machines/howtos/make-a-climbing-brush/config.json
2025-09-12 11:19:33 +02:00

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"_created": "2022-09-18T08:52:31.406Z",
"_modified": "2022-09-18T08:52:31.406Z",
"label": "Products"
},
"mentions": [],
"description": "Make a climbing brush by kneading plastic dough and woodworking skills, to create a unique pattern. \n\nNo shredder / other Precious Plastic is needed, just an oven needed. However, some powered tools like a sander, jaw saw, router, will make things much easier. \n\nIf you find any improvement can be done, please leave comments or contact us on Instagram or Facebook to let us know.",
"_deleted": false,
"_created": "2022-01-27T15:25:21.204Z",
"title": "Make a climbing brush",
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"_modified": "2024-01-05T22:21:08.602Z",
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"tags": [
"melting",
"HDPE",
"product"
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"_id": "IFDQLGNNvs8SrLjUQNBS",
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"time": "< 1 week",
"steps": [
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"title": "Preparation",
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"text": "For this project, the following tools are needed:\n- Oven\n- Oven tray\n- Teflon Paper x2\n- Gloves (oven use)\n- Mould, at least (W)30 x (L)250 x (H)20\n- Plastic (HDPE)\n- White Glue\n- Saw (jaw saw, band saw, etc.)\n- Sander (40, 80, 120, 240, 400, 800 and 1000 grit are used)\n- Polisher with a wool pad\n- Soldiering Iron\n- Woodworking CNC Router\n"
},
{
"text": "For this project, we need to use HDPE, we had tested with PP but it is very hard to knead. Make sure the plastics are clean and all the labels are removed nicely. Cut them into pieces (size is not a big matter) and sort them by colour. \n\nThe amount of plastic needed is determined by the size of the mould. For every 1cm3 of volume, a gram of plastic is needed. In our case, ~850g of HDPE is required.\n",
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"title": "Preparing Plastic (HDPE) Pieces",
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"text": "Stack up the plastic sheet on the oven tray with a Teflon sheet in between. If the plastics could not properly stack on the tray, put them into another volume with a Teflon sheet. \n\nSet the oven to 180-190 degrees Celsius, and bake the plastic for around 25-30mins, until the plastics are all melted. \n",
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"title": "Melting the Plastic "
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"title": "Stack, Cut and Knead",
"text": "Take out the plastic, definitely want a pair of thick gloves, then stack them up, cut off, fold them… Play with it and find your own way to stack multiple layers of colour in the plastic dough."
},
{
"text": "After a few minutes, the dough should be cool down, and it wouldnt be able to knead. Put it back into the oven, melt it again and repeat until you are happy with the pattern. \n",
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"text": "When you are satisfied with the dough, fit it into the mould and press it with something heavy. Wait for it to cool down. \n",
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"title": "Forming Shape",
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"text": "If you have a bigger mould, cut an around 30mm x 250mm x 25mm strip with a saw.\nCut it with a wood cutting blade will be fine. \n",
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"title": "Glue the Outline and cut it out",
"text": "Print the outline of the brush in 1:1 scale, and glue it onto the strip with white glue. If the surface is not flat and hard to glue, sand it with the sander. Then cut the outline out, offset 2-3mm for further sanding.\n",
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"title": "Sanding into Desired Shape",
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"text": "Sand the plastic into the desired shape, 40, 80, 120 girts of sandpaper is used. Both belt sander and hand sander are used, but either one is ok.\n"
},
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"title": "Fill Holes",
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"text": "If there are any holes in the brush, fill them with leftover materials with a soldering iron. Then cut off the excessed plastic with a cuter and sand it again."
},
{
"text": "When the shape of the brush is formed, keep sanding until 1000 girts. Then polish the brush with a wool pad at high speed. If any stretches appear, sand it again. \n\nWax may also be used while polishing but not necessary. \n",
"title": "Fine Sanding and Polishing",
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"text": "Glue the area to be a mill on the brush, and mill the brush with a CNC Router. 1-2 mm of the brush edge is kept. 10-15mm is the minimum depth of the hole, it will hold the firmness of the brush hair. \n\nOtherwise, drilling holes also works for the brush but insert time of the hair will greatly increase. \n\nDrill an M3-M5 hole at the end of the brush, for adding rope to the brush. \n\nREMINDER: Protect the brushes with masking tape.\n",
"title": "Mill the Brush Head and Drill the Hole",
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"text": "To insert the hair, epoxy is used sadly (Please tell me if there are any better ways). Fill up the area with 3-5 mm of epoxy and start putting the hair until no room left. \n\nLet the epoxy set. \n"
},
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"title": "Cut the Hair",
"_animationKey": "uniquek0khj",
"text": "Since the tip of the brush will consume mush faster, keep around 20 mm for the tip and 15 mm on another way. \n"
},
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"title": "Go Climbing",
"text": "There is no reason to make a climbing brush but do not climb! Go to your climbing GYM or to the crag and start brushing the holes with your new brush!\n\n",
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"_contentModifiedTimestamp": "2023-06-14T11:02:16.867Z",
"difficulty_level": "Medium",
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"_created": "2022-01-28T17:35:58.493Z",
"text": "That's so cool. Didn't know that hairs could be simply glued on. Easy peasy 🤙\nDid you get any stress tests? Do they last long?"
},
{
"creatorCountry": "hk",
"text": "We didnt get any stress test yet but from research, the glue hold the hair very well in wooden brush.",
"_creatorId": "gaau1-up",
"creatorName": "gaau1-up",
"_id": "2K4cUkpwG1KKSmPuTph6",
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"_created": "2022-02-02T12:31:21.961Z",
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"text": "Such a simple way of working with plastic, love it!",
"creatorCountry": "nl"
},
{
"text": "Hi, can i ask you from where you buy hair for brushes. Thanks.",
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"creatorName": "gomes",
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"text": "we bought it from alibaba"
}
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"content": "Make a climbing brush by kneading plastic dough and woodworking skills, to create a unique pattern. \n\nNo shredder / other Precious Plastic is needed, just an oven needed. However, some powered tools like a sander, jaw saw, router, will make things much easier. \n\nIf you find any improvement can be done, please leave comments or contact us on Instagram or Facebook to let us know.\n\n\nUser Location: Hong Kong, Hong Kong\n\nFor this project, the following tools are needed:\n- Oven\n- Oven tray\n- Teflon Paper x2\n- Gloves (oven use)\n- Mould, at least (W)30 x (L)250 x (H)20\n- Plastic (HDPE)\n- White Glue\n- Saw (jaw saw, band saw, etc.)\n- Sander (40, 80, 120, 240, 400, 800 and 1000 grit are used)\n- Polisher with a wool pad\n- Soldiering Iron\n- Woodworking CNC Router\n\n\nFor this project, we need to use HDPE, we had tested with PP but it is very hard to knead. Make sure the plastics are clean and all the labels are removed nicely. Cut them into pieces (size is not a big matter) and sort them by colour. \n\nThe amount of plastic needed is determined by the size of the mould. For every 1cm3 of volume, a gram of plastic is needed. In our case, ~850g of HDPE is required.\n\n\nStack up the plastic sheet on the oven tray with a Teflon sheet in between. If the plastics could not properly stack on the tray, put them into another volume with a Teflon sheet. \n\nSet the oven to 180-190 degrees Celsius, and bake the plastic for around 25-30mins, until the plastics are all melted. \n\n\nTake out the plastic, definitely want a pair of thick gloves, then stack them up, cut off, fold them… Play with it and find your own way to stack multiple layers of colour in the plastic dough.\n\nAfter a few minutes, the dough should be cool down, and it wouldnt be able to knead. Put it back into the oven, melt it again and repeat until you are happy with the pattern. \n\n\nWhen you are satisfied with the dough, fit it into the mould and press it with something heavy. Wait for it to cool down. \n\n\nIf you have a bigger mould, cut an around 30mm x 250mm x 25mm strip with a saw.\nCut it with a wood cutting blade will be fine. \n\n\nPrint the outline of the brush in 1:1 scale, and glue it onto the strip with white glue. If the surface is not flat and hard to glue, sand it with the sander. Then cut the outline out, offset 2-3mm for further sanding.\n\n\nSand the plastic into the desired shape, 40, 80, 120 girts of sandpaper is used. Both belt sander and hand sander are used, but either one is ok.\n\n\nIf there are any holes in the brush, fill them with leftover materials with a soldering iron. Then cut off the excessed plastic with a cuter and sand it again.\n\nWhen the shape of the brush is formed, keep sanding until 1000 girts. Then polish the brush with a wool pad at high speed. If any stretches appear, sand it again. \n\nWax may also be used while polishing but not necessary. \n\n\nGlue the area to be a mill on the brush, and mill the brush with a CNC Router. 1-2 mm of the brush edge is kept. 10-15mm is the minimum depth of the hole, it will hold the firmness of the brush hair. \n\nOtherwise, drilling holes also works for the brush but insert time of the hair will greatly increase. \n\nDrill an M3-M5 hole at the end of the brush, for adding rope to the brush. \n\nREMINDER: Protect the brushes with masking tape.\n\n\nTo insert the hair, epoxy is used sadly (Please tell me if there are any better ways). Fill up the area with 3-5 mm of epoxy and start putting the hair until no room left. \n\nLet the epoxy set. \n\n\nSince the tip of the brush will consume mush faster, keep around 20 mm for the tip and 15 mm on another way. \n\n\nThere is no reason to make a climbing brush but do not climb! Go to your climbing GYM or to the crag and start brushing the holes with your new brush!\n\n"
}