309 lines
15 KiB
JSON
309 lines
15 KiB
JSON
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"text": "This guide details the upgrade of the Injection Machine.\n\nRequirements:\n- An injection machine\n- A 5-ton (4.5 metric tons) log splitter\n- Skills in cutting steel, welding, and drilling\n- Hopper (refer to attached .zip file)\n\nDirect link to the log splitter used:\nwww.bunnings.com.au/homelite-2200w-5t-electric-log-splitter_p0044725",
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"title": "How we use it",
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"text": "In this video, we demonstrate the use of our hydraulic injection molding machine, which we designed for producing larger and more complex products.\n\nDue to safety concerns, monitoring the pressure within the barrel is advisable. While we initially employed a load cell, it limited stroke length. We now either add vents to our molds or measure the appropriate amount of plastic for each shot.",
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"text": "### Machine Upgrade Tips\n\nThis machine may not suit all workshops, but it has proven invaluable for us.\n\nIf you plan to upgrade your machine, consider the following:\n\n- **Monitor Pressure**: We initially used a load cell (see second image), which reduced our stroke length. We now weigh each shot.\n \n- **Orientation Adjustment**: Change the orientation to fit your workshop.\n\n- **Quick Release**: Develop a quick release for a moving barrel.\n\nPlease exercise caution. We do not accept responsibility for any loss or damage. This guide is for educational purposes only."
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"description": "### How To Upgrade an Injection Mould Machine with a Log Splitter\n\nSeeking increased power or efficiency? We enhanced our injection mould machine by integrating a 5-ton (approximately 4.5 metric tons) log splitter, significantly improving production capabilities. These videos outline our methods, including the process for producing thick parts.\n\n**Caution:** This upgrade involves dangerous hydraulic machinery. Exercise caution.",
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"text": "Hello, the injection hopper CAD file is in STL format. Do you have it in .STEP ? Or raw parametric format ?",
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"text": "The blueprints for the manual injector show a 530mm injection barrel and a 685mm plunger. The plunger on the log splitter looks a lot shorter. What are the dimensions of the barrel and plunger that you used for the log splitter? Thanks.\nGreat job on the 5T injection machine!"
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"content": "### How To Upgrade an Injection Mould Machine with a Log Splitter\n\nSeeking increased power or efficiency? We enhanced our injection mould machine by integrating a 5-ton (approximately 4.5 metric tons) log splitter, significantly improving production capabilities. These videos outline our methods, including the process for producing thick parts.\n\n**Caution:** This upgrade involves dangerous hydraulic machinery. Exercise caution.\n\n\nUser Location: Melbourne, Australia\n\nThis guide details the upgrade of the Injection Machine.\n\nRequirements:\n- An injection machine\n- A 5-ton (4.5 metric tons) log splitter\n- Skills in cutting steel, welding, and drilling\n- Hopper (refer to attached .zip file)\n\nDirect link to the log splitter used:\nwww.bunnings.com.au/homelite-2200w-5t-electric-log-splitter_p0044725\n\nIn this video, we demonstrate the use of our hydraulic injection molding machine, which we designed for producing larger and more complex products.\n\nDue to safety concerns, monitoring the pressure within the barrel is advisable. While we initially employed a load cell, it limited stroke length. We now either add vents to our molds or measure the appropriate amount of plastic for each shot.\n\n### Machine Upgrade Tips\n\nThis machine may not suit all workshops, but it has proven invaluable for us.\n\nIf you plan to upgrade your machine, consider the following:\n\n- **Monitor Pressure**: We initially used a load cell (see second image), which reduced our stroke length. We now weigh each shot.\n \n- **Orientation Adjustment**: Change the orientation to fit your workshop.\n\n- **Quick Release**: Develop a quick release for a moving barrel.\n\nPlease exercise caution. We do not accept responsibility for any loss or damage. This guide is for educational purposes only.",
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"keywords": "injection mould machine upgrade, log splitter integration, hydraulic machinery safety, Melbourne Australia injection machine, steel cutting welding drilling skills, injection molding process video, large complex product manufacturing, machine pressure monitoring, injection machine quick release, injection moulding educational guide",
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"resources": "### Required Hardware\n\n- Injection mould machine\n- ~~[Homelite 2200W 5T Electric Log Splitter](www.bunnings.com.au/homelite-2200w-5t-electric-log-splitter_p0044725)~~ (5-ton capacity)\n- Hydraulic press system\n- Hopper (design files included in attached .zip)\n- Load cell (initially used for pressure monitoring)\n\n### Required Tools\n\n- Welding equipment (steel fabrication)\n- Cutting tools (steel modification)\n- Drilling machinery (component assembly)\n- Quick-release mechanism components (custom fabrication)\n- Weighing scale (for shot measurement)\n\n### Software\n\n- No specific software mentioned (hopper design files may require CAD tools)\n\n***\n\n*Note: The tutorial emphasizes safety precautions and workshop-specific adaptations.*",
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"references": "## References\n\n### Articles\n\n- https://formlabs.com/blog/diy-injection-molding/\n- https://www.engelglobal.com/en/us/engel-customer-service/machine-retrofit-injection-molding\n- https://www.topstarmachine.com/what-safety-features-can-you-look-for-in-a-plastic-injection-molding-machine/\n\n### YouTube\n\n- https://www.youtube.com/watch?v=M28Pbrm7wzE\n- https://www.youtube.com/watch?v=uR8wmNgJvdU\n\n### Open Source Designs\n\n- https://community.preciousplastic.com/library/log-splitter-injector-upgrade\n- https://community.preciousplastic.com/research/fully-automatic-injection-machine",
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"brief": "Enhance your injection mould machine with a 5-ton log splitter for improved production efficiency. Discover our methods and safety tips for powerful upgrades."
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||
} |