24 KiB
Small-Scale Plastic Granulators in Europe
Introduction
Plastic granulators are essential in the plastics industry, transforming plastic waste into reusable or further processed pieces. This report delves into small-scale plastic granulators suitable for European businesses and individuals seeking in-house or smaller-scale plastic waste recycling. It examines manufacturers like CMG Granulators, Hosokawa Alpine, Pulian, Rapid Granulator, and Zerma, alongside plasticpreneur, providing comprehensive information on granulator types, specifications, prices, and product links.
Research Methodology
The information presented in this report was gathered through a multi-step research process:
- Identification of Manufacturers: We identified manufacturers and suppliers of small-scale plastic granulators in Europe.
- Information Gathering: For each manufacturer, we collected data on the types of granulators offered, their specifications (capacity, power consumption, dimensions), prices, and links to product pages or brochures.
- Data Organization: We organized the gathered information into a structured format, including tables and links, for easy comparison and analysis.
CMG Granulators
CMG Granulators, an Italian company founded in 1979, specializes in size reduction solutions for the plastics industry. As a leading granulator manufacturer with over 30,000 units installed globally, CMG focuses on energy efficiency and integration capabilities [1]. They offer a diverse range of granulators, from compact beside-the-press models to advanced solutions for various applications.
Types of Small-Scale Granulators
CMG Granulators offers a variety of small-scale granulators, including:
- G17 Series: Designed for beside-the-press operation in injection and blow molding applications. These granulators feature a slow rotor speed (155-275 RPM), a standard stainless steel screen, an IP55 control cabinet, and an electric motor. They are known for their quick opening and easy cleaning, with noise levels well within European norms (EN 12012-1) [2]. All CMG grinding systems are certified for compliance with Industry 4.0, offering advanced controls for enhanced operation and performance [1].
- SL Series: Purpose-designed screen-less granulators for highly technical injection molding. These granulators produce homogenous regrind with minimal dust. They feature a metal trap to capture any metal contamination and have sound-insulated feeding hoppers for quiet operation [3].
- Evoluzione Series: This series features the Adaptive Motor Power (AMP) function, which allows the granulator to adjust the required power level according to the material being processed, optimizing energy consumption and regrind quality [4].
Specifications
| Model | Dimensions (mm) | Rotor Diameter (mm) | Motor Power (kW) | Output (kg/h) |
|---|---|---|---|---|
| G17-22 | 230 x 310 | 170 | 2.2 (3.0-4.0) | 30-50 |
| G17-38 | 380 x 310 | 170 | 2.2 (3.0-4.0) | 50-90 |
| S30-50 | 1102 x 1019 x 1702 | 350 | 11.75 | Not specified |
Prices
CMG Granulators does not publicly disclose prices for its granulators. For pricing information, it is recommended to contact CMG directly through their website or authorized distributors [5].
Links to Product Pages
- G17 Series: https://www.cmg-granulators.com/en/granulators-g17-series/ [2]
- SL Series: https://www.cmg-granulators.com/en/granulators-sl-series/ [3]
- Products Overview: https://www.cmg-granulators.com/en/products/ [5]
Hosokawa Alpine
Hosokawa Alpine, a renowned name in particle processing technology, provides a range of granulators and shredders suitable for various industries, including plastics recycling [6]. They prioritize energy efficiency in their machines, aiming to reduce operating costs and environmental impact.
Types of Small-Scale Granulators
Hosokawa Alpine offers several small-scale granulators, including:
- Polyplex PPC: A shredder-granulator that combines a vertically arranged shredder rotor with a granulator rotor. This design allows for efficient size reduction of various plastic waste types in a single step. A key advantage of the Polyplex PPC is its ability to process different types of plastic waste simultaneously, eliminating the need for pre-sorting.
- Compact-Line CL: Universal granulators suitable for size reduction of plastics and rubber. They feature a patented cross-scissor-cut rotor for energy efficiency and high throughput rates [7].
- Rotoplex Ro: Granulators designed for comminution of materials with high cutting forces or high throughput requirements. They are built with high-grade spheroidal graphite cast iron for durability and reliability [8].
Specifications
| Model | Throat Size (inches) | Motor Power (HP) | Output (lbs/hr) |
|---|---|---|---|
| 45/100 CL | 18 x 40 | 60-100 | 1000 |
| 60/140 CL | 24 x 55 | 100-150 | 3000 |
| 80/170 CL | 32 x 67 | 150-200 | 5000 |
| 40/63 Ro | Not specified | 50 | 1100 |
| 50/80 Ro | Not specified | 75 | 2200 |
| 63/100 Ro | Not specified | 100 | 3300 |
Prices
Hosokawa Alpine does not publicly list prices for its granulators. To obtain pricing information, it is recommended to contact Hosokawa Alpine directly or through their authorized distributors [9].
Links to Product Pages
- Granulators and Shredders: https://www.hosokawa-alpine.com/powder-particle-processing/machines/granulators-shredders/ [9]
- Polyplex PPC: https://www.hosokawa-alpine.com/powder-particle-processing/machines/granulators-shredders/polyplex-ppc/ [10]
- Compact-Line CL: https://www.polysys.com/product/alpine-cl-series-granulator/ [7]
- Rotoplex Ro: https://www.polysys.com/product/alpine-ro-rotoplex-series-granulator/ [8]
Pulian
Pulian, a Taiwanese manufacturer with over 20 years of experience, offers a wide range of plastic recycling equipment, including granulators, shredders, and crushers. They serve customers in over 100 countries, providing over 100 models of granulators and shredders to meet diverse needs [11].
Types of Small-Scale Granulators
Pulian offers a variety of small-scale granulators, categorized by their power level:
- Level 1 (1-15HP): Small series granulators suitable for daily supplements, infant products, toys, electronics, food industry, medical supplies, and cosmetics [12].
- Power Crushing Machine A-series: Designed for efficient size reduction of various materials, including rubber, plastic, and non-plastic items. This series includes soundproof models (SP series) for quieter operation [12].
- Wide Inlet Granulator JW-series: Offers a wider inlet for easier feeding of materials. This series also includes soundproof models (SP series) [12].
Specifications
| Model | Power (HP) | Rotor Diameter (mm) | Inlet Size (mm) | Capacity (kg/hr) |
|---|---|---|---|---|
| A-500 | 30-40 | 380 | 500 x 350 | 350-550 |
Prices
Pulian does not provide specific pricing information on their website. To obtain pricing details, it is recommended to contact Pulian directly or through their authorized distributors [11].
Links to Product Pages
- Granulators: https://www.pulian.com/category/granulators.htm [12]
- Power Crushing Machine A-500: https://www.allproducts.com/machine/pulian-1/04-power_crushing-a500.html [13]
Pulian leverages cloud technology to monitor and upload machine information, enabling them to provide better customer service and support [11].
Rapid Granulator
Rapid Granulator, a Swedish company founded in 1942, is a leading manufacturer of granulators and recycling solutions for the plastics industry [14]. They offer a wide range of granulators, from small beside-the-press models to large central granulators [9].
Types of Small-Scale Granulators
Rapid Granulator offers several small-scale granulators, including:
- OneCUT PRO: A slow-speed granulator with unique features for efficient grinding of small products and sprues [15]. This granulator is designed for optimal efficiency and low energy consumption.
- 150 Series: Small high-performance granulators primarily used for in-line feeding of waste back into the process [15]. These granulators are compact and versatile, offering high regrind quality and increased accessibility.
- 200 Series: Ideal for in-line recycling of defective products and large sprues [15]. These granulators are known for their compact design, low energy consumption, and high-quality regrind.
- 300 Series: "Open-Hearted" granulators that provide easy access to internal components for cleaning and maintenance [14]. This design ensures maximum availability and reliable visual inspection.
Specifications
| Model | Rotor Dimensions (inches) | Motor Power (HP) | Output (kg/h) | Noise Level (dB) |
|---|---|---|---|---|
| OneCUT PRO | 6 x 11 | 3 | 70 | Low |
| 150 Series | Not specified | Up to 100 | Low | |
| 200 Series | Not specified | Up to 200 | Low | |
| 300 Series | 12 x 16 to 20 x 32 | Up to 50 | Up to 700 | Low |
Prices
Rapid Granulator does not publicly disclose prices for its granulators. For pricing information, it is recommended to contact Rapid Granulator directly or through their authorized distributors [15].
Links to Product Pages
- OneCUT PRO: https://www.rapidgranulator.com/products/onecut-pro/
- 150 Series: https://www.rapidgranulator.com/products/150-series/
- 200 Series: https://www.rapidgranulator.com/products/200-series/
- Product Overview Brochure: https://www.rapidgranulator.com/wp-content/uploads/2023/03/Rapid-Company-Brochure-EN-2023-web.pdf
Zerma
Zerma, with over 70 years of experience, is a leading manufacturer of size reduction machinery for various industries, including plastics, tire recycling, e-waste, and wood recycling [16]. Beyond its core focus on plastics, Zerma has expanded into related industries, offering specialized solutions for diverse recycling needs.
Types of Small-Scale Granulators
Zerma offers a range of small-scale granulators, including:
- GSL Slow Speed Granulators: Designed for beside-the-press applications in injection molding. These granulators feature a staggered rotor design and customizable hopper and base frame [17].
- GSC Compact Granulators: Soundproofed granulators suitable for beside-the-press applications in blow and injection molding [18].
- GST Compact Granulators: Soundproofed granulators with a tangential infeed for efficient granulation of small parts [18].
- GSE Economical Granulators: Compact and mobile granulators with different rotor types available for various applications [17].
Specifications
| Model | Rotor Diameter (mm) | Rotor Width (mm) | Motor Power (kW) | Output (kg/h) |
|---|---|---|---|---|
| GSL 180 | 180 | 180-430 | Not specified | Not specified |
| GSC | 300 | 300-1400 | Not specified | Not specified |
| GSE | 300-700 | 300-1400 | Not specified | Not specified |
Prices
Zerma does not publicly disclose prices for its granulators. For pricing information, it is recommended to contact Zerma directly or through their authorized distributors [18].
Links to Product Pages
- GSL Slow Speed Granulators: https://zerma-america.com/gsl-slow-speed-granulator/ [19]
- GSC Compact Granulators: https://www.en-plasinc.com/equipment/zerma-granulators/gsc-compact-granulators/ [18]
- GST Compact Granulators: https://www.en-plasinc.com/contact/ [18]
- GSE Economical Granulators: https://www.en-plasinc.com/equipment/zerma-granulators/gse-economical-granulators/ [18]
- Granulators Overview: https://zerma.com/english/machinery/granulators.html [17]
In addition to its standard granulator range, Zerma offers specialized machines, such as hammer mills and compact granulators with roller feeding devices, catering to niche market needs [18].
plasticpreneur
plasticpreneur, part of the EREMA Group, focuses on providing small-scale plastic recycling solutions. They offer a range of machines and tools designed to empower individuals, communities, and organizations to participate in the circular economy [20].
DGMK2 Desktop Granulator
The DGMK2 desktop granulator is a compact and versatile machine designed for shredding plastic waste into small flakes. It is ideal for showcasing the recycling process, creating prototypes, and small-batch production [21].
Specifications
- Developed in cooperation with a leading European granulator manufacturer.
- Stand-alone and movable desktop version.
- Improved "pull-in" action for bulky parts and sprues.
- Replaceable and regrindable cutting blades.
- High-quality regrind with low dust content.
- Hardened steel components for durability.
- Suitable for a wide range of materials [21].
Price
- 230V/110V: €6,590 (excl. VAT)
- 400V: €5,890 (excl. VAT) [21]
Link to Product Page
- DGMK2 Desktop Granulator: https://www.plasticpreneur.com/dgmk2desktopgranulator [21]
Comparison Table
| Manufacturer | Model | Type | Specifications | Price | Link to Product Page |
|---|---|---|---|---|---|
| CMG Granulators | G17-22 | Beside-the-press | Dimensions: 230 x 310 mm, Rotor Diameter: 170 mm, Motor Power: 2.2 kW, Output: 30-50 kg/h | Contact manufacturer | https://www.cmg-granulators.com/en/granulators-g17-series/ |
| CMG Granulators | G17-38 | Beside-the-press | Dimensions: 380 x 310 mm, Rotor Diameter: 170 mm, Motor Power: 2.2 kW, Output: 50-90 kg/h | Contact manufacturer | https://www.cmg-granulators.com/en/granulators-g17-series/ |
| CMG Granulators | S30-50 | Beside-the-press | Dimensions: 1102 x 1019 x 1702 mm, Rotor Diameter: 350 mm, Motor Power: 11.75 kW | Contact manufacturer | https://www.cmg-granulators.com/en/products/ |
| CMG Granulators | SL-1C | Screen-less | Capacity: 5 kg/h | Contact manufacturer | https://www.cmg-granulators.com/en/granulators-sl-series/ |
| Hosokawa Alpine | 45/100 CL | Universal | Throat Size: 18 x 40 inches, Motor Power: 60-100 HP, Output: 1000 lbs/hr | Contact manufacturer | https://www.polysys.com/product/alpine-cl-series-granulator/ |
| Hosokawa Alpine | 60/140 CL | Universal | Throat Size: 24 x 55 inches, Motor Power: 100-150 HP, Output: 3000 lbs/hr | Contact manufacturer | https://www.polysys.com/product/alpine-cl-series-granulator/ |
| Hosokawa Alpine | 80/170 CL | Universal | Throat Size: 32 x 67 inches, Motor Power: 150-200 HP, Output: 5000 lbs/hr | Contact manufacturer | https://www.polysys.com/product/alpine-cl-series-granulator/ |
| Hosokawa Alpine | 40/63 Ro | Heavy-duty | Motor Power: 50 HP, Output: 1100 lbs/hr | Contact manufacturer | https://www.polysys.com/product/alpine-ro-rotoplex-series-granulator/ |
| Hosokawa Alpine | 50/80 Ro | Heavy-duty | Motor Power: 75 HP, Output: 2200 lbs/hr | Contact manufacturer | https://www.polysys.com/product/alpine-ro-rotoplex-series-granulator/ |
| Hosokawa Alpine | 63/100 Ro | Heavy-duty | Motor Power: 100 HP, Output: 3300 lbs/hr | Contact manufacturer | https://www.polysys.com/product/alpine-ro-rotoplex-series-granulator/ |
| Pulian | A-500 | Power Crushing | Power: 30-40 HP, Rotor Diameter: 380 mm, Inlet Size: 500 x 350 mm, Capacity: 350-550 kg/hr | Contact manufacturer | https://www.allproducts.com/machine/pulian-1/04-power_crushing-a500.html |
| Rapid Granulator | OneCUT PRO | Slow-speed | Rotor Dimensions: 6 x 11 inches, Motor Power: 3 HP, Output: 70 kg/h, Noise Level: Low | Contact manufacturer | https://www.rapidgranulator.com/products/onecut-pro/ |
| Rapid Granulator | 150 Series | In-line | Output: Up to 100 kg/h, Noise Level: Low | Contact manufacturer | https://www.rapidgranulator.com/products/150-series/ |
| Rapid Granulator | 200 Series | In-line | Output: Up to 200 kg/h, Noise Level: Low | Contact manufacturer | https://www.rapidgranulator.com/products/200-series/ |
| Rapid Granulator | 300 Series | Open-Hearted | Rotor Dimensions: 12 x 16 to 20 x 32 inches, Motor Power: Up to 50 HP, Output: Up to 700 kg/h, Noise Level: Low | Contact manufacturer | https://www.rapidgranulator.com/products/ |
| Zerma | GSL 180 | Slow-speed | Rotor Diameter: 180 mm, Rotor Width: 180-430 mm | Contact manufacturer | https://zerma-america.com/gsl-slow-speed-granulator/ |
| Zerma | GSC | Soundproofed | Rotor Diameter: 300 mm, Rotor Width: 300-1400 mm | Contact manufacturer | https://www.en-plasinc.com/equipment/zerma-granulators/gsc-compact-granulators/ |
| Zerma | GSE | Economical | Rotor Diameter: 300-700 mm, Rotor Width: 300-1400 mm | Contact manufacturer | https://www.en-plasinc.com/equipment/zerma-granulators/gse-economical-granulators/ |
| plasticpreneur | DGMK2 | Desktop | Suitable for various materials, hardened steel components, replaceable blades | €6,590 (230V/110V), €5,890 (400V) | https://www.plasticpreneur.com/dgmk2desktopgranulator |
Conclusion
This report offers a detailed overview of small-scale plastic granulators available in Europe, highlighting key manufacturers and their offerings. While specific prices are generally not publicly disclosed, the report provides links to product pages and encourages readers to contact manufacturers for detailed quotes and personalized advice.
The analysis reveals a diverse range of granulator types, each with unique features and specifications. These include beside-the-press granulators for immediate recycling, screen-less granulators for high-quality regrind, and shredder-granulators for efficient single-step size reduction. Manufacturers like CMG and Hosokawa Alpine emphasize energy efficiency and advanced controls, while Pulian leverages cloud technology for enhanced customer support. Rapid Granulator's "Open-Hearted" design prioritizes easy access and maintenance, while Zerma caters to specialized markets beyond plastics recycling.
The inclusion of plasticpreneur's DGMK2 desktop granulator expands the scope of the report, showcasing a compact and affordable option for individuals and small businesses venturing into plastic recycling.
By considering factors like the type of plastic waste, desired throughput, available space, and budget, businesses and individuals can utilize this report to make informed decisions and contribute to a more sustainable future through plastic recycling.