge the hole to 10 mm (0.39 inch). Ensure precise drilling to avoid damaging the threads.\n\nRepeat these steps for each mold to fit them all with male connectors for convenience.\n\n# Assemble Your Plug\n\n- Attach the second male connector to the end cap to create your new plug.\n\n# Modify Your Injection Machine\n\n- Remove the current threaded nozzle and replace it with the brass female connector.\n\n1. Prepare your mold and heat the machine.\n\n2. To inject, lift the female connector's exterior ring to remove the plug.\n\n3. Push the mold into the connector, which will latch with a \"click.\"\n\n4. Inject into the mold.\n\n5. To remove, lift the connector ring and extract the mold, then replace the plug.\n\n6. Repeat as necessary.\n\nThis method achieved approximately 15 injections per hour, surpassing previous results.\n\nThe rod fills the void inside the male connector, allowing molten plastic to flow through the 10 mm (0.39 inches) channel. This enables easy removal of the sprue from the mold (see Picture 1).\n\nAttention: Remember the spacer to ensure smooth unmolding (see Picture 2).",
|
||||
"keywords": "injection machine upgrade, mold modification, brass garden hose connector, improve injection efficiency, mold attachment system, quick mold change, reduce production waste, injection molding process, improve operator comfort, plastic injection solutions",
|
||||
"resources": "### Tools & Equipment\n\n- Drill\n- Vise\n- 10mm (3/8-inch) drill bit\n\n### Hardware Components\n\n- 1-inch female brass garden hose connector (external threads)\n- 2 x 1/2-inch male brass garden hose connectors (internal threads)\n- 1 x 1/2-inch brass endcap\n- 14mm M14 threaded rod or 14mm round stock\n\n### Notes\n\n- Metric to inch equivalents: Use 15x21 threads for 1/2-inch connectors\n- Verify compatibility with your machine and mold dimensions before installation\n- No software required for this mechanical upgrade",
|
||||
"references": "## Articles\n\n- [Optimize the Injection Molding Process in 8 Easy Steps](https://www.kaysun.com/blog/steps-to-optimizing-the-injection-molding-process)\n- [Mold and Connector for Injection Molding](https://www.instructables.com/Mold-and-Connector-for-Injection-Molding/)\n- [DIY Injection Molding: How to Mold Plastic Parts In-House](https://formlabs.com/blog/diy-injection-molding/)\n- [A Step by Step Guide to Injection Molding](https://sybridge.com/injection-molding-guide/)\n- [Plastic Injection Molding and Extruding](https://www.instructables.com/Plastic-injection-molding-and-extruding/)\n- [How to Change an Injection Mold](https://zetarmold.com/change-injection-mold/)\n\n## Books\n\n- [Injection Moulding Technique](https://www.empyrealpublishinghouse.com/pdf/book03.pdf)\n\n## Papers\n\n- [Improved Productivity and Efficient Manufacturing Using Injection Molding](https://www.ijraset.com/research-paper/improved-productivity-and-efficient-manufacturing-using-injection-molding)\n\n## YouTube\n\n- [Electronic Connector Production on All-Electric Injection Moulding Machine](https://www.youtube.com/watch?v=XJ0nsXeAL2s)\n- [How to Use Brass Inserts on 3D Prints](https://www.youtube.com/watch?v=KC1LLU54DKU)\n\n## Open Source Designs\n\n- [Injection Molding Simulation Solver](https://forum.freecad.org/viewtopic.php?t=56446)\n- Injection Machine Quick Connect Upgrade\n- Injection Machine Automatic Connection Upgrade",
|
||||
"brief": "Upgrade your injection machine and molds for enhanced speed, safety, and efficiency. Use brass garden hose connectors to simplify attachment, reduce waste, and cut cycle time."
|
||||
}
|
||||
@ -8,7 +8,7 @@ tags: ["mould","injection","hack"]
|
||||
category: uncategorized
|
||||
difficulty: Easy
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: upgrading injection machine, mold improvement, injection molding efficiency, brass garden hose connector, injection mold connector, improve production speed, injection machine upgrade, mold attachment system, reduce cycle time, operator comfort
|
||||
location: Ajaccio, France
|
||||
---
|
||||
# Injection Machine Automatic Connection Upgrade
|
||||
@ -157,4 +157,40 @@ Attention: Remember the spacer to ensure smooth unmolding (see Picture 2).
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Hardware
|
||||
|
||||
- 1-inch female brass garden hose connector (external threads)
|
||||
- 2x 1/2-inch male brass garden hose connectors (internal threads)
|
||||
- 1/2-inch brass endcap
|
||||
- M14 threaded rod (14mm length) or 14mm round stock
|
||||
- 10mm drill bit
|
||||
|
||||
### Tools
|
||||
|
||||
- Drill
|
||||
- Vise
|
||||
|
||||
### Software
|
||||
|
||||
- No software required
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- [Make Your Own Injection Molding Machine](https://makezine.com/projects/diy-injection-molding/)
|
||||
- [Mold and Connector for Injection Molding](https://www.instructables.com/Mold-and-Connector-for-Injection-Molding/)
|
||||
- [DIY Injection Molding: How to Mold Plastic Parts In-House](https://formlabs.com/blog/diy-injection-molding/)
|
||||
- [Injection Mold Construction (Wikipedia)](https://en.wikipedia.org/wiki/Injection_mold_construction)
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- Injection Machine Automatic Connection Upgrade ([filtered])
|
||||
|
||||
## YouTube
|
||||
|
||||
- [Buster Beagle 3D Injection Molding Machine MK4 Updates](https://www.youtube.com/watch?v=dzYe9b0Iuzc)
|
||||
|
||||
## Products
|
||||
|
||||
- [Power Cord Plug Injection Molding Machine (KINGSING)](https://www.kingsing.com/product/793.html)
|
||||
- [Brass Injection Moulding Inserts](https://precision-brass-parts.com/brass-injection-moulding-inserts/)
|
||||
- [CPC308 Brass Injection Mold Coupler (Green Line Hose)](https://www.greenlinehose.com/buy/product/cpc308/139364)
|
||||
@ -437,5 +437,9 @@
|
||||
"category": {
|
||||
"label": "uncategorized"
|
||||
},
|
||||
"content": "# How-To Guide for Upgrading Your Injection Machine and Molds\n\nImprove the speed, safety, and efficiency of your injection process by upgrading your machine and molds. For any injection mold with a threaded connection to the machine nozzle, simply install a brass garden hose connector.\n\n\nUser Location: Ajaccio, France\n\nThe injection machine effectively highlights plastic issues and illustrates the recycling process. However, for high-volume production, it can be slow and challenging.\n\nHere are the primary issues:\n\n- Molds are difficult to attach; they often clog with molten plastic, complicating assembly and necessitating cleaning after each cycle.\n- Unmolding is time-consuming; threaded mold connectors create undercuts, complicating unmolding.\n\nThe upgrade system must accomplish the following:\n\n1. Enable single-movement mold attachment and detachment\n2. Improve operator comfort\n3. Minimize production waste\n4. Allow use with gloves\n5. Reduce cycle time\n6. Eliminate the need for cleaning between cycles\n\nUsing a brass garden hose connector, found at garden and home improvement stores, can facilitate efficient mold connection.\n\nYou'll need:\n\n- 1 x 1-inch female brass garden hose connector with external threads\n- 2 x 1/2-inch male brass garden hose connector with internal threads (or another size to fit your mold)\n- 1 x 1/2-inch brass endcap\n\nThese items are available at most hardware or gardening stores.\n\n- 14mm (9/16-inch) long piece of M14 threaded rod or 14mm (9/16-inch) diameter round stock (M14 threaded rod is recommended for its suitable diameter, though any 14mm round stock will suffice)\n- 10mm (3/8-inch) drill bit\n- A drill and a vise\n\nNote: Ensure compatibility with your machine and mold; verify dimensions. \n\nMetric to inch equivalents: \n1/2 inch = 15x21 threads\n\nBegin by fabricating a spacer: a cylinder with a 14 mm (0.55 inches) diameter and a 10 mm (0.39 inches) central hole. Refer to the plans below. \n\nAn M14 threaded rod or screw is suitable and commonly available, but a 14 mm (0.55 inches) round stock is also acceptable.\n\nUsing a drill and vise, create the 10 mm (0.39 inches) hole through the spacer.\n\nEnsure the spacer fits well in both the male connector and the 1/4 inch (6.35 mm) adaptor to prevent leakage.\n\n# Modify Your Mold\n\n1. Insert the spacer into the mold's 1/2 inch (12.7 mm) connector, ensuring it fits snugly and occupies most of the empty space.\n2. Attach the male brass connector on top.\n3. Drill through all parts with a 10 mm (0.39 inch) drill bit to enlarge the hole to 10 mm (0.39 inch). Ensure precise drilling to avoid damaging the threads.\n\nRepeat these steps for each mold to fit them all with male connectors for convenience.\n\n# Assemble Your Plug\n\n- Attach the second male connector to the end cap to create your new plug.\n\n# Modify Your Injection Machine\n\n- Remove the current threaded nozzle and replace it with the brass female connector.\n\n1. Prepare your mold and heat the machine.\n\n2. To inject, lift the female connector's exterior ring to remove the plug.\n\n3. Push the mold into the connector, which will latch with a \"click.\"\n\n4. Inject into the mold.\n\n5. To remove, lift the connector ring and extract the mold, then replace the plug.\n\n6. Repeat as necessary.\n\nThis method achieved approximately 15 injections per hour, surpassing previous results.\n\nThe rod fills the void inside the male connector, allowing molten plastic to flow through the 10 mm (0.39 inches) channel. This enables easy removal of the sprue from the mold (see Picture 1).\n\nAttention: Remember the spacer to ensure smooth unmolding (see Picture 2)."
|
||||
"content": "# How-To Guide for Upgrading Your Injection Machine and Molds\n\nImprove the speed, safety, and efficiency of your injection process by upgrading your machine and molds. For any injection mold with a threaded connection to the machine nozzle, simply install a brass garden hose connector.\n\n\nUser Location: Ajaccio, France\n\nThe injection machine effectively highlights plastic issues and illustrates the recycling process. However, for high-volume production, it can be slow and challenging.\n\nHere are the primary issues:\n\n- Molds are difficult to attach; they often clog with molten plastic, complicating assembly and necessitating cleaning after each cycle.\n- Unmolding is time-consuming; threaded mold connectors create undercuts, complicating unmolding.\n\nThe upgrade system must accomplish the following:\n\n1. Enable single-movement mold attachment and detachment\n2. Improve operator comfort\n3. Minimize production waste\n4. Allow use with gloves\n5. Reduce cycle time\n6. Eliminate the need for cleaning between cycles\n\nUsing a brass garden hose connector, found at garden and home improvement stores, can facilitate efficient mold connection.\n\nYou'll need:\n\n- 1 x 1-inch female brass garden hose connector with external threads\n- 2 x 1/2-inch male brass garden hose connector with internal threads (or another size to fit your mold)\n- 1 x 1/2-inch brass endcap\n\nThese items are available at most hardware or gardening stores.\n\n- 14mm (9/16-inch) long piece of M14 threaded rod or 14mm (9/16-inch) diameter round stock (M14 threaded rod is recommended for its suitable diameter, though any 14mm round stock will suffice)\n- 10mm (3/8-inch) drill bit\n- A drill and a vise\n\nNote: Ensure compatibility with your machine and mold; verify dimensions. \n\nMetric to inch equivalents: \n1/2 inch = 15x21 threads\n\nBegin by fabricating a spacer: a cylinder with a 14 mm (0.55 inches) diameter and a 10 mm (0.39 inches) central hole. Refer to the plans below. \n\nAn M14 threaded rod or screw is suitable and commonly available, but a 14 mm (0.55 inches) round stock is also acceptable.\n\nUsing a drill and vise, create the 10 mm (0.39 inches) hole through the spacer.\n\nEnsure the spacer fits well in both the male connector and the 1/4 inch (6.35 mm) adaptor to prevent leakage.\n\n# Modify Your Mold\n\n1. Insert the spacer into the mold's 1/2 inch (12.7 mm) connector, ensuring it fits snugly and occupies most of the empty space.\n2. Attach the male brass connector on top.\n3. Drill through all parts with a 10 mm (0.39 inch) drill bit to enlarge the hole to 10 mm (0.39 inch). Ensure precise drilling to avoid damaging the threads.\n\nRepeat these steps for each mold to fit them all with male connectors for convenience.\n\n# Assemble Your Plug\n\n- Attach the second male connector to the end cap to create your new plug.\n\n# Modify Your Injection Machine\n\n- Remove the current threaded nozzle and replace it with the brass female connector.\n\n1. Prepare your mold and heat the machine.\n\n2. To inject, lift the female connector's exterior ring to remove the plug.\n\n3. Push the mold into the connector, which will latch with a \"click.\"\n\n4. Inject into the mold.\n\n5. To remove, lift the connector ring and extract the mold, then replace the plug.\n\n6. Repeat as necessary.\n\nThis method achieved approximately 15 injections per hour, surpassing previous results.\n\nThe rod fills the void inside the male connector, allowing molten plastic to flow through the 10 mm (0.39 inches) channel. This enables easy removal of the sprue from the mold (see Picture 1).\n\nAttention: Remember the spacer to ensure smooth unmolding (see Picture 2).",
|
||||
"keywords": "upgrading injection machine, mold improvement, injection molding efficiency, brass garden hose connector, injection mold connector, improve production speed, injection machine upgrade, mold attachment system, reduce cycle time, operator comfort",
|
||||
"resources": "### Hardware\n\n- 1-inch female brass garden hose connector (external threads)\n- 2x 1/2-inch male brass garden hose connectors (internal threads)\n- 1/2-inch brass endcap\n- M14 threaded rod (14mm length) or 14mm round stock\n- 10mm drill bit\n\n### Tools\n\n- Drill\n- Vise\n\n### Software\n\n- No software required",
|
||||
"references": "## Articles\n\n- [Make Your Own Injection Molding Machine](https://makezine.com/projects/diy-injection-molding/)\n- [Mold and Connector for Injection Molding](https://www.instructables.com/Mold-and-Connector-for-Injection-Molding/)\n- [DIY Injection Molding: How to Mold Plastic Parts In-House](https://formlabs.com/blog/diy-injection-molding/)\n- [Injection Mold Construction (Wikipedia)](https://en.wikipedia.org/wiki/Injection_mold_construction)\n\n## Opensource Designs\n\n- Injection Machine Automatic Connection Upgrade ([filtered])\n\n## YouTube\n\n- [Buster Beagle 3D Injection Molding Machine MK4 Updates](https://www.youtube.com/watch?v=dzYe9b0Iuzc)\n\n## Products\n\n- [Power Cord Plug Injection Molding Machine (KINGSING)](https://www.kingsing.com/product/793.html)\n- [Brass Injection Moulding Inserts](https://precision-brass-parts.com/brass-injection-moulding-inserts/)\n- [CPC308 Brass Injection Mold Coupler (Green Line Hose)](https://www.greenlinehose.com/buy/product/cpc308/139364)",
|
||||
"brief": "Upgrade your injection machine and molds for faster, safer, and efficient production. Install a brass garden hose connector to streamline mold attachment and detach with ease."
|
||||
}
|
||||
@ -7,7 +7,7 @@
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- Injection Machine Automatic Connection Upgrade (Precious Plastic)
|
||||
- Injection Machine Automatic Connection Upgrade ([filtered])
|
||||
|
||||
## YouTube
|
||||
|
||||
|
||||
@ -14,7 +14,7 @@ tags: ["HDPE","mould"]
|
||||
category: uncategorized
|
||||
difficulty: Medium
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: Zephyr Block, interlocking structure, Melbourne recycling, plastic waste solution, DIY mold guide, HDPE extrusion, community garden project, upcycled materials, steel sheet construction, sustainable architecture
|
||||
location: Melbourne, Australia
|
||||
---
|
||||
# Interconnecting Zephyr Block Mould
|
||||
@ -142,4 +142,33 @@ Discover our approach in building a community garden by reading the full case st
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- [Welder](https://en.wikipedia.org/wiki/Welding)
|
||||
- [Deburring tool](https://en.wikipedia.org/wiki/Deburring)
|
||||
- Heat-resistant gloves
|
||||
|
||||
### Software
|
||||
|
||||
- [CAD software](https://www.autodesk.com/solutions/cad-software) (for .DXF/.STP files)
|
||||
|
||||
### Hardware Components
|
||||
|
||||
- 10mm thick ~~[steel sheet](https://www.metalsupermarkets.com.au/)~~ (800x500mm)
|
||||
- Machined steel/alloy cores
|
||||
- Bolts: ~~[M8 x 20mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (8), ~~[M10 x 20mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (2), ~~[M12 x 25mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (4), M10 x 110mm (10)
|
||||
- M10 washers (20), nuts/wingnuts (10), ~~[½-inch BSP stainless nut](https://www.sanha.com.au/products/)~~
|
||||
- Plastic extruder machine
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- [Case Study - Bedford Park Community Garden](https://www.plastic.org.au/pages/case-study-bedford-park)
|
||||
- [Understanding packaging codes and labels](https://www.portphillip.vic.gov.au/council-services/waste-recycling-and-rubbish/understanding-packaging-codes-and-labels)
|
||||
|
||||
## YouTube
|
||||
|
||||
- [From Bottle Caps To Bricks For A Community Garden](https://www.youtube.com/watch?v=QiT8zDW76VI)
|
||||
|
||||
## Open Source Designs
|
||||
|
||||
- Interconnecting Zephyr Block Mould
|
||||
@ -448,5 +448,9 @@
|
||||
"category": {
|
||||
"label": "uncategorized"
|
||||
},
|
||||
"content": "# Zephyr Block Instructions\n\nLearn to craft the Zephyr Block, an interlocking structure element originating from Melbourne, Australia. This guide will assist in utilizing plastic otherwise discarded.\n\n**Included Files:**\n\n1. Steel sheet parts (.DXF)\n2. Mould core (.STP)\n3. Part identification guide\n\n\nUser Location: Melbourne, Australia\n\n## Required Materials\n\n- **Steel Sheet**: Approximately 800x500mm (31.5x19.7 inches), 10mm (0.39 inches) thick\n- **Core Elements**: Two machined steel or alloy pieces\n- **Tools**: Welder, Deburring tool\n\n- **Bolts for Fabrication**:\n - M8 x 20mm (0.79 inches) - 8 pieces\n - M10 x 20mm (0.79 inches) - 2 pieces\n - M12 x 25mm (0.98 inches) - 4 pieces\n\n- **Nuts, Bolts & Washers for Assembly**:\n - M10 x 110mm (4.33 inches) - 10 pieces\n - M10 Washers - 20 pieces\n - M10 Nuts or Wingnuts - 10 pieces\n - ½-inch BSP Nut (stainless steel)\n\nCut each of the 14 pieces from 10 mm (0.39 in) steel using the provided DXF file. Use the engraving sheet to mark the interior of each plate and the edges of each tab for assembly guidance.\n\n### Assembly Instructions for Components\n\n- **Steel Circles:** Attach to panels using M10 x 20 bolts. These should remain movable to ensure proper alignment of bricks before filling the mold.\n\n- **Alloy Cores:** Secure to top panels with M12 x 1 inch bolts, as specified in the part identification guide.\n\n- **Square Plates:** \n - Attach the smaller plate to part 5/E (outer).\n - Secure the larger plate to the circle end of the 2/B/3/C core panel (outer) using M8 x 20 bolts.\n\n- **Nut Attachment:** Weld a ½ inch BSP stainless steel nut to panel 1/A for extruder connection.\n\nThe mold requires approximately 3.3 pounds (1.5 kilograms) of shredded HDPE for the hopper.\n\nAttach the fitting to your extruder and activate the machine to melt the plastic.\n\nOnce ready, feed the material into the hopper.\n\nWhile the plastic melts, assemble the mold by placing one base plate on the surface and inserting each tabbed end into its corresponding hole. Connect the sides using either numbers (1-10) or letters (A-J). Secure each corner with M10 bolts, washers, and nuts or wingnuts.\n\nSecurely connect the mold to the extruder. Ensure the mold is positioned vertically.\n\nRunning a machine at 356°F (180°C) and 35 Hz, the mold fills in approximately 6 minutes. Monitor the vent at the back for the first bubble of plastic, then turn off the machine and remove the mold.\n\nUsing heat-resistant gloves, open the mold by placing it on one of its plates and removing each bolt or nut.\n\nOnce removed from the mold, immerse in a water bath to accelerate cooling.\n\nA video detailing the process of transforming 91,500 used plastic bottle caps into blocks for a community garden.\n\nConstruct diverse structures such as office partitions, furniture, and garden beds while reducing plastic waste. \n\nDiscover our approach in building a community garden by reading the full case study here: [plastic.org.au Case Study](https://www.plastic.org.au/pages/case-study-bedford-park)."
|
||||
"content": "# Zephyr Block Instructions\n\nLearn to craft the Zephyr Block, an interlocking structure element originating from Melbourne, Australia. This guide will assist in utilizing plastic otherwise discarded.\n\n**Included Files:**\n\n1. Steel sheet parts (.DXF)\n2. Mould core (.STP)\n3. Part identification guide\n\n\nUser Location: Melbourne, Australia\n\n## Required Materials\n\n- **Steel Sheet**: Approximately 800x500mm (31.5x19.7 inches), 10mm (0.39 inches) thick\n- **Core Elements**: Two machined steel or alloy pieces\n- **Tools**: Welder, Deburring tool\n\n- **Bolts for Fabrication**:\n - M8 x 20mm (0.79 inches) - 8 pieces\n - M10 x 20mm (0.79 inches) - 2 pieces\n - M12 x 25mm (0.98 inches) - 4 pieces\n\n- **Nuts, Bolts & Washers for Assembly**:\n - M10 x 110mm (4.33 inches) - 10 pieces\n - M10 Washers - 20 pieces\n - M10 Nuts or Wingnuts - 10 pieces\n - ½-inch BSP Nut (stainless steel)\n\nCut each of the 14 pieces from 10 mm (0.39 in) steel using the provided DXF file. Use the engraving sheet to mark the interior of each plate and the edges of each tab for assembly guidance.\n\n### Assembly Instructions for Components\n\n- **Steel Circles:** Attach to panels using M10 x 20 bolts. These should remain movable to ensure proper alignment of bricks before filling the mold.\n\n- **Alloy Cores:** Secure to top panels with M12 x 1 inch bolts, as specified in the part identification guide.\n\n- **Square Plates:** \n - Attach the smaller plate to part 5/E (outer).\n - Secure the larger plate to the circle end of the 2/B/3/C core panel (outer) using M8 x 20 bolts.\n\n- **Nut Attachment:** Weld a ½ inch BSP stainless steel nut to panel 1/A for extruder connection.\n\nThe mold requires approximately 3.3 pounds (1.5 kilograms) of shredded HDPE for the hopper.\n\nAttach the fitting to your extruder and activate the machine to melt the plastic.\n\nOnce ready, feed the material into the hopper.\n\nWhile the plastic melts, assemble the mold by placing one base plate on the surface and inserting each tabbed end into its corresponding hole. Connect the sides using either numbers (1-10) or letters (A-J). Secure each corner with M10 bolts, washers, and nuts or wingnuts.\n\nSecurely connect the mold to the extruder. Ensure the mold is positioned vertically.\n\nRunning a machine at 356°F (180°C) and 35 Hz, the mold fills in approximately 6 minutes. Monitor the vent at the back for the first bubble of plastic, then turn off the machine and remove the mold.\n\nUsing heat-resistant gloves, open the mold by placing it on one of its plates and removing each bolt or nut.\n\nOnce removed from the mold, immerse in a water bath to accelerate cooling.\n\nA video detailing the process of transforming 91,500 used plastic bottle caps into blocks for a community garden.\n\nConstruct diverse structures such as office partitions, furniture, and garden beds while reducing plastic waste. \n\nDiscover our approach in building a community garden by reading the full case study here: [plastic.org.au Case Study](https://www.plastic.org.au/pages/case-study-bedford-park).",
|
||||
"keywords": "Zephyr Block, interlocking structure, Melbourne recycling, plastic waste solution, DIY mold guide, HDPE extrusion, community garden project, upcycled materials, steel sheet construction, sustainable architecture",
|
||||
"resources": "### Tools\n\n- [Welder](https://en.wikipedia.org/wiki/Welding)\n- [Deburring tool](https://en.wikipedia.org/wiki/Deburring)\n- Heat-resistant gloves\n\n### Software\n\n- [CAD software](https://www.autodesk.com/solutions/cad-software) (for .DXF/.STP files)\n\n### Hardware Components\n\n- 10mm thick ~~[steel sheet](https://www.metalsupermarkets.com.au/)~~ (800x500mm)\n- Machined steel/alloy cores\n- Bolts: ~~[M8 x 20mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (8), ~~[M10 x 20mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (2), ~~[M12 x 25mm](https://www.bunnings.com.au/our-range/tools-hardware/fasteners-fixings/bolts-screws/bolts)~~ (4), M10 x 110mm (10)\n- M10 washers (20), nuts/wingnuts (10), ~~[½-inch BSP stainless nut](https://www.sanha.com.au/products/)~~\n- Plastic extruder machine",
|
||||
"references": "## Articles\n\n- [Case Study - Bedford Park Community Garden](https://www.plastic.org.au/pages/case-study-bedford-park)\n- [Understanding packaging codes and labels](https://www.portphillip.vic.gov.au/council-services/waste-recycling-and-rubbish/understanding-packaging-codes-and-labels)\n\n## YouTube\n\n- [From Bottle Caps To Bricks For A Community Garden](https://www.youtube.com/watch?v=QiT8zDW76VI)\n\n## Open Source Designs\n\n- Interconnecting Zephyr Block Mould",
|
||||
"brief": "Craft the Zephyr Block, a reusable structure from Melbourne, using discarded plastic. Transform waste into garden beds and partitions with our detailed guide."
|
||||
}
|
||||
@ -6,7 +6,7 @@ tags: ["injection"]
|
||||
category: Machines
|
||||
difficulty: Medium
|
||||
time: 1-2 weeks
|
||||
keywords:
|
||||
keywords: Joost's Arbor Press, Injection machine design, ergonomics, productivity, pressure capabilities, 3D CAD files, metalworking skills, machine building tools, safety equipment, injection molds
|
||||
location:
|
||||
---
|
||||
# Joost Arbor Press
|
||||
@ -85,4 +85,44 @@ If you replicate this machine and improve it, please share your enhancements.
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools & Software
|
||||
|
||||
- 3D CAD software (~~[STEP](https://en.wikipedia.org/wiki/STEP_File)~~/[F3D](https://www.autodesk.com/products/fusion-360) files)
|
||||
- Laser cutting software (DXF compatible)
|
||||
- PDF viewer (blueprints)
|
||||
- Spreadsheet software (Bill of Materials)
|
||||
- [Design process video guide](https://www.youtube.com/watch?v=jWbkIa0ncIU)
|
||||
|
||||
### Hardware & Equipment
|
||||
|
||||
- Grinder and chop saw
|
||||
- MIG/MAG or TIG welder
|
||||
- Drill press
|
||||
- Lathe and CNC milling machine
|
||||
- Access to laser cutting (outsourceable)
|
||||
|
||||
### Safety Gear
|
||||
|
||||
- Heat-resistant gloves
|
||||
- Safety goggles
|
||||
- Gas mask
|
||||
- Safety clothing
|
||||
- Ventilated workspace
|
||||
## References
|
||||
## Open-source Designs
|
||||
|
||||
- Make open-source Arbor Press injection machine
|
||||
- Joost Arbor Press - Library
|
||||
|
||||
## YouTube
|
||||
|
||||
- [NEW Plastic Injection Machine SNEAK PEEK](https://www.youtube.com/watch?v=jWbkIa0ncIU)
|
||||
|
||||
## Commercial Products
|
||||
|
||||
- [Arbour Press Injection Machine](https://www.sustainabledesign.studio/store/p/arbourinjection)
|
||||
- [Arbour Injection Machine](https://www.sustainabledesign.studio/arbour-injection-machine)
|
||||
|
||||
## Papers/Patents
|
||||
|
||||
- [Indian Patent Office Journal](https://ipindia.gov.in/writereaddata/Portal/IPOJournal/1_4975_1/Part-2.pdf)
|
||||
@ -192,5 +192,9 @@
|
||||
"_deleted": false,
|
||||
"total_downloads": 131,
|
||||
"description": "Joost's Arbor Press is derived from the original Injection machine design. It addresses two key issues: improving ergonomics to enhance user experience and productivity, and increasing pressure capabilities to expand its functionality. This guide includes downloadable files and instructions for constructing and operating this machine.",
|
||||
"content": "Joost's Arbor Press is derived from the original Injection machine design. It addresses two key issues: improving ergonomics to enhance user experience and productivity, and increasing pressure capabilities to expand its functionality. This guide includes downloadable files and instructions for constructing and operating this machine.\n\nDownload the package for this machine, which includes:\n\n- 3D CAD files (.step and .f3d)\n- Laser cut files (.dxf)\n- Blueprints (.pdf)\n- Schematics\n- Bill of Materials (BOM)\n\n### Required Skills and Equipment for Machine Building\n\n**Skills Needed:**\n\n- Metalworking: Cutting, drilling\n- Welding\n- Machining: Lathe turning\n- Milling\n- Laser cutting\n- Electrical work: Wiring safety switches, installing temperature controllers\n- Painting\n\n**Machinery and Tools:**\n\n- Grinder, chop saw, MIG/MAG or TIG welder, drill press\n- Lathe, milling machine (CNC)\n- Access to laser cutting (can be outsourced)\n\n- It is advised to place your machine on a level surface and, for increased stability, secure it to the floor. \n- Ensure the use of safety equipment when operating the machine, including heat-resistant gloves, goggles, a gas mask, and safety clothing. A well-ventilated area is also recommended. \n- When buying molds, ensure they have a chamfered nozzle (not threaded) to fit properly with the cap nut used for the nozzle.\n\n### Start Creating\n\nYou can produce a variety of products such as tiles and pots. Explore the tutorials for inspiration on injection molds or products.\n\n#### Design Process\nFor insights into the design process, watch this [video](https://www.youtube.com/watch?v=jWbkIa0ncIU).\n\nIf you replicate this machine and improve it, please share your enhancements."
|
||||
"content": "Joost's Arbor Press is derived from the original Injection machine design. It addresses two key issues: improving ergonomics to enhance user experience and productivity, and increasing pressure capabilities to expand its functionality. This guide includes downloadable files and instructions for constructing and operating this machine.\n\nDownload the package for this machine, which includes:\n\n- 3D CAD files (.step and .f3d)\n- Laser cut files (.dxf)\n- Blueprints (.pdf)\n- Schematics\n- Bill of Materials (BOM)\n\n### Required Skills and Equipment for Machine Building\n\n**Skills Needed:**\n\n- Metalworking: Cutting, drilling\n- Welding\n- Machining: Lathe turning\n- Milling\n- Laser cutting\n- Electrical work: Wiring safety switches, installing temperature controllers\n- Painting\n\n**Machinery and Tools:**\n\n- Grinder, chop saw, MIG/MAG or TIG welder, drill press\n- Lathe, milling machine (CNC)\n- Access to laser cutting (can be outsourced)\n\n- It is advised to place your machine on a level surface and, for increased stability, secure it to the floor. \n- Ensure the use of safety equipment when operating the machine, including heat-resistant gloves, goggles, a gas mask, and safety clothing. A well-ventilated area is also recommended. \n- When buying molds, ensure they have a chamfered nozzle (not threaded) to fit properly with the cap nut used for the nozzle.\n\n### Start Creating\n\nYou can produce a variety of products such as tiles and pots. Explore the tutorials for inspiration on injection molds or products.\n\n#### Design Process\nFor insights into the design process, watch this [video](https://www.youtube.com/watch?v=jWbkIa0ncIU).\n\nIf you replicate this machine and improve it, please share your enhancements.",
|
||||
"keywords": "Joost's Arbor Press, Injection machine design, ergonomics, productivity, pressure capabilities, 3D CAD files, metalworking skills, machine building tools, safety equipment, injection molds",
|
||||
"resources": "### Tools & Software\n\n- 3D CAD software (~~[STEP](https://en.wikipedia.org/wiki/STEP_File)~~/[F3D](https://www.autodesk.com/products/fusion-360) files)\n- Laser cutting software (DXF compatible)\n- PDF viewer (blueprints)\n- Spreadsheet software (Bill of Materials)\n- [Design process video guide](https://www.youtube.com/watch?v=jWbkIa0ncIU)\n\n### Hardware & Equipment\n\n- Grinder and chop saw\n- MIG/MAG or TIG welder\n- Drill press\n- Lathe and CNC milling machine\n- Access to laser cutting (outsourceable)\n\n### Safety Gear\n\n- Heat-resistant gloves\n- Safety goggles\n- Gas mask\n- Safety clothing\n- Ventilated workspace",
|
||||
"references": "## Open-source Designs\n\n- Make open-source Arbor Press injection machine\n- Joost Arbor Press - Library\n\n## YouTube\n\n- [NEW Plastic Injection Machine SNEAK PEEK](https://www.youtube.com/watch?v=jWbkIa0ncIU)\n\n## Commercial Products\n\n- [Arbour Press Injection Machine](https://www.sustainabledesign.studio/store/p/arbourinjection)\n- [Arbour Injection Machine](https://www.sustainabledesign.studio/arbour-injection-machine)\n\n## Papers/Patents\n\n- [Indian Patent Office Journal](https://ipindia.gov.in/writereaddata/Portal/IPOJournal/1_4975_1/Part-2.pdf)",
|
||||
"brief": "Joost's Arbor Press enhances ergonomics and pressure capabilities for better functionality. Access 3D CAD, laser cut files, and build instructions for DIY construction."
|
||||
}
|
||||
@ -1,29 +1,17 @@
|
||||
## References
|
||||
## Open-source Designs
|
||||
|
||||
### Articles
|
||||
- Make open-source Arbor Press injection machine
|
||||
- Joost Arbor Press - Library
|
||||
|
||||
- [Injection molding: The manufacturing & design guide](https://www.hubs.com/guides/injection-molding/)
|
||||
- [How to Build Your Own Injection Molding Machine](https://www.machinedesign.com/3d-printing-cad/article/21263614/how-to-build-your-own-injection-molding-machine)
|
||||
- [Arbor Press | Hackaday](https://hackaday.com/tag/arbor-press/)
|
||||
|
||||
### Books
|
||||
|
||||
- [Runner and Gating Design Handbook Second Edition](https://www.beaumontinc.com/about/books-by-beaumont/)
|
||||
- [Successful Injection Molding: Process, Design, and Simulation](https://www.beaumontinc.com/about/books-by-beaumont/)
|
||||
- [Injection Molding Handbook](https://www.beaumontinc.com/about/books-by-beaumont/)
|
||||
|
||||
### Papers
|
||||
|
||||
- ~~[Open-source 3-D printable autoinjector: Design, testing, and regulatory limitations](https://journals.plos.org/plosone/article?id=10.1371%2Fjournal.pone.0288696)~~
|
||||
- [Design and Fabrication of Injection Moulding Machine](https://www.jetir.org/papers/JETIR1901214.pdf)
|
||||
- ~~[Design of an injection molding machine](https://research.tue.nl/files/4318451/654118.pdf)~~
|
||||
|
||||
### YouTube
|
||||
## YouTube
|
||||
|
||||
- [NEW Plastic Injection Machine SNEAK PEEK](https://www.youtube.com/watch?v=jWbkIa0ncIU)
|
||||
|
||||
### Open Source Designs
|
||||
## Commercial Products
|
||||
|
||||
- Joost Arbor Press - Precious Plastic Academy
|
||||
- [Arbour Press Injection Machine - Sustainable Design Studio](https://www.sustainabledesign.studio/store/p/arbourinjection)
|
||||
- Make open-source Arbor Press injection machine - Precious Plastic Research
|
||||
- [Arbour Press Injection Machine](https://www.sustainabledesign.studio/store/p/arbourinjection)
|
||||
- [Arbour Injection Machine](https://www.sustainabledesign.studio/arbour-injection-machine)
|
||||
|
||||
## Papers/Patents
|
||||
|
||||
- [Indian Patent Office Journal](https://ipindia.gov.in/writereaddata/Portal/IPOJournal/1_4975_1/Part-2.pdf)
|
||||
@ -1,35 +1,23 @@
|
||||
To address the technical requirements of building Joost's Arbor Press, here's an organized breakdown of necessary components and resources:
|
||||
### Tools & Software
|
||||
|
||||
### Tools
|
||||
- 3D CAD software (~~[STEP](https://en.wikipedia.org/wiki/STEP_File)~~/[F3D](https://www.autodesk.com/products/fusion-360) files)
|
||||
- Laser cutting software (DXF compatible)
|
||||
- PDF viewer (blueprints)
|
||||
- Spreadsheet software (Bill of Materials)
|
||||
- [Design process video guide](https://www.youtube.com/watch?v=jWbkIa0ncIU)
|
||||
|
||||
- Grinder
|
||||
- Chop saw
|
||||
### Hardware & Equipment
|
||||
|
||||
- Grinder and chop saw
|
||||
- MIG/MAG or TIG welder
|
||||
- Drill press
|
||||
- Lathe and CNC milling machine
|
||||
- Access to laser cutting (outsourceable)
|
||||
|
||||
### Machinery
|
||||
|
||||
- Lathe
|
||||
- Milling machine (CNC recommended)
|
||||
- Access to laser cutting services (outsource if needed)
|
||||
|
||||
### Software & Design Resources
|
||||
|
||||
- 3D CAD files (.step/.f3d)
|
||||
- Laser cut templates (.dxf)
|
||||
- Blueprints/schematics (.pdf)
|
||||
- Bill of Materials (BOM)
|
||||
- [Design tutorial video](https://www.youtube.com/watch?v=jWbkIa0ncIU)
|
||||
|
||||
### Safety Equipment
|
||||
### Safety Gear
|
||||
|
||||
- Heat-resistant gloves
|
||||
- Safety goggles
|
||||
- Gas mask
|
||||
- Protective clothing
|
||||
- Ventilated workspace
|
||||
|
||||
### Mold Specifications
|
||||
|
||||
- Chamfered nozzle design (non-threaded)
|
||||
- Compatible cap nut interface
|
||||
- Safety clothing
|
||||
- Ventilated workspace
|
||||
@ -8,7 +8,7 @@ tags: ["HDPE"]
|
||||
category: Products
|
||||
difficulty: Medium
|
||||
time: < 1 day
|
||||
keywords:
|
||||
keywords: Bend plastic sheet, kerfing technique, HDPE plastic board, plastic sheet bending, plastic bending without heat, table saw plastic cutting, soldering plastic, sanding plastic, plastic lampshade creation, woodworking techniques plastic.
|
||||
location: Cikarang, Indonesia
|
||||
---
|
||||
# Lampshade from Recycled Bottle Caps
|
||||
@ -86,4 +86,47 @@ Your lampshade is finished.
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
To bend a plastic sheet using kerfing-inspired techniques as described, the following tools and materials are required:
|
||||
|
||||
### Tools
|
||||
|
||||
- ~~[Portable sanding machine](example.com/sander)~~ (for edge thinning/smoothing)
|
||||
- ~~[Soldering iron](example.com/soldering)~~ (plastic welding)
|
||||
- ~~[Table saw](example.com/tablesaw)~~ (scoring cuts)
|
||||
|
||||
### Hardware
|
||||
|
||||
- ~~[HDPE plastic board](example.com/hdpe)~~ (11.8×4.1 in, ⌀3.7 in, 0.2 in thick)
|
||||
- ~~[Rope](example.com/rope)~~ (securing bends)
|
||||
|
||||
No specific software is needed for this method.
|
||||
## References
|
||||
## Articles
|
||||
|
||||
- https://polysynthesis.au/blog-plastic-sheet-bending/
|
||||
- https://polysynthesis.au/bent-plastic/
|
||||
- https://www.justpolycarbonate.com/post/bending-polycarbonate-everything-you-need-to-know
|
||||
- https://exceliteplas.com/fabrication/bending-plastic/
|
||||
- https://www.caamatech.com/post/arcylic-bend-guide
|
||||
- https://www.thesprucecrafts.com/bend-sheet-acrylic-plexiglass-with-tools-2366806
|
||||
- https://weetect.com/polycarbonate-bending/
|
||||
- https://www.beeplastic.com/blogs/plastic-insights/a-beginner-s-guide-to-bending-abs-plastic-sheets-and-rods
|
||||
|
||||
## Papers
|
||||
|
||||
- https://apps.dtic.mil/sti/tr/pdf/AD0847865.pdf
|
||||
- https://libstore.ugent.be/fulltxt/RUG01/003/014/851/RUG01-003014851_2021_0001_AC.pdf
|
||||
|
||||
## YouTube
|
||||
|
||||
- https://www.youtube.com/watch?v=ovqnIBQuezA
|
||||
- https://www.youtube.com/watch?v=t4JGlWyVDLs
|
||||
- https://www.youtube.com/watch?v=CIBRmBxTPCA
|
||||
|
||||
## Opensource Designs
|
||||
|
||||
- https://community.preciousplastic.com/library/bend-plastic-sheets
|
||||
- https://www.stirpad.com/news/stir-news/kuo-duo-lends-bendability-to-plastic-boards-through-the-kerf-plastic-series/
|
||||
- https://www.ucl.ac.uk/bartlett/architecture/kerf-sculpting
|
||||
- https://community.preciousplastic.com/library/bend-with-the-sheetpress
|
||||
- https://www.instructables.com/Laser-Cut-Ambient-Light-With-Kerf-Bends/
|
||||
@ -369,5 +369,9 @@
|
||||
"images": []
|
||||
}
|
||||
},
|
||||
"content": "## How to Bend a Plastic Sheet Without Heat or Mold\n\nThis guide demonstrates bending a plastic sheet using a method inspired by the woodworking technique known as kerfing, which bends wood without water or steam.\n\n\nUser Location: Cikarang, Indonesia\n\nRequirements:\n- HDPE plastic board:\n - 11.8 in x 4.1 in, 0.2 in (thickness)\n - ⌀3.7 in, 0.2 in (thickness)\n- Portable sanding machine\n- Soldering iron\n- Table saw\n- Rope\n\nFirst, use the table saw to score the plastic. Cut to a depth of 0.12 inches (3 mm), maintaining a 0.20-inch (5 mm) gap between each cut. Ensure the board is scored perpendicular to the bend direction.\n\nThin the edges of the plastic board using a portable sander for a better fit in the subsequent step.\n\nNow bend it with care. Secure it using a rope.\n\n### Instructions for Soldering Plastic\n\nUsing a soldering iron, securely weld the plastic end pieces together. Ensure the bond is strong.\n\nTo achieve an even surface, use the sanding machine to smooth the welded section.\n\n## Completed Lampshade\n\nYour lampshade is finished."
|
||||
"content": "## How to Bend a Plastic Sheet Without Heat or Mold\n\nThis guide demonstrates bending a plastic sheet using a method inspired by the woodworking technique known as kerfing, which bends wood without water or steam.\n\n\nUser Location: Cikarang, Indonesia\n\nRequirements:\n- HDPE plastic board:\n - 11.8 in x 4.1 in, 0.2 in (thickness)\n - ⌀3.7 in, 0.2 in (thickness)\n- Portable sanding machine\n- Soldering iron\n- Table saw\n- Rope\n\nFirst, use the table saw to score the plastic. Cut to a depth of 0.12 inches (3 mm), maintaining a 0.20-inch (5 mm) gap between each cut. Ensure the board is scored perpendicular to the bend direction.\n\nThin the edges of the plastic board using a portable sander for a better fit in the subsequent step.\n\nNow bend it with care. Secure it using a rope.\n\n### Instructions for Soldering Plastic\n\nUsing a soldering iron, securely weld the plastic end pieces together. Ensure the bond is strong.\n\nTo achieve an even surface, use the sanding machine to smooth the welded section.\n\n## Completed Lampshade\n\nYour lampshade is finished.",
|
||||
"keywords": "Bend plastic sheet, kerfing technique, HDPE plastic board, plastic sheet bending, plastic bending without heat, table saw plastic cutting, soldering plastic, sanding plastic, plastic lampshade creation, woodworking techniques plastic.",
|
||||
"resources": "To bend a plastic sheet using kerfing-inspired techniques as described, the following tools and materials are required:\n\n### Tools\n\n- ~~[Portable sanding machine](example.com/sander)~~ (for edge thinning/smoothing)\n- ~~[Soldering iron](example.com/soldering)~~ (plastic welding)\n- ~~[Table saw](example.com/tablesaw)~~ (scoring cuts)\n\n### Hardware\n\n- ~~[HDPE plastic board](example.com/hdpe)~~ (11.8×4.1 in, ⌀3.7 in, 0.2 in thick)\n- ~~[Rope](example.com/rope)~~ (securing bends)\n\nNo specific software is needed for this method.",
|
||||
"references": "## Articles\n\n- https://polysynthesis.au/blog-plastic-sheet-bending/\n- https://polysynthesis.au/bent-plastic/\n- https://www.justpolycarbonate.com/post/bending-polycarbonate-everything-you-need-to-know\n- https://exceliteplas.com/fabrication/bending-plastic/\n- https://www.caamatech.com/post/arcylic-bend-guide\n- https://www.thesprucecrafts.com/bend-sheet-acrylic-plexiglass-with-tools-2366806\n- https://weetect.com/polycarbonate-bending/\n- https://www.beeplastic.com/blogs/plastic-insights/a-beginner-s-guide-to-bending-abs-plastic-sheets-and-rods\n\n## Papers\n\n- https://apps.dtic.mil/sti/tr/pdf/AD0847865.pdf\n- https://libstore.ugent.be/fulltxt/RUG01/003/014/851/RUG01-003014851_2021_0001_AC.pdf\n\n## YouTube\n\n- https://www.youtube.com/watch?v=ovqnIBQuezA\n- https://www.youtube.com/watch?v=t4JGlWyVDLs\n- https://www.youtube.com/watch?v=CIBRmBxTPCA\n\n## Opensource Designs\n\n- https://community.preciousplastic.com/library/bend-plastic-sheets\n- https://www.stirpad.com/news/stir-news/kuo-duo-lends-bendability-to-plastic-boards-through-the-kerf-plastic-series/\n- https://www.ucl.ac.uk/bartlett/architecture/kerf-sculpting\n- https://community.preciousplastic.com/library/bend-with-the-sheetpress\n- https://www.instructables.com/Laser-Cut-Ambient-Light-With-Kerf-Bends/",
|
||||
"brief": "Bend plastic sheets without heat using kerfing. Score, sand, and secure with ease. Perfect for crafting durable, smooth-edged projects like lampshades."
|
||||
}
|
||||
@ -8,7 +8,7 @@ tags: ["LDPE","HDPE"]
|
||||
category: uncategorized
|
||||
difficulty: Easy
|
||||
time: < 1 week
|
||||
keywords:
|
||||
keywords: plastic rope making, upcycled plastic projects, DIY plastic rope, recycling plastic bags, eco-friendly crafts, handmade plastic rope, plastic bag crafts, sustainable rope creation, plastic rope tutorial, macramé with plastic rope
|
||||
location: Praya Barat, Indonesia
|
||||
---
|
||||
# Let's Make Rope from Single-Use Plastic Bags!
|
||||
@ -37,4 +37,49 @@ After creating your rope, roll it into balls of 33-330 feet (10-100 meters). You
|
||||
Enjoy the process!
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Scissors
|
||||
- Heat source (lighter or iron for sealing)
|
||||
- Measuring tape (for cutting lengths)
|
||||
- Clips (to hold strips during assembly)
|
||||
- Workspace/table
|
||||
|
||||
### Software/Resources
|
||||
|
||||
- Online macramé patterns (search-based guides)
|
||||
- PDF instructions (referenced in tutorial)
|
||||
- Video tutorial (referenced in tutorial)
|
||||
- Creative design inspiration (experimentation)
|
||||
- Internet access (for research)
|
||||
|
||||
### Hardware/Materials
|
||||
|
||||
- Single-use plastic bags (collected)
|
||||
- Soap and water (for cleaning)
|
||||
- Storage spools/balls (for rolled rope)
|
||||
- (Optional dye for color customization)
|
||||
- Cleaning rag/towel
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- [How to Make Rope From Plastic Bottles - Instructables](https://www.instructables.com/How-to-Make-Rope-from-Plastic-Bottles/)
|
||||
- [Turn plastic bags into usable rope - 1 Million Women](https://www.1millionwomen.com.au/blog/turn-plastic-bags-usable-rope-super-easy-diy/)
|
||||
- [Make a Jump Rope with Plastic Bags - WPPL Blogs](https://blogs.westlakelibrary.org/2022/08/make-a-jump-rope-with-plastic-bags/)
|
||||
- [How to Make a Rope Out of Plastic Bags - Art of Manliness](https://www.artofmanliness.com/skills/manly-know-how/how-to-make-a-rope-out-of-plastic-bags/)
|
||||
- [Kid's Craft: Plastic Bag Jump Rope - Bowdabra](https://www.bowdabra.com/blog/2021/03/25/kids-craft-how-to-upcycle-plastic-bags-into-a-cool-jump-rope/)
|
||||
- [What is Paper Rope? - Paperbags Limited](https://paperbagsltd.co.ke/what-is-paper-rope/)
|
||||
|
||||
### YouTube Videos
|
||||
|
||||
- [How To Make Rope From Plastic Bottle - YouTube](https://www.youtube.com/watch?v=TRy2sD_k57g)
|
||||
- [Craft Time: Plastic Bag Skipping Rope - YouTube](https://www.youtube.com/watch?v=xGRSzsVw1cQ)
|
||||
- [Make ROPE from plastic grocery bags - YouTube](https://www.youtube.com/watch?v=9CJ9xto5f5M)
|
||||
- [How to Make Rope Out Of Recycled Plastic Bags - YouTube](https://www.youtube.com/watch?v=3TpN4WT61hU)
|
||||
- [Make Rope from Plastic Bags (without tools) - YouTube](https://www.youtube.com/watch?v=6KiZXRK5h44)
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
- [Plastic Bag Jump Rope Instructions (PDF)](https://pprd.montgomeryschoolsmd.org/siteassets/schools/elementary-schools/p-s/rockviewes/uploadedfiles/plastic-bag-jump-rope-instructions.pdf)
|
||||
@ -200,5 +200,9 @@
|
||||
"category": {
|
||||
"label": "uncategorized"
|
||||
},
|
||||
"content": "## How to Make Plastic Rope\n\nCreate vibrant rope using single-use plastic bags with some patience and handmade effort.\n\n\nUser Location: Praya Barat, Indonesia\n\n# How to Make Plastic Rope in Five Steps\n\n1. **Collect**\n2. **Clean**\n3. **Cut**\n4. **Combine**\n5. **Create**\n\nRefer to the PDF or watch the video for detailed instructions. Let your creativity guide your experiments.\n\n### Pro Tip:\nAfter creating your rope, roll it into balls of 33-330 feet (10-100 meters). You can make various items: bracelets or keychains (10-16 feet or 3-5 meters), bags (66-164 feet or 20-50 meters), or wall hangings (328-984 feet or 100-300 meters). Use online searches for macramé patterns as a guide.\n\nEnjoy the process!"
|
||||
"content": "## How to Make Plastic Rope\n\nCreate vibrant rope using single-use plastic bags with some patience and handmade effort.\n\n\nUser Location: Praya Barat, Indonesia\n\n# How to Make Plastic Rope in Five Steps\n\n1. **Collect**\n2. **Clean**\n3. **Cut**\n4. **Combine**\n5. **Create**\n\nRefer to the PDF or watch the video for detailed instructions. Let your creativity guide your experiments.\n\n### Pro Tip:\nAfter creating your rope, roll it into balls of 33-330 feet (10-100 meters). You can make various items: bracelets or keychains (10-16 feet or 3-5 meters), bags (66-164 feet or 20-50 meters), or wall hangings (328-984 feet or 100-300 meters). Use online searches for macramé patterns as a guide.\n\nEnjoy the process!",
|
||||
"keywords": "plastic rope making, upcycled plastic projects, DIY plastic rope, recycling plastic bags, eco-friendly crafts, handmade plastic rope, plastic bag crafts, sustainable rope creation, plastic rope tutorial, macramé with plastic rope",
|
||||
"resources": "### Tools\n\n- Scissors\n- Heat source (lighter or iron for sealing)\n- Measuring tape (for cutting lengths)\n- Clips (to hold strips during assembly)\n- Workspace/table\n\n### Software/Resources\n\n- Online macramé patterns (search-based guides)\n- PDF instructions (referenced in tutorial)\n- Video tutorial (referenced in tutorial)\n- Creative design inspiration (experimentation)\n- Internet access (for research)\n\n### Hardware/Materials\n\n- Single-use plastic bags (collected)\n- Soap and water (for cleaning)\n- Storage spools/balls (for rolled rope)\n- (Optional dye for color customization)\n- Cleaning rag/towel",
|
||||
"references": "## References\n\n### Articles\n\n- [How to Make Rope From Plastic Bottles - Instructables](https://www.instructables.com/How-to-Make-Rope-from-Plastic-Bottles/)\n- [Turn plastic bags into usable rope - 1 Million Women](https://www.1millionwomen.com.au/blog/turn-plastic-bags-usable-rope-super-easy-diy/)\n- [Make a Jump Rope with Plastic Bags - WPPL Blogs](https://blogs.westlakelibrary.org/2022/08/make-a-jump-rope-with-plastic-bags/)\n- [How to Make a Rope Out of Plastic Bags - Art of Manliness](https://www.artofmanliness.com/skills/manly-know-how/how-to-make-a-rope-out-of-plastic-bags/)\n- [Kid's Craft: Plastic Bag Jump Rope - Bowdabra](https://www.bowdabra.com/blog/2021/03/25/kids-craft-how-to-upcycle-plastic-bags-into-a-cool-jump-rope/)\n- [What is Paper Rope? - Paperbags Limited](https://paperbagsltd.co.ke/what-is-paper-rope/)\n\n### YouTube Videos\n\n- [How To Make Rope From Plastic Bottle - YouTube](https://www.youtube.com/watch?v=TRy2sD_k57g)\n- [Craft Time: Plastic Bag Skipping Rope - YouTube](https://www.youtube.com/watch?v=xGRSzsVw1cQ)\n- [Make ROPE from plastic grocery bags - YouTube](https://www.youtube.com/watch?v=9CJ9xto5f5M)\n- [How to Make Rope Out Of Recycled Plastic Bags - YouTube](https://www.youtube.com/watch?v=3TpN4WT61hU)\n- [Make Rope from Plastic Bags (without tools) - YouTube](https://www.youtube.com/watch?v=6KiZXRK5h44)\n\n### Opensource Designs\n\n- [Plastic Bag Jump Rope Instructions (PDF)](https://pprd.montgomeryschoolsmd.org/siteassets/schools/elementary-schools/p-s/rockviewes/uploadedfiles/plastic-bag-jump-rope-instructions.pdf)",
|
||||
"brief": "Turn single-use plastic bags into vibrant ropes with this DIY guide. Follow 5 simple steps and create eco-friendly crafts like bracelets, bags, and wall hangings."
|
||||
}
|
||||
@ -10,7 +10,7 @@ tags: ["injection","hack"]
|
||||
category: Machines
|
||||
difficulty: Medium
|
||||
time: < 1 week
|
||||
keywords:
|
||||
keywords: injection mould machine upgrade, log splitter integration, hydraulic machinery safety, Melbourne Australia injection machine, steel cutting welding drilling skills, injection molding process video, large complex product manufacturing, machine pressure monitoring, injection machine quick release, injection moulding educational guide
|
||||
location: Melbourne, Australia
|
||||
---
|
||||
# Log splitter injector upgrade
|
||||
@ -65,4 +65,44 @@ Please exercise caution. We do not accept responsibility for any loss or damage.
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Required Hardware
|
||||
|
||||
- Injection mould machine
|
||||
- ~~[Homelite 2200W 5T Electric Log Splitter](www.bunnings.com.au/homelite-2200w-5t-electric-log-splitter_p0044725)~~ (5-ton capacity)
|
||||
- Hydraulic press system
|
||||
- Hopper (design files included in attached .zip)
|
||||
- Load cell (initially used for pressure monitoring)
|
||||
|
||||
### Required Tools
|
||||
|
||||
- Welding equipment (steel fabrication)
|
||||
- Cutting tools (steel modification)
|
||||
- Drilling machinery (component assembly)
|
||||
- Quick-release mechanism components (custom fabrication)
|
||||
- Weighing scale (for shot measurement)
|
||||
|
||||
### Software
|
||||
|
||||
- No specific software mentioned (hopper design files may require CAD tools)
|
||||
|
||||
***
|
||||
|
||||
*Note: The tutorial emphasizes safety precautions and workshop-specific adaptations.*
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
- https://formlabs.com/blog/diy-injection-molding/
|
||||
- https://www.engelglobal.com/en/us/engel-customer-service/machine-retrofit-injection-molding
|
||||
- https://www.topstarmachine.com/what-safety-features-can-you-look-for-in-a-plastic-injection-molding-machine/
|
||||
|
||||
### YouTube
|
||||
|
||||
- https://www.youtube.com/watch?v=M28Pbrm7wzE
|
||||
- https://www.youtube.com/watch?v=uR8wmNgJvdU
|
||||
|
||||
### Open Source Designs
|
||||
|
||||
- https://community.preciousplastic.com/library/log-splitter-injector-upgrade
|
||||
- https://community.preciousplastic.com/research/fully-automatic-injection-machine
|
||||
@ -301,5 +301,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "### How To Upgrade an Injection Mould Machine with a Log Splitter\n\nSeeking increased power or efficiency? We enhanced our injection mould machine by integrating a 5-ton (approximately 4.5 metric tons) log splitter, significantly improving production capabilities. These videos outline our methods, including the process for producing thick parts.\n\n**Caution:** This upgrade involves dangerous hydraulic machinery. Exercise caution.\n\n\nUser Location: Melbourne, Australia\n\nThis guide details the upgrade of the Injection Machine.\n\nRequirements:\n- An injection machine\n- A 5-ton (4.5 metric tons) log splitter\n- Skills in cutting steel, welding, and drilling\n- Hopper (refer to attached .zip file)\n\nDirect link to the log splitter used:\nwww.bunnings.com.au/homelite-2200w-5t-electric-log-splitter_p0044725\n\nIn this video, we demonstrate the use of our hydraulic injection molding machine, which we designed for producing larger and more complex products.\n\nDue to safety concerns, monitoring the pressure within the barrel is advisable. While we initially employed a load cell, it limited stroke length. We now either add vents to our molds or measure the appropriate amount of plastic for each shot.\n\n### Machine Upgrade Tips\n\nThis machine may not suit all workshops, but it has proven invaluable for us.\n\nIf you plan to upgrade your machine, consider the following:\n\n- **Monitor Pressure**: We initially used a load cell (see second image), which reduced our stroke length. We now weigh each shot.\n \n- **Orientation Adjustment**: Change the orientation to fit your workshop.\n\n- **Quick Release**: Develop a quick release for a moving barrel.\n\nPlease exercise caution. We do not accept responsibility for any loss or damage. This guide is for educational purposes only."
|
||||
"content": "### How To Upgrade an Injection Mould Machine with a Log Splitter\n\nSeeking increased power or efficiency? We enhanced our injection mould machine by integrating a 5-ton (approximately 4.5 metric tons) log splitter, significantly improving production capabilities. These videos outline our methods, including the process for producing thick parts.\n\n**Caution:** This upgrade involves dangerous hydraulic machinery. Exercise caution.\n\n\nUser Location: Melbourne, Australia\n\nThis guide details the upgrade of the Injection Machine.\n\nRequirements:\n- An injection machine\n- A 5-ton (4.5 metric tons) log splitter\n- Skills in cutting steel, welding, and drilling\n- Hopper (refer to attached .zip file)\n\nDirect link to the log splitter used:\nwww.bunnings.com.au/homelite-2200w-5t-electric-log-splitter_p0044725\n\nIn this video, we demonstrate the use of our hydraulic injection molding machine, which we designed for producing larger and more complex products.\n\nDue to safety concerns, monitoring the pressure within the barrel is advisable. While we initially employed a load cell, it limited stroke length. We now either add vents to our molds or measure the appropriate amount of plastic for each shot.\n\n### Machine Upgrade Tips\n\nThis machine may not suit all workshops, but it has proven invaluable for us.\n\nIf you plan to upgrade your machine, consider the following:\n\n- **Monitor Pressure**: We initially used a load cell (see second image), which reduced our stroke length. We now weigh each shot.\n \n- **Orientation Adjustment**: Change the orientation to fit your workshop.\n\n- **Quick Release**: Develop a quick release for a moving barrel.\n\nPlease exercise caution. We do not accept responsibility for any loss or damage. This guide is for educational purposes only.",
|
||||
"keywords": "injection mould machine upgrade, log splitter integration, hydraulic machinery safety, Melbourne Australia injection machine, steel cutting welding drilling skills, injection molding process video, large complex product manufacturing, machine pressure monitoring, injection machine quick release, injection moulding educational guide",
|
||||
"resources": "### Required Hardware\n\n- Injection mould machine\n- ~~[Homelite 2200W 5T Electric Log Splitter](www.bunnings.com.au/homelite-2200w-5t-electric-log-splitter_p0044725)~~ (5-ton capacity)\n- Hydraulic press system\n- Hopper (design files included in attached .zip)\n- Load cell (initially used for pressure monitoring)\n\n### Required Tools\n\n- Welding equipment (steel fabrication)\n- Cutting tools (steel modification)\n- Drilling machinery (component assembly)\n- Quick-release mechanism components (custom fabrication)\n- Weighing scale (for shot measurement)\n\n### Software\n\n- No specific software mentioned (hopper design files may require CAD tools)\n\n***\n\n*Note: The tutorial emphasizes safety precautions and workshop-specific adaptations.*",
|
||||
"references": "## References\n\n### Articles\n\n- https://formlabs.com/blog/diy-injection-molding/\n- https://www.engelglobal.com/en/us/engel-customer-service/machine-retrofit-injection-molding\n- https://www.topstarmachine.com/what-safety-features-can-you-look-for-in-a-plastic-injection-molding-machine/\n\n### YouTube\n\n- https://www.youtube.com/watch?v=M28Pbrm7wzE\n- https://www.youtube.com/watch?v=uR8wmNgJvdU\n\n### Open Source Designs\n\n- https://community.preciousplastic.com/library/log-splitter-injector-upgrade\n- https://community.preciousplastic.com/research/fully-automatic-injection-machine",
|
||||
"brief": "Enhance your injection mould machine with a 5-ton log splitter for improved production efficiency. Discover our methods and safety tips for powerful upgrades."
|
||||
}
|
||||
@ -1,3 +1,17 @@
|
||||
**Tools & Equipment**
|
||||
## References
|
||||
|
||||
- ~~[Homelite 2200W 5T Electric Log Splitter](www.bunnings.com.au/homelite-2200w-5t-electric-log-splitter_p0044725)~~
|
||||
### Articles
|
||||
|
||||
- https://formlabs.com/blog/diy-injection-molding/
|
||||
- https://www.engelglobal.com/en/us/engel-customer-service/machine-retrofit-injection-molding
|
||||
- https://www.topstarmachine.com/what-safety-features-can-you-look-for-in-a-plastic-injection-molding-machine/
|
||||
|
||||
### YouTube
|
||||
|
||||
- https://www.youtube.com/watch?v=M28Pbrm7wzE
|
||||
- https://www.youtube.com/watch?v=uR8wmNgJvdU
|
||||
|
||||
### Open Source Designs
|
||||
|
||||
- https://community.preciousplastic.com/library/log-splitter-injector-upgrade
|
||||
- https://community.preciousplastic.com/research/fully-automatic-injection-machine
|
||||
@ -1,28 +1,23 @@
|
||||
### Hardware
|
||||
### Required Hardware
|
||||
|
||||
- 5-ton log splitter (~~[Homelite 2200W 5T Electric Log Splitter](www.bunnings.com.au/homelite-2200w-5t-electric-log-splitter_p0044725)~~)
|
||||
- Injection machine
|
||||
- Hopper (see attached .zip file)
|
||||
- Injection mould machine
|
||||
- ~~[Homelite 2200W 5T Electric Log Splitter](www.bunnings.com.au/homelite-2200w-5t-electric-log-splitter_p0044725)~~ (5-ton capacity)
|
||||
- Hydraulic press system
|
||||
- Hopper (design files included in attached .zip)
|
||||
- Load cell (initially used for pressure monitoring)
|
||||
|
||||
### Tools
|
||||
### Required Tools
|
||||
|
||||
- Welding equipment
|
||||
- Steel cutting tools
|
||||
- Drilling tools
|
||||
- Welding equipment (steel fabrication)
|
||||
- Cutting tools (steel modification)
|
||||
- Drilling machinery (component assembly)
|
||||
- Quick-release mechanism components (custom fabrication)
|
||||
- Weighing scale (for shot measurement)
|
||||
|
||||
### Skills Required
|
||||
### Software
|
||||
|
||||
- Welding
|
||||
- Cutting steel
|
||||
- Drilling
|
||||
- No specific software mentioned (hopper design files may require CAD tools)
|
||||
|
||||
### Safety Considerations
|
||||
***
|
||||
|
||||
- Hydraulic system safety protocols
|
||||
- Pressure monitoring tools (e.g., vents, weighing measurements)
|
||||
|
||||
### Optional Modifications
|
||||
|
||||
- Adjustable orientation mount
|
||||
- Quick-release mechanism for barrel
|
||||
*Note: The tutorial emphasizes safety precautions and workshop-specific adaptations.*
|
||||
@ -8,7 +8,7 @@ tags: ["mould","product","compression","HDPE","PP"]
|
||||
category: Products
|
||||
difficulty: Easy
|
||||
time: < 5 hours
|
||||
keywords:
|
||||
keywords: stool making, low-cost mould, cake tin stool, DIY stool, Berlin plastic recycling, homemade stool mold, polymer stool, PP HDPE stool, metal legs stool, recycled plastic furniture
|
||||
location: Berlin, Germany
|
||||
---
|
||||
# Low cost stool using cake mould
|
||||
@ -91,4 +91,37 @@ Once assembled, turn the stool upright and it is ready for use.
|
||||
|
||||
|
||||
## Resources
|
||||
## References
|
||||
### Tools
|
||||
|
||||
- Electric planer (for leveling the seat surface)
|
||||
- Screwdriver (for attaching legs)
|
||||
|
||||
### Hardware
|
||||
|
||||
- Modified oven with compression capability (heated to 250°C/482°F)
|
||||
- Cake tin (reused as a mould, ensure a flat bottom)
|
||||
- Metal legs with screws (purchased from hardware stores/online)
|
||||
|
||||
### Materials
|
||||
|
||||
- Polypropylene (PP) or HDPE plastic flakes (locally sourced in Berlin)
|
||||
- Granulated plastic material (for melting in the mould)
|
||||
- Excess planed material (reused for future projects)
|
||||
## References
|
||||
## References
|
||||
|
||||
### Articles
|
||||
|
||||
1. [Tips for Custom Stool Mold - FOW Mould](https://www.immould.com/plastic-injection-stool-mould/)
|
||||
2. [DIY Injection Molding (Instructables)](https://www.instructables.com/DIY-Injection-Molding/)
|
||||
3. ~~[How Plastic Stools Are Made (Inochi Global)](https://inochiglobal.com/how-are-plastic-stools-made/)~~
|
||||
4. [Thanatos Stool Design Process (Philipp Aduatz)](https://www.philippaduatz.com/portfolio-item/thanatos-stool-design-process/)
|
||||
5. [Household Plastic Stool Injection Mould (Chinaplas Mould)](https://www.chinaplasmould.com/injection-mold/household-mold/household-plastic-stool-injection-mould.html)
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
15. Low-Cost Stool Using Cake Mould ([filtered] Academy)
|
||||
|
||||
### Youtube
|
||||
|
||||
16. [Steps in Creating Custom Cake Molds](https://www.youtube.com/watch?v=tDxSbU67MR8)
|
||||
@ -437,5 +437,9 @@
|
||||
"urls": []
|
||||
}
|
||||
},
|
||||
"content": "# How to Prepare a Stool with a Low-Cost Mould\n\nThis guide demonstrates how to create a stool using an inexpensive mould. A simple cake tin replaces a more complex mould effectively.\n\n\nUser Location: Berlin, Germany\n\nBefore starting, decide which plastic to use and how to obtain it. We commonly use PP or HDPE, collected locally in Berlin. If plastic flakes are unavailable, seek alternative sources.\n\nCustom engineered molds can be expensive, especially under current conditions. Therefore, we use a simple cake tin as a prototype stool mold, as shown in the picture. It was obtained from a supermarket and functions adequately.\n\nAttention:\nVerify if the bottom of the cake tin is level, as it will shape the top of your stool.\n\nFor our machine, we use an oven modified for compression. Place the mold inside and heat it to 250°C (482°F) for polypropylene.\n\nFill the cake tin with granulated material and place it in the oven. Bake for approximately one hour to ensure thorough melting. Remove from the oven and allow it to cool for another hour. Once cooled, open the tin and remove the seat.\n\nTo level the top surface of the seat, use an electric planer. Collect excess material for future use.\n\nInitially, we tried wooden legs but found them difficult to secure to the seat. Ultimately, we chose metal legs that can be easily attached beneath the seat.\n\nPurchase the legs at a hardware store or online. They include screws. Evenly distribute the legs at the base of the seat and fasten them with the screws.\n\nOnce assembled, turn the stool upright and it is ready for use."
|
||||
"content": "# How to Prepare a Stool with a Low-Cost Mould\n\nThis guide demonstrates how to create a stool using an inexpensive mould. A simple cake tin replaces a more complex mould effectively.\n\n\nUser Location: Berlin, Germany\n\nBefore starting, decide which plastic to use and how to obtain it. We commonly use PP or HDPE, collected locally in Berlin. If plastic flakes are unavailable, seek alternative sources.\n\nCustom engineered molds can be expensive, especially under current conditions. Therefore, we use a simple cake tin as a prototype stool mold, as shown in the picture. It was obtained from a supermarket and functions adequately.\n\nAttention:\nVerify if the bottom of the cake tin is level, as it will shape the top of your stool.\n\nFor our machine, we use an oven modified for compression. Place the mold inside and heat it to 250°C (482°F) for polypropylene.\n\nFill the cake tin with granulated material and place it in the oven. Bake for approximately one hour to ensure thorough melting. Remove from the oven and allow it to cool for another hour. Once cooled, open the tin and remove the seat.\n\nTo level the top surface of the seat, use an electric planer. Collect excess material for future use.\n\nInitially, we tried wooden legs but found them difficult to secure to the seat. Ultimately, we chose metal legs that can be easily attached beneath the seat.\n\nPurchase the legs at a hardware store or online. They include screws. Evenly distribute the legs at the base of the seat and fasten them with the screws.\n\nOnce assembled, turn the stool upright and it is ready for use.",
|
||||
"keywords": "stool making, low-cost mould, cake tin stool, DIY stool, Berlin plastic recycling, homemade stool mold, polymer stool, PP HDPE stool, metal legs stool, recycled plastic furniture",
|
||||
"resources": "### Tools\n\n- Electric planer (for leveling the seat surface)\n- Screwdriver (for attaching legs)\n\n### Hardware\n\n- Modified oven with compression capability (heated to 250°C/482°F)\n- Cake tin (reused as a mould, ensure a flat bottom)\n- Metal legs with screws (purchased from hardware stores/online)\n\n### Materials\n\n- Polypropylene (PP) or HDPE plastic flakes (locally sourced in Berlin)\n- Granulated plastic material (for melting in the mould)\n- Excess planed material (reused for future projects)",
|
||||
"references": "## References\n\n### Articles\n\n1. [Tips for Custom Stool Mold - FOW Mould](https://www.immould.com/plastic-injection-stool-mould/)\n2. [DIY Injection Molding (Instructables)](https://www.instructables.com/DIY-Injection-Molding/)\n3. ~~[How Plastic Stools Are Made (Inochi Global)](https://inochiglobal.com/how-are-plastic-stools-made/)~~\n4. [Thanatos Stool Design Process (Philipp Aduatz)](https://www.philippaduatz.com/portfolio-item/thanatos-stool-design-process/)\n5. [Household Plastic Stool Injection Mould (Chinaplas Mould)](https://www.chinaplasmould.com/injection-mold/household-mold/household-plastic-stool-injection-mould.html)\n\n### Opensource Designs\n\n15. Low-Cost Stool Using Cake Mould ([filtered] Academy)\n\n### Youtube\n\n16. [Steps in Creating Custom Cake Molds](https://www.youtube.com/watch?v=tDxSbU67MR8)",
|
||||
"brief": "Create a low-cost stool using a cake tin as a mould. Follow this guide for tips on materials, mould preparation, and assembling with metal legs for stability."
|
||||
}
|
||||
@ -10,7 +10,7 @@
|
||||
|
||||
### Opensource Designs
|
||||
|
||||
15. Low-Cost Stool Using Cake Mould (Precious Plastic Academy)
|
||||
15. Low-Cost Stool Using Cake Mould ([filtered] Academy)
|
||||
|
||||
### Youtube
|
||||
|
||||
|
||||
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Reference in New Issue
Block a user