627 lines
40 KiB
JSON
627 lines
40 KiB
JSON
{
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"_modified": "2024-02-11T11:34:08.370Z",
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"_createdBy": "wedoo",
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"total_downloads": 52,
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"files": [],
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"tags": [
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"other machine"
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],
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"total_views": 541,
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"title": "Wedoo automatic baler machine",
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"_created": "2023-04-15T23:00:04.561Z",
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"slug": "wedoo-automatic-baler-machine",
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"description": "Specification: \nWork Area 500x500x500mm\nPressure 100 Bar Max\nHydraulic Bore 60mm\nDynamo 5,5 HP 3 Phase\nFrame H-Beam 100\nWeight Per Ball 40-70kg\n\nWedoo's automatic baler operates using hydraulic pressure to compress waste into a compact form, which is then tied or wrapped with twine or wire to keep it together. The machine requires minimal human intervention, reducing the risk of accidents and injuries. Using automatic baler or bottle press machines has numerous benefits, including reducing the amount of space needed to store waste materials, which is especially beneficial in areas where land is scarce. It also reduces the frequency of waste collections, which reduces the carbon footprint of waste management operations. ",
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"difficulty_level": "Hard",
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"creatorCountry": "id",
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"category": {
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"_created": "2022-05-09T21:18:09.659Z",
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"_id": "bD7i9YjwOa4yTlLdYUnw",
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"_modified": "2022-05-09T21:18:09.659Z",
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"label": "Machines",
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"time": "3-4 weeks",
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"id": "YSuwwvw4SZ3SHED8LdzL",
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"comments": [
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{
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"creatorCountry": "kr",
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"creatorName": "abdi",
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"text": "Dear Preciousplastic / Wedoo,\nI wanted to inform you that the file available for public download on your website seems to be inaccessible. The provided link leads to a google drive page where the file is not available. Kindly investigate this matter and ensure the file is uploaded correctly or made available for download. Your prompt attention to this issue would be appreciated.\nThank you.",
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"_creatorId": "abdi",
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"_id": "mwqPedwbkHsLnokwrFVD",
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"_created": "2023-06-13T14:37:20.432Z"
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}
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"_id": "YSuwwvw4SZ3SHED8LdzL",
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"sigolene",
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"mattia",
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"precious-plastic-bandung"
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],
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"moderation": "accepted",
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"mentions": [],
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"_contentModifiedTimestamp": "2023-07-05T07:49:43.560Z",
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"timeCreated": "2023-04-24T09:03:22.564Z",
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"title": "Download",
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"text": "First off, here is your download package for this machine!\n\nIn this folder you will find:\n\n- 3D CAD (.step and .igs)\n- Lasercut files (.dxf)\n- Blueprints (.pdf)\n- Schematics\n- BOM\n\n\nFor Autodesk inventor users, we provided: \n.iam = (assembly)\n.Idw (construction drawings)\n.Ipt (parts)\n\nWe also provide some in-depth pictures and videos in this link\n<a class=\"text-orange-600 underline\" href=\"https://photos.app.goo.gl/7ALBkSbWRh6VzzaK9\" target=\"_blank\" rel=\"noopener noreferrer\">photos.app.goo.gl: photos.app.goo.gl/7ALBkSbWRh6VzzaK9</a>\n\n"
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},
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{
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"title": "Required skills and tools",
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"text": "These are the required skills and machinery you or your machine builder will need to have access to these skills and tools: \n\n- General metalworking (cutting, drilling)\n- Welding\n- Turning (machining on a lathe)\n- Milling (machining on a mill)\n--plasmacutting (this can easily be subcontracted around the world)\n- General electrical work (wiring safety switch, temperature controllers…)\n- Painting compressor and tools (optional)\n- drilling with drill press and handheld drill\n\n\n⚙️ Machinery / specific tools needed:\n- Grinder, chop saw, MIG/MAG or TIG, drill press\n- Lathe, mill (CNC)\n- welding machine\n- Milling machine\n- compressor (for painting)\n- Plasma/laser cutting (this can easily be subcontracted around the world)\n- lathe\n\nPPE\n- Mask\n- Welding helmet\n- safety googles\n- heat gloves",
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{
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"title": " cut the parts",
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"text": "Download the plasma cutter files and follow the instructions and cut your machine parts according to the thickness of the metal plate . You can also bring these sets of files to a local machine builder to get it cut there. \n",
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"text": "Cut and build the main frame according to the design\nfor the base of the baler, you will need to build a 'platform' grid for the twine/string to go through\nthis requires precision in welding to create both the individual 'grid' and to place it precisely on the bottom of the frame. ",
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"title": "Build the main frame"
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},
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{
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"title": "Make the hinge",
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"text": "Hinge are consisted of two parts, the one that are fixed to the door and the one that are fixed to the frame. \nyou can cut all the parts with the plasma cutter and weld the assembly together. \n\nonce hinges and locks are made, we recommend to attach the hinges on the main frame first (check step 7)",
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"text": "All four sides of the door have different placement of hinge and lock so make sure you follow the design properly.\n\nWe designed the front door with a fold down feature for more ergonomic access to load materials into the machine\n\nIf you are unsure about your ability to weld things precisely, we recommend you to not attach the hinge to the door before making sure all your components are aligned (see step 7)",
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"title": "Build the door",
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"title": "IMPORTANT: Hinge and Door alignment",
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"text": "\nTo make sure that your door are aligned properly, only weld your hinge to the door after you position the door in the right place. Following the hinge on the frame as a guide to make sure it moves smoothly \n\nYou can weld a temporary ‘staple’ like in the picture as a support or scaffold to aid the hinge alignment\n\nweld the hinges to the door according to alignment with the frame then remove the temporary welded 'scaffold'\n\n\nMake sure to remove excess materials from the welding process .When it is aligned properly, all the hinges and the locks should run smoothly. You should be able to open and close all the 4 doors smoothly\n\n\n",
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||
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||
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||
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|
||
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||
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},
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{
|
||
"title": "Build oil tank and case for the motor",
|
||
"text": "Build oil tank and case for the motor\n\nMake sure there are no leaks in the seams\n\nattach it to the top part of the baler according to the 3D drawing. \n",
|
||
"images": [
|
||
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|
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"_animationKey": "uniqueoa6apn"
|
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{
|
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"title": "Assemble the hydraulic",
|
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"_animationKey": "uniquea5li3",
|
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"text": "This needs a few people to do as the hydraulics are very heavy two strong persons needs to be at top as a receiver, two other lifting the hydraulic and one securing it from underneath. \n\nlift the hydraulic up and secure it in position",
|
||
"images": [
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||
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|
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||
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|
||
}
|
||
],
|
||
"_animationKey": "uniqueticf",
|
||
"title": "Assembling the remaining component and test",
|
||
"text": "Attach the remaining components:\n- oil tank\n- oil pump\n- motor\n- all the pipes \n- electrical (please see the schematics drawing)\n"
|
||
},
|
||
{
|
||
"title": "Optional step: paint",
|
||
"images": [
|
||
{
|
||
"downloadUrl": "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FYSuwwvw4SZ3SHED8LdzL%2FIMG_0144.CR2-1878fd16bf2.jpg?alt=media&token=f1bda47d-144e-4abb-8fad-793858493b14",
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|
||
"alt": "IMG_0144.CR2-1878fd16bf2.jpg"
|
||
}
|
||
],
|
||
"text": "Test your machine to make sure it works properly. \n\nOnce you are sure that all the parts are working well, disassemble all the component before painting the frame\n\n\n\n",
|
||
"_animationKey": "unique4w4sev"
|
||
},
|
||
{
|
||
"text": "We recommend placing your machine on a leveled floor and it's even better if you can screw the machine to the floor too for more stability.\n\n1. Line the thread/rope you are using to bale\n2. load material you want to press to the chamber the door\n3. Lock the door\n4. Turn on the power\n5. Lower Handle valve until pressure gauge gets to 100 bar (max hydraulic capacity\n6. Release\n7.Add more plastic until you achieve your desired dimension and repeat the process\n8. Open the door\n9.Tie the baled material\n",
|
||
"title": "Time to press!",
|
||
"_animationKey": "uniquebn7keh",
|
||
"images": [
|
||
{
|
||
"contentType": "image/jpeg",
|
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||
"updated": "2023-05-02T10:45:13.134Z",
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|
||
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"alt": "WhatsApp Image 2023-04-1-187dc0ce80c.jpg"
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{
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|
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|
||
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|
||
]
|
||
},
|
||
{
|
||
"title": "Let us know how it goes!",
|
||
"text": "We believe that open source technology is crucial for the development of sustainable solutions that can be shared and improved upon by a global community of makers, engineers, and designers. By making our design open source, we hope to encourage collaboration, innovation, and creativity.\n\nWe would love to hear your thoughts, feedback, and suggestions for the design and development of our open source automatic baler machine. Whether you are an experienced engineer or a curious maker, your input and ideas are invaluable to us. Please visit our [filtered] profile for our contact information\n\nLet's work together to create a more sustainable future!\nThank you,\nWedoo team\n",
|
||
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||
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||
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|
||
"user": {
|
||
"moderation": "accepted",
|
||
"type": "machine-builder",
|
||
"location": {
|
||
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|
||
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|
||
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|
||
"verified": false,
|
||
"_deleted": false,
|
||
"_id": "wedoo",
|
||
"_created": "2024-02-11T11:37:55.232Z",
|
||
"_modified": "2024-02-11T11:37:55.232Z",
|
||
"geo": {
|
||
"latitude": -8.574443742392745,
|
||
"lookupSource": "coordinates",
|
||
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|
||
"localityLanguageRequested": "en",
|
||
"continent": "Asia",
|
||
"continentCode": "AS",
|
||
"countryName": "Indonesia",
|
||
"countryCode": "ID",
|
||
"principalSubdivision": "Provinsi Bali",
|
||
"principalSubdivisionCode": "ID-BA",
|
||
"city": "Sukawati",
|
||
"locality": "Sukawati",
|
||
"postcode": "",
|
||
"plusCode": "6P3QC7GG+6Q",
|
||
"localityInfo": {
|
||
"administrative": [
|
||
{
|
||
"name": "Indonesia",
|
||
"description": "republic in Southeast Asia",
|
||
"isoName": "Indonesia",
|
||
"order": 2,
|
||
"adminLevel": 2,
|
||
"isoCode": "ID",
|
||
"wikidataId": "Q252",
|
||
"geonameId": 1643084
|
||
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|
||
{
|
||
"name": "Lesser Sunda Islands",
|
||
"description": "group of islands in the southern Indonesian Archipelago",
|
||
"order": 5,
|
||
"adminLevel": 3,
|
||
"wikidataId": "Q3803",
|
||
"geonameId": 1624114
|
||
},
|
||
{
|
||
"name": "Provinsi Bali",
|
||
"description": "province of Indonesia",
|
||
"isoName": "Provinsi Bali",
|
||
"order": 6,
|
||
"adminLevel": 4,
|
||
"isoCode": "ID-BA",
|
||
"wikidataId": "Q3125978",
|
||
"geonameId": 1650535
|
||
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|
||
{
|
||
"name": "Gianyar",
|
||
"description": "regency of Indonesia, on island of Bali",
|
||
"order": 8,
|
||
"adminLevel": 5,
|
||
"wikidataId": "Q11496",
|
||
"geonameId": 7053392
|
||
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|
||
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|
||
"informative": [
|
||
{
|
||
"name": "Asia",
|
||
"description": "continent",
|
||
"isoName": "Asia",
|
||
"order": 1,
|
||
"isoCode": "AS",
|
||
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|
||
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|
||
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|
||
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|
||
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|
||
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|
||
"order": 3,
|
||
"wikidataId": "Q208643",
|
||
"geonameId": 1636682
|
||
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|
||
{
|
||
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"description": "Wedoo is a circular economy consultancy and machine maker based in Bali. Our interdisciplinary team creates waste based products and custom waste processing machines for all waste streams (organic, non-organic, etc). Our goal is to turn waste to nutrient and provide tools to create local circular economy for our customers across scale- businesses, NGOs, villages, islands and individuals Clients include: Systemiq, Astra, Sungai Watch, Potato Head, Kopernik, EcoLab8, Green School, Plastic Kembali, Space Available, Invest Islands, Jimbaran HUB, BNI, AMS Medika Healthcare, Universitas Udayana, Discova, and over 20 villages in Bali We are looking forward to working with you!",
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"content": "Specification: \nWork Area 500x500x500mm\nPressure 100 Bar Max\nHydraulic Bore 60mm\nDynamo 5,5 HP 3 Phase\nFrame H-Beam 100\nWeight Per Ball 40-70kg\n\nWedoo's automatic baler operates using hydraulic pressure to compress waste into a compact form, which is then tied or wrapped with twine or wire to keep it together. The machine requires minimal human intervention, reducing the risk of accidents and injuries. Using automatic baler or bottle press machines has numerous benefits, including reducing the amount of space needed to store waste materials, which is especially beneficial in areas where land is scarce. It also reduces the frequency of waste collections, which reduces the carbon footprint of waste management operations. \n\n\nUser Location: Sukawati, Indonesia\n\nFirst off, here is your download package for this machine!\n\nIn this folder you will find:\n\n- 3D CAD (.step and .igs)\n- Lasercut files (.dxf)\n- Blueprints (.pdf)\n- Schematics\n- BOM\n\n\nFor Autodesk inventor users, we provided: \n.iam = (assembly)\n.Idw (construction drawings)\n.Ipt (parts)\n\nWe also provide some in-depth pictures and videos in this link\n<a class=\"text-orange-600 underline\" href=\"https://photos.app.goo.gl/7ALBkSbWRh6VzzaK9\" target=\"_blank\" rel=\"noopener noreferrer\">photos.app.goo.gl: photos.app.goo.gl/7ALBkSbWRh6VzzaK9</a>\n\n\n\nThese are the required skills and machinery you or your machine builder will need to have access to these skills and tools: \n\n- General metalworking (cutting, drilling)\n- Welding\n- Turning (machining on a lathe)\n- Milling (machining on a mill)\n--plasmacutting (this can easily be subcontracted around the world)\n- General electrical work (wiring safety switch, temperature controllers…)\n- Painting compressor and tools (optional)\n- drilling with drill press and handheld drill\n\n\n⚙️ Machinery / specific tools needed:\n- Grinder, chop saw, MIG/MAG or TIG, drill press\n- Lathe, mill (CNC)\n- welding machine\n- Milling machine\n- compressor (for painting)\n- Plasma/laser cutting (this can easily be subcontracted around the world)\n- lathe\n\nPPE\n- Mask\n- Welding helmet\n- safety googles\n- heat gloves\n\nDownload the plasma cutter files and follow the instructions and cut your machine parts according to the thickness of the metal plate . You can also bring these sets of files to a local machine builder to get it cut there. \n\n\nCut and build the main frame according to the design\nfor the base of the baler, you will need to build a 'platform' grid for the twine/string to go through\nthis requires precision in welding to create both the individual 'grid' and to place it precisely on the bottom of the frame. \n\nHinge are consisted of two parts, the one that are fixed to the door and the one that are fixed to the frame. \nyou can cut all the parts with the plasma cutter and weld the assembly together. \n\nonce hinges and locks are made, we recommend to attach the hinges on the main frame first (check step 7)\n\nAll four sides of the door have different placement of hinge and lock so make sure you follow the design properly.\n\nWe designed the front door with a fold down feature for more ergonomic access to load materials into the machine\n\nIf you are unsure about your ability to weld things precisely, we recommend you to not attach the hinge to the door before making sure all your components are aligned (see step 7)\n\n\nTo make sure that your door are aligned properly, only weld your hinge to the door after you position the door in the right place. Following the hinge on the frame as a guide to make sure it moves smoothly \n\nYou can weld a temporary ‘staple’ like in the picture as a support or scaffold to aid the hinge alignment\n\nweld the hinges to the door according to alignment with the frame then remove the temporary welded 'scaffold'\n\n\nMake sure to remove excess materials from the welding process .When it is aligned properly, all the hinges and the locks should run smoothly. You should be able to open and close all the 4 doors smoothly\n\n\n\n\nBuild oil tank and case for the motor\n\nMake sure there are no leaks in the seams\n\nattach it to the top part of the baler according to the 3D drawing. \n\n\nThis needs a few people to do as the hydraulics are very heavy two strong persons needs to be at top as a receiver, two other lifting the hydraulic and one securing it from underneath. \n\nlift the hydraulic up and secure it in position\n\nAttach the remaining components:\n- oil tank\n- oil pump\n- motor\n- all the pipes \n- electrical (please see the schematics drawing)\n\n\nTest your machine to make sure it works properly. \n\nOnce you are sure that all the parts are working well, disassemble all the component before painting the frame\n\n\n\n\n\nWe recommend placing your machine on a leveled floor and it's even better if you can screw the machine to the floor too for more stability.\n\n1. Line the thread/rope you are using to bale\n2. load material you want to press to the chamber the door\n3. Lock the door\n4. Turn on the power\n5. Lower Handle valve until pressure gauge gets to 100 bar (max hydraulic capacity\n6. Release\n7.Add more plastic until you achieve your desired dimension and repeat the process\n8. Open the door\n9.Tie the baled material\n\n\nWe believe that open source technology is crucial for the development of sustainable solutions that can be shared and improved upon by a global community of makers, engineers, and designers. By making our design open source, we hope to encourage collaboration, innovation, and creativity.\n\nWe would love to hear your thoughts, feedback, and suggestions for the design and development of our open source automatic baler machine. Whether you are an experienced engineer or a curious maker, your input and ideas are invaluable to us. Please visit our [filtered] profile for our contact information\n\nLet's work together to create a more sustainable future!\nThank you,\nWedoo team\n"
|
||
} |